TW201932712A - Actuator structure and micro-fluid control device using the same - Google Patents
Actuator structure and micro-fluid control device using the same Download PDFInfo
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Abstract
Description
本案係關於一種壓電致動器,尤指一種適用於微型超薄且靜音之微型流體控制裝置之壓電致動器。The present invention relates to a piezoelectric actuator, and more particularly to a piezoelectric actuator suitable for a miniature ultra-thin and silent microfluidic control device.
目前於各領域中無論是醫藥、電腦科技、列印、能源等工業,產品均朝精緻化及微小化方向發展,其中微幫浦、噴霧器、噴墨頭、工業列印裝置等產品所包含之流體輸送結構為其關鍵技術,是以,如何藉創新結構突破其技術瓶頸,為發展之重要內容。At present, in various fields, such as medicine, computer technology, printing, energy and other industries, the products are developing in the direction of refinement and miniaturization. Among them, products such as micro-pumps, sprayers, inkjet heads, industrial printing devices, etc. The fluid transport structure is its key technology, which is how to break through its technical bottleneck with innovative structure and be an important part of development.
舉例來說,於醫藥產業中,許多需要採用氣壓動力驅動之儀器或設備,通常採以傳統馬達及氣壓閥來達成其氣體輸送之目的。然而,受限於此等傳統馬達以及氣體閥之體積限制,使得此類的儀器設備難以縮小其整體裝置的體積,即難以實現薄型化之目標,更無法使之達成可攜式之目的。此外,該等傳統馬達及氣體閥於作動時亦會產生噪音之問題,導致使用上的不便利及不舒適。For example, in the pharmaceutical industry, many instruments or equipment that require pneumatic power drive are usually used with conventional motors and pneumatic valves to achieve their gas delivery. However, limited by the volume limitations of conventional motors and gas valves, it is difficult for such instruments to reduce the size of their overall devices, that is, it is difficult to achieve the goal of thinning, and it is impossible to achieve portable purposes. In addition, these conventional motors and gas valves also cause noise problems when they are actuated, resulting in inconvenience and discomfort in use.
因此,如何發展一種可改善上述習知技術缺失,可使傳統採用流體控制裝置的儀器或設備達到體積小、微型化且靜音,進而達成輕便舒適之可攜式目的之微型流體控制裝置及其壓電致動器,實為目前迫切需要解決之問題。Therefore, how to develop a microfluidic control device capable of improving the above-mentioned conventional technical defects and enabling the conventional apparatus or device using the fluid control device to be small, miniaturized and muted, thereby achieving a portable and portable purpose Electric actuators are an urgent problem to be solved.
本案之主要目的在於提供一種適用於可攜式或穿戴式儀器或設備中之微型流體控制裝置及其所採用之壓電致動器,藉由該壓電致動器,具有懸浮板、外框及四支架,每一支架係垂直連接於懸浮板與外框之間,以提供彈性支撐,藉由此垂直跨設於懸浮板與外框之間之支架,以減少懸浮板不均一的擺動,有助於增加懸浮板於Z軸上的振幅,以使懸浮板作動時更為穩定、一致,俾利於提升壓電致動器作動之穩定性及效能。The main purpose of the present invention is to provide a microfluidic control device suitable for use in a portable or wearable instrument or device and a piezoelectric actuator therefor, with the piezoelectric actuator having a suspension plate and a frame And four brackets, each bracket is vertically connected between the suspension plate and the outer frame to provide elastic support, thereby vertically spanning the bracket between the suspension plate and the outer frame to reduce the uneven swing of the suspension plate. It helps to increase the amplitude of the suspension plate on the Z-axis, so that the suspension plate is more stable and consistent when it is actuated, which is beneficial to improve the stability and performance of the piezoelectric actuator.
本案之另一目的在於提供一種適用於可攜式或穿戴式儀器或設備中之微型流體控制裝置,藉由壓電致動器之懸浮板、外框、支架為一體成型金屬板結構,並透過相同深度進行蝕刻出懸浮板之凸部及支架需求型態,使外框之第二表面、支架之第二表面及懸浮板之第二表面均為共平面之結構,可簡化過去需因應外框之不同深度的進行多次蝕刻製程,同時再透過設置於外框及共振片之間的膠層,塗佈於外框於蝕刻後產生的粗糙表面,以致可增加膠層與外框之間結合強度,且由於外框之厚度相較於過往的製法是降低的,是以塗佈該間隙之膠層的厚度增加,透過膠層之厚度增加,可有效改善膠層塗佈的不均一性,降低懸浮板組裝時水平方向的組裝誤差,並提升懸浮板垂直方向之動能利用效率,同時也可輔助吸收振動能量、並降低噪音達到靜音之功效,且此微型化之壓電致動器更可使微型流體控制裝置之整體體積減小及薄型化,以達到輕便舒適之可攜式目的。Another object of the present invention is to provide a microfluidic control device suitable for use in a portable or wearable instrument or device. The suspension plate, the outer frame and the bracket of the piezoelectric actuator are integrally formed into a metal plate structure, and The same depth is used to etch the convex portion of the suspension plate and the bracket requirement type, so that the second surface of the outer frame, the second surface of the bracket and the second surface of the suspension plate are coplanar structures, which can simplify the need for the outer frame in the past. The etching process is performed at different depths, and at the same time, through the adhesive layer disposed between the outer frame and the resonant piece, the rough surface generated by the outer frame after the etching is applied, so that the bonding between the adhesive layer and the outer frame can be increased. The strength, and because the thickness of the outer frame is lower than that of the prior art, the thickness of the adhesive layer coating the gap is increased, and the thickness of the adhesive layer is increased, thereby improving the unevenness of the coating of the adhesive layer. Reduce the assembly error in the horizontal direction of the suspension plate assembly, and improve the kinetic energy utilization efficiency of the suspension plate in the vertical direction, and also assist in absorbing the vibration energy and reducing the noise to achieve the effect of mute, and this micro The piezoelectric actuator of the micro fluid allows more control of the entire apparatus is reduced volume and thickness, to achieve a lightweight portable object Comfort.
本案之又一目的在於提供一種用於可攜式或穿戴式儀器或設備中之微型流體控制裝置,藉由該壓電致動器之懸浮板正方形型態之設計及懸浮板上更具有凸部之作動,使流體可由底座之進氣板之進氣孔流入,並沿相連通之匯流排孔及匯流腔室進行流動,透過共振片之中空孔洞以使流體於共振片及壓電致動器之間形成的壓縮腔室內產生壓力梯度,進而使流體高速流動,流體的流量不會降低,也不會產生壓力損失,並可繼續傳遞達到獲得較高的排出壓力。Another object of the present invention is to provide a microfluidic control device for use in a portable or wearable instrument or device, wherein the design of the suspension plate square shape of the piezoelectric actuator and the suspension plate have more convex portions Actuating, the fluid can flow from the air inlet hole of the air inlet plate of the base, and flow along the communicating bus hole and the confluence chamber, and pass through the hollow hole of the resonator to make the fluid to the resonance plate and the piezoelectric actuator A pressure gradient is created in the compression chamber formed between the two, so that the fluid flows at a high speed, the flow rate of the fluid does not decrease, and no pressure loss occurs, and the transmission can be continued to achieve a higher discharge pressure.
