CN206211877U - Piezoelectric actuator and micro fluid control device suitable for piezoelectric actuator - Google Patents
Piezoelectric actuator and micro fluid control device suitable for piezoelectric actuator Download PDFInfo
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Abstract
Description
技术领域technical field
本实用新型关于一种压电致动器,尤指一种适用于微型超薄且静音的微型流体控制装置的压电致动器。The utility model relates to a piezoelectric actuator, in particular to a piezoelectric actuator suitable for a miniature ultra-thin and quiet micro fluid control device.
背景技术Background technique
目前于各领域中无论是医药、计算机科技、打印、能源等工业,产品均朝精致化及微小化方向发展,其中微型泵、喷雾器、喷墨头、工业打印装置等产品所包含的流体输送结构为其关键技术,因此,如何藉创新结构突破其技术瓶颈,为发展的重要内容。At present, in various fields, whether it is medicine, computer technology, printing, energy and other industries, products are developing towards refinement and miniaturization. Among them, micro pumps, sprayers, inkjet heads, industrial printing devices and other products contain fluid delivery structures. Its key technology, therefore, how to break through its technical bottleneck through innovative structure is an important content of development.
举例来说,于医药产业中,许多需要采用气压动力驱动的仪器或设备,通常采以传统马达及气压阀来达成其气体输送的目的。然而,受限于此等传统马达以及气体阀的体积限制,使得此类的仪器设备难以缩小其整体装置的体积,即难以实现薄型化的目标,更无法使之达成可携式的目的。此外,这些传统马达及气体阀于作动时亦会产生噪音的问题,导致使用上的不便利及不舒适。For example, in the pharmaceutical industry, many instruments or equipment that need to be driven by pneumatic power usually use traditional motors and pneumatic valves to achieve the purpose of gas delivery. However, limited by the volume limitations of such traditional motors and gas valves, it is difficult to reduce the overall device volume of such instruments and equipment, that is, it is difficult to achieve the goal of thinning, let alone achieve the purpose of portability. In addition, these traditional motors and gas valves also generate noise during operation, resulting in inconvenience and discomfort in use.
因此,如何发展一种可改善上述习知技术缺失,可使传统采用流体控制装置的仪器或设备达到体积小、微型化且静音,进而达成轻便舒适的可携式目的的微型流体控制装置及其压电致动器,实为目前迫切需要解决的问题。Therefore, how to develop a micro-fluid control device and a micro-fluid control device that can improve the lack of the above-mentioned known technology, and can make the traditional instrument or equipment using a fluid control device small in size, miniaturized and quiet, and then achieve a light and comfortable portable purpose. Piezoelectric actuators are an urgent problem to be solved at present.
实用新型内容Utility model content
本实用新型的主要目的在于提供一种适用于可携式或穿戴式仪器或设备中的微型流体控制装置及其所采用的压电致动器,通过该压电致动器,具有悬浮板、外框及四支架,每一支架是垂直连接于悬浮板与外框之间,以提供弹性支撑,通过此垂直跨设于悬浮板与外框之间的支架,以减少悬浮板不均一的摆动,有助于增加悬浮板于Z轴上的振幅,以使悬浮板作动时更为稳定、一致,从而利于提升压电致动器作动的稳定性及效能。The main purpose of the present utility model is to provide a microfluidic control device suitable for portable or wearable instruments or equipment and the piezoelectric actuator used therein, through which the piezoelectric actuator has a suspension plate, Outer frame and four brackets, each bracket is vertically connected between the suspension board and the outer frame to provide elastic support, through the bracket vertically spanning between the suspension board and the outer frame to reduce the uneven swing of the suspension board , helps to increase the vibration amplitude of the suspension board on the Z axis, so that the suspension board moves more stably and consistently, thereby improving the stability and performance of the piezoelectric actuator.
本实用新型的另一目的在于提供一种适用于可携式或穿戴式仪器或设备中的微型流体控制装置,通过压电致动器的悬浮板、外框、支架为一体成型金属板结构,并通过相同深度进行蚀刻出悬浮板的凸部及支架需求型态,使外框的第二表面、支架的第二表面及悬浮板的第二表面均为共平面的结构,可简化过去需因应外框的不同深度的进行多次蚀刻工艺,同时再通过设置于外框及共振片之间的胶层,涂布于外框于蚀刻后产生的粗糙表面,以致可增加胶层与外框之间结合强度,且由于外框的厚度相较于过往的制法是降低的,因此涂布该间隙的胶层的厚度增加,通过胶层的厚度增加,可有效改善胶层涂布的不均一性,降低悬浮板组装时水平方向的组装误差,并提升悬浮板垂直方向的动能利用效率,同时也可辅助吸收振动能量、并降低噪音达到静音的功效,且此微型化的压电致动器更可使微型流体控制装置的整体体积减小及薄型化,以达到轻便舒适的可携式目的。Another object of the present utility model is to provide a microfluidic control device suitable for portable or wearable instruments or equipment, through which the suspension plate, outer frame and support of the piezoelectric actuator are integrally formed into a metal plate structure, And through the same depth to etch the convex part of the suspension board and the required shape of the bracket, so that the second surface of the outer frame, the second surface of the bracket and the second surface of the suspension board are all coplanar structures, which can simplify the previous response The outer frame is etched multiple times at different depths, and at the same time, the adhesive layer between the outer frame and the resonant plate is applied to the rough surface of the outer frame after etching, so that the gap between the adhesive layer and the outer frame can be increased. The bonding strength between the gaps, and because the thickness of the outer frame is reduced compared with the previous manufacturing method, the thickness of the adhesive layer coating the gap is increased, and the unevenness of the adhesive layer coating can be effectively improved by increasing the thickness of the adhesive layer. It can reduce the assembly error in the horizontal direction when the suspension board is assembled, and improve the kinetic energy utilization efficiency of the suspension board in the vertical direction. At the same time, it can also assist in absorbing vibration energy and reduce noise to achieve the effect of silence. This miniaturized piezoelectric actuator Furthermore, the overall volume of the micro-fluid control device can be reduced and thinned, so as to achieve the purpose of being portable and comfortable.
本实用新型的又一目的在于提供一种用于可携式或穿戴式仪器或设备中的微型流体控制装置,通过该压电致动器的悬浮板正方形型态的设计及悬浮板上还具有凸部的作动,使流体可由底座的进气板的进气孔流入,并沿相连通的总线孔及汇流腔室进行流动,通过共振片之中空孔洞以使流体于共振片及压电致动器之间形成的压缩腔室内产生压力梯度,进而使流体高速流动,流体的流量不会降低,也不会产生压力损失,并可继续传递达到获得较高的排出压力。Another object of the present utility model is to provide a micro fluid control device used in portable or wearable instruments or equipment, through the design of the suspension plate square shape of the piezoelectric actuator and the suspension plate also has The action of the convex part allows the fluid to flow in from the air inlet of the air inlet plate of the base, and flow along the connected bus hole and the confluence chamber, and pass through the hollow hole in the resonant sheet to make the fluid flow in the resonant sheet and the piezoelectric actuator. The pressure gradient is generated in the compression chamber formed between the actuators, and then the fluid flows at a high speed, the fluid flow rate will not decrease, and there will be no pressure loss, and it can continue to transmit to obtain a higher discharge pressure.
