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TW201700181A - Showerhead for thin-film deposition and thin-film deposition apparatus comprising the same - Google Patents

Showerhead for thin-film deposition and thin-film deposition apparatus comprising the same Download PDF

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Publication number
TW201700181A
TW201700181A TW104121231A TW104121231A TW201700181A TW 201700181 A TW201700181 A TW 201700181A TW 104121231 A TW104121231 A TW 104121231A TW 104121231 A TW104121231 A TW 104121231A TW 201700181 A TW201700181 A TW 201700181A
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Taiwan
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gas supply
film deposition
gas
air
supply pipe
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TW104121231A
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Chinese (zh)
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范乃文
陳効義
劉埃森
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晶元光電股份有限公司
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Priority to TW104121231A priority Critical patent/TW201700181A/en
Publication of TW201700181A publication Critical patent/TW201700181A/en

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Abstract

A showerhead for thin-film deposition is provided. The showerhead comprises a top surface and a bottom surface opposite to the top surface; a plurality of first gas-dispensing holes disposed on the bottom surface; a gas inlet for transporting a first process gas to the first gas-dispensing holes; a gas conduit connected between the gas inlet and the first gas-dispensing holes for the first process gas to be transported to and dispensed by the first gas-dispensing holes through the gas conduit, wherein a cross-section area of the gas conduit decreases gradually from the gas inlet. An apparatus comprising the showerhead is also provided.

Description

薄膜沉積用的噴灑頭以及含有此噴灑頭的薄膜沉積裝置Spray head for film deposition and film deposition apparatus containing the same

本發明是有關於一種薄膜沉積用的噴灑頭以及含有此噴灑頭的薄膜沉積裝置。The present invention relates to a showerhead for film deposition and a thin film deposition apparatus including the same.

傳統製作薄膜發光二極體時,可利用分子束磊晶製程(Molecular Beam Epitaxy; MBE)、化學氣相沉積法製程(Chemical Vapor Deposition; CVD)、電漿輔助化學氣相沉積製程(Plasma Enhanced Chemical Vapor Deposition; PECVD)、原子層磊晶製程(Atomic Layer Epitaxy; ALE)或原子層沉積製程(Atomic Layer Deposition; ALD)來生長構成發光二極體所需要的各種薄膜。其中,利用原子層沉積製程以及電漿輔助化學氣相沉積製程來生長構成發光二極體所需要的各種薄膜已經逐漸成為趨勢。In the conventional fabrication of thin film light-emitting diodes, Molecular Beam Epitaxy (MBE), Chemical Vapor Deposition (CVD), and Plasma Enhanced Chemical Vapor Deposition (Plasma Enhanced Chemical) can be used. Vapor Deposition; PECVD), Atomic Layer Epitaxy (ALE) or Atomic Layer Deposition (ALD) to grow various films required to form a light-emitting diode. Among them, the use of an atomic layer deposition process and a plasma-assisted chemical vapor deposition process to grow various films required to form a light-emitting diode has gradually become a trend.

對於現今製程技術而言,原子層沉積製程與電漿輔助化學氣相沉積製程分屬兩個不同製程腔體,不僅設備成本高,在元件轉移(transfer)的過程中,未完成封裝的發光二極體元件會暴露於環境中,造成薄膜品質的降低。薄膜沉積裝置For the current process technology, the atomic layer deposition process and the plasma-assisted chemical vapor deposition process belong to two different process chambers, which not only has high equipment cost, but also does not complete the packaged light during the component transfer process. The polar components are exposed to the environment, resulting in a reduction in film quality. Thin film deposition device

本發明提供一種薄膜沉積用的噴灑頭,以及包含此噴灑頭之薄膜沉積裝置。此薄膜沉積用的噴灑頭,包括一上表面及與此上表面相對的一下表面;複數個第一排氣孔位於此下表面;一進氣口,可供一第一製程氣體經由此進氣口輸送至此些第一排氣孔;及一氣體供應管路,連接於此進氣口與此些第一排氣孔之間,且此氣體供應管路的截面積自此進氣口逐漸縮小,使得此第一製程氣體可經由此氣體供應管路進入此些第一排氣孔噴灑出來。The present invention provides a showerhead for film deposition, and a thin film deposition apparatus including the same. The spray head for film deposition comprises an upper surface and a lower surface opposite to the upper surface; a plurality of first exhaust holes are located on the lower surface; and an air inlet for supplying a first process gas through the air inlet a port is sent to the first exhaust holes; and a gas supply line is connected between the air inlet and the first exhaust holes, and a cross-sectional area of the gas supply pipe is gradually reduced from the air inlet Therefore, the first process gas can be sprayed through the gas supply line into the first exhaust holes.

以下將詳細說明本發明實施例之製作與使用方式。然應注意的是,本發明提供許多可供應用的發明概念,其可以多種特定形式實施。文中所舉例討論之特定實施例僅為製造與使用本發明之特定方式,非用以限制本發明之範圍。 實施例: The manner of making and using the embodiments of the present invention will be described in detail below. It is to be noted that the present invention provides many inventive concepts that can be applied in various specific forms. The specific embodiments discussed herein are merely illustrative of specific ways of making and using the invention, and are not intended to limit the scope of the invention. Example:

首先,請參照第1圖,其顯示的是根據本發明的薄膜沉積裝置的剖面示意圖。如第1圖所示,根據本發明的薄膜沉積裝置包括一腔體100,其係由一上腔體110、一下腔體120及一固定裝置130所構成,上腔體110包括一上腔體上部件110A及一上腔體下部件110B所組成。腔體100內包括一表面環繞有一阻氣環145的承載座140,設置於下腔體120內,用以承載一基板200、一設置於承載座140上方且位在上腔體上部件110A的電漿產生系統,其包括一進氣室180及一電漿氣體分散盤170。此外,根據本發明的薄膜沉積裝置更包括一第一進氣系統300適於提供一第一薄膜沉積模式時所需的第一製程氣體,及一第二進氣系統400連接於電漿產生系統,適於提供一第二薄膜沉積模式時所需的第二製程氣體。腔體100內更包括一氣相沉積用的噴灑頭150,其包括一第一階氣盤150A以及一第二階氣盤150B,設置於承載座140上方與電漿產生系統之間的上腔體下部件110B內。First, referring to Fig. 1, there is shown a schematic cross-sectional view of a thin film deposition apparatus according to the present invention. As shown in FIG. 1, the thin film deposition apparatus according to the present invention comprises a cavity 100 which is composed of an upper cavity 110, a lower cavity 120 and a fixing device 130. The upper cavity 110 includes an upper cavity. The upper member 110A and the upper cavity lower member 110B are composed of. The cavity 100 includes a carrier 140 surrounding the gas barrier ring 145, and is disposed in the lower cavity 120 for carrying a substrate 200, and disposed above the carrier 140 and located on the upper cavity upper component 110A. A plasma generating system includes an inlet chamber 180 and a plasma gas dispersion tray 170. In addition, the thin film deposition apparatus according to the present invention further includes a first process gas suitable for providing a first thin film deposition mode, and a second intake system 400 coupled to the plasma generation system. Suitable for providing a second process gas required for a second thin film deposition mode. The cavity 100 further includes a vapor deposition shower head 150 including a first-order air disk 150A and a second-order air disk 150B disposed on the upper cavity between the carrier 140 and the plasma generating system. Inside the lower part 110B.

接著,請參照第2A圖,其所顯示的是如第1圖所示的噴灑頭150的第一階氣盤150A和第二接氣盤150B的俯視圖。如第2A圖所示,第一階氣盤150A具有相對的一第一上表面150A1及一第一下表面150A2,且包括複數個具第一孔徑r1(介於3mm以及9mm之間)的第一凹穴151,以第一距離d1彼此互相間隔排列形成於第一上表面150A1,且每一第一凹穴151包括一第一排氣孔153貫穿第一階氣盤150A至第一下表面150A2且具第二孔徑r2(介於0.5mm以及2.5mm之間);以及複數個具第三孔徑r3(介於5mm以及15mm之間)的第二凹穴152,以第二距離d2彼此互相間隔排列形成於第一上表面150A1,且每一第二凹穴152包括一貫穿第一下表面150A2且具第四孔徑r4(介於0.5mm以及2.5mm之間)的第二排氣孔154。其中,第一凹穴151與第二凹穴152彼此交錯排列。Next, referring to Fig. 2A, there is shown a plan view of the first order air disc 150A and the second air receiving disc 150B of the sprinkler head 150 as shown in Fig. 1. As shown in FIG. 2A, the first-order air disk 150A has a first upper surface 150A1 and a first lower surface 150A2, and includes a plurality of first apertures r1 (between 3 mm and 9 mm). A recess 151 is formed on the first upper surface 150A1 at a distance from each other at a first distance d1, and each of the first recesses 151 includes a first exhaust hole 153 extending through the first air plate 150A to the first lower surface. 150A2 and having a second aperture r2 (between 0.5 mm and 2.5 mm); and a plurality of second pockets 152 having a third aperture r3 (between 5 mm and 15 mm), mutually mutually at a second distance d2 The spacers are formed on the first upper surface 150A1, and each of the second recesses 152 includes a second exhaust hole 154 extending through the first lower surface 150A2 and having a fourth aperture r4 (between 0.5 mm and 2.5 mm). . Wherein, the first recess 151 and the second recess 152 are staggered with each other.

