KR101507742B1 - Work-coil adapted to high-frequency heat treatment - Google Patents
Work-coil adapted to high-frequency heat treatment Download PDFInfo
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- KR101507742B1 KR101507742B1 KR20130037943A KR20130037943A KR101507742B1 KR 101507742 B1 KR101507742 B1 KR 101507742B1 KR 20130037943 A KR20130037943 A KR 20130037943A KR 20130037943 A KR20130037943 A KR 20130037943A KR 101507742 B1 KR101507742 B1 KR 101507742B1
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- 238000010438 heat treatment Methods 0.000 title abstract description 20
- 239000012212 insulator Substances 0.000 claims abstract description 4
- 238000001816 cooling Methods 0.000 description 12
- 230000002093 peripheral effect Effects 0.000 description 5
- 239000000498 cooling water Substances 0.000 description 4
- 238000010791 quenching Methods 0.000 description 2
- 230000000171 quenching effect Effects 0.000 description 2
- 238000002347 injection Methods 0.000 description 1
- 239000007924 injection Substances 0.000 description 1
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- C—CHEMISTRY; METALLURGY
- C21—METALLURGY OF IRON
- C21D—MODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
- C21D9/00—Heat treatment, e.g. annealing, hardening, quenching or tempering, adapted for particular articles; Furnaces therefor
- C21D9/08—Heat treatment, e.g. annealing, hardening, quenching or tempering, adapted for particular articles; Furnaces therefor for tubular bodies or pipes
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- C—CHEMISTRY; METALLURGY
- C21—METALLURGY OF IRON
- C21D—MODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
- C21D1/00—General methods or devices for heat treatment, e.g. annealing, hardening, quenching or tempering
- C21D1/34—Methods of heating
- C21D1/42—Induction heating
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P10/00—Technologies related to metal processing
- Y02P10/25—Process efficiency
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Abstract
본 발명은 대구경 코일의 내부에 소구경 코일이 배치되어, 파이프가 대구경 코일과 소구경 코일 사이로 인입됨으로써, 파이프의 외경과 내경을 동시에 고주파 가열할 수 있어, 파이프의 외경과 내경의 경도가 균일하도록 열처리할 수 있는 고주파 열처리용 워크코일에 관한 것이다.
본 발명에 따른 고주파 열처리용 워크코일은 제 1 전극 단자(11)와 제 2 전극 단자(13) 사이에 절연체(15)가 배치되고, 제 1 전극 단자(11)와 제 2 전극 단자(13)에 한 쌍의 제 1 접속로드(20, 22)가 각각 접속되고, 제 1 접속로드(20, 22)에 링 형상의 대구경 코일(30)이 연결되며, 제 1 전극 단자(11)와 제 2 전극 단자(13)에 한 쌍의 제 2 접속로드(40, 42)가 각각 접속되어, 제 2 접속로드(40, 42)가 제 1 접속로드(20, 22)와 평행하게 배치되고, 제 2 접속로드(40, 42)에 링형상의 소구경 코일(50)이 연결되어, 대구경 코일(30)의 내부에 소구경 코일(50)이 배치되는 것을 특징으로 한다.The present invention is characterized in that a small diameter coil is disposed inside a large diameter coil so that the pipe is drawn between the large diameter coil and the small diameter coil so that the outer diameter and the inner diameter of the pipe can be simultaneously high frequency heated, To a work coil for high frequency heat treatment which can be heat-treated.
The workpiece for high frequency heat treatment according to the present invention is characterized in that the insulator 15 is disposed between the first electrode terminal 11 and the second electrode terminal 13 and the first electrode terminal 11 and the second electrode terminal 13, Shaped large-diameter coil 30 is connected to the first connection rods 20 and 22 and the first electrode terminal 11 and the second electrode terminal 11 are connected to the first connection rod 20 and the second connection rod 20, A pair of second connection rods 40 and 42 are connected to the electrode terminal 13 so that the second connection rods 40 and 42 are arranged in parallel with the first connection rods 20 and 22, A small ring-shaped coil 50 is connected to the connection rods 40 and 42, and a small-diameter coil 50 is disposed inside the large-diameter coil 30. [
Description
본 발명은 대구경 코일의 내부에 소구경 코일이 배치되어, 파이프가 대구경 코일과 소구경 코일 사이로 인입됨으로써, 파이프의 외경과 내경을 동시에 고주파 가열할 수 있어, 파이프의 외경과 내경의 경도가 균일하도록 열처리할 수 있는 고주파 열처리용 워크코일에 관한 것이다.
