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TW201200236A - Higher-selectivity catalytic pyrolysis catalyst and processing method and purpose thereof - Google Patents

Higher-selectivity catalytic pyrolysis catalyst and processing method and purpose thereof Download PDF

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TW201200236A
TW201200236A TW99120705A TW99120705A TW201200236A TW 201200236 A TW201200236 A TW 201200236A TW 99120705 A TW99120705 A TW 99120705A TW 99120705 A TW99120705 A TW 99120705A TW 201200236 A TW201200236 A TW 201200236A
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catalyst
aging
weight
catalytic cracking
fluidized bed
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TW99120705A
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TWI501812B (en
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you-hao Xu
shou-ye Cui
Jun Long
jian-hong Gong
zhi-jian Da
Jiu-Shun Zhang
yu-xia Zhu
yi-bin Luo
jin-lian Tang
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China Petrochemical Technology Co Ltd
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Abstract

A catalytic pyrolysis catalyst, in which when the catalytic pyrolysis catalyst is added in an industrial catalytic pyrolysis device, its initial activity is not greater than 80, and a preference is not greater than 75, and a more preference is not greater than 70, and a self-balancing time is 0.1 to 50 hours, and an equilibrium activity is 35 to 60; and processing method and purpose are provided. The method can uniformly distribute the activity and selectivity of the catalyst in the catalytic pyrolysis device to obviously improve the selectivity of the catalytic pyrolysis catalyst so that dry gas and coke yields can be obviously reduced to sufficiently utilize water vapor, thereby further reducing energy consumption of the catalytic pyrolysis device.

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201200236 六、發明說明: 【發明所屬之技術領域】 本發明涉及催化裂解領域内催化劑及其處理方法、用 途’更具體地說’是一種具有較高選擇性的催化裂解催化 劑及其處理方法和用途。 【先前技術】 20世紀60年代初最早使用的γ型沸石是經稀土交 換的REY沸石。REY沸石矽鋁比小於5,稀土含量以 RE2〇3計不低於17重量% (占沸石重),酸中心密度高, 氫轉移性能強,汽油中烯烴和環烷烴含量低,導致汽油 辛烷值下降,而不得不以四乙基鉛作為提高辛烷值的添 加劑。但儘管如此,γ型沸石一直是重質石油烴流化催 化裂解(FCC )所用催化劑的主要活性組份。 1975年美國取消加鉛汽油,出現了以超穩γ (USY) 沸石取代REY沸石作為活性組元的裂解催化劑。υ§γ 是通過水熱處理法使γ型沸石骨架脫鋁而製成的一種高 夕Y沸石,该沸石的;5夕鋁比一般在5 _ 1 〇之間,不含或 含少ϊ稀土。由於USY的骨架矽鋁比提高、酸中心密度 降低,其氫轉移性能減弱。因而,汽油的烯烴含量增加、 辛烷值提高。如1;” 4,242,237彼露—種用於生產高辛 烷值汽油的裂解催化劑,其活性組份包括一種稀土含量 <1.15重里% (以RE2〇3計,占沸石重)的沸石和 另-種包括毛沸;5 '絲光沸叾、A沸石、菱沸石和菱钟 3 201200236 沸石在内的小孔沸石。USP 4,259,212披露一種含usΥ 沸石的裂解催化劑,其USY沸石的稀土含量^ 15重量 /〇 (以RE2〇3計’占沸石重)’單元胞穴尺寸<24 41 a。 上述兩篇專利所用的USY沸石都是含少量的稀土。80 年代初ZSM-5類擇型沸石開始被應用於pee催化劑, 用以提高汽油的辛烷值。USP 4,3〇9,280中披露,可將占 催化劑重0.01-1重量%的HZSM_5沸石直接加入FCC裝 置中。USP3,758,083披露了二者比例為3〇_3: 1的、 以ZSM-5沸石和大孔沸石(如χ型,γ型)為活性組份 的催化劑,旨在提向產品汽油的辛烧值,同時使c3=+c4= 產率增加。ZSM-5在FCC中的作用實際上是選擇性地將 汽油餾份中辛烷值低的直鏈烴類裂解成低碳烯烴,並將 部分低碳烯烴芳構化,使汽油的辛烷值得以提高。因此, ZSM-5的應用不可避免地會造成汽油中烯烴、芳烴含量 的增加。高矽Y沸石作為催化劑活性組元的專利文獻非 常多。如USP 4,880,787彼露了一種含矽鋁比為51〇〇 的USY和約束指數為1-12的沸石催化劑,其載體中含 有鋁和稀土元素’稀土含量為催化劑的〇〇11〇重量%。 此種催化劑主要用於增加FCC汽油和餾份油產率及降 低FCC過程的焦炭和氣體產率。 不論REY沸石,還是矽鋁比的範圍有多寬的υ§γ沸 石,所製備的催化劑還不能很好地滿足對FCc目的產品選 擇性的要求。這些因為無論是REY型沸石催化劑,$是 USY型沸石催化劑’其在被加入工業催化裂解裝置時,催 201200236201200236 VI. Description of the Invention: [Technical Field] The present invention relates to a catalyst in the field of catalytic cracking and a treatment method thereof, and a use of 'more specifically' is a catalytic cracking catalyst having higher selectivity, a treatment method thereof and use thereof . [Prior Art] The γ-type zeolite which was first used in the early 1960s was a rare earth-exchanged REY zeolite. The REY zeolite has a lanthanum to aluminum ratio of less than 5, the rare earth content is not less than 17% by weight (based on the weight of the zeolite), the acid center density is high, the hydrogen transfer property is high, and the olefin and naphthenic content in the gasoline is low, resulting in gasoline octane. The value is lowered, and tetraethyl lead has to be used as an additive to increase the octane number. Despite this, gamma-type zeolites have been the main active component of catalysts for fluidized catalytic cracking (FCC) of heavy petroleum hydrocarbons. In 1975, the United States canceled the leaded gasoline, and a cracking catalyst in which REY zeolite was replaced by ultra-stable gamma (USY) zeolite as an active component appeared. Υ§γ is a kind of high-yield Y zeolite prepared by dealuminating the γ-type zeolite skeleton by hydrothermal treatment. The zeolite has a ratio of 5 1 1 〇, and contains no or less rare earth rare earth. Since the USY framework has an increased yttrium aluminum ratio and a lower acid center density, its hydrogen transfer performance is weakened. Thus, the olefin content of gasoline increases and the octane number increases. Such as 1;" 4,242,237 彼露 - a cracking catalyst for the production of high-octane gasoline, the active component of which includes a rare earth content < 1.15 mil % (based on RE2 〇 3, based on the weight of the zeolite) and another - A small-pore zeolite comprising a zeolite, a zeolite, a chabazite, a chabazite, and a rhomboid 3 201200236 zeolite. USP 4,259,212 discloses a cracking catalyst containing a zeolite of US, having a rare earth content of USY zeolite of 15 weight/ 〇 (based on RE2〇3 '% of zeolite weight' unit cell size <24 41 a. The USY zeolites used in the above two patents all contain a small amount of rare earth. In the early 1980s, ZSM-5 type Zeolite began to be It is used in a pee catalyst to increase the octane number of gasoline. It is disclosed in USP 4,3,9,280 that HZSM_5 zeolite, which comprises 0.01-1% by weight of the catalyst, can be directly added to the FCC unit. USP 3,758,083 discloses the ratio of the two. It is a catalyst of 3〇_3: 1 with ZSM-5 zeolite and large pore zeolite (such as χ type, γ type) as the active component, aiming to raise the smoldering value of the gasoline of the product, and make c3=+c4 = increased yield. The role of ZSM-5 in FCC is actually to selectively gasoline The linear hydrocarbons with low octane number are cracked into low-carbon olefins, and some low-carbon olefins are aromatized, so that the octane of gasoline is worthwhile. Therefore, the application of ZSM-5 will inevitably result in gasoline. The content of olefins and aromatics is increased. There are many patent documents of sorghum Y zeolite as a catalyst active component. For example, USP 4,880,787 discloses a zeolite containing a ruthenium-aluminum ratio of 51 Å and a zeolite catalyst having a Constraint Index of 1-12. The carrier contains aluminum and rare earth elements 'the rare earth content is 催化剂11〇% by weight of the catalyst. This catalyst is mainly used to increase the yield of FCC gasoline and distillate oil and reduce the coke and gas yield of the FCC process. , or the range of the yttrium-aluminum ratio, the prepared catalyst does not meet the requirements for the selectivity of the FCc product. Because of the REY zeolite catalyst, the USY zeolite catalyst 'When it is added to the industrial catalytic cracking unit, it reminds 201200236

化劑初始活性在85以上,REY型沸石催化劑初始活性在 90以上。兩種沸石催化劑在高強度的水熱處理下,催化劑 活性不斷地降低,REY型沸石催化劑活性處於直線降低 中,而USY型沸石催化劑活性隨著老化時間的增加,初始 活性衰減快,而後降低慢(參見Fluid Catalytic Cracking Handbook: Design, Operation, and Troubleshooting of FCCThe initial activity of the chemical agent is above 85, and the initial activity of the REY zeolite catalyst is above 90. Under the high-strength hydrothermal treatment, the activity of the two zeolite catalysts is continuously decreased, and the activity of the REY-type zeolite catalyst is in a linear decrease, while the activity of the USY-type zeolite catalyst decreases with the aging time, the initial activity decays rapidly, and then decreases slowly ( See Fluid Catalytic Cracking Handbook: Design, Operation, and Troubleshooting of FCC

