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KR100666937B1 - 다층 구조의 산기관용 멤브레인 - Google Patents

다층 구조의 산기관용 멤브레인 Download PDF

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KR100666937B1
KR100666937B1 KR1020050041410A KR20050041410A KR100666937B1 KR 100666937 B1 KR100666937 B1 KR 100666937B1 KR 1020050041410 A KR1020050041410 A KR 1020050041410A KR 20050041410 A KR20050041410 A KR 20050041410A KR 100666937 B1 KR100666937 B1 KR 100666937B1
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membrane
diffuser
ptfe
air
sewage
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강성일
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Priority to US11/435,577 priority patent/US20070001323A1/en
Priority to EP06252601A priority patent/EP1724000B1/en
Priority to AT06252601T priority patent/ATE501783T1/de
Priority to DE602006020656T priority patent/DE602006020656D1/de
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    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01D—SEPARATION
    • B01D63/00—Apparatus in general for separation processes using semi-permeable membranes
    • B01D63/08—Flat membrane modules
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01D—SEPARATION
    • B01D71/00—Semi-permeable membranes for separation processes or apparatus characterised by the material; Manufacturing processes specially adapted therefor
    • B01D71/06—Organic material
    • B01D71/30—Polyalkenyl halides
    • B01D71/32—Polyalkenyl halides containing fluorine atoms
    • B01D71/36—Polytetrafluoroethene
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01D—SEPARATION
    • B01D67/00—Processes specially adapted for manufacturing semi-permeable membranes for separation processes or apparatus
    • B01D67/0081—After-treatment of organic or inorganic membranes
    • B01D67/0083—Thermal after-treatment
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01D—SEPARATION
    • B01D69/00—Semi-permeable membranes for separation processes or apparatus characterised by their form, structure or properties; Manufacturing processes specially adapted therefor
    • B01D69/02—Semi-permeable membranes for separation processes or apparatus characterised by their form, structure or properties; Manufacturing processes specially adapted therefor characterised by their properties
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01D—SEPARATION
    • B01D69/00—Semi-permeable membranes for separation processes or apparatus characterised by their form, structure or properties; Manufacturing processes specially adapted therefor
    • B01D69/06—Flat membranes
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01D—SEPARATION
    • B01D69/00—Semi-permeable membranes for separation processes or apparatus characterised by their form, structure or properties; Manufacturing processes specially adapted therefor
    • B01D69/12—Composite membranes; Ultra-thin membranes
    • B01D69/1216—Three or more layers
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01D—SEPARATION
    • B01D69/00—Semi-permeable membranes for separation processes or apparatus characterised by their form, structure or properties; Manufacturing processes specially adapted therefor
    • B01D69/12—Composite membranes; Ultra-thin membranes
    • B01D69/122—Separate manufacturing of ultra-thin membranes
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01D—SEPARATION
    • B01D71/00—Semi-permeable membranes for separation processes or apparatus characterised by the material; Manufacturing processes specially adapted therefor
    • B01D71/06—Organic material
    • B01D71/40—Polymers of unsaturated acids or derivatives thereof, e.g. salts, amides, imides, nitriles, anhydrides, esters
    • B01D71/42—Polymers of nitriles, e.g. polyacrylonitrile
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
    • B01F23/00—Mixing according to the phases to be mixed, e.g. dispersing or emulsifying
    • B01F23/20—Mixing gases with liquids
    • B01F23/23—Mixing gases with liquids by introducing gases into liquid media, e.g. for producing aerated liquids
    • B01F23/231—Mixing gases with liquids by introducing gases into liquid media, e.g. for producing aerated liquids by bubbling
    • B01F23/23105—Arrangement or manipulation of the gas bubbling devices
    • B01F23/2312—Diffusers
    • C—CHEMISTRY; METALLURGY
    • C02—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02F—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02F3/00—Biological treatment of water, waste water, or sewage
    • C02F3/02—Aerobic processes
    • C02F3/12—Activated sludge processes
    • C02F3/20—Activated sludge processes using diffusers
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01D—SEPARATION
    • B01D2325/00—Details relating to properties of membranes
    • B01D2325/22—Thermal or heat-resistance properties
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01D—SEPARATION
    • B01D2325/00—Details relating to properties of membranes
    • B01D2325/30—Chemical resistance
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
    • B01F23/00—Mixing according to the phases to be mixed, e.g. dispersing or emulsifying
    • B01F23/20—Mixing gases with liquids
    • B01F23/23—Mixing gases with liquids by introducing gases into liquid media, e.g. for producing aerated liquids
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
    • B01F23/00—Mixing according to the phases to be mixed, e.g. dispersing or emulsifying
    • B01F23/20—Mixing gases with liquids
    • B01F23/23—Mixing gases with liquids by introducing gases into liquid media, e.g. for producing aerated liquids
    • B01F23/231—Mixing gases with liquids by introducing gases into liquid media, e.g. for producing aerated liquids by bubbling
    • B01F23/23105—Arrangement or manipulation of the gas bubbling devices
    • B01F23/2312—Diffusers
    • B01F23/23124—Diffusers consisting of flexible porous or perforated material, e.g. fabric
    • B01F23/231244—Dissolving, hollow fiber membranes

