KR100373852B1 - Silane crosslinkable black polyethylene composition and manufacturing method for wire and cable application - Google Patents
Silane crosslinkable black polyethylene composition and manufacturing method for wire and cable application Download PDFInfo
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- KR100373852B1 KR100373852B1 KR10-1999-0001803A KR19990001803A KR100373852B1 KR 100373852 B1 KR100373852 B1 KR 100373852B1 KR 19990001803 A KR19990001803 A KR 19990001803A KR 100373852 B1 KR100373852 B1 KR 100373852B1
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- polyethylene
- weight
- crosslinking
- polydimethylsiloxane
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- -1 polyethylene Polymers 0.000 title claims abstract description 90
- 239000000203 mixture Substances 0.000 title claims abstract description 34
- 229910000077 silane Inorganic materials 0.000 title claims abstract description 31
- 239000004698 Polyethylene Substances 0.000 title claims abstract description 28
- 229920000573 polyethylene Polymers 0.000 title claims abstract description 28
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 20
- BLRPTPMANUNPDV-UHFFFAOYSA-N Silane Chemical compound [SiH4] BLRPTPMANUNPDV-UHFFFAOYSA-N 0.000 title claims abstract description 12
- 238000004132 cross linking Methods 0.000 claims abstract description 59
- 239000004205 dimethyl polysiloxane Substances 0.000 claims abstract description 40
- 229920000435 poly(dimethylsiloxane) Polymers 0.000 claims abstract description 40
- 239000006229 carbon black Substances 0.000 claims abstract description 37
- 239000003054 catalyst Substances 0.000 claims abstract description 28
- 239000002202 Polyethylene glycol Substances 0.000 claims abstract description 27
- 229920001223 polyethylene glycol Polymers 0.000 claims abstract description 27
- 239000011342 resin composition Substances 0.000 claims abstract description 24
- 238000000034 method Methods 0.000 claims abstract description 23
- 239000003963 antioxidant agent Substances 0.000 claims abstract description 22
- 230000003078 antioxidant effect Effects 0.000 claims abstract description 20
- 239000010866 blackwater Substances 0.000 claims abstract description 18
- 229920013716 polyethylene resin Polymers 0.000 claims abstract description 17
- 239000011347 resin Substances 0.000 claims abstract description 13
- 229920005989 resin Polymers 0.000 claims abstract description 13
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 11
- 238000004904 shortening Methods 0.000 claims abstract description 6
- 239000004594 Masterbatch (MB) Substances 0.000 claims description 32
- 229920000578 graft copolymer Polymers 0.000 claims description 18
- 229920001684 low density polyethylene Polymers 0.000 claims description 9
- 239000004702 low-density polyethylene Substances 0.000 claims description 9
- 238000002156 mixing Methods 0.000 claims description 6
- VGGSQFUCUMXWEO-UHFFFAOYSA-N Ethene Chemical compound C=C VGGSQFUCUMXWEO-UHFFFAOYSA-N 0.000 claims description 5
- JQVDAXLFBXTEQA-UHFFFAOYSA-N dibutylamine Chemical compound CCCCNCCCC JQVDAXLFBXTEQA-UHFFFAOYSA-N 0.000 claims description 4
- NKSJNEHGWDZZQF-UHFFFAOYSA-N ethenyl(trimethoxy)silane Chemical compound CO[Si](OC)(OC)C=C NKSJNEHGWDZZQF-UHFFFAOYSA-N 0.000 claims description 4
- XMNIXWIUMCBBBL-UHFFFAOYSA-N 2-(2-phenylpropan-2-ylperoxy)propan-2-ylbenzene Chemical compound C=1C=CC=CC=1C(C)(C)OOC(C)(C)C1=CC=CC=C1 XMNIXWIUMCBBBL-UHFFFAOYSA-N 0.000 claims description 3
- 238000004898 kneading Methods 0.000 claims description 3
- 239000002245 particle Substances 0.000 claims description 3
- QEQBMZQFDDDTPN-UHFFFAOYSA-N (2-methylpropan-2-yl)oxy benzenecarboperoxoate Chemical compound CC(C)(C)OOOC(=O)C1=CC=CC=C1 QEQBMZQFDDDTPN-UHFFFAOYSA-N 0.000 claims description 2
- BMVXCPBXGZKUPN-UHFFFAOYSA-N 1-hexanamine Chemical compound CCCCCCN BMVXCPBXGZKUPN-UHFFFAOYSA-N 0.000 claims description 2
- DMWVYCCGCQPJEA-UHFFFAOYSA-N 2,5-bis(tert-butylperoxy)-2,5-dimethylhexane Chemical compound CC(C)(C)OOC(C)(C)CCC(C)(C)OOC(C)(C)C DMWVYCCGCQPJEA-UHFFFAOYSA-N 0.000 claims description 2
- WFUGQJXVXHBTEM-UHFFFAOYSA-N 2-hydroperoxy-2-(2-hydroperoxybutan-2-ylperoxy)butane Chemical compound CCC(C)(OO)OOC(C)(CC)OO WFUGQJXVXHBTEM-UHFFFAOYSA-N 0.000 claims description 2
- BIISIZOQPWZPPS-UHFFFAOYSA-N 2-tert-butylperoxypropan-2-ylbenzene Chemical compound CC(C)(C)OOC(C)(C)C1=CC=CC=C1 BIISIZOQPWZPPS-UHFFFAOYSA-N 0.000 claims description 2
- 239000005977 Ethylene Substances 0.000 claims description 2
- ISKQADXMHQSTHK-UHFFFAOYSA-N [4-(aminomethyl)phenyl]methanamine Chemical compound NCC1=CC=C(CN)C=C1 ISKQADXMHQSTHK-UHFFFAOYSA-N 0.000 claims description 2
- UKLDJPRMSDWDSL-UHFFFAOYSA-L [dibutyl(dodecanoyloxy)stannyl] dodecanoate Chemical group CCCCCCCCCCCC(=O)O[Sn](CCCC)(CCCC)OC(=O)CCCCCCCCCCC UKLDJPRMSDWDSL-UHFFFAOYSA-L 0.000 claims description 2
- NBJODVYWAQLZOC-UHFFFAOYSA-L [dibutyl(octanoyloxy)stannyl] octanoate Chemical compound CCCCCCCC(=O)O[Sn](CCCC)(CCCC)OC(=O)CCCCCCC NBJODVYWAQLZOC-UHFFFAOYSA-L 0.000 claims description 2
- YHWCPXVTRSHPNY-UHFFFAOYSA-N butan-1-olate;titanium(4+) Chemical compound [Ti+4].CCCC[O-].CCCC[O-].CCCC[O-].CCCC[O-] YHWCPXVTRSHPNY-UHFFFAOYSA-N 0.000 claims description 2
- 125000004432 carbon atom Chemical group C* 0.000 claims description 2
- ZKZJZVDUQNATPD-UHFFFAOYSA-N dibromo(ethenyl)silane Chemical compound C(=C)[SiH](Br)Br ZKZJZVDUQNATPD-UHFFFAOYSA-N 0.000 claims description 2
- WCRDXYSYPCEIAK-UHFFFAOYSA-N dibutylstannane Chemical compound CCCC[SnH2]CCCC WCRDXYSYPCEIAK-UHFFFAOYSA-N 0.000 claims description 2
- 239000012975 dibutyltin dilaurate Substances 0.000 claims description 2
- KGTZBTUOZOIOBJ-UHFFFAOYSA-N dichloro(ethenyl)silicon Chemical compound Cl[Si](Cl)C=C KGTZBTUOZOIOBJ-UHFFFAOYSA-N 0.000 claims description 2
- MAYIDWCWWMOISO-UHFFFAOYSA-N dichloro-bis(ethenyl)silane Chemical compound C=C[Si](Cl)(Cl)C=C MAYIDWCWWMOISO-UHFFFAOYSA-N 0.000 claims description 2
- FWDBOZPQNFPOLF-UHFFFAOYSA-N ethenyl(triethoxy)silane Chemical compound CCO[Si](OCC)(OCC)C=C FWDBOZPQNFPOLF-UHFFFAOYSA-N 0.000 claims description 2
- 239000004700 high-density polyethylene Substances 0.000 claims description 2
- 229920004889 linear high-density polyethylene Polymers 0.000 claims description 2
- 229920000092 linear low density polyethylene Polymers 0.000 claims description 2
- 239000004707 linear low-density polyethylene Substances 0.000 claims description 2
- 239000000155 melt Substances 0.000 claims description 2
- GQIUQDDJKHLHTB-UHFFFAOYSA-N trichloro(ethenyl)silane Chemical compound Cl[Si](Cl)(Cl)C=C GQIUQDDJKHLHTB-UHFFFAOYSA-N 0.000 claims description 2
- 239000005050 vinyl trichlorosilane Substances 0.000 claims description 2
- 239000004711 α-olefin Substances 0.000 claims description 2
- SGCFZHOZKKQIBU-UHFFFAOYSA-N tributoxy(ethenyl)silane Chemical compound CCCCO[Si](OCCCC)(OCCCC)C=C SGCFZHOZKKQIBU-UHFFFAOYSA-N 0.000 claims 1
- 238000001125 extrusion Methods 0.000 abstract description 12
- 239000012212 insulator Substances 0.000 abstract description 7
- 239000003431 cross linking reagent Substances 0.000 abstract description 3
- 238000009413 insulation Methods 0.000 description 11
- 230000000996 additive effect Effects 0.000 description 6
- 239000000654 additive Substances 0.000 description 5
- 238000010438 heat treatment Methods 0.000 description 5
- 238000010382 chemical cross-linking Methods 0.000 description 4
