KR20110065848A - Low Gloss Thermoplastic Composition - Google Patents
Low Gloss Thermoplastic Composition Download PDFInfo
- Publication number
- KR20110065848A KR20110065848A KR1020090122524A KR20090122524A KR20110065848A KR 20110065848 A KR20110065848 A KR 20110065848A KR 1020090122524 A KR1020090122524 A KR 1020090122524A KR 20090122524 A KR20090122524 A KR 20090122524A KR 20110065848 A KR20110065848 A KR 20110065848A
- Authority
- KR
- South Korea
- Prior art keywords
- weight
- resin composition
- thermoplastic resin
- low gloss
- gloss thermoplastic
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 239000000203 mixture Substances 0.000 title abstract description 3
- 229920001169 thermoplastic Polymers 0.000 title 1
- 239000004416 thermosoftening plastic Substances 0.000 title 1
- 239000011342 resin composition Substances 0.000 claims abstract description 41
- 229920005992 thermoplastic resin Polymers 0.000 claims abstract description 39
- 239000003963 antioxidant agent Substances 0.000 claims abstract description 17
- 229920000515 polycarbonate Polymers 0.000 claims abstract description 17
- 239000004417 polycarbonate Substances 0.000 claims abstract description 17
- 229920000728 polyester Polymers 0.000 claims abstract description 11
- 229920001283 Polyalkylene terephthalate Polymers 0.000 claims abstract description 4
- 125000003118 aryl group Chemical group 0.000 claims abstract description 3
- -1 Polybutylene Polymers 0.000 claims description 35
- 239000004609 Impact Modifier Substances 0.000 claims description 16
- CERQOIWHTDAKMF-UHFFFAOYSA-M Methacrylate Chemical compound CC(=C)C([O-])=O CERQOIWHTDAKMF-UHFFFAOYSA-M 0.000 claims description 16
- 230000003078 antioxidant effect Effects 0.000 claims description 16
- 239000004611 light stabiliser Substances 0.000 claims description 16
- 229920001971 elastomer Polymers 0.000 claims description 14
- 239000000806 elastomer Substances 0.000 claims description 13
- 238000000034 method Methods 0.000 claims description 13
- 239000006097 ultraviolet radiation absorber Substances 0.000 claims description 12
- 229920001038 ethylene copolymer Polymers 0.000 claims description 9
- 229920000800 acrylic rubber Polymers 0.000 claims description 7
- 229920001577 copolymer Polymers 0.000 claims description 7
- MYRTYDVEIRVNKP-UHFFFAOYSA-N 1,2-Divinylbenzene Chemical compound C=CC1=CC=CC=C1C=C MYRTYDVEIRVNKP-UHFFFAOYSA-N 0.000 claims description 6
- QLZJUIZVJLSNDD-UHFFFAOYSA-N 2-(2-methylidenebutanoyloxy)ethyl 2-methylidenebutanoate Chemical compound CCC(=C)C(=O)OCCOC(=O)C(=C)CC QLZJUIZVJLSNDD-UHFFFAOYSA-N 0.000 claims description 6
- XFCMNSHQOZQILR-UHFFFAOYSA-N 2-[2-(2-methylprop-2-enoyloxy)ethoxy]ethyl 2-methylprop-2-enoate Chemical compound CC(=C)C(=O)OCCOCCOC(=O)C(C)=C XFCMNSHQOZQILR-UHFFFAOYSA-N 0.000 claims description 6
- VSKJLJHPAFKHBX-UHFFFAOYSA-N 2-methylbuta-1,3-diene;styrene Chemical compound CC(=C)C=C.C=CC1=CC=CC=C1.C=CC1=CC=CC=C1 VSKJLJHPAFKHBX-UHFFFAOYSA-N 0.000 claims description 6
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 claims description 6
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 claims description 6
- 229920002943 EPDM rubber Polymers 0.000 claims description 6
- FACXGONDLDSNOE-UHFFFAOYSA-N buta-1,3-diene;styrene Chemical compound C=CC=C.C=CC1=CC=CC=C1.C=CC1=CC=CC=C1 FACXGONDLDSNOE-UHFFFAOYSA-N 0.000 claims description 6
- 229910052799 carbon Inorganic materials 0.000 claims description 6
- 239000003431 cross linking reagent Substances 0.000 claims description 6
- 239000005042 ethylene-ethyl acrylate Substances 0.000 claims description 6
- 229920006244 ethylene-ethyl acrylate Polymers 0.000 claims description 6
- 229920000058 polyacrylate Polymers 0.000 claims description 6
- 229920000468 styrene butadiene styrene block copolymer Polymers 0.000 claims description 6
- 239000012964 benzotriazole Substances 0.000 claims description 5
- 239000003795 chemical substances by application Substances 0.000 claims description 5
- 239000004215 Carbon black (E152) Substances 0.000 claims description 4
- VGGSQFUCUMXWEO-UHFFFAOYSA-N Ethene Chemical group C=C VGGSQFUCUMXWEO-UHFFFAOYSA-N 0.000 claims description 4
- 239000005977 Ethylene Substances 0.000 claims description 4
- 125000004432 carbon atom Chemical group C* 0.000 claims description 4
- 125000004122 cyclic group Chemical group 0.000 claims description 4
- VOZRXNHHFUQHIL-UHFFFAOYSA-N glycidyl methacrylate Chemical group CC(=C)C(=O)OCC1CO1 VOZRXNHHFUQHIL-UHFFFAOYSA-N 0.000 claims description 4
- 229930195733 hydrocarbon Natural products 0.000 claims description 4
- 150000002430 hydrocarbons Chemical class 0.000 claims description 4
- 239000002245 particle Substances 0.000 claims description 4
- 229920000139 polyethylene terephthalate Polymers 0.000 claims description 4
- 239000005020 polyethylene terephthalate Substances 0.000 claims description 4
- LZDKZFUFMNSQCJ-UHFFFAOYSA-N 1,2-diethoxyethane Chemical compound CCOCCOCC LZDKZFUFMNSQCJ-UHFFFAOYSA-N 0.000 claims description 3
- ROGIWVXWXZRRMZ-UHFFFAOYSA-N 2-methylbuta-1,3-diene;styrene Chemical compound CC(=C)C=C.C=CC1=CC=CC=C1 ROGIWVXWXZRRMZ-UHFFFAOYSA-N 0.000 claims description 3
- DBCAQXHNJOFNGC-UHFFFAOYSA-N 4-bromo-1,1,1-trifluorobutane Chemical compound FC(F)(F)CCCBr DBCAQXHNJOFNGC-UHFFFAOYSA-N 0.000 claims description 3
- 229920001651 Cyanoacrylate Polymers 0.000 claims description 3
- VVQNEPGJFQJSBK-UHFFFAOYSA-N Methyl methacrylate Chemical compound COC(=O)C(C)=C VVQNEPGJFQJSBK-UHFFFAOYSA-N 0.000 claims description 3
- 239000004677 Nylon Substances 0.000 claims description 3
- NINIDFKCEFEMDL-UHFFFAOYSA-N Sulfur Chemical compound [S] NINIDFKCEFEMDL-UHFFFAOYSA-N 0.000 claims description 3
- 239000004676 acrylonitrile butadiene styrene Substances 0.000 claims description 3
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 claims description 3
- MYPDDNAJRRJUCE-UHFFFAOYSA-N buta-1,3-diene;2-methylprop-2-enenitrile;styrene Chemical compound C=CC=C.CC(=C)C#N.C=CC1=CC=CC=C1 MYPDDNAJRRJUCE-UHFFFAOYSA-N 0.000 claims description 3
- WWPXOMXUMORZKI-UHFFFAOYSA-N butyl prop-2-enoate;prop-2-enenitrile;styrene Chemical compound C=CC#N.C=CC1=CC=CC=C1.CCCCOC(=O)C=C WWPXOMXUMORZKI-UHFFFAOYSA-N 0.000 claims description 3
- STVZJERGLQHEKB-UHFFFAOYSA-N ethylene glycol dimethacrylate Substances CC(=C)C(=O)OCCOC(=O)C(C)=C STVZJERGLQHEKB-UHFFFAOYSA-N 0.000 claims description 3
- 239000005038 ethylene vinyl acetate Substances 0.000 claims description 3
- 239000004715 ethylene vinyl alcohol Substances 0.000 claims description 3
- 229920003049 isoprene rubber Polymers 0.000 claims description 3
- 229910052757 nitrogen Inorganic materials 0.000 claims description 3
- 229920001778 nylon Polymers 0.000 claims description 3
- 229910052760 oxygen Inorganic materials 0.000 claims description 3
- 239000001301 oxygen Substances 0.000 claims description 3
