JPS6070455A - Production of developer carrying body - Google Patents
Production of developer carrying bodyInfo
- Publication number
- JPS6070455A JPS6070455A JP58178286A JP17828683A JPS6070455A JP S6070455 A JPS6070455 A JP S6070455A JP 58178286 A JP58178286 A JP 58178286A JP 17828683 A JP17828683 A JP 17828683A JP S6070455 A JPS6070455 A JP S6070455A
- Authority
- JP
- Japan
- Prior art keywords
- dielectric
- developer carrier
- support
- base
- electrode
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B13/00—Machines or plants for applying liquids or other fluent materials to surfaces of objects or other work by spraying, not covered by groups B05B1/00 - B05B11/00
- B05B13/02—Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work
- B05B13/04—Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work the spray heads being moved during spraying operation
-
- G—PHYSICS
- G03—PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
- G03G—ELECTROGRAPHY; ELECTROPHOTOGRAPHY; MAGNETOGRAPHY
- G03G15/00—Apparatus for electrographic processes using a charge pattern
- G03G15/06—Apparatus for electrographic processes using a charge pattern for developing
- G03G15/08—Apparatus for electrographic processes using a charge pattern for developing using a solid developer, e.g. powder developer
-
- G—PHYSICS
- G03—PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
- G03G—ELECTROGRAPHY; ELECTROPHOTOGRAPHY; MAGNETOGRAPHY
- G03G9/00—Developers
- G03G9/08—Developers with toner particles
- G03G9/10—Developers with toner particles characterised by carrier particles
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B5/00—Electrostatic spraying apparatus; Spraying apparatus with means for charging the spray electrically; Apparatus for spraying liquids or other fluent materials by other electric means
- B05B5/08—Plant for applying liquids or other fluent materials to objects
Landscapes
- Physics & Mathematics (AREA)
- General Physics & Mathematics (AREA)
- Magnetic Brush Developing In Electrophotography (AREA)
- Dry Development In Electrophotography (AREA)
Abstract
Description
【発明の詳細な説明】
LLL
本発明は現像剤担持体の製造方法に関し、より詳細には
、−成分高抵抗磁性トナーを使用する現像装置に好適な
現像剤担持体の製造方法に関するものである。DETAILED DESCRIPTION OF THE INVENTION LLL The present invention relates to a method for manufacturing a developer carrier, and more particularly, to a method for manufacturing a developer carrier suitable for a developing device using -component high resistance magnetic toner. .
え迷IL
電子写真複写機やファクシミリ又はプリンタ等の静電記
録装置に於いては、原稿が線画像である場合とベタ画像
である場合とでは現像装置に要求される現像特性が異な
る。第1図は、その好適な現像特性を示したグラフ図で
あり、横軸に原稿画像−濃度をとり縦軸に複写画像濃度
をとっである。Mistake IL In an electrostatic recording device such as an electrophotographic copying machine, facsimile, or printer, the development characteristics required of the developing device are different depending on whether the document is a line image or a solid image. FIG. 1 is a graph showing the preferable development characteristics, with the horizontal axis representing original image density and the vertical axis representing copy image density.
図中、実線Aはへり画像に要求される現像特性、破線B
は線画像に要求される現像特性を示している。これによ
れば。線画像の場合(破線B)の方がベタ画像(実線A
)の場合に比べて立上がり勾配が急峻である。この理由
は、原稿が線画像である場合は原稿画像濃度が低いと画
像の鮮明度が劣るので複写画@濃度を高めてこれを補う
必要があるが、原稿がベタ画像の場合は原稿画像濃度に
応じた複写画像濃度が得られれば十分鮮明であるからで
ある。In the figure, the solid line A indicates the development characteristics required for the edge image, and the broken line B
indicates the development characteristics required for line images. According to this. In the case of a line image (dashed line B), a solid image (solid line A) is better than a solid image (solid line A).
) The rising slope is steeper than in the case of ). The reason for this is that if the original is a line image, the clarity of the image will be poor if the original image density is low, so it is necessary to compensate for this by increasing the density of the copy image, but if the original is a solid image, the original image density will be poor. This is because if a copy image density corresponding to the image density is obtained, the image will be sufficiently clear.
ところで、この線画像の複写画像濃度を高める為に、所
謂エツジ効果が従来から利用されている。By the way, the so-called edge effect has been conventionally used to increase the density of the copied image of this line image.
即ち、静電潜像の画像縁部に於ける電界の強度が画像中
央領域に於ける電界の強度よりも強まる結果画像縁部に
より多量のトナーが付着してエツジ効果が起きる。従っ
て、画像面積の小さい線画像の場合は、潜像形成域の大
部分が縁部に該当してエツジ効果を受け、複写画像濃度
が高値となる。That is, the strength of the electric field at the edges of the electrostatic latent image is stronger than the strength of the electric field at the center of the image, resulting in a larger amount of toner adhering to the edges of the image, resulting in an edge effect. Therefore, in the case of a line image with a small image area, most of the latent image forming area corresponds to the edge and is subject to the edge effect, resulting in a high value of the density of the copied image.
然るに、このエツジ効果には、現像剤としてトナーとキ
ャリアとを含む二成分系のものを使用する場合には充分
な効果が得られるのであるが、キャリアを含まない一成
分系トナーを使用する場合には有効なエツジ効果が得ら
れないという難点があった。However, when using a two-component developer containing toner and carrier as a developer, a sufficient effect can be obtained for this edge effect, but when using a single-component toner that does not contain a carrier. had the disadvantage that an effective edge effect could not be obtained.
そこで、本願出願人は、−成分系現像剤を用いた場合で
も上述した好適な現像特性を得ることが可能となる独特
な構成の現像剤担持体を具備する現像装置を提案した(
特願昭55−185726号)。この提案に係る現像剤
担持体は、第2図に示される如く、円筒状の導電性支持
体1の外周面上に導電性物質からなる半球状の多数の微
小な電極粒子2aをその周方向及び幅方向に一様に点在
させた電極層2を形成して構成されており、これら個々
の電極粒子2aは相互に絶縁状態にあり電気的にフロー
ト状態に保持されている。尚、磁性現像剤を使用する場
合は、支持体1内部3に現像剤の担持力となる磁力を供
給するマグネットローラ(不図示)が配設されている。Therefore, the applicant of the present application has proposed a developing device equipped with a developer carrier having a unique configuration that makes it possible to obtain the above-mentioned suitable development characteristics even when using a -component type developer (
(Japanese Patent Application No. 185726/1982). As shown in FIG. 2, the developer carrier according to this proposal has a large number of hemispherical minute electrode particles 2a made of a conductive material on the outer peripheral surface of a cylindrical conductive support 1 in the circumferential direction. and electrode layers 2 uniformly scattered in the width direction, and these individual electrode particles 2a are mutually insulated and held in an electrically floating state. Note that when a magnetic developer is used, a magnet roller (not shown) is disposed inside the support 1 3 to supply magnetic force to support the developer.
