TW201934738A - Resin mask stripping and cleaning method having excellence in resin mask detachment property and continuous operation stability - Google Patents
Resin mask stripping and cleaning method having excellence in resin mask detachment property and continuous operation stability Download PDFInfo
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Description
本申請案係關於樹脂遮罩剝離洗淨方法及電子零件的製造方法。This application relates to a method for peeling and cleaning a resin mask and a method for manufacturing an electronic component.
近年來,對於個人電腦、各種電子器件,低功耗化、處理速度的高速化、小型化正在推進,安裝於其上之封裝基板等的佈線的微細化正在逐年發展。在此微細佈線以及支柱(pillar)、凸塊(bump)等連接端子形成中,目前為止主要使用金屬遮罩法,但由於通用性低、對佈線等的微細化的應對困難,因此正在向其他新的方法改變。In recent years, for personal computers and various electronic devices, reductions in power consumption, high-speed processing, and miniaturization are being promoted, and the miniaturization of the wiring of package substrates and the like mounted thereon is being developed year by year. In the formation of fine wiring and connection terminals such as pillars and bumps, the metal mask method has been mainly used so far. However, it is difficult to cope with the miniaturization of wiring due to its low versatility, and it is being used in other areas. New methods change.
作為新的方法之一,已知有使用乾膜抗蝕劑來代替金屬遮罩作為厚膜樹脂遮罩的方法。該樹脂遮罩最終被剝離/去除,但此時使用鹼性的剝離用洗淨劑。As one of the new methods, a method of using a dry film resist instead of a metal mask as a thick film resin mask is known. This resin mask is finally peeled / removed, but in this case, an alkaline peeling detergent is used.
作為此剝離用洗淨劑,例如,專利文獻1中記載如下之電路基板的製造中使用的樹脂遮罩層用洗淨劑組合物:在洗淨劑組合物100質量份中,含有四級銨氫氧化物0.5質量份以上且3.0質量份以下、含有水溶性胺3.0質量份以上且10.0質量份以下、含有酸或其銨鹽0.3質量份以上且2.5質量份以下、含有水50.0質量份以上且95.0質量份以下。As this peeling detergent, for example, Patent Document 1 describes a detergent composition for a resin masking layer used in the manufacture of a circuit board, which contains quaternary ammonium in 100 parts by mass of the detergent composition. 0.5 mass parts to 3.0 mass parts of hydroxide, 3.0 mass parts to 10.0 mass parts of water-soluble amine, 0.3 mass parts to 2.5 mass parts of acid or its ammonium salt, 50.0 mass parts of water or more 95.0 parts by mass or less.
專利文獻2中記載一種光致抗蝕劑剝離液組合物,其包含烷基氫氧化銨0.5~5質量%;非質子性極性溶劑60~90質量%;芳族多元醇0.1~3質量%;直鏈的多元醇0.1~5質量%;及水5~30質量%。Patent Document 2 describes a photoresist stripping liquid composition containing 0.5 to 5% by mass of an alkyl ammonium hydroxide; 60 to 90% by mass of an aprotic polar solvent; and 0.1 to 3% by mass of an aromatic polyol; The linear polyol is 0.1 to 5 mass%; and water is 5 to 30 mass%.
專利文獻3中記載含有特定的四級銨氫氧化物、胺、碳數1以上且5以下的羧酸或其鹽、及水的負型樹脂遮罩剝離用洗淨劑組合物。Patent Document 3 describes a negative resin masking detergent composition containing a specific quaternary ammonium hydroxide, an amine, a carboxylic acid having 1 to 5 carbon atoms or a salt thereof, and water.
現有技術文獻Prior art literature
專利文獻Patent literature
專利文獻1:日本特開2015-79244號公報Patent Document 1: Japanese Patent Application Laid-Open No. 2015-79244
專利文獻2:日本特表2013-527992號公報Patent Document 2: Japanese Patent Publication No. 2013-527992
專利文獻3:日本特開2017-120400號公報Patent Document 3: Japanese Patent Application Laid-Open No. 2017-120400
發明要解決的問題
在印刷電路板等上形成微細佈線時,當然會殘留乾膜抗蝕劑等樹脂遮罩,為了減少微細佈線、凸塊形成中使用的焊料、鍍液等中所含的助劑等的殘留,對洗淨劑組合物要求高的洗淨性。樹脂遮罩藉由光、電子射線等改變對顯影液的溶解性等物性,保護物質表面免受後續的蝕刻等處理的影響,此樹脂遮罩根據與光、電子射線的反應方法的不同大致分為正型及負型。對於負型樹脂遮罩,若曝光,則對顯影液的溶解性降低,在顯影後曝光部分殘留,成為保護膜。對於正型樹脂遮罩,若曝光,則對顯影液的溶解性增大,去除曝光部。藉由使用該樹脂遮罩,能夠形成金屬佈線、金屬支柱、焊料凸塊等電路基板的微細的連接部。Problem to be Solved by the Invention When a fine wiring is formed on a printed circuit board or the like, of course, a resin mask such as a dry film resist remains. Residues of detergents and the like are required to have high detergent properties for the detergent composition. The resin mask changes the physical properties such as solubility in the developing solution by light and electron rays, and protects the surface of the substance from subsequent etching and other treatments. This resin mask is roughly divided according to the reaction method with light and electron rays. It is positive and negative. In the case of a negative-type resin mask, when exposed to light, the solubility in a developing solution is reduced, and the exposed portion remains after development to form a protective film. In a positive-type resin mask, when exposed, the solubility in a developing solution increases, and the exposed portion is removed. By using this resin mask, fine connection portions of a circuit board such as a metal wiring, a metal pillar, and a solder bump can be formed.
但樹脂遮罩的特性因連接部形成時所使用之鍍液、加熱處理等而發生變化,在下一步驟的洗淨步驟中,難以將樹脂遮罩去除(剝離)。特別是由於負型樹脂遮罩具有藉由與光、電子射線的反應而發生固化的特性,因此由於鍍液、熱,固化進展至超過必要的程度,在洗淨步驟中無法完全去除(剝離)、或去除(剝離)極耗費時間,從而對基板、金屬表面帶來損傷。因此,對洗淨劑組合物要求高的樹脂遮罩去除性。However, the characteristics of the resin mask vary depending on the plating solution used during the formation of the connection portion, heat treatment, and the like, and it is difficult to remove (peel) the resin mask in the cleaning step of the next step. In particular, the negative resin mask has the property of curing by the reaction with light and electron rays. Therefore, the curing progressed beyond the necessary level due to the plating bath and heat, and it could not be completely removed (peeled) during the cleaning step. Or it takes a long time to remove (peel off), which causes damage to the substrate and metal surface. Therefore, a high resin mask removal property is required for the detergent composition.
進而,不僅是如上所述洗淨劑組合物的性能的提高,考慮生產性及對環境負擔的影響的洗淨裝置、操作方法在獲得高品質的封裝基板等方面亦為重要的因素,考慮到對環境負擔的影響時,要求能夠充分發揮洗淨劑組合物的性能、進而連續操作穩定性優異的洗淨裝置、操作方法。Furthermore, not only the performance improvement of the detergent composition described above, but also a cleaning device and an operation method that consider productivity and environmental impact are important factors in obtaining a high-quality package substrate. In the case of an influence on the environmental burden, a cleaning device and an operation method capable of fully exerting the performance of the detergent composition and further having excellent continuous operation stability are required.
因此,本申請案的一個態樣中提供樹脂遮罩去除性及連續操作穩定性優異的樹脂遮罩剝離洗淨方法。Therefore, one aspect of the present application provides a resin mask peeling and cleaning method that is excellent in resin mask removal properties and continuous operation stability.
用於解決問題的方案
本申請案的一個態樣中係關於一種樹脂遮罩剝離洗淨方法,其利用重複使用洗淨液的循環型洗淨裝置,對附著於被洗淨物的樹脂遮罩進行剝離洗淨,
該循環型洗淨裝置具有對剝離洗淨所使用的洗淨液進行過濾的1次過濾器,
該1次過濾器是網格尺寸為8目以上且80目以下的網,
該洗淨液是含有下述式(I)所示的四級銨氫氧化物(成分A)、下述式(II)所示的胺(成分B)、及水(成分C),且成分A的含量為1質量%以上且6.5質量%以下、成分B的含量為1質量%以上且10質量%以下、成分C的含量為50質量%以上且98質量%以下的洗淨劑組合物。
Solution to Problem One aspect of the present application relates to a method for peeling and cleaning a resin mask, which utilizes a circulation-type cleaning device that repeatedly uses a cleaning solution to mask the resin attached to the object to be cleaned. Carry out peeling and washing,
This circulation type cleaning device has a primary filter that filters the cleaning liquid used for peeling cleaning,
The primary filter is a mesh with a mesh size of 8 meshes or more and 80 meshes or less.
This washing liquid contains a quaternary ammonium hydroxide (component A) represented by the following formula (I), an amine (component B) represented by the following formula (II), and water (component C). A detergent composition having a content of A of 1% to 6.5% by mass, a content of component B of 1% to 10% by mass, and a content of component C of 50% to 98% by mass.
上述式(I)中,R1
、R2
、R3
及R4
各自獨立地為選自甲基、乙基、丙基、羥甲基、羥乙基及羥丙基中的至少1種。
In the formula (I), R 1 , R 2 , R 3, and R 4 are each independently at least one selected from the group consisting of methyl, ethyl, propyl, hydroxymethyl, hydroxyethyl, and hydroxypropyl.
上述式(II)中,R5 表示選自氫原子、甲基、乙基及胺基乙基中的至少1種,R6 表示選自氫原子、羥乙基、羥丙基、甲基及乙基中的至少1種,R7 表示選自胺基乙基、羥乙基及羥丙基中的至少1種,或者,式(II)中,R5 表示選自甲基、乙基、胺基乙基、羥乙基及羥丙基中的至少1種,R6 與R7 彼此鍵合且與式(II)中的N原子一起形成吡咯啶環或哌嗪環。In the formula (II), R 5 represents at least one selected from a hydrogen atom, a methyl group, an ethyl group, and an amino ethyl group, and R 6 represents a group selected from a hydrogen atom, hydroxyethyl group, hydroxypropyl group, methyl group, and At least one kind of ethyl group, R 7 represents at least one kind selected from aminoethyl, hydroxyethyl, and hydroxypropyl, or, in formula (II), R 5 represents selected from methyl, ethyl, At least one of an aminoethyl group, a hydroxyethyl group, and a hydroxypropyl group, R 6 and R 7 are bonded to each other and form a pyrrolidine ring or a piperazine ring together with the N atom in the formula (II).
本申請案的一個態樣中係關於一種電子零件的製造方法,其包括:對選自印刷電路板、晶圓、及金屬板中的至少1種電子零件,進行使用樹脂遮罩之焊接及鍍覆處理中的至少一種處理的步驟;及藉由本申請案的洗淨方法對實施了焊接及鍍覆處理中的至少一種處理的該電子零件進行洗淨的步驟。One aspect of the present application relates to a method for manufacturing an electronic component, which includes: soldering and plating at least one electronic component selected from a printed circuit board, a wafer, and a metal plate using a resin mask. A step of at least one processing in a coating process; and a step of cleaning the electronic component that has been subjected to at least one of a soldering and a plating process by a cleaning method of the present application.
發明效果
根據本申請案,在一個態樣中,提供樹脂遮罩去除性及連續操作穩定性優異的樹脂遮罩剝離洗淨方法。ADVANTAGE OF THE INVENTION According to this application, in one aspect, the resin mask peeling and washing method which is excellent in resin mask removal property and continuous operation stability is provided.
本申請案基於如下見解:藉由使用具備具有特定網格尺寸的1次過濾器的循環型洗淨裝置,且使用以特定量含有特定的四級銨氫氧化物(成分A)、特定的胺(成分B)、及水(成分C)的洗淨劑組合物作為循環型洗淨裝置中使用的洗淨液,能夠效率良好地去除樹脂遮罩,進而,能夠提高連續操作穩定性,可不需要長期停止操作從而降低生產性之類的頻繁的維護。This application is based on the insight that by using a circulation-type cleaning device having a primary filter having a specific mesh size, and using a specific quaternary ammonium hydroxide (component A) and a specific amine in a specific amount (Component B) and water (component C) The detergent composition can effectively remove the resin mask as the cleaning liquid used in the circulation type cleaning device, and can further improve the continuous operation stability. Stop operations for long periods of time to reduce frequent maintenance such as productivity.