- SSDSCDGVMJFTEQ-UHFFFAOYSA-N octadecyl 3-(3,5-ditert-butyl-4-hydroxyphenyl)propanoate Chemical compound CCCCCCCCCCCCCCCCCCOC(=O)CCC1=CC(C(C)(C)C)=C(O)C(C(C)(C)C)=C1 SSDSCDGVMJFTEQ-UHFFFAOYSA-N 0.000 description 4
- 238000006243 chemical reaction Methods 0.000 description 3
- 239000007788 liquid Substances 0.000 description 3
- 239000000463 material Substances 0.000 description 3
- 230000000704 physical effect Effects 0.000 description 3
- 230000000052 comparative effect Effects 0.000 description 2
- 230000006835 compression Effects 0.000 description 2
- 238000007906 compression Methods 0.000 description 2
- 239000004020 conductor Substances 0.000 description 2
- 239000006185 dispersion Substances 0.000 description 2
- 230000003647 oxidation Effects 0.000 description 2
- 238000007254 oxidation reaction Methods 0.000 description 2
- 230000002028 premature Effects 0.000 description 2
- 238000003756 stirring Methods 0.000 description 2
- 239000000126 substance Substances 0.000 description 2
- HXIQYSLFEXIOAV-UHFFFAOYSA-N 2-tert-butyl-4-(5-tert-butyl-4-hydroxy-2-methylphenyl)sulfanyl-5-methylphenol Chemical compound CC1=CC(O)=C(C(C)(C)C)C=C1SC1=CC(C(C)(C)C)=C(O)C=C1C HXIQYSLFEXIOAV-UHFFFAOYSA-N 0.000 description 1
- GHKOFFNLGXMVNJ-UHFFFAOYSA-N Didodecyl thiobispropanoate Chemical compound CCCCCCCCCCCCOC(=O)CCSCCC(=O)OCCCCCCCCCCCC GHKOFFNLGXMVNJ-UHFFFAOYSA-N 0.000 description 1
- 239000003508 Dilauryl thiodipropionate Substances 0.000 description 1
- XBDQKXXYIPTUBI-UHFFFAOYSA-M Propionate Chemical compound CCC([O-])=O XBDQKXXYIPTUBI-UHFFFAOYSA-M 0.000 description 1
- 230000002411 adverse Effects 0.000 description 1
- 230000032683 aging Effects 0.000 description 1
- 150000001875 compounds Chemical class 0.000 description 1
- 238000000354 decomposition reaction Methods 0.000 description 1
- LSXWFXONGKSEMY-UHFFFAOYSA-N di-tert-butyl peroxide Chemical compound CC(C)(C)OOC(C)(C)C LSXWFXONGKSEMY-UHFFFAOYSA-N 0.000 description 1
- 235000019304 dilauryl thiodipropionate Nutrition 0.000 description 1
- 230000006353 environmental stress Effects 0.000 description 1
- 150000002148 esters Chemical class 0.000 description 1
- 239000000945 filler Substances 0.000 description 1
- 239000012467 final product Substances 0.000 description 1
- 125000000524 functional group Chemical group 0.000 description 1
- 150000002334 glycols Chemical class 0.000 description 1
- 238000005470 impregnation Methods 0.000 description 1
- 230000007774 longterm Effects 0.000 description 1
- 229920001179 medium density polyethylene Polymers 0.000 description 1
- 239000004701 medium-density polyethylene Substances 0.000 description 1
- 239000002530 phenolic antioxidant Substances 0.000 description 1
- 238000002360 preparation method Methods 0.000 description 1
- 239000000047 product Substances 0.000 description 1
- 150000004756 silanes Chemical class 0.000 description 1
- 239000002356 single layer Substances 0.000 description 1
- 238000002791 soaking Methods 0.000 description 1
- 239000007921 spray Substances 0.000 description 1
- 229920001862 ultra low molecular weight polyethylene Polymers 0.000 description 1
Classifications
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L23/00—Compositions of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Compositions of derivatives of such polymers
- C08L23/02—Compositions of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Compositions of derivatives of such polymers not modified by chemical after-treatment
- C08L23/04—Homopolymers or copolymers of ethene
- C08L23/06—Polyethene
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08J—WORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
- C08J3/00—Processes of treating or compounding macromolecular substances
- C08J3/20—Compounding polymers with additives, e.g. colouring
- C08J3/22—Compounding polymers with additives, e.g. colouring using masterbatch techniques
- C08J3/226—Compounding polymers with additives, e.g. colouring using masterbatch techniques using a polymer as a carrier
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K3/00—Use of inorganic substances as compounding ingredients
- C08K3/02—Elements
- C08K3/04—Carbon
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K5/00—Use of organic ingredients
- C08K5/54—Silicon-containing compounds
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L51/00—Compositions of graft polymers in which the grafted component is obtained by reactions only involving carbon-to-carbon unsaturated bonds; Compositions of derivatives of such polymers
- C08L51/08—Compositions of graft polymers in which the grafted component is obtained by reactions only involving carbon-to-carbon unsaturated bonds; Compositions of derivatives of such polymers grafted on to macromolecular compounds obtained otherwise than by reactions only involving unsaturated carbon-to-carbon bonds
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L83/00—Compositions of macromolecular compounds obtained by reactions forming in the main chain of the macromolecule a linkage containing silicon with or without sulfur, nitrogen, oxygen or carbon only; Compositions of derivatives of such polymers
- C08L83/04—Polysiloxanes
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L2203/00—Applications
- C08L2203/20—Applications use in electrical or conductive gadgets
- C08L2203/202—Applications use in electrical or conductive gadgets use in electrical wires or wirecoating
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- Chemical & Material Sciences (AREA)
- Health & Medical Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Medicinal Chemistry (AREA)
- Polymers & Plastics (AREA)
- Organic Chemistry (AREA)
- Organic Insulating Materials (AREA)
- Compositions Of Macromolecular Compounds (AREA)
Abstract
본 발명은 전선용 흑색 수가교 수지 조성물 및 그 제조방법에 관한 것으로서, 더욱 상세하게는 베이스 수지인 폴리에틸렌 수지에 실란 화합물, 실란을 폴리에틸렌에 화학적으로 그라프팅시키는 중간매개 역할을 하는 가교조제, 수가교시간을 단축시키기 위한 촉매, 카본블랙, 산화방지제와 폴리디메틸실록산 또는 폴리디메틸실록산과 폴리에틸렌글리콜의 혼합물을 함유하는 옥외용 중저압전력 케이블 절연용 수가교가능한 흑색 수지 조성물에 관한 것으로 상기 첨가제중 폴리디메틸실록산과 폴리에틸렌글리콜을 사용하고 실란 화합물과 폴리에틸렌을 화학적으로 결합시키는 별도의 공정과 촉매를 사용한 이성분계를 혼합 사용함으로써 옥외용 중저압전력 케이블 압출시 압출가공성 및 케이블 표면이 우수할 뿐만 아니라 균일하고 우수한 기계적 특성, 내스코치성 및 전기적 특성이 뛰어난 절연체를 얻을 수 있는 전선용 흑색 수가교 수지 조성물 및 그 제조방법에 관한 것이다.The present invention relates to a black water crosslinking resin composition for electric wire and a method for manufacturing the same, and more particularly, a crosslinking aid and a water crosslinking agent serving as an intermediate medium for chemically grafting a silane compound and a silane to a polyethylene resin, which is a base resin. A water-crosslinkable black resin composition for outdoor medium and low voltage cable containing a catalyst for shortening time, carbon black, an antioxidant and a mixture of polydimethylsiloxane or a mixture of polydimethylsiloxane and polyethylene glycol. By using polyethylene glycol and a separate process of chemically bonding the silane compound and polyethylene, and using a two-component system using a catalyst, the extrusion processability and cable surface are not only excellent in the medium and low voltage power cable extrusion for outdoor use, but also uniform and excellent mechanical properties. , The number of black Scoring For dental wires and to get excellent insulator electrical properties relates to a bridge resin composition and a method of manufacturing the same.