Facilities,Reza Sadeghbeigi,2nd edition,P92,圖 3-5)。 原油品質隨著原油開採量的不斷增加而越來越差,主 鲁要表現在原油密度變大,粘度變高,重金屬含量、硫含量、 氮含量、膠質和瀝青質含量及酸值變高。目前,劣質原油 與優質原油的價格差別隨著石油資源的短缺也越來越大, 導致價格低廉的劣質原油開採和加工方法越來越受到關 注,也就是說,從劣質原油中盡可.能地提高輕質油的收率, 這給傳統的原油的加工技術帶來了巨大的挑戰。為了滿足 曰益增長的低碳烯烴化工原料和車用汽油的需求, φ PCT/CN2〇〇9/000272公開了一種從劣質原料油製取輕質燃 料油和丙烯的方法,劣質原料油依次進入催化轉化反應器 的第一、二反應區與催化轉化催化劑接觸分別發生一次反 應、二次反應,反應產物和待生催化劑經氣固分離後,待 生催化劑依次經汽提、燒焦再後返回反應器循環使用;反 應產物經分離得到丙烯、汽油、催化蠟油及其它產品,其 中所述催化蠟油進入芳烴萃取裝置,分離得到萃出油和萃 餘油;所述萃餘油循環至催化轉化反應器的第—反應區或/ 和其他催化轉化裝置進一步反應得到目的產物丙烯和汽 201200236 油。该方法中劣質原料油經緩和催化轉化後,所得到的催 化蠛油經芳煙萃取,萃出油中+ ㈣卒出油中虽含雙環芳烴’是很好的化 抽余油富含鏈烷和環烷烴,非常適合進行催化轉 二:現了石油資源高效利用。該方法可以大幅度地降低 乾乳產率和焦炭產率。該方法所採用的催化劑是以催化劑 對目的產物的選擇性為主。 工業催化裂解裝置内的催化劑在運轉過程中存在著 斷磨才貝而机失,再加上為了保持反應所需求的平衡催 化劑活性而經常卸出部分平衡催化劑,同時被迫補充新 鮮,化劑(目前-般新鮮催化劑活性在85以上,乾氣和 ’、、、反選擇ι±極差)’這樣就存在著新鮮催化騎系統平衡 催化劑藏量的合理置換速率。因此,平衡催化劑是新鮮 催化劑不斷加人與系統平衡催化劑連續跑損(包括人為 卸劑)/、同作用的結果。目前催化裂解裝置補充新鮮催 化劑的方法’通.常採取w辦法:從料催化劑儲槽中 來的新鮮催化劑,進人手動或自動加料儀,經稱重、通 空氣流化後出料’將催化劑輸送至催化裂解裝置的再生 器中。對於如何實現催化劑的自動計量、減少自動加料 過程中的設備故障,有較多專利,如CN121〇〇29A和 CN2407 1 74A公開了催化裂解催化劑自動小型加料系統。 催化劑的水熱失活是一個平均壽命為3〇1〇〇天的 缓慢過程,在失活過程中,新鮮催化劑的活性、原料油 的金屬含量和其他性質、裝置的操作條件、催化劑的流 失率和卸出率都難以恒定’同時’單顆粒的新鮮催化劑 201200236 ==全混合流動再生器的瞬間就失去了它的物理和 ::質,這些問題給準確預測工業催化裂解裝置内的 催化劑的年齡分佈及其活性分佈帶來 裂解裝置内直接採取平衡催化 = 業催化 則樣σ口來測量平衡催化劑 的活性或其他性質或者基於簡化的數學模型來計算平衡 催化劑的活性或其他性f,所得到的平衡純劑活性或 其他性質只是平均活性或其他性質的平均值。這些數值 是指導裝置的生產操作和優化產物分佈及產品性質關鍵 夢參數,但同時產生一個嚴重的問題,就是忽略了工業催 化裂解裝置内所有單個顆粒催化劑對產物分佈和產品性 質的影響差異。CN1382528A公開了一種催化劑循環污 染和老化方法,新鮮催化劑經該方法處理後其各項物 化性質均接近於工業平衡劑。該方法主要針對實驗室所 處理的催化劑與工業平衡催化劑差異而設計的但並不 能改善工業平衡催化劑之間的活性差異。CN1602999A 私公開了 -種氫化催化劑器外預處理的方法,該方法是將 氧化態的氫化催化劑的器外氣相預硫化,然、後經含氧的 鈍化氣鈍化硫化態催化劑,該方法可以顯著地提高催化 劑的活性和穩定性。該方法只適合處理氫化催化劑,不 適合處理催化裂解催化劑。 【發明内容】 本發明的目的是在現有技術的基礎上提供一種具有較 高選擇性的催化裂解催化劑及其處理方法和用途。 201200236 本發明人發現,所有單個顆粒催化劑因在工業催化裂 解裝置内停留時間不同從而具有不同的裂解活性和選擇 性,本發明人的研究結果表明,工業催化裂解裝置内大多 數催化劑年齡較長’對活性貢獻較小,當裝置運行100天 后,所加入的催化劑約有一半仍留存在系統中,但對活性 的^獻只有5%,而壽命只有25天的催化劑數量只占系統 總量的1/6,但對整個系統的活性貢獻卻占2/3。工業催化 裂解裝置内的催化劑的活性近似為再生溫度和水蒸汽分壓 的函數,水蒸汽使催化劑失活過程存在著“自平衡,,過=, 即其失活影響隨老化時間的延長而減弱。同時,研究結果 表明,催化劑從新鮮催化劑(較高的微反活性)轉變料 衡催化劑(較低的微反活性),乾氣和焦炭選擇性迅速改 善,直至達到平衡。因此,改善催化裂解選擇性最佳方法 就是將具有較高選擇性的催化劑加入到工業催化裂解裝置 中,而不是將具有較高活性的新鮮催化劑直接加入到2業 催化裂解裝置中。 ' 在第一方面,本發明提供一種催化裂解催化劑,其具 有較高的選擇性,特徵在於當該催化劑加入到工業催化裂 解裝置内時,其初始活性不超過80 (重量%),優選不超過 75,更優選不超過70 ;該催化劑的自平衡時間為〇丄小= •50小時,優選0.2-30小時,更優選〇 5_1〇 可,千衡活 性為35-60,優選為40-55。 的新鮮催化劑 其可通過現有 所述的催化劑的初始活性或者後文所述 ^舌性是指輕油微反裝置評價的催化劑活性。 201200236 技術中的測量方法測量:企業標準RIPP 92-90 --催化裂解 新鮮催化劑的微反活性試驗法《石油化工分析方法(Rip p 試驗方法)》,揚翠定等人,1990,下文簡稱為RIPP. 92_9〇。 所述锻化劑初始活性或者後文所述的新鮮催化劑活性由輕 油微反活性(MA )表示’其計算公式為MA =(產物中低 於204°C的汽油產量+氣體產量+焦炭產量)/進料總量 *100%=產物中低於204°C的汽油產率+氣體產率+焦炭產 率。輕油微反裝置(參照RIPP 92-90 )的評價條件是:將 催化劑破碎成顆粒直徑為4 2 0 - 8 41微米的顆粒,裝量為5 克’反應原料是餾程為235-337°C的直餾輕柴油,反應溫度 460°C ’重量空速為16小時-1,劑油比3.2。 所述的催化劑自平衡時間是指催化劑在8〇〇<>(:和1〇〇% 水蒸氣條件(參照RIPP 92-90 )下老化達到平衡活性所需 的時間。 所述催化劑可經下述第二、第三、或第四方面的處理 0 方法而得到。 所述催化劑包括沸石、無機氧化物和任選的粘土,各 組份分別占催化劑總重量:沸石i重量%_5〇重量%、無機 氧化物5重量%-99重量%、粘土。重量%·7〇重量%。其中 沸石作為活性組份,選自中孔沸石和/或大孔沸石,中孔沸 石占沸石總重量的0重量。/“〇〇重量%,大孔沸石占彿石總 重量的0重量%-1〇〇重量%。中孔鴻石選自綱系列濟石 和/或ZRP沸石’也可對上述中孔沸 4 τ于匕那石用磷等非金屬元素和 /或鐵、銘、錄等過渡金屬元音i隹奸ν 碉兀京進仃改性,有關ZRP更為詳 9 201200236 盡的描述參見us 5,232.675 ,.,办·》·,Facilities, Reza Sadeghbeigi, 2nd edition, P92, Figure 3-5). The quality of crude oil is getting worse with the increase of crude oil production. The main reason is that the density of crude oil becomes larger, the viscosity becomes higher, the content of heavy metal, sulfur content, nitrogen content, colloid and asphaltene content and acid value become higher. At present, the price difference between inferior crude oil and high-quality crude oil is increasing with the shortage of petroleum resources, resulting in more and more attention to low-quality crude oil mining and processing methods, that is, from poor quality crude oil. The improvement of the yield of light oil has brought enormous challenges to the processing technology of traditional crude oil. In order to meet the demand for low-carbon olefin chemical raw materials and motor gasoline for the growth of profit, φ PCT/CN2〇〇9/000272 discloses a method for preparing light fuel oil and propylene from inferior raw material oil, and inferior raw material oil is sequentially introduced. The first reaction zone and the second reaction zone of the catalytic conversion reactor are respectively reacted with the catalytic conversion catalyst to generate a primary reaction and a secondary reaction respectively. After the reaction product and the catalyst to be produced are separated by gas-solid separation, the catalyst to be produced is sequentially stripped, charred and then returned. The reactor is recycled; the reaction product is separated to obtain propylene, gasoline, catalytic wax oil and other products, wherein the catalytic wax oil enters an aromatic hydrocarbon extraction device, and the extracted oil and the raffinate oil are separated; the raffinate oil is recycled to the catalyst The first reaction zone of the conversion reactor or / and other catalytic converters are further reacted to obtain the desired product propylene and steam 201200236 oil. In this method, after the catastrophic catalytic conversion of the inferior raw material oil, the obtained catalytic eucalyptus oil is extracted by aromatic smoke, and the oil is extracted. (4) Although the bicyclic aromatic hydrocarbon is contained in the oil, it is a good remnant oil rich in paraffin. And naphthenes, very suitable for catalytic conversion 2: the efficient use of petroleum resources. This method can greatly reduce the dry milk yield and coke yield. The catalyst used in the process is based on the selectivity of the catalyst for the desired product. The catalyst in the industrial catalytic cracking unit has a broken grinding machine and loses its operation during operation. In addition, in order to maintain the equilibrium catalyst activity required for the reaction, a part of the equilibrium catalyst is often discharged, and at the same time, it is forced to replenish fresh chemicals. At present, the activity of the fresh catalyst is above 85, and the dry gas and the ',, and reverse selections are extremely poor.' Thus there is a reasonable replacement rate of the equilibrium catalyst reserves of the fresh catalytic riding system. Therefore, the equilibrium catalyst is the result of the continuous addition of the fresh catalyst to the system to balance the continuous loss of the catalyst (including the artificial unloading agent). At present, the catalytic cracking unit is supplemented with fresh catalyst method. The method is adopted. The fresh catalyst from the catalyst storage tank is used to enter the manual or automatic feeding device. After weighing, the air is fluidized and discharged. It is delivered to the regenerator of the catalytic cracker. There are many patents on how to achieve automatic metering of catalysts and reduce equipment failure during automatic feeding. For example, CN121〇〇29A and CN2407 1 74A disclose automatic small-feeding systems for catalytic cracking catalysts. The hydrothermal deactivation of the catalyst is a slow process with an average life of 3〇1〇〇, the activity of the fresh catalyst, the metal content and other properties of the feedstock, the operating conditions of the plant, and the catalyst loss rate during the deactivation process. Both the discharge rate and the unloading rate are difficult to 'simultaneous' single-particle fresh catalyst 201200236 == The moment of full-mix flow regenerator loses its physical and: qualitative, these problems give an accurate prediction of the age of the catalyst in the industrial catalytic cracking unit The distribution and its activity distribution lead to the direct use of equilibrium catalysis in the cracker = catalyzed σ port to measure the activity or other properties of the equilibrium catalyst or based on a simplified mathematical model to calculate the activity or other properties of the equilibrium catalyst, the resulting Balancing pure agent activity or other properties is only an average of average activity or other properties. These values are key parameters in guiding the production operation of the unit and optimizing product distribution and product properties, but at the same time a serious problem is the neglect of the difference in product distribution and product properties of all individual particulate catalysts in industrial catalytic crackers. CN1382528A discloses a catalyst circulating pollution and aging method, the physicochemical properties of the fresh catalyst after treatment by the method are close to the industrial balance agent. This method is primarily designed for laboratory catalyst-to-industrial equilibrium catalysts but does not improve the difference in activity between industrially balanced catalysts. CN1602999A discloses a method for external pretreatment of a hydrogenation catalyst, which pre-vulcanizes the external gas phase of the hydrogenation catalyst in an oxidation state, and then passivates the sulfided catalyst through an oxygen-containing passivation gas, which can be remarkable Improve the activity and stability of the catalyst. This method is only suitable for treating hydrogenation catalysts and is not suitable for treating catalytic cracking catalysts. SUMMARY OF THE INVENTION An object of the present invention is to provide a catalytic cracking catalyst having higher selectivity, a treatment method thereof and use thereof on the basis of the prior art. 201200236 The inventors have found that all individual particulate catalysts have different cleavage activities and selectivities due to different residence times in industrial catalytic cracking units, and the findings of the present inventors indicate that most catalysts in industrial catalytic cracking units are older. The contribution to the activity is small. When the device is operated for 100 days, about half of the added catalyst remains in the system, but only 5% of the activity is provided, while the catalyst with a lifetime of only 25 days accounts for only 1 of the total system. /6, but the contribution to the activity of the entire system accounted for 2/3. The activity of the catalyst in the industrial catalytic cracking unit is approximately a function of the regeneration temperature and the partial pressure of water vapor. The water vapor causes the catalyst to deactivate in the process of “self-balancing, over-, ie, its deactivation effect is weakened with the aging time. At the same time, the results show that the catalyst converts the catalyst from a fresh catalyst (higher microreactivity) to a catalyst (lower microreactivity), and the selectivity of dry gas and coke is rapidly improved until equilibrium is reached. The selective best method is to add a catalyst with higher selectivity to the industrial catalytic cracking unit instead of directly adding the fresh catalyst with higher activity to the catalytic cracking unit of the 2 industry. In the first aspect, the present invention Providing a catalytic cracking catalyst having a higher selectivity, characterized in that when the catalyst is added to an industrial catalytic cracking unit, its initial activity is not more than 80% by weight, preferably not more than 75, more preferably not more than 70; The self-equilibration time of the catalyst is 〇丄 small = • 50 hours, preferably 0.2-30 hours, more preferably 〇 5_1 〇, The pH of the fresh catalyst is 35-60, preferably 40-55. The initial activity of the catalyst which can be passed through the catalyst described above or the catalyst property described later refers to the catalyst activity evaluated by the light oil microreactor. 201200236 Measurement method in measurement: Enterprise standard RIPP 92-90 - Micro-reaction activity test method for catalytic cracking of fresh catalyst "Petrochemical analysis method (Rip p test method)", Yang Cuiding et al., 1990, hereinafter referred to as RIPP. 92_9〇. The initial activity of the forging agent or the activity of the fresh catalyst described later is represented by the light oil micro-reaction activity (MA), which is calculated as MA = (the gasoline production below the 204 ° C in the product + gas production) + coke yield) / total feed amount * 100% = gasoline yield below the ° ° ° ° gas yield + gas yield + coke yield. Light oil micro-reverse device (refer to RIPP 92-90) evaluation conditions are: The catalyst was broken into particles with a particle diameter of 4 2 0 - 8 41 μm and the loading amount was 5 g. The reaction raw material was straight-run light diesel oil with a distillation range of 235-337 ° C. The reaction temperature was 460 ° C. 16 hours -1, the ratio of the agent to the oil is 3.2. The catalyst is self-balancing Time refers to the time required for the catalyst to age to reach equilibrium activity at 8 Å >> and 1% water vapor conditions (refer to RIPP 92-90). The catalyst may be subjected to the following second, 3. The method of Process 0 of the fourth aspect. The catalyst comprises zeolite, inorganic oxide and optionally clay, and each component accounts for the total weight of the catalyst: zeolite i% by weight _5% by weight, inorganic oxide 5 % by weight - 99% by weight, clay, % by weight, 7% by weight, wherein zeolite is used as the active component, selected from medium pore zeolites and/or large pore zeolites, and the medium pore zeolite comprises 0% by weight based on the total weight of the zeolite. /"% by weight, the large pore zeolite accounts for 0% by weight to 1% by weight of the total weight of the fossil. The medium hole Hongshi is selected from the series of gems and/or ZRP zeolites. The stone uses non-metallic elements such as phosphorus and/or transition metal vowels such as iron, Ming, and recorded, and is modified by Zhai Jingjin. For more details, please refer to us 5,232.675,. ·》·,