- 150000002989 phenols Chemical class 0.000 claims description 3
- 238000006116 polymerization reaction Methods 0.000 claims description 3
- 239000012798 spherical particle Substances 0.000 claims description 3
- 239000011115 styrene butadiene Substances 0.000 claims description 3
- 229910052717 sulfur Inorganic materials 0.000 claims description 3
- 239000011593 sulfur Substances 0.000 claims description 3
- 239000002250 absorbent Substances 0.000 claims description 2
- 230000002745 absorbent Effects 0.000 claims description 2
- 125000005250 alkyl acrylate group Chemical group 0.000 claims description 2
- XNGIFLGASWRNHJ-UHFFFAOYSA-L phthalate(2-) Chemical compound [O-]C(=O)C1=CC=CC=C1C([O-])=O XNGIFLGASWRNHJ-UHFFFAOYSA-L 0.000 claims 1
- 229920001748 polybutylene Polymers 0.000 claims 1
- 239000006096 absorbing agent Substances 0.000 abstract description 4
- 239000012744 reinforcing agent Substances 0.000 abstract 1
- 230000000052 comparative effect Effects 0.000 description 10
- 229920005989 resin Polymers 0.000 description 10
- 239000011347 resin Substances 0.000 description 10
- 229920001707 polybutylene terephthalate Polymers 0.000 description 9
- 239000000126 substance Substances 0.000 description 8
- 150000001412 amines Chemical class 0.000 description 5
- 230000000694 effects Effects 0.000 description 4
- 239000000463 material Substances 0.000 description 4
- OJMIONKXNSYLSR-UHFFFAOYSA-N phosphorous acid Chemical class OP(O)O OJMIONKXNSYLSR-UHFFFAOYSA-N 0.000 description 4
- 230000000704 physical effect Effects 0.000 description 4
- 229920005668 polycarbonate resin Polymers 0.000 description 4
- 239000004431 polycarbonate resin Substances 0.000 description 4
- YMWUJEATGCHHMB-UHFFFAOYSA-N Dichloromethane Chemical compound ClCCl YMWUJEATGCHHMB-UHFFFAOYSA-N 0.000 description 3
- 230000008901 benefit Effects 0.000 description 3
- 239000006224 matting agent Substances 0.000 description 3
- 229920001225 polyester resin Polymers 0.000 description 3
- 239000004645 polyester resin Substances 0.000 description 3
- 230000003014 reinforcing effect Effects 0.000 description 3
- KGRVJHAUYBGFFP-UHFFFAOYSA-N 2,2'-Methylenebis(4-methyl-6-tert-butylphenol) Chemical compound CC(C)(C)C1=CC(C)=CC(CC=2C(=C(C=C(C)C=2)C(C)(C)C)O)=C1O KGRVJHAUYBGFFP-UHFFFAOYSA-N 0.000 description 2
- STEYNUVPFMIUOY-UHFFFAOYSA-N 4-Hydroxy-1-(2-hydroxyethyl)-2,2,6,6-tetramethylpiperidine Chemical compound CC1(C)CC(O)CC(C)(C)N1CCO STEYNUVPFMIUOY-UHFFFAOYSA-N 0.000 description 2
- NIXOWILDQLNWCW-UHFFFAOYSA-M Acrylate Chemical compound [O-]C(=O)C=C NIXOWILDQLNWCW-UHFFFAOYSA-M 0.000 description 2
- JKIJEFPNVSHHEI-UHFFFAOYSA-N Phenol, 2,4-bis(1,1-dimethylethyl)-, phosphite (3:1) Chemical compound CC(C)(C)C1=CC(C(C)(C)C)=CC=C1OP(OC=1C(=CC(=CC=1)C(C)(C)C)C(C)(C)C)OC1=CC=C(C(C)(C)C)C=C1C(C)(C)C JKIJEFPNVSHHEI-UHFFFAOYSA-N 0.000 description 2
- 239000000654 additive Substances 0.000 description 2
- 125000000217 alkyl group Chemical group 0.000 description 2
- RWCCWEUUXYIKHB-UHFFFAOYSA-N benzophenone Chemical compound C=1C=CC=CC=1C(=O)C1=CC=CC=C1 RWCCWEUUXYIKHB-UHFFFAOYSA-N 0.000 description 2
- 239000012965 benzophenone Substances 0.000 description 2
- 125000003178 carboxy group Chemical group [H]OC(*)=O 0.000 description 2
- 239000011258 core-shell material Substances 0.000 description 2
- 235000014113 dietary fatty acids Nutrition 0.000 description 2
- 238000002845 discoloration Methods 0.000 description 2
- 239000000194 fatty acid Substances 0.000 description 2
- 229930195729 fatty acid Natural products 0.000 description 2
- 150000004665 fatty acids Chemical class 0.000 description 2
- 238000004898 kneading Methods 0.000 description 2
- 238000002844 melting Methods 0.000 description 2
- 230000008018 melting Effects 0.000 description 2
- 238000000465 moulding Methods 0.000 description 2
- SSDSCDGVMJFTEQ-UHFFFAOYSA-N octadecyl 3-(3,5-ditert-butyl-4-hydroxyphenyl)propanoate Chemical compound CCCCCCCCCCCCCCCCCCOC(=O)CCC1=CC(C(C)(C)C)=C(O)C(C(C)(C)C)=C1 SSDSCDGVMJFTEQ-UHFFFAOYSA-N 0.000 description 2
- 230000001590 oxidative effect Effects 0.000 description 2
- ISWSIDIOOBJBQZ-UHFFFAOYSA-N phenol group Chemical group C1(=CC=CC=C1)O ISWSIDIOOBJBQZ-UHFFFAOYSA-N 0.000 description 2
- 229920003229 poly(methyl methacrylate) Polymers 0.000 description 2
- 239000004926 polymethyl methacrylate Substances 0.000 description 2
- 239000000047 product Substances 0.000 description 2
- WQGWDDDVZFFDIG-UHFFFAOYSA-N pyrogallol Chemical compound OC1=CC=CC(O)=C1O WQGWDDDVZFFDIG-UHFFFAOYSA-N 0.000 description 2
- 239000003381 stabilizer Substances 0.000 description 2
- JYEUMXHLPRZUAT-UHFFFAOYSA-N 1,2,3-triazine Chemical compound C1=CN=NN=C1 JYEUMXHLPRZUAT-UHFFFAOYSA-N 0.000 description 1
- XYXJKPCGSGVSBO-UHFFFAOYSA-N 1,3,5-tris[(4-tert-butyl-3-hydroxy-2,6-dimethylphenyl)methyl]-1,3,5-triazinane-2,4,6-trione Chemical compound CC1=CC(C(C)(C)C)=C(O)C(C)=C1CN1C(=O)N(CC=2C(=C(O)C(=CC=2C)C(C)(C)C)C)C(=O)N(CC=2C(=C(O)C(=CC=2C)C(C)(C)C)C)C1=O XYXJKPCGSGVSBO-UHFFFAOYSA-N 0.000 description 1
- RNFJDJUURJAICM-UHFFFAOYSA-N 2,2,4,4,6,6-hexaphenoxy-1,3,5-triaza-2$l^{5},4$l^{5},6$l^{5}-triphosphacyclohexa-1,3,5-triene Chemical compound N=1P(OC=2C=CC=CC=2)(OC=2C=CC=CC=2)=NP(OC=2C=CC=CC=2)(OC=2C=CC=CC=2)=NP=1(OC=1C=CC=CC=1)OC1=CC=CC=C1 RNFJDJUURJAICM-UHFFFAOYSA-N 0.000 description 1
- JLZIIHMTTRXXIN-UHFFFAOYSA-N 2-(2-hydroxy-4-methoxybenzoyl)benzoic acid Chemical compound OC1=CC(OC)=CC=C1C(=O)C1=CC=CC=C1C(O)=O JLZIIHMTTRXXIN-UHFFFAOYSA-N 0.000 description 1
- LEVFXWNQQSSNAC-UHFFFAOYSA-N 2-(4,6-diphenyl-1,3,5-triazin-2-yl)-5-hexoxyphenol Chemical compound OC1=CC(OCCCCCC)=CC=C1C1=NC(C=2C=CC=CC=2)=NC(C=2C=CC=CC=2)=N1 LEVFXWNQQSSNAC-UHFFFAOYSA-N 0.000 description 1
- GPNYZBKIGXGYNU-UHFFFAOYSA-N 2-tert-butyl-6-[(3-tert-butyl-5-ethyl-2-hydroxyphenyl)methyl]-4-ethylphenol Chemical compound CC(C)(C)C1=CC(CC)=CC(CC=2C(=C(C=C(CC)C=2)C(C)(C)C)O)=C1O GPNYZBKIGXGYNU-UHFFFAOYSA-N 0.000 description 1
- WPMYUUITDBHVQZ-UHFFFAOYSA-N 3-(3,5-ditert-butyl-4-hydroxyphenyl)propanoic acid Chemical compound CC(C)(C)C1=CC(CCC(O)=O)=CC(C(C)(C)C)=C1O WPMYUUITDBHVQZ-UHFFFAOYSA-N 0.000 description 1
- SWZOQAGVRGQLDV-UHFFFAOYSA-N 4-[2-(4-hydroxy-2,2,6,6-tetramethylpiperidin-1-yl)ethoxy]-4-oxobutanoic acid Chemical compound CC1(C)CC(O)CC(C)(C)N1CCOC(=O)CCC(O)=O SWZOQAGVRGQLDV-UHFFFAOYSA-N 0.000 description 1
- 229920003314 Elvaloy® Polymers 0.000 description 1
- 241001178829 Konia Species 0.000 description 1
- SGVZJDANQDBAFH-UHFFFAOYSA-N P(O)(O)O.C(CCC)C1=C(C=CC(=C1)CCCC)C(O)(C(CO)(CO)CO)C1=C(C=C(C=C1)CCCC)CCCC Chemical compound P(O)(O)O.C(CCC)C1=C(C=CC(=C1)CCCC)C(O)(C(CO)(CO)CO)C1=C(C=C(C=C1)CCCC)CCCC SGVZJDANQDBAFH-UHFFFAOYSA-N 0.000 description 1
- YGYAWVDWMABLBF-UHFFFAOYSA-N Phosgene Chemical compound ClC(Cl)=O YGYAWVDWMABLBF-UHFFFAOYSA-N 0.000 description 1
- 229920000297 Rayon Polymers 0.000 description 1