Description
본 발명은 전선용 흑색 수가교 수지 조성물 및 그 제조방법에 관한 것으로서, 더욱 상세하게는 베이스 수지인 폴리에틸렌 수지에 실란 화합물, 가교조제, 촉매, 카본블랙, 산화방지제와 폴리디메틸실록산 또는 폴리디메틸실록산과 폴리에틸렌글리콜의 혼합물을 함유하는 옥외용 중저압전력 케이블 절연용 가교가능한 흑색 수지 조성물에 관한 것으로 상기 첨가제중 폴리디메틸실록산과 폴리에틸렌글리콜을 사용하고 실란 화합물과 폴리에틸렌을 화학적으로 결합시키는 별도의 공정과 촉매를 사용한 이성분계를 혼합 사용함으로써 옥외용 중저압전력 케이블 압출시 압출가공성 및 케이블 표면이 우수할 뿐만 아니라 균일하고 우수한 기계적 특성, 내스코치성 및 전기적 특성이 뛰어난 절연체를 얻을 수 있는 전선용 흑색 수가교 수지 조성물 및 그 제조방법에 관한 것이다.The present invention relates to a black water crosslinking resin composition for electric wires and a method of manufacturing the same, and more particularly, to a polyethylene resin, which is a base resin, with a silane compound, a crosslinking aid, a catalyst, carbon black, an antioxidant, a polydimethylsiloxane, or a polydimethylsiloxane. A crosslinkable black resin composition for outdoor low and medium voltage power cable insulation containing a mixture of polyethylene glycol, comprising polydimethylsiloxane and polyethylene glycol as an additive, and a separate process and catalyst for chemically bonding the silane compound and polyethylene. Black water-crosslinking resin composition for electric wires that can obtain an excellent insulator and excellent surface property as well as excellent extrudeability and cable surface when extruding medium and low voltage power cables for outdoor use by mixing two-component system, and That manufacture It is about a method.
옥외용 중저압전력 케이블이란 가공선, 즉 도체만으로 이루어진 전선에 절연체와 피복체의 두 기능을 갖춘 한 층의 재료를 씌운 단순구조의 전선으로 지중선케이블과 가공선의 중간 형태를 갖고 있다. 옥외용 중저압전력 케이블은 피복체의 역할을 하는 것으로서의 내후성과 내산화성이 우수해야 할 뿐만 아니라 절연체로서의 기능을 다하기 위해서는 내전압 특성 등의 전기적 특성이 우수해야 한다. 기존의 옥외용 중저압전력 케이블의 제조에 사용되는 수지 조성물에는 화학가교에 의한 내열성 부여를 위해서 가교제가 포함되지만, 압출기 내에서 조기분해하여 스코치라고 하는 조기 가교물이 형성되어 압출을 어렵게 하고 최종 제품의 외관 및 물성에 악영향을 끼치게 되는 문제가 있다.Outdoor low and medium voltage power cables are overhead wires, ie simple wires with a single layer of material with two functions of insulator and sheath on a conductor consisting of conductor only. Outdoor low and medium voltage power cable should not only have excellent weather resistance and oxidation resistance as a cover material, but also have excellent electrical characteristics such as withstand voltage characteristics in order to function as an insulator. Existing resin compositions used in the manufacture of medium and low voltage power cables for outdoor use include a crosslinking agent for imparting heat resistance by chemical crosslinking, but premature decomposition in an extruder forms premature crosslinks called scotch, making extrusion difficult and There is a problem that adversely affects the appearance and properties.
그래서, 상기 가교제를 첨가하는 화학가교 방식에 의한 옥외용 중저압전력 케이블 제조의 단점을 보완하고 생산성 향상도 병행하기 위하여 화학가교 대신에 수지 조성물 중에 실란을 함침시켜 단축 압출기 내에서 화학적 반응에 의해 실란이 폴리에틸렌에 그라프팅되게 하고, 압출된 케이블을 수분에 노출시켜 가교시키는 수가교방식을 사용하는 방법[미국특허 제4,117,195호]이 개시되었다.Therefore, in order to compensate for the disadvantages of the low-voltage power cable for outdoor use by the chemical crosslinking method of adding the crosslinking agent and to improve the productivity, the silane is impregnated with the silane in the resin composition instead of the chemical crosslinking in order to improve the productivity. A method of using a crosslinking method in which a grafted onto polyethylene and extruded cable is exposed to moisture to crosslink is disclosed (US Pat. No. 4,117,195).
이 수가교 방식은 화학가교 방식에 비하여 낮은 결합에너지를 가지며 수분을 통과하는 관계로 수분의 영향을 배제하기 어렵기 때문에 주로 가공선의 압출절연에 한정되며 비교적 낮은 전압(1㎸급)에서 이용하는 것이 바람직하다. 하지만, 실란 함침에 의한 옥외용 중저압전력 케이블 제조시 압출기 내에서의 실란과 폴리에틸렌의 반응 불균일성에 의해 최종 제품의 물성 균일성을 확보하기가 어렵고, 장기작업시 스코치가 발생하는 문제점 뿐만 아니라 마스터 배치 형태의 카본블랙을 첨가시 분산 불균일에 의한 내후성 및 크랙발생의 문제점을 안고 있다.This cross-linking method has a lower binding energy than chemical cross-linking method, and it is mainly limited to extrusion insulation of overhead wires because it is difficult to exclude the influence of water because it passes through water, and it is preferable to use it at a relatively low voltage (1 class). Do. However, it is difficult to secure the uniformity of physical properties of the final product due to the uneven reaction of silane and polyethylene in the extruder during the manufacture of outdoor low and medium voltage power cables by silane impregnation, and not only the problem that the scorch occurs during long-term work, but also the master batch form When carbon black is added, there are problems of weather resistance and crack generation due to dispersion nonuniformity.