為達上述目的,本案之一較廣義實施態樣為提供一種壓電致動器,包含一懸浮板,為正方形之型態,且可由一中心部到一外周部彎曲振動;一外框,環繞設置於該懸浮板之外側;複數個支架,每一該支架係垂直連接於該懸浮板與該外框之間,以提供彈性支撐,且該支架具有長度介於1.11㎜至1.21㎜、寬度介於0.2㎜至0.6㎜;以及一壓電陶瓷板,為正方形之型態,具有不大於該懸浮板邊長之邊長,貼附於該懸浮板之該第一表面上,用以施加電壓以驅動該懸浮板彎曲振動。In order to achieve the above object, a generalized embodiment of the present invention provides a piezoelectric actuator comprising a suspension plate in a square shape and capable of bending vibration from a central portion to an outer peripheral portion; Provided on the outer side of the suspension plate; a plurality of brackets, each of which is vertically connected between the suspension plate and the outer frame to provide elastic support, and the bracket has a length ranging from 1.11 mm to 1.21 mm, and the width is And a piezoelectric ceramic plate having a square shape having a side length not greater than a side length of the suspension plate and attached to the first surface of the suspension plate for applying a voltage The suspension plate is driven to bend and vibrate.
為達上述目的,本案之另一較廣義實施態樣為提供一種微型流體控制裝置,包含:一壓電致動器,具有一懸浮板、一外框、四支架以及一壓電陶瓷板,該懸浮板為正方形型態,且具有一第一表面及相對應之一第二表面,且該第二表面上具有一凸部,該外框環繞設置於該懸浮板之外側,且亦具有一第一表面及相對應之一第二表面,且該外框之該第二表面與該懸浮板之該第二表面之該凸部之外之區域均為共平面,該支架連接於該懸浮板與該外框之間,且其長度介於1.11㎜至1.21㎜、寬度介於0.2㎜至0.6㎜,該壓電陶瓷板具有不大於該懸浮板邊長之邊長,貼附於該懸浮板之該第一表面上;以及一殼體,包括一集氣板及一底座,該集氣板為周緣具有一側壁以構成一容置空間之一框體結構,使該壓電致動器設置於該容置空間中,而該底座由一進氣板及一共振片相接合而成,並結合於該集氣板之該容置空間中,以封閉該壓電致動器,該進氣板具有至少一進氣孔及與之相連通之至少一匯流排孔,以構成一匯流腔室,該共振片設置固定於該進氣板上,並具有一中空孔洞,相對於該進氣板之該匯流腔室,且對應於該懸浮板之該凸部;其中,該壓電致動器之該外框之該第二表面與該底座之該共振片之間設置一膠層,以使該壓電致動器與該底座之該共振片之間維持構成需求之該壓縮腔室之一間隙深度。In order to achieve the above object, another broad aspect of the present invention provides a microfluidic control device comprising: a piezoelectric actuator having a suspension plate, an outer frame, a quad bracket, and a piezoelectric ceramic plate. The suspension plate has a square shape and has a first surface and a corresponding second surface, and the second surface has a convex portion, the outer frame is disposed on the outer side of the suspension plate, and has a first a surface and a corresponding one of the second surfaces, and the second surface of the outer frame is coplanar with the area other than the convex portion of the second surface of the suspension plate, and the bracket is coupled to the suspension plate Between the outer frames, and having a length of 1.11 mm to 1.21 mm and a width of 0.2 mm to 0.6 mm, the piezoelectric ceramic plate has a side length not greater than the side length of the suspension plate, and is attached to the suspension plate. And a housing comprising a gas collecting plate and a base, wherein the gas collecting plate has a side wall having a side wall to form a receiving space, and the piezoelectric actuator is disposed on the first surface In the accommodating space, the base is composed of an air inlet plate and a resonating film phase Composed into the accommodating space of the gas collecting plate to close the piezoelectric actuator, the air absorbing plate having at least one air inlet hole and at least one bus bar hole communicating with the same Forming a manifold chamber, the resonator piece is fixedly disposed on the air inlet plate, and has a hollow hole opposite to the confluence chamber of the air inlet plate and corresponding to the convex portion of the suspension plate; wherein Providing a glue layer between the second surface of the outer frame of the piezoelectric actuator and the resonant piece of the base to maintain a requirement between the piezoelectric actuator and the resonant plate of the base The depth of the gap in one of the compression chambers.
體現本案特徵與優點的一些典型實施例將在後段的說明中詳細敘述。應理解的是本案能夠在不同的態樣上具有各種的變化,其皆不脫離本案的範圍,且其中的說明及圖示在本質上係當作說明之用,而非架構於限制本案。Some exemplary embodiments embodying the features and advantages of the present invention are described in detail in the following description. It is to be understood that the present invention is capable of various modifications in various aspects, and is not to be construed as a limitation.
本案之壓電致動器13係應用於微型流體控制裝置1中,且微型流體控制裝置1係可應用於醫藥生技、能源、電腦科技或是列印等工業,俾用以傳送流體,但不以此為限。請參閱第1A圖、第1B圖、第2A圖及第2B圖,第1A圖為本案較佳實施例之微型流體控制裝置之正面分解結構示意圖,第1B圖為第1A圖所示之微型流體控制裝置之正面組合結構示意圖,第2A圖為第1A圖所示之微型流體控制裝置之背面分解結構示意圖,第2B圖為第2A圖所示之微型流體控制裝置之背面組合結構示意圖,第5圖為第1B圖所示微型流體控制裝置之放大剖面結構示意圖。如第1A圖、第2A圖及第5圖所示,本案之微型流體控制裝置1具有殼體1a、壓電致動器13、絕緣片141、142及導電片15等結構,其中,殼體1a係包含集氣板16及底座10,底座10則包含進氣板11及共振片12,但不以此為限。壓電致動器13係對應於共振片12而設置,並使進氣板11、共振片12、壓電致動器13、絕緣片141、導電片15、另一絕緣片142、集氣板16等依序堆疊設置,且該壓電致動器13係由一懸浮板130以及一壓電陶瓷板133組裝而成。於本實施例中,如第1A圖及第5圖所示,集氣板16不僅為單一的板件結構,亦可為周緣具有側壁168之框體結構,且由該周緣所構成之側壁168與其底部之板件共同定義出一容置空間16a,用以供該壓電致動器13設置於該容置空間16a中。又如前所述,本實施例之集氣板16具有一表面160,該表面160上係凹陷以形成一集氣腔室162,由微型流體控制裝置1向下傳輸之氣體則暫時蓄積於此集氣腔室162中,且於集氣板16中係具有第一貫穿孔163及第二貫穿孔164,第一貫穿孔163及第二貫穿孔164之一端係與集氣腔室162相連通,另一端則分別與集氣板16之基準表面161上的第一卸壓腔室165及第一出口腔室166相連通。以及,在第一出口腔室166處更進一步增設一凸部結構167,例如可為但不限為一圓柱結構。The piezoelectric actuator 13 of the present invention is applied to the microfluidic control device 1, and the microfluidic control device 1 can be applied to industries such as medical technology, energy, computer technology, or printing, etc., for transferring fluid, but Not limited to this. Please refer to FIG. 1A, FIG. 1B, FIG. 2A and FIG. 2B. FIG. 1A is a front exploded view of the microfluidic control device of the preferred embodiment of the present invention, and FIG. 1B is a microfluid shown in FIG. 1A. FIG. 2A is a schematic view showing the back side exploded structure of the microfluidic control device shown in FIG. 1A, and FIG. 2B is a schematic view showing the back combined structure of the microfluidic control device shown in FIG. 2A, FIG. The figure shows an enlarged cross-sectional structural view of the microfluidic control device shown in Fig. 1B. As shown in FIG. 1A, FIG. 2A and FIG. 5, the microfluidic control device 1 of the present invention has a housing 1a, a piezoelectric actuator 13, insulating sheets 141, 142, and a conductive sheet 15, and the like. 1a includes a gas collecting plate 16 and a base 10, and the base 10 includes an air inlet plate 11 and a resonance piece 12, but is not limited thereto. The piezoelectric actuator 13 is provided corresponding to the resonance piece 12, and the air intake plate 11, the resonance piece 12, the piezoelectric actuator 13, the insulating sheet 141, the conductive sheet 15, the other insulating sheet 142, and the gas collecting plate are provided. 16 and the like are sequentially stacked, and the piezoelectric actuator 13 is assembled from a suspension plate 130 and a piezoelectric ceramic plate 133. In the present embodiment, as shown in FIGS. 1A and 5, the gas collecting plate 16 is not only a single plate structure, but also a frame structure having a side wall 168 at the periphery, and the side wall 168 formed by the periphery. An accommodating space 16a is defined in the bottom plate for the piezoelectric actuator 13 to be disposed in the accommodating space 16a. As also mentioned above, the gas collecting plate 16 of the present embodiment has a surface 160 which is recessed to form a gas collecting chamber 162, and the gas which is transported downward by the microfluidic control device 1 temporarily accumulates here. The gas collecting chamber 162 has a first through hole 163 and a second through hole 164 in the gas collecting plate 16 , and one end of the first through hole 163 and the second through hole 164 is connected to the gas collecting chamber 162 . The other end is in communication with the first pressure relief chamber 165 and the first outlet chamber 166 on the reference surface 161 of the gas collecting plate 16, respectively. And a protrusion structure 167 is further added to the first outlet chamber 166, for example, but not limited to a cylindrical structure.