そして、上記の如き現像剤担持体により、前述己たエツ
ジ効果が以下に述べる如くして奏される。By using the developer carrier as described above, the edge effect described above is produced as described below.
第3〈a)図、第3(b)図は、静電潜像担持体として
の感光体31と、これに対して僅かに離隔させて配設さ
れた現像剤担持体32を、模式的に示す各説明図である
。感光体31は導電性基体31a上に感光層31bが被
着形成されてなり、現像剤担持体32は第2図に示した
現像剤担持体と同一に構成されており、各構成要素には
同一符号を付しである。又、感光体31と現像剤担持体
32との間には、例えば負極性に帯電された現像剤とし
てのトナーが担持体32の電極層2表面に担持された状
態で位置しているが、説明の為に省略しである。第3(
a)図及び第3(b)図に於ける各感光体31の感光層
31bには、例えばトナーの帯電極性とは逆極性の正の
電荷によって、夫々、線画像の静電潜像L1とベタ画像
の潜像L2が形成されている。3(a) and 3(b) schematically show a photoreceptor 31 as an electrostatic latent image carrier and a developer carrier 32 disposed slightly apart from the photoreceptor 31. FIG. The photoreceptor 31 has a photosensitive layer 31b formed on a conductive substrate 31a, and the developer carrier 32 has the same structure as the developer carrier shown in FIG. The same reference numerals are given. Further, between the photoreceptor 31 and the developer carrier 32, for example, negatively charged toner as a developer is located on the surface of the electrode layer 2 of the carrier 32. It is omitted for the sake of explanation. Third (
The electrostatic latent image L1 of the line image and the electrostatic latent image L1 of the line image are formed on the photosensitive layer 31b of each photoreceptor 31 in FIG. A latent image L2 of a solid image is formed.
各図に於いて、現像剤担持体32に担持されたトナー(
不図示)が感光層31bの各潜像L+。In each figure, the toner (
(not shown) are each latent image L+ of the photosensitive layer 31b.
L2に′静電気的に付着する事によって、夫々の潜像L
+ 、L2が可視像化される。この場合、トナーが潜像
に付着する量は感光層31bの表面近傍に形成される電
界の強さにより、この電界が強い程潜像へのトナーの付
着量が多くなって可視像の濃度は濃くなる。ここで、先
ず静電潜像が第3(a )図に示す如く線画像である場
合には、潜像L1から出た電気力線の大部分は、対向電
極となる現像剤担持体32の導電性支持体1に向かわず
、図示される如く感光層31bの地肌部(潜像L1が形
成□されていない部分)に向かう。これは、電極粒子2
aを設ける事により潜像L1から地肌部までの誘電厚み
が小さくなり、この誘電厚みが相対的に小さい経路に沿
って形成される電気力線の数が増大するからである。従
って、潜像L1の表面近傍に形成される電界の強さが増
し、その結果潜像L1に付着するトナーの量が電極粒子
2aを設けない場合に比べて著しく増加してその可視像
の濃度が高まる。By electrostatically adhering to L2, each latent image L
+, L2 is visualized. In this case, the amount of toner that adheres to the latent image depends on the strength of the electric field formed near the surface of the photosensitive layer 31b. becomes darker. First, if the electrostatic latent image is a line image as shown in FIG. It does not go toward the conductive support 1, but toward the background portion of the photosensitive layer 31b (the portion where the latent image L1 is not formed) as shown in the figure. This is the electrode particle 2
This is because the dielectric thickness from the latent image L1 to the background portion becomes smaller by providing the distance a, and the number of electric lines of force formed along a path having a relatively small dielectric thickness increases. Therefore, the strength of the electric field formed near the surface of the latent image L1 increases, and as a result, the amount of toner adhering to the latent image L1 increases significantly compared to the case where the electrode particles 2a are not provided, and the visible image becomes smaller. Concentration increases.
一方、第3(b)図に示す如く、潜像L2がベタ画像で
ある場合は、潜像L2の縁部を除く中央領域から出た電
気力線の大略は対向電極としての導電性支持体1に向か
う。これは、電極粒子2aを設けても、潜像L2の中央
領域からは地肌部までよりも導電性支持体1までの方が
誘電厚みが小Δ−いからである。従って、ベタ画像につ
いては、電極粒子2aの有無によっては潜像L2に於け
る中央領域の表面近傍の電界の強さが大き(影響されず
、この部分の可視像の濃度が高められる事も無い。かく
の現像ジ効果に基づき、第1図に示した好適な現像特性
が発揮される。On the other hand, when the latent image L2 is a solid image as shown in FIG. Head to 1. This is because, even if the electrode particles 2a are provided, the dielectric thickness is smaller Δ- from the central region of the latent image L2 to the conductive support 1 than to the background portion. Therefore, for a solid image, depending on the presence or absence of the electrode particles 2a, the strength of the electric field near the surface in the central area of the latent image L2 is large (it is not affected, and the density of the visible image in this area may be increased). No. Based on this development effect, the suitable development characteristics shown in FIG. 1 are exhibited.
上述したところから明らかな様に、潜像縁部に於いて選
択的に電気力線の数を増やす為には、潜像から対向電極
となる支持体1に至るまでの経路に於ける誘電厚みを成
る程度以上、即ち地肌部に至る経路に於ける誘電厚みよ
り太き(なる様に、確保する必要がある。この場合、第
4図に示される如く、現像剤担持体の支持体1と電極粒
子2aとの間に誘電体から成る誘電ff4を別個に形成
する事が、誘電厚みを確保する為だけでなく後述する電
極粒子2aの電極厚みt2aを管理する面でも、好都合
である。ところで、その形成すべき誘電層4の必要な層
厚toは、使用する誘電体材料の誘電率をε、その実効
誘電厚みをηとすると、tD = η × ε
で表わされる。As is clear from the above, in order to selectively increase the number of electric lines of force at the edge of the latent image, the dielectric thickness in the path from the latent image to the support 1, which becomes the counter electrode, must be increased. In other words, it is necessary to ensure that the dielectric thickness is greater than or equal to the dielectric thickness on the path to the background.In this case, as shown in FIG. Forming the dielectric ff4 made of a dielectric material separately between the electrode particles 2a is convenient not only for ensuring the dielectric thickness but also for controlling the electrode thickness t2a of the electrode particles 2a, which will be described later. , the necessary layer thickness to of the dielectric layer 4 to be formed is expressed as tD = η × ε, where ε is the dielectric constant of the dielectric material used and η is the effective dielectric thickness.