为达上述目的,本实用新型的一较广义实施态样为提供一种压电致动器,包含一悬浮板,为正方形的型态,且可由一中心部到一外周部弯曲振动;一外框,环绕设置于该悬浮板的外侧;数个支架,每一该支架垂直连接于该悬浮板与该外框之间,以提供弹性支撑,且该支架具有长度介于1.11㎜至1.21㎜、宽度介于0.2㎜至0.6㎜;以及一压电陶瓷板,为正方形的型态,具有不大于该悬浮板边长的边长,贴附于该悬浮板的该第一表面上,用以施加电压以驱动该悬浮板弯曲振动。In order to achieve the above purpose, a broad implementation of the present utility model is to provide a piezoelectric actuator, including a suspension plate, which is in the shape of a square, and can bend and vibrate from a central part to a peripheral part; A frame is arranged around the outside of the suspension board; several brackets are vertically connected between the suspension board and the outer frame to provide elastic support, and the brackets have a length ranging from 1.11mm to 1.21mm, a width between 0.2mm and 0.6mm; and a piezoceramic plate, in the form of a square, with a side length not greater than that of the hoverboard, attached to the first surface of the hoverboard for applying Voltage to drive the hoverboard to flex and vibrate.
为达上述目的,本实用新型的另一较广义实施态样为提供一种微型流体控制装置,包含:一压电致动器,具有一悬浮板、一外框、四支架以及一压电陶瓷板,该悬浮板为正方形型态,且具有一第一表面及相对应的一第二表面,且该第二表面上具有一凸部,该外框环绕设置于该悬浮板的外侧,且亦具有一第一表面及相对应的一第二表面,且该外框的该第二表面与该悬浮板的该第二表面的该凸部之外的区域均为共平面,该支架连接于该悬浮板与该外框之间,且其长度介于1.11㎜至1.21㎜、宽度介于0.2㎜至0.6㎜,该压电陶瓷板具有不大于该悬浮板边长的边长,贴附于该悬浮板的该第一表面上;以及一壳体,包括一集气板及一底座,该集气板为周缘具有一侧壁以构成一容置空间的一框体结构,使该压电致动器设置于该容置空间中,而该底座由一进气板及一共振片相接合而成,并结合于该集气板的该容置空间中,以封闭该压电致动器,该进气板具有至少一进气孔及与之相连通的至少一总线孔,以构成一汇流腔室,该共振片设置固定于该进气板上,并具有一中空孔洞,相对于该进气板的该汇流腔室,且对应于该悬浮板的该凸部;其中,该压电致动器的该外框的该第二表面与该底座的该共振片之间设置一胶层,以使该压电致动器与该底座的该共振片之间维持构成需求的该压缩腔室的一间隙深度。In order to achieve the above purpose, another broad implementation of the present utility model is to provide a micro fluid control device, including: a piezoelectric actuator with a suspension plate, an outer frame, four brackets and a piezoelectric ceramic board, the suspension board is in the shape of a square, and has a first surface and a corresponding second surface, and there is a convex portion on the second surface, and the outer frame is arranged around the outside of the suspension board, and also It has a first surface and a corresponding second surface, and the second surface of the outer frame is coplanar with the area other than the convex part of the second surface of the suspension board, and the bracket is connected to the Between the suspension board and the outer frame, and its length is between 1.11mm and 1.21mm, and its width is between 0.2mm and 0.6mm. The piezoelectric ceramic board has a side length not greater than the side length of the suspension board and is attached to the On the first surface of the suspension board; and a housing, including a gas collecting plate and a base, the gas collecting plate is a frame structure with a side wall on the periphery to form an accommodating space, so that the piezoelectric The actuator is arranged in the accommodating space, and the base is formed by joining an air inlet plate and a resonant plate, and combined in the accommodating space of the gas collecting plate to close the piezoelectric actuator, The air intake plate has at least one air intake hole and at least one bus hole communicating with it to form a confluence chamber. The confluence chamber of the gas plate corresponds to the protrusion of the suspension plate; wherein, a glue layer is arranged between the second surface of the outer frame of the piezoelectric actuator and the resonant plate of the base, A gap depth forming the required compression chamber is maintained between the piezoelectric actuator and the resonant plate of the base.
附图说明Description of drawings
图1A为本实用新型为较佳实施例的微型流体控制装置的正面分解结构示意图。FIG. 1A is a schematic exploded front view of a micro-fluid control device according to a preferred embodiment of the present invention.
图1B为图1A所示的微型流体控制装置的正面组合结构示意图。FIG. 1B is a schematic diagram of the front assembled structure of the microfluidic control device shown in FIG. 1A .
图2A为图1A所示的微型流体控制装置的背面分解结构示意图。FIG. 2A is a schematic diagram of the rear exploded structure of the microfluidic control device shown in FIG. 1A .
图2B为图2A所示的微型流体控制装置的背面组合结构示意图。FIG. 2B is a schematic diagram of the rear assembled structure of the microfluidic control device shown in FIG. 2A .
图3A为图1A所示的微型流体控制装置的压电致动器的正面结构示意图。FIG. 3A is a schematic front view of the piezoelectric actuator of the micro-fluid control device shown in FIG. 1A .
图3B为图1A所示的微型流体控制装置的压电致动器的背面结构示意图。FIG. 3B is a schematic diagram of the rear structure of the piezoelectric actuator of the microfluidic control device shown in FIG. 1A .
图3C为图1A所示的微型流体控制装置的压电致动器的剖面结构示意图。FIG. 3C is a schematic cross-sectional structure diagram of the piezoelectric actuator of the micro-fluid control device shown in FIG. 1A .
图4A至图4E为图1A所示的微型流体控制装置的局部作动示意图。FIG. 4A to FIG. 4E are partial action diagrams of the micro-fluid control device shown in FIG. 1A .
图5为图1B所示微型流体控制装置的剖面放大结构示意图。FIG. 5 is a schematic diagram of a cross-sectional enlarged structure of the microfluidic control device shown in FIG. 1B .
