SI23060A - Laminated curved panel, preferentially parabolic one with mirror, andprocedure of its manufacture - Google Patents
Laminated curved panel, preferentially parabolic one with mirror, andprocedure of its manufacture Download PDFInfo
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- SI23060A SI23060A SI200900150A SI200900150A SI23060A SI 23060 A SI23060 A SI 23060A SI 200900150 A SI200900150 A SI 200900150A SI 200900150 A SI200900150 A SI 200900150A SI 23060 A SI23060 A SI 23060A
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- G—PHYSICS
- G02—OPTICS
- G02B—OPTICAL ELEMENTS, SYSTEMS OR APPARATUS
- G02B5/00—Optical elements other than lenses
- G02B5/08—Mirrors
- G02B5/10—Mirrors with curved faces
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C43/00—Compression moulding, i.e. applying external pressure to flow the moulding material; Apparatus therefor
- B29C43/02—Compression moulding, i.e. applying external pressure to flow the moulding material; Apparatus therefor of articles of definite length, i.e. discrete articles
- B29C43/18—Compression moulding, i.e. applying external pressure to flow the moulding material; Apparatus therefor of articles of definite length, i.e. discrete articles incorporating preformed parts or layers, e.g. compression moulding around inserts or for coating articles
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C43/00—Compression moulding, i.e. applying external pressure to flow the moulding material; Apparatus therefor
- B29C43/02—Compression moulding, i.e. applying external pressure to flow the moulding material; Apparatus therefor of articles of definite length, i.e. discrete articles
- B29C43/20—Making multilayered or multicoloured articles
- B29C43/203—Making multilayered articles
- B29C43/206—Making multilayered articles by pressing the material between two preformed layers, e.g. deformable layers
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29D—PRODUCING PARTICULAR ARTICLES FROM PLASTICS OR FROM SUBSTANCES IN A PLASTIC STATE
- B29D11/00—Producing optical elements, e.g. lenses or prisms
- B29D11/00596—Mirrors
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F24—HEATING; RANGES; VENTILATING
- F24S—SOLAR HEAT COLLECTORS; SOLAR HEAT SYSTEMS
- F24S23/00—Arrangements for concentrating solar-rays for solar heat collectors
- F24S23/70—Arrangements for concentrating solar-rays for solar heat collectors with reflectors
- F24S23/82—Arrangements for concentrating solar-rays for solar heat collectors with reflectors characterised by the material or the construction of the reflector
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C43/00—Compression moulding, i.e. applying external pressure to flow the moulding material; Apparatus therefor
- B29C43/02—Compression moulding, i.e. applying external pressure to flow the moulding material; Apparatus therefor of articles of definite length, i.e. discrete articles
- B29C43/18—Compression moulding, i.e. applying external pressure to flow the moulding material; Apparatus therefor of articles of definite length, i.e. discrete articles incorporating preformed parts or layers, e.g. compression moulding around inserts or for coating articles
- B29C2043/185—Compression moulding, i.e. applying external pressure to flow the moulding material; Apparatus therefor of articles of definite length, i.e. discrete articles incorporating preformed parts or layers, e.g. compression moulding around inserts or for coating articles using adhesives
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29K—INDEXING SCHEME ASSOCIATED WITH SUBCLASSES B29B, B29C OR B29D, RELATING TO MOULDING MATERIALS OR TO MATERIALS FOR MOULDS, REINFORCEMENTS, FILLERS OR PREFORMED PARTS, e.g. INSERTS
- B29K2105/00—Condition, form or state of moulded material or of the material to be shaped
- B29K2105/04—Condition, form or state of moulded material or of the material to be shaped cellular or porous
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29K—INDEXING SCHEME ASSOCIATED WITH SUBCLASSES B29B, B29C OR B29D, RELATING TO MOULDING MATERIALS OR TO MATERIALS FOR MOULDS, REINFORCEMENTS, FILLERS OR PREFORMED PARTS, e.g. INSERTS
- B29K2105/00—Condition, form or state of moulded material or of the material to be shaped
- B29K2105/06—Condition, form or state of moulded material or of the material to be shaped containing reinforcements, fillers or inserts
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29K—INDEXING SCHEME ASSOCIATED WITH SUBCLASSES B29B, B29C OR B29D, RELATING TO MOULDING MATERIALS OR TO MATERIALS FOR MOULDS, REINFORCEMENTS, FILLERS OR PREFORMED PARTS, e.g. INSERTS
- B29K2705/00—Use of metals, their alloys or their compounds, for preformed parts, e.g. for inserts
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29L—INDEXING SCHEME ASSOCIATED WITH SUBCLASS B29C, RELATING TO PARTICULAR ARTICLES
- B29L2011/00—Optical elements, e.g. lenses, prisms
- B29L2011/0058—Mirrors
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F24—HEATING; RANGES; VENTILATING
- F24S—SOLAR HEAT COLLECTORS; SOLAR HEAT SYSTEMS
- F24S23/00—Arrangements for concentrating solar-rays for solar heat collectors
- F24S23/70—Arrangements for concentrating solar-rays for solar heat collectors with reflectors
- F24S23/71—Arrangements for concentrating solar-rays for solar heat collectors with reflectors with parabolic reflective surfaces
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F24—HEATING; RANGES; VENTILATING
- F24S—SOLAR HEAT COLLECTORS; SOLAR HEAT SYSTEMS
- F24S23/00—Arrangements for concentrating solar-rays for solar heat collectors
- F24S23/70—Arrangements for concentrating solar-rays for solar heat collectors with reflectors
- F24S23/74—Arrangements for concentrating solar-rays for solar heat collectors with reflectors with trough-shaped or cylindro-parabolic reflective surfaces
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E10/00—Energy generation through renewable energy sources
- Y02E10/40—Solar thermal energy, e.g. solar towers
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- General Physics & Mathematics (AREA)
- Optics & Photonics (AREA)
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- Sustainable Energy (AREA)
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- General Engineering & Computer Science (AREA)
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Abstract
Description
LAMINIRAN UKRIVLJENI PANEL, PREDNOSTNO PARABOLIČEN, Z OGLEDALOM IN POSTOPEK ZA NJEGOVO IZDELAVOLAMINATED BENDED PANEL, PREFERRED PARABOLIC, WITH MIRROR AND PROCEDURE FOR ITS MANUFACTURING
TEHNIČNO POLJE IZUMA solarno ogledalo, parabolično ogledaloTECHNICAL FIELD OF THE INVENTION Solar mirror, parabolic mirror
TEHNIČNI PROBLEMTECHNICAL PROBLEM
Tehnični problem, ki ga rešuje izum po patentu je vprašanje togosti tankoslojnih ukrivljenih ogledal. Ukrivljena ogledala so znana v stanju tehnike, in se pogosto uporabljajo, kot je razvidno iz opisa stanja tehnike v nadaljevanju. Krivljenje debelostenskih paraboličnih ogledal se sicer izvaja pri visokih temperaturah. Takšno ogledalo ima zaradi debeline stekla slabše karakteristike , prav tako pa z njim ne dosežemo tako visoke točnosti kot z hladno zakrivljenim tankim ogledalom. Poleg tega je njegova pritrditev problematična zaradi česar prihaja sčasoma do loma. Ta tehnični problem je rešljiv s tankoslojnimi ogledali, ki pa sami (a) nimajo zadostne togosti, da bi nosili lastno težo, in (b) po ukrivljanju ne obdržijo oblike, temveč se vrnejo v prvotno obliko. Prav tako jih je brez nosilnih slojev nemogoče pritrditi.A technical problem solved by the invention of the patent is the issue of rigidity of thin-walled curved mirrors. Curved mirrors are known in the art, and are commonly used, as can be seen in the description of the prior art. The curvature of thick-walled parabolic mirrors is otherwise performed at high temperatures. Due to the thickness of the glass, such a mirror has poor performance and also does not achieve as high an accuracy as a cold-curved thin mirror. In addition, its attachment is problematic, which eventually breaks. This technical problem is solved with thin-walled mirrors, which themselves (a) do not have sufficient rigidity to bear their own weight and (b) do not retain their shape after bending, but return to their original shape. They are also impossible to attach without supporting layers.