誘電体材料としては例えば熱硬化性のエポキシ樹脂が好
適であるが、この場合誘電率εは4で実効誘電厚みηは
Q、 1111111であるので、必要とする誘電層厚
みtoは、
tp = 0.1 x 4 = 0.4 (mm)とな
る。必要とする厚みtoを0.4rthm確保する為に
は表面を滑らかに仕上げる為の加工代を考慮して例えば
約0.5mm程度の誘電層を支持体上に被着させる事が
要求される。For example, a thermosetting epoxy resin is suitable as the dielectric material, but in this case, the dielectric constant ε is 4 and the effective dielectric thickness η is Q, 1111111, so the required dielectric layer thickness to is tp = 0. .1 x 4 = 0.4 (mm). In order to secure the required thickness to of 0.4 rthm, it is necessary to deposit a dielectric layer of, for example, about 0.5 mm on the support, taking into account processing allowance for smoothing the surface.
然るに、エポキシ樹脂等の誘電体を誘電性支持体上に厚
みが0.5111程度となる様に厚く且つ略均−に被着
させることは極めて困難である。−例として、保温用と
しての芯金を内蔵した加熱炉で加熱した後静電塗装法に
よりエポキシ樹脂を支持体1上に被着させたところ、得
られた誘電層の厚みは0.3乃至0.4mm程度であっ
た。However, it is extremely difficult to deposit a dielectric material such as an epoxy resin on a dielectric support as thickly and approximately uniformly as the thickness is about 0.5111. - As an example, when an epoxy resin was coated on the support 1 by an electrostatic coating method after heating in a heating furnace with a built-in core metal for heat insulation, the thickness of the obtained dielectric layer was 0.3~ It was about 0.4 mm.
目 的
本発明は以上の点に鑑みてなされたものであって、所望
のエツジ効果を得るのに必要な層厚が十分に確保された
誘電層を有する現像剤担持体を容易に製造可能な製造方
法を提供することを目的とする。Purpose The present invention has been made in view of the above points, and it is an object of the present invention to easily produce a developer carrier having a dielectric layer having a sufficient layer thickness necessary to obtain a desired edge effect. The purpose is to provide a manufacturing method.
構 成
以下、本発明の構成について、具体的な実施例に基づき
詳細に説明する。本例の製造方法により製造すべき現像
剤担持体は、第4図に示される如く導電性支持体1上に
誘電層4を被着形成した後各電極粒子2aをフロート状
に保持した電極層2が積層されて構成・されている現像
剤担持体である。Configuration Hereinafter, the configuration of the present invention will be explained in detail based on specific examples. The developer carrier to be manufactured by the manufacturing method of this example is made by forming a dielectric layer 4 on a conductive support 1 as shown in FIG. 2 is a developer carrier configured and constructed by laminating layers.
先ず、第5図に示す如く、円筒状の導電性支持体1を用
意する。この場合、現像剤として磁性現像剤を用い、磁
力でこれを担持する方式の現像装置に適用される場合は
、導電性支持体1を非磁性の例えばステンレス等で薄肉
に形成する。First, as shown in FIG. 5, a cylindrical conductive support 1 is prepared. In this case, if a magnetic developer is used as the developer and is applied to a developing device of a type in which the developer is supported by magnetic force, the conductive support 1 is made of a thin non-magnetic material such as stainless steel.
次に、支持体1の外周面を脱脂処理した後、この外周面
略全体に亘って均一に誘電層を静電塗装法により被着形
感する。ここで、本誘電層被着工程に使用する1例とし
ての製造装置について、第5図に基づき説明する。螺旋
状のヒータ6aが内周面に装着された円筒状のシーズヒ
ータ6が例えば塗装ブースの側壁H等に水平に且つ回転
自在に支承されている。シーズヒータ6の回転軸6bの
1端部にはプーリ7aが固着され、このプーリ7aには
ベルト7bが懸架されており、シーズヒータ駆動モータ
(不図示ンの回転が適切に変速されて伝達され回転軸6
b及びシーズヒータ6が一体に所定の速度で回転される
。又、プーリ7の端部にはヒータ6aに通電する為の接
点としてのスリップリング8が設けられており、シーズ
ヒータ6の回転中も間断なくヒータ6aに通電できる。Next, after degreasing the outer peripheral surface of the support 1, a dielectric layer is uniformly applied over substantially the entire outer peripheral surface by an electrostatic coating method. Here, an example of a manufacturing apparatus used in this dielectric layer deposition step will be described with reference to FIG. 5. A cylindrical sheathed heater 6 having a spiral heater 6a attached to its inner peripheral surface is supported horizontally and rotatably on, for example, a side wall H of a painting booth. A pulley 7a is fixed to one end of the rotating shaft 6b of the sheathed heater 6, and a belt 7b is suspended from the pulley 7a, and the rotation is transmitted to a sheathed heater drive motor (not shown) with an appropriate speed change. Rotating shaft 6
b and the sheathed heater 6 are rotated together at a predetermined speed. Further, a slip ring 8 is provided at the end of the pulley 7 as a contact point for energizing the heater 6a, so that the heater 6a can be energized without interruption even while the sheathed heater 6 is rotating.
スリップリング8は温度制御手段(不図示)を内蔵し温
度設定ノブ9a及びオンオフスイッチ9bを備えた電源
装置9に接続されており、シーズヒータ6に外挿される
被加工物(以下ワークWと称する)としての支持体1を
所望の例えば180℃に加熱すべく温度制御手段により
制御された電流が通電される構成となっている。The slip ring 8 has a built-in temperature control means (not shown) and is connected to a power supply device 9 equipped with a temperature setting knob 9a and an on/off switch 9b. ) is configured such that a current controlled by a temperature control means is applied to heat the support 1 to a desired temperature, for example, 180°C.
