KR101438602B1 - 밸브시트용 소결합금 및 이를 이용한 밸브시트 제조방법 - Google Patents
밸브시트용 소결합금 및 이를 이용한 밸브시트 제조방법 Download PDFInfo
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- KR101438602B1 KR101438602B1 KR1020120033989A KR20120033989A KR101438602B1 KR 101438602 B1 KR101438602 B1 KR 101438602B1 KR 1020120033989 A KR1020120033989 A KR 1020120033989A KR 20120033989 A KR20120033989 A KR 20120033989A KR 101438602 B1 KR101438602 B1 KR 101438602B1
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- 229910045601 alloy Inorganic materials 0.000 title claims abstract description 30
- 239000000956 alloy Substances 0.000 title claims abstract description 30
- 238000004519 manufacturing process Methods 0.000 title abstract description 10
- PXHVJJICTQNCMI-UHFFFAOYSA-N Nickel Chemical compound [Ni] PXHVJJICTQNCMI-UHFFFAOYSA-N 0.000 claims abstract description 27
- 238000000034 method Methods 0.000 claims abstract description 21
- 239000000843 powder Substances 0.000 claims abstract description 14
- 238000005496 tempering Methods 0.000 claims abstract description 14
- 238000005245 sintering Methods 0.000 claims abstract description 13
- NINIDFKCEFEMDL-UHFFFAOYSA-N Sulfur Chemical compound [S] NINIDFKCEFEMDL-UHFFFAOYSA-N 0.000 claims abstract description 8
- 229910052750 molybdenum Inorganic materials 0.000 claims abstract description 8
- 229910052759 nickel Inorganic materials 0.000 claims abstract description 8
- 229910052717 sulfur Inorganic materials 0.000 claims abstract description 8
- 239000011593 sulfur Substances 0.000 claims abstract description 8
- ZOKXTWBITQBERF-UHFFFAOYSA-N Molybdenum Chemical compound [Mo] ZOKXTWBITQBERF-UHFFFAOYSA-N 0.000 claims abstract description 7
- 239000010941 cobalt Substances 0.000 claims abstract description 7
- 229910017052 cobalt Inorganic materials 0.000 claims abstract description 7
- GUTLYIVDDKVIGB-UHFFFAOYSA-N cobalt atom Chemical compound [Co] GUTLYIVDDKVIGB-UHFFFAOYSA-N 0.000 claims abstract description 7
- 239000011733 molybdenum Substances 0.000 claims abstract description 7
- 239000002994 raw material Substances 0.000 claims abstract description 7
- LEONUFNNVUYDNQ-UHFFFAOYSA-N vanadium atom Chemical compound [V] LEONUFNNVUYDNQ-UHFFFAOYSA-N 0.000 claims abstract description 6
- 238000002156 mixing Methods 0.000 claims abstract description 5
- 238000003825 pressing Methods 0.000 claims abstract description 5
- 238000000465 moulding Methods 0.000 claims abstract description 3
- XEEYBQQBJWHFJM-UHFFFAOYSA-N iron Substances [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 claims description 15
- 239000011651 chromium Substances 0.000 claims description 14
- 229910052751 metal Inorganic materials 0.000 claims description 6
- 239000002184 metal Substances 0.000 claims description 6
- VYZAMTAEIAYCRO-UHFFFAOYSA-N Chromium Chemical compound [Cr] VYZAMTAEIAYCRO-UHFFFAOYSA-N 0.000 claims description 5
- 229910052804 chromium Inorganic materials 0.000 claims description 5
- 239000012535 impurity Substances 0.000 claims description 5
- 238000003754 machining Methods 0.000 claims description 3
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 abstract description 9
- 229910052799 carbon Inorganic materials 0.000 abstract description 9
- 229910000831 Steel Inorganic materials 0.000 abstract description 2
- 239000010959 steel Substances 0.000 abstract description 2
- CADICXFYUNYKGD-UHFFFAOYSA-N sulfanylidenemanganese Chemical compound [Mn]=S CADICXFYUNYKGD-UHFFFAOYSA-N 0.000 description 25
- 238000005299 abrasion Methods 0.000 description 13
- 229910019819 Cr—Si Inorganic materials 0.000 description 12
- 230000000052 comparative effect Effects 0.000 description 10
- 239000007787 solid Substances 0.000 description 8
- 238000005260 corrosion Methods 0.000 description 6
- 230000007797 corrosion Effects 0.000 description 6
- 230000000694 effects Effects 0.000 description 6
- 239000000314 lubricant Substances 0.000 description 6
- 239000011148 porous material Substances 0.000 description 6
- 239000000047 product Substances 0.000 description 6
- 239000011159 matrix material Substances 0.000 description 5
- 239000010953 base metal Substances 0.000 description 4
- 238000002474 experimental method Methods 0.000 description 4
- 229910017116 Fe—Mo Inorganic materials 0.000 description 3
- 229910052742 iron Inorganic materials 0.000 description 3
- 239000011572 manganese Substances 0.000 description 3
- 239000000463 material Substances 0.000 description 3
- 230000003746 surface roughness Effects 0.000 description 3
- 229910001092 metal group alloy Inorganic materials 0.000 description 2
- 239000011347 resin Substances 0.000 description 2
- 229920005989 resin Polymers 0.000 description 2
- PWHULOQIROXLJO-UHFFFAOYSA-N Manganese Chemical compound [Mn] PWHULOQIROXLJO-UHFFFAOYSA-N 0.000 description 1
- 229910001566 austenite Inorganic materials 0.000 description 1
- 229910052788 barium Inorganic materials 0.000 description 1