【符号说明】【Symbol Description】
1:微型流体控制装置1: Micro fluid control device
1a:壳体1a: Shell
10:底座10: base
11:进气板11: Air intake plate
11a:进气板的第二表面11a: The second surface of the intake plate
11b:进气板的第一表面11b: The first surface of the intake plate
110:进气孔110: air intake hole
111:汇流腔室111: confluence chamber
112:总线孔112: bus hole
12:共振片12: Resonant plate
12a:可动部12a: Movable part
12b:固定部12b: fixed part
120:中空孔洞120: hollow hole
121:压缩腔室121: Compression chamber
13:压电致动器13: Piezoelectric Actuator
130:悬浮板130: Hoverboard
130a:悬浮板的第二表面130a: second surface of the hoverboard
130b:悬浮板的第一表面130b: first surface of the hoverboard
130c:凸部130c: convex part
130d:中心部130d: center part
130e:外周部130e: Peripheral part
130f:侧边130f: side
131:外框131: Outer frame
131a:外框的第二表面131a: the second surface of the outer frame
131b:外框的第一表面131b: the first surface of the outer frame
131c:内侧边131c: inner edge
132:支架132: bracket
132a:支架的第二表面132a: Second surface of bracket
132b:支架的第一表面132b: first surface of bracket
133:压电陶瓷板133: Piezoelectric ceramic plate
134、151:导电接脚134, 151: Conductive pins
135:空隙135: Void
136:胶层136: Adhesive layer
141、142:绝缘片141, 142: insulating sheet
15:导电片15: Conductive sheet
16:集气板16: Gas collecting plate
16a:容置空间16a: Accommodating space
160:表面160: surface
161:基准表面161: datum surface
162:集气腔室162: Gathering chamber
163:第一贯穿孔163: First through hole
164:第二贯穿孔164: second through hole
165:第一卸压腔室165: the first pressure relief chamber
166:第一出口腔室166: First exit chamber
167:凸部结构167: Convex structure
168:侧壁168: side wall
h:间隙h: gap
具体实施方式detailed description
体现本实用新型特征与优点的一些典型实施例将在后段的说明中详细叙述。应理解的是本实用新型能够在不同的态样上具有各种的变化,其皆不脱离本实用新型的范围,且其中的说明及附图在本质上是当作说明之用,而非架构于限制本实用新型。Some typical embodiments embodying the features and advantages of the utility model will be described in detail in the description of the following paragraphs. It should be understood that the utility model can have various changes in different aspects, none of which departs from the scope of the utility model, and the description and drawings therein are used for illustration in nature rather than for structure To limit the utility model.
本实用新型的压电致动器13是应用于微型流体控制装置1中,且微型流体控制装置1是可应用于医药生技、能源、计算机科技或是打印等工业,以用以传送流体,但不以此为限。请参阅图1A、图1B、图2A及图2B,图1A为本实用新型较佳实施例的微型流体控制装置的正面分解结构示意图,图1B为图1A所示的微型流体控制装置的正面组合结构示意图,图2A为图1A所示的微型流体控制装置的背面分解结构示意图,图2B为图2A所示的微型流体控制装置的背面组合结构示意图,图5为图1B所示微型流体控制装置的放大剖面结构示意图。如图1A、图2A及图5所示,本实用新型的微型流体控制装置1具有壳体1a、压电致动器13、绝缘片141、142及导电片15等结构,其中,壳体1a包含集气板16及底座10,底座10则包含进气板11及共振片12,但不以此为限。压电致动器13是对应于共振片12而设置,并使进气板11、共振片12、压电致动器13、绝缘片141、导电片15、另一绝缘片142、集气板16等依序堆栈设置,且该压电致动器13是由一悬浮板130以及一压电陶瓷板133组装而成。在本实施例中,如图1A及图5所示,集气板16不仅为单一的板件结构,亦可为周缘具有侧壁168的框体结构,且由该周缘所构成的侧壁168与其底部的板件共同定义出一容置空间16a,用以供该压电致动器13设置于该容置空间16a中。又如前所述,本实施例的集气板16具有一表面160,该表面160上是凹陷以形成一集气腔室162,由微型流体控制装置1向下传输的气体则暂时蓄积于此集气腔室162中,且于集气板16中具有第一贯穿孔163及第二贯穿孔164,第一贯穿孔163及第二贯穿孔164的一端与集气腔室162相连通,另一端则分别与集气板16的基准表面161上的第一卸压腔室165及第一出口腔室166相连通。以及,在第一出口腔室166处更进一步增设一凸部结构167,例如可为但不限为一圆柱结构。The piezoelectric actuator 13 of the present utility model is applied in the micro-fluid control device 1, and the micro-fluid control device 1 can be applied to industries such as medical biotechnology, energy, computer technology or printing, in order to transmit fluid, But not limited to this. Please refer to Fig. 1A, Fig. 1B, Fig. 2A and Fig. 2B, Fig. 1A is a schematic diagram of the front exploded structure of the micro-fluid control device according to a preferred embodiment of the present utility model, and Fig. 1B is a front assembly of the micro-fluid control device shown in Fig. 1A Schematic diagram of the structure, Fig. 2A is a schematic diagram of the rear exploded structure of the microfluidic control device shown in Fig. 1A, Fig. 2B is a schematic diagram of the combined structure of the back of the microfluidic control device shown in Fig. 2A, and Fig. 5 is a schematic diagram of the microfluidic control device shown in Fig. 1B The schematic diagram of the enlarged cross-section structure. As shown in Fig. 1A, Fig. 2A and Fig. 5, the micro fluid control device 1 of the present utility model has structures such as housing 1a, piezoelectric actuator 13, insulating sheet 141, 142 and conductive sheet 15, wherein, housing 1a It includes a gas collecting plate 16 and a base 10 , and the base 10 includes an air inlet plate 11 and a resonance plate 12 , but not limited thereto. The piezoelectric actuator 13 is arranged corresponding to the resonant sheet 12, and makes the intake plate 11, the resonant sheet 12, the piezoelectric actuator 13, the insulating sheet 141, the conductive sheet 15, another insulating sheet 142, the gas collecting plate 16 and so on are stacked in sequence, and the piezoelectric actuator 13 is assembled from a suspension plate 130 and a piezoelectric ceramic plate 133 . In this embodiment, as shown in Figure 1A and Figure 5, the gas collecting plate 16 is not only a single plate structure, but also a frame structure with a side wall 168 on the periphery, and the side wall 168 formed by the periphery Together with the plate at the bottom, it defines an accommodating space 16a for the piezoelectric actuator 13 to be disposed in the accommodating space 16a. As mentioned above, the gas collecting plate 16 of this embodiment has a surface 160, which is recessed to form a gas collecting chamber 162, and the gas transported downward by the microfluidic control device 1 is temporarily accumulated here In the gas-collecting chamber 162, there are first through holes 163 and second through holes 164 in the gas-collecting plate 16. One end of the first through holes 163 and the second through holes 164 communicates with the gas-collecting chamber 162. One end communicates with the first pressure relief chamber 165 and the first outlet chamber 166 on the reference surface 161 of the gas collecting plate 16 respectively. And, a protrusion structure 167 is further added at the first outlet chamber 166 , such as but not limited to a cylindrical structure.