이에 본 발명에서는 상기에 언급한 옥외용 중저압전력 케이블 절연용 가교가능한 흑색 수지 조성물의 문제점을 해결하기 위해 폴리에틸렌 수지에 적정 실란 화합물, 가교조제, 촉매, 카본블랙, 산화방지제의 조합과 함께 최종 조성물의 압출부하를 감소시키는 동시에 최종 절연체의 전기적 특성을 향상시키기 위해 수지 조성물 제조시 폴리디메틸실록산과 폴리에틸렌글리콜을 사용하고, 실란 화합물을 폴리에틸렌에 화학적으로 그라프팅시키는 단계를 따로 도입함으로써 옥외용 중저압전력 케이블 절연시 균일하고 우수한 기계적 특성과 내스코치성 및 내크랙성이 우수한 절연체를 제조할 수 있는 전선용 흑색 수가교 수지 조성물을 제공하는 데 그 목적이 있다.In the present invention, in order to solve the problems of the above-mentioned crosslinkable black resin composition for the insulation of the medium-low voltage power cable for outdoor use, a combination of a suitable silane compound, a crosslinking aid, a catalyst, carbon black, and an antioxidant in polyethylene resin In order to reduce the extrusion load and improve the electrical properties of the final insulator, polydimethylsiloxane and polyethylene glycol are used in the preparation of the resin composition, and the step of chemically grafting the silane compound to the polyethylene is separately introduced. It is an object of the present invention to provide a black water-crosslinking resin composition for electric wires capable of producing an insulator having excellent time uniformity, excellent mechanical properties, excellent scratch resistance and crack resistance.
상기한 목적을 달성하기 위한 본 발명의 전선용 흑색 수가교 수지 조성물은 폴리에틸렌 100 중량부에 대하여 실란 화합물 0.5 ∼ 3.0 중량부, 실란을 폴리에틸렌에 화학적으로 그라프팅시키는 중간매개체 역할을 하는 가교조제 0.01 ∼ 1.0 중량부, 수가교시간을 단축시키기 위한 촉매 0.01 ∼ 0.1 중량부, 카본블랙 0.3 ∼ 3.0 중량부, 산화방지제 0.1 ∼ 0.6 중량부 및 폴리디메틸실록산 단독 또는 폴리디메틸실록산과 폴리에틸렌글리콜의 혼합물 0.1 ∼ 0.6 중량부로 구성되며, 실란 화합물과 가교조제는 폴리에틸렌에 화학적으로 그라프팅시키는 별도의 단계를 거쳐 포함된 것임을 그 특징으로 한다.In order to achieve the above object, the black water-based crosslinking resin composition of the present invention has a crosslinking aid of 0.01 to 3.0 parts by weight based on 100 parts by weight of polyethylene, and a crosslinking aid serving as an intermediate medium for chemically grafting the silane to polyethylene. 1.0 parts by weight, 0.01 to 0.1 parts by weight of catalyst for shortening the crosslinking time, 0.3 to 3.0 parts by weight of carbon black, 0.1 to 0.6 parts by weight of antioxidant and polydimethylsiloxane alone or a mixture of polydimethylsiloxane and polyethylene glycol 0.1 to 0.6 It is composed of parts by weight, and the silane compound and the crosslinking aid are characterized in that it is included through a separate step of chemically grafting on polyethylene.
또한, 본 발명은 상기 전선용 흑색 수가교 수지의 제조방법을 포함하는 바, 2축 압출기에 폴리에틸렌, 실란 화합물, 실란을 폴리에틸렌에 화학적으로 그라프팅시키는 중간매개체 역할을 하는 가교조제 및 산화방지제의 혼합물을 투입하여 5 ∼ 15%의 그라프트율을 갖는 그라프트 공중합체를 제조하는 공정과;In addition, the present invention includes a method for producing a black water crosslinking resin for the wire, a mixture of a crosslinking aid and an antioxidant acting as an intermediate medium for chemically grafting polyethylene, silane compound, silane to polyethylene in a twin screw extruder Adding a step to prepare a graft copolymer having a graft ratio of 5 to 15%;
이와는 별도로 110 ∼ 130℃로 유지되는 배치타입 혼련기에 담체인 폴리에틸렌과 촉매 및 산화방지제를 넣고 30분간 혼련하여 수가교시간을 단축시키기 위한 촉매 마스터 배치를 제조하는 공정과;Separately preparing a catalyst master batch for shortening the crosslinking time by putting polyethylene, a catalyst, and an antioxidant as a carrier and kneading for 30 minutes in a batch type kneader maintained at 110 to 130 ° C;
이와는 별도로 카본블랙의 미세기공에 폴리디메틸실록산 또는 폴리디메틸실록산과 폴리에틸렌글리콜의 혼합물을 함침시킨 다음, 110 ∼ 130℃로 유지되는 배치타입 혼련기에 폴리에틸렌 수지와 함께 혼련시키고, 산화방지제를 첨가하여 카본블랙 마스터 배치를 제조하는 공정;Separately, carbon black micropores are impregnated with polydimethylsiloxane or a mixture of polydimethylsiloxane and polyethylene glycol, and then kneaded together with polyethylene resin in a batch type kneader maintained at 110 to 130 ° C., and an antioxidant is added to carbon black. Manufacturing a master batch;
상기 각각의 공정들에서 제조한 그라프트 공중합체와 카본블랙 마스터 배치 1 ∼ 10 중량% 및 촉매 마스터 배치 2 ∼ 5 중량%를 혼합·압출하는 공정; 및상기 압출물을 열수 중에서 수가교 실시하는 공정을 포함하는 전선용 흑색 수가교 수지의 제조방법을 또다른 특징으로 한다.Mixing and extruding the graft copolymer prepared in each of the above steps with 1 to 10% by weight of carbon black master batch and 2 to 5% by weight of catalyst master batch; And a method for producing a black water crosslinking resin for an electric wire, including a step of water crosslinking the extrudate in hot water.
이와 같은 본 발명을 더욱 상세하게 설명하면 다음과 같다.The present invention will be described in more detail as follows.
본 발명에 따른 흑색 수가교 수지 조성물 즉, 옥외용 중저압전력 케이블 절연용 수지 조성물의 베이스 수지로 사용할 수 있는 것으로는 폴리에틸렌 수지로서, 예를 들면 에틸렌과 탄소원자 3 ∼ 8의 α-올레핀으로부터 중합되어진 용융지수 0.5 ∼ 6.0 g/10분, 밀도 0.910 ∼ 0.960 g/㎤의 초저밀도 폴리에틸렌, 저밀도 폴리에틸렌, 중밀도 폴리에틸렌, 선형 저밀도 폴리에틸렌 및 고밀도 폴리에틸렌 중에서 선택된 1종 또는 그 이상의 블랜드를 사용할 수 있다.As a base resin of the black water crosslinking resin composition according to the present invention, that is, the resin composition for insulation of low and medium voltage power cables for outdoor use, a polyethylene resin, for example, may be polymerized from ethylene and an α-olefin having 3 to 8 carbon atoms. One or more blends selected from ultra low density polyethylene, low density polyethylene, medium density polyethylene, linear low density polyethylene, and high density polyethylene having a melt index of 0.5 to 6.0 g / 10 minutes and a density of 0.910 to 0.960 g / cm 3 can be used.
본 발명에서 사용되는 실란 화합물은 폴리에틸렌에 화학적으로 결합되어 옥외용 중저압전력 케이블의 가교화를 위한 관능기의 역할을 하는 첨가제이다. 이러한 실란 화합물로는 비닐트리메톡시실란, 비닐트리에톡시실란, 비닐디클로로실란, 비닐트리클로로실란, 디비닐디클로로실란, 비닐디브로모실란, 비닐트리노말부톡시실란 등이 사용되며, 옥외용 중저압전력 케이블 절연용 흑색 수가교 수지 조성물 중에 폴리에틸렌 수지 100 중량부에 대하여 0.5 ∼ 3.0 중량부로 함유된다. 만일 함유량이 상기 범위를 벗어나게 되면 핫(hot) 신율이 크게 떨어지거나 압출시 스코치 안정성 등의 물성이 크게 저하되는 문제가 있다.The silane compound used in the present invention is an additive that is chemically bonded to polyethylene and serves as a functional group for crosslinking of outdoor low and medium voltage cables. Such silane compounds include vinyltrimethoxysilane, vinyltriethoxysilane, vinyldichlorosilane, vinyltrichlorosilane, divinyldichlorosilane, vinyldibromosilane, vinyltrinomalbutoxysilane, and the like. It is contained in 0.5-3.0 weight part with respect to 100 weight part of polyethylene resins in the black water crosslinking resin composition for electric power cable insulation. If the content is out of the above range, there is a problem that hot elongation is greatly reduced or physical properties such as scorch stability during extrusion are greatly reduced.