Za izvedbo pričujočega izuma je pomembno zlasti to, da bi se kot solarni refleksni material lahko uspešno uporabilo tankoslojno stekleno ogledalo, ali kakšen drug tankoslojni refleksni kovinski ali plastični material. Do danes serijske proizvodnje paraboličnih tankih ogledal ni, kjub temu, da ima takšno ogledalo nekaj % višji izkoristek kot obstoječa debela steklena parabolična ogledala. Z v tej prijavi opisanim načinom izdelave in sestave laminiranega panela (za potrebe te prijave imenovanega tudi večslojno ogledalo) pa bo togost dovolj velika, tako, da se bodo tanka parabolična ogledala lahko uporabljala in ne bodo pokala.It is particularly important for the implementation of the present invention that a thin-film glass mirror or some other thin-film reflex metal or plastic material could be successfully used as a solar reflex material. To date, there is no serial production of parabolic thin mirrors, despite the fact that such a mirror has a somewhat higher efficiency than the existing thick glass parabolic mirrors. The method and method of manufacture and composition of the laminated panel described herein (for the purposes of this application also referred to as a multilayer mirror) will give the rigidity sufficiently large to allow thin parabolic mirrors to be used and not to be broken.
STANJE TEHNIKEBACKGROUND OF THE INVENTION
Večslojna ogledala so natanko opisana v patentu US 7,077,532, na katerega se sklicuje ta prijava in jo povzema z referenco. Patent obsega stekleno ogledalo in kompozitni panel, kjer je zadnja stran ogledala pritrjena na sprednjo stran kompozitnega panela.Multilayer mirrors are described in detail in U.S. Patent 7,077,532, which is referenced in this application and is summarized by reference. The patent comprises a glass mirror and a composite panel where the back of the mirror is attached to the front of the composite panel.
Napredek glede na to stanje tehnike je prikazan v JP 57,198,403, v katerem je opisana sendvič sestava panela, pri katerem je tankoslojno ogledalo pritrjeno na togi panel tako, da je ogledalo ukrivljeno vzdolž površine togega panela z ukrivljanjem srednjega sloja, ki obsega satovje in je pritrjen na togi panel z lepilom. Tudi na to patentno prijavo se sklicuje ta prijava in jo povzema z referenco.Advances in the prior art are disclosed in JP 57,198,403, which describes a sandwich composition of a panel in which a thin-layer mirror is attached to a rigid panel such that the mirror is curved along the surface of the rigid panel by curving a middle layer comprising a honeycomb and secured to a rigid glue panel. This patent application is also referenced in this application and summarized by reference.
Najti je moč še več rešitev, ki pa so bolj oddaljene od nove rešitve po tem izumu kot zgoraj citirani.There are still more solutions to be found, which are further away from the new solution of this invention than those cited above.
V stanju tehnike je znan laminirani (večslojni) panel, ki sam kot tak ni novost, v kolikor bi uporabili kvaliteten polnilni material (9) ekstrudirani PVC, ki ima na debelini 15 mm ceno 25 EUR / m2 in je bil v predhodnih študijah izbra kot najboljši. Ta material je drag in gaje težko proizvesti velike količine. Kljub temu je togost in časovna stabilnost takšnega paraboličnega ogledala ne zadovoljuje vseh zahtev. Se vedno je polnilo panela iz penastega materiala , ki pod obremenitvijo izgublja svojo obliko.In the prior art, laminated (multilayer) panel is known, which as such is not new, insofar as we would use quality filler material (9) extruded PVC, which has a price of 25 EUR / m2 at a thickness of 15 mm and was chosen in previous studies as the best. This material is expensive and difficult to produce in large quantities. Nevertheless, the rigidity and time stability of such a parabolic mirror does not satisfy all the requirements. There is still a foam filler material that loses its shape under load.
OPIS NOVE REŠITVEDESCRIPTION OF THE NEW SOLUTION
Zgoraj opisani tehnični problem rešuje laminiran ukrivljeni panel, prednostno paraboličen, z ogledalom in postopek za njegovo izdelavo. Po izumu predstavljeni panel je lahek, tog, robusten in točen.The technical problem described above is solved by a laminated curved panel, preferably parabolic, with a mirror and a process for its manufacture. According to the invention, the panel presented is lightweight, rigid, robust and accurate.
Bistvo izuma je v izvedbi laminiranega ukrivljenega panela, na katerega je pritrjeno, bodisi razstavno ali nerazstavno, ogledalo, prednostno stekleno, ali drugačna plast, ki odbija svetlobo, pri čemer je taka svetlobo odbijajoča plast dobro znana v stanju tehnike. Za potrebe te prijave je v izraz »svetlobo odbijajoč sloj« zajet vsak sloj, ne glede na sestavo, ki odbija svetlobo do te mere, da je tehnično uporaben v namene, za katere se uporabljajo ogledala ali druge svetlobo odbijajoče površine iz stanja tehnike, prednostno v namene solarnih ogledal.The essence of the invention is in the implementation of a laminated curved panel to which is attached, either exhibit or non-exhibit, mirror, preferably glass, or other light reflecting layer, such light reflecting layer being well known in the art. For the purposes of this application, the term "light reflecting layer" includes any layer, regardless of composition, which reflects light to such an extent that it is technically usable for the purposes of which mirrors or other light reflecting surfaces of the prior art are used, preferably for the purposes of solar mirrors.
Po stanju tehnike je tankoslojno ogledalo pritrjeno (prilepljeno) na pločevino primerljivih razteznostnih lastnosti. V resnici pločevin z enakimi razteznostnimi lastnostmi kot je steklo ni. Trden spoj dveh površin, ki se raztezata različno, ima za posledico strižno napetost v spoju (lepilu). Kolikor je spoj izveden primemo, in kolikor zaradi svojih lastnosti napetosti ne kompenzira, se le te prenesejo v obe plasti. Ker steklo slabo, ali sploh ne, prenaša strižne napetosti (pa tudi natezne in upogibne), se v primeru, da pride do različnega raztezanja (vsled, primeroma, temperaturnega porasta ali padca, ali medsebojne temperaturne razlike) poruši, kar je neželena posledica. Prav tako zaradi teh napetosti prihaja do porušitve vseh slojev, ki sestavljajo svetlobo odbijajočo površino, tako da se v končni fazi loči refleksni sloj, kije direktno nanesen na steklo.According to the prior art, a thin-walled mirror is attached (glued) to a sheet of comparable tensile properties. In fact, there are no sheets with the same tensile properties as glass. A solid joint of two surfaces that extend differently results in a shear stress in the joint (adhesive). Insofar as the joint is made primely, and insofar as it does not compensate for its tension properties, the joints are transferred to both layers. Because glass does not or does not tolerate shear stresses (as well as tensile and flexural), it breaks down in the event of a different elongation (due to, for example, temperature rise or fall, or temperature difference), which is an undesirable consequence. These stresses also cause the bursting of all the layers that make up the light-reflecting surface, ultimately separating the reflex layer directly applied to the glass.
Po stanju tehnike je nadalje plast pločevine pritrjena na jedro, le-to pa na drugo plast pločevine.According to the prior art, the sheet of metal is further attached to the core and to the other layer of sheet.
Rešitev tako opredeljenega tehničnega problema je v izvedbi panela, na katerega je pritrjen svetlobo odbijajoči sloj (ki je, kot že zapisano, lahko bodisi stekleno ogledalo ali druga svetlobo odbijajoča površina kot so na osnovo nalepljene kovinske folije, prednostno Au, Ag, Cu, Al itd., ki so primerno zloščene ali drugače površinsko obdelane tako, da je odbojnost sončnih žarkov čim večja, nadalje pa so sloji zaščiteni proti vremenskim razmeram z čim bolj prozornimi tankimi prevlekami).The solution to the technical problem so defined is in the construction of a panel to which a light reflecting layer is attached (which, as already written, can be either a glass mirror or another light reflecting surface such as metal foil backed, preferably Au, Ag, Cu, Al etc. which are suitably peeled or otherwise surface treated to maximize the reflectance of the sun's rays and furthermore the layers are weatherproofed with as thin transparent coatings as possible).
