201217512 六、發明說明: 【發明所屬之技術領域】 本發明涉及一種催化轉化方法,更具體地,是將重質 原料最大量轉化爲高十六烷値柴油的催化轉化方法。 【先前技術】 在全世界範圍內對高品質柴油的需求日益增加,而對 燃料油的需求則日漸減少。雖然汽、柴油需求增加隨地區 不同而不同,但總體上在世界範圍內對柴油需求的增長速 度將超過對汽油需求增長速度。因此,更多的低十六烷値 的催化裂化(FCC )輕柴油正被用於作爲柴油的調和組分 。而爲了滿足高品質柴油的需求,需要對F C C輕柴油進行 改質’或者直接通過FCC生產出大量的高品質FCC輕柴油 〇 現有技術中,對催化輕柴油改質的方法主要包括加氫 處理和院基化。U S P 5 5 4 3 0 3 6披露了一種利用加氫處理來對 F C C輕迴圈油改質的方法。c N 1 2 8 9 8 3 2 A同樣披露了 一種採 用加氫處理來對催化裂化柴油改質的方法,是在加氫條件 下使原料依次通過單段串聯的加氫精製催化劑和加氫裂化 催化劑而不經中間分離。該方法使產品柴油餾分的十六烷 値較原料提高1 0個單位以上,其硫、氮含量顯著降低。 U S P 4 8 7 1 4 4 4披露了一種提高F C C輕迴圏油十六烷値的方法 ’是將F C C輕迴圈油在固體酸催化劑存在條件下和3〜9個 碳原子的線性烯烴進行烷基化反應。u S P 5 1 7 1 9 1 6披露了一 -5- 201217512 種FCC輕迴圈油改質的方法,是將FCC輕迴圈油在固體酸 催化劑上和α-C 14烯烴或焦化製氣油(gas oil)進行烷基 化反應。 另外一種直接提高催化輕柴油品質的方法是通過改變 催化裂化工藝參數或催化劑完成。CN 1 900226A披露了 一 種多產柴油的催化裂化助催化劑及其製備方法,添加一定 量該助催化劑,可以在不改變煉油裝置原來所採用的催化 劑的情況下,提高FCC催化裝置的柴油產率、改善產品分 佈,但該方法沒有提到柴油性質的改善。C N 1 6 8 3 4 7 4 A也 是一種多產柴油的催化裂化助催化劑及其製備方法。 CN1473908A涉及一種採用Ca2 + -EDTA催化裂化將重油及渣 油生產柴油的方法。CN101171063A涉及改進適合作爲柴 油燃料用調和油的餾出物質量的流化催化裂化(F C C )方 法。該FCC方法結合了分段FCC轉化過程與多環芳烴物種 的級間分子分離。在F C C反應器的提升器中苛刻性較低和 較高的反應區與選擇性分子分離一起提高柴油品質餾出物 的產量。該方法重點強調通過膜分離得到富飽和烴的高十 六烷値的柴油餾分。 還有一種提高催化輕柴油品質的方法是利用加氫處理 和催化裂化雙向組合。如C N 1 8 9 6 1 9 2 A將蠟油和催化裂化 重迴圈油 '催化裂化柴油一起進入加氫處理裝置,而加氫 尾油進入催化裂化裝置’該方法可以降低柴油的芳烴含量 和硫含量並提高其十六烷値。CN1382776A是將渣油加氫 處理與重油催化裂化聯合的方法。上述專利方法對催化裂 -6 - 201217512 化過程均沒有提出要求,只是通過加氫來改質柴油。 CN 1 0 1 3 62 9 5 9A公開了一種製取丙烯和高辛烷値汽油 的催化轉化方法,難裂化的原料先與熱再生催化劑接觸, 在溫度600〜750 °C、重時空速100〜800小時」、壓力〇.1〇 〜l.OMPa、催化劑與原料的重量比30〜150,水蒸汽與原 料的重量比爲0.05〜1 .0的條件下進行裂化反應,反應物流 與易裂化的原料油混合,在溫度4 5 0〜6 2 0 °C、重時空速0 . 1 〜100小時^、壓力0. 10〜1 .OMPa '催化劑與原料的重量比 1 . 0〜3 0,水蒸汽與原料的重量比爲0.0 5〜1 . 0的條件下進 行裂化反應;待生催化劑和反應油氣分離後,待生催化劑 進入汽提器,經汽提、燒焦再生後返回反應器,反應油氣 經分離得到目的產物丙烯和高辛烷値汽油及再裂化的原料 ,所述再裂化的原料包含餾程爲180〜260 °C的餾分、重芳 烴抽餘油。該方法丙烯的產率和選擇性大幅增加,汽油的 產率和辛烷値明顯地提高,乾氣產率降低幅度高達80重量 %以上。 【發明內容】 本發明的目的是在現有技術基礎上,提供將重質油最 大量轉化爲高十六烷値柴油的方法,既要提高柴油的十六 烷値,又要提高柴油的產率,即提高柴油的十六烷値桶, 這裏的“十六烷値桶”是指柴油的十六烷値與柴油的產率 之乘積。其主要是通過選擇性地裂化催化原料中院烴、院 基側鏈等烴類,同時最大限度地減少原料中的芳烴進入柴 201217512 油餾分,並避免產物中其他組分通過芳構化等反應生成芳 烴而存留在柴油餾分中,裂化原料轉化爲高十六烷値柴油 的同時,乾氣和焦炭的產率大幅度降低,從而實現石油資 源的有效利用。 在本發明的一個方面中,提供了一種提高柴油十六烷 値桶的催化轉化方法,其中原料油在催化轉化反應器內與 主要含大孔沸石的活性相對均勻的催化劑接觸進行反應, 其中反應溫度、油氣停留時間、催化劑與原料油重量比足 以使反應得到包含柴油、佔原料油約12〜約60重量%催化 蠟油的反應產物,其中所述反應溫度約420〜約55(TC,所 述油氣停留時間約0.1〜約5秒,所述催化劑與原料油重量 比約1〜約1 0。 在更優選的實施方案中,反應溫度約43 0〜約500°C, 優選約430〜約480 °C 8 在更優選的實施方案中,油氣停留時間約0.5〜約4秒 ’優選約〇 . 8〜約3秒。 在更優選的實施方案中,催化劑與原料油重量比約2 〜約8,優選約3〜約6。 在更優選的實施方案中,反應壓力約O.lOMPa〜約 l.OMPa,優選約 0.15MPa 〜約 0.6MPa。 在更優選的實施方案中,所述原料油選自或包括石油 烴和/或其他礦物油,其中石油烴選自減壓製氣油、常壓 製氣油、焦化製氣油、脫瀝青油、減壓渣油、常壓渣油中 的一種或兩種以上(包括兩種,下面類似的表述意義相同 -8 - 201217512 )的混合物,其他礦物油爲煤液化油、油砂油、頁岩油中 的一種或兩種以上的混合物。 在更優選的實施方案中,所述主要含大孔沸石的催化 劑包括沸石、無機氧化物、黏土。以乾基計,各組分分別 佔催化劑總重量:沸石約5重量〜約50重量%,優選約1 0重 量〜約3 0重量% ;無機氧化物約0.5重量〜約5 0重量% :黏 土 〇重量〜約70重量%。其中沸石作爲活性活分,選自大孔 沸石。所述的大孔沸石是指由稀土 Y、稀土氫Y、不同方 法得到的超穩Y、高矽Y構成的這組沸石中的一種或兩種 以上的混合物。 無機氧化物作爲基質,選自二氧化矽(Si 〇2)和/或三 氧化二鋁(A1203 )。以乾基計,無機氧化物中二氧化矽 佔約5 0重量〜約9 0重量%,三氧化二鋁佔約1 0重量〜約5 0 重量%。 黏土作爲黏接劑,選自高嶺土、多水高嶺土、蒙脫土 、矽藻土、埃洛石、皂石 '累托土'海泡石 '凹凸棒石、 水滑石、膨潤土中的一種或幾種。 所述活性相對均勻的催化劑(包括催化裂化催化劑和 多產柴油催化劑)是指其初始活性不超過約80,優選不超 過約75,更優選不超過約7〇 ;該催化劑的自平衡時間約 〇 · 1小時〜約5 0小時,優選約0.2〜約3 0小時,更優選約〇 . 5 〜約1 0小時;平衡活性爲約3 5〜約60,優選約40〜約5 5。 所述的催化劑的初始活性或者後文所述的新鮮催彳匕齊11 活性是指輕油微反裝置評價的催化劑活性。其可通過現有 -9- 201217512 技術中的測量方法測量:企業標準RIPP 92-90 --催化裂化 新鮮催化劑的微反活性試驗法《石油化工分析方法(RIP P 試驗方法)》’楊翠定等人,1990,下文簡稱爲RIPP 92-90。所述催化劑初始活性由輕油微反活性(ΜΑ )表示, 其計算公式爲ΜΑ=(產物中低於204°C的汽油產量+氣體產 量+焦炭產量)/進料總量xl〇〇% =產物中低於204°C的汽油 產率+氣體產率+焦炭產率。輕油微反裝置(參照RIPP 92-9 0 )的評價條件是:將催化劑破碎成顆粒直徑約42 0〜8 4 1 微米的顆粒,裝量爲5克,反應原料是餾程爲2 3 5〜3 3 7 t 的直餾輕柴油,反應溫度460 °C,重量空速爲16小時―1,劑 油比3.2。 所述的催化劑自平衡時間是指催化劑在800 °C和1〇〇% 水蒸氣條件(參照RIPP 92-90 )下老化達到平衡活性所需 的時間。 所述活性相對均勻的催化劑例如可經下述3種處理方 法而得到: 催化劑處理方法1 : (1 )、將新鮮催化劑裝入流化床,優選密相流化床 ,與水蒸汽接觸,在一定的水熱環境下進行老化後得到活 性相對均勻的催化劑; (2 )、將所述活性相對均勻的催化劑加入到相應的 反應裝置內。 處理方法1例如是這樣具體實施的: 將新鮮催化劑裝入流化床、優選密相流化床內,在流 -10- 201217512 化床的底部注入水蒸汽’催化劑在水蒸汽的作用下實現流 化,同時水蒸汽對催化劑進行老化’老化溫度約400°c〜 約85(TC,優選約500°C〜約7 50°C,優選約600°C〜約7 00°C ,流化床的表觀線速約0.1米/秒〜約0.6米/秒’優選約〇· 1 5 秒〜約0.5米/秒,老化約1小時〜約7 2 0小時,優選約5小時 〜約3 60小時後,得到所述的活性相對均勻的催化劑,活 性相對均勻的催化劑按工業裝置的要求,加入到工業裝置 ,優選加入到工業裝置的再生器。 催化劑處理方法2 : (1 )、將新鮮催化劑裝入流化床、優選密相流化床 ,與含水蒸汽的老化介質接觸,在一定的水熱環境下進行 老化後得到活性相對均勻的催化劑; (2 )、將所述活性相對均勻的催化劑加入到相應的 反應裝置內。 催化劑處理方法2的技術方案例如是這樣具體實施的 將催化劑裝入流化床、優選密相流化床內,在流化床 的底部注入含水蒸汽的老化介質,催化劑在含水蒸汽的老 化介質作用下實現流化,同時’含水蒸汽的老化介質對催 化劑進行老化,老化溫度約400°C〜約850t ,優選約5 00 °c 〜約75 0°C,優選約600°C〜約700°C,流化床的表觀線速約 0 . 1米/秒〜約0 _ 6米/秒,優選約0 · 1 5秒〜約〇 . 5米/秒,水蒸 汽與老化介質的重量比約〇. 2 0〜約〇 . 9,優選約〇 · 4 0〜約 〇 _ 6 0,老化約1小時〜約7 2 0小時,優選約5小時〜約3 6 〇小 -11 - 201217512 時後,得到所述的活性相對均勻的催化劑,活性相對均勻 的催化劑按工業裝置的要求,加入到工業裝置,優選加入 到工業裝置的再生器。所述老化介質包括空氣、乾氣、再 生煙氣、空氣與乾氣燃燒後的氣體或空氣與燃燒油燃燒後 的氣體、或其他氣體如氮氣。所述水蒸氣與老化介質的重 量比約0.2〜約0.9,優選約0.40〜約0.60。 催化劑處理方法3 : (1 )、將新鮮催化劑輸入到流化床、優選密相流化 床,同時將再生器的熱再生催化劑輸送到所述流化床,在 所述流化床內進行熱交換; (2 )、熱交換後的新鮮催化劑與水蒸汽或含水蒸氣 的老化介質接觸,在一定的水熱環境下進行老化後得到活 性相對均勻的催化劑; (3 )、將所述活性相對均勻的催化劑加入到相應的 反應裝置內。 本發明的技術方案例如是這樣具體實施的: 將新鮮催化劑輸送到流化床、優選密相流化床內’同 時將再生器的熱再生催化劑也輸送到所述流化床,在所述 流化床內進行熱交換。在流化床的底部注入水蒸汽或含水 蒸汽的老化介質,新鮮催化劑在水蒸汽或含水蒸汽的老化 介質作用下實現流化,同時’水蒸汽或含水蒸汽的老化介 質對新鮮催化劑進行老化’老化溫度約400°C〜約850°C ’ 優選約5 0 0 °C〜約7 5 0 °C,優選約6 0 0 °C〜約7 〇 〇 °C ’流化床 的表觀線速約〇 . 1米/秒〜約〇 . 6米/秒’優選約〇 · 1 5秒〜約 -12- 201217512 0 · 5米/秒,老化約1小時〜約7 2 0小時,優選約5小時〜約 3 60小時,在含水蒸汽的老化介質的情況下,所述水蒸氣 與老化介質的重量比爲大於約0〜約4,優選約0.5〜約1 . 5 ,得到在所述的活性相對均句的催化劑,活性相對均勻的 催化劑按工業裝置的要求,加入到工業裝置,優選加入到 工業裝置的再生器。此外,老化步驟後的水蒸汽進入反應 系統(作爲汽提蒸汽、防焦蒸汽、霧化蒸汽、提升蒸汽中 的一種或幾種分別進入催化裂化裝置中的汽提器、沉降器 、原料噴嘴、預提升段)或再生系統,而老化步驟後的含 水蒸汽的老化介質進入再生系統,熱交換後的再生催化劑 返回到該再生器內。所述老化介質包括空氣、乾氣、再生 煙氣、空氣與乾氣燃燒後的氣體或空氣與燃燒油燃燒後的 氣體、或其他氣體如氮氣。 通過上述處理方法,工業反應裝置內的催化劑的活性 和選擇性分佈更加均勻,催化劑的選擇性得到明顯改善, 從而乾氣產率和焦炭產率明顯的降低。 所述催化劑的粒徑分佈可以是常規催化裂化催化劑的 粒徑分佈,也可以是粗粒徑分佈。在更優選的實施方案中 ,所述催化劑其特徵在於採用粗粒徑分佈的催化劑。 所述粗粒徑分佈的催化劑的篩分組成爲:小於4〇微米 的顆粒佔所有顆粒的體積比例低於約1 〇%,優選低於約5% :大於8 0微米的顆粒佔所有顆粒的體積比例低於約1 5 %, 優選低於約1 〇%,其餘均爲40〜8 0微米的顆粒。 在更優選的實施方案中,所述反應器選自提升管、等 -13- 201217512 線速的流化床、等直徑的流化床'上行式輸送線、下行式 輸送線中的一種或一種以上的組合,或同一種反應器兩個 或兩個以上的組合’所述組合包括串聯或/和並聯,其中 提升管是常規的等直徑的提升管或者各種形式變徑的提升 管。 在更優選的實施方案中’在一個位置將所述原料油引 入反應器內’或在一個以上相同或不同高度的位置將所述 原料油引入反應器內。 在更優選的實施方案中’所述方法還包括將反應產物 和催化劑進行分離’催化劑經汽提、燒焦再生後返回反應 器,分離後的產物包括高十六烷値柴油和催化蠟油。 在更優選的實施方案中’所述催化蠟油爲初餾點不小 於3 3 0°C的餾分,氫含量不低於10.8重量%。 在更優選的實施方案中,所述催化蠘油爲初餾點不小 於3 50°C的餾分,所述催化蠟油氫含量不低於1 1 .5%。 在本發明的又一個方面中,提供了一種提高柴油十六 烷値桶的催化轉化方法,其特徵在於所述方法包括使原料 油在催化轉化反應器內與主要含大孔沸石的活性相對均勻 的催化劑接觸進行反應,其中反應溫度、油氣停留時間、 催化劑與原料油重量比足以使反應得到包含柴油、佔原料 油約1 2〜約60重量%催化蠘油的反應產物,其中所述反應 溫度約420〜約5 50 °C,所述油氣停留時間爲約0.1〜約5秒 ,所述催化劑與原料油重量比爲約1〜約1 〇 ;以及使所述 催化蠟油全部或部分進入常規催化裂化或變徑提升管反應 -14- 201217512 器進一步生產包括柴油和汽油的產品,或/和所述催化蠟 油返回原催化轉化反應器或進料至另一催化轉化反應器。 在更優選的實施方案中,反應溫度約430〜約5 00 °c ’ 優選約430〜約480°C。 在更優選的實施方案中,油氣停留時間約0·5〜約4秒 ’優選約〇 . 8〜約3秒。 在更優選的實施方案中,催化劑與原料油重量比約2 〜約8,優選約3〜約6。 在更優選的實施方案中,反應壓力約0.1 OMPa〜約 l.OMPa,優選約 0.15MPa〜約 0_6MPa。 在更優選的實施方案中,所述原料油選自或包括石油 烴和/或其他礦物油,其中石油烴選自減壓製氣油、常壓 製氣油、焦化製氣油、脫瀝青油、減壓渣油、常壓渣油中 的一種或兩種以上的混合物,其他礦物油爲煤液化油、油 砂油、頁岩油中的一種或兩種以上的混合物。 在更優選的實施方案中,所述主要含大孔沸石的催化 劑包括沸石、無機氧化物、黏土。以乾基計,各組分分別 佔催化劑總重量:沸石約5重量〜約50重量%,優選約1 〇重 量〜約3 0重量% ;無機氧化物約〇 . 5重量〜約5 〇重量% ;黏 土 〇重量〜約7〇重量%。其中沸石作爲活性活分,選自大孔 沸石。所述的大孔沸石是指由稀土 Y、稀土氫γ、不同方 法得到的超穩Y、高矽γ構成的這組沸石中的一種或兩種 以上的混合物。 無機氧化物作爲基質,選自二氧化矽(Si02 )和/或三 -15- 201217512 氧化二鋁(Al2〇3 )。以乾基計,無機氧化物中二氧化矽 佔約5 0重量〜約9 0重量%,三氧化二鋁佔約1 0重量〜約5 0 重量%。 黏土作爲黏接劑,選自高嶺土、多水高嶺土、蒙脫土 、矽藻土、埃洛石、皂石、累托土、海泡石、凹凸棒石、 水滑石、膨潤土中的一種或幾種。 所述活性相對均勻的催化劑(包括催化裂化催化劑和 多產柴油催化劑)是指其初始活性不超過約80,優選不超 過約75,更優選不超過約70;該催化劑的自平衡時間約 0 · 1小時〜約5 0小時,優選約0.2〜約3 0小時,更優選約0.5 〜約10小時:平衡活性約35〜約60,優選約40〜約55。 所述的催化劑的初始活性或者後文所述的新鮮催化劑 活性是指輕油微反裝置評價的催化劑活性。其可通過現有 技術中的測量方法測量:企業標準RIPP 92-90 --催化裂化 新鮮催化劑的微反活性試驗法《石油化工分析方法(R IP P 試驗方法)》,楊翠定等人,1990,下文簡稱爲RIPP pa-go 。 所 述催化 劑初始 活性由 輕油微 反活性 ( Μ A ) 表示, 其計算公式爲Μ A=(產物中低於204 °C的汽油產量+氣體產 量+焦炭產量)/進料總量* 1 〇 〇 % =產物中低於2 0 4 °C的汽油 產率+氣體產率+焦炭產率。輕油微反裝置(參照RIPP 92-90 )的評價條件是:將催化劑破碎成顆粒直徑約420〜841 微米的顆粒,裝量爲5克,反應原料是餾程爲23 5〜3 3 7 t 的直餾輕柴油’反應溫度460°C,重量空速爲16小時_ι,劑 油比3.2。 -16 - 201217512 所述的催化劑自平衡時間是指催化劑在8 0 0 °C和1 〇 〇 % 水蒸氣條件(參照RIΡ Ρ 9 2 - 9 Ο )下老化達到平衡活性所需 的時間。 所述活性相對均勻的催化劑例如可經下述3種處理方 法而得到: 催化劑處理方法1 : (1 )、將新鮮催化劑裝入流化床’優選密相流化床 ,與水蒸汽接觸,在一定的水熱環境下進行老化後得到活 性相對均勻的催化劑; (2 )、將所述活性相對均勻的催化劑加入到相應的 反應裝置內。 處理方法1例如是這樣具體實施的: 將新鮮催化劑裝入流化床、優選密相流化床內,在流 化床的底部注入水蒸汽,催化劑在水蒸汽的作用下實現流 化,同時水蒸汽對催化劑進行老化,老化溫度約400°C〜 約8 5 0 °C,優選約5 0 0 °C〜約7 5 0 °C,優選約6 0 0 °C〜約7 〇 〇 °C ,流化床的表觀線速約0.1米/秒〜約0.6米/秒,優選約0.15 秒〜約0.5米/秒,老化約1小時〜約720小時,優選約5小時 〜約3 60小時後,得到所述的活性相對均勻的催化劑,活 性相對均勻的催化劑按工業裝置的要求,加入到工業裝置 ,優選加入到工業裝置的再生器。 催化劑處理方法2 : (1 )、將新鮮催化劑裝入流化床、優選密相流化床 ,與含水蒸汽的老化介質接觸,在一定的水熱環境下進行 -17- 201217512 老化後得到活性相對均勻的催化劑; (2 )、將所述活性相對均勻的催化劑加入到相應的 反應裝置內。 催化劑處理方法2的技術方案例如是這樣具體實施的 將催化劑裝入流化床、優選密相流化床內,在流化床 的底部注入含水蒸汽的老化介質,催化劑在含水蒸汽的老 化介質作用下實現流化,同時,含水蒸汽的老化介質對催 化劑進行老化,老化溫度約40(TC〜約8 50°C,優選約500°C 〜約750°C,優選約600°C〜約70(TC,流化床的表觀線速約 0·1米/秒〜約0.6米/秒,優選約0.1 5秒〜約0.5米/秒,水蒸 汽與老化介質的重量比約0_20〜約0.9,優選約0.40〜約 0 · 6 0,老化約1小時〜約7 2 0小時,優選約5小時〜約3 6 0小 時後,得到所述的活性相對均勻的催化劑,活性相對均勻 的催化劑按工業裝置的要求,加入到工業裝置,優選加入 到工業裝置的再生器。所述老化介質包括空氣、乾氣、再 生煙氣、空氣與乾氣燃燒後的氣體或空氣與燃燒油燃燒後 的氣體、或其他氣體如氮氣。所述水蒸氣與老化介質的重 量比約0.2〜約0.9,優選約0.40〜約0.60。 催化劑處理方法3 : (1 )、將新鮮催化劑輸入到流化床、優選密相流化 床’同時將再生器的熱再生催化劑輸送到所述流化床,在 所述流化床內進行熱交換; (2 )、熱交換後的新鮮催化劑與水蒸汽或含水蒸氣 -18- 201217512 的老化介質接觸’在—定的水熱環境下進行老化後得到活 性相對均勻的催化劑; (3 )、將所述活性相對均勻的催化劑加入到相應的 反應裝置內。 本發明的技術方案例如是這樣具體實施的: 將新鮮催化劑輸送到流化床 '優選密相流化床內’同 時將再生器的熱再生催化劑也輸送到所述流化床’在所述 流化床內進行熱交換。在流化床的底部注入水蒸汽或含水 蒸汽的老化介質’新鮮催化劑在水蒸汽或含水蒸汽的老化 介質作用下實現流化’同時,水蒸汽或含水蒸汽的老化介 質對新鮮催化劑進行老化,老化溫度約4〇〇°C〜約8 5 0°C ’ 優選約5 0 0 °C〜約7 5 0 °C,優選約6 0 0 °C〜約7 〇 〇 °C ’流化床 的表觀線速約0.1米/秒〜約0.6米/秒,優選約〇.1 5秒〜約 〇 . 5米/秒,老化約1小時〜約7 2 0小時,優選約5小時〜約 3 60小時,在含水蒸汽的老化介質的情況下,所述水蒸氣 與老化介質的重量比爲大於約〇〜約4,優選約〇 · 5〜約1 · 5 ,得到在所述的活性相對均勻的催化劑,活性相對均勻的 催化劑按工業裝置的要求,加入到工業裝置,優選加入到 工業裝置的再生器。此外,老化步驟後的水蒸汽進入反應 系統(作爲汽提蒸汽、防焦蒸汽、霧化蒸汽、提升蒸汽中 的一種或幾種分別進入催化裂化裝置中的汽提器、沉降器 、原料噴嘴、預提升段)或再生系統,而老化步驟後的含 水蒸汽的老化介質進入再生系統,熱交換後的再生催化劑 返回到該再生器內。所述老化介質包括空氣、乾氣、再生 -19- 201217512 煙氣、空氣與乾氣燃燒後的氣體或空氣與燃燒油燃燒後的 氣體、或其他氣體如氮氣。 通過上述處理方法,工業反應裝置內的催化劑的活性 和選擇性分佈更加均勻,催化劑的選擇性得到明顯改善, 從而乾氣產率和焦炭產率明顯的降低。 所述催化劑的粒徑分佈可以是常規催化裂化催化劑的 粒徑分佈,也可以是粗粒徑分佈。在更優選的實施方案中 ,所述催化劑其特徵在於採用粗粒徑分佈的催化劑。 所述粗粒徑分佈的催化劑的篩分組成爲:小於40微米 的顆粒佔所有顆粒的體積比例低於約1 〇%,優選低於約5 % ;大於80微米的顆粒佔所有顆粒的體積比例低於約1 5%, 優選低於約10 %,其餘均爲40〜80微米的顆粒。 所述催化蠟油送入的變徑提升管反應器更爲詳細的描 述參見 CN 1 2 3 7477A » 在更優選的實施方案中,所述催化蠟油進料至另一轉 化反應器內進行裂化反應,生成的油氣在一定的反應環境 下進行氫轉移反應和異構化反應,分離得到包括低烯烴汽 油的反應產物苛刻轉化反應器可以分爲兩個反應區,各反 應區的反應條件如下: 第一反應區主要進行裂化反應,反應溫度約480 t〜 約600 °C、優選約48 5〜約5 8 0 °C,反應時間約0.1〜約3秒 、優選約〇 · 5〜約2秒,苛刻轉化催化劑與催化蠟油的重量 比約0.5〜約2 5 : 1、優選約1〜約1 5 : 1 ;預提升介質與催化 蠟油的重量比約〇·〇1〜約2: 1、優選約0.05〜約1 : 1 ;反應 -20- 201217512 壓力約130〜約45 0千帕、優選約2 5 0〜約400千帕。 第二反應區主要進行氫轉移反應和異構化反應’反應 溫度約45 0 Ό〜約5 5 0 °C、優選約460〜約5 3 0 °C ;第二反應 區內維持密相操作’催化劑床層密相密度約1 0 0〜約7 0 0千 克/米3、優選約120〜約500千克/米3 ;第二反應區的重時 空速約1〜約5 0小時_1、優選約1〜約4 0小時·1 ;反應壓力 約1 3 0〜約4 5 0千帕、優選約2 5 0〜約4 0 0千帕。 在更優選的實施方案中,所述方法還包括將該另一轉 化反應產物和轉化催化劑進行分離,轉化催化劑經汽提、 燒焦再生後返回該另一轉化反應器,分離後的產物包括低 烯烴汽油等。 在更優選的實施方案中,所述反應器選自提升管、等 線速的流化床、等直徑的流化床、上行式輸送線、下行式 輸送線中的一種或一種以上的組合,或同一種反應器兩個 或兩個以上的組合,所述組合包括串聯或/和並聯,其中 提升管是常規的等直徑的提升管或者各種形式變徑的提升 管。 在更優選的實施方案中’在一個位置將所述原料油引 入反應器內,或在一個以上相同或不同高度的位置將所述 原料油引入反應器內。 在更優選的實施方案中,所述方法還包括將反應產物 和催化劑進行分離’催化劑經汽提、燒焦再生後返回反應 器’分離後的產物包括高十六烷値柴油和催化蠟油。 在更優選的實施方案中,所述催化蠟油爲初餾點不小 -21 - 201217512 於3 3 (TC的餾分,氫含量不低於1 〇 · 8重量%。 在更優選的實施方案中,所述催化蠘油爲 於3 5 0°C的餾分,所述催化蠟油氫含量不低於1 : 在本發明的另一個方面中,提供了 一種提 烷値桶的催化轉化方法,其特徵在於所述方法 油在催化轉化反應器內與主要含大孔沸石的活 的催化劑接觸進行反應,其中反應溫度、油氣 催化劑與原料油重量比足以使反應得到包含柴 油約12〜約60重量%催化蠟油的反應產物,其 溫度約420〜約5 50 °C,所述油氣停留時間約〇_ 所述催化劑與原料油重量比約1〜約1 〇 ;其特 催化蠟油全部或部分進入加氫裂化裝置進一步 烷値柴油。 在一種優選的實施方案中,處理後的加氫 以再進入常規催化裂化或變徑提升管反應器進 括柴油和汽油的產品。在一種優選的實施方案 化尾油可以返回催化轉化反應器。 在更優選的實施方案中,反應溫度約43 0< 優選約430〜約480 °C。 在更優選的實施方案中,油氣停留時間約 ’優選約0.8〜約3秒。 在更優選的實施方案中,催化劑與原料許 〜約8,優選約3〜約6。 在更優選的實施方案中,反應壓力約0 初餾點不小 1.5%。 高柴油十六 包括使原料 性相對均勻 停留時間、 油、佔原料 中所述反應 1〜約5秒, 徵在於所述 生產高十六 裂化尾油可 一步生產包 中,加氫裂 、約 5 0 0 °C, I 0.5〜約4秒 &重量比約2 • 1OMPa〜約 -22- 201217512 l.OMPa,優選約 0_15MPa 〜約 0.6MPa。 在更優選的實施方案中,所述原料油選自或包括石油 烴和/或其他礦物油,其中石油烴選自減壓製氣油、常壓 製氣油、焦化製氣油、脫瀝青油、減壓澄油、常壓澄油中 的一種或兩種以上的混合物,其他礦物油爲煤液化油、油 砂油、頁岩油中的一種或兩種以上的混合物。 在更優選的實施方案中,所述主要含大孔沸石的催化 劑包括沸石、無機氧化物、黏土。以乾基計,各組分分別 佔催化劑總重量:沸石約5重量〜約5 0重量% ,優選約1 〇重 量〜約3 0重量% ;無機氧化物約0.5重量〜約5 0重量% :黏 土 0重量〜約70重量%。其中沸石作爲活性活分,選自大孔 沸石。所述的大孔沸石是指由稀土 Y、稀土氫Y、不同方 法得到的超穩Y、高矽Y構成的這組沸石中的一種或兩種 以上的混合物。 無機氧化物作爲基質,選自二氧化矽(Si〇2 )和/或三 氧化二鋁(Al2〇3 )。以乾基計,無機氧化物中二氧化矽 佔約5 0重量〜約9 0重量%,三氧化二鋁佔約1 0重量〜約5 0 重量%。 黏土作爲黏接劑,選自高嶺土、多水高嶺土、蒙脫土 、矽藻土、埃洛石、皂石、累托土、海泡石、凹凸棒石、 水滑石、膨潤土中的一種或幾種。 所述活性相對均勻的催化劑(包括催化裂化催化劑和 多產柴油催化劑)是指其初始活性不超過約8 0,優選不超 過約7 5,更優選不超過約7 0 ;該催化劑的自平衡時間約 -23- 201217512 0.1小時〜約5 0小時,優選約ο . 2〜約3 0小時,更優選約0.5 〜約10小時;平衡活性約35〜約60,優選約40〜約55。 所述的催化劑的初始活性或者後文所述的新鮮催化劑 活性是指輕油微反裝置評價的催化劑活性。其可通過現有 技術中的測量方法測量:企業標準RIPP 92-90 —催化裂化 新鮮催化劑的微反活性試驗法《石油化工分析方法(RIPP 試驗方法)》,楊翠定等人,1 990,下文簡稱爲RIPP 92-90。所述催化劑初始活性由輕油微反活性(MA )表示, 其計算公式爲MA=(產物中低於204 °C的汽油產量+氣體產 量+焦炭產量)/進料總量*1〇〇% =產物中低於204 °C的汽油 產率+氣體產率+焦炭產率。輕油微反裝置(參照RIPP 92-90 )的評價條件是:將催化劑破碎成顆粒直徑約420-841 微米的顆粒’裝量爲5克’反應原料是飽程爲235-337 °C的 直餾輕柴油,反應溫度460 °C,重量空速爲16小時―1,劑油 比 3 · 2。 所述的催化劑自平衡時間是指催化劑在800 °C和1 〇〇% 水蒸氣條件(參照RIPP 92-90 )下老化達到平衡活性所需 的時間。 所述活性相對均句的催化劑例如可經下述3種處理方 法而得到: 催化劑處理方法1 : (1 )、將新鮮催化劑裝入流化床,優選密相流化床 ’與水蒸汽接觸,在一定的水熱環境下進行老化後得到活 性相對均勻的催化劑: -24 - 201217512 (2 )、將所述活性相對均勻的催化劑加入到相應的 反應裝置內。 處理方法1例如是這樣具體實施的: 將新鮮催化劑裝入流化床、優選密相流化床內,在流 化床的底部注入水蒸汽,催化劑在水蒸汽的作用下實現流 化,同時水蒸汽對催化劑進行老化,老化溫度約400°c〜 約8 5 0 ΐ:,優選約5 0 0 °C〜約7 5 0 °C,優選約6 0 0 °C〜約7 0 0 °C ,流化床的表觀線速約0.1米/秒〜約0.6米/秒,優選約〇 · 1 5 秒〜約0 · 5米/秒,老化約1小時〜約7 2 0小時,優選約5小時 〜約3 60小時後,得到所述的活性相對均勻的催化劑,活 性相對均勻的催化劑按工業裝置的要求,加入到工業裝置 ,優選加入到工業裝置的再生器。 催化劑處理方法2 : (1 )、將新鮮催化劑裝入流化床、優選密相流化床 ,與含水蒸汽的老化介質接觸,在一定的水熱環境下進行 老化後得到活性相對均勻的催化劑; (2 )、將所述活性相對均勻的催化劑加入到相應的 反應裝置內。 催化劑處理方法2的技術方案例如是這樣具體實施的201217512 VI. Description of the Invention: TECHNICAL FIELD OF THE INVENTION The present invention relates to a catalytic conversion process, and more particularly to a catalytic conversion process for converting a maximum amount of heavy feedstock to high hexadecane ruthenium diesel. [Prior Art] The demand for high quality diesel oil is increasing worldwide, and the demand for fuel oil is decreasing. Although the increase in demand for gasoline and diesel varies from region to region, the global demand for diesel fuel will increase faster than the demand for gasoline. Therefore, more low-hexadecane ruthenium catalytic cracking (FCC) light diesel oil is being used as a blending component of diesel. In order to meet the demand for high-quality diesel, it is necessary to upgrade FCC light diesel oil or directly produce a large amount of high-quality FCC light diesel oil through FCC. In the prior art, the methods for upgrading light diesel oil mainly include hydrotreating and Decentralization. U S P 5 5 4 3 0 3 6 discloses a method for the upgrading of F C C light loop oil by hydrotreating. c N 1 2 8 9 8 3 2 A also discloses a method for upgrading catalytic cracking diesel by hydrotreating, which is to pass the raw materials through a single-stage series hydrotreating catalyst and hydrocracking under hydrogenation conditions. The catalyst is separated without intermediate. The method makes the hexadecane oxime of the diesel fraction of the product increase by more than 10 units compared with the raw material, and the sulfur and nitrogen contents thereof are remarkably lowered. USP 4 8 7 1 4 4 4 discloses a method for improving the FCC light-returning oil hexadecane hydrazine by conducting an FCC light loop oil in the presence of a solid acid catalyst and a linear olefin of 3 to 9 carbon atoms. The base reaction. u SP 5 1 7 1 9 1 6 discloses a 5--201217512 FCC light-return oil modification method, which is to use FCC light-return oil on solid acid catalyst and α-C 14 olefin or coking gas (gas oil) is subjected to an alkylation reaction. Another way to directly improve the quality of catalytic light diesel oil is by changing the catalytic cracking process parameters or catalyst. CN 1 900226A discloses a catalytic cracking cocatalyst for producing diesel fuel and a preparation method thereof, and adding a certain amount of the cocatalyst can improve the diesel oil yield of the FCC catalytic device without changing the original catalyst used in the refinery device, Improve product distribution, but this method does not mention improvements in diesel properties. C N 1 6 8 3 4 7 4 A is also a catalytic cracking cocatalyst for producing diesel fuel and a preparation method thereof. CN1473908A relates to a process for producing diesel oil from heavy oil and residual oil by catalytic cracking of Ca2+-EDTA. CN101171063A relates to a fluid catalytic cracking (F C C ) process for improving the quality of distillate suitable as a blending oil for diesel fuel. The FCC process combines the staged FCC conversion process with interstage molecular separation of polycyclic aromatic hydrocarbon species. The less stringent and higher reaction zones in the riser of the F C C reactor together with the selective molecular separation increase the yield of diesel quality distillate. This method focuses on the separation of the saturated hydrocarbon-rich heptahexane-rich diesel fraction by membrane separation. Another way to improve the quality of catalytic light diesel oil is to utilize a two-way combination of hydrotreating and catalytic cracking. For example, CN 1 8 9 6 1 9 2 A will transfer the wax oil together with the catalytic cracking heavy loop oil 'catalytic cracking diesel into the hydrotreating unit, and the hydrogenated tail oil enters the catalytic cracking unit'. This method can reduce the aromatic content of diesel and Sulfur content and increase its hexadecane oxime. CN1382776A is a combination of hydrotreating of residual oil and catalytic cracking of heavy oil. The above patented method does not require any catalytic cracking -6 - 201217512 process, but only by hydrogenation to upgrade diesel. CN 1 0 1 3 62 9 5 9A discloses a catalytic conversion method for preparing propylene and high octane oxime gasoline, and the refractory raw material is first contacted with a thermal regeneration catalyst at a temperature of 600 to 750 ° C and a weight hourly space velocity of 100 〜 800 hours", pressure 〇.1〇~l.OMPa, catalyst to raw material weight ratio 30~150, water vapor to raw material weight ratio of 0.05~1.0, cracking reaction, reaction stream and cracking The raw material oil is mixed at a temperature of 4 5 0 to 6 2 0 ° C, a weight hourly space velocity of 0.1 to 100 hours ^, a pressure of 0. 