그리고, 본 발명에 따른 가교조제는 폴리에틸렌과 실란을 화학적으로 그라프팅시키는 역할을 하는 중간 매개체로서 첨가되는 것이다. 이러한 가교조제로는 t- 부틸 큐밀 퍼옥사이드, 디큐밀 퍼옥사이드, 메틸 에틸 케톤 퍼옥사이드, 2,5-디메틸-2,5-디(t-부틸퍼옥시)헥산, 디-t-부틸 퍼옥사이드, t-부틸 퍼옥시 벤조에이트, α,α-비스(t-부틸 퍼옥시 이소프로필)벤젠 등이 사용되며, 옥외용 중저압전력 케이블 절연용 흑색 수가교 조성물 중에 폴리에틸렌 수지 100 중량부에 대하여 0.01 ∼ 1.0 중량부로 함유된다.In addition, the crosslinking aid according to the present invention is added as an intermediate mediator that chemically grafts polyethylene and silane. Such crosslinking aids include t-butyl cumyl peroxide, dicumyl peroxide, methyl ethyl ketone peroxide, 2,5-dimethyl-2,5-di (t-butylperoxy) hexane, di-t-butyl peroxide , t-butyl peroxy benzoate, α, α-bis (t-butyl peroxy isopropyl) benzene and the like are used, and 0.01 to 100 parts by weight of the polyethylene resin in the black water crosslinking composition for medium and low voltage power cable insulation for outdoor use. It is contained in 1.0 weight part.
또한, 본 발명에서 사용되는 촉매는 옥외용 중저압전력 케이블 제조후 수분에 노출시켜 가교시킬 때, 즉 수가교시킬 때 가교시간을 단축시키는 경제적 잇점을 위해 첨가하는 것이다. 이러한 촉매로는 디부틸틴디라우레이트, 디부틸틴디말레이트, 디부틸틴디아세테이트, 디부틸틴디옥토에이트, 테트라부틸티타네이트, 헥실아민, 디부틸아민 등이 사용되며, 옥외용 중저압전력 케이블 절연용 흑색 가교 수지 조성물 중에 폴리에틸렌 수지 100 중량부에 대하여 0.01 ∼ 0.1 중량부로 함유된다. 이는 마스터 배치화하여 옥외용 중저압전력 케이블 제조시 일정 비율로 첨가하여 사용되는데, 촉매 마스터 배치 제조시 촉매의 사용량은 마스터 배치 전 중량의 0.1 ∼ 2.0 중량%가 바람직하다.In addition, the catalyst used in the present invention is added for the economic advantage of shortening the crosslinking time when crosslinking by exposure to moisture after manufacture of outdoor low-voltage power cable for outdoor use, that is, water crosslinking. Such catalysts include dibutyl tin dilaurate, dibutyl tin dimaleate, dibutyl tin diacetate, dibutyl tin dioctoate, tetrabutyl titanate, hexylamine, dibutylamine, and the like. It is contained in 0.01-0.1 weight part with respect to 100 weight part of polyethylene resins in a black crosslinked resin composition. It is used as a master batch to add a certain ratio during the manufacture of the medium-low voltage power cable for outdoor use, the amount of the catalyst used in the production of the catalyst master batch is preferably 0.1 to 2.0% by weight of the weight before the master batch.
한편, 본 발명에서 사용되는 카본블랙은 옥외용 중저압전력 케이블에 내후성을 부여하기 위한 충진제로서, 입자크기 15 ∼ 30㎚, 표면적 80 ∼ 150 ㎡/g, 겉보기 밀도 0.350 ∼ 0.360 g/㎤, pH 8.0 이하인 특성을 가진다. 이러한 카본블랙은 옥외용 중저압전력 케이블 절연용 흑색 수가교 조성물 중에 폴리에틸렌 수지 100 중량부에 대하여 0.3 ∼ 3.0 중량부로 첨가되며, 마스터 배치화하여 최종 중저압전력 케이블 제조시 일정 비율로 첨가하여 사용되는데, 카본블랙 마스터 배치 제조시 카본블랙 사용량은 마스터 배치 전 중량의 15 ∼ 50 중량%가 바람직하다.Meanwhile, the carbon black used in the present invention is a filler for imparting weather resistance to outdoor low and medium voltage power cables, and has a particle size of 15 to 30 nm, a surface area of 80 to 150 m 2 / g, an apparent density of 0.350 to 0.360 g / cm 3, and a pH of 8.0. It has the following characteristics. Such carbon black is added in an amount of 0.3 to 3.0 parts by weight based on 100 parts by weight of polyethylene resin in the black water crosslinking composition for outdoor low and medium voltage power cable insulation, and is used by adding a fixed ratio in the final medium and low voltage power cable manufacturing by master batch. The amount of carbon black used in preparing the carbon black master batch is preferably 15 to 50% by weight of the weight before the master batch.
그리고, 본 발명에서 사용되는 산화방지제는 옥외용 중저압전력 케이블 가공시나 포설후 직접 또는 간접적으로 받게 되는 절연체의 산화를 억제할 뿐만 아니라 실란 화합물, 가교조제 및 폴리에틸렌의 화학반응시 발생될 수 있는 조기 가교 현상을 억제하는 기능을 가진 첨가제이다. 이러한 산화방지제로는 페놀계 산화방지제 계통, 예를 들면 펜타에리트리틸-테트라키스[3-(3,5-디-t-부틸-4-히드록시페닐)-프로피오네이트], 2,2'-티오디에틸비스-[3-(3,5-디-t-부틸-4-히드록시페닐)-프로피오네이트], 옥타데실-3-(3,5-디-t-부틸-4-히드록시페닐)프로피오네이트, 4,4'-티오비스(6-t-부틸-m-크레졸), 트리에틸렌글리콜-비스-3(3-t-부틸-4-히드록시-5-메틸페닐)프로피오네이트 등과 에스테르계 산화방지제, 계통 예를 들면 디라우릴 티오디프로피오네이트 등의 단독 또는 조합 형태로 사용되며, 옥외용 중저압전력 케이블 절연용 흑색 수가교 조성물 중에 폴리에틸렌 수지 100 중량부에 대하여 0.1 ∼ 0.6 중량부로 함유되는 것이 바람직하다.In addition, the antioxidant used in the present invention not only inhibits oxidation of the insulator which is directly or indirectly received after the processing of outdoor low and medium voltage power cables, but also early crosslinking that may occur during the chemical reaction of the silane compound, the crosslinking aid and polyethylene. It is an additive having a function of suppressing the phenomenon. Such antioxidants include, but are not limited to, phenolic antioxidants such as pentaerythryl-tetrakis [3- (3,5-di-t-butyl-4-hydroxyphenyl) -propionate], 2,2 '-Thiodiethylbis- [3- (3,5-di-t-butyl-4-hydroxyphenyl) -propionate], octadecyl-3- (3,5-di-t-butyl-4 -Hydroxyphenyl) propionate, 4,4'-thiobis (6-t-butyl-m-cresol), triethylene glycol-bis-3 (3-t-butyl-4-hydroxy-5-methylphenyl Used in the form of a single or a combination of propionate and ester-based antioxidants, such as dilauryl thiodipropionate, and the like, with respect to 100 parts by weight of polyethylene resin in the black water crosslinking composition for medium and low voltage power cable insulation for outdoor use. It is preferable to contain in 0.1-0.6 weight part.
