TW200813177A - Electroconductivity-controlling agent for cationic electrodeposition coating composition and method for adjusting electroconductivity of cationic electrodeposition coating composition therewith - Google Patents
Electroconductivity-controlling agent for cationic electrodeposition coating composition and method for adjusting electroconductivity of cationic electrodeposition coating composition therewith Download PDFInfo
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Abstract
Description
200813177 九、發明說明: 【發明所屬之技術領域】 技術領域 、 本發明關於用於陽離子電沈積塗覆組成物之導電性控 5制劑,及使用此導電性控制劑之用於調整陽離子電沈積塗 " 覆組成物的導電性之方法。 【先前技術】 背景技術 因為即使物件具有複雜的形狀,可使陽離子電沈積塗 10層形成精細的部分,以及可自動且連續地提供塗層,陽離 子電沈積塗層係廣泛地使用於作為大型且具有複雜形狀的 物件之底漆塗層,尤其是車體及類似物件。陽離子電沈積 塗覆係藉由將作為陰極之欲塗覆的物件,沈浸入陽離子電 沈積塗覆組成物中,並施與電壓來進行。 15 傳統陽離子電沈積塗覆組成物為水性塗覆組成物,具 _ 有約20重量%之固體含量。使組成物處於未授拌狀態,使 其中的成分沈降,例如色料,其造成含有組成之電沈積槽 、 _沈澱…般而言’陽離子電沈積塗覆組成㈣利用泵 、 來循環或利用授拌器攪拌,以致能預防沈降的發生。 20 然、而’陽離子電沈積槽是大型設備,其中車體可沈浸 入塗覆組成物中。伴隨循環或攪拌組成物的能量、所使用 的σ又備’或其維遵’需要巨額成本。降低或省略此類循環 或授拌,南度有助於陽離子電沈積塗覆的節能。因此,在 纟沈降或極少沈降下使用陽離子電沈積塗i組成物,尤其 5 200813177 —一疋具有較低固體含量或較低灰分含量之_陽離子電沈積塗覆 組成物,是有效的。已有人研究此類陽離子電沈積塗覆組 成物。 牛例而3,JP-A-2004-231989 (專利文獻1)揭露具有 5陽離子電沈積塗覆組成物之環保電沈積塗層,此陽離子電 /尤積塗覆組成具有3至10重量%之色料灰分含量及5至12 重里%之固體含量。此陽離子電沈積塗覆組成物是有用 的,因為此組成物具有少量的沈降,以及因此在攪拌或循 %上的旎置成本降低。不利地,塗覆組成物之固體含量的 10減低’降低組成物之導電性。其亦使組成物之“深鍍能力,, 惡化’在本文中深鍍能力為在電沈積塗覆期間,在物件上 形成塗層至精細部分的能力。 對沾習該項技術者而言,已知塗覆組成物之導電性的 適當調整可提供理想的深鍍能力。專利文獻,Jp_A_2〇〇4_ 15 269627(專利文獻2)揭露塗覆組成物的導電性與深鐘能力 之間的關係。描述在此文獻中的陽離子電沈積塗覆組成物 含有锍改質之環氧樹脂,以及因此組成物要求膜阻力之控 制。 已研究陽離子電沈積塗覆組成物中的基底樹脂之胺價 20 〔參見 Jp-A-2005_232397(專利文獻 3),JP-A-7_150079(專 利文獻4 )專〕。專利文獻3揭露到,胺基曱酸g旨樹脂(基 底樹脂)之胺價在20至60 mgKOH/g (亦即35.7至107.0 mmol/100 g)是理想的。專利文獻4亦揭露到,陽離子可 電沈積樹脂之胺價在3至200 mgKOH/g (亦即5.3至356 6 200813177 mmol/l〇〇 g )之範圍内亦是理/想的。此等胺價範圍是習知 的且本質上很低。 專利文獻 1 : JP-A-2004-231989 專利文獻 2 : JP-A-2004-269627 5 專利文獻 3 ·· JP-A-2005-232397 專利文獻 4 : JP-A-7-150079 【發明内容J 本發明欲解決的胡誦 具有較低固體含量及/或較低灰分含量之陽離子電洗 10積塗覆組成物,與傳統陽離子電沈積塗覆組成物相較,傾 向具有降低之導電性。本發明提供防止具有較低固體含量 及/或較低灰分含量之陽離子電沈積塗覆組成物的導電性 降低’以及防止該組成物所具有之深鍍能力降低的技術。 發明概要 15 因此,本發明提供一種用於低固體含量型陽離子電洗 積塗覆組成物之導電性控制劑,該塗覆組成物所含有的固 體含量為該塗覆組成物之0.5至9.0重量%,該控制劑包括 分子量為500至20000及胺價為200至500 mmol/100 g的 含胺基化合物,以調整該塗覆組成物的導電性至9〇〇至 20 2000 # S/cm。除了作為塗覆膜形成組分之陽離子環氧樹 脂、固化劑及色料之外,陽離子電沈積塗覆組成物含有作 為乳化液的本發明之導電性控制劑,該乳化液實際上可添 加作為第三組分。 應用於作為導電性控制劑之含胺基化合物可為經胺改 7 200813177 5 • 10 質之環氧祕。麵改質之環氧龍較佳地 “ 脂,其中環氧基已利用胺化合物改質。·、、、衣錢 或者,含驗化合的為_㈣之_ 胺改質之丙稀酸樹脂較佳地可為具有經胺化合物改質^二 氧基的丙浠酸樹脂。 、衣 環氧樹可為雙盼型、第:r 丁美额贫- 丁基姊本一酚型、線型酚醛 >月漆樹脂型或曱酚線型酚醛清漆樹脂,且可具有5〇〇至 20000之數量平均分子量。 本發明亦提供低固體含量型陽離子電沈積塗覆組成 物,其所含有之固體含量為該塗覆組成物之〇·5至9 〇重量 %,其包括具有200至500 mm〇i/100 g之胺價的含胺基化 合物之導電性控制劑,以及該組成物的導電性為9〇〇至 2000 // S/cm 〇 15 本發明進一步提供一種用於調整陽離子電沈積塗覆組 成物的導電性之方法,其包括下述步驟: 將導電性控制劑添加至低固體含量型陽離子電沈積塗 覆組成物中,該塗覆組成物的固體含量為該塗覆組成物之 0.5至9.0重量%,以及 20 在上述步驟期間,調整該陽離子電沈積塗覆組成物的 導電性至900至2000 μ S/cm, 其中該導電性控制劑包括具有200至500 mmol/100g 之胺價的含胺基化合物。 本發明又進一步地提供一種用於供應導電性控制劑至 陽離子電沈積塗覆組成物之方法,其包括下述步驟: 200813177 供應導電性控制劑至低固體含量型陽離子電沈積塗覆 組成物’該塗覆組成物的固體含量為該塗覆組成物之0.5 至9.0重量%,以及 在上述步驟期間,調整該陽離子電沈積塗覆組成物的 5導電性至900至2000 # S/cm, 其中該導電性控制劑包括具有200至500 mmol/100 g 的胺彳貝之含胺基化合物。 發明之 本發明藉由添加用於陽離子電沈積塗覆組成物之特定 10 導電性控制劑至該陽離子電沈積塗覆組成物,可解決與較 低灰分含量型及/或較低固體含量型的陽離子電沈積塗覆 組成物有關連之問題,例如陽離子電沈積塗覆組成物之導 電性降低及其具有之深鐘能力降低。 圖式簡單說明 15 第1圖為顯示應用於評估深鍍能力之箱的一實施例的 透視圖;以及 第2圖為概要地顯示用於評估深鐘能力之方法的一具 體例的截面圖。 參考字母的袭示 20 10 ·•箱 11至14 :經磷酸鋅處理之鋼板 15 ··開口 20 :電沈積槽 21 :電沈積塗覆組成物 9 200813177200813177 IX. Description of the Invention: Technical Field of the Invention The present invention relates to a conductive control 5 formulation for a cationic electrodeposition coating composition, and a conductive electrodeposition coating for adjusting the cationic electrodeposition coating using the conductivity control agent " The method of coating the conductivity of a composition. [Prior Art] Background Since a cationic electrodeposition coating layer 10 can form a fine portion and a coating can be automatically and continuously provided even if the object has a complicated shape, the cationic electrodeposition coating layer is widely used as a large-sized one. Primer coatings for articles with complex shapes, especially for car bodies and the like. The cationic electrodeposition coating is carried out by immersing an article to be coated as a cathode, into a cationic electrodeposition coating composition, and applying a voltage. The conventional cationic electrodeposition coating composition is an aqueous coating composition having a solid content of about 20% by weight. The composition is left unmixed, and the components therein are sedimented, for example, a colorant, which causes an electrodeposition bath containing a composition, a precipitate, a cationic electrodeposition coating composition, or a pump. The stirrer is stirred so that sedimentation can be prevented. 20 However, the 'cationic electrodeposition tank is a large-scale equipment in which the body can be immersed in the coating composition. The energy associated with circulating or agitating the composition, the σ used, or the compliance thereof, requires a significant cost. Reducing or omitting such cycles or mixing, Southern contributes to energy savings in cationic electrodeposition coatings. Therefore, it is effective to use a cationic electrodeposition coating composition under enthalpy sedimentation or minimal sedimentation, in particular, a cationic electrodeposition coating composition having a lower solid content or a lower ash content. Such cationic electrodeposition coating compositions have been studied. Japanese Patent No. 3, JP-A-2004-231989 (Patent Document 1) discloses an environmentally-friendly electrodeposition coating having a cationic electrodeposition coating composition having a cationic electric/esthetic coating composition of 3 to 10% by weight. The ash content of the pigment and the solid content of 5 to 12% by weight. This cationic electrodeposition coating composition is useful because this composition has a small amount of sedimentation, and thus the cost of disposal on agitation or lapse is reduced. Disadvantageously, the 10 reduction in the solids content of the coating composition reduces the conductivity of the composition. It also enables the "deep plating ability, deterioration" of the composition. The deep plating ability herein is the ability to form a coating onto a fine part on an object during electrodeposition coating. For those skilled in the art, It is known that an appropriate adjustment of the conductivity of the coating composition can provide an ideal deep plating ability. Patent Document, Jp_A_2〇〇4_15 269627 (Patent Document 2) discloses the relationship between the conductivity of the coating composition and the ability of the deep clock. The cationic electrodeposition coating composition described in this document contains a ruthenium-modified epoxy resin, and thus the composition requires control of film resistance. The amine resin of the base resin in the cationic electrodeposition coating composition has been studied. [See Jp-A-2005_232397 (Patent Document 3), JP-A-7-150079 (Patent Document 4).] Patent Document 3 discloses that the amine valeric acid (base resin) has an amine price of 20 to 60. MgKOH/g (i.e., 35.7 to 107.0 mmol/100 g) is desirable. Patent Document 4 also discloses that the cation value of the cationic electrodepositable resin is from 3 to 200 mgKOH/g (i.e., 5.3 to 356 6 200813177 mmol/ L〇〇g) is also within the scope of thinking / thinking. The price range is conventional and is very low in nature. Patent Document 1: JP-A-2004-231989 Patent Document 2: JP-A-2004-269627 5 Patent Document 3 · JP-A-2005-232397 Patent Document 4 JP-A-7-150079 SUMMARY OF THE INVENTION [The present invention is intended to solve the problem of a cation-washed 10-pack coating composition having a lower solid content and/or a lower ash content, which is combined with a conventional cationic electrodeposition coating composition. The present invention tends to have reduced conductivity. The present invention provides a reduction in conductivity of a cationic electrodeposition coating composition having a lower solid content and/or a lower ash content and preventing deep plating of the composition. TECHNICAL FIELD OF THE INVENTION Accordingly, the present invention provides a conductivity control agent for a low solid content cationic electrodewashing coating composition, the coating composition comprising a solid content of the coating composition 0.5 to 9.0% by weight, the controlling agent comprises an amine group-containing compound having a molecular weight of 500 to 20,000 and an amine value of 200 to 500 mmol/100 g to adjust the conductivity of the coating composition to 9 to 20 2000 # S/cm. In addition to being In addition to the cationic epoxy resin, curing agent and colorant of the film-forming component, the cationic electrodeposition coating composition contains the conductivity control agent of the present invention as an emulsion, and the emulsion can be actually added as the third group. The amine-containing compound used as the conductivity control agent may be an amine modified by the amine. The surface-modified epoxy dragon is preferably "fat, wherein the epoxy group has utilized an amine. Compound modification. The acryl resin which is modified with _(4) _ amine-modified is preferably a propionate resin having an amine compound modified by a dioxy group. The epoxy resin can be a double-presence type, the first: r: butyl sulphate - butyl oxime phenol type, novolac phenolic > lacquer resin type or phenol novolak novolak resin, and can have 5 〇〇 to The number average molecular weight of 20000. The present invention also provides a low solid content cationic electrodeposition coating composition comprising a solid content of from 5% to 9% by weight of the coating composition, which comprises from 200 to 500 mm 〇i/100 g The amine-valent amine-containing compound-containing conductivity control agent, and the conductivity of the composition is from 9 Å to 2,000 // S/cm 〇 15 The present invention further provides a method for adjusting a cationic electrodeposition coating composition. A method of electrical conductivity comprising the steps of: adding a conductivity control agent to a low solids content cationic electrodeposition coating composition, the coating composition having a solids content of from 0.5 to 9.0 by weight of the coating composition %, and 20, during the above steps, adjusting the conductivity of the cationic electrodeposition coating composition to 900 to 2000 μS/cm, wherein the conductivity control agent comprises an