TW200535221A - Systems, methods, and catalysts for producing a crude product - Google Patents
Systems, methods, and catalysts for producing a crude product Download PDFInfo
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- TW200535221A TW200535221A TW093139049A TW93139049A TW200535221A TW 200535221 A TW200535221 A TW 200535221A TW 093139049 A TW093139049 A TW 093139049A TW 93139049 A TW93139049 A TW 93139049A TW 200535221 A TW200535221 A TW 200535221A
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- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10G—CRACKING HYDROCARBON OILS; PRODUCTION OF LIQUID HYDROCARBON MIXTURES, e.g. BY DESTRUCTIVE HYDROGENATION, OLIGOMERISATION, POLYMERISATION; RECOVERY OF HYDROCARBON OILS FROM OIL-SHALE, OIL-SAND, OR GASES; REFINING MIXTURES MAINLY CONSISTING OF HYDROCARBONS; REFORMING OF NAPHTHA; MINERAL WAXES
- C10G45/00—Refining of hydrocarbon oils using hydrogen or hydrogen-generating compounds
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J23/00—Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00
- B01J23/16—Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00 of arsenic, antimony, bismuth, vanadium, niobium, tantalum, polonium, chromium, molybdenum, tungsten, manganese, technetium or rhenium
- B01J23/20—Vanadium, niobium or tantalum
- B01J23/22—Vanadium
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J23/00—Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00
- B01J23/16—Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00 of arsenic, antimony, bismuth, vanadium, niobium, tantalum, polonium, chromium, molybdenum, tungsten, manganese, technetium or rhenium
- B01J23/24—Chromium, molybdenum or tungsten
- B01J23/28—Molybdenum
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J35/00—Catalysts, in general, characterised by their form or physical properties
- B01J35/60—Catalysts, in general, characterised by their form or physical properties characterised by their surface properties or porosity
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- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10G—CRACKING HYDROCARBON OILS; PRODUCTION OF LIQUID HYDROCARBON MIXTURES, e.g. BY DESTRUCTIVE HYDROGENATION, OLIGOMERISATION, POLYMERISATION; RECOVERY OF HYDROCARBON OILS FROM OIL-SHALE, OIL-SAND, OR GASES; REFINING MIXTURES MAINLY CONSISTING OF HYDROCARBONS; REFORMING OF NAPHTHA; MINERAL WAXES
- C10G29/00—Refining of hydrocarbon oils, in the absence of hydrogen, with other chemicals
- C10G29/04—Metals, or metals deposited on a carrier
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- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10G—CRACKING HYDROCARBON OILS; PRODUCTION OF LIQUID HYDROCARBON MIXTURES, e.g. BY DESTRUCTIVE HYDROGENATION, OLIGOMERISATION, POLYMERISATION; RECOVERY OF HYDROCARBON OILS FROM OIL-SHALE, OIL-SAND, OR GASES; REFINING MIXTURES MAINLY CONSISTING OF HYDROCARBONS; REFORMING OF NAPHTHA; MINERAL WAXES
- C10G45/00—Refining of hydrocarbon oils using hydrogen or hydrogen-generating compounds
- C10G45/02—Refining of hydrocarbon oils using hydrogen or hydrogen-generating compounds to eliminate hetero atoms without changing the skeleton of the hydrocarbon involved and without cracking into lower boiling hydrocarbons; Hydrofinishing
- C10G45/04—Refining of hydrocarbon oils using hydrogen or hydrogen-generating compounds to eliminate hetero atoms without changing the skeleton of the hydrocarbon involved and without cracking into lower boiling hydrocarbons; Hydrofinishing characterised by the catalyst used
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- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10L—FUELS NOT OTHERWISE PROVIDED FOR; NATURAL GAS; SYNTHETIC NATURAL GAS OBTAINED BY PROCESSES NOT COVERED BY SUBCLASSES C10G, C10K; LIQUEFIED PETROLEUM GAS; ADDING MATERIALS TO FUELS OR FIRES TO REDUCE SMOKE OR UNDESIRABLE DEPOSITS OR TO FACILITATE SOOT REMOVAL; FIRELIGHTERS
- C10L1/00—Liquid carbonaceous fuels
- C10L1/04—Liquid carbonaceous fuels essentially based on blends of hydrocarbons
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J35/00—Catalysts, in general, characterised by their form or physical properties
- B01J35/60—Catalysts, in general, characterised by their form or physical properties characterised by their surface properties or porosity
- B01J35/64—Pore diameter
- B01J35/647—2-50 nm
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J35/00—Catalysts, in general, characterised by their form or physical properties
- B01J35/60—Catalysts, in general, characterised by their form or physical properties characterised by their surface properties or porosity
- B01J35/66—Pore distribution
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J37/00—Processes, in general, for preparing catalysts; Processes, in general, for activation of catalysts
- B01J37/0009—Use of binding agents; Moulding; Pressing; Powdering; Granulating; Addition of materials ameliorating the mechanical properties of the product catalyst
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J37/00—Processes, in general, for preparing catalysts; Processes, in general, for activation of catalysts
- B01J37/02—Impregnation, coating or precipitation
- B01J37/0201—Impregnation
- B01J37/0203—Impregnation the impregnation liquid containing organic compounds
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- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10G—CRACKING HYDROCARBON OILS; PRODUCTION OF LIQUID HYDROCARBON MIXTURES, e.g. BY DESTRUCTIVE HYDROGENATION, OLIGOMERISATION, POLYMERISATION; RECOVERY OF HYDROCARBON OILS FROM OIL-SHALE, OIL-SAND, OR GASES; REFINING MIXTURES MAINLY CONSISTING OF HYDROCARBONS; REFORMING OF NAPHTHA; MINERAL WAXES
- C10G2300/00—Aspects relating to hydrocarbon processing covered by groups C10G1/00 - C10G99/00
- C10G2300/20—Characteristics of the feedstock or the products
- C10G2300/201—Impurities
- C10G2300/202—Heteroatoms content, i.e. S, N, O, P
- C10G2300/203—Naphthenic acids, TAN
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- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10G—CRACKING HYDROCARBON OILS; PRODUCTION OF LIQUID HYDROCARBON MIXTURES, e.g. BY DESTRUCTIVE HYDROGENATION, OLIGOMERISATION, POLYMERISATION; RECOVERY OF HYDROCARBON OILS FROM OIL-SHALE, OIL-SAND, OR GASES; REFINING MIXTURES MAINLY CONSISTING OF HYDROCARBONS; REFORMING OF NAPHTHA; MINERAL WAXES
- C10G2300/00—Aspects relating to hydrocarbon processing covered by groups C10G1/00 - C10G99/00
- C10G2300/20—Characteristics of the feedstock or the products
- C10G2300/201—Impurities
- C10G2300/205—Metal content
Landscapes
- Chemical & Material Sciences (AREA)
- Oil, Petroleum & Natural Gas (AREA)
- Organic Chemistry (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Engineering & Computer Science (AREA)
- General Chemical & Material Sciences (AREA)
- Materials Engineering (AREA)
- Catalysts (AREA)
- Production Of Liquid Hydrocarbon Mixture For Refining Petroleum (AREA)
- Liquid Carbonaceous Fuels (AREA)
- Lubricants (AREA)
- Manufacture And Refinement Of Metals (AREA)
- Organic Low-Molecular-Weight Compounds And Preparation Thereof (AREA)
- Manufacture Of Alloys Or Alloy Compounds (AREA)
Abstract
Description
200535221 九、發明說明: 【發明所屬之技術領域】 本發明大體上係有關處理原油進料之系統、方法和觸 媒’並且有關能使用這類系統、方法和觸媒生產的組成物。 更詳言之,本文中所述的特定具體實例係有關用以將原油 進料轉化成總產物之系統、方法和觸媒,纟中此總產物含 有原油產物’其在25°C和MPa下為液態混合物而且 與原油進料的個別性質相比具有一或多種已改變的性質。 【先前技術】 具有無法容許原油經濟地輪送,或使用習知設備加工 的一=種不適當性質之原油通常稱為“劣質原油”。 劣貝原油可能包含造成原油進料之總酸值(“TAN”)的 西夂性成分。具有相當高TAN的劣f原油在輸送期間及/或 力:工此劣質原油期間可能會造成金屬元件的腐蝕。移除劣 質原油中的酸性成分可能涉及用各種鹼化學中和酸性成 分。或者’对#金屬可用於輪送設備及/或加工設備中。使 用耐敍金屬通常涉及可觀的費用,因此在現行設備中使用 耐姓金屬可能不是吾人所期望的。抑制腐#的另—種方法 可能涉及在輸送及/或加卫劣質原油之前將腐㈣制劑添加 到劣質原A。使用腐钮抑制劑可能對加玉原油所用的設備 及/或由原油所製造之產物的品質有負面影響。 向0 劣質原油通常包含相當大量的殘留物。這類大量殘留 物會有使用習知設備難以輸送及/或加工和成本昂貴的傾 200535221 劣質原油通常包含有機結合的雜原子(例 氮)。有機結合的雜原子於若干情況 虱和 響。 卜對觸媒有不利的影 劣質原油可能包含相當大量的金屬污染物,例如錦、 釩,及/或鐵。在加工這類原油期間, ” 屬、、兮汰必7 人礼1 ”屬’可乐物及/或金 ^木物的化5物可能會沈積在觸媒表面上或觸媒的 體積中。這類沈積物可能會導致觸媒活性的下降。、’、 在觸:力::1、原油期間焦炭可能會急劇地形成及/或沈積 =某表面上。使受到焦炭污染的觸媒之催的 成本可能是昂貴的。再生期間所使用的高溫也可能 的活性降低及/或導致_劣化。 h使觸媒 鉀,=由、可能包含有機酸金屬鹽形態的金屬(例如舞、 由習知方 =⑹有機酸金屬鹽形態的金屬典型而言無法藉 一 列如脫鹽及/或酸洗從劣質原油中分離。 當:::機酸金屬鹽形態的金屬0夺,習知 問與典型沈積在觸媒之外表面附 q 機酸金屬鹽形態的金屬可能合優先、户、目h ,有 隙體積中,特別β在觸^ 積在觸媒粒子間的孔 金屬鹽形態的金:”在:的頂部。污染物,例如有機酸 床的壓降增加而且實際上會堵塞該觸媒== 金屬鹽形態的金屬可能會導致觸媒的快速減活性。欠 每克=油可能包含有機氧化合物。加工具有含氧量為 母克劣貝原油中至少合 ^ 備在加工期門可合.t的氧之劣質原油的處理設 d可此曰遇到問題。有機氧化合物在加工期間 200535221 受熱時可能會生成高級氧化物(例如酮及/或由醇的氧化生 成酸,及/或由醚的氧化生成酸),其難以從處理過的原油 中移除及/或在加工期間可能會腐蝕/污染設備並且導致輸 送管線堵塞。 劣貝原油可能包含不飽和煙。當加工不飽和煙時,特 別是如果會產生由裂解法而來的不飽和片段,則氫的均量 通常必須增加。加工期間的氫化,其典型而言涉及活性氫 化觸媒的使用,可能需要抑制不飽和片段形成焦炭。氫的 生產成本昂貴及/或輸送到處理設備成本昂貴。 劣質原油在以習知設備加工期間也會傾向於表現出不 穩定性。原油不穩定性會有導致在加工期間成分相分離及/ 或生成非理想副產物(例如硫化氫、水,和二氧化碳)的傾 習知方法通常缺乏改變劣質原油之選定性質,而不會 顯著改變劣質原油之其他性質的能力。』 法通常缺乏顯著降低劣質原油中的tan 改變劣質原油中特定成分(例如硫或金屬 力。舉例而言,習知方 TAN而同時僅以期望量 污染物)之含量的 能力。200535221 IX. Description of the invention: [Technical field to which the invention belongs] The present invention relates generally to systems, methods, and catalysts for processing crude oil feeds' and to compositions that can be produced using such systems, methods, and catalysts. More specifically, the specific examples described herein relate to systems, methods, and catalysts used to convert crude oil feeds to a total product, where the total product contains a crude product that is at 25 ° C and MPa It is a liquid mixture and has one or more changed properties compared to the individual properties of the crude feed. [Prior art] One type of crude oil with inappropriate properties that cannot allow crude oil to be economically rotated or processed using conventional equipment is often referred to as "inferior crude oil." Inferior crude oil may contain a sieve component that contributes to the total acid number ("TAN") of the crude feed. Poor crude oils with fairly high TANs during transportation and / or force: during the processing of such poor crude oils may cause corrosion of metal components. Removal of acidic components from inferior crudes may involve neutralizing the acidic components with various alkali chemistry. Alternatively, the 'to # metal can be used in carousel and / or processing equipment. The use of resistant metals usually involves considerable costs, so the use of resistant metals in existing equipment may not be what we would expect. Another method of inhibiting rot # may involve adding rotten preparations to inferior raw A before transporting and / or defending inferior crude. The use of rot button inhibitors may have a negative impact on the quality of the equipment used in Jiayu crude oil and / or the products made from crude oil. Inferior crude oils generally contain considerable residues. Such large amounts of residues can be difficult to transport and / or process using expensive equipment and / or costly. 200535221 Poor crude oils often contain organically bound heteroatoms (eg nitrogen). Organically bound heteroatoms can cause lice and ring in several cases. Bad effects on catalysts Inferior crude oil may contain a significant amount of metal contaminants such as brocade, vanadium, and / or iron. During the processing of this type of crude oil, the chemical compounds of the genus Coca-Cola and / or gold may be deposited on the surface of the catalyst or in the volume of the catalyst. Such deposits may cause a decrease in catalyst activity. , ′, During contact: force :: 1, coke may be formed and / or deposited sharply on a surface during crude oil. The cost of catalysts contaminated with coke can be expensive. The high temperatures used during regeneration may also reduce activity and / or cause degradation. h make the catalyst potassium, = metal that may contain organic acid metal salt forms (such as Mai, from the conventional formula = ⑹ organic acid metal salt form metal can not typically be borrowed from a row such as desalination and / or pickling from inferior quality Separation in crude oil. When ::: Metals in the form of organic acid metal salt, the conventional method and metal deposited in the form of organic acid metal salt on the surface of the catalyst may be preferentially combined. In the volume, in particular, β is in the form of a metal salt in the form of pores that accumulate between catalyst particles: "on top of: pollutants, such as organic acid beds, increase in pressure drop and actually clog the catalyst == metal Metals in the form of salts may cause rapid deactivation of the catalyst. Deficiency per gram = oil may contain organic oxygen compounds. Processing crude oil with oxygen content of at least the mother gram inferior shellfish is at least available during processing. The treatment of poor-quality crude oil with oxygen can be a problem. Organic oxygen compounds may generate higher-level oxides (such as ketones and / or alcohols to form acids, and / or ethers) when heated during processing. Generate acid), which is difficult to Removal of processed crude oil and / or corrosion / contamination of equipment during processing and blockage of pipelines. Inferior crude oil may contain unsaturated smoke. When processing unsaturated smoke, especially if it is produced by cracking, If the unsaturated segment is from a natural source, the average amount of hydrogen must usually be increased. Hydrogenation during processing, which typically involves the use of active hydrogenation catalysts, may require the inhibition of unsaturated segment formation of coke. Hydrogen is expensive to produce and / or transport Costly to processing equipment. Inferior crude oil also tends to show instability during processing with conventional equipment. Crude instability can cause component phase separation and / or formation of non-ideal by-products (such as hydrogen sulfide) during processing , Water, and carbon dioxide) methods generally lack the ability to change selected properties of inferior crude oil without significantly altering other properties of inferior crude oil. ”Methods often lack significant reduction of tan in inferior crude oil and change specific components in inferior crude oil. (Such as sulfur or metallic forces. For example, the TAN is known while only contaminating the desired amount of pollutants) Content capacity.
號 6,547,957 ;頒予 200535221No. 6,547,957; awarded 200535221
Meyers等人的6,277,269 ;頒予Grande等人的“Μ加· 頒予Bearden等人的5,928,5〇2 ;頒予以扣心打等人的 5々,914,〇3〇;頒予Trachte等人的“π,;頒予hew 等人的纟州抓;及頒^ Tanaka#人的5,851,381係敛述 加工原油的各種方法、系統及觸媒 '然而,這些專利中所 述的方法、系統及觸媒因為以上提出的許多技術問題而具 有受限的適用性。 簡言之,劣f原油通常具有非理想、性質(例如相當高的 TAN,在處理期間變得不穩定的傾向,及/或在處理期間消 耗相當大量氫的傾向)。其他非理想性質包括相當大量的非 理想成分(例如殘留物、有機結合雜原+、金屬污染物、有 機酸金屬鹽形態之金屬,及/或有機氧化合物)。這類性質 會傾向於導致習知輸送及/或處理設備方面的問題,包括在 處理期間腐勉增加,觸媒壽命減短,製程堵塞,及/或氯使 用增加。因此,對於使劣質原油轉化成具有更多理想性質 之原油產物的?文良系 '统、方法,及/或觸媒仍有顯著經濟上 =技術上的需求。同樣對於能改變劣質原油之選定性質而 /、有遠擇性改變劣質原油之其他性質的系統、方法,及/或 觸媒也有顯著經濟上和技術上的需求。 【發明内容】 本毛明大體上係有關用以將原油進料轉化成含有原油 ^物而在右干具體實例中含有非可凝氣體的總產物之系 、先、方法和觸媒。本發明大體上亦有關含有其中成分之新 蕷組合的組成物。這類組成物能使用本文中所述的系統和 200535221 方法來獲得。 本發明係提供生產原油產物之方法,其包括:使原油 進料與一或多種觸媒接觸以生產含有原油產物的總產物, 其中該原油產物在饥和G.1G1 MPaT為液態混合物,該 原油進料具有至少0 3的TAN,該至少一種觸媒具有中位 孔徑在90 A至180 A之範圍内的孔徑分佈,該孔徑分佈中 至v 60 /〇的總孔數具有在45人之中位孔徑範圍内的孔徑, 其中孔徑分佈係藉由ASTM法D4282測定;及控制接觸條 件以便使該原油產物具有TAN最多為9〇%之該原油進料的 TAN ’其中tan係藉由ASTM法D664測定。 本發明亦提供生產原油產物之方法,其包括··使原油 進料〃或夕種觸媒接觸以生產含有原油產物的總產物, 其中該原油產物在25t:和0·101 MPa下為液態混合物,該 原油進料具有至少〇·3的TAN,該至少一種觸媒具有中位 孔I至少為90A的孔徑分佈,其藉由ASTM法D4282測定, "亥觸媒在每克觸媒中,以鉬的重量計,含有0.0001克至〇.〇8 克的翻、一或多種鉬化合物,或其混合物;及控制接觸條 件以便使該原油產物具有TAN最多為90%之該原油進料的 TAN,其中TAN係藉由ASTM法D664測定。 本發明亦提供生產原油產物之方法,其包括:使原油 進料與一或多種觸媒接觸以生產含有原油產物的總產物, 其中該原油產物在25。〇和0·101 MPa下為液態混合物,該 原油進料具有至少〇·3的TAN,其藉由ASTM D664測定, "亥至少一種觸媒具有中位孔徑至少為1 80A的孔徑分佈, 200535221 其藉由ASTM法D4282測定,該觸媒具有包含週期表第6 攔的一或多種金屬,週期表第6攔之一或多種金屬的—或 夕種化合物’或其混合物的孔徑分佈;及控制接觸條件以 便使該原油產物具有TAN最多為9〇%之該原油進料的 TAN,其中TAN係藉由ASTM法D664測定。6,277,269 by Meyers et al .; "M Plus" awarded by Grande et al. 5,928,502 awarded to Bearden et al .; 5々, 914,033 awarded to Kudah et al .; awarded to Trachte et al. "Π ;; Luzhou Grab to Hew et al .; and 5,851,381 to Tanaka #" describe various methods, systems, and catalysts for processing crude oil. However, the methods and systems described in these patents And catalysts have limited applicability due to the many technical issues raised above. In short, inferior crude oils often have non-ideal, properties (e.g., a relatively high TAN, a tendency to become unstable during processing, and / or a tendency to consume a significant amount of hydrogen during processing). Other non-ideal properties include considerable amounts of non-ideal ingredients (e.g. residues, organically bound heterogen +, metal contaminants, metals in the form of organic acid metal salts, and / or organic oxygen compounds). Such properties tend to cause problems with conventional conveying and / or processing equipment, including increased corrosion during processing, reduced catalyst life, blocked processes, and / or increased use of chlorine. So, what about converting inferior crudes into crude products with more desirable properties? Wenliang Department 'System, method, and / or catalyst still have significant economic = technical needs. There is also a significant economic and technical need for systems, methods, and / or catalysts that can change the selected properties of inferior crudes and / or remotely change other properties of inferior crudes. [Summary of the Invention] This Maoming is generally related to the system, method, and catalyst used to convert crude oil feed to a total product containing crude oil and non-condensable gas in the right dry example. The present invention also relates generally to compositions containing novel amidine combinations of the ingredients therein. Such compositions can be obtained using the system and 200535221 method described herein. The present invention provides a method for producing a crude oil product, comprising: contacting a crude oil feed with one or more catalysts to produce a total product containing a crude oil product, wherein the crude oil product is a liquid mixture at G.1G1 MPaT and the crude oil The feed has a TAN of at least 0 3, the at least one catalyst has a pore size distribution with a median pore size in the range of 90 A to 180 A, and the total number of pores in the pore size distribution to v 60 / 〇 has among 45 people Pore size within the pore size range, where the pore size distribution is determined by ASTM method D4282; and the contact conditions are controlled so that the crude oil product has a TAN of the crude oil feed with a TAN of 90% at most, where tan is by ASTM method D664 Determination. The present invention also provides a method for producing a crude oil product, which comprises: contacting a crude oil feed or a catalyst to produce a total product containing a crude oil product, wherein the crude oil product is a liquid mixture at 25 t: and 0 · 101 MPa The crude oil feed has a TAN of at least 0.3, the at least one catalyst has a pore size distribution with a median pore I of at least 90A, which is determined by ASTM method D4282, " Hai catalyst in each gram of catalyst, Contains 0.0001 grams to 0.08 grams of glutamate, one or more molybdenum compounds, or mixtures thereof, based on the weight of molybdenum; and controlling the contact conditions so that the crude oil product has a TAN of tan up to 90% of the crude feed , Where TAN is determined by ASTM method D664. The present invention also provides a method of producing a crude oil product, comprising: contacting a crude oil feed with one or more catalysts to produce a total product containing a crude oil product, wherein the crude oil product is at 25. It is a liquid mixture at 0 and 0 · 101 MPa. The crude oil feed has a TAN of at least 0 · 3, which is determined by ASTM D664. "At least one catalyst has a pore size distribution with a median pore size of at least 1 80 A, 200535221. It is determined by ASTM method D4282, the catalyst has a pore size distribution containing one or more metals of the sixth table of the Periodic Table, one or more metals of the sixth table of the Periodic Table-or a compound thereof, or a mixture thereof; and control The contact conditions were such that the crude product had a TAN of the crude feed of up to 90%, where TAN was determined by ASTM method D664.
本發明亦提供生產原油產物之方法,其包括··使原油 進料〃或夕種觸媒接觸以生產含有原油產物的總產物, 其中該原油產物在25。(:和0.101 MPaT為液態混合物,該 原油進料具有至少0.3的TAN,其藉由ASTM法D664測 定,該至少一種觸媒包含:(a)週期表第6欄的一或多種 金屬,週期表第6欄之一或多種金屬的一或多種化合物, 或其混合物;及(b)週期表第1〇攔的一或多種金屬,週 期表第10攔之一或多種金屬的一或多種化合物,或其混 合物’其巾帛HM閑金屬總量與帛M閑金屬總量的莫耳比 在1至10的範圍内,及控制接觸條件以便使該原油產物The present invention also provides a method for producing a crude oil product, comprising: contacting a crude oil feedstock or a catalyst to produce a total product containing a crude oil product, wherein the crude oil product is at 25. (: And 0.101 MPaT is a liquid mixture, the crude oil feed has a TAN of at least 0.3, determined by ASTM method D664, the at least one catalyst comprises: (a) one or more metals in column 6 of the periodic table, the periodic table One or more compounds of one or more metals in column 6, or mixtures thereof; and (b) one or more metals in block 10 of the periodic table, one or more compounds of one or more metals in block 10 of the periodic table, Or its mixture 'whose molar ratio of total HM free metal to total M free metal is in the range of 1 to 10, and the contact conditions are controlled so that the crude oil product
八有TAN隶夕為90%之该原油進料的tan,其中TAN係 藉由ASTM法D664測定。 本發明亦提供生產原油產物之方法,其包括:使原油 進料與-或多種觸媒接觸以生產含有原油產物的總產物, 其中該原油產物在抗和〇.1()1 MPa下為液態混合物,該 原油進料具有至纽3的TAN,該—或多種觸媒包含:⑷第 -種觸媒,其係於每克第一種觸媒中,以金屬重量計,含 有0侧1至0.06克之週期表第6欄的—或多種金屬,週 期表第6欄之-或多種金屬的一或多種化合物,或其混合 10 200535221 :;及⑻第二種觸媒,該第二種觸媒在 中:以金屬重量計,含有至少。-克之週期表第 或夕種金屬,週期表第6欄之—或多種金屬的_ 合物’或其混合物;及控制接觸條件以便使該原油 有TAN最多為9〇%之該原油進料的ΤΑΝ,其中Μ係藉 由ASTM法D664測定。 曰 本發明亦提供觸媒組成物,其包括:⑷週期表第5 攔的-或多種金屬,週期…攔之一或多種金屬的—或 多種化合物’或其混合物;⑻載體,其具有Θ氧化紹含量 士=體中至少°,1克的θ氧化銘,其藉由X射線繞射測 疋二、中该觸媒具有中位孔徑至少為23〇Α的孔徑分佈, 其藉由ASTM法D4282測定。The tan has a tan of 90% of the crude oil feed, where TAN is determined by ASTM method D664. The present invention also provides a method for producing a crude oil product, comprising: contacting a crude oil feed with-or a plurality of catalysts to produce a total product containing a crude oil product, wherein the crude oil product is liquid at a pressure of 0.1 MPa Mixture, the crude oil feed has a TAN of up to 3, and the catalyst or catalysts include: the first catalyst, which is per gram of the first catalyst, based on the weight of the metal, contains 0 to 1 0.06 g of column 6 of the periodic table—or more than one metal, column 6 of the periodic table—or one or more compounds of the metals, or a mixture thereof 10 200535221 :; and ⑻ second catalyst, the second catalyst In: Contains at least based on metal weight. -Grams of the metal of the periodic table, or column 6 of the periodic table-or a combination of metals or a mixture thereof; and controlling the contact conditions so that the crude oil has a TAN of at most 90% of the crude oil feed TAN, where M is determined by ASTM method D664. The invention also provides a catalyst composition comprising: ⑷ of the periodic table 5-or more metals, periodic ... one or more of the metals-or multiple compounds' or mixtures thereof; ⑻ carrier, which has Θ oxidation Shao content content = at least ° in the body, 1 gram of θ oxide, which is measured by X-ray diffraction. The catalyst has a pore size distribution with a median pore size of at least 23〇A, which is determined by ASTM method D4282. Determination.
本發明亦提供觸媒組成物,其包括:⑷週期表第6 ㈣一或多種金屬’週期表帛6攔之—或多種金屬的—或 多種化合物,或其混合物;(b)載體’其具有Θ氧化鋁含旦 為每克載體巾至少G1克的_仙,其藉由χ射線繞射= 定二其中該觸媒具有中位孔徑至少為23〇A的孔徑分佈, 其藉由ASTM法D4282測定。 本發明亦提供觸媒組成物,其包括··週期表第5 =的一或多種金屬,週期表第5欄之一或多種金屬的—或 夕種化合物,週期表第6攔的一或多種金屬,週期表第6 攔之一或多種金屬的一或多種化合物,或其混合物;(b)載 體,其具有Θ氧化鋁含量為每克載體中至少〇1克的㊀氧化 鋁,其藉由X射線繞射測定;其中該觸媒具有中位孔禋至 11 200535221 )為23 0A的孔徑分佈,其藉由ASTM法D4282測定。 本發明亦提供生產觸媒之方法,其包括··使載體與一 或多種金屬結合以形成載體/金屬混合物,其中該載體包含 Θ氧化鋁,而一或多種金屬包括週期表第$欄的一或多種 金屬’週期表第5欄之一或多種金屬的一或多種化合物, 或其混合物;於至少40〇r的溫度下熱處理㊀氧化鋁載體/ 金屬混合物;及形成觸媒,其中該觸媒具有中位孔徑至少 為230A的孔徑分佈,其藉由ASTM法d4282測定。The present invention also provides a catalyst composition, which includes: (6) of the periodic table (6) one or more metals' of the periodic table '(6)-or a plurality of metals-or a plurality of compounds, or a mixture thereof; (b) a carrier' which has Θ alumina contains denier of at least G1 grams per gram of carrier towel, which is diffracted by X-rays = Ding Er, where the catalyst has a pore size distribution with a median pore size of at least 23A, which is determined by ASTM method D4282 Determination. The invention also provides a catalyst composition, which includes one or more metals of the periodic table 5 =, one or more metals of column 5 of the periodic table—or evening compounds, one or more of the sixth column of the periodic table Metal, one or more compounds of one or more metals of the Periodic Table, or a mixture thereof; (b) a support having a θ alumina content of at least 0.01 g of rhenium alumina per gram of support by X-ray diffraction measurement; wherein the catalyst has a pore size distribution with a median pore diameter of 11 200535221) of 23 0A, which is measured by ASTM method D4282. The present invention also provides a method for producing a catalyst, which comprises: combining a support with one or more metals to form a support / metal mixture, wherein the support comprises Θ alumina and the one or more metals include a Or more metals' one or more compounds of one or more metals in column 5 of the Periodic Table, or a mixture thereof; heat-treating the alumina carrier / metal mixture at a temperature of at least 40 hrs; and forming a catalyst, wherein the catalyst It has a pore size distribution with a median pore size of at least 230 A, as determined by ASTM method d4282.
、本發明亦提供生產觸媒之方法,其包括:使載體與一 或多種金屬結合以形成載體/金屬混合物,其中該載體包含 Θ氧化鋁,而一或多種金屬包括週期表第6欄的一或多種 金屬,週期表第6欄之一或多種金屬的一或多種化合物, 或/、此口物,於至少400 C的溫度下熱處理㊀氧化鋁載體/ 金屬混合物;及形成觸媒,其中該觸媒具有中位孔徑至少 為230A的孔徑分佈,其藉由ASTM法D4282測定。The present invention also provides a method for producing a catalyst, which comprises: combining a support with one or more metals to form a support / metal mixture, wherein the support comprises Θ alumina, and the one or more metals include one in column 6 of the periodic table. Or more metals, one or more compounds of one or more metals in column 6 of the Periodic Table, or / and the mouthpiece, heat-treated the alumina carrier / metal mixture at a temperature of at least 400 C; and forming a catalyst, wherein the The catalyst has a pore size distribution with a median pore size of at least 230 A, which is determined by ASTM method D4282.
本發明亦提供生產原油產物之方法,其包括:使原油 進料與一或多種觸媒接觸以生產含有原油產物的總產物, 其中該原油產物在25t和〇·1()1 MPa下為液態混合物,該 原油進料具有至少Q 3 # TAN,該至少—種觸媒具有中位 :L徑至少為18〇入的孔徑分佈,其藉由astm法d伽測 定’該觸媒具有包含θ氧化神週期表第6攔的_或多種 ^屬,週期表帛6欄之_或多種金屬的_或多種化合物, 2其混合物的孔徑分佈;及控制接觸條件以便使該原油產 具有TAN最多為9〇%之該原油進料的tan,其中⑽ 12 200535221 係藉由ASTM法D664測定。 本發明亦提供生產原油產物之方法,其包括··於氫源 存在下’使原油進料與一或多種觸媒接觸以生產含有原油The present invention also provides a method for producing a crude oil product, comprising: contacting a crude oil feed with one or more catalysts to produce a total product containing a crude oil product, wherein the crude oil product is liquid at 25t and 0.1 (1) MPa Mixture, the crude oil feed has at least Q 3 # TAN, the at least one catalyst has a median: pore size distribution with an L diameter of at least 180 °, which is determined by the astm method d gamma 'the catalyst has The _ or more genus in the 6th periodic table of God, the _ or more metals _ or more compounds in column 6 of the periodic table, 2 the pore size distribution of the mixture; and the contact conditions are controlled so that the crude oil has a TAN of 9 at most 0% of the tan of the crude oil feed, of which ⑽ 12 200535221 was determined by ASTM method D664. The present invention also provides a method for producing a crude oil product, which includes ... contacting a crude oil feed with one or more catalysts in the presence of a hydrogen source to produce crude oil containing
產物的總產物,其中該原油產物在25它和〇1〇1 MPa下為 液態混合物,該原油進料具有至少〇·3的TAN,該原油進 料具有S氧里為母克原油進料至少有〇·〇⑼1克的氧,該至 少一種觸媒具有中位孔徑至少為90A的孔徑分佈,其藉由 ASTM法D42 82測定;及控制接觸條件使TAN減少以便使 該原油產物具有TAN最多為90%之該原油進料的tan, 並且減少含有機氧化合物的含量以便使該原油產物具有含 氧量最多為90%之該原油進料的含氧量,其中TAN係藉由 ASTM法D664測定,而含氧量係藉由ASTM法£385測定。 本發明亦提供生產原油產物之方法,其包括··使原油 進料與一或多種觸媒接觸以生產含有原油產物的總產物, 其中該原油產物在25°C和G.HH MPaT為液態混合物,該The total product of the product, wherein the crude oil product is a liquid mixture at 25 MPa and 0.001 MPa, the crude oil feed has a TAN of at least 0.3, and the crude oil feed has at least 0.3 gram of crude oil feed to the parent gram crude oil. With 0.1 g of oxygen, the at least one catalyst has a pore size distribution with a median pore size of at least 90 A, as determined by ASTM method D42 82; and controlling the contact conditions to reduce the TAN so that the crude product has a TAN of at most 90% of the tan of the crude oil feed, and reducing the content of organic oxygen compounds so that the crude oil product has the oxygen content of the crude oil feed with a maximum oxygen content of 90%, where TAN is determined by ASTM method D664 The oxygen content was determined by the ASTM method £ 385. The present invention also provides a method for producing a crude oil product, comprising: contacting a crude oil feed with one or more catalysts to produce a total product containing a crude oil product, wherein the crude oil product is a liquid mixture at 25 ° C and G.HH MPaT , The
原油進料具有至少(Μ @ TAN,該至少_種觸媒在每克觸 媒中,以金屬重量計,含有至少0 001克之週期表第6攔 的-或多種金屬,週期表第6攔之一或多種金屬的一或多 種化合物,或其混合物;及控制接觸條件以便使接觸區中 :液體空間速度超㉟10h'並且使該原油產物具有tan 最多為90%之該原油進料的ΤΑΝ,豆The crude oil feed has at least (M @ TAN, the at least _ catalyst in each gram of catalyst, based on the weight of metal, contains at least 0 001 grams of the sixth table of the periodic table-or more metals, the sixth table of the periodic table One or more compounds of one or more metals, or mixtures thereof; and controlling the contact conditions so that in the contact zone: the liquid space velocity exceeds 10 h 'and the crude product has a TAN of 90% of the crude feed of the crude oil, beans
法D664測定。 “TAN係猎由ASTM 舍明亦提供生產原油產物之方法,其包括:於氫源 子在下,使原油進料與-或多種觸媒接觸以生產含有原油 13 200535221 產物的總產物’其中該原油產物在25°C和0· 101 MPa下為 液怨此合物,該原油進料具有至少〇·丨的tan,該原油進 料具有含硫ϊ為每克原油進料至少有〇 〇〇〇1克的硫,該至 夕種觸媒包含週期表第6攔的一或多種金屬,週期表第 6攔之一或多種金屬的一或多種化合物,或其混合物;及 控制接觸i条件以便使該原_進料於接觸期間在冑定率下吸 取刀子氫以抑制该原油進料在接觸期間的相分離,使一或 多個接觸區中的液體空間速度超㉟l〇h-i,使該原油產物 具有tan最多為90%之該原油進料的TAN,並且使該原 油產物具有含硫量為70至130%之該原油進料的含硫量, 其中TAN係藉由ASTM法〇664測定,而含硫量係藉由 ASTM 法 D4294 測定。 ^本發明亦提供生產原油產物之方法’其包括:於氣態 氫源存在下,使原油進料與一或多種觸媒接觸以生產含有 原油產物的總產物,其中該原油產物纟坑和〇 i〇i Mb 下為液態混合物;及控制接觸條件以便使該原油進料於接 觸期間在選定率下吸取氫以抑制該原油進料在接觸期間的 相分離。 本發明亦提供生產原油產物之方法,其包括:於一或 多種觸媒存在下’使原油進料與氫接觸以生產含有原油產 物的總產物’其中該原油產物在坑和〇i()i Mb下為液 態混合物;及控制接觸條件以便使該原油進料於第一氫吸 取條件下及接著於第二氫吸取條件下與氫接觸,第一氣吸 取條件與第二氫吸取條件不同’控制第一氮吸取條件中氫 200535221 的淨吸取以防止原油進料/總產物混合物的p值減至1 $以 下,该原油產物的一或多種性質與該原油進料的—戋多種 個別性質相比最多有90〇/〇的改變。 本發明亦提供生產原油產物之方法,其包括··於第一 溫度下,使原油進料與一或多種觸媒接觸,接著於第二溫 度下接觸以生產含有原油產物的總產物,其中該原油產物 在25 C和0.101 MPa下為液態混合物,該原油進料具有至 少〇·3的TAN,·及控制接觸條件使第一接觸温度至少低於 第二接觸溫度30°C,使該原油產物與該原油進料的tan 相比,具有最多為90%的TAN,其中丁ΑΝ係藉由astm 法D664測定。 本發明亦提供生產原油產物之方法,其包括:使原油 進料與一或多種觸媒接觸以生產含有原油產物的總產物, 其中該原油產物在2穴和0.1()1 MPaT為液態混合物,該 原油進料具有至少0.3的TAN,該原油進料具有含硫量為 母克原油進料至少有0.0001克的硫,該至少一種觸媒包含 週期表第6攔的一或多種金屬,週期表第6欄之一或多種 至屬的或多種化合物,或其混合物;及控制接觸條件以 便使該原油產物具有TAN最多為90%之該原油進料的 TAN並且使该原油產物具有含硫量為70至1 30%之該原 油進料的含硫量,其中TAN係藉由ASTM& D664測定, 而含硫量係藉由ASTM法D4294測定。 本發明亦提供生產原油產物之方法,其包括:使原油 進料與一或多種觸媒接觸以生產含有原油產物的總產物, 15 200535221 其中該原油產物在25°C和0.101 MPa下為液態混合物,該 · 原油進料具有至少〇· 1的TAN,該原油進料具有殘留物含 蓋為母克原油進料至少有〇 · 1克的殘留物,該至少一種觸 媒包含週期表第6攔的一或多種金屬,週期表第6攔之一 或多種金屬的一或多種化合物,或其混合物;及控制接觸 條件以便使該原油產物具有TAN最多為9〇%之該原油進料 的TAN ’使該原油產物具有殘留物含量為7〇至13〇%之該 原油進料的殘留物含量,其中TAN係藉由ASTM法D664 測定,而殘留物含量係藉由ASTM法D5307測定。 _ 本發明亦提供生產原油產物之方法,其包括:使原油 進料與一或多種觸媒接觸以生產含有原油產物的總產物, 其中該原油產物在25°C和0.101 MPa下為液態混合物,該 原油進料具有至少〇·〗的TAN,該原油進料具有VG〇含 里為母克原油進料至少有〇· 1克的VGO,該至少一種觸媒 包含週期表第6欄的一或多種金屬,週期表第6欄之一或 夕種金屬的一或多種化合物,或其混合物;及控制接觸條 件以便使該原油產物具有TAN最多為9〇%之該原油進料的鲁 TAN,使該原油產物具有VG0含量為7〇至i3〇%之該原油 進料的VGO含量,其中VG0含量係藉由aSTm法D5307 測定。 本發明亦提供生產原油產物之方法,其包括:使原油 進料與一或多種觸媒接觸以生產含有原油產物的總產物, 其中該原油產物在25°C和〇·1〇1 MPa下為液態混合物,該 原油進料具有至少〇·3的TAN,該至少一種觸媒可藉由下 16 200535221 列獲得:使載體與週期表第6攔的—或多種金屬,週期表 苐6欄之-或多種金屬的一或多種化合物,或其混合物結 合以產生觸媒前驅物;於—或多種含硫化合物存在下,在 低於50(TC的溫度下加熱此觸媒前驅物形成觸媒;及控制 接觸條件以便使該原油產物具有TAN最多為9q%之該原油 進料的TAN。 本發明亦提供生產原油產物之方法,其包括:使原油 進料與-或多種觸媒接觸以生產含有原油產物的總產物, 其中該原油產物在25。(:和0.101 MPa下為液態混合物,該 原油進料在37.8aC(1〇(rF)下具有至少1〇cSt的黏度,該原 油進:具有至少10的API比重,該至少一種觸媒包含週 期表第6攔的一或多種金屬,週期表第6攔之一或多種金 屬的一或多種化合物,或其混合物;及控制接觸條件以便 使該原油產物具有在37.下的黏度最多為9〇%之該原油 進料在37.8°C下的黏度,並且使該原油產物具有Αρι比重 為70至130%之該原油進料的API比重,其中Apl比重係 藉由ASTM法D6822測定,而黏度係藉由astm法D2669 測定。 本發明亦提供生產原油產物之方法,其包括:使原油 進料與一或多種觸媒接觸以生產含有原油產物的總產物, 其中該原油產物在25°C和0.101 MPa下為液態混合物,該 原油進料具有至少〇 · 1的T AN,該一或多種觸媒包含:一 或多種含有鈒,一或多種飢化合物,或其混合物的觸媒; 與附加觸媒,其中該附加觸媒包含一或多種第6欄金屬, 17 200535221 或多種第6攔金屬的一或多種化合物,或其組合;及控 制接觸條件以便使該原油產物具有TAN最多為90%之該原 油進料的TAN,其中TAN係藉由ASTM法D664測定。 本發明亦提供生產原油產物之方法,其包括:使原油 進料與一或多種觸媒接觸以生產含有原油產物的總產物, 其中該原油產物在25°C和0.101 MPa下為液態混合物,該 原油進料具有至少〇·1的TAN;在接觸期間產生氫;及控 制接觸條件以便使該原油產物具有TAN最多為90%之該原 油進料的TAN,其中TAN係藉由ASTM法D664測定。 本發明亦提供生產原油產物之方法,其包括:使原油 進料與一或多種觸媒接觸以生產含有原油產物的總產物, 其中该原油產物在25°C和0.101 MPa下為液態混合物,該 原油進料具有至少〇·丨的TAN,該至少一種觸媒包含釩, 或夕種釩化合物,或其混合物;及控制接觸條件以便使 接觸溫度至少為20(rc,使該原油產物具有TAN最多為9〇% 之該原油進料的TAN,其中TAN係藉由八31^法D664測 定。 本發明亦提供生產原油產物之方法,其包括:使原油 進料與一或多種觸媒接觸以生產含有原油產物的總產物, 其中該原油產物在25°C和0.101 MPa下為液態混合物,該 原油進料具有至少〇·丨的TAN,該至少一種觸媒包含釩, 或多種釩化合物,或其混合物;在接觸期間供應含有氫 、氣體源,4氣流係以原油進料流動相反的方向供應;及 控制接觸條件以便使該原油產物具有TAN最多為9〇%之該 18 200535221 原油進料的TAN,其中TAN係藉由八81^法D664測定。 本發明亦提供生產原油產物之方法,其包括:使原油 進料與一或多種觸媒接觸以生產含有原油產物的總產物, 其中該原油產物在25°C和0.101 MPa下為液態混合物,該 原油進料在每克原油進料中具有至少〇 〇〇〇〇2克的總 Ni/V/Fe含量,該至少一種觸媒包含釩,一或多種釩化合 物,或其混合物,該釩觸媒具有中位孔徑至少為^ 人的 孔徑分佈,及控制接觸條件以便使該原油產物具有總 Ni/V/Fe含量最多為90%之該原油進料的Ni/V/Fe含量,其 中Ni/V/Fe含量係藉由ASTM法D5708測定。 本發明亦提供生產原油產物之方法,其包括:使原油 進料與一或多種觸媒接觸以生產含有原油產物的總產物, 其中該原油產物在25°C和0.101 MPa下為液態混合物,該 至少一種觸媒包含釩,一或多種釩化合物,或其混合物, 該原油進料包含一或多種有機酸的一或多種鹼金屬鹽,一 或多種有機酸的一或多種鹼土金屬鹽,或其混合物,該原 油進料在每克原油進料中具有至少〇 〇〇〇〇1克之有機酸金 屬鹽形態的鹼金屬和鹼土金屬總含量;及控制接觸條件以 便使該原油產物具有有機酸金屬鹽形態之鹼金屬和鹼土金 屬總含量最多為90〇/〇之該原油進料中有機酸金屬鹽形態的 驗金屬和驗土金屬含量,其中有機酸金屬鹽形態的鹼金屬 和鹼土金屬含量係藉由ASTM法D丨3丨8測定。 本發明亦提供生產原油產物之方法,其包括:使原油 進料與一或多種觸媒接觸以生產含有原油產物的總產物, 19 200535221 其中该原油產物在25°C和〇· 1 〇 1 MPa下為液態混合物,該 原油進料包含一或多種有機酸的一或多種鹼金屬鹽,一或 多種有機酸的一或多種鹼土金屬鹽,或其混合物,該原油 進料在每克原油進料中具有至少〇 〇〇〇〇1克之有機酸金屬 鹽开> 恶的驗金屬和驗土金屬總含量,該至少一種觸媒具有 中位孔徑在90人至1 80 A之範圍内的孔徑分佈,該孔徑分 佈中至少60%的總孔數具有在45 A之中位孔徑範圍内的 孔径’其中孔控分佈係藉由ASTM法D4282測定;及控制 接觸條件以便使該原油產物具有有機酸金屬鹽形態之鹼金 屬和驗土金屬總含量最多為90%之該原油進料的有機酸金 屬鹽形怨的驗金屬和驗土金屬含量,其中有機酸金屬鹽形 態的驗金屬和鹼土金屬含量係藉由ASTM法D 1 3 1 8測定。 本發明亦提供生產原油產物之方法,其包括:使原油 進料與一或多種觸媒接觸以生產含有原油產物的總產物, 其中該原油產物在25°C和0.101 MPa下為液態混合物,該 原油進料在每克原油進料中具有至少〇 〇〇〇〇2克的總 Ni/V/Fe含量,該至少一種觸媒具有中位孔徑在9〇 a至ι8〇 人之範圍内的孔徑分佈,該孔徑分佈中至少6〇%的總孔數 具有在45人之中位孔徑範圍内的孔徑,其中孔徑分佈係藉 由ASTM法D4282測定;及控制接觸條件以便使該原油產 物具有總Ni/V/Fe含量最多為90%之該原油進料的Ni/V/Fe 含量’其中Ni/V/Fe含量係藉由ASTM法D5708測定。 本發明亦提供生產原油產物之方法,其包括··使原油 進料與一或多種觸媒接觸以生產含有原油產物的總產物, 20 200535221 其中該原油產物在25t和〇·ΗΠ MPa下為液態混合物,該. 原油進料在每克原油進料中具有至少〇〇〇〇〇ι克之有機酸 金屬鹽形態的鹼金屬和鹼土金屬總含量,該至少一種觸媒 具有中位孔徑至少4 180入#孔徑分佈,其藉由astm法 D4282測定’該觸媒具有包含週期表第6欄的一或多種金 屬,週期表第6欄之一或多種金屬的—或多種化合物,或 其混合物的孔徑分佈;及控制接觸條件以便使該原油產物 具有有機酸金屬鹽形態之鹼金屬和鹼土金屬總含量最多為 90%之該原油進料中有機酸金屬鹽形態的鹼金屬和鹼土金籲 屬含1,其中有機酸金屬鹽形態的驗金屬和驗土金屬含量 係藉由ASTM法D1318測定。 本發明亦提供生產原油產物之方法,其包括:使原油 進料與一或多種觸媒接觸以生產含有原油產物的總產物, 其中該原油產物在25°C和0.101 MPa下為液態混合物,該 原油進料包含一或多種有機酸的一或多種鹼金屬鹽,一或 多種有機酸的一或多種鹼土金屬鹽,或其混合物,該原油 進料在每克原油進料中具有至少0.00001克之有機酸金屬 籲 鹽形態的鹼金屬和鹼土金屬總含量,該至少一種觸媒具有 中位孔徑至少為230A的孔徑分佈,其藉由ASTM法D4282 測定,該觸媒具有包含週期表第6攔的一或多種金屬,週 期表第6欄之一或多種金屬的一或多種化合物,或其混合 物的孔徑分佈;及控制接觸條件以便使該原油產物具有有 機酸金屬鹽形態之驗金屬和驗土金屬總含量最多為9 〇 %之 該原油進料中有機酸金屬鹽形態的鹼金屬和鹼土金屬含 21 200535221 量,其中有機酸金屬鹽形態的鹼金屬和鹼土金屬含量係藉 由ASTM法D1318測定。 本發明亦提供生產原油產物之方法,其包括:使原油 進料與一或多種觸媒接觸以生產含有原油產物的總產物, 其中該原油產物在25°C和0.101 MPa下為液態混合物,該 原油進料具有總Ni/V/Fe含量為每克原油進料中至少有 0.00002克的Ni/V/Fe,該至少一種觸媒具有中位孔徑至少 為230A的孔徑分佈,其藉由ASTM法D4282測定,該觸 媒具有包含週期表第6欄的一或多種金屬,週期表第6欄 之一或多種金屬的一或多種化合物,或其混合物的孔徑分 佈;及控制接觸條件以便使該原油產物具有總Ni/V/Fe含 量最多為90%之該原油進料的Ni/V/Fe含量,其中Ni/V/Fe 含量係藉由ASTM法D5708測定。 本發明亦提供生產原油產物之方法,其包括··使原油 進料與一或多種觸媒接觸以生產含有原油產物的總產物, 其中该原油產物在25°C和0· 1 〇 1 MPa下為液態混合物,該 原油進料包含一或多種有機酸的一或多種鹼金屬鹽,一或 多種有機酸的一或多種鹼土金屬鹽,或其混合物,該原油 進料在母克原油進料中具有至少〇 〇〇〇〇1克之有機酸金屬 鹽形怨的驗金屬和驗土金屬總含量,該至少一種觸媒具有 中位孔桎至少為90A的孔徑分佈,其藉由ASTM法D4282 測定,該觸媒在每克觸媒中,以鉬的重量計,具有總含鉬 $為0.0001克至〇·3克的鉬、一或多種鉬化合物,或其混 合物;及控制接觸條件以便使該原油產物具有有機酸金屬 22 200535221 鹽形怨之驗金屬和驗土金屬總含量最多為9〇%之該原油進 料中有機酸金屬鹽形態的鹼金屬和鹼土金屬含量,其中有 機酸金屬鹽形恶的驗金屬和驗土金屬含量係藉由A g τ μ法 D 1 3 1 8測定。 本發明亦提供生產原油產物之方法,其包括:使原油 進料與一或多種觸媒接觸以生產含有原油產物的總產物, 其中該原油產物在25°C和0· 101 MPa下為液態混合物,該 原油進料具有至少0.3的TAN且該原油進料在每克原油進 料中具有至少為0.00002克的總Ni/V/Fe含量,該至少一 種觸媒具有中位孔徑至少為90A的孔徑分佈,其藉由ASTM 法D4282測定’該觸媒在每克觸媒中,以鉬的重量計,具 有總含钥量為0.0001克至〇·3克的鉬、一或多種鉬化合物, 或其混合物;及控制接觸條件以便使該原油產物具有tan 最多為90%之該原油進料的TAN且該原油產物具有總 Ni/V/Fe含量最多為90%之該原油進料的Ni/V/Fe含量,其 中Ni/V/Fe含量係藉由ASTM法D5708測定,而TAN係 藉由ASTM法D664測定。 本發明亦提供生產原油產物之方法,其包括:使原油 進料與一或多種觸媒接觸以生產含有原油產物的總產物, 其中该原油產物在25°C和0.101 MPa下為液態混合物,該 原油進料包含一或多種有機酸的一或多種鹼金屬鹽,一或 多種有機酸的一或多種鹼土金屬鹽,或其混合物,該原油 進料在每克原油進料中具有至少〇〇〇〇〇1克之有機酸金屬 鹽形態的鹼金屬和鹼土金屬總含量,該至少一種觸媒包 23 200535221 含·(a)週期表第6欄的一或多種金屬,週期表第6攔之 、 或夕種至屬的一或多種化合物,或其混合物;及(b)週 期表第1〇攔的一或多種金屬,週期表第ίο攔之一或多種 金屬的一或多種化合物,或其混合物,其中第1 〇攔金屬 總ϊ與第6攔金屬總量的莫耳比在1至1 〇的範圍内;及 控制接觸條件以便使該原油產物具有有機酸金屬鹽形態之 驗金屬和驗土金屬總含量最多為90%之該原油進料中有機 酸金屬鹽形態的鹼金屬和鹼土金屬含量,其中有機酸金屬 鹽形悲的驗金屬和驗土金屬含量係藉由ASTM法D1 3 1 8測 · 定。 本發明亦提供生產原油產物之方法,其包括:使原油 進料與一或多種觸媒接觸以生產含有原油產物的總產物, 其中該原油產物在25°C和0.101 MPa下為液態混合物,該 原油進料具有總Ni/V/Fe含量為每克原油進料中至少有 0.00002克的Ni/V/Fe,該至少一種觸媒包含:(a)週期表 第6欄的一或多種金屬,週期表第6攔之一或多種金屬的 一或多種化合物,或其混合物;及(b)週期表第10攔的 ® 一或多種金屬,週期表第10攔之一或多種金屬的一或多 種化合物,或其混合物,其中第1 〇欄金屬總量與第6攔 金屬總量的莫耳比在1至10的範圍内;及控制接觸條件 以便使該原油產物具有總Ni/V/Fe含量最多為90%之該原 油進料的Ni/V/Fe含量,其中Ni/V/Fe含量係藉由ASTM 法D5708測定。 本發明亦提供生產原油產物之方法,其包括:使原油 24 200535221 進料與一或多種觸 J螺接觸以生產含有肩、、山甚礼^ 其中該原油產物在2 ,、/產物的總產物, C和0 · 1 0 1 Μ P a下為淡能、β人 原油進料包含一或夕 為夜心化合物,該 少锸女α分Α —夕種有機酸的一或多種鹼金屬鴎,一表 多種有機酸的一或之 ^ ^ $ ..^ ^ ^種鹼土金屬鹽,或其混合物,該;^、、由 進枓在每克原油進Μ也Λ+ · 及原油 鹽形態的鹼金屬和終““八胃 克之有機ι金屬 含:⑷第-種觸媒,兮笛錄…/或夕種觸媒包 以金屬重量計,含有:在每克第一種觸媒中,Assay D664. "The TAN system is also provided by ASTM Siemin for the production of crude oil products, which includes: contacting a crude oil feed with-or a plurality of catalysts under a hydrogen source to produce a total product containing crude oil 13 200535221 product, wherein the crude oil The product is a liquid compound at 25 ° C and 0. 101 MPa. The crude feed has a tan of at least 0.001 and the crude feed has a sulfur content of at least 0.0000 per gram of crude feed. 1 gram of sulfur, the catalyst includes one or more metals of the sixth table of the periodic table, one or more compounds of one or more metals of the sixth table of the periodic table, or a mixture thereof; The raw material feed absorbs knife hydrogen at a fixed rate during the contact period to suppress the phase separation of the crude oil feed material during the contact period, so that the liquid space velocity in one or more contact zones exceeds 10 hi, so that the crude oil product has The tan is at most 90% of the TAN of the crude oil feed, and the crude oil product has a sulfur content of 70 to 130% of the crude oil feed, where TAN is determined by ASTM method 0664 and Sulfur content is measured by ASTM method D4294. ^ 本 发A method of producing a crude oil product is also provided which includes: contacting a crude oil feed with one or more catalysts in the presence of a gaseous hydrogen source to produce a total product containing a crude oil product, wherein the crude oil product pit and 〇i〇i Mb The following is a liquid mixture; and controlling the contact conditions so that the crude oil feed absorbs hydrogen at a selected rate during the contact to suppress phase separation of the crude feed during the contact. The present invention also provides a method for producing a crude oil product, including: 'Contacting a crude oil feed with hydrogen to produce a total product containing a crude oil product' in the presence of one or more catalysts, wherein the crude oil product is a liquid mixture at the pit and 0 (i) i Mb; and controlling the contact conditions so that the Crude oil feed is in contact with hydrogen under the first hydrogen uptake conditions and then under the second hydrogen uptake conditions. The first gas uptake conditions are different from the second hydrogen uptake conditions. 