如图2A所示,压电致动器13包括压电陶瓷板133、悬浮板130、外框131以及四支架132,其中压电陶瓷板133为方形板状结构,且其边长不大于悬浮板130的边长,并可贴附于悬浮板130之上。在本实施例中,悬浮板130为可挠的正方形板状结构;在悬浮板130的外侧环绕设置外框131,外框131的型态亦大致对应于悬浮板130的型态,因此在本实施例中,外框131亦为正方形的镂空框型结构;且于悬浮板130与外框131之间是以四支架132连接并提供弹性支撑。以及,如图1A及图2A所示,本实用新型的微型流体控制装置1还可包括绝缘片14及导电片15等结构,绝缘片14可为两绝缘片141、142,且该两绝缘片141、142是上下夹设导电片15而设置。当本实用新型的微型流体控制装置1组装时,即如图1A、图1B、图2A及图2B所示,依序将绝缘片142、导电片15、绝缘片141、压电致动器13及底座10等结构组装容设于集气板16内的容置空间16a内,使其组合后是如图1B及图2B所示,可构成体积小、及微型化外形的微型流体控制装置1。As shown in Fig. 2A, the piezoelectric actuator 13 includes a piezoelectric ceramic plate 133, a suspension plate 130, an outer frame 131 and four brackets 132, wherein the piezoelectric ceramic plate 133 is a square plate structure, and its side length is not longer than that of the suspension plate. The sides of the board 130 are long and can be attached on the suspension board 130 . In this embodiment, the suspension board 130 is a flexible square plate structure; an outer frame 131 is arranged around the outside of the suspension board 130, and the shape of the outer frame 131 roughly corresponds to that of the suspension board 130, so in this embodiment In the embodiment, the outer frame 131 is also a square hollow frame structure; and four brackets 132 are connected between the suspension board 130 and the outer frame 131 to provide elastic support. And, as shown in Fig. 1A and Fig. 2A, the micro-fluid control device 1 of the present utility model can also include structures such as an insulating sheet 14 and a conductive sheet 15, the insulating sheet 14 can be two insulating sheets 141, 142, and the two insulating sheets 141 and 142 are provided by sandwiching the conductive sheet 15 up and down. When the micro fluid control device 1 of the present utility model is assembled, as shown in Fig. 1A, Fig. 1B, Fig. 2A and Fig. 2B, the insulating sheet 142, the conductive sheet 15, the insulating sheet 141, the piezoelectric actuator 13 and the base 10 and other structures are assembled and accommodated in the accommodation space 16a in the gas collecting plate 16. After making it assembled, as shown in Figure 1B and Figure 2B, a micro fluid control device 1 with small volume and miniaturized appearance can be formed .
请续参阅图1A及图2A所示,微型流体控制装置1的进气板11具有第一表面11b、第二表面11a及至少一进气孔110,在本实施例中,进气孔110的数量为4个,但不以此为限,其是贯穿进气板11的第一表面11b及第二表面11a,主要用以供气体自装置外顺应大气压力的作用而自该至少一进气孔110流入微型流体控制装置1内。且又如图2A所示,由进气板11的第一表面11b可见,其上具有至少一总线孔112,用以与进气板11第二表面11a的该至少一进气孔110对应设置。于这些总线孔112的中心交流处具有汇流腔室111,且汇流腔室111与总线孔112相连通,藉此可将自该至少一进气孔110进入总线孔112的气体引导并汇流集中至汇流腔室111,以向下传递。因此在本实施例中,进气板11具有一体成型的进气孔110、总线孔112及汇流腔室111,且当进气板11与共振片12对应组装后,于此汇流腔室111处构成一汇流流体的腔室,以供流体暂存。在一些实施例中,进气板11的材质是可为但不限为由一不锈钢材质所构成,且其厚度是介于0.4mm至0.6mm之间,而其较佳值为0.5mm,但不以此为限。在另一些实施例中,由该汇流腔室111处所构成腔室的深度与这些总线孔112的深度相同,但不以此为限。1A and 2A, the air inlet plate 11 of the microfluidic control device 1 has a first surface 11b, a second surface 11a and at least one air inlet 110. In this embodiment, the air inlet 110 The number is 4, but it is not limited thereto. It penetrates through the first surface 11b and the second surface 11a of the intake plate 11, and is mainly used for supplying gas from the outside of the device to comply with the effect of atmospheric pressure from the at least one intake. The hole 110 flows into the microfluidic control device 1 . And as shown in FIG. 2A , it can be seen from the first surface 11 b of the air intake plate 11 that there is at least one bus hole 112 thereon for correspondingly setting the at least one air intake hole 110 on the second surface 11 a of the air intake plate 11 . There is a confluence chamber 111 at the central communication place of these bus holes 112, and the confluence chamber 111 communicates with the bus hole 112, so that the gas that enters the bus hole 112 from the at least one air inlet 110 can be guided and converged to Confluence chamber 111 to pass down. Therefore, in this embodiment, the air inlet plate 11 has an integrally formed air inlet hole 110, a bus hole 112, and a confluence chamber 111, and when the air inlet plate 11 and the resonant plate 12 are assembled correspondingly, at the confluence chamber 111 Constitute a confluence fluid chamber for temporary storage of fluid. In some embodiments, the material of the intake plate 11 can be but not limited to be made of a stainless steel material, and its thickness is between 0.4mm and 0.6mm, and its preferred value is 0.5mm, but This is not the limit. In some other embodiments, the depth of the chamber formed by the confluence chamber 111 is the same as the depth of the bus holes 112 , but not limited thereto.
在本实施例中,共振片12由一可挠性材质所构成,但不以此为限,且于共振片12上具有一中空孔洞120,对应于进气板11的第一表面11b的汇流腔室111而设置,以使气体可流通。在另一些实施例中,共振片12可由一铜材质所构成,但不以此为限,且其厚度介于0.03mm至0.08mm之间,而其较佳值为0.05mm,但亦不以此为限。In this embodiment, the resonant plate 12 is made of a flexible material, but not limited thereto, and has a hollow hole 120 on the resonant plate 12, corresponding to the confluence of the first surface 11b of the air inlet plate 11 The chamber 111 is provided so that the gas can flow through. In some other embodiments, the resonant plate 12 can be made of a copper material, but not limited thereto, and its thickness is between 0.03mm and 0.08mm, and its preferred value is 0.05mm, but it is not limited to This is the limit.
又如图4A及图5所示,共振片12与压电致动器13之间具有一间隙h,在本实施例中,于共振片12及压电致动器13的外框131之间的间隙h中填充设置一胶层136,例如:导电胶,但不以此为限,以使共振片12与压电致动器13的悬浮板130之间可维持该间隙h的深度,进而可导引气流更迅速地流动;以及,因应此间隙h的深度而可使共振片12与压电致动器13之间形成压缩腔室121,进而可通过共振片12之中空孔洞120导引流体于腔室间更迅速地流动,且因悬浮板130与共振片12保持适当距离使彼此接触干涉减少,促使噪音产生可被降低。As shown in Figure 4A and Figure 5, there is a gap h between the resonant plate 12 and the piezoelectric actuator 13, in this embodiment, between the resonant plate 12 and the outer frame 131 of the piezoelectric actuator 13 A glue layer 136 is filled in the gap h, such as: conductive glue, but not limited thereto, so that the depth of the gap h can be maintained between the resonant plate 12 and the suspension plate 130 of the piezoelectric actuator 13, and then The airflow can be guided to flow more quickly; and, according to the depth of the gap h, a compression chamber 121 can be formed between the resonant plate 12 and the piezoelectric actuator 13, and then can be guided through the hollow hole 120 in the resonant plate 12 The fluid flows between the chambers more quickly, and because the suspension plate 130 and the resonant plate 12 keep a proper distance, the contact and interference between each other is reduced, so that the generation of noise can be reduced.