또한, 본 발명에서 사용되는 폴리디메틸실록산 또는 폴리디메틸실록산과 폴리에틸렌글리콜의 혼합물은 옥외용 중저압전력 케이블 가공시 압출기에 걸리는 가공부하와 내부 마찰열을 감소시켜 경제적 잇점과 함께 옥외용 중저압전력 케이블의 내전압 특성 등의 전기적 특성을 향상시키기 위해 첨가된 첨가제이다. 이러한 폴리디메틸실록산 또는 폴리디메틸실록산과 폴리에틸렌글리콜의 혼합물은 옥외용 중저압전력 케이블 수지 조성물 중에 폴리에틸렌 수지 100 중량부에 대하여 0.1 ∼ 0.6 중량부로 함유되는 것이 좋다. 만일 함량이 0.1 중량부 미만이면 첨가 효과가 나타나지 않고, 0.6 중량부를 초과하면 압출량의 불균일이 발생한다. 또한, 폴리디메틸실록산과 폴리에틸렌글리콜을 조합하여 사용하는 경우 폴리에틸렌 수지 100 중량부에 대하여 폴리디메틸실록산 0.1 ∼ 0.4 중량부, 폴리에틸렌글리콜 0.05 ∼ 0.2 중량부가 바람직하다.In addition, the polydimethylsiloxane or a mixture of polydimethylsiloxane and polyethylene glycol used in the present invention reduces the processing load and internal frictional heat applied to the extruder when processing the medium and low voltage power cables for outdoor use, and withstands the economical voltage characteristics of the medium and low voltage power cables for outdoor use. It is an additive added to improve the electrical characteristics of the. It is preferable that such a mixture of polydimethylsiloxane or polydimethylsiloxane and polyethylene glycol is contained at 0.1 to 0.6 parts by weight based on 100 parts by weight of polyethylene resin in the outdoor medium and low voltage cable cable composition. If the content is less than 0.1 parts by weight, no additive effect is observed, and if the content is more than 0.6 parts by weight, non-uniformity of the extrusion amount occurs. Moreover, when using polydimethylsiloxane and polyethylene glycol in combination, 0.1-0.4 weight part of polydimethylsiloxane and 0.05-0.2 weight part of polyethyleneglycol are preferable with respect to 100 weight part of polyethylene resins.
상기와 같은 본 발명의 목적에 맞는 폴리디메틸실록산은 평균분자량 10,000 ∼ 100,000 범위의 것이 사용되며, 폴리에틸렌글리콜은 평균분자량 200 ∼ 10,000 범위의 것이 사용되는 것이 바람직하며, 폴리디메틸실록산 및 폴리에틸렌글리콜을 조합하여 사용할 수 있고, 필요에 따라서는 폴리디메틸실록산 단독으로 사용할 수도 있다. 폴리디메틸실록산과 폴리에틸렌글리콜은 비교적 점성이 높은 액상이기 때문에 최종 조성물내의 분산을 향상시키기 위해 카본블랙 마스터 배치를 제조하기 전에 헨셀믹서를 이용하여 카본블랙의 미세기공에 폴리디메틸실록산과 폴리에틸렌글리콜을 함침시킨 후, 카본블랙과 함께 마스터 배치로 제조한 후, 옥외용 중저압전력 케이블 제조시 일정 비율로 첨가하여 사용하는 것이 좋다.Polydimethylsiloxane suitable for the purpose of the present invention as described above is used in the range of the average molecular weight 10,000 ~ 100,000, polyethylene glycol is preferably used in the range of the average molecular weight 200 ~ 10,000, by combining polydimethylsiloxane and polyethylene glycol It can be used, and if necessary, polydimethylsiloxane can also be used alone. Since polydimethylsiloxane and polyethylene glycol are relatively viscous liquids, polydimethylsiloxane and polyethylene glycol were impregnated into micropores of carbon black using a Henschel mixer prior to preparing the carbon black master batch to improve dispersion in the final composition. After the production of the master batch together with the carbon black, it is preferable to add and use at a predetermined ratio during the production of outdoor low-voltage power cable.
본 발명에서는 상술한 베이스 수지와 첨가제를 이용한 옥외용 중저압전력 케이블 절연용 수가교가능한 흑색 수지는 다음의 3가지 공정에 의하여 제조된다.In the present invention, the water-reversible black resin for insulation of the medium-low voltage power cable for outdoor use using the base resin and the additive described above is manufactured by the following three processes.
제 1 공정에서는 그라프트 공중합체(실란 화합물이 폴리에틸렌에 화학적으로 결합된 화합물) 제조 공정으로서, 2축 압출기에 폴리에틸렌, 실란 화합물, 가교조제 및 산화방지제의 혼합물을 투입하여 실란 화합물을 폴리에틸렌에 화학적으로 결합시켜 그라프트 공중합체를 제조한다. 이때, 제조된 그라프트 공중합체는 5 ∼ 15%, 바람직하기로는 8 ∼ 12%의 그라프트율(실란 화합물이 폴리에틸렌에 화학적으로 결합된 양의 척도)을 갖는 것이 좋다. 그리고, 압출기의 운전온도는 용융상태의 그라프트 공중합체의 온도가 180 ∼ 280℃의 범위를 갖도록 적절히 설정한다.In the first step, a graft copolymer (a compound in which a silane compound is chemically bonded to polyethylene) is produced. A mixture of polyethylene, a silane compound, a crosslinking aid and an antioxidant is introduced into a twin screw extruder to chemically convert the silane compound to polyethylene. The graft copolymer is prepared by binding. In this case, the prepared graft copolymer may have a graft ratio of 5 to 15%, preferably 8 to 12% (a measure of the amount of the silane compound chemically bonded to polyethylene). And the operation temperature of an extruder is suitably set so that the temperature of the graft copolymer of a molten state may have a range of 180-280 degreeC.
제 2 공정에서는 가교시간을 단축시키기 위한 촉매 마스터 배치 제조 단계로 가열매체가 110 ∼ 130℃로 유지되는 배치타입 혼련기에 담체인 폴리에틸렌과 촉매 및 산화방지제를 넣고 30분간 혼련하여 최종 촉매 마스터 배치를 제조한다.In the second step, the final catalyst master batch is prepared by kneading for 30 minutes by adding polyethylene, a catalyst, and an antioxidant as a carrier to a batch type kneader in which a heating medium is maintained at 110 to 130 ° C. as a step of preparing a catalyst master batch to shorten the crosslinking time. do.
제 3 공정은 카본블랙 마스터 배치를 제조하는 공정으로 다음의 2단계 공정으로 이루어진다. 먼저 1단계에서는 상온에서 헨셀믹서에 카본블랙을 채운 후, 다시 폴리디메틸실록산 또는 폴리디메틸실록산과 폴리에틸렌글리콜의 액상 혼합물을 골고루 뿌린 후, 20 ∼ 30분간 고속교반하여 폴리디메틸실록산 또는 폴리디메틸실록산과 폴리에틸렌글리콜의 혼합물을 카본블랙의 미세기공내에 함침시킨다.The third process is a process for producing a carbon black master batch, which consists of the following two step process. First, in step 1, carbon black is charged to the Henschel mixer at room temperature, and then evenly sprayed with a liquid mixture of polydimethylsiloxane or polydimethylsiloxane and polyethylene glycol, and then stirred at high speed for 20 to 30 minutes to give polydimethylsiloxane or polydimethylsiloxane and polyethylene. The mixture of glycols is impregnated into the micropores of carbon black.
그 다음 2단계에서는 가열매체가 110 ∼ 130℃로 유지되는 배치타입 혼련기에 담체인 옥외용 중저압전력 케이블 절연용 흑색 수가교 수지 조성물의 베이스 수지와 동일한 폴리에틸렌 수지를 넣고 용융시킨 후, 폴리디메틸실록산 또는 폴리디메틸실록산과 폴리에틸렌글리콜의 혼합물이 함침된 카본블랙을 넣어 140 ∼ 180℃의 온도에서 30분간 혼련한다. 이 혼련물에 산화방지제를 다시 첨가한 후 10분간 더 혼련하여 카본블랙 마스터 배치를 제조한다.In the second step, the same polyethylene resin as that of the base resin of the black low-crosslinked resin composition for outdoor low-voltage power cable insulation, which is a carrier, is put into a batch type kneader in which the heating medium is maintained at 110 to 130 ° C, and then polydimethylsiloxane or Carbon black impregnated with a mixture of polydimethylsiloxane and polyethylene glycol is added and kneaded at a temperature of 140 to 180 ° C for 30 minutes. After adding the antioxidant to the kneaded product again, the mixture was kneaded for 10 minutes to prepare a carbon black master batch.