如第2A圖所示,壓電致動器13係包括壓電陶瓷板133、懸浮板130、外框131以及四支架132,其中壓電陶瓷板133係為方形板狀結構,且其邊長不大於懸浮板130之邊長,並可貼附於懸浮板130之上。於本實施例中,懸浮板130係為可撓之正方形板狀結構;於懸浮板130之外側環繞設置外框131,外框131之型態亦大致對應於懸浮板130之型態,是以於本實施例中,外框131亦為正方形之鏤空框型結構;且於懸浮板130與外框131之間係以四支架132連接並提供彈性支撐。以及,如第1A圖及第2A圖所示,本案之微型流體控制裝置1更可包括絕緣片14及導電片15等結構,絕緣片14係可為兩絕緣片141、142,且該兩絕緣片141、142係上下夾設導電片15而設置。當本案之微型流體控制裝置1組裝時,即如第1A圖、第1B圖、第2A圖及第2B圖所示,依序將絕緣片142、導電片15、絕緣片141、壓電致動器13及底座10等結構組裝容設於集氣板16內之容置空間16a內,使其組合後係如第1B圖及第2B圖所示,可構成體積小、及微型化外形之微型流體控制裝置1。As shown in FIG. 2A, the piezoelectric actuator 13 includes a piezoelectric ceramic plate 133, a suspension plate 130, an outer frame 131, and a four-bracket 132. The piezoelectric ceramic plate 133 has a square plate-like structure and has a side length. It is not larger than the side of the suspension plate 130 and can be attached to the suspension plate 130. In the present embodiment, the suspension plate 130 is a flexible square plate-like structure; the outer frame 131 is disposed around the outer side of the suspension plate 130, and the shape of the outer frame 131 also substantially corresponds to the shape of the suspension plate 130. In the embodiment, the outer frame 131 is also a square hollow frame structure; and the suspension plate 130 and the outer frame 131 are connected by four brackets 132 and provide elastic support. As shown in FIG. 1A and FIG. 2A, the microfluidic control device 1 of the present invention may further include an insulating sheet 14 and a conductive sheet 15 and the like. The insulating sheet 14 may be two insulating sheets 141 and 142, and the two insulating layers. The sheets 141 and 142 are provided with the conductive sheets 15 interposed therebetween. When the microfluidic control device 1 of the present invention is assembled, as shown in FIG. 1A, FIG. 1B, FIG. 2A and FIG. 2B, the insulating sheet 142, the conductive sheet 15, the insulating sheet 141, and the piezoelectric actuator are sequentially actuated. The structure of the device 13 and the base 10 is assembled and accommodated in the accommodating space 16a in the gas collecting plate 16, and the combination is as shown in FIG. 1B and FIG. 2B, and can form a miniature and miniaturized shape. Fluid control device 1.
請續參閱第1A圖及第2A圖所示,微型流體控制裝置1之進氣板11係具有第一表面11b、第二表面11a及至少一進氣孔110,於本實施例中,進氣孔110之數量係為4個,但不以此為限,其係貫穿進氣板11之第一表面11b及第二表面11a,主要用以供氣體自裝置外順應大氣壓力之作用而自該至少一進氣孔110流入微型流體控制裝置1內。且又如第2A圖所示,由進氣板11之第一表面11b可見,其上具有至少一匯流排孔112,用以與進氣板11第二表面11a之該至少一進氣孔110對應設置。於該等匯流排孔112的中心交流處係具有匯流腔室111,且匯流腔室111係與匯流排孔112相連通,藉此可將自該至少一進氣孔110進入匯流排孔112之氣體引導並匯流集中至匯流腔室111,以向下傳遞。是以於本實施例中,進氣板11具有一體成型的進氣孔110、匯流排孔112及匯流腔室111,且當進氣板11與共振片12對應組裝後,於此匯流腔室111處構成一匯流流體的腔室,以供流體暫存。於一些實施例中,進氣板11之材質係可為但不限為由一不鏽鋼材質所構成,且其厚度係介於0.4mm至0.6mm之間,而其較佳值為0.5mm,但不以此為限。於另一些實施例中,由該匯流腔室111處所構成腔室之深度與該等匯流排孔112之深度相同,但不以此為限。Referring to FIGS. 1A and 2A, the air intake plate 11 of the microfluidic control device 1 has a first surface 11b, a second surface 11a, and at least one air inlet 110. In this embodiment, the air intake The number of the holes 110 is four, but not limited thereto, which is through the first surface 11b and the second surface 11a of the air inlet plate 11, and is mainly used for the gas to comply with the atmospheric pressure from the outside of the device. At least one intake port 110 flows into the microfluidic control device 1. And as shown in FIG. 2A, the first surface 11b of the air inlet plate 11 is visible, and has at least one bus bar hole 112 for the at least one air inlet hole 110 of the second surface 11a of the air inlet plate 11. Corresponding settings. The center of the bus bar 112 has a confluence chamber 111, and the confluence chamber 111 communicates with the bus bar hole 112, thereby entering the bus bar hole 112 from the at least one air inlet hole 110. The gas is directed and confluent to the confluence chamber 111 for delivery downward. In this embodiment, the air inlet plate 11 has an integrally formed air inlet hole 110, a bus bar hole 112, and a confluence chamber 111. When the air inlet plate 11 is assembled with the resonance plate 12, the confluence chamber is assembled. At 111, a chamber of a confluent fluid is formed for temporary storage of the fluid. In some embodiments, the material of the air inlet plate 11 may be, but not limited to, a stainless steel material, and the thickness thereof is between 0.4 mm and 0.6 mm, and the preferred value is 0.5 mm. Not limited to this. In other embodiments, the depth of the chamber formed by the confluence chamber 111 is the same as the depth of the bus bar holes 112, but is not limited thereto.