一方、支持体1に向けて誘電性パウダ4−を静電塗装法
により塗布する塗装ガン10が、シーズヒータ6の長手
軸方向に平行に移動自在に設けられた保持台11に保持
されている。保持台11はそのキャリッジ部11aに二
本のシャフト12が挿通されて支持されており、二本の
シャフト12の内の一本は表面が滑らかな支持シャフト
12aでキャリッジ部11aに摺動自在に挿通され、片
方の一本は表面に螺子が形成され保持台11を往復移動
させる駆動シャフト12bでキャリッジ部11aに螺合
状態で挿通されている。二本のシャフト12は夫々両端
を一対のブロック13a、13bで回転自在に支承され
ている。そして、駆動シャフト12bのブロック13b
に支承された端部の先端は、回転方向を自在に切換え可
能な回転駆動モータ14に連結されている。従って、駆
動モータ14を例えば右回りに回転させる事により保持
台11がブロック13a側に螺子によって変速された速
度で移動し、駆動モータ14の回転方向を左回りに切換
えると保持台11は逆方向に同速度で移動する。On the other hand, a coating gun 10 that applies dielectric powder 4- to the support 1 by electrostatic coating is held on a holding table 11 that is movably provided in parallel to the longitudinal axis of the sheathed heater 6. . The holding table 11 is supported by two shafts 12 inserted through its carriage portion 11a, and one of the two shafts 12 is a support shaft 12a with a smooth surface and is slidable on the carriage portion 11a. One of the shafts has a thread formed on its surface and is inserted into the carriage part 11a in a screwed state by a drive shaft 12b that reciprocates the holding base 11. The two shafts 12 are each rotatably supported at both ends by a pair of blocks 13a, 13b. And block 13b of drive shaft 12b
The tip of the end supported by is connected to a rotary drive motor 14 whose rotation direction can be freely switched. Therefore, by rotating the drive motor 14 clockwise, for example, the holding base 11 moves toward the block 13a at a speed changed by the screw, and when the rotation direction of the drive motor 14 is switched counterclockwise, the holding base 11 moves in the opposite direction. move at the same speed.
又、塗装ガン10には、高圧発生装置15と誘電性パウ
ダ4−を圧縮空気中に霧化させる粉体霧化装置16が接
続され、通常の静電塗装装置が構成されている。尚、高
圧発生装置15の1端側及び前述したシーズヒータ6の
外筒は夫々接地されている。Further, the coating gun 10 is connected to a high pressure generator 15 and a powder atomizing device 16 for atomizing the dielectric powder 4 into compressed air, thereby forming a normal electrostatic coating device. Note that one end of the high pressure generator 15 and the outer cylinder of the sheathed heater 6 described above are each grounded.
叙上の如く構成された誘電層被着装置により実施される
工程について次に説明する。先ず、支持体1をシーズヒ
ータ6に:″外挿た後、シーズヒータ6を駆動モータ(
不図示)によりベルト7bを介して所定の速度で回転さ
せると共に電源装置9の温度設定ノブ9aを所望の例え
ば180℃に合せてスイッチ9bをオンさせる。この後
型くして、支持体1が180℃に加熱されている事を確
認したら、静電塗装を開始する。本例の静電塗装法は、
通常のエア霧化式静電塗装法に基づいており、高圧発生
装置15により例えば塗装ガン10のノズル10a近傍
に負の高電圧が印加される事により、接地されたシーズ
ヒータ6に外挿された導電性支持体1が例えば正の対極
となって両極間に静電場が形成され、塗装ガン10から
噴射される誘電体パウダ4−はノズル10a近傍で負に
帯電され、正の支持体1に吸引されてその表面に効率よ
く被着し塗膜を形成。する。この様な静電塗装法による
誘電体塗膜の形成が支持体1周面略全域に亘って所定時
間繰り返し実施され、膜厚が0.5mm程度に厚塗りさ
れた所望のM電体塗膜が得られる。即ち、駆動モータ1
4を始動させ保持台11と共に塗装ガン10をシャフト
12に沿って所定の速度で往復移動させつつ帯電された
本例に於いてはエポキシ樹脂からなる誘電体パウダ4−
を対向する支持体1に噴霧する。噴霧されたパウダ4′
は静電力により吸引されて支持体1表面に付着するが、
支持体1表面はその溶融温度である180℃近傍に加熱
されている為付着したパウダ4′は速やかに溶融する。The steps carried out by the dielectric layer deposition apparatus constructed as described above will now be described. First, after extrapolating the support 1 to the sheathed heater 6, the sheathed heater 6 is connected to the drive motor (
(not shown) at a predetermined speed via a belt 7b, the temperature setting knob 9a of the power supply device 9 is set to a desired temperature, for example, 180° C., and the switch 9b is turned on. After molding and confirming that the support 1 has been heated to 180° C., electrostatic coating is started. The electrostatic coating method in this example is
It is based on the normal air atomization electrostatic coating method, and by applying a negative high voltage to, for example, the vicinity of the nozzle 10a of the coating gun 10 by the high voltage generator 15, the voltage is applied to the grounded sheathed heater 6. For example, the conductive support 1 serves as a positive counter electrode, and an electrostatic field is formed between the two electrodes, and the dielectric powder 4- sprayed from the coating gun 10 is negatively charged near the nozzle 10a, and the positive support 1 It is attracted to the surface and efficiently adheres to the surface, forming a coating film. do. Formation of a dielectric coating film by such an electrostatic coating method is repeatedly carried out for a predetermined period of time over substantially the entire circumferential surface of the support, and a desired M electrical coating film with a thickness of about 0.5 mm is formed. is obtained. That is, drive motor 1
The dielectric powder 4-, which is made of epoxy resin in this example, is charged while the coating gun 10 is moved back and forth along the shaft 12 at a predetermined speed together with the holding table 11.
is sprayed onto the opposing support 1. Sprayed powder 4'
is attracted to the surface of the support 1 by electrostatic force, but
Since the surface of the support 1 is heated to around its melting temperature of 180° C., the adhered powder 4' melts quickly.
この間、支持体1は所定の速度で回転され水平に支持さ
れており、従って、パウダ4−が支持体1周面の略全域
に均一に繰り返し溶融付着され、膜厚が例えば約0.5
n+n+と厚塗りされた均一な塗膜が効率良く被着形成
される。During this time, the support 1 is rotated at a predetermined speed and supported horizontally, so that the powder 4 is uniformly and repeatedly melted and adhered to substantially the entire circumferential surface of the support 1, and the film thickness is, for example, about 0.5.