amine having an amine valence of 200 to 500 mmol/100 g Base compound. The present invention still further provides a method for supplying a conductivity control agent to a cationic electrodeposition coating composition, comprising the steps of: 200813177 supplying a conductivity control agent to a low solid content type cationic electrodeposition coating composition' The coating composition has a solid content of from 0.5 to 9.0% by weight of the coating composition, and during the above steps, adjusting the conductivity of the cationic electrodeposition coating composition to 900 to 2000 #S/cm, wherein The conductivity control agent includes an amine group-containing compound having an amine mussel of 200 to 500 mmol/100 g. The present invention can be solved with a lower ash content type and/or a lower solid content type by adding a specific 10 conductivity control agent for cationic electrodeposition coating composition to the cationic electrodeposition coating composition. The problems associated with cationic electrodeposition coating compositions, such as the reduced conductivity of cationic electrodeposition coating compositions and their reduced deep clocking ability. BRIEF DESCRIPTION OF THE DRAWINGS 15 Fig. 1 is a perspective view showing an embodiment of a case applied to evaluate deep plating ability; and Fig. 2 is a cross-sectional view schematically showing a specific example of a method for evaluating a deep clock ability. Reference letter 20 10 ·• Box 11 to 14: Zinc phosphate treated steel plate 15 ·· Opening 20 : Electrodeposition tank 21 : Electrodeposition coating composition 9 200813177
22 :相反電極 【實施方式;J 進行本發明之最佳實施態樣 10 15 20 根據本發明,用於陽離子電沈積塗覆組成物之導電性 控制劑包括具有200至500 mmol/l〇〇 g的胺價之含胺基化 合物。任何含胺基化合物可應用於作為本發明的用於陽離 子電沈積塗覆組成物之導電性控制劑,只要該含胺基化合 物具有上述定義範圍之胺價。一般而言,經胺改質之環氧 樹脂及經胺改質之丙烯酸樹脂為較佳的導電性控制劑。本 發明的用於陽離子電沈積塗覆組成物之導電性控制劑,若 有需要的話,可利用酸中和。酸價較佳為25〇至45〇 mmol/100 g ’更佳為3〇〇至400 mmol/100 g。若胺價低於 200 mmol/l〇〇 g ’欲添加之導電性控制劑的需要量增加,以 致此取適化具有較低固體含量的液態陽離子電沈積塗覆組 成物之$ a ’其可引起低劣的抗#性。若胺價超過獅 ,g〜有例如沈積力降低及麵欲之深鑛能力 等問題。在此例子中,亦可能傾向與鋅鋼板的相容性。 應用於本發明作為用於陽離子電沈積塗覆組成物之導 電性控制劑的含胺基化合物’ 樹脂 醇胺 量之含胺基化合物。一二=!低分子量或高分子 合物可個例如經紐子量之含胺基化 ㈣。具有低分子旦μ /…枝及經胺改質之丙烯酸 -乙_ $ 3胺基化合物的_實施例包括單乙 、一乙醇胺、二甲基丁胺等。 本發明較佳地應用具有 阿刀子置之含胺基化合物,最 10 200813177 佳地’應用_改f之環氧樹脂及經胺改 脂。經胺改質之環氧樹脂可藉由利用胺化^㊉埽峻樹 脂,亦即其中的環氧基而獲得。可使奸改質m氣樹 較佳為具有500至20_的…“專、4錢樹脂, 其 較佳為具有500至20_的分子量之環氧=氣樹鳩 5型環氧樹脂、第三丁基鄰苯二紛型環氧樹二曰線:如雙, •漆職型環氧樹脂及甲_型祕清漆樹=_靖 在此等環氧樹脂中,特別理想的是 氧樹脂及¥崎型雜清漆樹脂型環氧樹脂。 意的是,此等環氧樹脂為市面上可構的,以及例如= 10腦·438,線型祕清漆樹脂«氧樹脂,其可購自陶氏 化學公司(the Dow Chemical c〇mpany ) ’ 曰本; YDCN-703,f轉型祕清_旨型環氧樹脂,可講自東 都化成株式會社(TohtoKaseiCo.’Ltd·)等。 環氧樹脂可利用例如聚酯多元醇、聚鱗多元醇及單官 15能性烧基苯紛之樹脂改質。或者,環氧樹脂可經過鍵延長 處理,包括其中之環氧基與二醇或二幾酸的反應。 經胺改質之丙烯酸樹脂之實施例包括二甲胺基乙基甲 基丙烯酸酯之均聚物,其為含有胺基之單體,無任何改質, 或二甲胺基乙基甲基丙烯酸酯與其它可聚合單體之共聚 20物,無任何改質,以及甲基丙烯酸縮水甘油酯之改質均聚 物’其中縮水甘油基係利用胺化合物改質,或甲基丙稀酸 縮水甘油酯與其它可聚合單體之改質共聚物,其中縮水甘 油基係利用胺化合物改質。 可將胺基引入具有環氧基之環氧樹脂或丙烯酸樹脂的 11 200813177 化合物包括一級胺、二級胺、三級胺,例如丁胺·、辛胺、 二乙胺、二丁胺、一甲基丁胺、單乙醇胺、二乙醇胺、 甲基-乙醇胺、三乙胺鹽酸鹽、N,N-二甲基乙醇胺乙酸鹽、 二乙基二硫醚及乙酸之混合物,以及二級胺,其為封閉的 5 一級胺,例如胺乙基乙醇胺之雙烯酮亞胺(diketimine)及二 乙基氫化胺(diethylhydroamine)之雙烯酮亞胺(diketimine) 等。一或多種胺類疋可谷易取得的。 如上文中所述,經胺改質之環氧樹脂及經胺改質之丙 烯酸樹脂各自較佳地具有500至20000之數量平均分子 10量。若數量平均分子量低於5〇〇,抗蝕性可能減小,深鍍能 力可能減小,以及可能傾向與辞鋼板的相容性,但此等理 由未知。若數量平均分子量超過20000,可能造成不良的成 品外觀。 根據本發明之上述導電性控制劑係應用至陽離子電沈 15積塗覆組成物’该塗覆組成物包括,但不限制於具有〇 5 至9.0重之固體含量的較低固體含量型陽離子電沈積 塗覆組成物。本發明之導電性控制劑亦可應用於具有約2〇 重量%之固體含量的傳統陽離子電沈積塗覆組成物。在此 情況下’可降低傳統陽離子電沈積塗覆組成物的導電性, 20利用該塗覆組成物之電沈積塗覆可能提供不足的深錄能 力。關於此等不足,添加本發明之導電性控制劑至傳統陽 離子電沈積塗覆組成物中,容許將導電性控制在適當範圍 内,其^^致保證充分之深艘能力的供應。 欲應用於本發明的經胺改質之環氧樹脂或經胺改質之 12 200813177 丙細k树月曰可事先利用中和酸中和。·中和酸包括無機酸及 有機酸,例如鹽酸、硝酸、磷酸、磺胺酸、曱酸、乙酸、 乳酸等。 電沈積塗覆紐^物 5 關於用於〶離子電沈積塗覆組成物的本發明之導電性 控制劑,調整欲添加至該陽離子電沈積塗覆組成物之該控 制片彳的里,可較佳地該電沈積塗覆組成物的導電性。該陽22: opposite electrode [Embodiment; J. BEST MODE FOR CARRYING OUT THE INVENTION 10 15 20 According to the present invention, the conductivity controlling agent for the cationic electrodeposition coating composition includes 200 to 500 mmol/l 〇〇g The amine-containing compound of the amine price. Any amine group-containing compound can be applied as the conductivity control agent for the cationic electrodeposition coating composition of the present invention as long as the amine group-containing compound has an amine valence in the above-defined range. In general, an amine-modified epoxy resin and an amine-modified acrylic resin are preferred conductivity control agents. The conductivity control agent for a cationic electrodeposition coating composition of the present invention can be neutralized with an acid if necessary. The acid value is preferably from 25 Å to 45 Å mmol/100 g', more preferably from 3 Å to 400 mmol/100 g. If the amine price is less than 200 mmol/l〇〇g, the amount of the conductivity control agent to be added is increased, so that the liquid cation electrodeposition coating composition having a lower solid content can be used for abating. Causes inferior resistance. If the amine price exceeds the lion, g~ has problems such as reduced deposition power and deep mineral capacity. In this case, it is also possible to have compatibility with zinc steel sheets. The amine-containing compound of the present invention as an amine group-containing compound 'resin alcohol amine amount for use as a conductivity control agent for a cationic electrodeposition coating composition. One or two =! The low molecular weight or high molecular weight may be aminated, for example, by a group of amines (IV). Examples of the acrylic acid-B-amino compound having a low molecular weight μ / / branch and an amine modified include monoethyl, monoethanolamine, dimethylbutylamine and the like. The present invention preferably employs an amine-containing compound having an a knife, and an epoxy resin and an amine-modified resin. The amine-modified epoxy resin can be obtained by utilizing an aminated sulfonate resin, that is, an epoxy group therein. It is preferred that the genus m-tree is 500 to 20 Å ... "special, 4 money resin, which is preferably an epoxy resin having a molecular weight of 500 to 20 _ = gas tree 鸠 type 5 epoxy resin, Tributyl phthalate-type epoxy tree bismuth line: such as double, • lacquer type epoxy resin and nail _ type secret varnish tree = _ Jing in these epoxy resins, particularly ideal is oxygen resin and ¥Saki-type varnish resin type epoxy resin. It is intended that these epoxy resins are commercially configurable, and for example, = 10 brain 438, linear secret varnish resin «oxy resin, which can be purchased from Dow Chemical The company (the Dow Chemical c〇mpany ) ' 曰本; YDCN-703, f transformation secret clear _ epoxy resin, can be said from TohtoKaseiCo.'Ltd., etc. Resin modification of polyester polyols, polyfluorinated polyols, and mono- succinyl benzene resins. Alternatively, epoxy resins can be subjected to bond extension treatment, including the reaction of epoxy groups with diols or diacids. Examples of the amine-modified acrylic resin include a homopolymer of dimethylaminoethyl methacrylate which is an amine group-containing Monomer, without any modification, or copolymerization of dimethylaminoethyl methacrylate with other polymerizable monomers, without any modification, and modified homopolymer of glycidyl methacrylate The glycidyl group is modified with an amine compound, or a modified copolymer of glycidyl methacrylate and other polymerizable monomers, wherein the glycidyl group is modified with an amine compound. The amine group can be introduced into the epoxy group. Based on epoxy resin or acrylic resin 11 200813177 Compounds include primary amines, secondary amines, tertiary amines such as butylamine, octylamine, diethylamine, dibutylamine, monomethylbutylamine, monoethanolamine, two Ethanolamine, methyl-ethanolamine, triethylamine hydrochloride, N,N-dimethylethanolamine acetate, a mixture of diethyl disulfide and acetic acid, and a secondary amine which is a blocked 5 primary amine, for example Diketimine of aminoethylethanolamine, diketimine of diethylhydroamine, etc. One or more amines are readily available. As described above, Amine modified epoxy resin and The amine-modified acrylic resins each preferably have a number average molecular weight of from 500 to 20,000. If the number average molecular weight is less than 5 Å, the corrosion resistance may decrease, the deep plating ability may decrease, and the tendency may be resigned. The compatibility of the steel sheet, but the reasons are unknown. If the number average molecular weight exceeds 20,000, it may cause a poor finished appearance. The above-mentioned conductive control agent according to the present invention is applied to the cationic electrodepositor 15 to coat the composition 'the coating The coating composition includes, but is not limited to, a lower solid content cationic electrodeposition coating composition having a solid content of from 5 to 9.0. The conductivity control agent of the present invention can also be applied to have a weight of about 2% by weight. A conventional cationic electrodeposition coating composition of solid content. In this case, the electrical conductivity of the conventional cationic electrodeposition coating composition can be lowered, and 20 electrodeposition coating using the coating composition may provide insufficient deep recording capability. With regard to these deficiencies, the addition of the conductivity control agent of the present invention to the conventional cation electrodeposition coating composition allows the conductivity to be controlled within an appropriate range, which ensures sufficient supply of deep ship capacity. The amine-modified epoxy resin to be used in the present invention or the amine-modified 12 200813177 can be neutralized with a neutralizing acid in advance. The neutralizing acid includes inorganic acids and organic acids such as hydrochloric acid, nitric acid, phosphoric acid, sulfanilic acid, citric acid, acetic acid, lactic acid and the like. Electrodeposition coating material 5 Regarding the conductivity control agent of the present invention for the erbium ion electrodeposition coating composition, the control sheet to be added to the cation electrodeposition coating composition can be adjusted. Preferably, the electrodeposition coatings the conductivity of the composition. The yang
離子電沈積塗覆組成物包括陽離子環氧樹脂及固化劑,以 及若有需要的話,包括色料及/或添加劑。此等組分分別 1〇 描述於後文中。The ion electrodeposition coating composition includes a cationic epoxy resin and a curing agent, and if necessary, a colorant and/or an additive. These components are described separately below.