Tudi v US 7,077,532 je svetlobo odbijajoči sloj pritrjen na laminirani panel, le daje zgornja plast tam uporabljenega laminiranega panela pločevina.Also in US 7,077,532, the light reflecting layer is attached to a laminated panel, only to give the top layer of the laminated panel used there a sheet.
Pri rešitvi po tem izumu je namesto pločevine uporabljena mrežica, prednostno kovinska, lahko je tudi iz umetnih materialov, ki prenašajo podobne natezne trdnosti kot kovinski materiali. Mrežica je prilepljena na hrbtno stran svetlobo odbijajočega sloja, in zaradi prostostnih stopenj, ki jih mrežica ima, omogoča, da se razteza (in krči) hkrati z ogledalom. Pri tem razteznostni koeficient materiala ni odločilen, ker geometrija mrežice povzroča, da se ob prekomerni preobremenitvi ali razliki v napetosti žice (oziroma vlakna pletiva), ki tvorijo mrežico, uklonijo. Mrežica obsega žice, iz katerih je sestavljena, pri čemer izraz žica za potrebe te prijave pomeni kakršnokoli sestavni material mreže, vključno in ne omejeno na kovinsko pletivo, pletivo iz umetne mase, pletivo iz vlaknin, mrežice, ki so nastale s perforiranjem ali rezanjem kovinskih in nekovinskih materialov, ter kompaktne mreže nastale z brizganjem umetnih mas.In the embodiment of the present invention, a mesh, preferably a metal mesh, may be used instead of a sheet metal, it may also be made of artificial materials that tolerate tensile strengths similar to metallic materials. The mesh is glued to the back of the light reflecting layer, and due to the freedom levels that the mesh has, it allows it to stretch (and contract) along with the mirror. The elongation coefficient of the material is not decisive, because the geometry of the mesh causes it to be overburdened by excessive overload or a difference in the tension of the wire (or knit fibers) forming the mesh. The mesh comprises wires of which it is composed, the term wire for the purposes of this application means any constituent material of the net, including but not limited to metal knitting, plastic knitting, fiber knitting, nets made by perforating or cutting metal and non-metallic materials, and compact nets made by plastic injection molding.
Ta rešitev se loči od JP 57,198,403 v tem, ker ne gre za satasto strukturo (kije zato po svoji naravi srednje toga), temveč gre za strukturo, ki bo v kombinaciji z tankoslojnim ogledalom in lepilom služila kot nosilni sloj in bo prenašala vse sile preko distančnega materiala skozi skoznike na drugo nosilno stran panela.This solution differs from JP 57,198,403 in that it is not a honeycomb structure (which is, by its nature, medium rigid), but rather a structure which, in combination with a thin-layer mirror and adhesive, will serve as a supporting layer and will transmit all forces through spacer material through the bushings to the other supporting side of the panel.
Mrežica je prilepljena na svetlobo odbijajoči sloj z lepilom, prednostno s poliuretanskim lepilom (lahko je tudi epoksi- ali tudi TPU /temperaturno poliuretansko lepilo/, ki se ga dobi v obliki folij, se segreje na 80°C in polimerizira) ali z epoksidnim lepilom.The reticle is glued to the light reflecting layer with an adhesive, preferably with a polyurethane adhesive (it can also be epoxy or TPU / temperature-sensitive polyurethane adhesive / obtained in foil form, heated to 80 ° C and polymerized) or with epoxy adhesive .
Mrežica je pritrjena na distančni material, prednostno iz ekspandiranega polistirena (stiropora), kije pred sestavo in oblikovanjem prednostno naluknjan, primeroma z luknjami po premera po izvedbenem primeru in v rastru po izvedbenem primeru, opisanim v nadaljevanjuThe mesh is attached to a spacer material, preferably of expanded polystyrene (styrofoam), which is pre-punched prior to assembly and molding, for example by holes in diameter after embodiment and in raster according to embodiment described below.
Distančni material je namenjen izdelavi skoznikov iz polnilno-lepilne mase, prednostno poliuretana ali drugega primernega materiala. Skozniki so v bistvu valjasti ali prizmatični elementi, ki povezujejo mrežico z ogledalom na eni strani z nosilno pločevino ali mrežico na drugi strani in tako zagotavljajo ustrezno togost panela, na katerega je pritrjen svetlobo odbijajoči sloj. Alternativno je moč izvesti skoznike iz sintentičnega ali naravnega kavčuka z ustreznimi primesmi, plastike ali drugega primernega materiala.The spacer material is intended for the manufacture of bushings made of filler-adhesive material, preferably polyurethane or other suitable material. Binders are essentially cylindrical or prismatic elements that connect the mirror mesh on one side to the supporting sheet or mesh on the other, thus providing adequate rigidity to the panel to which the light reflecting layer is attached. Alternatively, synthetic or natural rubber bushings with suitable admixtures, plastic or other suitable material may be made.
V izvedbenem primeru so skozniki izdelani tako, da se pred sestavljanjem panela luknje v distančnem materialu zapolnijo z polnilno-lepilno maso tako, da so po strjevanju na eni strani skozniki pritrjeni na mrežico in na svetlobo odbijajoč sloj, na drugi strani pa na zunanji nosilni sloj, ali na mrežico, ki je pritrjena na notranjo stran zunanjega nosilnega sloja, ali na mrežico in zunanji nosilni sloj.In the embodiment, the bushings are designed to fill the holes in the spacer material with the filling and adhesive mass before assembling the panel so that, after curing, the bushings are fixed to the mesh and the light reflecting layer on one side and to the outer support layer on the other. , or to a mesh attached to the inside of the outer carrier layer, or to the mesh and outer carrier layer.
Laminirani ukrivljeni panel po izumu lahko ima tudi več plasti, ki še povečajo togost in trdnost, a to ne spremeni bistva izuma.The laminated curved panel according to the invention may also have several layers which further increase the rigidity and strength, but this does not change the essence of the invention.
Laminirani ukrivljeni panel po izumu je izdelan tako, da se sestavi večslojni panel, in sicer se na površino za sestavljanje najprej položi svetlobo odbijajoči sloj (bodisi tankoslojno ogledalo, premazano z lepilnim slojem bodisi drugačen svetlobo odbijajoči sloj sloj, bodisi sendvič panel, ki obsega svetlobo odbijajočo folijo, prednostno kovinsko, sloj lepila in notranji nosilni sloj), na ta sloj položi vsaj mrežica v lepilni masi ali položena na lepilni sloj, nanjo položi luknjičasti distančni material, ki ima luknje prav tako izpolnjene z lepilno maso, na ta distančni material pa položi vsaj zunanji zaščitni sloj, ki lahko ima na notranji strani pritrjeno mrežico. Tak panel, v celoti ali delno, med postopkom, se položi na notranje konveksno oblikovno orodje (kalup), na tako sestavljeno konstrukcijo pa položi zunanje konkavno oblikovno orodje ter vse skupaj stisne s hidravlično ali drugačno primerno stiskalnico, pri čemer sta lahko oba oblikovna orodja greta. Panel je tako oblikovan v želeno obliko, prednostno parabolično.The laminated curved panel according to the invention is designed to assemble a multilayer panel by first placing a light reflective layer on the assembly surface (either a thin-layer mirror coated with an adhesive layer or a different light reflecting layer or a sandwich panel comprising light reflective foil, preferably metal, adhesive layer and inner support layer), at least a mesh in the adhesive mass or laid on the adhesive layer is placed on this layer, a hole spacer material is provided thereon, which also has holes filled with adhesive mass, and on this spacer material lay at least an outer protective layer that may have a reticulum attached to the inside. Such a panel, in whole or in part, during the process, is laid on an internal convex molding tool (mold), and on such an assembled structure it is placed on an external concave molding tool and pressed together by a hydraulic or other suitable press, both of which may be molding tools. greta. The panel is thus shaped into the desired shape, preferably parabolic.