於本實施例中,共振片12係由一可撓性材質所構成,但不以此為限,且於共振片12上具有一中空孔洞120,係對應於進氣板11之第一表面11b之匯流腔室111而設置,以使氣體可流通。於另一些實施例中,共振片12係可由一銅材質所構成,但不以此為限,且其厚度介於0.03mm至0.08mm之間,而其較佳值為0.05mm,但亦不以此為限。In this embodiment, the resonant plate 12 is made of a flexible material, but not limited thereto, and has a hollow hole 120 on the resonant plate 12 corresponding to the first surface 11b of the air inlet plate 11. The confluence chamber 111 is provided to allow gas to circulate. In other embodiments, the resonant plate 12 may be made of a copper material, but not limited thereto, and has a thickness of between 0.03 mm and 0.08 mm, and preferably has a thickness of 0.05 mm, but is not This is limited to this.
又如第4A圖及第5圖所示,共振片12與壓電致動器13之間係具有一間隙h,於本實施例中,係於共振片12及壓電致動器13之外框131之間的間隙h中填充設置一膠層136,例如:導電膠,但不以此為限,以使共振片12與壓電致動器13之懸浮板130之間可維持該間隙h之深度,進而可導引氣流更迅速地流動;以及,因應此間隙h之深度而可使共振片12與壓電致動器13之間形成壓縮腔室121,進而可透過共振片12之中空孔洞120導引流體於腔室間更迅速地流動,且因懸浮板130與共振片12保持適當距離使彼此接觸干涉減少,促使噪音產生可被降低。Further, as shown in FIGS. 4A and 5, the resonator piece 12 and the piezoelectric actuator 13 have a gap h, which is outside the resonator piece 12 and the piezoelectric actuator 13 in this embodiment. A gap 136 is filled in the gap h between the frames 131, for example, a conductive paste, but not limited thereto, so that the gap h can be maintained between the resonator piece 12 and the suspension plate 130 of the piezoelectric actuator 13. The depth, in turn, can direct the airflow to flow more rapidly; and, in response to the depth of the gap h, the compression chamber 121 can be formed between the resonator piece 12 and the piezoelectric actuator 13, and the hollow of the resonator plate 12 can be transmitted. The holes 120 direct the fluid to flow more rapidly between the chambers, and because the suspension plates 130 are kept at an appropriate distance from the resonator plates 12, the mutual contact interference is reduced, and the noise generation can be reduced.
此外,請同時參閱第1A圖及第2A圖,於微型流體控制裝置1中更具有絕緣片141、導電片15及另一絕緣片142等結構,其係依序夾設於壓電致動器13與集氣板16之間,且其形態大致上對應於壓電致動器13之外框131之形態。於一些實施例中,絕緣片141、142即由可絕緣之材質所構成,例如:塑膠,但不以此為限,以進行絕緣之用;於另一些實施例中,導電片15即由可導電之材質所構成,例如:金屬,但不以此為限,以進行電導通之用。以及,於本實施例中,導電片15上亦可設置一導電接腳151,以進行電導通之用。In addition, referring to FIG. 1A and FIG. 2A, the microfluidic control device 1 further includes an insulating sheet 141, a conductive sheet 15 and another insulating sheet 142, which are sequentially sandwiched between the piezoelectric actuators. 13 is interposed between the gas collecting plate 16 and its shape substantially corresponds to the shape of the outer frame 131 of the piezoelectric actuator 13. In some embodiments, the insulating sheets 141, 142 are made of an insulating material, such as plastic, but not limited thereto for insulation; in other embodiments, the conductive sheet 15 is It is made of a conductive material, such as metal, but not limited to it for electrical conduction. Moreover, in the embodiment, a conductive pin 151 may be disposed on the conductive sheet 15 for electrical conduction.
請同時參閱第3A圖、第3B圖及第3C圖,其係分別為第1A圖所示之微型流體控制裝置之壓電致動器之正面結構示意圖、背面結構示意圖以及剖面結構示意圖,如圖所示,壓電致動器13係由一懸浮板130、一外框131、複數個支架132以及一壓電陶瓷板133所共同組裝而成,於本實施例中,該複數個支架132係為4個支架132,但不以此為限,該等數量係可依照實際施作情形而任施變化;以及,懸浮板130、外框131以及四支架132係可為但不限為一體成型之結構,且可由一金屬板所構成,例如可由不鏽鋼材質所構成,但不以此為限,是以,本案之微型流體控制裝置1之壓電致動器13即為由壓電陶瓷板133與金屬板黏合而成,但不以此為限。且如圖所示,懸浮板130具有第一表面130b及相對應之第二表面130a,其中,該壓電陶瓷板133貼附於懸浮板130之第一表面130b,用以施加電壓以驅動該懸浮板130彎曲振動。如第3A圖所示,懸浮板130具有中心部130d及外周部130e,是以當壓電陶瓷板133受電壓驅動時,懸浮板130可由該中心部130d到外周部130e彎曲振動;外框131係環繞設置於懸浮板130之外側,且具有一向外凸設之導電接腳134,用以供電連接之用,但不以此為限。Please also refer to FIG. 3A, FIG. 3B and FIG. 3C, which are schematic diagrams of the front structure, the back structure and the cross-sectional structure of the piezoelectric actuator of the microfluidic control device shown in FIG. 1A, respectively. As shown, the piezoelectric actuator 13 is assembled by a suspension plate 130, an outer frame 131, a plurality of brackets 132, and a piezoelectric ceramic plate 133. In this embodiment, the plurality of brackets 132 are 4 brackets 132, but not limited thereto, the number can be changed according to the actual application situation; and, the suspension plate 130, the outer frame 131 and the four brackets 132 can be, but are not limited to, one-piece molding The structure of the piezoelectric actuator 13 of the microfluidic control device 1 of the present invention is composed of a piezoelectric plate 133. The structure of the piezoelectric actuator 13 of the microfluidic control device 1 of the present invention is not limited thereto. Bonded to a metal plate, but not limited to this. As shown, the suspension plate 130 has a first surface 130b and a corresponding second surface 130a, wherein the piezoelectric ceramic plate 133 is attached to the first surface 130b of the suspension plate 130 for applying a voltage to drive the The suspension plate 130 is bent and vibrated. As shown in FIG. 3A, the suspension plate 130 has a central portion 130d and an outer peripheral portion 130e. When the piezoelectric ceramic plate 133 is driven by a voltage, the suspension plate 130 can be flexibly vibrated from the central portion 130d to the outer peripheral portion 130e; the outer frame 131 The utility model is disposed on the outer side of the suspension plate 130 and has an outwardly protruding conductive pin 134 for power connection, but is not limited thereto.