The present invention is characterized in that a small diameter coil is disposed inside a large diameter coil so that the pipe is drawn between the large diameter coil and the small diameter coil so that the outer diameter and the inner diameter of the pipe can be simultaneously high frequency heated, To a work coil for high frequency heat treatment which can be heat-treated.
대한민국 특허 제10-0724724호(2007년 5월 28일, 등록)에 "고주파 열처리용 워크코일"이 소개되어 있다.Korean Patent No. 10-0724724 (registered on May 28, 2007) discloses a "work coil for high-frequency heat treatment ".
상기 고주파 열처리용 워크코일은고주파 발진기의 두 개의 단자와 각각 접속되어 있는 제 1 전극부와 제 2 전극부로 구성된 전극부; 파이프 형태의 피가공물이 관통될 수 있도록 원형 코일로 구성되어 있으며, 상기 원형 코일을 형성하는 두 개의 단자(제1단자 및 제2단자)가 상기 제 1 전극부 및 제 2 전극부와 접속되어 상기 고주파 발진기로부터 고주파를 인가받아 상기 피가공물을 가열하기 위한 코일부; 상기 코일부에 의해 가열된 후 상기 원형 코일을 통과한 상기 피가공물의 외측에 대하여 급냉을 수행하기 위해 상기 원형코일의 일측부에 위치되며, 다수의 제2 냉각수 분출구를 통해 냉각수를 분출하기 위한 원형의 외측 냉각부; 상기 코일부의 원형 코일과 상기 외측 냉각부를 연결하여 해당 코일부의 원형 코일과 상기 외측 냉각부의 간격을 피가공물의 두께 및 반지름에 따라 조절하여 고정시키기 위한 접속부; 및 상기 코일부에 의해 가열된 후 상기 원형 코일을 통과한 상기 피가공물의 내측에 대하여 급냉을 수행하기 위해 상기 외측 냉각부와 동일한 중심축을 갖은 상태에서 동일한 평면상에 위치되며, 다수의 제 3 냉각수 분출구를 통해 냉각수를 분출하기 위한, 상기 외측 냉각부의 반지름보다 작은 길이를 갖는 원형의 내측 냉각부를 포함하되, 상기 접속부는 상기 원형 코일 및 외측 냉각부의 표면에 돌출된 돌출단자가 삽입될 수 있는 접속구멍이 해당 원형 코일과 이측 냉각부의 이격 간격을 조절할 수 있도록 일정간격으로 복수개 형성되어져 있는 접속바; 및 상기 접속구멍으로 삽입된 상기 원형 코일 및 외측 냉각부의 돌출단자를 상기 접속바에 고정시켜 해당 원형코일과 외측 냉각부의 조절된 이격 간격을 고정시키기 위한 접속나사를 포함한다.Wherein the high frequency heat treatment work coil comprises: an electrode part composed of a first electrode part and a second electrode part connected to two terminals of a high frequency oscillator; Wherein the first and second terminals are connected to the first electrode unit and the second electrode unit to form the circular coil, A coil part for receiving the high frequency from the high frequency oscillator and heating the workpiece; A plurality of circular cooling coils disposed at one side of the circular coil to perform quenching with respect to the outside of the workpiece that has been heated by the coil portion and passed through the circular coil, An outer cooling part of the cooling device; A connecting portion connecting the circular coil of the coil portion and the outer cooling portion to adjust the gap between the circular coil of the coil portion and the outer cooling portion according to the thickness and radius of the work piece; And a plurality of third cooling water heaters positioned on the same plane with the same central axis as the outer cooling section for performing quenching with respect to the inside of the workpiece that has been heated by the coil section and passed through the circular coil, And a circular inner cooling portion having a length smaller than the radius of the outer cooling portion for ejecting the cooling water through the air outlet, wherein the connection portion includes a connection hole through which the protruded terminal protruding from the surface of the circular coil and the outer cooling portion can be inserted A plurality of connection bars formed at predetermined intervals so as to adjust a spacing between the circular coil and the side cooling part; And a connecting screw for fixing the protruding terminal of the circular coil and the outer cooling part inserted into the connection hole to the connection bar to fix a controlled spacing distance between the circular coil and the outer cooling part.
그러나, 상기 고주파 열처리용 워크코일은 파이프의 외주면만 고주파 가열하기 때문에 외주면과 내주면 사이에 온도 불균형이 발생하여, 열처리가 불균일하게 됨으로써, 파이프의 외주면과 내주면의 경도가 달라지는 단점이 있다.