Vsled pritiska stiskalnice lepilo zapolni preostale praznine, primeroma skoznje luknje v luknjičastem distančnem materialu, prostore med žicami mrežice, preostanek lepila pa je iztisnjen ob straneh. Panel lahko ostane v kalupu (med oblikovnima orodjema), dokler se ne posuši. Nato je potrebno odstraniti odvečno lepilo z roba, lahko pa se rob pred stiskanjem zatesni z obrobo,ali lepilnim trakom, ki preprečuje iztekanje lepila in ga pozneje ni potrebno očistiti.As a result of the press, the adhesive fills in the remaining gaps, for example through holes in the hole spacer material, the spaces between the wires of the mesh, and the rest of the adhesive is extruded along the sides. The panel can remain in the mold (between molding tools) until it dries. The excess adhesive must then be removed from the edge, but the edge may be sealed with a border before compression, or an adhesive tape that prevents the adhesive from leaking out and does not need to be cleaned later.
V izvedbenem primeru so v distančni material izvedene skoznje luknje. Po zapolnitvi teh skoznjih lukenj s primernim lepilom, prednostno poliuretanskim ali epoksidnim, in po strditvi le-tega se tvorijo skozniki, ki postanejo nosilni element večslojnega ogledala po tem izumu. Skozniki po tem izvedbenem primeru pritrjujejo vsaj dve mrežice, ki sta med seboj povezani s skozniki skozi distančni material na obeh straneh. Togost po tem izvedbenem primeru ni več odvisna od lastnosti distančnega materiala, ampak je togost najbolj odvisna od trdote lepila. Poleg lepila sta pomembni tudi obe mrežici, saj močno pripomoreta k togosti prednostno tankih nosilnih plošč (3 in 14) oziroma (19 in 14) v primeru, ko kot svetlobo odbijajoč sloj uporabimo tankoslojno stekleno ogledalo ali tankoslojni kovinski odbojni material oziroma katerikoli material, ki tvori sloj, ki ga lahko skladno s to prijavo označimo kot svetlobo odbijajoč sloj.In the embodiment, through holes are inserted into the spacer material. After filling these through holes with a suitable adhesive, preferably polyurethane or epoxy, and after hardening them, the holes are formed, which become the supporting element of the multilayer mirror of the present invention. According to this embodiment, the bushings fasten at least two webs that are connected to the bushings through the spacer material on both sides. The rigidity according to this embodiment no longer depends on the properties of the spacer material, but rather the rigidity depends most on the hardness of the adhesive. In addition to the adhesive, both meshes are important, as they greatly contribute to the rigidity of preferably thin support plates (3 and 14) and (19 and 14), respectively, when a light-reflecting layer uses a thin-layer glass mirror or a thin-layer metal reflective material or any material that it forms a layer that can be designated as a light reflecting layer according to this application.
V nadaljevanju je bistvo izuma podrobneje pojasnjeno z opisi skic, pri čemer skice predstavljajo zapletenejši izvedbeni primer, s tehnično rešitvijo, ki ne omejuje zgoraj prikazane tehnične rešitve tehničnega problema, skice pa nadalje tvorijo sestavni del te prijave, in prikazujejo:In the following, the essence of the invention is explained in more detail with the description of the drawings, the drawings being a more complex embodiment, with a technical solution that does not limit the technical solution of the technical problem shown above, and the drawings further form an integral part of this application and show:
Skica 1 prikazuje laminirani panel z ogledalom, ki obsega svetlobo odbijajoč sloj 1, prednostno gibki, prednostno folijo, lepilni sloj 2, notranji nosilni sloj 3, stranski lepilni sloj 4, zaščitni rob 5, vmesni lepilni sloj 6, mrežico 7, distančni lepilni sloj 8, distančni material 9 z luknjami 10, polnilno-lepilni sloj 11 iz polnilno-lepilne mase, mrežica 12, zunanji lepilni sloj 13, zunanji nosilni sloj 14, nosilno-lepilni sloj 15, U profil 16, skoznik 20.1 shows a laminated mirror panel comprising a light reflecting layer 1, preferably flexible, preferred film, adhesive layer 2, inner support layer 3, lateral adhesive layer 4, protective edge 5, intermediate adhesive layer 6, mesh 7, spacer adhesive layer 8, spacer material 9 with holes 10, filler-adhesive layer 11 of filler-adhesive mass, mesh 12, outer adhesive layer 13, outer support layer 14, support-adhesive layer 15, U profile 16, through 20.
Slika 2 prikazuje rešitev po izumu v prerezu in sicer laminirani panel z ogledalom, ki obsega svetlobo odbijajoč sloj 1, prednostno gibki, prednostno folijo, lepilni sloj 2, notranji nosilni sloj 3, stranski lepilni sloj 4, zaščitni rob 5, vmesni lepilni sloj 6, mrežico 7, distančni lepilni sloj 8, distančni material 9, polnilno-lepilni sloj 11 iz polnilno-lepilne mase, mrežica 12, zunanji lepilni sloj 13, zunanji nosilni sloj 14, nosilno-lepilni sloj 15, U profil 16, notranje (konveksno) oblikovno orodje 17, zunanje (konkavno) oblikovno orodje 18, skoznik 20.Figure 2 shows a cross-sectional view of the invention according to a laminated panel with a mirror comprising a light reflecting layer 1, preferably flexible, preferably foil, adhesive layer 2, an inner support layer 3, a lateral adhesive layer 4, a protective edge 5, an intermediate adhesive layer 6 , mesh 7, spacer adhesive layer 8, spacer material 9, filler and adhesive layer 11 of filler and adhesive mass, mesh 12, outer adhesive layer 13, outer support layer 14, support and adhesive layer 15, U profile 16, internal (convex ) tool 17, external (concave) tool 18, through 20.
Slika 3 prikazuje rešitev po izumu v prerezu, pri čemer je namesto slojev 1, 2, 3 na skicah 1 in 2 uporabljen odbojni sloj 19, ki obsega bodisi tankoslojno stekleno ogledalo ali drug primeren svetlobo odbijajoči sloj.Figure 3 shows a cross-sectional view of the invention using a reflective layer 19 instead of layers 1, 2, 3, which comprises either a thin-layer glass mirror or another suitable light-reflecting layer.
Slika 4 prikazuje ekspandirano mrežico za uporabo v izumu.Figure 4 shows an expanded mesh for use in the invention.
Slika 5 prikazuje perforirano kovinsko ali plastično mrežico za uporabo v izumu.Figure 5 shows a perforated metal or plastic mesh for use in the invention.
Slika 6 prikazuje perforirano mrežico - pravokotno za uporabo v izumu.Figure 6 shows a perforated mesh perpendicular to the invention.
Slika 7 prikazuje perforirano mrežico - okroglo za uporabo v izumu.Figure 7 shows a perforated mesh - round for use in the invention.
Slika 8 prikazuje plastična, karbonska ali steklena vlakna kot mrežico za uporabo v izumu.Figure 8 shows plastic, carbon or glass fibers as mesh for use in the invention.
Slika 9 prikazuje varjeno kovinsko mrežico za uporabo v izumu.Figure 9 shows a welded metal mesh for use in the invention.
Slika 10 prikazuje pleteno kovinsko ali plastično mrežico za uporabo v izumu.Figure 10 shows a knitted metal or plastic mesh for use in the invention.
V izvedbenem primeru laminiran ukrivljeni panel obsega vsaj mrežico 7 tako, da lepilo distančnega lepilnega sloja 8 zapolnjuje pretežno vse prazne prostore med žicami mrežice in nadalje zapolnjuje pretežno vse luknje 10 v distančnem materialu 9, pri čemer se lepilo • · nadalje na drugi strani nosila stika z in pritrjuje zunanji nosilni sloj 14, v posebnem izvedbenem primeru pa tudi mrežico 12.In the embodiment, the laminated curved panel comprises at least a mesh 7 such that the adhesive of the spacer adhesive layer 8 fills substantially all the blank spaces between the wires of the mesh and further fills substantially all of the holes 10 in the spacer material 9, with the adhesive on the other side of the contact stretcher z and secures the outer support layer 14, and in the specific embodiment also the mesh 12.