於本實施例中,其中四支架132係分別垂直連接於懸浮板130以及外框131之間,以提供彈性支撐,也就是,懸浮板130之側邊130f與外框131之內側邊131c係平行設置,而每一該支架132之一端係垂直連接於懸浮板130之側邊130f,另一端則垂直連接於外框131之內側邊131c,使四支架132與懸浮板130之側邊130f、外框131之內側邊131c呈同軸直角連接,並於支架132、懸浮板130及外框131之間更具有至少一空隙135,用以供流體流通,且該懸浮板130、外框131以及支架132之型態及數量係具有多種變化。透過此垂直跨設於懸浮板130與外框131之間之支架132,以減少懸浮板130於運作時不均一的偏移角度,有助於增加懸浮板130於Z軸上的振幅,使懸浮板130在上下振動時可有更好的位移狀態,即該懸浮板130作動時更為穩定、一致,俾利於提升壓電致動器13作動之穩定性及效能。In this embodiment, the four brackets 132 are vertically connected between the suspension plate 130 and the outer frame 131 to provide elastic support, that is, the side 130f of the suspension plate 130 and the inner side 131c of the outer frame 131 are Parallelly disposed, one end of each of the brackets 132 is vertically connected to the side 130f of the suspension plate 130, and the other end is perpendicularly connected to the inner side 131c of the outer frame 131, so that the four sides 132 and the side 130f of the suspension plate 130 The inner side 131c of the outer frame 131 is coaxially connected at right angles, and has at least one gap 135 between the bracket 132, the suspension plate 130 and the outer frame 131 for fluid circulation, and the suspension plate 130 and the outer frame 131 And the type and number of brackets 132 are varied. Through the bracket 132 vertically spanning between the suspension plate 130 and the outer frame 131, the uneven angle of the suspension plate 130 during operation is reduced, which helps to increase the amplitude of the suspension plate 130 on the Z-axis and suspend the suspension. The plate 130 can have a better displacement state when vibrating up and down, that is, the suspension plate 130 is more stable and consistent when it is actuated, which is beneficial to improve the stability and performance of the piezoelectric actuator 13.
於本案之壓電致動器13中,支架132之不同長度及寬度將導致壓電致動器13之性能有所差異,其各項性能之數據資料係如下表一所示:In the piezoelectric actuator 13 of the present invention, the different lengths and widths of the brackets 132 will result in a difference in the performance of the piezoelectric actuators 13. The data of each performance is as shown in Table 1 below:
表一
由表一數據可見,於本實施例中,每一該支架132之長度係介於1.11mm至1.21mm之間,其性能表現較好,且該支架132之長度之較佳值為1.16mm,其性能可明顯的提升,以及每一該支架132之寬度係介於0.2mm至0.6mm之間,且其較佳值為0.4mm,但不以此為限。As can be seen from the data in Table 1, in the embodiment, the length of each of the brackets 132 is between 1.11 mm and 1.21 mm, and the performance is better, and the preferred length of the bracket 132 is 1.16 mm. The performance of the bracket 132 is significantly increased, and the width of each of the brackets 132 is between 0.2 mm and 0.6 mm, and the preferred value is 0.4 mm, but not limited thereto.
又如第3A圖及第3C圖所示,懸浮板130之第二表面130a與外框131之第二表面131a及支架132之第二表面132a為平整之共平面結構,且以本實施例為例,其中懸浮板130係為正方形之結構,且該懸浮板130之每一邊長係介於7.5mm至12mm之間,且其較佳值為7.5至8.5mm,而厚度係介於0.1mm至0.4mm之間,其較佳值為0.27mm,但不以此為限。且該外框之厚度亦介於0. 1mm至0.4mm之間,但不以此為限。以及,壓電陶瓷板133之邊長不大於懸浮板130之邊長,且同樣設計為與懸浮板130相對應之正方形板狀結構,且壓電陶瓷板133之厚度係介於0.05mm至0.3mm之間,且其較佳值為0.10mm,透過本案所採用之正方形壓電陶瓷板131及正方形懸浮板130之設計,其原因在於相較於傳統習知壓電致動器之圓形懸浮板設計,本案壓電致動器13之正方形懸浮板130明顯具有省電之優勢,其消耗功率之比較係如下表二所示:As shown in FIGS. 3A and 3C, the second surface 130a of the suspension plate 130 and the second surface 131a of the outer frame 131 and the second surface 132a of the bracket 132 are flat and planar, and in this embodiment For example, the suspension plate 130 is a square structure, and each side of the suspension plate 130 is between 7.5 mm and 12 mm long, and preferably has a thickness of 7.5 to 8.5 mm and a thickness of 0.1 mm to Between 0.4 mm, the preferred value is 0.27 mm, but not limited thereto. The thickness of the outer frame is also between 0.1 mm and 0.4 mm, but not limited thereto. And, the side length of the piezoelectric ceramic plate 133 is not larger than the side length of the suspension plate 130, and is also designed as a square plate structure corresponding to the suspension plate 130, and the thickness of the piezoelectric ceramic plate 133 is between 0.05 mm and 0.3. Between mm, and its preferred value is 0.10 mm, the design of the square piezoelectric ceramic plate 131 and the square suspension plate 130 used in the present invention is due to the circular suspension compared with the conventional piezoelectric actuator. The board design, the square suspension plate 130 of the piezoelectric actuator 13 of the present invention obviously has the advantage of power saving, and the comparison of the power consumption is shown in Table 2 below:
表二
是以,藉由實驗的上表得知:壓電致動器之正方形懸浮板邊長尺寸(8mm至10mm)設計相較於壓電致動器之圓形懸浮板直徑尺寸(8mm至10mm)較為省電,其省電之緣由可推測為:因在共振頻率下操作之電容性負載,其消耗功率會隨頻率之上升而增加,又因邊長尺寸正方形懸浮板130設計之共振頻率明顯較同樣直徑圓形之懸浮板低,故其相對的消耗功率亦明顯較低,亦即本案所採用正方形設計之懸浮板130相較於以往的圓形懸浮板之設計,實具有省電優勢,在微型流體控制裝置1採微型超薄且靜音之設計趨勢下,更能達到低耗電設計之功效,尤其更可以應用於穿戴裝置,節省電力是非常重要的設計重點。Therefore, it is known from the above table that the square suspension plate length dimension (8mm to 10mm) of the piezoelectric actuator is smaller than the circular suspension plate diameter of the piezoelectric actuator (8mm to 10mm). More power-saving, the reason for its power saving can be presumed as: due to the capacitive load operating at the resonant frequency, its power consumption will increase with the increase of frequency, and the resonant frequency of the square suspension plate 130 designed by the side length is significantly higher. The same diameter circular suspension plate is low, so its relative power consumption is also significantly lower, that is, the square design of the suspension plate 130 used in this case is more economical than the previous circular suspension plate design. The microfluidic control device 1 adopts the ultra-thin and quiet design trend, and can achieve the effect of low power consumption design, especially for wearing devices, and saving power is a very important design focus.