此外,请同时参阅图1A及图2A,在微型流体控制装置1中还具有绝缘片141、导电片15及另一绝缘片142等结构,其是依序夹设于压电致动器13与集气板16之间,且其形态大致上对应于压电致动器13的外框131的形态。在一些实施例中,绝缘片141、142即由可绝缘的材质所构成,例如:塑料,但不以此为限,以进行绝缘之用;在另一些实施例中,导电片15即由可导电的材质所构成,例如:金属,但不以此为限,以进行电导通之用。以及,于本实施例中,导电片15上亦可设置一导电接脚151,以进行电导通之用。In addition, please refer to FIG. 1A and FIG. 2A at the same time. In the microfluidic control device 1, there are also structures such as an insulating sheet 141, a conductive sheet 15, and another insulating sheet 142, which are sandwiched between the piezoelectric actuator 13 and the piezoelectric actuator 13 in sequence. between the gas collecting plates 16 , and its shape roughly corresponds to the shape of the outer frame 131 of the piezoelectric actuator 13 . In some embodiments, the insulating sheets 141, 142 are made of insulating materials, such as plastic, but not limited thereto, for insulation purposes; in other embodiments, the conductive sheet 15 is made of Constructed of conductive materials, such as, but not limited to, metal, for the purpose of conducting electricity. And, in this embodiment, a conductive pin 151 may also be provided on the conductive sheet 15 for electrical conduction.
请同时参阅图3A、图3B及图3C,其分别为图1A所示的微型流体控制装置的压电致动器的正面结构示意图、背面结构示意图以及剖面结构示意图,如图所示,压电致动器13由一悬浮板130、一外框131、数个支架132以及一压电陶瓷板133所共同组装而成,在本实施例中,该数个支架132为4个支架132,但不以此为限,这些数量可依照实际施作情形而任施变化;以及,悬浮板130、外框131以及四支架132可为但不限为一体成型的结构,且可由一金属板所构成,例如可由不锈钢材质所构成,但不以此为限,因此,本实用新型的微型流体控制装置1的压电致动器13即为由压电陶瓷板133与金属板黏合而成,但不以此为限。且如图所示,悬浮板130具有第一表面130b及相对应的第二表面130a,其中,该压电陶瓷板133贴附于悬浮板130的第一表面130b,用以施加电压以驱动该悬浮板130弯曲振动。如图3A所示,悬浮板130具有中心部130d及外周部130e,因此当压电陶瓷板131受电压驱动时,悬浮板130可由该中心部130d到外周部130e弯曲振动;外框131是环绕设置于悬浮板130的外侧,且具有一向外凸设的导电接脚134,用以供电连接之用,但不以此为限。Please refer to Fig. 3A, Fig. 3B and Fig. 3C at the same time, which are respectively the front structure schematic diagram, the back structure schematic diagram and the cross-sectional structure schematic diagram of the piezoelectric actuator of the micro fluid control device shown in Fig. 1A, as shown in the figure, the piezoelectric actuator The actuator 13 is assembled by a suspension plate 130, an outer frame 131, several brackets 132 and a piezoelectric ceramic plate 133. In this embodiment, the several brackets 132 are four brackets 132, but Not limited thereto, these numbers can be varied according to the actual implementation situation; and, the suspension board 130, the outer frame 131 and the four brackets 132 can be but not limited to an integrated structure, and can be made of a metal plate For example, it can be made of stainless steel, but not limited thereto. Therefore, the piezoelectric actuator 13 of the micro fluid control device 1 of the present utility model is formed by bonding a piezoelectric ceramic plate 133 and a metal plate, but not This is the limit. And as shown in the figure, the suspension board 130 has a first surface 130b and a corresponding second surface 130a, wherein the piezoelectric ceramic plate 133 is attached to the first surface 130b of the suspension board 130 for applying a voltage to drive the suspension board. The hoverboard 130 flexes and vibrates. As shown in Figure 3A, the floating plate 130 has a central portion 130d and an outer peripheral portion 130e, so when the piezoelectric ceramic plate 131 is driven by voltage, the floating plate 130 can bend and vibrate from the central portion 130d to the outer peripheral portion 130e; It is disposed on the outside of the suspension board 130 and has a conductive pin 134 protruding outwards for power supply connection, but not limited thereto.
于本实施例中,其中四支架132分别垂直连接于悬浮板130以及外框131之间,以提供弹性支撑,也就是,悬浮板130的侧边130f与外框131的内侧边131c是平行设置,而每一该支架132的一端是垂直连接于悬浮板130的侧边130f,另一端则垂直连接于外框131的内侧边131c,使四支架132与悬浮板130的侧边130f、外框131的内侧边131c呈同轴直角连接,并于支架132、悬浮板130及外框131之间更具有至少一空隙135,用以供流体流通,且该悬浮板130、外框131以及支架132的型态及数量是具有多种变化。通过此垂直跨设于悬浮板130与外框131之间的支架132,以减少悬浮板130于运作时不均一的偏移角度,有助于增加悬浮板130于Z轴上的振幅,使悬浮板130在上下振动时可有更好的位移状态,即该悬浮板130作动时更稳定、一致,以利于提升压电致动器13作动的稳定性及效能。In this embodiment, the four brackets 132 are respectively vertically connected between the suspension board 130 and the outer frame 131 to provide elastic support, that is, the side 130f of the suspension board 130 is parallel to the inner side 131c of the outer frame 131 set, and one end of each of the brackets 132 is vertically connected to the side 130f of the suspension board 130, and the other end is vertically connected to the inner side 131c of the outer frame 131, so that the four brackets 132 are connected to the side 130f of the suspension board 130, The inner side 131c of the outer frame 131 is coaxially connected at right angles, and there is at least one gap 135 between the bracket 132, the suspension board 130 and the outer frame 131 for fluid circulation, and the suspension board 130, the outer frame 131 And the type and quantity of the bracket 132 have many changes. Through the bracket 132 vertically straddling the suspension board 130 and the outer frame 131, the non-uniform offset angle of the suspension board 130 during operation is helpful to increase the vibration amplitude of the suspension board 130 on the Z-axis, making the suspension The plate 130 can have a better displacement state when vibrating up and down, that is, the suspension plate 130 is more stable and consistent when it moves, so as to improve the stability and performance of the piezoelectric actuator 13 .
在本实用新型的压电致动器13中,支架132的不同长度及宽度将导致压电致动器13的性能有所差异,其各项性能的数据是如下表一所示:In the piezoelectric actuator 13 of the present utility model, the different lengths and widths of the bracket 132 will cause the performance of the piezoelectric actuator 13 to be different, and the data of its various performances are shown in Table 1 below:
表一Table I
由表一数据可见,在本实施例中,每一该支架132的长度是介于1.11mm至1.21mm之间,其性能表现较好,且该支架132的长度的较佳值为1.16mm,其性能可明显的提升,以及每一该支架132的宽度是介于0.2mm至0.6mm之间,且其较佳值为0.4mm,但不以此为限。It can be seen from the data in Table 1 that in this embodiment, the length of each bracket 132 is between 1.11 mm and 1.21 mm, and its performance is better, and the preferred value of the length of the bracket 132 is 1.16 mm. Its performance can be significantly improved, and the width of each bracket 132 is between 0.2 mm and 0.6 mm, preferably 0.4 mm, but not limited thereto.
