KR960003130B1 - Catalyst deterioration apparatus for a motor car - Google Patents
Catalyst deterioration apparatus for a motor car Download PDFInfo
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- KR960003130B1 KR960003130B1 KR1019940005144A KR19940005144A KR960003130B1 KR 960003130 B1 KR960003130 B1 KR 960003130B1 KR 1019940005144 A KR1019940005144 A KR 1019940005144A KR 19940005144 A KR19940005144 A KR 19940005144A KR 960003130 B1 KR960003130 B1 KR 960003130B1
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Abstract
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Description
제1도는 종래의 촉매열화장치의 도해도.1 is a diagram of a conventional catalyst deterioration apparatus.
제2도는 본 발명에 따른 촉매열화장치의 도해도.2 is a diagram of a catalyst deterioration apparatus according to the present invention.
제3도는 본 발명의 촉매열화장치에 사용되는 촉매연소장치의 도해도.3 is a diagram of a catalytic combustion device used in the catalytic deterioration device of the present invention.
제4도는 본 발명의 촉매열화장치에 사용되는 가습장치의 한 실시예인 버플링(Bubbling)가습장치의 도해도.4 is a schematic diagram of a bubbling humidifier, which is an embodiment of the humidifier used in the catalyst deterioration apparatus of the present invention.
* 도면의 주요부분에 대한 부호의 설명* Explanation of symbols for main parts of the drawings
1 : 가스 유입구 2 : 가스 배출구1: gas inlet 2: gas outlet
3 : 열화로(ageing furnace) 4 : 메스 플로우 콘트롤러(mass flow controller)3: ageing furnace 4: mass flow controller
5 : 촉매연소장치 6 : 가습장치5: catalytic combustion device 6: humidification device
7 : H2O센서 8 : 메인 콘트롤러7: H 2 O sensor 8: Main controller
9 : 연소가스분사장치 10: 촉매연소실9: combustion gas injection device 10: catalytic combustion chamber
11 : 스파크플럭 13 : 초음파 가습기11: spark floc 13: ultrasonic humidifier
14 : 버블링 가습장치 15 : 솔레노이드밸브14: bubbling humidifier 15: solenoid valve
16 : 바이패스밸브 17 : 항온조16: bypass valve 17: thermostat
18 : 증류수18: distilled water
본 발명은 자동차용 촉매열화장치에 관한 것으로, 특히 촉매열화장치에 촉매연소장치와 가습장치를 포함시킴으로써, 열화매체로 사용된 유해가스의 우수한 정화성능과 효율적인 가습효과를 가지는 자동차용 촉매열화장치에 관한 것이다.BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a catalyst deterioration apparatus for automobiles, and more particularly, to a catalyst deterioration apparatus for automobiles having an excellent purification performance and an efficient humidification effect of harmful gases used as a deterioration medium by including a catalytic combustion apparatus and a humidification apparatus. It is about.
자동차 배기가스는 최근 환경문제 차원에서 심각하게 대두되고 있는데, 배기가스의 성분은 주로 일산화탄소(CO)와 탄화수소(HC) 및 질소산화물 (NOx)로 구성된다. 일산화탄소는혈색소와의 결합력이 산소의300배나 되어 혈액내의 혈색소를 감소시키며, 탄화수소는 대기에서 광화학반응을 야기시켜 피부점막 및 눈을 상하게 하며, 질소산화물은 대단히 불안정하여, 대기중에서 산화하여 NO2가 되어, 인체에 해를 미치게 된다.Automobile exhaust gas has recently emerged seriously in terms of environmental problems. The exhaust gas mainly consists of carbon monoxide (CO), hydrocarbons (HC) and nitrogen oxides (NOx). Carbon monoxide is the bonding force between the hemoglobin is 300 times of the oxygen reduces the hemoglobin in the blood, the hydrocarbon is to cause the photochemical reaction in the atmosphere and damage the skin, mucosa and eyes, a nitrogen oxide is by very unstable, the NO 2 is oxidized in the atmosphere And harm the human body.
따라서 일산화탄소와 탄화수소 및 질소산화물로 구성된 자동차 배기가스를 정화시키기 위해 자동차 배기시스템에 촉매식 컨버터를 설치하여 대기중으로 배출되는 가스의 오염정도를 감소시켜 왔다.Therefore, in order to purify automobile exhaust gas composed of carbon monoxide, hydrocarbons and nitrogen oxides, catalytic converters have been installed in automobile exhaust systems to reduce the pollution of the gas emitted into the atmosphere.