ZSM-5更為詳盡的描述參見us 3,702,886。大孔彿, 由稀土 Y(REY)、稀土氫Y(REHY)、不同方法得= 穩Y、高矽Y構成的這組沸石中的一種或多種的混合物A more detailed description of ZSM-5 can be found in us 3,702,886. Large hole Buddha, a mixture of one or more of the zeolites consisting of rare earth Y (REY), rare earth hydrogen Y (REHY), different methods = stable Y, high yttrium Y

在第二方面,本發明提供的一 種改善催化裂解催化劑 選擇性的處理方法,該方法包括下列步驟: (1 )、將新鮮催化劑裝入流化床,優選濃相流化床, 與水蒸汽接觸,在一定的水熱環境下進行老化後得到老化 催化劑; (2 )、將所述老化催化劑加入到工業催化裂解裝置内。 本發明的技術方案例如是這樣具體實施的: 將新鮮催化劑裝入流化床優選濃相流化床内,在流化 床的底部注入水蒸汽,催化劑在水蒸汽的作用下實現流 化’同時水蒸汽對催化劑進行老化,老化溫度為 400°C-850t:,優選 500°C-75(TC,最好為 60(rc_7〇(rc,流 化床的表觀線速為0.1米/秒-0,6米/秒,最好為〇 15秒_〇 5 米/秒’老化1小時-720小時優選5小時-360小時後,得到 在第一方面所述的老化催化劑,老化催化劑按工業催化裂 10 201200236 解裝置的要求,加^ i i 入到工業催化裂解裝置,優選加入到工 業催化裂解裝置的再生器。 需要指出的是,在本文中 解裝置的一部分。 #生-被視為工業催化裂 所述的催化劑包括沸石、益 …機軋化物和任選的粘土, 各組份分別占催化劑總重量 | 1 I里%-50重量%、益 機氧化物5重量重量重量%。其 中沸石作為活性組份’選自中孔沸石和/或大孔沸石,中孔 沸石占沸石總重量的〇重量%_1〇〇 祕去旦ΛΑ Λ A 大孔沸石占沸石 總重量的0重量%.-1〇〇重量%。In a second aspect, the invention provides a method for improving the selectivity of a catalytic cracking catalyst, the method comprising the steps of: (1) charging a fresh catalyst into a fluidized bed, preferably a dense phase fluidized bed, in contact with water vapor Obtaining an aged catalyst after aging in a certain hydrothermal environment; (2) adding the aged catalyst to an industrial catalytic cracking device. The technical solution of the present invention is embodied as follows: The fresh catalyst is charged into a fluidized bed, preferably a dense phase fluidized bed, water vapor is injected into the bottom of the fluidized bed, and the catalyst is fluidized under the action of water vapor. The steam aging the catalyst, the aging temperature is 400 ° C - 850 t:, preferably 500 ° C - 75 (TC, preferably 60 (rc_7 〇 (rc, the apparent line speed of the fluidized bed is 0.1 m / s - 0, 6 m / sec, preferably 〇 15 sec _ 〇 5 m / sec 'aging 1 hour - 720 hours, preferably 5 hours - 360 hours, after obtaining the aging catalyst described in the first aspect, the aged catalyst is industrially catalyzed Split 10 201200236 The requirements of the device are added to the industrial catalytic cracker, preferably to the regenerator of the industrial catalytic cracker. It should be noted that part of the device is solved here. #生- is regarded as industrial catalysis The catalyst comprises a zeolite, a kiln, and optionally a clay, and each component comprises 0.1% by weight to 50% by weight, and 1% by weight of the beneficial organic oxide, respectively, of the catalyst. Active component 'selected from mesoporous boiling The stone and/or large pore zeolite, the medium pore zeolite accounts for 〇% by weight of the total weight of the zeolite 〇〇 秘 去 ΛΑ 大 A large pore zeolite accounts for 0% by weight of the total weight of the zeolite.

T札沸石選自ZSM 石和域ZRP沸石,也可對上述中孔沸石㈣等非金屬元素 或鐵、姑、錄等過渡金屬元素進行改性,有關ZRP更為 坪盡的描述參見US 5,232,675,zs ” 夕h弗石選自ZSM-5、 ZSM-11、ZSM-12、ZSM-23、ZSM_35 zsM-38、ZSM-48 σ,、他類似結構的彿石之中的一種 々里4多種的混合物, ZSM-5更為詳盡的描述參見us 3 7 由稀土 Y (REY)、稀土氫γ (REHY)、 疋曰 德v 一 同方法得到的超 I Y、尚矽Y構成的這組沸石中的_ &夕種的混合物。 無機氧化物作為粘接劑,選自二氧 一择 和/或 二氧化二鋁(Al2〇3 )。 枯土作為基質(即載體),選自 土 自问嶺土和/或多水高嶺 老化步驟後的水蒸汽可以作為汽接 q π杈瘵夂、防隹蒗沐 霧化蒸汽、提升蒸汽中的一種或幾種分 ^ '''*'''、 刀別進入催化裂解裝 201200236 置令的汽提器、沉降器、原料喷嘴、和/或預提升段,也可 用於其他用途如鬆動蒸汽等。 在第—方面,提供了另一種改善催化裂解催化劑選擇 性的處理方法,該方法包括下列步驟: ⑴'將新鮮催化劑裝入流化床優選濃相流化床,與 S水蒸的老化介質接觸’在—定的水熱環境下進行老化 後得到老化催化劑; (2 )、將所述老化催化劑加入到工業催化裂解裝置内。 本發明的技術方案例如是這樣具體實施的: i將催化劑裝入流化床優選濃相流化床内,在流化床的 低口P ;主入含水蒸汽的老化介質,催化劑在含水蒸汽的老化 介質作用下實現流化,同時’含水蒸汽的老化介質對催化The T-zeolite is selected from the group consisting of ZSM stone and domain ZRP zeolite. It can also modify non-metal elements such as the above-mentioned medium-porosity zeolite (4) or transition metal elements such as iron and australis. For the description of ZRP, please refer to US 5,232,675,zs.夕赫佛石 is selected from ZSM-5, ZSM-11, ZSM-12, ZSM-23, ZSM_35 zsM-38, ZSM-48 σ, and a mixture of four kinds of scorpions among his similar structures. For a more detailed description of ZSM-5, see _ &amp of this group of zeolites consisting of super-IY and Shangyu Y obtained by the same method of rare earth Y (REY), rare earth hydrogen γ (REHY), and 疋曰德v. As a binder, the inorganic oxide is selected from the group consisting of dioxins and/or alumina (Al2〇3). The soil is used as a substrate (ie, a carrier) selected from the soil and/or soil. Or the water vapor after the multi-water kaolin aging step can be used as a steam connection q π 杈瘵夂, anti-隹蒗 雾化 atomized steam, one or more of the lifting steam ^ '''*''', the knife enters the catalysis The stripper, settler, feed nozzle, and/or pre-lift section of the crushing unit 201200236 can also be used for other purposes such as loose steam In the first aspect, another treatment method for improving the selectivity of the catalytic cracking catalyst is provided, which comprises the following steps: (1) 'Loading fresh catalyst into a fluidized bed, preferably a dense phase fluidized bed, and aging with S steaming The medium contact is subjected to aging in a hydrothermal environment to obtain an aged catalyst; (2) the aging catalyst is added to the industrial catalytic cracking device. The technical solution of the present invention is specifically embodied as follows: The fluidized bed is preferably placed in a dense phase fluidized bed, in the low port P of the fluidized bed; the aging medium which is mainly introduced into the water vapor, the catalyst is fluidized under the action of the aging medium containing water vapor, and the aging medium containing water vapor Catalysis