- 208000003464 asthenopia Diseases 0.000 description 1
- 239000012298 atmosphere Substances 0.000 description 1
- QRUDEWIWKLJBPS-UHFFFAOYSA-N benzotriazole Chemical compound C1=CC=C2N[N][N]C2=C1 QRUDEWIWKLJBPS-UHFFFAOYSA-N 0.000 description 1
- 239000004566 building material Substances 0.000 description 1
- CQEYYJKEWSMYFG-UHFFFAOYSA-N butyl acrylate Chemical group CCCCOC(=O)C=C CQEYYJKEWSMYFG-UHFFFAOYSA-N 0.000 description 1
- YEIJWBZJZKCVTA-UHFFFAOYSA-N butyl prop-2-enoate;oxiran-2-ylmethyl 2-methylprop-2-enoate Chemical compound CCCCOC(=O)C=C.CC(=C)C(=O)OCC1CO1 YEIJWBZJZKCVTA-UHFFFAOYSA-N 0.000 description 1
- 230000015556 catabolic process Effects 0.000 description 1
- 239000003054 catalyst Substances 0.000 description 1
- 238000006243 chemical reaction Methods 0.000 description 1
- 229920006026 co-polymeric resin Polymers 0.000 description 1
- 238000000576 coating method Methods 0.000 description 1
- 150000001875 compounds Chemical class 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000006731 degradation reaction Methods 0.000 description 1
- 239000003599 detergent Substances 0.000 description 1
- ROORDVPLFPIABK-UHFFFAOYSA-N diphenyl carbonate Chemical compound C=1C=CC=CC=1OC(=O)OC1=CC=CC=C1 ROORDVPLFPIABK-UHFFFAOYSA-N 0.000 description 1
- 239000001177 diphosphate Substances 0.000 description 1
- XPPKVPWEQAFLFU-UHFFFAOYSA-J diphosphate(4-) Chemical compound [O-]P([O-])(=O)OP([O-])([O-])=O XPPKVPWEQAFLFU-UHFFFAOYSA-J 0.000 description 1
- 235000011180 diphosphates Nutrition 0.000 description 1
- PWWSSIYVTQUJQQ-UHFFFAOYSA-N distearyl thiodipropionate Chemical compound CCCCCCCCCCCCCCCCCCOC(=O)CCSCCC(=O)OCCCCCCCCCCCCCCCCCC PWWSSIYVTQUJQQ-UHFFFAOYSA-N 0.000 description 1
- 238000001035 drying Methods 0.000 description 1
- 238000010292 electrical insulation Methods 0.000 description 1
- 238000003912 environmental pollution Methods 0.000 description 1
- 150000002148 esters Chemical class 0.000 description 1
- 229920006228 ethylene acrylate copolymer Polymers 0.000 description 1
- 239000010685 fatty oil Substances 0.000 description 1
- 239000003063 flame retardant Substances 0.000 description 1
- 239000003365 glass fiber Substances 0.000 description 1
- 230000009477 glass transition Effects 0.000 description 1
- 125000003055 glycidyl group Chemical group C(C1CO1)* 0.000 description 1
- 230000007062 hydrolysis Effects 0.000 description 1
- 238000006460 hydrolysis reaction Methods 0.000 description 1
- 125000004464 hydroxyphenyl group Chemical group 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 239000012770 industrial material Substances 0.000 description 1
- 238000002347 injection Methods 0.000 description 1
- 239000007924 injection Substances 0.000 description 1
- 239000011256 inorganic filler Substances 0.000 description 1
- 229910003475 inorganic filler Inorganic materials 0.000 description 1
- 230000007774 longterm Effects 0.000 description 1
- 125000002496 methyl group Chemical group [H]C([H])([H])* 0.000 description 1
- QIQXTHQIDYTFRH-UHFFFAOYSA-N octadecanoic acid Chemical compound CCCCCCCCCCCCCCCCCC(O)=O QIQXTHQIDYTFRH-UHFFFAOYSA-N 0.000 description 1
- 230000003287 optical effect Effects 0.000 description 1
- 239000003960 organic solvent Substances 0.000 description 1
- 238000007539 photo-oxidation reaction Methods 0.000 description 1
- 238000006303 photolysis reaction Methods 0.000 description 1
- 229920003023 plastic Polymers 0.000 description 1
- 239000004033 plastic Substances 0.000 description 1
- 239000002243 precursor Substances 0.000 description 1
- 238000010791 quenching Methods 0.000 description 1
- 230000000171 quenching effect Effects 0.000 description 1
- 150000003254 radicals Chemical class 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
- 239000002964 rayon Substances 0.000 description 1
- 239000005060 rubber Substances 0.000 description 1
- 239000000243 solution Substances 0.000 description 1
- 239000013589 supplement Substances 0.000 description 1
- 150000007970 thio esters Chemical class 0.000 description 1
- 229910052724 xenon Inorganic materials 0.000 description 1
- FHNFHKCVQCLJFQ-UHFFFAOYSA-N xenon atom Chemical compound [Xe] FHNFHKCVQCLJFQ-UHFFFAOYSA-N 0.000 description 1
Classifications
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L69/00—Compositions of polycarbonates; Compositions of derivatives of polycarbonates
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K5/00—Use of organic ingredients
- C08K5/0008—Organic ingredients according to more than one of the "one dot" groups of C08K5/01 - C08K5/59
- C08K5/005—Stabilisers against oxidation, heat, light, ozone
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L33/00—Compositions of homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and only one being terminated by only one carboxyl radical, or of salts, anhydrides, esters, amides, imides or nitriles thereof; Compositions of derivatives of such polymers
- C08L33/04—Homopolymers or copolymers of esters
- C08L33/06—Homopolymers or copolymers of esters of esters containing only carbon, hydrogen and oxygen, which oxygen atoms are present only as part of the carboxyl radical
- C08L33/10—Homopolymers or copolymers of methacrylic acid esters
- C08L33/12—Homopolymers or copolymers of methyl methacrylate
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L67/00—Compositions of polyesters obtained by reactions forming a carboxylic ester link in the main chain; Compositions of derivatives of such polymers
- C08L67/02—Polyesters derived from dicarboxylic acids and dihydroxy compounds
- C08L67/03—Polyesters derived from dicarboxylic acids and dihydroxy compounds the dicarboxylic acids and dihydroxy compounds having the carboxyl- and the hydroxy groups directly linked to aromatic rings
Landscapes
- Chemical & Material Sciences (AREA)
- Health & Medical Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Medicinal Chemistry (AREA)
- Polymers & Plastics (AREA)
- Organic Chemistry (AREA)
- Compositions Of Macromolecular Compounds (AREA)
Abstract
Description
본 발명은 수지 조성물에 관한 것으로, 더욱 상세하게는 내후성이 향상된 저광택 열가소성 수지 조성물에 관한 것이다.The present invention relates to a resin composition, and more particularly to a low-gloss thermoplastic resin composition with improved weather resistance.
폴리에스테르 수지는 기계적 강도, 내약품성, 전기 절연성, 성형성 및 내마모성 등에서 우수하여 유리 섬유, 무기 충전제, 난연제, 충격보강제 등 각종 첨가제 또는 다른 수지와 혼합되어 전기전자 부품, 자동차 부품, 일반 산업용 재료, 사무용제품 및 커넥터 소재로 사용되고 있다.Polyester resin is excellent in mechanical strength, chemical resistance, electrical insulation, moldability and wear resistance, and is mixed with various additives such as glass fiber, inorganic filler, flame retardant, impact modifier, or other resins to be used in electrical and electronic parts, automobile parts, general industrial materials, It is used for office products and connector materials.