可應用於本發明之陽離子環氧樹脂包括經胺改質之琿 氧樹脂。此陽離子環氧樹脂一般係藉由利用可引入陽離子 15基團之活性氫化合物,打開所有雙紛型環氧樹脂的環氣導 來製造,或藉由利用其它活性氫化合物打開部分環氧環, 以及接著利用可引入陽離子基團之活性氫化合物打開剩餘 的環氧環。包括於陽離子電沈積塗覆組成物中的陽離 氧樹脂較佳具有50至200 mmol/100 g的胺價,其小於導泰 20性控制劑的胺價(亦即200至500 mmol/100g)。若胺價低 於50 mm〇l/l〇0 g,其難以確保陽離子改質之環氧樹脂對水 的分散性。若胺價超過200 mmol/100 g,所得塗覆膜的防 水丨生可此惡化。因此’此等例子非較佳的。 雙 齡型環氧樹脂的典型例子包括雙酚A型環氧樹腸及 13 200813177 雙酚F型環氧·樹脂。前者之市面上可購得的產品包括The cationic epoxy resin which can be applied to the present invention includes an amine-modified oxime resin. The cationic epoxy resin is generally produced by opening a ring gas guide of all double-type epoxy resins by using an active hydrogen compound capable of introducing a cationic 15 group, or by opening a part of the epoxy ring by using another active hydrogen compound. And then the remaining epoxy ring is opened using an active hydrogen compound that can introduce a cationic group. The cationic resin included in the cationic electrodeposition coating composition preferably has an amine value of 50 to 200 mmol/100 g which is less than the amine price of the conductivity control agent (i.e., 200 to 500 mmol/100 g). . If the amine price is lower than 50 mm 〇 l / l 〇 0 g, it is difficult to ensure the dispersibility of the cation-modified epoxy resin to water. If the amine price exceeds 200 mmol/100 g, the water-repellent hygiene of the resulting coated film may deteriorate. Therefore, these examples are not preferred. Typical examples of the two-age type epoxy resin include bisphenol A type epoxy resin sausage and 13 200813177 bisphenol F type epoxy resin. The products available on the market in the former include
Epikote 828 (由 Yuka-Shdl Ep〇xy c〇·,Ltd·製造,環氧當 量:180至190)、Epikote 1001 (相同的製造商,環氧當量: 450至500)、Epikote 1010(相同的製造商,環氧當量:3〇〇〇 5至仙⑽)及類似物,以及後者之市面上可取得的產品包括 Epikote 807 (相同的製造商,環氧當量:17〇)及類似物。 由下述化學式代表且揭露於jp_A_5_3〇6327中的含有 ° 惡唾烧酮環之環氧樹脂可使用於作為陽離子環氧樹脂: ch-ch2-o-r· / -o-ch2-ch /c~°\ ^NrR-N CH-CHr〇-R· 、ch2 xch2Epikote 828 (manufactured by Yuka-Shdl Ep〇xy c〇·, Ltd., epoxy equivalent: 180 to 190), Epikote 1001 (same manufacturer, epoxy equivalent: 450 to 500), Epikote 1010 (same manufacturing) Commercially available, epoxy equivalents: 3〇〇〇5 to cents (10)) and the like, as well as commercially available products of the latter include Epikote 807 (same manufacturer, epoxy equivalent: 17〇) and the like. An epoxy resin containing a sulfonium ring represented by the following chemical formula and disclosed in jp_A_5_3〇6327 can be used as a cationic epoxy resin: ch-ch2-or· / -o-ch2-ch /c~° \ ^NrR-N CH-CHr〇-R· , ch2 xch2
10其中仏意指藉由去除二縮水甘油基乙氧化合物之一縮水甘 油氧基所形成的殘餘基團’ R’意指藉由去除二異氰酸酯化 合物中之一異氰酸酯基所形成之殘餘基團,以及11意指正整 • 數。這是因為所得的塗覆層具有優異的耐熱性及抗餘性。 用於將σ惡唾烧酮壞引入ί衣氧樹脂之方法的一例子包括 • 15在鹼性催化劑存在下,利用加熱及保持溫度,使聚環氧化 ' 物與已利用例如甲醇之低級醇封閉的封閉的聚異氮酸酿反 應,以及自糸統蒸顧掉成為副產物之低級醇,以於得產物。 此等環氧樹脂可利用適當的樹脂改質,例如聚商旨多元 醇、聚醚多元醇及單官能性烷基苯酚。再者,環氧樹脂可 2〇 藉由利用環氧基與二醇或二羧酸的反應,以延長鍵。 理想的是’利用活性氫化合物打開環氧樹脂的環,以 14 200813177 致於在環打開之後,胺價為5〇至2〇〇mmol/l〇〇g,以及較 佳地,其中一級胺基佔的比例為5至50%。 可引入陽離子基團之活性氫化合物包括一級胺、二級 胺及三級胺的酸鹽、硫化物及酸混合物。一級胺、二級胺 5 或/及三級胺之酸鹽係用於作為可引入陽離子基團的活性 氫化合物,以致能製備含有一級胺基、二級胺基或/及三 級胺基之環氧樹脂。10 wherein 仏 means a residual group formed by removing a glycidyloxy group of diglycidyl ethoxylate 'R' means a residual group formed by removing one of the isocyanate groups in the diisocyanate compound, And 11 means positive integer. This is because the obtained coating layer has excellent heat resistance and residual resistance. An example of a method for introducing σ acetophenone into a lyooxyl resin includes: 15 using a heating and maintaining temperature in the presence of a basic catalyst to occlude the polyepoxide with a lower alcohol which has been treated with, for example, methanol The closed polyisocyanate brewing reaction, as well as the lower alcohol which is a by-product from the vaporization of the oxime, is obtained. These epoxy resins can be modified with suitable resins such as polymer polyols, polyether polyols, and monofunctional alkyl phenols. Further, the epoxy resin may extend the bond by using a reaction of an epoxy group with a diol or a dicarboxylic acid. Desirably, the ring of the epoxy resin is opened by the active hydrogen compound, and the amine has a valence of 5 Å to 2 〇〇 mmol/l 〇〇g after the ring is opened, and preferably, the primary amine group The proportion is 5 to 50%. Active hydrogen compounds which can introduce cationic groups include acid salts, sulfides and acid mixtures of primary amines, secondary amines and tertiary amines. The primary amine, the secondary amine 5 or/and the tertiary amine salt is used as an active hydrogen compound capable of introducing a cationic group, so that a primary amine group, a secondary amine group or/and a tertiary amine group can be prepared. Epoxy resin.
特定例子包括丁胺、辛胺、二乙胺、二丁胺、甲基丁 胺、單乙醇胺、二乙醇胺、N-甲基-乙醇胺、三乙胺鹽酸鹽、 ίο N,N二甲基-乙醇胺乙酸鹽、二乙基二硫_及乙酸之混合 物’以及二級胺,其為封閉的一級胺,例如胺乙基乙醇胺 之稀綱亞胺(ketimine)及雙浠酮亞胺(diketimine)之二亞乙 基二胺等。一或多種胺類是可容易取得的。Specific examples include butylamine, octylamine, diethylamine, dibutylamine, methylbutylamine, monoethanolamine, diethanolamine, N-methyl-ethanolamine, triethylamine hydrochloride, ίοN,N-dimethyl- Ethanolamine acetate, a mixture of diethyldisulfide and acetic acid, and a secondary amine which is a blocked primary amine such as ketimine and diketimine of amine ethylethanolamine. Diethylenediamine and the like. One or more amines are readily available.