- DSAJWYNOEDNPEQ-UHFFFAOYSA-N barium atom Chemical compound [Ba] DSAJWYNOEDNPEQ-UHFFFAOYSA-N 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- 229910001567 cementite Inorganic materials 0.000 description 1
- 238000002485 combustion reaction Methods 0.000 description 1
- 150000001875 compounds Chemical class 0.000 description 1
- 238000005520 cutting process Methods 0.000 description 1
- 230000003247 decreasing effect Effects 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000009792 diffusion process Methods 0.000 description 1
- 230000005684 electric field Effects 0.000 description 1
- 238000005242 forging Methods 0.000 description 1
- 230000017525 heat dissipation Effects 0.000 description 1
- 238000005470 impregnation Methods 0.000 description 1
- 238000007689 inspection Methods 0.000 description 1
- KSOKAHYVTMZFBJ-UHFFFAOYSA-N iron;methane Chemical compound C.[Fe].[Fe].[Fe] KSOKAHYVTMZFBJ-UHFFFAOYSA-N 0.000 description 1
- 229910052748 manganese Inorganic materials 0.000 description 1
- 150000002739 metals Chemical class 0.000 description 1
- 239000000203 mixture Substances 0.000 description 1
- 239000002245 particle Substances 0.000 description 1
- 229910001562 pearlite Inorganic materials 0.000 description 1
- 239000002244 precipitate Substances 0.000 description 1
- 238000007790 scraping Methods 0.000 description 1
- 229910001220 stainless steel Inorganic materials 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- 230000003313 weakening effect Effects 0.000 description 1
- 239000013585 weight reducing agent Substances 0.000 description 1
- 229910000859 α-Fe Inorganic materials 0.000 description 1
Images
Classifications
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F01—MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
- F01L—CYCLICALLY OPERATING VALVES FOR MACHINES OR ENGINES
- F01L3/00—Lift-valve, i.e. cut-off apparatus with closure members having at least a component of their opening and closing motion perpendicular to the closing faces; Parts or accessories thereof
- F01L3/02—Selecting particular materials for valve-members or valve-seats; Valve-members or valve-seats composed of two or more materials
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22F—WORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
- B22F3/00—Manufacture of workpieces or articles from metallic powder characterised by the manner of compacting or sintering; Apparatus specially adapted therefor ; Presses and furnaces
- B22F3/12—Both compacting and sintering
- B22F3/16—Both compacting and sintering in successive or repeated steps
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22F—WORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
- B22F5/00—Manufacture of workpieces or articles from metallic powder characterised by the special shape of the product
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22F—WORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
- B22F5/00—Manufacture of workpieces or articles from metallic powder characterised by the special shape of the product
- B22F5/008—Manufacture of workpieces or articles from metallic powder characterised by the special shape of the product of engine cylinder parts or of piston parts other than piston rings
-
- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C33/00—Making ferrous alloys
- C22C33/02—Making ferrous alloys by powder metallurgy
- C22C33/0207—Using a mixture of prealloyed powders or a master alloy
- C22C33/0221—Using a mixture of prealloyed powders or a master alloy comprising S or a sulfur compound
-
- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C33/00—Making ferrous alloys
- C22C33/02—Making ferrous alloys by powder metallurgy
- C22C33/0257—Making ferrous alloys by powder metallurgy characterised by the range of the alloying elements
- C22C33/0278—Making ferrous alloys by powder metallurgy characterised by the range of the alloying elements with at least one alloying element having a minimum content above 5%
- C22C33/0285—Making ferrous alloys by powder metallurgy characterised by the range of the alloying elements with at least one alloying element having a minimum content above 5% with Cr, Co, or Ni having a minimum content higher than 5%
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22F—WORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
- B22F3/00—Manufacture of workpieces or articles from metallic powder characterised by the manner of compacting or sintering; Apparatus specially adapted therefor ; Presses and furnaces
- B22F3/24—After-treatment of workpieces or articles
- B22F2003/248—Thermal after-treatment
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Chemical & Material Sciences (AREA)
- Manufacturing & Machinery (AREA)
- Materials Engineering (AREA)
- Metallurgy (AREA)
- Organic Chemistry (AREA)
- General Engineering & Computer Science (AREA)
- Powder Metallurgy (AREA)
Abstract
Description
특허문헌 1에는 밸브 시트가 철계 소결합금인 경우 밸브 시트와 경금속 합금과의 접합성에 대한 면밀한 연구 결과가 제시되어 있다.