A thick, uniform coating film (n+n+) is efficiently deposited.
静電塗装により所望の膜厚の誘電体塗膜が得られたら静
電塗装を停止するが、シーズヒータ6の加熱と回転動作
はこの後も適長時間継続させ、第6図に示される如く被
着された塗膜を確実に熱硬化させる。これにより、塗膜
が重力に沿って垂れることなく膜厚ta ′が周方向に
も長手軸方向にも略均−な誘電体塗膜4′が容易に形成
される(第6(b)図参照)。When a dielectric coating film of the desired thickness is obtained by electrostatic coating, the electrostatic coating is stopped, but the heating and rotation of the sheathed heater 6 is continued for an appropriate period of time, as shown in FIG. To reliably heat cure a deposited coating film. As a result, a dielectric coating film 4' having a substantially uniform film thickness ta' both in the circumferential direction and in the longitudinal direction can be easily formed without the coating film sagging along the gravity (Fig. 6(b)). reference).
尚、上述した誘電体塗膜の被着から熱硬化に至る工程に
於いて、第6(b)図に示される如(、シーズヒータ6
と円筒状支持体1が一体となって移動しない程度にシー
ズヒータ6の外径d1を円筒状支持体1の内径d2より
小さく形成した場合には、シーズヒータ6と支持体1が
線接触し、シーズヒータ6の回転に伴ってこの線接触部
分が支持体1の内周面上を移動する事になる。従って、
支持体1を全周面に亘ってより均等に加熱し一様に誘電
体パウダ4′を溶融付着させる事が可能となる。又、支
持体1のシーズヒータ6への着脱作業も容易となる。In addition, in the process from application of the dielectric coating film to heat curing described above, a sheathed heater 6 is used as shown in FIG. 6(b).
If the outer diameter d1 of the sheathed heater 6 is made smaller than the inner diameter d2 of the cylindrical support 1 to the extent that the sheathed heater 6 and the cylindrical support 1 do not move together, the sheathed heater 6 and the support 1 will come into line contact. As the sheathed heater 6 rotates, this line contact portion moves on the inner peripheral surface of the support 1. Therefore,
It becomes possible to heat the support 1 more evenly over the entire circumference and to uniformly melt and adhere the dielectric powder 4'. Furthermore, the work of attaching and detaching the support body 1 to and from the sheathed heater 6 becomes easy.
被着形成された誘電体塗膜4−の表面には通常多数の凹
凸が形成されており、このままでは前述したエツジ効果
対策や後述する電極厚み管理の面で不都合となる。従っ
て、旋盤等の工作機械により第1外径加工を施し表面を
円滑化すると共に層厚が目的とする0、4mmに均一化
された誘電層を形成する。本例に於いては、第7図に示
される如(、中央部にテーパ部5aが形成された心当治
具5をワークWの両端に圧入し、第8図に示される如く
、心当治具5を介して支持体1の両端を旋盤の支持具で
支持しつつこれにバイトBを押し当て、旋削加工を施す
。この場合、心当治具5のテーバ部5aに支持具のマン
ドレルM先端を嵌合させて支持する事により、本第1外
径加工工程に於ける加工軸C′と支持体1の中心軸Cを
略一致させて層厚t4が均一に0.4mmとなる誘電層
4を正確に加工する事ができる。尚、本第1外径加工工
程を他の例えば円筒研削盤により実施する事も可能であ
る。The surface of the deposited dielectric coating film 4- usually has a large number of irregularities, which, if left as is, will be inconvenient in terms of countermeasures against the edge effect described above and electrode thickness control described later. Therefore, a first outer diameter process is performed using a machine tool such as a lathe to smooth the surface and form a dielectric layer having a uniform layer thickness of 0.4 mm as desired. In this example, as shown in FIG. 7, a centering jig 5 having a tapered portion 5a formed in the center is press-fitted into both ends of the workpiece W, and a centering jig 5 as shown in FIG. While supporting both ends of the support body 1 with a support tool of a lathe via the jig 5, a cutting tool B is pressed against this to perform turning processing. By fitting and supporting the tip of M, the machining axis C' in the first outer diameter machining step and the central axis C of the support body 1 are approximately aligned, and the layer thickness t4 is uniformly 0.4 mm. It is possible to precisely process the dielectric layer 4. Note that it is also possible to perform this first outer diameter processing step using another cylindrical grinder, for example.
誘電層4を外径加工により仕上げた後は、支持体1に6
出冶具5を装着したまま誘電層4表面を清浄し、次いで
第9図に示す如く、例えば圧送式エアスプレ17によっ
て、誘電層4の表面に誘電性で常温硬化型の例えばアク
リルウレタン等の接着剤2bを一様に塗布する。これに
より第10図に示す如き接着剤11!2bが被着される
が、その膜厚t2−は、次層の工程(第11図参照)で
散布される粒径が74乃至104 pmの多数の電極粒
子2aが一様に誘電層4表面に沿って当接した状態で保
持され易い4乃至511II+程度が好適である。尚、
本工程に於いても、ワークWを誘電体膜形成時と同様に
適切な速度で回転させつつ水平に支持し、これに沿って
上述の接着剤の被着を反復して行なえば、均一な膜厚の
接着剤膜2bを容易に形成する事ができる。After finishing the dielectric layer 4 by outer diameter processing, the support 1 is
The surface of the dielectric layer 4 is cleaned with the extraction jig 5 attached, and then, as shown in FIG. 9, a dielectric, room-temperature curing adhesive such as acrylic urethane is applied to the surface of the dielectric layer 4 using, for example, a pressure-feeding air sprayer 17. Apply 2b evenly. As a result, the adhesive 11!2b as shown in FIG. 10 is deposited, but its film thickness t2- is the same as that of a large number of particles with a particle diameter of 74 to 104 pm, which will be sprayed in the next layer process (see FIG. 11). A suitable value is about 4 to 511II+, where the electrode particles 2a are easily held in a state in which they are uniformly in contact with the surface of the dielectric layer 4. still,
In this process as well, if the workpiece W is supported horizontally while being rotated at an appropriate speed as in the case of forming the dielectric film, and the above-mentioned adhesive is repeatedly applied along the workpiece W, a uniform coating can be obtained. The adhesive film 2b having a certain thickness can be easily formed.