'Control the net uptake of hydrogen 200535221 in the first nitrogen uptake conditions to prevent The p-value of the crude oil feed / total product mixture is reduced to less than 1 $, and one or more properties of the crude oil product are at most compared to the individual properties of the crude oil feed- A change of 90/0. The present invention also provides a method for producing a crude oil product, which includes contacting a crude oil feed with one or more catalysts at a first temperature and then contacting at a second temperature to produce crude oil containing The total product of the product, wherein the crude product is a liquid mixture at 25 C and 0.101 MPa, the crude feed has a TAN of at least 0.3, and the contact conditions are controlled such that the first contact temperature is at least 30 seconds lower than the second contact temperature ° C, so that the crude oil product has a TAN of up to 90% compared to the tan of the crude oil feed, in which butyl AN is determined by the astm method D664. The present invention also provides a method for producing a crude oil product, comprising: The crude oil feed is contacted with one or more catalysts to produce a total product containing crude oil products, wherein the crude oil product is a liquid mixture at 2 cavities and 0.1 (1 MPaT), the crude oil feed has a TAN of at least 0.3, and the crude oil feed Have a sulfur content of at least 0.0001 grams of sulfur in the parent gram crude oil feed, the at least one catalyst comprises one or more metals in the sixth table of the periodic table, one or more subordinate or multiple compounds in column 6 of the periodic table, or A mixture; and controlling contact conditions so that the crude oil product has a TAN of up to 90% of the crude oil feed and the crude product has a sulfur content of 70 to 130% of the crude oil feed, wherein TAN is measured by ASTM & D664, and sulfur content is measured by ASTM method D4294. The present invention also provides a method for producing a crude product, comprising: contacting a crude feed with one or more catalysts to produce a total product containing the crude product, 15 200535221 wherein the crude product is a liquid mixture at 25 ° C and 0.101 MPa The crude oil feed has a TAN of at least 0.1, the crude oil feed has a residue that is at least 0.1 grams of residues in the parent gram crude feed, and the at least one catalyst includes the sixth block of the periodic table. One or more metals, one or more compounds of one or more metals of the periodic table, or a mixture thereof; and controlling the contact conditions so that the crude oil product has a TAN of TAN of up to 90% of the crude oil feed ′ The crude product is made to have a residual content of 70 to 130% of the crude feed, wherein TAN is determined by ASTM method D664 and residue content is determined by ASTM method D5307. _ The present invention also provides a method for producing a crude oil product, comprising: contacting a crude oil feed with one or more catalysts to produce a total product containing a crude oil product, wherein the crude oil product is a liquid mixture at 25 ° C and 0.101 MPa, The crude feed has a TAN of at least 0. The crude feed has a VG. The parent gram of crude feed has at least 0.1 gram of VGO. The at least one catalyst contains one or A plurality of metals, one or more compounds of one of the columns of the periodic table, or one or more compounds thereof, or a mixture thereof; and controlling the contact conditions so that the crude oil product has a TAN of TAN of up to 90% of the crude oil feed, so that The crude oil product has a VGO content of the crude oil feed having a VG0 content of 70 to 30%, wherein the VG0 content is determined by aSTm method D5307. The present invention also provides a method for producing a crude oil product, comprising: contacting a crude oil feed with one or more catalysts to produce a total product containing a crude oil product, wherein the crude oil product is at 25 ° C and 0.11 MPa, Liquid mixture, the crude oil feed has a TAN of at least 0.3, the at least one catalyst can be obtained by the following 16 200535221 column: the carrier and the sixth metal of the periodic table-or more metals, in column 6 of the periodic table- One or more compounds of one or more metals, or a mixture thereof to produce a catalyst precursor; heating the catalyst precursor at a temperature of less than 50 ° C. in the presence of one or more sulfur-containing compounds to form a catalyst; and The contact conditions are controlled so that the crude product has a TAN of the crude feed of up to 9q%. The present invention also provides a method of producing a crude product, comprising: contacting the crude feed with-or catalysts to produce crude oil containing The total product of the product, where the crude product is a liquid mixture at 25 ° C. and 0.101 MPa, the crude feed has a viscosity of at least 10 cSt at 37.8 aC (10 (rF), and the crude feed has: 10's API specific gravity, the at least one catalyst comprising one or more metals of the sixth table of the periodic table, one or more compounds of one or more metals of the sixth table of the periodic table, or a mixture thereof; and controlling the contact conditions so that the crude oil product has The viscosity at 37. is at most 90% of the viscosity of the crude oil feed at 37.8 ° C, and the crude oil product has an API specific gravity of 70 to 130% of the crude oil feed, wherein the specific gravity of Apl is Determined by ASTM method D6822, and viscosity is determined by astm method D2669. The present invention also provides a method for producing a crude oil product, comprising: contacting a crude oil feed with one or more catalysts to produce a total product containing a crude oil product, Wherein the crude oil product is a liquid mixture at 25 ° C and 0.101 MPa, the crude oil feed has a T AN of at least 0.1, and the one or more catalysts include: one or more compounds containing tritium, one or more hungry compounds, or A catalyst of a mixture thereof; and an additional catalyst, wherein the additional catalyst comprises one or more compounds of column 6 metal, 17 200535221 or one or more compounds of group 6 metal, or a combination thereof; and controlled contact The conditions are such that the crude oil product has a TAN of 90% of the crude oil feed, where TAN is determined by ASTM method D664. The present invention also provides a method for producing a crude oil product, comprising: A variety of catalysts are contacted to produce a total product containing a crude product, wherein the crude product is a liquid mixture at 25 ° C and 0.101 MPa, the crude feed has a TAN of at least 0.1; hydrogen is generated during the contact; and controlled contact Conditions are such that the crude product has a TAN of up to 90% of the crude feed, where TAN is determined by ASTM method D664. The invention also provides a method for producing a crude product, comprising: contacting a crude feed with one or more catalysts to produce a total product containing a crude product, wherein the crude product is a liquid mixture at 25 ° C and 0.101 MPa, the The crude oil feed has a TAN of at least 0, the at least one catalyst comprising vanadium, or a vanadium compound, or a mixture thereof; and controlling the contact conditions such that the contact temperature is at least 20 (rc, such that the crude oil product has a maximum TAN) It is 90% of the TAN of the crude oil feed, where TAN is determined by the D31 method D664. The present invention also provides a method for producing a crude oil product, which comprises: contacting the crude oil feed with one or more catalysts to produce A total product containing a crude oil product, wherein the crude oil product is a liquid mixture at 25 ° C and 0.101 MPa, the crude oil feed has a TAN of at least 0, and the at least one catalyst comprises vanadium, or a plurality of vanadium compounds, or Mixture; supply of hydrogen and gas sources during contact, 4 gas streams are supplied in the opposite direction of crude oil feed flow; and control of contact conditions so that the crude product has a maximum TAN of 90% of the 18 200535221 TAN of crude oil feed, wherein TAN is determined by the method of D81. The invention also provides a method for producing a crude oil product, which comprises: contacting the crude oil feed with one or more catalysts to Production of a total product containing a crude oil product, wherein the crude oil product is a liquid mixture at 25 ° C and 0.101 MPa, and the crude oil feed has a total Ni / V / g of at least 20000 grams per gram of crude oil feed Fe content, the at least one catalyst contains vanadium, one or more vanadium compounds, or a mixture thereof, the vanadium catalyst has a pore size distribution with a median pore size of at least ^ human, and the contact conditions are controlled so that the crude oil product has a total Ni / The Ni / V / Fe content of the crude oil feed with a V / Fe content of up to 90%, wherein the Ni / V / Fe content is determined by ASTM method D5708. The present invention also provides a method for producing a crude oil product, comprising: The crude feed is contacted with one or more catalysts to produce a total product containing a crude product, wherein the crude product is a liquid mixture at 25 ° C and 0.101 MPa, the at least one catalyst comprises vanadium, one or more vanadium compounds, or Its mixture, the original The oil feed comprises one or more alkali metal salts of one or more organic acids, one or more alkaline earth metal salts of one or more organic acids, or a mixture thereof, and the crude oil feed has at least 0.0000 per gram of crude oil feed. 001 grams of the total content of alkali metals and alkaline earth metals in the form of metal salts of organic acids; and controlling the contact conditions so that the crude oil product has the total content of alkali metals and alkaline earth metals in the form of metal salts of organic acids at most 90/0 The content of metal and soil in the form of organic acid metal salt in the feed, among which the content of alkali metal and alkaline earth metal in the form of metal salt of organic acid is determined by ASTM method D 丨 3 丨 8. The present invention also provides the production of crude oil products. A method comprising: contacting a crude oil feed with one or more catalysts to produce a total product containing a crude oil product, 19 200535221 wherein the crude oil product is a liquid mixture at 25 ° C and 0.11 MPa, the crude oil feed The feed contains one or more alkali metal salts of one or more organic acids, one or more alkaline earth metal salts of one or more organic acids, or a mixture thereof. The material has a total organic acid metal salt content of at least 10,000 g of the organic acid and the metal content of the metal and metal. The at least one catalyst has a pore size with a median pore size in the range of 90 to 1 80 A. Distribution, at least 60% of the total number of pores in the pore size distribution has a pore size in the 45 A median pore size range, wherein the pore control distribution is determined by ASTM method D4282; and the contact conditions are controlled so that the crude oil product has an organic acid The total content of alkali metal and soil test metal in the form of metal salt is up to 90%. The metal and soil test metal content of the organic acid metal salt form of the crude oil feed, among which the content of metal test and alkaline earth metal in the form of organic acid metal salt It was measured by ASTM method D 1 3 1 8. The invention also provides a method for producing a crude product, comprising: contacting a crude feed with one or more catalysts to produce a total product containing a crude product, wherein the crude product is a liquid mixture at 25 ° C and 0.101 MPa, the The crude oil feed has a total Ni / V / Fe content of at least 20000 grams per gram of crude oil feed, and the at least one catalyst has a pore size with a median pore size ranging from 90a to 280 people. Distribution, at least 60% of the total number of pores in the pore size distribution has a pore size in the median pore size range of 45 people, wherein the pore size distribution is determined by ASTM method D4282; and the contact conditions are controlled so that the crude oil product has total Ni The Ni / V / Fe content of the crude oil feed at which the / V / Fe content is at most 90%, wherein the Ni / V / Fe content is determined by ASTM method D5708. The present invention also provides a method for producing a crude oil product, comprising: contacting a crude oil feed with one or more catalysts to produce a total product containing the crude oil product, 20 200535221 wherein the crude oil product is liquid at 25t and 〇ΗΠ MPa The crude oil feed has a total alkali metal and alkaline earth metal content in the form of an organic acid metal salt per gram of crude oil feed, the at least one catalyst having a median pore size of at least 4 180 #Pore size distribution, which is determined by the astm method D4282 'The catalyst has a pore size distribution containing one or more metals in column 6 of the periodic table, one or more metals in column 6 of the periodic table—or multiple compounds, or mixtures thereof ; And controlling the contact conditions so that the crude oil product has an organic acid metal salt in the form of alkali metals and alkaline earth metals with a total content of up to 90% of the organic acid metal salt in the crude oil feed in the form of alkali metals and alkaline earth metals containing 1, The metal and soil metal content of the organic acid metal salt is determined by ASTM method D1318. The invention also provides a method for producing a crude product, comprising: contacting a crude feed with one or more catalysts to produce a total product containing a crude product, wherein the crude product is a liquid mixture at 25 ° C and 0.101 MPa, the A crude oil feed comprising one or more alkali metal salts of one or more organic acids, one or more alkaline earth metal salts of one or more organic acids, or a mixture thereof, the crude oil feed having at least 0.00001 grams of organic per gram of crude oil feed The total content of alkali metals and alkaline earth metals in the form of acid metal salts. The at least one catalyst has a pore size distribution with a median pore size of at least 230A. It is measured by ASTM method D4282. The catalyst has a Pore size distribution of one or more metals, one or more compounds of one or more metals in column 6 of the periodic table, or a mixture thereof; and control of the contact conditions so that the crude oil product has the form of an organic acid metal salt The content of alkali metals and alkaline earth metals in the form of metal salts of organic acids in the crude oil feed with a maximum content of 90% is 21 200535221, of which the metal salts of organic acids The alkali metal and alkaline earth metal contents in the form were measured by ASTM method D1318. The invention also provides a method for producing a crude product, comprising: contacting a crude feed with one or more catalysts to produce a total product containing a crude product, wherein the crude product is a liquid mixture at 25 ° C and 0.101 MPa, the The crude feed has a total Ni / V / Fe content of at least 0.00002 grams of Ni / V / Fe per gram of crude feed. The at least one catalyst has a pore size distribution with a median pore size of at least 230A. D4282 determined that the catalyst has a pore size distribution comprising one or more metals in column 6 of the periodic table, one or more compounds of one or more metals in column 6 of the periodic table, or a mixture thereof; and controlling the contact conditions so that the crude oil The product has a Ni / V / Fe content of the crude oil feed with a total Ni / V / Fe content of up to 90%, where the Ni / V / Fe content is determined by ASTM method D5708. The present invention also provides a method for producing a crude oil product, comprising: contacting a crude oil feed with one or more catalysts to produce a total product containing a crude oil product, wherein the crude oil product is at 25 ° C and 0.1 MPa Is a liquid mixture, the crude oil feed comprises one or more alkali metal salts of one or more organic acids, one or more alkaline earth metal salts of one or more organic acids, or a mixture thereof, the crude oil feed is in a mother gram crude oil feed A total metal content and soil metal content of at least 100,000 g of organic acid metal salt. The at least one catalyst has a pore size distribution with a median porosity of at least 90 A, which is determined by ASTM method D4282. The catalyst has a total molybdenum content of 0.0001 g to 0.3 g of molybdenum, one or more molybdenum compounds, or a mixture thereof, based on the weight of molybdenum per gram of the catalyst; and controlling contact conditions so that the crude oil The product has organic acid metal 22 200535221 The total content of test metal and soil test metal in salt form is up to 90%. The content of alkali metal and alkaline earth metal in the form of organic acid metal salt in the crude oil feed is as follows. The content of the bad test metal and the test metal was determined by the D 1 3 1 8 method. The present invention also provides a method for producing a crude oil product, comprising: contacting a crude oil feed with one or more catalysts to produce a total product containing a crude oil product, wherein the crude oil product is a liquid mixture at 25 ° C and 0. 101 MPa The crude feed has a TAN of at least 0.3 and the crude feed has a total Ni / V / Fe content of at least 0.00002 grams per gram of crude feed, and the at least one catalyst has a pore size with a median pore size of at least 90A Distribution, which is determined by ASTM method D4282, 'The catalyst has a total key content of 0.0001 to 0.3 g of molybdenum, one or more molybdenum compounds, based on the weight of molybdenum per gram of catalyst, or A mixture; and controlling the contact conditions so that the crude oil product has a TAN of at most 90% of the crude oil feed and the crude product has a total Ni / V / Fe content of at most 90% of the crude oil feed Ni / V / Fe content, where Ni / V / Fe content is measured by ASTM method D5708, and TAN is measured by ASTM method D664. The invention also provides a method for producing a crude product, comprising: contacting a crude feed with one or more catalysts to produce a total product containing a crude product, wherein the crude product is a liquid mixture at 25 ° C and 0.101 MPa, the The crude oil feed comprises one or more alkali metal salts of one or more organic acids, one or more alkaline earth metal salts of one or more organic acids, or a mixture thereof, the crude oil feed having at least 0.0000 per gram of crude oil feed. The total content of alkali metals and alkaline earth metals in the form of 0.001 g of an organic acid metal salt, the at least one catalyst package 23 200535221 containing (a) one or more metals in column 6 of the periodic table, or in column 6 of the periodic table, or One or more compounds of the genus, or mixtures thereof; and (b) one or more metals of the 10th periodic table, one or more compounds of one or more metals of the periodic table, or a mixture thereof, The molar ratio of the total metal content of the 10th metal to the total metal of the 6th metal is in the range of 1 to 10; and the contact conditions are controlled so that the crude oil product has an organic acid metal salt and a metal detection metal. The content of alkali metals and alkaline earth metals in the form of organic acid metal salts in the crude oil feed with a content of up to 90%, among which the metal and metal content of organic acid metal salts are measured by ASTM method D1 3 1 8 · set. The invention also provides a method for producing a crude product, comprising: contacting a crude feed with one or more catalysts to produce a total product containing a crude product, wherein the crude product is a liquid mixture at 25 ° C and 0.101 MPa, the The crude feed has a total Ni / V / Fe content of at least 0.00002 grams of Ni / V / Fe per gram of crude feed, and the at least one catalyst comprises: (a) one or more metals in column 6 of the periodic table, One or more compounds of one or more metals of the Periodic Table, or mixtures thereof; and (b) ® one or more metals of the tenth Table of the Periodic Table, one or more of one or more metals of the tenth Table of the Periodic Table A compound, or a mixture thereof, in which the molar ratio of the total metal in column 10 to the total metal in column 6 is in the range of 1 to 10; and controlling the contact conditions so that the crude oil product has a total Ni / V / Fe content The Ni / V / Fe content of the crude oil feed is at most 90%, where the Ni / V / Fe content is determined by ASTM method D5708. The present invention also provides a method for producing a crude oil product, which includes: contacting a crude oil 24 200535221 feed with one or more contact J spirals to produce a total product containing a shoulder, a mountain, and a ^ wherein the crude product is at a total product of 2, , C and 0 · 1 0 1 MPa are light energy, the β-human crude feed contains one or more night-heart compounds, and the female α-α-one or more alkali metal hafnium of an organic acid, One or more of a variety of organic acids ^ ^ $ .. ^ ^ ^ Alkaline earth metal salts, or mixtures thereof, ^, 由, 碱 +, and 原油 in the form of crude salt per gram of crude oil and crude salt Metal and final "" organic metal containing eight grams of gram: containing the first catalyst, Xi Dilu ... / or Xi catalyst package based on metal weight, containing: in the first catalyst per gram,
…… ·000…·06克之週期表第6攔的 戈夕種金屬,週期矣楚&扣弓 功表第6欄之一或多種金屬的一或多種 化合物,或其混合物· (h ^ ^ ^ ^ ,及(b)第一種觸媒,該第二種觸媒… · 000… · 06 grams of the Goethe metal in the sixth table of the periodic table, one or more compounds of one or more of the metals in the column of the periodic table & the bow buckle work table, or a mixture thereof · (h ^ ^ ^ ^, And (b) the first catalyst, the second catalyst
在母克第二種觸媒中’以金屬重量計,含有至少〇〇2克之 週期表第6欄的—或多種金屬,週期表第6攔之—或多種 金屬的-或多種化合物’或其混合物;及控制接觸條件以 便使該原油產物具有有機酸金屬鹽形態之鹼金屬和鹼土金 屬總含量最多為90%之該原油進料中有機酸金屬鹽形態的 鹼金屬和鹼土金屬含量,其中有機酸金屬鹽形態的鹼金屬 和驗土金屬含量係藉由ASTM法D 13 1 8測定。 本發明亦提供生產原油產物之方法,其包括:使原油 進料與一或多種觸媒接觸以生產含有原油產物的總產物, 其中該原油產物在25°C和0.101 MPa下為液態混合物,該 原油進料包含一或多種有機酸的一或多種驗金屬鹽,一或 多種有機酸的一或多種鹼土金屬鹽,或其混合物,該原油 進料在每克原油進料中具有至少〇·〇0001克之有機酸金屬 孤形恶的驗金屬和驗土金屬總含量’該至少一種觸媒在每 25 200535221 克觸媒中,以金屬重量計,含有至少0·001克之週期表第 6欄的一或多種金屬,週期表第6攔之一或多種金屬的一 或多種化合物,或其混合物;及控制接觸條件以便使接觸 區中的液體空間速度超過10 1Τ1,並且使該原油產物具有 有機酸金屬鹽形態之鹼金屬和鹼土金屬總含量最多為 之该原油進料中有機酸金屬鹽形態的驗金屬和驗土金屬含 量’其中有機酸金屬鹽形態的鹼金屬和鹼土金屬含量係藉 由ASTM法D13 18測定。 本發明亦提供生產原油產物之方法,其包括:使原油 進料與一或多種觸媒接觸以生產含有原油產物的總產物, 其中該原油產物在25°C和0.101 MPa下為液態混合物,該 原油進料在每克原油進料中具有至少〇 〇〇〇〇2克的總 /V/Fe έ畺,忒至少一種觸媒在每克觸媒中,以金屬重 量計,含有至少0·001克之週期表第6攔的一或多種金屬, 週期表第6攔之一或多種金屬的一或多種化合物,或其混 口物,及控制接觸條件以便使接觸區中的液體空間速度超 過10 h,並且使該原油產物具有總Ni/v/Fe含量最多為In the second catalyst of the mother gram, 'based on the weight of the metal, it contains at least 002 grams of column 6 of the periodic table-or more metals, and the sixth table of the periodic table-or more metals-or multiple compounds' or A mixture; and controlling the contact conditions so that the crude oil product has an alkali metal and alkaline earth metal content in the form of organic acid metal salts of a total of 90% of the alkali metal and alkaline earth metal content in the form of organic acid metal salts in the crude oil feed, where organic The content of alkali metals and soil metals in the form of acid metal salts is determined by ASTM method D 13 1 8. The invention also provides a method for producing a crude product, comprising: contacting a crude feed with one or more catalysts to produce a total product containing a crude product, wherein the crude product is a liquid mixture at 25 ° C and 0.101 MPa, the The crude oil feed comprises one or more metallographic salts of one or more organic acids, one or more alkaline earth metal salts of one or more organic acids, or a mixture thereof. The crude oil feed has at least 0.000 per gram of crude oil feed. 0001 grams of organic acid metal isolated metal and soil test metal content 'the at least one catalyst in every 25 200535221 grams of catalyst, based on the weight of the metal, contains at least 0. 001 grams of column 6 of the periodic table Or more metals, one or more compounds of one or more metals of the periodic table, or a mixture thereof; and controlling the contact conditions so that the liquid space velocity in the contact zone exceeds 10 1T1, and the crude oil product has an organic acid metal The total content of alkali metal and alkaline earth metal in salt form is the metal and soil metal content of organic acid metal salt form in the crude oil feed, of which organic acid metal The content of alkali metals and alkaline earth metals in salt form was determined by ASTM method D13 18. The invention also provides a method for producing a crude product, comprising: contacting a crude feed with one or more catalysts to produce a total product containing a crude product, wherein the crude product is a liquid mixture at 25 ° C and 0.101 MPa, the The crude oil feed has a total / V / Fe of at least 20000 grams per gram of crude oil feed, and at least one catalyst contains at least 0.001 per gram of catalyst based on the weight of the metal Grams of one or more metals of the periodic table, one or more compounds of one or more metals of the periodic table, or a mixture thereof, and controlling the contact conditions so that the liquid space velocity in the contact zone exceeds 10 h And make the crude product have a total Ni / v / Fe content of at most
ASTM 法 D5708 測定。Determined by ASTM method D5708.
氧,含硫量至少為〇·〇〇〇1克的硫, 〇· 101 MPa下為液態混合物,該 r具有含氧量至少為0.0001克的 免的硫,該至少一種觸媒包含週 26 200535221 期表第6攔的一或多種金屬,週期表第6欄之一或多種金 . 屬的或夕種化合物,或其混合物;及控制接觸條件以便 $該原油產物具有含氧量最多為9〇%之該原油進料的含氧 畺,並且使该原油產物具有含硫量為70至13〇%之該原、、由 進料的含硫量,其中含氧量係藉由ASTM法E385測定, 而含硫量係藉由ASTM法D4294測定。 本發明亦提供生產原油產物之方法,其包括:使原油 進料與一或多種觸媒接觸以生產纟有原油產力的總產物/, 其中該原油產物在25。〇和〇.1〇1 Mpa下為液態混合物,該鲁 原油進料在每克原油進料中具有至少〇 〇〇〇〇2克的總 Ni/V/Fe含量,含硫量至少為〇〇〇〇1克的硫,該至少一種 觸媒包含週期表第6攔的-或多種金屬,週期表第6棚之 一或多種金屬的-或多種化合物,或其混合物;及控制接 觸條件以便使該原油產物具有總Ni/V/Fe含量最多為 之j原油進料的Ni/V/Fe含量,並且使該原油產物且有含0 硫量為70至130%之該原油進料的含硫量,其中Ni/v/Fe 含量係藉由ASTM法D测敎,而含硫量係藉由Μ· _ 法D4294測定。 本發明亦提供生產原油產物之方法,其包括:使原油 ,料與-或多種觸媒接觸以生產含有原油產物的總產物, ”中該原油產物在坑和O.m MPaT為液態混合物,該 原油進料包含-或多種有機酸的—或多種驗金屬趟,一或 多:有機酸的一或多種驗土金屬帛’或其混合物,該原油 '、在母克原油進料中具有至少、0 00001 t之有機酸金屬 27 200535221 鹽形態的鹼金屬和鹼土金屬總含量,殘留物含量至少為〇 ι , 克的殘留物,該至少一種觸媒包含週期表第6欄的一或多 種金屬,週期表第6欄之-或多種金屬的一或多種化合物, 或其混合物;及控制接觸條件以便使該原油產物具有有機 酸金屬鹽形態之驗金屬和驗土金屬總含量最多為9〇%之該 原油進料中有機酸金屬鹽形態的鹼金屬和鹼土金屬含量, 並且使該原油產物具有殘留物含量為7〇至⑽之該原油 進料的殘留物含量,其中有機酸金屬鹽形態的驗金屬和驗 亡金屬含量係藉由ASTM法⑴川測定,而殘留物含量係· 藉由ASTM法D5307測定。 本發明亦提供生產原油產物之方法,其包括: 進料與—或多種觸媒接觸以生產含有原油產物的總產物, 其中該原油產物在2穴和〇.1()1 MPa下為液態混合物,該 原油進料在每克原油進料中具有殘留物含量至少為〇ι克 的殘留物,至少0.00002克的總Ni/V/Fe含量,該至少一 種觸媒包含週期表第6攔的一或多種金屬,週期表第6欄 之一或多種金屬的-或多種化合物,或其混合物;及控制· 接觸條件以便使該原油產物具有總Ni/V/Fe含量最多為9〇% =該原油進料的Ni/V/Fe含量,並且使該原油產物具有殘 留物含量為70至130%之該原油進料的殘留物含量,其中 Ni/V/Fe含量係藉由ASTM法D57〇8測定,而殘留物含量 係藉由ASTM法D5307測定。 本發明亦提供生產原油產物之方法,其包括··使原油 進料與一或多種觸媒接觸以生產含有原油產物的總產物, 28 200535221 其中該原油產物在251和0.101 MPa下為液態混合物,該 · 原油進料包含一或多種有機酸的一或多種鹼金屬鹽,一或 多種有機酸的一或多種鹼土金屬鹽,或其混合物,該原油 進料在每克原油進料中具有至少0· 1克的減壓瓦斯油 (“VGO”)含量,0·0001克之有機酸金屬鹽形態的鹼金屬和 驗土金屬總含量,該至少一種觸媒包含週期表第6攔的一 或多種金屬,週期表第6欄之一或多種金屬的一或多種化 合物’或其混合物;及控制接觸條件以便使該原油產物具 有有機酸金屬鹽形態之鹼金屬和鹼土金屬總含量最多為 _ 90%之該原油進料中有機酸金屬鹽形態的鹼金屬和驗土金 屬含量,並且使該原油產物具有VGO含量為7〇至13〇% 之該原油進料的VG0含量,其中VG0含量係藉由astm 去D5307測定,而有機酸金屬鹽形態的驗金屬和驗土金屬 含量係藉由ASTM法D1318測定。 本發明亦提供生產原油產物之方法,其包括:使原油 進料與一或多種觸媒接觸以生產含有原油產物的總產物, 其中該原油產物在25°C和0.101 MPa下為液態混合物,該 · 原油進料在每克原油進料中具有至少〇 〇〇〇〇2克的總 Ni/V/Fe含量,至少〇]克的VG〇含量,該至少一種觸媒 包含週期表第6攔的一或多種金屬,週期表第6欄之一或 夕種金屬的一或多種化合物,或其混合物;及控制接觸條 件以便使該原油產物具有總Ni/V/Fe含量最多為9〇%之該 原油進料的Ni/V/Fe含量,並且使該原油產物具有VG〇含 里為7〇至130%之該原油進料的VGO含量,其中VGO含 29 200535221 量係藉由ASTM法D5307測定,而Ni/V/Fe含量係藉由 ASTM 法 D5708 測定。 本發明亦提供生產原油產物之方法,其包括:使原油 進料與一或多種觸媒接觸以生產含有原油產物的總產物, 其中該原油產物在25°C和0.101 MPa下為液態混合物,該 原油進料包含一或多種有機酸的一或多種鹼金屬鹽,一或 多種有機酸的一或多種鹼土金屬鹽,或其混合物,該原油 進料在每克原油進料中具有至少0·00001克之有機酸金屬 鹽形態的鹼金屬和鹼土金屬總含量,該至少一種觸媒可藉 由下列獲得:使載體與週期表第6欄的一或多種金屬,週 期表第6欄之一或多種金屬的一或多種化合物,或其混合 物結合以產生觸媒前驅物,於一或多種含硫化合物存在 下’在低於400 C的溫度下加熱此觸媒前驅物形成觸媒; 及控制接觸條件以便使該原油產物具有有機酸金屬鹽形離 之驗金屬和鹼土金屬總含量最多為90%之該原油進料中有 機酸金屬鹽形態的鹼金屬和驗土金屬含量,其中有機酸金 屬鹽形態的鹼金屬和鹼土金屬含量係藉由ASΤΜ法d 1 3 1 8 測定。 本發明亦提供生產原油產物之方法,其包括:使原油 進料與一或多種觸媒接觸以生產含有原油產物的總產物, 其中該原油產物在25°C和0.101 MPa下為液態混合物,該 原油進料在每克原油進料中具有至少〇 〇〇〇〇2克的辨 Ni/V/Fe含量,該至少一種觸媒可藉由下列獲得:使載體 與週期表第6欄的一或多種金屬,週期表第6攔之一或多 30 200535221 種金屬的一或多種化合物,或其混合物結合以產生觸媒前 驅物;於一或多種含硫化合物存在下,在低於4〇〇它的溫 度下加熱此觸媒前驅物形成觸媒;及控制接觸條件以便使 該原油產物具有總Ni/V/Fe含量最多為90%之該原油進料 的Ni/V/Fe含量,其中Ni/V/Fe含量係藉由ASTM法D5708 測定。 本發明亦提供在每克原油組成物中含有下列者的原油 組成物:至少0.001克之沸程分佈在〇1〇1 MPa下介於95 °(:和260°C之間的烴;至少0.001克之沸程分佈在〇1〇1 Mpa 下介於260°C和320°C之間的烴;至少0·001克之沸程分佈 在0.101 MPa下介於32(TC和650t之間的烴;以及在每克 原油產物中含有大於〇克,但小於〇 〇1克的一或多種觸媒。 本發明亦提供在每克原油組成物中含有下列者的原油 組成物:至少0.01克的硫,其藉由ASTM法D4294測定; 至少0.2克的殘留物,其藉由ASTM法D5307測定,該組 成物具有至少1.5之MCR含量與〇:5瀝青質含量的重量比, 其中MCR含量係藉由ASTM法〇4530測定,c5瀝青質含 量係藉由ASTM法D2007測定。 本發明亦提供生產原油產物之方法,其包括:使原油 進料與一或多種觸媒接觸以生產含有原油產物的總產物, 其中该原油產物在25°C和0.101 MPa下可冷凝,該原油進 料在每克原油進料中具有至少〇 〇〇1克的MCR含量,該至 少一種觸媒可藉由下列獲得:使載體與週期表第6攔的一 或夕種金屬,週期表第6欄之一或多種金屬的一或多種化 31 200535221 合物’或其混合物結合以產生觸媒前驅物;於一或多種含 硫化合物存在下,在低於50(rc的溫度下加熱此觸媒前驅 物形成觸媒,及控制接觸條件以便使該原油產物具有 含量最多為90%之該原油進料的Mcr含量,其中MCR含 量係藉由ASTM法D4530測定。Oxygen, sulfur with a sulfur content of at least 0.0000 g, and a liquid mixture at 0.1 101 MPa, the r has free sulfur with an oxygen content of at least 0.0001 g, and the at least one catalyst contains week 26 200535221 One or more metals in column 6 of the Periodic Table, one or more metals in column 6 of the Periodic Table. Metal or metal compounds, or mixtures thereof; and controlling the contact conditions so that the crude oil product has an oxygen content of at most 9%. % Of the oxygen content of the crude oil feed, and the crude product has a sulfur content of 70% to 130% of the original, sulfur content of the feed, wherein the oxygen content is determined by ASTM method E385 The sulfur content is measured by ASTM method D4294. The present invention also provides a method of producing a crude oil product, comprising: contacting a crude oil feed with one or more catalysts to produce a total product having crude oil productivity, wherein the crude oil product is at 25. It is a liquid mixture at 0 and 0.11 Mpa. The Lu crude oil feed has a total Ni / V / Fe content of at least 20000 grams per gram of crude oil feed and a sulfur content of at least 0. 0.01 g of sulfur, the at least one catalyst comprising the sixth or more metals of the periodic table, the one or more metals of the sixth table of the periodic table, or a compound thereof, or a mixture thereof; and controlling the contact conditions so that The crude oil product has a maximum Ni / V / Fe content of the Ni / V / Fe content of the crude oil feed, and the crude product has a sulfur content of 70 to 130% of the sulfur content of the crude oil feed. Amount, where the Ni / v / Fe content is measured by ASTM method D, and the sulfur content is measured by M · _ method D4294. The present invention also provides a method for producing a crude oil product, which comprises: contacting crude oil, feedstock with-or a plurality of catalysts to produce a total product containing the crude oil product, wherein the crude oil product is a liquid mixture in the pit and Om MPaT, and the crude oil is The feed contains-or more organic acids-or more metal test passes, one or more: one or more soil test metals of organic acids, or a mixture thereof, the crude oil, which has at least, 0 00001 in the parent gram crude oil feed. Organic acid metal of t 27 200535221 The total content of alkali metals and alkaline earth metals in salt form with a residue content of at least 0 μg and a residue of at least one catalyst containing one or more metals in column 6 of the periodic table, the periodic table Column 6-One or more compounds of the metal or mixtures thereof; and the contact conditions so that the crude oil product has an organic acid metal salt form with a total metal and earth metal content of up to 90% of the crude oil The alkali metal and alkaline earth metal content in the form of a metal salt of an organic acid in the feed, and the crude oil product has a residue content of 70 to 30% of the crude feed, The content of metal and metal in the form of metal salts of organic acids is determined by ASTM method Xichuan, and the content of residues is determined by ASTM method D5307. The present invention also provides a method for producing crude oil products, including: feeding Contact with—or multiple catalysts to produce a total product containing a crude product, wherein the crude product is a liquid mixture at 2 cavities and 0.1 (1) MPa, and the crude feed has residues per gram of crude feed A residue of at least 0 μg, a total Ni / V / Fe content of at least 0.00002 g, the at least one catalyst comprising one or more metals in column 6 of the periodic table, one or more metals in column 6 of the periodic table -Or more compounds, or mixtures thereof; and controlling and contacting conditions so that the crude product has a total Ni / V / Fe content of up to 90% = the Ni / V / Fe content of the crude feed, and the crude product The residue content of the crude oil feed having a residue content of 70 to 130%, wherein the Ni / V / Fe content is determined by ASTM method D57008, and the residue content is determined by ASTM method D5307. The present invention Methods of producing crude oil products are also provided, which Including ... contacting a crude oil feed with one or more catalysts to produce a total product containing crude oil products, 28 200535221 where the crude oil product is a liquid mixture at 251 and 0.101 MPa, and the crude oil feed contains one or more organic acids One or more alkali metal salts, one or more organic acid one or more alkaline earth metal salts, or a mixture thereof, the crude oil feed has at least 0.1 grams of vacuum gas oil ("VGO ") Content, the total content of alkali metals and soil test metals in the form of organic acid metal salts of 0. 0001 grams, the at least one catalyst comprising one or more metals in column 6 of the periodic table, one or more metals in column 6 of the periodic table One or more compounds' or mixtures thereof; and controlling the contact conditions so that the crude oil product has an organic acid metal salt form of alkali metal and alkaline earth metal with a total content of at most _90% of the organic acid metal salt form in the crude oil feed Alkali metal and soil metal content, and the crude oil product has a VGO content of 70 to 13% of the VG0 content of the crude oil feed, where the VG0 content is determined by ast to D5307, and there is Metal content test metal acid metal salt and posterior aspect of the soil series measured by ASTM method D1318. The invention also provides a method for producing a crude product, comprising: contacting a crude feed with one or more catalysts to produce a total product containing a crude product, wherein the crude product is a liquid mixture at 25 ° C and 0.101 MPa, the Crude oil feed has a total Ni / V / Fe content of at least 20000 grams per gram of crude oil feed, and a VG0 content of at least 0] grams, the at least one catalyst comprising One or more metals, one or more compounds of one of the columns of the periodic table or one or more compounds thereof, or a mixture thereof; and controlling the contact conditions so that the crude oil product has a total Ni / V / Fe content of up to 90% The Ni / V / Fe content of the crude oil feed and the crude product has a VGO content of 70 to 130% of the crude oil feed with a VG content of 70 to 130%, wherein the VGO content of 29 200535221 is determined by ASTM method D5307, The Ni / V / Fe content is measured by ASTM method D5708. The invention also provides a method for producing a crude product, comprising: contacting a crude feed with one or more catalysts to produce a total product containing a crude product, wherein the crude product is a liquid mixture at 25 ° C and 0.101 MPa, the A crude oil feed comprising one or more alkali metal salts of one or more organic acids, one or more alkaline earth metal salts of one or more organic acids, or a mixture thereof, the crude oil feed having at least 0.0001 per gram of crude oil feed The total content of alkali metals and alkaline earth metals in the form of a metal salt of an organic acid. The at least one catalyst can be obtained by combining the carrier with one or more metals in column 6 of the periodic table and one or more metals in column 6 of the periodic table. One or more compounds, or mixtures thereof, to produce a catalyst precursor, heating the catalyst precursor at a temperature below 400 C in the presence of one or more sulfur-containing compounds to form a catalyst; and controlling the contact conditions so that Alkali metal and soil test which make the crude oil product have organic acid metal salt form and the total content of test metal and alkaline earth metal is at most 90% in the form of organic acid metal salt in the crude oil feed Metal content, wherein the alkali metal and alkaline earth metal content of organic acid metal salt-based aspect of the method by ASΤΜ Determination 1318 d. The invention also provides a method for producing a crude product, comprising: contacting a crude feed with one or more catalysts to produce a total product containing a crude product, wherein the crude product is a liquid mixture at 25 ° C and 0.101 MPa, the The crude oil feed has a discriminating Ni / V / Fe content of at least 200000 grams per gram of crude oil feed, and the at least one catalyst can be obtained by: Multiple metals, one or more of the 30th of the Periodic Table 30 200535221 metals or one or more compounds, or mixtures thereof, to produce catalyst precursors; in the presence of one or more sulfur-containing compounds, at less than 400 Heating the catalyst precursor to form a catalyst; and controlling the contact conditions so that the crude oil product has a Ni / V / Fe content of the crude oil feed with a total Ni / V / Fe content of up to 90%, where Ni / The V / Fe content is measured by ASTM method D5708. The present invention also provides a crude oil composition containing per gram of crude oil composition: at least 0.001 g of a hydrocarbon having a boiling range distribution between 95 ° C: and 260 ° C at 0,001 MPa; at least 0.001 g of Hydrocarbons with boiling range distribution between 260 ° C and 320 ° C at 001 Mpa; at least 0.001 grams of hydrocarbons with boiling range distribution between 32 ° C and 650t at 0.101 MPa; and Each gram of crude oil product contains more than 0 grams, but less than 0.001 grams of one or more catalysts. The present invention also provides a crude oil composition containing the following in each gram of crude oil composition: at least 0.01 grams of sulfur, which borrows Determined by ASTM method D4294; at least 0.2 g of residue, determined by ASTM method D5307, the composition has a weight ratio of MCR content of at least 1.5 to 0: 5 asphaltene content, wherein the MCR content is determined by ASTM method. As measured at 4530, the c5 asphaltene content is determined by ASTM method D2007. The present invention also provides a method for producing a crude oil product, comprising: contacting a crude oil feed with one or more catalysts to produce a total product containing a crude oil product, wherein the Crude products are condensable at 25 ° C and 0.101 MPa. The crude oil feed has an MCR content of at least 0.001 grams per gram of crude oil feed, and the at least one catalyst can be obtained by: the carrier and one or more metals in the sixth table of the periodic table, One or more compounds of one or more metals in column 6 2005200521 21 'combinations' or mixtures thereof to produce a catalyst precursor; in the presence of one or more sulfur-containing compounds, the contact is heated at a temperature below 50 (rc). The precursor of the medium forms a catalyst, and the contact conditions are controlled so that the crude product has an Mcr content of the crude feed of up to 90%, where the MCR content is determined by ASTM method D4530.