同樣地,如第2A圖所示,第二階氣盤150B具有相對的一第二上表面150B1及一第二下表面150B2,且第二階氣盤150B包括一第一製程氣體進氣口165,連接於一第一進氣系統300(如第1圖所示),以在第一薄膜沉積模式啟動時導入第一製程氣體。第二階氣盤150B更包括一主氣體供應管160連接第一製程氣體進氣口165且設置於第二階氣盤150B內、複數個彼此相間隔的分支氣體供應管162分別與主氣體供應管160連接且設置於第二階氣盤150B內、複數個歧管164形成於主氣體供應管160及此些分支氣體供應管162上,此些歧管164以第一距離d1彼此互相間隔排列且貫穿第二階氣盤150B第二下表面150B2,且每一歧管164分別對應於第一階氣盤150A上的每一第一凹穴151。在第一薄模沉積模式啟動時,在本實施例為原子層沉積模式,第一製程氣體經第一製程氣體進氣口165進入主氣體供應管160以及分支氣體供應管162,然後再經由連接於主氣體供應管160以及分支氣體供應管162的歧管164被導入第一凹穴151內,然後再經由每一第一凹穴151內的第一排氣孔153均勻噴灑於基板200表面。Similarly, as shown in FIG. 2A, the second-order air disk 150B has a second upper surface 150B1 and a second lower surface 150B2, and the second-stage air disk 150B includes a first process gas inlet 165. Connected to a first air intake system 300 (as shown in FIG. 1) to introduce a first process gas when the first thin film deposition mode is activated. The second-stage air disk 150B further includes a main gas supply pipe 160 connected to the first process gas inlet 165 and disposed in the second-order gas disk 150B, and a plurality of branch gas supply pipes 162 spaced apart from each other and the main gas supply The tubes 160 are connected and disposed in the second-order gas disk 150B. The plurality of manifolds 164 are formed on the main gas supply pipe 160 and the branch gas supply pipes 162. The manifolds 164 are spaced apart from each other by a first distance d1. And through the second lower surface 150B2 of the second-order air disk 150B, and each of the manifolds 164 corresponds to each of the first recesses 151 on the first-stage air disk 150A. When the first thin mode deposition mode is activated, in the atomic layer deposition mode in this embodiment, the first process gas enters the main gas supply pipe 160 and the branch gas supply pipe 162 through the first process gas inlet 165, and then is connected. The manifold 164 of the main gas supply pipe 160 and the branch gas supply pipe 162 is introduced into the first pocket 151, and then uniformly sprayed onto the surface of the substrate 200 through the first exhaust hole 153 in each of the first pockets 151.

此外,第二階氣盤150B更包括複數個第一開口166,形成於主氣體供應管160及些分支氣體供應管162以外的區域,第一開口166以第二距離d2彼此互相間隔排列方式貫穿第二上表面150B1及第二下表面150B2,且每一第一開口166分別對應於第一階氣盤150A上的每一第二凹穴152,使得第二薄膜沉積模式啟動時所產生的電漿可經第一開口166進入第二凹穴152,以形成複數個矩陣排列的電漿源,並經由每一第二凹穴152內的第二排氣孔154將電漿均勻噴灑於基板200表面。In addition, the second-order air disk 150B further includes a plurality of first openings 166 formed in a region other than the main gas supply pipe 160 and the branch gas supply pipes 162. The first openings 166 are arranged at a distance from each other by a second distance d2. The second upper surface 150B1 and the second lower surface 150B2, and each of the first openings 166 respectively corresponds to each of the second recesses 152 on the first-order air disk 150A, such that the electricity generated when the second thin film deposition mode is activated The slurry may enter the second cavity 152 through the first opening 166 to form a plurality of matrix-arranged plasma sources, and uniformly spray the plasma onto the substrate 200 via the second exhaust hole 154 in each of the second recesses 152. surface.

接著,請參照第2B圖,其顯示的是第2A圖所示的第一階氣盤150A和位在B-B’剖面線上的第一排氣孔153及第二排氣孔154的排氣方向示意圖。其中,位在B-B’剖面線上的第一排氣孔153及第二排氣孔154,其排氣方向相對於垂直第一階氣盤150A的第二法線N2均傾斜一銳角β,且其水平方向分量垂直於第一排氣孔153及第二排氣孔154與通過第一階氣盤150A中心軸法線Nc所形成的連線,位在其他位置的第一排氣孔153及第二排氣孔154也是以相同方式設置於第一階氣盤150A上。在一實施例中,30゜≦β≦60゜。在本實施例中,各第一排氣孔153及各第二排氣孔154由於是以相對於垂直第一階氣盤150A的法線N2傾斜一銳角β方式排氣,故除了垂直噴灑於基板200表面外,其水平排氣方向分量形成一順時針渦旋,使得反應氣體可更均勻地分佈於腔體100內。雖然本實施例的渦旋是順時針方向旋轉,但本領域熟悉此技藝者,當可視需要調整第一排氣孔153及第二排氣孔154的排氣方向,使各第一排氣孔153及各第二排氣孔154的水平排氣方向分量形成一逆時針旋轉的渦旋。Next, please refer to FIG. 2B, which shows the first-stage air disc 150A shown in FIG. 2A and the exhaust air of the first exhaust hole 153 and the second exhaust hole 154 located on the BB' section line. Schematic diagram of the direction. The first exhaust hole 153 and the second exhaust hole 154 located on the B-B' section line are inclined at an acute angle β with respect to the second normal line N2 of the vertical first-order air disk 150A. And the horizontal direction component is perpendicular to the first exhaust hole 153 and the second exhaust hole 154 and the line formed by the central axis normal Nc of the first order air plate 150A, and the first exhaust hole 153 located at other positions. And the second exhaust hole 154 is also disposed on the first order air plate 150A in the same manner. In one embodiment, 30 ゚≦β≦60 ゚. In this embodiment, each of the first exhaust holes 153 and each of the second exhaust holes 154 is exhausted by an acute angle β with respect to the normal line N2 of the vertical first-order air disk 150A. Outside the surface of the substrate 200, its horizontal exhaust direction component forms a clockwise vortex so that the reactive gas can be more evenly distributed within the cavity 100. Although the vortex of the present embodiment is rotated in the clockwise direction, those skilled in the art will be able to adjust the exhaust directions of the first exhaust hole 153 and the second exhaust hole 154 as needed to make the first exhaust holes. The horizontal exhaust direction component of 153 and each of the second exhaust holes 154 forms a vortex that rotates counterclockwise.