固化舞I t 川仍伞赞咧之固化用,平乂,丨王砀訶闭的眾共乳暇 醋’ ^為利用封端劑封閉的聚異氰酸醋。如本文中所使用 =酸醋意指―分子中具有2或更多異氰酸醋基團 20 ΓΓ °峨_之W咖彡式之聚異氰酸 曰’例如脂族型、脂環族型、芳族型及芳族-脂族型。 旨之特㈣子包括芳族二異氰動旨,例 本一異鼠酸酯(TDI)、- !莫田a ^ ^ …一鼠酸酷,具有3至12個碳原子之r ::广醋’例如六甲基二異氛酸_ “ 基己燒二異氰_旨及離胺酸二異氰酸醋;具有5至18 = 15 200813177 一 原子之脂環族二異氰酸酯,例如1,4-環己烷二異氣酸 (CDI)、異氟爾酮二異氰酸酯(IPDI)、4,4,-二環己基甲燒一 異氰酸酯(氫化MDI)、甲基環己烷二異氰酸酯、四異亞丙 基二環己基_4,4’-二異氰酸酯及1,3-二異氰酸甲基環己^ 5 (氫化XDI)、氫化TDI及2,5-或2,6-雙(異氰酸甲基)_二产 [2·2·1]辛烷(亦稱為降冰片烷二異氰酸酯);具有芳族學之 脂族二異氰酸酯,例如二甲苯二異氰酸酯(XDI)及四甲義一 曱苯二異氰酸酯(TMXDI);此等異氰酸酯的改質產物(胺 基甲酸酯化產物、碳二亞胺、胺基甲酸黯二酉同 10 (urethodione)、胺基甲酸酯亞胺(urethoimine)、縮二腺及/ 或異氰脲酸酯改質之產物)等。其等可單獨使用或其等中 之二或多種可組合使用。 藉由以2或更高之NCO/OH比例,使聚異氰酸g旨與多 價醇反應獲得的加成物或預聚物,亦可用於作為固化劑, 15 該多價醇例如乙二醇、丙二醇、三經甲基丙燒或己三醇。 作為聚異氰酸酯,較佳為脂族聚異氰酸酯及脂環族聚 異氰酸酯,因為所得的塗覆膜具有優異的防水性。 脂族聚異氰酸酯及脂環族聚異氰酸酯之特別較佳的例 子包括己二異氰酸酯、氫化TDI、氫化MDI、氫化XDI、 20 IPDI、降冰片烷二異氰酸酯,及其等之二聚物(縮二脲)及三 聚物(異氰脲酸酯)等。 封端劑加成至聚異氰酸酯基,在室溫下是穩定的,但 當加熱至解離溫度或更高的溫度時,可能再產生游離異氰 酸酷基。 16 200813177 在固化製程係理想地在較低溫度下(例如不超過l6〇 °C )進行的例子中,較佳為使用例如ε -己内醯胺、戊内 醯胺、r-丁内醯胺及沒-丙内醯胺之内醯胺型封端劑,以及 例如甲酸蔣、乙酸聘、丙酮將、甲乙I同蔣、丁二酮一將及 5 環己酮肟之肟型封端劑,作為封端劑。 含有陽離子環氧樹脂及固化劑之黏結劑的含量,相對 於電沈積塗覆組成物之總固體含量,一般為25至85重量 %,較佳為40至70重量%。 色料 10 欲應用於本發明之電沈積塗覆組成物可包括習知已使 用之色料。可使用之色料的實施例,包括傳統使用之無機 色料,舉例而言,例如鈦白、碳黑及氧化鐵之染色色料; 例如尚嶺土、滑石、矽酸鋁、碳酸鈣、雲母及黏土之填充 劑色料,例如磷酸鋅、填酸鐵、磷酸鋁、鱗酸鈣、亞磷酸 15鋅、氰化鋅、氧化鋅、三聚磷酸鋁、鉬酸鋅、鉬酸鋁、鉬 • 酸鈣,以及磷鉬酸鋁、磷鉬酸辞鋁、氫氧化鉍、氧化鉍、 鹼性碳酸鉍、硝酸鉍、苯甲酸鉍、檸檬酸鉍、矽酸鉍之抗 . 蝕色料等。 — 色料之含量,相對於電沈積塗覆組成物之總固體含 20里,一般為1至35重量%,較佳為10至30重量%。 I料-分舉之今嚴 s色料用於作為電沈積塗覆組成物之組分時,色料一 1係以欲形成糊料之高濃度,與被稱為色料分散樹脂之樹 月曰起’初步分散於水性介質中。因為色料為粉末的形式, 17 200813177 難以利用一步驟使色料分散成用於電沈積塗覆組成物之均 一的低濃度狀態。一般而言,此糊料稱為色料分散糊料。 色料分散糊料可藉由將色料與色料分散樹脂清漆— 起,分散於水性介質中來製備。一般而言,色料分散樹月旨 5 清漆包括具有低分子量之陽離子性或非離子性界面活性 劑,及例如具有四級銨基及/或三級銃基之改質環氧樹脂 的陽離子聚合物。水性介質包括離子交換水、含少量醇的 水等。一般而言,色料分散糊料中色料分散樹脂清漆的固 體含量為5至40重量份,以及色料分散糊料中色料的固體 10 含量為10至30重量份。 混合相對於1〇〇重量份之固態樹脂含量為1〇至1〇〇〇 重量份之上述色料分散樹脂清漆與色料。接下來,在例如 球磨機及砂磨機之傳統分散裝置中分散色料,以產生色料 分散糊’其中色料具有既定的均一顆粒尺寸。 15 上述根據本發明之陽離子電沈積塗覆組成物的固體含 量必須為塗覆組成物之0.5至9.0重量%。若塗覆組成物之 固體含量低於0.5重量%,無法進行陽離子電沈積塗覆。 另一方面,若塗覆組成物之固體含量超過9〇重量%,在 未擾拌之下’會單獨留下陽離子電沈積塗覆組成物中所含 20有的色料組份的沈澱。因此,此等例子是不偏好的。 電沈積塗覆組成物之p偌 電沈積塗覆組成物可藉由將陽離子環氧樹脂、固化劑 及色料分散糊料分散於水性介質中來製備。一般而言,水 性介質可包括改良陽離子環氧樹脂之分散性的中又㈣。7中 18 200813177 …,和劑包括無機酸及有機酸,例如鹽酸、硝酸、磷酸、甲酸、 乙酸及乳酸。所使用之中和劑的量為足以達到至少20%中 和比例的量,較佳為30至60%。 所使用之固化劑的量應為在固化製程期間,足以與陽 5離子環氧樹脂中的一級、二級及/或三級胺基或例如氫基 之含有活性氫的官能基反應的量,以致能提供優異的固化 塗覆膜。一般而言,陽離子環氧樹脂/固化劑的重量比例 範圍(以固體含ϊ:為基準),為90/10至50/50,較佳為 80/20 至 65/35。 10 €沈積塗覆組成物可包括例如二月桂酸二丁基錫及氧 化二丁基錫之錫化合物作為催化劑,或包括習知已使用之 胺基甲酸醋裂解催化劑。因為此等催化劑較佳為實質# 化合物的,所以相對於封閉的聚異氰酸醋化合物的量,所 使用之催化劑的量較佳為〇1至5重量%。 15 €沈積塗覆組成物可包括傳統使用於塗覆組成物的六Curing dance I t 川 伞 伞 仍 咧 咧 仍 仍 仍 仍 仍 仍 仍 仍 仍 仍 仍 仍 仍 仍 仍 仍 固化 固化 固化 固化 固化 固化 固化 固化 固化 固化 固化 固化 固化 固化 固化 固化 固化 固化As used herein, = vinegar means "a curricular type of polyisocyanate having 2 or more isocyanate groups in the molecule, such as an aliphatic type, an alicyclic type, Aromatic and aromatic-aliphatic. The special (4) sub-inclusion includes the aromatic diisocyanate, the example of the iso- oxic acid ester (TDI), - ! Motian a ^ ^ ... a sour acid, with 3 to 12 carbon atoms r :: wide Vinegar's such as hexamethyldiiso-acid _ "pyridyl diisocyanate" and lysine diisocyanate; having 5 to 18 = 15 200813177 one atom of alicyclic diisocyanate, such as 1,4 -cyclohexanediisoxamic acid (CDI), isophorone diisocyanate (IPDI), 4,4,-dicyclohexylmethane monoisocyanate (hydrogenated MDI), methylcyclohexane diisocyanate, tetraisoa Propyldicyclohexyl-4,4'-diisocyanate and 1,3-diisocyanate methylcyclohexane 5 (hydrogenated XDI), hydrogenated TDI and 2,5- or 2,6-bis(isocyanacic acid Methyl) _ secondary [2·2·1] octane (also known as norbornane diisocyanate); aromatic diisocyanate with aromatics, such as xylene diisocyanate (XDI) and tetramethyl benzene Diisocyanate (TMXDI); an upgraded product of such isocyanates (a urethane product, a carbodiimide, a urethodione, a urethoimine, Digestive and/or isocyanuric acid The product of ester modification), etc., etc. may be used singly or in combination of two or more thereof. By reacting polyisocyanate g with a polyvalent alcohol by a ratio of NCO/OH of 2 or higher The obtained adduct or prepolymer can also be used as a curing agent, 15 the polyvalent alcohol such as ethylene glycol, propylene glycol, trimethyl propylene or hexane triol. As the polyisocyanate, preferably aliphatic poly Isocyanate and alicyclic polyisocyanate because the obtained coating film has excellent water repellency. Particularly preferred examples of the aliphatic polyisocyanate and the alicyclic polyisocyanate include hexamethylene diisocyanate, hydrogenated TDI, hydrogenated MDI, hydrogenated XDI, 20 IPDI, norbornane diisocyanate, and other dimers (biurets) and terpolymers (isocyanurates), etc. Addition of blocking agent to polyisocyanate group, stable at room temperature However, when heated to a dissociation temperature or higher, a free isocyanate may be regenerated. 16 200813177 An example in which the curing process is desirably performed at a lower temperature (for example, no more than 16 ° C) Preferably, for example, using ε - Indoleamine-type capping agent, such as formic acid, acetic acid, acetone, methyl ethyl ketone, and dimethyl ketone And a cyclic blocking agent of 5 cyclohexanone oxime as a blocking agent. The content of the binder containing the cationic epoxy resin and the curing agent is generally 25 to the total solid content of the electrodeposition coating composition. 85 wt%, preferably 40 to 70 wt%. Colorant 10 The electrodeposition coating composition to be applied to the present invention may include a conventionally used colorant. Examples of usable colorants include conventional use. Inorganic pigments, for example, dyed pigments such as titanium white, carbon black and iron oxide; filler pigments such as sedite, talc, aluminum silicate, calcium carbonate, mica and clay, such as zinc phosphate, filling Acid iron, aluminum phosphate, calcium sulphate, 15 zinc phosphite, zinc cyanide, zinc oxide, aluminum tripolyphosphate, zinc molybdate, aluminum molybdate, calcium molybdate, and aluminum phosphomolybdate, phosphomolybdic acid Aluminum, barium hydroxide, barium oxide, barium carbonate, barium nitrate, barium benzoate, barium citrate, The anti-bismuth. Eclipse toner and the like. — The content of the colorant is 20 liters, preferably 1 to 35% by weight, preferably 10 to 30% by weight, based on the total solids of the electrodeposition coating composition. I material - the current s color is used as a component of the electrodeposition coating composition, the color material 1 is used to form a high concentration of the paste, and the tree month called the color material dispersion resin Pick up 'initial dispersion in aqueous media. Since the colorant is in the form of a powder, 17 200813177 it is difficult to disperse the colorant into a uniform low concentration state for the electrodeposition coating composition by one step. In general, this paste is referred to as a pigment dispersion paste. The pigment dispersion paste can be prepared by dispersing a colorant and a colorant dispersion resin varnish in an aqueous medium. In general, the pigment dispersion varnish 5 includes a cationic or nonionic surfactant having a low molecular weight, and cationic polymerization of, for example, a modified epoxy resin having a quaternary ammonium group and/or a tertiary sulfhydryl group. Things. The aqueous medium includes ion-exchanged water, water containing a small amount of alcohol, and the like. In general, the colorant-dispersed resin varnish in the toner-dispersed paste has a solid content of 5 to 40 parts by weight, and the toner-dispersed paste has a solid content of 10 to 30 parts by weight. The above-mentioned color-dispersed resin varnish and coloring matter are mixed in an amount of from 1 to 1 part by weight based on 1 part by weight of the solid resin. Next, the colorant is dispersed in a conventional dispersing device such as a ball mill and a sand mill to produce a toner dispersion paste, wherein the toner has a predetermined uniform particle size. The solid content of the above cationic electrodeposition coating composition according to the present invention must be from 0.5 to 9.0% by weight of the coating composition. If the solid content of the coating composition is less than 0.5% by weight, cationic electrodeposition coating cannot be performed. On the other hand, if the solid content of the coating composition exceeds 9% by weight, a precipitate of 20 color component contained in the cationic electrodeposition coating composition is left alone without being disturbed. Therefore, these examples are not preferred. The p-electrodeposition coating composition of the electrodeposition coating composition can be prepared by dispersing a cationic epoxy resin, a curing agent, and a toner dispersion paste in an aqueous medium. In general, aqueous media can include intermediates that improve the dispersibility of cationic epoxy resins (iv). 7 中 18 200813177 ..., the agent includes inorganic acids and organic acids such as hydrochloric acid, nitric acid, phosphoric acid, formic acid, acetic acid and lactic acid. The amount of neutralizing agent used is an amount sufficient to achieve a neutralization ratio of at least 20%, preferably 30 to 60%. The amount of curing agent used should be an amount sufficient to react with the primary, secondary and/or tertiary amine groups in the cation 5 ionic epoxy resin or functional groups such as hydrogen groups containing active hydrogen during the curing process. It is possible to provide an excellent cured coating film. In general, the cationic epoxy resin/curing agent has a weight ratio range (based on solids containing hydrazine:) of from 90/10 to 50/50, preferably from 80/20 to 65/35. The 10 € deposition coating composition may include, for example, a tin compound of dibutyltin dilaurate and dibutyltin oxide as a catalyst, or a urethane cracking catalyst which has been conventionally used. Since these catalysts are preferably substantially #compounds, the amount of catalyst used is preferably from 1 to 5% by weight based on the amount of the blocked polyisocyanate compound. 15 € deposited coating composition may include six conventionally used for coating compositions