폴리카보네이트 수지는 유리전이 온도가 150℃ 부근인 열가소성 수지로 기계적 물성, 인장 강도 및 충격 강도, 수치 안정성, 내열성 및 광학적 투명성 등이 우수하여 자동차 부품, 전기전자 부품 또는 건축용 재료로 사용되고 있으며, 그 사용분야가 확대되고 있다.Polycarbonate resin is a thermoplastic resin with a glass transition temperature of around 150 ° C. It is used for automobile parts, electrical and electronic parts, or building materials because of its excellent mechanical properties, tensile strength and impact strength, numerical stability, heat resistance, and optical transparency. The field is expanding.
그러나, 폴리에스테르 수지는 내열성이 부족하여 고온 내열성이 요구되는 자동차 엔진 주변의 커넥터 소재로 사용하기에는 어려움이 있다. 또한, 폴리카보네이트 수지는 유기 용매, 특정의 세제, 강 알칼리, 특정의 지방산, 오일 및 그리스와 접촉하는 용도로 사용할 경우, 제한된 내약품성을 가지고 있다.However, the polyester resin is difficult to use as a connector material around the automotive engine that requires high temperature heat resistance due to lack of heat resistance. In addition, polycarbonate resins have limited chemical resistance when used in contact with organic solvents, certain detergents, strong alkalis, certain fatty acids, oils and greases.
상기의 장단점을 보완하기 위해 두 수지를 블렌딩하여 그 물성을 개선하기 위한 노력이 계속되어 왔다. 하지만 상기 수지 조성물은 높은 표면 광택을 나타내는데, 이는 플라스틱 성형품의 장점이 되기도 하지만 특정 용도에서는 광택으로 인한 눈의 피로를 유발할 수 있다. 이러한 문제를 해결하고 고급스러운 분위기를 나타내기 위해 일부 용도의 제품에서는 저광택의 표면이 요구된다. 특히, 자동차 산업에서는 광택을 낮추고 자외선 노출시 외관 변색에 대한 저항력을 높이기 위한 도장 공정을 거치게 되는데 이는 원가 상승 및 환경 오염이라는 문제점을 안고 있다.In order to supplement the above advantages and disadvantages, efforts have been made to blend the two resins and improve their properties. However, the resin composition exhibits high surface gloss, which may be an advantage of a plastic molded article, but may cause eye fatigue due to gloss in certain applications. In order to solve this problem and create a luxurious atmosphere, a low gloss surface is required for some applications. In particular, the automotive industry undergoes a coating process to reduce gloss and increase resistance to discoloration when exposed to ultraviolet light, which has problems of cost increase and environmental pollution.
한편, 도장을 하지 않는 소재의 경우 외부 자외선에 장기간 노출시 발생되는 변색에 의한 물성 저하 및 외관 불량이 발생할 수 있다. On the other hand, in the case of the material not to be coated, physical properties and appearance defects due to discoloration generated during long-term exposure to external ultraviolet rays may occur.
상기와 같은 문제점을 해결하기 위하여, 본 발명은 기계적 강도, 내충격성, 및 가공성을 유지하면서도 우수한 내후성과 저광택성을 갖는 열가소성 수지 조성물을 제공한다.In order to solve the above problems, the present invention provides a thermoplastic resin composition having excellent weatherability and low gloss while maintaining mechanical strength, impact resistance, and workability.
본 발명의 실시예들에 따른 저광택 열가소성 수지 조성물은, 30 내지 70중량%의 폴리카보네이트, 20 내지 50중량%의 폴리에스테르, 1 내지 15중량%의 충격보강제, 1 내지 5중량%의 폴리알킬메타크릴레이트, 0.5 내지 3중량%의 산화방지제, 0.5 내지 1.5중량%의 자외선 흡수제, 및 0.05 내지 0.15중량%의 광안정제를 포함한다.Low-gloss thermoplastic resin composition according to embodiments of the present invention, 30 to 70% by weight polycarbonate, 20 to 50% by weight polyester, 1 to 15% by weight impact modifier, 1 to 5% by weight polyalkyl meta Acrylate, 0.5 to 3 weight percent antioxidant, 0.5 to 1.5 weight percent ultraviolet absorber, and 0.05 to 0.15 weight percent light stabilizer.
상기 폴리카보네이트는 21,000 내지 30,000의 점도평균 분자량을 갖는 방향족 폴리카보네이트일 수 있다.The polycarbonate may be an aromatic polycarbonate having a viscosity average molecular weight of 21,000 to 30,000.
상기 폴리에스테르는 폴리알킬렌테레프탈레이트일 수 있다.The polyester may be polyalkylene terephthalate.
상기 충격보강제는, 메타크릴로니트릴-부타디엔-스티렌(MBS), 아크릴로니트릴-부타디엔-스티렌(ABS), 아크릴로니트릴-에틸렌-프로필렌-디엔 삼원공중합체-스티렌(AES), 아크릴로니트릴-스티렌-부틸아크릴레이트(ASA), 에틸렌-프로필렌-디엔 삼원공중합체(EPDM), 스티렌-부타디엔-스티렌(SBS), 스티렌-이소프렌-스티렌(SIS), 스티렌-부타디엔(SB), 스티렌-이소프렌 고무, 에틸렌-비닐아세테이트(EVA), 에틸렌-에틸 아크릴레이트(EEA), 에틸렌-비닐알콜(EVOH) 공중합체, 실리콘-아크릴릭 고무 가 코어이고 메틸메타크릴레이트가 쉘인 구조의 탄성체, 폴리부틸렌테레프탈레이트계 탄성체, 폴리에틸렌테레프탈레이드계 탄성체 및 나일론계 탄성체로 이루어진 군에서 선택된 하나 이상을 포함할 수 있다.The impact modifiers are methacrylonitrile-butadiene-styrene (MBS), acrylonitrile-butadiene-styrene (ABS), acrylonitrile-ethylene-propylene-diene terpolymer-styrene (AES), acrylonitrile- Styrene-butyl acrylate (ASA), ethylene-propylene-diene terpolymer (EPDM), styrene-butadiene-styrene (SBS), styrene-isoprene-styrene (SIS), styrene-butadiene (SB), styrene-isoprene rubber , Ethylene-vinylacetate (EVA), ethylene-ethyl acrylate (EEA), ethylene-vinyl alcohol (EVOH) copolymer, silicone-acrylic rubber core and methyl methacrylate shell, polybutylene terephthalate It may include one or more selected from the group consisting of an elastomer, a polyethylene terephthalate elastomer and a nylon elastomer.
상기 폴리알킬메타크릴레이트는, 디비닐벤젠, 에틸렌글리콜디메타크릴레이트, 디에틸글리콜디메타크릴레이트 및 디에틸렌글리콜디메타크릴레이트 중에서 선택된 하나 이상의 가교제를 사용하여 중합되고, 상기 폴리알킬메타크릴레이트에서 상기 가교제의 함량은 0.1 내지 20중량%일 수 있다.The polyalkyl methacrylate is polymerized using at least one crosslinking agent selected from divinylbenzene, ethylene glycol dimethacrylate, diethyl glycol dimethacrylate, and diethylene glycol dimethacrylate, and the polyalkyl methacrylate. The content of the crosslinking agent in the rate may be 0.1 to 20% by weight.
상기 폴리알킬메타크릴레이트는 1 내지 15㎛의 평균입경을 갖는 구형 입자일 수 있다.The polyalkyl methacrylate may be spherical particles having an average particle diameter of 1 to 15㎛.
상기 산화방지제는 페놀계 화합물, 포스파이트계 화합물, 및 티오에스테르계 화합물 중에서 선택된 하나 이상을 포함할 수 있다.The antioxidant may include one or more selected from phenolic compounds, phosphite compounds, and thioester compounds.
상기 자외선 흡수제는 벤조트리아졸계 화합물, 하이드록시페닐트리아진계 화합물, 피리미딘계 화합물 및 시아노아크릴레이트계 화합물 중에서 선택된 하나 이상을 포함할 수 있다.The ultraviolet absorber may include at least one selected from a benzotriazole compound, a hydroxyphenyl triazine compound, a pyrimidine compound, and a cyanoacrylate compound.
상기 광안정제는 힌더드 아민계 화합물일 수 있다.The light stabilizer may be a hindered amine compound.
상기 저광택 열가소성 수지 조성물은 0.1 내지 3중량%의 에틸렌 공중합체를 더 포함할 수 있다.The low gloss thermoplastic resin composition may further comprise 0.1 to 3% by weight of an ethylene copolymer.
상기 에틸렌 공중합체는, 하기 화학식 1의 구조를 갖고, 15 내지 30중량%의 알킬아크릴레이트 단위, 5 내지 12중량%의 글리시딜메타크릴레이트 단위, 및 58 내지 80중량%의 에틸렌 단위로 이루어질 수 있다.The ethylene copolymer has a structure of Formula 1, and consists of 15 to 30% by weight of alkyl acrylate units, 5 to 12% by weight of glycidyl methacrylate units, and 58 to 80% by weight of ethylene units. Can be.