劑進行老化,老化溫度為_t_85(r(:,優_ 5峨心I 最好為60(TC-700t ’流化床的表觀線速為〇」米/秒_〇 6米 /秒’最好為0.15秒_0.5米/秒,水蒸汽與老化介質的重量 比為 0.20-0.9,最好為 j- *, 取計馮υ.40·0·60,老化1小時-720小時優 選5小時-360小時後,得到在第一方面所述的老化催化 劑,老化催化劑按工業催化裂解裝置的要求,加入到工業 催化裂解裝置’優選加入到工業催化裂解裝置的再生器。 所述的催化劑包括沸石、無機氧化物和任選的钻土, 各組份分別占催化劑總重量:沸石i重量% 5〇重量%、無 機氧化物5重量。/。-99重量。/。、枯土 〇重量%巧〇重量%。其 中沸石作為活性組份’選自中孔沸石和或大孔彿石,中孔 沸石占彿石總重量的0重量%_100重量%,大孔沸石占沸石 12 201200236 總重量的0重量%-100重量%。中孔沸石選自ZSM系列沸 石和/或ZRP沸石’也可對上述中孔沸石用磷等非金屬元素 和/或鐵、鈷、鎳等過渡金屬元素進行改性,有關ZRp更為 詳盡的描述參見US 5,232,675, ZSM系列沸石選自ZSm_5、 ZSM-11、ZSM-12、ZSM-23、ZSM-35、ZSM-38、ZSM-48 和其他類似結構的沸石之中的一種或多種的混合物,有關 ZSM-5更為詳盡的描述參見US 3,702,886。大孔沸石選自 由稀土 Y(REY)、稀土氫Y(reHY)、不同方法得到的超 鲁穩γ、高矽γ構成的這組沸石中的一種或多種的混合物。 無機氧化物作為粘接劑,選自二氧化矽(Si02)和/戋 三氧化二鋁(ai2o3 )。 粘土作為基質(即載體)’選自高嶺土和/或多水高嶺 土。 所述老化介質包括空氣、乾氣、再生煙氣、空氣與乾 氣燃燒後的氣體或空氣與燃燒油燃燒後的氣體、或其他氣 镰 體如氮氣。所述水蒸氣與未化介質的重量比為〇2_〇9,最 好為0.40-0.60。所述再生煙氣可以來自本敦置,也可以來 自其他裝置。老化步驟後的含水蒸汽的老化介質進入再生 器。 在第四方面’本發明提供的再一種改善催化裂解催化 劑選擇性的處理方法,該方法包括下列步驟: (1 )、將新鮮催化劑輸入到流化床優選濃相流化床, 同時將再生器的熱再生催化劑輸送到所述流化床,在所述 流化床内進行換熱; 13 201200236 (2 )、換熱後的新鮮催化劑與水蒸汽或含水蒸氣的老 化介質接觸,在一定的水熱環境下進行.老化後得到老化催 化劑; (3 )、將所述老化催化劑加入到工業催化裂解裝置内。 本發明的技術方案例如是這樣具體實施的: 將新鮮催化劑輸送到流化床優選濃相流化床内,同時 將再生器的熱再生催化劑也輸送到所述流化床,在所述流 化床内進行換熱。在流化床的底部注入水蒸汽或含水蒸汽 的老化介質,新鮮催化劑在水蒸汽或含水蒸汽的老化介質 作用下實現流化’同時,水蒸汽或含水蒸汽的老化介質對 新鮮催化劑進行老化,老化溫度為4〇{rc_85〇c>c,優選 50(TC -75(TC,最好為60(rc _7〇〇t:,流化床的表觀線速為 0.1米/秒-0.6米/秒,最好為0.15秒_〇 5 —,優選5小時⑽小時,在含水蒸汽的老化^ 的情況下,所述水蒸氣與老化介質的重量比為大於〇_4,最 好為0.5-L5,得到在第一方面所述的老化催化劑,老化催 化劑按工業催化裂解裝置的要求,加入到工業催化裂解裝 置,優選加入到工業催化裂解裝置的再生器。此外,老化 步驟後的水蒸汽進入反應系統(作為汽提蒸汽、防焦蒸汽、 霧化蒸汽、提升蒸汽中的-種或幾種分別進入催化裂解裝 置中的汽提器、沉降器、原料喷嘴、預提升段)或再生^ 統,而老化步驟後的含水蒸汽的老化介質進入再生系統: 換熱後的再生催化劑返回到該再生器内。 所述的催化劑包括彿石、無機氧化物和任選的枯土, 14 201200236 各組份分別占催化劑她番署、执 限K則〜重置.,弗;5 !重量%巧〇重量%、.無 機氧化物5重量%-"重量%、枯土 〇重量%-70重量%β : 中沸石作為活性組份,選自中孔沸石和/或大孔沸石,中孔 彿石占沸石總重量的。重量%_1〇〇重量%,大孔沸石占彿石 總重量的〇重量。/“〇〇重量%。中孔沸石選自ZSM系列彿 石和/或ZRP彿石,也可對上述中孔沸石㈣等非金屬元素 和/或鐵H等過渡金屬元素進行改性,有關挪更為 詳盡的描述參見US 5,232,675,系列沸石選自Μ…、 ZSM-11 ^ ZSM-12 ^ ZSM-23 ^ ZSM-35 ^ ZSM-38 . ZSM-48 和其他類似結構的沸石之中的一種或多種的混合物,有關 細-5更為詳盡的描述參見US3,7G2,886m石選自由 稀土janEY)、稀土氫Y(REHY)、不同方法得到的超穩 Y、高石夕γ構成的這組彿石中的—種或多種的混合物。 無機氧化物作為粘接劑,選自二氧化矽(Si02)和/或 二氧化'一紹(AI2O3)。 粘土作為基質(即載體),選自高嶺土和/或多水高嶺 土0 所述老化介質包括空氣、乾氣、再生煙氣、空氣與乾 氣燃燒後的氣體或空氣與燃燒油燃燒後的氣體、或其他氣 體如氮氣。所述再生煙氣可以來自本裝置,也可以來自其 他裝置。 在第五方面,本發明提供了按照第一方面的催化劑或 可按照第二、三、或四方面的方法獲得的催化劑在催化裂 解工藝中的用途,其中將所述催化劑加入工業催化裂解裝 15 201200236 置(優選再生器)内用於進行催化裂解工藝。本領域技術 人員顯然會認識到上述第一、二、三、或四方面的各種特 徵均適用於所述第五方面。 在第六方面,本發明提供了按照第一方面的催化劑的 製備方法,其中將前文所述的新鮮催化劑按照第二、三、 或四方面的方法進行老化處理,隨後所述催化劑可以加入 工業催化裂解裝置(優選再生器)内用於進行催化裂解工 藝。例如,所述老化處理選自以下方法卜2、3的任一種: 方法】:將新鮮催化劑裝入流化床,與水蒸汽接觸, 在一定的水熱環境下進行老化後得到老化催化劑;(也可參 考上述第二方面的描述) 方法2 :將新鮮催化劑裝入流化床,與含水蒸汽的老 化介質接觸,在-定的水熱環境下進行老化後得到老化催 化劑;(也可參考上述第三方面的描述) 方法3 :將新鮮催化劑輸入到流化床,同時將再生器 的熱再生催化劑輸送到所述流化床,在所述流化床内進行 換熱;然後換熱後的新鮮催化劑與水蒸汽或含水蒸氣的老 化介質接觸,在一定的水熱環境下進行老化後得到老化催 化劑。(也可參考上述第四方面的描述) 本領域技術人員顯然會認識到上述方法丨、2、或3中 的優選或進一步的特徵分別對應於上述第二、三、 面的特徵。 四方 本發明與現有技術相比具有下列技術效果: 卜催化裂解裝置内的催化劑的活性和選擇性分佈更加 16 201200236 均勻。 2、 明顯地改善催化裂解催化劑的選擇性,從而乾氣產 率和焦炭產率明顯地降低。 3、 充分制了催化裂解裝置自身資源,從而降低催化 劑老化所需的成本。 除非另行指明,本文所用的所有技術和科學術語具有 與本發明所屬領域的普通技術人員的—般理解相同的含 義。儘管在本發㈣實踐或測試中可以㈣與本文所述的 那些類似或等同的方法和材'料’但下文仍描述了合適的方 法和材料。在衝突的情况下’以本專利說明書(包括定義) 為准。此外,❹材料、方法和實施例僅是示例性而非限 制性的。 本文所用的術語“包括,,是指可以加人不影響最終結果 的其他步驟和成分。這一術語包括術語“由組成,,和“基本 由…組成’,。 術語“方法,,或“工藝”是指用於眘了日从 疋知用於實現指定任務的方式、 手段、技術和程式,包括但不限於,化學和化工領域從業 t已知的或他們容易由已知方式、手&、技術和程式開發 出的那些方式、手段、技術和程式。 在本公開中,本發明的久錄士 ^ 的各種方面可以以範11格式表 不。應該理解的是’範圍格式的描述僅為方便和簡要目的 使用,不應被視為對本發明範圍的剛性限制。相應地,一 範圍的描述應被視為具體公開了所有可能的子範圍以及在 錢圍内的逐個數值。例如,如丨至6這樣的範圍的 17 201200236 應被視為具體公開了如 至6·,…之類的子範圍 至…至5,…,2 例如卜2、3、4、Η 卩及在5线圍内的逐個數值, 適用。 。6。無論該範圍的幅寬如何,這都 在本文中只要指出數值範圍,意在包 任何列舉數值(分數或整數)。短語“在,,第—T 的 第二所示數值“之間,,以及 戶斤不數值“和” ㈣户“ Λ 〜第-所不數值“至”第二所示 數值在本文巾可互換使用並意在包括㈣ 值以及它狀間的所有分數和整數。 帛—所不數 【實施方式】 下面結合附圖進一步說明本發明所提供的方法,但本 發明並不因此而受到任何限制。 圖1為與本發明有關的催化轉化方法的基本流程示意 圓。 預提升介質經管線1由提升管反應器2底部進入,來 自管線16㈣生催化劑在預提升介質的提升作用下沿提 升g向上加速運動,部分原料油經管線3與來自管線4的 霧化蒸汽一起注入提升管2反應區丨的底部,與提升管反 應器已有的物流混合,原料油在熱的催化劑上發生裂解反 應’並向上加速運動。部分原料油經管線5與來自管線6 的霧化蒸汽一起注入提升管2反應區I的中上部,與提升 管反應器已有的物流混合,原料油在較低的含有一定炭的 催化劑上發生裂解反應’並向上加速運動進入反應區Η繼 18 201200236 續反應,生成的反應產物油氣和失活的待生催化劑經管線 7進入沉降器8中的旋風分離器,實現待生催化劑與反應 產物油氣的分離,反應產物油氣進入集氣室9,催化劑= 粉由料腿返回沉降器。沉降器中待生催化劑流向汽提段 10 ’與來自管線11的水蒸汽接觸。從待生催化劑中汽提出 的反應產物油氣經旋風分離器後進人集氣t 9。汽提後的 待生催化雜料12進人再㈣U,主風經管線14進入 再生H,燒去待生催化劑上的焦炭,使失活的待生催化劑 再生’煙U管線15冑人煙機。再生後的催化劑經斜管 16進入提升管。 ,集乳至9中的反應產物油氣經過大油氣管線p,進入 後續的分離系、统18 ’分離得到的乾氣經管線19引出;分 離得到的液化氣經管線2〇引 八 出,刀離仵到的况油經管線 引出,分離得到的柴油蛵瞢蟪 化蠛油經管線23引出。並中久\ 出;分離得到的催 進行調節 〃各餾份餾程根據煉廠實際需要 圖2為本發明第二方面提 擇性的處理方法的一種…程-音:催化裂解催化劑選 ^ 5! ΛΛ ^ Θ ^丨•程不意圖。但新鮮催化劑老 化盗的位置並不侷限在沉降器 侷限回到再生器内。。彡,老化後的催化劑並不 可以在沉降器旁邊設一 流化床32,將新鞋认 個新鮮催化劑老化器即濃相 内,水f由〜、催化裂解催化劑裝入濃相流化床32 内水蒸A由管線31進入濃 化床32内的新鮮他 _机床32底部,對濃相流 劑進仃老化’老化步驟後的水蒸汽經 19 201200236 管線33由注入口 a返回到沉降器8’作為防焦蒸汽使用和〆 或連接到管線11 ’由注入口 b和c注入到汽提器,作為气 提蒸汽使用。老化後的催化劑按工業催化裂解裝置的要 求,經管線34加入到工業催化裂解裝置的再生器i 3。 圖3為本發明提供第三方面的改善催化裂解催化劑選 擇性的處理方法的一種工藝流程示意圈,但新鮮催化劑老 化器的位置並不侷限在再生器旁邊,老化後的催化劑並不 侷限回到再生器内。 可以在再生器13旁邊設計一個新鮮催化劑老化器即 濃相流化床32,將新鮮的催化裂解催化劑裝入濃相流化床 3 2内,水蒸&經管線3 1與來自管線3 9的煙氣在管線3 4 内混合,混合後的氣體由濃相流化床32底部進入,對濃相 流化床32内的新鮮催化劑進行老化,老化步驟後的氣體 (水蒸/又+煙氣)經管線3 3由注入口 a返到再生器^ 3,煙 氣經旋風分離器36進行氣固分離’分離後的煙氣經管線 15離開再生器’然後分成兩路其中—路煙氣經管線w 進入煙機,另一路煙氣則經管線39與來自管線31的水蒸 汽混合。老化後的催化劑按工業催化裂解裝置的要求,經 I,線3 7加入到工業催化裂解裝置的再生器^ 3内,主風經 管線14進入再生器13對催化劑進行再生。 圖4為本發明提供第四方面的改善催化裂解催化劑選 擇味的處理方法的一種工藝流程示意圖。但新鮮催化劑老 化器的位置並不侷限在再生器旁邊,老化後的催化劑並不 偈限回到再生器内,換熱器型式和方式不限於圖中所示。 20 201200236 可以在再生器13 ”旁邊設計一個新鮮催化劑老化器即 濃相流化床32”,將再生器13”中熱催化劑經管線42"引入 到濃相流化床32"中的換熱器40”中,將新鮮的催化裂解催 化劑裝入濃相流化床32”内與換熱器40”中的熱催化劑進行 換熱,換熱器40"中的換熱後的熱催化劑經管線41,,返回再 生器13”中’水蒸汽由管線31"從濃相流化床32"底部進入, 對濃相流化床32”内的換熱後新鮮催化劑進行老化,老化後 的水蒸汽經管線33”由注入口 a"返回到沉降器,作為防焦 蒸汽使用和/或連接到管線u ",由注入口 b"和c"注入到汽 提器,作為汽提蒸汽使用。老化後的催化劑按工業催化裂 解裝置的要求,經管線34”加入到工業催化裂解裝置的再生 器13”,主風經管線14"進入再生器13"對催化劑進行再生, 煙氣經旋風分離器36”進行氣固分離,分離後的煙氣經管線 15”離開再生器。 質列於表1 下面的實施例將對本發明予以進一步說明,但並不因 此而限制本發明。實施例和對照财所使用的原料油的性 本實例1中所用的催化劑A彿石是經老化處理的高 石夕/弗石。該高石夕彿石的製 以備如下:用NaY經SiCi4氣相 處理及稀土離子交拖,制 、製備付到的樣品其矽鋁比為1 8, 以RE2〇3計的稀土含量為2重量。/,妒# # β σ + 1ΛΛ0/ . .. 更置/〇,然後该樣品在800〇C, 100 /。水蒸氣下進行老 969克多水古爲 處理1 4300克脫陽離子水將 見夕水尚嶺土(中 將 円嶺土公司產品,固含量73 % ) 打漿,再加入781克擬 /0; 銘石(山東淄博鋁石廠產品, 21 201200236 固含量64%)和144ml鹽酸(濃度30%,比重156)攪 掉均勻’在60t:靜置老化丨小時’保持pH為2-4,降至 常溫,再加入預先準備好的含800克高矽沸石(乾基)和 2000克化學水的沸石漿液,攪拌均勻喷霧乾燥,洗去 游離Na+,得催化劑樣品a。其性質列於表2。 實施例2和3及對照例中所使用的新鮮催化裂解催化 劑由中國石油化工股份有限公司催化劑分公司齊魯催化劑 廠生產,商品代號為MLC_5〇〇,其性質列於表2。The agent is aged, and the aging temperature is _t_85 (r(:, excellent _ 5 峨 heart I is preferably 60 (TC-700t 'the apparent line speed of the fluidized bed is 〇) m / s _ 〇 6 m / s ' Preferably, the weight ratio of water vapor to the aged medium is from 0.20 to 0.99 m. After an hour-360 hours, the aged catalyst described in the first aspect is obtained, and the aged catalyst is added to the industrial catalytic cracking unit, preferably to the regenerator of the industrial catalytic cracking unit, as required by the industrial catalytic cracking unit. Zeolite, inorganic oxide and optionally earth-boring, each component occupies the total weight of the catalyst: zeolite i% by weight, 5% by weight, inorganic oxide, 5 parts by weight, /--99% by weight, % by weight Q% by weight, wherein zeolite as the active component 'selected from medium pore zeolite and or large pore Buddha stone, medium pore zeolite accounts for 0% by weight to 100% by weight of the total weight of the fossil, and large pore zeolite accounts for the total weight of zeolite 12 201200236. 0% by weight to 100% by weight. The medium pore zeolite is selected from the group consisting of ZSM series zeolites and/or ZRP zeolites' The above-mentioned medium-porosity zeolite may be modified with a non-metal element such as phosphorus and/or a transition metal element such as iron, cobalt or nickel. For a more detailed description of ZRp, see US 5,232,675, and the ZSM series zeolite is selected from ZSm_5, ZSM-11, A mixture of one or more of ZSM-12, ZSM-23, ZSM-35, ZSM-38, ZSM-48 and other similarly structured zeolites. For a more detailed description of ZSM-5, see US 3,702,886. A mixture of one or more of the group consisting of rare earth Y (REY), rare earth hydrogen Y (reHY), and super-stable gamma and sorghum γ obtained by different methods. The inorganic oxide is used as a binder and is selected from the group consisting of Ceria (Si02) and/or lanthanum trioxide (ai2o3). Clay as a substrate (ie carrier) is selected from kaolin and/or kaolin. The aging medium includes air, dry gas, regenerated flue gas, air. The gas after combustion of the dry gas or the gas and the combustion of the combustion oil, or other gas, such as nitrogen, has a weight ratio of 水2_〇9, preferably 0.40-0.60. The regenerated flue gas may be from Ben Dun, or may be from He installs. The aging medium of water vapor after the aging step enters the regenerator. In a fourth aspect, the present invention provides a further treatment method for improving the selectivity of the catalytic cracking catalyst, which comprises the following steps: (1) fresh catalyst Input to a fluidized bed, preferably a dense phase fluidized bed, while delivering a thermal regeneration catalyst of the regenerator to the fluidized bed for heat exchange in the fluidized bed; 13 201200236 (2), fresh after heat exchange The catalyst is contacted with an aging medium of steam or water vapor, and is subjected to a certain hydrothermal environment. After aging, an aged catalyst is obtained; (3) the aged catalyst is added to an industrial catalytic cracking apparatus. The technical solution of the present invention is embodied, for example, by: delivering fresh catalyst to a fluidized bed, preferably a dense phase fluidized bed, while also delivering a thermal regeneration catalyst of the regenerator to the fluidized bed, where the fluidization Heat exchange takes place in the bed. The aging medium of steam or water vapor is injected into the bottom of the fluidized bed, and the fresh catalyst is fluidized by the aging medium of steam or water vapor. Meanwhile, the aging medium of steam or water vapor ages the fresh catalyst and ages. The temperature is 4 〇{rc_85〇c>c, preferably 50 (TC -75 (TC, preferably 60 (rc _7〇〇t:, the apparent linear velocity of the fluidized bed is 0.1 m/sec - 0.6 m/sec) Preferably, it is 0.15 seconds _ 〇 5 -, preferably 5 hours (10) hours, in the case of aging of water vapor, the weight ratio of the water vapor to the aging medium is greater than 〇 4, preferably 0.5-L 5 , The aging catalyst of the first aspect is obtained, the aging catalyst is added to the industrial catalytic cracking unit as required by the industrial catalytic cracking unit, preferably to the regenerator of the industrial catalytic cracking unit. Further, the water vapor after the aging step enters the reaction system. (as stripping steam, anti-coke steam, atomizing steam, lifting steam, or several stripper, settler, feed nozzle, pre-lift section, or regeneration) Ageing The aging medium of the water vapor entering the regeneration system enters the regeneration system: the regenerated catalyst after the heat exchange is returned to the regenerator. The catalyst includes fossil, inorganic oxide and optionally dry soil, 14 201200236 each component respectively Catalyst her, the limit is K ~ reset., Fu; 5! wt% 〇 〇% by weight, inorganic oxide 5% by weight - " wt%, dry soil weight% - 70% by weight β: medium As the active component, the zeolite is selected from the group consisting of medium pore zeolite and/or large pore zeolite, and the mesoporous stone accounts for the total weight of the zeolite. The weight %_1% by weight, the large pore zeolite accounts for the weight of the total weight of the stone.