加物,例如水可相容的有機溶劑、界面活性劑、抗氧: UV吸收劑及色料。 ~ 20 低灰分含量型。 本發明之陽離子包沈積塗覆組成物無特別限制, 塗覆組成物包括上述主要、纟且分即可。陽離子電沈積% 成物,其巾根據本發明之導紐__著料的:= 低固體含量型。本發明之陽離子電沈積塗覆組成物可^ 陽離子電沈積塗覆組成物,其為較低固體含量 具有低於傳統塗覆組成物(亦即約2()重量%)之_^ 19 200813177 尤其是0·5至9重量%,更特別的是3至9重量%。若固 體含量低於0·5重量%,在組成物中,在無攪拌之下,會 有非所欲的色料組分之沈澱。另一方面,若固體含量超過9 重量%,其是可以接受的,導電性控制劑之添加以調整此 5陽離子電沈積塗覆組成物的導電性可能無效。 用於降低陽離子電沈積塗覆組成物的固體含量之方法 包括降低塗覆組成物中的色料含量,其中降低灰分含量, 在本文中,灰分含量係利用下述公式計算: 〔(灰分(其為於塗覆組成物燃燒後殘餘物)的固體含 10 量之重量/塗覆組成物的固體含量之重量)〕xlOO。 因此’本發明可應用較低灰分含量型之陽離子電沈積塗覆 組成物。傳統陽離子電沈積塗覆組成物具有15至40重量 %之灰分含量。因此,較低灰分含量型陽離子電沈積塗覆 組成物較佳為具有2至7重量%之灰分含量,更佳為3至5 15 重量%。 較佳地,欲接受電沈積塗覆及欲塗覆電沈積塗覆組成 物的物件為先前接受表面處理的導體,該表面處理例如利 用沈浸或噴覆方法之磷酸鋅處理。或者,物件之表面可未 經處理。導體,如本文中所使用者,意指任何在電沈積塗 2〇覆時可為陰極的材料,以及其較佳地,但無特別限制地, 為金屬基板。 電沈積塗覆之條件係與傳統使用於任何電沈積备覆之 條=相同。所施與的電壓可在i伏特至數百伏特 顯著改變。電流密度一般為約ίο安培/平方公尺至16〇安 20 200813177 培/平方公尺9在電沈積塗覆期間,電流密度傾向降低。 於根據本發明之方法的電沈積塗覆之後,在高溫下, 使所得的塗層接受傳統烘烤製程處理,其包括在燃爐或烘 烤箱中或在紅外線加熱燈之下烘烤。一般而言,烘烤溫度 5可在約140°C至約180°C的範圍内改變。利用根據本發明之 %離子電沈積塗覆組成物塗覆的物件,最後係利用水清 洗’乾燥及烘烤,以在該物件上形成固化電沈積塗覆膜。 可元成本發明之塗覆製程。 10 根據本發明,將上述之導電性控制劑添加至液態陽離 子電沈積塗覆組成物,以確保液態塗覆組成物之導電性。 如上文中所述,與傳統液態陽離子電沈積塗覆組成物(亦 即約固體含量約2〇重量% )相較,具有較低固體含量之陽 離子電沈積塗覆組成物,習慣上是導電性不足。因此,將 15本發明之特定導電性控制劑添加至陽離子電沈積塗覆組成 物中,可補償此不足。增加作為塗覆膜形成組分之陽離子 改質環氧樹脂的胺價,可將組成物之導電性調整至適當範 圍,以致能確保組成物之深鍍能力。然而,若組成物之陽 離子改質環氧樹脂的胺價超過2〇〇 mm〇i/100 g,所得之塗 20覆膜的防水性可能惡化。此條件是非偏好的。所欲深鍍能 力的必須導電性為900至2000//S/cm。將本發明之導電性 控制劑添加至較低固體含量型之液體陽離子電沈積塗覆組 成物,可控制及調整電沈積塗覆組成物之導電性在所欲範 圍内。導電性之較佳的下限為1000// S/cm以及較佳的上限 21 200813177 • 為1800#S/cm。若導電性低於900/zS/cm,有無法確保所 欲之深鑛能力的問題。若導電性超過2〇〇〇//S/cm,有形成 在鋅鋼板上之塗覆膜經常不足(亦即所謂的氣針孔)的問 . 題。在本文中,導電性可利用市面上可購得的導電性測量 5儀,在25°C之液態組成物溫度下測量。 本發明之導電性控制劑添加至陽離子電沈積塗覆組成 物的量無特別限制,只要能確保所欲的導電性即可。量之 • 特定例子為相對於塗覆組成物之固體含量,為0.5至30重 量% ’較佳為1至30重量%,更佳為1至15重量%。苦 °星低於0·5重量%,其是可接受的,可能實現導電性不足。 或者,若量超過50重量%,其亦是可接受的,導電性之增 加可能與添加量不成比例。 如上文中所述,具有所欲之經調整導電性的較低固體 含量型陽離子電沈積塗覆組成物,可為較低灰分及固體含 15量型陽離子電沈積塗覆組成物,以及較佳地可具有確保的 % 深錢能力。即使此陽離子電沈積塗覆組成物係使用於塗覆 製程,其中可連續塗覆許多物件,該製程必須供應塗覆興 # 形成組分至含有陽離子電沈積塗覆組成物的槽中。在此例 - 子中,槽中的陽離子電沈積塗覆組成物之導電性可能非所 20 欲地偏離本發明所欲之900至2000/zS/cm的範圍。若導電 性不超過900//S/cm,可能必須再添加本發明之導電性控 制劑至含有陽離子電沈積塗覆組成物的槽中,以致能保持 固體含量在0.5至9.0重量%的範圍内以及調整陽離子電沈 積塗覆組成物之導電性在900至2000/zS/cm的範圍内。 22 200813177 實施例 根據下述實施例進一步詳細描述本發明。熟習該項技 術者將瞭解到,本發明不限於此等實施例。在此實施例中, 除非另外說明,“份”及“%,,係以重量為基準。 5 實施例A-1 將295份之曱基異丁酮(在下文中縮寫為μιβκ)、37·5 份之曱基乙醇胺及52.5份之二乙醇胺進料至配備有迴流冷 凝器及攪拌器之燒瓶中。混合物的溫度係利用攪拌保持在 100°C。將205份之曱酚線型酚醛清漆樹脂環氧樹脂,其係 10購自於東都化成株式會社(Tohto Kasei Co·,Ltd.),商品名 為YDCN-703,逐漸添加至混合物中。於完成添加樹脂之 後’進行反應3小時。所得之胺基改質樹脂具有21〇〇之分 子量及 340 mmol/l〇〇 g 之胺價(MEq(b))。 實施例A-2 15 將5·5份之甲酸及1254.5份之去離子水,添加至140 份之實施例A-1中製備的胺基改質樹脂溶液中。利用攪 拌’使混合物的溫度保持在8〇°C下30分鐘。在減壓下去除 有機溶劑,獲得用於液態組成物之導電性控制劑A (固體 含量:7.0%)。 20 實施例B-1 將255份之]VHBK及75份之曱基乙醇胺進料至配備有 迴流冷凝器及攪拌器之燒瓶中。利用攪拌使混合物的溫度 保持在100°C。將180份之線型酚醛清漆樹脂型環氧樹脂, 其可購自陶化化學公司(the Dow Chemical Company,日 23 200813177 本),商品名為DEN-438,逐漸添加至混合物中。於完成添 加樹脂之後,進行反應3小時。所得之胺基改質樹脂具有 1000 之分子量及 390 mmol/l〇〇 g 之胺價(MEQ(B))。 . 實施例B-2 5 將14份之磺胺酸及1247份之去離子水添加至14〇份 之實施例B-1製備的胺質改質樹脂溶液中。利用攪拌,, 使/昆合物的溫度保持在80 C下30分鐘。在減壓下去除有機 • 溶劑,獲得用於液態組成物之導電性控制劑B(固體含量: 7·〇%)。 10 實施例C-1 將50份之甲基異丁酮(ΜΙΒΚ)進料至配備有迴流冷凝 器、氮氣引入管、滴液漏斗及攪拌器之燒瓶。利用攪拌使 混合物的溫度保持在l〇〇°C。藉由使用滴液漏斗,將1〇〇 份之甲基丙烯酸縮水甘油酯及2份之偶氮雙異丁腈(aibn) 15的混合物不斷地逐滴添加至燒瓶中達2小時。利用攪拌, % 使混合物的溫度保持在100°c下30分鐘。接下來,在i小 時内,將52.5份之MIBK及〇·5份之AIBN逐滴添加至燒 • 瓶中。利用攪拌,使反應再進行1小時。壓抑反應。 會施例C-2 2〇 將47·5份之MIBK及52·8份之甲基乙醇胺進料至配 備有迴流冷凝器及攪拌器之燒瓶。利用授拌使混合物保持 在100°C。將205份之實施例CM t備之反應混合物逐漸添 加至混合物中。於完成反應混合物之添加後,進行反應3 小時。所得之胺基改質樹脂具有98〇Q之分子量及45〇 24 200813177 • mmol/100 g 之胺價(MEQ(B))。 r 實施例C-3 將25·2份之乳酸及1234.8份之去離子水添加至14〇 伤之貝細*例C-2中製備的胺基改質樹脂溶液中。利用授掉, ^ 5使混合物之溫度保持在8〇°C下30分鐘。在減壓下去除有機 • 溶液,獲得用於液態組成物之導電性控制劑c(固體含量: 7.0%)。Additives such as water compatible organic solvents, surfactants, antioxidants: UV absorbers and colorants. ~ 20 Low ash content. The cationic package deposition coating composition of the present invention is not particularly limited, and the coating composition includes the above-mentioned main components. Cationic electrodeposition % of the material, according to the invention of the invention, the material is: = low solid content type. The cationic electrodeposition coating composition of the present invention can be a cationic electrodeposition coating composition which has a lower solid content and has a lower than conventional coating composition (i.e., about 2% by weight). It is from 0.5 to 9% by weight, more particularly from 3 to 9% by weight. If the solid content is less than 0.5% by weight, in the composition, there is an undesired precipitation of the color component without agitation. On the other hand, if the solid content exceeds 9% by weight, it is acceptable, and the addition of the conductivity control agent may be ineffective in adjusting the conductivity of the 5 cation electrodeposition coating composition. The method for reducing the solid content of the cationic electrodeposition coating composition includes reducing the colorant content in the coating composition, wherein the ash content is lowered, and herein, the ash content is calculated by the following formula: [(ash) The solids containing 10 parts by weight of the solids of the coating composition for coating the residue after burning of the composition)] xlOO. Therefore, the present invention can be applied to a cationic electrodeposition coating composition of a lower ash content type. The conventional cationic electrodeposition coating composition has an ash content of 15 to 40% by weight. Therefore, the lower ash content type cationic electrodeposition coating composition preferably has an ash content of 2 to 7% by weight, more preferably 3 to 515 % by weight. Preferably, the article to be subjected to electrodeposition coating and to which the electrodeposition coating composition is to be applied is a previously surface-treated conductor which is treated, for example, by zinc immersion or spray coating. Alternatively, the surface of the object may be left untreated. The conductor, as used herein, means any material which can be a cathode when electrodeposited, and preferably, but not particularly limited, a metal substrate. The conditions for electrodeposition coating are the same as those conventionally used for any electrodeposition coating. The applied voltage can vary significantly from iV to hundreds of volts. Current densities typically range from about ί amps/m 2 to 16 amps. 20 200813177 psi/m 2 During the electrodeposition coating, the current density tends to decrease. After electrodeposition coating in accordance with the method of the present invention, the resulting coating is subjected to conventional bake processing at elevated temperatures, including baking in a burner or oven or under an infrared heat lamp. In general, the baking temperature 5 can vary from about 140 ° C to about 180 ° C. The article coated with the composition by the % ion electrodeposition coating according to the present invention was finally cleaned and baked by water to form a cured electrodeposition coating film on the article. The coating process of the invention can be costed. According to the present invention, the above-mentioned conductivity controlling agent is added to the liquid cationic electrodeposition coating composition to ensure the conductivity of the liquid coating composition. As described above, the cationic electrodeposition coating composition having a lower solid content is conventionally less conductive than the conventional liquid cationic electrodeposition coating composition (i.e., having a solid content of about 2% by weight). . Therefore, the addition of the specific conductivity control agent of the present invention to the cationic electrodeposition coating composition can compensate for this deficiency. By increasing the amine valence of the cationically modified epoxy resin as a coating film forming component, the conductivity of the composition can be adjusted to an appropriate range so as to ensure the deep plating ability of the composition. However, if the amine value of the cation-modified epoxy resin of the composition exceeds 2 〇〇 mm 〇 i / 100 g, the water repellency of the resulting 20-coated film may deteriorate. This condition is not preferred. The necessary conductivity for the desired deep plating capability is 900 to 2000//S/cm. The conductivity control agent of the present invention is added to a liquid solid electrodeposition coating composition of a lower solid content type, and the conductivity of the electrodeposition coating composition can be controlled and adjusted within a desired range. A preferred lower limit of conductivity is 1000//S/cm and a preferred upper limit 21 200813177 • 1800 #S/cm. If the conductivity is less than 900/zS/cm, there is a problem that the desired deep mineral capacity cannot be ensured. If the conductivity exceeds 2 Å//S/cm, there is a problem that the coating film formed on the zinc steel sheet is often insufficient (that is, a so-called gas pinhole). In this context, conductivity can be measured at a liquid composition temperature of 25 ° C using a commercially available conductivity measuring instrument. The amount of the conductivity controlling agent of the present invention to be added to the cationic electrodeposition coating