10~1 .OMPa 'the weight ratio of the catalyst to the raw material is 1.0 to 3 0, water The cracking reaction is carried out under the condition that the weight ratio of steam to raw material is 0.0 5~1. 0; after the catalyst to be produced and the reaction oil and gas are separated, the catalyst to be produced enters the stripper, is regenerated by steam stripping, charring, and returns to the reactor. The oil and gas are separated to obtain a target product of propylene and high octane oxime gasoline and a re-cracked raw material, and the re-cracking raw material comprises a fraction having a distillation range of 180 to 260 ° C and a heavy aromatic residual oil. In this method, the yield and selectivity of propylene are greatly increased, the yield of gasoline and octane oxime are remarkably improved, and the dry gas yield is reduced by more than 80% by weight. SUMMARY OF THE INVENTION The object of the present invention is to provide a method for converting the maximum amount of heavy oil into high hexadecane ruthenium diesel based on the prior art, which is to increase the hexadecane oxime of diesel and increase the yield of diesel oil. That is, the diesel cetane barrel is improved. The "hexadecane barrel" here refers to the product of the yield of diesel heptane and diesel. It mainly by selectively cracking hydrocarbons such as mid-stream hydrocarbons and side chains of catalytic raw materials, while minimizing the conversion of aromatics in raw materials into the oil fraction of 201217512, and avoiding the reaction of other components in the product through aromatization. The aromatic hydrocarbons are formed and remain in the diesel fraction, and the cracked raw materials are converted into high hexadecane ruthenium diesel, and the yields of dry gas and coke are greatly reduced, thereby realizing the effective utilization of petroleum resources. In one aspect of the invention, there is provided a method for catalytically reforming a diesel cetanezepoxide barrel, wherein the feedstock oil is reacted in a catalytic conversion reactor with a catalyst having a relatively uniform activity of a predominantly large pore zeolite, wherein the reaction The temperature, the residence time of the oil and gas, and the weight ratio of the catalyst to the feedstock oil are sufficient for the reaction to obtain a reaction product comprising diesel fuel, about 12 to about 60% by weight of the catalytic wax oil of the feedstock oil, wherein the reaction temperature is about 420 to about 55 (TC, The hydrocarbon gas residence time is from about 0.1 to about 5 seconds, and the weight ratio of the catalyst to the feedstock oil is from about 1 to about 10. In a more preferred embodiment, the reaction temperature is from about 43 to about 500 ° C, preferably from about 430 to about 480 ° C 8 In a more preferred embodiment, the hydrocarbon residence time is from about 0.5 to about 4 seconds 'preferably from about 8 to about 3 seconds. In a more preferred embodiment, the catalyst to feedstock weight ratio is from about 2 to about 8, preferably from about 3 to about 6. In a more preferred embodiment, the reaction pressure is from about 0.1 MPa to about 1.0 MPa, preferably from about 0.15 MPa to about 0.6 MPa. In a more preferred embodiment, the feedstock oil Selected from or package Including petroleum hydrocarbons and/or other mineral oils, wherein the petroleum hydrocarbons are selected from one or both of a reduced pressure gas oil, a normally compressed gas oil, a coking gas oil, a deasphalted oil, a vacuum residue, and an atmospheric residue. A mixture of the above (including two, similar expressions below - 8 - 201217512), the other mineral oil is one or a mixture of two or more of coal liquefied oil, oil sand oil, shale oil. In a more preferred embodiment The catalyst mainly containing large pore zeolite comprises zeolite, inorganic oxide and clay. The components respectively comprise, on a dry basis, the total weight of the catalyst: about 5 to about 50% by weight of the zeolite, preferably about 10% by weight. About 30% by weight; inorganic oxide: about 0.5% by weight to about 50% by weight: clay 〇 weight ~ about 70% by weight, wherein zeolite as an active fraction, selected from large pore zeolite. a mixture of one or more of the group consisting of rare earth Y, rare earth hydrogen Y, ultra-stable Y, and high yttrium Y obtained by different methods. The inorganic oxide is used as a matrix selected from the group consisting of cerium oxide (Si 〇 2 ) and / or aluminum oxide (A1203) In the inorganic oxide, the cerium oxide in the inorganic oxide accounts for about 50% by weight to about 90% by weight, and the aluminum oxide accounts for about 10% by weight to about 5% by weight. The clay is used as a binder, and is selected from the group consisting of kaolin, One or more of polyhydrate kaolin, montmorillonite, diatomaceous earth, halloysite, saponite 'rectile soil' sepiolite 'attapulgite, hydrotalcite, bentonite. The catalyst with relatively uniform activity ( By catalytic cracking catalyst and prolific diesel catalyst, it is meant that the initial activity does not exceed about 80, preferably does not exceed about 75, more preferably does not exceed about 7 Torr; the catalyst has a self-equilibration time of from about 1 hour to about 50 hours. Preferably, it is from about 0.2 to about 30 hours, more preferably from about 0.5 to about 10 hours; and the equilibrium activity is from about 3 5 to about 60, preferably from about 40 to about 5 5 . The initial activity of the catalyst or the freshly catalyzed activity described hereinafter refers to the catalyst activity evaluated by the light oil microreactor. It can be measured by the measurement method in the existing -9-201217512 technology: Enterprise Standard RIPP 92-90 - Micro-reaction activity test method for catalytic cracking fresh catalyst "Petrochemical Analysis Method (RIP P Test Method)" - Yang Cuiding et al. 1990, hereinafter referred to as RIPP 92-90. The initial activity of the catalyst is represented by the light oil micro-reaction activity (ΜΑ), which is calculated as ΜΑ = (gasoline production below the 204 ° C + gas production + coke production) / total amount of feed x l 〇〇 % = Gasoline yield + gas yield + coke yield below 204 ° C in the product. The light oil micro-reverse device (refer to RIPP 92-9 0) is evaluated by crushing the catalyst into particles having a particle diameter of about 42 0 to 8 4 1 μm, a loading of 5 g, and a reaction material having a distillation range of 2 3 5 . ~3 3 7 t straight-run light diesel oil, reaction temperature 460 °C, weight airspeed of 16 hours -1, ratio of agent to oil 3.2. The catalyst self-equilibration time refers to the time required for the catalyst to age to reach equilibrium activity at 800 ° C and 1% water vapor conditions (refer to RIPP 92-90). The catalyst having relatively uniform activity can be obtained, for example, by the following three treatment methods: Catalyst treatment method 1: (1), charging fresh catalyst into a fluidized bed, preferably a dense phase fluidized bed, in contact with water vapor, A catalyst having a relatively uniform activity after aging in a certain hydrothermal environment; (2) adding the catalyst having a relatively uniform activity to the corresponding reaction device. The treatment method 1 is embodied, for example, as follows: The fresh catalyst is charged into a fluidized bed, preferably a dense phase fluidized bed, and water vapor is injected into the bottom of the stream at the flow of the liquid - 10, 2012, 175, 'the catalyst is flowed under the action of water vapor. At the same time, the steam aging of the catalyst 'aging temperature is about 400 ° C ~ about 85 (TC, preferably about 500 ° C ~ about 7 50 ° C, preferably about 600 ° C ~ about 700 ° C, fluidized bed The apparent line speed is from about 0.1 m/sec to about 0.6 m/s, preferably from about 1 hr to about 0.5 m/sec, and aged from about 1 hour to about 720 hours, preferably from about 5 hours to about 3 hours. Thereafter, the catalyst having relatively uniform activity is obtained, and the catalyst having relatively uniform activity is added to the industrial unit as required by the industrial apparatus, preferably to the regenerator of the industrial unit. Catalyst treatment method 2: (1), fresh catalyst is loaded Into a fluidized bed, preferably a dense phase fluidized bed, in contact with an aging medium containing water vapor, and aging after a certain hydrothermal environment to obtain a catalyst having relatively uniform activity; (2) adding the catalyst having relatively uniform activity Go to the corresponding reaction unit. The technical solution of the catalyst treatment method 2 is, for example, such that the catalyst is charged into a fluidized bed, preferably a dense phase fluidized bed, and an aging medium containing water vapor is injected into the bottom of the fluidized bed, and the catalyst acts on an aging medium containing water vapor. The fluidization is carried out while the aging medium containing water vapor ages the catalyst at an aging temperature of from about 400 ° C to about 850 t, preferably from about 500 ° C to about 75 ° C, preferably from about 600 ° C to about 700 ° C. The apparent linear velocity of the fluidized bed is about 0.1 m/s to about 0 -6 m/s, preferably about 0 · 15 seconds to about 〇. 5 m/sec, and the weight ratio of water vapor to aged medium is about 〇. 2 0~约〇. 9, preferably about 〇· 4 0~ about 〇 _ 6 0, aging about 1 hour ~ about 7 2 0 hours, preferably about 5 hours ~ about 3 6 〇 small -11 - 201217512 A catalyst having a relatively uniform activity is obtained, and a catalyst having a relatively uniform activity is added to an industrial device as required by an industrial plant, preferably to a regenerator of an industrial device. The aging medium includes air, dry gas, regenerated flue gas, Combustion of air or dry gas and air and combustion oil a gas, or other gas such as nitrogen. The weight ratio of the water vapor to the aging medium is from about 0.2 to about 0.9, preferably from about 0.40 to about 0.60. Catalyst Treatment Method 3: (1), introducing fresh catalyst into the fluidized bed, Preferably, a dense phase fluidized bed is simultaneously delivered to the fluidized bed of the regenerator thermal regeneration catalyst, and heat exchange is performed in the fluidized bed; (2) fresh catalyst after heat exchange with water vapor or water vapor The aging medium is contacted, and after aging in a certain hydrothermal environment, a catalyst having relatively uniform activity is obtained; (3) the catalyst having relatively uniform activity is added to the corresponding reaction device. The technical solution of the present invention is embodied, for example, by: delivering fresh catalyst to a fluidized bed, preferably a dense phase fluidized bed, while simultaneously delivering a thermally regenerated catalyst of the regenerator to the fluidized bed, in the stream Heat exchange takes place in the chemical bed. The aging medium of steam or water vapor is injected into the bottom of the fluidized bed, and the fresh catalyst is fluidized by the aging medium of steam or water vapor, and the aging medium of water vapor or water vapor ages the fresh catalyst. The temperature is about 400 ° C to about 850 ° C. Preferably, about 500 ° C to about 75 ° C, preferably about 60 ° C to about 7 〇〇 ° C 'the apparent line speed of the fluidized bed. 1. 