即,本申請案的一個態樣中係關於一種樹脂遮罩剝離洗淨方法(以下,亦稱為「本申請案的洗淨方法」),其利用重複使用洗淨液的循環型洗淨裝置,對附著於被洗淨物的樹脂遮罩進行剝離洗淨,
該循環型洗淨裝置具有對剝離洗淨所使用的洗淨液進行過濾的1次過濾器,
該1次過濾器是網格尺寸為8目以上且80目以下的網,
該洗淨液是含有上述式(I)所示的四級銨氫氧化物(成分A)、上述式(II)所示的胺(成分B)、及水(成分C),且成分A的含量為1質量%以上且6.5質量%以下、成分B的含量為1質量%以上且10質量%以下、成分C的含量為50質量%以上且98質量%以下的洗淨劑組合物(以下,亦稱為「本申請案的洗淨劑組合物」)。That is, one aspect of the present application relates to a resin mask peeling and cleaning method (hereinafter, also referred to as "the cleaning method of the present application"), which uses a circulation-type cleaning device that repeatedly uses a cleaning solution. , Peel and wash the resin mask attached to the object to be cleaned,
This circulation type cleaning device has a primary filter that filters the cleaning liquid used for peeling cleaning,
The primary filter is a mesh with a mesh size of 8 meshes or more and 80 meshes or less.
This washing liquid contains a quaternary ammonium hydroxide (component A) represented by the above formula (I), an amine (component B) represented by the above formula (II), and water (component C). Detergent composition containing 1 mass% or more and 6.5 mass% or less, component B content of 1 mass% or more and 10 mass% or less, and component C content of 50 mass% or more and 98 mass% or less (hereinafter, Also called "detergent composition of the present application").
本申請案的洗淨方法的效果的作用機制的詳細情況存在不明確的部分,但推測如下。Although the details of the effect mechanism of the effect of the washing method of this application are unclear, it is estimated as follows.
負型樹脂遮罩通常含有溶解於鹼性顯影液的鹼可溶性樹脂、藉由曝光產生酸的產酸劑、及以酸為催化劑在鹼可溶性樹脂間形成交聯的交聯劑。作為鹼可溶性樹脂,可列舉出對羥基苯乙烯(PHS)樹脂、甲基丙烯酸酯系樹脂等。可認為:若對負型樹脂遮罩照射光、電子射線等,則在負型樹脂遮罩的曝光部,由產酸劑產生酸,藉由曝光後的烘烤熱,鹼可溶性樹脂與交聯劑以酸為催化劑而發生縮合交聯反應。可認為:藉由縮合交聯反應,鹼可溶性樹脂變化為具有3維結構的巨大的高分子化合物,成為不溶於鹼顯影液的樹脂。此時,反應性高的交聯劑藉由鍍覆處理、焊接等可與鹼可溶性樹脂發生反應至超過必要的程度,因此鹼可溶性樹脂變化為具有更複雜的3維結構的巨大的高分子化合物,其結果,顯影後的負型樹脂遮罩的剝離去除變得困難。The negative resin mask usually contains an alkali-soluble resin dissolved in an alkaline developer, an acid generator that generates an acid by exposure, and a cross-linking agent that forms a crosslink between the alkali-soluble resin using an acid as a catalyst. Examples of the alkali-soluble resin include p-hydroxystyrene (PHS) resin, methacrylate resin, and the like. It can be considered that if the negative resin mask is irradiated with light, electron rays, etc., an acid is generated from the acid generator in the exposed portion of the negative resin mask, and the alkali-soluble resin is crosslinked by the baking heat after exposure. The agent uses an acid as a catalyst to cause a condensation crosslinking reaction. It is considered that the alkali-soluble resin changes into a huge polymer compound having a three-dimensional structure by a condensation and crosslinking reaction, and becomes a resin insoluble in an alkali developing solution. At this time, the highly reactive cross-linking agent can react with the alkali-soluble resin more than necessary by plating treatment, welding, etc., so the alkali-soluble resin changes into a huge polymer compound having a more complicated three-dimensional structure. As a result, peeling and removal of the negative resin mask after development becomes difficult.
與此相對,對於本申請案的洗淨劑組合物,可認為:鹼性的成分A及成分B利用焊料糊劑、焊劑成分中所含的酸成分、或加熱來切斷高分子量化的負型樹脂遮罩的樹脂的鍵合,能夠實現低分子量化。且,可認為:成分A及水(成分C)浸透至低分子量化的負型樹脂遮罩,樹脂的張力發生應變,在樹脂中產生應力,由此樹脂遮罩容易以適度的尺寸剝離,能夠效率良好地去除樹脂遮罩。On the other hand, regarding the detergent composition of the present application, it is considered that the alkaline component A and the component B use a solder paste, an acid component contained in the flux component, or heating to cut off the negative molecular weight. Bonding of the resin of the type resin mask can reduce the molecular weight. In addition, it is considered that the component A and water (component C) are impregnated into a low-molecular-weight negative resin mask, strain of the resin is strained, and stress is generated in the resin, so that the resin mask can be easily peeled off at a suitable size, and the Efficiently removes the resin mask.
進而,可認為:本申請案的洗淨方法能夠將樹脂遮罩的剝離片控制為適度的尺寸。由此,推測不易引起在用於搬運半導體封裝等被洗淨物的送入/輸出輸送機上的纏結,容易用1次過濾器效率良好地捕集剝離片,能夠重複使用洗淨液而不進行長期停止操作從而降低生產性之類的頻繁的維護,能夠實現低環境負擔且高的生產效率。Furthermore, it is thought that the cleaning method of this application can control the peeling sheet of a resin mask to an appropriate size. Therefore, it is estimated that the entanglement on the input / output conveyor for conveying the objects to be cleaned, such as a semiconductor package, is unlikely to occur, the peeling sheet is easily collected with a single filter, and the cleaning liquid can be reused. Frequent maintenance such as reducing productivity without performing long-term stop operations can achieve a low environmental burden and high productivity.
但本申請案亦可不限定於該機制來解釋。However, this application can also be interpreted without being limited to this mechanism.
本申請案中,所謂樹脂遮罩,係指用於保護物質表面免受蝕刻、鍍覆、加熱等處理的影響的遮罩、即作為保護膜而起作用的遮罩。作為樹脂遮罩,在一或多個實施態樣中,可列舉出曝光或顯影步驟後的抗蝕劑層、實施曝光及顯影中的至少一種處理的(以下,亦稱為「進行過曝光及/或顯影處理的」)抗蝕劑層、或固化的抗蝕劑層。作為形成樹脂遮罩的樹脂材料,在一或多個實施態樣中,可列舉出膜狀的感光性樹脂、或抗蝕劑膜。抗蝕劑膜可使用通用的抗蝕劑膜。In the present application, the resin mask refers to a mask for protecting the surface of a substance from the effects of processes such as etching, plating, and heating, that is, a mask that functions as a protective film. As the resin mask, in one or more embodiments, a resist layer after the exposure or development step, and at least one of exposure and development (hereinafter, also referred to as "exposed and And / or a developed resist layer) or a cured resist layer. Examples of the resin material forming the resin mask include a film-like photosensitive resin or a resist film in one or more embodiments. As the resist film, a general-purpose resist film can be used.
(洗淨劑組合物)
[成分A:四級銨氫氧化物](Detergent composition)
[Ingredient A: quaternary ammonium hydroxide]
本申請案的洗淨劑組合物中的成分A為下述式(I)所示的四級銨氫氧化物。成分A可單獨使用1種或混合使用2種以上。
The component A in the detergent composition of the present application is a quaternary ammonium hydroxide represented by the following formula (I). Component A can be used individually by 1 type or in mixture of 2 or more types.
上述式(I)中,R1 、R2 、R3 及R4 各自獨立地為選自甲基、乙基、丙基、羥甲基、羥乙基及羥丙基中的至少1種。In the formula (I), R 1 , R 2 , R 3, and R 4 are each independently at least one selected from the group consisting of methyl, ethyl, propyl, hydroxymethyl, hydroxyethyl, and hydroxypropyl.
作為成分A,例如,可列舉出由四級銨陽離子及氫氧化物形成的鹽等。作為成分A的具體例,可列舉出選自四甲基氫氧化銨(TMAH)、四乙基氫氧化銨、四丙基氫氧化銨、2-羥乙基三甲基氫氧化銨(膽鹼)、2-羥乙基三乙基氫氧化銨、2-羥乙基三丙基氫氧化銨、2-羥丙基三甲基氫氧化銨、2-羥丙基三乙基氫氧化銨、2-羥丙基三丙基氫氧化銨、二甲基雙(2-羥乙基)氫氧化銨、二乙基雙(2-羥乙基)氫氧化銨、二丙基雙(2-羥乙基)氫氧化銨、三(2-羥乙基)甲基氫氧化銨、三(2-羥乙基)乙基氫氧化銨、三(2-羥乙基)丙基氫氧化銨、四(2-羥乙基)氫氧化銨、及四(2-羥丙基)氫氧化銨中的至少1種。其中,自樹脂遮罩去除性提高、剝離片捕集性提高及連續操作穩定性提高的觀點出發,作為成分A,較佳選自四甲基氫氧化銨(TMAH)、2-羥乙基三甲基氫氧化銨(膽鹼)、二甲基雙(2-羥乙基)氫氧化銨、及二乙基雙(2-羥乙基)氫氧化銨中的至少1種,更佳選自四甲基氫氧化銨(TMAH)、2-羥乙基三甲基氫氧化銨(膽鹼)、及二甲基雙(2-羥乙基)氫氧化銨中的至少1種,進一步較佳二甲基雙(2-羥乙基)氫氧化銨。Examples of the component A include a salt formed from a quaternary ammonium cation and a hydroxide, and the like. Specific examples of the component A include tetramethylammonium hydroxide (TMAH), tetraethylammonium hydroxide, tetrapropylammonium hydroxide, and 2-hydroxyethyltrimethylammonium hydroxide (choline). ), 2-hydroxyethyltriethylammonium hydroxide, 2-hydroxyethyltripropylammonium hydroxide, 2-hydroxypropyltrimethylammonium hydroxide, 2-hydroxypropyltriethylammonium hydroxide, 2-hydroxypropyltripropylammonium hydroxide, dimethylbis (2-hydroxyethyl) ammonium hydroxide, diethylbis (2-hydroxyethyl) ammonium hydroxide, dipropylbis (2-hydroxy Ethyl) ammonium hydroxide, tris (2-hydroxyethyl) methylammonium hydroxide, tris (2-hydroxyethyl) ethylammonium hydroxide, tris (2-hydroxyethyl) propylammonium hydroxide, tetra At least one of (2-hydroxyethyl) ammonium hydroxide and tetra (2-hydroxypropyl) ammonium hydroxide. Among these, from the viewpoints of improved removability of the resin mask, improved capture properties of the release sheet, and improved continuous operation stability, the component A is preferably selected from tetramethylammonium hydroxide (TMAH) and 2-hydroxyethyltrimethyl At least one of methylammonium hydroxide (choline), dimethylbis (2-hydroxyethyl) ammonium hydroxide, and diethylbis (2-hydroxyethyl) ammonium hydroxide, more preferably selected from At least one of tetramethylammonium hydroxide (TMAH), 2-hydroxyethyltrimethylammonium hydroxide (choline), and dimethylbis (2-hydroxyethyl) ammonium hydroxide is further preferred Dimethylbis (2-hydroxyethyl) ammonium hydroxide.