本發明亦提供生產原油產物之方法,其包括:使原油 進料與一或多種觸媒接觸以生產含有原油產物的總產物, 其中為原油產物在25 °C和0· 1 〇 1 MPa下可冷凝,該原油 進料在每克原油進料中具有至少〇 〇〇1克的MCr含量,該 至少一種觸媒具有中位孔徑在7〇人至i 8〇 A之範圍内的孔 徑分佈,該孔徑分佈中至少6〇%的總孔數具有在45人之 中位孔徑範圍内的孔徑,其中孔徑分佈係藉由ASTM法 D4282測定;及控制接觸條件以便使該原油產物具有MCR 最多為90%之該原油進料的MCR,其中MCR係藉由ASTM 法D4530測定。 本發明亦提供在每克組成物中含有下列者的原油組成 物:最多0.004克的氧,其藉由ASTM法E385測定;最 多〇·〇〇3克的硫,其藉由ASTM法D4294測定;及至少0.3 克的殘留物,其藉由ASTM法D5307測定。 本發明亦提供在每克組成物中含有下列者的原油組成 物:最多0.004克的氧,其藉由ASTM法E385測定;最 多〇·〇〇3克的硫,其藉由ASTM法D4294測定;最多0.04 克的鹼性氮,其藉由ASTM法D2896測定;至少〇·2克的 殘留物,其藉由ASTM法D5307測定;及該組成物具有最 32 200535221 多為0.5的TAN,其藉由ASTM法D664測定。 本發明亦提供在每克組成物中含有下列者的原油組成 物·至少0.001克的硫,其藉由ASTM法D4294測定;至 少0.2克的殘留物,其藉由astM法D5307測定;該組成 物具有至少1.5之MCR含量與c5瀝青質含量的重量比, 及該組成物具有最多為0·5的TAN,其中TAN係藉由ASTM 法D664測定,MCR的重量係藉由ASTM法D4530測定, 而C5瀝青質的重量係藉由ASTM法D2007測定。 於若干具體實例中,本發明與結合本發明之一或多種 方法或組成物者亦提供下列原油進料:(a)尚未於精煉廠 中處理,蒸餾及/或分餾者;(b)含有碳數大於4之成分者, 該原油進料在每克原油進料中含有至少〇·5克的這類進 料’(c)包含煙,其部分具有:在〇1〇1 MPa下低於1 〇〇 的沸程分佈,在0.101 MPa下介於l〇(TC和200°C之間的沸 程分佈,在0.101 MPa下介於200°C和300°C之間的沸程分 佈,在0.101 MPa下介於300°C和400°C之間的沸程分佈, 以及在0.101 MPa下介於400°C和650°C之間的沸程分佈; (d)在每克原油進料中含有至少·· 0.001克之具有沸程分佈 在0.101 MPa下低於l〇〇°C的烴,0.001克之具有沸程分佈 在0.101 MPa下介於1〇〇。〇和200°C之間的烴,〇·〇01克之 具有沸程分佈在0.101 MPa下介於200°c和30〇。〇之間的 烴,0.001克之具有沸程分佈在〇·1〇1 MPa下介於3〇〇°C和 4〇0°C之間的烴,及0.001克之具有沸程分佈在〇 1〇i Mpa 下介於400°C和650°C之間的烴;(e)具有至少為〇1,至 200535221 少為0.3,或是在0.3至20,〇 4至i〇 乳U·5至5之範圍 内的TAN; (f)具有在0.1〇1 MPa下至少為2〇〇qc的起始The present invention also provides a method for producing a crude oil product, comprising: contacting a crude oil feed with one or more catalysts to produce a total product containing a crude oil product, wherein the crude oil product can be produced at 25 ° C and 0.1 MPa Condensing, the crude feed has an MCr content of at least 0.001 grams per gram of crude feed, the at least one catalyst has a pore size distribution with a median pore size in the range of 70 people to i 800A, the At least 60% of the total number of pores in the pore size distribution has a pore size in the median pore size range of 45, wherein the pore size distribution is determined by ASTM method D4282; and the contact conditions are controlled so that the crude oil product has an MCR of at most 90% The MCR of this crude oil feed, where MCR is determined by ASTM method D4530. The present invention also provides a crude oil composition containing the following in each gram of composition: up to 0.004 g of oxygen, as measured by ASTM method E385; up to 0.003 g of sulfur, as measured by ASTM method D4294; And at least 0.3 g of residue as determined by ASTM method D5307. The present invention also provides a crude oil composition containing the following in each gram of composition: up to 0.004 g of oxygen, as measured by ASTM method E385; up to 0.003 g of sulfur, as measured by ASTM method D4294; Up to 0.04 grams of basic nitrogen, which is determined by ASTM method D2896; at least 0.2 grams of residue, which is measured by ASTM method D5307; and the composition has a maximum of 32 200535221 and a TAN of 0.5, which is determined by Determined by ASTM method D664. The present invention also provides a crude oil composition containing at least 0.001 g of sulfur per gram of composition, which is determined by ASTM method D4294; a residue of at least 0.2 g, which is determined by astM method D5307; the composition Has a weight ratio of MCR content to c5 asphaltene content of at least 1.5, and the composition has a TAN of up to 0.5, where TAN is determined by ASTM method D664, and the weight of MCR is measured by ASTM method D4530, and The weight of C5 asphaltene was measured by ASTM method D2007. In several specific examples, the present invention and those combining one or more methods or compositions of the present invention also provide the following crude oil feeds: (a) those that have not been processed, distilled and / or fractionated in a refinery; (b) contain carbon For components with a number greater than 4, the crude oil feed contains at least 0.5 grams of this type of feed per gram of crude oil feed. '(C) Contains smoke, and part of it has: less than 1 at 0 10 MPa 〇〇 Boiling range distribution, 0.101 MPa between 10 (TC and 200 ° C boiling range distribution, 0.101 MPa between 200 ° C and 300 ° C boiling range distribution, at 0.101 Boiling range distribution between 300 ° C and 400 ° C at MPa, and boiling range distribution between 400 ° C and 650 ° C at 0.101 MPa; (d) Contained in each gram of crude oil feed At least 0.001 grams of hydrocarbons with a boiling range distribution below 0.101 MPa at 0.101 MPa, 0.001 grams of hydrocarbons with a boiling range distribution at 0.101 MPa between 100 and 200 ° C, 〇01 grams of hydrocarbons with a boiling range distribution between 200 ° C and 30.0 ° at 0.101 MPa, and 0.001 grams of a boiling range distribution between 3,000 ° C and 0.10 MPa Hydrocarbons between 400 ° C, and 0.001 grams of hydrocarbons with a boiling range distribution between 400 ° C and 650 ° C at 010i Mpa; (e) have at least 〇1, to 200535221 less Is 0.3, or a TAN in the range of 0.3 to 20, 04 to 10 milk U. 5 to 5; (f) has an onset of at least 200 qc at 0.1 MPa
沸點;(g)包含鎳、釩和鐵;(h)在每克原油進料中含有° 至少0.00002克的總Ni/V/Fe ;⑴包含硫;⑴在每1原 油進料中含有至少0.0001克或〇.05克的硫;(k)在每克原 油進料中含有至少〇._克❸VG0;⑴在每克原油進料 中含有至少0.1克的殘留物;(m)包含含氧烴;(η) 一戈 多種有機酸的一或多種驗金屬鹽,一或多種有機酸的—^ 多種鹼土金屬鹽,或其混合物;(0)包含有機酸的至少二 種鋅鹽;及/或(Ρ)包含有機酸的至少一種坤鹽。 於若干具體實例中,本發明與結合本發明之一或多種 方法或組成物者亦提供可藉由移除原油中的石腦油及比石 腦油更具揮發性之化合物而得到的原油進料。Boiling point; (g) contains nickel, vanadium and iron; (h) contains at least 0.00002 grams of total Ni / V / Fe per gram of crude feed; ⑴ contains sulfur; ⑴ contains at least 0.0001 per 1 of crude feed Gram or 0.05 gram of sulfur; (k) containing at least 0.1 g of VG0 per gram of crude oil feed; 至少 containing at least 0.1 gram of residue per gram of crude oil feed; (m) containing oxygenated hydrocarbons (Η) one or more metal test salts of one or more organic acids, one or more alkaline earth metal salts of one or more organic acids, or a mixture thereof; (0) at least two zinc salts containing organic acids; and / or (P) At least one kun salt containing an organic acid. In several specific examples, the present invention and those combining one or more methods or compositions of the present invention also provide crude oil feeds that can be obtained by removing naphtha and more volatile compounds than naphtha from crude oil. material.
於若干具體實例中,本發明與結合本發明之一或多種 方法或組成物者亦提供使原油進料與一或多種觸媒接觸以 生產含有原油產物之總產物的方法,其中該原油進料和原 油產物兩者都具有C5瀝青質含量和MCR含量,且:(a)原 油進料之C5瀝青質含量和原油進料之MCR含量的和為s, 原油產物之C5瀝青質含量和原油產物之mcr含量的和為 控制接觸條件以便使S,最多為99%的s ;及/或(b)押 制接觸條件以便使原油產物之mcr含量與原油產物之c 遞青質含量的重量比在1·2至2.0,或h3至ι·9的範圍内。5 於若干具體實例中,本發明與結合本發明之一或多種 方法或組成物者亦提供氫源,其中該氫源為··(a)氣態,·(匕) 34 200535221 氫氣;(C)甲烷;(d)輕烴;(e)惰性氣體;及/或 混合物。 於若干具體實例中,本發明與結合本發明之—或多種 方法或組成物者亦提供使原㈣料與—或多種觸媒接二以 生產含有原油產物之總產物的方法,其中該原油進料在位 於或連接到近海設備的接觸區中進行接觸。In certain specific examples, the present invention and those combining one or more methods or compositions of the present invention also provide a method of contacting a crude oil feed with one or more catalysts to produce a total product containing a crude oil product, wherein the crude oil feed And crude oil products both have C5 asphaltene content and MCR content, and: (a) the sum of the C5 asphaltene content of the crude oil feed and the MCR content of the crude oil feed is s, the C5 asphaltene content of the crude oil product and the crude oil product The sum of the mcr content is to control the contact conditions so that S is at most 99% of s; and / or (b) restrain the contact conditions so that the weight ratio of the mcr content of the crude oil product to the c-cyanocyanine content of the crude product is between 1-2 to 2.0, or h3 to ι · 9. 5 In several specific examples, the present invention and those combining one or more methods or compositions of the present invention also provide a hydrogen source, wherein the hydrogen source is (a) gaseous, ((dagger) 34 200535221 hydrogen; (C) Methane; (d) light hydrocarbons; (e) inert gases; and / or mixtures. In a few specific examples, the present invention and one or more methods or compositions combining the present invention also provide a method of connecting raw materials with—or multiple catalysts to produce a total product containing crude oil products, wherein the crude oil is The material is contacted in a contact zone located or connected to the offshore equipment.
於若干具體實例中,本發明與結合本發明之_或多種 方法或組成物者亦提供一種方法,其包含於氣體及/或氫源 存在下,使原油進料與一或多種觸媒接觸及控制接觸:: 以便使:(a)氣態氫源與原油進料的比在與一或多種觸媒 接觸之每立方米的原油進料中為5至8〇〇標準立方米之氣 態氫源的範圍内;(b)藉由改變氫源分壓以控制氫的選定 >尹吸取率;(c)氫的吸取率使原油產物具有小於的 TAN,但氫的吸取係小於在接觸期間會導致原油進料和總 產物之間實質上相分離的氫吸取量;(d)氫的選定吸取= 在每立方米的原油進料中為1至30或1至8〇標準立方米 之氫源的範圍内;(e)氣體及/或氫源的液體空間速度至少 為11 1T1,至少為15 ^,或最多為20 h-! ; (f)在接觸期 間控制氣體及/或氫源之分壓;(g)接觸溫度在50至5001: 的範圍内,氣體及/或氫源的總液體空間速度在〇1至 1的範圍内,氣體及/或氫源的總壓力在至2〇 MPa的範 圍内;(h)氣體及/或氫源的流動係朝著與原油進料流動相 反的方向;(i)該原油產物具有H/C為70至13〇%之該原 油進料的H/C;(j)由該原油進料吸取的氫在每立方米的 35 200535221In some specific examples, the present invention and those combining one or more methods or compositions of the present invention also provide a method comprising contacting a crude oil feed with one or more catalysts in the presence of a gas and / or hydrogen source and Controlled Contact :: In order to: (a) The ratio of gaseous hydrogen source to crude oil feed is 5 to 800 standard cubic meters of gaseous hydrogen source per cubic meter of crude oil feed in contact with one or more catalysts. Within the range; (b) controlling the selection of hydrogen by changing the partial pressure of the hydrogen source > Yin absorption rate; (c) the hydrogen absorption rate makes the crude oil product have a less than TAN, but the hydrogen absorption system is less than that during contact will cause The amount of hydrogen uptake that is substantially phase separated between the crude oil feed and the total product; (d) Selected uptake of hydrogen = 1 to 30 or 1 to 80 standard cubic meters of hydrogen source per cubic meter of crude feed Within the range; (e) the liquid space velocity of the gas and / or hydrogen source is at least 11 1T1, at least 15 ^, or at most 20 h- !; (f) controlling the partial pressure of the gas and / or hydrogen source during contact (G) the total liquid space velocity of the gas and / or hydrogen source in the range of contact temperature in the range of 50 to 5001: The temperature is in the range of 0 to 1 and the total pressure of the gas and / or hydrogen source is in the range of to 20 MPa; (h) the flow of the gas and / or hydrogen source is in the direction opposite to the flow of the crude oil feed (I) the crude oil product has an H / C of 70 to 130% of the crude oil feed; (j) the hydrogen absorbed by the crude oil feed is 35 200535221 per cubic meter;
原油進料中最多為80及/或1至80或1至50標準立方米 之氯的圍内;(k)該原油產物具有總Ni/V/Fe含量最多 為/°袁夕為50%,或最多為1 〇%之該原油進料的Ni/v/Fe 含置,⑴該原油產物具有硫含量為7〇至n〇%或8〇至12〇% 之孩原/由進料的硫含量;(m)該原油產物具有含量 為70至130%或90至11〇%之該原油至13〇%或9進料的 VG〇含里’(n)該原油產物具有殘留物含量為700至Π0% ^該原油進料的殘留物含量;(〇)該原油產物具有氧含量 取多為90%,最多為7〇%,最多為5〇%,最多為桃,或 最夕為10/〇之該原油進料的氧含量;該原油產物具有 有機酸金屬鹽形態的鹼金屬和鹼土金屬總含量最多為 最夕為50/〇,或最多為1〇%之該原油進料的有機酸 金屬鹽形態的鹼金屬和鹼土金屬含量;⑷在接觸期間, 該原油進料的P值至少為15;⑴該原油產物具有在37 8 °口的黏度最多為9G%,最多為观,或最多&⑽之該 原:由進料在37·8 C下的黏度;⑷言亥原油產物具有Αρι比 重為70至130%之該原油進料的Αρι比重,·及/或⑴該 原油產物具有TAN最多為9〇%,最多為5〇%,最多 % = 最多為2〇%,或最多為1〇%之該原油進料的tan及/或0在 0.001至0·5,0·01至0.2,或〇〇5至〇1的範圍内。 於若干具體實例中,本發明與結合本發明之一或多種 方法或組成物者亦提供-種方法,其包含使原油進料鱼一 =種觸媒接觸及控制接觸條件以減少含有機氧化合物的 各!’其中··⑷減少選定有機氧化合物的含量以便使該 36 200535221 含氧量最多為9〇%之該原油進料的含氧量;⑻ :右换,化合物的至少一種化合物包含羧酸之金屬鹽;(c) 二右擔乳化合物的至少一種化合物包含羧酸之鹼金屬鹽;⑷ :有機氧化合物的至少-種化合物包含叛酸之驗土金屬 二有機氧化合物的至少-種化合物包含叛酸之金 ::其中此金屬包括週期表第12攔的一或多種金屬;⑴ =油產物具有含_酸有機化合物含量最多$㈣之該 =進料中的含_有機化合物含量;及蜮㈦該原 η中的至少一種含氧化合物係產自含環烧酸或非叛酸 的有機氧化合物。 於若干具體實例中,本發明與結合本發明之一或多種 方法或組成物者亦提供一種方法,其包含使原油進料盘一 =種觸媒接觸’其中:⑷於第-溫度下,使該原油進 〜、至少-種觸媒接觸’接著於第二溫度下接觸,控制接 觸條件以便使第一接觸溫度至少低於第二接觸溫度抓. ㈨於第一氫吸取條件下然後在第二氮吸取條件下,使咳 原油進料與氫接觸,第1取條件的溫度係至少低Η二 吸取條件的溫度3(TC;⑷於第_溫度下,使該原油進料 與至少-種觸媒接觸,接著於第二溫度下接觸,控制接觸 條件以便使第—接觸溫度最多低於第二接觸溫度扇。c .⑷ 在接觸期間產生氫氣;⑷纟接觸期間產生氫氣,並且控 制接觸條件以便使該原油進料吸取至少—部分的生成氣;⑺ 2該原油進料與第一和第二種觸媒接觸,該原油進料與第 -種觸媒的接觸生成相原油產物,其中此初原油產物具有 37 200535221 該原油進料在與-或多於種弗^床^應器中進行接觸;⑴使 該-或多種觸媒為銳觸婵:後與附加觸媒接觸;⑴ 觸之後,於^^ 與_觸媒接 方米原油:二下與附加觸媒接觸以每立 在接觸 下,使該原油進料與附::二The crude oil feed contains a maximum of 80 and / or 1 to 80 or 1 to 50 standard cubic meters of chlorine; (k) the crude product has a total Ni / V / Fe content of at most / ° Yuan Xi is 50%, Or up to 10% of the Ni / v / Fe content of the crude oil feed, the crude oil product has a sulfur content of 70 to no% or 80 to 120% Content; (m) the crude oil product has a content of 70 to 130% or 90 to 110% of the crude oil to 13.0% or 9 VG of the feed; (n) the crude product has a residue content of 700 To Π0% ^ residue content of the crude oil feed; (〇) the crude oil product has an oxygen content of 90%, up to 70%, up to 50%, up to peach, or 10 / 〇 the oxygen content of the crude oil feed; the crude oil product has an organic acid metal salt in the form of a total alkali metal and alkaline earth metal content of at most 50 / 〇, or at most 10% of the organic acid of the crude oil feed Contents of alkali metals and alkaline earth metals in the form of metal salts; ⑷ During the contact, the P value of the crude oil feed is at least 15; ⑴ The crude oil product has a viscosity of up to 9G% at 37 8 ° Or at most & the original: the viscosity of the feed at 37 · 8 C; Yan Yanhai crude product has an Aρ specific gravity of 70 to 130% of the crude oil feed, and / or the crude oil The product has a TAN of at most 90%, at most 50%, at most% = at most 20%, or at most 10% of the tan and / or 0 of the crude oil feed in the range of 0.001 to 0.5, 0 · The range is from 01 to 0.2, or from 0.05 to 0.001. In some specific examples, the present invention and one or more methods or compositions combining the present invention also provide a method comprising contacting crude oil feed fish with a catalyst and controlling the contact conditions to reduce the content of organic oxygen compounds. Of each! 'Which ... ⑷ reduces the content of selected organic oxygen compounds so that the oxygen content of the crude oil feed which has an oxygen content of up to 90% to 36 200535221; ⑻: right, at least one compound of the compound contains a carboxylic acid metal Salt; (c) at least one compound of the bismuth compound contains an alkali metal salt of a carboxylic acid; ⑷: at least one compound of the organic oxygen compound contains at least one compound of the acid metal, and at least one compound of the organic oxygen compound contains the compound Acid gold: where this metal includes one or more metals in the twelfth table of the periodic table; ⑴ = the oil product has an acidic organic compound content of up to $ ㈣ this = the organic compound content in the feed; and 蜮 ㈦ At least one oxygen-containing compound in the original η is an organic oxygen-containing compound produced from a cyclic burning acid or a non-rebel acid. In some specific examples, the present invention and one or more methods or compositions combining the present invention also provide a method comprising contacting a crude oil feed tray with a catalyst, wherein: at a temperature of- The crude oil enters, at least-the catalyst is contacted, and then contacted at a second temperature, and the contact conditions are controlled so that the first contact temperature is at least lower than the second contact temperature. ㈨ Under the first hydrogen absorption conditions and then at the second Under nitrogen absorption conditions, the cough crude oil feed is brought into contact with hydrogen. The temperature of the first extraction condition is at least lower than the temperature of the second extraction condition 3 (TC; at a temperature of _, the crude oil feed is contacted with at least- Medium contact, then contact at the second temperature, control the contact conditions so that the first-contact temperature is at most lower than the second contact temperature fan. C. 产生 generate hydrogen during the contact; ⑷ 纟 generate hydrogen during the contact, and control the contact conditions so that The crude oil feed is allowed to absorb at least a part of the produced gas; ⑺ 2 The crude oil feed is contacted with the first and second catalysts, and the contact of the crude oil feed with the first catalyst forms a phase crude product, where this initial original The product has 37 200535221 The crude oil feed is contacted with-or more than one type of bed reactor; make the-or more catalysts are sharp touches: after contact with additional catalysts; after contact, in ^^ Contact with _ catalyst for cubic meters of crude oil: contact the additional catalyst with each contact to make the crude oil feed with:
向;(m) 油進料㈣和生錢㈣相反的方 於第i;;T進料於第—溫度下與叙觸媒接觸,隨後 溫tr 觸媒接觸,控制接觸條件以便使第一 使^ 1低於第:溫度3G°C;⑻在接觸期間產生氫氣, 使该原油進料盥附如艇4 t 主土处机 加觸媒吸取至;,=觸,控制接觸條件以便使該附 度下使該原油進料二=成氯;及/或⑷隨後於第二溫 第Ύη 7 觸媒接觸’控制接觸條件以便使 示一 /皿度至少為1801: 〇(M) The opposite of the oil feed ㈣ and the money maker ㈣ is at the i-th; T feed is contacted with the catalyst at the first temperature, and then the temperature tr is contacted with the catalyst to control the contact conditions so that the first ^ 1 is lower than: temperature 3G ° C; 产生 generates hydrogen during the contact, so that the crude oil feed is attached to the boat as the 4 t main soil and the catalyst is sucked up;, ==, control the contact conditions so that the Feed the crude oil at a temperature of 2 = chlorine; and / or subsequently contact the catalyst at a temperature of ηη7 at a second temperature to control the contact conditions so that the degree of exposure is at least 1801: 〇
於若干具體㈣t,本發 方法或組成物者亦 :發月< 或多種 或多種觸媒接觸,其中二方法’其包含使原油進料與- ΓΓ 氧切氧㈣、氧㈣、氧化梦、氧 鎬’或其混合物,該觸媒為受載觸媒 ‘ :,⑷此方法尚包括在硫化前已在高 二 至少一種觸媒叫 千,及/或(e)該至少_插_ 種觸媒係於固定床中或懸浮於原 38 200535221 油進料中 於若干具體實例中,本發明與結合本發明之_,夕 一乂夕種 方法或組成物者亦提供一種方法,其包含使原油進料與— 或多種觸媒接觸,該至少一種觸媒為受載觸媒或塊狀金屬 觸媒,該受載觸媒或塊狀金屬觸媒··包含週期表第$ 至10攔的一或多種金屬,週期表第5至10欄之_或多種 金屬的一或多種化合物,或其混合物;(b)在每克觸媒中 含有至少0·0001克,0.0001至0.6克,或0.001至0 3克 之週期表第5至1〇攔的一或多種金屬,週期表第5至w 欄之一或多種金屬的一或多種化合物,或其混合物;(c)包 各週期表第6至1〇攔的一或多種金屬,週期表第6至 T之或多種金屬的一或多種化合物,或其混合物;(d)包 一、功表第7至1〇攔的一或多種金屬,週期表第7 卜 種金屬的一或多種化合物,或其混合物;(e)在 :克觸媒中含有0·00〇1至0.6克或0.001至〇·3克之:週 ^ = = 7至10攔的一或多種金屬,週期表第7至丨❻ 一或多種金屬6 _ 1之 週期 、或夕種化合物,或其混合物;(f)包含 -或多至6攔的—或多種金屬,週期表第5至6攔之 週期表第多種化合物,或其混合物;(g)包含 金屬的一―、 種金屬,週期表第5攔之-或多種 或多種化合物,或盆合 含有至少0〇ΛΛ1 A 飞八此* σ物,(h)在母克觸媒中 夕 0_〇〇〇1 克,〇.0001 至 0·6 克 至 0.1 克,士 η 凡 υ·υυι 至 〇·3 克,0.005 兄或0·01至0.08克之:週期矣筮s納从 金屬,週期表第S W 期表第5攔的一或多種 表弟5攔之-或多種金屬的-或多種化合物, 39 200535221 或其混合物;(i) 4 u)包含週期表第6槭沾 期表第ό攔之—或 6攔的一或多種金屬,週 物;(j)在每克觸媒φ δ物,或其混合 中合有〇.0〇〇1 克,0.005 至 〇 i 古 Λ A 主 0.6 克,0.001 至 0·3 • ϋ·01 至 0.08 香 >、网 # + 或多種金屬,週期本 週J表第6欄的一 合物,或其混合物;ik〗^ 或夕種金屬的—或多種化 屬,週期表第10們—13週期表第10欄的一或多種金 或其混合物::―或多種金屬的-或多種化合物, 至〇3吉 母觸媒中含有〇.〇〇〇1至0.6克或0.001 主ϋ · 3充之:週翻矣 們 攔的一或多種金屬,週期表第10 攔之一或多種今屦 人 、 、 或夕種化合物,或其混合物;(m)包 夕 或夕種釩化合物,或其混合物;(η)包含鎳,一 5 :種鎳化合物’或其混合物;(。) &含鈷,-或多種鈷 至0 1 吉沾· 、·鉬,一成多種鉬化合物,或其混合物;(r) 合物;(s)在每克觸 ^匕口物Υ或其混合物·’(Ρ)包含鉬,一或多種顧化合物, 或其此合物;(cl)在每克觸媒中含有0.001至〇·3克或Ο.ΟΟί 至* 0·1克的•·鉬,一迖炙 a甘_浪合物;m句, 或多種鎢化合物, 或多種金屬和週其 含鶴,-或多種鶴化合物,或其混 ::有0.〇〇1至〇·3克的:鶴,一 =合物;(t)包含週期表第6欄的一或多種金屬和週》 第/ 〇欄的一或多種金屬,其中第1 〇欄金屬與第6欄< 的莫耳比為1至5 ;⑻包含週期表第15欄的-或多, ,,,期表第15攔之一或多種元素的一或多種化合4 或八此〇物;(v)在每克觸媒中含有0.00001至0·06克: 表第15攔的一或多種元素,週期表第15欄之一 i 種兀素的一或多種化合物,或其混合物;(w)磷,一 i 200535221 種石粦化合物,或其混合物·厂、—— 乂八此口物,(X)在母克觸媒中含有最多〇 j 克的α氧化鋁;及/或 fv、太夂*金Η 丄 及(y)在母克觸媒中含有至少〇·5的㊀ 氧化鋁。 於若干具體實例中,本發明與結合本發日月卜或多種 :法或組成物者亦提供形成觸媒之方法,丨包括使載體與 一或多種金屬結合以形成載體/金屬混合物,其中該載體包 3 氧化紹’於至少彻。c的溫度下熱處理㊀氧化銘載體/金 屬此口物,而且尚包括:⑷使載體/金屬混合物與水結合 以形成糊狀物,擠壓此糊狀物;(b)於至少800。〇的溫度 下藉由熱處理氧化鋁而得到㊀氧化鋁;及/或⑷使該觸媒 硫化。In some specific cases, the method or composition of the present invention is also: hair month < or more than one or more catalysts contact, two of the methods' which include the crude oil feed and-Γ Γ oxygen cut oxygen ㈣, oxygen ㈣, oxidation dream, Oxygen picker or its mixture, the catalyst is a supported catalyst ': This method still includes at least one catalyst called Qian before the vulcanization, and / or (e) the at least _insert_ catalysts Tied in a fixed bed or suspended in the original 38 200535221 oil feed. In several specific examples, the present invention and a combination of the methods of the present invention also provide a method that includes feeding crude oil into And at least one of the catalysts, the at least one catalyst being a loaded catalyst or a bulk metal catalyst, the loaded catalyst or a bulk metal catalyst ... containing one or Multiple metals, one or more compounds of columns _ or multiple metals, or mixtures thereof, in columns 5 to 10 of the Periodic Table; (b) at least 0.0001 g, 0.0001 to 0.6 g, or 0.001 to 0 per gram of catalyst 3 grams of one or more metals in columns 5 to 10 of the periodic table, in columns 5 to w of the periodic table One or more compounds of one or more metals, or mixtures thereof; (c) one or more metals including blocks 6 to 10 of each periodic table, one or more compounds of one or more metals of periodic table 6 to T, or Mixtures; (d) one or more metals including one or more of the seventh to tenth of the power table, one or more compounds of the seventh group of metals of the periodic table, or a mixture thereof; (e) in: g catalyst contains 0 · 00〇1 to 0.6 grams or 0.001 to 0.3 grams: week ^ = = 7 to 10 blocks of one or more metals, Periodic Table 7 to 丨 ❻ one or more metals 6 -1 cycle, or evening compounds , Or mixtures thereof; (f) containing-or up to 6 bars-or more metals, the first compound of the Periodic Table 5 to 6 of the periodic table, or mixtures thereof; (g) one-, metal containing metals , Block 5 of the periodic table-or more compounds or compounds, or pots containing at least 0〇ΛΛ1 A Feiba * *, (h) in the mother gram catalyst in the evening 0_〇00〇1 gram, 〇. 0001 to 0.6 g to 0.1 g, Shi η where υ · υυι to 0.3 g, 0.005 d or 0.001 to 0.08 g: the period 矣 筮 s is absorbed from the metal, week Periodic Table SW One or more cousins of Periodic Table 5-or more of metal-or compounds, 39 200535221 or mixtures thereof; (i) 4 u) Contains No. 6 of the Periodic Table ό 拦 — or 6 or more metals, perimeters; (j) 0.0000 g per gram of catalyst, or a mixture of 0.005 to 〇i ancient Λ A main 0.6 g, 0.001 to 0 · 3 • ϋ · 01 to 0.08 incense >, net # + or more metals, a compound of the 6th column of the J table this week, or a mixture thereof; ik〗 ^ or of a metal —Or one or more genus, one or more of gold or mixtures thereof in column 10 of Periodic Table 13—Column 10 of Periodic Table: — — or more metals — or more compounds, to 0.003 gm catalyst contains 0.00. 〇1 to 0.6 grams or 0.001 main: · 3 charge: one or more metals, one or more of the present compounds, or compounds, or mixtures thereof, in the tenth block of the periodic table; (m ) Bao Xi or Xi a vanadium compound, or a mixture thereof; (η) contains nickel, a 5: a kind of nickel compound 'or a mixture thereof; (. ) & Contains Cobalt,-or more Cobalt to 0 1 Gypsum ·, · Molybdenum, into a variety of molybdenum compounds, or mixtures thereof; (r) compounds; (s) per gram of contact or Mixture · '(P) contains molybdenum, one or more Gu compounds, or a combination thereof; (cl) contains 0.001 to 0.3 g or 0.000 ί to * 0 · 1 g per gram of catalyst ·· Molybdenum, a saccharin and sulphate compound; m sentence, or more tungsten compounds, or more metals and its containing cranes,-or more crane compounds, or a mixture thereof: from 0.001 to 0.3 g : Crane, one = compound; (t) one or more metals containing column 6 of the periodic table and one or more metals of column / 0, wherein the metal in column 10 and the metal in column 6 < The ear ratio is 1 to 5; ⑻ contains one or more compounds of one or more elements in column 15 of the periodic table, or more, 4, 5, or 8; (v) per gram The catalyst contains 0.00001 to 0.06 grams: one or more of the elements listed in Table 15, one or more compounds of the type i element in column 15 of the periodic table, or a mixture thereof; (w) phosphorus, i 200535221 A stone compound, or a mixture thereof · Plant, —— 乂 this article, (X) contains up to 0j grams of α alumina in the master gram catalyst; and / or fv, Tai 夂 * 金 Η 丄 and (y) in the master gram catalyst It contains at least 0.5 arsine alumina. In some specific examples, the present invention and the combination of the present day and month or more: the method or the composition also provides a method for forming a catalyst, including combining a carrier with one or more metals to form a carrier / metal mixture, wherein the Carrier pack 3 is oxidized at least thoroughly. The heat treatment is carried out at a temperature of c. The carrier / metal is oxidized, and further includes: (i) combining the carrier / metal mixture with water to form a paste, and extruding the paste; The alumina is obtained by heat-treating alumina at a temperature of 0; and / or the catalyst is vulcanized.
於若干具體實例中,本發明與結合本發明之一或多種 方法或組成物者亦提供一種方法,其包含使原油進料與一 或多種觸媒接觸,其中該一或多種觸媒的孔徑分佈具有: 至少為60 A,至少為9〇 A,至少為18〇 A,至少為2〇〇 A, 至少為230 A,至少為3〇〇人,最多為23〇 A,最多為5〇〇人, 或是在 90 至 180 A,100 至 140 A,120 至 130 A,230 至 25〇 A,180 至 500 A,230 至 500 A ;或 60 至 300 A 之範 圍内的中位孔徑;(b)至少60%的總孔數具有在45人、35 A, 或25 A之中位孔徑範圍内的孔徑;(c)至少為60 m2/g,至 少為90 m2/g,至少為100 m2/g,至少為120 m2/g,至少為 150 m2/g,至少為200 m2/g,或至少為220 m2/g的表面積; 及/或(d)至少為〇·3 cm3/g,至少為0·4 cm3/g,至少為〇_5 cm3/g ’或至少為0.7 cm3/g之所有孔徑的總體積。 41 200535221 於若干具體實例中,本發明與結合本發明之一或多種 方法或組成物者亦提供一種方法,其包含使原油進料與一 或多種X載觸媒接觸,其中該載體:(a)包含氧化鋁、氧 化矽、氧化矽-氧化鋁、氧化鈦、氧化锆、氧化鎂,或其混 合物,及/或沸石;(b)包含γ氧化鋁及/或δ氧化鋁;在 每克載體中含有至少〇·5克的γ氧化鋁;(d)在每克載體中 含有至少〇·3克或至少〇·5克的Θ氧化鋁;(e)包含α氧化 鋁、γ氧化鋁、δ氧化鋁、θ氧化鋁,或其混合物;(f)在每 克載體中含有最多〇·ΐ克的α氧化鋁。 ® 於若干具體實例中,本發明與結合本發明之一或多種 方法或組成物者亦提供一種釩觸媒:(a)具有中位孔徑至 少為60A的孔徑分佈;(b)包含載體,此載體包含㊀氧化 紹,而該鈒觸媒具有中位孔徑至少為6〇A的孔徑分佈;⑷ 包含週期表第6攔的一或多種金屬,週期表第6搁之一或 多種金屬的一或多種化合物,或其混合物;及/或(d)在 每克觸媒中含有至少0.001克之:週期表第6欄的一或多 種金屬,週期表第6欄之一或多種金屬的一或多種化合物,鲁 或其混合物。 於若干具體實例中,本發明與結合本發明之一或多種 方法或組成物者亦提供—種原油產物,其具有:⑷最多 為 0.1 0.001 至 〇·5,0.01 至 〇 2 ;或 〇 〇5 至 〇」的 TAN ; ⑻在每克原油產物中最多為請Q_克之有機酸金屬鹽 形態的驗金屬和驗土金屬;A益 双工兔屬,(C)在母克原油產物中最多為 0.0_2克之Nl/V/Fe;及/或⑷在每克原油產物中大於 42 200535221 〇克,但小於〇·01克的至少一種觸媒。 於若干具體實例中,本發明與結合本發明之一或多種 方法或組成物者亦提供一或多種有機酸的一或多種驗金屬 鹽’:或多種有機酸的-或多種驗土金屬鹽,或其混合物, 、()^至夕種驗金屬為鐘、鈉,或鉀;及/或(b)該 至少一種鹼土金屬為鎂或鈣。 於若干具體實例中,本發明與結合本發明之一或多種 方法或組成物者亦接供—锸 ^ ^ a /、 種方法’其包含使原油進料與一 或多種觸媒接觸以生產含有原油產物的總產物,此方法尚 包括:⑷使該原油產物與該原油進料相同或不同的原油 結合以形成適用於運輸的摻合物;⑻使該原油產物與該 原油進料相同或不同的原油結合以形成適用於處理設備的 摻合物;⑷分餾該原油產物;及⑷使該原油產物 分德成為一或多種德分,卄0 人7裡輜刀,並且由该至少一種餾分生產運輸 用燃料。 於若干具體實例中,本發明與結合本發明之一或多種 方法或組成物者亦提供一種受載觸媒組成物,其:在 每克載體中含有至少0.3克或至少〇 5克的㊀氧化銘;㈨在 載體中包含δ氧化鋁;⑷在每克載體中含有最多〇ι克的 α氧化鋁;(d)具有中位孔徑至少為23〇Α的孔徑分佈;(幻 具有該孔徑分佈之孔至少為0.3 cmVg或至少為〇7 cW/g 的孔體積;(f)具有至少60mVg或至少9〇m2/g的表面積; ⑻包含週期表第7至10攔的一或多種金屬,週期表第7 至10攔之一或多種金屬的一或多種化合物,或其混合物; 43 200535221 (h)包含週期表第 4炙播a β 搁的一或多種金屬,週期表箓 < 納令 一或多種金屬的—、 仅弟5欄之 士紹说士人 一或多種化合物,或其混合物· r、产么 克觸媒中含有〇 〇〇 y ’(1)在母 々你铪c L 1至0·6克或0.001至0·3 * ♦ · 斗、 多種第5攔金屬,〜、 兄之·一或 l _ ,·、a 〜或多種第5欄金屬化合物, 物;ω包含週期鼻μ 或其混合In some specific examples, the present invention and those combining one or more methods or compositions of the present invention also provide a method comprising contacting a crude oil feed with one or more catalysts, wherein the pore size distribution of the one or more catalysts Have: at least 60 A, at least 90 A, at least 180 A, at least 200 A, at least 230 A, at least 300 people, at most 230 A, and at most 500 , Or a median aperture in the range of 90 to 180 A, 100 to 140 A, 120 to 130 A, 230 to 25〇A, 180 to 500 A, 230 to 500 A; or 60 to 300 A; (b ) At least 60% of the total number of pores have a pore size in the range of 45 people, 35 A, or 25 A; (c) at least 60 m2 / g, at least 90 m2 / g, at least 100 m2 / g, at least 120 m2 / g, at least 150 m2 / g, at least 200 m2 / g, or at least 220 m2 / g of surface area; and / or (d) at least 0.3 cm3 / g, at least The total volume of all pore diameters of 0.4 cm3 / g, at least 0-5 cm3 / g 'or at least 0.7 cm3 / g. 41 200535221 In some specific examples, the present invention and a combination of one or more methods or compositions of the present invention also provide a method comprising contacting a crude oil feed with one or more X-loaded catalysts, wherein the carrier: (a ) Contains alumina, silica, silica-alumina, titania, zirconia, magnesia, or mixtures thereof, and / or zeolites; (b) contains gamma alumina and / or delta alumina; Contains at least 0.5 grams of gamma alumina; (d) at least 0.3 grams or at least 0.5 grams of Θ alumina per gram of support; (e) contains alpha alumina, gamma alumina, δ Alumina, theta alumina, or mixtures thereof; (f) containing up to 0.1 g of alumina per gram of support. ® In several specific examples, the present invention and those who combine one or more methods or compositions of the present invention also provide a vanadium catalyst: (a) having a pore size distribution with a median pore size of at least 60A; (b) containing a carrier, which The carrier contains thorium oxide, and the thallium catalyst has a pore size distribution with a median pore diameter of at least 60 A; and ⑷ contains one or more metals in the sixth table of the periodic table, and one or more of the one or more metals in the sixth table of the periodic table. Multiple compounds, or mixtures thereof; and / or (d) at least 0.001 grams per gram of catalyst: one or more metals in column 6 of the periodic table, one or more compounds in one or more metals in column 6 of the periodic table , Lu or its mixture. In several specific examples, the present invention and those combining one or more methods or compositions of the present invention also provide a crude oil product having: ⑷ at most 0.1 0.001 to 0.5, 0.01 to 〇2; or 〇5 To 〇 ”TAN; 最多 in each gram of crude oil product is at most Q_ grams of organic acid metal salt in the form of metal and soil test metal; A Yidudu rabbit, (C) in the mother gram of crude oil products at most 0.0_2 grams of Nl / V / Fe; and / or at least one catalyst that is greater than 42 200535221 grams per gram of crude oil product but less than 0.01 grams. In several specific examples, the present invention and those combining one or more methods or compositions of the present invention also provide one or more metal test salts of one or more organic acids: or more of the organic acid-or more metal test salts, Or a mixture thereof, (1), (2), (2), and (2) the test metal is bell, sodium, or potassium; and / or (b) the at least one alkaline earth metal is magnesium or calcium. In several specific examples, the present invention and those combining one or more methods or compositions of the present invention are also provided-锸 ^ ^ a / method, which includes contacting a crude oil feed with one or more catalysts to produce The total product of crude oil products, the method further comprises: (i) combining the crude oil product with the same or different crude oil feed to form a blend suitable for transportation; (ii) making the crude oil product the same or different from the crude oil feed The crude oil is combined to form a blend suitable for processing equipment; (i) fractionating the crude oil product; and (ii) rendering the crude product into one or more ethics, scoring at least 7 miles, and producing from the at least one fraction. Fuel for transportation. In some specific examples, the present invention and those combining one or more methods or compositions of the present invention also provide a supported catalyst composition, which contains at least 0.3 g or at least 0.05 g of tritium oxide per gram of carrier. Ming; 包含 contains δ alumina in the carrier; ⑷ contains a maximum of 0 μg of α alumina per gram of carrier; (d) has a pore size distribution with a median pore size of at least 23 OA; Pores with a pore volume of at least 0.3 cmVg or at least 0 7 cW / g; (f) a surface area of at least 60 mVg or at least 90 m2 / g; ⑻ containing one or more metals in the seventh to tenth of the periodic table, the periodic table One or more compounds of one or more metals of the seventh to tenth, or mixtures thereof; 43 200535221 (h) One or more metals containing a β of the periodic table, β < Multi-metallic, only one of the five columns of Shi Shao said one or more compounds, or a mixture of them. R, the catalyst contains 〇〇〇y '(1) in the mother 々c L 1 to 0 · 6 grams or 0.001 to 0 · 3 * ♦ · bucket, various 5th bar metal, ~, brother of one or l _, ·, a ~ or more than five column metal compounds, ω; ω includes periodic nasal μ or a mixture thereof
la ★々 ’ 弟6欄的一或多種金屬,週it日志筮A 欄之一或多種金屬的丄办 遇期表第6 ^ ^ 的一或夕種化合物,或其混合物;(k)在 每克觸媒中含有〇 啊,隹 U 〇·0〇〇1 至 0.6 克或 0.001 至 03 或多種第6攔金屬 J克之·一 1金屬,一或多種第6攔金屬化合物,la ★ 々 'One or more metals in column 6 and one or more metals in column A of the weekly diary, one or more compounds in the schedule table 6 ^^, or mixtures thereof; (k) in each The gram catalyst contains 0, 0.001 U to 0.001 to 0.6 g or 0.001 to 03 or more of the 6th metal, 1 g of 1 metal, one or more 6th metal compound,
合物;⑴包含釩,一点夕你 奶’或其此 或夕種釩化合物’或其混合物;㈣包 兮網’一或多種銦各人 目化合物,或其混合物;(n)包含鎢,一 或多種鶴化合物,或1 、、、 4其混合物;(0)包含鈷,— 化合物,或其混合物;及/或 ,夕種姑 X 鎳,一或多種鎳化 合物,或其混合物。⑴ contains vanadium, a little bit of your milk 'or one or more vanadium compounds' or mixtures thereof; ㈣㈣ network' one or more indium compounds of each order, or mixtures thereof; (n) contains tungsten, one or A plurality of crane compounds, or mixtures thereof; (0) containing cobalt, a compound, or a mixture thereof; and / or, a nickel compound, one or more nickel compounds, or a mixture thereof.