composition is not particularly limited as long as the desired conductivity can be ensured. The specific example of the amount is from 0.5 to 30% by weight, preferably from 1 to 30% by weight, more preferably from 1 to 15% by weight, based on the solid content of the coating composition. The bitter star is less than 0.5% by weight, which is acceptable and may result in insufficient conductivity. Alternatively, if the amount exceeds 50% by weight, it is also acceptable, and the increase in conductivity may be outweighed by the amount added. As described above, the lower solids content cationic electrodeposition coating composition having the desired adjusted conductivity may be a lower ash and solids containing 15 amount of cationic electrodeposition coating composition, and preferably Can have a guaranteed % deep money ability. Even though this cationic electrodeposition coating composition is used in a coating process in which many articles can be continuously applied, the process must supply a coating forming component into a tank containing the cationic electrodeposition coating composition. In this case, the conductivity of the cationic electrodeposition coating composition in the bath may not deviate from the desired range of 900 to 2000/zS/cm of the present invention. If the conductivity does not exceed 900//S/cm, it may be necessary to add the conductivity control agent of the present invention to the tank containing the cationic electrodeposition coating composition so as to maintain the solid content in the range of 0.5 to 9.0% by weight. And adjusting the conductivity of the cationic electrodeposition coating composition in the range of 900 to 2000 / zS / cm. 22 200813177 EXAMPLES The present invention is described in further detail based on the following examples. Those skilled in the art will appreciate that the invention is not limited to the embodiments. In this example, "parts" and "%" are based on weight unless otherwise stated. 5 Example A-1 295 parts of decyl isobutyl ketone (hereinafter abbreviated as μιβκ), 37·5 The thioglycolamine and 52.5 parts of diethanolamine were fed to a flask equipped with a reflux condenser and a stirrer. The temperature of the mixture was maintained at 100 ° C with stirring. 205 parts of phenolic novolac resin epoxy Resin, which was purchased from Tohto Kasei Co., Ltd. under the trade name YDCN-703, was gradually added to the mixture. After the completion of the addition of the resin, the reaction was carried out for 3 hours. The modified resin has a molecular weight of 21 Å and an amine price of 340 mmol/l 〇〇g (MEq (b)). Example A-2 15 Add 5 parts by weight of formic acid and 1254.5 parts of deionized water to 140 parts of the amine-based modified resin solution prepared in Example A-1. The temperature of the mixture was maintained at 8 ° C for 30 minutes by stirring. The organic solvent was removed under reduced pressure to obtain a liquid composition. Conductivity Control Agent A (solid content: 7.0%). 20 Example B-1 255 parts of VHBK and 75 parts of mercaptoethanolamine were fed to a flask equipped with a reflux condenser and a stirrer. The temperature of the mixture was maintained at 100 ° C by stirring. 180 parts of novolak resin type ring Oxygen resin, which is commercially available from The Dow Chemical Company, day 23 200813177, under the trade name DEN-438, is gradually added to the mixture. After completion of the addition of the resin, the reaction is carried out for 3 hours. The base modified resin has a molecular weight of 1000 and an amine price of 390 mmol/l 〇〇g (MEQ(B)). Example B-2 5 14 parts of sulfamic acid and 1247 parts of deionized water are added to 14 〇. In the amine-modified resin solution prepared in Example B-1, the temperature of the /ester compound was maintained at 80 C for 30 minutes by stirring, and the organic solvent was removed under reduced pressure to obtain a liquid composition. Conductivity Control Agent B (solid content: 7·〇%). 10 Example C-1 50 parts of methyl isobutyl ketone (ΜΙΒΚ) was fed to a reflux condenser, a nitrogen introduction tube, and a dropping solution. Flask with a funnel and stirrer. Stirring to maintain the temperature of the mixture A mixture of 1 part of glycidyl methacrylate and 2 parts of azobisisobutyronitrile (aibn) 15 was continuously added dropwise to the flask by using a dropping funnel at 10 ° C. For 2 hours, the temperature of the mixture was maintained at 100 ° C for 30 minutes by stirring, and then, 5 hours of MIBK and 5 parts of AIBN were added dropwise to the flask in 1 hour. The reaction was further carried out for 1 hour by stirring. Repress the reaction. Example C-2 2〇 47. 5 parts of MIBK and 5·8 parts of methylethanolamine were fed to a flask equipped with a reflux condenser and a stirrer. The mixture was kept at 100 ° C by means of mixing. 205 parts of the reaction mixture prepared in Example CM were gradually added to the mixture. After completion of the addition of the reaction mixture, the reaction was carried out for 3 hours. The resulting amino-based modified resin has a molecular weight of 98 〇 Q and an amine price of 45 〇 24 200813177 • mmol/100 g (MEQ (B)). r Example C-3 25 2 parts of lactic acid and 1234.8 parts of deionized water were added to an amine-based modified resin solution prepared in 14 Å of the wounds of Example C-2. The temperature of the mixture was maintained at 8 ° C for 30 minutes by means of a transfer. The organic solution was removed under reduced pressure to obtain a conductivity control agent c (solid content: 7.0%) for the liquid composition.
• 比較例D 9 將463·4份之去離子水及13.5份之甲酸添加至玻璃燒 10 杯中。攪拌混合物。利用攪拌,將23.1份之二甲基乙醇胺 (分子量:89)逐漸添加至混合物中,獲得用於液態組成 物之導電性控制劑D (活性成分含量:7% ;活性成分之胺 價(MEQ(B)) : 740 mmol/100 g)。 製備例1 :陽綠子電沈積塗覆組成物之事備 15 製備例1-1 :經胺改質之環氣榭脂之 _ 將92份之2,4-/2,6·曱苯二異氰酸酯(2,4-型/2,6-型= 8/2,以重量比計)、95份之甲基異丁酮(在下文中縮寫為 , MIBK)及0.5份之二月桂酸二丁基鍚進料至配備有攪拌 斋、冷冷是姦、氮氣引入管、溫度計及滴液漏斗的燒瓶中。 20利用擾拌’將21份之甲醇逐滴添加至反應混合物中。在室 溫下進行反應。由於反應所得的熱,反應溫度升高至6〇°c。 使反應持續30分鐘。藉由使用滴液漏斗,將5〇份之乙二 醇單-2-乙基己基醚逐滴添加至反應混合物中。進一步將53 份之雙酚A的環氧丙烧(5 mol)加成物添加至反應混合物 25 200813177 中。反應主要在6〇t:至坑之範圍内進行。持續反應直至 在IR光谱測量時鐘定為異氰酸醋基之吸收峰消失為:。 接下來,將環氧當量為188之365份的環氧樹脂,其 已根據已知方法由雙紛A及表氯醇合成,添加至反應混合 5物中。將反應溫度升高至125°C。將1.0份之笨甲基二甲胺 添加至混合物中。纟13叱下進行反應,調整環^當量至 410。 曰 接下來,將61份之雙紛a及33份之辛酸添加至混合 物中。在12〇°C下進行反應,容許環氧當量達1190,以及 10接著冷卻反應混合物。將11份之二乙醇胺、24份之N-乙 基-乙醇胺及25份之79重量%的胺乙基乙醇胺之烯酮亞胺 (ketimine)的MIBK溶液,添加至反應混合物中。在11〇Ό 下進行反應2小時。利用ΜΙΒΚ(非揮發物含量:8〇%)稀釋 反應混合物。所得的經胺改質之環氧樹脂具有8〇%之固態 15 樹脂含量。 JL備例I-2 L_封F4·的異氰酸酯固化部丨夕事j備 將1250份之二苯基甲烷異氰酸酯及266.4份之MIBK 進料至反應槽中。將混合物加熱至8(rc。將2.5份之二月 桂酸二丁基錫添加至混合物中。將226份之ε •己内醯胺溶 2〇 解於 944 伤之乙一醇二T_(butyi ceii〇s〇ive),獲得一溶 液。在80°C下,在2小時内,將溶液逐滴添加至混合物中。 在100°C下進一步加熱反應混合物4小時。確認在IR光譜 測量時鑑定為異氰酸酯基之吸收峰消失。使反應混合物冷 卻。將336.1份之MIBK添加至反應混合物,獲得封閉的 26 200813177 異氰酸酯固化劑(玻璃·轉化溫度:〇。〇。 :色料分散榭脂之,偌 將222.0份之異氟爾酮二異氰酸g旨(在下文中縮寫為 IPDI)添加至配備有攪拌器、冷凝器、氮氣引入管及溫度 5計的燒瓶中。將39·1份之MIBK添加入槽中以稀釋ipdi, 以及接著將0.2份之二月桂酸二丁基錫添加入反應物中。 接下來,將溫度升高至50°C,以及在乾燥氮氣氣氛下,在 2小時内,利用攪拌逐滴添加131·5份之2_乙基己醇。利用 適當的冷卻,使反應溫度保持在50°c,獲得經2_乙基己醇 10半封閉的IPDI (固態樹脂含量:90.0%)。 接下來,依序將87·2份之二甲基乙醇胺、117.6份之 75%乳酸水溶液,以及39·2份之乙二醇單丁基醚添加至適 當反應槽中。在65°C下攪拌反應混合物約3〇分鐘,獲得四 級化(quarterizing)劑。 15 接下來,將710.0份之EPON 829 (可購自Shell Chemical Company之雙酚A型環氧樹脂;環氧當量·· 193 至203 )及289.6份之雙紛A進料至適當的反應槽。在氮氣 氣體環境下’將反應混合物加熱至15〇至160°C。進行最初 放熱反應。使反應混合物保持在150至i6〇°c約1小時,以 20及接著冷卻至12〇。〇。將498.8份之預先製備的經2_乙基己 醇半封閉的IPDI (為MIBK溶液)添加至反應混合物中。 將反應混合物保持在11〇至12〇°C下約1小時。接了 來,添加463.4份之乙二醇單丁基醚。將混合物冷卻至85 至95°C。於均質之後,將預先製備之四級化劑添加至反應 27 200813177 混合物。-使反應混合物保持在85至95t:,以調整酸價至4。 將964伤之去離子水添加至反應混合物,以壓抑環氧雙盼 A树月日之四級化反應,獲得具有四級銨鹽結構之色料分散 樹脂(固態樹脂含量:50% )。 5製備例1_1:色料分散糊料之迤借 將100份之製備例1_3中製備的色料分散樹脂、1⑽〇 份之二氧化鈦,及100.0份之離子交換水進料至砂磨機中。 使色料分散以調整顆粒尺寸至不超過10#!!!,獲得色料分 散糊料(固體含量·· 50%)。 10塞潑例lj :乳化液之製備 將製備例1-1中製備的經胺改質之環氧樹脂與製備例 1 - 2中製備的封閉的異氰酸酯固化劑均一地混合(環氧樹脂 /固化劑= 80/20,以固態内容物為基準)。將冰醋酸添加 至混合物中,以致使(MEQ(A)) ··(酸的mg當量)/ ( 100 15 g之樹脂固態内容物)之比例為30。將離子交換水緩慢添 加至混合物中以稀釋混合物。在減壓下去除MIBK ’獲得 乳化液(固體含量·· 36%)。 比較例1 混合319份之製備例1-5中製備的乳化液、133份之 20 色料分散糊料、543份之離子交換水、2份之1〇%乙酸鈽水 溶液,及3份之氧化二丁基錫,獲得電沈積塗覆組成物F (固體含量·· 2〇% )。陽離子電沈積塗覆組成物的固態内容 物包括濃度23重量%之色料。在本文中,塗覆組成物之固 體含量係由下述公式計算(根據JISK 5601 ): 28 200813177 〔(在18(TC下加熱組成物30分鐘後的殘餘質量)〆(原始• Comparative Example D 9 463. 4 parts of deionized water and 13.5 parts of formic acid were added to a glass frit 10 cups. Stir the mixture. With stirring, 23.1 parts of dimethylethanolamine (molecular weight: 89) was gradually added to the mixture to obtain a conductivity control agent D for the liquid composition (active ingredient content: 7%; amine price of the active ingredient (MEQ (MEQ ( B)) : 740 mmol/100 g). Preparation Example 1: Preparation of the composition of the cation green electrodeposition coating composition 15 Preparation Example 1-1: Amine modified epoxide _ _ 92 parts of 2,4-/2,6· benzene benzene Isocyanate (2,4-type/2,6-form = 8/2, by weight ratio), 95 parts of methyl isobutyl ketone (hereinafter abbreviated as MIBK) and 0.5 part of dibutyl laurate The crucible was fed to a flask equipped with a stirring, cold and cold, a nitrogen introduction tube, a thermometer, and a dropping funnel. 20 Using a scramble, '21 parts of methanol was added dropwise to the reaction mixture. The reaction was carried out at room temperature. The reaction temperature rose to 6 ° C due to the heat of the reaction. The reaction was allowed to continue for 30 minutes. Five parts of ethylene glycol mono-2-ethylhexyl ether was added dropwise to the reaction mixture by using a dropping funnel. Further, 53 parts of the propylene oxide (5 mol) adduct of bisphenol A was added to the reaction mixture 25 200813177. The reaction is carried out mainly in the range of 6 〇t: to the pit. The reaction was continued until the absorption peak of the isocyanate group was determined to be: Next, an epoxy resin having an epoxy equivalent of 188 parts by weight of 188, which has been synthesized from a mixture of A and epichlorohydrin according to a known method, is added to the reaction mixture 5. The reaction temperature was raised to 125 °C. 1.0 part of stupid methyl dimethylamine was added to the mixture. The reaction was carried out at 纟13叱, and the ring equivalent was adjusted to 410.