對於本申請案的洗淨劑組合物的使用時的成分A的含量,自樹脂遮罩去除性提高、剝離片捕集性提高及連續操作穩定性提高的觀點出發,較佳1質量%以上、更佳2質量%以上、進一步較佳2.5質量%以上、更進一步較佳3質量%以上,且,自減小排水處理負擔之觀點出發,較佳6.5質量%以下、更佳6質量%以下、進一步較佳5.5質量%以下、更進一步較佳5質量%以下。更具體而言,成分A的含量較佳1質量%以上且6.5質量%以下、更佳2質量%以上且6質量%以下、進一步較佳2.5質量%以上且5.5質量%以下、更進一步較佳3質量%以上且5質量%以下。成分A為2種以上的組合的情況下,成分A的含量係指其合計含量。The content of the component A at the time of use of the detergent composition of the present application is preferably 1% by mass or more from the viewpoints of improved resin mask removability, improved release sheet capture properties, and improved continuous operation stability. It is more preferably 2% by mass or more, still more preferably 2.5% by mass or more, and still more preferably 3% by mass or more. From the viewpoint of reducing the burden of drainage treatment, it is preferably 6.5% by mass or less, more preferably 6% by mass or less, It is more preferably 5.5 mass% or less, and still more preferably 5 mass% or less. More specifically, the content of component A is preferably 1% by mass or more and 6.5% by mass or less, more preferably 2% by mass or more and 6% by mass or less, still more preferably 2.5% by mass or more and 5.5% by mass or less, even more preferably 3 mass% or more and 5 mass% or less. When the component A is a combination of two or more types, the content of the component A means the total content thereof.
本申請案中,所謂「洗淨劑組合物的使用時的各成分的含量」,係指在洗淨時、即洗淨劑組合物開始在洗淨中使用的時刻的各成分的含量。In the present application, the "content of each component at the time of use of the detergent composition" means the content of each component at the time of washing, that is, the time when the detergent composition starts to be used for washing.
[成分B:胺]
本申請案的洗淨劑組合物中的成分B為下述式(II)所示的胺。成分B可單獨使用1種或混合使用2種以上。
[Ingredient B: amine]
The component B in the detergent composition of the present application is an amine represented by the following formula (II). Component B can be used individually by 1 type or in mixture of 2 or more types.
上述式(II)中,R5 表示氫原子、甲基、乙基或胺基乙基,R6 為選自氫原子、羥乙基、羥丙基、甲基或乙基中的至少1種,R7 為選自胺基乙基、羥乙基或羥丙基中的至少1種,或者,式(II)中,R5 為選自甲基、乙基、胺基乙基、羥乙基或羥丙基中的至少1種,R6 與R7 彼此鍵合且與式(II)中的N原子一起形成吡咯啶環或哌嗪環。In the formula (II), R 5 represents a hydrogen atom, a methyl group, an ethyl group, or an amino ethyl group, and R 6 is at least one selected from a hydrogen atom, a hydroxyethyl group, a hydroxypropyl group, a methyl group, or an ethyl group. R 7 is at least one selected from aminoethyl, hydroxyethyl, or hydroxypropyl; or, in formula (II), R 5 is selected from methyl, ethyl, aminoethyl, and hydroxyethyl R 6 and R 7 are bonded to each other and form a pyrrolidine ring or a piperazine ring with at least one of a group and a hydroxypropyl group.
作為成分B,自樹脂遮罩去除性提高、剝離片捕集性提高及連續操作穩定性提高的觀點出發,較佳選自單乙醇胺、單異丙醇胺、N-甲基單乙醇胺、N-甲基異丙醇胺、N-乙基單乙醇胺、N-乙基異丙醇胺、二乙醇胺、二異丙醇胺、N-二甲基單乙醇胺、N-二甲基單異丙醇胺、N-甲基二乙醇胺、N-甲基二異丙醇胺、N-二乙基單乙醇胺、N-二乙基單異丙醇胺、N-乙基二乙醇胺、N-乙基二異丙醇胺、N-(β-胺基乙基)乙醇胺、N-(β-胺基乙基)異丙醇胺、N-(β-胺基乙基)二乙醇胺、N-(β-胺基乙基)二異丙醇胺、1-甲基哌嗪、1-(2-羥乙基)吡咯啶、1-(2-羥乙基)哌嗪、乙二胺及二伸乙基三胺中的至少1種,更佳選自單乙醇胺、單異丙醇胺、二乙醇胺、N-甲基單乙醇胺、N-乙基單乙醇胺、N-(β-胺基乙基)乙醇胺、1-(2-羥乙基)哌嗪及二伸乙基三胺中的至少1種,進一步較佳選自單乙醇胺、單異丙醇胺、二乙醇胺、N-甲基單乙醇胺、及N-乙基單乙醇胺中的至少1種,更進一步較佳單乙醇胺。As component B, it is preferably selected from the group consisting of monoethanolamine, monoisopropanolamine, N-methylmonoethanolamine, and N- from the viewpoints of improved resin mask removal properties, improved release sheet capture properties, and continuous operation stability. Methyl isopropanolamine, N-ethyl monoethanolamine, N-ethyl isopropanolamine, diethanolamine, diisopropanolamine, N-dimethylmonoethanolamine, N-dimethylmonoisopropanolamine , N-methyldiethanolamine, N-methyldiisopropanolamine, N-diethylmonoethanolamine, N-diethylmonoisopropanolamine, N-ethyldiethanolamine, N-ethyldiiso Propanolamine, N- (β-aminoethyl) ethanolamine, N- (β-aminoethyl) isopropanolamine, N- (β-aminoethyl) diethanolamine, N- (β-amine (Ethylethyl) diisopropanolamine, 1-methylpiperazine, 1- (2-hydroxyethyl) pyrrolidine, 1- (2-hydroxyethyl) piperazine, ethylenediamine, and diethylenetriamine At least one kind of amine, more preferably selected from monoethanolamine, monoisopropanolamine, diethanolamine, N-methylmonoethanolamine, N-ethylmonoethanolamine, N- (β-aminoethyl) ethanolamine, 1 -(2-hydroxyethyl) piperazine and at least one kind of diethylene triamine, more preferably selected from monoethanolamine and monoisopropanol , Diethanolamine, monoethanolamine, N- methyl, N- ethyl-monoethanolamine and at least one, even more preferably monoethanolamine.
對於本申請案的洗淨劑組合物的使用時的成分B的含量,自樹脂遮罩去除性提高、剝離片捕集性提高及連續操作穩定性提高的觀點出發,較佳1質量%以上、更佳2質量%以上、進一步較佳2.5質量%以上、更進一步較佳3質量%以上,且,自同樣的觀點出發,較佳10質量%以下、更佳8質量%以下、進一步較佳6質量%以下、更進一步較佳5質量%以下。更具體而言,成分B的含量較佳1質量%以上且10質量%以下、更佳2質量%以上且8質量%以下、進一步較佳2.5質量%以上且6質量%以下、更進一步較佳3質量%以上且5質量%以下。成分B為2種以上的組合的情況下,成分B的含量係指其合計含量。The content of the component B at the time of use of the detergent composition of the present application is preferably 1% by mass or more from the viewpoints of improved resin mask removability, improved release sheet capture properties, and improved continuous operation stability. More preferably 2% by mass or more, further more preferably 2.5% by mass or more, still more preferably 3% by mass or more, and from the same viewpoint, more preferably 10% by mass or less, more preferably 8% by mass or less, and still more preferably 6 Mass% or less, more preferably 5 mass% or less. More specifically, the content of the component B is preferably 1% by mass or more and 10% by mass or less, more preferably 2% by mass or more and 8% by mass or less, still more preferably 2.5% by mass or more and 6% by mass or less, even more preferably 3 mass% or more and 5 mass% or less. When the component B is a combination of two or more, the content of the component B means the total content thereof.
[成分C:水]
本申請案的洗淨劑組合物中的成分C為水。作為成分C,可使用離子交換水、RO水、蒸餾水、純水、超純水。成分C的含量根據本申請案的洗淨劑組合物的使用方式來適宜設定即可。[Ingredient C: water]
The component C in the detergent composition of the present application is water. As component C, ion-exchanged water, RO water, distilled water, pure water, and ultrapure water can be used. The content of the component C may be appropriately set in accordance with the mode of use of the detergent composition of the present application.
對於本申請案的洗淨劑組合物的使用時的成分C的含量,自樹脂遮罩去除性提高、剝離片捕集性提高、連續操作穩定性提高及減小排水處理負擔的觀點出發,較佳50質量%以上、更佳60質量%以上、進一步較佳70質量%以上,且,自同樣的觀點出發,較佳98質量%以下、更佳96質量%以下、進一步較佳95.5質量%以下。更具體而言,成分C的含量較佳50質量%以上且98質量%以下、更佳60質量%以上且96質量%以下、進一步較佳70質量%以上且95.5質量%以下。The content of the component C at the time of use of the detergent composition of the present application is relatively high from the viewpoints of improved resin mask removal properties, improved release sheet capture properties, improved continuous operation stability, and reduced drainage treatment load. 50% by mass or more, 60% by mass or more, 70% by mass or more, and from the same viewpoint, 98% by mass or less, 96% by mass or less, and 95.5% by mass or less are more preferable . More specifically, the content of the component C is preferably 50% by mass or more and 98% by mass or less, more preferably 60% by mass or more and 96% by mass or less, and still more preferably 70% by mass or more and 95.5% by mass or less.
[其他成分]
本申請案的洗淨劑組合物除了該成分A~C以外,根據需要亦可含有其他成分。作為其他成分,可列舉出通常的洗淨劑中可使用的成分,例如可列舉出選自螯合劑、增稠劑、分散劑、鹼性物質、界面活性劑、高分子化合物、增溶劑、抗氧化劑、防腐劑、防銹劑、消泡劑、抗菌劑等中的至少1種。本申請案的洗淨劑組合物的使用時的其他成分的含量較佳0質量%以上且2質量%以下、更佳0質量%以上且1.5質量%以下、進一步較佳0質量%以上且1.3質量%以下、更進一步較佳0質量%以上且1質量%以下。[Other ingredients]
The detergent composition of the present application may contain other components in addition to the components A to C as necessary. Examples of the other components include those that can be used in general detergents, and examples include those selected from chelating agents, thickeners, dispersants, alkaline substances, surfactants, polymer compounds, solubilizers, and At least one of an oxidant, a preservative, a rust inhibitor, a defoamer, an antibacterial agent, and the like. The content of other components at the time of use of the detergent composition of the present application is preferably 0% by mass or more and 2% by mass or less, more preferably 0% by mass or more and 1.5% by mass or less, still more preferably 0% by mass or more and 1.3 Mass% or less, more preferably 0 mass% or more and 1 mass% or less.
本申請案的洗淨劑組合物在一或多個實施態樣中,亦可實質上不含酸。本申請案中,酸的使用包括酸及/或其鹽的使用。所謂「實質上不含酸」,係指本申請案的洗淨劑組合物中的酸的含量小於0.3質量%,較佳為0.1質量%以下、更佳實質上為0質量%。In one or more embodiments, the detergent composition of the present application may also be substantially free of acid. In this application, the use of an acid includes the use of an acid and / or a salt thereof. The "substantially free of acid" means that the content of the acid in the detergent composition of the present application is less than 0.3% by mass, preferably 0.1% by mass or less, and more preferably substantially 0% by mass.
[洗淨劑組合物的製造方法]
本申請案的洗淨劑組合物可藉由利用公知的方法將成分A、成分B及成分C、以及根據需要的上述其他成分配合來製造。例如,本申請案的洗淨劑組合物是將成分A、成分B及成分C、以及根據需要的上述其他成分配合而成的組合物。因此,本申請案係關於包括至少配合成分A、成分B及成分C的步驟的洗淨劑組合物的製造方法。本申請案中,「配合」包括將成分A~C及根據需要的其他成分同時或以任意順序混合。本申請案的洗淨劑組合物的製造方法中,各成分的配合量可設為與上述本申請案的洗淨劑組合物的各成分的含量相同。[Manufacturing method of detergent composition]
The detergent composition of the present application can be produced by blending the component A, the component B and the component C, and the other components described above as necessary by a known method. For example, the detergent composition of this application is a composition which mix | blended the component A, the component B, and the component C, and the said other component as needed. Therefore, the present application relates to a method for producing a detergent composition including a step of blending at least component A, component B, and component C. In the present application, "compounding" includes mixing ingredients A to C and other ingredients as needed at the same time or in any order. In the manufacturing method of the detergent composition of this application, the compounding quantity of each component can be made the same as the content of each component of the said detergent composition of this application.