於若干具體實例中,本發明與結合本發明之—或多 方法或組成物者亦提供一種原油組成物,其:(a)具有 多為1,最多為0.5,最多為〇.3,或最多為〇1的tan ; 在每克組成物中含有至少0.001克之沸程分佈在〇 ι〇ι μ] 下介於95 C和260°C之間的烴;至少〇 〇〇1克,至少〇 〇〇5 克’或至少〇·〇1克之彿私分佈在0.101 Mpa下介於26〇°c 和320°C之間的烴;及至少〇·〇〇1克之沸程分佈在〇1〇1 Mpa 下介於320°C和650°C之間的烴·,(c)在每克組成物中含有 至少0.0005克的鹼性氮;(d)在每克組成物中含有至少 0.001克或至少〇·〇1克的總氮量·,及/或(e)在每克組成 物中含有最多〇·〇0005克的總鏡和釩量。 44 200535221 於若干具If I Y , 、體實例中,本發明與結合本發 方法或組成物者亦 或夕種 觸據… 種原油組成物,其包含-或多種 觸媒5该至少一6η ί+4- 牙觸媒:(a)具有中位孔徑至少 最多為500 A,另/十士 ^ 180 Α 180 Α,100 至 140 人,120 至 的孔技分佈;⑻具有至少90 Α的中位孔徑,該 孔徑分佈中有超過60%的總孔數具有在45A、35人,或Μ 之中位孔徑範圍内的孔徑;⑷具有至少1〇〇 ―,至,卜 —/g’或至少22〇m2/g的表面積;⑷包含載體心 載體包含氧化鋁、氧化矽、氧化矽_氧化鋁、氧化鈦、氧化 锆、氧化鎂’沸石’及/或其混合物;⑷包含週期表第5 至10襴的一或多種金屬,週期表第5至1〇攔之—或多種 金屬的一或多種化合物,或其混合物;(f)包含週期表^5 攔的一或多種金屬’週期表第5攔之—或多種金屬的—或 多種化合物,或其混合物;(g)在每克觸媒中含有至少 0.0001克之:-或多種第5攔金屬,—或多種第5攔金屬 化合物’或其混< 合物;(h)包含週期表第6欄的—或多種 金屬,週期表第6欄之一或多種金屬的一或多種化合 或其混合物;(0在每克觸媒中含有至少0 0001吉 . • 兄之:— 或多種第6欄金屬,一或多種第6攔金屬化合物, 合物;(j)包含週期表第1〇攔的一或多種金屬,週期表第 ίο攔之一或多種金屬的一或多種化合物,或其混合物;及 /或(k)包含週期表第15欄的一或多種元素,週期表第 欄之一或多種元素的一或多種化合物,或其混合物。 在進一少的具體實例中,本發明之特定具體實例的特 45 200535221 徵可和本發明之其他具體實例的特徵結合。例如,本發明 之-具體實例㈣徵可和其他具體實例之特徵μ。 在進-步的具體實例中,原油產物可藉由本文中所述 的任一種方法和系統獲得。 在進-步的具體實例中,附加特徵可加入本文中所述 的特定具體實例。 【實施方式】 在此更詳細地敘述本發明的特定具體實例。本文中所 用的術語定義如下。 籲 “ASTM”係指美國材料試驗標準。 “API比重,,係指在15.5t (6〇卞)下的Αρι比重。納 比重係藉由ASTM法D6822測定。 …原油進料與原油產物的原子氫百分率和原子碳百分率 係精由A S T Μ法D 5 2 9 1測定。 除另有說明外,原油進料、總產物,及/或原油產物的 沸程分佈係藉由ASTM法D5307測定。 、 瀝青夤係指不溶於戊烷的瀝青質。C5瀝青質含旦籲 係藉由ASTM法D2007測定。 ‘‘第X欄金屬’’係指週期表第χ攔的一或多種金屬及/ 或週期表第X攔之一或多種金屬的一或多種化合物,其中 X係對應於週期表的攔數(例如丨至丨2)。舉例而言,“第 攔金屬”係指週期表第6攔的一或多種金屬及/或週期表第 6欄之一或多種金屬的一或多種化合物。 “第X欄元素’’係指週期表第X攔的一或多種元 冷、,及 46 200535221 /或週』表弟X攔之一或多種元素的一或多種化合物,並 中X係對應於週期表的搁數(例如13至18)。舉例而言,“第 15々欄7L素係指週期表第15榀’的一或多種元素及/或 义弟15攔之—或多種元素的一或多種化合物。 —’ 在本申請案的範疇内,週期表的金屬重量, 金屬化合物重量,〗用爱主—本壬曰 ° 的 人物… 週期表的元素化 5物重置係以金屬重量或元素重量計算。舉例而言,如果In some specific examples, the present invention and the method or composition combining the present invention also provide a crude oil composition, which: (a) has a maximum of 1, a maximum of 0.5, a maximum of 0.3, or a maximum of Tan of 〇1; containing at least 0.001 grams of boiling range distribution of hydrocarbons between 95 C and 260 ° C per gram of composition; at least 0.001 grams, at least 〇. 〇5 grams' or at least 0.001 grams of Buddhism distributed hydrocarbons between 26 ° C and 320 ° C at 0.101 Mpa; and at least 0.001 grams boiling range distribution at 001 Mpa Hydrocarbons between 320 ° C and 650 ° C, (c) contains at least 0.0005 grams of basic nitrogen per gram of composition; (d) contains at least 0.001 grams or at least gram per gram of composition. · A total nitrogen amount of 0.001 g, and / or (e) a total mirror and vanadium amount of up to 0.0005 g per gram of the composition. 44 200535221 In several examples of If IY,, the present invention and the combination of the method or composition of the present invention may also be based on ... a crude oil composition containing-or multiple catalysts 5 the at least one 6η ί + 4- Dental catalysts: (a) Porosity distribution with a median pore size of at least 500 A, and another / Tenshi ^ 180 Α 180 Α, 100 to 140 people, 120 to ⑻; a median pore size of at least 90 Α , The pore size distribution has more than 60% of the total number of pores having a pore size in the 45A, 35, or M median pore size range; ⑷ has at least 100-, to, Bu- / g 'or at least 22. m2 / g surface area; ⑷ contains the carrier core; the carrier contains alumina, silica, silica_alumina, titania, zirconia, magnesia 'zeolite' and / or mixtures thereof; ⑷ contains the fifth to tenth periodic table 襕One or more metals, one or more compounds of the periodic table, or one or more compounds of the metal, or mixtures thereof; (f) one or more metals containing the periodic table ^ 5, one of the five or more metals of the periodic table, —Or multiple metals—or more compounds, or mixtures thereof; (g) contained in each gram of catalyst At least 0.0001 g of:-or more than 5th metal,-or more than 5th metal compound 'or a mixture thereof; (h) containing column 6 of the periodic table-or more metals, in column 6 of the periodic table One or more compounds or mixtures of one or more metals; (0 contains at least 0,0001 g per gram of catalyst. Brother:-or more of the 6th column metal, one or more 6th metal compounds, compounds (J) one or more metals containing one or more metals of the tenth column of the periodic table, one or more compounds of one or more metals of the periodic table, or a mixture thereof; and / or (k) One or more elements, one or more compounds of one or more elements in the column of the periodic table, or a mixture thereof. In a few specific examples, the characteristics of the specific embodiment of the present invention are as follows: 200535221 and other specific embodiments of the present invention. The features of the examples are combined. For example, the characteristics of the specific examples of the present invention can be combined with the characteristics of other specific examples μ. In further specific examples, crude oil products can be obtained by any of the methods and systems described herein. Specific in progress In the examples, additional features can be added to specific specific examples described herein. [Embodiment] Specific specific examples of the present invention will be described in more detail here. The terms used herein are defined as follows. "ASTM" refers to the US material test Standard. "API Specific Gravity" refers to the specific gravity of Aρι at 15.5t (60 ° F). Nano specific gravity is determined by ASTM method D6822.… The percentages of atomic hydrogen and atomic carbon of crude oil feeds and crude oil products are derived from AST M method D 5 2 91 1. Unless otherwise stated, the boiling range distribution of crude oil feed, total product, and / or crude product is determined by ASTM method D5307. Asphaltene refers to asphaltenes that are insoluble in pentane. The C5 asphaltene content was measured by ASTM method D2007. `` Column X metal '' means one or more metals of the periodic table χ and / or one or more compounds of one or more metals of the periodic table X, where X is the number corresponding to the periodic table ( For example 丨 to 丨 2). For example, "metal" refers to one or more metals in the sixth table of the periodic table and / or one or more compounds of one or more metals in column 6 of the periodic table. "Element in column X" refers to one or more compounds of one or more elements in the X column of the periodic table, and 46 200535221 / or Zhou "cousin X or one or more elements of the X column, and in the X series corresponds to Numbers of the periodic table (for example, 13 to 18). For example, "the 7L element in column 15々 refers to one or more elements of the 15th cycle of the periodic table and / or the 15th of Yiyi—or one of the multiple elements Or multiple compounds. — ’Within the scope of this application, the metal weight of a periodic table, the weight of a metal compound, the person who loves the Lord-Ben Ren ° ° Elementalization of the periodic table. 5 The reset of objects is calculated by the metal weight or element weight. For example, if
母克觸媒使用(Μ克的Μ〇〇3,則該觸媒中翻金屬的計 量為每克觸媒〇·〇67克。 3里係私以基質總重量計表示成重量分率或重量百 分率之基質(例如原油進料、總產物,或原油產物)中的成 分重量。‘‘Wtppm,,係指以重量計的百萬分率。 “原油進料/總產物混合物”係指在處理期間與觸媒接觸 的混合物。 “餾分”係指滞程分佈在0101 Mpa下介於20代(柳 F)和343°C (650T)之間的烴。儲分含量係藉由astm法 D5307測定。 “雜原子”係指烴分子結構中所含的氧、氮,及/或硫。 雜原子含量係藉由ASTM法對於氧的E385, D遍及對於硫的则4測定。“驗性氮總量,,係指具 小於40的氮化合物。鹼性氮(“bn”)係藉由astm法d2896 測定。 “氫源”係指氫,及/或化合物及/或當原油進料和觸媒 存在下會反應而對原油進料中的化合物提#氫的化合物。 47 200535221 氫源可包括,但不限於烴(例 _ U J女C1至C4的烴,如甲烧、乙 烷、丙烷、丁烷)、水,或1、、曰入 4具此合物。可進行質量均衡以估 計對原油進料中的化合物所提供的淨氫量。 觸媒所需的壓縮力。平板抗 測定。 平板抗碎強度”係指壓碎 碎強度係藉由ASTM法D4179 LHSV係指體積液體進料速率/觸媒總體積,其係以 小時瞻示。觸媒總體積係藉由總和接觸區中的所有觸 媒體積來計异’如本文中所述者。The mother gram catalyst is used (M gram of 〇03, then the amount of metal turned in this catalyst is 0.067 grams per gram of catalyst. 3 li is expressed as the weight fraction or weight based on the total weight of the substrate Percentage weight of ingredients in the matrix (such as crude feed, total product, or crude product). `` Wtppm, means parts per million by weight. "Crude feed / total product mixture" The mixture that was in contact with the catalyst during the period. "Distillate" refers to hydrocarbons with a lag range of 0 generations between 20 generations (Salix F) and 343 ° C (650T). The storage content is determined by the astm method D5307 "Heteroatom" refers to the oxygen, nitrogen, and / or sulfur contained in the molecular structure of a hydrocarbon. Heteroatom content is determined by ASTM method for E385 for oxygen and D for sulfur for 4. "Experimental nitrogen total Amount, refers to nitrogen compounds with less than 40. Basic nitrogen ("bn") is determined by astm method d2896. "Hydrogen source" means hydrogen, and / or compounds and / or when crude oil is fed and catalyst A compound that reacts in the presence of a compound to provide hydrogen to the crude feed. 47 200535221 Hydrogen sources can include, but are not limited to For hydrocarbons (eg _ UJ female C1 to C4 hydrocarbons, such as methane, ethane, propane, butane), water, or 1, 1, 4 compounds. Mass balance can be performed to estimate the crude oil feed The amount of net hydrogen provided by the compound in the catalyst. The compressive force required by the catalyst. Flat plate resistance measurement. Flat plate crushing strength refers to crushing strength by ASTM method D4179 LHSV refers to the volume liquid feed rate / catalyst The total volume is shown in hours. The total volume of the catalyst is calculated by summing up all the volume of the catalyst in the contact area, as described herein.
液悲混合物”係指白么+ 、、仕、> 5在才示準溫度和壓力(25 〇C,0.101"Liquid mixture" means Bai Mo +,, Shi, > 5 before showing the quasi temperature and pressure (25 ℃, 0.101
MPa,後文稱為 “STP,,)T A . ^ A J卜馮液恶之一或多種化合物的組成 物,或是包含纟STP下為液態的—或多種化合物與在STP 下為固態的-或多種化合物之組合的組成物。 週期表係指2003年11月由國際純粹與應用化學聯 合會(IUPAC)所規定的週期表。 “有機酸金屬鹽形態的金屬,,係指鹼金屬、鹼土金屬、MPa, hereinafter referred to as "STP ,," TA. ^ AJ Bu Feng composition of one or more compounds, or containing 纟 STP is liquid-or more compounds and solid under STP-or A combination of multiple compounds. The periodic table refers to the periodic table stipulated by the International Union of Pure and Applied Chemistry (IUPAC) in November 2003. "Metals in the form of metal salts of organic acids refer to alkali metals and alkaline earth metals. ,
辞、砷、@ ’或其組合。有機酸金屬鹽形態的金屬含量係 藉由ASTM法D1 3 1 8測定。 被殘^石反(‘MCR”)含量係指在蒸發和熱解基質後留 下的殘留炭量。MCR含量係藉由ASTM法〇453〇測定。 “石腦油”係指沸程分佈在0.101 MPa下介於38°c (100 F )和200 C (392 F )之間的煙成分。石腦油含量係藉由 A S T Μ 法 D 5 3 0 7 測定。词, arsenic, @ ’or a combination thereof. The metal content in the form of a metal salt of an organic acid was measured by ASTM method D1 3 1 8. Residual stone ('MCR') content refers to the amount of residual carbon left after evaporation and pyrolysis of the substrate. MCR content is determined by ASTM method 0453〇. "Naphtha" refers to the boiling range distribution Smoke composition between 38 ° c (100 F) and 200 C (392 F) at 0.101 MPa. The naphtha content is determined by the ASTM method D 5 3 0 7.
Ni/V/Fe”係指鎳、釩、鐵,或其組合。"Ni / V / Fe" means nickel, vanadium, iron, or a combination thereof.
Ni/V/Fe合置,係指鎳、釩、鐵,或其組合的含量。 48 200535221Ni / V / Fe combination refers to the content of nickel, vanadium, iron, or a combination thereof. 48 200535221
Ni/V/Fe含量係藉由ASTM法D5708測定。 “NmVm3”係指每立方米原油進料中的標準立方米氣 體。 “含非羧酸有機氧化合物”係指不含羧基(-C02-)的有機 氧化合物。含非羧酸有機氧化合物包括,但不限於醚、環 醚、醇、芳族醇、酮、醛,或其組合,其不含羧基。 “不可凝氣體”係指在STP下為氣態的成分及/或此等成 分之混合物。 “P (膠溶)值”或“P值”係指表示原油進料中瀝青質絮凝 傾向的數值。P值的測定係由J. J. Heithaus見述於《/⑽r_/ 〇/ Institute of Petroleum, Vol. 48, Number 458, February 1962, pp. 45-33 的“Measurement and Significance of Asphaltene Peptization”。 “孔徑”、“中位孔徑”和“孔體積”係指藉由 ASTM法 D4284 (成 140°之接觸角的水銀孔率法)所測定的孔徑、中 位孔徑和孔體積。micromeritics® A9220 儀器(Micromeritics Inc·,Norcross Georgia,U.S.Α·)可用來測定這些值。 “殘留物”係指具有沸程分佈高於538 °C (1000 °F)的 成分,如ASTM法D5307所測定者。 “SCFB”係指每桶原油進料中的氣體標準立方呎。 觸媒的“表面積”係藉由ASTM法D3663測定。 “TAN”係指總酸值,以每克(“g”)樣品中的KOH毫克 數(“mg”)表示。TAN係藉由ASTM法D664測定。 “VGO”係指沸程分佈在0.101 MPa下介於343 °C (650 200535221 F)和538 C (1_ τ)之間的烴。vg〇含量係藉由μ顶. 法D5307測定。 “黏度”係指在37.8 t⑽。F)下的動黏度。黏度係 利用ASTM法〇445測定。 π在本申請案的情況下,應瞭解如果已試驗基質之性質 所得到的數值在試驗方法的限制範圍外時,則可修正及/或 重新权準此試驗方法以測試這類性質。 原油可生產及/或乾館自含有構造物❸烴接著使鮮定 化。原油可包含原油。原油通常為固體、半固體,及/或液春 體。穩定化可包括,但不限於移除原油中的不可凝氣體、 水、鹽’或其組合以形成穩定原油。這類穩定化通常可能 發生在’或鄰近於生產及/或乾餾場所。 穩定原油典型而言尚未在處理設備中蒸館及/或分館以 生產具有特定沸程分佈(例如石腦油、餾分、vg〇,及/或 潤滑:由)的多成分。蒸餾包括,但不限於常壓蒸餾法及/或 減壓蒸餾法。未蒸餾及/或未分餾的穩定原油在每克原油中 可能包含數量至少為0.5克的成分之碳數大於4的成分。鲁 穩定原油的實例包括全原油、蒸餘原油、脫鹽原油、脫鹽 蒸餘原油,或其組合。“蒸餘”係指已處理過的原油,因此 已移除至少-部分具有沸點在G.1G1 Mpa下低於35。〇 (在 1 atm下為95下)的成分。典型而言,蒸餘原油在每克蒸餘 原油中具有含量最多為〇.1克,最多為〇 〇5克,或最多為 0.02克的這類成分。 若干穩定原《由具有可容許穩定原油藉由輪$載具(例如 50 200535221 管線、卡車,或船舶)輸送至習知處理設備的性質。其他原 · 油具有一或多個使它們不利的不適當性質。劣質原油對於 輸送載具及/或處理設備而言可能是不能接受的,因此會賦 予劣質原油低的經濟價值。此經濟價值可能就像認為内含 劣質原油之容器的生產、輸送及/或處理成本太昂貴。 劣質原油的性質可包括,但不限於:a)至少〇· 1,至 少0.3的TAN;b)至少10cSt的黏度;c)最多為19的API 比重;d)總Ni/V/Fe含量為每克原油中至少有〇·⑼⑼2克 或至少有0.0001克的Ni/V/Fe ; e)雜原子總含量為每克原 鲁 油中至少有0.005克的雜原子;f)殘留物含量為每克原油 中至少有0.01克的殘留物;g) C5瀝青質含量為每克原油 中至少有0.04克的q瀝青質;h) MCR含量為每克原油中 至少有0.002克的MCR ; i)有機酸金屬鹽形態的金屬含量 為每克原油中至少有0.00001克的金屬;或j)其組合。於 若干具體實例中’劣質原油在每克劣質原油中可包含至少 0.2克的殘留物,至少〇·3克的殘留物,至少〇·5克的殘留 物,或至少0.9克的殘留物。於若干具體實例中,劣質原 鲁 油可能具有在0.1或〇·3至20,〇·3或〇·5至1〇,或〇·4或 0.5至5之範圍内的tan。於特定具體實例中,劣質原油 在每克劣質原油中可能具有至少〇 〇〇5克,至少〇·〇ι克, 或至少0.02克的硫含量。 於若干具體實例中,劣質原油具有包括,但不限於下 列的性質:a)至少〇_5的TAN ; b)含氧量為每克原油進 料至少有0·005克的氧;c) c5瀝青質含量為每克原油進料 51 200535221 中至少有0.04克的Cs瀝青皙.η、+ μ « 凡 5月貝,Μ大於期望黏度(例如對 於具有API比重至少為1〇的原油進料而言> ι〇 “ο ;勻 有機酸金屬鹽形態的金屬含量為每克原油中至少有〇 〇〇〇〇ι 克的金屬;或f)其組合。 劣質原油在每克劣質原油中可包含:至少〇 〇〇1克, 至少0.005克,或至少〇.〇1克之沸程分佈在〇1〇1 Μρ&下 介於90°C和200°C之間的烴;至少0·01克,至少〇 〇〇5克, 或至少0.001克之》弗程分佈在〇·1〇1 MPa下介於200 °C和300 °C之間的烴;至少0.001克,至少〇·〇〇5克,或至少〇 〇1 克之沸程分佈在0.101 MPa下介於300°C和400°C之間的 烴;及至少0.001克,至少0.005克,或至少〇·〇ι克之沸 程分佈在0.101 MPa下介於400°C和650°C之間的烴。 劣質原油在每克劣質原油中可包含:至少0.001克, 至少0.005克,或至少0.01克之沸程分佈在o.ioi MPa下 最多為100°C的烴;至少0.001克,至少0.005克,或至少 〇·〇1克之沸程分佈在0.101 MPa下介於100°C和200°C之間 的烴;至少0.001克,至少0.005克,或至少0.01克之沸 程分佈在0.101 MPa下介於200°C和300°C之間的烴;至少 0.001克,至少0.005克,或至少0.01克之沸程分佈在0.101 MPa下介於300°C和400°C之間的烴;及至少〇·〇〇1克,至 少0.005克,或至少0.01克之沸程分佈在〇·1〇1 MPa下介 於400°C和650°C之間的烴。 除了較高沸點的成分之外,若干劣質原油在每克劣質 原油中可包含至少0.001克,至少〇·〇05克,或至少0.01 200535221 克之沸程分佈在0.101 MPa下最多為100°C的烴。典型而 言,劣質原油在每克劣質原油中具有最多為0·2克或最多 為〇·1克的這類烴含量。 若干劣質原油在每克劣質原油中可包含至少0·001 克,至少0.005克,或至少〇·〇1克之沸程分佈在〇.101 MPa 下至少為200°C的烴。 若干劣質原油在每克劣質原油中可包含至少〇·〇〇ΐ 克,至少0.005克,或至少0.01克之沸程分佈至少為650 °c的烴。 可使用本文中所述方法處理的劣質原油實例包括,但 不限於來自世界下列地區的原油:U.S· Gulf Coast和 southern California、Canada Tar sands、Brazilian Santos andThe Ni / V / Fe content is measured by ASTM method D5708. "NmVm3" refers to standard cubic meters of gas per cubic meter of crude oil feed. The "non-carboxylic acid-containing organic oxygen compound" means an organic oxygen compound containing no carboxyl group (-C02-). Non-carboxylic acid-containing organic oxygen compounds include, but are not limited to, ethers, cyclic ethers, alcohols, aromatic alcohols, ketones, aldehydes, or combinations thereof, which do not contain a carboxyl group. By "non-condensable gas" is meant a component that is gaseous under STP and / or a mixture of these components. "P (peptide) value" or "P value" means a value indicating the tendency of asphaltenes to flocculate in a crude oil feed. The measurement of the P value is described by J. J. Heithaus in "Measurement and Significance of Asphaltene Peptization" described in "/ ⑽r_ / 〇 / Institute of Petroleum, Vol. 48, Number 458, February 1962, pp. 45-33. "Aperture diameter", "median pore diameter" and "pore volume" refer to the pore diameter, median pore diameter, and pore volume determined by ASTM method D4284 (mercury porosity method at a contact angle of 140 °). A micromeritics® A9220 instrument (Micromeritics Inc., Norcross Georgia, U.S.A.) can be used to determine these values. "Residue" means a component with a boiling range distribution above 538 ° C (1000 ° F), as determined by ASTM method D5307. "SCFB" means the standard cubic feet of gas in a barrel of crude oil feed. The "surface area" of the catalyst was measured by ASTM method D3663. "TAN" refers to the total acid value, expressed in milligrams of KOH ("mg") per gram ("g") of the sample. TAN is measured by ASTM method D664. "VGO" refers to hydrocarbons with a boiling range distribution between 343 ° C (650 200535221 F) and 538 C (1_τ) at 0.101 MPa. The vg0 content was determined by the μD. method D5307. "Viscosity" means at 37.8 t⑽. F) Dynamic viscosity. The viscosity is measured by ASTM method 0445. In the case of this application, it should be understood that if the values obtained for the properties of the tested substrate are outside the limits of the test method, the test method may be modified and / or re-authorized to test such properties. Crude oil can be produced and / or dried in the self-contained structure, and then freshened. Crude oil may include crude oil. Crude oil is usually solid, semi-solid, and / or liquid spring. Stabilization may include, but is not limited to, removing non-condensable gases, water, salts ', or combinations thereof, in the crude oil to form a stable crude oil. This type of stabilization may often occur at or near production and / or retorting sites. Stable crude oils typically have not been steamed and / or branched in processing facilities to produce multi-components with specific boiling range distributions (e.g., naphtha, fractions, vg0, and / or lubrication: origin). Distillation includes, but is not limited to, atmospheric distillation and / or vacuum distillation. Undistilled and / or unfractionated stable crude oil may contain components having a carbon number greater than 4 per gram of crude oil in an amount of at least 0.5 grams. Examples of Shandong stable crude oil include whole crude oil, distillate crude oil, desalted crude oil, desalted distillate crude oil, or a combination thereof. "Distillate residue" refers to crude oil that has been processed and therefore has been removed at least-partly with a boiling point below 35 at G.1G1 Mpa. 〇 (95 at 1 atm). Typically, distillate crudes have such ingredients in amounts of up to 0.1 g, up to 0.05 g, or up to 0.02 g per gram of distillate. The nature of a number of stable raw materials by which permissible stable crude oil is transported by wheeled carriers (such as 50 200535221 pipelines, trucks, or ships) to conventional processing equipment. Other crude oils have one or more inappropriate properties that make them unfavorable. Inferior crude oil may be unacceptable for transportation vehicles and / or processing equipment, and therefore will give the inferior crude oil a low economic value. This economic value may be like thinking that the production, transportation, and / or processing of a container containing inferior crude oil is too expensive. The properties of inferior crude oil may include, but are not limited to: a) a TAN of at least 0.1, at least 0.3; b) a viscosity of at least 10 cSt; c) an API specific gravity of up to 19; d) a total Ni / V / Fe content per Gram of crude oil has at least 0.2 g or at least 0.0001 gram of Ni / V / Fe; e) the total content of heteroatoms is at least 0.005 grams of heteroatoms per gram of crude oil; f) the content of residues per gram Crude oil has at least 0.01 grams of residue; g) C5 asphaltene content of at least 0.04 grams of q asphaltene per gram of crude oil; h) MCR content of at least 0.002 grams of MCR per gram of crude oil; i) organic acids The metal content in the form of a metal salt is at least 0.00001 grams of metal per gram of crude oil; or j) a combination thereof. In several specific examples, the 'inferior crude oil' may contain at least 0.2 g of residue, at least 0.3 g of residue, at least 0.5 g of residue, or at least 0.9 g of residue per gram of inferior crude oil. In several specific examples, inferior crude oil may have a tan in the range of 0.1 or 0.3 to 20, 0.3 or 0.5 to 10, or 0.4 or 0.5 to 5. In certain specific examples, inferior crude oil may have a sulfur content of at least 0.05 g, at least 0.00 g, or at least 0.02 g per gram of inferior crude oil. In several specific examples, inferior crude oil has properties including, but not limited to: a) a TAN of at least 0-5; b) an oxygen content of at least 0.005 grams of oxygen per gram of crude oil feed; c) c5 The asphaltene content is at least 0.04 grams of Cs asphalt per gram of crude oil feed 51 200535221. η, + μ «For May shellfish, M is greater than the desired viscosity (for example, for crude oil feeds with an API specific gravity of at least 10) Words > ιο ″; metal content in the form of a metal organic acid salt is at least 10,000 grams of metal per gram of crude oil; or f) a combination thereof. Inferior crude oil may be included in each gram of inferior crude oil. : At least 0.001 g, at least 0.005 g, or at least 0.001 g of a hydrocarbon having a boiling range distributed between 90 ° C and 200 ° C at 010 mρ & at least 0.01 g, At least 005 grams, or at least 0.001 grams of a hydrocarbon having a distribution between 200 ° C and 300 ° C at 0.11 MPa; at least 0.001 g, at least 0.005 g, or Hydrocarbons with a boiling range distribution of at least 0.001 g between 300 ° C and 400 ° C at 0.101 MPa; and at least 0.001 g, at least 0.005 g, or to 〇ιιgram boiling range distribution of hydrocarbons between 400 ° C and 650 ° C at 0.101 MPa. Inferior crude oil may include per gram of inferior crude oil: at least 0.001 grams, at least 0.005 grams, or at least 0.01 grams of boiling Hydrocarbons with a range of up to 100 ° C at o.ioi MPa; at least 0.001 g, at least 0.005 g, or at least 0.001 g of boiling range distribution between 0.1 ° C and 200 ° C at 0.101 MPa Hydrocarbons; at least 0.001 grams, at least 0.005 grams, or at least 0.01 grams of hydrocarbons having a boiling range distribution between 200 ° C and 300 ° C at 0.101 MPa; at least 0.001 grams, at least 0.005 grams, or at least 0.01 grams boiling range distributions Hydrocarbons between 300 ° C and 400 ° C at 0.101 MPa; and a boiling range distribution of at least 0.0001 g, at least 0.005 g, or at least 0.01 g between 400 ° at 0.101 MPa Hydrocarbons between C and 650 ° C. In addition to the higher boiling point components, a number of inferior crudes may contain at least 0.001 grams, at least 0.0005 grams, or at least 0.01 200535221 grams of boiling range per gram of inferior crude oil. Hydrocarbons up to 100 ° C at 0.101 MPa. Typically, inferior crude oil has the most per gram of inferior crude oil. 0.2 g or a maximum of 0.1 g of this hydrocarbon content. Several poor crude oils may contain at least 0.001 grams, at least 0.005 grams, or at least 0.001 grams of boiling range distribution per gram of poor crude oil. Hydrocarbons of at least 200 ° C at .101 MPa. Several inferior crudes may contain at least 0.0000 g, at least 0.005 g, or at least 0.01 g of a hydrocarbon having a boiling range distribution of at least 650 ° C per gram of inferior crude. Examples of inferior crudes that can be processed using the methods described herein include, but are not limited to, crudes from the following regions of the world: U.S. Gulf Coast and southern California, Canada Tar sands, Brazilian Santos and
Campos basins、Egyptian Gulf of Suez、Chad、UnitedCampos basins, Egyptian Gulf of Suez, Chad, United
Kingdom North Sea、Angola Offshore、Chinese Bohai Bay、 Venezuelan Zulia、Malaysia 及 Indonesia Sumatra。 處理劣質原油可增進劣質原油的性質以便使該原油可 為輸送及/或處理所接受。 本文中欲處理的原油及/或劣質原油稱為“原油進料”。 此原油進料可如本文中所述的蒸餘原油。如本文中所述之 由處理原油進料所得的原油產物通常適用於輸送及/或處 理。如本文中所述生產的原油產物性質比原油進料更接近 西德州中級原油的對應性質,或是比原油進料更接近布倫 特(Brent)原油的對應性質,藉此提高原油進料的經濟價 值。這類原油產物可用較少或不用預處理精煉,藉此提高 53 200535221 精煉效率 除雜質。 預處理可包括脫硫 脫金屬及/或常壓蒸餾以移Kingdom North Sea, Angola Offshore, Chinese Bohai Bay, Venezuelan Zulia, Malaysia, and Indonesia Sumatra. Processing of poor quality crude oil can enhance the properties of the poor quality crude oil so that the crude oil is acceptable for transportation and / or processing. The crude oil and / or inferior crude oil to be processed is referred to herein as the "crude feed". This crude feed can be a distillate crude as described herein. Crude products derived from processing crude feeds as described herein are generally suitable for transportation and / or processing. The properties of crude oil products produced as described herein are closer to the corresponding properties of West Texas Intermediate crude oil than the crude oil feed, or closer to the corresponding properties of Brent crude oil than the crude oil feed, thereby improving the crude oil feed Economic Value. This type of crude oil product can be refined with little or no pretreatment, thereby improving the refining efficiency and removing impurities. Pre-treatment may include desulfurization, demetalization and / or atmospheric distillation to remove
=本發明處理原油進料可包括在接觸區及/或結合兩 固$夕個接觸區中使原油進料與觸媒接觸。在接觸區 中,原油進料的至少一種性質與該原油進料的同樣性質相 比可猎由該原油進料與一或多種觸媒的接觸而改變。於若 干具體實射,在氫源存在下進行接觸。於若干具體實例 中’氫源為在特定接觸條件τ反應而對原 物提供相當少錢的—或多種烴。 ° 圖1為接觸系統100的簡圖,其包含接觸區1〇2。原 油進料經由導管104進入接觸區102。接觸區可為反應器、 ^ 邛刀、反應器之多個部分,或其組合。接觸區= The processing of the crude oil feed of the present invention may include contacting the crude oil feed with the catalyst in a contact zone and / or a combination of two contact zones. In the contact zone, at least one property of the crude oil feed may be altered by contacting the crude oil feed with one or more catalysts compared to the same properties of the crude oil feed. Yu Qiang actually shot and contacted in the presence of a hydrogen source. In several specific examples, the ' hydrogen source provides a relatively small amount of hydrocarbon—or multiple hydrocarbons—to the original to react under specific contact conditions τ. ° FIG. 1 is a simplified diagram of a contact system 100 including a contact area 102. The crude oil feed enters the contact zone 102 via a conduit 104. The contact zone may be a reactor, a trowel, multiple parts of the reactor, or a combination thereof. Contact area
的實例包括堆疊床反應器、固定床反應器、沸騰床反應器、 ,續攪拌槽式反應器(“CSTR,,)、流化床反應器、喷霧反應 為,及液/液接觸器。於特定具體實例中,接觸系統係位於 或連接到近海設備。在接觸系統100中,原油進料與觸媒 的接觸可為連續或分批法。 此接觸區可包含一或多種觸媒(例如兩種觸媒)。於若 干具體實例中’原油進料與兩種觸媒之第一種觸媒的接觸 可減少邊原油進料的TAN。已減少TAN的原油進料與第 一種觸媒的後續接觸係減少雜原子含量並增加API比重。 在其他具體實例中,在原油進料與一或多種觸媒接觸之 後’原油進料之TAN、黏度、Ni/V/Fe含量、雜原子含量、 歹欠@物含量、API比重,或是這些性質的組合與該原油進 54 200535221 料的同樣性質相比會改變至少1 0%。 、體實例中,接觸區中的觸媒體積在10至60 油進料總體積时Λ。,$3G至4G體積%之接觸區中原 、隹^將 於若干具體實例中,觸媒和原油 ^勺水液在接觸區的每100克原油進料中可包含〇〇〇1 技克網.〇·005至5克,或0·01至3克的觸媒。 士㉟中的接觸條件可包括,但不限於溫度、壓力、 中::垃Γ原油進料流動,或其組合。控制若干具體實例 、、1條件以生產具有特性的原油產物。接觸區中的溫 又"布在 50 至 500 C,60 至 440°c,70 至 430°C,或 80 至峨的範圍。接觸區中的壓力可分佈在〇」至2〇Mpa, MPa ’ 4至10 MPa,或6至8 MPa的範圍。原油進 ^的LHSV通常分佈在〇1至3〇}Γΐ,〇·5至by,丄至2〇 至15 h ,或2至l〇 h·1的範圍。於若干具體實例 中LHSV至少為5 f,至少為n w,至少為f,或 至少為20 ir1。 在氫源以氣體(例如氫氣)供應的具體實例中,氣態氫 源和原油進料的比率典型而言分佈在01至1〇〇,〇〇〇 NmVm、〇.5 至 1〇,_ Nm3/m3, i 至 8 〇〇〇 Nm3/m3,2 至 $ ’剛Examples include stacked bed reactors, fixed bed reactors, ebullated bed reactors, continuous stirred tank reactors ("CSTR,"), fluidized bed reactors, spray reactors, and liquid / liquid contactors. In a specific embodiment, the contact system is located or connected to offshore equipment. In the contact system 100, the contact of the crude oil feed with the catalyst may be continuous or batch. This contact zone may contain one or more catalysts (eg, Two catalysts). In several specific examples, the contact of the crude oil feed with the first catalyst of the two catalysts can reduce the TAN of the crude oil feed. The crude oil feed that has been reduced by the TAN and the first catalyst Subsequent contact is to reduce the heteroatom content and increase the API specific gravity. In other specific examples, after contacting the crude oil feed with one or more catalysts, the TAN, viscosity, Ni / V / Fe content, and heteroatom content of the crude oil feed歹 歹 @ @content, API gravity, or a combination of these properties will change at least 10% compared to the same properties of the crude oil feed 2005 200535221. In the example, the contact area in the contact area is 10 to Λ at 60 total oil feed volume. In the contact area of $ 3G to 4G% by volume, Zhongyuan, 隹 ^ will be in several specific examples, catalyst and crude oil ^ spoon of water in each 100 grams of crude oil feed in the contact area may include 001 GIGANET. • 005 to 5 grams, or 0.01 to 3 grams of catalyst. The contact conditions in the driver can include, but are not limited to, temperature, pressure, medium :: crude oil feed flow, or a combination thereof. Controls several specific Examples, and 1 conditions to produce characteristic crude oil products. The temperature in the contact zone is in the range of 50 to 500 C, 60 to 440 ° C, 70 to 430 ° C, or 80 to E. In the contact zone The pressure can be distributed in the range of 0 "to 20 MPa, MPa '4 to 10 MPa, or 6 to 8 MPa. The LHSV of crude oil is usually distributed in the range of 0-1 to 30, 0.5 to by, 0.5 to 20 to 15 h, or 2 to 10 h · 1. In several specific examples, the LHSV is at least 5 f, at least n w, at least f, or at least 20 ir1. In the specific example where the hydrogen source is supplied as a gas (such as hydrogen), the ratio of the gaseous hydrogen source to the crude oil feed is typically distributed from 01 to 100,000 NmVm, 0.5 to 10, _ Nm3 / m3, i to 800 Nm3 / m3, 2 to $ '
NmW ’ 5 至 3,〇〇〇 NmVm3,或 1〇 至 _ Nm3/in3 與觸媒 接觸的範圍。此氫源於若干具體實例中係與載送氣體結合 並且再循環通過接觸區。載送氣體可例如為f、& m 口 ^ ^,及/戍 虱。載送氣體可促進接觸區中的原油進料流動及/或气〜 動。載送氣體亦可增進接觸區中的混合作用。於—源流 於右干具體 55 200535221 貫例中,氫源(例如氫、曱烷或乙烷)可用來作為載送氣體 並且再循環通過接觸區。 氫源可與導管104中的原油進料並流或經由導管1〇6 分別進入接觸區102。於接觸區1〇2中,原油進料與觸媒 的接觸係產生含有原油產物,而在若干具體實例中含有氣 體的總產物。於若干具體實例中,載送氣體係與原油進料 及/或在導管106中與氫源結合。總產物可離開接觸區⑽ 經由導管110進入分離區1〇8。NmW ′ 5 to 3,000 NmVm3, or 10 to _ Nm3 / in3 range of contact with the catalyst. This hydrogen originates from several specific examples in combination with a carrier gas and recycled through the contact zone. The carrier gas may be, for example, f, & m ^ ^ ^, and / 戍 lice. The carrier gas can promote the flow of crude oil feed and / or gas in the contact zone. The carrier gas can also enhance mixing in the contact zone. Yu-source flow in Yuqian concrete 55 200535221 In the example, a hydrogen source (such as hydrogen, pinane or ethane) can be used as a carrier gas and recycled through the contact zone. The hydrogen source may enter the contact zone 102 concurrently with the crude oil feed in the conduit 104 or via the conduit 106, respectively. In the contact zone 102, the contact of the crude oil feed with the catalyst produces a crude product containing crude oil, and in a few specific examples a total product of gas. In several specific examples, the carrier gas system is combined with a crude oil feed and / or a hydrogen source in a conduit 106. The total product can leave the contact zone ⑽ and enter the separation zone 108 via the conduit 110.
於分離區108中,原油產物和氣體可使用一般已知的 分離技術,例如氣液分離’自總產物分離。原油產物可經 由導管U2離開分㈣1〇8,接著輸送到輸送載具、管線、 儲存容器、精煉麻、其他處理區,或其組合。氣體可包括 處理期間所生成的氣體(例如硫化氫、二氧化碳,及/或一 氧=厌)過里虱悲氫源,及/或載送氣體。過量氣體可再 7 :至接觸系統1 00 ,可純化’輸送到其他處理區、儲存 容器,或其組合。In the separation zone 108, crude oil products and gases can be separated from the total product using generally known separation techniques, such as gas-liquid separation '. Crude oil products can exit the branch 108 through the conduit U2, and then be transported to a transportation vehicle, pipeline, storage container, refined hemp, other processing areas, or a combination thereof. The gas may include a gas generated during the treatment (e.g., hydrogen sulfide, carbon dioxide, and / or oxygen = anorexia), a source of hydrogen and / or a carrier gas. Excess gas can be recycled to the contact system 100, which can be purified 'and transported to other processing areas, storage containers, or a combination thereof.
於右干具體實例巾,使原油進料與觸媒接觸以生產總 產物係於兩個或更多個接觸區内進行。可分離該總產物以 生成原油產物和氣體。 圖2至3為包含兩個或三個接觸區的接觸系統_之 具體實例的簡圖。在s 1 Λ < ^ θ 2Α和2Β中,接觸系統1〇〇包含接 觸區1〇2和114。圖从和3Β包含。接觸區1()2、114、116。 在圖2Α和3Α中,ϋ σ 妾觸區102、114、116係描繪成在一個 反應器中的個別接舖ρ ^ £ °原油進料係經由導管〗04進入接 56 200535221 觸區102。 於若干具體實例中,載送氣體在導管106中與氫源結 合並且以混合物的形式導入接觸區。於特定具體實例中, 如圖1、3A和3B所示者,氫源及/或載送氣體可經由導管 106及/或經由如導管1〇6,以原油進料流動相反的方向,與 原油進料分別進入一或多個接觸區。與原油進料流動反向 添加氫源及/或載送氣體可增進原油進料與觸媒的混合及/ 或接觸。In the specific example, contacting the crude feed with the catalyst to produce the total product is performed in two or more contact zones. This total product can be separated to produce crude oil products and gases. Figures 2 to 3 are simplified diagrams of specific examples of contact systems including two or three contact areas. In s 1 Λ < ^ θ 2A and 2B, the contact system 100 includes contact areas 102 and 114. Figures from and 3B are included. Contact area 1 () 2, 114, 116. In Figs. 2A and 3A, the contact areas 102, 114, and 116 are depicted as individual joints in a reactor. The crude oil feed line enters the contact area 102 via the conduit 04 2005 200521. In several specific examples, a carrier gas is combined with a hydrogen source in a conduit 106 and introduced into the contact zone as a mixture. In certain specific examples, as shown in FIGS. 1, 3A, and 3B, the hydrogen source and / or carrier gas may pass through the conduit 106 and / or via the conduit 106, in a direction opposite to the flow of crude oil feed, as opposed to crude oil. The feed enters one or more contact zones, respectively. Addition of a hydrogen source and / or carrier gas in reverse to the flow of the crude oil feed can improve the mixing and / or contact of the crude oil feed with the catalyst.
在接觸區1 02中,原油進料與觸媒的接觸會生成原料 流。此原料流係由接觸區102流到接觸區丨14。在圖3八和 3 B中’原料流係由接觸區丨丨4流到接觸區丨丨6。 接觸區102、114、116可包含一或多種觸媒。如圖2β 所不,原料流係經由導管118離開接觸區1〇2而進入接觸 區114。如圖3B所示,原料流係經由導管118離開接觸區 π 4而進入接觸區丨丨6。In the contact zone 102, the contact of the crude oil feed with the catalyst generates a feed stream. This raw material stream flows from the contact area 102 to the contact area 14. In Figs. 3A and 3B, the 'feed stream' flows from the contact zone 丨 4 to the contact zone 丨 6. The contact areas 102, 114, 116 may include one or more catalysts. As shown in FIG. 2β, the raw material stream leaves the contact area 102 through the conduit 118 and enters the contact area 114. As shown in FIG. 3B, the raw material stream leaves the contact area π 4 through the conduit 118 and enters the contact area 丨 6.