接着剤を被着したら、これが硬化する前に第11図に示
される如く電極粒子2aを接着剤l!2bσ上から均一
に散布し、第12図に示す如く電極粒子2aを誘電層4
表面に当接した状態で略一様に付着させる。この粒子の
散布には、例えば第11図に示される如く散布口18a
を備えたトレイ18内に本例では多量の電極粒子2aと
しての粒径が74乃至104μ亀程度の銅粒子を収容し
ておき、このトレイ18を水平に支持され回転されるワ
ークWに沿って適正な速度で反復移動させつつ適度に傾
けて散布口18aから粒子2aを少量ずつ落下させ、接
着剤膜2b上に振り掛けて均一に分布させる。この場合
、ここで使用される各電極粒子2aには、予め例えばア
クリルラッカ等の誘電性材料が被覆されており、従って
自然落下により無作為に電極粒子2aを接着剤1!2b
中に付着させても個々の粒子2aは確実に周囲に対して
絶縁状態(フロート状態)で保持されている。又、接着
剤膜2bの膜厚が4乃至5μm程度と薄い為に散布され
た粒径が74乃至1o4pffIの銅粒子2aを浮遊さ
せ得る浮力が生じず、自然に各粒子2aは誘電層4表面
上に沈下した状態となる。、従って、第12図に示す如
く、個々の電極粒子2aを自然落下させるだけでその底
面を誘電層4表面に容易且つ確実に揃える事ができる。After applying the adhesive, and before it hardens, the electrode particles 2a are coated with the adhesive l! as shown in FIG. 2bσ, the electrode particles 2a are spread evenly over the dielectric layer 4 as shown in FIG.
It is applied almost uniformly while in contact with the surface. For scattering these particles, for example, as shown in FIG.
In this example, a large amount of copper particles having a particle size of about 74 to 104 μm are stored as electrode particles 2a in a tray 18 equipped with a The particles 2a are dropped little by little from the spraying port 18a by moving repeatedly at an appropriate speed and tilted appropriately, and are sprinkled onto the adhesive film 2b to be uniformly distributed. In this case, each electrode particle 2a used here is coated with a dielectric material such as acrylic lacquer in advance, and therefore the electrode particles 2a are randomly attached to the adhesive 1!2b by gravity.
Even if the individual particles 2a are deposited inside, they are reliably maintained in an insulated state (floating state) with respect to the surroundings. Furthermore, since the thickness of the adhesive film 2b is as thin as about 4 to 5 μm, buoyancy that can suspend the dispersed copper particles 2a with particle diameters of 74 to 104 pffI is not generated, and each particle 2a naturally floats on the surface of the dielectric layer 4. It will be in a state where it has sunk to the top. Therefore, as shown in FIG. 12, the bottom surface of each electrode particle 2a can be easily and reliably aligned with the surface of the dielectric layer 4 simply by allowing the individual electrode particles 2a to fall naturally.
尚、本例では、電極粒子2aとして銅粒子を用いたが、
これに限らず他の導電性の例えば黄銅やリン青銅若しく
はステンレス等の粒子も使用できる。Note that in this example, copper particles were used as the electrode particles 2a, but
The present invention is not limited to this, and particles of other conductive materials such as brass, phosphor bronze, or stainless steel can also be used.
次に、接着剤2bを略完全に乾燥硬化させた後、第13
図に示す如く再度誘電性接着剤を前回と同様な方法で散
布した電極粒子2a及び硬化した接着剤2b上に吹き付
は塗布する。この場合、前回と同一物質の接着剤を用い
れば両者が確実に接着し合って電極粒子2aを誘電層4
表面に当接させた状態でより強固に固定でき耐久性の面
等で有利である。然るに、互いに接着し合い粒子2aを
確実に固定できるならば、互いに異なる物質の誘電性接
着剤の組合せも十分可能である。この様に接着剤を乾燥
工程を挾んで2度に分けて被着する事により、各電極粒
子2aを浮遊させず誘電層4表面に沈下させた状態で強
固に固定でき、各粒子2aの底面を略同−レベルに備え
て位置させるという電極厚みを所定の許容範囲内に収め
る為の前提条件を容易に達成する事ができる。Next, after drying and curing the adhesive 2b almost completely,
As shown in the figure, the dielectric adhesive is again sprayed onto the electrode particles 2a and the hardened adhesive 2b which have been sprayed in the same manner as the previous time. In this case, if an adhesive of the same substance as the previous one is used, the two will surely adhere to each other and the electrode particles 2a will be attached to the dielectric layer 4.
This is advantageous in terms of durability because it can be more firmly fixed when in contact with a surface. However, as long as the particles 2a can be bonded to each other and the particles 2a can be reliably fixed, a combination of dielectric adhesives made of different substances is also possible. By applying the adhesive twice in between the drying process in this way, each electrode particle 2a can be firmly fixed in a state of sinking to the surface of the dielectric layer 4 without floating, and the bottom surface of each particle 2a can be firmly fixed. It is possible to easily achieve the precondition for keeping the electrode thickness within a predetermined tolerance range by locating the electrodes at approximately the same level.
2回目の接着剤の被着が終了しこれを完全に硬化させた
ら、例えば旋盤により第14図に示される如く2度目の
外径加工を施し、第15図に示される如くワークWの表
面を円滑に仕上げると共に電極粒子2aを略半球状にな
るまで切除してその一部を表面に露出させ、電極層2を
形成する。この場合、ワークWの両端には誘電層4に対
する第1外径加工を施す際に使用した心当治具5が装着
されたままになっているので、この心当冶具5の嵌合部
5aに前回と同様に旋盤のマンドレルM先端を嵌合させ
て支持すれば、第1外径加工時の加工軸と本第2外径加
工時の加工軸が略一致する。When the second adhesive application is completed and it is completely cured, a second outer diameter machining is performed using a lathe, as shown in FIG. 14, and the surface of the workpiece W is polished as shown in FIG. The electrode layer 2 is formed by smoothing the surface and cutting the electrode particles 2a until they become approximately hemispherical so that a portion thereof is exposed on the surface. In this case, since the centering jig 5 used when performing the first outer diameter machining on the dielectric layer 4 is still attached to both ends of the workpiece W, the fitting portion 5a of this centering jig 5 is still attached. If the tip of the mandrel M of the lathe is fitted and supported as in the previous case, the machining axis during the first outer diameter machining and the machining axis during the second outer diameter machining will substantially coincide.