又如图3A及图3C所示,悬浮板130的第二表面130a与外框131的第二表面131a及支架132的第二表面132a为平整的共平面结构,且以本实施例为例,其中悬浮板130为正方形的结构,且该悬浮板130的每一边长是介于7.5mm至12mm之间,且其较佳值为7.5至8.5mm,而厚度是介于0.1mm至0.4mm之间,其较佳值为0.27mm,但不以此为限。且该外框的厚度亦介于0.1mm至0.4mm之间,但不以此为限。以及,压电陶瓷板131的边长不大于悬浮板130的边长,且同样设计为与悬浮板130相对应的正方形板状结构,且压电陶瓷板131的厚度是介于0.05mm至0.3mm之间,且其较佳值为0.10mm,通过本实用新型所采用的正方形压电陶瓷板131及正方形悬浮板130的设计,其原因在于相较于传统习知压电致动器的圆形悬浮板设计,本实用新型压电致动器13的正方形悬浮板130明显具有省电的优势,其消耗功率的比较如下表二所示:3A and 3C, the second surface 130a of the suspension board 130, the second surface 131a of the outer frame 131 and the second surface 132a of the bracket 132 are flat coplanar structures, and taking this embodiment as an example, Wherein the suspension board 130 is a square structure, and the length of each side of the suspension board 130 is between 7.5mm to 12mm, and its preferred value is 7.5 to 8.5mm, and the thickness is between 0.1mm to 0.4mm Between, its preferred value is 0.27mm, but not limited thereto. And the thickness of the outer frame is also between 0.1 mm and 0.4 mm, but not limited thereto. And, the side length of the piezoelectric ceramic plate 131 is not greater than the side length of the suspension plate 130, and is also designed as a square plate structure corresponding to the suspension plate 130, and the thickness of the piezoelectric ceramic plate 131 is between 0.05 mm to 0.3 mm. Between mm, and its preferred value is 0.10mm, through the design of the square piezoelectric ceramic plate 131 and the square suspension plate 130 adopted in the utility model, its reason is that compared with the circle of the traditional known piezoelectric actuator Shaped suspension plate design, the square suspension plate 130 of the piezoelectric actuator 13 of the present utility model obviously has the advantage of saving power, and the comparison of its power consumption is shown in Table 2 below:
表二Table II
因此,藉由实验的上表得知:压电致动器的正方形悬浮板边长尺寸(8mm至10mm)设计相较于压电致动器的圆形悬浮板直径尺寸(8mm至10mm)较为省电,其省电的缘由可推测为:因在共振频率下操作的电容性负载,其消耗功率会随频率的上升而增加,又因边长尺寸正方形悬浮板130设计的共振频率明显较同样直径圆形的悬浮板低,故其相对的消耗功率亦明显较低,亦即本实用新型所采用正方形设计的悬浮板130相较于以往的圆形悬浮板的设计,实具有省电优势,在微型流体控制装置1采微型超薄且静音的设计趋势下,更能达到低耗电设计的功效,尤其更可以应用于穿戴装置,节省电力是非常重要的设计重点。Therefore, it can be seen from the above table of the experiment that the design of the side length of the square suspension plate (8mm to 10mm) of the piezoelectric actuator is relatively smaller than the diameter of the circular suspension plate of the piezoelectric actuator (8mm to 10mm). Power saving, the reason for saving power can be inferred as: because of the capacitive load operating at the resonance frequency, its power consumption will increase with the increase of the frequency, and because the resonance frequency of the square suspension board 130 with side length is obviously higher than that of the same The circular suspension board has a low diameter, so its relative power consumption is also significantly lower. That is to say, the suspension board 130 with a square design in the present utility model has the advantage of saving electricity compared with the previous design of the circular suspension board. Under the trend of miniature, ultra-thin and quiet design of the micro-fluid control device 1 , it can achieve the effect of low power consumption design, especially it can be applied to wearable devices. Power saving is a very important design focus.
如前所述,在本实施例中,这些悬浮板130、外框131及四垂直于悬浮板130、外框131而设置的支架132是可为但不限为一体成型的结构,至于其制造方式则可由传统加工、或黄光蚀刻、或激光加工、或电铸加工、或放电加工等方式制出,均不以此为限。然以本实施例为例,本实用新型的压电致动器13的悬浮板130、外框131、四支架132为一体成型的结构,即为一金属板,并通过使外框131、四支架132及悬浮板130以相同深度进行蚀刻,进而可使外框131的第二表面131a、四支架132的第二表面132a及悬浮板130的第二表面130a均为共平面的结构;通过此相同深度的蚀刻工艺,可简化过去需因应外框131的不同深度的进行多次蚀刻工艺,同时再通过前述设置于外框131及共振片12之间的胶层136,涂布于外框131于蚀刻后产生的粗糙表面,以致可增加胶层与外框之间结合强度,且由于外框131的厚度相较于过往的制法是降低的,因此涂布该间隙h的胶层136的厚度增加,通过胶层136的厚度增加,可有效改善胶层136涂布的不均一性,降低悬浮板130组装时水平方向的组装误差,并提升悬浮板130垂直方向的动能利用效率,同时也可辅助吸收振动能量、并降低噪音。As mentioned above, in this embodiment, these suspension boards 130, the outer frame 131 and the four brackets 132 arranged perpendicular to the suspension board 130 and the outer frame 131 can be but not limited to integrally formed structures. The method can be produced by traditional processing, or yellow photolithography, or laser processing, or electroforming processing, or electrical discharge processing, etc., which are not limited thereto. However, taking the present embodiment as an example, the suspension plate 130, the outer frame 131, and the four brackets 132 of the piezoelectric actuator 13 of the present utility model are integrally formed, which is a metal plate, and the outer frame 131, the four brackets 132 are integrally formed. The brackets 132 and the suspension board 130 are etched at the same depth, so that the second surface 131a of the outer frame 131, the second surface 132a of the four brackets 132, and the second surface 130a of the suspension board 130 are all coplanar structures; The etching process at the same depth can simplify the multiple etching processes in the past in response to the different depths of the outer frame 131, and at the same time, coat the outer frame 131 through the aforementioned adhesive layer 136 disposed between the outer frame 131 and the resonant plate 12 The rough surface produced after etching can increase the bonding strength between the adhesive layer and the outer frame, and since the thickness of the outer frame 131 is reduced compared with the previous manufacturing method, the thickness of the adhesive layer 136 coated with the gap h Increased thickness, through the increase of the thickness of the adhesive layer 136, can effectively improve the inhomogeneity of the adhesive layer 136 coating, reduce the assembly error in the horizontal direction when the suspension board 130 is assembled, and improve the kinetic energy utilization efficiency of the suspension board 130 in the vertical direction. It can help absorb vibration energy and reduce noise.