原料流可在接觸區114及/或接觸區116與附加觸媒 觸以生成總產物。總產物離開接觸區114及/或接觸區j 經由導管110進入分離$ 1〇8。原油產物及/或氣體係分 自總產物。原油產物係經由導管112離開分離區1〇8。 —圖4為分離區在接觸系統⑽上游之具體實例的簡圖 《貝原油(蒸餘或非蒸餘者)係經由導f 122進入分離 項技=離& 12G巾,至少—部分的劣f原油係使用 二=知的技術(例如嘴佈、薄膜分離、減壓)分離 …料。舉例而言,水可從劣質原油中至少部分 57 200535221 /τρ径 離。於另—實例中,具有wm訓 成刀可处劣貝原油中至少部分分離以生產原油進料。於 若干具體實例[至少-部分的石腦油及比石腦油更具揮 發性的化合物係從劣質原油中分離。於若干具體實例中, 至少一部分經過分離的成分係經由導管124離 區 120 〇 由刀離區120所知到的原油進料於若干具體實例中係 ^含沸程分佈至少》⑽。c,或於若干具體實例中,沸程 布至夕為120 C之成分的混合物。典型而言,經過分離 的原油進料包含沸程分佈介於100至1000。(:,120至900 c或200至800 °c之成分的混合物。至少一部分的原油 進料、工由導& 126離開分離區12G進人接觸系統⑽(參見 如圖1至3中的接觸區)以進一步處理生成原油產物。於若 干具體實例中,分離區12〇可位於脫鹽單元的上游或下游。 处之後:原W由產物係經由導管i J 2離開接觸系統⑽。 •於若干具體實例中,使原油產物與原油進料相同或不 同的原油払口。舉例而t ,原油產物可與具有不同黏度的 Μ結合’藉此產生具有黏度介於該原油產物黏度與該原 油黏度之間的摻合產品。於另一實例中,原油產物可與具 有不同TAN的原油摻合,藉此產生具有tan介於該原油 產物與β mAN之間的產品。此摻合產品可適用於輸送 及/或處理。 女圖5所示,於特定具體實例中,原油進料係經由導 吕104進入接觸系統1〇〇,而至少一部分的原油產物經由 58 200535221 導管128離開接觸系統100導入摻合區13〇。於摻合區13〇 中,使至少一部分的原油產物與一或多個工業生產液流(例 如烴流,如分離一或多種原油進料所產生的石腦油)、原油、 原油進料,或其混合物結合以產生摻合產品。將工業生產 液流、原油進料、原油,或其混合物經由導管132直接導 入摻合區1 30或這類摻合區的上游。混合系統可位於或接 近摻合區130。摻合產品可符合精煉廠及/或輸送載具所指 定的產品規格。產品規格包括,但不限於Αρι比重、tan、 黏度,或其組合的範圍或限制。摻合產品係經由導管1 3 4 Φ 離開摻合區1 3 0以進行輸送或處理。 在圖6中,劣質原油係通過導管122進入分離區12〇, 如先前所述使劣質原油分離以生成原油進料。原油進料接 著通過導管126進入接觸系統100。該劣質原油的至少若 干成分係經由導管124離開分離區12〇。至少一部分的原 油產物係經由導管128離開接觸系統1〇〇進入摻合區13〇。 其他工業生產液流及/或原油係直接或經由導管132進入摻 合區13G與原油產物結合生成播合產品。摻合產品係經纟_ 導管134離開摻合區130。 於若干具體實例中,原油產物及/或摻合產品係輸送到 精煉薇及/或處理設備。原油產物及/或摻合產品可加工以 生產工業產品,如運輸用燃料、加熱用燃料、潤滑油或化 學品。加工可包括蒸餾及/或分餾原油產物及/或=合產品 以產生-或多種館分。於若干具體實例中,原油產:: 合產品,及/或一或多種餾分可加氫處理。 ' 59 200535221 於若干具體實例中,原油產物具有TAN最多為9〇%, 最多為50〇/〇,最多為3〇%,或最多為1〇%之原油進料的 TAN。於若干具體實例中,原油產物具有TAN在i至8〇%, 20至70%,30至60%,或40至50%之原油進料的TAN之 範圍内。於特定具體實例中,原油產物具有最多為丨,最 多為0.5 ’最多為〇 3,最多為〇 2,最多為〇1,或最多為 〇·〇5的TAN。原油產物的TAN通常至少為〇·〇〇〇ι,更常 見者,至少為0.001。於若干具體實例中,原油產物的ταν 可在0.001至〇·5,〇 〇1至〇 2,或〇 〇5至〇1的範圍内。 於若干具體實例中,原油產物具有總Ni/V/Fe含量最 多為90%,最多為5〇%,最多為1〇%,最多為5%,或最 多為3%之原油進料的Ni/V/Fe含量。此原油產物於若干具 體貫例中具有總Ni/V/Fe含量在1至80%,10至70%,20 至6〇〇/0’或30至50%之原油進料的Ni/V/Fe含量之範圍内。 於特定具體實例中,原油產物在每克原油產物中具有在i χ 10 7 克至 5 X 1〇·5 克,3 χ 10-7 克至 2 χ 1〇_5 克,或 i χ 1〇 6 克至1 χ 1 (Τ5克之範圍内的總Ni/V/Fe含量。於特定具體實 例中,此原油含有最多為2 X 1 〇·5克的Ni/V/Fe。於若干具 體實例中’原油產物的總Ni/V/Fe含量為70至130%,80 至120〇/〇或90至11〇%之原油進料的Ni/V/Fe含量。 於若干具體實例中,原油產物具有有機酸金屬鹽形態 的金屬總含量最多為90%,最多為50%,最多為1〇%,或 最多為5%之原油進料中有機酸金屬鹽形態的金屬總含量。 於特定具體實例中,原油產物具有有機酸金屬鹽形態的金 60 200535221 屬總含量在i至8G%,1G至观,2G至6G%,或3q至5〇% 之原油進料中有機酸金屬鹽形態的金屬總含量之範圍内。 常:來,成金屬鹽的有機酸包括,但不限於羧酸、硫醇、 亞胺s駚和磧酸鹽。羧酸的實例包括,但不限於環烷酸、 菲酸和苯甲酸。金屬鹽的金屬部分可包括鹼金屬(例如鋰、 鈉和鉀)’鹼土金屬(例如鎂、鈣和鋇),第12攔金屬(例如 辞和鎘),第15攔金屬(例如砷),第6欄金屬(例如鉻),或 其混合物。 於特定具體實例中,原油產物在每克原油產物中具有 有機酸金屬鹽形態的金屬總含量為在每克原油產物中有 〇、·0000001 克至 〇·00005 克,〇.__3 克至 〇._02 克’ ,或〇.〇_Gl克至〇.()_!克的有機酸金屬鹽形態之金屬的 ”内。於若干具體實例中,原油產物之有機酸金屬鹽形 恶的金屬總含量為7〇至13()%,8()至,或9g至蘭 之原油進料中有機酸金屬鹽形態的金屬總含量。 於特疋具體實例中,為/4- π-艏』甲在接觸條件下原油進料與觸媒接 產的原油產物之API比重為7〇至13〇%,至 。’ 90至110%’或1〇〇至13〇%之原油進料的㈣比 重。於特Μ體實例中,原油產物的納比重為^扣, 15 至 30,或 16 至 25。 ^料具體實例中,原油產物具有黏度最多為㈣, 體srv或最多為70%之原油進料的黏度。於若干具 貫列中,原油產物具有黏度在1〇i6〇%,2〇m 或3〇至40%之原油進料的點度之範圍内。於若干且體實 61 200535221 例中’原油產物的黏 睥此房、山妄& 為9〇%之原油進料的黏度,同 日守此原油產物的Apj;屮舌 9〇 , 11〇0_ 比重為 7〇 至 130%,80 至 120%,或 90至1二/。之原油進料的API比重。 為二若實例中’原油產物具有雜原子總含量最多 夕為50%,最多為1〇%, 進料的雜原子她会旦Μ 飞取夕為5/0之原油 雜原子始八曰、m 特定具體實例中,原油產物具有 雜原子總含量至少A 1%,至少為3G%, 至少軸之原油進料的雜原子總含量。 。或 於若干具體實例中,原油產 9〇%,最多為50%,爭夕炎 3瓜里了此最夕為 的含硫量。於姑 ^為1〇%,或最多為5%之原油產物 A i二至丨 具體實例中,原油產物具有含硫量至少 為1%,至少為30〇/ y 進料的含硫量。於若干罝體實:’或至少為99%之原油 川至m%,8()至:體實例中,原油產物的含硫量為 硫量。 。或90至n〇%之原油進料的含 90% /最夕、體實例中’原油產物的總含氮量可能最多為 二;為 至少“,至;=實 原油進料的總含氮量。 8〇/。或至少為99%之 於右干具體實例中,;§、山立仏 為95% 原、油產物的鹼性氮含量可能最多 最多為90%,最多為 為5%之原油進料的驗性氮含量。於二:::或最多 油產物具有驗性氮含量二;:於體實例中’原 為1 /〇,至少為30%,至少為 62 200535221 80%,或至少為9 ^ 马99/。之原油進料的鹼性氮含量。 於若干具體實例φ 〇〇〇/ , ^ . ’原油產物的含氧量可能最多為 川/〇,取多為5〇0/ 县 5%之$、ώ、#α 取夕為30%,最多為10%,或最多為 3 /〇之原油途料的含轰旦 古八#曰 里。於特定具體實例中,原油產物且 有含氧量至少尨】〇/ 八 "、、。,至少為30%,至少為80%,或至少 為99/)之原油進料的 旦 ^ e胃 虱s。於若干具體實例中,原油產 物的含虱量在1至8〇。 ^ 〇 至 7〇%,20 至 60%,或 3〇 至 5 0 /〇之原油進料的合旦 虱里之乾圍内。於若干具體實例中,The feed stream may be contacted with additional catalyst in the contact zone 114 and / or the contact zone 116 to form a total product. The total product leaves contact zone 114 and / or contact zone j via conduit 110 and enters separation $ 108. Crude products and / or gas systems are separated from the total products. The crude product leaves separation zone 108 via conduit 112. —Figure 4 is a simplified illustration of a specific example of the separation zone upstream of the contact system. “Shell crude oil (distilled or non-distilled) enters the separation item via the guide f 122. = = & 12G towel, at least-part of the disadvantages f Crude oil is separated using two known techniques (such as mouth cloth, membrane separation, decompression). For example, water can be at least partially dislodged from inferior crude oil. 57 200535221 / τρ. In another example, a wm training knife can be used to at least partially separate crude oil from crude oil to produce a crude feed. In several specific examples [at least-part of naphtha and compounds more volatile than naphtha were separated from inferior crude oil. In several specific examples, at least a portion of the separated components are separated from the zone 120 via the conduit 124. The crude oil feed known from the knife-off zone 120 has a boiling range distribution of at least ⑽ in several specific examples. c, or in some specific examples, a mixture of ingredients whose boiling range is 120 C. Typically, the separated crude oil feed contains a boiling range distribution between 100 and 1000. (:, A mixture of ingredients of 120 to 900 c or 200 to 800 ° c. At least a part of the crude oil feed, the guide & 126 leaves the separation zone 12G into the contact system ⑽ (see contact in Figures 1 to 3) Zone) for further processing to produce crude oil products. In several specific examples, the separation zone 120 may be located upstream or downstream of the desalination unit. After: the original W leaves the contact system through the product line via conduit i J 2. In the example, the crude oil product is made the same as or different from the crude oil feed. For example, t, the crude oil product can be combined with M with different viscosities to thereby produce a viscosity between the viscosity of the crude product and the viscosity of the crude oil. In another example, a crude product may be blended with crude oil having different TANs, thereby producing a product having a tan between the crude product and β mAN. This blended product may be suitable for transportation and As shown in Fig. 5, in a specific embodiment, the crude oil feed enters the contact system 100 via the guide 104, and at least a portion of the crude product leaves the receiver via the 58 200535221 conduit 128. The system 100 is introduced into a blending zone 130. In the blending zone 13, at least a portion of the crude oil product is combined with one or more industrial production streams (eg, hydrocarbon streams, such as naphtha produced by separating one or more crude feeds). Oil), crude oil, crude oil feeds, or mixtures thereof to produce blended products. Industrial production streams, crude oil feeds, crude oils, or mixtures thereof are directed into the blending zone 130 or such blending zone via conduit 132 Upstream. The mixing system can be located at or near the blending zone 130. The blended product can meet the product specifications specified by the refinery and / or conveyor. The product specifications include, but are not limited to, the specific gravity, tan, viscosity, or combinations thereof The range or limit of the blended product is via the conduit 1 3 4 Φ leaving the blending area 130 for transport or processing. In FIG. 6, the inferior crude oil enters the separation area 120 through the conduit 122, as previously described. The inferior crude oil is separated to produce a crude oil feed. The crude oil feed then enters the contact system 100 through a conduit 126. At least several components of the inferior crude oil leave the separation zone 120 via the conduit 124. At least a portion of the crude oil The system exits the contact system 100 via the conduit 128 and enters the blending zone 13. Other industrial production streams and / or crude oil enter the blending zone 13G directly or via the conduit 132 to combine with the crude oil product to produce a blended product. Blended products It exits the blending zone 130 via a piping conduit 134. In several specific examples, crude oil products and / or blended products are delivered to refining and / or processing equipment. Crude oil products and / or blended products can be processed to produce industry Products, such as transportation fuels, heating fuels, lubricants, or chemicals. Processing may include distilling and / or fractionating crude oil products and / or complex products to produce-or multiple locations. In several specific examples, crude oil production: : Combined product and / or one or more fractions can be hydrotreated. '59 200535221 In several specific examples, the crude oil product has a TAN of at most 90%, at most 50/0, at most 30%, or at most 10% of the crude feed TAN. In several specific examples, the crude product has a TAN in the range of i to 80%, 20 to 70%, 30 to 60%, or 40 to 50% of the TAN of the crude feed. In a specific embodiment, the crude oil product has a TAN of at most 丨, at most 0.5 ', at most 03, at most 02, at most 01, or at most 0.05. The TAN of the crude product is usually at least 0.0000, and more often at least 0.001. In several specific examples, the ταν of the crude product may be in the range of 0.001 to 0.5, 0.001 to 0.02, or 005 to 0.001. In several specific examples, the crude oil product has a total Ni / V / Fe content of up to 90%, up to 50%, up to 10%, up to 5%, or up to 3% of the Ni / V / Fe content. This crude oil product has a total Ni / V / Fe content of 1 to 80%, 10 to 70%, 20 to 600/0 'or 30 to 50% of the Ni / V / Within the range of Fe content. In certain specific examples, the crude oil product has between 1 x 10 7 g to 5 X 10.5 g, 3 x 10-7 g to 2 x 1 0-5 g, or i x 1 0 per gram of crude product. Total Ni / V / Fe content in the range of 6 grams to 1 x 1 (T5 grams. In certain specific examples, this crude oil contains a maximum of 2 X 1 0.5 grams of Ni / V / Fe. In several specific examples 'The total Ni / V / Fe content of the crude oil product is 70 to 130%, and the Ni / V / Fe content of the crude oil feed is 80 to 120/0 or 90 to 110%. In several specific examples, the crude oil product has The total metal content in the form of organic acid metal salt is up to 90%, up to 50%, up to 10%, or up to 5% of the total metal content in the form of organic acid metal salt in the crude oil feed. In specific specific examples The crude oil product has an organic acid metal salt form of gold 60 200535221 is a total metal content of organic acid metal salt form in the crude oil feed in the range of i to 8G%, 1G to 28%, 2G to 6G%, or 3q to 50% of the crude oil feed. The range is within the range. Often: organic acids that form metal salts include, but are not limited to, carboxylic acids, thiols, imines, and phosphonates. Examples of carboxylic acids include, but Limited to naphthenic acid, phenanthronic acid and benzoic acid. The metal part of the metal salt may include alkali metals (such as lithium, sodium, and potassium) 'alkaline earth metals (such as magnesium, calcium, and barium), and the 12th metal (such as Ci and cadmium) , The 15th metal (such as arsenic), the 6th metal (such as chromium), or a mixture thereof. In a specific embodiment, the total content of the metal in the form of the organic acid metal salt per gram of crude oil product is There are 0, · 0000001 g to 0.0005 g of crude oil products, 0.03 g to 0.02 g ', or 0.00 g to 0.1 g of metal in the form of organic acid metal salt. In several specific examples, the organic acid metal salt of the crude oil product has a total metal content of 70 to 13 ()%, 8 () to, or 9 g to the organic acid metal salt in the crude oil feed. The total metal content in the form. In the specific example, the API ratio of the crude oil product produced by the crude oil feed and the catalyst under the contact conditions is / 4-π- 艏 ′, which is 70% to 130%. '90 to 110% 'or 100 to 13% of the crude oil feedstock. The specific gravity of the crude oil feed. The nano specific gravity is ^ buckle, 15 to 30, or 16 to 25. ^ In the specific example of the crude oil product, the crude oil product has a viscosity of at most ㈣, bulk srv, or a viscosity of 70% of the crude oil feed. Among several examples, Crude oil products have viscosities in the range of 10 to 60%, 20m, or 30 to 40% of the crude oil feed point. In a number of cases, the number of solid oil products in 2005 200535221 was' the viscosity of the crude oil products. V & is the viscosity of 90% of the crude oil feed, and the Apj of this crude product was observed on the same day; the specific gravity of 90, 1100_ was 70 to 130%, 80 to 120%, or 90 to 12 /. API weight of crude oil feed. For example, in the example, the crude oil product has a total heteroatom content of 50% at most and 10% at most. The heteroatoms in the feed will fly away from the crude heteroatoms at 5/0. In a specific embodiment, the crude oil product has a total heteroatom content of at least A 1%, at least 3G%, and at least the total heteroatom content of the crude oil feed of the shaft. . Or in some specific examples, the crude oil production is 90%, and the maximum is 50%. Zheng Xiyan 3 has the latest sulfur content. In specific examples of crude oil products Ai 2 to 10%, or at most 5%, the crude oil product has a sulfur content of at least 1% and a sulfur content of at least 30 / y feed. In some examples, the crude oil product has a sulfur content of at least 99% of the crude oil and 8 () to:%. . Or 90 to 90% of the crude oil feed contains 90% of the total nitrogen content of the crude oil product in the latest example; the total nitrogen content of the crude oil product may be at most two; is at least ", to; = the total nitrogen content of the actual crude oil feed 8〇 /。 Or at least 99% of the specific examples of the right ,; §, Shan Liyan 95% of the original, the basic nitrogen content of oil products may be up to 90%, up to 5% of crude oil. The nitrogen content of the raw material is expected to be greater than 2 ::: or the most oil product has a nitrogen content of 2; in the examples, the original is 1 / 〇, at least 30%, at least 62 200535221 80%, or at least 9 ^ Ma 99 /. Alkaline nitrogen content of crude oil feed. In several specific examples φ 〇〇〇 /, ^. 'The oxygen content of crude oil products may be at most Chuan / 0, which is more than 5000 / county 5% of $, FREE, # α is taken as 30%, up to 10%, or up to 3/0 of the crude oil route containing Hongdan Guba # 里. In specific examples, crude oil products and The oxygen content is at least 30%, at least 30%, at least 80%, or at least 99 /) of crude oil feed. In some specific examples, crude oil Produce The lice content of the product is within the range of 1 to 80. ^ 0 to 70%, 20 to 60%, or 30 to 50/0 of crude oil feed Hedan lice. In several specific examples ,
μ /產物的竣酸化合她旦 、、心各里可月匕最多為90%,最多為 物^旦·多為1G%,或最多為5%之原油進料中的羧酸化合 人曰、疋”體實例中,原油產物具有羧酸化合物總 έ篁至少為1 %,至少為1 n 〇/ . 夕马30/。,至少為80%,或至少為99% 之原油進料中的羧酸化合物總含量。The final acid of the μ / product can be up to 90%, and the maximum temperature can be up to 90%, and the maximum is 1G%, or up to 5% of the carboxylic acid in the crude oil feed. For example, the crude oil product has a total carboxylic acid compound content of at least 1%, at least 1 n 0 /. Xi Ma 30 /., At least 80%, or at least 99% of the carboxylic acid in the crude feed Total acid compounds.
於若干具體實例中,可還原原油進料中的選定有機氧 化合物。於若干具體實例中,叛酸及/錢酸金屬鹽可在含 非羧酸有機氧化合物之前使其化學還原。原油產物中含羧 酸與非㈣的有機氧化合物可使用-般已知的光譜法(例如 紅外線分析、質譜分析,及/或氣相層析法)藉由分析原油 產物而鑑別。 此原油產物於特定具體實例中具有含氧量最多為 9〇%’最多為嶋,最多為7G%,或最多A 5G%之原油進 料的含氧量’而此原油產物的TAN最多為9〇%,最多為 7〇%,最多為50%,或最多$ 4〇%之原油進料的TAN。於 特定具體實例中,原油產物具有含氧量至少為1%,至少 63 200535221 μ ° 〇%,或至少為"%之原油進料的含氧量 而此原油產物具有TAN至少為1%,至少為3〇%,至小真 80%,或至少為99%之原油進料的τΑΝ。 ’為 此外原油產物可具有m酸及/或㈣金屬 油進料最多為嶋,最多為鳩,最多為观 = 桃,含非《有機氧化合物的含量是在7G至i3g% = 至 120%,或 90 $ lino/# m 1〇/°之原油進料中含非羧酸有機氧化 合物的範圍内。 L化 於若干具體實例中,原油產物於其分子結構中包含 克原油產物有0.05至0.15克或〇〇9至〇13克的氫。此原 油產物於其分子結構中可包含每克原油產物有0.8至〇.9 克或0.82 i 〇.88克的碳。原油產物之原子氫和原子碳的 比(H/C)可在70至13〇%,8〇至12〇%,或9〇至ιι〇%之原 油進料的原子H/C比之範圍内。纟1〇 i 3〇%之原油進料 的原子H/C比之範圍内的原油產物之原+ H/c比係顯示出 在過%中吸取及/或消耗的氫相當地少,及/或氫係現場生 產0 原油產物包含某個沸點範圍内的成分。於若干具體實 例中’原油產物在每克原油產物中包含:至少〇 〇〇丨克, 或0.001至0.5克之沸程分佈在〇·1〇ι MPa下最多為i〇(rc 的火工,至少0 〇〇丨克,或〇 〇〇1至〇·5克之沸程分佈在〇 MPa下介於10(rc和2〇(rc之間的烴;至少〇 〇〇1克,或〇·〇〇ι 至〇·5克之沸程分佈在〇· 101 MPa下介於200°C和300〇C之 間的烴;至少0·001克,或0.001至0.5克之沸程分佈在〇_ 101 64 200535221 MPa下介於300°C和400°C之間的烴;及至少o.ooi克,或 0.001至0.5克之沸程分佈在0.101 MPa下介於400°C和538 °C之間的烴。 於若干具體實例中,原油產物在每克原油產物中包含 至少0.001克之沸程分佈在0.101 MPa下最多為i〇〇°c的烴 及/或至J 0.001克之彿程分佈在0101 MPa下介於 和200°C之間的烴。In several specific examples, selected organic oxygen compounds in a crude oil feed can be reduced. In several specific examples, the meta-acid and / or lauric acid metal salts can be chemically reduced before the non-carboxylic acid-containing organic oxygen compound. Carboxylic acids and non-fluorene-containing organic oxygen compounds in crude oil products can be identified by analyzing crude oil products using generally known spectroscopic methods (such as infrared analysis, mass spectrometry, and / or gas chromatography). This crude oil product has a maximum oxygen content of 90% in most specific examples, a maximum of 7%, a maximum of 7G%, or a maximum of 5G% of the oxygen content of the crude oil feed, and a maximum TAN of 9 for this crude product 0%, up to 70%, up to 50%, or up to $ 40% of the TAN of crude oil feed. In a specific embodiment, the crude oil product has an oxygen content of at least 1%, at least 63 200535221 μ ° 〇%, or at least "% of the crude oil feed oxygen content and the crude product has a TAN of at least 1%, ΤΑΝ of at least 30%, to Xiaozhen 80%, or at least 99% of crude oil feed. 'Besides, crude oil products can have m acid and / or rhenium metal oil. The maximum feed is rhenium, the most is dove, the most is guan = peach, the content of non-organic oxygen compounds is 7G to i3g% = to 120%, Or 90 $ lino / # m 10 / ° crude oil feed in the range containing non-carboxylic organic oxygen compounds. Lization In several specific examples, the crude product contains in its molecular structure grams of crude product with 0.05 to 0.15 grams or 009 to 013 grams of hydrogen. This crude oil product may contain in its molecular structure 0.8 to 0.9 grams or 0.82 to 0.88 grams of carbon per gram of crude product. The atomic hydrogen to atomic carbon ratio (H / C) of the crude oil product can be in the range of 70 to 130%, 80 to 120%, or 90 to ιιη% of the atomic H / C ratio of the crude oil feed. . The original + H / c ratio of the crude oil product within the range of the atomic H / C ratio of 30% of the crude oil feed shows that the hydrogen absorbed and / or consumed in the excess% is relatively small, and / Or hydrogen-based on-site production of crude oil products contains components in a certain boiling point range. In several specific examples, the 'crude oil product contains per gram of crude oil product: at least 0.0000 g, or a boiling range distribution of 0.001 to 0.5 g at a maximum of 0.10 MPa pyrotechnics, at least 0.0000 g, or 0.001-0.5 g boiling range distribution Hydrocarbons between 10 (rc and 20 (rc) at 0 MPa; at least 0.001 g, or 0.000 g ι to 0.5 g boiling range distribution hydrocarbons between 200 ° C and 300 ° C at 0.11 MPa; at least 0.001 g, or 0.001 to 0.5 g boiling range distribution 0 to 101 64 200535221 MPa Hydrocarbons between 300 ° C and 400 ° C; and at least o.ooi grams, or 0.001 to 0.5 grams of hydrocarbons with a boiling range distribution between 0.101 MPa and 400 ° C and 538 ° C. In a specific example, the crude oil product contains at least 0.001 grams of hydrocarbons with a boiling range distribution of 0.101 MPa per gram of crude oil product and a maximum of 100 ° C hydrocarbons and / or J. 0.001 grams of Fodang distribution between 0 and 200 at 0101 MPa ° C hydrocarbons.
於若干具體實例中,原油產物在每克原油產物中可含 有至少0.001克,或至少0·01克的石腦油。在其他具體實 例中,原油產物可具有石腦油含量為每克原油產物中最多 0.6克,或最多〇·8克。 於若干具體實例中,原油產物具有餾分含量為70至 130%’ 80至120%,或9〇至11〇%之原油進料的餾分含量。 原油產物的餾分含量於每克原油產物中可在〇〇〇〇〇1至〇.5 克,0.001至0.3克,或〇 〇〇2克至〇·2的範圍内。In several specific examples, the crude product may contain at least 0.001 grams, or at least 0.01 grams of naphtha per gram of crude product. In other specific examples, the crude product may have a naphtha content of up to 0.6 grams per gram of crude product, or up to 0.8 grams. In several specific examples, the crude product has a distillate content of 70 to 130% ' 80 to 120%, or 90 to 110% of the distillate content of the crude feed. The distillate content of the crude product may be in the range of 0.001 to 0.5 g, 0.001 to 0.3 g, or 2000 g to 0.2 per gram of crude product.
於特定具體實例中,原油產物具有VGO含量為70至 130%,80至120〇/〇,或9〇至11〇%之原油進料的vG〇含 量。於若干具體實例巾,原油產物在每克原油產物中具有 0.00001 至 0.8 克,〇 ηηι 了 ϋ·0〇1至0.5克,或0.002至〇.4克,或 0.001至0.3克之範圍内的VG〇含量。 於若干具體實例中,原油產物具有殘留物含量為70至 130%,80 至 120%,或 Qn 广, 4 9〇至1 1 〇%之原油進料的殘留物含 量。此原油產物可在备古 π兄原油產物中具有〇.〇〇〇〇1至〇8 克,0.0001 至 0.5 克,η 0·〇005 至 〇·4 克,0.001 至 〇 3 克, 65 200535221 〇·005至〇·2克,或〇.01至u克之範圍内的殘留物含量。 於特定具體實例中,原油產物具有MCR含量為7〇至In certain specific examples, the crude product has a vGO content of 70 to 130%, 80 to 120/100, or 90 to 110% of the crude oil feed. In several specific examples, the crude oil product has 0.00001 to 0.8 grams per gram of crude oil product, and has a VG in the range of 0.0001 to 0.5 grams, or 0.002 to 0.4 grams, or 0.001 to 0.3 grams. content. In several specific examples, the crude oil product has a residual content of 70 to 130%, 80 to 120%, or Qn wide, 490 to 110% of the crude feed. This crude oil product may have from 0.00000 to 0.88 grams, 0.0001 to 0.5 grams, η 0.005 to 0.4 grams, 0.001 to 0.33 grams, 65 200535221 in the Beigu π crude oil product. Residue content in the range of 005 to 0.2 g, or 0.01 to u g. In a specific embodiment, the crude product has an MCR content of 70 to
1 旦3〇%, 8〇至倚12〇%,或9〇至110%之原油進料的MCR含 里,同時此產物具有G瀝青質含量最多為90%,最多 為嶋,或最多為50%之原油進料的A瀝青質含量 定具體實例中’原油進料的C5瀝青f含量至少為1〇%,、至 少為6〇%’或至少請。之原油進料的。5遞青質含量,同 時原油產物的戰含量在1(>至鳩之原油進料的mcr :量之範圍内。於若干具體實例中,減少原油進料的〜歷 月質含量且同時保持相對穩定的戰含量可增加原油進 料/總產物混合物的穩定度。 —於若干具體實例中,可結合〇5瀝青質含量和mcr含 量以產生與原油進料中的高黏度成分相比介於原油產物的 高黏度成分之間的數學關係。舉例而言,原油進料之A遞 青質含量和原油進料之MCR含量的和可表示為s。原油產 物之A瀝青質含量和原油產物之MCR含量的和可表示為 S.。可比較這些和(S,與S)以估算原油進料令高黏度成分的籲 淨減少量。原油產物的S,可在1至99%,1〇至9〇%,或2〇 至80%之s的範圍内。於若干具體實例中,原油產物之MCR 含量和C5瀝青質含量的比在1·0至30,12至2 〇,或J 3 至1 · 9的範圍内。 於特定具體實例中,原油產物具有MCR含量最多為 90%,最多為80%,最多為50%或最多為1〇%之原油進料 的MCR含量。於若干具體實例中,原油產物具有mcr含 66 200535221 量在1至80%,10至70% ’ 20至6〇%,或3〇至5〇%之原 油進料的MCR含量之範圍内。原油產物於若干具體實例 中在每克原油產物中含有0.0001至〇」克,〇 〇〇5至〇 〇8 克,或0.01至0.05克的MCR。 於若干具體實例中,原油產物在每克原油產物中包含 大於〇克,但小於0.01克,0·000001至0 001克,或〇 〇〇〇〇1 至0.0001克的觸媒總量。觸媒在輸送及/或處理期間可幫 助使原油產物穩定化。觸媒可抑制腐蝕,抑制摩擦,及/或 提升原油產物的分水能力。可配置本文中所述的方法在處 理期間將本文中所述的一或多種觸媒添加至原油產物。 與接觸系統100接觸所產生的原油產物具有和原油進 料性質不同的性質。這類性質可包括,但不限於:a)降低 TAN ; b)降低黏度;C)降低的總Ni/V/Fe含量;d)降低 的硫、氧、氮,或其組合之含量;幻降低的殘留物含量; f)降低的&瀝青質含量;g)降低的MCR含量;h)增加 的API比重;〇降低的有機酸金屬鹽形態之金屬含量·,或 j)其組合。於若干具體實例中,原油產物的一或多種性質 與原油進料相比可選擇性地改變,而其他性質並沒有同樣 夕的改變或者實質上未改變。舉例而言,可能希望只選擇 性地減少原油進料中的TAN而不會顯著地改變其他成分 (例如硫、殘留物、Ni/V/Fe,或VGO)的量。用這種方式, 接觸期間的氫吸取可依TAN的減少而被“濃縮,,,而不會作 用在其他成分的減少。因此,雖然使用較少的氫,但仍可 減丨原油進料的TAN,因為較少量的這類氫同樣會用來減 200535221 少原油進料中的其他成分。舉例而言,如果劣質原油具有 高TAN,但含硫量為符合處理及/或輸送規格所能接受者, 則這類原油進料可更有效地處理以減少TAN而不需同樣也 減少硫。 本發明之一或多個具體實例中所用的觸媒可包含一或 多種塊狀金屬及/或載體上的一或多種金屬。該金屬可呈元 素形態或呈金屬化合物形態。本文中所述的觸媒可以前驅 物的形式導入接觸區,然後在接觸區中變成具有活性的觸 媒(舉例而言當硫及/或含硫的原油進料與前驅物接觸時)。 如本文敘述所使用的觸媒或觸媒組合可能是或可能不是商 品觸媒。涵蓋本文敘述所使用的商品觸媒實例包括HDS3 ; HDS22 ; HDN60 ; C234 ; C311 ; C344 ; C411 ; C424 ; C344 ; C444 ; C447 ; C454 ; C448 ; C524 ; C534 ; DN110 ; DN120 ; DN130; DN140; DN190; DN200; DN800; DN2118; DN2318 ; DN3100 ; DN3110 ; DN3300 ; DN3310 ; RC400 ; RC410 ; RN412 ; RN400 ; RN420 ; RN440 ; RN450 ; RN650 ; RN5210 ; RN5610 ; RN5650 ; RM430 ; RM5030 ; Z603 ; Z623 ; Z673 ; Z703; Z71 3; Z723; Z753;和 Z763,其可得自 CRI International, Inc· (Houston,Texas,U-S.A.) 〇 於若干具體實例中,用來改變原油進料性質的觸媒包 含載體上的一或多種第5至10欄金屬。第5至10欄金屬 包括,但不限於釩、鉻、鉬、鎢、錳、鉻、銖、鐵、鈷、 鎳、釕、把、姥、锇、銥、銘,或其混合物。該觸媒在每 克觸媒中可具有至少0.0001克,至少0.001克,至少0.01 68 200535221 克或是在0.0001至0.6克’ 0.005至〇·3克,〇·〇〇ι至〇工 克,或0.01至0·08克的第5至10攔金屬總含量。於若干 具體實例中,該觸媒除了第5至10攔金屬之外,還包含 第1 5欄元素。第1 5欄元素的實例包括磷。該觸媒可具有 第15欄元素的總含量在每克觸媒中為o.oooooi至〇1克, 0.00001 至 0.06 克,0.00005 至 0.03 克,或 〇·〇〇01 至 〇 〇〇1 克的範圍内。1 MCR content of 30%, 80% to 120%, or 90% to 110% of crude oil feed. At the same time, this product has a G asphaltene content of up to 90%, up to 嶋, or up to 50%. In the specific example, the A asphaltene content of the crude oil feed is determined to be at least 10%, at least 60%, or at least please. Of crude oil. 5 Cyanite content, while the war content of crude oil products is within the range of 1 to the mcr: amount of crude oil feed. In several specific examples, reduce the ~ calendar month quality content of crude oil feed while maintaining Relatively stable warfare content can increase the stability of the crude oil feed / total product mixture.-In several specific examples, the 05 asphaltene content and the mcr content can be combined to produce a viscosity that is in comparison to the high viscosity components in the crude oil feed. Mathematical relationship between high viscosity components of crude oil products. For example, the sum of the A-cyanine content of the crude oil feed and the MCR content of the crude oil feed can be expressed as s. The A asphaltene content of the crude oil product and the crude product The sum of the MCR content can be expressed as S. These sums (S, and S) can be compared to estimate the net reduction of high viscosity components caused by crude oil feed. The crude product S can range from 1 to 99%, 10 to 90%, or 20 to 80% of s. In several specific examples, the ratio of the MCR content to the C5 asphaltene content of the crude product is from 1.0 to 30, 12 to 20, or J 3 to Within the range of 1 · 9. In certain specific examples, crude oil products have the most MCR content 90%, up to 80%, up to 50%, or up to 10% of the MCR content of the crude oil feed. In several specific examples, the crude product has an mcr content of 66 200535221 and an amount of 1 to 80%, 10 to 70% '20 to 60%, or 30 to 50% of the MCR content of the crude feed. Crude oil products, in several specific examples, contain 0.0001 to 0 "grams per gram of crude product, 0.0000. 5 to 008 grams, or 0.01 to 0.05 grams of MCR. In several specific examples, the crude oil product contains greater than 0 grams, but less than 0.01 grams, 0.0001 to 0.001 grams, or 0.0000 grams per gram of crude oil product. The total amount of catalyst is from 0.0001 to 0.0001 grams. The catalyst can help stabilize the crude oil product during transportation and / or processing. The catalyst can inhibit corrosion, inhibit friction, and / or enhance the water separation capacity of the crude product. The methods described herein can be configured to add one or more catalysts described herein to crude oil products during processing. The crude oil products produced in contact with the contact system 100 have properties that are different from the properties of the crude oil feed. Such properties Can include, but is not limited to: a) lowering TAN; b) lowering Degrees; C) reduced total Ni / V / Fe content; d) reduced sulfur, oxygen, nitrogen, or combinations thereof; reduced residue content; f) reduced & asphaltene content; g) reduced MCR content; h) increased API specific gravity; o reduced metal content in the form of a metal salt of an organic acid, or j) a combination thereof. In several specific examples, one or more properties of the crude oil product may be selectively changed compared to the crude oil feed, while other properties are not changed or substantially unchanged. For example, it may be desirable to selectively reduce only the TAN in a crude oil feed without significantly altering the amount of other components such as sulfur, residues, Ni / V / Fe, or VGO. In this way, the hydrogen uptake during the contact can be "concentrated" according to the reduction of TAN, without affecting the reduction of other components. Therefore, although less hydrogen is used, the crude oil feed can still be reduced. TAN, because a smaller amount of this kind of hydrogen will also be used to reduce other components in the 200535221 crude oil feed. For example, if a poor quality crude oil has a high TAN, but the sulfur content is within the processing and / or transportation specifications Recipients, this type of crude feed can be processed more efficiently to reduce TAN without also reducing sulfur. The catalyst used in one or more embodiments of the present invention may include one or more bulk metals and / or One or more metals on the carrier. The metal can be in the form of an element or a metal compound. The catalyst described herein can be introduced into the contact zone as a precursor, and then becomes an active catalyst in the contact zone (for example, and (When sulfur and / or sulfur-containing crude oil feeds come into contact with precursors). The catalyst or catalyst combination used as described herein may or may not be a commodity catalyst. It covers the commodity catalysts used in this description. Examples include HDS3; HDS22; HDN60; C234; C311; C344; C411; C424; C344; C444; C447; C454; C448; C524; C534; DN110; DN120; DN130; DN140; DN190; DN18; DN800; DN3100; DN3110; DN3300; DN3310; RC400; RC410; RN412; RN400; RN420; RN440; RN450; RN650; RN5210; RN5610; RN5650; RM430; RM5030; Z; Z ;; Z763, available from CRI International, Inc. (Houston, Texas, US.A.). In several specific examples, the catalyst used to modify the properties of the crude oil feed contains one or more of columns 5 to 10 on the carrier. Metals. Columns 5 to 10 include, but are not limited to, vanadium, chromium, molybdenum, tungsten, manganese, chromium, baht, iron, cobalt, nickel, ruthenium, barium, osmium, osmium, iridium, indium, or mixtures thereof. The catalyst may have at least 0.0001 grams, at least 0.001 grams, at least 0.01 68 200535221 grams per gram of catalyst, or 0.0001 to 0.6 grams, 0.005 to 0.3 grams, 0.0000 grams to 0 grams, or 0.01 Total metal content from 5th to 10th to 0.08 grams. In several specific examples, the catalyst contains elements in columns 15 in addition to the 5th to 10th metal. Examples of elements in column 15 include phosphorus. The catalyst may have a total content of elements in column 15 in the range of o.oooooi to 0.001 g, 0.00001 to 0.06 g, 0.00005 to 0.03 g, or 0.0001 to 0.0001 g per gram of catalyst. Within range.
於特定具體實例中,觸媒包含第6欄金屬。該觸媒在 每克觸媒中可具有至少0.0001克,至少0·01克,至少〇〇2 克及/或在0.0001至0.6克,0.001至〇·3克,〇 〇〇5至〇 i 克,或0.01至0·08克的第6攔金屬總含量。於若干具體 實例中,觸媒在每克觸媒中包含0.0001至〇 〇6克的第6 欄金屬。於若干具體實例中,觸媒除了第6攔金屬之外, 還包含第1 5欄元素。In a specific embodiment, the catalyst includes a column 6 metal. The catalyst may have at least 0.0001 grams, at least 0.01 grams, at least 002 grams and / or 0.0001 to 0.6 grams, 0.001 to 0.3 grams, and 0.05 to gram grams per gram of catalyst. , Or 0.01 to 0.08 grams of the total content of the 6th metal. In some specific examples, the catalyst contains 0.0001 to 2006 grams of the sixth column metal per gram of catalyst. In some specific examples, the catalyst includes elements in column 15 in addition to the sixth metal.
於若干具體實例中,觸媒包含第6攔金屬與第5欄及 或弟7至10攔之一或多種金屬的組合。第6攔金屬與第: 攔金屬的莫耳比可在0.1至20, 1至10,或2至5的範圍 内。第6欄金屬與第7至1〇攔金屬的莫耳比可在〇 1至, 1至10 ’或2至5的範圍内。於若干具體實例+,觸媒除 了第6欄金屬與第5欄及/或第7至1〇攔之一或多種金屬 的’且口之外,還包含第1 5欄元素。於其他具體實例中, 觸媒包含第6欄金屬和第1()攔金屬。觸媒中帛^棚 總置與第6攔金屬總量的莫耳比可在i至1〇,或 範圍内。於特定具體實例中,觸媒包含第5攔金屬和第二 69 200535221 搁金屬。觸媒中第10攔金屬總量與第5欄金屬總量的莫 耳比可在1至10,或2至5的範圍内。 於若干具體實例中,第5至1G攔金屬係併人或沈積於 載體上以形成觸媒。在某些具體實例中,第5至丨〇攔金 屬與第15攔元素之組合被併入或沉積在載體上以形成觸 媒。於金屬及/或元素受載的具體實例中,觸媒的重量包括 所有載體,所有金屬和所有元素。該載體可為多孔性而且 可包括耐火性氧化物,多孔性碳基材料,彿石,或其組合。 :火性氧化物可包括,但不限於氧化鋁、氧化矽、氧化矽_ 乳化鋁、氧化鈦、氧化鍅、氧化鎂,&其混合物。載體可 # t t it ^ Criterion Catalysts and Technologies LP (H〇uston,Texas,USA)。多孔性碳基材料包括,但不 限於活性碳及/或多孔石墨。沸石的實例包括γ沸石、_ ,淳光沸石、沸石和鎂驗沸石。沸石可得自工業 製造商,例如 Zeolyst (Valley F〇rge,pennsylvania,U s A ) 於若干具體實例中係製備載體以便使該載體具有至少 150入’至少170 A ’或至少180 A的平均孔徑。於特定具 體實例中,載體係藉由形成載體的水漿而製備。於若干具 體實例中’將酸添加至漿料以促進漿料的擠出。水和稀釋 7酸係以所需要的量並藉由所需要的方法添加,以提供可 分出水料期望的稠度。酸的實例包括,但不限於硝酸、乙 酸、硫酸和鹽酸。 斗了使用般已知的觸媒擠出法和觸媒切割方法擠 出和切割以形成擠出物。該擠出物可S 5至260。(:或85 200535221 至235 C之範圍内的溫度下熱處理一段時間(例如〇·5至8 小時)及/或直到擠出物的濕度達到期望值為止。熱處理過 的擠出物可在800至1200 °C或900至n〇〇 t之範圍内In some specific examples, the catalyst includes a combination of metal in column 6 and one or more metals in column 5 and or 7-10. Moore ratios of the 6th metal and the 6th metal can range from 0.1 to 20, 1 to 10, or 2 to 5. The mole ratio of the metal in the sixth column to the metal in the 7th to 10th may be in the range of 0 to 1, 1 to 10 ', or 2 to 5. In a few specific examples +, the catalyst includes elements in column 15 in addition to the metals in column 6 and one or more metals in columns 5 and / or 7 to 10. In other specific examples, the catalyst includes column 6 metal and column 1 () metal. In the catalyst, the molar ratio of the total amount of the shack and the sixth metal block can be in the range of i to 10, or. In a specific embodiment, the catalyst includes a fifth metal and a second metal. The molar ratio of the total amount of metal in column 10 to the total amount of metal in column 5 can be in the range of 1 to 10, or 2 to 5. In some specific examples, the 5th to 1G metal blocks are deposited on or on the carrier to form a catalyst. In some specific examples, a combination of 5th to 0th metal and 15th element is incorporated or deposited on a carrier to form a catalyst. In the specific example of metal and / or element loading, the weight of the catalyst includes all carriers, all metals and all elements. The support may be porous and may include a refractory oxide, a porous carbon-based material, a stone, or a combination thereof. : Pyrogenic oxides can include, but are not limited to, alumina, silica, silica_emulsified aluminum, titanium oxide, hafnium oxide, magnesium oxide, and mixtures thereof. The carrier can be # t t ^ Criterion Catalysts and Technologies LP (Houston, Texas, USA). Porous carbon-based materials include, but are not limited to, activated carbon and / or porous graphite. Examples of zeolites include gamma zeolite, zeolite, mordenite, zeolite, and magnesite. Zeolites can be obtained from industrial manufacturers, such as Zeolyst (Valley Forge, Pennsylvania, Us A). In several specific examples, carriers are prepared so that the carriers have an average pore size of at least 150 to 'at least 170 A' or at least 180 A. . In a specific embodiment, the carrier is prepared by forming an aqueous slurry of the carrier. In several specific examples ' acid is added to the slurry to facilitate extrusion of the slurry. Water and dilution 7 acids are added in the required amount and by the required method to provide the desired consistency of the water that can be separated. Examples of acids include, but are not limited to, nitric acid, acetic acid, sulfuric acid, and hydrochloric acid. The conventionally known catalyst extrusion method and catalyst cutting method are used to extrude and cut to form an extrudate. The extrudate may be S 5 to 260. (: Or heat treatment at a temperature in the range of 85 200535221 to 235 C for a period of time (such as 0.5 to 8 hours) and / or until the humidity of the extrudate reaches the desired value. The heat-treated extrudate can be at 800 to 1200 ° C or 900 to no 〇t
的溫度下進一步熱處理以形成具有平均孔徑至少為15〇 A 的載體。 於特定具體實例中,載體包含γ氧化鋁、㊀氧化銘、§氧 化鋁、α氧化鋁,或其混合物。γ氧化鋁、δ氧化鋁、^氧化 叙,或其混合物的量於每克觸媒載體中可在〇·〇〇(Η至〇 99 克’ 0.001至0.5克,0.01至0.1克的範圍内,或最多為〇1 克,其藉由X射線繞射測定。於若干具體實例中,載體係 單獨含有或結合其他形態的氧化鋁,Θ氧化鋁含量於每克 載體中在0.1至0.99克,0.5至0.9克,或〇_6至〇 8克的 範圍内,其藉由X射線繞射測定。於若干具體實例中,載 體可含有至少0.1克,至少0.3克,至少0.5克,或至少〇·8 克的Θ氧化鋁,其藉由X射線繞射測定。 受載觸媒可使用一般已知的觸媒製備技術製備。觸媒 製備法的實例係見述於頒予Gabrielov等人的美國專利案 號 6,218,333 ;頒予 Gabrielov 等人的 6,290,841 ;頒予 B〇on 專人的5,744,025,及頒予Bhan的美國專利申請案公告案 號 200301 1 1391。 於若干具體實例中,載體可用金屬浸潰以形成觸媒。 於特定具體實例中,在浸潰金屬之前,使載體於400至12〇〇 ,450至1000 °C,或600至900 °C之範圍内的溫度下 進行熱處理。於若干具體實例中,浸潰助劑可在製備觸媒 71 200535221 期間使用。浸漬助劑的實例包括摔樣 酸(EDTA)、氨,或其混合物。 乙一私四乙 於特定具體實例中,觸媒 加或摻入p勒* 』错由將弟5至1〇攔金屬添 已熱處理成开成形的載體混合物(“覆蓋,,)而形成。在 勻、農二的全屬的載體頂面上覆蓋金屬以具有實質或相對均 #全屬:Γ常會賦予觸媒有利的催化性質。在每次覆 Γ…已成形的載體會有改善觸媒催化活性的傾 向專用覆蓋法製備觸媒的方法係見述於頒…j 國專利巾請案公告案號綱3Gui39i。 、 第5至1()攔金屬和載體可用適當的混合設備混合以形 曰^至Π)攔金屬/載體混合物。第5至ι〇棚金屬/載體 ::、、I使用適當的混合設備混合。適當的混合設備實例 匕括滾筒、固定批斗、. _ Λ又或槽、研磨混合機(例如分批式或連續 =旧衝擊式此合機,以及能適當形成第5至1 0欄金屬/載 、:物的任何其他一般已知混合器,或一般已知裝置。 二疋a體實例中,使材料混合直到第5至10攔金屬實 質上均勻分散在載體中為止。 於右干具體實例中,在結合載體與金屬之後,使觸媒 在 150 至 750 t C ’ 200 至 740 °C,或 400 至 730 °C 的溫 度下進行熱處理。 於右干具體實例中,觸媒可在熱空氣及/或富氧空氣存 下於介於40〇 °C和1000 °C之範圍内的溫度下進行熱 處理’以移除揮發性物f,以便使至少-部分的第5至10 攔金屬轉化成對應的金屬氧化物。 72 200535221 ;、、、:而在其他具體實例中,觸媒可在空氣存在下於3 $至 · 500 C (例如低於3〇〇 °C,低於4〇〇或低於5〇〇。〇)之 fc圍内的溫度下熱處理彡!至U、時之範圍内的一段時 間,以移除大多數的揮發性物質而不會使第5至丨〇攔金 屬轉化成金屬氧化物。藉由此種方法所製備的觸媒通常稱 為“未煅燒過的,,觸媒。當以這種方式結合形成硫化物法製 備觸媒時,活性金屬實質上可分散在載體中。這類觸媒的 製備係見述於頒予Gabriel〇v等人的美國專利案號 6,218,333 ’ 及頒予 Gabriel()v 等人的 6,29(),841。 _ 於特定具體實例中,θ氧化鋁載體可結合第5至1〇攔 金屬以形成Θ氧化鋁載體/第5至1〇欄金屬混合物。㊀氧化 鋁載體/第5至1〇欄金屬混合物可在至少4〇〇的溫度下 熱處理以形成具有中位孔徑至少為23〇人之孔徑分佈的觸 媒。典型而言,這類熱處理在最高為12〇〇的溫度下進 行。 於若干具體實例中,載體(商品載體或如本文敘述所製籲 備之載體)可與文載觸媒及/或塊狀金屬觸媒結合。於若干 具體實例中,受載觸媒可包含第15攔金屬。舉例而言, 受載觸媒及/或塊狀金屬觸媒可壓碎成平均粒徑為丨至5〇 微米,2至45微米,或5至4〇微米的粉末。該粉末可與 載體結合以形成埋入金屬觸媒。於若干具體實例中,粉末 可與載體結合,然後使用標準技術擠出,以形成具有中位 孔徑在80至200 A或90至180 A,或120至130 A的範 圍内之孔徑分佈的觸媒。 73 200535221 使觸媒與載體接觸於若干具體實例中可容許至少_部 分的金屬存在於埋入金屬觸媒表面下方(例如埋入載體 中而導致在表面上比用其他方法存在於未埋人金屬觸媒 者有更少的金屬。於若干具體實例中,在觸媒表面上具有 較少金屬者會由於在使用期間容許至少—部分的金屬移到 觸媒表面而延長觸媒的壽命及/或催化活性。金屬可藉由觸 媒與原油進料接觸期間觸媒表面的侵敍而移到觸媒表曰面。 央雜及/或混合觸媒成分於若干具體實例中會使第6搁 乳化物晶體結構中第6攔金屬的結構順序變成埋入觸媒曰 體結構中第6欄金屬的實質隨機順序。第6搁金屬的曰 可使用粉末X射線繞射法決定。與金屬氧化物中金屬 的順序相比’觸媒中金屬元素的順序可藉由比較第6搁氧 化物之x射線繞射光譜中第6欄金屬波峰的順序和觸媒之 X射線繞射光譜中帛6欄金屬波峰的順序而決定。從與χ 射線繞射光譜中第6欄今屬古關 襴金屬有關的圖案增寬及/或無圖案來 看,可估算在晶體結構中實質上無規排列的第6欄金屬、。 #舉例而言,三氧化鋇與具有中位孔徑至少為ΐ8〇 Α的 乳化鋁載體可結合形成氧化鋁/三氧化鉬混合物。三氧化鉬 具有明確圖案(例如明確的D 、 _ D2G()及/或D波峰)。 化…攔三氧化物混合物可在至少538。“1〇〇〇。"的 溫度下熱處理以產生在x射線繞射光譜中不會顯示出二氧 化鉬圖案(例如沒有Di⑽波峰)的觸媒。 於若干具體實例中’觸媒的特徵可能是孔 種孔隙結構的參數包括,但不限於孔徑、孔體積、表面積 200535221 或其組合。觸媒可且右盘f …士 L、有與孔徑相對的孔徑總量分佈。孔徑 分佈的中位孔徑可在3〇至 A、50 至 500 a,或 60 至 300 A的範圍内。於若干且 卜 〃體實例中,母克觸媒中包含至 少〇·5克γ氧化鋁的觸媒且右由 J碉姝/、有中位孔徑在6〇至2〇〇 Α ; 9〇 至 180 A,100 至 140 Α,或 u 至1 3 0 A之範圍内的孔徑 分佈。於其他具體實例中备古 ^ J τ母克觸媒中包含至少0.1克Θ氧 化鋁的觸媒具有中位孔徑在18〇至500 Α,2㈧至3㈧A,Further heat treatment at a temperature of 50 ° C. to form a support having an average pore size of at least 150 A. In a specific embodiment, the carrier comprises gamma alumina, hafnium oxide, alumina, alpha alumina, or a mixture thereof. The amount of γ alumina, δ alumina, carbon oxide, or a mixture thereof may be in the range of 0.000 to 0.199 g, 0.001 to 0.5 g, and 0.01 to 0.1 g per gram of the catalyst carrier. Or at most 0.01 g, which is determined by X-ray diffraction. In some specific examples, the carrier contains alone or in combination with other forms of alumina, Θ alumina content per gram of carrier is from 0.1 to 0.99 g, 0.5 In the range of 0.9 g, or 0-6 g, it is determined by X-ray diffraction. In some specific examples, the carrier may contain at least 0.1 g, at least 0.3 g, at least 0.5 g, or at least 0 · 8 grams of Θ alumina, which is determined by X-ray diffraction. The supported catalyst can be prepared using commonly known catalyst preparation techniques. Examples of catalyst preparation methods are found in the U.S. patent issued to Gabrielov et al. Case No. 6,218,333; 6,290,841 to Gabrielov et al .; 5,744,025 to Bon, and U.S. Patent Application Publication No. 20031 1 1391 to Bhan. In several specific examples, the carrier can be impregnated with metal to form Catalyst. In a specific embodiment, Prior to metal, the carrier is heat-treated at a temperature in the range of 400 to 1200, 450 to 1000 ° C, or 600 to 900 ° C. In some specific examples, the impregnation aid can be used in the preparation of catalyst 71 200535221 Used during the period. Examples of impregnation aids include EDTA, ammonia, or mixtures thereof. In some specific examples, ethylene glycol is added or incorporated into the catalyst. The reason is 5 to 10. The metal is heat-treated to form an open-formed carrier mixture ("cover ,,"). The top surface of the carrier of the uniform and agricultural genus is covered with metal to have a substantial or relative uniformity. All genus: Γ often gives catalysts Favorable catalytic properties. In each coating, the formed support tends to improve the catalytic activity of the catalyst. The special coating method for preparing the catalyst is described in the issued ... j patent patent application notice No. 3Gui39i. The 5th to 1 () metal and carrier can be mixed with appropriate mixing equipment to form a metal / carrier mixture. The 5th to 1th shed metal / carrier :: ,, I are mixed using appropriate mixing equipment. Examples of suitable mixing equipment Batch hopper,. _ Λ or trough, grinding mixer (such as batch or continuous = old impact type this combined machine, and any other generally known that can properly form columns 5-10) Mixer, or generally known device. In the case of the dioxin, the materials are mixed until the 5th to 10th metal is substantially uniformly dispersed in the carrier. In the specific example of the right, after the carrier and the metal are combined, the The catalyst is heat treated at a temperature of 150 to 750 t C '200 to 740 ° C, or 400 to 730 ° C. In the specific example on the right, the catalyst can be heat treated in the range of 40 ° C and 1000 ° C in the presence of hot air and / or oxygen-enriched air to remove volatiles f in order to At least-part of the 5th to 10th metal is converted into the corresponding metal oxide. 72 200535221; ,,, and: In other specific examples, the catalyst can be in the presence of air at 3 to 500 C (for example, less than 300 ° C, less than 400, or less than 500). 〇) heat treatment at a temperature within the fc range! A period of time from U to H to remove most of the volatiles without converting the 5th to 0th metal into metal oxides. The catalysts prepared by this method are commonly referred to as "uncalcined, catalysts. When combined in this way to form catalysts, the active metal can be substantially dispersed in the carrier. This type of catalyst The preparation of the catalyst is described in U.S. Patent No. 6,218,333 'to Gabrielov et al. And 6,29 (), 841 to Gabriel () v et al. _ In a specific embodiment, theta alumina The support can be combined with the 5th to 10th metal to form a Θ alumina support / column 5 to 10 metal mixture. The alumina support / column 5 to 10 metal mixture can be heat treated at a temperature of at least 400. Form a catalyst with a pore size distribution with a median pore size of at least 23 people. Typically, this type of heat treatment is performed at a temperature of up to 12,000. In several specific examples, the carrier (commercial carrier or as described herein) The carrier to be prepared) can be combined with the text catalyst and / or bulk metal catalyst. In some specific examples, the supported catalyst may include the 15th metal. For example, the supported catalyst and / or The bulk metal catalyst can be crushed to an average particle size of 丨 to 5 Rice, 2 to 45 microns, or 5 to 40 microns powder. The powder can be combined with a carrier to form an embedded metal catalyst. In several specific examples, the powder can be combined with the carrier and then extruded using standard techniques to Form a catalyst with a pore size distribution with a median pore size in the range of 80 to 200 A or 90 to 180 A, or 120 to 130 A. 73 200535221 Contacting the catalyst with the carrier in at least some of the specific examples allows for at least _ Metal is present below the surface of the buried metal catalyst (for example, it is buried in the carrier, which results in less metal on the surface than in other methods where the metal catalyst is not buried. In several specific examples, on the surface of the catalyst Those with less metal on it will extend the life and / or catalytic activity of the catalyst by allowing at least part of the metal to move to the surface of the catalyst during use. Metals can be used on the surface of the catalyst during contact between the catalyst and the crude oil feed. Invasion and move to the surface of the catalyst. The central and / or mixed catalyst components in several specific examples will make the structure of the 6th metal in the 6th emulsion crystal structure into the embedded catalyst structure. in The substantial random order of the 6 columns of metals. The 6th metal can be determined using powder X-ray diffraction. Compared with the order of the metals in the metal oxides, the order of the metal elements in the catalyst can be compared by comparing the 6th metal. The order of the metal peaks in column 6 in the x-ray diffraction spectrum of objects and the order of the metal peaks in column 6 in the X-ray diffraction spectrum of the catalyst are determined. From column 6 of the x-ray diffraction spectrum, this is an ancient pass From the perspective of broadening and / or pattern-free metal-related patterns, it is possible to estimate the metal in column 6, which is substantially randomly arranged in the crystal structure. # For example, barium trioxide and median pore size are at least ΐ8〇 The emulsified aluminum support of A can be combined to form an alumina / molybdenum trioxide mixture. Molybdenum trioxide has a well-defined pattern (such as a well-defined D, _D2G (), and / or D wave peak). The ... trioxide mixture can be at least 538. "1 00." and heat treatment at a temperature to produce a catalyst that does not show a molybdenum dioxide pattern in the x-ray diffraction spectrum (for example, without a Di⑽ peak). In several specific examples, the characteristics of the catalyst may be The parameters of the pore structure of the pore type include, but are not limited to, pore size, pore volume, surface area 200535221, or a combination thereof. The catalyst can be the right disk f ... ± L, and the total pore size distribution relative to the pore size. The median pore size of the pore size distribution It can be in the range of 30 to A, 50 to 500 a, or 60 to 300 A. In several examples, the mother gram catalyst contains at least 0.5 grams of gamma alumina catalyst and the J 碉 姝 /, there is a pore size distribution with a median pore size in the range of 60 to 200 A; 90 to 180 A, 100 to 140 A, or u to 130 A. In other specific examples, prepare the ancient ^ J τ mother gram catalyst contains at least 0.1 grams of Θ alumina catalyst having a median pore size of 180 to 500 A, 2㈧ to 3㈧A,
或230至250 A之範圍内的孔徑分佈。於若干具體實例中, 孔徑分佈的中位孔徑至少為12〇A,至 -A,,^2〇oA,,^22〇a^^〇2A3/a;^ 至少為300 A。這類中位孔徑典型而言最多為1〇〇〇 A。Or pore size distribution in the range of 230 to 250 A. In several specific examples, the median pore size of the pore size distribution is at least 120 A, to -A, ^ 2ooA ,, ^ 22〇a ^^ 2A3 / a; and ^ is at least 300A. Such median pore sizes are typically up to 1000 A.