자동차 배기시스템에 촉매식 컨버터를 설치하여 상기 배기가스를 정화시키는 방법중의 하나로서, 자동차배기관의 중간에 촉매작용을 하는 귀금속, 예로서 백금+로듐(Rh)또는 백금+로듐+파라듐으로 구성된 촉매식 컨버터를 설치하여, 배기가스가 상기 촉매식 컨버터를 통과할 때 배기가스중의 유해한 CO, HC, NOx를 무해한 CO2, H2O, N2로 산화,환원시켜 배기가스를 정화시킨다.One of the methods of purifying the exhaust gas by installing a catalytic converter in an automobile exhaust system, which is composed of a noble metal which catalyzes in the middle of an automobile exhaust pipe such as platinum + rhodium (Rh) or platinum + rhodium + palladium A catalytic converter is provided to purify the exhaust gas by oxidizing and reducing harmful CO, HC, and NOx in the exhaust gas into harmless CO 2 , H 2 O, and N 2 as the exhaust gas passes through the catalytic converter.
예로서, 미합중국 특허 제4,833,114호에는 자동차 배기가스를 정화시키기 위해 파라듐 촉매를 사용한 개선된 공정이 기술되어 있다.As an example, US Pat. No. 4,833,114 describes an improved process using a palladium catalyst to purify automobile exhaust.
그러나 이때, 촉매가 열적 또는 화학적으로 열화되어 수명이 단축되는것이 항상 문제가 되어 왔다.However, at this time, it has always been a problem that the catalyst is thermally or chemically degraded to shorten its life.
상술한 문제점을 해결하기위해, 예로서, 미합중국 특허 제5,163,289호에는 자동차 배기시스템에 절연 배기 파이프를 설치하여 촉매식 컨버터의 열화가 증가되는 온도 이하로 배기가스를 유지시키는 시스템을 제시하였다.In order to solve the above problems, for example, US Patent No. 5,163, 289 proposes a system for maintaining exhaust gas below a temperature at which deterioration of a catalytic converter is increased by installing an insulation exhaust pipe in an automobile exhaust system.
또한, 촉매식 컨버터의 열화를 평가하기 위해, 미합중국 특허 제5,018,348호에는 촉매식 컨버터의 내부에 두개의 산소 프로브를 설치하여 촉매식 컨버터의 상태를 측정하기 위한 방법을 제시하였고, 미합중국 특허 제5,255,515호에는 촉매식 컨버터의 입구로부터 전방으로 조금 떨어진 부분과, 출구로부터 후방으로 조금 떨어진 부분에 각각 가스 프로브를 설치하여 촉매의 열화를 평가하는 방법을 제시하였다.In addition, in order to evaluate the deterioration of the catalytic converter, US Patent No. 5,018,348 provides a method for measuring the state of the catalytic converter by installing two oxygen probes inside the catalytic converter, US Patent No. 5,255,515 In the following, a method of evaluating deterioration of the catalyst was proposed by installing gas probes at a portion slightly forward from the inlet of the catalytic converter and at a portion slightly rearward from the outlet of the catalytic converter.
그러나 상술한 방법에 의해서도 촉매의 열화를 실제 엔진 및 자동차에 적용시켜 평가하기에는 상당한 시간과 경비가 소요되는 문제점이 있었다.However, there is a problem that it takes a considerable time and expense to evaluate the degradation of the catalyst applied to the actual engine and automobile by the above-described method.
따라서, 촉매의 신속하고 경제적인 내구성을 평가하기 위해 촉매열화장치를 사용하여 실제 운전시간에 대응하는 조건을 인위적으로 제공하여 촉매를 열화시켜 왔다. 예로서, 자동차의 다이나모메터(Dynamometer)실험시에 3~4개월의 연속 주행에 해당하는 5만마일시의 열화를 열화장치에 의해서는 2 내지 3일만에 이룰수가 있었다.Therefore, in order to evaluate the rapid and economical durability of the catalyst, the catalyst deterioration apparatus has been artificially provided with a condition corresponding to the actual operating time to deteriorate the catalyst. For example, the deterioration of 50,000 miles, which corresponds to 3 to 4 months of continuous running, can be achieved in 2 to 3 days by the deterioration device during the dynamometer test of the automobile.
종래의 촉매열화장치는, 촉매를 열적으로 열화시키는 가열부와 촉매를 화학적으로 열화시키는 장치로 구성되어서, 촉매의 사용온도보다 높은 온도를 유지시켜 담체와 촉매를 열적으로 손상시키며, 촉매의 성능을 저하시키는 가스 등을 고온의 담체에 흘려보내 담체 및 촉매를 손상시켜 내구성을 평가하였다.Conventional catalyst deterioration device is composed of a heating section for thermally deteriorating the catalyst and a device for chemically degrading the catalyst, thereby maintaining the temperature higher than the operating temperature of the catalyst to thermally damage the carrier and the catalyst, and improve the performance of the catalyst The gas or the like that was lowered was flowed through a high temperature carrier to damage the carrier and the catalyst to evaluate durability.