However, since the high-frequency heat treatment work coils are subjected to high-frequency heating only on the outer circumferential surface of the pipe, a temperature imbalance occurs between the outer circumferential surface and the inner circumferential surface, and the heat treatment is uneven, so that the hardness of the outer circumferential surface and the inner circumferential surface of the pipe is different.
따라서, 본 발명의 목적은 대구경 코일의 내부에 소구경 코일이 배치되어, 파이프가 대구경 코일과 소구경 코일 사이로 인입됨으로써, 파이프의 외경과 내경을 동시에 고주파 가열할 수 있어, 파이프의 외경과 내경의 경도가 균일하도록 열처리할 수 있는 고주파 열처리용 워크코일을 제공하는 것이다.
Therefore, it is an object of the present invention to provide a small-diameter coil in which a small-diameter coil is disposed, and the pipe is drawn between the large-diameter coil and the small-diameter coil to simultaneously heat the outer diameter and the inner diameter of the pipe. And to provide a high-frequency heat-treating work coil which can be heat-treated so that the hardness becomes uniform.
상기와 같은 목적을 달성하기 위한 본 발명에 따른 고주파 열처리용 워크코일은 제 1 전극 단자와 제 2 전극 단자 사이에 절연체가 배치되고, 제 1 전극 단자와 제 2 전극 단자에 한 쌍의 제 1 접속로드가 각각 접속되고, 제 1 접속로드에 링 형상의 대구경 코일이 연결되며, 제 1 전극 단자와 제 2 전극 단자에 한 쌍의 제 2 접속로드가 각각 접속되어, 제 2 접속로드가 제 1 접속로드와 평행하게 배치되고, 제 2 접속로드에 링형상의 소구경 코일이 연결되어, 대구경 코일의 내부에 소구경 코일이 배치되는 것을 특징으로 한다.According to an aspect of the present invention, there is provided a work coil for high-frequency thermal processing in which an insulator is disposed between a first electrode terminal and a second electrode terminal, and a pair of first connections Shaped large-diameter coil is connected to the first connection rod, a pair of second connection rods are connected to the first electrode terminal and the second electrode terminal, respectively, and the second connection rod is connected to the first connection Diameter small-diameter coil is connected to the second connecting rod, and a small-diameter coil is disposed inside the large-diameter coil.
상기 제 1 접속로드와 제 2 접속로드는 길이가 열처리하고자 하는 파이프의 나선체결구간에 의해 결정되는 것을 특징으로 한다.
The first connecting rod and the second connecting rod are characterized in that the length is determined by a spiral fastening section of a pipe to be heat-treated.
이것에 의해, 본 발명에 따른 고주파 열처리용 워크코일은 파이프의 외경과 내경을 동시에 고주파 가열할 수 있어, 파이프의 외경과 내경의 경도가 균일하도록 열처리할 수 있는 효과가 있다.
As a result, the work coil for high-frequency heat treatment according to the present invention can simultaneously heat the outer diameter and the inner diameter of the pipe at a high frequency, so that the heat treatment can be performed so that the hardness of the outer diameter and the inner diameter of the pipe becomes uniform.
도 1은 본 발명에 따른 고주파 열처리용 워크코일을 도시한 사시도
도 2는 본 발명에 따른 고주파 열처리용 워크코일에 의해 파이프가 열처리되는 예를 개략적으로 도시한 단면도1 is a perspective view showing a work coil for high frequency heat treatment according to the present invention;
2 is a cross-sectional view schematically showing an example in which a pipe is heat-treated by a work coil for high-frequency heat treatment according to the present invention
이하, 본 발명의 바람직한 실시예를 도면을 참조하여 상세하게 설명하기로 한다.Hereinafter, preferred embodiments of the present invention will be described in detail with reference to the drawings.