觸媒可具有中位孔徑至少為6〇人或至少為9〇人的孔 徑分佈。於若干具體實例中,觸媒具有中位孔徑在9()至丨8〇 A,100至140人,或120至130 A之範圍内的孔徑分佈, 該孔控分佈中至少60%的總孔數具有在45 A、35人,或25 A 之中位孔徑範圍内的孔徑。於特定具體實例中,觸媒具有 中位孔徑在70至180人之範圍内的孔徑分佈,該孔徑分佈 中至少60%的總孔數具有在45 A、35 A,或25 A之中位 孔徑範圍内的孔徑。 於孔徑分佈之中位孔徑至少為1 80 A,至少為200人, 或至少為230 A的具體實例中,該孔徑分佈中有超過60% 的總孔數具有在50人、70 A,或90 A之中位孔徑範圍内 的孔徑。於若干具體實例中,觸媒具有中位孔徑在1 80至 500 A,200至400人,或230至300 A之範圍内的孔徑分 75 200535221 佈,該孔徑分佈中至少60%的總孔數具有在5〇 A、7〇 A, 或9 0 A之中位孔徑範圍内的孔徑。 於若干具體實例中,孔的孔體積可為至少〇.3 cm3/g、 至少0.7 cmVg或至少為0.9 cmVg。於特定具體實例中, 孔的孔體積可在0.3至〇_99 cm3/g,〇 4至0 s ι S 芏 ϋ_8 cm3/g,或 〇·5 至0.7 cm3/g的範圍内。The catalyst may have a pore size distribution with a median pore size of at least 60 people or at least 90 people. In some specific examples, the catalyst has a pore size distribution with a median pore size ranging from 9 () to 80A, 100 to 140 people, or 120 to 130 A, and at least 60% of the total pores in the pore distribution Numbers have pore sizes in the 45 A, 35, or 25 A median pore size range. In a specific embodiment, the catalyst has a pore size distribution with a median pore size ranging from 70 to 180 people, and at least 60% of the total pore size in the pore size distribution has a median pore size of 45 A, 35 A, or 25 A Aperture within range. In specific examples where the median pore size is at least 1 80 A, at least 200 people, or at least 230 A, more than 60% of the total number of pores in the pore size distribution has 50 people, 70 A, or 90 A Aperture within the median aperture range. In some specific examples, the catalyst has a pore size with a median pore size ranging from 1 80 to 500 A, 200 to 400 people, or 230 to 300 A. 75 200535221 cloth, at least 60% of the total number of pores in the pore size distribution Has a pore size in the 50A, 70A, or 90 A median pore size range. In several specific examples, the pore volume of the pores may be at least 0.3 cm3 / g, at least 0.7 cmVg, or at least 0.9 cmVg. In a specific embodiment, the pore volume of the pores may be in a range of 0.3 to 〇_99 cm3 / g, 0.4 to 0 μs 芏 8_8 cm3 / g, or 0.5 to 0.7 cm3 / g.
具有中位孔徑在90至l8〇 A之範圍内的孔徑分佈之觸 媒於若干具體實例中可具有至少為100m2/g,至少為12〇 m /g,至少為170 m2/g,至少為220 m2/g或至少為 的表面積。這類表面積可在1〇〇至3〇〇 m2/g,12〇至 m2/g ’ 130 至 250 m2/g,或 170 至 220 m2/g 的範圍内。 於特定具體實例中,具有中位孔徑在18〇至3〇〇人之 範圍内的孔徑分佈之觸媒可具有至少為6〇 m2/g,至少為9〇 m2/g’至少為100 m2/g,至少為12〇 m2/g,或至少為27〇 的表面積。這類表面積可在60至300 m2/g,90至28〇 m2/g, 100 至 270 m2/g,或 120 至 250 m2/g 的範圍内。Catalysts with a pore size distribution having a median pore size in the range of 90 to 180 A may have at least 100 m2 / g, at least 120 m / g, at least 170 m2 / g, at least 220 in some specific examples m2 / g or at least the surface area. Such surface areas can range from 100 to 300 m2 / g, 120 to m2 / g '130 to 250 m2 / g, or 170 to 220 m2 / g. In a specific embodiment, a catalyst having a pore size distribution with a median pore size in the range of 180 to 300 people may have at least 60 m2 / g, at least 90 m2 / g ', and at least 100 m2 / g, a surface area of at least 120 m2 / g, or at least 27. Such surface areas can range from 60 to 300 m2 / g, 90 to 280 m2 / g, 100 to 270 m2 / g, or 120 to 250 m2 / g.
於特定具體實例中,觸媒係以成形形態,例如片粒狀、 圓柱狀’及/或擠出物存在。該觸媒典型而言具有在50至 500 N/cm ’ 6〇 至 400 N/cm,100 至 350 N/cm,200 至 300 N/cm ’或220至280 N/cm之範圍内的平板抗碎強度。 於若干具體實例中,觸媒及/或觸媒前驅物係使用該項 技術中已知的技術(例如ACTICATTM法,CRI International, nC’)‘L化以形成金屬硫化物(在使用之前)。於若干具體實 例中’觸媒可乾燥然後使其硫化。或者,觸媒可藉由觸媒 76 200535221 2包含含硫化合物之原油進料的接觸而在現場硫化。現場 爪化可在氫存在下使用氣態硫化氳,或液相硫化劑,例如 有機&化合物(包括烷基硫、多硫化合物、硫醇和亞楓)。 場外硫化法係見述於頒予Seamans等人的美國專利案號 5,468,372,及頒予 Seamans 等人的 5,688,736。 於特定具體實例中,第一類觸媒(“第一種觸媒,,)包含 與載體結合的第5至10攔金屬,且具有中位孔徑在15〇 至250 A之範圍内的孔徑分佈。第一種觸媒可具有至少 m /g的表面積。第一種觸媒的孔體積可至少為〇·5 cm3/g。 第種觸媒可具有γ氧化鋁含量在每克的第一種觸媒中至少 為〇.5克的γ氧化鋁,典型而言最多為〇 9999克的丫氧化鋁。 第種觸媒於若干具體實例中在每克觸媒中具有〇.〇〇〇丨至 0 · 1克之範圍内的第6欄金屬總含量。第一種觸媒能移除 原油進料中的一部分Ni/V/Fe,移除造成原油進料之TAN 的邛分成分,移除原油進料中至少一部分的c5瀝青質, 移除原油進料中至少一部分的有機酸金屬鹽形態之金屬, 或/、組合。當原油進料與第一種觸媒接觸時,其他性質(例 如含硫量、VGO含量、API比重、殘留物含量,或其組合) 可此只表現出相當少量的變化。能選擇性地改變原油進料 的丨生貝而同時只相當少量地改變其他性質可容許原油進料 進行更有效地處理。於若干具體實例中,一或多種第一種 觸媒可以任意順序使用。 於特定具體實例中,第二類觸媒(“第二種觸媒,,)包含 與載體結合的第5至1〇欄金屬,具有中位孔徑在90至180 77 200535221 A之範圍内的孔徑分佈。該第二種觸媒的孔徑 =:孔數具有…之中位孔徑範圍内的孔徑。在適 :料的二:下原油進料與第二種觸媒的接觸可生產與原油 進枓的同樣性質相比,具有顯著改變之選定性 :時其他性質只有少量改變的原油產物。於若干具體實) 例中’在接觸期間可存在氫源。In a specific embodiment, the catalyst exists in a shaped form, such as a pellet shape, a cylindrical shape, and / or an extrudate. The catalyst typically has a flat resistance in the range of 50 to 500 N / cm '60 to 400 N / cm, 100 to 350 N / cm, 200 to 300 N / cm', or 220 to 280 N / cm. Crushing strength. In several specific examples, catalysts and / or catalyst precursors are 'Lized' using techniques known in the art (e.g. ACTICATTM method, CRI International, nC ') to form metal sulfides (before use). In several embodiments, the 'catalyst can be dried and then vulcanized. Alternatively, the catalyst may be vulcanized in situ by contacting Catalyst 76 200535221 2 crude oil feed containing sulfur compounds. In-situ cleavage can use gaseous thorium sulfide in the presence of hydrogen, or a liquid phase vulcanizing agent, such as organic & compounds (including alkyl sulfur, polysulfide compounds, thiols, and maple). The off-site vulcanization system is described in U.S. Patent No. 5,468,372 issued to Seamans et al. And 5,688,736 issued to Seamans et al. In a specific embodiment, the first type of catalyst ("the first catalyst,") contains the 5th to the 10th metal bound to the carrier and has a pore size distribution with a median pore size in the range of 15 to 250 A The first catalyst may have a surface area of at least m / g. The pore volume of the first catalyst may be at least 0.5 cm3 / g. The first catalyst may have the first type of gamma alumina content per gram. The catalyst has at least 0.5 grams of gamma alumina, and typically a maximum of 9999 grams of alumina. The first catalyst has, in several specific examples, from 0.0000 to 1.00 per gram of catalyst. The total metal content in column 6 in the range of 0 · 1 g. The first catalyst can remove a part of Ni / V / Fe in the crude oil feed, remove the tritium components that cause the TAN of the crude oil feed, and remove crude oil. At least a portion of the c5 asphaltene in the feed removes at least a portion of the metal in the form of an organic acid metal salt in the crude feed, or / and a combination. When the crude feed is in contact with the first catalyst, other properties (such as Sulfur content, VGO content, API specific gravity, residue content, or a combination thereof) can only show a relatively small amount Variations. The ability to selectively change the raw scallops of the crude oil feed, while only changing other properties in relatively small amounts, allows more efficient processing of the crude oil feed. In several specific examples, one or more of the first catalysts may be in any order In a specific specific example, the second type of catalyst ("the second type of catalyst,") contains columns 5 to 10 of the metal combined with the carrier, and has a median pore size in the range of 90 to 180 77 200535221 A Pore size distribution. The pore diameter of the second catalyst =: the number of pores has a pore diameter in the range of the median pore diameter. In the second case, the contact between the lower crude oil feed and the second catalyst can produce a crude oil product that has significant changes compared to the same properties as the crude oil, and other crude oil products with only small changes in other properties. In several specific examples, a source of hydrogen may be present during the contact.
第二種觸媒可減少造成原油進料之TAN的至少一部分 f分’造成相對高黏度的至少—部分成分,及減少原= 之至J -部分的Ni/V/Fe含量。此外,原油進料與第二 種觸媒的接觸可生產與原油進料的含硫量相比,其:硫量 ::少量改變的原油產物。舉例而言,原油產物可具:含 V里為70%至13〇%之原油進料的含硫量。該原油產物與 原油進料相比,在餾分含量、VG〇含量,和殘留物含量方 面,也可能只表現出相當少量的變化。The second catalyst can reduce at least a part of the TAN that causes the crude oil feed to cause at least a part of the relatively high viscosity component, and reduce the Ni / V / Fe content from the original to the J-part. In addition, the contact of the crude oil feed with the second catalyst can produce a crude product with a slightly changed sulfur content compared to the sulfur content of the crude oil feed. For example, a crude oil product may have a sulfur content of 70% to 130% of a crude oil feed. The crude oil product may also show only relatively small changes in the fraction content, VG0 content, and residue content compared to the crude oil feed.
—於若干具體實例中,原油進料可具有相對低的 :量(例如最多為50 wtppm),但相對高的TAN、瀝青質含 置’或有機酸金屬鹽形態的金屬含量。相對高# tan⑼ 如\少為G.3的ΤΑΝ)可能使得原油進料為輸送及/或精煉 所不靶接受。具有相對高c5瀝青質含量的劣質原油在處理 期間與具有相對低c5瀝青f含量的其他原油相比,可能會 表現出較低的穩H原油進料與第二種觸媒的接觸可移 矛'原油進料中造成TAN的酸性成分及/或q瀝青質。於若 干具體實例中,減少(:5瀝青質及/或造成TAN的成分與原 油進料的黏度相比’可能會降低原油進料/總產物混合物的 78 200535221 黏度。於特定具體實例 用來處理本文中所述的原油進弟;;觸媒的-或多種組合當 物混合物的穩定性 可提高總產物/原油產 最小淨吸取。 胃觸媒舞中,提供原油進料之氫的 於若干具體實例中,牮一 由使載體盥笛& # 弟二類觸媒(“第三種觸媒,,)可藉 由使载體與弟6攔金屬 前驅物可在-或多jr觸媒前驅物而獲得。觸媒 ㈣心4 化合物的存在下在低於 t (例如低於482 〇c)的、;贝疮π丄虹 未船捧w 段相當短的時間以生成 未/¾ Λο過的弟三種觸媒。业 ^ 、/、i而§,觸媒前驅物係加熱到 時。於特定具體實財,t種觸媒在 母克觸媒中可具有㈣i至請克請5至0 0.008至〇〇1夯夕凡戎 •(H克之粑圍内的第15攔元素含量。第三種觸媒 ::::理本文中所述的原油進料時,可表現出顯著的活 口穩疋性。於若干具體實例中,觸媒前驅物係於一或多 種硫,合物的存在τ在低於·。㈢溫度下加熱。 第一種觸媒可減少造成原油進料之TAN的至少一部分 成刀’減少至少-部分的有機酸金屬鹽形態之金屬,減少 原油產物的Ni/V/Fe含量,及降低原油產物的黏度。此外, 原油進料與第三種觸媒的接觸可生產與原油進料的含硫量 相比’其含硫量相當少量改變及具有原油進料之氫的相對 ^小淨吸取的原油產物。舉例而言,原油產物可具有含硫 里為70%至13〇〇/0之原油進料的含硫量。使用第三種觸媒 所生產的原油產物與原油進料相比,在Αρι比重、餾分含 量、VG0含量,和殘留物含量方面,也可能只表現出相^ 79 200535221 少量的變化。降低原油 ·、 ’斗的TAN、有機酸金屬鹽形能之 金屬、Ni/V/Fe含晉,月办由 萄瓜办九、之 及黏度且同時只少量改變 餾分含量、VG0含量H 1 ^ * 物Ά i M余 殘邊物含量的能力可容許原油產 物為各種處理設備所使用。 度 第三種觸媒於若千且駟眷 右卞具體實例中可降低原油進料之至少 一部分的 MCR含吾,而pi 士 而同時保持原油進料/總產物的穩定 1± °於特定具體實例中,二 — 一種觸媒在母克觸媒中可具有 在 0.0001 至 〇」克,〇 005 , 一 主ϋ·ϋ5克,或〇·〇〇ι至ο·οι克 之範圍内的第6欄全屬合吾丨v Λ Λ 彌金屬3里以及在〇_〇〇〇1至0·05克,0.005 旦=克’或0.001纟0.01克之範圍内的第1〇搁金屬含 里。弟γ和10攔金屬觸媒可促使減少至少一部分在3〇〇 C或350至450 C之範圍内的溫度和〇丨至1〇 MPa,1 i 8 MPa,或2至5 MPa之範圍内的壓力下造成 原油進料中之MCR的成分。 /特疋具體實例中,第四類觸媒(“第四種觸媒”)包含 乳化銘載體結合的帛5欄金屬。第四種觸媒具有中位 =至少$ 18G Α的孔徑分佈。於若干具體實例中,第四 觸媒的中位孔徑可至少為,Α,至少為Α 2 5 0 A 7 A ’或至少為3〇〇A。該載體在每克载體中可包含至少 克至》〇.5克’至少〇·8克,或至少〇 9克的θ氧化 、第四種觸媒於若干具體實例中可包含每克觸媒中最多 ”]克的第5攔金屬,且每克觸媒中至少為〇 〇〇〇1克的 苐5攔金屬。於特;t具體實例中,第5攔金屬為飢。 於若干具體實例中,在與第四種觸媒接觸之後,原油 80 200535221 進料可與附加觸媒接觸。該附加觸媒可 者:第-種觸媒、第二種觸媒、第三種觸 :或多種 第五種觸媒、第六種觸媒、第七種觸媒、本二:觸媒、 品觸媒,或其纽合。 斤述的商 於若干具體實例中,氯可在原油進料與第 觸期間於300至4〇〇^觸媒接 主 4〇〇 C,320 至 380 ,或 33〇— In several specific examples, the crude oil feed may have a relatively low amount (e.g., up to 50 wtppm), but a relatively high metal content in the form of TAN, asphaltene content ', or a metal salt of an organic acid. Relatively high #tantans (such as TAN of G.3) may make crude oil feed unacceptable for transportation and / or refining. Poor crude oils with relatively high c5 asphaltene content may show lower stability during processing compared to other crude oils with relatively low c5 asphaltene f content. The contact between the H crude oil feed and the second catalyst is removable. 'The acid content of the TAN and / or q asphaltenes in the crude feed. In several specific examples, reducing (: 5 asphaltenes and / or the viscosity of the ingredients that cause TAN compared to the viscosity of crude oil feeds' may reduce the viscosity of the crude feed / total product mixture by 78 200535221. Used in specific specific examples to treat The crude oil feed described in this article; the stability of the catalyst-or multiple-composition mixture can improve the minimum net uptake of the total product / crude oil production. In the stomach catalyst dance, the hydrogen that provides crude oil feed is used in several specific In the example, the first one makes the carrier washer &#; the second type of catalyst ("the third catalyst,") can be made by the carrier and the 6 metal precursor can be-or more jr catalyst precursor In the presence of the catalyst ㈣4 compound in the presence of a compound below t (for example, less than 482 ° C); the pimple sacral irradiance has not been held for a relatively short period of time to produce a Three kinds of catalysts. Industry ^, /, i and §, the catalyst precursor system is heated to the time. For specific specific wealth, t kinds of catalysts can have ㈣i to ask for 5 to 0 0.008 in the master gram catalyst. To 〇〇1 Bang Xi Fan Rong • (The content of the 15th bar element in the range of H grams. The third catalyst ::: 理 本When the crude oil is fed, it can show significant live stability. In several specific examples, the catalyst precursor is based on one or more sulfur, and the presence of the compound τ is heated at a temperature lower than ㈢. The first catalyst can reduce the formation of at least a part of the TAN of the crude oil feed, reduce at least a part of the metal in the form of a metal salt of an organic acid, reduce the Ni / V / Fe content of the crude oil product, and reduce the viscosity of the crude oil product. In addition, the contact of the crude oil feed with a third catalyst can produce a crude oil product that has a relatively small change in sulfur content and a relatively small net absorption of hydrogen from the crude oil feed compared to the sulfur content of the crude oil feed. For example, a crude oil product may have a sulfur content of a crude oil feed with a sulfur content of 70% to 1300/0. The crude oil product produced using the third catalyst has a specific gravity in Aρι compared to the crude oil feed. , Distillate content, VG0 content, and residue content may also show only small changes ^ 79 200535221. Reduce crude oil ·, 'tank of organic acids, metals of organic acid metal salt form, Ni / V / Fe content Jin, monthly office by grapefruit office The ability to change the distillate content and the VG0 content H 1 ^ * at the same time with only a small amount of residue can be used for a variety of processing equipment. Crude oil products can be used in various processing equipment.卞 In the specific example, the MCR content of at least a part of the crude oil feed can be reduced, and at the same time, the crude oil feed / total product stability is maintained at 1 ± ° In the specific specific example, two-a catalyst in the master gram catalyst It may have column 6 in the range of 0.0001 to 0 ″, 0.005, a main unit of 5 grams, or 0.000 to ο · οι grams, all of which belong to He Wu v Λ Λ Mi metal 3 li and The 10th metal content in the range of 0.001 to 0.05 grams, 0.005 denier = grams', or 0.001 to 0.01 grams. Brother γ and 10 metal catalysts can promote the reduction of at least a part of the temperature in the range of 300C or 350 to 450 C and the range of 0 to 10 MPa, 1 i 8 MPa, or 2 to 5 MPa. The composition of the MCR in the crude oil feed under pressure. / In the specific example, the fourth type of catalyst ("fourth catalyst") contains 5 columns of metal combined with emulsified carrier. The fourth catalyst has a pore size distribution with a median = at least $ 18G A. In some specific examples, the median pore diameter of the fourth catalyst may be at least A, at least A 2 50 A 7 A ′, or at least 300 A. The carrier may contain at least grams to> 0.5 grams' at least 0.8 grams, or at least 0.9 grams of theta oxidation per gram of carrier. The fourth catalyst may include per gram of catalyst in several specific examples. The most "] grams of the 5th metal, and each gram of the catalyst is at least 0.001 g of 苐 5 metal. Ut; in specific examples, the 5th metal is hungry. In several specific examples In contact with the fourth catalyst, the crude oil 80 200535221 feed can be contacted with the additional catalyst. The additional catalyst can be: the first catalyst, the second catalyst, the third catalyst: or more The fifth catalyst, the sixth catalyst, the seventh catalyst, and the second: the catalyst, the product catalyst, or a combination thereof. In a few specific examples, chlorine can be used in crude oil feed and During the first touch, the catalyst will be connected to the host at 400 to 400 ° C, 320 to 380, or 33 °.
的溫度下產生。由e α _ ό /Ό C 由Α類接觸所生產的原油產物可且Temperature. The product of crude oil produced by e α _ ό / Ό C by contact with type A can be
最多為90%,最多Α 8π〇/取夕也 /、有TAN 取夕為80/〇,最多為5〇%,或最 原油進料的TAN。气#政丄 丄 1 w/〇之 τ頂湖。虱虱發生可在1至5〇斷、3,1The maximum is 90%, the maximum A 8π〇 / take Xi also /, with TAN is 80 / 〇, the maximum is 50%, or the TAN for crude oil feed.气 # 政 丄 丄 1 w / 〇 之 τ 顶 湖. Lice can occur at 1 to 50 breaks, 3, 1
NmVm3 ’或15至25 Nm3/m3的範圍内。原油產物可且 總驗/Fe含量最多為9〇%,最多為8〇%,最多為鳩, 最多為5〇%,最多為1〇%,或至少為1%之原油NmVm3 'or 15 to 25 Nm3 / m3. Crude oil products can have a total test / Fe content of up to 90%, up to 80%, up to dove, up to 50%, up to 10%, or at least 1% of crude oil
Ni/V/Fe 含量。 。 於特定具體實例中,第五類觸媒(“第五種觸媒”)包含 與㊀氧化鋁載體結合的第6攔金屬。第五種觸媒具有中位 孔徑至少為18〇 A,至少為22〇人,至少為23〇 A,至少為 250 A,至少為300 A,或最多為500 A的孔徑分佈。該載 體在每克載體中可包含至少0.1克,至少0·5克,或至少 0.999克的θ氧化鋁。於若干具體實例中,載體具有α氧化 铭含量為每克觸媒中有低於0Λ克的α氧化鋁。該觸媒於若 干具體實例中係包含每克觸媒中最多為0 · 1克的第6攔金 屬’且每克觸媒中至少為0·0001克的第6欄金屬。於若干 具體實例中,第6欄金屬為鉬及/或鎢。 於特定具體實例中,當原油進料與第五種觸媒在3 i 〇 81 200535221 或3 30至3 60 °c的溫度下接 至 400 °C,320 至 370 觸時,原油進料之氫的淨吸取可能相#地低(例如請至 100 Nm3/m3,1 至 80 NmW,5 至 5〇 NmVm3,或 1〇 至 3〇 Nm /m )。原油進料之氫的淨吸取於若干具體實例中可在^ 至20 NmVm3,2至15 Nm3/m3,或3至ι〇版、3的範圍Ni / V / Fe content. . In a specific embodiment, the fifth type of catalyst (the "fifth catalyst") includes a sixth metal in combination with a rhenium alumina carrier. The fifth catalyst has a pore size distribution with a median pore size of at least 18 A, at least 22 B, at least 23 A, at least 250 A, at least 300 A, or at most 500 A. The carrier may contain at least 0.1 g, at least 0.5 g, or at least 0.999 g of theta alumina per gram of the carrier. In several specific examples, the carrier has an alpha oxide content of less than 0 gram alpha alumina per gram of catalyst. In some specific examples, the catalyst includes a column 6 metal of up to 0.1 g per gram of catalyst and a column 6 metal of at least 0.0001 g per gram of catalyst. In some specific examples, the metal in column 6 is molybdenum and / or tungsten. In a specific specific example, when the crude oil feed and the fifth catalyst are connected to 400 ° C at a temperature of 3 i 〇81 200535221 or 3 30 to 3 60 ° c, and 320 to 370 contacts, the hydrogen of the crude oil feed The net pickup may be relatively low (for example, please go to 100 Nm3 / m3, 1 to 80 NmW, 5 to 50NmVm3, or 10 to 30Nm / m). The net absorption of hydrogen from crude oil feed can be in the range of ^ to 20 NmVm3, 2 to 15 Nm3 / m3, or 3 to ι〇, 3 in some specific examples.
内。由原油進料與第五種觸媒接觸所生產的原油產物可具 有TAN最多為90%,最多為8〇%,最多為5〇%,或最多為 10/◦之原油進料的TAN。原油產物的ΤΑΝ可在〇 至, 〇·〇3至〇.〇5,或0 02至〇 〇3的範圍内。 〆於特定具體實例中,第六類觸媒(“第六種觸媒”)包含 與㊀氧化鋁載體結合的帛5攔金屬和第6欄金屬。第六種 j某/、有中位孔徑至少為i 8〇人的孔徑分佈。於若干具體 貫例中,孔徑分佈的中位孔徑可至少為220 A,至少為23〇 A,至^少為250 A,至少為300 A,或最多為5〇〇人。該載 體在每克載體中可包含至少〇」克,至少、〇·5克,至少〇·8Inside. The crude oil product produced by contacting the crude oil feed with the fifth catalyst may have a TAN of a crude oil feed of at most 90%, at most 80%, at most 50%, or at most 10 / ◦. The TAN of the crude product may be in the range of 0 to, 0.03 to 0.05, or 0.02 to 0.03. In a specific embodiment, the sixth type of catalyst (the "sixth catalyst") includes a rhenium metal and a column 6 metal combined with a rhenium alumina carrier. The sixth kind of j has a pore size distribution with a median pore size of at least i 80. In several specific examples, the median pore size of the pore size distribution can be at least 220 A, at least 23 A, at least 250 A, at least 300 A, or at most 500 people. The carrier may contain at least 0 "grams, at least 0.5 grams, at least 0.8 grams per gram of carrier.
^,至少〇·9克,或最多為〇·99克的㊀氧化鋁。該載體於 :干具體實例中可包含每克觸媒中最多為0.1 {之第5攔 之,和第6欄金屬的總量’且每克觸媒中至少為Q 克 ^第5攔金屬和第6欄金屬的總量。於若干具體實例中, 弟6攔金屬總量與第5欄金屬總量的莫耳比可在〇·ι至川, 1 至 1 〇,λ 八 或2至5的範圍内。於特定具體實例中,第5欄 金屬為釩而第6攔金屬為鉬及/或鎢。 。 當原油進料與第六種觸媒在310至400 X:,320至37〇 ,或33〇至360。(:的溫度下接觸時,原油進料之氫的淨 82 200535221 吸取可在 _10 NmVm;至 2〇 Nm3/m3,_7 Nm3/m3 至^, At least 0.9 g, or at most 0.99 g of rhenium alumina. The carrier in: specific examples may contain up to 0.1 per gram of catalyst {the total amount of metal in column 5 and column 6 '' and at least Q grams per gram of catalyst Column 6 Total amount of metal. In some specific examples, the molar ratio of the total amount of the metal in the 6th column to the total amount of the metal in the fifth column may be in the range of 0. to 10.0, 1 to 10, λ8, or 2 to 5. In a specific embodiment, the metal in column 5 is vanadium and the metal in column 6 is molybdenum and / or tungsten. . When crude oil is fed with the sixth catalyst at 310 to 400 x :, 320 to 37, or 33 to 360. (When contacted at the temperature, the net hydrogen of crude oil feed can be absorbed at _10 NmVm; to 20 Nm3 / m3, _7 Nm3 / m3 to
Nm3/m3,或-5 Nm3/m3至5 NmVm3的範圍内。氬的負值淨 吸取為氫在ί見場產生的跡象n由進料與第$種觸媒接 觸所生產的原油產物可具有TAN最多為9〇%,最多為, 最多為50%,最多為1〇%,或至少為1%之原油 原油產物的TAN可在0.01 至0.04的範圍内。 〆 长在原油進料與第四種、第五種,或第六種觸媒接觸期 間虱的少量淨吸取會減少在生產輸送及/或處理可接受之原 油產物的加工期間氫的總需求。由於生產及/或輪送氫的成 本昂貴,因此使製程中氫的使用減至最小量會降低加工總 —於特定具體實例中,第七類觸媒(“第七種觸媒,,)具有 第6攔金屬總含量在每克觸媒中有〇.至〇_〇6克之第6 攔金屬的範圍内。帛6欄金屬為钥及/或鶴。第七種觸媒係 有利於生產具# TAN最多為9〇%之原油進料的 、Nm3 / m3, or -5 Nm3 / m3 to 5 NmVm3. The negative net absorption of argon is a sign of hydrogen produced in the field. The crude oil product produced by the contact of the feed with the catalyst can have a TAN of at most 90%, at most, at most 50%, and at most The TAN of 10%, or at least 1% of crude oil products, can range from 0.01 to 0.04.的 A small net uptake of ticks during periods when the crude feed is in contact with the fourth, fifth, or sixth catalyst will reduce the overall demand for hydrogen during processing to produce and / or process acceptable crude oil products. Because the cost of producing and / or rotating hydrogen is expensive, minimizing the amount of hydrogen used in the process will reduce the total processing—in a specific example, a seventh type of catalyst ("the seventh catalyst,") has The total content of the 6th metal is within the range of 0.0 to 0_06g of the 6th metal per gram of catalyst. The 6th column of metal is the key and / or crane. The seventh catalyst is beneficial to the production of tools. # TAN is a maximum of 90% of crude oil feed,
油產物。 咏 第四種、第五種、第 可像本文中另外敘述 六種 一樣 第一種、第二種、第三種、 和第七種觸媒的其他具體實例也 地製造及/或使用。 造擇本申請案之觸媒及控 「r不rr Μ谷汁生產 與原油進料相比改變的ΤΑΝ及/或選定性質而同時原 料的其他性質沒有顯著改變的原油產物。所得原油產 原油進料相比可能會具有強化性f,因此更為輸送及/ 83 200535221 煉所能接受。 按選擇順序配置兩種或更多種觸媒可控制原油進料的 性質改善順序。舉例而言,原油進料中的tan、api比重、 至少-部分的c5遞青質、至少一部分的鐵、至少一部分的 鎳,及/或至少一部分的飢能在減少原油進料中至少一部分 的雜原子之前減少。 77 配置及/或選擇觸媒於若干具體實例中可提高觸媒壽命 及/或原油進料/總產物混合物的穩定性。在加工期間提高 觸媒壽命及/或原油進料/總產物混合物的穩定性可容許接 觸系統在不更換接觸區中觸媒的情況下,運轉至少3個月, 至少6個月,或至少1年。 結合選定觸媒可在原油進料的其他性質改變之前,使 j油進料中至少一部分的Ni/V/Fe,至少一部分的c5瀝青 質,至少一部分的有機酸金屬鹽形態之金屬,至少一部分 w成TAN的成分’至少—部分的殘留物,或其組合減少, 並且同時在加工期間保持原油進料/總產物混合物的穩定性 (例如保持高於1.5的原油進料p值)。或者,C5瀝青質、taN 及/或API比重可藉由原油進料與選定觸媒的接觸而逐漸減 夕漸進式及/或選擇性改變原油進料性質的能力可容許在 加工期間保持原油進料/總產物混合物的穩定性。 於若干具體實例中,第一種觸媒(上述者)可配置在一 連串觸媒的上游。第一種觸媒的此種配置可容許移除高分 子里3染物、金屬污染物,及/或有機酸金屬鹽形態之金屬, 並且同時保持原油進料/總產物混合物的穩定性。 84 200535221 第一種觸媒於若干具體實例中係容許移除原油進料中 至少一部分的Nl/v/Fe,移除酸性成分,移除造成系統中 其他觸媒壽命減短的成分,或其組合。舉例而t,與原油Oil products. The fourth, fifth, and seventh types of catalysts can be manufactured and / or used as other specific examples of the first, second, third, and seventh catalysts, as described in this article. The catalysts for this application were selected and controlled. “Rrrr Μ Gravy produces crude oil products that have changed TAN and / or selected properties compared to crude oil feeds, while other properties of the feedstock have not changed significantly. The resulting crude oil produced crude oil Material may have a strengthening f, so it is more acceptable for transportation and / 83 200535221. The configuration of two or more catalysts in a selected order can control the order of improving the properties of crude oil feed. For example, crude oil Tan, api specific gravity, at least-part of c5 cyanide, at least part of iron, at least part of nickel, and / or at least part of hunger in the feed can be reduced before reducing at least part of the heteroatoms in the crude feed. 77 Configuration and / or selection of catalysts can improve catalyst life and / or stability of crude oil feeds / total product mixtures in several specific examples. Increase catalyst life and / or crude oil feeds / total product mixtures during processing Stability can allow the contact system to operate for at least 3 months, at least 6 months, or at least 1 year without changing the catalyst in the contact zone. Combined with the selected catalyst, it can be used in other crude oil feeds. Before the qualitative change, at least part of the Ni / V / Fe in the oil feed, at least part of the c5 asphaltene, at least part of the metal in the form of a metal salt of an organic acid, and at least part of the w to form a component of TAN 'at least-part of the residue Reduction of crude oil, or a combination thereof, while maintaining the stability of the crude oil feed / total product mixture during processing (for example, maintaining a crude oil feed p-value higher than 1.5). Alternatively, C5 asphaltenes, taN, and / or API specific gravity may be The ability to gradually and / or selectively change the properties of a crude oil feed by contacting the crude oil feed with a selected catalyst may allow the stability of the crude oil feed / total product mixture to be maintained during processing. In several specific examples In the first catalyst (the above) can be arranged upstream of a series of catalysts. This configuration of the first catalyst allows the removal of 3 dyes, metal contaminants, and / or organic acid metal salts in the polymer. Form of the metal and at the same time maintain the stability of the crude oil feed / total product mixture. 84 200535221 The first catalyst, in several specific examples, allows the removal of at least a portion of the Nl / v / in the crude oil feed. Fe, removes acidic components, removes components that reduce the life of other catalysts in the system, or a combination thereof. For example, t, and crude oil
進料相比,減少原油進料/總產物混合物中至少一部分的C 瀝青質會抑制配置於下游之其他觸媒的堵塞,因此I增加5 接觸系統在沒有補充觸媒的情況下仍可運轉的持續時; 移除原油進料中至少一部分的Ni/V/Fe於若干具體實例中 可增加配置在第一種觸媒後面之一或多種觸媒的壽命。Compared with the feed, reducing at least a part of the C asphaltene in the crude oil feed / total product mixture will inhibit the clogging of other catalysts arranged downstream, so I increase 5 The contact system can still operate without supplemental catalyst Ongoing; removing at least a portion of the Ni / V / Fe in the crude feed may increase the life of one or more catalysts arranged behind the first catalyst in several specific examples.
第二種觸媒及/或第三種觸媒可配置在第一種觸媒的下 游。原油進料/總產物混合物與第二種觸媒及/或第三種觸 媒的進一步接觸可進一步降低TAN,降低Ni/V/Fe含量, 降低3 &里,降低含氧量,及/或降低有機酸金屬鹽形態的 金屬含量。 :右干具體實例中’原油進料與第二種觸媒及/或第二 種觸媒的接觸可生產原油進料/總產物混合物,與原油進料 的個別性質相& ’其具有降低# TAN,降低的含硫量,降 低的3氧里,降低的有機酸金屬鹽形態之金屬含量,降低 的瀝青質含量,降低的黏度,或其組合,且同時在加工期 間保持原油進料/總產物混合物的穩定性。第二種觸媒可並 —置弟一種觸媒係位於第三種觸媒上游,或者反過來 也可以。 使氣輸送至特定接觸區的能力會傾向於使接觸期間氫 的使用減至最小量。結合在接觸期間促使氫氣發生的觸媒 與在接觸期間吸取相當少量氫氣的觸媒可用來改變與原油 85 200535221 進料的同樣性質相比之下原油產物 言,第四種觸媒可與第一種觸媒、第二種貝第舉例而 媒、第五種觸媒、第六種觸媒,及/或第三種觸 以改變原油進料的選定性質, 併使用 油進料的其他性質,及/式/、有選擇篁地改變原 定性。可選擇㈣ 保持原油進料/總產物的穩 旦 t擇觸媒的順序及/或數目使氫的淨吸取減至最/Κ 里’同時保持原油進料/總產物的 .. &『生 氫的最小淨·踢敌 係使原油進料的殘留物含量、vgThe second catalyst and / or the third catalyst may be arranged downstream of the first catalyst. Further contact of the crude oil feed / total product mixture with the second catalyst and / or the third catalyst can further reduce the TAN, lower the Ni / V / Fe content, lower the 3 & mile, lower the oxygen content, and / Or reduce the metal content of the organic acid metal salt. : In the specific example on the right, 'the contact between the crude oil feed and the second catalyst and / or the second catalyst can produce a crude oil feed / total product mixture, which is related to the individual properties of the crude oil feed &# TAN, reduced sulfur content, reduced oxygen content, reduced metal content in the form of metal salt of organic acid, reduced asphaltene content, reduced viscosity, or a combination thereof, while maintaining crude oil feed during processing / The stability of the total product mixture. The second catalyst can be juxtaposed—the first catalyst is located upstream of the third catalyst, or vice versa. The ability to transport gas to a particular contact zone tends to minimize the use of hydrogen during the contact. Combining the catalyst that promotes the occurrence of hydrogen during the contact with the catalyst that absorbs a relatively small amount of hydrogen during the contact can be used to change the same properties as the crude oil 85 200535221 feed. In contrast, the fourth catalyst can be compared with the first Catalyst, second catalyst, fifth catalyst, sixth catalyst, and / or third catalyst to change selected properties of crude oil feed and use other properties of oil feed, And / style /, selectively change the original nature. You can choose to maintain the stability of the crude oil feed / total product, t select the sequence and / or number of catalysts to reduce the net hydrogen absorption to the maximum / Kli 'while maintaining the crude oil feed / total product. &Amp; The minimum net of hydrogen and the enemy system make the crude oil feed residue content, vg
tb t > 4 ^ έΒ yv ^ 4*^ 餾刀含 ϊ、API 内,二二: °的原油進料之個別性質的範圍 的TANM TAN及/或黏度最多為9G%之原油進料 的TAN及/或黏度。 ΊΤ 減夕原油進料之氫的淨吸取可生產具有與原油進料之 刀佈類似的沸程分佈,與原油進料之TAN相比降低 TAN的原油產物。原油產物的原子政也可只比原油進料 的原子H/C有相當少量的改變。tb t > 4 ^ έΒ yv ^ 4 * ^ Distillation knife contains ϊ, in API, 22: ° TAM TAN and / or TAN with a viscosity of up to 9G% of crude oil feed And / or viscosity. The net absorption of hydrogen from the crude oil feed of TZT can produce crude oil products with a boiling range distribution similar to that of the crude oil feed, which reduces TAN compared to the TAN of the crude oil feed. The atomic politics of crude oil products can also be changed only slightly compared to the atomic H / C of the crude oil feed.