如前所述,於本實施例中,該等懸浮板130、外框131及四垂直於懸浮板130、外框131而設置之支架132係可為但不限為一體成型之結構,至於其製造方式則可由傳統加工、或黃光蝕刻、或雷射加工、或電鑄加工、或放電加工等方式製出,均不以此為限。然以本實施例為例,本案之壓電致動器13之懸浮板130、外框131、四支架132係為一體成型之結構,即為一金屬板,並透過使外框131、四支架132及懸浮板130以相同深度進行蝕刻,進而可使外框131之第二表面131a、四支架132之第二表面132a及懸浮板130之第二表面130a均為共平面之結構;透過此相同深度的蝕刻製程,可簡化過去需因應外框131之不同深度的進行多次蝕刻製程,同時再透過前述設置於外框131及共振片12之間的膠層136,塗佈於外框131於蝕刻後產生的粗糙表面,以致可增加膠層與外框之間結合強度,且由於外框131之厚度相較於過往的製法是降低的,是以塗佈該間隙h之膠層136的厚度增加,透過膠層136之厚度增加,可有效改善膠層136塗佈的不均一性,降低懸浮板130組裝時水平方向的組裝誤差,並提升懸浮板130垂直方向之動能利用效率,同時也可輔助吸收振動能量、並降低噪音。As described above, in the present embodiment, the suspension plate 130, the outer frame 131, and the bracket 132 disposed perpendicular to the suspension plate 130 and the outer frame 131 may be, but are not limited to, an integrally formed structure. The manufacturing method can be produced by conventional processing, or yellow light etching, or laser processing, electroforming processing, or electric discharge machining, and is not limited thereto. In this embodiment, the suspension plate 130, the outer frame 131, and the four brackets 132 of the piezoelectric actuator 13 of the present invention are integrally formed, that is, a metal plate, and through the outer frame 131 and the four brackets. 132 and the suspension plate 130 are etched at the same depth, so that the second surface 131a of the outer frame 131, the second surface 132a of the four brackets 132, and the second surface 130a of the suspension plate 130 are all coplanar structures; The deep etching process can simplify the etching process in the past according to the different depths of the outer frame 131, and at the same time, through the rubber layer 136 disposed between the outer frame 131 and the resonant film 12, and applied to the outer frame 131. The rough surface generated after etching, so that the bonding strength between the adhesive layer and the outer frame can be increased, and since the thickness of the outer frame 131 is lower than that of the prior art, the thickness of the adhesive layer 136 coated with the gap h is The increase of the thickness of the adhesive layer 136 can effectively improve the unevenness of the coating of the adhesive layer 136, reduce the assembly error in the horizontal direction when the suspension plate 130 is assembled, and improve the kinetic energy utilization efficiency of the suspension plate 130 in the vertical direction. Auxiliary absorption vibration Energy and reduce noise.
於本案之微型流體控制裝置1中,膠層136之不同厚度將導致微型流體控制裝置之性能及不良率有所差異,其各項性能及不良率之數據資料係如下表三所示:In the microfluidic control device 1 of the present invention, the different thicknesses of the adhesive layer 136 will result in differences in the performance and defect rate of the microfluidic control device, and the data of each performance and defect rate are as shown in Table 3 below:
表三
由表三數據明顯可見,膠層136之厚度可顯著影響微型流體控制裝置1之性能,若是膠層136之厚度太厚,則雖然間隙h可維持較厚的深度,然其由於壓縮腔室121之深度變深、體積變大,相對其壓縮作動之性能將會變差,是以其性能會下降;然若膠層136之厚度過於薄,則其所能提供的間隙h之深度亦會不足,而易導致懸浮板130之凸部130c與共振片12彼此接觸碰撞,進而使性能下降並產生噪音,而噪音問題也是造成產品不良的原因之一。是以,於本案實施例中,經取樣25個微型流體控制裝置1產品實做,膠層136之厚度係介於50至60μm,,於此段數值區間中,不僅性能具有顯著的提升,同時其不良率相對低,以及,其中之較佳值係為55μm,其性能之表現更佳,且不良率均為最低,但不以此為限。As is apparent from the data in Table 3, the thickness of the glue layer 136 can significantly affect the performance of the microfluidic control device 1. If the thickness of the glue layer 136 is too thick, although the gap h can maintain a relatively thick depth, it is due to the compression chamber 121. The depth becomes deeper and the volume becomes larger, and the performance of the compression operation will be deteriorated, so that the performance thereof will be degraded; however, if the thickness of the adhesive layer 136 is too thin, the depth of the gap h which can be provided is insufficient. However, the convex portion 130c of the suspension plate 130 and the resonance piece 12 are liable to contact each other, thereby deteriorating performance and generating noise, and the noise problem is also one of the causes of product defects. Therefore, in the embodiment of the present invention, the sampling of 25 microfluidic control devices 1 is performed, and the thickness of the adhesive layer 136 is between 50 and 60 μm. In this numerical interval, not only the performance is significantly improved, but also The defect rate is relatively low, and the preferred value thereof is 55 μm, the performance of the performance is better, and the defect rate is the lowest, but not limited thereto.
又如第3B圖所示,於本實施例中,懸浮板130係為一正方形且具有階梯面之結構,即於懸浮板130之第二表面130a上更具有一凸部130c,該凸部130c係設置於第二表面130a之中心部130d,且可為但不限為一圓形凸起結構。於一些實施例中,凸部130c之高度係介於0.02mm至0.08mm之間,較佳值為0.03mm,其直徑為4.4mm,但不以此為限。As shown in FIG. 3B, in the embodiment, the suspension plate 130 has a square shape and has a stepped surface structure, that is, a convex portion 130c is further disposed on the second surface 130a of the suspension plate 130. It is disposed on the central portion 130d of the second surface 130a, and may be, but is not limited to, a circular convex structure. In some embodiments, the height of the protrusion 130c is between 0.02 mm and 0.08 mm, preferably 0.03 mm, and the diameter is 4.4 mm, but not limited thereto.
因此,請參閱第1A圖、第4A圖至第4E圖及第5圖所示,該底座10、壓電致動器13、絕緣片141、導電片15、另一絕緣片142及集氣板16等依序堆疊組裝後,如第4A圖及第5圖所示,可見微型流體控制裝置1於共振片12之中空孔洞120處可與其上的進氣板11共同形成一匯流氣體的腔室,亦即進氣板11第一表面11b之匯流腔室111處的腔室,且在共振片12與壓電致動器13之間更形成一壓縮腔室121,用以暫存氣體,且壓縮腔室121係透過共振片12之中空孔洞120而與進氣板11第一表面11b之匯流腔室111處的腔室相連通,以下就微型流體控制裝置1控制驅動壓電致動器13之懸浮板130進行垂直往復式振動的作動實施狀態的局部示意圖作說明。Therefore, referring to FIG. 1A, FIG. 4A to FIG. 4E and FIG. 5, the base 10, the piezoelectric actuator 13, the insulating sheet 141, the conductive sheet 15, the other insulating sheet 142, and the gas collecting plate are shown. After being stacked and assembled in sequence, as shown in FIGS. 4A and 5, it can be seen that the microfluidic control device 1 can form a chamber for confluent gas together with the upper air inlet plate 11 at the hollow hole 120 of the resonant plate 12. That is, a chamber at the confluence chamber 111 of the first surface 11b of the air inlet plate 11, and a compression chamber 121 is formed between the resonance plate 12 and the piezoelectric actuator 13 for temporarily storing gas, and The compression chamber 121 communicates with the chamber at the confluence chamber 111 of the first surface 11b of the air inlet plate 11 through the hollow hole 120 of the resonator piece 12, and the piezoelectric actuator 13 is controlled to be driven by the microfluidic control device 1 hereinafter. A partial schematic diagram of the state in which the suspension plate 130 performs the operation of the vertical reciprocating vibration will be described.