接著,請參照第2C圖,其顯示的是如第2A圖所示的第一階氣盤150A和第二階氣盤150B組合成一氣相沉積用的噴灑頭150,且沿剖面線B-B’所呈現的剖面示意圖。如第2C圖所示,連接於位在第二階氣盤150B上的主氣體供應管160或分支氣體供應管162的各個歧管164,乃對準伸入位在第一階氣盤150A上的各個第一凹穴151內,在第一薄膜沉積模式啟動時,使第一製程氣體經由第一排氣孔153均勻噴灑於基板表面;位在第二階氣盤150B上的第一開口166乃對準於位在第一階氣盤150A上的第二凹穴152,且在第二薄膜沉積模式啟動時,使容納於進氣室180(如第1圖所示)內的第二製程氣體190(如第5圖所示),通過如第1圖所示的電漿氣體分散盤170,產生第二薄膜沉積模式所需的電漿,然後先經第二階氣盤150B上的第一開口166進入第二凹穴152,形成複數個矩陣排列的電漿源,然後再經由每一第二凹穴152內的第二排氣孔154將電漿均勻噴灑於基板200表面。Next, please refer to FIG. 2C, which shows that the first-order air disc 150A and the second-order air disc 150B as shown in FIG. 2A are combined into a vapor deposition head 150, and along the section line B-B. 'The schematic diagram of the profile presented. As shown in FIG. 2C, the respective manifolds 164 connected to the main gas supply pipe 160 or the branch gas supply pipe 162 located on the second-stage air disk 150B are aligned to extend into the first-order air disk 150A. In each of the first recesses 151, when the first thin film deposition mode is activated, the first process gas is uniformly sprayed on the substrate surface via the first exhaust hole 153; the first opening 166 is located on the second-order gas disk 150B. Aligned with the second pocket 152 located on the first-order disc 150A, and when the second thin film deposition mode is activated, the second process housed in the inlet chamber 180 (shown in FIG. 1) The gas 190 (as shown in FIG. 5) is passed through the plasma gas dispersing disc 170 as shown in FIG. 1, to generate the plasma required for the second thin film deposition mode, and then to pass through the second order gas disk 150B. An opening 166 enters the second recess 152 to form a plurality of matrix-arranged plasma sources, and then the plasma is evenly sprayed onto the surface of the substrate 200 via the second exhaust holes 154 in each of the second recesses 152.

如上所述,第一排氣孔153及第二排氣孔154之排氣方向,均相對於垂直第一階氣盤150A的法線N1傾斜一銳角β。此外,為了使第一排氣孔153在噴灑第一製程氣體時的效率更好,第一排氣孔153可以設計成如第2C圖所示般,使其截面積隨接近第一下表面150A2之距離逐漸增加,使得第一排氣孔153具有較大的噴灑覆蓋面積,且相鄰的第一排氣孔所噴出的第一製程氣體彼此互相重疊。同樣地,第二排氣孔153也可以相同的原理設計。As described above, the exhaust directions of the first exhaust hole 153 and the second exhaust hole 154 are both inclined by an acute angle β with respect to the normal N1 of the vertical first-order air disk 150A. In addition, in order to make the first exhaust hole 153 more efficient in spraying the first process gas, the first exhaust hole 153 may be designed to have a sectional area as close to the first lower surface 150A2 as shown in FIG. 2C. The distance is gradually increased such that the first exhaust hole 153 has a large spray coverage area, and the first process gases ejected from the adjacent first exhaust holes overlap each other. Likewise, the second venting opening 153 can also be designed with the same principle.

接著,請參照第2D圖所示,其顯示的是第1圖所示的電漿氣體分散盤170的剖面放大圖,其包括一第一電漿氣體分散盤170A、一第二電漿氣體分散盤170B以及一第三電漿氣體分散盤170C,且利用一石英固定環178夾持固定,其中第一電漿氣體分散盤170A及第三電漿氣體分散盤170C均由絕緣材質(例如石英)所構成。第一電漿氣體分散盤170A包括複數個以第二距離d2互相間隔排列且具第五孔徑r5(介於0.5mm以及2.5mm之間)並貫穿第一電漿氣體分散盤170A的第三排氣孔172;第二電漿氣體分散盤170B設置於第一電漿氣體分散盤170A下方,且第二電漿氣體分散盤170B包括複數個以第二距離d2互相間隔排列且具第六孔徑r6(介於0.5mm以及5mm之間)並貫穿第二電漿氣體分散盤170B的第四排氣孔174,每一第四排氣孔174對應於每一第三排氣孔172;第三電漿氣體分散盤170C,設置於第二電漿氣體分散盤170B與氣相沉積用的噴灑頭150的第二階氣盤150B之間,且第三電漿氣體分散盤170C包括複數個以第二距離d2互相間隔排列並貫穿第三電漿氣體分散盤170C的偏壓電極177,其內部設置有具第七孔徑r7的第五排氣孔176。此外,第三排氣孔172的孔徑小於第四排氣孔174的孔徑。Next, referring to FIG. 2D, there is shown a cross-sectional enlarged view of the plasma gas dispersion disk 170 shown in FIG. 1, which includes a first plasma gas dispersion disk 170A and a second plasma gas dispersion. The disk 170B and a third plasma gas dispersion disk 170C are sandwiched and fixed by a quartz fixing ring 178, wherein the first plasma gas dispersion disk 170A and the third plasma gas dispersion disk 170C are made of an insulating material (for example, quartz). Composition. The first plasma gas dispersion disk 170A includes a plurality of third rows arranged at a second distance d2 and spaced apart from each other and having a fifth aperture r5 (between 0.5 mm and 2.5 mm) and penetrating through the first plasma gas dispersion disk 170A. The air hole 172; the second plasma gas dispersing disc 170B is disposed under the first plasma gas dispersing disc 170A, and the second plasma gas dispersing disc 170B includes a plurality of second spaced distances d2 spaced apart from each other and having a sixth aperture r6 (between 0.5 mm and 5 mm) and penetrating the fourth exhaust hole 174 of the second plasma gas dispersion disk 170B, each fourth exhaust hole 174 corresponding to each of the third exhaust holes 172; The slurry gas dispersion disk 170C is disposed between the second plasma gas dispersion disk 170B and the second-order gas disk 150B of the vapor deposition head 150, and the third plasma gas dispersion disk 170C includes a plurality of The distance d2 is spaced apart from each other and penetrates the bias electrode 177 of the third plasma gas dispersion disk 170C, and is internally provided with a fifth vent hole 176 having a seventh aperture r7. Further, the diameter of the third exhaust hole 172 is smaller than the diameter of the fourth exhaust hole 174.

接著,請參照第2E圖及第2E’圖。其中,第2E圖顯示的是上述偏壓電極177及電漿產生部的詳細剖面圖,其中偏壓電極177包括一金屬電極177B以及上、下夾持金屬電極177B的介電層177A、177C。如第2E圖所示,電漿氣體經第五排氣孔176通過偏壓電極177時,會被金屬電極177B施加一偏壓,接著經氣相沉積用的噴灑頭150的第二階氣盤150B上的第一開口166進入第一階氣盤150A上的第二凹穴152,形成複數個矩陣排列的電漿源,然後再經由每一第二凹穴152內的第二排氣孔154將電漿均勻噴灑出來。第2E圖所顯示的是一種圓柱形電漿產生部,其電極177B是平面電極。在根據本發明的其他實施例中,可將平面電極之圓柱形電漿產生部修改為同心球形之上、下電極,如第2E’圖所示,形成碗狀之電漿產生部在同電位面上各點至電極177B的距離D相等,相較圓柱形電漿產生部有較均勻之電位分佈,電漿密度亦較均勻,電漿反應產生的熱可均勻分散,不易集中於特定點,且可消除圓柱形底部周圍之死角,減少製程應用時particle之產生。Next, please refer to FIG. 2E and FIG. 2E'. 2E is a detailed cross-sectional view of the bias electrode 177 and the plasma generating portion, wherein the bias electrode 177 includes a metal electrode 177B and dielectric layers 177A, 177C sandwiching the metal electrode 177B. As shown in FIG. 2E, when the plasma gas passes through the bias electrode 177 through the fifth vent hole 176, a bias voltage is applied by the metal electrode 177B, followed by a second-order gas disk of the shower head 150 for vapor deposition. The first opening 166 on the 150B enters the second recess 152 on the first-order air disk 150A to form a plurality of matrix-arranged plasma sources, and then through the second exhaust hole 154 in each of the second recesses 152. Spray the plasma evenly. Fig. 2E shows a cylindrical plasma generating portion whose electrode 177B is a planar electrode. In other embodiments according to the present invention, the cylindrical plasma generating portion of the planar electrode may be modified to be a concentric spherical upper and lower electrode. As shown in FIG. 2E', the bowl-shaped plasma generating portion is formed at the same potential. The distance D from each point on the surface to the electrode 177B is equal, and has a relatively uniform potential distribution compared with the cylindrical plasma generating portion, and the plasma density is relatively uniform, and the heat generated by the plasma reaction can be uniformly dispersed, and it is difficult to concentrate on a specific point. It can eliminate the dead angle around the bottom of the cylinder and reduce the generation of particles during process application.