특허문헌 2에는 납 함침 공정 없이 내마모성을 개선한 밸브시트용 철계 소결합금 및 그 제조 방법이 개시되어 있다.
그러나, 특허문헌 1에는 밸브 시트용 철계 소결체의 피삭성 즉 가공성 개선을 위한 방법에 초점이 있는 것이 아니고 접합성 개선에 주안점이 있으며, 실시 예에는 가공성 개선 효과가 뚜렷하게 나타나 있지 않다. 특허문헌 2에서도 가공성을 개선하기 위한 실시 예 보다는 밸브 시트의 마모량 저감을 위한 연구에 초점이 있으며 가공성 개선 효과는 전혀 제시되지 않았다.
도 2는 본 발명의 실시예에 따른 밸브시트의 조도를 그래프로 나타낸 것이다.
도 3은 비교예와 본 발명의 실시예에 따른 부식 전후의 금속조직의 사진이다.
도 4는 본 발명의 실시예에 따른 밸브시트의 제조공정의 순서도이다.
구분 | B면 조도(Rt) | B면 표면 상태 | 바이트 마모량(mm) | |
최대기공(㎛) | 100㎛보다 큰 기공수 | |||
비교예 | 7.5 | 471.2 | 8.6개 | 0.068 |
실시예 | 3.6 | 170.8 | 1.4개 | 0.052 |
구분 | 경도(HRA) | 밀도(g/cm3) | 미세경도(mHv 100gf) | |
Hard Phase | Matrix | |||
비교예 | 67.8 | 7.27 | 1339.8 | 446.5 |
실시예 | 63.4 | 7.24 | 1317.3 | 420.5 |
Claims (11)
- 삭제
- 삭제
- 삭제
- 삭제
- 중량 퍼센트(%)로, 탄소(C): 0.8~1.2, 니켈(Ni): 2.0~4.5, 크롬(Cr): 3.0~5.0, 몰리브덴(Mo): 16.0~20.0, 코발트(Co): 9.0~13.0, 바나듐(V): 0.05~0.15, 황(S): 0.2~0.8, 기타 Fe 및 불가피한 불순물로 이루어지는 밸브시트용 합금분말에 MnS를 더 포함하는 원료를 혼합하는 단계;
상기 혼합된 원료를 성형하여 1차 형상을 구현하는 단계;
성형된 1차 형상을 예비소결하는 단계;
예비소결된 상기 1차 형상을 재가압하여 2차 형상을 구현하는 단계;
상기 2차 형상을 본소결하는 단계;
상기 본소결된 2차 형상에 대하여 템퍼링을 실시하는 단계; 및
상기 템퍼링을 실시한 2차 형상에 오일을 침투시키는 단계;
를 포함하는 밸브시트 제조방법. - 제5항에 있어서,
상기 MnS의 함량은 상기 합금분말 100 중량부에 대하여 0.5~2.5중량부인 것을 특징으로 하는 밸브시트 제조방법. - 제5항에 있어서,
상기 템퍼링 온도는 180~220℃인 것을 특징으로 하는 밸브시트 제조방법. - 제5항에 있어서,
상기 템퍼링 시간은 100~150분인 것을 특징으로 하는 밸브시트 제조방법. - 삭제
- 제5항 내지 제8항 중 어느 하나의 항에 있어서,
상기 오일이 침투된 2차 형상을 가공 및 바렐을 실시하는 단계를 더 포함하는 것을 특징으로 하는 밸브시트 제조방법. - 삭제
Priority Applications (5)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
KR1020120033989A KR101438602B1 (ko) | 2012-04-02 | 2012-04-02 | 밸브시트용 소결합금 및 이를 이용한 밸브시트 제조방법 |
US13/718,373 US9175584B2 (en) | 2012-04-02 | 2012-12-18 | Sintered alloy for valve seat and manufacturing method of exhaust valve seat using the same |
CN201210560362.7A CN103361576B (zh) | 2012-04-02 | 2012-12-20 | 用于阀座的烧结合金和使用该合金制造排气阀座的方法 |
JP2012277738A JP6321903B2 (ja) | 2012-04-02 | 2012-12-20 | バルブシート用焼結合金、これを利用したバルブシート製造方法およびバルブシート |
DE102012113184A DE102012113184A1 (de) | 2012-04-02 | 2012-12-28 | Sinterlegierung für Ventilsitze und Herstellverfahren von Auslassventilsitzen unter Verwendung derselben |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
KR1020120033989A KR101438602B1 (ko) | 2012-04-02 | 2012-04-02 | 밸브시트용 소결합금 및 이를 이용한 밸브시트 제조방법 |
Publications (2)
Publication Number | Publication Date |
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KR20130111805A KR20130111805A (ko) | 2013-10-11 |