對於本申請案的洗淨劑組合物的使用時的pH,自樹脂遮罩去除性提高、剝離片捕集性提高及連續操作穩定性提高的觀點出發,較佳10以上、更佳10.5以上,且,自同樣的觀點出發,較佳14以下、更佳13.5以下。更具體而言,本申請案的洗淨劑組合物的使用時的pH較佳10以上且14以下、更佳10.5以上且13.5以下。pH例如可以藉由成分A、成分B及成分C的含量來調整,根據需要,可配合例如硝酸、硫酸等無機酸;羥基羧酸、多元羧酸、胺基聚羧酸、胺基酸等有機酸;及其金屬鹽、銨鹽、氨、胺等除成分A以外的鹼性物質來進行調整。pH是25℃下的洗淨劑組合物的pH,具體而言可藉由實施例中記載的方法進行測定。The pH at the time of use of the detergent composition of the present application is preferably 10 or more, more preferably 10.5 or more, from the viewpoints of improved resin mask removal properties, improved release sheet capture properties, and improved continuous operation stability. In addition, from the same viewpoint, it is preferably 14 or less, and more preferably 13.5 or less. More specifically, the pH at the time of use of the detergent composition of the present application is preferably 10 or more and 14 or less, and more preferably 10.5 or more and 13.5 or less. The pH can be adjusted, for example, by the contents of component A, component B, and component C. If necessary, inorganic acids such as nitric acid and sulfuric acid can be added; organic acids such as hydroxycarboxylic acid, polycarboxylic acid, amino polycarboxylic acid, and amino acid can be blended. Acids; and basic substances other than component A such as metal salts, ammonium salts, ammonia, and amines. The pH is the pH of the detergent composition at 25 ° C, and specifically, it can be measured by the method described in the examples.
本申請案的洗淨劑組合物可在不引起分離、析出等而損害保管穩定性的範圍內製備成成分C即水之量減少的濃縮物。對於洗淨劑組合物的濃縮物,自運輸及貯藏的觀點出發,較佳製成稀釋倍率3倍以上的濃縮物,自保管穩定性的觀點出發,較佳製成稀釋倍率10倍以下的濃縮物。洗淨劑組合物的濃縮物在使用時可用水(成分C)進行稀釋以使成分A~C成為上述的含量(即,洗淨時的含量)來使用。進而,洗淨劑組合物的濃縮物在使用時亦可分別添加各成分而使用。本申請案中,所謂洗淨劑組合物的濃縮物的「使用時」或「洗淨時」,係指洗淨劑組合物的濃縮物進行過稀釋的狀態。The detergent composition of the present application can be prepared as a concentrate having a reduced amount of component C, that is, in a range that does not cause separation, precipitation, etc., and impair storage stability. The concentrate of the detergent composition is preferably a concentrate having a dilution factor of 3 or more from the viewpoint of transportation and storage, and preferably a concentrate having a dilution factor of 10 or less from the viewpoint of storage stability. Thing. The concentrate of the detergent composition can be diluted with water (component C) at the time of use so that the components A to C have the above-mentioned content (that is, the content at the time of washing) and used. Furthermore, when using the concentrate of a detergent composition, each component can be added separately and used. In the present application, the "during use" or "during washing" of the concentrate of the detergent composition refers to a state where the concentrate of the detergent composition has been diluted.
本申請案的洗淨劑組合物為濃縮物的情況下,對於洗淨劑組合物的濃縮物中的成分A的含量,自樹脂遮罩去除性提高、剝離片捕集性提高及連續操作穩定性提高的觀點出發,較佳0.3質量%以上、更佳1質量%以上、進一步較佳2質量%以上、更進一步較佳3質量%以上,且,自同樣的觀點出發,較佳10質量%以下、更佳8質量%以下、進一步較佳6質量%以下、更進一步較佳5質量%以下。更具體而言,洗淨劑組合物的濃縮物中的成分A的含量較佳0.3質量%以上且10質量%以下、更佳1質量%以上且8質量%以下、進一步較佳2質量%以上且6質量%以下、更進一步較佳3質量%以上且5質量%以下。In the case where the detergent composition of the present application is a concentrate, the content of component A in the concentrate of the detergent composition is improved from the resin mask removal property, the release sheet capture property is improved, and the continuous operation is stable From the viewpoint of improving properties, it is preferably 0.3% by mass or more, more preferably 1% by mass or more, still more preferably 2% by mass or more, and still more preferably 3% by mass or more. From the same viewpoint, 10% by mass is more preferable. Below, more preferably 8% by mass or less, still more preferably 6% by mass or less, still more preferably 5% by mass or less. More specifically, the content of component A in the concentrate of the detergent composition is preferably 0.3% by mass or more and 10% by mass or less, more preferably 1% by mass or more and 8% by mass or less, and still more preferably 2% by mass or more. The content is 6 mass% or less, and more preferably 3 mass% or more and 5 mass% or less.
本申請案的洗淨劑組合物為濃縮物的情況下,對於洗淨劑組合物的濃縮物中的成分B的含量,自樹脂遮罩去除性提高、剝離片捕集性提高及連續操作穩定性提高的觀點出發,較佳5質量%以上、更佳9質量%以上、進一步較佳15質量%以上、更進一步較佳18質量%以上,且,自同樣的觀點出發,較佳30質量%以下、更佳25質量%以下、進一步較佳20質量%以下、更進一步較佳15質量%以下。更具體而言,洗淨劑組合物的濃縮物中的成分B的含量較佳5質量%以上且30質量%以下、更佳9質量%以上且25質量%以下、進一步較佳15質量%以上且20質量%以下。When the detergent composition of the present application is a concentrate, the content of component B in the concentrate of the detergent composition is improved from the resin mask removal property, the release sheet capture property is improved, and the continuous operation is stable From the viewpoint of improving properties, it is preferably 5 mass% or more, more preferably 9 mass% or more, still more preferably 15 mass% or more, still more preferably 18 mass% or more, and from the same viewpoint, 30 mass% is more preferable. Below, more preferably 25% by mass or less, still more preferably 20% by mass or less, still more preferably 15% by mass or less. More specifically, the content of the component B in the concentrate of the detergent composition is preferably 5 mass% or more and 30 mass% or less, more preferably 9 mass% or more and 25 mass% or less, and still more preferably 15 mass% or more. And 20% by mass or less.
本申請案的洗淨劑組合物為濃縮物的情況下,對於洗淨劑組合物的濃縮物中的成分C的含量,自樹脂遮罩去除性提高、剝離片捕集性提高、連續操作穩定性提高、及使洗淨劑組合物穩定化的觀點出發,較佳50質量%以上、更佳60質量%以上、進一步較佳70質量%以上,且,自同樣的觀點出發,較佳90質量%以下、更佳85質量%以下、進一步較佳80質量%以下。更具體而言,洗淨劑組合物的濃縮物中的成分C的含量較佳50質量%以上且90質量%以下、更佳60質量%以上且85質量%以下、進一步較佳70質量%以上且80質量%以下。When the detergent composition of the present application is a concentrate, the content of component C in the concentrate of the detergent composition is improved from the resin mask removal property, the release sheet capture property is improved, and the continuous operation is stable. From the viewpoints of improving properties and stabilizing the detergent composition, 50% by mass or more, 60% by mass or more, and 70% by mass or more are more preferable, and 90% by mass are preferable from the same viewpoint. % Or less, more preferably 85% by mass or less, still more preferably 80% by mass or less. More specifically, the content of component C in the concentrate of the detergent composition is preferably 50% by mass or more and 90% by mass or less, more preferably 60% by mass or more and 85% by mass or less, and still more preferably 70% by mass or more. And 80% by mass or less.
對於本申請案的洗淨劑組合物的濃縮物的pH,自稀釋後的洗淨性及樹脂遮罩去除性提高的觀點出發,較佳10以上、更佳10.5以上,且,自稀釋後的洗淨性的觀點出發,較佳14以下、更佳13.5以下。更具體而言,本申請案的洗淨劑組合物的濃縮物的pH較佳10以上且14以下、更佳10.5以上且13.5以下。The pH of the concentrate of the detergent composition of the present application is preferably 10 or more, more preferably 10.5 or more, from the viewpoint of improving the detergency after the dilution and the removability of the resin mask. From the viewpoint of detergency, it is preferably 14 or less, and more preferably 13.5 or less. More specifically, the pH of the concentrate of the detergent composition of the present application is preferably 10 or more and 14 or less, and more preferably 10.5 or more and 13.5 or less.
[被洗淨物]
在一或多個實施態樣中,本申請案的洗淨劑組合物可適合用於附著有樹脂遮罩的被洗淨物的洗淨、或、附著有進行過鍍覆處理及/或加熱處理的樹脂遮罩的被洗淨物的洗淨。[Washed]
In one or more embodiments, the detergent composition of the present application may be suitably used for washing the object to be washed with a resin mask, or after being subjected to a plating treatment and / or heating. Washing of the object to be washed with the treated resin mask.
作為被洗淨物,例如,可列舉出電子零件及其製造中間物。作為電子零件,例如,可列舉出選自印刷電路板、晶圓、銅板及鋁板等金屬板中的至少1種零件。該製造中間物包含作為電子零件的製造步驟中的中間製造物的、樹脂遮罩處理後的中間製造物。Examples of the object to be cleaned include electronic components and intermediates for manufacturing the same. Examples of the electronic component include at least one component selected from a metal plate such as a printed circuit board, a wafer, a copper plate, and an aluminum plate. This manufacturing intermediate includes the intermediate manufactured product after the resin masking process as the intermediate manufactured product in the manufacturing process of the electronic component.
作為樹脂遮罩,可為負型樹脂遮罩,亦可為正型樹脂遮罩,自容易發揮本申請案之效果之方面出發,較佳負型樹脂遮罩。作為負型樹脂遮罩,例如,可列舉出進行過曝光及/或顯影處理的負型乾膜抗蝕劑。本申請案中,所謂負型樹脂遮罩,係指使用負型抗蝕劑而形成的遮罩,例如,可列舉出進行過曝光及/或顯影處理的負型抗蝕劑層。本申請案中,所謂正型樹脂遮罩,係指使用正型抗蝕劑而形成的遮罩,例如,可列舉出進行過曝光及/或顯影處理的正型抗蝕劑層。As the resin mask, a negative resin mask or a positive resin mask may be used, and a negative resin mask is preferred because the effects of the present application are easily exhibited. Examples of the negative-type resin mask include a negative-type dry film resist that has been subjected to exposure and / or development processing. In the present application, the negative resin mask refers to a mask formed using a negative resist, and examples thereof include a negative resist layer that has been subjected to exposure and / or development processing. In the present application, the positive-type resin mask refers to a mask formed using a positive-type resist, and examples thereof include a positive-type resist layer subjected to exposure and / or development processing.
作為附著有樹脂遮罩的被洗淨物的具體例,例如,可列舉出藉由經進行使用乾膜抗蝕劑等樹脂遮罩的、焊接及鍍覆處理(鍍銅、鍍鋁、鍍鎳等)中的至少一種處理的步驟,從而在基板表面形成有佈線、連接端子等的電子零件等。更具體而言,可列舉出使用負型樹脂遮罩進行鍍銅或鍍鋁處理而形成有微細佈線或支柱的印刷電路板及晶圓、使用負型樹脂遮罩而形成有焊料凸塊的印刷電路板及晶圓等。Specific examples of the object to be cleaned to which a resin mask is attached include, for example, soldering and plating treatments (copper plating, aluminum plating, and nickel plating) performed by using a resin mask such as a dry film resist. Etc.), at least one of the processing steps, so that electronic parts such as wiring, connection terminals, and the like are formed on the surface of the substrate. More specifically, printed circuit boards and wafers having fine wiring or pillars formed by copper plating or aluminum plating using a negative resin mask, and printing in which solder bumps are formed using a negative resin mask can be cited. Circuit boards and wafers.
[電子零件的製造方法]
本申請案的一個態樣中,係關於一種電子零件的製造方法(以下,亦稱為「本申請案的電子零件製造方法」),其包括:對選自印刷電路板、晶圓、及金屬板中的至少1種電子零件,進行使用樹脂遮罩的焊接及鍍覆處理中的至少一種處理的步驟;及藉由本申請案的洗淨方法對實施過焊接及鍍覆處理中的至少一種處理的該電子零件進行洗淨的步驟。[Manufacturing method of electronic parts]
In one aspect of the present application, it relates to a method for manufacturing an electronic component (hereinafter, also referred to as "the method for manufacturing an electronic component of this application"), which includes: A step of performing at least one of soldering and plating processing using at least one type of electronic component in the board; and performing at least one of soldering and plating processing by the cleaning method of the present application The electronic parts are cleaned.