曰 Next, add 61 parts of a and 33 parts of octanoic acid to the mixture. The reaction was carried out at 12 ° C to allow an epoxy equivalent of 1190, and 10 followed by cooling of the reaction mixture. A solution of 11 parts of diethanolamine, 24 parts of N-ethyl-ethanolamine, and 25 parts by weight of 79% by weight of ketimine of ketimine was added to the reaction mixture. The reaction was carried out at 11 Torr for 2 hours. The reaction mixture was diluted with hydrazine (nonvolatile content: 8% by weight). The resulting amine modified epoxy resin had a solids 15 resin content of 8 %. JL Preparation Example I-2 Isocyanate curing section of L_F4· was prepared. 1250 parts of diphenylmethane isocyanate and 266.4 parts of MIBK were fed into a reaction tank. The mixture was heated to 8 (rc. 2.5 parts of dibutyltin dilaurate was added to the mixture. 226 parts of ε • caprolactam dissolved 2 was dissolved in 944 wounded ethylene glycol T_(butyi ceii〇s〇 Ive), a solution was obtained, and the solution was added dropwise to the mixture over 2 hours at 80 ° C. The reaction mixture was further heated at 100 ° C for 4 hours, and it was confirmed that it was identified as an isocyanate group by IR spectrum measurement. The absorption peak disappeared. The reaction mixture was allowed to cool. 336.1 parts of MIBK was added to the reaction mixture to obtain a blocked 26 200813177 isocyanate curing agent (glass·conversion temperature: 〇.〇: colorant dispersed blush, 偌 222.0 parts) Isophorone diisocyanate g (hereinafter abbreviated as IPDI) was added to a flask equipped with a stirrer, a condenser, a nitrogen introduction tube, and a temperature of 5. A 39·1 part of MIBK was added to the tank to Diluting the ipdi, and then adding 0.2 parts of dibutyltin dilaurate to the reactants. Next, the temperature was raised to 50 ° C, and 131 was added dropwise with stirring over 2 hours under a dry nitrogen atmosphere. ·5 copies of 2_B Lithohexanol. With appropriate cooling, the reaction temperature was maintained at 50 ° C, and IPDI (solid resin content: 90.0%) semi-blocked with 2-ethylhexanol 10 was obtained. Next, 87 2 parts were sequentially placed. Dimethylethanolamine, 117.6 parts of 75% aqueous lactic acid solution, and 39.2 parts of ethylene glycol monobutyl ether were added to a suitable reaction tank. The reaction mixture was stirred at 65 ° C for about 3 minutes to obtain a fourth stage. Quarterizing agent. 15 Next, 710.0 parts of EPON 829 (available from Shell Chemical Company's bisphenol A type epoxy resin; epoxy equivalent · 193 to 203) and 289.6 parts of the double A feed To a suitable reaction tank. The reaction mixture is heated to 15 to 160 ° C under a nitrogen atmosphere. The initial exothermic reaction is carried out. The reaction mixture is maintained at 150 to i6 ° C for about 1 hour, at 20 and then cooled to 12 〇. 498.8 parts of pre-prepared 2-diethylhexanol semi-blocked IPDI (as MIBK solution) was added to the reaction mixture. The reaction mixture was maintained at 11 Torr to 12 ° C for about 1 hour. Then, add 463.4 parts of ethylene glycol monobutyl ether. Cool the mixture. 85 to 95 ° C. After homogenization, a pre-prepared quaternizing agent is added to the reaction 27 200813177 mixture. - The reaction mixture is maintained at 85 to 95 t: to adjust the acid value to 4. 964 wound deionized water The reaction mixture was added to suppress the quaternary reaction of the epoxy double-branched A tree to obtain a colorant dispersion resin having a quaternary ammonium salt structure (solid resin content: 50%). 5 Preparation Example 1_1: Toner Dispersion Paste 100 parts of the colorant dispersion resin prepared in Preparation Example 1-3, 1 (10) parts of titanium oxide, and 100.0 parts of ion-exchanged water were fed into a sand mill. The color material was dispersed to adjust the particle size to not more than 10 #!!!, and a toner dispersion paste (solid content··50%) was obtained. 10 Separation Example lj: Preparation of Emulsion The amine-modified epoxy resin prepared in Preparation Example 1-1 was uniformly mixed with the blocked isocyanate curing agent prepared in Preparation Example 1-2 (epoxy resin/curing) Agent = 80/20, based on solid content). Glacial acetic acid was added to the mixture so that the ratio of (MEQ (A)) · (mg equivalent of acid) / (100 15 g of resin solid content) was 30. Ion exchanged water was slowly added to the mixture to dilute the mixture. The MIBK' was removed under reduced pressure to obtain an emulsion (solid content··36%). Comparative Example 1 319 parts of the emulsion prepared in Preparation Example 1-5, 133 parts of 20 colorant dispersion paste, 543 parts of ion-exchanged water, 2 parts of 1% by weight aqueous solution of barium acetate, and 3 parts of oxidation were mixed. Dibutyltin was obtained as an electrodeposition coating composition F (solid content··2%). The solid content of the cationic electrodeposition coating composition included a pigment having a concentration of 23% by weight. Herein, the solid content of the coating composition is calculated by the following formula (according to JIS K 5601): 28 200813177 [(residual mass after heating the composition for 30 minutes at TC) 〆 (original
組成物之質篁)〕X100 (%)。所得之電沈積塗覆組成物F 依實際狀況用於作為比較例1。此液態組成物的導電性為 1600 # S/cm 〇 5 比較例2 混合158份之製備例i_5中製備的乳化液、8份之色 料分散糊料、831份之離子交換水、2份之1〇%乙酸飾水溶 液,及1份之氧化二丁基錫,獲得電沈積塗覆組成物〇(固 體含ϊ · 7%)。色料濃度為5重量%。所得之電沈積塗覆 10組成物G依實際狀況用於作為比較例2。液態組成物的導 電性為 890 // S/cm。 實施例1 將6份之實施例A_2中製備的導電性控制劑a添加至 1000份之預先製備的電沈積塗覆組成物G,以調整組成物 15之導電性至1200VS/cm,獲得電沈積塗覆組成物h。電沈 積塗覆組成物Η係用於作為實施例i。 實施例2 將8份之實施例B-2中製備的導電性控制劑B添加至 1000份之預先製備的電沈積塗覆組成物G,以調整組成物 20之導電性至S/cm,獲得電沈積塗覆組成物I。電沈 積塗覆組成物I係用於作為實施例2。 實施例3 將3份之實施例c_3中製備的導電性控制劑C添加至 1000份之預先製備的電沈積塗覆組成物〇,以調整組成物 29 200813177 之導電性至1100# s/cm 4獲得電沈積塗覆組成物J。電沈 積塗覆組成物J係用於作為實施例3。 實施例4 將400份之離子交換水添加至1000份之預先製備的電 5 沈積塗覆組成物G,以降低固體含量(7%)至5%。此步 驟將組成物之導電性(890//S/cm)降低至640# s/cm。將 8份之實施例A-2中製備的導電性控制劑A添加至組成物 中,以調整組成物之導電性至1100 // S/cm,獲得電沈積塗 覆組成物K。電沈積塗覆組成物K係用於作為實施例4。 10 比較例3 將1份之比較例D中製備的導電性控制劑D添加至 1000份之預先製備的電沈積塗覆組成物G,以調整組成物 之導電性至1200/zS/cm,獲得電沈積塗覆組成物L。電沈 積塗覆組成物L係用於作為比較例3。 15 在實施例及比較例中製備的陽離子電沈積塗覆組成物 及具有該等組成物之固化陽離子電沈積塗層係根據下述方 法評估。 深鍍能力 陽離子電沈積塗覆組成物之深鍍能力係藉由所謂的四 2〇板箱法來評估。尤其,如第i圖所示,利用磷酸鋅 (SURFDINE SD-_,可購自日本塗料 K_ K· (Nippon Paint K.K.))處理之四鋼板 U 至 14(JISG3141 spcc sD) 係以20 mm的間隔垂直平行放置,以及二側部平面的下部 及底部平面係藉由例如黏著性布膠帶之絕緣材料覆蓋,以 30 200813177 製備箱 10。鋼板 11 至 τ ^ I 除了板14之外,在下側具有8 mm. phi 之開口 15。 將4升之陽離子電沈積塗覆組成物填充入氣乙稀槽以 獲得第一電沈積浴。如第2圖所示,箱1〇,作為欲塗覆的 5物件,係沈浸入充填有電沈積塗覆組成物U之電沈積槽2〇 中。在本文中,塗覆組成物21僅經由開口 15穿透入箱1〇 的内。 利用磁性攪拌器(在第2圖中未示)攪拌塗覆組成物 21。電氣連接鋼板u至14,以及將相反電極22放置在與 1〇最接近之鋼板11相距15〇mm的位置處。在用於作為陰極 之鋼板11至14之間施與電壓,以及相反電極22用於作為 陽極,藉此使鋼板進行陽離子電沈積塗覆。於施與電壓後, 增加電壓達5秒,容許在鋼板n之表面a上形成的塗層厚 度達15/zm。接著,進行傳統電沈積製程,其中維持所施 15與之電壓達I75秒,或在簡要電沈積的例子中達115秒。 於電沈積塗覆後,利用水沖洗此等鋼板,在丨川它下 固化塗層25分鐘,以及接著在空氣中冷卻。測量距相反電 極22隶近的鋼板Π之表面a上形成之塗層厚度。接下來, 測量距相反電極22最遠的鋼板14之表面G上形成之塗層 20厚度。陽離子電沈積塗覆組成物之深鍍能力係以表面G上 的塗層厚度/表面A上的塗層厚度的比例(比例G/A)來 評估。評估基準如下: 優異:G/A>50% (以等級A表示) 惡劣:G/A=50%或G/A<50% (以等級B表示)。 31 200813177 ιν與鋅麵板之 在5秒内將電壓提高至220 V,且施與175秒,以化 予處理經電鍍鋼板,該鋼板已藉由合金及溶融製備以蛛於 在該鋼板上獲得電沈積塗層。利用水沖洗該鋼板,以及接 5著在η〇(:下烘烤25分鐘。觀察所得的塗層以及係下述評 估0 等級A:塗層無缺陷的優異狀況 等級B :塗層稍有缺陷的不良狀況 等級C :塗層有顯著缺陷的惡劣狀況 1〇 平坦度(外觀) 在未攪拌下,使鋼板與沈積槽之底部平行地放置,該 沈積槽含有陽離子電沈積塗覆組成物,以及接著電沈積及 烘烤鋼板’獲得上方具有固化電沈積塗層的板。依下述目 視評估塗層的外觀。 等級A :沒有問題的優異外觀 等級B :由於色料的稍微沈澱導致具有粗糙紋理的不 良外觀 等級C ··具有色料沈澱的惡劣外觀 導電性 20 每一實施例及比較例中製備的陽離子電沈積塗覆組成The quality of the composition 篁)] X100 (%). The obtained electrodeposition coating composition F was used as Comparative Example 1 according to the actual conditions. The conductivity of the liquid composition was 1600 #S/cm 〇5. Comparative Example 2 158 parts of the emulsion prepared in Preparation Example i_5, 8 parts of the colorant dispersion paste, 831 parts of ion-exchanged water, and 2 parts were mixed. An aqueous solution of 1% by weight of acetic acid and 1 part of dibutyltin oxide were used to obtain an electrodeposition coating composition (solids containing ϊ · 7%). The colorant concentration was 5% by weight. The resulting electrodeposition coating 10 composition G was used as Comparative Example 2 according to the actual conditions. The liquid composition has a conductivity of 890 // S/cm. Example 1 6 parts of the conductivity controlling agent a prepared in Example A-2 was added to 1000 parts of the previously prepared electrodeposition coating composition G to adjust the conductivity of the composition 15 to 1200 VS/cm to obtain electrodeposition. Coating composition h. The electrocaloric coating composition was used as Example i. Example 2 8 parts of the conductivity controlling agent B prepared in Example B-2 was added to 1000 parts of the previously prepared electrodeposition coating composition G to adjust the conductivity of the composition 20 to S/cm. Electrodeposition coating composition I. Electrospray coating composition I was used as Example 2. Example 3 Three parts of the conductivity controlling agent C prepared in the example c-3 were added to 1000 parts of the previously prepared electrodeposition coating composition 以 to adjust the conductivity of the composition 29 200813177 to 1100 # s/cm 4 . Electrodeposition coating composition J was obtained. Electrospray coating composition J was used as Example 3. Example 4 400 parts of ion-exchanged water was added to 1000 parts of the previously prepared electric 5 deposition coating composition G to reduce the solid content (7%) to 5%. This step reduces the conductivity (890//S/cm) of the composition to 640# s/cm. Eight parts of the conductivity controlling agent A prepared in Example A-2 was added to the composition to adjust the conductivity of the composition to 1100 //s/cm to obtain an electrodeposition coating composition K. The electrodeposition coating composition K was used as Example 4. 