KR101438602B1 true KR101438602B1 (ko) | 2014-09-05 |
Family
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Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
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KR1020120033989A Active KR101438602B1 (ko) | 2012-04-02 | 2012-04-02 | 밸브시트용 소결합금 및 이를 이용한 밸브시트 제조방법 |
Country Status (5)
Country | Link |
---|---|
US (1) | US9175584B2 (ko) |
JP (1) | JP6321903B2 (ko) |
KR (1) | KR101438602B1 (ko) |
CN (1) | CN103361576B (ko) |
DE (1) | DE102012113184A1 (ko) |
Families Citing this family (14)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN103752816B (zh) * | 2013-12-28 | 2016-03-09 | 扬州立德粉末冶金股份有限公司 | 一种汽油机排气阀座及其制备方法 |
KR102199856B1 (ko) * | 2014-07-30 | 2021-01-11 | 두산인프라코어 주식회사 | 밸브 시트 |
JP6668031B2 (ja) * | 2014-09-30 | 2020-03-18 | 日本ピストンリング株式会社 | 摺動部材用鉄基焼結合金材 |
CN104972127B (zh) * | 2015-07-02 | 2017-03-08 | 东睦新材料集团股份有限公司 | 一种粉末冶金打击块的制备方法 |
DE102015213706A1 (de) * | 2015-07-21 | 2017-01-26 | Mahle International Gmbh | Tribologisches System, umfassend einen Ventilsitzring und ein Ventil |
CN105586535B (zh) * | 2015-12-28 | 2017-12-08 | 仪征市昌达粉末冶金制品有限公司 | 无钴合金材料粉末冶金气门座及其制备方法和应用 |
US10391557B2 (en) | 2016-05-26 | 2019-08-27 | Kennametal Inc. | Cladded articles and applications thereof |
CN106868419A (zh) * | 2017-03-17 | 2017-06-20 | 江苏智造新材有限公司 | 粉末冶金质汽车自动变速箱驻车齿轮及其制备方法 |
US10344757B1 (en) | 2018-01-19 | 2019-07-09 | Kennametal Inc. | Valve seats and valve assemblies for fluid end applications |
US11566718B2 (en) | 2018-08-31 | 2023-01-31 | Kennametal Inc. | Valves, valve assemblies and applications thereof |
KR102207652B1 (ko) * | 2020-05-04 | 2021-01-26 | 한대용 | 소결 처리된 윤활성 금속 시트 |
CN113441722B (zh) * | 2021-03-31 | 2022-04-26 | 株洲力洲硬质合金有限公司 | 一种氮碳化钛棒材及其制备方法 |
US11988294B2 (en) | 2021-04-29 | 2024-05-21 | L.E. Jones Company | Sintered valve seat insert and method of manufacture thereof |
KR102385104B1 (ko) * | 2021-11-03 | 2022-04-11 | 신승호 | 유압브레이커의 유압작동유 온도 상승에 따른 치수변화를 최소화한 유압브레이커용 밸브 |
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US9175584B2 (en) | 2015-11-03 |
DE102012113184A9 (de) | 2013-12-12 |
CN103361576A (zh) | 2013-10-23 |
KR20130111805A (ko) | 2013-10-11 |
JP6321903B2 (ja) | 2018-05-09 |
US20130259733A1 (en) | 2013-10-03 |
DE102012113184A1 (de) | 2013-10-02 |
JP2013213278A (ja) | 2013-10-17 |
CN103361576B (zh) | 2016-11-16 |
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