1 m / sec ~ about 〇. 6 m / sec 'preferably about 〇 · 1 5 seconds ~ about -12- 201217512 0 · 5 m / s, aging about 1 hour ~ about 7 2 0 hours, preferably about 5 hours ~ about 3 60 hours, in the case of an aging medium containing water vapor, the weight ratio of the water vapor to the aging medium is greater than about 0 to about 4, preferably from about 0.5 to about 1.5, obtained in the activity relative to The catalyst of the uniform sentence, the catalyst with relatively uniform activity is added to the industrial device as required by the industrial device, preferably to the regenerator of the industrial device. In addition, the water vapor after the aging step enters the reaction system (as one of the stripping steam, the anti-coke steam, the atomized steam, the elevated steam, or the stripper, the settler, the raw material nozzle, respectively, which enters the catalytic cracking unit, The pre-lifting section) or the regeneration system, and the aging medium of the water vapor after the aging step enters the regeneration system, and the regenerated catalyst after the heat exchange is returned to the regenerator. The aging medium includes air, dry gas, regenerated flue gas, gas after combustion of air and dry gas, or gas after combustion of combustion oil, or other gases such as nitrogen. By the above treatment method, the activity and selectivity distribution of the catalyst in the industrial reaction apparatus are more uniform, the selectivity of the catalyst is remarkably improved, and the dry gas yield and the coke yield are remarkably lowered. The particle size distribution of the catalyst may be a particle size distribution of a conventional catalytic cracking catalyst or a coarse particle size distribution. In a more preferred embodiment, the catalyst is characterized by a catalyst having a coarse particle size distribution. The sieve grouping of the coarse particle size distribution catalyst is such that the volume ratio of the particles smaller than 4 μm to the total particles is less than about 1%, preferably less than about 5%: the particles larger than 80 μm account for the volume of all the particles. The ratio is less than about 15%, preferably less than about 1%, and the balance is 40 to 80 microns. In a more preferred embodiment, the reactor is selected from the group consisting of a riser, a 13-201217512 line-rate fluidized bed, an equal diameter fluidized bed 'upstream conveyor line, and a down conveyor line. Combinations of the above, or a combination of two or more of the same reactors, the combination comprising series or/and parallels, wherein the riser is a conventional equal diameter riser or a riser of various forms. In a more preferred embodiment, the feedstock oil is introduced into the reactor at one location or the feedstock oil is introduced into the reactor at one or more locations of the same or different heights. In a more preferred embodiment, the process further comprises separating the reaction product from the catalyst. The catalyst is stripped, charred, and returned to the reactor. The separated product comprises high hexadecane diesel and catalytic wax oil. In a more preferred embodiment, the catalytic wax oil is a fraction having an initial boiling point of not less than 340 ° C and a hydrogen content of not less than 10.8% by weight. In a more preferred embodiment, the catalytic eucalyptus oil is a fraction having an initial boiling point of not less than 3 50 ° C, and the catalytic wax oil has a hydrogen content of not less than 11.5%. In still another aspect of the present invention, there is provided a process for improving catalytic conversion of a diesel cetanequinone drum, characterized in that the process comprises relatively uniform activity of the feedstock oil in the catalytic conversion reactor with the predominantly large pore-containing zeolite. The catalyst is contacted to carry out the reaction, wherein the reaction temperature, the residence time of the oil and gas, and the weight ratio of the catalyst to the feedstock oil are sufficient for the reaction to obtain a reaction product comprising diesel fuel, about 12 to about 60% by weight of the catalytic oil of the feedstock oil, wherein the reaction temperature From about 420 to about 5 50 ° C, the hydrocarbon residence time is from about 0.1 to about 5 seconds, the catalyst to feedstock weight ratio is from about 1 to about 1 Torr; and the catalytic wax oil is brought into full or part of the conventional The catalytic cracking or reduction riser reaction-14-201217512 further produces a product comprising diesel and gasoline, or/and the catalytic wax oil is returned to the original catalytic conversion reactor or fed to another catalytic conversion reactor. In a more preferred embodiment, the reaction temperature is from about 430 to about 500 ° C', preferably from about 430 to about 480 °C. In a more preferred embodiment, the hydrocarbon residence time is from about 0.5 to about 4 seconds' preferably from about 〇8 to about 3 seconds. In a more preferred embodiment, the catalyst to feedstock weight ratio is from about 2 to about 8, preferably from about 3 to about 6. In a more preferred embodiment, the reaction pressure is from about 0.1 OMPa to about 1.0 MPa, preferably from about 0.15 MPa to about 0-6 MPa. In a more preferred embodiment, the feedstock oil is selected from or comprises petroleum hydrocarbons and/or other mineral oils, wherein the petroleum hydrocarbons are selected from the group consisting of reduced pressure gas oils, normally compressed gas oils, coker gas oils, deasphalted oils, One or a mixture of two or more of vacuum residue and atmospheric residue, and other mineral oils are one or a mixture of two or more of coal liquefied oil, oil sand oil, and shale oil. In a more preferred embodiment, the catalyst comprising predominantly large pore zeolite comprises zeolite, inorganic oxide, clay. On a dry basis, each component comprises from about 5 wt% to about 50 wt%, preferably from about 1 wt% to about 30 wt%, of the zeolite, and from about 5 wt% to about 5 wt%. ; clay 〇 weight ~ about 7 〇 wt%. Among them, zeolite is used as an active fraction and is selected from a large pore zeolite. The large pore zeolite refers to one or a mixture of two or more of the zeolites composed of rare earth Y, rare earth hydrogen γ, and ultra-stable Y and sorghum γ obtained by different methods. The inorganic oxide is used as a substrate selected from the group consisting of cerium oxide (SiO 2 ) and/or tri- 15 - 201217512 aluminum oxide (Al 2 〇 3 ). In the inorganic oxide, cerium oxide accounts for from about 50% by weight to about 90% by weight based on the dry basis, and aluminum oxide accounts for from about 10% by weight to about 5% by weight. As an adhesive, clay is selected from one or more of kaolin, kaolin, montmorillonite, diatomaceous earth, halloysite, saponite, rectorite, sepiolite, attapulgite, hydrotalcite and bentonite. Kind. The relatively homogeneous catalyst (including catalytic cracking catalyst and prolific diesel catalyst) means that its initial activity does not exceed about 80, preferably does not exceed about 75, more preferably does not exceed about 70; the self-equilibration time of the catalyst is about 0. From 1 hour to about 50 hours, preferably from about 0.2 to about 30 hours, more preferably from about 0.5 to about 10 hours: an equilibrium activity of from about 35 to about 60, preferably from about 40 to about 55. The initial activity of the catalyst or the fresh catalyst activity described hereinafter refers to the catalyst activity evaluated by the light oil microreactor. It can be measured by the measurement method in the prior art: enterprise standard RIPP 92-90 - micro-reaction activity test method of catalytic cracking fresh catalyst "Petrochemical analysis method (R IP P test method)", Yang Cuiding et al., 1990, below Referred to as RIPP pa-go. The initial activity of the catalyst is represented by the light oil micro-reaction activity ( Μ A ), which is calculated as Μ A = (gasoline production below the 204 ° C + gas production + coke production) / total amount of feed * 1 〇 〇% = gasoline yield + gas yield + coke yield below 200 °C in the product. The light oil micro-reverse device (refer to RIPP 92-90) is evaluated as: the catalyst is broken into particles having a particle diameter of about 420 to 841 μm, the loading is 5 g, and the reaction raw material is a distillation range of 23 5 to 3 3 7 t. The straight-run light diesel oil has a reaction temperature of 460 ° C and a weight space velocity of 16 hours_ι, a ratio of agent to oil of 3.2. -16 - 201217512 The catalyst self-equilibration time refers to the time required for the catalyst to age to reach equilibrium activity at 800 ° C and 1 〇 〇 % water vapor conditions (refer to RI Ρ Ρ 9 2 - 9 Ο). The catalyst having relatively uniform activity can be obtained, for example, by the following three treatment methods: Catalyst treatment method 1: (1), charging fresh catalyst into a fluidized bed, preferably a dense phase fluidized bed, in contact with water vapor, A catalyst having a relatively uniform activity after aging in a certain hydrothermal environment; (2) adding the catalyst having a relatively uniform activity to the corresponding reaction device. The treatment method 1 is embodied, for example, as follows: The fresh catalyst is charged into a fluidized bed, preferably a dense phase fluidized bed, water vapor is injected into the bottom of the fluidized bed, and the catalyst is fluidized by the action of water vapor, while water The catalyst is aged by steam, and the aging temperature is from about 400 ° C to about 850 ° C, preferably from about 50,000 ° C to about 750 ° C, preferably from about 60 ° C to about 7 ° C. The fluidized bed has an apparent line speed of from about 0.1 m/sec to about 0.6 m/sec, preferably from about 0.15 seconds to about 0.5 m/sec, and aged from about 1 hour to about 720 hours, preferably from about 5 hours to about 3 hours after 60 hours. A catalyst having a relatively uniform activity is obtained, and a catalyst having a relatively uniform activity is added to an industrial plant as required by an industrial plant, preferably to a regenerator of an industrial plant. Catalyst treatment method 2: (1), the fresh catalyst is charged into a fluidized bed, preferably a dense phase fluidized bed, and contacted with an aging medium containing water vapor, and the activity is relatively obtained after aging in a certain hydrothermal environment -17-201217512 a homogeneous catalyst; (2) adding the catalyst having a relatively uniform activity to the corresponding reaction device. The technical solution of the catalyst treatment method 2 is, for example, such that the catalyst is charged into a fluidized bed, preferably a dense phase fluidized bed, and an aging medium containing water vapor is injected into the bottom of the fluidized bed, and the catalyst acts on an aging medium containing water vapor. The fluidization is carried out while the aging medium containing water vapor ages the catalyst at an aging temperature of about 40 (TC~about 850 ° C, preferably about 500 ° C to about 750 ° C, preferably about 600 ° C to about 70 ( TC, the apparent linear velocity of the fluidized bed is from about 0.1 m/s to about 0.6 m/s, preferably from about 0.15 seconds to about 0.5 m/s, and the weight ratio of water vapor to the aged medium is from about 0-20 to about 0.9. Preferably, from about 0.40 to about 0. 60, after aging for about 1 hour to about 720 hours, preferably from about 5 hours to about 366 hours, the catalyst having relatively uniform activity is obtained, and the catalyst having relatively relatively uniform activity is industrially The requirements of the device are added to the industrial device, preferably to the regenerator of the industrial device. The aging medium includes air, dry gas, regenerated flue gas, gas after combustion of air and dry gas, or gas after combustion of combustion oil, Or other gases such as nitrogen. The weight ratio of water vapor to aging medium is from about 0.2 to about 0.9, preferably from about 0.40 to about 0.60. Catalyst treatment method 3: (1), the fresh catalyst is input to a fluidized bed, preferably a dense phase fluidized bed, while regenerating The hot regenerated catalyst is delivered to the fluidized bed for heat exchange in the fluidized bed; (2) the fresh catalyst after heat exchange is in contact with water vapor or aging medium containing water vapor-18-201217512 - obtaining a catalyst having relatively uniform activity after aging in a hydrothermal environment; (3) adding the catalyst having a relatively uniform activity to the corresponding reaction device. The technical solution of the present invention is embodied as follows: The fresh catalyst is delivered to the fluidized bed 'preferably in a dense fluidized bed' while the hot regenerated catalyst of the regenerator is also delivered to the fluidized bed' for heat exchange within the fluidized bed. At the bottom of the fluidized bed An aging medium that injects steam or water vapor. 'Fresh catalysts are fluidized by the aging medium of steam or water vapor'. At the same time, the aging medium of steam or water vapor is new. The fresh catalyst is aged, and the aging temperature is about 4 ° C to about 850 ° C. Preferably, about 500 ° C to about 75 ° C, preferably about 60 ° C to about 7 ° C. The apparent line speed of the fluidized bed is from about 0.1 m/s to about 0.6 m/s, preferably from about 0.15 seconds to about 〇. 5 m/sec, aged from about 1 hour to about 720 hours, preferably about 5小时~约约约约约约约约约约约约约约5。 5 The catalyst having a relatively uniform activity, a catalyst having a relatively uniform activity, is added to an industrial plant as required by an industrial plant, preferably to a regenerator of an industrial plant. In addition, the water vapor after the aging step enters the reaction system (as one of the stripping steam, the anti-coke steam, the atomized steam, the elevated steam, or the stripper, the settler, the raw material nozzle, respectively, which enters the catalytic cracking unit, The pre-lifting section) or the regeneration system, and the aging medium of the water vapor after the aging step enters the regeneration system, and the regenerated catalyst after the heat exchange is returned to the regenerator. The aging medium includes air, dry gas, regeneration -19-201217512 flue gas, air or dry gas burning gas or air and combustion oil burning gas, or other gases such as nitrogen. By the above treatment method, the activity and selectivity distribution of the catalyst in the industrial reaction apparatus are more uniform, the selectivity of the catalyst is remarkably improved, and the dry gas yield and the coke yield are remarkably lowered. The particle size distribution of the catalyst may be a particle size distribution of a conventional catalytic cracking catalyst or a coarse particle size distribution. In a more preferred embodiment, the catalyst is characterized by a catalyst having a coarse particle size distribution. The sieve grouping of the coarse particle size distribution catalyst is such that the volume ratio of particles smaller than 40 μm to all particles is less than about 1%, preferably less than about 5%; and the particles larger than 80 μm account for a lower proportion of all particles. About about 5%, preferably less than about 10%, the balance being 40 to 80 microns. For a more detailed description of the reduced-diameter riser reactor fed with the catalytic wax oil, see CN 1 2 3 7477A » In a more preferred embodiment, the catalytic wax oil is fed to another conversion reactor for cracking The reaction, the generated oil and gas undergo hydrogen transfer reaction and isomerization reaction under a certain reaction environment, and the reaction product including the low olefin gasoline is separated into two reaction zones, and the reaction conditions of each reaction zone are as follows: The first reaction zone is mainly subjected to a cracking reaction at a reaction temperature of about 480 t to about 600 ° C, preferably about 48 5 to about 580 ° C, and a reaction time of about 0.1 to about 3 seconds, preferably about 〇 5 to about 2 seconds. The weight ratio of the harsh conversion catalyst to the catalytic wax oil is from about 0.5 to about 25:1, preferably from about 1 to about 15:1; the weight ratio of the pre-lifting medium to the catalytic wax oil is from about 〇·〇1 to about 2:1. Preferably, the reaction is from about 0.05 to about 1:1; the reaction is from -20 to 201217512 and the pressure is from about 130 to about 45 kPa, preferably from about 2,500 to about 400 kPa. The second reaction zone mainly performs a hydrogen transfer reaction and an isomerization reaction 'reaction temperature of about 45 0 Ό to about 550 ° C, preferably about 460 to about 530 ° C; maintaining a dense phase operation in the second reaction zone' The dense phase density of the catalyst bed is from about 100 to about 750 kg/m3, preferably from about 120 to about 500 kg/m3; the weight hourly space velocity of the second reaction zone is from about 1 to about 50 hours _1, preferably From about 1 to about 40 hours·1; the reaction pressure is from about 1 30 to about 4,500 kPa, preferably from about 2,500 to about 4,000 kPa. In a more preferred embodiment, the method further comprises separating the other conversion reaction product and the conversion catalyst, and the conversion catalyst is subjected to stripping, charring regeneration, and returned to the other conversion reactor, and the separated product includes low Olefin gasoline, etc. In a more preferred embodiment, the reactor is selected from the group consisting of a riser, a linear velocity fluidized bed, a fluidized bed of equal diameter, an upstream conveyor line, and a down conveyor line, Or a combination of two or more reactors of the same type, including series or/and parallel, wherein the riser is a conventional equal diameter riser or a riser of various forms. In a more preferred embodiment, the feedstock oil is introduced into the reactor at one location, or the feedstock oil is introduced into the reactor at one or more locations of the same or different heights. In a more preferred embodiment, the process further comprises separating the reaction product from the catalyst. The catalyst is stripped, charred, and returned to the reactor. The product after separation comprises high hexadecane diesel and catalytic wax oil. In a more preferred embodiment, the catalytic wax oil is not less than the initial boiling point - 21 - 201217512 to 3 3 (the fraction of TC, the hydrogen content is not less than 1 〇 8% by weight. In a more preferred embodiment The catalytic eucalyptus oil is a fraction at 350 ° C, and the catalytic wax oil has a hydrogen content of not less than 1: In another aspect of the present invention, a catalytic conversion method for extracting a hydrazine barrel is provided, Characterized in that the process oil is reacted in a catalytic conversion reactor with a living catalyst mainly containing a large pore zeolite, wherein the reaction temperature, the weight ratio of the hydrocarbon catalyst to the feedstock oil is sufficient to allow the reaction to obtain from about 12 to about 60% by weight of the diesel fuel. Catalyzing the reaction product of the wax oil at a temperature of about 420 to about 550 ° C, the hydrocarbon residence time is about 〇 _ the catalyst to feedstock oil weight ratio of about 1 to about 1 〇; its special catalytic wax oil enters all or part of The hydrocracking unit is further alkane diesel. In a preferred embodiment, the treated hydrogenation is re-entered into a conventional catalytic cracking or reduction riser reactor to include diesel and gasoline products. In a preferred embodiment The tail oil can be returned to the catalytic conversion reactor. In a more preferred embodiment, the reaction temperature is about 43 0<at preferably about 430 to about 480 C. In a more preferred embodiment, the hydrocarbon residence time is about 'preferably about 0.8~ About 3 seconds. In a more preferred embodiment, the catalyst is from about 8 to about 8, preferably from about 3 to about 6. In a more preferred embodiment, the reaction pressure is about 0. The initial boiling point is not less than 1.5%. 6 includes relatively uniform residence time of the raw material, oil, and the reaction in the raw material for 1 to about 5 seconds, which is characterized in that the production of the high-six cracking tail oil can be produced in one step, hydrocracking, about 500 ° C, I 0.5 to about 4 seconds & weight ratio of about 2 • 1 OMPa to about -22-201217512 l.OMPa, preferably about 0-15 MPa to about 0.6 MPa. In a more preferred embodiment, the stock oil is selected from or included Petroleum hydrocarbons and/or other mineral oils, wherein the petroleum hydrocarbons are selected from one or more of a reduced pressure gas oil, a normally compressed gas oil, a coking gas oil, a deasphalted oil, a vacuum oil, and a normal oil. Mixture, other mineral oils are coal liquefied oil, oil sand oil One or a mixture of two or more of shale oils. In a more preferred embodiment, the catalyst mainly comprising large pore zeolite comprises zeolite, inorganic oxide, clay, and each component accounts for the catalyst on a dry basis. Total weight: about 5 to about 50% by weight of the zeolite, preferably about 1 to about 30% by weight; from about 0.5 to about 50% by weight of the inorganic oxide: from 0 to about 70% by weight of the clay. The active fraction is selected from the group consisting of large pore zeolites, and the large pore zeolite refers to one or more of the group of zeolites composed of rare earth Y, rare earth hydrogen Y, super stable Y obtained by different methods, and high yttrium Y. mixture. The inorganic oxide is used as a substrate selected from the group consisting of cerium oxide (Si〇2) and/or aluminum oxide (Al2〇3). In the inorganic oxide, cerium oxide accounts for from about 50% by weight to about 90% by weight based on the dry basis, and aluminum oxide accounts for from about 10% by weight to about 5% by weight. As an adhesive, clay is selected from one or more of kaolin, kaolin, montmorillonite, diatomaceous earth, halloysite, saponite, rectorite, sepiolite, attapulgite, hydrotalcite and bentonite. Kind. The relatively homogeneous catalyst (including catalytic cracking catalyst and prolific diesel catalyst) means that its initial activity does not exceed about 80, preferably does not exceed about 75, more preferably does not exceed about 70; the self-equilibration time of the catalyst From about -23 to 201217512, from 0.1 hour to about 50 hours, preferably from about 0.2 to about 30 hours, more preferably from about 0.5 to about 10 hours; and an equilibrium activity of from about 35 to about 60, preferably from about 40 to about 55. The initial activity of the catalyst or the fresh catalyst activity described hereinafter refers to the catalyst activity evaluated by the light oil microreactor. It can be measured by the measurement method in the prior art: enterprise standard RIPP 92-90 - micro-reaction activity test method for catalytic cracking fresh catalyst "Petrochemical Analysis Method (RIPP Test Method)", Yang Cuiding et al., 1 990, hereinafter referred to as RIPP 92-90. The initial activity of the catalyst is represented by the light oil micro-reaction activity (MA), which is calculated as MA = (gasoline production below the 204 ° C + gas production + coke production) / total amount of feed * 1% = gasoline yield below the ° ° ° C + gas yield + coke yield. The light oil micro-reverse device (refer to RIPP 92-90) is evaluated by crushing the catalyst into particles having a particle diameter of about 420-841 μm and having a capacity of 5 g. The reaction raw material is a straight line of 235-337 ° C. The light diesel oil is distilled at a reaction temperature of 460 ° C, a weight space velocity of 16 hours -1, and a ratio of the agent to the oil of 3 · 2. The catalyst self-equilibration time refers to the time required for the catalyst to age at 800 ° C and 1 〇〇 % water vapor conditions (refer to RIPP 92-90) to achieve equilibrium activity. The catalyst having a relative activity can be obtained, for example, by the following three treatment methods: Catalyst treatment method 1: (1) charging a fresh catalyst into a fluidized bed, preferably a dense phase fluidized bed' in contact with water vapor. After aging in a certain hydrothermal environment, a catalyst having relatively uniform activity is obtained: -24 - 201217512 (2), the catalyst having relatively uniform activity is added to the corresponding reaction device. The treatment method 1 is embodied, for example, as follows: The fresh catalyst is charged into a fluidized bed, preferably a dense phase fluidized bed, water vapor is injected into the bottom of the fluidized bed, and the catalyst is fluidized by the action of water vapor, while water The catalyst is aged by steam, and the aging temperature is about 400 ° C to about 8 5 0 ΐ: preferably from about 50,000 ° C to about 750 ° C, preferably from about 60 ° C to about 70 ° C. The apparent linear velocity of the fluidized bed is from about 0.1 m/sec to about 0.6 m/sec, preferably from about 〇·15 sec to about 0 m 5 m/sec, and aged from about 1 hour to about 720 hours, preferably about 5 After an hour to about 3 60 hours, the catalyst having a relatively uniform activity is obtained, and the catalyst having a relatively uniform activity is added to an industrial plant, preferably to a regenerator of an industrial plant, as required by an industrial plant. Catalyst treatment method 2: (1), the fresh catalyst is charged into a fluidized bed, preferably a dense phase fluidized bed, and contacted with an aging medium containing water vapor, and aging is performed under a certain hydrothermal environment to obtain a catalyst having relatively uniform activity; (2) adding the catalyst having a relatively uniform activity to the corresponding reaction device. The technical solution of the catalyst treatment method 2 is, for example, embodied in this way.
將催化劑裝入流化床、優選密相流化床內,在流化床 的底部注入含水蒸汽的老化介質,催化劑在含水蒸汽的老 化介質作用下實現流化,同時,含水蒸汽的老化介質對催 化劑進行老化,老化溫度約4 0 0 °C〜約8 5 0 °C,優選約5 0 0 °C -25- 201217512 〜約75(TC,優選約600°C〜約7〇〇°C,流化床的表觀線速約 0.1米/秒〜約0.6米/秒,優選約0.15秒〜約0.5米/秒,水蒸 汽與老化介質的重量比約0.20〜約0.9,優選約0.40〜約 0.6 0,老化約1小時〜約7 2 0小時,優選約5小時〜約3 6 0小 時後,得到所述的活性相對均勻的催化劑,活性相對均勻 的催化劑按工業裝置的要求,加入到工業裝置,優選加入 到工業裝置的再生器。所述老化介質包括空氣、乾氣、再 生煙氣、空氣與乾氣燃燒後的氣體或空氣與燃燒油燃燒後 的氣體、或其他氣體如氮氣。所述水蒸氣與老化介質的重 量比約0.2〜約0 · 9,優選約0 · 4 0〜約0 · 6 0。 催化劑處理方法3 : (1 )、將新鮮催化劑輸入到流化床、優選密相流化 床,同時將再生器的熱再生催化劑輸送到所述流化床,在 所述流化床內進行熱交換; (2 )、熱交換後的新鮮催化劑與水蒸汽或含水蒸氣 的老化介質接觸,在一定的水熱環境下進行老化後得到活 性相對均勻的催化劑; (3 )、將所述活性相對均勻的催化劑加入到相應的 反應裝置內。 本發明的技術方案例如是這樣具體實施的: 將新鮮催化劑輸送到流化床、優選密相流化床內,同 時將再生器的熱再生催化劑也輸送到所述流化床,在所述 流化床內進行熱交換。在流化床的底部注入水蒸汽或含水 蒸汽的老化介質,新鮮催化劑在水蒸汽或含水蒸汽的老化 -26- 201217512 介質作用下實現流化’同時’水蒸汽或含水蒸汽的老化介 質對新鮮催化劑進行老化,老化溫度約4 0 0 °C〜約8 5 0 °C, 優選約5 0 0 °C〜約7 5 0 °C ’優選約6 0 0 °C〜約7 0 0 °C,流化床 的表觀線速約〇 · 1米/秒〜約〇 · 6米/秒,優選約〇 · 1 5秒〜約 〇 · 5米/秒,老化約1小時〜約7 2 0小時,優選約5小時〜約 3 60小時,在含水蒸汽的老化介質的情況下,所述水蒸氣 與老化介質的重量比爲大於約〇〜約4,優選約0 · 5〜約1 . 5 ,得到在所述的活性相對均勻的催化劑,活性相對均勻的 催化劑按工業裝置的要求,加入到工業裝置,優選加入到 工業裝置的再生器。此外,老化步驟後的水蒸汽進入反應 系統(作爲汽提蒸汽、防焦蒸汽、霧化蒸汽、提升蒸汽中 的一種或幾種分別進入催化裂化裝置中的汽提器、沉降器 、原料噴嘴、預提升段)或再生系統,而老化步驟後的含 水蒸汽的老化介質進入再生系統,熱交換後的再生催化劑 返回到該再生器內。所述老化介質包括空氣、乾氣、再生 煙氣、空氣與乾氣燃燒後的氣體或空氣與燃燒油燃燒後的 氣體、或其他氣體如氮氣。 通過上述處理方法,工業反應裝置內的催化劑的活性 和選擇性分佈更加均勻,催化劑的選擇性得到明顯改善’ 從而乾氣產率和焦炭產率明顯的降低。 所述催化劑的粒徑分佈可以是常規催化裂化催化劑的 粒徑分佈,也可以是粗粒徑分佈。在更優選的實施方案中 ,所述催化劑其特徵在於採用粗粒徑分佈的催化劑。 所述粗粒徑分佈的催化劑的篩分組成爲:小於40微米 -27- 201217512 的顆粒佔所有顆粒的體積比例低於約1 〇%,優選低於約5% :大於80微米的顆粒佔所有顆粒的體積比例低於約1 5%, 優選低於約10%,其餘均爲40〜80微米的顆粒。 所述催化蠟油送入的變徑提升管反應器更爲詳細的描 述參見 CN 1 237477A。 在更優選的實施方案中,所述反應器選自提升管、等 線速的流化床、等直徑的流化床、上行式輸送線、下行式 輸送線中的一種或一種以上的組合,或同一種反應器兩個 或兩個以上的組合,所述組合包括串聯或/和並聯,其中 提升管是常規的等直徑的提升管或者各種形式變徑的提升 管。 在更優選的實施方案中,在一個位置將所述原料油引 入反應器內’或在一個以上相同或不同高度的位置將所述 原料油引入反應器內。 在更優選的實施方案中,所述方法還包括將反應產物 和催化劑進行分離,催化劑經汽提、燒焦再生後返回反應 器’分離後的產物包括高十六烷値柴油和催化躐油。 在更優選的實施方案中’所述催化蠘油爲初餾點不小 於3 3 (TC的餾分,氫含量不低於1 〇 . 8重量%。 在更優選的實施方案中’所述催化蠟油爲初餾點不小 於3 5 0 °C的餾分’所述催化蠟油氫含量不低於π . 5 %。 加氫裂化裝置的反應系統通常包括精製反應器和裂化 反應器’均爲固定床反應器,也可以採用其他型式反應器 -28- 201217512 所述精製的反應器和裂化反應通常裝塡加氫精製催化 劑和加氫裂化催化劑。 所述加氫精製催化劑是負載在無定型氧化鋁或/和矽 鋁載體上的VIB族或/和VIII族非貴金屬催化劑;所述加氫 裂化催化劑爲負載在分子篩上的VIB族或/和VIII族非貴金 屬催化劑。所述VIB族非貴金屬爲鉬或/和鎢;所述VIII族 非貴金屬爲鎳、鈷、鐵中的一種或多種。所述加氫裂化催 化劑負載的分子篩選自Y型分子篩、/3型分子篩、ZSM-5 型分子篩、SAPO系列分子篩中的一種或多種。 所述加氫裂化的工藝條件爲:氫分壓約4.0〜約 20.0MPa -反應溫度約280〜約450 °C,體積空速約0.1〜約 20小時」,氫油比約300〜約2000v/v。本發明中的氫油比 均指氫氣與催化蠟油的體積比。 在本發明的另一方面中,提供了 一種提高柴油十六烷 値桶的催化轉化方法,其特徵在於所述方法包括使原料油 在催化轉化反應器內與主要含大孔沸石的活性相對均勻的 催化劑接觸進行反應,其中反應溫度、油氣停留時間、催 化劑與原料油重量比足以使反應得到包含柴油、佔原料油 約1 2〜約6 0重量%催化蠟油的反應產物,其中所述反應溫 度約4 2 0〜約5 5 0 °C,所述油氣停留時間約0.1〜約5秒,所 述催化劑與原料油重量比約1〜約1 〇 ;其特徵在於所述催 化蠟油全部或部分進入加氫處理裝置進一步處理獲得高品 質加氫催化蠟油。 在一種優選的實施方案中,處理後的加氫催化蠟油可 -29- 201217512 以再進入常規催化裂化或變徑提升管反應器進一步生產包 括柴油和汽油的產品。在一種優選的實施方案中,加氫催 化蠟油可以返回催化轉化反應器。 在更優選的實施方案中,反應溫度約430〜約500°C, 優選約430〜約480C。 在更優選的實施方案中,油氣停留時間約0.5〜約4秒 ,優選約〇 . 8〜約3秒。 在更優選的實施方案中,催化劑與原料油重量比約2 〜約8,優選約3〜約6。 在更優選的實施方案中,反應壓力約O.lOMPa〜約 l.OMPa,優選約 0.15MPa 〜約 0.6MPa。 在更優選的實施方案中,催化蠟油的加氫裂化尾油送 入常規催化裂化或/和變徑提升管反應器,或/和本催化轉 化裝置,或/和加氫裂化裝置進一步處理。 在更優選的實施方案中,所述原料油選自或包括石油 烴和/或其他礦物油,其中石油烴選自減壓製氣油、常壓 製氣油、焦化製氣油、脫歷青油、減壓澄油、常壓渣油中 的一種或兩種以上的混合物,其他礦物油爲煤液化油、油 砂油、頁岩油中的一種或兩種以上的混合物。 在更優選的實施方案中,所述主要含大孔沸石的催化 劑包括沸石、無機氧化物、黏土。以乾基計,各組分分別 佔催化劑總重量:沸石約5重量〜約5 0重量%,優選約1 〇重 量〜約3 0重量% ;無機氧化物約0.5重量〜約5 0重量% :黏 土 0重量〜約70重量%。其中沸石作爲活性活分,選自大孔 -30- 201217512 沸石。所述的大孔沸石是指由稀土 γ、稀土氫γ、不同方 法得到的超穩Υ、高矽Υ構成的這組沸石中的一種或兩種 以上的混合物。 無機氧化物作爲基質,選自二氧化矽(Si 〇2 )和/或三 氧化二鋁(A12 Ο 3 )。以乾基計,無機氧化物中二氧化矽 佔約5 0重量〜約9 0重量%,三氧化二鋁佔約1 〇重量〜約5 0 重量%。 黏土作爲黏接劑,選自高嶺土、多水高嶺土、蒙脫土 、矽藻土、埃洛石 '皂石、累托土、海泡石、凹凸棒石、 水滑石、膨潤土中的一種或幾種。 所述活性相對均勻的催化劑(包括催化裂化催化劑和 多產柴油催化劑)是指其初始活性不超過約8 0,優選不超 過約75,更優選不超過約70 ;該催化劑的自平衡時間約 0.1小時〜約5 0小時,優選約0 · 2〜約3 0小時,更優選約0.5 〜約10小時;平衡活性約35〜約60,優選約40〜約55。 所述的催化劑的初始活性或者後文所述的新鮮催化劑 活性是指輕油微反裝置評價的催化劑活性。其可通過現有 技術中的測量方法測量:企業標準RIPP 92 -90…催化裂化 新鮮催化劑的微反活性試驗法《石油化工分析方法(RIPP 試驗方法)》,楊翠定等人,199〇,下文簡稱爲RIPP 92-90。所述催化劑初始活性由輕油微反活性(MA )表示’ 其計算公式爲MA=(產物中低於204 °C的汽油產量+氣體產 量+焦炭產量)/進料總量* 1 0 0 % =產物中低於2 0 4 °C的汽油 產率+氣體產率+焦炭產率。輕油微反裝置(參照RIP P 92- -31 - 201217512 90)的評價條件是:將催化劑破碎成顆粒直徑約420〜841 微米的顆粒,裝量爲5克’反應原料是餾程爲235〜337 °C 的直餾輕柴油,反應溫度460 °C ’重量空速爲16小時η,劑 油比3.2。 所述的催化劑自平衡時間是指催化劑在800 °C和100% 水蒸氣條件(參照RIPP 92-90 )下老化達到平衡活性所需 的時間。 所述活性相對均勻的催化劑例如可經下述3種處理方 法而得到: 催化劑處理方法1 : (1 )、將新鮮催化劑裝入流化床,優選密相流化床 ,與水蒸汽接觸,在一定的水熱環境下進行老化後得到活 性相對均勻的催化劑; (2 )、將所述活性相對均勻的催化劑加入到相應的 反應裝置內。 處理方法1例如是這樣具體實施的: 將新鮮催化劑裝入流化床、優選密相流化床內,在流 化床的底部注入水蒸汽,催化劑在水蒸汽的作用下實現流 化,同時水蒸汽對催化劑進行老化,老化溫度約400°C〜 約8 5 0 °C,優選約5 0 0 °C〜約7 5 0 °C,優選約6 0 0 °C〜約7 0 〇 °C ,流化床的表觀線速約0.1米/秒〜約0.6米/秒,優選約0.15 秒〜約0.5米/秒,老化約1小時〜約720小時,優選約5小時 〜約360小時後,得到所述的活性相對均勻的催化劑,活 性相對均勻的催化劑按工業裝置的要求,加入到工業裝置 -32- 201217512 ,優選加入到工業裝置的再生器。 催化劑處理方法2 : (1 )、將新鮮催化劑裝入流化床、優選密相流化床 ,與含水蒸汽的老化介質接觸,在一定的水熱環境下進行 老化後得到活性相對均勻的催化劑; (2 )、將所述活性相對均勻的催化劑加入到相應的 反應裝置內。 催化劑處理方法2的技術方案例如是這樣具體實施的 將催化劑裝入流化床、優選密相流化床內,在流化床 的底部注入含水蒸汽的老化介質,催化劑在含水蒸汽的老 化介質作用下實現流化,同時,含水蒸汽的老化介質對催 化劑進行老化’老化溫度約4 〇 〇。(:〜約8 5 0 X:,優選約5 0 0 °C 〜約75〇°C ’優選約6 00 °C〜約70(TC,流化床的表觀線速約 0 · 1米/秒〜約0 · 6米/秒,優選約0 i 5秒〜約〇 5米/秒,水蒸 汽與老化介質的重量比約〇·2〇〜約〇·9,優選約〇.4〇〜約 0.60 ’老化約1小時〜約72〇小時,優選約5小時〜約36〇小 時後’得到所述的活性相對均勻的催化劑,活性相對均勻 的催化劑按工業裝置的要求,加入到工業裝置,優選加入 到工業裝置的再生器。所述老化介質包括空氣、乾氣、再 生煙氣、空氣與乾氣燃燒後的氣體或空氣與燃燒油燃燒後 的氣體、或其他氣體如氮氣。所述水蒸氣與老化介質的重 量比約〇·2〜約0.9,優選約0.40〜約0.60。 催化劑處理方法3 : -33- 201217512 (1 )、將新鮮催化劑輸入到流化床、優選密相流化 床,同時將再生器的熱再生催化劑輸送到所述流化床,在 所述流化床內進行熱交換; (2 )、熱交換後的新鮮催化劑與水蒸汽或含水蒸氣 的老化介質接觸,在一定的水熱環境下進行老化後得到活 性相對均勻的催化劑; (3 )、將所述活性相對均勻的催化劑加入到相應的 反應裝置內。 本發明的技術方案例如是這樣具體實施的: 將新鮮催化劑輸送到流化床、優選密相流化床內,同 時將再生器的熱再生催化劑也輸送到所述流化床,在所述 流化床內進行熱交換。在流化床的底部注入水蒸汽或含水 蒸汽的老化介質,新鮮催化劑在水蒸汽或含水蒸汽的老化 介質作用下實現流化,同時,水蒸汽或含水蒸汽的老化介 質對新鮮催化劑進行老化,老化溫度約4〇〇°C〜約8 50°C, 優選約500°C〜約750t:,優選約600°C〜約700°C,流化床 的表觀線速約0.1米/秒〜約0.6米/秒,優選約0.15秒〜約 0.5米/秒,老化約1小時〜約7 2 0小時,優選約5小時〜約 3 60小時,在含水蒸汽的老化介質的情況下,所述水蒸氣 與老化介質的重量比爲大於約〇〜約4 ’優選約0.5〜約1.5 ,得到在所述的活性相對均勻的催化劑,活性相對均勻的 催化劑按工業裝置的要求,加入到工業裝置,優選加入到 工業裝置的再生器。此外,老化步驟後的水蒸汽進入反應 系統(作爲汽提蒸汽、防焦蒸汽、霧化蒸汽、提升蒸汽中 -34- 201217512 的一種或幾種分別進入催化裂化裝置中的汽提 、原料噴嘴、預提升段)或再生系統,而老化 水蒸汽的老化介質進入再生系統’熱交換後的 返回到該再生器內。所述老化介質包括空氣、 煙氣、空氣與乾氣燃燒後的氣體或空氣與燃燒 氣體、或其他氣體如氮氣。 通過上述處理方法,工業反應裝置內的催 和選擇性分佈更加均勻,催化劑的選擇性得到 從而乾氣產率和焦炭產率明顯的降低。 所述催化劑的粒徑分佈可以是常規催化裂 粒徑分佈,也可以是粗粒徑分佈。在更優選的 ,所述催化劑其特徵在於採用粗粒徑分佈的催 所述粗粒徑分佈的催化劑的篩分組成爲: 的顆粒佔所有顆粒的體積比例低於約1 0%,優 :大於8 0微米的顆粒佔所有顆粒的體積比例侣 優選低於約1 〇 %,其餘均爲4 0〜8 0微米的顆粒 所述催化蠟油送入的變徑提升管反應器更 述參見 CN 1 2 3 747 7A。 