在本实用新型的微型流体控制装置1中,胶层136的不同厚度将导致微型流体控制装置的性能及不良率有所差异,其各项性能及不良率的数据如下表三所示:In the micro-fluid control device 1 of the present utility model, the different thicknesses of the adhesive layer 136 will lead to differences in the performance and defect rate of the micro-fluid control device, and the performance and defect rate data of the micro-fluid control device are shown in Table 3 below:
表三Table three
由表三数据明显可见,胶层136的厚度可显著影响微型流体控制装置1的性能,若是胶层136的厚度太厚,则虽然间隙h可维持较厚的深度,但是其由于压缩腔室121的深度变深、体积变大,相对其压缩作动的性能将会变差,因此其性能会下降;但是若胶层136的厚度过于薄,则其所能提供的间隙h的深度亦会不足,而易导致悬浮板130的凸部130c与共振片12彼此接触碰撞,进而使性能下降并产生噪音,而噪音问题也是造成产品不良的原因之一。因此,在本实用新型实施例中,经取样25个微型流体控制装置1产品实做,胶层136的厚度是介于50至60μm,,在此段数值区间中,不仅性能具有显著的提升,同时其不良率相对低,以及,其中的较佳值为55μm,其性能的表现更佳,且不良率均为最低,但不以此为限。It can be clearly seen from the data in Table 3 that the thickness of the adhesive layer 136 can significantly affect the performance of the microfluidic control device 1. If the thickness of the adhesive layer 136 is too thick, although the gap h can maintain a relatively thick depth, it is due to the compression of the chamber 121. If the depth of the adhesive layer 136 becomes deeper and the volume becomes larger, the performance relative to its compression action will become worse, so its performance will decrease; but if the thickness of the adhesive layer 136 is too thin, the depth of the gap h it can provide will also be insufficient , and it is easy to cause the convex portion 130c of the suspension plate 130 and the resonant plate 12 to contact and collide with each other, thereby degrading the performance and generating noise, and the noise problem is also one of the causes of defective products. Therefore, in the embodiment of the present utility model, the thickness of the adhesive layer 136 is between 50 and 60 μm after sampling 25 microfluidic control devices 1 products. In this range of values, not only the performance is significantly improved, but also At the same time, its defect rate is relatively low, and the preferred value is 55 μm, which has better performance and the defect rate is the lowest, but not limited thereto.
又如图3B所示,在本实施例中,悬浮板130为一正方形且具有阶梯面的结构,即于悬浮板130的第二表面130a上还具有一凸部130c,该凸部130c设置于第二表面130a之中心部130d,且可为但不限为一圆形凸起结构。在一些实施例中,凸部130c的高度是介于0.02mm至0.08mm之间,较佳值为0.03mm,其直径为4.4mm,但不以此为限。As shown in FIG. 3B , in this embodiment, the floating board 130 is a square structure with a stepped surface, that is, there is a convex portion 130c on the second surface 130a of the floating board 130, and the convex portion 130c is arranged on the The central portion 130d of the second surface 130a may be, but not limited to, a circular convex structure. In some embodiments, the height of the protrusion 130c is between 0.02mm and 0.08mm, preferably 0.03mm, and its diameter is 4.4mm, but not limited thereto.
因此,请参阅图1A、图4A至图4E及图5所示,该底座10、压电致动器13、绝缘片141、导电片15、另一绝缘片142及集气板16等依序堆栈组装后,如图4A及图5所示,可见微型流体控制装置1于共振片12之中空孔洞120处可与其上的进气板11共同形成一汇流气体的腔室,亦即进气板11第一表面11b的汇流腔室111处的腔室,且在共振片12与压电致动器13之间还形成一压缩腔室121,用以暂存气体,且压缩腔室121是通过共振片12之中空孔洞120而与进气板11第一表面11b的汇流腔室111处的腔室相连通,以下就微型流体控制装置1控制驱动压电致动器13的悬浮板130进行垂直往复式振动的作动实施状态的局部示意图作说明。Therefore, please refer to Fig. 1A, Fig. 4A to Fig. 4E and Fig. 5, the base 10, the piezoelectric actuator 13, the insulating sheet 141, the conductive sheet 15, another insulating sheet 142 and the gas collecting plate 16 etc. After stacking and assembling, as shown in Fig. 4A and Fig. 5, it can be seen that the cavity 120 in the cavity 120 of the resonance plate 12 of the microfluidic control device 1 can form a confluence gas chamber together with the gas inlet plate 11 on it, that is, the gas inlet plate. 11 the chamber at the confluence chamber 111 of the first surface 11b, and a compression chamber 121 is also formed between the resonant plate 12 and the piezoelectric actuator 13, which is used to temporarily store gas, and the compression chamber 121 is passed through The hollow hole 120 in the resonant plate 12 communicates with the chamber at the confluence chamber 111 of the first surface 11b of the inlet plate 11, and the microfluidic control device 1 controls and drives the suspension plate 130 of the piezoelectric actuator 13. The partial schematic diagram of the action implementation state of reciprocating vibration is used for illustration.
如图4B所示,当在控制驱动压电致动器13的悬浮板130进行垂直往复式振动而弯曲形变向下位移时,因此将产生气体由进气板11上的至少一进气孔110进入,并通过其第一表面11b的至少一总线孔112而汇集到中央的汇流腔室111处,此时由于共振片12为轻、薄的片状结构会因流体的带入及推压以及亦会随悬浮板130的共振而进行垂直的往复式振动,即为共振片12对应汇流腔室111的可动部12a亦会随之弯曲振动形变,又如图4C所示,当悬浮板130垂直的往复式振动位移到一位置,令该共振片12的可动部12a能非常靠近于悬浮板130的凸部130c,进而使流体进入压缩腔室121的通道内,在悬浮板130的凸部130c以外的区域与共振片12两侧的固定部12b之间的压缩腔室121的间距不会变小情况下,因此流过它们之间的流体的流量不会降低,也不会产生压力损失,如此更有效地压缩该压缩腔室121的体积,如图4D所示,当压电致动器13持续进行垂直的往复式振动而弯曲形变向上位移时,即可促使压缩腔室121内的流体推挤向两侧流动,并经由压电致动器13的支架132之间的空隙136而向下穿越流动,以获得较高的排出压力,此时再如图4E所示,随着压电致动器13的悬浮板130的凸部130c的向上推移动,而使共振片12的可动部12a亦随的向上弯曲振动形变,,使汇流腔室111处的体积受压缩,并在总线孔112中的流体流通至汇流腔室111处变小,最后当压电致动器13的悬浮板130持续进行垂直往复式振动时,即可再重复图4B至图4E所示实施状态。在本实施例中,可见此压电致动器13的悬浮板130具备凸部130c的设计应用于本实用新型的微型流体控制装置1中还可达到良好的流体传输效率,但凡凸部130c的设计型态、数量及位置等是可依照实际施作情形而任施变化,并不以此为限。As shown in Figure 4B, when the suspension plate 130 driving the piezoelectric actuator 13 performs vertical reciprocating vibration and the bending deformation moves downward, the gas will flow from at least one air inlet 110 on the air inlet plate 11. enter, and collect at the central confluence chamber 111 through at least one bus hole 112 on the first surface 11b. At this time, because the resonant plate 12 is a light and thin sheet structure, it will be brought in and pushed by the fluid and It will also carry out vertical reciprocating vibration with the resonance of the suspension plate 130, that is, the movable part 12a of the resonant plate 12 corresponding to the confluence chamber 111 will also be deformed by bending vibration, and as shown in FIG. 4C, when the suspension plate 130 The vertical reciprocating vibration is displaced to a position, so that the movable part 12a of the resonant plate 12 can be very close to the convex part 130c of the suspension plate 130, and then the fluid enters the channel of the compression chamber 121, and the convex part 130c of the suspension plate 130 If the distance between the compression chamber 121 between the area other than the portion 130c and the fixed portion 12b on both sides of the resonator plate 12 does not become smaller, the flow rate of the fluid flowing between them will not be reduced and pressure will not be generated. loss, so that the volume of the compression chamber 121 can be compressed more effectively. As shown in FIG. The fluid pushes to flow to both sides, and flows downward through the gap 136 between the brackets 132 of the piezoelectric actuator 13 to obtain a higher discharge pressure. At this time, as shown in FIG. 4E , with When the convex part 130c of the suspension plate 130 of the piezoelectric actuator 13 is pushed upward, the movable part 12a of the resonant plate 12 is also bent upward and vibrates and deformed, so that the volume of the confluence chamber 111 is compressed, and The flow of the fluid in the bus hole 112 to the confluence chamber 111 becomes smaller, and finally when the suspension plate 130 of the piezoelectric actuator 13 continues to vibrate vertically, the implementation states shown in Figure 4B to Figure 4E can be repeated . In this embodiment, it can be seen that the design of the suspension plate 130 of the piezoelectric actuator 13 with the convex portion 130c can also achieve good fluid transmission efficiency when applied to the micro fluid control device 1 of the present utility model, but the convex portion 130c The design type, quantity, and location can be changed arbitrarily according to the actual implementation situation, and are not limited thereto.