如第4B圖所示,當在控制驅動壓電致動器13之懸浮板130進行垂直往復式振動而彎曲形變向下位移時,因此將產生氣體由進氣板11上的至少一進氣孔110進入,並透過其第一表面11b的至少一匯流排孔112而匯集到中央的匯流腔室111處,此時由於共振片12係為輕、薄之片狀結構會因流體的帶入及推壓以及亦會隨懸浮板130之共振而進行垂直之往復式振動,即為共振片12對應匯流腔室111的可動部12a亦會隨之彎曲振動形變,又如第4C圖所示,當懸浮板130垂直之往復式振動位移到一位置,令該共振片12之可動部12a能非常靠近於懸浮板130之凸部130c,進而使流體進入壓縮腔室121之通道內,在懸浮板130之凸部130c以外的區域與共振片12兩側之固定部12b之間的壓縮腔室121的間距不會變小情況下,因此流過它們之間的流體的流量不會降低,也不會產生壓力損失,如此更有效地壓縮該壓縮腔室121之體積,如第4D圖所示,當壓電致動器13持續進行垂直之往復式振動而彎曲形變向上位移時,即可促使壓縮腔室121內的流體推擠向兩側流動,並經由壓電致動器13之支架132之間的空隙136而向下穿越流動,以獲得較高的排出壓力,此時再如第4E圖所示,隨著壓電致動器13之懸浮板130之凸部130c之向上推移動,而使共振片12之可動部12a亦隨之向上彎曲振動形變,,使匯流腔室111處的體積受壓縮,並在匯流排孔112中的流體流通至匯流腔室111處變小,最後當壓電致動器13之懸浮板130持續進行垂直往復式振動時,即可再重複第4B圖至第4E圖所示實施狀態。於本實施例中,可見此壓電致動器13之懸浮板130具備凸部130c之設計應用於本案之微型流體控制裝置1中更可達到良好的流體傳輸效率,但凡凸部130c的設計型態、數量及位置等係可依照實際施作情形而任施變化,並不以此為限。As shown in FIG. 4B, when the suspension plate 130 that controls the driving of the piezoelectric actuator 13 performs vertical reciprocating vibration and the bending deformation is downwardly displaced, gas is generated from at least one air inlet hole on the air intake plate 11. The 110 enters and is collected by the at least one bus bar hole 112 of the first surface 11b to the central confluence chamber 111. At this time, the resonator piece 12 is a light and thin sheet-like structure due to the introduction of the fluid and The pressing and the vertical reciprocating vibration with the resonance of the suspension plate 130, that is, the movable portion 12a of the resonance piece 12 corresponding to the confluence chamber 111 is also bent and vibrated, as shown in FIG. 4C. The vertical reciprocating vibration of the suspension plate 130 is displaced to a position, so that the movable portion 12a of the resonant plate 12 can be very close to the convex portion 130c of the suspension plate 130, thereby allowing fluid to enter the passage of the compression chamber 121, in the suspension plate 130. When the distance between the region other than the convex portion 130c and the compression chamber 121 between the fixed portions 12b on both sides of the resonator piece 12 does not become small, the flow rate of the fluid flowing between them does not decrease or Produce pressure loss, so compress this more effectively The volume of the chamber 121, as shown in Fig. 4D, causes the fluid in the compression chamber 121 to push to the sides when the piezoelectric actuator 13 continues to perform vertical reciprocating vibration and the bending deformation is upwardly displaced. Flowing and flowing downward through the gap 136 between the brackets 132 of the piezoelectric actuator 13 to obtain a higher discharge pressure, as shown in Fig. 4E, along with the piezoelectric actuator 13 The convex portion 130c of the suspension plate 130 is pushed upward, and the movable portion 12a of the resonance piece 12 is also bent and vibrated upward, so that the volume at the confluence chamber 111 is compressed and is in the bus bar hole 112. The fluid flows to the confluence chamber 111 to become small. Finally, when the suspension plate 130 of the piezoelectric actuator 13 continues to perform the vertical reciprocating vibration, the embodiment shown in Figs. 4B to 4E can be repeated. In this embodiment, it can be seen that the design of the suspension plate 130 of the piezoelectric actuator 13 having the convex portion 130c is applied to the microfluidic control device 1 of the present invention to achieve better fluid transmission efficiency, but the design of the convex portion 130c is The state, quantity and position may be changed according to the actual application situation, and are not limited thereto.
另外,於一些實施例中,共振片12之垂直往復式振動頻率係可與壓電致動器13之振動頻率相同,即兩者可同時向上或同時向下,其係可依照實際施作情形而任施變化,並不以本實施例所示之作動方式為限。In addition, in some embodiments, the vertical reciprocating vibration frequency of the resonant plate 12 can be the same as the vibration frequency of the piezoelectric actuator 13, that is, both can be simultaneously upward or downward, which can be implemented according to actual conditions. Any change is not limited to the mode of operation shown in this embodiment.
綜上所述,本案所提供之壓電致動器係應用於微型流體控制裝置中,壓電致動器具有懸浮板、外框及四支架,且每一支架係垂直連接於懸浮板與外框之間,藉由此垂直跨設於懸浮板與外框之間之支架,以提供彈性支撐、並減少懸浮板不均一的擺動,有助於增加懸浮板於Z軸上的振幅,使懸浮板在上下振動時可有更好的位移狀態,即懸浮板作動時更為穩定、一致,俾利於提升壓電致動器作動之穩定性及效能;同時,藉由壓電致動器之懸浮板、外框、支架為一體成型金屬板結構,並透過相同深度進行蝕刻出懸浮板之凸部及支架需求型態,使外框外框之第二表面、支架之第二表面及懸浮板之第二表面均為共平面之結構,可簡化過去需因應外框之不同深度的進行多次蝕刻製程,同時再透過設置於外框及共振片之間的膠層,塗佈於外框於蝕刻後產生的粗糙表面,以致可增加膠層與外框之間結合強度,且由於外框之厚度相較於過往的製法是降低的,是以塗佈該間隙之膠層的厚度增加,透過膠層之厚度增加,可有效改善膠層塗佈的不均一性,降低懸浮板組裝時水平方向的組裝誤差,並提升懸浮板垂直方向之動能利用效率,同時也可輔助吸收振動能量、並降低噪音達到靜音之功效,且此微型化之壓電致動器更可使微型流體控制裝置之整體體積減小及薄型化,以達到輕便舒適之可攜式目的;以及,藉由該壓電致動器之懸浮板正方形型態之設計及懸浮板上更具有凸部之作動,使流體可由底座之進氣板之進氣孔流入,並沿相連通之匯流排孔及匯流腔室進行流動,透過共振片之中空孔洞以使流體於共振片及壓電致動器之間形成的壓縮腔室內產生壓力梯度,進而使流體高速流動,流體的流量不會降低,也不會產生壓力損失,並可繼續傳遞達到獲得較高的排出壓力;因此,本案微型流體控制裝置更可使整體體積減小及薄型化,以達到輕便舒適之可攜式目的,極具產業利用價值,爰依法提出申請。In summary, the piezoelectric actuator provided in the present application is applied to a microfluidic control device, the piezoelectric actuator has a suspension plate, an outer frame and four brackets, and each bracket is vertically connected to the suspension plate and the outer portion. Between the frames, the bracket is vertically spanned between the suspension plate and the outer frame to provide elastic support and reduce the uneven oscillation of the suspension plate, thereby helping to increase the amplitude of the suspension plate on the Z axis and suspending the suspension plate. When the plate vibrates up and down, it can have a better displacement state, that is, the suspension plate is more stable and consistent when it is actuated, which is beneficial to improve the stability and performance of the piezoelectric actuator. At the same time, the suspension by the piezoelectric actuator The plate, the outer frame and the bracket are integrally formed into a metal plate structure, and the convex portion of the suspension plate and the bracket requirement type are etched through the same depth, so that the second surface of the outer frame outer frame, the second surface of the bracket and the suspension plate are The second surface is a coplanar structure, which simplifies the etching process in the past due to the different depths of the outer frame, and simultaneously passes through the adhesive layer disposed between the outer frame and the resonant plate, and is applied to the outer frame for etching. Rough surface Therefore, the bonding strength between the adhesive layer and the outer frame can be increased, and since the thickness of the outer frame is lower than that of the prior art, the thickness of the adhesive layer coating the gap is increased, and the thickness of the adhesive layer is increased. It can effectively improve the unevenness of the coating of the rubber layer, reduce the assembly error in the horizontal direction of the suspension plate assembly, and improve the kinetic energy utilization efficiency of the vertical direction of the suspension plate, and also assist in absorbing the vibration energy and reducing the noise to achieve the effect of mute. Moreover, the miniaturized piezoelectric actuator can reduce the overall volume of the microfluidic control device and reduce the thickness thereof for portable and portable purposes; and the suspension plate square by the piezoelectric actuator The design of the type and the suspension plate are further actuated by the convex portion, so that the fluid can flow from the air inlet hole of the air inlet plate of the base, and flow along the communicating bus hole and the confluence chamber, and penetrate the hollow hole of the resonance piece. In order to generate a pressure gradient in the compression chamber formed between the resonator and the piezoelectric actuator, the fluid flows at a high speed, the flow rate of the fluid does not decrease, and no pressure is generated. Loss, and can continue to pass to achieve higher discharge pressure; therefore, the microfluidic control device of the present invention can reduce the overall volume and thinner, in order to achieve portable and portable purposes, which is of great industrial value. submit application.