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  • Chemical & Material Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Engineering & Computer Science (AREA)
  • Physics & Mathematics (AREA)
  • Thermal Sciences (AREA)
  • Inorganic Chemistry (AREA)
  • Manufacturing & Machinery (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Biodiversity & Conservation Biology (AREA)
  • Microbiology (AREA)
  • Hydrology & Water Resources (AREA)
  • Environmental & Geological Engineering (AREA)
  • Water Supply & Treatment (AREA)
  • Organic Chemistry (AREA)
  • Separation Using Semi-Permeable Membranes (AREA)
  • Aeration Devices For Treatment Of Activated Polluted Sludge (AREA)
  • Laminated Bodies (AREA)

Abstract

본 발명은 하.폐수처리장의 포기조에 설치되어 송풍기로부터 공급되는 공기를 미세기포화하여 분사시켜 줌으로써 공기중의 산소를 효율적으로 하·폐수에 용해시켜 생물화학적 산소요구량(BIOCHEMICAL OXYGEN DEMAND : BOD) 및 부유물질(SUSPENDED SOLIDS : SS)를 생물학적으로 분해 제거하고, 포기조내의 침전을 방지할 수 있도록 적절한 혼합을 이루도록 한 디스크형 및 튜브형 멤브레인 산기장치의 공기 산기용 다층(Multi layer) 구조의 멤브레인 (Membrane)에 관한 것이다.

Description

다층 구조의 산기관용 멤브레인{MULTI LAYERED MEMBRANE FOR AIR DIFFUSER}
제 1 도는 본 발명에 따른 산기관( AIR DIFFUSER)의 조립 단면도이다.
제 2 도는 본 발명에 따른 산기관용 멤브레인(MEMBRANE) 양면에 PTFE가 마련된 것을 도시한 단면도이다.
제 3 도는 본 발명에 따른 산기관용 멤브레인에 PTFE가 코팅되는 과정을 도시한 흐름도이다.
＊도면의 주요부분에 대한 부호의 설명
11: 베이스(BASE), 12: 리테이닝 너트 (RETAINING NUT),
13: 다층(MULTI LAYER) 구조의 멤브레인 (MEMBRANE),
21: EPDM 멤브레인MBRANE), 22: 전처리재(PRIMER),
23: PTFE(Polytetrafluoroetyhylene) 코팅층
본 발명의 목적은 하수 및 폐수를 생물학적(生物學的)으로 처리하는 과정에서 포기조(AERATION TANK)의 미생물에 산소를 공급하여 폐수를 정화 처리하는 공정(工程)중 송풍기(送風機)로부터 유입된 공기(空氣)를 멤브레인을 통하여 미세하게 분사(噴射) 시켜주는 장치로써 이에 사용되는 멤브레인은 EPDM, SILICON, NITRIL등의 단일 소재 및 단층 구조에 의한 멤브레인이 사용되고 있다.
본 발명은 기존의 EPDM 또는 NITRIL 멤브레인(MEMBRANE.22)의 양면에 PTFE(Polytetrafluoroetyhylene)를 다층(Multi Layer) 구조로 코팅하여 멤브레인을 제작함으로써 EPDM과 NITRIL멤브레인이 갖지 못한 내산성(耐酸性), 내화학성(耐化學性), 내열성, 그리고 이물질의 부착을 방지할 수 있는 기능을 제공하는 것이다.
이러한 목적을 달성하기 위한 본 발명은;
천연고무(EPDM) 또는 질소고무(Nitril)의 모재(Main Material)의 멤브레인(MEMBRANE.3)의 양쪽 표면(Surface) 위에 PTFE(Polytetrafluoroetyhylene)를 코팅(Coating) 함으로써 EPDM멤브레인의 물성적 특성을 바탕으로 PTFE의 특성을 더하여 줌으로써 하.폐수내에서 멤브레인의 기능과 수명을 증대시키는 것을 특징으로한다.
일반적으로 EPDM과 PTFE코팅에 의한 다층 구조의 멤브레인은 전처리없이는 EPDM면으로 부터 PTFE 코팅층의 이탈이 쉽게 일어나며, 전처리 후 코팅된 PTFE층은 열처리로에서 경화시키는 과정을 통하여 신축성이 많고 구부리거나 기공을 펀칭하는 제조과정에서 PTFE 코팅층이 일어나지 않도록 하였다.
본 발명의 PTFE 코팅 멤브레인 산기관은 하수 또는 페수처리장의 폭기조 내에서 공기를 분사시키는 과정에서 수중의 부유물의 부착을 방지하고, 내산성이 우수하며, 강한 내화학성을 갖는 것을 특징으로 한다.
이하, 본 발명에 따른 하나의 실시 예를 첨부 도면을 참조한다.
본 발명에 따른 멤브레인 산기관의 구성은 제1도와 제2도, 및 제3도 에서 보는 것과 같이 산기관 베이스(BASE.11)에 다층구조의 멤브레인(MEMBRANE, 13)을 조립 후 리테이닝 너트(RETAINING NUT.12)로써 조여주는 구조로 되어 있으며, 그 기능은 산기관 베이스의 오리피스(Orifice)를 통하여 공급되는 공기(Air)가 리테이닝 너트(RETAINING NUT.12)로 고정된 다층(Multi Layered) 구조의 멤브레인(MEMBRANE.13)이 팽창하게 되며 이때 멤브레인의 유효면적 전면에 걸쳐 타공(Punching) 되어있는 많은 수의 미세 기공(Slit)들이 열리게 되며 1∼2mm 크기의 균일한 미세기포(Fine Bubble)를 분출하게 된다.
다음은 도 3을 참조하여 PTFE(Polytetrafluoroetyhylene)의 코팅이 이루진 멤브레인의 제작 과정을 성명한다.
EPDM 또는 NITRIL 멤브레인(21)의 양면을 세척하여 건조한 후, PTFE 코팅의 전 단계로써 전처리재(PRIMER,22)를 멤브레인 표면에 고르게 도포하여 처리하고 이를 열처리로에서 약 30분간 열처리한다. 이후 냉각된 멤브레인(21)에 PTFE(23)액을 코팅한 후 이의 소성을 위하여 섭씨 100도 이상 온도에서 약 20분정도 열처리로에서 열처리한다.
삭제
이상에서 상세히 설명한 바와 같이, 본 발명에 따른 PTFE(Polytetrafluoroetyhylene) 다층 구조의 멤브레인 산기관은, 하수나 폐수와 함께 유입되는 부식성이 강한 화학물질로부터 강한 저항력이 있으며, EPDM 멤브레인 표면에 쉽게 고착화되는 칼슘(CaCl2)등의 부유물질로부터 안전하게 보호되고, 내산성을 갖게되는 효과를 갖게 된다.