中% by weight. The medium-porosity zeolite is selected from the ZSM series of phoenix and/or ZRP phoenix. It can also modify the non-metallic elements such as the above-mentioned medium-porosity zeolite (4) and/or transition metal elements such as iron H. For a description, see US 5,232,675, a series of zeolites selected from the group consisting of Μ..., ZSM-11 ^ ZSM-12 ^ ZSM-23 ^ ZSM-35 ^ ZSM-38 . Mixture of one or more of ZSM-48 and other similarly structured zeolites For a more detailed description of the fine-5, see US3, 7G2, 886m stone selected from rare earth j An EY), a mixture of rare earth hydrogen Y (REHY), ultra-stable Y obtained by different methods, and high-stone gamma γ. A mixture of one or more of the group of fluorites. The inorganic oxide is used as a binder and is selected from the group consisting of cerium oxide ( SiO2 as a substrate (ie carrier) selected from kaolin and/or halloysite 0. The aging medium includes air, dry gas, regenerated flue gas, air and dry gas. The gas or air after combustion is combusted with combustion oil, or other gases such as nitrogen. The regenerated flue gas may be from the device or from other devices. In a fifth aspect, the present invention provides the use of a catalyst according to the first aspect or a catalyst obtainable by the method of the second, third or fourth aspect in a catalytic cracking process, wherein the catalyst is added to an industrial catalytic cracking unit 15 The 201200236 (preferably regenerator) is used to carry out the catalytic cracking process. It will be apparent to those skilled in the art that various features of the first, second, third, or fourth aspects described above are applicable to the fifth aspect. In a sixth aspect, the present invention provides a process for the preparation of a catalyst according to the first aspect, wherein the fresh catalyst described above is subjected to an aging treatment according to the method of the second, third, or fourth aspect, and then the catalyst can be added to the industrial catalyst. A cracking unit, preferably a regenerator, is used to carry out the catalytic cracking process. For example, the aging treatment is selected from any one of the following methods 2 and 3: Method: loading fresh catalyst into a fluidized bed, contacting with water vapor, and aging after obtaining a certain hydrothermal environment to obtain an aged catalyst; Reference may also be made to the description of the second aspect above. Method 2: charging fresh catalyst into a fluidized bed, contacting with an aging medium containing water vapor, and aging after aging in a hydrothermal environment; (see also Description of the third aspect) Method 3: introducing a fresh catalyst into a fluidized bed while delivering a thermally regenerated catalyst of the regenerator to the fluidized bed, performing heat exchange in the fluidized bed; The fresh catalyst is contacted with an aging medium of steam or water vapor, and an aged catalyst is obtained after aging in a certain hydrothermal environment. (Also refer to the description of the fourth aspect above.) It will be apparent to those skilled in the art that the preferred or further features of the above methods 丨, 2, or 3 correspond to the features of the second, third, and surface, respectively. The present invention has the following technical effects as compared with the prior art: The activity and selectivity distribution of the catalyst in the catalytic cracking unit are more uniform 201200236. 2. Significantly improve the selectivity of the catalytic cracking catalyst, so that dry gas yield and coke yield are significantly reduced. 3. The catalytic cracking unit's own resources are fully produced, thereby reducing the cost of catalyst aging. All technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this invention belongs, unless otherwise indicated. Although methods and materials similar or equivalent to those described herein can be used (4) in the practice or testing of the present invention, suitable methods and materials are described below. In case of conflict, the patent specification (including definitions) shall prevail. In addition, the materials, methods, and examples are illustrative only and not limiting. The term "includes," as used herein, refers to other steps and ingredients that can be added without affecting the end result. This term includes the terms "consisting of, and consisting essentially of." The term "method," or "process " means the means, means, techniques, and procedures used to clarify the use of the specified tasks, including but not limited to, the chemical and chemical industries, or they are readily known by known means, hands & , methods, techniques, and programs developed by technology, programs, and programs. In the present disclosure, various aspects of the present invention of the present invention can be expressed in the format of the format 11. It should be understood that the description of the 'range format' is for convenience and brief use only and should not be considered as a limitation of the scope of the invention. Accordingly, a description of a range should be considered as specifically disclosing all possible sub-ranges and values in the currency. For example, 17 201200236, such as the range of 丨 to 6, should be considered to specifically disclose sub-ranges such as to -6, ... to 5, ..., 2 such as Bu 2, 3, 4, Η 卩 and The value of each line within the 5 line is applicable. . 6. Regardless of the width of the range, it is intended to include any numerical value (fraction or integer) in this document. The phrase "between, the second value shown in the first-T", and the household value is not the value "and" (four) household "Λ ~ the first - no value "to" the second value shown in this article It is used interchangeably and is intended to include (four) values and all the fractions and integers between the embodiments. 帛 所 所 实施 实施 实施 实施 实施 实施 实施 实施 实施 实施 实施 实施 实施 实施 实施 实施 实施 实施 实施 实施 实施 实施 实施 实施 实施 实施 , , , , , , , , , , , BRIEF DESCRIPTION OF THE DRAWINGS Figure 1 is a schematic diagram of the basic flow of a catalytic conversion process associated with the present invention. The pre-lifting medium is passed from the bottom of the riser reactor 2 via line 1 and the catalyst from line 16 (iv) is lifted up along the lift of the pre-lifting medium. Accelerated movement, part of the feedstock oil is injected into the bottom of the reaction zone of the riser 2 via line 3 together with the atomized steam from line 4, mixed with the existing stream of the riser reactor, and the feedstock is cracked on the hot catalyst. And accelerate upward movement. Part of the feedstock oil is injected into the middle and upper part of the reaction zone I of the riser 2 via the pipeline 5 together with the atomized steam from the pipeline 6, and is mixed with the existing stream of the riser reactor. The feedstock oil undergoes a cracking reaction on a lower catalyst containing a certain carbon' and accelerates upward into the reaction zone. The reaction is continued. The resulting reaction product oil and gas and the deactivated spent catalyst enter the settler via line 7. In the cyclone separator, the separation of the catalyst to be reacted and the reaction product is carried out, the reaction product oil and gas enters the gas collection chamber 9, and the catalyst = powder is returned to the settler by the material leg. The catalyst to be produced in the settler flows to the stripping section 10' and from The water vapor of the pipeline 11 is contacted. The reaction product vaporized from the catalyst to be produced passes through the cyclone and enters the gas collection t9. The steamed raw catalytic waste 12 enters the person (4) U, and the main wind enters through the pipeline 14 Regenerate H, burn off the coke on the catalyst to be produced, and regenerate the deactivated catalyst to be regenerated. The regenerated catalyst enters the riser via the inclined tube 16. The reaction of collecting milk to 9 The product oil and gas passes through the large oil and gas pipeline p, and enters the subsequent separation system. The dry gas separated by the 18' is taken out through the pipeline 19; the separated liquefied gas is led out through the pipeline 2, and the knife is separated from the knives. The oil is taken out through the pipeline, and the separated diesel bismuth eucalyptus oil is taken out through the line 23. The medium is extracted for a long time; the separated catalysis is adjusted. The distillation range of each fraction is according to the actual needs of the refinery. One of the alternative treatment methods... Cheng-Yin: Catalytic cracking catalyst selection is not intended. However, the location of fresh catalyst aging is not limited to the settler limitation back to the regenerator.彡, the aging catalyst can not be placed next to the settler, the fluidized bed 32, the new shoes recognized as a fresh catalyst aging device, that is, in the dense phase, the water f is ~, the catalytic cracking catalyst is charged into the dense phase fluidization The water vapor A in the bed 32 enters the bottom of the fresh machine _ machine 32 from the line 31 through the line 31, and the water vapor after the aging step of the concentrating agent is returned to the settling point from the injection port a through the 19 201200236 line 33. The device 8' is used as anti-coke steam and/or connected to the line 11' by injection ports b and c to the stripper for use as stripping steam. The aged catalyst is fed via line 34 to regenerator i3 of an industrial catalytic cracking unit as required by an industrial catalytic cracking unit. 3 is a schematic flow diagram of a process for improving the selective treatment of a catalytic cracking catalyst according to a third aspect of the present invention, but the position of the fresh catalyst aging device is not limited to the regenerator, and the aged catalyst is not limited to return. Inside the regenerator. A fresh catalyst aging device, i.e., a dense phase fluidized bed 32, may be designed next to the regenerator 13 to charge the fresh catalytic cracking catalyst into the dense phase fluidized bed 3 2, water vaporized & via line 31 and from line 3 9 The flue gas is mixed in the pipeline 34, and the mixed gas enters from the bottom of the dense phase fluidized bed 32, and the fresh catalyst in the dense phase fluidized bed 32 is aged, and the gas after the aging step (water steaming + again + smoke) The gas is returned from the injection port a to the regenerator 3 via the pipeline 3 3 , and the flue gas is separated by the cyclone separator 36 for the gas-solid separation. The separated flue gas leaves the regenerator via the pipeline 15 and is then divided into two paths - the road flue gas The line is introduced into the hood via line w, and the other line of flue gas is mixed with water vapor from line 31 via line 39. The aged catalyst is added to the regenerator 3 of the industrial catalytic cracking unit via I, line 37, according to the requirements of the industrial catalytic cracking unit, and the main air enters the regenerator 13 via line 14 to regenerate the catalyst. Fig. 4 is a schematic view showing a process flow for improving the method for selecting a taste of a catalytic cracking catalyst according to the fourth aspect of the present invention. However, the location of the fresh catalyst aging device is not limited to the regenerator, and the aged catalyst is not limited to return to the regenerator. The heat exchanger type and mode are not limited to those shown. 20 201200236 A fresh catalyst aging device, ie, a dense phase fluidized bed 32", can be designed next to the regenerator 13" to introduce the hot catalyst in the regenerator 13" to the heat exchanger in the dense phase fluidized bed 32" via line 42" 40", the fresh catalytic cracking catalyst is charged into the dense phase fluidized bed 32" to exchange heat with the hot catalyst in the heat exchanger 40", and the heat exchanger after heat exchange in the heat exchanger 40" , returning to the regenerator 13" in the 'water vapor from the pipeline 31 " from the dense phase fluidized bed 32 " bottom, the fresh catalyst in the dense phase fluidized bed 32" after aging, the aged water vapor through the tube Line 33" is returned from the inlet a" to the settler, used as anti-fogging steam and/or connected to the line u ", injected into the stripper by the injection port b" and c", used as stripping steam. The catalyst is added to the regenerator 13" of the industrial catalytic cracking unit via line 34" according to the requirements of the industrial catalytic cracking unit. The main air is regenerated by the line 14" entering the regenerator 13", and the flue gas is passed through the cyclone 36. The gas-solid separation is carried out, and the separated flue gas leaves the regenerator via line 15". The following examples will be further illustrated in the following examples, but the invention is not limited thereby. The nature of the feedstock oil Catalyst A used in the example 1 is an aging treated Gaoshixi/Furstone. The preparation of the high stone Xifo stone is as follows: gas phase treatment with NaY via SiSi4 and rare earth ion exchange, The prepared and prepared samples have an yttrium-aluminum ratio of 18, and the rare earth content of RE2〇3 is 2 weights. /, 妒# #β σ + 1ΛΛ0/ . .. is further set/〇, and then the sample is at 800. 〇C, 100 /. Under the steam, the old 969 grams of water for the treatment of 1 4300 grams of cationized water will see the evening water Shangling soil (Lieutenant General Lingling soil company products, solid content 73%) beating, then add 781克 / /; Ming Shi (Shandong Zibo aluminum stone factory products, 21 201200236 solid content 64%) and 144ml hydrochloric acid (concentration 30%, specific gravity 156) stirred evenly 'at 60t: standing aging 丨 hours' to maintain a pH of 2 -4, down to normal temperature, and then added 800 g of sorghum zeolite (dry basis) and 2 The zeolite slurry of 000 g of chemical water was uniformly spray-dried, and the free Na+ was washed away to obtain a catalyst sample a. The properties thereof are shown in Table 2. The fresh catalytic cracking catalysts used in Examples 2 and 3 and the comparative examples were obtained from PetroChina. Chemical Co., Ltd. Catalyst Branch Qilu Catalyst Factory, the commodity code is MLC_5〇〇, its properties are listed in Table 2.