特疋接觸區中的氫氣發生可容許氫選擇性添加至其他 $觸區及/或容許選擇性減少原油進料的性質。於若干具體 貝Η中第四種觸媒可配置在本文中所述的附加觸媒上 *下游或介於其間。氫可在原油進料與第四種觸媒接觸 期間發生’可將氫輸送至包含附加觸媒的接觸區。氫的輸 C可〃原油進料的流動反向。於若干具體實例中,氳的輸 送可與原油進料的流動同向。 舉例而έ ’在堆疊結構中(參見如圖2B),氫可在接觸 期間於一接觸區中(例如圖2Β中的接觸區1〇2)生成,氫可 86 200535221 以原油進料流動相反 中的接觸區m)。於若干且^至附加接觸區(例如圖- 料的流動同向。或者,在堆:二:::氫流動可 在接觸期間於一接觸區中(::構中(茶見如圖3B),氫可 成。气h _£中(例如圖3B中的接觸區 成。虱源可以原油進料流 L 生 鎚F ~丨, 動相反的方向輸送至第一附加拯 觸區(例如在圖3B中,使 第附加接 114),以盾、丄# 工田導官1〇6添加至接觸區 (例如在H ^ + 门的方向輪送至第二附加接觸區 (例如在圖3B中,使氳經由導 於若干具體^ 添加至接觸區116)。 # 京 第四種觸媒與第六種觸媒係並聯 使用,第四種觸媒係位 可以。結合第四種觸媒與二或者反過來也 量淨吸取的情況下,降低2=可 料之氣的少 兮低TAN,降低Ni/V/Fe含量,及/或 降低有機酸金屬鹽形態的金屬 二 馮s里。虱的少量淨吸取可容 許原油產物的其他性質盥;g、、丄^ I, 為與原、油進料的同樣性質相比之下只 有少量改變。 於若干具體實例中,兩種不同的第七種觸媒可合併使 用。在上游所用的第七種觸媒而非下游的第七種觸媒在每 克觸媒中可具有〇_嶋至0.06克之範圍内的第6攔金屬 總含量。下游的第七種觸媒在每克下游的第七種觸媒中可 具有料或大於上游的第七種觸媒中第6攔金屬總含量, 或每克觸媒中至少〇.〇2克之第6攔金屬的第六攔金屬總含 量。於若干具體實例中,上游的第七種觸媒和下游的第七 種觸媒可顛倒過來。於下游的第七種觸媒中使用相當少量 之催化活性金屬的能力可容許原油產物的其他性質與原油 87 200535221 進枓的同樣性質相比 APJ hh , 下,、有)置改變(例如雜原子含量、 1比重、殘留物含量、VGO含詈,洸甘, 改變)。 3 /、、、且合的相當少量 原油進料與上游和下游的第七種觸 有丁謂最多為㈣,最多為80%,最多為t生產具 或至少為1%之原油進料的 :取夕為’ ^ , r . 之原/由產物。於若千且體 二之接觸ΓΓ料的TAN可藉由與上游和下游的第七種觸 =::=低(例如,原油進料與觸媒的接觸以生成 產物-=1 性質的初原油產物,接著初原油 性質的原油產物)。:進=與广由產物相比具… 幫助伴样历/ 的能力可在加工期間 ㈣持原油進料/總產物混合物的穩定性。 觸体ΓΓ干具體實例中,觸媒選擇及/或觸媒順序與控制接 觸條件(例如溫度及/ $ 〃 4原/由進枓流率)的結合可幫助減少原 、-人你之氣的吸取’在加工期間幫助保持原油進料/總產物 的穩疋性’並且與原油進料的個別性質相比,改變 w σ物的或夕種性質。原油進料/總產物混合物的穩定 旦:會受到來自原油進料/總產物混合物之各種相分離^ :曰。相分離可能由例如原油進料/總產物混合物中原油進 1 ^ /或原油產物的不溶性,原油進料/總產物混合物之瀝 絮蚨原/由進料/總產物混合物之成分的沈澱,或其 組合所導致。 α 在接觸期間的-定次數下,原油進料/總產物混合物中 Μ Μ及/或總產物的濃度可能會改變。當原油進料/總 88 200535221 產物此合物中的總產物濃度因為生成原油產物而改變時, 原油進料/總產物混合物中原油進料成分及/或總產物成分 的溶解度會有改變的傾向。舉例而言,原油進料可能含有 於加工一開始可溶於原油進料的成分。當原油進料的性質 (例如TAN、MCR、C5瀝青質、P值,或其組合)改變時, 這些成分可能會有變得較不易溶於原油進料/總產物混合物 的傾向。於若干實例中,原油進料和總產物可能會形成兩 相及/或變成彼此不溶。溶解度改變也可能導致原油進料/ 總產物混合物形成兩個或更多個相。由於瀝青質的絮凝, 原油進料和總產物濃度的改變,及/或成分的沈澱而形成兩 相會傾向於減短一或多種觸媒的壽命。此外,製程效率也 可能會降低。舉例而言,可能需要重複處理原油進料/總產 物混合物以生產具有期望性質的原油產物。 在加工期間,可監測原油進料/總產物混合物的P值, 可評估製程、原油進料,及/或原油進料/總產物混合物的 穩定性。典型而言,最多$ p值係表示原油進料之 瀝青質的絮凝通常會發生。如* p值一開始至少為15, 而此等P值在接觸期間會增加或相當穩定,那麼這表示原 油進料在接觸期間相當穩定。原油進料/總產物混合物的穩 定性,如P值所評估者,可藉由控制接觸條件,藉由觸媒 的選擇,藉由觸媒的選擇性排序,或其組合而加以控制。 此種控制接觸條件可包括控制LHSV、溫度、壓力、氮的 吸取、原油進料流率,或其組合。 於右干具體實例中,控制接觸溫度以便移除瀝青質 89 200535221 及/或其他瀝青質,廿 ^ 、、’同日守保持原油進料的MCR含量。藉 由氫的吸取及/或較高 ^ 口旧獲觸,皿度降低MCR含量可能合導 致形成兩相,其可舻合政把広, 9 ^ b 9降低原油進料/總產物混合物的穩定 …觸媒的壽命。控制接觸溫度和氫的吸取並 、。口文中所述的觸媒可容許降低^遞青質而同時只相當 少量地改變原油進料的MCR含量。 於若干具體實例中,控制接觸條件以便使一或多個接 觸區中的溫度可為} s 土 為相異者。不同溫度下的操作可容許選擇The occurrence of hydrogen in the special contact zone may allow selective addition of hydrogen to other contact zones and / or allow selective reduction of the properties of the crude oil feed. The fourth catalyst in several specific shellfish can be deployed on the additional catalyst described herein * downstream or in between. Hydrogen may occur during contact of the crude feed with the fourth catalyst ' ' The hydrogen may be transported to a contact zone containing additional catalyst. The hydrogen transport can reverse the flow of the crude oil feed. In several specific examples, the transport of thorium may be in the same direction as the flow of crude oil feed. For example, in a stacked structure (see FIG. 2B), hydrogen can be generated in a contact zone (such as the contact zone 102 in FIG. 2B) during contact, and hydrogen can be reversed in the flow of crude oil 86 200535221 Contact area m). In several and to the additional contact zone (for example, the flow of the material is in the same direction. Or, in the reactor: two ::: hydrogen flow can be in a contact zone during the contact (:: structure in (see Figure 3B) Hydrogen can be formed. The gas h _ £ (for example, the contact zone in FIG. 3B is formed. The lice source can be transported in the crude oil feed stream L raw hammer F ~ 丨 to the first additional rescue zone (for example, in the figure In 3B, the first additional connection 114) is added to the contact area with a shield and 丄 # 工 田 导 官 106 (for example, the wheel is sent to the second additional contact area in the direction of the H ^ + gate (for example, in FIG. 3B, Add the specific catalyst ^ to the contact area 116). # 京 The fourth catalyst is used in parallel with the sixth catalyst system, and the fourth catalyst system can be used. Combine the fourth catalyst with two or In the case of net absorption, in the case of net absorption, reduce 2 = expected gas, lower TAN, lower Ni / V / Fe content, and / or reduce the metal acid in the form of organic acid metal salt. A small amount of lice Other properties of the net absorption allowable crude oil product; g, 丄, I, are only slightly changed compared to the same properties of the raw and oil feeds. In several specific examples, two different seventh catalysts may be used in combination. The seventh catalyst used upstream rather than the seventh catalyst downstream may have a range of 0 to 0.06 grams per gram of catalyst. The total content of the sixth metal in the range. The seventh catalyst downstream may have a content per gram of the seventh catalyst downstream or greater than the total metal content of the sixth catalyst in the seventh catalyst upstream, or The total content of the sixth metal of the sixth metal in the gram catalyst is at least 0.02 grams. In some specific examples, the seventh catalyst upstream and the seventh catalyst downstream can be reversed. The downstream The ability of the seventh catalyst to use a relatively small amount of catalytically active metals may allow other properties of crude oil products to be compared to the same properties of crude oil 87 200535221, APJ hh, down, some) changes (such as heteroatom content, 1 Specific gravity, residue content, VGO content of 詈, 洸, change). 3 / ,,, and a relatively small amount of crude oil feed and the seventh upstream and downstream contact with Ding is at most ㈣, at most 80%, Up to t production or at least 1% crude oil feed Take xi as the origin / product of '^, r.'. The TAN of Yu Ruoqian's contact with ΓΓ feed can be reached by contacting the seventh upstream and downstream ==: = low (for example, crude oil feed and The contact of the catalyst to produce a product of -1 crude crude oil product, followed by crude crude oil product.): Jin = compared with Guangyou product has the ability to help with the experience / can hold crude oil during processing The stability of the feed / total product mixture. In the specific example of the contact body ΓΓ, the combination of catalyst selection and / or catalyst sequence and control of the contact conditions (such as temperature and flow rate) Helps reduce the intake of raw and natural gas 'helps maintain the stability of the crude oil feed / total product during processing' and changes the nature of the w σ species or species compared to the individual properties of the crude oil feed. Stability of crude oil feed / total product mixture: Once subjected to various phase separations from the crude oil feed / total product mixture ^: said. Phase separation may be caused by, for example, crude oil feed in the crude feed / total product mixture, or insolubility of the crude product, crude feed / total mixture in the crude product / precipitation of ingredients in the feed / total product mixture, or Caused by their combination. α At certain times during the contact, the MM and / or total product concentration in the crude feed / total product mixture may change. When the crude product feed / total 88 200535221 product total product concentration changes due to the formation of crude product, the solubility of the crude feed component and / or the total product component in the crude feed / total product mixture will tend to change . For example, a crude feed may contain ingredients that are soluble in the crude feed at the beginning of processing. When the properties of the crude oil feed (such as TAN, MCR, C5 asphaltenes, P-values, or a combination thereof) change, these ingredients may have a tendency to become less soluble in the crude oil feed / total product mixture. In several examples, the crude feed and total product may form two phases and / or become insoluble with each other. Changes in solubility may also cause the crude feed / total product mixture to form two or more phases. The formation of two phases due to flocculation of asphaltenes, changes in crude oil feed and total product concentration, and / or precipitation of ingredients tends to reduce the life of one or more catalysts. In addition, process efficiency may be reduced. For example, it may be necessary to repeatedly process the crude feed / total product mixture to produce a crude product with the desired properties. During processing, the P value of the crude feed / total product mixture can be monitored and the stability of the process, crude feed, and / or crude feed / total product mixture can be evaluated. Typically, the maximum $ p value indicates that the flocculation of the asphaltenes of the crude feed usually occurs. If the * p value is at least 15 at the beginning, and these P values increase or are fairly stable during the contact period, this means that the crude oil feed is quite stable during the contact period. The stability of the crude feed / total product mixture, as assessed by the P value, can be controlled by controlling the contact conditions, by the choice of catalyst, by the selective ordering of the catalyst, or a combination thereof. Such controlled contact conditions may include controlling LHSV, temperature, pressure, nitrogen uptake, crude oil feed flow rate, or a combination thereof. In the concrete example on the right, the contact temperature is controlled in order to remove asphaltenes 89 200535221 and / or other asphaltenes, 同 ^,, ′ keep the MCR content of the crude oil feed. By hydrogen uptake and / or higher exposure, lowering the MCR content may lead to the formation of two phases, which can be combined to reduce the stability of the crude oil feed / total product mixture. … The life of the catalyst. Control the contact temperature and the absorption of hydrogen. The catalysts described in the oral text allow to reduce the cyanide quality while at the same time only changing the MCR content of the crude oil feed in a relatively small amount. In several specific examples, the contact conditions are controlled so that the temperature in one or more contact zones may be} s soil is different. Operation at different temperatures allows selection
性改變原油進料性曾而π主 ^ 質而同時保持原油進料/總產物混合物的 穩定性。原油進料在製程開始時進人第—接觸區。第一接 觸溫f為第一接觸區中的溫度。其他接觸溫度(例如第二溫 度、第三溫度、第四溫度等)為配置在第一接觸區後面之接 觸區中的溫度。第一接觸溫度可在1〇〇至42〇 t的範圍内, 第二接觸溫度可在與第一接觸溫度相差2〇至i〇〇 t,如The crude oil feedability has been changed over time while maintaining the stability of the crude oil feed / total product mixture. Crude oil feed enters the first contact zone at the beginning of the process. The first contact temperature f is a temperature in the first contact region. Other contact temperatures (e.g., second temperature, third temperature, fourth temperature, etc.) are temperatures in the contact area disposed behind the first contact area. The first contact temperature may be in the range of 100 to 4200 t, and the second contact temperature may be different from the first contact temperature by 20 to 100 t, such as
至90 C,或40至60 °C的範圍内。於若干具體實例中, 第一接觸溫度大於第一接觸溫度。具有不同的接觸溫度可 使原油產物中的TAN及/或Cs瀝青質含量與原油進料的 TAN及/或Cs瀝青質含量相比之下降低至比,如果有的話, 在第一和第二接觸溫度彼此相同或相差為1〇 t以内時的 TAN及/或C5瀝青質減少量更大的程度。 舉例而言,第一接觸區可包含第一種觸媒及/或第四種 觸媒,而第二接觸區可包含本文中所述的其他觸媒。第一 接觸溫度可為350 °C,第二接觸溫度可為3〇〇 °c。原油 進料在第一接觸區中與第一種觸媒的接觸及/或在與第二接 90 200535221 觸區中與其他觸媒接 A 、觸則於較高溫度下與第四種觸媒的 接觸可$致在原油進料中, 與在第一和第二接觸溫度相差 為10 c以内時相间、、丄、* μ 门原油進料中TAN及/或c5瀝青質的減 少相比,有更多ΤΑΜ » ^ 或C5瀝青質的減少。 實施例 以下提出載體製備、觸媒製備,及具有選定觸媒配置 與控制接觸條件之系統的非限定實施例。 載體係利用585克的水和8克的冰確酸將576克的氧_ 鋁(Criterion Catalysts and Techn〇1〇gies Lp,To 90 C, or 40 to 60 ° C. In some specific examples, the first contact temperature is greater than the first contact temperature. Having different contact temperatures can reduce the TAN and / or Cs asphaltene content in the crude oil product to the ratio of the TAN and / or Cs asphaltene content of the crude oil feed, if any, between the first and the first When the two contact temperatures are the same or differ by less than 10 t, the TAN and / or C5 asphaltenes are reduced to a greater extent. For example, the first contact area may include a first catalyst and / or a fourth catalyst, and the second contact area may include other catalysts described herein. The first contact temperature may be 350 ° C, and the second contact temperature may be 300 ° c. Crude oil feed contacted with the first catalyst in the first contact zone and / or contacted with other catalysts in the contact zone with the second contact 90 200535221 A, and the catalyst was contacted with the fourth catalyst at a higher temperature The contact can result in a decrease in TAN and / or c5 asphaltenes in the crude oil feed compared with the phase difference between the first and second contact temperatures within 10 c. There is more reduction in TAM »^ or C5 asphaltenes. EXAMPLES Non-limiting examples of carrier preparation, catalyst preparation, and systems with selected catalyst configurations and controlled contact conditions are presented below. The carrier system uses 585 grams of water and 8 grams of glacial acid to convert 576 grams of oxygen (aluminum) (Criterion Catalysts and Technogies Lp,
Chy,Mlchigan,U.s.a·)研磨35分鐘製備。所得到的研磨 混合物係透過1.3 Tril0beTM模板擠出,於9〇至i25它之 間乾燥’接著在918 °C下锻燒,得到650克具有中位孔徑 為182 A的锻燒載體。將此锻燒載體放人Lindbq爐中。 使爐溫於1.5小時過程中升到1〇〇〇至11〇〇 t,然後保持 在此範圍内2小時以生產載體。此載體在每克載體中包含 0.0003克的γ氧化鋁,〇 〇〇〇8克的α氧化鋁,〇 〇2〇8克的$ _ 氧化鋁,和0.9781克的θ氧化鋁,其藉由乂射線繞射測定。 此載體具有110m2/g的表面積和〇·821 cmVg的總孔體積。 此載體具有中位孔徑為232 A的孔徑分佈,該孔徑分佈中 有66.7%的總孔數具有在85 A之中位孔徑範圍内的孔徑。 此貫施例說明如何製備具有孔徑分佈至少為丨8〇 A且 包含至少0.1克Θ氧化鋁的載體。 實誨例2·__1備具有中位孔徑至少為230人之孔 91 200535221 飢觸媒係以下列方a 備的氧化紹載體用叙:: 施例1所述之方法製 V〇S〇4盥82克的μ又,貝岭液浸潰,其藉由結合7·69克的 ,離子水而製備。該溶液的pH值為2.27〇 乳化銘載體(1〇〇 )係 夺 動老化2小時,於二用飢…液浸潰,以偶然檀 下乾燥數小時,接著在480它 Μ,。所得觸媒在每克觸媒中含有〇〇4克的飢, :::部分為載體。此飢觸媒具有中位孔經為350 Α的孔經 刀<,〇.69cm3/g的孔體積,和my化的表面積。此外, 鈒觸媒的孔徑分佈中有66.7%的總孔數具有在川A之中位 孔徑範圍内的孔徑。 此實施例說明製備具有中位孔徑至少為23〇人之孔徑 分佈的第5攔觸媒。 ^^歹"·~~製-備具有电^孔徑至少為230 A之孔經分 iJL鉬觸嫫。 鉬觸媒係以下列方式製備。由實施例丨所述之方法製 備的氧化鋁載體用鉬浸潰溶液浸潰。此鉬浸潰溶液係藉由 、、口 百 4.26 克的(ΝΗ4)2Μο207、6·38 克的 Μο〇3、1·12 克的 30% Η2〇2、〇·27克的單乙醇胺(ΜΕΑ),與6.51克的去離子水形 成漿液而製備。此漿液係加熱至6 5 °C直到固體溶解為止。 使加熱溶液冷卻至室溫。該溶液的pH值為5.36。用離子 水將溶液體積調整至82 mL。 氧化鋁載體(100克)係利用鉬浸潰溶液浸潰,以偶然攪 動老化2小時,於125 °C下乾燥數小時,接著在480 c 92 200535221 ;、 ^ 所得觸媒在每克觸媒中含有0.04克的鉬, ^餘部分為載體。此銦觸媒具有中位孔徑為25G A的孔徑 cm /g的孔體積,和i丨6 m2/g的表面積。此外, 銦觸媒的孔徑分你由士 一 佈中有67·7%的總孔數具有在86人之中位 孔徑範圍内的孔徑。 此實施例說明製備具有中位孔徑至少4 230 A之孔徑 分佈的第6攔觸媒。 f、有中位孔滌至少為23〇人之孔徑分 鈽的鉬/釩觸媼二 翻/飢觸媒係以下列方式製備。由實施例1所述之方法 製備的氧化紹載體用如下製備的鉬/釩浸潰溶液浸潰。第一 種溶液係藉由結合2.14克的(NH4)2M〇207、3.21克的Mo03、 /6克的30/〇過氧化氫(n)、〇14克的單乙醇胺(mea), 人 克的去離子水形成漿液而製造。此漿液係加熱至6 5 C直到固體溶解為止。使加熱溶液冷卻至室溫。 第一種/谷液係藉由結合3·57克的v〇s〇4與4〇克的去 離子水而製造。使第一種溶液和第二種溶液結合,添加足 夠的去離子水使結合溶液的體積達到82 ml以產生鉬/釩浸 潰溶液。將氧化鋁用鉬/釩浸潰溶液浸潰,以偶然攪動老化 2小時,於125 °C下乾燥數小時,接著在48〇它下煅燒2 小時。所得觸媒在每克觸媒中含有〇〇2克的釩和〇〇2克 的鉬,其餘部分為載體。此鉬/釩觸媒具有中位孔徑為300 A 的孔徑分佈。 此實施例說明製備具有中位孔徑至少為230 A之孔徑 93 200535221 分佈的第6欄金屬和第5欄金屬觸媒。 复皇例L~~原進赴身^種觸嫫的後觸。 在中央配置有測溫插套的管式反應器係配備熱電偶以 測量整個觸媒床的溫度。此觸媒床係藉由在測溫插套和内 壁之間的空間填充觸媒和碳化石夕(20_gnd,stanf〇rdChy, Mlchigan, U.s.a.) was prepared by milling for 35 minutes. The resulting milled mixture was extruded through a 1.3 Tril0beTM template, dried between 90 and 25 and then calcined at 918 ° C to obtain 650 g of a calcined support having a median pore size of 182 A. This calcined carrier was placed in a Lindbq furnace. The temperature of the furnace was raised to 1,000 to 11,000 t during 1.5 hours, and then kept in this range for 2 hours to produce a carrier. This support contained 0.0003 g of gamma alumina, 0.0008 g of alpha alumina, 0.0008 g of $ _ alumina, and 0.9781 g of theta alumina per gram of the carrier. Diffraction measurement. This support has a surface area of 110 m2 / g and a total pore volume of 0.82 cmVg. This carrier has a pore size distribution with a median pore size of 232 A, and 66.7% of the total number of pores in the pore size distribution has a pore size in the range of 85 A median pore size. This example illustrates how to prepare a support having a pore size distribution of at least 80 A and containing at least 0.1 g of Θ alumina. Example 2 · __1 Prepare a hole with a median pore diameter of at least 230 people. 91 200535221 Hungry catalysts are prepared using the following catalysts: VSO4 prepared by the method described in Example 1. 82 grams of μ and Belling's solution were impregnated, which was prepared by combining 7.69 grams of ionized water. The pH value of the solution was 2.27. The emulsified carrier (100) was aged for 2 hours. It was impregnated with hunger ... solution, dried under accidental sand for several hours, and then at 480 μM. The obtained catalyst contained 0.001 g of hunger per gram of catalyst, and ::: part was used as a carrier. This catalyst has a pore volume knife with a median pore diameter of 350 A <, a pore volume of 0.69 cm3 / g, and a reduced surface area. In addition, 66.7% of the total pore numbers in the pore size distribution of the europium catalyst have pore sizes in the middle pore size range of Chuan A. This example illustrates the preparation of a fifth catalyst having a pore size distribution with a median pore size of at least 23 people. ^^ 歹 " · ~~ Manufacture-Prepare an iJL molybdenum contact with a hole diameter of at least 230 A. The molybdenum catalyst was prepared in the following manner. The alumina support prepared by the method described in Example 丨 was impregnated with a molybdenum impregnation solution. The molybdenum immersion solution was prepared by using 4.26 g of (NΗ4) 2Mο207, 6.38 g of Mο03, and 1.12 g of 30% Η202, 0.27 g of monoethanolamine (ΜΕΑ). It was prepared by forming a slurry with 6.51 grams of deionized water. This slurry was heated to 65 ° C until the solids were dissolved. The heating solution was allowed to cool to room temperature. The pH of this solution was 5.36. Adjust the solution volume to 82 mL with ionized water. The alumina carrier (100 g) was impregnated with a molybdenum impregnation solution, aged by accidental agitation for 2 hours, and dried at 125 ° C for several hours, and then at 480 c 92 200535221; Contains 0.04 grams of molybdenum, and the remainder is the carrier. This indium catalyst has a pore volume with a median pore diameter of 25 G A and a pore volume of cm / g, and a surface area of 6 m2 / g. In addition, the pore size of the indium catalyst is 67.7% of the total number of pores in the cloth, which has a pore size in the median pore size range of 86 people. This example illustrates the preparation of a sixth catalyst having a pore size distribution with a median pore size of at least 4 230 A. f. Molybdenum / vanadium catalysts with a median pore size of at least 23 people are prepared in the following manner. The oxide support prepared by the method described in Example 1 was impregnated with a molybdenum / vanadium impregnation solution prepared as follows. The first solution was obtained by combining 2.14 grams of (NH4) 2M0207, 3.21 grams of Mo03, / 6 grams of 30 / 〇hydrogen peroxide (n), and 014 grams of monoethanolamine (mea). Deionized water is produced as a slurry. This slurry was heated to 6 5 C until the solids were dissolved. The heating solution was allowed to cool to room temperature. The first / valley solution was produced by combining 3.57 g of VS04 and 40 g of deionized water. The first solution was combined with the second solution, and sufficient deionized water was added to bring the volume of the combined solution to 82 ml to produce a molybdenum / vanadium impregnated solution. The alumina was impregnated with a molybdenum / vanadium impregnation solution, aged by accidental agitation for 2 hours, dried at 125 ° C for several hours, and then calcined at 48 ° C for 2 hours. The obtained catalyst contained 0.02 g of vanadium and 0.02 g of molybdenum per gram of the catalyst, and the remainder was a carrier. This molybdenum / vanadium catalyst has a pore size distribution with a median pore size of 300 A. This example illustrates the preparation of Column 6 metal and Column 5 metal catalysts with a pore size with a median pore size of at least 230 A. 93 200535221 distribution. The case of Fuhuang L ~~ Yuan went into the body ^ after touching with a touch. A tubular reactor with a temperature-measuring insert in the center is equipped with a thermocouple to measure the temperature of the entire catalyst bed. This catalyst bed is filled with catalyst and carbonized carbide (20_gnd, stanf〇rd) in the space between the temperature measuring sleeve and the inner wall.
Materials; Aliso Viej〇, CA)而形成。咸信此種碳化石夕如果 有的話,在本文中所述的操作條件下具有低的催化性質。 在將混合物放入反應器的接觸區部位之前,使所有觸媒與Materials; Aliso Viej〇, CA). It is believed that such carbides, if any, have low catalytic properties under the operating conditions described herein. Before placing the mixture in the contact area of the reactor,
等體積量的碳化矽摻合。 μ 反應器的原油進料流動係由反應器的頂部至反應器的 底部。碳切係配置在反應器的底部作為底部載體。底部 的觸媒/碳化㈣合物(42 em3)係配置在該碳化⑦上方以形 成底部接觸區。底部觸媒具有中位孔徑為77 A的孔好 佈:該孔徑分佈中有66.7%的總隸具有在20 A之中位孔 徑範圍内的孔徑。該底部觸媒在每克觸媒中含冑0.095克 的銦和G.G25克的錄,其餘部分為氧化銘載體。An equal volume of silicon carbide is blended. The crude oil feed flow of the μ reactor is from the top of the reactor to the bottom of the reactor. The carbon cutting system is arranged at the bottom of the reactor as a bottom support. A catalyst / carbide (42 em3) at the bottom is disposed above the thorium carbide to form a bottom contact area. The bottom catalyst has a hole with a median pore diameter of 77 A. Distribution: 66.7% of the pore size distribution has a pore size in the range of 20 A median pore diameter. The bottom catalyst contained 0.095 g of indium and 25 g of G.G in each gram of catalyst, and the rest was an oxide carrier.
。中間的觸媒/碳化矽混合物(56係配置在底部接箱 區上/方以形成中間接觸區。中間觸媒具有中位孔徑為98 J 的孔徑分佈’該孔徑分佈中彳66·7%的總孔數具有在Μ ^ <孔仏乾圍内的孔徑。該中間觸媒在每克觸媒中含有 •〇2克的錦和G.G8克的翻,其餘部分為氧化!呂載體。 =的觸媒/碳切混合物(42em3)係配置在中間接觸 ^頂部接觸區。頂部觸媒具有中位孔徑S 192 A 的孔竭,在每克觸媒中含有0.04克的銷,其餘部分主 94 200535221 要為γ氧化鋁載體。 碳化矽係配置在頂部接觸區上方以填充空位並且作為 預熱區。觸媒床係裝入Lindberg爐,其包括對應於預熱區、 頂部、中間,和底部接觸區,及底部載體的五個加熱區。. The middle catalyst / silicon carbide mixture (56 series is arranged on / side of the bottom box area to form the middle contact area. The middle catalyst has a pore size distribution with a median pore size of 98 J. The pore size distribution is 彳 66 · 7% The total number of pores has a pore diameter within the pores of M ^ < pores. The intermediate catalyst contains • 0.02 grams of brocade and G. G8 grams per gram of catalyst, and the rest is oxidized! Lu carrier. The catalyst / carbon-cut mixture (42em3) = is placed in the middle contact area. ^ The top contact area. The top catalyst has an exhaust hole with a median pore size of S 192 A. It contains 0.04 grams of pins per gram of catalyst. 94 200535221 To be a gamma alumina carrier. The silicon carbide system is arranged above the top contact area to fill the vacant space and serves as a preheating zone. The catalyst bed is loaded into the Lindberg furnace, which includes the corresponding preheating zone, top, middle, and bottom. The contact zone, and the five heating zones of the bottom carrier.
觸媒係藉由將5體積%硫化氫和95體積%氫氣的氣態 混合物以每單位體積(mL)觸媒總量(碳化矽並不視為觸媒的 體積部分)1.5升之氣態混合物的速率導入接觸區而形成硫 化物。接觸區的溫度於!小時過程中提高到2〇4它(4〇〇卞) 並且保持在204 t:下2小時。保持在2〇4 t下之後,接 觸區以每小時10 t (5〇卞)的速率逐漸提高到316它 (6〇〇 °F)。使接觸區保持在316。口—小時,於i小時過 程中逐漸升到37G t ( τ)並幻呆持在37G t下兩小 日^ °使接觸區冷卻至周圍溫度。The catalyst is a rate of 1.5 liters of a gaseous mixture per unit volume (mL) of the gaseous mixture of 5 vol% hydrogen sulfide and 95 vol% hydrogen gas (silicon carbide is not considered as a volume part of the catalyst). The contact area is introduced to form a sulfide. The temperature in the contact area is below! During the course of the hour it was increased to 204 (400) and kept at 204 t: 2 hours. After being held at 204 t, the contact zone gradually increased to 316 it (600 ° F) at a rate of 10 t (50 ° F) per hour. Keep the contact area at 316. Mouth-hour, gradually rose to 37G t (τ) during the i-hour and stayed at 37G t for two days ^ ° to cool the contact area to the surrounding temperature.
過濾Gulf〇fMexic〇中Mars鑽臺的原油,接著在们^ )下於烘箱中加熱12至24小時以生成具有摘要 於表卜目7之性質的原油進料。將原油進料饋入反應器 頂4原錢料係流過反應器的預熱區、頂部接觸區、中 間接觸區、底部接㈣和底部載體。原油進料係於氫氣存 在下與每-種觸媒接觸。接觸條件如下:氣氣與供岸至反 ^nw™m3/m3(2GG()SCFB)=fv 為1 h ’及壓力為 6.9 MPa no 14 7 .、 孰至37 MPa(1G14.7刚。三個接觸區係加 F)並且保持在37〇 °c下_小時。三 個接觸區的溫度# f 一The crude oil from the Mars rig in GulfOfMexic0 was filtered and then heated in an oven for 12 to 24 hours under us to generate a crude feed having the properties summarized in Table 7 below. The crude feed is fed into the reactor. The top 4 raw materials flow through the preheating zone, the top contact zone, the middle contact zone, the bottom contact and the bottom support of the reactor. The crude feed is contacted with each catalyst in the presence of hydrogen. The contact conditions are as follows: gas to shore supply ^ nw ™ m3 / m3 (2GG () SCFB) = fv is 1 h 'and pressure is 6.9 MPa no 14 7., 孰 to 37 MPa (1G14.7 just. 3) Each contact zone was supplemented with F) and kept at 37 ° C. for one hour. Temperature of three contact zones # f a
’、 下列順序增加和保持·· 379 °C 00小時,接著為388 °C (730 0F) 500小時, 95 200535221 接著為390 t (734卞)18〇〇小時,接著為3料(Μ]. °F) 2400 小時。 總產物(換言之為原油產物和氣體)離開觸媒床。將總 產物導入氣液相分離器。於氣液相分離器中,將總產物^ 離成原油產物和氣體。系統的氣體輸入係由質量流量控制 器測定。離開系統的氣體係由測濕計測定。原油產物係定 期分析以測定原油產物成分的重量百分率。所列結果為成 分之實測重量百分率的平均值。原油產物性質係摘要於圖 7的表1中。 g 士表1所示,原油產物在每克原油產物中具有0.0075 克的a石瓜里,0.255克的殘留物含量,〇 〇〇〇7克的含氧量。 原油產物具有MCR含量與q瀝青質含量的比率為19及 〇·09的TAN。鎳和釩的總量為22.4 wtppm。 觸媒奇命係藉由測量加權平均床溫度(“wabt”)對原油 進料的運轉時間而決定。觸媒壽命可能與觸媒床的溫度相 關。咸信當觸媒壽命減短時,WABT會增加。目8為本實 施例中所述用於改善接觸區中的原油進料之WABT對時間 _ ()的圖示曲線1 3 6係表示三個接觸區的平均WABt對 原油進料與頂部、中間’和底部觸媒接觸之運轉時間的時 數於大夕數的運轉時間過程中,接觸區的WABT僅改變 約川°c。從相當穩定的WABT來看,可判斷觸媒的催2 活性並未受到影響。典型而言,3_至3500小時的中問 工廠運轉時間與1年的卫_作相關。 θ 此實施例說明在控制接觸條件的情況下,使原油進料 96 200535221 與具有中位孔徑至少為1 80 A之孔徑分佈的一種觸媒接觸 以及與具有中位孔徑介於90至1 80 A範圍内之孔徑分佈, 該孔徑分佈中至少60%的總孔數具有在45 A之中位孔徑 範圍内的孔徑之附加觸媒接觸,以生產含有原油產物的總 產物。如同P值所測定者,係保持了原油進料/總產物混合 物的穩定性。該原油產物與原油進料相比,具有降低的 TAN,降低的Ni/V/Fe含量,降低的含硫量,及降低的含 氧量,而原油產物的殘留物含量和VG〇含量為9〇%至11〇% 之原油進料的該等性質。 _ 例6·原油進有中位孔徑免於9〇至ί8()Α 皇色圍内之孔徑的兩種觸媒之接觸。 反應器設備(除了接觸區的數目和内容以外)、觸媒形 成硫化物法、分離總產物的方法和分析原油產物的方法係 與實施Μ 5所述者相同。每_種觸媒係與等體積的碳化石夕 混合。', The following sequence increases and maintains: 379 ° C 00 hours, followed by 388 ° C (730 0F) 500 hours, 95 200535221 followed by 390 t (734 卞) 180 hours, followed by 3 materials (M). ° F) 2400 hours. The total products (in other words, crude oil products and gases) leave the catalyst bed. The total product was introduced into a gas-liquid separator. The total product is separated into a crude product and a gas in a gas-liquid separator. The gas input to the system is measured by a mass flow controller. The gas system leaving the system is determined by a hygrometer. Crude oil products are periodically analyzed to determine the weight percent of crude oil product components. The results listed are averages of the measured weight percentages of the components. Crude product properties are summarized in Table 1 of FIG. g As shown in Table 1, the crude oil product has 0.0075 grams of a stone melon in each gram of crude oil product, a residue content of 0.255 grams, and an oxygen content of 0.0007 grams. The crude product has a TAN with a ratio of MCR content to q asphaltene content of 19 and 0.09. The total amount of nickel and vanadium was 22.4 wtppm. The catalyst oddity is determined by measuring the weighted average bed temperature ("wabt") versus the operating time of the crude feed. The catalyst life may be related to the temperature of the catalyst bed. Xianxin WABT will increase when the catalyst life is shortened. Head 8 is a graphical representation of the WABT versus time _ () used to improve the crude oil feed in the contact zone described in this example. 1 3 6 shows the average WABt of the three contact zones versus crude oil feed and top and middle. 'The running time of the contact with the bottom catalyst was in the course of the operating hours of Daxi, the WABT in the contact zone changed only about ° C. From the relatively stable WABT, it can be judged that the catalytic activity of the catalyst is not affected. Typically, 3 to 3,500 hours of mid-hours plant operation time is related to one-year sanitation. θ This example illustrates the contact of crude oil feed 96 200535221 with a catalyst having a pore size distribution with a median pore size of at least 1 80 A and the contact with a median pore size between 90 and 1 80 A under controlled contact conditions A pore size distribution within the range. At least 60% of the total pore numbers in the pore size distribution have additional catalyst contacts with pore sizes in the 45 A median pore size range to produce a total product containing crude oil products. As measured by the P value, the stability of the crude oil feed / total product mixture was maintained. Compared with the crude oil feed, the crude oil product has a reduced TAN, a reduced Ni / V / Fe content, a reduced sulfur content, and a reduced oxygen content, while the crude product residue content and VG0 content are 9 These properties are from 0% to 11% of the crude oil feed. _ Example 6. Crude oil has a median pore diameter free from the contact of two catalysts with a pore diameter within the range of 90 to ί 8 () Α Huang Sewei. The reactor equipment (except for the number and content of the contact zones), the catalyst-forming sulfide method, the method for isolating the total product, and the method for analyzing the crude product are the same as those described in the implementation of M5. Each catalyst type is mixed with an equal volume of carbonized fossils.
反應的原油進料流動係由反應器的頂部至反應器 底部。該反應器係以下列方式由底部填充至頂部。碳化 係配置在反應㈣底部作為底部載體。底部的觸媒/碳化 混合物⑽㈣係配置在該碳切上方以形成底部接 區。底部觸媒具有中位孔徑為127 Α的孔徑分佈,該孔 们布中有66.7%的總孔數具有在32 A之中位孔徑以㈣ 控。該底部觸媒在每克觸媒中包含G n克的銦和㈣2 的鎳,其餘部分為載體。 頂部的觸媒/碳化石夕混合物(8〇 cm3)係配置在底部接 97 200535221 ⑽4 接觸區。頂部觸媒具有中位孔徑為編 m刀佈’該孔徑分佈中彳66 7%的總孔數具有在如入 克輸:以内的孔徑。該頂部觸媒在每克觸媒中包伽 /心.12克的鉬,其餘部分為氧化鋁。碳化矽係配置 在第一接觸區上太LV拮古& , 真充二位並且作為預熱區。觸媒床係 、入、mdberg爐’其包括對應於預熱區、兩個接觸區,及 底部載體的四個加熱區。The reacted crude feed flow is from the top of the reactor to the bottom of the reactor. The reactor was filled from bottom to top in the following manner. The carbonization system is arranged at the bottom of the reaction 作为 as a bottom support. The catalyst / carbonized mixture at the bottom is disposed above the carbon cut to form the bottom junction. The bottom catalyst has a pore size distribution with a median pore size of 127 A. 66.7% of the total number of pores in the cloth has a median pore size of 32 A to control. The bottom catalyst contains G n gram of indium and osmium 2 nickel per gram of catalyst, and the rest is a carrier. The catalyst / carbon fossil mixture at the top (80 cm3) is arranged at the contact area with 97 200535221 ⑽4 at the bottom. The top catalyst has a median pore size of woven cloth. The total number of pores in this pore size distribution is 彳 66 7%. The top catalyst contained Gamma / core. 12 grams of molybdenum per gram of catalyst and the remainder was alumina. SiC-based configuration is too LV on the first contact area, it really fills two positions and acts as a preheating area. The catalyst bed system, the inlet and the mdberg furnace 'includes four heating zones corresponding to a preheating zone, two contact zones, and a bottom carrier.
乂具有摘要於表2,圖9之性質的BS-4原油(Venezuela) 係ί…人反應|g頂部。原油進料係流過反應器的預熱區、 頂部接觸:、底部接觸區和底部載體。原油進料係於氫氣 子在下”每種觸媒接觸。接觸條件如下:氳氣與供應至 w器之原油進料的比率為i6〇 Nm3/m3 (1000 SCFB), ^HSV為1 h1,及壓力為6·9 MPa (1014.7 psi)。兩個接觸 區係加熱至260 °C (500 °F)並且保持在260它(5〇〇下)的 The BS-4 crude oil (Venezuela) with the properties summarized in Table 2 and Figure 9 is a human reaction | g top. Crude oil feeds flow through the preheat zone, top contact :, bottom contact zone, and bottom carrier of the reactor. Crude oil feed is under hydrogen gas contact "for each catalyst contact. The contact conditions are as follows: the ratio of radon gas to the crude oil feed to the reactor is i60Nm3 / m3 (1000 SCFB), ^ HSV is 1 h1, and The pressure is 6.9 MPa (1014.7 psi). The two contact zones are heated to 260 ° C (500 ° F) and maintained at 260 ° C (500 ° F).
下287小時。兩個接觸區的溫度係接著以下列順序增加和 保持:270 t (525 T)19〇 小時,接著為 288 t (55〇 〇F) 216小時’接著為315 °C (600 °F ) 360小時,接著為343 °C (650 °F) 120小時,以達到1173小時的總運轉時間。 總產物離開反應器並且像實施例5所述一樣地分離。 原油產物在加工期間具有0.42的平均tan和12.5的平均 API比重。該原油產物在每克原油產物中含有〇.〇〇23克的 硫’ 0.0034克的氧,0.441克的VGO,和0·378克的殘留 物。原油產物的額外性質係列於圖9的表2中。 此實施例顯示使原油進料與具有中位孔徑介於90至 98 200535221 180 A範圍内之孔徑分佈的觸媒接觸以生產原油產物,立 Μ油進料的性質相比’具有降低的TAN,降低的Ni/V/Fe 3 >及降低的含氧量’而原油產物的殘留物含量和V⑽ 含量為99%和1 〇0%之原油進料的個別性質。 例7.~~種觸褀的桩覦。 反應器設備(除了接觸區的數目和内容以外)、觸媒、 總產物分離法、原油產物分析,和觸媒形成硫化物法係與 實施例6所述者相同。 ^具有摘要於表3,圖10之性質的原油進料(BC_1〇原油〕 係供給人反應器頂部。原油進料係流過反應器的預熱區、 頂部接觸區、底部接觸區和底部載體。接觸條件如下:氫 氣與供應至反應器之原油進料的比率為8〇 Nm3/m3 (5⑻ 8咖),!^謂為211-1,及壓力為69赂(1〇147叫)。 兩個接觸區係逐漸加熱至343 t (65〇卞)。總運轉時間 為1007小時。 原油產物在加工期間具有〇16的平均TAN和16·2的 平均API比重。該原油產物含有)9 wtppm㈣,6卿师· 的鈉,0.6 wtppm的鋅,和3 wtppm的鉀。該原油產物在 每克原油產物中含有0.0033克的硫,〇 〇〇2克的氧,〇 376 克的VGO,和0.401克的殘留物。原油產物的額外性質係 列於圖10的表3中。 此實施例顯示使原油進料與具有孔徑分佈在9〇至丨8〇 A之範圍内的選定觸媒接觸以生產原油產物,其具有降低 的TAN,降低的總鈣、鈉、鋅,和鉀含量,而原油產物的 99 200535221 含硫量、VGO含量和殘留物含量為76%、94%和1 03%之 原油進料的個別性質。 f施例8至1 1 ·原油進料與四種觸媒系統在各種接 觸條件下的接觸。 母個反應器设備(除了接觸區的數目和内容以外)、每 個觸媒形成硫化物法、每個總產物分離法和每個原油產物 分析係與實施例5所述者相同。除另有說明外,所有觸媒 係以2份碳化矽對丨份觸媒的體積比與碳化矽混合。通過 每個反應器的原油進料流動係由反應器的頂部至反應器的 鲁 底部。妷化矽係配置在每個反應器的底部作為底部載體。 每個反應器具有底部接觸區和頂部接觸區。在觸媒/碳化矽 混合物放入每個反應器的接觸區之後,碳化矽係配置在頂 部接觸區上方以填充空位並且作為每個反應器的預熱區。 每個反應器係裝人Lindberg爐,其包括對應於預熱區、兩 個接觸區,及底部載體的四個加熱區。 於實施例8中,未煅燒過的鉬/鎳觸媒/碳化矽混合物(48 ⑽係配置在底部接觸區中。該觸媒在每克觸媒中包含籲 0.146克的翻,0.047克的鎳,㈣·〇21克的磷,其餘部分 為氧化鋁載體。 包含具有中位孔徑為180入的孔徑分佈之觸媒的銷觸 媒/碳化#合物(12㈣係、配置在頂部接觸區中。該翻觸 媒具有每克觸媒中含0_04克翻的總含量,其餘部分為包含 母克載體中至少為〇·5〇克γ氧化銘的載體。 於實施例9中,未锻燒過的翻/姑觸媒/碳化石夕混合物(48 100 200535221 cm )係配置在兩個接觸區中。 0.143克的鉬,〇〇43克的鈷, 為氧化铭載體。 該未煅燒過的鉬/鈷觸媒包含 和0.021克的磷,其餘部分 中 鉬觸媒/碳化矽混合物(12 cm3)係配置在頂部接觸 5亥鉬觸媒與實施例8之頂部接觸區者相同。 於實細例1G中’如實施例8之頂部接觸區中所述的銷 觸媒係與碳化石夕混合並配置在兩個接觸區中⑽咖3)。Under 287 hours. The temperature of the two contact zones was then increased and maintained in the following order: 270 t (525 T) for 19 hours, followed by 288 t (5500 ° F) for 216 hours' followed by 315 ° C (600 ° F) for 360 hours , Followed by 120 hours at 343 ° C (650 ° F) to achieve a total operating time of 1173 hours. The total product left the reactor and was separated as described in Example 5. Crude products have an average tan of 0.42 and an average API specific gravity of 12.5 during processing. This crude product contained 0.0023 g of sulfur '0.0034 g of oxygen, 0.441 g of VGO, and 0.378 g of residue per gram of crude product. Additional properties of the crude product series are shown in Table 2 of FIG. This example shows that contacting a crude oil feed with a catalyst having a pore size distribution with a median pore size in the range of 90 to 98 200535221 180 A to produce a crude oil product, compared with the properties of the feedstock, has a reduced TAN, Reduced Ni / V / Fe 3 > and reduced oxygen content while the crude oil product has a residual content and V⑽ content of 99% and 100% of the individual properties of the crude oil feed. Example 7. ~~ a kind of stump. The reactor equipment (except the number and content of the contact zones), catalyst, total product separation method, crude oil product analysis, and catalyst sulfide formation system are the same as those described in Example 6. ^ The crude oil feed (BC_10 crude oil) with properties summarized in Table 3 and Figure 10 is supplied to the top of the reactor. The crude oil feed flows through the preheating zone, top contact zone, bottom contact zone, and bottom carrier of the reactor. The contact conditions are as follows: the ratio of hydrogen to the crude oil feed to the reactor is 80Nm3 / m3 (5⑻8 咖), ^ is 211-1, and the pressure is 69% (10147). Two Each contact zone was gradually heated to 343 t (65 ° F). The total operating time was 1,007 hours. The crude oil product had an average TAN of 016 and an average API specific gravity of 16.2 during processing. The crude product contained 9 wtppm㈣, 6% sodium, 0.6 wtppm zinc, and 3 wtppm potassium. This crude product contained 0.0033 grams of sulfur, 0.02 grams of oxygen, 376 grams of VGO, and 0.401 grams of residue per gram of crude product. Additional properties of the crude product are listed in Table 3 of FIG. This example shows that a crude oil feed is contacted with a selected catalyst having a pore size distribution in the range of 90 to 80 A to produce a crude oil product with reduced TAN, reduced total calcium, sodium, zinc, and potassium Content, while the crude oil product has 99 200535221 sulfur content, VGO content and residue content of 76%, 94% and 103% of the individual properties of the crude oil feed. fExamples 8 to 1 1-Contact of crude oil feed with four catalyst systems under various contact conditions. The parent reactor equipment (except for the number and content of contact zones), each catalyst-forming sulfide method, each total product separation method, and each crude product analysis system are the same as those described in Example 5. Unless otherwise stated, all catalysts were mixed with silicon carbide in a volume ratio of 2 parts silicon carbide to 1 part catalyst. The crude feed flow through each reactor is from the top of the reactor to the bottom of the reactor. The tritiated silicon system is arranged at the bottom of each reactor as a bottom carrier. Each reactor has a bottom contact zone and a top contact zone. After the catalyst / silicon carbide mixture was placed in the contact area of each reactor, the silicon carbide system was arranged above the top contact area to fill the voids and serve as a preheating area for each reactor. Each reactor was housed in a Lindberg furnace, which included four heating zones corresponding to a preheating zone, two contact zones, and a bottom carrier. In Example 8, an uncalcined molybdenum / nickel catalyst / silicon carbide mixture (48 actinide is disposed in the bottom contact area. The catalyst contains 0.146 grams of nickel per gram of catalyst and 0.047 grams of nickel ㈣.21 grams of phosphorus, the rest is an alumina support. A pin catalyst / carbonized compound containing a catalyst having a pore size distribution with a median pore diameter of 180 Å (12 ㈣ series, is arranged in the top contact zone. This flip catalyst has a total content of 0_04 grams per gram of catalyst, and the rest is a carrier containing at least 0.50 grams of gamma oxide in the mother gram carrier. In Example 9, the unfired Fan / catalyst / carbonized fossil mixture (48 100 200535221 cm) is arranged in two contact areas. 0.143 g of molybdenum, 0.0043 g of cobalt, is the carrier of the oxide. The uncalcined molybdenum / cobalt The catalyst contains 0.021 grams of phosphorus, and the rest of the molybdenum catalyst / silicon carbide mixture (12 cm3) is arranged at the top to contact the 5 MH molybdenum catalyst, which is the same as the top contact area of Example 8. In Example 1G 'The pin catalyst system as described in the top contact area of Example 8 is mixed with carbonized carbide and arranged in two In the contact area 3).