接著,請參照第2F圖,其顯示的是沿第2A圖所示的第二階氣盤150B的A-A’剖面線所呈現的主氣體供應管160和歧管164的剖面示意圖。如第2F圖所示,本發明為了解決第一製程氣體在主氣體供應管160內流速不均的缺點,故本發明所揭露的主氣體供應管160在鄰近第二階氣盤150的第二下表面150B2處具有一第一傾斜管壁161,使得主氣體供應管160的橫截面隨著與進氣口165的距離Next, referring to Fig. 2F, there is shown a schematic cross-sectional view of the main gas supply pipe 160 and the manifold 164 which are shown along the A-A' section line of the second-order air disk 150B shown in Fig. 2A. As shown in FIG. 2F, in order to solve the disadvantage that the flow rate of the first process gas in the main gas supply pipe 160 is uneven, the main gas supply pipe 160 disclosed in the present invention is adjacent to the second gas disk 150. The lower surface 150B2 has a first inclined pipe wall 161 such that the cross section of the main gas supply pipe 160 varies with the intake port 165.

增加而逐漸減小。第一傾斜管壁161上具有複數個以第一距離d1彼此互相間隔排列的氣孔163,而原本垂直於第二上表面150B1且連接於氣孔163的歧管164,更可設計成包括一彎曲部164A及一垂直部164B的彎曲歧管164’,其中彎曲部164A與通過第二上表面150B1的第一法線N1間夾一銳角α,而垂直部164B則垂直於第二上表面150B1,藉此使得進入主氣體供應管160內的第一製程氣體較容易流入彎曲部164A。此外,更可在歧管164及/或彎曲歧管164’所連接的氣孔邊緣的下風處上形成一阻流塊167,以增加進入歧管164及/或彎曲歧管164’內的第一製程氣體流量。同樣地,分支氣體供應管162也可依照上述方式設計,在此將不再贅述。Increase and gradually decrease. The first inclined pipe wall 161 has a plurality of air holes 163 spaced apart from each other by a first distance d1, and the manifold 164 which is originally perpendicular to the second upper surface 150B1 and connected to the air holes 163 is further configured to include a bent portion. 164A and a curved portion 164' of a vertical portion 164B, wherein the curved portion 164A is separated from the first normal line N1 passing through the second upper surface 150B1 by an acute angle α, and the vertical portion 164B is perpendicular to the second upper surface 150B1. This makes it easier for the first process gas entering the main gas supply pipe 160 to flow into the curved portion 164A. In addition, a baffle 167 may be formed on the downwind of the vent of the manifold 164 and/or the curved manifold 164' to increase the number of entries into the manifold 164 and/or the curved manifold 164'. A process gas flow. Similarly, the branch gas supply pipe 162 can also be designed in the above manner, and will not be described herein.

接著,請參照第3圖,其顯示的是第1圖所示的承載座140的俯視圖。如第3圖所示,承載座140表面承載一待沉積薄膜於其表面的基板200,且承載座140上包括一呈環狀體之阻氣環145環繞於其周圍。在另一實施例中,阻氣環145與承載座140間隔一距離。阻氣環上包括複數個彼此互相間隔的抽引流道148,此抽引流道148可設置於阻氣環145之上表面或下表面,並內凹於該環狀體,且每一抽引流道148的方向均對應於渦旋氣流的切線方向。換句話說,每一抽引流道148的方向與阻氣環145之環狀體之圓心向圓周之徑向具有一夾角,因而使第一製程氣體或第二製程氣體構成的電漿在抽氣系統運作時,經由抽引流道148被抽離腔體100,藉此增加第一排氣孔153及/或第二排氣孔排氣時所造成的順時針或逆時針渦旋的效果,如圖中環狀體內部之兩圓弧箭頭所示,此渦旋氣流大致環繞環狀體之圓心流動,使反應氣體可更均勻地分佈於腔體100內。Next, please refer to FIG. 3, which shows a plan view of the carrier 140 shown in FIG. 1. As shown in FIG. 3, the surface of the carrier 140 carries a substrate 200 on which a film is to be deposited, and the carrier 140 includes a gas barrier ring 145 having an annular shape surrounding the periphery thereof. In another embodiment, the choke ring 145 is spaced a distance from the carrier 140. The choke ring includes a plurality of pumping passages 148 spaced apart from each other, and the pumping passages 148 may be disposed on the upper surface or the lower surface of the choke ring 145 and recessed in the annular body, and each of the pumping passages The direction of 148 corresponds to the tangential direction of the vortex flow. In other words, the direction of each of the drawing channels 148 is at an angle to the radial direction of the center of the annular body of the gas block ring 145, thereby causing the plasma of the first process gas or the second process gas to be pumped. When the system is in operation, it is evacuated from the cavity 100 via the drawing flow path 148, thereby increasing the effect of clockwise or counterclockwise vortex caused by the first exhaust hole 153 and/or the second exhaust hole being exhausted, such as As indicated by the two circular arc arrows inside the annular body, the vortex flow generally flows around the center of the annular body, so that the reaction gas can be more evenly distributed in the cavity 100.

如第1圖所示,本實施例所揭示的第一進氣系統300,其包括原子層沉積模式所需的第一前驅物氣體供應源310、第二前驅物氣體供應源320、潔淨氣體供應源330、第一製程氣體導管125,其一端連接第二階氣盤150B的第一製程氣體進氣口165,而另一相異端則連接一高壓控制閥350、一第一高壓管315連接於第一前驅物氣體供應源310與高壓控制閥350之間、一第二高壓管325連接於第二前驅物氣體供應源320與高壓控制閥350之間、以及一第三高壓管335連接於潔淨氣體供應源330與高壓控制閥350之間。其中,第一進氣系統300藉由控制高壓控制閥350切換第一前驅物氣體、第二前驅物氣體或潔淨氣體供應進入第一製程氣體進氣口165。潔淨氣體可選自不會與第一前驅物氣體和第二前區域氣體產生化學反應的惰性氣體,例如氮氣或鈍氣。As shown in FIG. 1, the first air intake system 300 disclosed in this embodiment includes a first precursor gas supply source 310, a second precursor gas supply source 320, and a clean gas supply required for the atomic layer deposition mode. The source 330, the first process gas conduit 125, one end of which is connected to the first process gas inlet 165 of the second-order gas disk 150B, and the other phase is connected to a high-pressure control valve 350, and a first high-pressure pipe 315 is connected to Between the first precursor gas supply source 310 and the high pressure control valve 350, a second high pressure pipe 325 is connected between the second precursor gas supply source 320 and the high pressure control valve 350, and a third high pressure pipe 335 is connected to the clean The gas supply source 330 is between the high pressure control valve 350. Wherein, the first intake system 300 switches the first precursor gas, the second precursor gas or the clean gas supply into the first process gas inlet 165 by controlling the high pressure control valve 350. The clean gas may be selected from inert gases that do not chemically react with the first precursor gas and the second precursor gas, such as nitrogen or blunt gas.