그러나, 상술한 종래의 촉매열화장치를 사용하면, 촉매의 열화기 사용되는 유해가스가 담체를 통과한 후, 그대로 대기중에 방출되고 있으므로 상기 가스자체가 2차적인 오염원이 되고 있으며, 또한 자동차에 내장된 촉매변화장치는 실제운행시에는 연소시 수분이 발생되고 있으나, 종래의 열화장치에는 수분공급장치가 부착되어 있지 않으므로 실제 사용환경과는 다른 분위기를 제공하는 문제점이 있었다.However, when the above-described conventional catalyst deterioration apparatus is used, since the harmful gas used for the catalyst deteriorator passes through the carrier and is released into the atmosphere as it is, the gas itself becomes a secondary pollution source and is also incorporated in the automobile. In the actual operation, the catalytic changer is generating moisture during combustion. However, since the water supply device is not attached to the conventional deterioration device, there is a problem of providing an atmosphere different from the actual use environment.
따라서, 본 발명은 상술한 문제점을 제거하기 위해 종래의 촉매열화장치에 촉매연소장치와 가습장치를 부착하여 대기중으로 배출되는 유해가스를 정화시키며, 실제 엔진배기가스의 환경과 유사한 환경을 제공하는 것을 목적으로 한다.Accordingly, the present invention is to attach the catalytic combustion device and the humidifier to the conventional catalyst deterioration device in order to eliminate the above-mentioned problems to purify the harmful gas discharged into the atmosphere, to provide an environment similar to the environment of the actual engine exhaust gas The purpose.
상기 목적을 달성하기 위해 본 발명의 촉매열화장치는 가스유입구를 통해 유입되는 가스를 제어하는 메스플로우 콘트롤러(mass flow controller)를 구비하며, 또한 상기 가스를 열적 또는 화학적으로 열화시키는 열화로(ageing furnace)와 상기 열화로로부터 배출되는 가스를 점화 연소시켜 상기 가스를 정화시키는 촉매연소장치를 구비한다.In order to achieve the above object, the catalytic deterioration apparatus of the present invention includes a mass flow controller for controlling a gas flowing through a gas inlet, and also a heating furnace for thermally or chemically deteriorating the gas. And a catalytic combustion device for purifying the gas by igniting and burning the gas discharged from the deterioration furnace.
본 발명은 또한, 가스유입구와 열화로 사이에 가습장치를 설치하고, 상기 열화로와 촉매연소장치 사이에는 H2O센서를 설치하고 상기 H2O 센서를 이용하여 가습장치의 가습량을 제어하는 메인 콘트롤러를 더 구비한다.The present invention also provides a humidifier between the gas inlet and the deterioration furnace, and installs a H 2 O sensor between the deterioration furnace and the catalytic combustion device, and controls the humidification amount of the humidification apparatus by using the H 2 O sensor. It further has a controller.
이하 첨부된 도면으로 본 발명을 더욱 상세하게 설명하기로 한다.Hereinafter, the present invention will be described in detail with reference to the accompanying drawings.
제1도는 종래의 촉매열화장치의 구성을 나타내는 도해도로서, 가스유입구(1)를 통해 유입되는 가스는 촉매를 열적 또는 화학적으로 열화시키는 열화로(3)를 거쳐 가스 배출구(2)를 통해 대기중으로 배출된다. 이때 배출가스는 일산화탄소와 탄화수소 및 질소산화물을 포함하고 있으므로, 환경오염의 원인을 제공하고 있으며, 또한 자동차의 실제주행시는 연소시 수분이 발생되고 있는데 종래 기술에는 수분공급장치가 부착되어 있지 않으므로, 실제 환경과는 다른 분위기를 제공하고 있다.FIG. 1 is a diagram showing the structure of a conventional catalyst deterioration apparatus, in which a gas flowing through the gas inlet 1 passes through a deterioration furnace 3 for thermally or chemically deteriorating the catalyst through the gas outlet 2. Discharged to the air. At this time, since the exhaust gas contains carbon monoxide, hydrocarbons, and nitrogen oxides, it provides a source of environmental pollution. Also, when the vehicle is actually driven, moisture is generated during combustion. It offers a different atmosphere than the environment.