根據本申請案的電子零件製造方法,藉由進行利用本申請案的洗淨方法的洗淨,能夠有效地去除附著於電子零件的樹脂遮罩,因此能實現可靠性高的電子零件的製造。進而,藉由進行利用本申請案的洗淨方法的洗淨,能夠提高連續操作穩定性,因此能夠提高電子零件的製造效率。According to the electronic component manufacturing method of the present application, the resin mask adhering to the electronic component can be effectively removed by washing with the cleaning method of the present application, and therefore, highly reliable electronic component manufacturing can be achieved. Furthermore, by performing the cleaning by the cleaning method of the present application, continuous operation stability can be improved, and thus the manufacturing efficiency of electronic parts can be improved.
[循環型洗淨裝置]
本申請案中的循環型洗淨裝置為對附著有樹脂遮罩的被洗淨物(例如,印刷電路板、晶圓、及金屬板等電子零件)進行連續洗淨的洗淨裝置。本申請案中的循環型洗淨裝置具有對樹脂遮罩的剝離洗淨所使用的洗淨液進行過濾(1次過濾)的1次過濾器。作為本申請案中的循環型洗淨裝置的一個實施態樣,可列舉出如下循環型洗淨裝置,其具有:貯藏洗淨液的貯液槽、洗淨被洗淨物的洗淨槽、用於將貯液槽內的洗淨液供給至洗淨槽且使洗淨槽內的洗淨液返回至貯液槽而循環的循環路徑、配置於循環路徑的送液泵等流體機械、以及配置於自洗淨槽至貯液槽的路徑上的1次過濾器。作為貯液槽,只要為能夠貯藏對循環使用洗淨液充足的量的洗淨液、且可進行洗淨液、水等的投入、洗淨液成分的濃度調整、溫度調整等的貯藏槽即可。作為洗淨槽,只要為能夠藉由浸漬洗淨、超聲波洗淨、空氣中噴淋洗淨、液體中噴流洗淨、刷洗等手段使洗淨液接觸被洗淨材料之洗淨槽即可。作為送液泵等流體機械,只要為蝸殼泵、級聯泵、齒輪泵、活塞泵等能夠輸送液體之機械即可。[Circulation type cleaning device]
The circulation type cleaning device in the present application is a cleaning device that continuously cleans objects to be cleaned (for example, electronic components such as printed circuit boards, wafers, and metal plates) to which a resin mask is attached. The circulation type cleaning device in the present application includes a primary filter that filters (cleans once) the cleaning liquid used for peeling and cleaning the resin mask. As an embodiment of the circulation-type cleaning device in the present application, the following circulation-type cleaning device is provided, which includes a liquid storage tank for storing the cleaning liquid, a cleaning tank for cleaning the object to be cleaned, Circulation path for supplying the cleaning liquid in the liquid storage tank to the cleaning tank and circulating the cleaning liquid in the cleaning tank back to the liquid storage tank, and fluid machinery such as a liquid feeding pump disposed in the circulation path, and Primary filter placed on the path from the cleaning tank to the liquid storage tank. As the liquid storage tank, any storage tank that can store a sufficient amount of cleaning liquid for the circulating cleaning liquid, and can input the cleaning liquid, water, etc., the concentration of the cleaning liquid components, and the temperature can be adjusted. can. The washing tank may be any washing tank that can bring the washing liquid into contact with the material to be cleaned by means of immersion washing, ultrasonic washing, air spray washing, liquid jet washing, and brush washing. As a fluid machine such as a liquid-feeding pump, any machine capable of conveying liquid such as a volute pump, a cascade pump, a gear pump, or a piston pump may be used.
在一或多個實施態樣中,本申請案中的循環型洗淨裝置可亦具有對用該1次過濾器過濾完的洗淨液進行過濾(2次過濾)的2次過濾器。In one or more embodiments, the circulation-type cleaning device in the present application may also include a secondary filter that filters (the secondary filtration) the cleaning solution filtered by the primary filter.
在一或多個實施態樣中,自生產性的觀點出發,本申請案中的循環型洗淨裝置較佳具有被洗淨物用的送入/輸出輸送機,更佳具有自動送入/輸出輸送機。In one or more embodiments, from the viewpoint of productivity, the circulation type cleaning device in the present application preferably has an input / output conveyor for objects to be washed, and more preferably has an automatic input / output conveyor. Output conveyor.
在一或多個實施態樣中,本申請案中的1次過濾器為配置於自洗淨槽至貯液槽的路徑上、對樹脂遮罩的剝離洗淨所使用的洗淨液進行過濾從而將剝離片自洗淨液中去除的過濾器。作為1次過濾器,自維護之操作性提高的觀點出發,較佳作為為了將蓄積的剝離片廢棄而可拆卸的結構的、在一部分具有過濾器部分的結構。在一或多個實施態樣中,本申請案中的1次過濾器可列舉出網格尺寸為8目以上且80目以下的網。In one or more embodiments, the primary filter in the present application is a filter disposed on a path from the cleaning tank to the liquid storage tank to filter the cleaning liquid used for peeling off and cleaning the resin mask. Thereby, the filter which removes a peeling sheet from a washing | cleaning liquid. From the viewpoint of improving the operability of maintenance, the primary filter is preferably a structure having a filter portion at a part as a structure that is detachable for discarding the accumulated release sheet. In one or more embodiments, the primary filter in this application may include a mesh with a mesh size of 8 meshes or more and 80 meshes or less.
對於本申請案中的1次過濾器的網格尺寸,自剝離片捕集性提高及連續操作穩定性提高的觀點出發,為8目以上,較佳10目以上、更佳12目以上、進一步較佳14目以上,且,自同樣的觀點出發,為80目以下,較佳70目以下、更佳60目以下、進一步較佳50目以下。更具體而言,1次過濾器的網格尺寸為8目以上且80目以下,較佳10目以上且70目以下、更佳12目以上且60目以下、進一步較佳14目以上且50目以下。網格尺寸藉由下式求出。
網格尺寸(目)=25.4÷[開口(mm)+線徑(mm)]Regarding the mesh size of the primary filter in the present application, from the viewpoint of improving the trapping property of the release sheet and improving the stability of continuous operation, it is 8 or more, preferably 10 or more, more preferably 12 or more, and further 14 mesh or more is preferable, and from the same viewpoint, it is 80 mesh or less, preferably 70 mesh or less, more preferably 60 mesh or less, and still more preferably 50 mesh or less. More specifically, the mesh size of the primary filter is 8 mesh or more and 80 mesh or less, preferably 10 mesh or more and 70 mesh or less, more preferably 12 mesh or more and 60 mesh or less, and still more preferably 14 mesh or more and 50 mesh. Head below. The grid size is obtained by the following formula.
Grid size (mesh) = 25.4 ÷ [opening (mm) + wire diameter (mm)]
對於本申請案中之1次過濾器的開孔率,自剝離片捕集性提高及連續操作穩定性提高的觀點出發,為30%以上,較佳35%以上、更佳38%以上、進一步較佳40%以上,且,自同樣的觀點出發,為75%以下,較佳72%以下、更佳70%以下、進一步較佳68%以下。更具體而言,1次過濾器的開孔率為30%以上且75%以下,較佳35%以上且72%以下、更佳38%以上且70%以下、進一步較佳40%以上且68%以下。開孔率藉由下式求出。
開孔率(%)=[開口(mm)÷(開口(mm)+線徑(mm))]2
×100Regarding the opening rate of the primary filter in this application, from the viewpoint of improving the trapping property of the peeling sheet and improving the continuous operation stability, it is 30% or more, preferably 35% or more, more preferably 38% or more, and further It is preferably 40% or more, and from the same viewpoint, it is 75% or less, preferably 72% or less, more preferably 70% or less, and still more preferably 68% or less. More specifically, the opening rate of the primary filter is 30% or more and 75% or less, preferably 35% or more and 72% or less, more preferably 38% or more and 70% or less, and still more preferably 40% or more and 68%. %the following. The aperture ratio is determined by the following formula.
Opening rate (%) = [opening (mm) ÷ (opening (mm) + wire diameter (mm))] 2 × 100
對於本申請案中的1次過濾器的開口,自剝離片捕集性提高及連續操作穩定性提高的觀點出發,較佳0.2mm以上、更佳0.3mm以上、進一步較佳0.4mm以上,且,自同樣的觀點出發,較佳5mm以下、更佳4mm以下、進一步較佳3mm以下。更具體而言,1次過濾器的開口較佳0.2mm以上且5mm以下、更佳0.3mm以上且4mm以下、進一步較佳0.4mm以上且3mm以下。With regard to the opening of the primary filter in the present application, from the viewpoint of improving the trapping properties of the release sheet and improving the continuous operation stability, it is preferably 0.2 mm or more, more preferably 0.3 mm or more, and still more preferably 0.4 mm or more, and From the same viewpoint, it is preferably 5 mm or less, more preferably 4 mm or less, and still more preferably 3 mm or less. More specifically, the opening of the primary filter is preferably 0.2 mm or more and 5 mm or less, more preferably 0.3 mm or more and 4 mm or less, and still more preferably 0.4 mm or more and 3 mm or less.
本申請案中,1次過濾器用的網可使用的材質可為金屬製,亦可為樹脂製,自耐久性的觀點出發,較佳不鏽鋼製。作為網的編織法,可為平紋編織、斜紋編織、平紋密紋編織及斜紋密紋編織等而不特別限定,自獲得性的觀點出發,較佳平紋編織及斜紋編織,更佳平紋編織。In this application, the material used for the net for the primary filter may be made of metal or resin. From the viewpoint of durability, it is preferably made of stainless steel. As the method of weaving the mesh, plain weave, twill weave, plain weave weave, and twill weave are not particularly limited. From the viewpoint of availability, plain weave and twill weave are preferred, and plain weave is more preferred.
本申請案中的循環型洗淨裝置具有2次過濾器的情況下,作為2次過濾器,可列舉出與上述1次過濾器相同的過濾器,例如,可以適當地使用網格尺寸及開孔率比1次過濾器小的網。In the case where the circulation type cleaning device in the present application has a secondary filter, as the secondary filter, the same filter as the above-mentioned primary filter can be cited. For example, the mesh size and the opening can be appropriately used. Mesh with a smaller porosity than the primary filter.
本申請案中,進而係關於以下的一或多個實施態樣。This application further relates to one or more of the following aspects.
<1>一種樹脂遮罩剝離洗淨方法,其利用重複使用洗淨液之循環型洗淨裝置,對附著於被洗淨物的樹脂遮罩進行剝離洗淨,
該循環型洗淨裝置具有對剝離洗淨所使用的洗淨液進行過濾的1次過濾器,
該1次過濾器是網格尺寸為8目以上且80目以下的網,
該洗淨液是含有下述式(I)所示的四級銨氫氧化物(成分A)、下述式(II)所示的胺(成分B)、及水(成分C),且成分A的含量為1質量%以上且6.5質量%以下、成分B的含量為1質量%以上且10質量%以下、成分C的含量為50質量%以上且98質量%以下的洗淨劑組合物。
<1> A method for peeling and cleaning a resin mask, which uses a circulation-type cleaning device that repeatedly uses a cleaning solution to peel and clean a resin mask attached to an object to be cleaned.
This circulation type cleaning device has a primary filter that filters the cleaning liquid used for peeling cleaning,
The primary filter is a mesh with a mesh size of 8 meshes or more and 80 meshes or less.
This washing liquid contains a quaternary ammonium hydroxide (component A) represented by the following formula (I), an amine (component B) represented by the following formula (II), and water (component C). A detergent composition having a content of A of 1% to 6.5% by mass, a content of component B of 1% to 10% by mass, and a content of component C of 50% to 98% by mass.
上述式(I)中,R1
、R2
、R3
及R4
各自獨立地為選自甲基、乙基、丙基、羥甲基、羥乙基及羥丙基中的至少1種。
In the formula (I), R 1 , R 2 , R 3, and R 4 are each independently at least one selected from the group consisting of methyl, ethyl, propyl, hydroxymethyl, hydroxyethyl, and hydroxypropyl.