Tako izveden laminirani ukrivljeni panel je na notranji (konkavni) strani pritrjen na zunanjo stran svetlobo odbijajočega sloja, ki po izvedbenem primeru obsega bodisi:The laminated curved panel thus constructed is fixed on the outer (concave) side to the outside by the light of the reflecting layer, which according to the embodiment comprises either:
(a) svetlobo odbijajoč sloj 1 iz refleksnega materiala, prednostno gibkega, prednostno polirane kovinske ali nekovinske folije, metalizirane folije, lepilni sloj 2, notranji nosilni sloj 3, prednostno pločevina ali tankoslojni poliuretanski sloj, bodisi (b) odbojni sloj 19, prednostno iz nosilnega poliesterskega, teflonskega, akrilnega, poliuretanskega, steklenega materiala na katerem je spredaj ali zadaj nanešen mikronski sloj kovine z visoko solarno odbojnostjo, kot je srebro (Ag), Al, Ni, Cr, Ti, Cu in drugi, lahko pa tudi zlitine teh ali drugih kovin.(a) light reflecting layer 1 of reflex material, preferably flexible, preferably polished metal or non-metallic film, metallized film, adhesive layer 2, inner support layer 3, preferably sheet or thin-layer polyurethane layer, or (b) reflective layer 19, preferably of carrier polyester, teflon, acrylic, polyurethane, glass material with a micron layer of metal with high solar reflectance, such as silver (Ag), Al, Ni, Cr, Ti, Cu and others, and alloys of these or other metals.
Tako sta po patentu izvedena vsaj dva izvedbena primera:Thus, at least two embodiments are performed according to the patent:
Laminiran ukrivljeni panel po prvem od izvedbenih primerov tako obsega svetlobo odbijajoč sloj 1, prednostno gibki, prednostno folijo ki je z lepilnim slojem 2 pritrjen na notranji nosilni sloj 3, na katerega je z lepilnim slojem 8 prilepljena mrežica 7 tako, da lepilo distančnega lepilnega sloja 8 zapolnjuje pretežni del praznih prostorov med žicami mrežice in se nadalje sprijema s polnilno-lepilno maso polnilno-lepilnega sloja 11, ki zapolnjuje pretežno vse luknje 10 v distančnem materialu 9, pri čemer se polnilno-lepilna masa polnilno-lepilnega sloja 11 nadalje na drugi strani distančnega materiala 9 stika z in pritrjuje mrežico 12 in zunanji nosilni sloj 14.The laminated curved panel according to the first embodiment thus comprises a light reflecting layer 1, preferably flexible, preferably a foil, which is attached by an adhesive layer 2 to an inner support layer 3, to which a mesh 7 is attached to the adhesive layer 8 such that the adhesive of the spacer adhesive layer 8 fills the majority of the voids between the wires of the retina and further adheres to the filler-adhesive mass of the filler-adhesive layer 11, which fills substantially all of the holes 10 in the spacer material 9, with the filler-adhesive mass of the filler-adhesive layer 11 further to the second sides of the spacer material 9 contacts and secures the mesh 12 and the outer support layer 14.
Laminiran ukrivljeni panel po drugem od izvedbenih primerov tako obsega odbojni sloj (19), na katerega je z lepilnim slojem 8 prilepljena mrežica 7 tako, da lepilo distančnega lepilnega sloja 8 zapolnjuje pretežni del praznih prostorov med žicami mrežice in se nadalje sprijema s polnilno-lepilno maso polnilno-lepilnega sloja 11, ki zapolnjuje pretežno vse luknje 10 v distančnem materialu 9, pri čemer se polnilno-lepilna masa polnilno-lepilnega sloja 11 nadalje na drugi strani distančnega materiala 9 stika z in pritrjuje mrežico 12 in zunanji nosilni sloj 14.The laminated curved panel according to the second embodiment thus comprises a reflective layer (19) to which a mesh 7 is glued to the adhesive layer 8 such that the adhesive of the spacer adhesive layer 8 fills the majority of the empty spaces between the wires of the mesh and further adheres to the filling-adhesive the mass of the adhesive layer 11, which fills substantially all of the holes 10 in the spacer material 9, wherein the filling and adhesive mass of the adhesive layer 11 further contacts and secures the mesh 12 and the outer support layer 14 on the other side of the spacer material 9.
Komercialno dostopni tako pripravljeni odbojni materiali svetlobo odbijajočega sloja 1 imajo na odbojnih slojih ustrezne zaščite proti UV žarkom in atmosferskim vplivom. Na trgu so materiali dostopni pod oznako 3M VM2000 radiani mirror film, 3MSA-85 šolar film, ACROSOLAR, ACRYLIC in drugi. Nekateri materiali imajo lepilni sloj 2 že nanešen na hrbtni strani, tako da ga ni potrebno posebej nanašati. Celotna debelina tako pripravljenega materiala je zelo tanka in se v praksi giblje med 50 in 200 mikro metri. V razvoju obstaja še vrsta drugih materialov, primeroma SYLVERED POLYMER TEHNOLOGIJA in/ali Advanced Solar Reflective Mirror (ASRM), ki sta ju predstavila Science Applications International Corporation (SAIC) in National Renewable Energy Laboratory,. Vsi tovrstni materiali so zelo tanki in posledično potrebujejo robustno nosilno parabolično obliko - primeroma rešitev po izumu v slojih 3-16. V opisani tehnologiji izdelave visoko odbojnega solarnega sloja ščitijo sprednji srebrni nanos s steklenim slojem ALUMINA z Ion Beam Assisted Deposition tehnologijo (IBAD). 3M razvija Ali polymeric multilayer RADIANT tehnologijo s čemer naj bi se približali odbojnosti za področje solarnega sevanja do 99 %. Pri vseh razvojnih materialih, kjer je nanešen odbojen sloj spredaj, proizvajalci še izboljšujejo UV zaščitne sloje in samo robustnost sloja in vzdržljivost na vse različne vremenske razmere.The commercially available reflective materials thus prepared reflect light layer 1 having adequate protection against UV rays and atmospheric influences on the reflective layers. On the market, the materials are available under the designation 3M VM2000 radian mirror film, 3MSA-85 school film, ACROSOLAR, ACRYLIC and others. Some materials have adhesive layer 2 already applied on the back, so it does not need to be applied separately. The overall thickness of the material thus prepared is very thin and in practice ranges between 50 and 200 microns. There are a number of other materials in development, such as SYLVERED POLYMER TECHNOLOGY and / or Advanced Solar Reflective Mirror (ASRM), presented by Science Applications International Corporation (SAIC) and the National Renewable Energy Laboratory. All such materials are very thin and consequently require a robust supporting parabolic shape - for example, the solution of the invention in layers 3-16. In the technology described above, the high-reflective solar layer fabrication is protected by an ALUMINA glass front coating with Ion Beam Assisted Deposition Technology (IBAD). 3M is developing Ali polymeric multilayer RADIANT technology to bring solar radiation reflectance up to 99%. For all development materials with a reflective layer up front, manufacturers are still improving the UV protective layers and only the layer's robustness and durability in all different weather conditions.