在更優選的實施方案中,所述反應器選自 線速的流化床、等直徑的流化床、上行式輸送 輸送線中的一種或一種以上的組合,或同一種 或兩個以上的組合,所述組合包括串聯或/和 提升管是常規的等直徑的提升管或者各種形式 管。 器、沉降器 步驟後的含 再生催化劑 乾氣、再生 油燃燒後的 化劑的活性 明顯改善, 化催化劑的 實施方案中 化劑。 小於40微米 選低於約5 % i於約1 5 %, 〇 爲i羊細的描 提升管、等 線、下行式 反應器兩個 並聯,其中 變徑的提升 -35- 201217512 在更優選的實施方案中,在一個位置將所述原料油引 入反應器內’或在一個以上相同或不同高度的位置將所述 原料油引入反應器內。 在更優選的實施方案中,所述方法還包括將反應產物 和催化劑進行分離,催化劑經汽提、燒焦再生後返回反應 器,分離後的產物包括高十六烷値柴油和催化躐油。 在更優選的實施方案中,所述催化蠘油爲初餾點不小 於3 3 0°〇:的餾分,氫含量不低於10.8重量%。 在更優選的實施方案中,所述催化蠟油爲初餾點不小 於3 50°C的餾分,所述催化蠟油氫含量不低於1 1.5%。 加氫處理裝置的反應系統通常爲固定床反應器,也可 以採用其他型式反應器。 催化蠟油加氫催化劑組成是以元素週期表中VI族、 VI B族的金屬爲活性組分,以氧化鋁和沸石爲載體。具體 地說,該加氫催化劑含有一種載體和負載在該載體上的鉬 和/或鎢及鎳和/或鈷。以氧化物計並以催化劑總量爲準, 該加氫催化劑中鉬和/或鎢的含量約1 0〜約3 5重量%,優選 約1 8〜約3 2重量%,鎳和/或鈷的含量約1〜約1 5重量%, 優選約3〜約1 2重量%。所述載體由氧化鋁和沸石組成,氧 化鋁與沸石的重量比約90: 10〜約50: 50,優選約90: 10 〜約60 : 40。所述氧化鋁是由小孔氧化鋁和大孔氧化鋁按 照約75 : 25〜約5 0 : 5 0的重量比複合而成的氧化鋁,其中 小孔氧化鋁的直徑小於8 0 A孔的孔體積佔總孔體積約9 5 % 以上的氧化鋁,大孔氧化鋁的直徑60〜6 00 A孔的孔體積佔 -36- 201217512 總孔體積約7 0 %以上的氧化鋁。所述沸石選自八面沸石、 絲光沸石、毛沸石、L型沸石、Ω沸石、Z S Μ - 4沸石、β沸 石中的一種或幾種,優選Υ型沸石’特別優選的沸石是總 酸量約0 · 0 2至小於約〇 . 5毫莫耳/克,優選約〇 . 〇 5〜約〇 · 2毫 莫耳/克的Υ型沸石。 所述加氫處理的工藝條件爲:氫分壓約3 . 〇〜約2 0.0 Μ P a,反應溫度約2 8 0〜約4 5 0 °C,體積空速約〇 . 1〜約2 0小 時_1 ’氫油比約300〜約2000v/v。本發明中的氫油比均指 氫氣與催化蠟油的體積比。 催化蠟油加氫催化劑的製備方法包括: 將氧化鋁的前身物與沸石混合成型,焙燒,用含鎳和 /或鈷及鉬和/或鎢的水溶液浸漬,然後乾燥和焙燒,所述 氧化鋁的前身物爲孔直徑小於80埃孔的孔體積佔總體積約 9 5 %以上的小孔氧化鋁的前身物和孔直徑6 0〜6 0 0埃孔的孔 體積佔總孔體積約70%以上的大孔氧化鋁的前身物的混合 物,小孔氧化鋁前身物、大孔氧化鋁前身物和沸石的用量 使得催化劑中小孔氧化鋁與大孔氧化鋁的重量比約7 5 : 2 5 〜約5 0 : 5 0,氧化鋁總重量與沸石重量的比約90 : 1 0〜約 5 0 : 5 0,優選約9 0 : 1 0〜約6 0 : 4 0。所述小孔氧化鋁的前 身物爲一水鋁石含量大於約60%重量的水合氧化鋁,大孔 氧化鋁的前身物爲一水鋁石含量大於約50%重量的水合氧 化鋁。 該技術方案將催化裂化、加氫處理和加氫裂化等工藝 有機結合,從氫含量較低的重質原料最大限度地生產高十 -37- 201217512 六烷値的柴油。 本發明與現有技術相比’具有下列技術效果: 1、 通過工藝參數和催化劑性質的優化控制’最大程 度地將原料中的烷烴、烷基芳烴側鏈等選擇性地裂化進入 產物柴油餾分中,以確保柴油餾分的組成中主要是烷烴, 從而最終可以實現通過催化轉化生產高十六烷値柴油; 2、 不同性質烴類在各自適宜反應條件下進行選擇性 反應,乾氣和焦炭的選擇性得到改善,粗粒徑分佈的催化 劑可以進一步改善乾氣和焦炭的選擇性; 3、 重質油經本發明提供方法催化轉化後,得到的催 化蠟油中主要爲芳烴組分,其性質隨原料性質變化較小, 因此加氫處理或/和加氫裂化裝置原料穩定,操作週期相 應得到明顯地提高; 4、 因顆粒更加均勻,從而在再生過程中局部的溫度 分佈也更加均勻,催化劑破碎傾向也相應地降低; 5、 催化劑消耗降低,催化蠟油中夾帶的催化劑含量 減少。 除非另行指明,本文所用的所有技術和科學術語具有 與本發明所屬領域的普通技術人員的一般理解相同的含義 °儘管在本發明的實踐或測試中可以使用與本文所述的那 些類似或等同的方法和材料,但下文仍描述了合適的方法 和I材料。在衝突的情況下,以本專利說明書(包括定義) 胃準。此外’這些材料、方法和實施例僅是示例性而非限 制性的。 -38- 201217512 本文所用的術語“包括”是指可以加入不影響最 果的其他步驟和成分。這一術語包括術語“由…組成 “基本由…組成”。 術語“方法”或“工藝”是指用於實現指定任務 式、手段、技術和程式,包括但不限於,化學和化工 從業者已知的或他們容易由已知方式、手段、技術和 開發出的那些方式、手段、技術和程式。 在本公開中,本發明的各種方面可以以範圍格式 。應該理解的是,範圍格式的描述僅爲方便和簡要目 用,不應被視爲對本發明範圍的剛性限制。相應地, 圍的描述應被視爲具體公開了所有可能的子範圍以及 範圍內的逐個數値。例如,如1至6這樣的範圍的描述 視爲具體公開了如1至3,1至4,1至5,2至4,2至6, 之類的子範圍,以及在該範圍內的逐個數値,例如1 3、4、5和6。無論該範圍的幅寬如何,這都適用。 在本文中只要指出數値範圍,意在包括所示範圍 任何列舉數値(分數或整數)。短語“在”第一所示 “和”第二所示數値“之間”以及“從”第一所示數 至”第二所示數値在本文中可互換使用並意在包括該 和第二所示數値以及它們之間的所有分數和整數。 本文中參照圖式僅舉例描述本發明。現在詳細地 參照圖式,要強調,所示細節僅作爲實例和僅用於舉 明本發明的優選實施方案,並且是爲了提供本發明的 和槪念方面的據信最爲有用和容易理解的描述而呈現 終結 ”和 的方 領域 程式 表示 的使 —範 在該 應被 3至6 2、 內的 數値 値“ 第一 特別 例說 原理 的。 -39- 201217512 在這方面,除基本理解本發明所必須的外’不試圖更詳細 展示本發明的結構細節,聯繫圖式的該描述使本領域技術 人員弄清可以如何具體實施本發明的幾種形式。 圖1是本發明的實施方案示意流程圖。 圖2是本發明的一種實施方案的示意圖。 具體實施示意流程 下面結合圖式對本發明所提供的方法進行進一步的說 明,但並不因此限制本發明。 圖1是本發明的實施方案示意流程圖。 其示意流程如下: 如圖1所示,原料油進入催化裂化反應器1 ’得到催化 柴油和催化蠟油等組分,其中催化柴油經管線5 ’引出:其 中全部或部分催化躐油經管線6’和管線8 ’引出。 或/和,其中全部或部分催化蠟油經管線6 ’和管線7 ’送 入常規催化裂化或變徑提升管反應器2 ’用於生產柴油和汽 油等其他產品。 或/和,其中全部或部分催化蠟油經管線6 ’、管線9 ’和 管線1 〇 ’送入加氫處理裝置2 ’,加氫處理催化蠟油經管線 1 1 ’送入常規催化裂化或變徑提升管反應器3 ’用於生產柴油 和汽油等其他產品。 或/和,其中全部或部分催化蠟油經管線6 ’、管線9 ’和 管線1 2 ’送入加氫裂化裝置4 ’,催化蠟油加氫裂化尾油可以 引出送入常規催化裂化,變徑提升管反應器,本裝置等反 -40- 201217512 應器用於生產柴油和汽油等其他產品。 【實施方式】 下面結合圖式對本發明所提供的方法進行進一步的說 明,但並不因此限制本發明。 其工藝流程如下: 如圖2所示,再生催化劑經再生斜管1 2、受滑閥1 1控 制進入提升管反應器4底部的預提升段2,預提升介質經管 線1也進入預提升段2,在預提升介質的作用下,再生催化 劑經預提升段2進入提升管反應器4下部的反應區I,催化 原料油經管線3也進入提升管反應器下部的反應區I,與催 化劑接觸、反應,並上行至反應區II,反應後的油劑混合 物從提升管出口進入旋風分離器7,通過旋風分離器7進行 氣固分離,分離後的油氣進沉降器集氣室6。與反應油氣 分離後的帶炭待生催化劑下行進入汽提段5,在汽提段5採 用過熱蒸汽進行汽提,汽提後的帶炭催化劑經待生斜管8 '受滑閥9控制進入再生器1 0再生,主風經管線20進入再 生器1 0,燒去待生催化劑上的焦炭,使失活的待生催化劑 再生,煙氣經管線2 1進入煙機,再生後的催化劑經再生斜 管1 2、受滑閥1 1控制返回預提升段2迴圈使用。 集氣室6中的反應產物油氣經大油氣管線1 3,進入後 續的分離系統1 4,分離得到的乾氣、液化氣、汽油、柴油 和催化蠟油分別經管線1 5、1 6 ' 1 7、1 8和1 9引出。 來自管線1 9的全部或部分催化蠟油可以選擇直接引出 -41 - 201217512 :或/和直接引入常規催化裂化或變徑提升管反應器;或/ 和引入加氫處理裝置得到加氫處理催化蠟油,加氫處理催 化蠟油送入提升管反應器;或/和引入加氫裂化反應器。 以使催化蠟油進一步處理得到目的產品。 下面的實施例將對本方法予以進一步的說明,但並不 因此限制本方法。 實施例中所用的原料爲減壓製氣油(VGO-D )和常壓 渣油(A R ),其性質如表1所示。The catalyst is charged into a fluidized bed, preferably a dense phase fluidized bed, and an aging medium containing water vapor is injected into the bottom of the fluidized bed, and the catalyst is fluidized under the action of an aging medium containing water vapor, and at the same time, the aging medium of the water vapor is The catalyst is aged, and the aging temperature is from about 4,000 ° C to about 850 ° C, preferably from about 50,000 ° C -25 to from 2012, 175 00 00 to about 75 ° C, preferably from about 600 ° C to about 7 ° C. The fluidized bed has an apparent line speed of from about 0.1 m/sec to about 0.6 m/sec, preferably from about 0.15 seconds to about 0.5 m/sec, and a weight ratio of water vapor to aged medium of from about 0.20 to about 0.9, preferably from about 0.40 to about 0.60, aging for about 1 hour to about 720 hours, preferably about 5 hours to about 366 hours, to obtain the catalyst having relatively uniform activity, and the catalyst having relatively uniform activity is added to the industry according to the requirements of industrial equipment. The apparatus is preferably added to the regenerator of the industrial unit. The aging medium includes air, dry gas, regenerated flue gas, gas after combustion of air and dry gas or gas after combustion of combustion oil, or other gases such as nitrogen. The weight ratio of water vapor to aging medium is about 0 .2 to about 0 · 9, preferably about 0 · 40 0 to about 0 · 60. Catalyst treatment method 3: (1), input fresh catalyst into a fluidized bed, preferably a dense phase fluidized bed, while regenerating the regenerator The hot regenerated catalyst is delivered to the fluidized bed for heat exchange in the fluidized bed; (2) the fresh catalyst after heat exchange is in contact with the aging medium of steam or water vapor, in a certain hydrothermal environment After aging, a catalyst having relatively uniform activity is obtained; (3) a catalyst having a relatively uniform activity is added to the corresponding reaction device. The technical solution of the present invention is specifically embodied as follows: conveying fresh catalyst to fluidization The bed, preferably in a dense phase fluidized bed, simultaneously delivers the thermal regenerated catalyst of the regenerator to the fluidized bed for heat exchange within the fluidized bed. Injecting water vapor or water vapor at the bottom of the fluidized bed The aging medium, the fresh catalyst in the water vapor or water vapor aging -26- 201217512 medium to achieve fluidization 'simultaneous' water vapor or water vapor aging medium to age the fresh catalyst, aging The temperature is about 40 ° C to about 8 50 ° C, preferably about 50,000 ° C ~ about 7 5 0 ° C 'preferably about 60 ° C ~ about 70 ° C, the table of the fluidized bed The line speed is about 1 m / s to about 〇 · 6 m / sec, preferably about 〇 · 1 5 seconds ~ about 〇 · 5 m / sec, aging about 1 hour ~ about 7 2 0 hours, preferably about 5 hours ~ about 3 60 hours, in the case of an aging medium containing water vapor, the weight ratio of the water vapor to the aging medium is greater than about 〇 ~ about 4, preferably from about 0 · 5 to about 1.5, obtained in the Catalysts having relatively uniform activity, relatively active catalysts are added to industrial plants as required by industrial plants, preferably to regenerators of industrial plants. In addition, the water vapor after the aging step enters the reaction system (as one of the stripping steam, the anti-coke steam, the atomized steam, the elevated steam, or the stripper, the settler, the raw material nozzle, respectively, which enters the catalytic cracking unit, The pre-lifting section) or the regeneration system, and the aging medium of the water vapor after the aging step enters the regeneration system, and the regenerated catalyst after the heat exchange is returned to the regenerator. The aging medium includes air, dry gas, regenerated flue gas, gas after combustion of air and dry gas, or gas after combustion of combustion oil, or other gases such as nitrogen. By the above treatment method, the activity and selectivity distribution of the catalyst in the industrial reactor are more uniform, and the selectivity of the catalyst is remarkably improved', whereby the dry gas yield and the coke yield are remarkably lowered. The particle size distribution of the catalyst may be a particle size distribution of a conventional catalytic cracking catalyst or a coarse particle size distribution. In a more preferred embodiment, the catalyst is characterized by a catalyst having a coarse particle size distribution. The sieve of the coarse particle size distribution catalyst is grouped into: less than 40 micrometers -27 - 201217512 particles accounted for less than about 1% by volume of all particles, preferably less than about 5%: particles larger than 80 microns account for all particles The volume ratio is less than about 1 5%, preferably less than about 10%, and the balance is 40 to 80 micron particles. A more detailed description of the reduced diameter riser reactor to which the catalytic wax oil is fed is provided in CN 1 237 477 A. In a more preferred embodiment, the reactor is selected from the group consisting of a riser, a linear velocity fluidized bed, a fluidized bed of equal diameter, an upstream conveyor line, and a down conveyor line, Or a combination of two or more reactors of the same type, including series or/and parallel, wherein the riser is a conventional equal diameter riser or a riser of various forms. In a more preferred embodiment, the feedstock oil is introduced into the reactor at one location' or the feedstock oil is introduced into the reactor at one or more locations of the same or different heights. In a more preferred embodiment, the method further comprises separating the reaction product from the catalyst, and the catalyst is stripped and charred and returned to the reactor. The separated product comprises high hexadecane diesel and catalytic eucalyptus oil. In a more preferred embodiment, the catalytic eucalyptus oil is not less than 3 3 (the fraction of TC, the hydrogen content is not less than 1 〇. 8 wt%. In a more preferred embodiment, the catalytic wax The oil is a fraction having an initial boiling point of not less than 305 ° C. The hydrogen content of the catalytic wax oil is not less than π. 5 %. The reaction system of the hydrocracking unit usually includes a refining reactor and a cracking reactor. The bed reactor may also be a reductive reactor and a cracking reaction generally equipped with a refining catalyst and a hydrocracking catalyst as described in other types of reactors -28-201217512. The hydrotreating catalyst is supported on amorphous alumina. Or a group VIB or/and a Group VIII non-noble metal catalyst on a ruthenium support; the hydrocracking catalyst is a Group VIB or/and Group VIII non-noble metal catalyst supported on a molecular sieve. The Group VIB non-precious metal is molybdenum Or / and tungsten; the Group VIII non-noble metal is one or more of nickel, cobalt, iron. The hydrocracking catalyst supported molecules are selected from Y type molecular sieves, /3 type molecular sieves, ZSM-5 type molecular sieves, SAPO Series of molecular sieves One or more of the hydrocracking process conditions are: hydrogen partial pressure of about 4.0 to about 20.0 MPa - reaction temperature of about 280 to about 450 ° C, volumetric space velocity of about 0.1 to about 20 hours", hydrogen to oil ratio 300 to about 2000 v/v. The hydrogen to oil ratio in the present invention refers to the volume ratio of hydrogen to catalytic wax oil. In another aspect of the present invention, there is provided a catalytic conversion method for improving diesel cetanequinone barrel, Characterized in that the method comprises reacting a feedstock oil in a catalytic conversion reactor with a catalyst having a relatively uniform activity of a predominantly large pore zeolite, wherein the reaction temperature, the residence time of the hydrocarbon, and the weight ratio of the catalyst to the feedstock are sufficient to allow the reaction to be included Diesel oil, which comprises from about 12 to about 60% by weight of the reaction product of the catalytic wax oil, wherein the reaction temperature is about 4 2 0 to about 550 ° C, and the hydrocarbon residence time is about 0.1 to about 5 seconds. The weight ratio of the catalyst to the feedstock oil is from about 1 to about 1 Torr; and the catalytic wax oil is wholly or partially introduced into the hydrotreating unit for further treatment to obtain a high quality hydrogenated catalytic wax oil. In a preferred embodiment The treated hydrocatalytic wax oil can be further processed into a conventional catalytic cracking or reduction riser reactor to further produce a product including diesel and gasoline. -29-201217512. In a preferred embodiment, the hydrogenated catalytic wax oil can be Returning to the catalytic conversion reactor. In a more preferred embodiment, the reaction temperature is from about 430 to about 500 ° C, preferably from about 430 to about 480 C. In a more preferred embodiment, the hydrocarbon residence time is from about 0.5 to about 4 seconds, preferably. 8〜约3秒。 In a more preferred embodiment, the catalyst to feedstock weight ratio of from about 2 to about 8, preferably from about 3 to about 6. In a more preferred embodiment, the reaction pressure is about O.10MPa ~ about 1.0 MPa, preferably about 0.15 MPa to about 0.6 MPa. In a more preferred embodiment, the hydrocracking tail oil of the catalytic wax oil is fed to a conventional catalytic cracking or/and variable diameter riser reactor, or/and the present catalytic converter, or/and the hydrocracking unit for further processing. In a more preferred embodiment, the feedstock oil is selected from or comprises petroleum hydrocarbons and/or other mineral oils, wherein the petroleum hydrocarbons are selected from the group consisting of reduced pressure gas oils, normally compressed gas oils, coker gas oils, and celite oils. One or a mixture of two or more of vacuum oil and atmospheric residue, and other mineral oils are one or a mixture of two or more of coal liquefied oil, oil sand oil, and shale oil. In a more preferred embodiment, the catalyst comprising predominantly large pore zeolite comprises zeolite, inorganic oxide, clay. On a dry basis, the components comprise, respectively, the total weight of the catalyst: from about 5 to about 50% by weight of the zeolite, preferably from about 1 to about 30% by weight; from about 0.5 to about 50% by weight of the inorganic oxide: The clay has a weight of from 0 to about 70% by weight. Among them, zeolite is used as an active fraction and is selected from the group consisting of macroporous -30-201217512 zeolite. The large pore zeolite refers to one or a mixture of two or more of the group of zeolites consisting of rare earth γ, rare earth hydrogen γ, and different methods. The inorganic oxide is used as a substrate selected from the group consisting of cerium oxide (Si 〇 2 ) and/or aluminum oxide (A12 Ο 3 ). In the inorganic oxide, cerium oxide accounts for from about 50% by weight to about 90% by weight based on the dry basis, and aluminum oxide accounts for from about 1% by weight to about 5% by weight. As an adhesive, clay is selected from one or more of kaolin, kaolin, montmorillonite, diatomaceous earth, halloysite, stiletto, sepiolite, attapulgite, hydrotalcite, and bentonite. Kind. The relatively homogeneous catalyst (including catalytic cracking catalyst and prolific diesel catalyst) means that its initial activity does not exceed about 80, preferably does not exceed about 75, more preferably does not exceed about 70; the catalyst has a self-equilibration time of about 0.1. From about 0 to about 50 hours, preferably from about 0. 