縱使本發明已由上述實施例詳細敘述而可由熟悉本技藝人士任施匠思而為諸般修飾,然皆不脫如附申請專利範圍所欲保護者。The present invention has been described in detail by the above-described embodiments, and is intended to be modified by those skilled in the art.
1‧‧‧微型流體控制裝置1‧‧‧Microfluidic control device
1a‧‧‧殼體1a‧‧‧shell
10‧‧‧底座10‧‧‧Base
11‧‧‧進氣板11‧‧‧Air intake plate
11a‧‧‧進氣板之第二表面11a‧‧‧ second surface of the air inlet plate
11b‧‧‧進氣板之第一表面11b‧‧‧ first surface of the air inlet plate
110‧‧‧進氣孔110‧‧‧Air intake
111‧‧‧匯流腔室111‧‧‧Confluence chamber
112‧‧‧匯流排孔112‧‧‧ Bus Bars
12‧‧‧共振片12‧‧‧Resonance film
12a‧‧‧可動部12a‧‧‧movable department
12b‧‧‧固定部12b‧‧‧Fixed Department
120‧‧‧中空孔洞120‧‧‧ hollow holes
121‧‧‧壓縮腔室121‧‧‧Compression chamber
13‧‧‧壓電致動器13‧‧‧ Piezoelectric Actuator
130‧‧‧懸浮板130‧‧‧suspension board
130a‧‧‧懸浮板之第二表面130a‧‧‧Second surface of the suspension plate
130b‧‧‧懸浮板之第一表面130b‧‧‧The first surface of the suspension plate
130c‧‧‧凸部130c‧‧‧ convex
130d‧‧‧中心部130d‧‧‧ Central Department
130e‧‧‧外周部130e‧‧‧The outer part
130f‧‧‧側邊130f‧‧‧ side
131‧‧‧外框131‧‧‧Front frame
131a‧‧‧外框之第二表面131a‧‧‧ second surface of the outer frame
131b‧‧‧外框之第一表面131b‧‧‧ first surface of the outer frame
131c‧‧‧內側邊131c‧‧‧ inside side
132‧‧‧支架132‧‧‧ bracket
132a‧‧‧支架之第二表面132a‧‧‧Second surface of the stent
132b‧‧‧支架之第一表面132b‧‧‧ first surface of the bracket
133‧‧‧壓電陶瓷板133‧‧‧ Piezoelectric ceramic plate
134、151‧‧‧導電接腳134, 151‧‧‧ conductive pins
135‧‧‧空隙135‧‧‧ gap
136‧‧‧膠層136‧‧‧ glue layer
141、142‧‧‧絕緣片141, 142‧‧‧ insulating sheet
15‧‧‧導電片15‧‧‧Conductor
16‧‧‧集氣板16‧‧‧ gas collecting plate
16a‧‧‧容置空間16a‧‧‧ accommodating space
160‧‧‧表面160‧‧‧ surface
161‧‧‧基準表面161‧‧‧ reference surface
162‧‧‧集氣腔室162‧‧‧Gas chamber
163‧‧‧第一貫穿孔163‧‧‧First through hole
164‧‧‧第二貫穿孔164‧‧‧Second through hole
165‧‧‧第一卸壓腔室165‧‧‧First pressure relief chamber
166‧‧‧第一出口腔室166‧‧‧First out of the chamber
167‧‧‧凸部結構167‧‧‧ convex structure
168‧‧‧側壁168‧‧‧ side wall
h‧‧‧間隙H‧‧‧ gap
第1A圖為本案為較佳實施例之微型流體控制裝置之正面分解結構示意圖。 第1B圖為第1A圖所示之微型流體控制裝置之正面組合結構示意圖。 第2A圖為第1A圖所示之微型流體控制裝置之背面分解結構示意圖。 第2B圖為第2A圖所示之微型流體控制裝置之背面組合結構示意圖。 第3A圖為第1A圖所示之微型流體控制裝置之壓電致動器之正面結構示意圖。 第3B圖為第1A圖所示之微型流體控制裝置之壓電致動器之背面結構示意圖。 第3C圖為第1A圖所示之微型流體控制裝置之壓電致動器之剖面結構示意圖。第4A圖至第4E圖為第1A圖所示之微型流體控制裝置之局部作動示意圖。 第5圖為第1B圖所示微型流體控制裝置之剖面放大結構示意圖。Fig. 1A is a front exploded view showing the microfluidic control device of the preferred embodiment of the present invention. Fig. 1B is a schematic view showing the front combined structure of the microfluidic control device shown in Fig. 1A. Fig. 2A is a schematic exploded view showing the back side of the microfluidic control device shown in Fig. 1A. Fig. 2B is a schematic view showing the structure of the back side of the microfluidic control device shown in Fig. 2A. Fig. 3A is a front view showing the structure of a piezoelectric actuator of the microfluidic control device shown in Fig. 1A. Fig. 3B is a schematic view showing the structure of the back surface of the piezoelectric actuator of the microfluidic control device shown in Fig. 1A. Fig. 3C is a schematic cross-sectional view showing the piezoelectric actuator of the microfluidic control device shown in Fig. 1A. 4A to 4E are schematic views showing a partial operation of the microfluidic control device shown in Fig. 1A. Fig. 5 is a schematic enlarged cross-sectional view showing the microfluidic control device shown in Fig. 1B.
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