[화학식 1][Formula 1]
상기 화학식 1에서, R1, R2 및 R3는 각각 독립적으로 치환 또는 비치환된 탄소수 1 내지 10의 환형 또는 사슬형 탄화수소를 나타낼 수 있고, R2는 비탄소 원소를 하나 이상 포함할 수 있으며, x, y 및 z는 평균중합도로서 각각 2 내지 30,000을 나타낼 수 있다. 상기 비탄소 원소는 황(S), 산소(O), 및 질소(N)를 포함할 수 있다.In Formula 1, R 1 , R 2 and R 3 may each independently represent a substituted or unsubstituted cyclic or chain hydrocarbon having 1 to 10 carbon atoms, R 2 may include one or more non-carbon elements, , x, y and z may represent 2 to 30,000 as the average degree of polymerization, respectively. The non-carbon element may include sulfur (S), oxygen (O), and nitrogen (N).
상기 저광택 열가소성 수지 조성물은 이형제를 더 포함할 수 있다.The low gloss thermoplastic resin composition may further include a release agent.
본 발명의 실시예들에 따른 저광택 열가소성 수지 조성물은 장기간 외부에 노출되어도 기계적인 물성을 유지하는 우수한 내후성을 가질 수 있다. 또, 상기 저광택 열가소성 수지 조성물은 내충격성과 성형 가공성이 우수하여 도어 핸들, 루프 랙 커버 등의 제품을 생산하는데 적용될 수 있다.The low gloss thermoplastic resin composition according to the embodiments of the present invention may have excellent weather resistance maintaining mechanical properties even when exposed to the outside for a long time. In addition, the low-gloss thermoplastic resin composition is excellent in impact resistance and molding processability can be applied to produce products such as door handles, roof rack cover.
이하, 실시예들을 통하여 본 발명을 보다 상세하게 설명한다. 본 발명의 목적, 특징, 장점은 이하의 실시예들을 통해 쉽게 이해될 것이다. 본 발명은 여기서 설명되는 실시예들에 한정되지 않고, 다른 형태로 구체화될 수도 있다. 여기서 소개되는 실시예들은 개시된 내용이 철저하고 완전해질 수 있도록 그리고 본 발명이 속하는 기술 분야에서 통상의 지식을 가진 자에게 본 발명의 사상이 충분히 전달될 수 있도록 하기 위해 제공되는 것이다. 따라서, 이하의 실시예들에 의하여 본 발명이 제한되어서는 안 된다.Hereinafter, the present invention will be described in more detail with reference to the following examples. The objects, features and advantages of the present invention will be readily understood through the following examples. The invention is not limited to the embodiments described herein, but may be embodied in other forms. The embodiments introduced herein are provided so that the disclosure may be made thorough and complete, and the spirit of the present invention may be sufficiently delivered to those skilled in the art. Therefore, the present invention should not be limited by the following examples.
본 발명의 실시예들에 따른 저광택 열가소성 수지 조성물은, 30 내지 70중량%의 폴리카보네이트, 20 내지 50중량%의 폴리에스테르, 1 내지 15중량%의 충격보강제, 1 내지 5중량%의 폴리알킬메타크릴레이트, 0.5 내지 3중량%의 산화방지제, 0.5 내지 1.5중량%의 자외선 흡수제, 및 0.05 내지 0.15중량%의 광안정제를 포함할 수 있다. 상기 저광택 열가소성 수지 조성물의 각 성분에 대한 설명은 다음과 같다.Low-gloss thermoplastic resin composition according to embodiments of the present invention, 30 to 70% by weight polycarbonate, 20 to 50% by weight polyester, 1 to 15% by weight impact modifier, 1 to 5% by weight polyalkyl meta Acrylate, 0.5 to 3 weight percent antioxidant, 0.5 to 1.5 weight percent ultraviolet absorber, and 0.05 to 0.15 weight percent light stabilizer. Description of each component of the said low gloss thermoplastic resin composition is as follows.
폴리카보네이트Polycarbonate
본 발명의 실시예들에 따른 저광택 열가소성 수지 조성물에는 통상적으로 사용되는 폴리카보네이트 수지가 특별한 제한없이 사용될 수 있다. 상기 폴리카보네이트 수지는 예를 들어, 분자량 조절제 및 촉매의 존재 하에서 디히드록시페놀(dihydroxy phenol)과 포스겐(phosgen)을 반응시켜 제조되거나, 디히드록시페놀(dihydroxy phenol)과 디페닐카보네이트(diphenyl carbonate)에 의해 얻어지는 전구체의 에스테르 상호 교환반응을 이용하여 제조될 수 있으며, 이에 제한되지 않 는다.In the low-gloss thermoplastic resin composition according to the embodiments of the present invention, a polycarbonate resin that is commonly used may be used without particular limitation. The polycarbonate resin is prepared by, for example, reacting dihydroxy phenol and phosgen in the presence of a molecular weight regulator and a catalyst, or dihydroxy phenol and diphenyl carbonate. It can be prepared using the ester interchange reaction of the precursor obtained by), but is not limited thereto.
상기 폴리카보네이트는, 메틸렌 클로라이드 용액에서 측정한 점도 평균 분자량(Mv)이 21,000 내지 30,000일 수 있다. 상기 평균 분자량이 21,000 미만이면, 내후성 함께 기계적 물성이 저하될 수 있고, 30,000 초과이면, 용융 점도의 상승으로 인해 가공성이 저하될 수 있다.The polycarbonate may have a viscosity average molecular weight (Mv) of 21,000 to 30,000 measured in methylene chloride solution. If the average molecular weight is less than 21,000, the mechanical properties together with weather resistance may be lowered, and if the average molecular weight is more than 30,000, workability may be lowered due to an increase in melt viscosity.
상기 저광택 열가소성 수지 조성물에서 상기 폴리카보네이트의 함량은 30 내지 70중량%일 수 있다. 상기 함량이 30중량% 미만이면 충격보강 효과가 미미할 수 있고, 70중량% 초과이면 유동성이 저하될 수 있다.The content of the polycarbonate in the low gloss thermoplastic resin composition may be 30 to 70% by weight. When the content is less than 30% by weight, the impact reinforcing effect may be insignificant, and when the content is more than 70% by weight, fluidity may be lowered.
폴리에스테르Polyester
본 발명의 실시예들에 따른 저광택 열가소성 수지 조성물은 폴리에스테르 수지 및 폴리에스테르 공중합체 수지 중에서 선택된 하나 이상의 수지를 포함할 수 있다. 상기 폴리에스테르는 예를 들어, 폴리알킬렌테레프탈레이트일 수 있고, 바람직하게는 폴리에틸렌테레프탈레이트 또는 폴리부틸렌테레프탈레이트일 수 있다. The low gloss thermoplastic resin composition according to the embodiments of the present invention may include at least one resin selected from a polyester resin and a polyester copolymer resin. The polyester can be, for example, polyalkylene terephthalate, preferably polyethylene terephthalate or polybutylene terephthalate.
상기 폴리부틸렌테레프탈레이트 수지는 210 내지 240℃의 용융 온도와, 0.75~1.1(dl/g)의 고유 점도(Intrinsic Viscostiy, IV)를 갖는 것이 바람직하다. 상기 폴리부틸렌테레프탈레이트 수지의 용융 온도 및 고유 점도가 상기 범위를 벗어나면 폴리카보네이트와의 용융 혼련에 있어서 가공성이 문제될 수 있으며, 수지 조성물의 기계적 물성이 저하될 수 있다. The polybutylene terephthalate resin preferably has a melting temperature of 210 to 240 ° C and an intrinsic viscosity (Intrinsic Viscostiy, IV) of 0.75 to 1.1 (dl / g). When the melting temperature and the intrinsic viscosity of the polybutylene terephthalate resin are out of the above ranges, workability may be a problem in melt kneading with the polycarbonate, and mechanical properties of the resin composition may be reduced.
상기 저광택 열가소성 수지 조성물에서 상기 폴리에스테르의 함량은 20 내 지 50중량%일 수 있다. 20중량% 미만이면 기계적 강도 및 유동성이 저하될 수 있고, 50중량% 초과이면 내충격성이 저하될 수 있다.The content of the polyester in the low gloss thermoplastic resin composition may be 20 to 50% by weight. If it is less than 20% by weight, mechanical strength and fluidity may be lowered, and if it is more than 50% by weight, impact resistance may be lowered.
