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MX2018011649A - Liquid metal jet optimization in direct chill casting. - Google Patents

Liquid metal jet optimization in direct chill casting.

Info

Publication number
MX2018011649A
MX2018011649A MX2018011649A MX2018011649A MX2018011649A MX 2018011649 A MX2018011649 A MX 2018011649A MX 2018011649 A MX2018011649 A MX 2018011649A MX 2018011649 A MX2018011649 A MX 2018011649A MX 2018011649 A MX2018011649 A MX 2018011649A
Authority
MX
Mexico
Prior art keywords
liquid metal
macrosegregation
ingot
molten
casting
Prior art date
Application number
MX2018011649A
Other languages
Spanish (es)
Inventor
R Wagstaf Samuel
Original Assignee
Novelis Inc
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Novelis Inc filed Critical Novelis Inc
Publication of MX2018011649A publication Critical patent/MX2018011649A/en

Links

Classifications

    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B22—CASTING; POWDER METALLURGY
    • B22D—CASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
    • B22D15/00—Casting using a mould or core of which a part significant to the process is of high thermal conductivity, e.g. chill casting; Moulds or accessories specially adapted therefor
    • B22D15/04—Machines or apparatus for chill casting
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B22—CASTING; POWDER METALLURGY
    • B22D—CASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
    • B22D11/00—Continuous casting of metals, i.e. casting in indefinite lengths
    • B22D11/001—Continuous casting of metals, i.e. casting in indefinite lengths of specific alloys
    • B22D11/003—Aluminium alloys
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B22—CASTING; POWDER METALLURGY
    • B22D—CASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
    • B22D11/00—Continuous casting of metals, i.e. casting in indefinite lengths
    • B22D11/04—Continuous casting of metals, i.e. casting in indefinite lengths into open-ended moulds
    • B22D11/049—Continuous casting of metals, i.e. casting in indefinite lengths into open-ended moulds for direct chill casting, e.g. electromagnetic casting
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B22—CASTING; POWDER METALLURGY
    • B22D—CASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
    • B22D11/00—Continuous casting of metals, i.e. casting in indefinite lengths
    • B22D11/10—Supplying or treating molten metal
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B22—CASTING; POWDER METALLURGY
    • B22D—CASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
    • B22D11/00—Continuous casting of metals, i.e. casting in indefinite lengths
    • B22D11/10—Supplying or treating molten metal
    • B22D11/103—Distributing the molten metal, e.g. using runners, floats, distributors
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B22—CASTING; POWDER METALLURGY
    • B22D—CASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
    • B22D21/00—Casting non-ferrous metals or metallic compounds so far as their metallurgical properties are of importance for the casting procedure; Selection of compositions therefor
    • B22D21/002—Castings of light metals
    • B22D21/007—Castings of light metals with low melting point, e.g. Al 659 degrees C, Mg 650 degrees C
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B22—CASTING; POWDER METALLURGY
    • B22D—CASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
    • B22D37/00—Controlling or regulating the pouring of molten metal from a casting melt-holding vessel
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B22—CASTING; POWDER METALLURGY
    • B22D—CASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
    • B22D7/00—Casting ingots, e.g. from ferrous metals
    • C—CHEMISTRY; METALLURGY
    • C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22C—ALLOYS
    • C22C21/00—Alloys based on aluminium
    • C22C21/12—Alloys based on aluminium with copper as the next major constituent

Landscapes

  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Chemical & Material Sciences (AREA)
  • Materials Engineering (AREA)
  • Metallurgy (AREA)
  • Organic Chemistry (AREA)
  • Continuous Casting (AREA)
  • Casting Support Devices, Ladles, And Melt Control Thereby (AREA)

Abstract

A liquid metal jet supplying molten metal during a direct chill casting operation can be optimized to erode the slurry region of the molten sump, but not the solidified metal, at a rate equal to the casting speed. A model of the erosion of solidifying grains in the slurry region of the molten sump can be non-dimensionalized to be used to generate casting parameters (e.g., optimally sized nozzle openings and optimal molten metal flow rates) that would provide the optimized liquid metal jet during the casting process. An ingot cast using such an optimized liquid metal jet would have improved macrosegregation properties (e.g., reduced macrosegregation or more evenly distributed macrosegregation), such as having ingot solute concentrations varying from the molten metal supply concentration approximately 10% or less or 5% or less across the width or height of the ingot.
MX2018011649A 2016-03-25 2017-03-24 Liquid metal jet optimization in direct chill casting. MX2018011649A (en)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
US201662313493P 2016-03-25 2016-03-25
PCT/US2017/024002 WO2017165758A1 (en) 2016-03-25 2017-03-24 Liquid metal jet optimization in direct chill casting

Publications (1)

Publication Number Publication Date
MX2018011649A true MX2018011649A (en) 2019-02-20

Family

ID=58489110

Family Applications (1)

Application Number Title Priority Date Filing Date
MX2018011649A MX2018011649A (en) 2016-03-25 2017-03-24 Liquid metal jet optimization in direct chill casting.