於實施例U中,未煅燒過的翻/鎳觸媒/碳化矽混合物 (48⑽3)係配置在底部接觸區中。該未锻燒過的錮/鎳觸媒 在每克觸媒中包含請克的翻,0.G25克的錄,和〇 〇1克 的鱗’其餘部分為氧化鋁載體。 鉬觸媒/碳化矽混合物(12 cm3)係配置在頂部接觸區 中。孩鉬觸媒與實施例8之頂部接觸區者相同。In Example U, an uncalcined flip / nickel catalyst / silicon carbide mixture (48⑽3) was disposed in the bottom contact region. The non-calcined rhenium / nickel catalyst contains a gram of the per gram catalyst, a record of 0.5 g, and a scale of 0.01 gram. The remainder is an alumina carrier. A molybdenum catalyst / silicon carbide mixture (12 cm3) is placed in the top contact area. The molybdenum catalyst is the same as that in the top contact area of Example 8.
過濾來自Mars鑽臺(Gulf〇fMexic〇)的原油,接著在% C (200 °F)下,於烘箱中加熱12至24小時以生成用於實 施例8至11之具有摘要於表4,圖n之性f的原油進料。 將原油進料供給入此等實施例的反應器頂部。原油進料係 流過反應器的預熱區、頂部接觸區、底部接觸區和底部載 體。原油進料係於氫氣存在下與每一種觸媒接觸。每個實 施例的接觸條件如下:氫氣與接觸期間之原油進料的比率 為160 NmVm3 (1000 SCFB),及每個系統的總壓力為6.9 MPa (1014.7 psi)。在接觸的前2〇〇小時期間,LHsvg 2 〇 h·1,而接著在剩下的接觸時間lHSV降低至ι·〇 。所有 接觸區的溫度為343 °C (650下)接觸500小時。在5〇〇 101 200535221 小時後,所有接觸區的溫度係控制如下:使接觸區的溫度 升到354 °C (670 T ),保持在354 °C下200小時;升到 3 66 C (690 °F ) ’ 保持在 366 °C 下 200 小時;升到 371 °C (700 T),保持在 371 °C 下 1000 小時;升到 385 °C (725 F ),保持在385 °C下200小時;然後升到399 °C (750 °F ) 的最終溫度並保持在399 °C下200小時,以達到2300小 時的總接觸時間。 原油產物係定期分析以測定TAN、原油進料之氫的吸 取、P值、VGO含量、殘留物含量,及含氧量。實施例8籲 至Η所生產之原油產物性質的平均值係列於圖u的表5 中。 圖12為實施例8至n的每個觸媒系統之原油產物 P值(“P”)對運轉時間(“t”)的圖示。原油進料具有至少] 的p值。曲線14〇、142、144,和146係表示藉由 進料個別與實施例8至n的四插緬址/ ’、 ^ ^ ^ 的四種觸媒系統接觸所得到 原油產物之p值。對於眘 達到·,主 10的觸媒系統而言Crude oil from the Mars rig (GulfOfMexic〇) was filtered and then heated in an oven at% C (200 ° F) for 12 to 24 hours to generate a summary for Examples 8 to 11 in Table 4, Figure A crude oil feed of n nature. Crude oil feed was fed to the top of the reactors of these examples. Crude oil feeds flow through the preheat zone, top contact zone, bottom contact zone, and bottom carrier of the reactor. The crude feed is contacted with each catalyst in the presence of hydrogen. The contact conditions for each example were as follows: the ratio of hydrogen to crude oil feed during the contact was 160 NmVm3 (1000 SCFB), and the total pressure of each system was 6.9 MPa (1014.7 psi). During the first 200 hours of exposure, LHsvg was 20 h · 1, and then the HSV decreased to ι · 〇 during the remaining exposure time. The temperature in all contact areas was 343 ° C (650 ° F) for 500 hours of contact. After 500101 200535221 hours, the temperature of all contact zones was controlled as follows: the temperature of the contact zone was raised to 354 ° C (670 T) and kept at 354 ° C for 200 hours; it was raised to 3 66 C (690 ° F) 'Hold at 366 ° C for 200 hours; rise to 371 ° C (700 T) for 1,000 hours at 371 ° C; rise to 385 ° C (725 F) and hold at 385 ° C for 200 hours; It was then raised to a final temperature of 399 ° C (750 ° F) and held at 399 ° C for 200 hours to achieve a total contact time of 2300 hours. Crude oil products are regularly analyzed to determine the TAN, hydrogen uptake of the crude oil feed, P value, VGO content, residue content, and oxygen content. The series of average values of the properties of the crude oil products produced in Example 8 are shown in Table 5 in Figure u. FIG. 12 is a graphical representation of the crude product P value ("P") versus operating time ("t") for each catalyst system of Examples 8 to n. The crude feed has a p-value of at least]. Curves 140, 142, 144, and 146 represent the p-values of the crude oil products obtained by contacting the feeds individually with the four catalyst systems of Example 8 to n / ', ^, ^^^. For the catalyst system that is carefully reached, the main 10
/、時的原油產物之p值剩下至少 例11中,多數運轉時間的p值 ^ 、 Μ η,AA t + % 1 ·5。在實施例 1 1 轉(2300小時)結束時,ρ值為丨* 之p值來看,可推斷在每個試 固试驗的原油產 持相當穩定(例如原油進 離二:於接觸期間 了實施例…P值增加之外:::產:圖12所示, 分的每個試驗中均保持相當固定。 物之P值在大· 圖U為氫氣存在下四種 、糸、、先的原油進料之氫的、 102 200535221 吸取(H2”)對運轉時間(“t,,)的圖示。曲線I"、15〇、152、 ’ 15 4係表不藉由使原油進料個別與實施例8至11的每個觸 媒系、、、充接觸所得到之氫的淨吸取。原油進料之氫的淨吸取 在2300小時的運轉期間係於7至48 Nm3/m3 (43.8至300 SCFB)的範圍内。如圖13所示,原油進料之氫的淨吸取在 每個試驗中相當固定。 圖14為實施例8至丨丨的每個觸媒系統之以重量百分 率表示的原油產物之殘留物含量(“R”)對運轉時間(“t”)的圖 不。於四個試驗的每一個之中,原油產物具有殘留物含量鲁 為88至90°/。之原油進料的殘留物含量。曲線丨56、158、、 係表示藉由使原油進料個別與實施例8至11的觸媒系 統接觸所得到之原油產物的殘留物含量。如圖14所示, 原/由產物的殘留物含量在大部分的每個試驗中均保持相當 固定。 圖15為實施例8至U的每個觸媒系統之原油產物的 API比重改變(“Δ API”)對運轉時間(“t”)的圖示。曲線164、 1 66 168、170係表示藉由使原油進料個別與實施例8至Φ "的觸媒系統接觸所得到之原油產物的Αρι比重。於四個 試:的每一個之中,每個原油產物具有在58.3至72.7 cSt 之乾圍内的黏度。每個原油產物@ Αρι比重係增加Μ至 4.1度。增加的API比重係對應於217至a%範圍内的 原油產物之API比重。此範圍内的Αρι比重為ιι〇至"7% 之原油進料的API比重。 圖16為實施例8 i n的每個觸媒系統之以重量百分 103 200535221 率表示的原油產物之含氧量(“〇2,,)對運轉時間(“t”)的圖 不。曲線1 72、1 74、1 76、1 78係、表示藉由使原油進料個 別與實施例8至1 1的觸媒系統接觸所得到之原油產物的 含氧量。每個原油產物具有含氧量最多為原油進料的16%。 每個原油產物在每個試驗期間具有含氧量為每克原油產物 中0.0014至0.0015克的範圍内。如圖16所示原油產物 的含氧量在200小時的接觸時間之後仍保持相當固定。原 油產物相當固定的含氧量顯示選定的有機氧化合物在接觸 期間減少。因為在這些實施例中TAN也降低,所以可推斷 至少一部分的含羧酸有機氧化合物比含非羧酸有機氧化合 物選擇性減少的更多。 於實施例11中,反應條件為:371艺(7〇〇卞),壓 力為6.9 MPa (1014.7 psi),及氫和原油進料的比率為 NmVm3 (1000 SCFB),以原油進料重量計,原油進料mcr 含量的降低為17·5 wt%。在399。(: (750卞)的溫产下, 於相同壓力及氫和原油進料的比率下,以原油進^重量 計’原油進料MCR含量的降低為25.4 wt%。 於實施例9中,反應條件為:371 t (7〇〇卞),壓 力為6.9 MPa (1014.7 psi),及氫和原油進料的比率為 NmVm3 (1000 SCFB)’以原油進料重量計,原油進料mcr 含量的降低為17.5 wt%。在399 °C (750卞)的溫产下, 於相同壓力及氫和原油進料的比率下,以原油進料重旦 計’原油進料MCR含量的降低為1 9 wt%。 原油進料MCR含量中此等降低的增加係顯示未煅燒 104 200535221 過的弟6和l〇攔金屬觸媒於較高溫度下比未煅燒過的第6 和9攔金屬觸媒更能促使MCR含量的降低。 這些實施例顯示具有相對高TAN㈣@ tan)的原油 進料與一或多種觸媒接觸係生產原油產物,而同時保持原 油進料/總產物混合物的穩定性並且具有相當少量氫的淨吸 取。選定的原油產物性質最多為7〇%之原油進料的同樣性 質,同時原油產物的選定性質在2〇 i 3〇%之原油 同樣性質範圍内。 具體而言’如表4所示,每個原油產物係以最多為44 Μ1113 (Μ SCFB)的原油進料之氫的淨吸取生產。這類產 ,具有平均TAN最多為原油進料的4%,平均總Ni/V含量 最多為㈣之原油進料的總而v含量,而同時保持高於3 勺原油進料之P值。每個原油產物的平均殘留物含量為Μ 至90%之原油進料的殘留物含量。每個原油產物的平均 VGO各里為115至117%之原油進料的vg〇含 油產物的平均API比番氣母個原 重為110至117〇/。之原油進料的ΑΡΙ 重而每個原油產物的黏度最多為45%之原油進料的黏 度。 < 1/、有f良孔佈的觸媒之接^^ 於貫=例12至14中,每個反應器設備(除了接觸區的 矛内谷以外)、每個觸媒形成硫化物法、每個總產物分 離法和每個原油產物分析係與實施例5所述者相同。所有 觸媒係與等體積的碳化石夕混合。每個反應器的原油進料流 105 200535221 動係由反應器的頂部至反應器的底部。碳化矽係配置在每 . 個反應器的底部作為底部載體。每個反應器包含一個接觸 區在觸媒/碳化石夕混合物放入每個反應器的接觸區之後, 碳化石夕係配置在頂部接觸區上方以填充空位並且作為每個 反應器的預熱區。每個反應器係裝入Lindberg爐,其包括 對應於預熱區、接觸區,及底部載體的三個加熱區。使原 油進料於氫氣存在下與每一種觸媒接觸。 觸媒/碳化矽混合物(40 cm3)係配置在碳化矽上方以形 成接觸區。用於實施例12的觸媒係如實施例2所製備的鲁 釩觸媒。用於實施例丨3的觸媒係如實施例3所製備的鉬 觸媒。用於實施例14的觸媒係如實施例4所製備的鉬/釩 觸媒。 實施例12至14的接觸條件如下:氫與供應至反應器 之原油進料的比率為160 Nm3/m3 (1〇〇〇 SCFB),LHSV為1 ,及壓力為6·9 MPa (1〇14·7 psi)。接觸區係於一段時間 過程中逐漸加熱至343它(65〇 τ)並且保持在343它下 120小日寸,以達到36〇小時的總運轉時間。 φ 總產物離開接觸區並且像實施例5所述一樣地分離。 在接觸期間係測定每個觸媒系統之氫的淨吸取。於實施例 U中’氫的淨吸取為_1〇 7馳3化3 (·65 scfb),原油產物 八有6.75的TAN。於實施例13中,氫的淨吸取在2.2至 3.0 NmVm3 (13·9至187 SCFB)的範圍内,原油產物具有 在〇·3至0.5之範圍内的TAN。於實施例14中,在原油進 料吳銦/飢觸媒的接觸期間,氫的淨吸取在Nm3/m3至 106 200535221 0.6 Nm3/m3 (-0.36 SCFB 至 4.0 SCFB)的範圍内,屌 1古—a 1 >由物 /、有在0.2至〇·5之範圍内的tan。 從接觸期間氫的淨吸取值來看,估計在原油進料與釩 觸媒接觸期間,氫係以1〇·7 Nm3/m3 (65 SCFB)的速率發^。凡 接觸期間的氫氣發生與習知製程中所用的氫量相比:可容 4在製程中使用較少的氫來改善劣質原油的性質。接觸期 間需要較少的氫會傾向於降低加工原油的成本。 >邮π王座之原油產物的TAN之TAN的原油產物 原油JliL與釩觸媒和附加^The p-value of the crude oil product at / h is at least at least the p-values ^, Μ η, AA t +% 1 · 5 of most operating times in Example 11. At the end of the 1st revolution (2300 hours) in Example 11, from the p value of ρ *, it can be inferred that the crude oil production in each trial solid test is quite stable (for example, crude oil entering and leaving two: during the contact period Example ... In addition to the increase in P value ::: Production: As shown in Figure 12, the P value in each test is kept fairly constant. The P value of the substance is large. Figure U shows four kinds of plutonium, anion, and antecedent in the presence of hydrogen. A graph of the hydrogen of crude oil feed, 102 200535221 absorption (H2) vs. operating time ("t ,,"). The curves I ", 15, 152, and '15 4 show that the crude oil feed is not related to The net absorption of hydrogen obtained by each of the catalyst systems of Examples 8 to 11 was achieved. The net absorption of hydrogen from crude oil feed was between 7 and 48 Nm3 / m3 (43.8 to 300) during a 2,300-hour operation. SCFB). As shown in Figure 13, the net uptake of hydrogen from the crude feed was fairly constant in each test. Figure 14 shows the crude oil expressed in weight percent for each catalyst system from Examples 8 to The plot of the product's residue content ("R") versus run time ("t") is shown. In each of the four tests, crude oil The product has a residual content of 88 to 90 ° /. The residual content of the crude oil feed. The curves 56, 158, and 6 indicate that the crude oil feed was individually contacted with the catalyst systems of Examples 8 to 11 The residue content of the obtained crude oil product. As shown in Fig. 14, the residue content of the raw / derived product remained fairly constant in most of each test. Fig. 15 shows each catalyst system of Examples 8 to U. A graph showing the change in API specific gravity of crude oil products ("Δ API") versus operating time ("t"). Curves 164, 1 66, 168, and 170 indicate that the crude oil feeds are individually compared to Examples 8 to Φ " The APF proportion of the crude oil product obtained by contacting the catalyst system. In each of the four tests: each crude product has a viscosity within the dry range of 58.3 to 72.7 cSt. Each crude product @ Αρι specific gravity system Increase M to 4.1 degrees. The increased API specific gravity corresponds to the API specific gravity of crude oil products in the range of 217 to a%. The specific gravity of Aρ in this range is ιι0 to " 7% of the crude oil feed API ratio. Figure 16 Weight percentage for each catalyst system of Example 8 in 103 200535221 The rate of oxygen content of crude oil products ("〇2 ,," vs. operating time ("t") is not shown. Curves 1 72, 1 74, 1 76, 1 78 series, showing that by feeding crude oil The oxygen content of the crude oil products obtained by contacting with the catalyst systems of Examples 8 to 11 individually. Each crude oil product has an oxygen content of up to 16% of the crude oil feed. Each crude oil product has during each test period The oxygen content is in the range of 0.0014 to 0.0015 grams per gram of crude product. As shown in Figure 16, the oxygen content of the crude product remained fairly constant after a contact time of 200 hours. The relatively constant oxygen content of the crude oil product shows a reduction in the selected organic oxygen compounds during the contact. Since the TAN is also reduced in these examples, it can be inferred that at least a portion of the carboxylic acid-containing organic oxygen compound has a more selective decrease than the non-carboxylic acid-containing organic oxide. In Example 11, the reaction conditions were: 371 (700 MPa), pressure was 6.9 MPa (1014.7 psi), and the ratio of hydrogen and crude oil feed was NmVm3 (1000 SCFB). Based on the weight of the crude feed, The reduction in mcr content in the crude feed was 17.5 wt%. At 399. (: At a temperature of (750 ° F), at the same pressure and the ratio of hydrogen and crude oil feed, the reduction in MCR content of crude oil feed by crude oil feed weight was 25.4 wt%. In Example 9, the reaction The conditions are: 371 t (700 MPa), pressure is 6.9 MPa (1014.7 psi), and the ratio of hydrogen to crude oil feed is NmVm3 (1000 SCFB). 'Based on the weight of crude oil feed, the mcr content of crude oil feed is reduced. It is 17.5 wt%. At a warm production of 399 ° C (750 ° F), at the same pressure and the ratio of hydrogen and crude oil feed, the reduction in MCR content of crude oil feed is 1 9 wt. The increase in these reductions in the MCR content of crude oil feeds shows that uncalcined 104 200535221 has passed 6 and 10 metal catalysts at higher temperatures than the uncalcined 6 and 9 metal catalysts Promote a reduction in MCR content. These examples show that a crude oil feed having a relatively high TAN㈣ @ tan) is contacted with one or more catalysts to produce crude oil products while maintaining the stability of the crude oil feed / total product mixture and having a relatively small amount Net uptake of hydrogen. The selected crude oil product has a maximum of 70% of the same properties of the crude oil feed, and at the same time, the selected crude oil product has the same properties within the range of 20-30% of the crude oil. Specifically, as shown in Table 4, each crude oil product is produced with a net uptake of hydrogen from a crude oil feed of up to 44 M1113 (M SCFB). This type of production has an average TAN of up to 4% of the crude oil feed and an average total Ni / V content of up to the total v content of the crude oil feed, while maintaining a P value above 3 scoops of crude oil feed. The average residue content of each crude product is from M to 90% of the residue content of the crude feed. The average VGO of each crude oil product is 115 to 117% of the vg0 crude oil feed. The average API of the oily product is 110 to 117% of the original gas weight. The crude oil feed has an API weight and the viscosity of each crude oil product is at most 45% of the viscosity of the crude oil feed. < 1 /, the connection of catalysts with good holes ^^ In the examples 12 to 14, each reactor equipment (except the inner spear valley in the contact area), each catalyst forms a sulfide method 2. Each total product separation method and each crude oil product analysis system are the same as those described in Example 5. All catalysts were mixed with an equal volume of carbonized fossils. Crude feed stream for each reactor 105 200535221 The drive train runs from the top of the reactor to the bottom of the reactor. The silicon carbide system is arranged at the bottom of each reactor as a bottom carrier. Each reactor contains a contact zone. After the catalyst / carbonized carbide mixture is placed in the contacted zone of each reactor, the carbonized carbide is arranged above the top contacting zone to fill the voids and serve as a preheating zone for each reactor. . Each reactor was charged into a Lindberg furnace, which included three heating zones corresponding to a preheating zone, a contact zone, and a bottom carrier. The crude oil feed was contacted with each catalyst in the presence of hydrogen. The catalyst / silicon carbide mixture (40 cm3) is placed over the silicon carbide to form the contact area. The catalyst used in Example 12 was the Lu vanadium catalyst prepared in Example 2. The catalyst used in Example 3 was the molybdenum catalyst prepared in Example 3. The catalyst used in Example 14 was the molybdenum / vanadium catalyst prepared in Example 4. The contact conditions of Examples 12 to 14 were as follows: the ratio of hydrogen to the crude oil feed supplied to the reactor was 160 Nm3 / m3 (100 SCFB), the LHSV was 1, and the pressure was 6.9 MPa (1014 7 psi). The contact zone was gradually heated to 343 (65 τ) over a period of time and maintained at 120 hrs below 343 to achieve a total operating time of 36 hours. The φ total product leaves the contact zone and separates as described in Example 5. The net uptake of hydrogen by each catalyst system was measured during the contact period. In Example U, the net absorption of 'hydrogen' was 107 Sc 3 (· 65 scfb), and the crude oil product had a TAN of 6.75. In Example 13, the net absorption of hydrogen was in the range of 2.2 to 3.0 NmVm3 (13.9 to 187 SCFB), and the crude product had a TAN in the range of 0.3 to 0.5. In Example 14, the net absorption of hydrogen during the contact of the indium / starch catalyst in the crude oil feed was in the range of Nm3 / m3 to 106 200535221 0.6 Nm3 / m3 (-0.36 SCFB to 4.0 SCFB). —A 1 > There is tan in the range of 0.2 to 0.5. From the net absorption value of hydrogen during the contact period, it is estimated that during the contact between the crude oil feed and the vanadium catalyst, the hydrogen system was generated at a rate of 10.7 Nm3 / m3 (65 SCFB) ^. Where the hydrogen generation during the contact is compared with the amount of hydrogen used in the conventional process: it is acceptable to use less hydrogen in the process to improve the properties of the inferior crude oil. The need for less hydrogen during the contact tends to reduce the cost of processing crude oil. > TAN of the crude product of the π throne crude product of TAN crude oil JliL with vanadium catalyst and additional ^
此外,原油進料與鉬/釩觸媒的接觸係生產具有低於由 單獨^ 一 · -、 觸。 每個反應器設備(除了接觸區的數目和内容以外)、每 個觸媒形成硫化物法、每個總產物分離法和每個原油產物 分析係與實施W 5所述者相同。除另有說明外,所有觸媒 係以2份碳切對丨份觸媒的體積比與碳切混合。每個 反應器的原油進料流動係由反應器的頂部至反應器的底 P厌化石夕得'配置在每個反應器的底部作為底部載體。每 個反應器具有底部接觸區和頂部接觸區。在觸媒/碳化石夕混 合物放入每個反應器的接觸區之後,碳化石夕係配置在頂部 接觸區上方以填充空位並且作為每個反應器的預熱區。每 個反應器係裝人Lindberg爐,其包括對應於預熱區、兩個 接觸區’及底部載體的四個加熱區。 、在每個實施財,釩觸媒像實施合·"戶斤述一樣地製備 並且和附加觸媒一起使用。 107 200535221 ;只她例15中,附加觸媒/碳化石夕混合物(45 cm3)係配 '在底^接觸區中,該附加觸媒為藉由實施例3所述之方 法製備的錮觸媒。叙觸媒/碳化石夕混合物(15⑽3)係配置在 頂部接觸區中。 ;貫施例16中,附加觸媒/碳化矽混合物(30 em3)係配 置在底部接觸區中’該附加觸媒為藉由實施例3所述之方 法製備的錮觸媒。鈒觸媒/碳化石夕混合物(3〇 cm3)係配置在 頂部接觸區中。 於實施例17中,附加觸媒/碳化矽混合物(30 cm3)係配 _ 置在底部接觸區中,該附加觸媒係如實施例4所製備的鉬/ 鈒觸媒。#1觸媒/碳化石夕混合物(3〇 cm3)係配置在頂部接觸 區中。 於實施例 18 中,Pyre,(Glass w〇rksC〇rp〇rati〇n New York,U.S.A·)小珠(30 cm3)係配置在每個接觸區中。 用於實施例15至18之具有摘要於表5,圖17之性質 的原油(Santos Basin,Brazil)係供給入反應器頂部。原油進 料係流過反應器的預熱區、頂部接觸區、底部接觸區和底鲁 部載體。原油進料係於氫氣存在下與每一種觸媒接觸。每 個實施例的接觸條件如下:氫氣與供應至反應器之原油進 料的比率在前86小時為16〇 Nm3/m3 (1000 SCFB)而在剩下 的時限為 80 Nm3/m3 (500 SCFB),LHSV 為 1 h-1,及壓力 為6.9 MPa (1014.7 psi)。接觸區係於一段時間過程中逐漸 加熱至343 C (650 °F)並且保持在343。(:下以達到1400 小時的總運轉時間。 108 200535221 這些貫施例顯示於氫源存在下,原油進料與具有中位 · 孔徑為350 A之孔徑分佈的第5攔金屬觸媒與結合具有中 位孔徑在250至300 A範圍内之孔徑分佈的附加觸媒接觸 以生產原油產物,其與原油進料之同樣性質相比具有改變 的性質,而該原油產物的其他性質與原油進料之同樣性質 相比只有少量改變。此外,在加工期間係觀察到原油進料 之相當少量氫的吸取。 具體而言,如表5,圖17所示,實施例15至17的原 油產物具有TAN最多為15%之原油進料的tan。實施例15 φ 至1 7中所生產的原油產物與原油進料的同樣性質相比, 分別具有最多為44%的總Ni/V/Fe含量,最多為5〇%的含 氧星’及最多為7 5 %的黏度。此外,實施例1 5至1 7中所 生產的原油產物分別具有API比重為10〇至i〇3%之原油 進料的API比重。 對比之下,在非催化條件(實施例1 8)下所生產的原油 產物與原油進料的黏度和API比重相比,係生成具有增加 黏度和降低API比重的產物。從增加黏度和降低API比重鲁 來看’可推斷已引發原油進料的焦化及/或聚合。 _星Ait料在各種LHSV下的接觸。 接觸系統和觸媒係與實施例6所述者相同。原油進料 的ί*貝歹j於圖1 8中的表6。接觸條件如下:氫氣與供應至 反應益、之原油進料的比率為160 Nm3/m3 (1000 SCFB),堡 力為6.9MPa(l〇i4.7psi),及接觸區的溫度為371 °C (7〇〇 F )達總運轉時間。於實施例19中,接觸期間的LHS V於 109 200535221 一段時間過程中由! h]增加到12 ρ,保持在12 h-1下48 小日寸’接著使LHSV增加到20.7 h·1,保持在20.7 hr1下96 小時。 於實施例19中,分析原油產物以測定在LHSV為12 h-i 和20·7 h·1之時限期間的TAN、黏度、密度、VGO含量、 殘留物含量、雜原子含量,及有機酸金屬鹽形態的金屬含 重。原油產物性質的平均值示於表6,圖1 8。 如表6,圖18所示,實施例19的原油產物與原油進 料的TAN和黏度相比具有降低的TAN和降低的黏度,而 · 原油產物的API比重為1〇4至u〇%之原油進料的Αρι比 重。MCR含量與Cs瀝青質含量的重量比至少為ι.5。mcr 含里與瀝青質含量的和比原油進料之MCR含量與c5瀝 青質含量的和減少。從MCR含量與q瀝青質含量的重量 比及MCR含里與C5瀝青質的和減少來看,可推斷是瀝青 貝而不是具有形成焦炭傾向的成分會減少。原油產物也具 有鉀、鈉、鋅和鈣的總含量最多為6〇%的原油進料之相同 金屬的總含量。原油產物的含硫量為8〇至9〇%之原油進鲁 料的含硫量。 實施例6和I9顯示可控制接觸條件以便與具有LHsv 為1 h-ι的製程相比,使通過接觸區的LHSV大於丨〇 h i, 以生產具有類似性質的原油產物。在液體空間速度大於10 h-1下選擇性改變原油進料性f的能力可容許接觸法在比市 售可得容器縮小尺寸的容器中進行。較小的容器尺寸可容 許劣質原油的處理在具有尺寸限制的生產場所(例如近海設 110 200535221 備)進行。 ’ 20.——原油進料在各種接觸溫度下的接觸。 接觸系統和觸媒係與實施例6所述者相同。將具有列 於圖19的表7之性質的原油進料加到反應器頂部,於氫 存在下與兩個接觸區中的兩種觸媒接觸以生產原油產物。 兩個接觸區係於不同溫度下操作。 頂部接觸區的接觸條件如下:LHSV為1 h-1 ;頂部接 觸區的溫度為260 t (500 T);氫和原油進料的比率為 160 NmW (1_ SCFB);及壓力為 6 9 馳(ι〇ΐ4 7 ㈣。籲 底部接觸區的接觸條件如下:LHSV為1 lr1 ;底部接 觸區的溫度為315 t (600卞);氫和原油進料的比率為 160 Nm /m3 (1〇〇〇 SCFB);及壓力為 6 9 MPa (1〇14 7 ㈣)。 乂總產物離開底部接觸區並導入氣液相分離器。於氣液 相$離器中,將總產物分離成原油產物和氣體。原油產物 係定期分析以測定TAN和c5瀝青質含量。 運轉期間所得到之原油產物性質的平均值列於表7, 圖B原油進料具有9·3的TAN及q瀝青質含量為每克鲁 原油進料中有0·055克的C5瀝青質。原油產物具有〇 7的 平句TAN及c5〉歷f質的平均含量為每克原油產物中有 、克的瀝青質。原油產物的q瀝青質含量最多為7 1 % 之原油進料的C5瀝青質含量。 原油產物中鉀和納的總含量最多&训之原油進料中 2金屬的總含量。原油產物的TAN最多為1G%之原油進 N在接觸期間係保持1.5或更高的P值。 111 200535221 如實施例6和20所示,具有低於第二(在此實例中為 底部)區之接觸溫度50的第一(在此實例中為頂部)接觸 溫度會傾向於使原油產物之c5瀝青質含量比原油進料之q 瀝青質含量更為降低。 此外’使用控制溫差會使有機酸金屬鹽形態的金屬含 里降低的更多。舉例而言,在每個實施例具有相當固定的 原油進料/總產物混合物之穩定性(如p值所測定者)的情況In addition, the contact system production of crude oil feeds with molybdenum / vanadium catalysts has lower contact than that produced by the single ^-· ,. Each reactor device (except for the number and content of contact zones), each catalyst sulfide formation method, each total product separation method, and each crude oil product analysis system are the same as those described in the implementation of W5. Unless otherwise stated, all catalysts are mixed with carbon cut at a volume ratio of 2 parts carbon cut to 1 part catalyst. The crude oil feed flow of each reactor is from the top of the reactor to the bottom of the reactor. Anaerobic fossils are disposed at the bottom of each reactor as a bottom carrier. Each reactor has a bottom contact zone and a top contact zone. After the catalyst / carbonite mixture was placed in the contact area of each reactor, the carbonite group was placed above the top contact area to fill the voids and serve as a preheating area for each reactor. Each reactor is housed in a Lindberg furnace and includes four heating zones corresponding to a preheating zone, two contact zones' and a bottom carrier. In each implementation, the vanadium catalyst is prepared and used in conjunction with the additional catalyst as described in the implementation report. 107 200535221; In Example 15 only, the additional catalyst / carbonite mixture (45 cm3) was prepared in the bottom contact area, and the additional catalyst was a radon catalyst prepared by the method described in Example 3. . The catalyst / carbonite mixture (15⑽3) is arranged in the top contact area. In Embodiment 16, the additional catalyst / silicon carbide mixture (30 em3) is disposed in the bottom contact area. The additional catalyst is a rhenium catalyst prepared by the method described in Example 3. The catalyst / carbonite mixture (30 cm3) is arranged in the top contact area. In Example 17, an additional catalyst / silicon carbide mixture (30 cm3) is disposed in the bottom contact area. The additional catalyst is the molybdenum / rhenium catalyst prepared in Example 4. The # 1 catalyst / carbon fossil evening mixture (30 cm3) was placed in the top contact area. In Example 18, Pyre, (Glass WorkCorp New York, U.S.A.) beads (30 cm3) were arranged in each contact area. Crude oil (Santos Basin, Brazil) having the properties summarized in Tables 5 and 17 used in Examples 15 to 18 was supplied to the top of the reactor. The crude oil feed flows through the preheat zone, the top contact zone, the bottom contact zone, and the bottom carrier of the reactor. The crude feed is contacted with each catalyst in the presence of hydrogen. The contact conditions for each example were as follows: the ratio of hydrogen to crude oil feed to the reactor was 160 Nm3 / m3 (1000 SCFB) for the first 86 hours and 80 Nm3 / m3 (500 SCFB) for the remaining time period , LHSV is 1 h-1, and pressure is 6.9 MPa (1014.7 psi). The contact zone is gradually heated to 343 C (650 ° F) and maintained at 343 over a period of time. (: To achieve a total operating time of 1400 hours. 108 200535221 These examples show that in the presence of a hydrogen source, the crude oil feed and the fifth metal catalyst with a pore size distribution with a median and pore size of 350 A combined with Additional catalysts with a pore size distribution with a median pore size in the range of 250 to 300 A are contacted to produce crude oil products that have altered properties compared to the same properties of the crude oil feed, and other properties of the crude oil product are similar to those of the crude oil feed. The same properties are only slightly changed. In addition, a relatively small amount of hydrogen uptake of the crude oil feed was observed during processing. Specifically, as shown in Table 5, FIG. 17, the crude oil products of Examples 15 to 17 had the most TAN. It is a tan of 15% crude oil feed. Compared with the same properties of the crude oil feed, the crude oil products produced in Examples 15 φ to 17 have a total Ni / V / Fe content of up to 44%, respectively. 50% oxygen-containing star 'and a viscosity of up to 75%. In addition, the crude oil products produced in Examples 15 to 17 have APIs having a API gravity of 100 to 103% of the crude oil feed, respectively. In contrast, in non-catalytic strips (Example 1 8) The crude oil product produced under the viscosity and API specific gravity of the crude oil feed produced a product with increased viscosity and decreased API specific gravity. From the perspective of increasing viscosity and decreasing API specific gravity, it can be inferred that Initiate coking and / or polymerization of crude oil feed. _ Contact of Star Ait feed under various LHSVs. The contact system and catalyst system are the same as those described in Example 6. The crude oil feed is shown in Figure 18 Table 6. The contact conditions are as follows: the ratio of hydrogen to the crude oil feed to the reaction benefit is 160 Nm3 / m3 (1000 SCFB), the force is 6.9MPa (10i4.7psi), and the temperature of the contact zone The total operating time was 371 ° C (700F). In Example 19, the LHS V during the contact was increased from 109 200535221 over a period of time from h! To 12 ρ and maintained at 12 h-1 at 48. The small daily inch 'then increased the LHSV to 20.7 h · 1 and maintained it at 20.7 hr1 for 96 hours. In Example 19, the crude oil product was analyzed to determine the TAN during the time period when the LHSV was 12 hi and 20.7 h · 1. , Viscosity, density, VGO content, residue content, heteroatom content, and gold in the form of organic acid metal salts Weight. The average value of the properties of crude oil products is shown in Table 6, Figure 18. As shown in Table 6, Figure 18, the crude oil product of Example 19 has a reduced TAN and a reduced TAN and viscosity compared to the crude oil feed. Viscosity, and · API specific gravity of crude oil product is 104% to 80% of Aρι of crude oil feed. The weight ratio of MCR content to Cs asphaltene content is at least ι.5. The sum of mcr content and asphaltene content Compared with the sum of MCR content and c5 asphaltene content of crude oil feed. From the weight ratio of the MCR content to the q asphaltene content and the reduction of the sum of the MCR content and the C5 asphaltene, it can be inferred that it is the asphalt shells rather than the components with a tendency to form coke. Crude products also have a total potassium, sodium, zinc and calcium content of up to 60% of the same metal in the crude feed. The crude product has a sulfur content of 80 to 90% of the sulfur content of the crude feed. Examples 6 and I9 show that the contact conditions can be controlled so that the LHSV through the contact zone is greater than 0 h i compared to a process with an LHsv of 1 h-m to produce crude products with similar properties. The ability to selectively change the feedability f of crude oil at liquid space velocities greater than 10 h-1 allows the contact method to be carried out in a container that is smaller in size than a commercially available container. The smaller container size allows the processing of inferior crude oils to be performed at production sites with size restrictions (for example, offshore facilities 110 200535221). ‘20. —Contact of crude oil feed at various contact temperatures. The contact system and the catalyst system are the same as those described in the sixth embodiment. A crude oil feed having the properties listed in Table 7 of Figure 19 was added to the top of the reactor and contacted with two catalysts in two contact zones in the presence of hydrogen to produce a crude oil product. The two contact zones operate at different temperatures. The contact conditions in the top contact zone are as follows: LHSV is 1 h-1; the temperature in the top contact zone is 260 t (500 T); the ratio of hydrogen to crude oil feed is 160 NmW (1_ SCFB); and the pressure is 6 9 gallons ( ι〇ΐ4 7 ㈣. The contact conditions of the bottom contact area are as follows: LHSV is 1 lr1; the temperature of the bottom contact area is 315 t (600 ° F); the ratio of hydrogen to crude oil feed is 160 Nm / m3 (100%). SCFB); and the pressure is 6 9 MPa (1014 7 Torr). The total product leaves the bottom contact zone and is introduced into the gas-liquid separator. In the gas-liquid separator, the total product is separated into crude oil products and gases. Crude oil products are regularly analyzed to determine the TAN and c5 asphaltene content. The average value of the properties of the crude oil products obtained during operation is shown in Table 7. Figure B crude oil feed has a TAN and q asphaltene content of 9 · 3 per gram. Lu crude oil feed has 0.055 grams of C5 asphaltenes. Crude oil products have a flat sentence of TAN and c5> calendar f quality average content of grams of asphaltenes per gram of crude oil products. Q of crude oil products q C5 asphaltene content in crude oil feeds with a maximum asphaltene content of 71. Total content of potassium and sodium in crude oil products The total content of 2 metals in the crude oil feed. The crude oil product with a TAN of at most 1G% crude oil feed N maintained a P value of 1.5 or higher during the contact. 111 200535221 As shown in Examples 6 and 20 A first (top in this example) contact temperature having a contact temperature 50 lower than the contact temperature of the second (bottom in this example) zone tends to make the c5 asphaltene content of the crude oil product better than the q asphalt of the crude oil feed The quality content is more reduced. In addition, the use of a controlled temperature difference will reduce the metal content of the organic acid metal salt form. For example, in each embodiment, the stability of the crude oil feed / total product mixture is quite stable (As measured by p-value)
下貫施例20之原油產物的鉀和鈉總含量降低比實施例6 之原油產物的鉀和鈉總含量降低的更多。 使用較低溫度的第一接觸區可容許移除高分子量化名 物(例如Cs瀝青質及7或有機酸金屬鹽),其會有形成聚合勒 及/或具有柔軟性及/或黏性的物理性質之化合物(例如膠及 或焦油)的傾向。於較低溫度下移除這些化合物可容許這_ 化:物在它們堵塞和被覆觸媒之前被移除,藉此增加配置 在第一接觸區後面於較高溫度下操作的觸媒壽命。 ~懸浮體形式之觸媒的接觸。The total potassium and sodium content of the crude oil product of Example 20 is lowered than the total potassium and sodium content of the crude oil product of Example 6 is reduced. The use of a lower temperature first contact zone allows the removal of high molecular weight names (such as Cs asphaltenes and 7 or organic acid metal salts), which will have physical properties that form aggregates and / or have softness and / or stickiness Properties of compounds (such as gums and or tars). Removal of these compounds at lower temperatures may allow this to happen: the substances are removed before they clog and cover the catalyst, thereby increasing the life of the catalyst configured to operate at higher temperatures behind the first contact zone. ~ Contact of catalyst in suspension.
月案之塊狀金屬觸媒及/或觸媒(每1〇〇克的屌 進料中含0·0001至s古斗、Λ — 主1 2 3克或0·02至4克的觸媒)於若干具 貫例中可用原油進料使其懸浮並且於下列條件下反應: 度在85至425 V" η。 (185至797 Τ)的範圍内,壓力在〇 至10 MPa的範圍允打〆 你 3 ^ 内,及虱源和原油進料的比率為1 ό至1 6(Monthly metal catalysts and / or catalysts (per 100 grams of radon feed contains 0 · 0001 to s Gudou, Λ — main 1 2 3 grams or 0.02 to 4 grams ) In several examples, the crude oil feed can be used to suspend it and react under the following conditions: The degree is 85 to 425 V " η. (185 to 797 T), a pressure in the range of 0 to 10 MPa allows you to snore, and the ratio of lice source to crude oil feed is 1 to 16 (
Nm /m 達一段睹 112 1 。在足以生產原油產物的反應時間· 後,原油產物係你田 2 用刀離設備,如過濾器及/或離心機,: 觸媒及/或殘留的馬 3 ,、油進料分離。原油產物與原油進料相】 200535221 可具有改變的TAN,鐵、鎳,及/或釩的含量,及降低的 遞青質含量。 熟習該項技術者鑑於本說明書應顯而易見本發明之各 種態樣的進一步修飾和替代具體實例。因此,本說明書僅 視為說明及用以達到教示熟習該項技術者實施本發明的一 般方法之目的。應瞭解本文中所表示和敘述的本發明之形 態係作為具體實例的範例。可取代本文中所圖示和敘述的 元件和材料,可顛倒本發明的部分和程序,可單獨使用本 發明的某些特徵,以上全部在獲致本發明說明書的效益之 後,應為熟習該項技術者所顯而易見。可進行本文中所述 之疋件的改變而不致脫離如後附申請專利範圍所述之本發 明的精神與範疇。 【圖式簡單說明】 逼^簡單說明 對於熟習該項技術者而言,本發明具有下列詳細說明 之政益的優點在參照附圖後將變得顯而易見,其中·· 圖1為接觸系統之具體實例的簡圖。 圖2A和2B為包含兩個接觸區的接觸系統之具體實例 的簡圖。 圖3 A和3B為包含三個接觸區的接觸系統之具體Nm / m reaches 112 1 in one paragraph. After a reaction time sufficient to produce the crude product, the crude product is separated from the equipment by a knife, such as a filter and / or centrifuge: the catalyst and / or residual horses 3, and the oil feed is separated. Crude products and crude feed phases] 200535221 May have altered TAN, iron, nickel, and / or vanadium content, and reduced cyanidin content. It will be apparent to those skilled in the art that further modifications and substitutions can be made in various aspects of the invention in light of the present specification. Therefore, this description is only to be used as an illustration and for the purpose of teaching a person skilled in the art to implement the general method of the present invention. It should be understood that the form of the invention shown and described herein is an example of a specific example. Can replace the elements and materials illustrated and described in this article, can reverse parts and procedures of the present invention, can use some features of the invention alone, all of which should be familiar with the technology after the benefits of the description of the invention This is obvious. Changes to the documents described herein can be made without departing from the spirit and scope of the invention as described in the scope of the attached patent application. [Brief description of the drawing] For the person skilled in the art, the advantages of the present invention with the following detailed description will become obvious after referring to the drawings, where: Figure 1 is the specific of the contact system Simplified illustration of the example. Figures 2A and 2B are simplified diagrams of a specific example of a contact system including two contact areas. Figures 3 A and 3B are specific examples of a contact system including three contact areas.
的簡圖。 J 圖4為結合接觸系統的分離區之具體實例的簡圖。 圖5為結合接觸系統的摻合區之具體實例的簡圖。 圖6為結合分離區、接觸系統和摻合區之具體實例的 200535221Simple diagram. J Figure 4 is a simplified diagram of a specific example of a separation zone incorporating a contact system. Fig. 5 is a schematic diagram of a specific example of a blending zone of a contact system. Figure 6 is a specific example of the combination of separation zone, contact system and blending zone.
图7為使原油進料與三種 進料與原油產物的代表性f列表。某接觸的具體實例之原油 圖8為使原油進料與一 加權平均床-产ff^ ’ 觸媒接觸的具體實例之 隹十9床/皿度對運轉時間的圖示。 圖9為使原油進料盘兩 谁袓漁広 、兩種觸媒接觸的具體實例之原油 進枓與原油產物的代表性質列表。 、曰1 〇為使原油進料與兩種觸媒接觸< 進料與原油產物之代表性質的另一個列表。Figure 7 is a representative f list of crude feeds and three feeds and crude products. A specific example of contacting crude oil Figure 8 is a graphical representation of a specific example of contacting a crude oil feed with a weighted average bed-production ff ^ 'catalyst at 隹 9 beds / deck versus operating time. Figure 9 is a list of representative properties of crude oil feeds and crude oil products for specific examples of contacting two crude oil feed trays with two fishermen and two catalysts. 10 is another list of representative properties of crude oil feeds in contact with two catalysts < feed and crude oil products.
圖11、為使原油進料與四種不同觸媒系統接觸的具體實 之原油進料與原油產物的列表。 圖12為使原油進料與四種不同觸㈣統接觸之具體實 列的原油產物之Ρ值對運轉時間的圖示。 圖1 3為使原油進料與四種不同觸媒系統接觸之具體實 例的原油進料之氫的淨吸取對運轉時間的圖示。Figure 11 is a list of specific actual crude oil feeds and crude oil products that contact the crude oil feed with four different catalyst systems. Figure 12 is a graphical representation of the P value of a specific set of crude oil products versus operating time for contacting the crude oil feed with four different contact systems. Figure 13 is a graphical representation of the net uptake of hydrogen from the crude feed versus operating time for a specific example of contacting the crude feed with four different catalyst systems.
•圖14為使原油進料與四種不同觸媒系統接觸的具體實 例之以重量百分率表示的原油產物之殘留物含量對運轉時 間的圖示。 圖15為使原油進料與四種不同觸媒系統接觸之具體實 例的原油產物之API比重改變對運轉時間的圖示。 圖16為使原油進料與四種不同觸媒系統接觸的具體實 例之以重量百分率表示的原油產物之含氧量對運轉時間的 圖示。 圖1 7為使原油進料與觸媒系統接觸的具體實例之原油 114 200535221 進料與原油產物的抑本# a …… 列表,該觸媒系統包含各種量 ,’、。、凡觸媒,與包含釩觸媒和鉬/釩觸婵的觸媒系 統,以及玻璃珠。 圖18為在各種液體空間速度下使原油進料與〆或多種 觸媒接觸的具體實例之肩油進 眾/由進枓與原油產物的性質列表。 圖19為在各種接觸溫度下使原油進料進行接觸的具體 貝例之原油進料與原油產物的性質列表。• Figure 14 is a graphical representation of specific examples of contacting crude oil feeds with four different catalyst systems, with the residual content of crude oil products expressed as weight percentages versus operating time. Figure 15 is a graphical representation of the change in API specific gravity of crude oil products versus operating time for a specific example of contacting a crude feed with four different catalyst systems. Fig. 16 is a graphic illustration of the specific example of contacting the crude oil feed with four different catalyst systems, the oxygen content of the crude oil product expressed as a percentage by weight versus operating time. Figure 17 shows a specific example of crude oil contacting the crude oil feed with the catalyst system. 114 200535221 The feedstock and crude oil product #a ... list, the catalyst system contains various quantities, ',. All catalysts, and catalyst systems containing vanadium catalysts and molybdenum / vanadium catalysts, and glass beads. Figure 18 is a list of properties of a shoulder oil booster / crude feedstock and crude oil product for a specific example of contacting a crude oil feed with krypton or catalysts at various liquid space velocities. Figure 19 is a list of properties of crude oil feeds and crude oil products for specific examples of contacting crude oil feeds at various contact temperatures.
儘官本發明容許各種修飾與替代形式,但其特定具體 實例係藉由圖示中的實例表示。該等圖示可能未按比例繪 製。應瞭解其圖示和詳細說明並非用來將本發明限制在所 揭示的特定形式,但相反地,則意圖涵蓋落入如後附申請 專利範圍所限定之精神與範疇内的所有修飾、等效物和替 代物。 【主要元件符號說明】 1 〇〇 :接觸系統 102 :接觸區 104 :導管 106 ;導管 106’ :導管 :分離區 110 :導管 112 :導管 1 14 :接觸區 1 1 6 :接觸區 115 200535221 1 18 :導管 120 :分離區 122 :導管 124 :導管 126 :導管 128 :導管 130 :摻合區 132 :導管 134 :導管 136 :加權平均床溫度(WABT)對運轉時間的曲線 140-146 :原油產物之P值對運轉時間的曲線 148_ 154:氩的淨吸取對運轉時間之曲線 15 6-162 :原油產物之殘留物含量對運轉時間之曲線 164-170 :原油產物之API比重對運轉時間之曲線 172-178 :原油產物之含氧量對運轉時間之曲線Although the invention allows various modifications and alternative forms, specific specific examples thereof are shown by way of example in the drawings. The illustrations may not be drawn to scale. It should be understood that its illustrations and detailed descriptions are not intended to limit the present invention to the specific forms disclosed, but, on the contrary, it is intended to cover all modifications and equivalents that fall within the spirit and scope as defined by the appended claims. And alternatives. [Description of main component symbols] 100: contact system 102: contact area 104: conduit 106; conduit 106 ': conduit: separation area 110: conduit 112: conduit 1 14: contact area 1 1 6: contact area 115 200535221 1 18 : Duct 120: separation zone 122: duct 124: duct 126: duct 128: duct 130: blending region 132: duct 134: duct 136: curve of weighted average bed temperature (WABT) versus operating time 140-146: P value vs. running time curve 148_ 154: Net absorption of argon vs. running time 15 6-162: Residual content of crude oil product vs. running time 164-170: API specific gravity of crude oil product vs. running time 172 -178: Curve of oxygen content of crude oil product versus operating time
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