10 Comparative Example 3 One part of the conductivity controlling agent D prepared in Comparative Example D was added to 1000 parts of the electrodeposited coating composition G prepared in advance to adjust the conductivity of the composition to 1200/zS/cm. Electrodeposition coating composition L. The electrodeposition coating composition L was used as Comparative Example 3. The cationic electrodeposition coating composition prepared in the examples and the comparative examples and the cured cationic electrodeposition coating layer having the compositions were evaluated according to the following methods. Deep plating ability The deep plating ability of the cationic electrodeposition coating composition was evaluated by the so-called four 2 crate method. In particular, as shown in Fig. i, four steel plates U to 14 (JISG3141 spcc sD) treated with zinc phosphate (SURFDINE SD-_, available from Nippon Paint KK) are spaced at intervals of 20 mm. The vertical and parallel placement, and the lower and bottom planes of the two side planes are covered by an insulating material such as an adhesive tape to prepare the box 10 in 30 200813177. The steel plates 11 to τ ^ I have an opening 15 of 8 mm. phi on the lower side except for the plate 14. A 4 liter cationic electrodeposition coating composition was filled into the ethylene glycol bath to obtain a first electrodeposition bath. As shown in Fig. 2, the case 1 is used as the object to be coated, and is immersed in the electrodeposition tank 2〇 filled with the electrodeposition coating composition U. Herein, the coating composition 21 penetrates only into the inside of the tank 1 through the opening 15. The composition 21 was agitated by a magnetic stirrer (not shown in Fig. 2). The steel sheets u to 14 were electrically connected, and the opposite electrode 22 was placed at a position 15 μm apart from the steel sheet 11 closest to 1 。. A voltage is applied between the steel sheets 11 to 14 serving as a cathode, and the opposite electrode 22 is used as an anode, whereby the steel sheet is subjected to cationic electrodeposition coating. After applying the voltage, the voltage was increased for 5 seconds, allowing the thickness of the coating formed on the surface a of the steel sheet n to be 15/zm. Next, a conventional electrodeposition process was carried out in which the applied voltage was maintained for 1 75 seconds or, in the case of a brief electrodeposition, for 115 seconds. After the electrodeposition coating, the steel sheets were rinsed with water, and the coating was cured under the 丨chuan for 25 minutes, and then cooled in the air. The thickness of the coating formed on the surface a of the steel sheet which is adjacent to the opposite electrode 22 is measured. Next, the thickness of the coating layer 20 formed on the surface G of the steel sheet 14 farthest from the opposite electrode 22 is measured. The deep plating ability of the cationic electrodeposition coating composition was evaluated by the ratio of the coating thickness on the surface G / the thickness of the coating on the surface A (ratio G/A). The evaluation criteria are as follows: Excellent: G/A > 50% (indicated by grade A) Bad: G/A = 50% or G/A < 50% (indicated by grade B). 31 200813177 ιν and zinc panel increase the voltage to 220 V in 5 seconds, and apply for 175 seconds to process the treated plated steel plate, which has been prepared by alloying and melting to obtain on the steel plate. Electrodeposition coating. Rinse the steel plate with water, and bake at η〇(: 25 minutes. Observe the resulting coating and evaluate it as follows. 0 Grade A: Excellent condition of coating without defects. Grade B: The coating is slightly defective. Bad condition level C: bad condition in which the coating has significant defects 1 〇 flatness (appearance) The steel sheet is placed in parallel with the bottom of the deposition tank without agitation, the deposition tank containing a cationic electrodeposition coating composition, and Next, electrodeposited and baked steel sheets were obtained. A plate having a cured electrodeposition coating thereon was obtained. The appearance of the coating was visually evaluated as follows. Grade A: Excellent appearance without problems Grade B: Rough texture due to slight precipitation of the colorant Poor appearance grade C · · Poor appearance conductivity with pigment precipitation 20 cation electrodeposition coating composition prepared in each of the examples and comparative examples
物之導電性,係利用導電性測量儀(CM_305 ’可購自 DKK-TOA CORPORATION),在液態組成物的溫度為25°C 之條件下測量。 32 200813177The conductivity of the material was measured using a conductivity measuring instrument (CM_305' available from DKK-TOA CORPORATION) at a temperature of the liquid composition of 25 °C. 32 200813177
表1Table 1
實施例 1 2 3 4 導電性控制劑 A B C A 導電性控制劑 之 MEQ(B) (mmol/100 g) 340 390 450 340 導電性控制劑之 分子量 2100 1000 9800 2100 中和酸 甲酸 胺基磺酸 乳酸 甲酸 塗覆組成物之 固體含量(%) 7 7 7 5 色料含量(%) 5 5 5 5 塗覆組成物之 導電性 (Ms/cm) 1200 1300 1100 1100 深鍍能力 A A A A 與辞鋼板之 相容性 A A A A 平坦度 A A A A 33 200813177 表2Example 1 2 3 4 Conductivity Control Agent ABCA Conductivity Control Agent MEQ(B) (mmol/100 g) 340 390 450 340 Conductivity Controlling Agent Molecular Weight 2100 1000 9800 2100 Neutralizing Acid Amino Acid Sulfonic Acid Lactic Acid Solid content (%) of the coating composition 7 7 7 5 Color content (%) 5 5 5 5 Conductivity (Ms/cm) of the coating composition 1200 1300 1100 1100 Deep plating ability AAAA compatible with the steel plate Sexual AAAA Flatness AAAA 33 200813177 Table 2
比較例 1 2 3 導電性控制劑 無 無 D 導電性控制劑 之 MEQ(B) (mmol/100 g) - - 740 導電性控制劑之 分子量 - 89 中和酸 無 無 甲酸 塗復組成物之 固體含量(%) 20 7 7 色料含量(%) 23 5 5 塗覆組成物之 導電性 (Ms/cm) 1600 890 1200 深鍍能力 A B B 與辞鋼板之 相容性 A A C 平坦度 C A AComparative Example 1 2 3 Conductivity Control Agent Without D Conductivity Control Agent MEQ(B) (mmol/100 g) - - 740 Conductivity Controlling Agent Molecular Weight - 89 Neutralizing Acid No Acid-Free Coating Composition Solid Content (%) 20 7 7 Colorant content (%) 23 5 5 Conductivity (Ms/cm) of the coating composition 1600 890 1200 Deep plating ability ABB and steel plate compatibility AAC Flatness CAA
關於實施1至4之陽離子電沈積塗覆組成物,其各自 含有本發明之導電性控制劑,該等組成物的導電性是在適 當範圍内。因此,此等組成物在深鑛能力及塗層外觀上無 5 不足。比較例1之陽離子電沈積塗覆組成物具有傳統之固 34 200813177 體含量,亦即20重量%。此組成物之導電性係在本發明所 定義的範圍内。然而,此組成物之固體含量較高,以及因 此,此組成物提供較差的平坦度。比較例2之陽離子電沈 積塗覆組成物具有7重量%之固體含量,其為較低固體含 5 量型。電沈積塗覆組成物之導電性不足,以及因此深鍍能 力低。關於比較例3之陽離子電沈積塗覆組成物,其中含 胺基化合物已引入比較例2之陽離子電沈積塗覆組成物 中,含胺基化合物之胺價偏離本發明所定義的範圍。此組 成物之深鍍能力及與鋼板的相容性皆較差。 10 【圖式簡單說明】 第1圖為顯示應用於評估深鍍能力之箱的一實施例的 透視圖;以及 第2圖為概要地顯示用於評估深鍍能力之方法的一具 體例的截面圖。 15 【主要元件符號說明】 10 箱 A 表面 11 經石粦酸鋅處理确板 B 表面 12 鋪酸鋅處理摘板 C 表面 13 經構酸辞處理确板 D 表面 14 經石粦酸鋅處理之鋼板 E 表面 15 開口 F 表面 20 電沈積槽 G 表面 21 電沈積塗覆組成物 Η 表面 22 相反電極 35Regarding the cationic electrodeposition coating compositions of Embodiments 1 to 4, each of them contains the conductivity controlling agent of the present invention, and the conductivity of the compositions is within an appropriate range. Therefore, these compositions have no shortage of deep mineral capacity and coating appearance. The cationic electrodeposition coating composition of Comparative Example 1 had a conventional solid content of 200813177, i.e., 20% by weight. The conductivity of this composition is within the scope of the invention. However, this composition has a high solid content and, therefore, this composition provides poor flatness. The cationic electrodeposition coating composition of Comparative Example 2 had a solid content of 7% by weight, which was a lower solids content. The electrodeposition coating composition has insufficient conductivity and thus low plating ability. Regarding the cationic electrodeposition coating composition of Comparative Example 3, wherein the amine group-containing compound has been introduced into the cationic electrodeposition coating composition of Comparative Example 2, the amine value of the amine group-containing compound deviates from the range defined by the present invention. The composition has a deep plating ability and compatibility with steel sheets. 10 [Simple Description of the Drawings] Fig. 1 is a perspective view showing an embodiment of a case applied to evaluate the deep plating ability; and Fig. 2 is a cross section showing a specific example of a method for evaluating the deep plating ability. Figure. 15 [Description of main component symbols] 10 boxes A surface 11 treated with zinc lanthanum zinc plate B surface 12 coated with zinc sulphate treated plate C surface 13 treated with acid slabs to determine the surface of the plate 14 surface treated with zinc lanthanum zinc E Surface 15 Opening F Surface 20 Electrodeposition groove G Surface 21 Electrodeposition coating composition Η Surface 22 Reverse electrode 35
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JP6406842B2 (en) * | 2014-03-25 | 2018-10-17 | 日本ペイント・オートモーティブコーティングス株式会社 | Electrodeposition coating composition and electrodeposition coating method |
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