충격보강제Impact modifier
본 발명의 실시예들에 따른 충격보강제는 메타크릴로니트릴-부타디엔-스티렌(MBS), 아크릴로니트릴-부타디엔-스티렌(ABS), 아크릴로니트릴-에틸렌-프로필렌-디엔 삼원공중합체-스티렌(AES), 아크릴로니트릴-스티렌-부틸아크릴레이트(ASA), 에틸렌-프로필렌-디엔 삼원공중합체(EPDM), 스티렌-부타디엔-스티렌(SBS), 스티렌-이소프렌-스티렌(SIS), 스티렌-부타디엔(SB), 스티렌-이소프렌 고무, 에틸렌-비닐아세 테이트(EVA), 에틸렌-에틸 아크릴레이트(EEA), 에틸렌-비닐알콜(EVOH) 공중합체, 실리콘-아크릴릭 고무가 코어이고 메틸메타크릴레이트가 쉘인 구조의 탄성체, 폴리부틸렌테레프탈레이트계 탄성체, 폴리에틸렌테레프탈레이트계 탄성체 및 나일론계 탄성체로 이루어진 군에서 선택된 하나 이상을 포함할 수 있다.Impact modifiers according to embodiments of the present invention methacrylonitrile-butadiene-styrene (MBS), acrylonitrile-butadiene-styrene (ABS), acrylonitrile-ethylene-propylene-diene terpolymer-styrene (AES ), Acrylonitrile-styrene-butylacrylate (ASA), ethylene-propylene-diene terpolymer (EPDM), styrene-butadiene-styrene (SBS), styrene-isoprene-styrene (SIS), styrene-butadiene (SB) ), Styrene-isoprene rubber, ethylene-vinylacetate (EVA), ethylene-ethyl acrylate (EEA), ethylene-vinyl alcohol (EVOH) copolymer, silicone-acrylic rubber core and methyl methacrylate shell It may include one or more selected from the group consisting of an elastomer, a polybutylene terephthalate-based elastomer, a polyethylene terephthalate-based elastomer and a nylon-based elastomer.
상기 충격보강제는 내충격성을 향상시키고 자외선 노출에 의한 물성 저하를 막는 기능을 수행할 수 있다. 또, 내충격성을 향상시킬 수 있으면, 상기 언급된 수지 외에 어떠한 수지도 사용될 수 있다. 상기 충격보강제로 바람직하게는 코어-쉘 타입의 아크릴릭 고무가 사용될 수 있다. 코어-쉘 타입의 아크릴릭 고무는 코어와 쉘로 구성되는 2층 구조를 가지며, 코어 부분은 연질인 고무 상태이고, 그 표면의 쉘 부분은 경질인 수지 상태이다. 고무상 탄성체 자체가 분말상(입자 상태)인 그래프트 고무상 탄성체가 적합하게 사용될 수 있다.The impact modifier may improve the impact resistance and may function to prevent physical property degradation due to ultraviolet exposure. In addition, as long as the impact resistance can be improved, any resin other than the above-mentioned resins can be used. As the impact modifier, an acrylic rubber of the core-shell type may be preferably used. The core-shell type acrylic rubber has a two-layer structure consisting of a core and a shell, the core portion is in a soft rubber state, and the shell portion on its surface is in a hard resin state. The graft rubbery elastomer in which the rubbery elastomer itself is powdery (particle state) can be suitably used.
상기 저광택 열가소성 수지 조성물에서 상기 충격보강제의 함량은 1 내지 15중량%일 수 있다. 상기 함량이 1중량% 미만이면 내충격성 향상이 미미할 수 있고, 15중량% 초과이면 다른 기계적 물성이 저하될 수 있다.The content of the impact modifier in the low gloss thermoplastic resin composition may be 1 to 15% by weight. If the content is less than 1% by weight, the impact resistance may be improved. If the content is more than 15% by weight, other mechanical properties may be lowered.
폴리알킬메타크릴레이트Polyalkyl methacrylate
본 발명의 실시예들에 따른 폴리알킬메타크릴레이트는 디비닐벤젠, 에틸렌글리콜디메타크릴레이트, 디에틸글리콜디메타크릴레이트, 및 디에틸렌글리콜디메타크릴레이트에서 선택되는 하나 이상의 가교제를 사용하여 중합될 수 있다.The polyalkyl methacrylate according to the embodiments of the present invention may be prepared using one or more crosslinking agents selected from divinylbenzene, ethylene glycol dimethacrylate, diethyl glycol dimethacrylate, and diethylene glycol dimethacrylate. Can be polymerized.
상기 가교제의 함량은 상기 폴리알킬메타크릴레이트 100중량%에 대하여 0.1 내지 20중량%일 수 있다. 상기 폴리알킬메타크릴레이트는 1 내지 15㎛의 평균입경을 갖는 구형 입자일 수 있다. 상기 폴리알킬메타크릴레이트의 알킬기는 치환 또는 비치환된 탄소수 1 내지 10인 환형 또는 사슬형의 탄화수소일 수 있다. 바람직하게는 상기 폴리알킬메타크릴레이트로 폴리메틸메타크릴레이트가 사용될 수 있다. 상기 폴리알킬메타크릴레이트는 소광제로서 기능할 수 있다.The content of the crosslinking agent may be 0.1 to 20% by weight based on 100% by weight of the polyalkyl methacrylate. The polyalkyl methacrylate may be spherical particles having an average particle diameter of 1 to 15㎛. The alkyl group of the polyalkyl methacrylate may be a substituted or unsubstituted cyclic or chain hydrocarbon having 1 to 10 carbon atoms. Preferably polymethyl methacrylate may be used as the polyalkyl methacrylate. The polyalkyl methacrylate may function as a matting agent.
상기 저광택 열가소성 수지 조성물에서 상기 폴리알킬메타크릴레이트의 함량은 1 내지 5중량%일 수 있다. 상기 함량이 1중량% 미만이면 소광 효과가 미미할 수 있고, 5중량% 초과이면 다른 기계적 물성이 저하될 수 있다.The content of the polyalkyl methacrylate in the low gloss thermoplastic resin composition may be 1 to 5% by weight. If the content is less than 1% by weight, the matting effect may be insignificant, and if it is more than 5% by weight, other mechanical properties may be lowered.
산화 방지제Antioxidant
본 발명의 실시예들에 따른 산화방지제는 페놀계 화합물, 포스파이트계 화 합물, 티오에스테르계 화합물 중에서 선택된 하나 이상을 포함할 수 있다.Antioxidant according to embodiments of the present invention may include one or more selected from phenolic compounds, phosphite compounds, thioester compounds.
상기 페놀릭계 산화안정제는 예를 들어, 힌더드 페놀이나 펜타에릴쓰리톨-테트라키스 3-(3,5-디-t-부틸-4-하이드록시페닐)-프로피오네이트, 2,2'-메틸렌비스(4-에틸-6-t-부틸페놀), 1,3,5-트리스(4-t-부틸-3-하이드록시-2,6-디메틸벤질) 1,3,5-트리아진-2,4,6-(1H,3H,5H)-트리온, 1,3,5-트리스-(4-t-부틸-3-하이드록시-2,6-디메틸벤질)일 수 있다. 바람직하게, 옥타데실-3-(3,5-디-t-부틸-4-하이드록시페닐)-프로피오네이트가 사용될 수 있다.The phenolic oxidative stabilizer is, for example, hindered phenol or pentaerythritol-tetrakis 3- (3,5-di-t-butyl-4-hydroxyphenyl) -propionate, 2,2 ' Methylenebis (4-ethyl-6-t-butylphenol), 1,3,5-tris (4-t-butyl-3-hydroxy-2,6-dimethylbenzyl) 1,3,5-triazine -2,4,6- (1H, 3H, 5H) -trione, 1,3,5-tris- (4-t-butyl-3-hydroxy-2,6-dimethylbenzyl). Preferably, octadecyl-3- (3,5-di-t-butyl-4-hydroxyphenyl) -propionate can be used.
상기 포스파이트계 산화안정제는 예를 들어, 비스(2-t-비트-부틸페닐)펜타릴쓰리톨 디포스페이트, 트리스(2,4-디-t-부틸페닐) 포스파이트, 1,3,5-트리아진-(1H,3H,5H)-트리온, 트리스(2,4-디-t-부틸페닐) 포스파이트일 수 있다. 바람직하게, 비스(2,4-디-부틸페닐)펜타에리트리톨 포스파이트가 사용될 수 있다. The phosphite-based oxidative stabilizer is, for example, bis (2-t-bit-butylphenyl) pentaryl thritol diphosphate, tris (2,4-di-t-butylphenyl) phosphite, 1,3,5 -Triazine- (1H, 3H, 5H) -trione, tris (2,4-di-t-butylphenyl) phosphite. Preferably, bis (2,4-di-butylphenyl) pentaerythritol phosphite can be used.
상기 저광택 열가소성 수지 조성물에서 상기 산화방지제의 함량은 0.5 내지 3중량%일 수 있다. 상기 함량이 0.5중량% 미만이면 자외선 흡수제 및 힌더드 아민계 광안정제에 의한 자외선에 대한 보강 효과가 미비할 수 있고, 3중량% 초과이면 가공성이 저하될 수 있다.The content of the antioxidant in the low gloss thermoplastic resin composition may be 0.5 to 3% by weight. When the content is less than 0.5% by weight, the reinforcing effect on the ultraviolet light by the ultraviolet absorber and the hindered amine light stabilizer may be insignificant.