實施例1Example 1

該實施例按照圖1和4的流程進行試驗,新鮮催化 A (該新鮮催化劑活性為81 ’在溫度為8〇〇。。和⑽%水 氣條件下自平衡時間為1〇h,平衡活性為55)經6〇代 100/水4氣、表觀線速〇.25 m/s、老化時間2q ^老化後 催化劑的初始活性為62。將該老化後的催化劑補充 再^器’以減壓渣油原料油A作為催化裂解的原料在 s :應器的中型裝置上進行試驗劣質原料進入提升 -盗底’與催化劑A接觸並發生催化裂解反應,在 應區I’反應溫度為600t、重時空速為叫,,催化劑 的重量比為6,水蒸汽與原料的重量比為。〇5;在 ^吾反應恤度5〇〇C、重時空速3〇 h 1,水蒸汽與原」 ,量比為0.05。操作條件和產品分佈列於表卜 對照例1 22 201200236 /對…、例疋按照圖1的流程進行試驗,新鮮催化劑A (新鮮催化劑活性為8卜在溫度為綱。c和1GG%水蒸氣條 <牛下自平衡時間為10h ’平衡活性為55),未經老化就直 &補充到再生器’採用的原料油與實施例"目同。操作條 件和產品分佈列於表3。 攸表3可以看出,相對於對照例丨,實施例丨的乾氣 產率和焦炭產率分別降低〇 6個百分點矛“.98個百分點。 籲實施例2 忒實施例按照圖1和2的流程進行試驗新鮮催化劑 MLC-500 (新鮮催化劑活性為%,自平衡時間為6〇 ^,平 衡活性為45)經65crc,1〇〇%水蒸氣表觀線速〇 3〇 Ws, 老匕夺間3 0 h老化後,所得催化劑的初始活性為6 8。將該 老化後的催化劑補充到再生器,以減壓渣油原料油A作為 催化裂解的原料,在提升管反應器的中型裝置上進行試 •驗,劣質原料進入提升管反應器底部,與催化劑MLC-500 接觸並發生催化裂解反應,在反應區〗,反應溫度為6〇〇。〇、 重時空速為100 h·1,催化劑與原料的重量比為6,水蒸汽 與原料的重里比為〇.〇5;在反應區j[,反應溫度它、重 時空速30 1Γ1,水蒸汽與原料的重量比為〇 〇5。操作條件 和產品分佈列於表4。 實施例3 該實施例按照圖1和3的流程進行試驗,新鮮催化劑 23 201200236 MLC-500 (新鮮催化劑活性為96,自平衡時間為乜,平 衡活性為45 )經600°C、水蒸氣和煙氣的重量比為j 1、表 觀線速0.30m/s,老化時間40h老化後,所得催化劑的初始 活性為65 ^將該老化後的催化劑補充到再生器,以減壓渣 油原料油A作為催化裂解的原料,在提升管反應器的中型 裝置上進行試驗,劣質原料進入提升管反應器底部,與催 化劑MLC-500接觸並發生催化裂解反應,在反應區卜反 應溫度為60(TC、重時空速為1〇〇 h.,,催化劑與原料的重 量比為6,水蒸汽與原料的重量比為〇〇5;在反應區η, 反應溫度50(TC、重時空速遍-,,水蒸汽與原料的重量比 為〇.。操作條件和產品分佈列於表4。 對照例2 -對照例疋按照圖i的流程進行試驗,新鮮催化劑 MLC-5〇〇(新鮮催化劑活性為96,自平衡時間為60h, 衡活性為4 5、,去μ 土 &丄,丄This example was tested according to the schemes of Figures 1 and 4, freshly catalyzed A (the activity of the fresh catalyst was 81 'at a temperature of 8 〇〇. and (10)% water and gas, the self-equilibration time was 1 〇h, and the equilibrium activity was 55) The initial activity of the catalyst after 6 generations of 100/water 4 gas, apparent line speed 〇25 m/s, and aging time 2q ^ aging was 62. The aging catalyst is replenished with the vacuum residue feedstock oil A as a raw material for catalytic cracking. The test is carried out on the medium-sized device of the s: the inferior raw material enters the lift-theft base and contacts with the catalyst A and catalyzes. In the cracking reaction, the reaction temperature in the zone I' is 600t, the hourly space velocity is called, and the weight ratio of the catalyst is 6, and the weight ratio of water vapor to raw material is. 〇5; in my response degree 5〇〇C, heavy hourly space velocity 3〇 h 1, water vapor and the original, the amount ratio is 0.05. The operating conditions and product distribution are listed in Table 1 Comparative Example 1 22 201200236 / For example, for example, according to the flow of Figure 1, fresh catalyst A (fresh catalyst activity is 8 b at temperature, c and 1 GG% steam strip) <The bovine self-equilibrium time is 10h 'the equilibrium activity is 55), and the raw material oil used in the regenerator is added to the regenerator's raw material without the aging. Operating conditions and product distribution are listed in Table 3. As can be seen from Table 3, the dry gas yield and coke yield of the Example 〇 were reduced by 个6 percentage points ".98 percentage points" compared to the control 丨. Example 2 忒 Examples according to Figures 1 and 2 The procedure was carried out to test the fresh catalyst MLC-500 (fresh catalyst activity is %, self-equilibration time is 6〇^, equilibrium activity is 45) by 65crc, 1〇〇% water vapor apparent line speed 〇 3〇Ws, old 匕After aging for 30 h, the initial activity of the obtained catalyst was 6 8. The aged catalyst was replenished to a regenerator, and the vacuum residue feedstock A was used as a raw material for catalytic cracking on a medium-sized plant of the riser reactor. Test and inspection, the inferior raw materials enter the bottom of the riser reactor, contact with the catalyst MLC-500 and undergo catalytic cracking reaction. In the reaction zone, the reaction temperature is 6 〇〇. 〇, heavy hourly space velocity is 100 h·1, catalyst The weight ratio to the raw material is 6, the weight ratio of water vapor to the raw material is 〇.〇5; in the reaction zone j [, the reaction temperature, the weight hourly space velocity is 30 Γ1, and the weight ratio of water vapor to the raw material is 〇〇5. Conditions and product distribution are listed in Table 4. 3 This example was tested according to the flow of Figures 1 and 3, fresh catalyst 23 201200236 MLC-500 (fresh catalyst activity 96, self-equilibration time 乜, equilibrium activity 45) via 600 ° C, water vapor and flue gas The weight ratio is j 1, the apparent line speed is 0.30 m/s, and the initial activity of the obtained catalyst is 65 after the aging time is 40 h. The aged catalyst is replenished to the regenerator, and the vacuum residue feedstock A is used as a catalyst. The cracked raw material is tested on the medium-sized device of the riser reactor, and the inferior raw material enters the bottom of the riser reactor, contacts with the catalyst MLC-500 and undergoes catalytic cracking reaction, and the reaction temperature in the reaction zone is 60 (TC, heavy space-time The speed is 1〇〇h., the weight ratio of catalyst to raw material is 6, the weight ratio of water vapor to raw material is 〇〇5; in reaction zone η, reaction temperature is 50 (TC, heavy hourly space velocity -, water vapor The weight ratio to the raw materials is 〇. The operating conditions and product distribution are listed in Table 4. Comparative Example 2 - Comparative Example 试验 Test according to the procedure of Figure i, fresh catalyst MLC-5 〇〇 (fresh catalyst activity 96, self-balancing The time is 60h, and the activity is 4 5, go to μ soil & 丄, 丄