도 1 및 도 2를 참조하면, 본 발명에 따른 고주파 열처리용 워크 코일은 제 1 전극 단자(11)와 제 2 전극 단자(13) 사이에 절연체(15)가 배치되고, 제 1 전극 단자(11)와 제 2 전극 단자(13)에 한 쌍의 제 1 접속로드(20, 22)가 각각 접속되고, 제 1 접속로드(20, 22)에 링 형상의 대구경 코일(30)이 연결되며, 제 1 전극 단자(11)와 제 2 전극 단자(13)에 한 쌍의 제 2 접속로드(40, 42)가 각각 접속되어, 제 2 접속로드(40, 42)가 제 1 접속로드(20, 22)와 평행하게 배치되고, 제 2 접속로드(40,42)에 링형상의 소구경 코일(50)이 연결되어, 대구경 코일(30)의 내부에 소구경 코일(50)이 배치된다.1 and 2, a work coil for high-frequency heat treatment according to the present invention is characterized in that an
상기 제 1 접속로드(20, 22)와 제 2 접속로드(40, 42)는 길이(L1)가 열처리하고자 하는 파이프(60)의 나선체결구간(62 ; L2)에 의해 결정된다. The first connection rods 20 and 22 and the
상기와 같이 구성된 본 발명에 따른 고주파 열처리용 워크 코일은 파이프(60)의 단부에 형성되는 나선체결구간(62)을 고주파 열처리하기 위한 것으로, 대구경 워크코일(30)과 소구경 워크코일(50)의 위치가 고정된 상태에서, 도 2에 도시된 것처럼, 대구경 워크코일(30)과 소구경 워크코일(500 사이로 파이프(60)가 화살표(65) 방향으로 인입됨으로써, 대구경 워크코일(30)에 의해 파이프(60)의 외주면이 고주파 가열되고, 동시에 소구경 워크코일(50)에 의해 파이프(60)의 내주면이 고주파 가열된다.The work coil for high-frequency heat treatment according to the present invention configured as described above is for performing high-frequency heat treatment on the
이때, 제 1 접속로드(20, 22)와 제 2 접속로드(40, 42)의 길이(L1)에 의해 파이프(60)는 단부에서 나선체결구간(L2) 만큼 대구경 워크코일(30)과 소구경 워크코일(500 사이로 인입되고, 냉각수 분사노즐(70, 75)가 가열된 파이프(60)의 외주면과 내주면으로 냉각수를 동시에 분사한다.At this time, due to the length L1 of the
이것에 의해, 본 발명에 따른 고주파 열처리용 워크 코일은 암나사가 형성된 파이프의 내주면과 수나사가 형성된 파이프의 외주면을 균일하게 고주파 가열할 수 있어, 파이프의 외주면과 내주면 사이에 열구배(온도 불균형)가 발생하지 않음으로써, 파이프의 외주면 경도와 내주면 경도를 같게 열처리할 수 있다.
Thus, the work coil for high-frequency heat treatment according to the present invention can uniformly and high-frequency heat the inner circumferential surface of the pipe on which the female screw is formed and the outer circumferential surface of the pipe on which the male screw is formed and a thermal gradient (temperature imbalance) is generated between the outer circumferential surface and the inner circumferential surface The heat treatment can be performed so that the hardness of the outer peripheral surface of the pipe and the hardness of the inner peripheral surface are the same.
11 : 제 1 전극 단자 13 : 제 2 전극 단자
20, 22 : 제 1 접속로드 30 : 대구경 코일
40, 42 : 제 2 접속로드 50 : 소구경 코일11: first electrode terminal 13: second electrode terminal
20, 22: first connection rod 30: large diameter coil
40, 42: second connection rod 50: small diameter coil
Claims (2)
An insulator 15 is disposed between the first electrode terminal 11 and the second electrode terminal 13 and a pair of first connection rods 20 is provided on the first electrode terminal 11 and the second electrode terminal 13, Shaped large-diameter coil 30 is connected to the first connection rods 20 and 22 and the pair of electrodes 22 and 22 are connected to the first electrode terminal 11 and the second electrode terminal 13, The second connection rods 40 and 42 are arranged parallel to the first connection rods 20 and 22 and the second connection rods 40 and 42 are connected to the second connection rods 40 and 42 in a ring shape Diameter coil (50) is connected to the large-diameter coil (30), and a small-diameter coil (50) is disposed inside the large-diameter coil (30).
상기 제 1 접속로드(20, 22)와 제 2 접속로드(40, 42)는 길이(L1)가 열처리하고자 하는 파이프(60)의 나선체결구간(L2)에 의해 결정되는 것을 특징으로 하는 고주파 열처리용 워크코일. The method according to claim 1,
Characterized in that the length L1 of the first connection rods 20 and 22 and the second connection rods 40 and 42 is determined by the spiral fastening section L2 of the pipe 60 to be heat treated. Work coil for.
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JP2007327110A (en) | 2006-06-08 | 2007-12-20 | Nsk Ltd | Method of manufacturing rolling bearing race |
JP2009019237A (en) | 2007-07-12 | 2009-01-29 | Komatsu Ltd | Induction hardening apparatus and method for manufacturing member |
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JP2007327110A (en) | 2006-06-08 | 2007-12-20 | Nsk Ltd | Method of manufacturing rolling bearing race |
JP2009019237A (en) | 2007-07-12 | 2009-01-29 | Komatsu Ltd | Induction hardening apparatus and method for manufacturing member |
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