상기에서 설명한 3가지 공정에서 각각 제조된 그라프트 공중합체, 촉매 마스터 배치 및 카본블랙 마스터 배치는 최종적으로 제조되는 옥외용 중저압전력 케이블의 카본블랙 함량의 요구수준 및 수가교조건에 따라 텀블러 또는 헨셀믹서 등을 사용하여 적정 비율로 혼합하여 사용하게 되는데, 그라프트 공중합체를 주로 함유하고 여기에 카본블랙 마스터 배치는 전 중량의 1 ∼ 10 중량%, 촉매 마스터 배치는 2 ∼ 5 중량%를 함유시키는 것이 바람직하다.이와같은 혼합물로부터 압출기를 이용하여 케이블을 제조할 수 있으며, 이 케이블을 열수 중에 담가 수가교를 실시하면 본 발명에 따른 전선용 흑색 수가교 수지를 얻을 수 있다.The graft copolymer, the catalyst masterbatch and the carbon black masterbatch prepared in each of the three processes described above are tumbler or Henschel mixer depending on the required level and the crosslinking condition of the carbon black content of the outdoor medium and low voltage power cable finally produced. It is used to mix in an appropriate ratio, such as using a graft copolymer, wherein the carbon black master batch contains 1 to 10% by weight of the total weight, the catalyst master batch to contain 2 to 5% by weight. Preferably, a cable can be produced using an extruder from such a mixture. When the cable is immersed in hot water and subjected to water crosslinking, a black water crosslinking resin for electric wires according to the present invention can be obtained.
상기와 같이 제조된 본 발명의 전선용 흑색 수가교 수지는 옥외용 중저압전력 케이블 압출시 압출가공성 및 케이블 표면이 우수할 뿐만 아니라 균일하고 우수한 기계적 특성, 내스코치성 및 전기적 특성이 뛰어난 절연성을 나타낸다.이와 같은 본 발명을 실시예에 의거하여 상세하게 설명하겠는 바, 본 발명이 실시예에 한정되는 것은 아니다.The black water crosslinking resin of the present invention prepared as described above has excellent extrusion processability and cable surface when extruding medium and low voltage power cables for outdoor use, and exhibits excellent insulation properties with excellent mechanical properties, scorch resistance, and electrical properties. Although this invention is demonstrated in detail based on an Example, this invention is not limited to an Example.
실시예 1Example 1
그라프트 공중합체를 제조하기 위하여 2축 압출기에 저밀도 폴리에틸렌((주)LG화학, Lutene LDPE : 밀도 0.920, 용융지수 2.0) 100 중량부에 비닐트리메톡시실란 2.0 중량부, 디큐밀퍼옥사이드 0.05 중량부, 산화방지제(시바가이기사, Irganox 1076) 0.1 중량부를 넣어 반응압출하여 그라프트 공중합체를 제조하였다. 이때, 운전조건은 용융상태인 그라프트 공중합체의 온도가 220 ∼ 240℃의 범위를 갖도록 조절하였으며, 그라프트율이 8 ∼ 12%인 그라프트 공중합체를 제조하였다.In order to prepare the graft copolymer, 2.0 parts by weight of vinyltrimethoxysilane and 100 parts by weight of dicumyl peroxide in 100 parts by weight of low density polyethylene (LG Chem, Lutene LDPE: Density 0.920, Melt Index 2.0) were used in a twin screw extruder. , 0.1 parts by weight of an antioxidant (Shibagai Co., Irganox 1076) was added to the reaction extruded to prepare a graft copolymer. At this time, the operating conditions were adjusted so that the temperature of the graft copolymer in the molten state has a range of 220 ~ 240 ℃, to prepare a graft copolymer having a graft ratio of 8 to 12%.
한편, 촉매 마스터 배치를 제조하기 위해서 110∼ 130℃로 유지되는 벤버리믹서에 저밀도 폴리에틸렌((주)LG화학, Lutene LDPE : 밀도 0.920, 용융지수 2.0) 100 중량부에 대하여 촉매로 디부틸틴디라우레이트 0.5 ∼ 2.0 중량부, 산화방지제(시바가이기사, Irganox 1076) 0.1 ∼ 0.15 중량부를 넣고, 30분간 혼련하여 촉매 마스터 배치를 제조하였다.On the other hand, dibutyltindilaura is used as a catalyst for 100 parts by weight of low density polyethylene (LG Chemical, Lutene LDPE: Density 0.920, Melt Index 2.0) in a Benbury mixer maintained at 110 to 130 ° C to prepare a catalyst master batch. 0.5-2.0 weight part of rates, 0.1-0.15 weight part of antioxidant (Shibagaiki Co., Irganox 1076) were put, and it knead | mixed for 30 minutes, and prepared the catalyst masterbatch.
카본블랙 마스터 배치를 제조하기 위하여 1단계로 상온으로 유지되는 헨셀믹서에 입자크기 15 ∼ 30㎚, 표면적 80 ∼ 150 ㎡/g, 겉보기 밀도 0.350 ∼ 0.360 g/㎥, pH 8.0 이하인 카본블랙(케보트사, 9A32)을 채운 후, 카본블랙 100 중량부에 대하여 폴리디메틸실록산과 폴리에틸렌글리콜의 액상혼합물(7:3의 중량비) 30 중량부를 골고루 뿌린 후, 1,000 rpm에서 20분간 고속교반하여 폴리디메틸실록산과 폴리에틸렌글리콜을 카본블랙의 미세기공내에 함침시켰다. 2단계로 배치타입 믹서인 밴버리믹서에 저밀도 폴리에틸렌((주)LG화학, Lutene LDPE : 밀도 0.920, 용융지수 2.0) 100 중량부에 상기 1단계에서 제조된 카본블랙 45 중량부를 넣고 혼련시킨 후, 이 혼련물 100 중량부에 대하여 산화방지제(시바가이기사, Irganox 1076) 1.0 중량부를 넣고 혼련하여 최종적으로 카본블랙, 산화방지제, 폴리디메틸실록산, 폴리에틸렌글리콜이 함유된 카본블랙 마스터 배치를 제조하였다.In order to prepare a carbon black master batch, the Henschel mixer maintained at room temperature in one step has a particle size of 15 to 30 nm, a surface area of 80 to 150 m 2 / g, an apparent density of 0.350 to 0.360 g / m 3, and a pH of 8.0 or less. 9A32), and evenly spray 30 parts by weight of a liquid mixture of polydimethylsiloxane and polyethylene glycol (weight ratio of 7: 3) with respect to 100 parts by weight of carbon black, and then stir at high speed at 1,000 rpm for 20 minutes for polydimethylsiloxane and Polyethylene glycol was impregnated into the micropores of carbon black. After mixing and mixing 45 parts by weight of carbon black prepared in step 1 with 100 parts by weight of a low density polyethylene (LG Chemical, Lutene LDPE: density 0.920, melt index 2.0) in a Banbury mixer which is a batch mixer in two steps, 1.0 parts by weight of an antioxidant (Igana Corporation, Irganox 1076) was added to 100 parts by weight of the kneaded material, and finally kneaded to prepare a carbon black master batch containing carbon black, antioxidant, polydimethylsiloxane, and polyethylene glycol.