請參照第4圖,其顯示的是根據本發明以進行第一薄膜沉積模式時,薄膜沉積裝置內的製程氣體流動示意圖。如上所述,本發明所揭示的第一薄膜沉積模式是原子層沉積製程,當第一薄膜沉積模式啟動時,第一進氣系統300中的第一前驅物氣體供應源310被開啟,使得第一前驅物氣體自第一高壓管315經高壓控制閥350進入第一製程氣體導管125,然後進入氣相沉積用的噴灑頭150中的第二階氣盤150B的進氣口165,接著再通過主氣體供應管160和分支氣體供應管162,並藉由連接於主氣體供應管160和分支氣體供應管162的歧管164將第一前驅物氣體導入第一凹穴151內,然後再經由每一第一凹穴151內的第一排氣孔153使第一前驅物氣體被均勻噴灑於基板200表面。之後,先關閉第一前驅物氣體供應源310,然後開啟潔淨氣體供應源330,以如上所述的方式將潔淨氣體沿第三高壓管335導入氣相沉積用的噴灑頭150內,並且藉由抽氣泵500使得殘留的第一前驅物氣體以及潔淨氣體經由抽氣管550被抽出腔體100。接著,先關閉潔淨氣體供應源330,然後開啟第二前驅物氣體供應源320,使第二前驅物氣體供應源320以如上所述的方式將第二前驅物氣體沿第二高壓管325導入氣相沉積用的噴灑頭150內,並噴灑於附著有第一前驅物的基板200表面,使第二前驅物與基板200表面的第一前驅物進行反應,形成所要的薄膜。最後,先關閉第二前驅物氣體供應源320,然後開啟潔淨氣體供應源330,以如上所述的方式將潔淨氣體沿第三高壓管335導入氣相沉積用的噴灑頭150內,並且開啟抽氣泵500,使得殘留的第二前驅物氣體以及潔淨氣體經由抽氣管550被抽出腔體100,以上便可完成一個原子層沉積製程循環。上述的原子層沉積製程循環次數,可視所需要的薄膜厚度,多次重複進行。Referring to Figure 4, there is shown a schematic diagram of process gas flow in a thin film deposition apparatus in accordance with the present invention for performing a first thin film deposition mode. As described above, the first thin film deposition mode disclosed by the present invention is an atomic layer deposition process, and when the first thin film deposition mode is activated, the first precursor gas supply source 310 in the first intake system 300 is turned on, so that A precursor gas enters the first process gas conduit 125 from the first high pressure pipe 315 via the high pressure control valve 350, and then enters the gas inlet 165 of the second stage gas disk 150B in the vapor deposition head 150, and then passes through The main gas supply pipe 160 and the branch gas supply pipe 162, and introduce the first precursor gas into the first pocket 151 by the manifold 164 connected to the main gas supply pipe 160 and the branch gas supply pipe 162, and then pass each The first exhaust hole 153 in the first recess 151 causes the first precursor gas to be uniformly sprayed on the surface of the substrate 200. Thereafter, the first precursor gas supply source 310 is turned off first, then the clean gas supply source 330 is turned on, and the clean gas is introduced into the vapor deposition head 150 for vapor deposition along the third high pressure pipe 335 in the manner as described above. The air pump 500 causes the residual first precursor gas and the clean gas to be drawn out of the cavity 100 via the exhaust pipe 550. Next, the clean gas supply source 330 is turned off, then the second precursor gas supply source 320 is turned on, and the second precursor gas supply source 320 is introduced into the gas along the second high pressure pipe 325 in the manner described above. The shower head 150 for phase deposition is sprayed on the surface of the substrate 200 to which the first precursor is attached, and the second precursor is reacted with the first precursor on the surface of the substrate 200 to form a desired film. Finally, the second precursor gas supply source 320 is turned off, then the clean gas supply source 330 is turned on, and the clean gas is introduced into the vapor deposition head 150 along the third high pressure pipe 335 in the manner described above, and the pumping is started. The air pump 500 causes the residual second precursor gas and the clean gas to be withdrawn from the cavity 100 via the exhaust pipe 550, and an atomic layer deposition process cycle can be completed. The number of atomic layer deposition process cycles described above can be repeated multiple times depending on the desired film thickness.

如第1圖所示,本實施例所揭示的第二進氣系統400包括一第二製程氣體供應源410、一第四高壓管415以及一高壓控制閥450,藉由控制高壓控制閥450,在第二薄膜沉積模式啟動時將第二製程氣體經由第四高壓管415輸送至進氣室180的第二製程氣體導管115,然後進入進氣室180內。As shown in FIG. 1 , the second intake system 400 disclosed in this embodiment includes a second process gas supply source 410 , a fourth high pressure pipe 415 , and a high pressure control valve 450 . By controlling the high pressure control valve 450 , The second process gas is delivered to the second process gas conduit 115 of the inlet chamber 180 via the fourth high pressure pipe 415 when the second thin film deposition mode is activated, and then enters the intake chamber 180.

請參照第5圖,其顯示的是根據本發明以進行第二薄膜沉積模式時,薄膜沉積裝置內的製程氣體流動示意圖。如上所述,本發明所揭示的第二薄膜沉積模式是電漿輔助化學氣相沉積製程,當第二薄膜沉積模式被啟動時,第二進氣系統400的第二製程氣體供應源被開啟,且第二製程氣體在高壓控制閥450控制下,經由第四高壓管415進入第二製程氣體導管115,並輸入進氣室180內。進入進氣室180的第二製程氣體190先經第三排氣孔172通過第一電漿氣體分散盤170A,然後經過第四排氣孔174通過第二電漿氣體分散盤170B,接著進入第三電漿氣體分散盤170C的第五排氣孔176並被偏壓電極177施加一偏壓。接著,經氣相沉積用的噴灑頭150的第二階氣盤150B上的第一開口166進入第一階氣盤150A上的第二凹穴152,形成複數個矩陣排列的電漿源,然後再經由每一第二凹穴152內的第二排氣孔154將電漿均勻噴灑於基板200表面,形成一想要的電漿輔助的化學氣相沉積薄膜。本實施例的第二製程氣體例如包括矽甲烷(silane)、氬氣、氫氣、氧氣其中之一或其組合。Referring to Figure 5, there is shown a schematic diagram of process gas flow in a thin film deposition apparatus in accordance with the present invention for performing a second thin film deposition mode. As described above, the second thin film deposition mode disclosed by the present invention is a plasma assisted chemical vapor deposition process, and when the second thin film deposition mode is activated, the second process gas supply source of the second intake system 400 is turned on, And the second process gas enters the second process gas conduit 115 via the fourth high pressure pipe 415 under the control of the high pressure control valve 450, and is input into the intake chamber 180. The second process gas 190 entering the intake chamber 180 passes through the first plasma gas dispersion disk 170A through the third exhaust hole 172, and then passes through the second plasma gas dispersion disk 170B through the fourth exhaust hole 174, and then enters the first The fifth vent hole 176 of the three plasma gas dispersion disk 170C is biased by the bias electrode 177. Next, the first opening 166 on the second-order air disk 150B of the vapor deposition head 150 enters the second cavity 152 on the first-order air disk 150A to form a plurality of matrix-arranged plasma sources, and then The plasma is evenly sprayed onto the surface of the substrate 200 through the second venting opening 154 in each of the second recesses 152 to form a desired plasma-assisted chemical vapor deposited film. The second process gas of the present embodiment includes, for example, one of silane, argon, hydrogen, oxygen, or a combination thereof.

第6A以及6B圖顯示一實施例係利用本發明的薄膜沉積裝置以形成半導體元件之各步驟結構示意圖。6A and 6B are views showing the structure of each step of forming a semiconductor element by using the thin film deposition apparatus of the present invention.

請先參照第6A圖,半導體元件之形成方法包括提供一半導體基底10,在半導體基底10上形成一磊晶疊層1000,依序包括一半導體基底10、一緩衝層20、一第一半導體層30、一主動層40、一第二半導體層600。在本實施例中,第一半導體層30包含n型氮化鎵層(n-GaN),第二半導體層600包含p型氮化鎵層(p-GaN) ,主動層40包含氮化鎵系列的材料所形成之多重量子井結構(Multiple Quantum Well, MQW)用以發出光。然後利用本發明的薄膜沉積裝置100,在第二半導體層600表面以第一薄膜沉積模式,例如為前述之原子層沉積法(ALD)沉積一厚度介於1~10nm的金屬層620,其中金屬層620與第二半導體層600為歐姆接觸。此金屬層620之材料可選自銅、箔或鎳。然後利用本發明的薄膜沉積裝置以一第二薄膜沉積模式,例如為前述之電漿輔助化學氣相沉積法(PECVD),於溫度小於攝氏350度C的條件下,在上述的金屬層620表面沉積一厚度介於1~5nm的石墨烯層640,以形成一包含金屬層620與石墨烯層640的複合電流擴散層,其中金屬層620與石墨烯層640為歐姆接觸用以提高橫向電流散佈的能力。Referring to FIG. 6A, a method of forming a semiconductor device includes providing a semiconductor substrate 10, and forming an epitaxial layer 1000 on the semiconductor substrate 10, including a semiconductor substrate 10, a buffer layer 20, and a first semiconductor layer. 30. An active layer 40 and a second semiconductor layer 600. In this embodiment, the first semiconductor layer 30 includes an n-type gallium nitride layer (n-GaN), the second semiconductor layer 600 includes a p-type gallium nitride layer (p-GaN), and the active layer 40 includes a gallium nitride series. The multiple quantum well structure (MQW) formed by the material is used to emit light. Then, using the thin film deposition apparatus 100 of the present invention, a metal layer 620 having a thickness of 1 to 10 nm is deposited on the surface of the second semiconductor layer 600 in a first thin film deposition mode, for example, the aforementioned atomic layer deposition method (ALD), wherein the metal Layer 620 is in ohmic contact with second semiconductor layer 600. The material of the metal layer 620 can be selected from copper, foil or nickel. Then, using the thin film deposition apparatus of the present invention in a second thin film deposition mode, for example, the aforementioned plasma assisted chemical vapor deposition (PECVD), at a temperature of less than 350 ° C, on the surface of the metal layer 620 described above. A graphene layer 640 having a thickness of 1 to 5 nm is deposited to form a composite current diffusion layer comprising a metal layer 620 and a graphene layer 640, wherein the metal layer 620 is in ohmic contact with the graphene layer 640 for improving lateral current dispersion. Ability.