Country Status (9)

Country Link
US (1) US20170274446A1 (en)
EP (1) EP3433037A1 (en)
JP (1) JP2019513082A (en)
KR (1) KR20180127449A (en)
CN (1) CN108883462A (en)
CA (1) CA3018743A1 (en)
MX (1) MX2018011649A (en)
RU (1) RU2720414C2 (en)
WO (1) WO2017165758A1 (en)

Families Citing this family (10)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US10428821B2 (en) 2009-08-07 2019-10-01 Molten Metal Equipment Innovations, Llc Quick submergence molten metal pump
BR112021013018A2 (en) * 2019-02-13 2021-09-14 Novelis Inc. MOLTED METAL PRODUCTS WITH HIGH GRAIN CIRCULARITY
US20200360990A1 (en) * 2019-05-17 2020-11-19 Molten Metal Equipment Innovations, Llc Molten Metal Transfer System and Method
CN110751893A (en) * 2019-10-30 2020-02-04 苏州大学 A system and method for simulating the whole process of steelmaking
CA3163718A1 (en) * 2019-12-20 2021-06-24 Novelis Inc. Decreased cracking susceptibility of 7xxx series direct chill (dc) cast ingots
WO2021127380A1 (en) * 2019-12-20 2021-06-24 Novelis Inc. Reduced final grain size of unrecrystallized wrought material produced via the direct chill (dc) route
US11873845B2 (en) 2021-05-28 2024-01-16 Molten Metal Equipment Innovations, Llc Molten metal transfer device
US12146508B2 (en) 2022-05-26 2024-11-19 Molten Metal Equipment Innovations, Llc Axial pump and riser
WO2025111355A1 (en) * 2023-11-21 2025-05-30 Novelis Inc. Systems and methods for controlling cracks in cast ingots and increasing casting speed
CN118011981B (en) * 2024-02-06 2024-10-11 山东焱鑫矿用材料加工有限公司 Production quality optimization method and system for coal mine support

Family Cites Families (10)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4166495A (en) * 1978-03-13 1979-09-04 Aluminum Company Of America Ingot casting method
JPS6039459B2 (en) * 1981-10-12 1985-09-06 株式会社神戸製鋼所 Bumping prevention method during continuous or semi-continuous casting
SU1736673A1 (en) * 1990-01-02 1992-05-30 Днепродзержинский Индустриальный Институт Им.М.И.Арсеничева Method of continuous ingot casting vertical and curvilinear installations
GB9013199D0 (en) * 1990-06-13 1990-08-01 Alcan Int Ltd Apparatus and process for direct chill casting of metal ingots
JPH0970656A (en) * 1995-09-06 1997-03-18 Kobe Steel Ltd Production of metal and alloy cast block
FR2740367B1 (en) * 1995-10-30 1997-11-28 Usinor Sacilor NOZZLE FOR THE INTRODUCTION OF A LIQUID METAL INTO A CONTINUOUS CASTING LINGOTIERE OF METAL PRODUCTS, THE BOTTOM OF WHICH HAS ORIFICES
JP3197806B2 (en) * 1995-11-28 2001-08-13 株式会社アリシウム Vertical continuous casting method of aluminum
JP4289205B2 (en) * 2004-04-22 2009-07-01 住友金属工業株式会社 Continuous casting method and continuous cast slab
WO2015179677A1 (en) * 2014-05-21 2015-11-26 Novelis Inc. Non-contacting molten metal flow control
CN104325100B (en) * 2014-11-18 2016-05-11 上海东震冶金工程技术有限公司 A kind of Novel continuous casting crystallizer center feeding method

Also Published As

Publication number Publication date
RU2018134479A (en) 2020-04-27
RU2720414C2 (en) 2020-04-29
WO2017165758A1 (en) 2017-09-28
CA3018743A1 (en) 2017-09-28
EP3433037A1 (en) 2019-01-30
US20170274446A1 (en) 2017-09-28
RU2018134479A3 (en) 2020-04-27
JP2019513082A (en) 2019-05-23
CN108883462A (en) 2018-11-23
KR20180127449A (en) 2018-11-28

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