未,.老化就直接補充到再生器,採用的, Γ 實施例1 _3相同。操作條件和產品分佈列於表4 "表4可以看出’相對於對照例2,實施例2的乾; :率矛’、.、厌產率分別降低115個百分點和夂⑽個百分點 =4還可以看出’㈣於對照例2,實施例3的乾氣 、、尺產率刀別降低1.25個百分點和3.29個百分點 24 201200236 表1No, the aging is directly added to the regenerator, and the same applies to Example 1_3. Operating conditions and product distribution are listed in Table 4 " Table 4 can be seen 'relative to Comparative Example 2, Example 2 dry;: rate spear', ., anaesthetic yield decreased by 115 percentage points and 夂 (10) percentage points = 4 It can also be seen that (4) in Comparative Example 2, the dry gas and the ruler yield of Example 3 are reduced by 1.25 percentage points and 3.29 percentage points. 24 201200236 Table 1

原料油名稱 減壓渣油 原料油代號 A 密度(2(TC),千克/米3 920.9 運動粘度,毫米2/秒 80°C / 100°C 114.4 殘炭,重量% 8.2 凝點,°c 25 酸值,mg KOH/g / 總氮,重量% 0.33 硫,重量% 0.21 碳,重量% 86.91 氫,重量% 12.55 金屬含量,ppm 鎳 8.8 飢 0.1 鐵 1.8 銅 <0.1 納 3.0 鈣 餾程,t 初顧點 415 10% 545 30% / 50% / 70% / 90% / 終餾點 / 25 201200236 表2 催化劑編號 A MLC-500 化學組成,重量% 氧化鋁 25 50.2 氧化納 0.321 稀土 表觀密度,kg/m3 790 700 孔體積,毫升/克 0.38 比表面積,米2/克 156 229 磨損指數,重量%時_1 1.0 1.9 篩分組成,重量% 0-40微米 12.0 17.3 40-80微米 65.0 49.3 >80微米 23 33.4 新鮮催化劑活性 81 96 自平衡時間,小時 10 60 平衡活性 55 45Raw material oil name Vacuum residue Raw material oil code A Density (2 (TC), kg / m 3 920.9 Kinematic viscosity, mm 2 / sec 80 ° C / 100 ° C 114.4 Carbon residue, wt% 8.2 Condensation point, °c 25 Acid value, mg KOH/g / total nitrogen, weight % 0.33 sulfur, weight % 0.21 carbon, weight % 86.91 hydrogen, weight % 12.55 metal content, ppm nickel 8.8 hungry 0.1 iron 1.8 copper < 0.1 nano 3.0 calcium distillation range, t Initial point 415 10% 545 30% / 50% / 70% / 90% / Final boiling point / 25 201200236 Table 2 Catalyst number A MLC-500 Chemical composition, weight % Alumina 25 50.2 Oxide nano-0.321 Rare earth apparent density, Kg/m3 790 700 pore volume, ml/g 0.38 specific surface area, meter 2/g 156 229 wear index, weight % _1 1.0 1.9 sieve composition, weight % 0-40 micron 12.0 17.3 40-80 micron 65.0 49.3 &gt ; 80 microns 23 33.4 fresh catalyst activity 81 96 self-equilibration time, hour 10 60 equilibrium activity 55 45

26 201200236 表3 實施例1 對照例1 催化劑編號 A A 老化條件 •老化溫度,°c 600 - 流化床的表觀線速,米/秒 0.25 - 老化時間,小時 20 - 水蒸氣與老化介質的重量比 100%水蒸汽 - 加入工業催化裂解裝置内時 的催化劑初始活性 62 81 原料油編號 A A 反應區I操作條件 反應溫度,°c 600 600 重時空速(WHSV),IT1 100 100 水蒸汽/原料油重量比,m/m 0.05 0.05 劑/油比,m/m 6 6 反應區Π操作條件 反應溫度,°C 500 500 重時空速(WHSV),h·1 30 30 水蒸汽/原料油重量比,m/m 0.05 0.05 產物分佈,重量% 乾氣 2.25 2.85 液化氣 16.04 17.34 汽油 40.03 40.55 柴油 20.89 19.01 催化蠟油 13.56 11.04 焦炭 7.23 9.21 總計 100.00 100.00 27 201200236 表4 實施例2 實施例3 對照例2 催化劑編號 MLC-500 MLC-500 MLC-500 老化條件 老化溫度,°c 650 600 - 流化床的表觀線速,米/秒 0.30 0.30 - 老化時間,小時 30 40 - 水蒸氣與老化介質的重量比 100%水蒸 汽 1:1 (水蒸汽: 煙氣) - 加入工業催化裂解裝置内 時的催化劑初始活性 68 65 96 原料油編號 A A A 反應區I操作條件 反應溫度,°c 600 600 600 重時空速(WHSV),h·1 100 100 100 水蒸汽/原料油重量比,m/m 0.05 0.05 0.05 劑/油比,m/m 6 6 6 反應區I[操作條件 反應溫度,°C 500 500 500 重時空速(WHSV),h_1 30 30 30 蒸汽/原料油重量比,m/m 0.05 0.05 0.05 產物分佈,重量% 乾氣 2.45 2.35 3.60 液化氣 15.46 15.40 16.22 汽油 38.31 38.05 37.62 柴油 23.32 23.67 21.23 催化堪油 12.34 12.61 10.12 焦炭 8.12 7.92 11.21 總計 100.00 100.00 100.00 28 201200236 發明為清楚起見描述在分開的實施方案中的本 供=為 各種方面和特fJt也可=早個實施方案中描述的本發明的 式提供。徵也可以分開提供或以任何合適的子組合方 本說明書中提到的 文經此引用I 4斤有出版物、專利和專利申請均全 、’i此5丨用併入本說明金,# b 申嘖專π日% 胃就像各個出版物、專利或專利 月專門且逐-被指出經此引用併入本文。 儘管已經聯繫具體實施 0D y „ 承汉具實施例描述了本發 ,但明顯的是,本領域技 佟汝ίI 夠看出許多替代方案、 G改和變動。相應地, 籍妯4女# 在'函羞在所附申請專利範圍的 精神和寬範圍内的所有這樣 甘代方案、修改和變動。 【圖式簡單說明】 本文中參照附圖僅舉例描述 Α η» 货月現在详細.地特別 參照附圖’要強調,所示細節 广 明本發明的優選實施方案, J飞 和知 、、’疋為了提供本發明的原理 年概心方面的據信最為有用和宏 畀用和谷易理解的描述而呈現的。 在廷方面,除基本理解本發 〇 乂肩的外,不試圖更詳. 展不本發明的結構細節,聯繫 、’ 人員弄清可以如何具體實施本發明射田迷使本領域技術 Μ貫施本發明的幾種形式。 圖;圖1為與本發明有關的催化轉化方法的基本流程示意 29 201200236 圖2為本發明提供的改善催化裂解催化劑選擇性的處 理方法的一種工藝流程示意圖; 選擇性的處 圖3為本發明提供的改善催化裂解催化劑 理方法的另一種工藝流程示意圖; 化劑選擇性的處 圖4為本發明提供的&善催化裂解催 理方法的又一種工藝流程示意圖。 【主要元件符號說明】 1、3〜7、11、11”、U、14”、15、15”、" 7 ' 19-23 > 31 > 31” 、 33 、 33” 、 34 、 34” 、 37 、 38 、 39 、 4卜 1 ' 4 2,,..營綠· 2·.管反應器;8·.沉降器;9..集氣室;1〇汽提俨.、, 12、16··斜管;13、13,,.·再生器;18•分離 尔統; I、II··反應區,迁、b、c、a,,、b,,、c,,··';主入 32、32”.J農相流化床;36、36,,..旋風分離哭 器;4〇,’..換熱器 3026 201200236 Table 3 Example 1 Comparative Example 1 Catalyst No. AA aging conditions • Aging temperature, °c 600 - Apparent line speed of fluidized bed, m/s 0.25 - Aging time, hour 20 - Weight of water vapor and aging medium 100% water vapor - initial activity of the catalyst when added to an industrial catalytic cracker 62 81 feedstock number AA reaction zone I operating conditions reaction temperature, °c 600 600 weight hourly space velocity (WHSV), IT1 100 100 water vapor / feedstock Weight ratio, m/m 0.05 0.05 agent/oil ratio, m/m 6 6 reaction zone Π operating conditions reaction temperature, °C 500 500 weight hourly space velocity (WHSV), h·1 30 30 water vapor/raw material weight ratio, m/m 0.05 0.05 product distribution, wt% dry gas 2.25 2.85 liquefied gas 16.04 17.34 gasoline 40.03 40.55 diesel 20.89 19.01 catalytic wax oil 13.56 11.04 coke 7.23 9.21 total 100.00 100.00 27 201200236 Table 4 Example 2 Example 3 Catalyst No. MLC-500 MLC-500 MLC-500 aging condition aging temperature, °c 650 600 - apparent line speed of fluidized bed, m/s 0.30 0.30 - aging time, hour 30 40 - Weight ratio of water vapor to aging medium 1:1 water vapor 1:1 (water vapor: flue gas) - Catalyst initial activity when added to an industrial catalytic cracker 68 65 96 Feedstock number AAA Reaction zone I Operating conditions reaction Temperature, °c 600 600 600 weight hourly space velocity (WHSV), h·1 100 100 100 water vapor/feedstock weight ratio, m/m 0.05 0.05 0.05 agent/oil ratio, m/m 6 6 6 reaction zone I [operation Conditional reaction temperature, °C 500 500 500 hourly space velocity (WHSV), h_1 30 30 30 steam/feedstock weight ratio, m/m 0.05 0.05 0.05 product distribution, weight % dry gas 2.45 2.35 3.60 liquefied gas 15.46 15.40 16.22 gasoline 38.31 38.05 37.62 Diesel 23.32 23.67 21.23 Catalytic oil 12.34 12.61 10.12 Coke 8.12 7.92 11.21 Total 100.00 100.00 100.00 28 201200236 Invention For the sake of clarity, the description in the separate embodiments is for various aspects and the special fJt can also be implemented early The formula of the invention described in the scheme is provided. The levy can also be provided separately or in any suitable sub-combination. The text mentioned in this manual is quoted as I 4 jin. There are publications, patents and patent applications, and 'i this 5 丨 is used to incorporate this description, # b 啧 啧 π 胃 胃 胃 胃 胃 胃 胃 胃 胃 胃 胃 胃 胃 胃 胃 胃 胃 胃 胃 胃 胃 胃 胃 胃Although the present invention has been described in connection with the specific implementation of the invention, it is apparent that many alternatives, modifications, and variations can be seen in the art. Accordingly, All such stipulations, modifications and variations within the spirit and scope of the appended claims are hereby incorporated by reference to the accompanying drawings. FIG. With particular reference to the drawings, it is emphasized that the preferred embodiments of the invention are broadly described, and that J Fei and Zhi, and '疋 are most useful in order to provide the principles of the principles of the present invention. In the aspect of the court, in addition to the basic understanding of the hair of the hair, do not try to be more detailed. Show the structural details of the invention, contact, 'persons figure out how can the specific implementation of the invention The present invention is directed to several forms of the invention. Figure 1 is a schematic flow diagram of a catalytic conversion process associated with the present invention. 29 201200236 Figure 2 is an illustration of improved catalytic cracking catalyst selection provided by the present invention. Schematic diagram of a process flow of the treatment method; Optional FIG. 3 is a schematic diagram of another process flow for improving the catalytic cracking catalyst method provided by the present invention; FIG. 4 is a preferred embodiment of the present invention. A schematic diagram of another process flow of the catalytic cracking catalyst method. [Main component symbol description] 1, 3~7, 11, 11", U, 14", 15, 15", " 7 ' 19-23 > 31 &gt ; 31", 33, 33", 34, 34", 37, 38, 39, 4 Bu 1 ' 4 2,,.. Camp Green · 2 · Tube reactor; 8 · Settler; 9.. Air chamber; 1 〇 stripping 俨.,, 12, 16·· inclined tube; 13, 13, regenerator; 18 • Separation; I, II · · reaction zone, relocation, b, c, a ,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,