상기한 각 과정에서 제조한 것들을 텀블러 믹서에 그라프트 공중합체 91.8 중량%, 촉매 마스터 배치 4 중량% 및 카본블랙 마스터 배치 4.2 중량%를 넣고 5분간 혼합한 후, 혼합물을 단축 압출기를 이용하여 다음과 같은 조건에서 최종 카본블랙 함량이 1 중량%인 1㎸ 옥외용 케이블을 제조하고, 제조된 케이블을 90℃ 물에 담가 3시간동안 수가교를 실시하였다. 그런다음 특성을 평가하고, 그 결과를 다음 표 1에 나타내었다.After preparing each of the above-mentioned process in a tumbler mixer for 9 minutes by weight of the graft copolymer, 4% by weight of the catalyst master batch and 4.2% by weight of the carbon black master batch, and mixed for 5 minutes, the mixture was Under the same conditions, a 1 ㎸ outdoor cable having a final carbon black content of 1% by weight was prepared, and the prepared cable was immersed in 90 ° C. water for 3 hours to perform crosslinking. The properties were then evaluated and the results are shown in Table 1 below.
* 1㎸ 옥외용 케이블 제조조건* 1㎸ Outdoor cable manufacturing condition
기기 : 90 Φ, L/D 24Instrument: 90 Φ, L / D 24
스크류 : L/D 24 스탠다드 단축 스크류, 압축비 3:1Screw: L / D 24 standard single screw, compression ratio 3: 1
다이 : 압축 다이Die: Compression Die
선재 : 1㎸, 385QMMWire Rod: 1㎸, 385QMM
압출기온도 : C1/C2/C3/C4/C5/넥크/헤드/다이=160/170/180/180/190/200/200/ 200℃Extruder Temperature: C1 / C2 / C3 / C4 / C5 / Neck / Head / Die = 160/170/180/180/190/200/200/200 ℃
선속 : 40 m/minSpeed: 40 m / min
실시예 2Example 2
상기 실시예 1과 동일한 방법으로 하되, 카본블랙 마스터 배치 제조시 폴리디메틸실록산과 폴리에틸렌글리콜의 혼합물을 첨가하지 않고, 폴리디메틸실록산만 첨가하여 단축 압출기를 이용하여 1㎸ 옥외용 케이블을 제조하였다. 그런다음 특성을 평가하고, 그 결과를 다음 표 1에 나타내었다.In the same manner as in Example 1, but did not add a mixture of polydimethylsiloxane and polyethylene glycol in the production of the carbon black master batch, only polydimethylsiloxane was added to prepare a 1 ㎸ outdoor cable using a single screw extruder. The properties were then evaluated and the results are shown in Table 1 below.
실시예 3Example 3
상기 실시예 1과 동일한 방법으로 하되, 비닐트리메톡시실란 2.5 중량부를 첨가하여 그라프트율이 12 ∼ 13%인 그라프트 공중합체를 제조하고, 단축 압출기를 이용하여 1㎸ 옥외용 케이블을 제조하였다. 그런다음 특성을 평가하고, 그 결과를다음 표 1에 나타내었다.In the same manner as in Example 1, 2.5 parts by weight of vinyltrimethoxysilane was added to prepare a graft copolymer having a graft ratio of 12 to 13%, and a 1 ㎸ outdoor cable was manufactured using a single screw extruder. The properties were then evaluated and the results are shown in Table 1 below.
비교예Comparative example
상기 실시예 2에서 2축 압출기를 이용하여 그라프트 공중합체를 제조하는 대신에 80℃로 유지되는 헨셀믹서에 상기 실시예 2에서 그라프트 공중합체를 제조할 때와 동일한 조성의 혼합물을 넣고 30분간 교반하여 실란, 가교조제, 산화방지제를 저밀도 폴리에틸렌에 함침시킨 후, 단축 압출기를 이용하여 1㎸ 옥외용 케이블을 제조하였다. 그런다음 특성을 평가하고, 그 결과를 다음 표 1에 나타내었다.Instead of preparing the graft copolymer using the twin screw extruder in Example 2, a mixture of the same composition as in the graft copolymer in Example 2 was added to a Henschel mixer maintained at 80 ° C. for 30 minutes. After stirring, the silane, the crosslinking aid, and the antioxidant were impregnated into the low density polyethylene, and then a 1 kV outdoor cable was manufactured using a single screw extruder. The properties were then evaluated and the results are shown in Table 1 below.
1) 핫/셋 신율 : IEC 840 방법에 의해 측정하였으며 값이 작을수록 좋은 물성을 의미함.1) Hot / set elongation: measured by IEC 840 method. Smaller value means better physical property.
2) 가열후 인장강도/신율 잔율 : 135℃ 오븐에서 시편을 7일간 노화시킨 후 인장강도/신율을 측정하여 상온 특성대비 잔율로 표시하며 값이 클수록 내열성이 좋음을 의미함.2) Tensile strength / elongation residual rate after heating: After aging the specimen in 135 ℃ oven for 7 days, the tensile strength / elongation is measured and displayed as the residual ratio compared to room temperature characteristics. The larger the value, the better the heat resistance.
3) 내전압특성 : 압출성형에 의해 1㎜ 시편을 제작 후, ASTM D149 방법에 따라 측정함.3) Withstand voltage characteristics: 1mm specimens were prepared by extrusion molding and measured according to ASTM D149 method.
4) 내후성 : ASTM D1435 방법에 따라 시편을 웨더-O-미터에서 가속 노화시킨 후 인장강도를 측정하여 상온 인장강도 대비 잔율로써 표시하며 값이 클수록 내후성이 좋음을 의미함.4) Weather resistance: According to ASTM D1435 method, the specimen is accelerated and aged at weather-O-meter, and the tensile strength is measured and displayed as the residual ratio to the tensile strength at room temperature. The larger the value, the better the weather resistance.
5) 내크랙성 : ASTM D1693 방법에 따라 측정되는 내환경응력균열성으로 평가되며 10개의 시편을 이게팔(Igepal) 10% 용액에 담근 후, 최초로 크랙이 발생될 때까지 경과된 시간을 의미하며 값이 클수록 내크랙성이 좋음을 의미함.5) Crack resistance: It is evaluated by the environmental stress crack resistance measured according to ASTM D1693 method, and it means the time elapsed until the first crack occurred after soaking 10 specimens in 10% solution of Igepal. Larger value means better crack resistance.
6) 스코치안정성 : 하케(Haake) 믹서를 이용하여 180℃, 30 rpm에서 각 조성물을 혼합하면서 시간에 따라 가교도를 측정하여 가교도가 5%에 이르는 시간을 의미하며, 값이 클수록 스코치안정성이 좋음을 의미함.6) Scotch Stability: It is the time that crosslinking degree reaches 5% by mixing each composition at 180 ℃ and 30 rpm using Haake mixer and measuring the crosslinking degree according to time. Meaning.
상술한 바와 같이, 본 발명에 따른 전선용 흑색 수가교 수지는 폴리디메틸실록산과 폴리에틸렌글리콜을 사용하고 실란 화합물과 폴리에틸렌을 화학적으로 결합시키는 별도의 공정과 촉매를 사용한 이성분계를 혼합 사용함으로써 옥외용 중저압전력 케이블 압출시 압출가공성 및 케이블 표면이 우수할 뿐만 아니라 균일하고 우수한 기계적 특성, 내스코치성 및 전기적 특성이 뛰어난 효과가 있다.As described above, the black water-crosslinking resin for electric wire according to the present invention uses a polydimethylsiloxane and polyethylene glycol, and uses a separate process of chemically bonding the silane compound and polyethylene, and a mixture of a two-component system using a catalyst. When extruding power cables, not only the extrusion processability and the cable surface are excellent, but also the excellent uniformity, excellent mechanical properties, scorch resistance and electrical properties are excellent.
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KR20020071561A (en) * | 2001-03-07 | 2002-09-13 | 킴부로스 주식회사 | Electrically conductive resin composition used in compression coating and method for manufacturing electrically conductive sheet using the same |
KR100718022B1 (en) | 2006-04-25 | 2007-05-14 | 한화석유화학 주식회사 | Tree Resistant Crosslinked Polyolefin Composition |
KR101103514B1 (en) * | 2011-08-03 | 2012-01-09 | 박용필 | Polyethylene resin composition |
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