其次,請參照第6B圖,薄膜沉積利用習知的微影及蝕刻製程,去除部分的金屬層620、石墨烯層640、第二半導體層600以及主動層40,露出第一半導體層30,接著分別在石墨烯層640與露出的第一半導體層30上分別形成第一電極61與第二電極62用以引入外部電流。Next, referring to FIG. 6B, the thin film deposition removes a portion of the metal layer 620, the graphene layer 640, the second semiconductor layer 600, and the active layer 40 by using a conventional lithography and etching process to expose the first semiconductor layer 30, and then A first electrode 61 and a second electrode 62 are respectively formed on the graphene layer 640 and the exposed first semiconductor layer 30 to introduce an external current.

第7A~7C圖顯示另一實施例係利用本發明的薄膜沉積裝置以形成半導體元件之各步驟結構示意圖。7A to 7C are views showing the structure of each step of forming a semiconductor element by using the thin film deposition apparatus of the present invention.

請先參照第7A圖,半導體元件之形成方法包括提供一半導體基底10,在半導體基底10上形成一磊晶疊層1000,依序包含一緩衝層20、一第一半導體層30、一主動層40以及一第二半導體層600。在本實施例中,第一半導體層30包含n型氮化鎵層(n-GaN),主動層40包含氮化鎵系列的材料所形成之多重量子井結構(Multiple Quantum Well, MQW)用以發出光,第二半導體層600包含p型氮化鎵層(p-GaN)。然後利用本發明的薄膜沉積裝置100在第二半導體層600表面以第一薄膜沉積模式,例如為前述之原子層沉積法(ALD)沉積一厚度介於1~10nm的金屬層620。此金屬層620之材料可選自銅、箔或鎳。Referring to FIG. 7A, the method for forming a semiconductor device includes providing a semiconductor substrate 10, and forming an epitaxial layer 1000 on the semiconductor substrate 10, sequentially including a buffer layer 20, a first semiconductor layer 30, and an active layer. 40 and a second semiconductor layer 600. In this embodiment, the first semiconductor layer 30 includes an n-type gallium nitride layer (n-GaN), and the active layer 40 includes a multiple quantum well structure (MQW) formed by a material of a gallium nitride series. The light is emitted, and the second semiconductor layer 600 includes a p-type gallium nitride layer (p-GaN). Then, a metal layer 620 having a thickness of 1 to 10 nm is deposited on the surface of the second semiconductor layer 600 by a thin film deposition apparatus 100 of the present invention in a first thin film deposition mode, for example, the aforementioned atomic layer deposition (ALD). The material of the metal layer 620 can be selected from copper, foil or nickel.

其次,請參照第7B圖,然後利用本發明的薄膜沉積裝置以一第二薄膜沉積模式,例如為前述之電漿輔助化學氣相沉積法 (PECVD),於溫度約攝氏700~1000度C的條件下,使碳原子穿透金屬層620而到達第二半導體層600的表面,在第二半導體層600與金屬層620之間形成一厚度介於1~5nm的石墨烯層650,其中,石墨烯層650與第二半導體層600形成歐姆接觸。Next, please refer to FIG. 7B, and then use the thin film deposition apparatus of the present invention in a second thin film deposition mode, such as the aforementioned plasma assisted chemical vapor deposition (PECVD), at a temperature of about 700 to 1000 degrees C. Under the condition, the carbon atoms are passed through the metal layer 620 to reach the surface of the second semiconductor layer 600, and a graphene layer 650 having a thickness of 1 to 5 nm is formed between the second semiconductor layer 600 and the metal layer 620, wherein the graphite The olefin layer 650 forms an ohmic contact with the second semiconductor layer 600.

最後,請參照第7C圖,利用蝕刻製程去除金屬層620,露出石墨烯層650以形成一透明的電流擴散層,用以提高橫向電流散佈的能力。接著,利用習知的微影及蝕刻製程,去除部分的石墨烯層650、第二半導體層600以及主動層40,以露出第一半導體層30,接著分別在石墨烯層650與露出的第一半導體層30上分別形成第一電極61與第二電極62用以引入外部電流。Finally, referring to FIG. 7C, the metal layer 620 is removed by an etching process to expose the graphene layer 650 to form a transparent current spreading layer for improving the lateral current spreading capability. Then, a portion of the graphene layer 650, the second semiconductor layer 600, and the active layer 40 are removed by a conventional lithography and etching process to expose the first semiconductor layer 30, followed by the graphene layer 650 and the exposed first A first electrode 61 and a second electrode 62 are formed on the semiconductor layer 30 to introduce an external current, respectively.

綜上所述,本發明實施例已提供一種適用於原子層沉積及電漿輔助化學氣相沉積的噴灑頭以及一種含有噴灑頭的薄膜沉積裝置,可在同一腔體內視需要切換不同沉積模式的薄膜沉積製程,解決現有無法不同模式的薄膜沉積製程於同一腔體的缺點。In summary, the embodiments of the present invention have provided a shower head suitable for atomic layer deposition and plasma assisted chemical vapor deposition, and a thin film deposition apparatus including a shower head, which can switch between different deposition modes in the same cavity as needed. The thin film deposition process solves the shortcomings of existing thin film deposition processes that cannot be in different modes in the same cavity.

雖然本發明已以較佳實施例揭露如上,然其並非用以限定本發明,任何所屬技術領域中具有通常知識者,在不脫離本發明之精神和範圍內,當可更動與組合上述各種實施例。While the invention has been described above in terms of the preferred embodiments thereof, which are not intended to limit the invention, the invention may be modified and combined with the various embodiments described above without departing from the spirit and scope of the invention. example.