자외선 흡수제 UV absorbers
본 발명의 실시예들에 따른 자외선 흡수제로 벤조트리아졸계 화합물, 하이드록시페닐트리아진계 화합물, 피리미딘계 화합물 및 시아노아크릴레이트계 화합물 등이 사용될 수 있다. 바람직하게, 상기 자외선 흡수제는 벤조트리아졸계 화합물 및 트리아진계 화합물 중에서 선택된 하나 이상을 포함할 수 있다.As the ultraviolet absorber according to embodiments of the present invention, a benzotriazole compound, a hydroxyphenyl triazine compound, a pyrimidine compound, a cyanoacrylate compound, and the like may be used. Preferably, the ultraviolet absorber may include at least one selected from a benzotriazole compound and a triazine compound.
상기 자외선 흡수제는 자외선 에너지를 선택적으로 흡수하여 적외선 에너지 형태로 변환, 방출하여 장시간에 걸친 자외선 노출에 의한 재료의 내성을 보강해 주는 기능을 수행할 수 있다.The ultraviolet absorbent may selectively absorb ultraviolet energy, convert the ultraviolet energy into an infrared energy form, and emit the ultraviolet ray to reinforce the resistance of the material by exposure to ultraviolet rays over a long period of time.
상기 저광택 열가소성 수지 조성물에서 상기 자외선 흡수제의 함량은 0.5 내지 1.5중량%일 수 있다. 상기 함량이 0.5중량% 미만이면 원하는 내후성 향상의 효과를 얻기가 어렵고, 1.5중량% 초과이면 기계적인 물성이 저하될 수 있다.In the low gloss thermoplastic resin composition, the content of the ultraviolet absorber may be 0.5 to 1.5% by weight. If the content is less than 0.5% by weight, it is difficult to obtain the effect of improving the weather resistance desired, and if it is more than 1.5% by weight, mechanical properties may be lowered.
광안정제 Light stabilizer
본 발명의 실시예들에 따른 광안정제로 힌더드 아민계 화합물이 사용될 수 있다. 예를 들어, 폴리[(6-모폴리노-에스-트리아진-2,4-디일)[2,2,6,6-테트라 메틸-4-피퍼딜]이미놀]-헥사메틸렌 [2,2,6,6-테트라메틸-4-피퍼딜]이미놀], N-(2-히드록시 에틸)-2,2,6,6-테트라메틸-4-피페리디놀 등이 하나 이상 사용될 수 있다. As a light stabilizer according to embodiments of the present invention, a hindered amine compound may be used. For example, poly [(6-morpholino-s-triazine-2,4-diyl) [2,2,6,6-tetra methyl-4-piperidyl] iminol] -hexamethylene [2, 2,6,6-tetramethyl-4-piperidyl] iminol], N- (2-hydroxy ethyl) -2,2,6,6-tetramethyl-4-piperidinol and the like can be used. have.
상기 광안정제는 광분해 반응 중 생성된 자유라디칼을 제거하여 광산화 반응을 정지시키는 기능을 수행할 수 있다. The light stabilizer may perform a function of stopping the photooxidation reaction by removing the free radicals generated during the photolysis reaction.
상기 저광택 열가소성 수지 조성물에서 상기 광안정제의 함량은 0.05 내지 0.15중량%일 수 있다. 상기 함량이 0.05중량% 미만이면 원하는 내후성 향상의 효과를 얻기가 어렵고, 0.15중량% 초과이면 기계적 물성이 저하될 수 있다.The content of the light stabilizer in the low gloss thermoplastic resin composition may be 0.05 to 0.15% by weight. If the content is less than 0.05% by weight, it is difficult to obtain the effect of improving the weather resistance desired, and if it is more than 0.15% by weight, mechanical properties may be lowered.
에틸렌 공중합체Ethylene copolymer
본 발명의 실시예들에 따른 저광택 열가소성 수지 조성물은 에틸렌 공중합체를 더 포함할 수 있다. 상기 에틸렌 공중합체는 글리시딜 메타크릴레이트 관능기를 갖는 에틸렌/알킬아크릴레이트 공중합체로, 하기 화학식 5의 화합물일 수 있다.The low gloss thermoplastic resin composition according to the embodiments of the present invention may further include an ethylene copolymer. The ethylene copolymer is an ethylene / alkyl acrylate copolymer having a glycidyl methacrylate functional group, and may be a compound of Formula 5 below.
[화학식 1][Formula 1]
상기 화학식 1에서, R1, R2 및 R3는 각각 독립적으로 치환 또는 비치환된 탄소수 1 내지 10의 환형 또는 사슬형 탄화수소를 나타낼 수 있고, R2는 비탄소 원소를 하나 이상 포함할 수 있으며, x, y 및 z는 평균중합도로서 각각 2 내지 30,000을 나타낼 수 있다. 상기 비탄소 원소는 황(S), 산소(O), 및 질소(N)를 포함할 수 있다.In Formula 1, R 1 , R 2 and R 3 may each independently represent a substituted or unsubstituted cyclic or chain hydrocarbon having 1 to 10 carbon atoms, R 2 may include one or more non-carbon elements, , x, y and z may represent 2 to 30,000 as the average degree of polymerization, respectively. The non-carbon element may include sulfur (S), oxygen (O), and nitrogen (N).
바람직하게 상기 에틸렌 공중합체는, 상기 화학식 1에서, R1은 알킬이고, R2는 글리시딜이며, R3은 메틸인, 에틸렌-알킬아크릴레이트-글리시딜메타크릴레이트 공중합체일 수 있다. 보다 바람직하게, 에틸렌-노말부틸아크릴레이트-글리시딜메타크릴레이트가 사용될 수 있다. 또, 상기 에틸렌-노말부틸아크릴레이트-글리시딜메타크릴레이트 공중합체는 15 내지 30중량%의 노말부틸아크릴레이트 단위, 5 내지 12중량%의 글리시딜메타크릴레이트 단위 및 58 내지 80중량%의 에틸렌단위로 이루어지는 것이 바람직하다.Preferably, the ethylene copolymer may be an ethylene-alkylacrylate-glycidyl methacrylate copolymer, wherein in Formula 1, R 1 is alkyl, R 2 is glycidyl, and R 3 is methyl. More preferably, ethylene-normal butyl acrylate-glycidyl methacrylate may be used. In addition, the ethylene- normal butyl acrylate-glycidyl methacrylate copolymer is 15 to 30% by weight of normal butyl acrylate units, 5 to 12% by weight of glycidyl methacrylate units and 58 to 80% by weight It is preferable that it consists of the ethylene units of.
상기 화학식 1로 표시되는 공중합체는 충격보강제 및 소광제 기능을 수행할 수 있고, 또 R2 및 R3를 포함하는 세번째 반복단위 구조로 인하여 폴리부틸렌테레프탈레이트 수지의 카르복실 말단기와 반응하여, 카르복실 말단기 농도를 감소시킴으로써 내가수분해성을 향상시키는 기능도 수행할 수 있다. The copolymer represented by Chemical Formula 1 may perform a function of an impact modifier and a quencher, and react with a carboxyl terminal group of the polybutylene terephthalate resin due to the third repeating unit structure including R 2 and R 3 . In addition, the function of improving the hydrolysis resistance can also be performed by reducing the concentration of carboxyl end groups.
상기 저광택 열가소성 수지 조성물에서 상기 에틸렌 공중합체의 함량은 0.1 내지 3중량%일 수 있다. 상기 함량이 0.1중량% 미만이면, 내충격성 향상이 미미할 수 있고, 3중량% 초과이면, 다른 기계적 물성이 저하될 수 있다.The content of the ethylene copolymer in the low gloss thermoplastic resin composition may be 0.1 to 3% by weight. If the content is less than 0.1% by weight, the impact resistance improvement may be insignificant, and if the content is more than 3% by weight, other mechanical properties may be lowered.
기타 첨가제Other additives
본 발명의 실시예들에 따른 저광택 열가소성 수지 조성물은 스테아레이트계 또는 지방산계 이형제 등을 추가로 포함할 수 있다. 상기 저광택 열가소성 수지 조성물에서 상기 이형제의 함량은 0.05 내지 1 중량%일 수 있다.The low gloss thermoplastic resin composition according to the embodiments of the present invention may further include a stearate-based or fatty acid-based release agent. The content of the release agent in the low gloss thermoplastic resin composition may be 0.05 to 1% by weight.
<실시예 및 비교예>≪ Examples and Comparative Examples &
하기 표 1과 같은 조성과 함량으로 원료 물질을 혼합하여, 230 내지 260℃의 온도에서 이축 용융혼련 압출기로 혼련 압출하여 성형용 팰렛을 제조하였다. 제조된 팰렛을 100℃에서 6시간 열풍 건조한 후, 250 내지 270℃의 온도로 사출 성형 하여 시편을 제조하였다.The raw materials were mixed in the composition and content as shown in Table 1 below, and kneaded and extruded by a twin screw melt kneading extruder at a temperature of 230 to 260 ° C. to prepare a molding pallet. The prepared pallet was hot-air dried at 100 ° C. for 6 hours, and then injection molded at a temperature of 250 to 270 ° C. to prepare a specimen.