V posebnem izvedbenem primeru po izumu je svetlobo odbijajoči sloj 1 pritrjen z lepilnim slojem 2 na nosilno pločevino ali trd kompoziten material notranjega nosilnega sloja 3. V primeru, ko uporabimo za refleksni material tankoslojnega ogledala 1 različne tanke folije, je lahko material notranjega nosilnega sloja 3 pločevina debeline prednostno 0.5 - 1 mm iz aluminija ali jekla ali podobne zlitine, ki je ustrezno galvansko zaščitena ali barvana. Material 3 je lahko tudi nemetalni kompozit z vsebnostjo steklenih, karbonskih ali kakšnih drugih vlaken. Debelina kompozitnega materiala notranjega nosilnega sloja 3 je prav tako prednostno med 0.5 in 1 mm.In a particular embodiment according to the invention, the light reflecting layer 1 is attached by an adhesive layer 2 to a support sheet or a solid composite material of the inner support layer 3. When different thin films are used for the reflex material of a thin-layer mirror 1, the material of the inner support layer 3 may be preferably 0.5 - 1 mm thick sheet of aluminum or steel or a similar alloy which is properly galvanized or painted. Material 3 may also be a non-metallic composite containing glass, carbon or other fibers. The thickness of the composite material of the inner support layer 3 is also preferably between 0.5 and 1 mm.
Tako pripravljene sloje 1,2,3 položimo na ravno ploskev tako, daje svetlobo odbijajoč sloj 1 obrnjen navzdol. Na obod notranjega nosilnega sloja 3 nanesemo stranski lepilni sloj 4 in nato zaščitni rob 5. Postopek delaje lažji v kolikor je na zaščitnem robu 5 lepilni sloj že predčasno nanešen.Lay the layers so prepared 1,2,3 on a flat surface with the light reflecting layer 1 facing down. Apply a side adhesive layer 4 to the periphery of the inner support layer 3 and then a protective edge 5. The process is easier if the adhesive layer 5 is already prematurely applied.
Na tako pripravljen sestav slojev Ido 5 nanesemo vmesni lepilni sloj 6. Na vmesni lepilni sloj 6 položimo mrežico 7. Tako pripravljene sloje 1-7 prenesemo iz ravne površine in jih položimo na konveksno oblikovani notranji del oblikovnega orodja 17. Na drugi ravni površini nanesemo na distančni material 9 lepilo distančnega lepilnega sloja 8. Z lepilom premazan distančni material 9 obrnemo in ga položimo na sloje 1 do 7 ki so že položeni na notranji del oblikovnega orodja 17. Sedaj nanesemo na distančni material 9 polnilno-lepilno maso polnilno-lepilnega sloja 11 in zapolnimo skoznje luknje 10, primeroma z lopatico. Po strditvi polnilno-lepilne mase, prednostno poliuretanske ali epoksidne, v skoznih luknjah 10 nastanejo skozniki 20. Alternativno lahko v luknje 10 distančnega materiala 9 vstavimo v bistvu valjaste ali prizmatične skoznike iz ustreznega materiala, primeroma kavčuka, polimernega materiala, poliuretana, poliestra ali kovinskega polnega ali cevastega materiala cevi, prednostno aluminjasti.Apply an intermediate adhesive layer 6 to the prepared composition of Ido 5 layers. Lay a mesh 7 on the intermediate adhesive layer 6. Transfer the prepared layers 1-7 from a flat surface and place them on a convexly shaped inner part of the forming tool 17. spacer material 9 adhesive spacer adhesive layer 8. With the adhesive coated spacer material 9, turn it over and place it on layers 1 to 7 which are already laid on the inner part of the forming tool 17. Now apply filler-adhesive mass of the filler-adhesive layer 11 to the spacer material 9 and fill through holes 10, for example with a spatula. After curing the filler adhesive, preferably polyurethane or epoxy, through holes are formed in the through holes 10. Alternatively, substantially cylindrical or prismatic plugs of suitable material, for example rubber, polymeric material, polyurethane, polyester, polyester or polyester can be inserted into the holes 10 of the spacer material 9. full or tubular pipe material, preferably aluminum.
Tako izvedeni skozniki 20 preko mrežic 7 in 12 ter zunanjega 14 in notranjega nosilnega sloja 3 oziroma odbojnega sloja 19 povezujejo celotni sestav v primerno togi laminiran ukrivljeni panel.In this way, the connecting pieces 20 connect the entire assembly to a suitably rigid laminated curved panel via meshes 7 and 12 and the outer 14 and the inner support layer 3 or the reflective layer 19.
Lepilni sloji 6, 8, 11 in 13 so lahko eno ali dvokomponentna poliuretanska ali epoksidna lepila, ki dosežejo ustrezno trdoto na sobni temperaturi v času 10 minut do ene ure. Pri povišani temperaturi je čas strjevanja oziroma polimeriziranja lepila lahko samo nekaj minut. V konkretnem posebnem izvedbenem primeru je bilo uporabljeno lepilo slovenskega proizvajalca MITOL MITOPUR A2/45. Lahko se uporabijo tudi vsa ostala lepila, ki imajo dovolj visoko trdnost in niso agresivna in so oprijemljiva na material sloja 3 oziroma 19, mrežico 7 in 12 in distančni material 9. Za enostavnejše delo lahko uporabimo tudi lepila v obliki filmov, ki polimerizirajo pri povišanih temperaturah. Ti filmi so v praksi lahko nizko temperaturni (60-80 °C) termoplastični poliuretani TPU ali visoko temperaturni (150 °C) ethilene vinil acetat (EVA film) ali temperaturno reakcijsko makromolekularno lepilo. V primeru uporabe lepilnih filmov moramo kot polnilno-lepilno maso polnilno-lepilnega sloja 11 uporabiti poleg filma tudi dodatno polnilno maso, ki zapolni luknje 10 v distančnem materialu 9, pri čemer se mora polnilno-lepilna masa v luknjah 10 sprijemat z materialom obeh lepilnih slojev 8 in 13. V primeru uporabe termoplastičnih lepilnih filmov je potrebno v času stiskanja ogrevanje zunanjega 18 in notranjega 17 oblikovnega orodja na ustrezno temperaturo, v odvisnosti od vrste uporabljenega filma.Adhesive layers 6, 8, 11 and 13 can be one or two component polyurethane or epoxy adhesives that achieve adequate hardness at room temperature for 10 minutes to one hour. At elevated temperatures, the curing or polymerization time of the adhesive can be only a few minutes. In the specific specific embodiment, the adhesive used by the Slovenian manufacturer MITOL MITOPUR A2 / 45 was used. All other adhesives that are sufficiently high in strength and non-aggressive and adhesive to the layer 3 and 19 material, mesh 7 and 12 and spacer material 9 may also be used. temperatures. These films may in practice be either low temperature (60-80 ° C) thermoplastic polyurethane TPU or high temperature (150 ° C) ethylene vinyl acetate (EVA film) or temperature reaction macromolecular adhesive. In the case of adhesive films, the filler adhesive mass 11 must be used in addition to the film to fill the holes 10 in the spacer material 9, and the adhesive mass in the holes 10 must adhere to the material of the two adhesive layers. 8 and 13. In the case of thermoplastic adhesive films, the outer 18 and 17 of the forming tool must be heated to the appropriate temperature at the time of compression, depending on the type of film used.
Distančni material 9 je lahko kakršenkoli primeren nosilni material, prednostno polistirenske, poliuretanske, polivinil klorid (PVC) pene, karton ali aluminijasto satovje. Zanj je pomembno, da lepilni sloji 6, 8, 11 in 13 nanj niso agresivni in daje obstojen v temperaturnem območju -40 do + 80 °C. Manj je pomembna nosilnost, razteznost in togost materiala, saj je njegova vloga samo držati distanco pri izdelavi predmeta po izumu. Pomembno je, da ima distančni sloj 9 predhodno izdelane luknje 10, ki jih v postopku izdelave napolni polnilno-lepilna masa polnilno-lepilnega sloja 11. Prednost postopka in predmeta po izumu je prav v tem, da lahko uporabimo mehke, najcenejše in najlažje distančne materiale, pri čemer njihova kvaliteta ne vpliva na togost, točnost in življensko dobo izdelka. Togost izdelka določa lepilni in polnilni material 6, 8, 11 in 13. V posebnem izvedbenem primeru je bil za distančni material 9 uporabljen ekspandirani polistiren (stiropor), v katerega so bile izdelane luknje dimenzije premera 6-8 mm v x,y rastru 50 mm, kar ne omejuje drugačne smiselne izvedbe izuma ter drugih dimenzij lukenj in rastra.The spacer material 9 may be any suitable carrier material, preferably polystyrene, polyurethane, polyvinyl chloride (PVC) foam, cardboard or aluminum honeycomb. It is important for the adhesive layers 6, 8, 11 and 13 to be non-aggressive and gives it a stable temperature range of -40 to + 80 ° C. The load-bearing capacity, elongation and rigidity of the material are of less importance, since its role is merely to keep distance in the manufacture of the object of the invention. It is important that the spacer layer 9 has pre-made holes 10, which are filled in the manufacturing process by the filler-adhesive mass of the filler-adhesive layer 11. The advantage of the process and object of the invention is that soft, cheapest and lightest spacer materials can be used , while their quality does not affect the rigidity, accuracy and lifetime of the product. The rigidity of the product is determined by the adhesive and filler material 6, 8, 11 and 13. In a special embodiment, expanded polystyrene (polystyrene) was used for spacer material 9, into which holes of 6-8 mm in diameter x 50 mm in diameter were made. , which does not limit otherwise meaningful embodiment of the invention and other dimensions of holes and raster.