10‧‧‧半導體基底
20‧‧‧晶核層
30‧‧‧緩衝層
40‧‧‧n型氮化鎵層(n-GaN)
50‧‧‧主動層
100‧‧‧薄膜沉積裝置
110‧‧‧上腔體
110A‧‧‧上腔體上部件
110B‧‧‧上腔體下部件
115‧‧‧第二製程氣體導管
120‧‧‧下腔體
125‧‧‧第一製程氣體導管
130‧‧‧固定裝置
135‧‧‧偏壓電極
140‧‧‧承載座
145‧‧‧阻氣環
148‧‧‧抽引流道
150‧‧‧氣相沉積用的噴灑頭
150A‧‧‧第一階氣盤
150B‧‧‧第二階氣盤
150A1‧‧‧第一上表面
150A2‧‧‧第一下表面
150B1‧‧‧第二上表面
150B2‧‧‧第二下表面
151‧‧‧第一凹穴
152‧‧‧第二凹穴
153‧‧‧第一排氣孔
154‧‧‧第二排氣孔
160‧‧‧主氣體供應管
161‧‧‧第一傾斜管壁
162‧‧‧分支氣體供應管
163‧‧‧氣孔
164‧‧‧歧管
164’‧‧‧彎曲歧管
164A‧‧‧彎曲部
164B‧‧‧垂直部
165‧‧‧第一製程氣體進氣口
166‧‧‧第一開口
167‧‧‧阻流塊
170‧‧‧電漿氣體分散盤
170A‧‧‧第一電漿氣體分散盤
170B‧‧‧第二電漿氣體分散盤
170C‧‧‧第三電漿氣體分散盤
172‧‧‧第三排氣孔
174‧‧‧第四排氣孔
176‧‧‧第五排氣孔
177‧‧‧偏壓電極
177A‧‧‧介電層
177B‧‧‧金屬電極
177C‧‧‧介電層
178‧‧‧石英固定環
180‧‧‧進氣室
190‧‧‧第二製程氣體
200‧‧‧基板
300‧‧‧第一供氣系統
310‧‧‧第一前驅物氣體供應源
315‧‧‧第一高壓管
320‧‧‧第二前驅物氣體供應源
325‧‧‧第二高壓管
330‧‧‧潔淨氣體供應源
335‧‧‧第三高壓管
350‧‧‧高壓控制閥
400‧‧‧第二供氣系統
410‧‧‧第二製程氣體供應源
415‧‧‧第四高壓管
450‧‧‧高壓控制閥
500‧‧‧抽氣泵
550‧‧‧抽氣管
600‧‧‧第二半導體層
61‧‧‧第一電極
62‧‧‧第二電極
620‧‧‧金屬層
640‧‧‧石墨烯層
650‧‧‧石墨烯層
N1‧‧‧第一法線
N2‧‧‧第二法線
900‧‧‧腔體
10‧‧‧Semiconductor substrate
20‧‧ nucleation layer
30‧‧‧buffer layer
40‧‧‧n-type gallium nitride layer (n-GaN)
50‧‧‧ active layer
100‧‧‧film deposition apparatus
110‧‧‧Upper cavity
110A‧‧‧Upper upper body parts
110B‧‧‧Upper upper part
115‧‧‧Second process gas conduit
120‧‧‧ lower cavity
125‧‧‧First Process Gas Pipeline
130‧‧‧Fixed devices
135‧‧‧ bias electrode
140‧‧‧Hosting
145‧‧‧ gas barrier
148‧‧‧Drawing runner
150‧‧‧spray head for vapor deposition
150A‧‧‧first air disc
150B‧‧‧second order air disc
150A1‧‧‧ first upper surface
150A2‧‧‧ first lower surface
150B1‧‧‧Second upper surface
150B2‧‧‧Second lower surface
151‧‧‧ first recess
152‧‧‧Second pocket
153‧‧‧First vent
154‧‧‧Second vent
160‧‧‧Main gas supply pipe
161‧‧‧First inclined wall
162‧‧‧Branch gas supply pipe
163‧‧‧ vent
164‧‧‧Management
164'‧‧‧Bend Manifold
164A‧‧‧Bend
164B‧‧‧Vertical
165‧‧‧First process gas inlet
166‧‧‧ first opening
167‧‧‧ blocking block
170‧‧‧ Plasma gas dispersion plate
170A‧‧‧First plasma gas dispersion plate
170B‧‧‧Second plasma gas dispersion plate
170C‧‧‧The third plasma gas dispersion plate
172‧‧‧ third vent
174‧‧‧fourth vent
176‧‧‧ fifth vent
177‧‧‧ bias electrode
177A‧‧‧ dielectric layer
177B‧‧‧Metal electrode
177C‧‧‧ dielectric layer
178‧‧‧Quartz retaining ring
180‧‧‧Intake room
190‧‧‧Second process gas
200‧‧‧Substrate
300‧‧‧First gas supply system
310‧‧‧ First source of precursor gas
315‧‧‧First high pressure pipe
320‧‧‧Second precursor gas supply
325‧‧‧Second high pressure tube
330‧‧‧Clean gas supply
335‧‧‧ third high pressure pipe
350‧‧‧High pressure control valve
400‧‧‧Second gas supply system
410‧‧‧Second process gas supply
415‧‧‧ fourth high pressure pipe
450‧‧‧High pressure control valve
500‧‧‧Air pump
550‧‧‧Exhaust pipe
600‧‧‧Second semiconductor layer
61‧‧‧First electrode
62‧‧‧second electrode
620‧‧‧metal layer
640‧‧‧graphene layer
650‧‧‧graphene layer
N1‧‧‧ first normal
N2‧‧‧ second normal
900‧‧‧ cavity

第1圖顯示的是根據本發明的薄膜沉積裝置的剖面示意圖。Figure 1 is a schematic cross-sectional view showing a thin film deposition apparatus according to the present invention.

第2A圖顯示的是第1圖所示的薄膜沉積裝置用的噴灑頭150的第一階氣盤150A和第二階氣盤150B的俯視圖。Fig. 2A is a plan view showing the first-stage air disk 150A and the second-stage air disk 150B of the shower head 150 for the thin film deposition apparatus shown in Fig. 1.

第2B圖顯示的是第2A圖所示的第一階氣盤150A和位在B-B’剖面線上的第一排氣孔153及第二排氣孔154的排氣方向示意圖。Fig. 2B is a view showing the exhaust direction of the first air passage 150A and the first exhaust hole 153 and the second exhaust hole 154 which are located on the B-B' section line shown in Fig. 2A.

第2C圖顯示的是第2A圖所示的第一階氣盤150A和第二階氣盤150B組合成氣相沉基用的噴灑頭150且沿B-B’剖面線所呈現的剖面示意圖。Fig. 2C is a schematic cross-sectional view showing the first-stage air disc 150A and the second-stage air disc 150B shown in Fig. 2A combined into a sprinkler head 150 for vapor phase sinking and taken along the line B-B'.

第2D圖顯示的是第1圖所示的電漿氣體分散盤170剖面放大圖。Fig. 2D is an enlarged cross-sectional view showing the plasma gas dispersion disk 170 shown in Fig. 1.

第2E圖及第2E’圖顯示的是第2D圖 之偏壓電極177及電漿產生部的詳細剖面圖示意圖。Fig. 2E and Fig. 2E' are schematic cross-sectional views showing the bias electrode 177 and the plasma generating portion in Fig. 2D.

第2F圖顯示的是沿第2A圖所示的第二階氣盤150B的A-A’剖面線所呈現的剖面示意圖。Fig. 2F is a schematic cross-sectional view showing the A-A' hatching of the second-order air disk 150B shown in Fig. 2A.

第3圖顯示的是第1圖所示的承載座140的俯視圖。Fig. 3 is a plan view showing the carrier 140 shown in Fig. 1.

第4圖顯示的是根據本發明以進行第一薄膜沉積模式時,薄膜沉積裝置內的製程氣體流動示意圖。Figure 4 is a schematic illustration of process gas flow in a thin film deposition apparatus in accordance with the present invention for performing a first thin film deposition mode.

第5圖顯示的是根據本發明以進行第二薄膜沉積模式時,薄膜沉積裝置內的製程氣體流動示意圖。Fig. 5 is a view showing the flow of process gas in the thin film deposition apparatus in the second thin film deposition mode according to the present invention.

第6A~6C圖是利用根據本發明的薄膜沉積裝置在p-GaN上形成含石墨烯及金屬圖案層的複合層電極的剖面製程。6A to 6C are cross-sectional processes for forming a composite layer electrode containing graphene and a metal pattern layer on p-GaN by using the thin film deposition apparatus according to the present invention.

第7A~7C圖是利用根據本發明的薄膜沉積裝置在p-GaN上形成石墨烯電極的剖面製程。7A to 7C are cross-sectional processes for forming a graphene electrode on p-GaN using the thin film deposition apparatus according to the present invention.