上述式(II)中,R5 表示選自氫原子、甲基、乙基及胺基乙基中的至少1種,R6 表示選自氫原子、羥乙基、羥丙基、甲基及乙基中的至少1種,R7 表示選自胺基乙基、羥乙基及羥丙基中的至少1種,或者,式(II)中,R5 表示選自甲基、乙基、胺基乙基、羥乙基及羥丙基中的至少1種,R6 與R7 彼此鍵合且與式(II)中的N原子一起形成吡咯啶環或哌嗪環。In the formula (II), R 5 represents at least one selected from a hydrogen atom, a methyl group, an ethyl group, and an amino ethyl group, and R 6 represents a group selected from a hydrogen atom, hydroxyethyl group, hydroxypropyl group, methyl group, and At least one kind of ethyl group, R 7 represents at least one kind selected from aminoethyl, hydroxyethyl, and hydroxypropyl, or, in formula (II), R 5 represents selected from methyl, ethyl, At least one of an aminoethyl group, a hydroxyethyl group, and a hydroxypropyl group, R 6 and R 7 are bonded to each other and form a pyrrolidine ring or a piperazine ring together with the N atom in the formula (II).
<2>根據<1>所述的樹脂遮罩剝離洗淨方法,其中,成分A為選自四甲基氫氧化銨(TMAH)、四乙基氫氧化銨、四丙基氫氧化銨、2-羥乙基三甲基氫氧化銨(膽鹼)、2-羥乙基三乙基氫氧化銨、2-羥乙基三丙基氫氧化銨、2-羥丙基三甲基氫氧化銨、2-羥丙基三乙基氫氧化銨、2-羥丙基三丙基氫氧化銨、二甲基雙(2-羥乙基)氫氧化銨、二乙基雙(2-羥乙基)氫氧化銨、二丙基雙(2-羥乙基)氫氧化銨、三(2-羥乙基)甲基氫氧化銨、三(2-羥乙基)乙基氫氧化銨、三(2-羥乙基)丙基氫氧化銨、四(2-羥乙基)氫氧化銨、及四(2-羥丙基)氫氧化銨中的至少1種,較佳選自四甲基氫氧化銨(TMAH)、2-羥乙基三甲基氫氧化銨(膽鹼)、二甲基雙(2-羥乙基)氫氧化銨、及二乙基雙(2-羥乙基)氫氧化銨中的至少1種,更佳選自四甲基氫氧化銨(TMAH)、2-羥乙基三甲基氫氧化銨(膽鹼)、及二甲基雙(2-羥乙基)氫氧化銨中的至少1種,進一步較佳二甲基雙(2-羥乙基)氫氧化銨。<2> The resin mask peeling and washing method according to <1>, wherein component A is selected from the group consisting of tetramethylammonium hydroxide (TMAH), tetraethylammonium hydroxide, tetrapropylammonium hydroxide, 2 -Hydroxyethyltrimethylammonium hydroxide (choline), 2-hydroxyethyltriethylammonium hydroxide, 2-hydroxyethyltripropylammonium hydroxide, 2-hydroxypropyltrimethylammonium hydroxide , 2-hydroxypropyltriethylammonium hydroxide, 2-hydroxypropyltripropylammonium hydroxide, dimethylbis (2-hydroxyethyl) ammonium hydroxide, diethylbis (2-hydroxyethyl ) Ammonium hydroxide, dipropylbis (2-hydroxyethyl) ammonium hydroxide, tris (2-hydroxyethyl) methylammonium hydroxide, tris (2-hydroxyethyl) ethylammonium hydroxide, tris ( At least one of 2-hydroxyethyl) propylammonium hydroxide, tetra (2-hydroxyethyl) ammonium hydroxide, and tetra (2-hydroxypropyl) ammonium hydroxide, preferably selected from tetramethylhydrogen Ammonium oxide (TMAH), 2-hydroxyethyltrimethylammonium hydroxide (choline), dimethylbis (2-hydroxyethyl) ammonium hydroxide, and diethylbis (2-hydroxyethyl) hydrogen At least one kind of ammonium oxide, more preferably selected from tetramethylammonium hydroxide (TMAH), 2-hydroxyethyltrimethylammonium hydroxide (choline), and dimethylbis (2-hydroxyethyl) Hydrogen and oxygen At least one ammonium, and further preferably dimethyl bis (2-hydroxyethyl) ammonium hydroxide.
<3>根據<1>或<2>所述的樹脂遮罩剝離洗淨方法,其中,本申請案的洗淨劑組合物的使用時的成分A的含量較佳1質量%以上、更佳2質量%以上、進一步較佳2.5質量%以上、更進一步較佳3質量%以上。<3> The resin mask peeling and washing method according to <1> or <2>, wherein the content of the component A at the time of use of the detergent composition of the present application is preferably 1% by mass or more, and more preferably 2 mass% or more, more preferably 2.5 mass% or more, still more preferably 3 mass% or more.
<4>根據<1>~<3>中任一項所述的樹脂遮罩剝離洗淨方法,其中,本申請案的洗淨劑組合物的使用時的成分A的含量較佳6.5質量%以下、更佳6質量%以下、進一步較佳5.5質量%以下、更進一步較佳5質量%以下。<4> The resin mask peeling and washing method according to any one of <1> to <3>, wherein a content of the component A at the time of use of the detergent composition of the present application is preferably 6.5% by mass Below, more preferably 6% by mass or less, still more preferably 5.5% by mass or less, still more preferably 5% by mass or less.
<5>根據<1>~<4>中任一項所述的樹脂遮罩剝離洗淨方法,其中,本申請案的洗淨劑組合物的使用時的成分A的含量較佳1質量%以上且6.5質量%以下、更佳2質量%以上且6質量%以下、進一步較佳2.5質量%以上且5.5質量%以下、更進一步較佳3質量%以上且5質量%以下。<5> The resin mask peeling and washing method according to any one of <1> to <4>, wherein the content of component A at the time of use of the detergent composition of the present application is preferably 1% by mass Above and below 6.5% by mass, more preferably above 2% by mass and below 6% by mass, still more preferably above 2.5% by mass and below 5.5% by mass, still more preferably above 3% by mass and below 5% by mass.
<6>根據<1>~<5>中任一項所述的樹脂遮罩剝離洗淨方法,其中,成分B較佳選自單乙醇胺、單異丙醇胺、N-甲基單乙醇胺、N-甲基異丙醇胺、N-乙基單乙醇胺、N-乙基異丙醇胺、二乙醇胺、二異丙醇胺、N-二甲基單乙醇胺、N-二甲基單異丙醇胺、N-甲基二乙醇胺、N-甲基二異丙醇胺、N-二乙基單乙醇胺、N-二乙基單異丙醇胺、N-乙基二乙醇胺、N-乙基二異丙醇胺、N-(β-胺基乙基)乙醇胺、N-(β-胺基乙基)異丙醇胺、N-(β-胺基乙基)二乙醇胺、N-(β-胺基乙基)二異丙醇胺、1-甲基哌嗪、1-(2-羥乙基)吡咯啶、1-(2-羥乙基)哌嗪、乙二胺及二伸乙基三胺中的至少1種,更佳選自單乙醇胺、單異丙醇胺、二乙醇胺、N-甲基單乙醇胺、N-乙基單乙醇胺、N-(β-胺基乙基)乙醇胺、1-(2-羥乙基)哌嗪及二伸乙基三胺中的至少1種,進一步較佳選自單乙醇胺、單異丙醇胺、二乙醇胺、N-甲基單乙醇胺、及N-乙基單乙醇胺中的至少1種,更進一步較佳單乙醇胺。<6> The resin mask peeling and washing method according to any one of <1> to <5>, wherein component B is preferably selected from monoethanolamine, monoisopropanolamine, N-methylmonoethanolamine, N-methylisopropanolamine, N-ethylmonoethanolamine, N-ethylisopropanolamine, diethanolamine, diisopropanolamine, N-dimethylmonoethanolamine, N-dimethylmonoisopropylamine Alcoholamine, N-methyldiethanolamine, N-methyldiisopropanolamine, N-diethylmonoethanolamine, N-diethylmonoisopropanolamine, N-ethyldiethanolamine, N-ethyl Diisopropanolamine, N- (β-aminoethyl) ethanolamine, N- (β-aminoethyl) isopropanolamine, N- (β-aminoethyl) diethanolamine, N- (β -Aminoethyl) diisopropanolamine, 1-methylpiperazine, 1- (2-hydroxyethyl) pyrrolidine, 1- (2-hydroxyethyl) piperazine, ethylenediamine and diethylene glycol At least one trimethylamine, more preferably selected from monoethanolamine, monoisopropanolamine, diethanolamine, N-methylmonoethanolamine, N-ethylmonoethanolamine, N- (β-aminoethyl) ethanolamine At least one of 1- (2-hydroxyethyl) piperazine and diethylene triamine, more preferably selected from monoethanolamine, monoisopropanolamine, diethanolamine, N- Group monoethanolamine, N- monoethanolamine and at least one kind, further preferably monoethanolamine.
<7>根據<1>~<6>中任一項所述的樹脂遮罩剝離洗淨方法,其中,洗淨劑組合物的使用時的成分B的含量較佳1質量%以上、更佳2質量%以上、進一步較佳2.5質量%以上、更進一步較佳3質量%以上。<7> The resin mask peeling and washing method according to any one of <1> to <6>, wherein the content of the component B during use of the detergent composition is preferably 1% by mass or more, and more preferably 2 mass% or more, more preferably 2.5 mass% or more, still more preferably 3 mass% or more.
<8>根據<1>~<7>中任一項所述的樹脂遮罩剝離洗淨方法,其中,洗淨劑組合物的使用時的成分B的含量較佳10質量%以下、更佳8質量%以下、進一步較佳6質量%以下、更進一步較佳5質量%以下。<8> The resin mask peeling and washing method according to any one of <1> to <7>, wherein the content of the component B during use of the detergent composition is preferably 10% by mass or less, and more preferably 8 mass% or less, more preferably 6 mass% or less, still more preferably 5 mass% or less.
<9>根據<1>~<8>中任一項所述的樹脂遮罩剝離洗淨方法,其中,洗淨劑組合物的使用時的成分B的含量較佳1質量%以上且10質量%以下、更佳2質量%以上且8質量%以下、進一步較佳2.5質量%以上且6質量%以下、更進一步較佳3質量%以上且5質量%以下。<9> The resin mask peeling and washing method according to any one of <1> to <8>, wherein the content of the component B at the time of use of the detergent composition is preferably 1% by mass or more and 10% by mass % Or less, more preferably 2% by mass or more and 8% by mass or less, still more preferably 2.5% by mass or more and 6% by mass or less, still more preferably 3% by mass or more and 5% by mass or less.
<10>根據<1>~<9>中任一項所述的樹脂遮罩剝離洗淨方法,其中,洗淨劑組合物的使用時的成分C的含量較佳50質量%以上、更佳60質量%以上、進一步較佳70質量%以上。<10> The resin mask peeling and washing method according to any one of <1> to <9>, wherein the content of the component C during use of the detergent composition is preferably 50% by mass or more, and more preferably 60% by mass or more, more preferably 70% by mass or more.
<11>根據<1>~<10>中任一項所述的樹脂遮罩剝離洗淨方法,其中,洗淨劑組合物的使用時的成分C的含量較佳98質量%以下、更佳96質量%以下、進一步較佳95.5質量%以下。<11> The resin mask peeling and washing method according to any one of <1> to <10>, wherein the content of the component C during use of the detergent composition is preferably 98% by mass or less, and more preferably 96% by mass or less, more preferably 95.5% by mass or less.
<12>根據<1>~<11>中任一項所述的樹脂遮罩剝離洗淨方法,其中,洗淨劑組合物的使用時的成分C的含量較佳50質量%以上且98質量%以下、更佳60質量%以上且96質量%以下、進一步較佳70質量%以上且95.5質量%以下。<12> The resin mask peeling and washing method according to any one of <1> to <11>, wherein the content of the component C during use of the detergent composition is preferably 50% by mass or more and 98% by mass % Or less, more preferably 60% by mass or more and 96% by mass or less, still more preferably 70% by mass or more and 95.5% by mass or less.