Claims (2)

  1. EPDM 또는 NITRIL의 멤브레인(MEMBRANE)의 표면에 PTFE(POLYTETRAFLUOROETHYLENE)를 다층으로 코팅한 산기관용 멤브레인.
  2. 삭제
KR1020050041410A 2005-05-18 2005-05-18 다층 구조의 산기관용 멤브레인 Expired - Lifetime KR100666937B1 (ko)

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Application Number Priority Date Filing Date Title
KR1020050041410A KR100666937B1 (ko) 2005-05-18 2005-05-18 다층 구조의 산기관용 멤브레인
US11/435,577 US20070001323A1 (en) 2005-05-18 2006-05-16 Multi-layered membrane for air diffuser
EP06252601A EP1724000B1 (en) 2005-05-18 2006-05-18 Method for producing a composite membrane with thin fluorine containing polymer layer
AT06252601T ATE501783T1 (de) 2005-05-18 2006-05-18 Verfahren zur herstellung einer kompositmembran mit dünner fluorhaltiger polymerschicht
DE602006020656T DE602006020656D1 (de) 2005-05-18 2006-05-18 Verfahren zur Herstellung einer Kompositmembran mit dünner fluorhaltiger Polymerschicht

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KR1020050041410A KR100666937B1 (ko) 2005-05-18 2005-05-18 다층 구조의 산기관용 멤브레인

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KR100666937B1 true KR100666937B1 (ko) 2007-01-11

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KR101230058B1 (ko) 2012-08-23 2013-02-05 (주)에코원테크놀로지 신축성 및 내구성이 향상된 산기관 멤브레인 제조방법 및 이로 제조된 고효율 산기관 멤브레인
KR102030476B1 (ko) * 2019-01-22 2019-11-08 미래그린텍 주식회사 방오 기능을 가지는 멤브레인 산기장치

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US8241549B2 (en) * 2008-08-07 2012-08-14 Frankel Thomas E Fluorinated elastomeric gas diffuser membrane
US20110130421A1 (en) * 2009-10-29 2011-06-02 Georgetown University Methods and Compositions for the Treatment of Chronic Renal Hypertension
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KR200232223Y1 (ko) 1998-07-20 2001-10-25 강성일 쌔들조립형에어플렉스디스크멤브레인산기관
KR100375884B1 (ko) 2000-01-21 2003-03-15 김태진 발효 공정용 용존 산소 센서의 복합 멤브레인 및 그의제조 방법
JP2004141753A (ja) 2002-10-23 2004-05-20 Sumitomo Electric Fine Polymer Inc 多孔質複層中空糸、該多孔質複層中空糸を備えた濾過モジュール及び多孔質複層中空糸の製造方法
KR200323494Y1 (ko) 2003-05-02 2003-08-19 효림산업주식회사 듀얼 멤브레인 산기장치

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KR101230058B1 (ko) 2012-08-23 2013-02-05 (주)에코원테크놀로지 신축성 및 내구성이 향상된 산기관 멤브레인 제조방법 및 이로 제조된 고효율 산기관 멤브레인
KR102030476B1 (ko) * 2019-01-22 2019-11-08 미래그린텍 주식회사 방오 기능을 가지는 멤브레인 산기장치

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