Claims (1)

201200236 七、申請專利範圍: 卜-種催化裂解催化劑,其特徵在 到工業催化裂解裝置内拉 隹於田忒催化劑加Λ ’其初始活性不超過 劑的自平衡時間為〇1 起過80,該催化 時-50小時,平衡活性為35,。 2、 如申請專利範囹 乾圍第1項的催化劑,Α中 加入到工業催化裂解裝置内 、中田"玄催化劑 時其初始活性不超過7 催化劑的自平衡時間為 過75 ;該 ,2·30小時’平衡活性為H 3、 如申請專利範圍第i項的催化劑 加入到工業催化裂解 、田μ催化劑 催化劑的自平衡時間為 二:申:專利範圍第1項的催化劑,其中該催化劑 包括濟石、無機氧化物和任選的枯土,各組份分別占: 化劑總重量:彿石1重W無機氧化物5重 量%-重量%、枯土 〇重量%_70重量%,^彿^ 中孔沸石和/或大孔沸石。 埯目 5、-種改善催化裂解催化劑選擇性的處理方法 徵在於該方法包括下列步驟: 〃、 (D、將新鮮催化劑裝入流化床,與水蒸汽接觸 一定的水熱環境下進行老化後得到老化催化劑; (2)、將所述老化催化劑加入到工業催化裂解裝置内。 31 201200236 6、如申請專利範圍第5項的方法,其中該水熱環境包 括老化溫度400。(:-8501 ’流化床的表觀線速0.1米/秒-0.6 米/秒,老化時間1小時_72〇小時。 7如申睛專利範圍第6項的方法,其中該水熱環境包 括老化溫度500。〇-750。(:、流化床的表觀線速0.15秒-0.5 米/秒’老化時間5小時_360小時。 8、如申請專利範圍第5項的方法,其中該老化步驟 後的水蒸汽作為汽提蒸汽、防焦蒸汽、霧化蒸汽、提升 洛八中的一種或幾種分別進入該催化裂解裝置中的汽提 器、沉降器、原料喷嘴、或預提升段。 9、一種改善催化裂解催化劑選擇性的處理方法,豆特 徵在於該方法包括下列步驟: ”.201200236 VII. Patent application scope: Bu-catalyzed cracking catalyst, which is characterized in that it is pulled into the catalyzed catalyst in an industrial catalytic cracking unit and its initial activity does not exceed the self-equilibration time of the agent from 〇1 to 80. The equilibrium activity was 35, at -50 hours of catalysis. 2. For example, if the catalyst for applying the patent No. 1 of the Fan Weiwei is added to the industrial catalytic cracking unit, the initial activity of the catalyst is not more than 7 and the self-equilibration time of the catalyst is over 75; 30 hours 'balance activity is H 3, as the catalyst of the scope of claim i is added to the industrial catalytic cracking, the field μ catalyst catalyst self-equilibration time is two: Shen: Patent No. 1, the catalyst, wherein the catalyst includes Stone, inorganic oxide and optional dry soil, each component accounted for: total weight of the agent: Foshan 1 weight W inorganic oxide 5 wt%-% by weight, dry soil weight % _70 wt%, ^ Buddha ^ Medium pore zeolite and / or large pore zeolite. Item 5, a treatment method for improving the selectivity of the catalytic cracking catalyst is characterized in that the method comprises the following steps: 〃, (D, charging fresh catalyst into a fluidized bed, contacting with water vapor in a certain hydrothermal environment for aging The aging catalyst is obtained; (2) The aging catalyst is added to an industrial catalytic cracking unit. The method of claim 5, wherein the hydrothermal environment comprises an aging temperature of 400. (:-8501 ' The fluidized bed has an apparent line speed of 0.1 m/s to 0.6 m/s and an aging time of 1 hour to 72 hours. 7 The method of claim 6, wherein the hydrothermal environment comprises an aging temperature of 500. - 750. (:, the apparent line speed of the fluidized bed is 0.15 sec - 0.5 m / s ' aging time 5 hours - 360 hours. 8. The method of claim 5, wherein the water vapor after the aging step As a stripper, anti-cavity steam, atomized steam, one or several types of stripper, settler, raw material nozzle, or pre-lifting section respectively entering the catalytic cracking unit. Cracking reminder The method of selective treatment agent, characterized in that the beans method comprising the steps of:. " 八曾^)、將新鮮催化劑裝人流化床,與含水蒸汽的老化 劑; “的水_下進行老化後得到老化催化 )、將所述老化催化 劑加入到工業催化裂解裝置内 〇如申請專利範圍第9項的方、本 包括水以i Μ A紐 法’其中該水熱環境 点π與老化介質的重量比0 24.9。 32 201200236 U、如申請專利範圍第10項的方法,其中該水熱環境 包括水蒸汽與老化介質的重量比〇 4_〇 6。 12、 如申請專利範圍第9項的方法,其中該水熱環境 包括老化溫度4〇(rc_85(rc,流化床的表觀線速〇丨米"·/^ -0.6米/秒,老化時間1小時_72〇小時。 13、 如申請專利範圍第12項的方法,其中該水熱環境 包括老化溫度5〇〇。〇-75〇。〇、流化床的表觀線速〇15秒_〇 $ 米/秒,老化時間5小時·36〇小時。 . Μ、如申請專利範圍第9項的方法,其中該老化步 驟後的含水蒸汽的老化介質進人再生器。 15、一種改善催化裂解催化劑選擇性的處理方法,其 φ 特徵在於該方.法包括下列步驟: (1 )、將新鮮催化劑輸入到流化床/同時將再生器的 熱再生催化劑輸送到所述流化床,在所述流化床内進行換 下進行老化後得到老化催 (2)、換熱後的新鮮催化劑與水蒸汽或含水蒸氣的老 ^貞接觸,在一定的水熱環境 化劑; )將所述老化催化劑加人到卫業催化裂解裝置内 33 201200236 16 '如申請專利範圍第15項的方法,其中該水熱壤境 包括水蒸汽與老化介質的重量比大於〇_4。 17、 如申請專利範圍第16項的方法,其中該水熱環境 包括水蒸汽與老化介質的重量比為0.54.5。 18、 如申請專利範圍第· 15項的方法,其中該水熱環境 包括老化溫度400。〇-850。(:,流化床的表觀線速〇.1米/秒 -0.6米/秒,老化時間1小時_72〇小時。 19、 如申請專利範圍第is項的方法,其中該水熱環境 包括老化溫度500。〇-750。(:、流化床的表觀線速0.15秒_〇 5 米/秒,老化時間5小時-360小時。 20、 如申請專利範圍第1 5項的方法,其還包括以下步 驟: (4 )、水蒸汽進入反應系統或再生系統,或含水蒸氣 的老化介質進入再生系統;和 (5 )、換熱後的再生催化劑返回到該再生器内。 21、 如申請專利範圍第9或15項的方法,其中該老化 介質為再生煙氣。 22、 如前述申請專利範圍第5、9及15項中任一項的 34 201200236 方法,其中所述的老化催化劑加入到工業催化裂解裝置的 再生器内。 23、 如前料請專利範圍第5、9 & 15項中任一項的 方法,其令所述流化床是濃相流化床。 24、 如前述申請專利範圍第5、9及15項中任一項 的方法,其中所述的新鮮催化劑包括沸石、無機氧化物 和任選的枯土,各組份分別占催化劑總重量:彿石^重 里/。-50重里%、無機氧化物5重量。石,重量。,。、粘土 〇 重量〇/。-70重量%,其中、龙 ’ 其中彿石選自中孔彿石和/或大孔沸 7a 。 25、一種如前述申往 ^-平叫專利範圍第1 _4項中 化劑或如前述申請專利範圍第5-24項中任―項的—方= 得的催化劑在催化裂解卫藝+_途。 / 35八曾^), the fresh catalyst is loaded into a fluidized bed, with an aging agent containing water vapor; "After aging, the aging catalysis is obtained", the aging catalyst is added to the industrial catalytic cracking device, such as a patent application The method of the ninth item of the scope includes the method of water, i Μ A 纽法', wherein the weight ratio of the hydrothermal environment point π to the aging medium is 0 24.9. 32 201200236 U. The method of claim 10, wherein the water The thermal environment includes the weight ratio of water vapor to aging medium 〇4_〇6. 12. The method of claim 9, wherein the hydrothermal environment includes an aging temperature of 4 〇 (rc_85 (rc, apparent of the fluidized bed) Wire speed glutinous rice "·/^ -0.6 m / s, aging time 1 hour _72 〇 hours. 13. The method of claim 12, wherein the hydrothermal environment includes an aging temperature of 5 〇〇. -75 〇. The apparent line speed of the fluidized bed is 15 seconds _ 〇 $ m / s, and the aging time is 5 hours · 36 〇 hours. Μ, as in the method of claim 9, wherein the aging step After the aging medium containing water vapor enters the regenerator. A method for improving the selectivity of a catalytic cracking catalyst, characterized in that the method comprises the following steps: (1) feeding fresh catalyst to a fluidized bed/while delivering a thermally regenerated catalyst of the regenerator to the fluidization The bed is replaced in the fluidized bed to obtain an aging reminder after aging (2), and the fresh catalyst after heat exchange is contacted with water vapour or water vapour, in a certain hydrothermal environment agent; The aging catalyst is added to a method of a chemical catalytic cracking apparatus. The method of claim 15, wherein the hydrothermal soil comprises a weight ratio of water vapor to an aging medium greater than 〇_4. The method of claim 16, wherein the hydrothermal environment comprises a weight ratio of water vapor to an aging medium of 0.54.5. 18. The method of claim 15, wherein the hydrothermal environment comprises an aging temperature 400. 〇-850. (:, the apparent line speed of the fluidized bed. 1 m / s - 0.6 m / s, aging time 1 hour _ 72 〇 hours. 19, as claimed in the patent scope is is, The hydrothermal environment Including the aging temperature of 500. 〇-750. (:, the apparent line speed of the fluidized bed is 0.15 sec _ 〇 5 m / s, the aging time is 5 hours - 360 hours. 20, as in the method of claim 15th, It further comprises the steps of: (4) water vapor entering the reaction system or regeneration system, or an aging medium containing water vapor entering the regeneration system; and (5) returning the regenerated catalyst after heat exchange to the regenerator. The method of claim 9 or claim 15, wherein the aging medium is regenerated flue gas. The method of claim 2012, wherein the aged catalyst is added to a regenerator of an industrial catalytic cracking unit, in accordance with any of the preceding claims. 23. The method of any of claims 5, 9 & 15, wherein the fluidized bed is a dense phase fluidized bed. The method of any one of the preceding claims, wherein the fresh catalyst comprises zeolite, inorganic oxide and optionally dry soil, each component respectively accounting for the total weight of the catalyst: Buddha Stone ^ heavy in /. -50% by weight, 5 parts by weight of inorganic oxide. Stone, weight. ,. , clay 〇 weight 〇 /. -70% by weight, wherein, the dragon' wherein the Buddha stone is selected from the medium hole Buddha stone and / or the large hole boiling 7a. 25. A catalyst according to the above-mentioned application of the patent range of the first to fourth term of the patent or the term of the fifth aspect of the patent application of the above-mentioned patent scope - the catalyst obtained in the catalytic cracking process + _ . / 35
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