<13>根據<1>~<12>中任一項所述的樹脂遮罩剝離洗淨方法,其中,洗淨劑組合物實質上不含酸。<13> The resin mask peeling and washing method according to any one of <1> to <12>, wherein the detergent composition does not substantially contain an acid.
<14>根據<1>~<13>中任一項所述的樹脂遮罩剝離洗淨方法,其中,洗淨劑組合物中的酸的含量小於0.3質量%,較佳為0.1質量%以下、更佳實質上為0質量%。<14> The resin mask peeling and washing method according to any one of <1> to <13>, wherein the acid content in the detergent composition is less than 0.3% by mass, and preferably 0.1% by mass or less More preferably, it is substantially 0% by mass.
<15>根據<1>~<14>中任一項所述的樹脂遮罩剝離洗淨方法,其中,25℃下的洗淨劑組合物的pH較佳10以上、更佳10.5以上。<15> The resin mask peeling and washing method according to any one of <1> to <14>, wherein the pH of the detergent composition at 25 ° C is preferably 10 or more, and more preferably 10.5 or more.
<16>根據<1>~<15>中任一項所述的樹脂遮罩剝離洗淨方法,其中,25℃下的洗淨劑組合物的pH較佳14以下、更佳13.5以下。<16> The resin mask peeling and washing method according to any one of <1> to <15>, wherein the pH of the detergent composition at 25 ° C is preferably 14 or less, and more preferably 13.5 or less.
<17>根據<1>~<16>中任一項所述的樹脂遮罩剝離洗淨方法,其中,25℃下的洗淨劑組合物的pH較佳10以上且14以下、更佳10.5以上且13.5以下。<17> The resin mask peeling and washing method according to any one of <1> to <16>, wherein the pH of the detergent composition at 25 ° C is preferably 10 or more and 14 or less, more preferably 10.5 Above and below 13.5.
<18>根據<1>~<17>中任一項所述的樹脂遮罩剝離洗淨方法,其中,洗淨劑組合物為將成分C之量減少的濃縮物用成分C稀釋製備而成的洗淨劑組合物。<18> The resin mask peeling and washing method according to any one of <1> to <17>, wherein the detergent composition is prepared by diluting a concentrate having a reduced amount of component C with component C Detergent composition.
<19>根據<18>所述的樹脂遮罩剝離洗淨方法,其中,洗淨劑組合物的濃縮物的稀釋倍率為3倍以上且10倍以下。<19> The resin mask peeling and washing method according to <18>, wherein the dilution ratio of the concentrate of the detergent composition is 3 times or more and 10 times or less.
<20>根據<1>~<19>中任一項所述的樹脂遮罩剝離洗淨方法,其中,1次過濾器的網格尺寸為8目以上,較佳10目以上、更佳12目以上、進一步較佳14目以上。<20> The resin mask peeling and washing method according to any one of <1> to <19>, wherein the mesh size of the primary filter is 8 mesh or more, preferably 10 mesh or more, and more preferably 12 Above mesh, more preferably above 14 mesh.
<21>根據<1>~<20>中任一項所述的樹脂遮罩剝離洗淨方法,其中,1次過濾器的網格尺寸為80目以下,較佳70目以下、更佳60目以下、進一步較佳50目以下。<21> The resin mask peeling and washing method according to any one of <1> to <20>, wherein the mesh size of the primary filter is 80 meshes or less, preferably 70 meshes or less, more preferably 60 The mesh size is preferably less than 50 mesh.
<22>根據<1>~<21>中任一項所述的樹脂遮罩剝離洗淨方法,其中,1次過濾器的網格尺寸為8目以上且80目以下,較佳10目以上且70目以下、更佳12目以上且60目以下、進一步較佳14目以上且50目以下。<22> The resin mask peeling and washing method according to any one of <1> to <21>, wherein the mesh size of the primary filter is 8 mesh or more and 80 mesh or less, preferably 10 mesh or more And 70 mesh or less, more preferably 12 mesh or more and 60 mesh or less, still more preferably 14 mesh or more and 50 mesh or less.
<23>根據<1>~<22>中任一項所述的樹脂遮罩剝離洗淨方法,其中,1次過濾器的開孔率為30%以上,較佳35%以上、更佳38%以上、進一步較佳40%以上。<23> The method for peeling and washing a resin mask according to any one of <1> to <22>, wherein the primary filter has an opening ratio of 30% or more, preferably 35% or more, and more preferably 38 % Or more, more preferably 40% or more.
<24>根據<1>~<23>中任一項所述的樹脂遮罩剝離洗淨方法,其中,1次過濾器的開孔率為75%以下,較佳72%以下、更佳70%以下、進一步較佳68%以下。<24> The method for peeling and washing a resin mask according to any one of <1> to <23>, wherein the primary filter has an opening ratio of 75% or less, preferably 72% or less, and more preferably 70 % Or less, more preferably 68% or less.
<25>根據<1>~<24>中任一項所述的樹脂遮罩剝離洗淨方法,其中,1次過濾器的開孔率為30%以上且75%以下,較佳35%以上且72%以下、更佳38%以上且70%以下、進一步較佳40%以上且68%以下。<25> The method for peeling and washing a resin mask according to any one of <1> to <24>, wherein the primary filter has an open porosity of 30% or more and 75% or less, preferably 35% or more It is 72% or less, more preferably 38% or more and 70% or less, and still more preferably 40% or more and 68% or less.
<26>根據<1>~<25>中任一項所述的樹脂遮罩剝離洗淨方法,其中,1次過濾器的開口較佳0.2mm以上、更佳0.3mm以上、進一步較佳0.4mm以上。<26> The resin mask peeling and washing method according to any one of <1> to <25>, wherein the opening of the primary filter is preferably 0.2 mm or more, more preferably 0.3 mm or more, and still more preferably 0.4 mm or more.
<27>根據<1>~<26>中任一項所述的樹脂遮罩剝離洗淨方法,其中,1次過濾器的開口較佳5mm以下、更佳4mm以下、進一步較佳3mm以下。<27> The resin mask peeling and washing method according to any one of <1> to <26>, wherein the opening of the primary filter is preferably 5 mm or less, more preferably 4 mm or less, and still more preferably 3 mm or less.
<28>根據<1>~<27>中任一項所述的樹脂遮罩剝離洗淨方法,其中,1次過濾器的開口較佳0.2mm以上且5mm以下、更佳0.3mm以上且4mm以下、進一步較佳0.4mm以上且3mm以下。<28> The resin mask peeling and washing method according to any one of <1> to <27>, wherein the opening of the primary filter is preferably 0.2 mm or more and 5 mm or less, more preferably 0.3 mm or more and 4 mm or more Hereinafter, it is more preferably 0.4 mm or more and 3 mm or less.
<29>根據<1>~<28>中任一項所述的樹脂遮罩剝離洗淨方法,其中,循環型洗淨裝置具有對用1次過濾器過濾完的洗淨液進行過濾的2次過濾器,2次過濾器為網格尺寸及開孔率比1次過濾器小的網。<29> The resin mask peeling and washing method according to any one of <1> to <28>, wherein the circulation-type washing device includes 2 for filtering the washing liquid filtered by the primary filter. Secondary filter, secondary filter is a mesh with smaller mesh size and opening ratio than primary filter.
<30>根據<1>~<29>中任一項所述的樹脂遮罩剝離洗淨方法,其中,樹脂遮罩為負型樹脂遮罩。<30> The resin mask peeling and washing method according to any one of <1> to <29>, wherein the resin mask is a negative resin mask.
<31>根據<1>~<30>中任一項所述的樹脂遮罩剝離洗淨方法,其中,被洗淨物為電子零件的製造中間物。<31> The resin mask peeling and cleaning method according to any one of <1> to <30>, wherein the object to be cleaned is an intermediate for manufacturing electronic parts.
<32>根據<1>~<31>中任一項所述的樹脂遮罩剝離洗淨方法,其中,被洗淨物為選自使用負型樹脂遮罩進行鍍銅或鍍鋁處理而形成有微細佈線或支柱的印刷電路板及晶圓、以及使用負型樹脂遮罩而形成有焊料凸塊的印刷電路板及晶圓中的至少1種。<32> The method for peeling and cleaning a resin mask according to any one of <1> to <31>, wherein the object to be cleaned is selected from the group consisting of copper plating or aluminum plating using a negative resin mask At least one of a printed wiring board and a wafer having fine wirings or pillars, and a printed wiring board and a wafer having solder bumps formed using a negative resin mask.
<33>一種電子零件的製造方法,其包括:對選自印刷電路板、晶圓、及金屬板中的至少1種電子零件,進行使用樹脂遮罩的焊接及鍍覆處理中的至少一種處理的步驟;及藉由請求項<1>~<32>中任一項之樹脂遮罩剝離洗淨方法對實施過焊接及鍍覆處理中的至少一種處理的該電子零件進行洗淨的步驟。<33> A method of manufacturing an electronic component, comprising: performing at least one of soldering and plating processing using a resin mask on at least one electronic component selected from a printed circuit board, a wafer, and a metal plate. And a step of washing the electronic component that has been subjected to at least one of soldering and plating treatment by a resin mask peeling and cleaning method according to any one of the items <1> to <32>.
實施例
以下,藉由實施例具體地對本申請案進行說明,但本申請案不受此等實施例任何限定。EXAMPLES Hereinafter, the present application will be specifically described by way of examples, but the present application is not limited by these examples.
1.洗淨劑組合物a~g的製備
在200mL玻璃燒杯中以有效成分換算計添加AH212(成分A)4.0g、單乙醇胺(成分B)8.0g、及水(成分C)198.0g,對其進行攪拌從而均勻地混合,由此製備洗淨劑組合物a。1. Preparation of detergent composition a to g In a 200 mL glass beaker, 4.0 g of AH212 (ingredient A), 8.0 g of monoethanolamine (ingredient B), and 198.0 g of water (ingredient C) were added in terms of effective ingredients. This is stirred to be uniformly mixed, thereby preparing a detergent composition a.
且藉由與洗淨劑組合物a同樣的方法,在包含除成分A~C以外的成分的情況下亦同時添加此等成分,以表1所示的組成比製備洗淨劑組合物b~g。將各洗淨劑組合物a~g的各成分的含量(質量%)及pH示於表1。In addition, by the same method as the detergent composition a, when components other than the components A to C are also added, these components are also added at the same time, and the detergent composition b to be prepared at the composition ratio shown in Table 1 g. Table 1 shows the content (% by mass) and the pH of each component of each of the detergent compositions a to g.
pH是25℃下的洗淨劑組合物的pH,是用pH計(亞電波工業株式會社、HM-30G)進行測定,將電極浸漬於洗淨劑組合物3分鐘後的數值。The pH is the pH of the detergent composition at 25 ° C., and is a value measured by using a pH meter (Asian Industries Ltd., HM-30G) and immersing the electrode in the detergent composition for 3 minutes.
作為洗淨劑組合物的成分,使用下述物質。
二甲基雙(2-羥乙基)氫氧化銨(成分A)[四日市合成株式會社製、AH212(50%水溶液)]
四甲基氫氧化銨(成分A)[昭和電工株式會社製、TMAH(25%)]
2-羥乙基三甲基氫氧化銨(成分A)[東京化成工業株式會社製、膽鹼(48%-50%水溶液)]
氫氧化鈉(非成分A)[關東化學株式會社製、鹿特級、固體成分48質量%]
單乙醇胺(成分B)[Nippon Shokubai Co., Ltd.製]
水(成分C)[用Organo Corporation製純水裝置G-10DSTSET製造的1μS/cm以下的純水]
二甲基亞碸(其他成分)[Toray Fine Chemicals Co., Ltd.製、工業用DMSO]
沒食子酸(其他成分)[東京化成工業株式會社製]
甘油(其他成分)[花王株式會社製、精製甘油]As a component of a detergent composition, the following were used.