2 to about 30 hours, more preferably from about 0.5 to about 10 hours; and an equilibrium activity of from about 35 to about 60, preferably from about 40 to about 55. The initial activity of the catalyst or the fresh catalyst activity described hereinafter refers to the catalyst activity evaluated by the light oil microreactor. It can be measured by the measurement method in the prior art: the enterprise standard RIPP 92-90... The micro-reaction activity test method of the catalytic cracking fresh catalyst "Petrochemical Analysis Method (RIPP Test Method)", Yang Cuiding et al., 199 〇, hereinafter referred to as RIPP 92-90. The initial activity of the catalyst is represented by light oil micro-reaction activity (MA)', which is calculated as MA = (gasoline production below the 204 °C + gas production + coke production) / total feed * 1 0 0 % = gasoline yield below the 2 0 4 °C + gas yield + coke yield. The light oil micro-reverse device (refer to RIP P 92- -31 - 201217512 90) is evaluated by crushing the catalyst into particles having a particle diameter of about 420 to 841 μm, and the loading amount is 5 g. The reaction raw material is a distillation range of 235~ Straight-run light diesel oil at 337 °C, reaction temperature 460 °C 'weight airspeed is 16 hours η, ratio of agent to oil 3.2. The catalyst self-equilibration time refers to the time required for the catalyst to age to reach equilibrium activity at 800 ° C and 100% water vapor conditions (refer to RIPP 92-90). The catalyst having relatively uniform activity can be obtained, for example, by the following three treatment methods: Catalyst treatment method 1: (1), charging fresh catalyst into a fluidized bed, preferably a dense phase fluidized bed, in contact with water vapor, A catalyst having a relatively uniform activity after aging in a certain hydrothermal environment; (2) adding the catalyst having a relatively uniform activity to the corresponding reaction device. The treatment method 1 is embodied, for example, as follows: The fresh catalyst is charged into a fluidized bed, preferably a dense phase fluidized bed, water vapor is injected into the bottom of the fluidized bed, and the catalyst is fluidized by the action of water vapor, while water The catalyst is aged by steam, and the aging temperature is from about 400 ° C to about 850 ° C, preferably from about 50,000 ° C to about 75 ° C, preferably from about 60 ° C to about 70 ° C. The fluidized bed has an apparent line speed of from about 0.1 m/sec to about 0.6 m/sec, preferably from about 0.15 seconds to about 0.5 m/sec, and aged from about 1 hour to about 720 hours, preferably from about 5 hours to about 360 hours. The catalyst having relatively uniform activity is obtained, and the catalyst having relatively uniform activity is added to the industrial device - 32 - 201217512 as required by the industrial device, preferably to the regenerator of the industrial device. Catalyst treatment method 2: (1), the fresh catalyst is charged into a fluidized bed, preferably a dense phase fluidized bed, and contacted with an aging medium containing water vapor, and aging is performed under a certain hydrothermal environment to obtain a catalyst having relatively uniform activity; (2) adding the catalyst having a relatively uniform activity to the corresponding reaction device. The technical solution of the catalyst treatment method 2 is, for example, such that the catalyst is charged into a fluidized bed, preferably a dense phase fluidized bed, and an aging medium containing water vapor is injected into the bottom of the fluidized bed, and the catalyst acts on an aging medium containing water vapor. The fluidization is carried out, and at the same time, the aging medium containing water vapor ages the catalyst and the aging temperature is about 4 Torr. (: ~ about 8 5 0 X:, preferably about 50,000 ° C ~ about 75 ° ° C 'preferably about 600 ° C ~ about 70 (TC, the apparent line speed of the fluidized bed is about 0 · 1 m / Seconds ~ about 0 · 6 m / s, preferably about 0 i 5 seconds ~ about 米 5 m / s, the weight ratio of water vapor to aging medium is about 〇 2 〇 ~ about 〇 · 9, preferably about 〇. 4 〇 ~ About 0.60' aging for about 1 hour to about 72 hours, preferably about 5 hours to about 36 hours, to obtain a catalyst having relatively uniform activity, and a catalyst having relatively uniform activity is added to an industrial device according to the requirements of an industrial device. Preferably, it is added to a regenerator of an industrial unit. The aging medium includes air, dry gas, regenerated flue gas, a gas after combustion of air and dry gas, or a gas after combustion of the combustion oil, or other gas such as nitrogen. The weight ratio of the vapor to the aging medium is from about 〇2 to about 0.9, preferably from about 0.40 to about 0.60. Catalyst Treatment Method 3: -33- 201217512 (1), the fresh catalyst is fed to the fluidized bed, preferably the dense phase fluidized bed. At the same time, the thermal regeneration catalyst of the regenerator is delivered to the fluidized bed, and heat is exchanged in the fluidized bed. (2), the fresh catalyst after heat exchange is contacted with the aging medium of steam or water vapor, and the catalyst is relatively uniform after being aged in a certain hydrothermal environment; (3) the activity is relatively uniform The catalyst is added to the corresponding reaction device. The technical solution of the invention is embodied, for example, by: feeding the fresh catalyst into a fluidized bed, preferably a dense phase fluidized bed, while conveying the thermal regeneration catalyst of the regenerator to the reactor The fluidized bed is subjected to heat exchange in the fluidized bed. The aging medium of steam or water vapor is injected into the bottom of the fluidized bed, and the fresh catalyst is fluidized by the aging medium of steam or water vapor. At the same time, the aging medium of water vapor or water vapor aging the fresh catalyst at an aging temperature of about 4 ° C to about 8 50 ° C, preferably about 500 ° C to about 750 t: preferably about 600 ° C to about 700 °. C, the fluidized bed has an apparent line speed of from about 0.1 m/sec to about 0.6 m/sec, preferably from about 0.15 seconds to about 0.5 m/sec, and aged from about 1 hour to about 720 hours, preferably from about 5 hours to about 3 60 hours, In the case of an aging medium containing water vapor, the weight ratio of the water vapor to the aging medium is greater than about 〇~about 4', preferably from about 0.5 to about 1.5, to obtain a catalyst having relatively uniform activity and relatively uniform activity. According to the requirements of the industrial device, it is added to the industrial device, preferably to the regenerator of the industrial device. In addition, the water vapor after the aging step enters the reaction system (as stripping steam, anti-coke steam, atomizing steam, lifting steam -34 - One or more of the 201217512 stripping, feedstock nozzles, pre-lift sections, or regeneration systems, respectively, entering the catalytic cracking unit, and the aged medium of the aged water vapor enters the regeneration system and is returned to the regenerator after heat exchange. The aging medium includes air, flue gas, air and dry gas or air and combustion gas, or other gases such as nitrogen. By the above treatment method, the catalytic and selective distribution in the industrial reaction apparatus is more uniform, and the selectivity of the catalyst is obtained so that the dry gas yield and the coke yield are remarkably lowered. The particle size distribution of the catalyst may be a conventional catalytic crack particle size distribution or a coarse particle size distribution. More preferably, the catalyst is characterized in that the sieve grouping of the catalyst having the coarse particle size distribution and the coarse particle size distribution is: the volume ratio of the particles to all the particles is less than about 10%, preferably: greater than 8 The 0 micron particles account for less than about 1% by volume of all particles, and the rest are 40 to 80 micron particles. The catalytic converter is fed with a reduced diameter riser reactor. See CN 1 2 3 747 7A. In a more preferred embodiment, the reactor is selected from the group consisting of a line-rate fluidized bed, a fluidized bed of equal diameter, an upstream conveyor line, or a combination of one or more, or one or more In combination, the combination comprises a tandem or/and the riser is a conventional equal diameter riser or various forms of tube. After the step, the regenerated catalyst containing the regenerated catalyst and the regenerated oil are significantly improved in the activity of the chemical agent. Less than 40 microns is selected to be less than about 5% i at about 15%, and the crucible is i-thin, the riser, the isoline, and the down reactor are connected in parallel, wherein the reduction of the diameter is -35-201217512. In an embodiment, the feedstock oil is introduced into the reactor at one location' or the feedstock oil is introduced into the reactor at one or more locations of the same or different heights. In a more preferred embodiment, the method further comprises separating the reaction product from the catalyst, and the catalyst is subjected to stripping, charring regeneration, and returned to the reactor, the separated product comprising high hexadecane diesel and catalytic eucalyptus oil. In a more preferred embodiment, the catalytic eucalyptus oil is a fraction having an initial boiling point of not less than 3 30 ° 〇: and a hydrogen content of not less than 10.8% by weight. In a more preferred embodiment, the catalytic wax oil is a fraction having an initial boiling point of not less than 3 50 ° C, and the catalytic wax oil has a hydrogen content of not less than 1 1.5%. The reaction system of the hydrotreating unit is usually a fixed bed reactor, and other types of reactors can also be used. The catalytic wax oil hydrogenation catalyst composition is composed of a metal of Group VI and VI B of the periodic table, and alumina and zeolite as carriers. Specifically, the hydrogenation catalyst contains a support and molybdenum and/or tungsten and nickel and/or cobalt supported on the support. The content of molybdenum and/or tungsten in the hydrogenation catalyst is from about 10 to about 35 wt%, preferably from about 18 to about 32 wt%, based on the total amount of the catalyst, nickel and/or cobalt. The content is from about 1 to about 15% by weight, preferably from about 3 to about 12% by weight. The support is comprised of alumina and zeolite, and the weight ratio of alumina to zeolite is from about 90:10 to about 50:50, preferably from about 90:10 to about 60:40. The alumina is a composite of alumina and macroporous alumina in a weight ratio of from about 75:25 to about 50:50, wherein the small pore alumina has a diameter of less than 80 A. The pore volume accounts for about 95% or more of the total pore volume of alumina, and the pore volume of the macroporous alumina of 60 to 600 A pores accounts for -36-201217512 total pore volume of about 70% or more of alumina. The zeolite is selected from one or more of faujasite, mordenite, erionite, L-type zeolite, omega zeolite, ZS Μ-4 zeolite, β zeolite, preferably Υ type zeolite 'particularly preferred zeolite is total acid amount From about 0. 0 2 to less than about 〇. 5 mmol/g, preferably about 〇. 〇5 to about 〇·2 mmol/g of the cerium type zeolite. The process conditions of the hydrotreating are: hydrogen partial pressure of about 3. 〇~about 2 0.0 Μ P a, the reaction temperature is about 280 ° to about 4 5 0 ° C, and the volumetric space velocity is about 〇. 1~about 2 0 Hour_1 'hydrogen oil ratio is about 300 to about 2000 v/v. The hydrogen to oil ratio in the present invention refers to the volume ratio of hydrogen to catalytic wax oil. The preparation method of the catalytic wax oil hydrogenation catalyst comprises: mixing a precursor of alumina with zeolite, calcining, impregnating with an aqueous solution containing nickel and/or cobalt and molybdenum and/or tungsten, and then drying and calcining, the alumina The precursor of the pores having a pore diameter of less than 80 angstroms and having a pore volume of about 95% or more of the total volume of the pores and the pore diameter of the pores having a pore diameter of 60 to 600 angstroms is about 70% of the total pore volume. The above mixture of precursors of macroporous alumina, small pore alumina precursor, macroporous alumina precursor and zeolite are used in an amount such that the weight ratio of small pore alumina to macroporous alumina in the catalyst is about 7 5 : 2 5 ~ about 50:50, the ratio of the total weight of alumina to the weight of the zeolite is about 90:1 0~about 5 0 : 5 0, preferably about 9 0 : 1 0 to about 6 0 : 4 0. The precursor of the small pore alumina is hydrated alumina having a boehmite content of greater than about 60% by weight, and the precursor of the macroporous alumina is hydrated alumina having a boehmite content of greater than about 50% by weight. The technical solution combines catalytic cracking, hydrotreating and hydrocracking processes to maximize the production of high-grade diesel fuel from heavy raw materials with low hydrogen content. Compared with the prior art, the present invention has the following technical effects: 1. By optimally controlling the process parameters and catalyst properties, the alkane, alkyl aromatic hydrocarbon side chain and the like in the raw material are selectively cracked into the product diesel fraction. In order to ensure that the composition of the diesel fraction is mainly alkane, it is finally possible to produce high hexadecane diesel by catalytic conversion; 2. Selective reaction of different hydrocarbons under respective suitable reaction conditions, selectivity of dry gas and coke Improved, the coarse particle size distribution catalyst can further improve the selectivity of dry gas and coke; 3. After the heavy oil is catalytically converted by the method provided by the invention, the obtained catalytic wax oil is mainly an aromatic hydrocarbon component, and its properties vary with the nature of the raw material. The change is small, so the raw materials of the hydrotreating or/and hydrocracking unit are stable, and the operation cycle is correspondingly improved. 