제2도는 본 발명에 따른 촉매열화장치의 구성을 나타내는 도해도로서, 제1도에 도시된 종래의 촉매열화장치의 가스유입구(1)와 열화로(3) 사이에 메스 플로루 콘트롤러(4)를 설치하여 유입되는 가스량을 제어하며, 열화로(3)로부터 배출되는 가스를 정화시키기 위해 가스배출구(2)후미에 촉매연소장치(5)를 설치한다.2 is a diagram showing the configuration of the catalyst deterioration apparatus according to the present invention, wherein the mass flow controller 4 is disposed between the gas inlet 1 and the deterioration furnace 3 of the conventional catalyst deterioration apparatus shown in FIG. It is installed to control the amount of gas flowing in, and to install the catalytic combustion device (5) in the rear of the gas outlet (2) to purify the gas discharged from the deterioration furnace (3).
또한, 유입가스에 수분을 제공하기 위해 가스유입구(1)와 열화로(3) 사이에 가습장치(6)를 설치하고, 상기 가습장치(6)는 열화로(3)에 연결된 메인 콘트롤러(8)에 의해 조절되는데, 초음파 가습장치 또는 버블링 가습장치 등이 이용된다.In addition, a humidifier 6 is installed between the gas inlet 1 and the deterioration furnace 3 to provide moisture to the inlet gas, and the humidifier 6 is connected to the deterioration furnace 3 by the main controller 8. Ultrasonic humidifier or bubbling humidifier is used.
또한, 촉매연소장치(5)앞에는 H2O센서(7)를 설치하여, 열화로(3)로부터 배출되는 가스의 수분량을 감지한다.In addition, an H 2 O sensor 7 is installed in front of the catalytic combustion device 5 to sense the moisture content of the gas discharged from the deterioration furnace 3.
제3도는 제2도에 도시되어있는 촉매연소장치의 구성을 도시한 것으로서, 상기 촉매연소장치는 메탄, LPG, 프로판 등의 가연가스(19)를 분사시키는 연소가스분사장치(9)와 상기 가연가스(19)와 유입가스(20)가 혼합되며, 촉매식 컨버터(12)를 가진 촉매연소실(10)과 상기 가연혼합가스(21)를 점화시키는 스파크 플럭(11)으로 구성된다. 이때 가연가스의 유입은 제2도에 도시된 메인 큰트롤러(8)에 의해 솔레노이드밸브(15)가 열림으로써 이행된다.FIG. 3 shows the configuration of the catalytic combustion device shown in FIG. 2, wherein the catalytic combustion device includes a combustion gas injection device 9 for injecting combustible gas 19 such as methane, LPG, propane, and the like. The gas 19 and the inlet gas 20 are mixed and composed of a catalytic combustion chamber 10 having a catalytic converter 12 and a spark floc 11 for igniting the combustible mixed gas 21. At this time, the inflow of the combustible gas is performed by opening the solenoid valve 15 by the main big controller 8 shown in FIG.
제4도는 본 발명의 촉매열화장치에 사용된 가습장치의 한 실시예인 버블링(Bubbling) 가습장치의 구성을 나타내고 있는데. 도시된 바와같이 가스의 통로에 바이패스밸브(16)를 설치하고, 제2도에 도시된 열화로(3)로 유입되는 가스중의 일부가 선택적으로 버블링 가습장치(14)로 유입되게 한다. 이때 유입된 가스를 항온조(17)에 담겨져 있는 증류수(18)를 통과하게 함으로써, 항온조(17)의 설정온도에 해당하는 포화수증기가 가스와 함께 제2도에 도시된 열화장치의 열화로(3)로 유입된다.4 shows the configuration of a bubbling humidifier, which is an embodiment of the humidifier used in the catalyst deterioration apparatus of the present invention. By-pass valve 16 is provided in the passage of the gas as shown, and a part of the gas flowing into the deterioration furnace 3 shown in FIG. 2 is selectively introduced into the bubbling humidifier 14. . At this time, the introduced gas passes through the distilled water 18 contained in the thermostat 17, so that the saturated steam corresponding to the set temperature of the thermostat 17 together with the gas deterioration furnace (3) of FIG. Flows into).