従って、形成される電極H2の層厚t2が全周面に亘っ
て略均−となり、電極厚みを所定の許容範囲内に容易に
収める事ができる。即ち、所望のエツジ効果を得る為に
は電極粒子2aの露出面積が全電極層表面積の45%以
上を占め、且つ電極粒子の脱離を防止する為には粒子体
積の切除を半分以下に抑える必要があり、これらの条件
を満たすには例えば粒径が74乃至104μmの粒子を
用いる場合は電極粒子の厚みを52乃至627II11
の範囲内に収めれば良い事が分っている。ところで、本
例では第15図に示される如く電極粒子2aが誘電層4
表面に当接した状態で付着せしめられている為、第2外
径加工後の電極粒子2aの厚みt2aと電極層2の層厚
t2は等しくなる。従って、電極粒子2aの厚みt2a
を上記許容範囲内に収めるには、電極層厚【2が同一の
52乃至62J−範囲内に収まる様に旋削加工すれば良
い。電極層厚【2を幅10μmの上記許容範囲内に収め
るという加工条件は上述した本例の心当冶具5を用いる
電極層2の形成方法により容易に達成され得る。Therefore, the layer thickness t2 of the formed electrode H2 is approximately uniform over the entire circumferential surface, and the electrode thickness can be easily kept within a predetermined tolerance range. That is, in order to obtain the desired edge effect, the exposed area of the electrode particles 2a should account for 45% or more of the total electrode layer surface area, and in order to prevent the electrode particles from detaching, the removal of the particle volume should be suppressed to less than half. To satisfy these conditions, for example, when using particles with a particle size of 74 to 104 μm, the thickness of the electrode particles should be 52 to 627 II11.
I know that it is best to keep it within the range of . By the way, in this example, the electrode particles 2a are attached to the dielectric layer 4 as shown in FIG.
Since it is attached in contact with the surface, the thickness t2a of the electrode particle 2a after the second outer diameter processing is equal to the layer thickness t2 of the electrode layer 2. Therefore, the thickness t2a of the electrode particle 2a
In order to keep the electrode layer thickness [2] within the above-mentioned allowable range, turning may be performed so that the electrode layer thickness [2] falls within the same range of 52 to 62 J-. The processing condition of keeping the electrode layer thickness [2] within the above-mentioned allowable range of width 10 μm can be easily achieved by the method of forming the electrode layer 2 using the centering jig 5 of this example described above.
心当冶具5を介してワークWを支持した後は、通常の旋
盤による旋削加工を行ない、第15図に示される如く、
電極層厚で2が目的とする52乃至62Pとなる電極層
2を形成する。尚、本第2外径加工工程も他の例えば円
筒研削盤等によって実施可能である。所定の寸法に高精
度で電極層2の外径を加工した後は、切削油等の汚れを
洗浄し、心当治具5をワークWの両端から脱装させれば
、第15図に示される如き最終的な製品としての現像剤
担持体19が完成する。After supporting the workpiece W via the centering jig 5, turning is performed using a normal lathe, as shown in FIG.
An electrode layer 2 having a thickness of 52 to 62P is formed. Incidentally, this second outer diameter machining step can also be carried out by other means such as a cylindrical grinder. After machining the outer diameter of the electrode layer 2 to predetermined dimensions with high precision, clean the dirt such as cutting oil and remove the centering jig 5 from both ends of the workpiece W, as shown in FIG. 15. The developer carrier 19 as a final product is completed.
尚、上記実施例に於いては、接着剤の被着工程を2工程
に分割したが、これは必要に応じて3工程以上に分割し
ても良い。又、誘電層4と接着剤2bとを同−又は同種
類の誘電性材料で形成する事も可能である。更に、心当
冶具5が中間工程で障害になる場合は適宜脱着してもさ
しつかえなく、これにより加工軸が許容限度以上にずれ
る虞はない。In the above embodiments, the process of applying the adhesive is divided into two processes, but it may be divided into three or more processes if necessary. It is also possible to form the dielectric layer 4 and the adhesive 2b from the same or the same type of dielectric material. Further, if the centering jig 5 becomes an obstacle in an intermediate process, it can be attached and detached as appropriate, and there is no risk that the machining axis will shift beyond the allowable limit.
然−1−
以上詳述した如く、本発明によれば、所望の膜厚を有す
る誘電体塗膜を容易に効率良く被着形成する事ができる
。従って、目的とするエツジ効果を確実に奏し第1図に
示される如き好適な現像特性を安定的に発揮可能な現像
剤担持体を安価に製造できる。尚、本発明は上記の特定
の実施例に限定されるべきものではなく、本発明の技術
的範囲に於いて種々の変形が可能である事は勿論である
。As described in detail above, according to the present invention, a dielectric coating film having a desired thickness can be easily and efficiently deposited. Therefore, a developer carrier that can reliably exhibit the desired edge effect and stably exhibit suitable development characteristics as shown in FIG. 1 can be manufactured at a low cost. It should be noted that the present invention is not limited to the specific embodiments described above, and it goes without saying that various modifications can be made within the technical scope of the present invention.
例えば、接着剤を被着させる場合に浸漬成形法(ディッ
プ成形法)等による事も可能であり、又、電極粒子を付
着させる工程は接着剤が被着されたワークを電極粒子が
敷かれた粒子床上をローリングさせる事によっても実施
可能である。For example, when applying adhesive, it is possible to use a dip molding method, etc., and the process of applying electrode particles can be performed by placing a workpiece to which the adhesive has been applied on which the electrode particles are laid. It can also be carried out by rolling on a bed of particles.