Dimethylbis (2-hydroxyethyl) ammonium hydroxide (ingredient A) [manufactured by Yokkaichi Synthesis, AH212 (50% aqueous solution)]
Tetramethylammonium hydroxide (ingredient A) [manufactured by Showa Denko, TMAH (25%)]
2-hydroxyethyltrimethylammonium hydroxide (component A) [manufactured by Tokyo Chemical Industry Co., Ltd., choline (48% -50% aqueous solution)]
Sodium hydroxide (non-component A) [manufactured by Kanto Chemical Co., Ltd., Rotter grade, solid content 48% by mass]
Monoethanolamine (ingredient B) [manufactured by Nippon Shokubai Co., Ltd.]
Water (component C) [purified water of 1 μS / cm or less manufactured by pure water device G-10DSTSET made by Organo Corporation]
Dimethyl sulfene (other ingredients) [manufactured by Toray Fine Chemicals Co., Ltd., industrial DMSO]
Gallic acid (other ingredients) [manufactured by Tokyo Chemical Industry Co., Ltd.]
Glycerin (Other Ingredients) [Made by Kao Corporation, Refined Glycerin]
2.評價
將製備的洗淨劑組合物a~g及下述的1次過濾器及2次過濾器如表2所示組合且進行評價。且對下述所示的樹脂遮罩去除性、剝離片尺寸、剝離片輥捲繞性、液體過濾性進行評價。2. Evaluation The prepared detergent compositions a to g and the primary filters and secondary filters described below were combined and evaluated as shown in Table 2. In addition, the resin mask removability, release sheet size, release roll rollability, and liquid filterability shown below were evaluated.
[試驗片的製作]
將負型厚膜抗蝕劑形成用感光性膜(旭化成株式會社製、SUNFORT UFG-250、40mm×50mm×20μm)在下述條件下層壓於銅板(太佑機材株式會社製、C1100P、55mm×75mm×1mm)的表面,製作進行曝光處理而固化的試驗片。[Production of test piece]
A photosensitive film (manufactured by Asahi Kasei Co., Ltd., SUNFORT UFG-250, 40 mm x 50 mm x 20 μm) was laminated on a copper plate (manufactured by Taiyou Machinery Co., Ltd., C1100P, 55 mm x 75 mm x) under the following conditions. 1 mm) surface, and a test piece cured by exposure treatment was prepared.
<層壓>
使用潔淨輥(RAYON INDUSTRIAL CO., LTD.製、RY-505Z)及真空塗抹器(Rohm & Haas Company製、VA7024/HP5),以輥溫度50℃、輥壓1.4巴、處理時間30秒進行。< Lamination >
A clean roll (manufactured by RAYON INDUSTRIAL CO., LTD., RY-505Z) and a vacuum applicator (manufactured by Rohm & Haas Company, VA7024 / HP5) were used at a roll temperature of 50 ° C, a roll pressure of 1.4 bar, and a treatment time of 30 seconds.
<曝光處理>
使用印刷電路板用直接繪製裝置(SCREEN Graphic and Precision Solutions Co., Ltd.製、Mercurex LI-9500),以曝光量150mJ/cm2
進行曝光。< Exposure processing >
A direct drawing device for printed circuit boards (Mercurex LI-9500, manufactured by SCREEN Graphic and Precision Solutions Co., Ltd.) was used to perform exposure at an exposure amount of 150 mJ / cm 2 .
[樹脂遮罩去除性評價]
在將加熱至55℃的各洗淨劑組合物攪拌至液體整體流動的程度的狀態下浸漬試驗片,目視觀察樹脂遮罩的剝離狀態,量測將樹脂遮罩完全剝離為止所需的時間作為剝離時間(秒)。浸漬時間最長設為達180秒。將量測結果示於表1。剝離時間越短,表示樹脂遮罩的去除性越高。[Resin Mask Removability Evaluation]
The test piece was immersed in a state where each detergent composition heated to 55 ° C was stirred to the extent that the entire liquid flowed, the peeling state of the resin mask was visually observed, and the time required to completely peel the resin mask was measured as Peel time (seconds). The dipping time is set to a maximum of 180 seconds. The measurement results are shown in Table 1. The shorter the peeling time, the higher the removability of the resin mask.
[剝離片尺寸的測定]
將樹脂遮罩去除性評價後的洗淨劑組合物用濾紙(東洋濾紙株式會社製、定性濾紙No.2(f70mm))過濾,用顯微鏡(KEYENCE CORPORATION製、VHX-2000)以20倍觀察濾紙上的剝離片,藉由自動面積量測求出平均剝離片尺寸(mm2
)。將量測結果示於表1。[Measurement of release sheet size]
The detergent composition after the evaluation of the removal of the resin mask was filtered with a filter paper (qualitative filter paper No. 2 (f70mm) manufactured by Toyo Filter Co., Ltd.), and the filter paper was observed at 20 times with a microscope (manufactured by Keyence Corporation, VHX-2000). The average peeling sheet size (mm 2 ) of the peeling sheet on the surface was determined by automatic area measurement. The measurement results are shown in Table 1.
[剝離片輥捲繞性的評價]
若剝離片在洗淨裝置內的基板輸送輥上附著、捲繞,則會產生輥旋轉不良等洗淨裝置的不良情況。如下地進行用於確認有無該不良發生的評價。[Evaluation of Winding Property of Release Sheet Roller]
If the release sheet adheres to or is wound on the substrate conveying roller in the cleaning device, the cleaning device may suffer from defects such as poor roller rotation. Evaluation for confirming the occurrence of the defect was performed as follows.
自樹脂遮罩去除性評價後的洗淨劑組合物中取出試驗片,在燒杯中放入玻璃棒(長度15cm、f10mm),以不觸碰燒杯壁的方式以1分鐘60次的攪拌速度對洗淨劑組合物進行攪拌。其後,將玻璃棒自燒杯中取出,目視確認有無附著於玻璃棒的剝離片。將結果示於表1。未確認到剝離片在玻璃棒的附著的情況下,評價為抑制對洗淨裝置內的基板輸送輥等周邊構件的附著,可實現穩定的操作。A test piece was taken out of the detergent composition after the evaluation of the removability of the resin mask, and a glass rod (length: 15 cm, f10 mm) was placed in the beaker. The stirring rate was 60 times per minute without touching the beaker wall. The detergent composition is stirred. Thereafter, the glass rod was taken out of the beaker, and the presence or absence of a peeling sheet attached to the glass rod was visually confirmed. The results are shown in Table 1. When the adhesion of the release sheet to the glass rod was not confirmed, it was evaluated that suppression of adhesion to peripheral members such as a substrate conveyance roller in the cleaning device was achieved, and stable operation was achieved.
[液體過濾性的評價]
如表2所示將各洗淨劑組合物a~g及各1次過濾器(5目、10目、24目、100目、300目)組合,進行液體過濾性的評價。[Evaluation of liquid filterability]
As shown in Table 2, each of the detergent compositions a to g and each of the primary filters (5 mesh, 10 mesh, 24 mesh, 100 mesh, and 300 mesh) were combined to evaluate the liquid filterability.
具體而言,首先,自樹脂遮罩去除性評價後的洗淨劑組合物中取出試驗片,將洗淨劑組合物用1次過濾器(不鏽鋼製網)過濾。且用過濾該洗淨劑組合物的1次過濾器(不鏽鋼製網)對水20mL進行過濾,測定水20mL總量的過濾所需的時間(秒)(1次過濾)。將測定結果示於表2。Specifically, first, a test piece was taken out of the detergent composition after the evaluation of the removability of the resin mask, and the detergent composition was filtered with a primary filter (stainless steel mesh). Then, 20 mL of water was filtered with a primary filter (stainless steel mesh) that filtered the detergent composition, and the time (seconds) required for the total filtration of 20 mL of water was measured (primary filtration). The measurement results are shown in Table 2.
接著,將1次過濾後的洗淨劑組合物用2次過濾器(不鏽鋼製網、300目)進行過濾。接著,用過濾該洗淨劑組合物的2次過濾器(不鏽鋼製網、300目)對水20mL進行過濾,測定水20mL總量的過濾所需的時間(秒)(2次過濾)。需要說明的是,1次過濾及2次過濾的過濾面積均為0.785cm2 (f1cm)。將測定結果示於表2。Next, the detergent composition after primary filtration was filtered with a secondary filter (stainless steel mesh, 300 mesh). Next, 20 mL of water was filtered with a secondary filter (stainless steel mesh, 300 mesh) filtering the detergent composition, and the time (seconds) required for the total filtration of 20 mL of water was measured (secondary filtration). It should be noted that the filtration areas of the primary filtration and secondary filtration are both 0.785 cm 2 (f1 cm). The measurement results are shown in Table 2.
表2中,若在1次過濾及/或2次過濾中水20mL的全部過濾所需的時間超過10秒,則評價為連續操作穩定性不佳。在1次過濾的情況下,洗淨液不進行自洗淨槽至泵的循環,在2次過濾的情況下,發生泵堵塞或噴頭的堵塞從而不進行洗淨液的循環,需要停止操作進行過濾器更換或洗淨裝置的維護(洗淨、堵塞去除),因此可判斷為連續操作穩定性不佳。In Table 2, if the time required for the total filtration of 20 mL of water in one filtration and / or two filtrations exceeds 10 seconds, it is evaluated that the continuous operation stability is poor. In the case of primary filtration, the cleaning liquid does not circulate from the cleaning tank to the pump. In the case of secondary filtration, the pump is blocked or the nozzle is blocked and the cleaning liquid is not circulated. The operation needs to be stopped. The filter replacement or maintenance of the cleaning device (washing, clogging removal) can be judged as having poor continuous operation stability.
另一方面,在1次過濾及2次過濾兩者中,水20mL的全部過濾所需的時間為10秒以內的情況下,評價為連續操作穩定性高。On the other hand, in both primary filtration and secondary filtration, when the time required for the total filtration of 20 mL of water was within 10 seconds, it was evaluated that the continuous operation stability was high.
1次過濾器及2次過濾器使用以下的網。
5目[平紋編織、線徑0.7mm、開口4.38mm、開孔率74.3%、不鏽鋼製]
10目[平紋編織、線徑0.5mm、開口2.04mm、開孔率64.5%、不鏽鋼製]
24目[平紋編織、線徑0.25mm、開口0.81mm、開孔率58.4%、不鏽鋼製]
100目[平紋編織、線徑0.1mm、開口0.154mm、開孔率36.8%、不鏽鋼製]
300目[平紋編織、線徑0.04mm、開口0.045mm、開孔率28.0%、不鏽鋼製]
[表1]
5 mesh [plain weave, wire diameter 0.7mm, opening 4.38mm, opening rate 74.3%, stainless steel]
10 mesh [plain weave, wire diameter 0.5mm, opening 2.04mm, opening rate 64.5%, stainless steel]
24 mesh [plain weave, wire diameter 0.25mm, opening 0.81mm, opening rate 58.4%, stainless steel]
100 mesh [plain weave, wire diameter 0.1mm, opening 0.154mm, opening rate 36.8%, stainless steel]
300 mesh [plain weave, 0.04mm diameter, 0.045mm opening, 28.0% opening rate, stainless steel]
[Table 1]
[表2]
如表1及表2所示,對於組合使用包含成分A~C之洗淨劑組合物a~c及具有特定網格尺寸的1次過濾器的實施例1~6,樹脂遮罩去除性優異,且連續操作穩定性優異。As shown in Tables 1 and 2, Examples 1 to 6 in which detergent compositions a to c containing components A to C and a primary filter having a specific mesh size were used in combination, had excellent resin mask removal properties. , And excellent continuous operation stability.
產業上的可利用性
藉由使用本申請案,能夠提供樹脂遮罩去除性及連續操作穩定性優異的洗淨方法。因此,本申請案的洗淨方法能夠實現附著有樹脂遮罩的電子零件的洗淨步驟的縮短化及所製造的電子零件的性能/可靠性的提高,能夠提高半導體裝置的生產性。INDUSTRIAL APPLICABILITY By using the present application, it is possible to provide a cleaning method having excellent resin mask removal properties and continuous operation stability. Therefore, the washing method of the present application can shorten the washing steps of the electronic parts to which the resin mask is attached and improve the performance / reliability of the manufactured electronic parts, thereby improving the productivity of the semiconductor device.
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US5531889A (en) * | 1994-03-08 | 1996-07-02 | Atotech Usa, Inc. | Method and apparatus for removing resist particles from stripping solutions for printed wireboards |
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