본 발명의 촉매열화장치의 동작을 좀더 상세하게 설명하면 다음과 같다. 먼저, 제2도에 도시된 바와 같이 열화로(3)가 가열된 후 매스 플로우 콘트롤러(4)에 의해 제어된 가스가 가스유입구(1)를 통해 열화로(3)의 동작공간으로 유입되면, 가스배출구(2) 후미에 위치하는 촉매연소장치(5)가 점화되어 배출가스를 점화시킨다. 이때 촉매연소장치(5)의 점화는 메인 콘트롤러(8)의 전기적 신호에 의해 솔레노이드밸브(15)를 개방시켜 제3도에 도시된 바와 같이 메탄, LPG, 프로판 등의 가연가스(19)를 분사시키고, 스파크플럭(11)으로 점화시킨다.Referring to the operation of the catalytic deterioration device of the present invention in more detail as follows. First, as shown in FIG. 2, when the deterioration furnace 3 is heated and then the gas controlled by the mass flow controller 4 flows into the operating space of the deterioration furnace 3 through the gas inlet 1, The catalytic combustion device 5 located at the rear of the gas outlet 2 is ignited to ignite the exhaust gas. At this time, the ignition of the catalytic combustion device 5 opens the solenoid valve 15 by the electrical signal of the main controller 8 to inject combustible gas 19 such as methane, LPG, propane, etc. as shown in FIG. And ignite with the spark plug 11.
다음에 제2도에 도시된 촉매연소장치(5)의 소화는 메인 콘트롤러(8)에 의해 솔레노이드밸브(15)를 폐쇄시켜 가연가스의 유입을 중단시킴으로 이루어진다.Next, the fire extinguishing of the catalytic combustion device 5 shown in FIG. 2 consists of closing the solenoid valve 15 by the main controller 8 to stop the inflow of the combustible gas.
여기서, 유입되는 수분의 과다는 메인 큰트롤러(8)에 의해 가습장치(6)를 조절함으로써 이행된다. 여기서, 가습장치(6)는 초음파 주파수를 이용한 가습기 또는 온도에 따른 포화수증기 량을 이용한 제4도의 버블링 가습장치를 이용하는데 초음파 주파수를 시용한 가습기를 사용하여 수분의 과다를 조절할 때는 가습기의 초음파 주파수를 제어하며, 버블링 가습장치(14)를 이용할 때는,제4도에 도시된 바와 같이 바이패스밸브(16)로 선택적으로 제2도의 열화장치의 열화로(3)유입되는 가스를 조절한다. 이때 유입된 가스는 온도제어기에 의해 항온되는 항온조(17)에 담겨진 증류수(18)를 통과하며, 이때 설정된 온도에 해당하는 포화수증기가 유입가스와 함께 열화장치의 열화로(3)유입된다.Here, the excess of the water which flows in is performed by adjusting the humidifier 6 by the main controller 8. Here, the humidifier 6 uses a humidifier using an ultrasonic frequency or a bubbling humidifier of FIG. 4 using an amount of saturated steam according to temperature, and when the excess of moisture is controlled using a humidifier using an ultrasonic frequency. When controlling the frequency, and using the bubbling humidifier 14, as shown in FIG. 4, the bypass valve 16 selectively adjusts the gas introduced into the furnace 3 of the deterioration device of FIG. . At this time, the introduced gas passes through the distilled water 18 contained in the thermostat 17 which is incubated by the temperature controller, and saturated steam corresponding to the set temperature is introduced into the deterioration furnace 3 of the deterioration apparatus together with the inlet gas.
이상에서 살펴본 바와 같이 본 발명의 촉매열화장치는 촉매연소장치와 가습장치를 포함함으로써, 촉매열화실험에 의해 배출되는 유해가스에 의한 대기오염을 방지할 수 있고, 가습량을 조절하여 실제운전조건과 동일한 열화조건을 민족시킬 수 있으며, 또한 항온장치에 의해 가습이 되므로 열화장치로 유입되는 실험가스의 온도를 일정하게 유지시킬 수 있는 효과가 있다.As described above, the catalyst deterioration apparatus of the present invention includes a catalytic combustion apparatus and a humidification apparatus, thereby preventing air pollution by harmful gases discharged by the catalyst deterioration experiment, and adjusting the humidification amount to the same as the actual operating conditions. Deterioration conditions can be made ethnic, and because the humidification by the thermostat has the effect of maintaining a constant temperature of the experimental gas flowing into the deterioration device.
Claims (8)
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KR1019940005144A KR960003130B1 (en) | 1994-03-15 | 1994-03-15 | Catalyst deterioration apparatus for a motor car |
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KR1019940005144A KR960003130B1 (en) | 1994-03-15 | 1994-03-15 | Catalyst deterioration apparatus for a motor car |
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KR101877641B1 (en) * | 2016-11-29 | 2018-07-11 | 재단법인 자동차융합기술원 | Degrading apparatus of catalyst using oxidation catalyst |
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KR101877641B1 (en) * | 2016-11-29 | 2018-07-11 | 재단법인 자동차융합기술원 | Degrading apparatus of catalyst using oxidation catalyst |
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