4. Because the particles are more uniform, the local temperature distribution is more uniform during the regeneration process, and the catalyst crushing tendency is also Correspondingly reduced; 5, reduced catalyst consumption, catalytic catalyst entrained in wax oil The content is reduced. All technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which the invention pertains, unless otherwise indicated, although similar or equivalent to those described herein may be used in the practice or testing of the present invention. Methods and materials, but suitable methods and I materials are still described below. In the case of conflict, the patent specification (including definitions) is used. Further, the materials, methods, and examples are illustrative only and not limiting. -38- 201217512 The term "comprising" as used herein means that other steps and ingredients that do not affect the results can be added. The term includes the term "consisting of "consisting essentially of." The term "method" or "process" means the use of specified tasks, means, techniques, and procedures, including but not limited to, chemical and chemical practitioners. Those methods, means, techniques, and procedures that are known or developed by known means, means, techniques, and methods. In the present disclosure, various aspects of the invention may be in a range format. It should be understood that the description of the range format For the sake of convenience and ease of use, it should not be considered as limiting the scope of the invention. Accordingly, the description of the enclosure should be considered to specifically disclose all possible sub-ranges and the number of ranges within the range. For example, The description of such a range to 6 is regarded as specifically disclosing sub-ranges such as 1 to 3, 1 to 4, 1 to 5, 2 to 4, 2 to 6, and number-by-numbers within the range, for example 1 3, 4, 5 and 6. This applies regardless of the width of the range. As far as the range of numbers is indicated herein, it is intended to include any recited number (score or integer) of the range indicated. "First show "and" and "between" and "from" All scores and integers between. The invention is described herein by way of example only with reference to the drawings. The detailed description is to be considered in all respect The description and presentation of the terminology of the square domain program indicates that the scope should be the number of the first special case in the case of 3 to 6 2. In the present invention, in addition to the basic understanding of the invention, it is not intended to describe the details of the invention in detail. Forms. BRIEF DESCRIPTION OF THE DRAWINGS Figure 1 is a schematic flow diagram of an embodiment of the invention. Figure 2 is a schematic illustration of one embodiment of the invention. DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS The method provided by the present invention will be further described below with reference to the drawings, but does not limit the present invention. BRIEF DESCRIPTION OF THE DRAWINGS Figure 1 is a schematic flow diagram of an embodiment of the invention. The schematic flow is as follows: As shown in Fig. 1, the feedstock oil enters the catalytic cracking reactor 1' to obtain components such as catalytic diesel oil and catalytic wax oil, wherein the catalytic diesel oil is taken out through the pipeline 5': all or part of the catalytic oil is discharged through the pipeline 6 'And line 8' is taken. Or / and, wherein all or part of the catalytic wax oil is fed to the conventional catalytic cracking or reduction riser reactor 2' via line 6' and line 7' for the production of other products such as diesel and gasoline. Or / and, wherein all or part of the catalytic wax oil is fed to the hydrotreating unit 2' via line 6', line 9' and line 1 ', and the hydrotreated catalytic wax oil is fed to the conventional catalytic cracking via line 1 1 ' or The variable diameter riser reactor 3' is used to produce other products such as diesel and gasoline. Or / and, wherein all or part of the catalytic wax oil is sent to the hydrocracking unit 4' via the line 6', the line 9' and the line 1 2', and the catalytic wax oil hydrocracking tail oil can be taken to the conventional catalytic cracking and change Diameter riser reactor, this device and other anti-40- 201217512 reactors are used to produce other products such as diesel and gasoline. [Embodiment] The method provided by the present invention will be further described below in conjunction with the drawings, but does not limit the present invention. The process flow is as follows: As shown in Fig. 2, the regenerated catalyst is controlled by the regenerative inclined pipe 2, controlled by the slide valve 1 into the pre-lifting section 2 at the bottom of the riser reactor 4, and the pre-lifting medium also enters the pre-lifting section via the pipeline 1. 2. Under the action of the pre-lifting medium, the regenerated catalyst enters the reaction zone I in the lower part of the riser reactor 4 through the pre-lifting section 2, and the catalytic feedstock oil also enters the reaction zone I in the lower part of the riser reactor via the pipeline 3, and is in contact with the catalyst. The reaction proceeds to the reaction zone II. The reacted oil mixture enters the cyclone 7 from the outlet of the riser, is subjected to gas-solid separation by the cyclone 7, and the separated oil and gas enters the settler plenum 6. The carbon-containing spent catalyst separated from the reacted oil and gas is descended into the stripping section 5, and the stripping section 5 is stripped by superheated steam, and the stripped charcoal catalyst is controlled by the slip tube 8' to be controlled by the slide valve 9 The regenerator 10 is regenerated, the main wind enters the regenerator 10 via the pipeline 20, the coke on the catalyst to be produced is burned off, the deactivated catalyst is regenerated, and the flue gas enters the hood through the pipeline 21, and the regenerated catalyst is passed through. The regenerative inclined pipe 1 is controlled by the slide valve 1 to return to the pre-lift section 2 for use. The reaction product oil in the plenum 6 passes through the large oil and gas pipeline 13 and enters the subsequent separation system 14 . The separated dry gas, liquefied gas, gasoline, diesel oil and catalytic wax oil are respectively passed through the pipeline 1 5 , 1 6 ' 1 7, 8 and 1 9 lead. All or part of the catalytic wax oil from line 19 may be optionally taken directly from -41 - 201217512: or / and directly introduced into a conventional catalytic cracking or reduction riser reactor; or / and introduced into a hydrotreating unit to obtain a hydrotreating catalytic wax The oil, hydrotreating catalytic wax oil is fed to the riser reactor; or / and introduced into the hydrocracking reactor. The catalytic wax oil is further processed to obtain the intended product. The method will be further illustrated by the following examples, but does not limit the method. The raw materials used in the examples were reduced pressure gas oil (VGO-D) and atmospheric residue (A R ), and their properties are shown in Table 1.
本發明實例中所用的催化劑沸石是經老化處理的高矽 沸石。該高矽沸石是的製備如下:用NaY經SiCl4氣相處理 及稀土離子交換,製備得到的樣品,其矽鋁比爲1 8,以 RE203計的稀土含量爲2重量%,然後該樣品在800 °C , 100%水蒸氣下進行老化處理。用43 00克脫陽離子水將969 克多水高嶺土(中國高嶺土公司產品,固含量73% )打漿 ,再加入7 8 1克擬薄水鋁石(山東淄博鋁石廠產品,固含 量64%)和144ml鹽酸(濃度30%,比重1.56)攪拌均勻, 在60°C靜置老化1小時,保持pH爲2〜4,降至常溫,再加 入預先準備好的含800克高矽沸石(乾基)和2000克化學 水的沸石漿液,攪拌均勻,噴霧乾燥,洗去游離Na+,得 催化劑(該新鮮催化劑活性爲79,在溫度爲80(TC和1 00% 水蒸氣條件下自平衡時間爲1 〇小時,平衡活性爲5 5 )。將 得到催化劑經800°C和100%水蒸汽進行老化,老化後的催 化劑代號爲A。將部分老化劑進行揚析,除去細顆粒和大 於1 0 0 μη的顆粒,得到粗粒徑分佈的催化劑,其代號爲B -42- 201217512 。催化劑性質列於表2。 實施例中所用的加氫精製催化劑和加氫裂化催化劑的 商品牌號分別爲R N - 2和R T - 1,均由中國石化催化劑分公司 長嶺催化劑廠生產。 實施例1 本實施例說明採用本發明提供的方法進行選擇性裂化 反應生產高品質輕柴油和催化蠟油的情況。 中型催化裂化裝置流程圖如圖2所示,原料油V G Ο - D 經管線3注入提升管反應器,與由水蒸汽提升的催化劑B在 提升管反應器的下部接觸、反應,在提升管反應器內催化 劑B和原料油的重量比爲4 : 1,原料油在提升管反應器內的 停留時間爲1 . 6秒,反應溫度爲4 6 0 °C。集氣室壓力爲〇 · 1 5 兆帕,油氣從提升管出來後經旋風分離器分離後進入後部 的分餾系統。而帶炭的待生催化劑進入汽提段,汽提後的 待生催化劑去再生器再生,再生後的催化劑返回提升管反 應器迴圈使用。試驗條件、試驗結果列於表3,柴油性質 列於表4。 對比例 採用同上述實施例相同的提升管反應器進行試驗,所 用原料油與上述實施例相同,試驗步驟及方法與實施例1 完全相同,只是採用的催化劑由實施例的催化劑B改爲催 化劑A。操作條件和產品分佈列於表3。試驗結果列於表3 -43- 201217512 ,柴油性質列於表4,催化蠟油性質列於表5。 從表3可以看出,實施例的乾氣和焦炭產率明顯低於 對比例;從表4可以看出,實施例的柴油性質與對比例略 好,分別爲53和52。 表1 原料油類型 VGO-D AR 密度(20°C),g/cm3 0.8653 0.9029 殘炭,重量% 0.15 4.0 總氮,重量% 0.04 0.26 硫,重量% 0.09 0.13 碳,重量% 86.12 86.86 氫,重量% 13.47 12.86 重金屬含量,PPm 鎳 0.12 5.3 釩 <0.1 1.1 餾程,°C 初餾點 284 308 10% 342 395 30% 390 440 50% 420 479 70% 449 550 90% 497 / -44- 201217512 表2 催化劑編號 A B 粒徑類型 常規粒徑 粗粒徑 化學組成,重量% 氧化鋁 25 25 氧化鈉 表觀密度,kg/m3 790 778 孔體積,毫升/克 比表面積,米2/克 156 141 磨損指數,重量%時 1.0 1.0 舖分組成,重量% 0〜40微米 12 8 40〜80微米 65 78 >80微米 23 14 表3 實施例1 對比例1 催化劑編號 B A 反應溫度,°c 460 460 反應時間,秒 1.6 1.6 劑油比 4 4 注水量(佔進料量),% 10 10 產物分佈,重量% 乾氣 0.48 0.57 液化氣 7.01 7.03 汽油 20.76 20.91 柴油 29.76 29.46 催化蠟油 39.83 39.67 焦炭 1.78 1.98 損失 0.38 0.38 -45- 201217512 表4 實施例1 對比例1 柴油性質 密度,g/cm3 0.8457 0.8463 折光 1.4771 1.4775 凝固點,°c 12 12 餾程,t 初餾點 210 211 5% 242 244 10% 245 246 30% 282 282 50% 308 308 70% 332 331 90% 352 350 終餾點 / / 組成,% 鏈烷烴 47.1 45.9 環烷烴 27.9 28 芳烴 25.0 26.1 十六烷値 53 52 柴油十六烷値桶* 1577.28 1531.92 *柴油十六烷値桶=柴油十六烷値X柴油產率 -46- 201217512 表5 實施例1 對比例1 催化蠟油性質 密度,g/cm3 0.8517 0.8522 折光 1.4561 1.4565 凝固點,°C 42 42 餾程,°C 初餾點 300 301 5% 374 / 10% 384 387 30% 400 / 50% 416 417 70% 437 90% 466 464 終餾點 / / 元素組成,% C 86.07 86.08 Η 13.76 13.75 實施例2 本實施例說明採用本發明提供的方法進行選擇性裂化 反應生產高品質輕柴油和低烯烴汽油的情況。 中型催化裂化裝置流程圖如圖2所示,原料油VGO-D 經管線3注入提升管反應器,與由水蒸汽提升的催化劑B在 提升管反應器的下部接觸、反應,在提升管反應器內催化 劑B和原料油的重量比爲4 : 1,原料油在提升管反應器內的 停留時間爲1.6秒,反應溫度爲460 °C。集氣室壓力爲0.15 兆帕,油氣從提升管出來後經旋風分離器分離後進入後部 的分餾系統分離得到目的產品柴油和催化蠟油等。而帶炭 -47- 201217512 的待生催化劑進入汽提段,汽提後的待生催化劑去再生器 再生,再生後的催化劑返回提升管反應器迴圈使用。 將得到的催化蠟油直接送入變徑提升管反應器內進行 催化轉化,採用相同的催化劑B,在變徑提升管反應器內 催化劑B和催化蠟油的重量比爲6 : 1,催化蠟油在提升管反 應器內的停留時間爲5.5秒,第一反應區(簡稱一反)溫 度爲51(TC,第一反應區(簡稱二反)溫度爲490°C,油氣 從變徑提升管出來後經旋風分離器分離後進入後部的分餾 系統分離得到目的產品柴油和汽油等。試驗條件、試驗結 果列於表6,柴油性質與實施例1柴油性質相當,汽油性質 列於表7。 從表6可以看出,實施例的乾氣產率僅爲0.96%,焦炭 產率僅爲2.78%,重油產率僅爲2.24%,總液體產率(液化 氣產率+汽油產率+輕柴油產率+輕迴圈油產率)高達 93.63 % ;從表4和表7可以看出,在生產高品質柴油的同時 ,生產了低烯烴含量的汽油產品。 -48- 201217512 表6 實施例2 催化裂化單元 反應溫度,°c 460 反應時間,秒 1.6 劑油比 4 注水量(佔進料量),% 10 多產低碳烯烴汽油催化裂化單元 一反溫度,t 510 二反溫度,°c 490 反應時間,秒 5.5 劑油比 6 注水量(佔進料量),% 5 產物分佈,重量% 乾氣 0.96 液化氣 18.03 汽油 39.79 輕柴油 29.76 輕迴圈油 6.05 重油 2.24 焦炭 2.78 損失 0.39 -49- 201217512 表7 實施例2 汽油性質 汽油 密度,g/cm3 0.7358 折光 1.4174 誘導期,分鐘 >500 餾程,°C 初餾點 43 5% 61 10% 67 30% 86 50% 108 70% 134 90% 166 終餾點 194 組成,% 飽和烴 49.0 烯烴 34.9 芳烴 16.1 RON 89.0 實施例3 本實施例說明採用本發明提供的方法,通過催化裂化 與加氫裂化工藝結合進行選擇性裂化反應生產高品質柴油 情況。 中型催化裂化裝置流程圖如圖2所示,原料油(vgO-D )經管線3注入提升管反應器,與由水蒸汽提升的催化劑 B在提升管反應器的下部接觸、反應’在提升管反應器內 催化劑B和原料油的重量比爲4:1 ’原料油在提升管反應器 內的停留時間爲1.6秒,反應溫度爲460°C。集氣室壓力爲 50- 201217512 0.1 5兆帕,油氣從提升管出來後經旋風分離器分離後進入 後部的分餾系統分離得到目的產品柴油和催化蠟油。而帶 炭的待生催化劑進入汽提段,汽提後的待生催化劑去再生 器再生,再生後的催化劑返回提升管反應器迴圈使用。催 化蠟油進入後續的加氫裂化裝置,加氫裂化的反應條件爲 :精製反應溫度爲3 70 °C,裂化反應溫度爲3 80°C,氫分壓 爲1 2.0 MP a,體積空速爲1 · 2小時·1。試驗條件、試驗結果 列於表8,催化柴油性質與實施例1輕柴油性質相當’加氫 裂化柴油性質列於表9,加氫裂化尾油性質列於表1 〇 ° 從表8可以看出,該實施例的催化柴油產率高達29.76 重量%,加氫裂化柴油產率高達1 8.6 3重量%,乾氣產率僅 爲〇 · 4 8重量%,焦炭產率僅爲1 · 7 8重量% :從表4和表9可以 看出,該實施例的所產催化柴油十六烷値高達5 3 ’力13胃胃 化柴油十六烷値高達68.2,柴油十六烷値桶高達2 847·846 (即29.76x53 + 18.63x68.2)副產加氫裂化尾油BMCI値達 到1 5 · 6,是性質較好的催化裂化等反應器原料。 -51 - 201217512 表8 實施例3 催化裂化單元 反應溫度,t 460 反應時間,秒 1.6 劑油比 4 注水量(佔進料量),% 10 加氫裂化單元 精製反應溫度,°C 370 裂化反應溫度,t 380 氫分壓,MPa 12.0 體積空速,小時u 1.2 產物分佈,重量% 乾氣 0.48 液化氣 7.01 汽油 20.76 石腦油 15.93 催化柴油 29.76 加氫裂化柴油 18.62 加氫裂化尾油 6.77 焦炭 1.78 損失 0.38 合計 101.49 -52- 201217512 表9 實施例3 產品性質 加氫裂化柴油 加氫裂化尾油 密度,g/cm3 0.8153 0.8430 折光 1.4525 1.4481 凝固點,°C -28 20 餾程,°C 初餾點 233 295 5% 244 378 10% 252 385 30% 269 397 50% 282 409 70% 304 422 90% 327 449 終餾點 344 512 組成,% 鏈烷烴 / 53.3 環烷烴 / 45.0 芳烴 / 1.7 十六烷値 68.2 BMCI 15.6 實施例4 本實施例說明採用本發明提供的方法,通過催化裂化 與加氫處理工藝結合進行選擇性裂化反應生產高品質柴油 情況。The catalyst zeolite used in the examples of the present invention is an aging treated cerium zeolite. The sorghum zeolite is prepared as follows: a sample prepared by gas phase treatment of NaY by SiCl4 and rare earth ion exchange, the ratio of lanthanum to aluminum is 18.8, and the rare earth content by RE203 is 2% by weight, and then the sample is at 800. °C, aging treatment under 100% steam. Using 439 grams of deionized water, 969 grams of water kaolin (China Kaolin Company product, solid content 73%) was beaten, and then 718 grams of pseudo-boehmite (Shandong Zibo Aluminum Stone Factory product, solid content 64%) was added. Stir well with 144ml hydrochloric acid (concentration 30%, specific gravity 1.56), stand still at 60 ° C for 1 hour, keep the pH at 2~4, reduce to normal temperature, and then add 800 g of sorghum zeolite (dry basis) prepared in advance. And 2000 grams of chemical water zeolite slurry, stirred evenly, spray dried, washed away free Na + to obtain a catalyst (the fresh catalyst activity of 79, at a temperature of 80 (TC and 100% water vapor conditions, self-equilibration time of 1 〇 hours, the equilibrium activity is 5 5 ). The catalyst is aged at 800 ° C and 100% steam, and the catalyst code after aging is A. The partial aging agent is subjected to decantation to remove fine particles and more than 1000 μη The particles obtained a catalyst having a coarse particle size distribution, which is coded as B-42-201217512. The catalyst properties are listed in Table 2. The commercial brands of the hydrofinishing catalyst and the hydrocracking catalyst used in the examples were RN-2 and RT - 1, both by Chinese stone Catalyst Branch Changling Catalyst Plant produces. EXAMPLE 1 This example illustrates the use of the method provided by the present invention for selective cracking reaction to produce high quality light diesel oil and catalytic wax oil. The flow chart of the medium catalytic cracking unit is shown in Figure 2. The feedstock oil VG Ο - D is injected into the riser reactor via line 3, and is contacted and reacted with the catalyst B raised by the steam in the lower portion of the riser reactor. The weight ratio of the catalyst B to the feedstock in the riser reactor is 4 : 1, the residence time of the feedstock in the riser reactor is 1.6 seconds, the reaction temperature is 460 ° C. The pressure of the plenum is 〇 · 15 MPa, and the oil and gas are separated from the riser by cyclone separation. After separation, the reactor enters the rear fractionation system, while the charcoal-containing catalyst enters the stripping section, the stripped catalyst is regenerated by the regenerator, and the regenerated catalyst is returned to the riser reactor loop for use. Test conditions, tests The results are shown in Table 3. The properties of the diesel oil are shown in Table 4. The comparative examples were tested using the same riser reactor as in the above examples, and the raw material oil used was the same as in the above embodiment. The test procedure and method were identical to those of Example 1, except that the catalyst used was changed from Catalyst B of the example to Catalyst A. The operating conditions and product distribution are listed in Table 3. The test results are shown in Table 3 -43 - 201217512, Diesel Properties Table 4, Catalytic Wax Oil Properties are listed in Table 5. As can be seen from Table 3, the dry gas and coke yields of the examples were significantly lower than the comparative examples; as can be seen from Table 4, the diesel properties and comparative examples of the examples Slightly better, respectively 53 and 52. Table 1 Raw material oil type VGO-D AR Density (20 ° C), g / cm3 0.8653 0.9029 Residual carbon, wt% 0.15 4.0 Total nitrogen, wt% 0.04 0.26 Sulfur, wt% 0.09 0.13 Carbon, wt% 86.12 86.86 Hydrogen, wt% 13.47 12.86 Heavy metal content, PPm Nickel 0.12 5.3 Vanadium <0.1 1.1 Distillation range, °C Initial boiling point 284 308 10% 342 