* PC1: 점도분자량이 21,000인 폴리카보네이트* PC1: polycarbonate with a molecular weight of 21,000
* PC2: 점도분자량이 17,000인 폴리카보네이트* PC2: polycarbonate with a molecular weight of 17,000
* PBT: 폴리부틸렌테리프탈레이트(삼양사의 TRIBIT 1700S)* PBT: Polybutylene terephthalate (Samyang TRIBIT 1700S)
* 충격보강제1: 아크릴릭 고무가 코어이고 폴리메틸메타크릴레이트가 쉘 구조인 Mitsubishi Rayon사에서 제조한 W450A* Impact modifier 1: W450A manufactured by Mitsubishi Rayon with acrylic rubber as core and polymethyl methacrylate as shell structure
* 충격보강제2: 에틸렌-노말부틸아크릴레이트-글리시딜메타크릴레이트 공중합체 (Dupont, Elvaloy PTW)* Impact modifier 2: Ethylene-normal butyl acrylate-glycidyl methacrylate copolymer (Dupont, Elvaloy PTW)
* 소광제: 구형의 폴리알킬메타크릴레이트(Ganz Chemical, Ganzpearl GM-0600)* Matting agent: spherical polyalkyl methacrylate (Ganz Chemical, Ganzpearl GM-0600)
* UVA1: 벤조트리아졸계 자외선 흡수제(Cytec, Cyasorb UV-54 11)* UVA1: Benzotriazole UV absorber (Cytec, Cyasorb UV-54 11)
* UVA2: 하드록시페닐/트리아진계 자외선 흡수제(Ciba Specialty Chemicals, Tinu vin 1577)* UVA2: Hardoxyphenyl / triazine type ultraviolet absorber (Ciba Specialty Chemicals, Tinu vin 1577)
* UVA3: 벤조페논계 자외선 흡수제(BASF, Uvinul3040)* UVA3: Benzophenone UV absorber (BASF, Uvinul3040)
* 광안정제: N-(2-히드록시에틸)-2,2,6,6-테트라메틸-4-피페리디놀계 올리고머인 힌더드 아민계 광안정제(HALs, Ciba Specialty Chemicals, Tinuvin 622)* Light stabilizer: Hindered amine light stabilizer (HALs, Ciba Specialty Chemicals, Tinuvin 622) which is N- (2-hydroxyethyl) -2,2,6,6-tetramethyl-4-piperidinol oligomer
* 산화방지제1: 힌더드 하이드록시페닐계 산화방지제(Ciba Specialty Chemicals, Irganox 1076), * Antioxidant 1: Hindered hydroxyphenyl-based antioxidant (Ciba Specialty Chemicals, Irganox 1076),
* 산화방지제2: 포스파이트계 산화방지제(GE Specialty Chemicals, Ultranox 627A)* Antioxidant 2: phosphite antioxidant (GE Specialty Chemicals, Ultranox 627A)
* 산화방지제3: 티오에스테스계 산화방지제(RICH NOX, DSTDP 또는 Shipro Kasei Kaisha, Seenox 412S)* Antioxidant 3: Thioester-based antioxidant (RICH NOX, DSTDP or Shipro Kasei Kaisha, Seenox 412S)
상기 실시예 및 비교예의 열가소성 수지 조성물의 물성을 측정하여 아래 표 2에 기재하였다. The physical properties of the thermoplastic resin compositions of Examples and Comparative Examples were measured and shown in Table 2 below.
상기 물성의 측정 방법은 다음과 같다.The measuring method of the said physical property is as follows.
a) 인장강도: ASTM D790에 의거하여 1/4”시편을 사용, 50mm/min의 조건으로 측정하였다.a) Tensile strength: measured according to ASTM D790 under a condition of 50mm / min using a 1/4 "specimen.
b) 충격강도: ASTM D256에 의거하여 아이조드노치드(IZOD NOTCHED) 타입으로 1/8” 시편을 이용하여 측정하였다.b) Impact strength: measured by using 1/8 ”specimen in IZOD NOTCHED type according to ASTM D256.
c) 광택도: ASTM D523에 의한 60˚각도에서 표면 광택도를 측정하였다.c) Glossiness: Surface glossiness was measured at an angle of 60 ° according to ASTM D523.
d) 흐름성: ASTM D1238에 의거하여 칩 상태로 110℃에서 4시간 건조한 후 250℃ 및 5kg 하중 조건에서 10분간 흐른 양을 측정하였다.d) Flowability: According to ASTM D1238, after drying for 4 hours at 110 ℃ in the chip state was measured for 10 minutes at 250 ℃ and 5kg load conditions.
e) 내후성: 웨더오미터(weather-O-meter; Atlas사 모델 Ci4,000)를 사용하여, 제논램프 340nm에서의 광량을 0.55W/m2, 블랙판넬 온도 70℃로 설정하였으며 총 폭로량 3500KJ/㎡까지 조사하였다. 조사된 시편은 색차계(konia Minolta, Cm-3700d)를 사용하여 조사 후의 ΔE 를 측정하였다. ΔE가 적을수록 내후성이 우수함을 나타낸다.e) Weather resistance: Using a weather-O-meter (Atlas Model Ci4,000), the amount of light at xenon lamp 340nm was set at 0.55W / m 2 , the black panel temperature was 70 ° C, and the total exposure 3500KJ / It was investigated to 2 m 2. The irradiated specimens were measured for ΔE after irradiation using a color difference meter (konia Minolta, Cm-3700d). Less ΔE indicates better weather resistance.
상기 표 2에 나타난 바와 같이 본 발명에 따른 실시예 1 내지 3은 비교예 1 내지 6에 비해 우수한 기계적인 물성과 소광 특성을 유지하면서도 내후성이 우수함을 알 수 있다.As shown in Table 2, it can be seen that Examples 1 to 3 according to the present invention have excellent weather resistance while maintaining excellent mechanical properties and quenching characteristics compared to Comparative Examples 1 to 6.
비교예 1은 점도분자량 21,000 미만의 폴리카보네이트를 사용하는 것에 의해 기계적인 물성뿐 아니라 내후성이 저하됨을 보여준다. 비교예 2와 4는 힌더드 아민계 광안정제의 사용하지 않는 것에 의해 내후성이 현저히 저하됨을 보여준다. 비교예 3은 자외선 흡수제 및 힌더드 아민계 광안정제의 과량 첨가에 의해 내후성 측면에서의 미비한 효과에 비해 기계적인 물성이 저하됨을 보여준다. 비교예 5는 산화방지제가 자외선흡수제 및 힌더드 아민계 광안정제의 보강 작용을 함을 보여준다. 비교예 6은 벤조페논계 자외선 흡수제의 사용에 의해 내후성 측면에서 효과가 다소 있지만 수지의 기계적 물성이 현저히 저하됨을 보여준다.Comparative Example 1 shows that not only mechanical properties but also weather resistance are reduced by using a polycarbonate having a viscosity molecular weight of less than 21,000. Comparative Examples 2 and 4 show that weather resistance is remarkably reduced by not using the hindered amine light stabilizer. Comparative Example 3 shows that the mechanical properties are lowered by the excessive addition of the ultraviolet absorber and the hindered amine light stabilizer as compared to the insignificant effect on the weatherability. Comparative Example 5 shows that the antioxidant acts as a reinforcing action of the ultraviolet absorber and the hindered amine light stabilizer. Comparative Example 6 shows that the use of a benzophenone-based ultraviolet absorber is somewhat effective in terms of weather resistance, but the mechanical properties of the resin are significantly reduced.
이제까지 본 발명에 대한 구체적인 실시예들을 살펴보았다. 본 발명이 속하는 기술 분야에서 통상의 지식을 가진 자는 본 발명이 본 발명의 본질적인 특성에서 벗어나지 않는 범위에서 변형된 형태로 구현될 수 있음을 이해할 수 있을 것이다. 그러므로 개시된 실시예들은 한정적인 관점이 아니라 설명적인 관점에서 고려되어야 한다. 본 발명의 범위는 전술한 설명이 아니라 특허청구범위에 나타나 있으며, 그와 동등한 범위 내에 있는 모든 차이점은 본 발명에 포함된 것으로 해석되어야 할 것이다.Hereinafter, specific embodiments of the present invention have been described. Those skilled in the art will appreciate that the present invention can be implemented in a modified form without departing from the essential features of the present invention. Therefore, the disclosed embodiments should be considered in an illustrative rather than a restrictive sense. The scope of the present invention is shown in the claims rather than the foregoing description, and all differences within the scope will be construed as being included in the present invention.
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