V posebnem izvedbenem primeru sta ob zunanjem nosilnem 14 in notranjem nosilnem sloju 3 postavljeni vsaj dve mrežici 7 in 12. V primeru nekovinskih materialov se lahko uporabijo mrežice iz steklenih, karbonskih ali ostalih plastičnih vlaken, ki niso raztegljiva. Debeline žic (niti) teh mrežic so prednostno med 0.2 in 0,5 mm, odprtine (okna) mrežic pa prednostno od 5 x 5 mm do 10 x 10 mm. V večini primerov so to pletene mrežice z kvadratnimi odprtinami. V posebnem izvedbenem primeru je bila uporabljena mrežica iz • · steklenih vlaken debeline 0,3 mm z odprtinami 5x5 mm. Togost izdelanega panela je bila manjša kot pri kovinskih mrežicah vendar bistveno večja kot v primeru da mrežica ne bi bila uporabljena. V kolikor je katera od mrežic 7 ali 12 kovinska, naj bo iz istega materiala kot so materiali nosilnih slojev 3 ali 13. V primeru, ko uporabimo kot refleksni material tankoslojnega ogledala 1 mm tanko steklo naj bo mrežica iz jekla, ki ima razteznostni koeficient 11 x 10‘6 m/m K do 13 11 χ 10’6 m/m K (steklo pa ima razteznostni koeficient med 5,4 χ 10'6 m/m K in 9 χ 10'6 m/m K). Z uporabo mrežice so bile odpravljene pomanjkljivosti rešitve po patentu US 7,077,532, kjer je neposredno na steklo prilepljena kovinska pločevina. Za poskus smo uporabili različne kovinske mrežice debeline 0.5 mm. Odprtine so lahko večje kot pri nekovinskih mrežicah. Preizkusili smo različne tipe mrežic. Bistvenih sprememb togosti ni v kolikor so uporabljene različne mrežice enake debeline. Najbolj primerna zaradi cene in teže je exspandirana kovinska mrežica. Uporabljene so lahko tudi perforirane mrežice iz pločevine, ki so nekaj dražje in težje. Kolikor je uporabljena varjena mrežica, ki je zaradi načina izdelave dvojne debeline in zato precej pripomore k togosti, je potrošnja lepila večja. Lahko je uporabljena tudi pletena kovinska mrežica, ki ima približno enake značilnosti kot varjena mrežica.In a specific embodiment, at least two meshes 7 and 12 are provided at the outer support 14 and the inner support layer 3. In the case of non-metallic materials, glass, carbon or other non-stretchable plastic nets may be used. The thicknesses of the wires (threads) of these meshes are preferably between 0.2 and 0.5 mm and the mesh openings (windows) are preferably from 5 x 5 mm to 10 x 10 mm. In most cases these are knit nets with square openings. In a particular embodiment, a 0.3 mm thick fiberglass mesh with 5x5 mm openings was used. The rigidity of the fabricated panel was lower than that of metal meshes, but significantly greater than if the mesh were not used. If any of the meshes 7 or 12 is of metal, it should be of the same material as the materials of the carrier layers 3 or 13. When using a 1 mm thin glass as a reflex material of thin glass, the mesh shall be of steel having a coefficient of expansion 11 x 10 ' 6 m / m K to 13 11 χ 10' 6 m / m K (glass has a coefficient of expansion between 5.4 χ 10 ' 6 m / m K and 9 χ 10' 6 m / m K). Using the mesh, the disadvantages of the solution of US patent 7,077,532 were remedied, where a metal sheet was glued directly to the glass. Different metal meshes 0.5 mm thick were used for the experiment. The openings may be larger than for non-metallic meshes. We tried different types of meshes. There is no significant change in stiffness if different nets of the same thickness are used. Expanded metal mesh is most suitable for its price and weight. Perforated sheet nets that are slightly more expensive and heavier can also be used. As much as a welded mesh is used, which due to the method of making double thickness and therefore greatly contributes to the rigidity, the consumption of adhesive is greater. A knitted metal mesh that has approximately the same characteristics as a welded mesh may also be used.
V posebnem izvedbenem primeru na distančni material 9, kije že z vsemi ostalimi sloji na spodnjem delu oblikovnega orodja 17 nanesemo polnilno-lepilno maso polnilno-lepilnega sloja 11 in nanjo položimo drugo mrežico 12. Na drugi ravni površini nanesemo na zadnjo pločevino ali tanek kompozitni material zunanjega nosilnega sloja 14 lepilo zunanjega lepilnega sloja 13. Z lepilom premazan zunanji nosilni sloj 14 obrnemo in ga položimo na notranje oblikovno orodje 17.In a particular embodiment, a spacer material 9 is applied to the filler-adhesive mass of the filler-adhesive layer 11 with all other layers on the lower part of the forming tool 17 and a second mesh is applied on the second flat surface. of the outer support layer 14 glue the outer adhesive layer 13. With the adhesive coated, the outer support layer 14 is turned and placed on the inner forming tool 17.
Da ne prihaja do dimenzijskega odstopanja oblike večslojnega ogledala pri različnih temperaturah je dobro, da sta zunanji nosilni 14 in notranji nosilni sloj 3 iz enakega materiala.In order to avoid dimensional variations in the shape of the multilayer mirror at different temperatures, it is advantageous that the outer support 14 and the inner support layer 3 are of the same material.
Takoj za tem ko so vsi sloji postavljeni na notranje oblikovno orodje 17 s precizno hidravlično prešo približamo zunanje oblikovno orodje 18 in z njim stisnemo vse sloje,As soon as all the layers are placed on the inner molding tool 17, with the precision hydraulic press, we approach the outer molding tool 18 and compress all the layers with it,
prednostno s silo 2-6 bar. S poskusi je bilo ugotovljeno, da stiskanje z načinom vakuuma , kot je opisano v patentu US 7,077,532 ni zadostno.preferably with a force of 2-6 bar. Experiments have found that vacuum mode compression as described in US 7,077,532 is not sufficient.
Notranje 17 in zunanje oblikovno orodje 18 lahko imata speljane grelne kanale, v katerih se pretaka vroča voda ali olje. Na ta način sta oba dela orodja topla in je čas polimeriziranja vseh lepil krajši.The inner 17 and the outer molding tool 18 may have directional ducts in which hot water or oil flows. This way, both parts of the tool are warm and the polymerization time of all the adhesives is shorter.