395 30% 390 440 50% 420 479 70% 449 550 90% 497 / -44- 201217512 Table 2 Catalyst No. AB Particle Size Type Conventional Particle Size Coarse Particle Size Chemical Composition, Weight % Alumina 25 25 Apparent Density of Sodium Oxide, kg/m3 790 778 Pore Volume, cc/g Specific Surface Area , 2/g 156 141 Abrasion index, 1.0% by weight, 1.0% by weight, 0% to 40 μm, 12 8 40 to 80 μm, 65 78 > 80 μm 23 14 Table 3 Example 1 Comparative Example 1 Catalyst number BA Reaction temperature , °c 460 460 Reaction time, second 1.6 1.6 oil ratio 4 4 water injection (accounting amount), % 10 10 product distribution, weight % dry gas 0.48 0.57 liquefied gas 7.01 7.03 gasoline 20.76 20.91 diesel 29.76 29.46 catalytic wax oil 39.83 39.67 Coke 1.78 1.98 Loss 0.38 0.38 -45- 201217512 Table 4 Example 1 Comparative Example 1 Diesel property density, g/cm3 0.8457 0.8463 Refraction 1.4771 1.4775 Freezing point, °c 12 12 Distillation range, t Initial boiling point 210 211 5% 242 244 10% 245 246 30% 282 282 50% 308 308 70% 332 331 90% 352 350 final boiling point / / composition, % paraffin 47.1 45.9 cycloalkane 27.9 28 aromatics 25.0 26.1 hexadecane 53 52 diesel hexadecane値桶* 1577.28 1531.92 * Diesel hexadecane 値 barrel = diesel hexadecane 値 X diesel yield -46- 201217512 Table 5 Example 1 Comparative Example 1 Catalytic wax oil property density, g/cm3 0.8 517 0.8522 Refractive 1.4561 1.4565 Freezing point, °C 42 42 Distillation range, °C Initial boiling point 300 301 5% 374 / 10% 384 387 30% 400 / 50% 416 417 70% 437 90% 466 464 Final boiling point / / element Composition, % C 86.07 86.08 Η 13.76 13.75 Example 2 This example illustrates the use of the process provided by the present invention for the selective cracking reaction to produce high quality light diesel oil and low olefin gasoline. The flow chart of the medium-sized catalytic cracking unit is shown in Fig. 2. The feedstock oil VGO-D is injected into the riser reactor via line 3, and is contacted and reacted with the catalyst B raised by the steam in the lower part of the riser reactor, in the riser reactor. The weight ratio of the internal catalyst B to the feedstock oil was 4: 1, the residence time of the feedstock oil in the riser reactor was 1.6 seconds, and the reaction temperature was 460 °C. The gas collection chamber pressure is 0.15 MPa. The oil and gas are separated from the riser and separated by the cyclone separator and then separated into the rear fractionation system to obtain the target product diesel oil and catalytic wax oil. The catalyst to be produced with charcoal -47-201217512 enters the stripping section, and the stripped catalyst is regenerated by the regenerator, and the regenerated catalyst is returned to the riser reactor for use in the loop. The obtained catalytic wax oil is directly sent into the variable diameter riser reactor for catalytic conversion, and the same catalyst B is used, and the weight ratio of the catalyst B to the catalytic wax oil in the variable diameter riser reactor is 6:1, the catalytic wax The residence time of the oil in the riser reactor is 5.5 seconds, the temperature of the first reaction zone (referred to as a reverse) is 51 (TC, the temperature of the first reaction zone (referred to as the second reverse) is 490 ° C, and the oil and gas from the variable diameter riser After being separated, it is separated by a cyclone separator and then separated into a fractionation system at the rear to obtain the target product diesel oil, gasoline, etc. The test conditions and test results are shown in Table 6. The properties of the diesel oil are comparable to those of the fuel of Example 1, and the properties of the gasoline are listed in Table 7. As can be seen from Table 6, the dry gas yield of the examples was only 0.96%, the coke yield was only 2.78%, the heavy oil yield was only 2.24%, and the total liquid yield (liquefied gas yield + gasoline yield + light diesel oil). Yield + light loop oil yield) up to 93.63%; as can be seen from Table 4 and Table 7, while producing high quality diesel, a gasoline product with low olefin content was produced. -48- 201217512 Table 6 Example 2 Catalytic cracking unit reaction temperature, °c 460 reaction time, second 1.6 oil ratio 4 water injection (accounting for feed), % 10 more productive low carbon olefin gasoline catalytic cracking unit a reverse temperature, t 510 two reverse temperature, °c 490 reaction time, second 5.5 Agent oil ratio 6 water injection (accounting amount), % 5 product distribution, weight % dry gas 0.96 liquefied gas 18.03 gasoline 39.79 light diesel 29.76 light loop oil 6.05 heavy oil 2.24 coke 2.78 loss 0.39 -49- 201217512 Table 7 Example 2 Gasoline-based gasoline density, g/cm3 0.7358 refraction 1.4174 induction period, minutes >500 distillation range, °C initial boiling point 43 5% 61 10% 67 30% 86 50% 108 70% 134 90% 166 Final boiling point 194 Composition, % saturated hydrocarbon 49.0 olefin 34.9 aromatic hydrocarbon 16.1 RON 89.0 Example 3 This example illustrates the use of the process provided by the present invention to produce high quality diesel by selective cracking reaction in combination with a catalytic cracking and hydrocracking process. Medium catalytic cracking unit The flow chart is shown in Figure 2. The feedstock oil (vgO-D) is injected into the riser reactor via line 3 and reacted with the catalyst B lifted by the steam in the riser. The lower contact, reaction 'in the riser reactor, the weight ratio of catalyst B to feedstock oil is 4:1'. The residence time of the feedstock in the riser reactor is 1.6 seconds, and the reaction temperature is 460 ° C. The gas collection chamber The pressure is 50-201217512 0.1 5 MPa. After the oil and gas exits the riser, it is separated by a cyclone and then enters the rear fractionation system to separate the target product diesel and catalytic wax oil. The spent catalyst with charcoal enters the stripping section, and the stripped catalyst is regenerated by the regenerator, and the regenerated catalyst is returned to the riser reactor for use in the loop. The catalytic wax oil enters the subsequent hydrocracking unit, and the reaction conditions for the hydrocracking are: the refining reaction temperature is 3 70 ° C, the cracking reaction temperature is 3 80 ° C, the hydrogen partial pressure is 1 2.0 MP a, and the volumetric space velocity is 1 · 2 hours · 1. The test conditions and test results are shown in Table 8. The catalytic diesel oil properties are comparable to those of the light diesel oil of Example 1. The properties of the hydrocracked diesel oil are listed in Table 9. The properties of the hydrocracking tail oil are listed in Table 1. 从° It can be seen from Table 8. The catalytic diesel oil yield of the embodiment is as high as 29.76% by weight, the hydrocracked diesel oil yield is up to 8.63% by weight, the dry gas yield is only 〇·48% by weight, and the coke yield is only 1.78% by weight. % : As can be seen from Table 4 and Table 9, the catalytic diesel hexadecane produced in this example is as high as 5 3 'force 13 stomach gasified diesel hexadecane 値 up to 68.2, diesel hexadecane 値 barrel up to 2 847 · 846 (ie 29.76x53 + 18.63x68.2) by-product hydrocracking tail oil BMCI値 reaches 15.6, which is a good raw material for reactors such as catalytic cracking. -51 - 201217512 Table 8 Example 3 Catalytic cracking unit reaction temperature, t 460 reaction time, second 1.6 oil ratio 4 water injection (accounting amount), % 10 hydrocracking unit purification reaction temperature, °C 370 cracking reaction Temperature, t 380 Hydrogen partial pressure, MPa 12.0 Volumetric airspeed, hour u 1.2 Product distribution, % by weight Dry gas 0.48 Liquefied gas 7.01 Gasoline 20.76 Naphtha 15.93 Catalytic diesel 29.76 Hydrocracked diesel 18.62 Hydrocracked tail oil 6.77 Coke 1.78 Loss 0.38 Total 101.49 -52- 201217512 Table 9 Example 3 Product Properties Hydrocracking Diesel Hydrocracking Tail Oil Density, g/cm3 0.8153 0.8430 Refraction 1.4525 1.4481 Solidification Point, °C -28 20 Distillation Range, °C Initial Distillation Point 233 295 5% 244 378 10% 252 385 30% 269 397 50% 282 409 70% 304 422 90% 327 449 Final boiling point 344 512 Composition, % paraffin / 53.3 naphthene / 45.0 aromatics / 1.7 hexadecane 68.2 BMCI 15.6 Example 4 This example illustrates the selective cracking by a combination of catalytic cracking and hydrotreating processes using the method provided by the present invention. It should produce high-quality diesel fuel situation.
中型催化裂化裝置流程圖如圖2所示,常壓渣油(ARThe flow chart of the medium-sized catalytic cracking unit is shown in Figure 2. The atmospheric residue (AR)
)經管線3注入提升管反應器,與由水蒸汽提升的催化劑A 在提升管反應器的下部接觸、反應,在提升管反應器內催 化劑B和原料油的重量比爲3 : 1,原料油在提升管反應器內 的停留時間爲1 .6秒,反應溫度爲45 0°C。集氣室壓力爲0.2 兆帕,油氣從提升管出來後經旋風分離器分離後進入後部 -53- 201217512 的分餾系統分離得到目的產品柴油和催化蠟油。而帶炭的 待生催化劑進入汽提段,汽提後的待生催化劑去再生器再 生,再生後的催化劑返回提升管反應器迴圏使用。催化蠟 油進入後續的加氫處理裝置,加氫的反應條件爲:氫分壓 爲14 MPa,反應溫度爲385 °C,體積空速爲0.235小時°。 該裝置的加氫處理催化蠟油返回到催化裂化裝置。試驗條 件、試驗結果列於表1 〇,柴油性質列於表1 1。 從表10可以看出,該實施例的柴油產率高達46.51重% :從表4可以看出,該實施例的柴油十六烷値高達5 2.5, 柴油十六烷値桶高達2441.78。 實施例5 採用同上述實施例4相同的提升管反應器進行試驗, 所用原料油與上述實施例相同,試驗步驟及方法與實施例 完全相同,只是採用的催化劑由實施例4的粗粒徑催化劑B 改爲常規粒徑催化劑A。試驗條件、試驗結果列於表1 〇, 柴油性質列於表1 1。 從表10可以看出,該實施例的柴油產率高達45.8 8重% :從表11可以看出,該實施例的柴油十六烷値高達51.4, 柴油十六烷値桶高達23 5 8.23。 從表10可以還看出,實施例5的乾氣和焦炭產率明顯 高於實施例4,說明粗粒徑的裂化催化劑B較常規粒徑的裂 化催化劑A更能降低乾氣和焦炭產率。 -54- 201217512 表1 〇 實施例4 實施例5 催化劑編號 B A 反應溫度,°c 450 450 反應時間,秒 1.6 1.6 劑油比 3 3 水油比 0.05 0.05 產物分佈*,重% 乾氣 1.52 1.72 液化氣 13.95 13.98 汽油 33.50 33.75 柴油 46.51 45.88 重油 0.00 0.00 焦炭 4.12 4.27 損失 0.40 0.40 以常壓渣油和氫氣的總重量爲計算基準 表1 1 實施例4 實施例5 柴油性質 密度,g/cm3 0.8461 0.8468 折光 1.4782 1.4785 凝固點,t 12 12 餾程,t 初餾點 200 201 5% 240 243 10% 245 247 30% 275 275 50% 300 301 70% 335 336 90% 348 350 十六烷値 52.5 51.4 柴油十六烷値桶* 2441.78 2358.23 *柴油十六烷値桶=柴油十六烷値X柴油產率 -55- 201217512 要認識到,爲清楚起見描述在分開的實施方案中的本 發明的某些方面和特徵也可以在單個實施方案中聯合提供 。相反’爲簡要起見在單個實施方案中描述的本發明的各 種方面和特徵也可以分開提供或以任何合適的子組合方式 提供。 本說明書中提到的所有出版物、專利和專利申請均全 文經此引用倂入本說明書,就像各個出版物、專利或專利 申請專門且逐一被指出經此引用倂入本文。 儘管已經聯繫具體實施方案及其實施例描述了本發明 ,但明顯的是,本領域技術人員能夠看出許多替代方案、 修改和變動。相應地,旨在涵蓋落在所附權利要求的精神 和寬範圍內的所有這樣的替代方案、修改和變動。 【圖式簡單說明】 圖1是本發明的實施方案示意流程圖。 圖2是本發明的一種實施方案的示意圖。 【主要元件符號說明】 1’ :催化裂化反應器 2’:常規催化裂化或變徑提升管反應器/加氫處理裝置 3 ’ :常規催化裂化或變徑提升管反應器 4 ’ :加氫裂化裝置 5 ’、6 ’、7 ’、8 ’、9 ’、1 0 ’、1 1 ’、1 2 ’ :管線 1 :管線 -56- 201217512 2 :預提升段 3 :管線 4 :提升管反應器 5 :汽提段 6 :集氣室 7 :旋風分離器 8 :待生斜管 9 :受滑閥 10 :再生器 1 1 :受滑閥 1 2 :再生斜管 1 3 :管線 1 4 :分離系統 15、 16、 17、 18、 19、 20、 21:管線 I、11 :反應區) is injected into the riser reactor via line 3, and is contacted and reacted with the catalyst A lifted by the water vapor in the lower portion of the riser reactor. The weight ratio of the catalyst B to the feedstock in the riser reactor is 3: 1, the feedstock oil The residence time in the riser reactor was 1.6 seconds and the reaction temperature was 45 °C. The gas collection chamber pressure is 0.2 MPa. After the oil and gas is discharged from the riser, it is separated by a cyclone and then enters the rear part of the -53-201217512 fractionation system to obtain the target product diesel and catalytic wax oil. The charcoal-containing catalyst enters the stripping section, and the stripped catalyst is regenerated by the regenerator, and the regenerated catalyst is returned to the riser reactor for use. The catalytic wax oil enters the subsequent hydrotreating unit, and the hydrogenation reaction conditions are: hydrogen partial pressure of 14 MPa, reaction temperature of 385 ° C, and volumetric space velocity of 0.235 hours °. The hydrotreating of the unit catalyzes the return of the wax oil to the catalytic cracking unit. The test conditions and test results are shown in Table 1. The diesel properties are listed in Table 11. As can be seen from Table 10, the diesel fuel yield of this example was as high as 46.51% by weight: as can be seen from Table 4, the diesel hexadecane oxime of this example was as high as 5 2.5 and the diesel hexadecane oxime was as high as 2441.78. Example 5 The same riser reactor as in the above Example 4 was used for the test. The raw material oil used was the same as that of the above examples, and the test procedures and methods were identical to those of the examples except that the catalyst used was the crude particle size catalyst of Example 4. B is changed to conventional particle size catalyst A. The test conditions and test results are shown in Table 1. The diesel properties are listed in Table 11. As can be seen from Table 10, the diesel yield of this example was as high as 45.8 8% by weight: as can be seen from Table 11, the diesel hexadecane oxime of this example was as high as 51.4, and the diesel hexadecane bismuth was as high as 23 5 8.23. It can also be seen from Table 10 that the dry gas and coke yield of Example 5 is significantly higher than that of Example 4, indicating that the coarse particle size cracking catalyst B can reduce the dry gas and coke yield more than the conventional particle size cracking catalyst A. . -54- 201217512 Table 1 〇 Example 4 Example 5 Catalyst No. BA Reaction temperature, °c 450 450 Reaction time, seconds 1.6 1.6 Agent oil ratio 3 3 Water to oil ratio 0.05 0.05 Product distribution*, weight % Dry gas 1.52 1.72 Liquefaction Gas 13.95 13.98 Gasoline 33.50 33.75 Diesel 46.51 45.88 Heavy oil 0.00 0.00 Coke 4.12 4.27 Loss 0.40 0.40 Based on the total weight of atmospheric residue and hydrogen Table 1 1 Example 4 Example 5 Diesel density, g/cm3 0.8461 0.8468 Refraction 1.4782 1.4785 Freezing point, t 12 12 Distillation range, t Initial boiling point 200 201 5% 240 243 10% 245 247 30% 275 275 50% 300 301 70% 335 336 90% 348 350 Hexadecane 52.5 51.4 Diesel hexadecane Barrels * 2441.78 2358.23 * Diesel cetane barrels = diesel cetane x diesel yield - 55 - 201217512 It will be appreciated that certain aspects and features of the invention are described in separate embodiments for clarity. It can also be provided in combination in a single embodiment. In contrast, the various aspects and features of the invention described in the individual embodiments may be provided separately or in any suitable sub-combination. All of the publications, patents, and patent applications mentioned in this specification are hereby incorporated by reference in their entirety in the entireties in the the the the the the Although the present invention has been described in connection with the specific embodiments and embodiments thereof, it is apparent that many alternatives, modifications and variations can be seen by those skilled in the art. Accordingly, it is intended to embrace all such alternatives, modifications and BRIEF DESCRIPTION OF THE DRAWINGS Fig. 1 is a schematic flow chart of an embodiment of the present invention. Figure 2 is a schematic illustration of one embodiment of the invention. [Explanation of main component symbols] 1' : Catalytic cracking reactor 2': Conventional catalytic cracking or reduction riser reactor / hydrotreating unit 3 ': Conventional catalytic cracking or variable diameter riser reactor 4 ': Hydrocracking Apparatus 5 ', 6 ', 7 ', 8 ', 9 ', 1 0 ', 1 1 ', 1 2 ': Line 1: Line - 56 - 201217512 2 : Pre-lift section 3: Line 4: riser reactor 5: stripping section 6: plenum 7: cyclone 8: waiting tube 9: slid valve 10: regenerator 1 1 : slid valve 1 2 : regenerative tube 1 3 : line 1 4 : separation System 15, 16, 17, 18, 19, 20, 21: Lines I, 11: Reaction zone
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