另外,在一些实施例中,共振片12的垂直往复式振动频率是可与压电致动器13的振动频率相同,即两者可同时向上或同时向下,其可依照实际施作情形而任施变化,并不以本实施例所示的作动方式为限。In addition, in some embodiments, the vertical reciprocating vibration frequency of the resonant plate 12 can be the same as the vibration frequency of the piezoelectric actuator 13, that is, both can go up or down at the same time, which can be determined according to the actual implementation situation. Any changes are not limited to the action shown in this embodiment.
综上所述,本实用新型所提供的压电致动器是应用于微型流体控制装置中,压电致动器具有悬浮板、外框及四支架,且每一支架是垂直连接于悬浮板与外框之间,通过此垂直跨设于悬浮板与外框之间的支架,以提供弹性支撑、并减少悬浮板不均一的摆动,有助于增加悬浮板于Z轴上的振幅,使悬浮板在上下振动时可有更好的位移状态,即悬浮板作动时更为稳定、一致,以利于提升压电致动器作动的稳定性及效能;同时,通过压电致动器的悬浮板、外框、支架为一体成型金属板结构,并通过相同深度进行蚀刻出悬浮板的凸部及支架需求型态,使外框外框的第二表面、支架的第二表面及悬浮板的第二表面均为共平面的结构,可简化过去需因应外框的不同深度的进行多次蚀刻工艺,同时再通过设置于外框及共振片之间的胶层,涂布于外框于蚀刻后产生的粗糙表面,以致可增加胶层与外框之间结合强度,且由于外框的厚度相较于过往的制法是降低的,因此涂布该间隙的胶层的厚度增加,通过胶层的厚度增加,可有效改善胶层涂布的不均一性,降低悬浮板组装时水平方向的组装误差,并提升悬浮板垂直方向的动能利用效率,同时也可辅助吸收振动能量、并降低噪音达到静音的功效,且此微型化的压电致动器还可使微型流体控制装置的整体体积减小及薄型化,以达到轻便舒适的可携式目的;以及,通过该压电致动器的悬浮板正方形型态的设计及悬浮板上还具有凸部的作动,使流体可由底座的进气板的进气孔流入,并沿相连通的总线孔及汇流腔室进行流动,通过共振片之中空孔洞以使流体于共振片及压电致动器之间形成的压缩腔室内产生压力梯度,进而使流体高速流动,流体的流量不会降低,也不会产生压力损失,并可继续传递达到获得较高的排出压力;因此,本实用新型微型流体控制装置更可使整体体积减小及薄型化,以达到轻便舒适的可携式目的,极具产业利用价值。To sum up, the piezoelectric actuator provided by the utility model is applied in a microfluidic control device. The piezoelectric actuator has a suspension board, an outer frame and four brackets, and each bracket is vertically connected to the suspension board. Between the suspension board and the outer frame, the bracket vertically straddles the suspension board and the outer frame to provide elastic support and reduce the uneven swing of the suspension board, which helps to increase the vibration amplitude of the suspension board on the Z axis, so that The suspension board can have a better displacement state when it vibrates up and down, that is, the suspension board is more stable and consistent when it moves, so as to improve the stability and efficiency of the piezoelectric actuator; at the same time, the piezoelectric actuator The suspension board, outer frame, and bracket are integrated into a metal plate structure, and the convex part of the suspension board and the required shape of the bracket are etched at the same depth, so that the second surface of the outer frame, the second surface of the bracket, and the suspension The second surface of the plate has a coplanar structure, which can simplify the multiple etching processes in the past in response to different depths of the outer frame. The rough surface produced after etching can increase the bonding strength between the adhesive layer and the outer frame, and since the thickness of the outer frame is reduced compared with the previous manufacturing method, the thickness of the adhesive layer coating the gap is increased, By increasing the thickness of the adhesive layer, the inhomogeneity of adhesive layer coating can be effectively improved, the assembly error in the horizontal direction can be reduced when the suspension board is assembled, and the kinetic energy utilization efficiency in the vertical direction of the suspension board can be improved. At the same time, it can also assist in absorbing vibration energy and Reduce noise to achieve the effect of silence, and this miniaturized piezoelectric actuator can also reduce the overall size and thickness of the micro fluid control device, so as to achieve the purpose of light and comfortable portability; and, through the piezoelectric actuator The square design of the suspension plate of the actuator and the action of the convex part on the suspension plate allow the fluid to flow in from the air intake hole of the air intake plate of the base, and flow along the connected bus hole and confluence chamber. Through the hollow hole in the resonant plate, the fluid can generate a pressure gradient in the compression chamber formed between the resonant plate and the piezoelectric actuator, so that the fluid can flow at a high speed, the flow rate of the fluid will not decrease, and no pressure loss will occur, and It can continue to transmit to obtain a higher discharge pressure; therefore, the micro fluid control device of the utility model can reduce the overall volume and make it thinner, so as to achieve the purpose of light and comfortable portability, which has great industrial application value.
纵使本实用新型已由上述实施例详细叙述而可由熟悉本领域的技术人员任施匠思而为诸般修饰,但是都不会脱离如所附权利要求书所限定的保护范围。Even though the present utility model has been described in detail by the above-mentioned embodiments, various modifications can be made by those skilled in the art without departing from the scope of protection defined by the appended claims.
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CN107800326A (en) * | 2016-09-05 | 2018-03-13 | 研能科技股份有限公司 | Piezoelectric actuator and micro fluid control device suitable for piezoelectric actuator |
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CN109238325A (en) * | 2017-07-10 | 2019-01-18 | 研能科技股份有限公司 | actuation sensing module |
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CN109238325B (en) * | 2017-07-10 | 2023-10-03 | 研能科技股份有限公司 | Actuation sensing module |
CN109745022A (en) * | 2017-11-07 | 2019-05-14 | 研能科技股份有限公司 | Wearable blood pressure measuring device |
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