Po času, kije odvisen od vrste lepil in temperature notranjega 17 in zunanjega oblikovnega orodja 18, prednostno 5 min do ene ure, ko so vsi lepilni sloji 6, 8, 13 in polnilno - lepilna masa polnilno-lepilnega sloja 11 strjeni, se stiskalnica odpre. Iz nje se odstrani izdelani laminiran ukrivljeni panel. Takoj za tem se očistijo vsi zunanji robovi, tako da bo nanje mogoče natakniti U profil 16. To izvedemo tako, da U profile 16 najprej odrežemo na ustrezne dolžine pod kotom 45 stopinj, vanje stisnemo maso nosilno lepilnega sloja 15 in jih nato nataknemo na vse štiri robove, tako da masa nosilno lepilnega sloja 15 čim bolj zapolni prostor med robnikom in vsemi sloji kompozitnega materiala. U profili so vedno izdelani tako, da objamejo ukrivljeni panel po njegovi obliki in ga s tem še dodatno ojačajo.After a time depending on the type of adhesive and the temperature of the inner 17 and the external molding tool 18, preferably 5 minutes to one hour, when all the adhesive layers 6, 8, 13 and the filling and adhesive mass of the filling and adhesive layer 11 have solidified, the press opens . A laminated curved panel is removed from it. Immediately afterwards, all the outer edges are cleaned so that U profile 16 can be attached to them. To do this, first cut U profiles 16 to the appropriate lengths at an angle of 45 degrees, squeeze the weight of the adhesive layer 15 into them and then place them on all four edges, so that the mass of the adhesive carrier layer 15 fills the space between the curb and all layers of composite material as much as possible. U profiles are always designed to grasp the curved panel in its shape and further strengthen it.
V praktičnem primeru smo uporabili U profile iz ALUMINIJA in iz nerjavečega jekla.In the practical case, we used U profiles made of ALUMINUM and stainless steel.
V primeru, ko ne uporabimo za svetlobo odbijajoči sloj 1 tankega gibkega refleksnega materiala, ampak namesto slojev 1 do 3 uporabimo kot odbojni sloj 19 bodisi tanko stekleno ogledalo (prednostno 0.8 - 1.2 mm,) bodisi nosilno pločevino z nanešenim svetlobo odbijajočim slojem bodisi nosilni kompozitni material na katerem je že nanešen svetlobo odbijajoč sloj, se postopek izdelave nadaljuje popolnoma enako, kot v prvem primeru, pri čemer je nanašanje lepilnega sloja 2 in tankega gibkega refleksnega materiala svetlobo odbijajočega sloja 1 izpuščeno.In case we do not use a light reflecting layer 1 of thin flexible reflex material, but instead of layers 1 to 3 we use either a thin glass mirror (preferably 0.8 - 1.2 mm,) or a carrier sheet with a light reflecting layer or a supporting composite instead of layers 1 to 3. the material on which the light reflecting layer is already applied, the manufacturing process proceeds exactly the same as in the first case, with the application of the adhesive layer 2 and the thin flexible reflex material light reflecting layer 1 omitted.
V primeru ko smo uporabili kot odbojni sloj 19 tanko stekleno ogledalo, je bilo uporabljeno solarno ogledalo proizvajalca AGC ASAHI GLAS EUROPE. Steklo je bilo debeline 0.9 mm in velikosti 1500 x 1400 mm. Namesto stekla smo kot odbojni sloj 19 uporabili tudi Al pločevino debeline 0.5 in debeline 0.7 mm. Material ima oznako MIRO-SUN in je od proizvajalca ALANOD. Odbojna površina je anodizirana , nato prevlečena s PVD postopkom in nano zaščitnim transparentnim slojem.When a thin glass mirror was used as the reflecting layer 19, the solar mirror of the manufacturer AGC ASAHI GLAS EUROPE was used. The glass was 0.9 mm thick and 1500 x 1400 mm in size. Instead of glass, we also used Al sheet thickness 0.5 and thickness 0.7 mm as reflective layer 19. The material is MIRO-SUN and is from the manufacturer ALANOD. The reflecting surface is anodized, then coated with a PVD process and a nano protective transparent layer.
V vseh primerih je dosežena robustnost izdelka dovolj velika, da ne prihaja do deformacij pod vplivom večje hitrosti vetra. V INSTITUTU ZA METALNE KONSTRUKCIJE v Ljubljani so bile izmerjene tudi osnovne karakteristike kompozita. V primeru, ko večslojno ukrivljeno ogledalo velikosti 1500 x 1400 mm pritrdimo štiritočkovno in izpostavimo vetru do 100 km/h, ne prihaja do preobremenitev. Prav tako so bila izdelana ogledala že brez zaznavnih posledic izpostavljena vremenskim razmeram eno leto.In all cases, the product robustness achieved is sufficiently large to prevent deformation under the influence of higher wind speeds. At the INSTITUTE OF METAL STRUCTURES in Ljubljana, the basic characteristics of the composite were also measured. If a 1500 x 1400 mm multi-layered curved mirror is fixed four points and exposed to winds of up to 100 km / h, there is no overload. Likewise, manufactured mirrors were already exposed to the weather for one year without noticeable consequences.
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SI200900150A SI23060A (en) | 2009-05-26 | 2009-05-26 | Laminated curved panel, preferentially parabolic one with mirror, andprocedure of its manufacture |
PCT/SI2010/000029 WO2010138087A1 (en) | 2009-05-26 | 2010-05-24 | Curved laminated panel, preferably parabolic, with a mirror, and process for its manufacturing |
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EP2500670A1 (en) * | 2011-03-14 | 2012-09-19 | Rioglass Solar, S.A. | Composite reflective element and method for the manufacture thereof |
US20130000692A1 (en) * | 2011-06-29 | 2013-01-03 | Switkes Jonathan P | Method of manufacturing heliostat mirror with supporting tile elements |
EP2587183A1 (en) * | 2011-10-28 | 2013-05-01 | Sunrise S.r.l. | Solar concentrator |
EP2631556A1 (en) * | 2012-02-21 | 2013-08-28 | Areva Solar, Inc | Reflector panel for solar power plant, reflector assembly comprising such a panel, and related manufacturing method |
DE102012005879A1 (en) * | 2012-03-23 | 2013-09-26 | Daimler Ag | Vehicle component and method for its production |
FR2990430B1 (en) * | 2012-05-14 | 2018-05-18 | Helioclim | METHOD FOR FORMING A GLASS SHEET AND MIRROR COMPRISING SUCH A GLASS SHEET |
JP2014154589A (en) * | 2013-02-05 | 2014-08-25 | Fujifilm Corp | Reflecting mirror for solar light collection |
CN103837914B (en) * | 2014-03-04 | 2017-01-25 | 常州长江玻璃有限公司 | Sunlight reflecting mirror component used for solar thermal power generation |
FR3039887B1 (en) * | 2015-08-03 | 2019-11-15 | Patrice Micolon | METHOD FOR MANUFACTURING A CONCENTRATOR MIRROR FOR PRODUCING SOLAR ENERGY AND CONCENTRATOR MIRROR OBTAINED ACCORDING TO THE METHOD |
US10215892B1 (en) | 2015-11-12 | 2019-02-26 | Mcs Industries, Inc. | Shatter resistance mirror |
IT201600127758A1 (en) * | 2016-12-16 | 2018-06-16 | Suberia Systems Srl | CURVED SOLAR REFLECTOR IN LAMINATED GLASS WITH HIGH OPTIC PRECISION, IN PARTICULAR FOR A SOLAR THERMAL CONCENTRATION SYSTEM |
CN112708366B (en) * | 2020-12-14 | 2022-07-22 | 义乌市永胜胶带有限公司 | Waterproof adhesive tape |
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US4124277A (en) * | 1977-02-16 | 1978-11-07 | Martin Marietta Corporation | Parabolic mirror construction |
GB1581455A (en) * | 1977-06-28 | 1980-12-17 | Bfg Glassgroup | Mirrors |
JPS57198403A (en) | 1981-06-01 | 1982-12-06 | Nippon Sheet Glass Co Ltd | Curved reflector |
EP0649036B1 (en) * | 1993-08-17 | 1998-11-11 | DORNIER GmbH | Large optical mirror composite sandwich construction |
IT1306799B1 (en) * | 1999-03-09 | 2001-10-02 | Errico Schonfeld | PROCEDURE FOR THE PRODUCTION OF TAMBOURED PRODUCTS WITH ALVEOLAR STRUCTURE IN FIBER AND RESIN. |
US7077532B1 (en) | 2000-04-05 | 2006-07-18 | Sandia Corporation | Solar reflection panels |
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