no

no

100‧‧‧薄膜沉積裝置 100‧‧‧film deposition apparatus

110‧‧‧上腔體 110‧‧‧Upper cavity

110A‧‧‧上腔體上部件 110A‧‧‧Upper upper body parts

110B‧‧‧上腔體下部件 110B‧‧‧Upper upper part

115‧‧‧第二製程氣體導管 115‧‧‧Second process gas conduit

120‧‧‧下腔體 120‧‧‧ lower cavity

125‧‧‧第一製程氣體導管 125‧‧‧First Process Gas Pipeline

130‧‧‧固定裝置 130‧‧‧Fixed devices

135‧‧‧偏壓電極 135‧‧‧ bias electrode

140‧‧‧承載座 140‧‧‧Hosting

145‧‧‧阻氣環 145‧‧‧ gas barrier

150‧‧‧氣相沉積用的噴灑頭 150‧‧‧spray head for vapor deposition

150A‧‧‧第一階氣盤 150A‧‧‧first air disc

150B‧‧‧第二階氣盤 150B‧‧‧second order air disc

151‧‧‧第一凹穴 151‧‧‧ first recess

152‧‧‧第二凹穴 152‧‧‧Second pocket

153‧‧‧第一排氣孔 153‧‧‧First vent

154‧‧‧第二排氣孔 154‧‧‧Second vent

160‧‧‧主氣體供應管 160‧‧‧Main gas supply pipe

162‧‧‧分支氣體供應管 162‧‧‧Branch gas supply pipe

164‧‧‧歧管 164‧‧‧Management

165‧‧‧第一製程氣體進氣口 165‧‧‧First process gas inlet

166‧‧‧第一開口 166‧‧‧ first opening

170‧‧‧電漿氣體分散盤 170‧‧‧ Plasma gas dispersion plate

170A‧‧‧第一電漿氣體分散盤 170A‧‧‧First plasma gas dispersion plate

170B‧‧‧第二電漿氣體分散盤 170B‧‧‧Second plasma gas dispersion plate

170C‧‧‧第三電漿氣體分散盤 170C‧‧‧The third plasma gas dispersion plate

172‧‧‧第三排氣孔 172‧‧‧ third vent

174‧‧‧第四排氣孔 174‧‧‧fourth vent

176‧‧‧第五排氣孔 176‧‧‧ fifth vent

177‧‧‧偏壓電極 177‧‧‧ bias electrode

178‧‧‧石英固定環 178‧‧‧Quartz retaining ring

180‧‧‧進氣室 180‧‧‧Intake room

190‧‧‧第二製程氣體 190‧‧‧Second process gas

200‧‧‧基板 200‧‧‧Substrate

300‧‧‧第一供氣系統 300‧‧‧First gas supply system

310‧‧‧第一前驅物氣體供應源 310‧‧‧ First source of precursor gas

315‧‧‧第一高壓管 315‧‧‧First high pressure pipe

320‧‧‧第二前驅物氣體供應源 320‧‧‧Second precursor gas supply

325‧‧‧第二高壓管 325‧‧‧Second high pressure tube

330‧‧‧潔淨氣體供應源 330‧‧‧Clean gas supply

335‧‧‧第三高壓管 335‧‧‧ third high pressure pipe

350‧‧‧高壓控制閥 350‧‧‧High pressure control valve

400‧‧‧第二供氣系統 400‧‧‧Second gas supply system

410‧‧‧第二製程氣體供應源 410‧‧‧Second process gas supply

415‧‧‧第四高壓管 415‧‧‧ fourth high pressure pipe

450‧‧‧高壓控制閥 450‧‧‧High pressure control valve

500‧‧‧抽氣泵 500‧‧‧Air pump

550‧‧‧抽氣管 550‧‧‧Exhaust pipe

900‧‧‧腔體 900‧‧‧ cavity

Claims (10)

一種薄膜沉積用的噴灑頭,包括:   一上表面及與該上表面相對的一下表面; 複數個第一排氣孔位於該下表面; 一進氣口,可供一第一製程氣體經由該進氣口輸送至該些第一排氣孔;及 一氣體供應管路,連接於該進氣口與該些第一排氣孔之間,且該氣體供應管路的截面積自該進氣口逐漸縮小,使得該第一製程氣體可經由該氣體供應管路進入該些第一排氣孔噴灑出來。A shower head for film deposition, comprising: an upper surface and a lower surface opposite to the upper surface; a plurality of first exhaust holes are located on the lower surface; and an air inlet for allowing a first process gas to pass through the inlet a gas port is sent to the first exhaust holes; and a gas supply line is connected between the air inlet and the first exhaust holes, and a cross-sectional area of the gas supply line is from the air inlet The gradual reduction is such that the first process gas can be sprayed through the gas supply line into the first vent holes. 如申請專利範圍第1項所述的薄膜沉積用的噴灑頭,更包括複數個歧管,分別連接該氣體供應管路與該些第一排氣孔之間,其中至少一該等歧管包括一彎曲部及一垂直部,其中該彎曲部與該上表面的一法線夾一銳角α,而該垂直部則垂直於該上表面。The sprinkler head for film deposition according to claim 1, further comprising a plurality of manifolds respectively connected between the gas supply line and the first exhaust holes, wherein at least one of the manifolds comprises a curved portion and a vertical portion, wherein the curved portion has an acute angle α with a normal of the upper surface, and the vertical portion is perpendicular to the upper surface. 如申請專利範圍第1項所述的薄膜沉積用的噴灑頭,其中更包括至少一阻流塊形成於鄰近至少一該等歧管與該氣體供應管路連接處的一下風處邊緣。The sprinkler head for film deposition according to claim 1, wherein the at least one choke block is formed at an edge of the downwind adjacent to the junction of the at least one of the manifolds and the gas supply line. 如申請專利範圍第1項所述的薄膜沉積用的噴灑頭,其中該第一製程氣體經由每一該些第一排氣孔噴灑出之一排氣方向相對於該下表面的一法線傾斜一銳角β。The sprinkler head for film deposition according to claim 1, wherein the first process gas is sprayed through each of the first exhaust holes, and one of the exhaust directions is inclined with respect to a normal of the lower surface. An acute angle β. 如申請專利範圍第1項所述的薄膜沉積用的噴灑頭,更包括: 一第一階氣盤,具有相對的一第一上表面及一第一下表面,且該第一階氣盤包括: 複數個具第一孔徑的第一凹穴,以第一距離彼此互相間隔排列形成於該第一上表面,且每一該等第一凹穴包括一貫穿該第一下表面且具第二孔徑的該第一排氣孔。The sprinkler head for film deposition according to claim 1, further comprising: a first air disc having a first upper surface and a first lower surface, and the first air disc includes a plurality of first recesses having a first aperture formed on the first upper surface at a first distance from each other, and each of the first recesses includes a first lower surface and a second The first venting opening of the aperture. 如申請專利範圍第5項所述的薄膜沉積用的噴灑頭,更包括: 一第二階氣盤,設置於該第一階氣盤的上方,具有相對的一第二上表面及一第二下表面,且該第二階氣盤包括: 該進氣口;及 該氣體供應管路。The sprinkler head for film deposition according to claim 5, further comprising: a second-order air disc disposed above the first-stage air disc, having a second upper surface and a second a lower surface, and the second-order air disk comprises: the air inlet; and the gas supply line. 如申請專利範圍第6項所述的薄膜沉積用的噴灑頭,其中該氣體供應管路包括: 一主氣體供應管,連接該進氣口且設置於該第二階氣盤內,且該主氣體供應管在鄰近該第二下表面處具有一第一傾斜管壁,使得該主氣體供應管的橫截面隨著與該進氣口的距離的增加而逐漸減小,且該第一傾斜管壁上具有複數個以該第一距離彼此互相間隔排列的第一氣孔; 複數個彼此相間隔的分支氣體供應管,分別與該主氣體供應管連接且設置於該第二氣盤內,使得該第一製程氣體可經由該主氣體供應管流通到各該分支氣體供應管內,且各該等分支氣體供應管在鄰近該第二下表面處均具有一第二傾斜管壁,使得各該等分支氣體供應管的橫截面隨著與各該等分支氣體供應管與該主氣體供應管連接處的距離增加而逐漸減小,且該第二傾斜管壁上具有複數個以該第一距離彼此互相間隔排列的第二氣孔。The sprinkler head for film deposition according to claim 6, wherein the gas supply line comprises: a main gas supply pipe connected to the air inlet and disposed in the second air disc, and the main The gas supply pipe has a first inclined pipe wall adjacent to the second lower surface such that a cross section of the main gas supply pipe gradually decreases as the distance from the intake port increases, and the first inclined pipe The wall has a plurality of first air holes arranged at a distance from each other at the first distance; a plurality of branch gas supply pipes spaced apart from each other, respectively connected to the main gas supply pipe and disposed in the second gas disk, such that The first process gas may be circulated into each of the branch gas supply pipes via the main gas supply pipe, and each of the branch gas supply pipes has a second inclined pipe wall adjacent to the second lower surface, such that each of the plurality of process gas supply pipes a cross section of the branch gas supply pipe gradually decreases as the distance from each of the branch gas supply pipes and the main gas supply pipe is increased, and the second inclined pipe wall has a plurality of the first distances at the first distance The second hole is spaced apart arrangement. 如申請專利範圍第7項所述的薄膜沉積用的噴灑頭,其中該些第一氣孔及該些第二氣孔分別與該些第一凹穴之一對應,並構成該些複數個歧管。The sprinkler head for film deposition according to claim 7, wherein the first air holes and the second air holes respectively correspond to one of the first recesses, and constitute the plurality of manifolds. 一種薄膜沉積裝置,包括: 一腔體; 一承載座,設置於該腔體內,用以承載一基板;及 一薄膜沉積用的噴灑頭,選自申請專利範圍第1~8項所述之薄膜沉積用的噴灑頭之任一,設置於該腔體內的該承載座上方。A film deposition apparatus comprising: a cavity; a carrier disposed in the cavity for carrying a substrate; and a showerhead for film deposition, selected from the film of claim 1 to 8 Any one of the deposition showerheads is disposed above the carrier in the cavity. 如申請專利範圍第9項所述的薄膜沉積裝置,更包括一阻氣環,位成於該承載座上,且該阻氣環上形成有複數個彼此互相間隔的抽引流道。The film deposition apparatus of claim 9, further comprising a gas barrier ring formed on the carrier, and the gas barrier ring is formed with a plurality of pumping channels spaced apart from each other.
TW104121231A 2015-06-30 2015-06-30 Showerhead for thin-film deposition and thin-film deposition apparatus comprising the same TW201700181A (en)

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