第1図は好適な現像特性を示したグラフ図、第2図は従
来の現像剤担持体を示した模式的断面図、第3(a)図
、第3(b)図は夫々線画像とベタ画像に於けるエツジ
効果の作用を示した各説明図、第4図は本発明の1実施
例としての製造方法により製造すべき現像剤担持体の一
部を示した模式的断面図、第5図は本発明の1実施例に
於ける誘電体塗1I4−の被着工程に使用する装置を示
した斜視図、第6(a)図は同じく誘電体塗膜4′の硬
化工程を示した模式的断面図、第6(b)図は同じく支
持体1の支承態様の変形例を示した模式的側断面図、第
7図は同じく心高冶具5の装着工程を示した模式的断面
図、第8図は同じく第1外径加工工程を示した模式的断
面図、第9図、第10図は夫々同じく接着剤被着工程と
その形成量を示した各模式的断面図、第11図、第12
図は同じく電極粒子付着工程とその形成量を示した各模
式的断面図、第13図は同じく接着剤の厚塗り工程を示
した模式的断面図、第14図は同じく第2外径加工工程
を示した模式的断面図、第15図は同じく心高冶具5の
脱装工程と完成した現像剤担持体19を示した模式的断
面図である。
(符号の説明)
1: 導電性支持体
2: 電極層
2a: 電極粒子
4′: 誘電体塗膜(パウダ)
4: 誘電層
5: 心高冶具
6: シーズヒータ
10: 塗装ガン
特許出願人 株式会社 リ コ 一
部1図
第2図
0
0
第3(o)図
第3(b)図
G
第4図
第6(O)図
W〜
今
第6(b)図
第7図
第8図
第10図
第11図
20
第12図
第14図
第15図
9バ
ゝ坦
手続補正書
昭和58年11月9日
特許庁長官 若 杉 和 夫 殿
1、事件の表示 昭和58年 特 許 願 第 178
286 号2、発明の名称 現像剤担持体の製造方法3
6補正をする者
事件との関係 特許出願人
住所 東京都大田区中馬込1丁目3番6号名称 (67
4) 株式会社 リ コ −4、代理人
6、補正により増加する発明の数 な し2−11φ
―+7
補 正 の 内 容
本願明細書「発明の詳細な説明」の欄中、次の点を補正
する。
1、第17頁、1行中、「4乃至5胛」とあるのを「3
乃至15μ」と2字訂正する。
2、第18頁、5行中、「4乃至5μm」とあるのを「
3乃至15μm」と2字訂正する。
(以 上)
手続補正書
昭和58年11月16日
特許庁長官 若 杉 和 夫 殿
1、事件の表示 昭和58年 特 許 願 第 178
286 号2、発明の名称 現像剤担持体の製造方法3
、補正をする者
事件との関係 特許出願人
4、代理人
6、補正により増加する発明の数 な し7、補正の対
象 明 細 書FIG. 1 is a graph showing suitable development characteristics, FIG. 2 is a schematic cross-sectional view showing a conventional developer carrier, and FIGS. 3(a) and 3(b) are line images and FIG. 4 is a schematic sectional view showing a part of a developer carrier to be manufactured by a manufacturing method as an embodiment of the present invention, and FIG. Fig. 5 is a perspective view showing an apparatus used in the process of applying dielectric coating 1I4- in one embodiment of the present invention, and Fig. 6(a) similarly shows the curing process of dielectric coating 4'. FIG. 6(b) is a schematic side sectional view showing a modified example of the support mode of the support 1, and FIG. 7 is a schematic sectional view showing the mounting process of the center height jig 5. 8 are schematic cross-sectional views showing the first outer diameter processing step, and FIG. 9 and FIG. 10 are schematic cross-sectional views showing the adhesive application step and the amount of adhesive formed. Figure 11, 12th
The figures are also schematic cross-sectional views showing the electrode particle adhesion process and the amount of electrode particle formation, FIG. 13 is a schematic cross-sectional view showing the thick adhesive coating process, and FIG. 14 is the second outer diameter processing process. FIG. 15 is a schematic cross-sectional view showing the removal process of the core height jig 5 and the completed developer carrier 19. (Explanation of symbols) 1: Conductive support 2: Electrode layer 2a: Electrode particles 4': Dielectric coating film (powder) 4: Dielectric layer 5: Core jig 6: Sheathed heater 10: Paint gun patent applicant stock Company Rico Part 1 Figure 2 Figure 0 0 Figure 3 (o) Figure 3 (b) Figure G Figure 4 Figure 6 (O) Figure W ~ Now Figure 6 (b) Figure 7 Figure 8 Figure 10 Figure 11 Figure 20 Figure 12 Figure 14 Figure 15 Figure 9 Amendment to standard procedures November 9, 1980 Director of the Japan Patent Office Kazuo Wakasugi 1, Indication of the case 1981 Patent Application No. 178
No. 286 No. 2, Title of the invention Method for manufacturing developer carrier 3
6 Relationship with the case of the person making the amendment Patent applicant address 1-3-6 Nakamagome, Ota-ku, Tokyo Name (67
4) Ricoh Co., Ltd. -4, Agent 6, Number of inventions increased by amendment None 2-11φ -+7 Contents of amendment In the column of "Detailed Description of the Invention" of the specification of the application, the following points have been added: to correct. 1. On page 17, in the first line, "4 to 5" is replaced with "3".
〜15μ」 and 2 characters are corrected. 2. On page 18, in line 5, replace “4 to 5 μm” with “
3 to 15 μm” and 2 characters are corrected. (Above) Procedural amendment dated November 16, 1980 Kazuo Wakasugi, Commissioner of the Patent Office 1, Indication of the case 1981 Patent Application No. 178
No. 286 No. 2, Title of the invention Method for manufacturing developer carrier 3
, Relationship with the case of the person making the amendment Patent applicant: 4, Agent: 6, Number of inventions increased by the amendment: None 7, Subject of the amendment: Description
Claims (1)
層を形成すると共に前記誘電層上に多数の導電性粒子が
相互に電気的に絶縁状態に保持されてなる電極層を積層
させた現像剤担持体の製造方法に於いて、前記導電性支
持体を所定温度に加熱して静電塗装法により該支持体周
面上に誘電体を被着させる工程と、前記支持体を加熱状
態に維持して前記被着された誘電体を熱硬化させる工程
とを有する事を特徴とする現像剤担持体の製造方法。 2、上記第1項に於いて、前記誘電体は熱硬化性のエポ
キシ樹脂であり、且つ、前記導電性支持体はヒータを内
蔵するシーズヒータに外挿されて加熱される事を特徴と
する現像剤担持体の製造方法。 3、上記第2項に於いて、前記シーズヒータは水平に支
承されると共に回転可能に設けられており、前記導電性
支持体を回転させつつ水平に支持する事を特徴とする現
像剤担持体の製造方法。 4、上記第2項に於いて、前記シーズヒータの外径は前
記導電性支持体の内径より小さく形成されており、該支
持体内周面の前記シーズヒータ外周面に接触する部分が
前記シーズヒータの回転に応じて変化する事を特徴とす
る現像剤担持体の製造方法。 5、上記第1項に於いて、前記静電塗装法に於ける塗装
ガンは前記導電性支持体の長手軸方向に平行に往復移動
される事を特徴とする現像剤担持体の製造方法。[Claims] 1. A dielectric layer made of a dielectric material is formed on the circumferential surface of a cylindrical conductive support, and a large number of conductive particles are maintained on the dielectric layer in an electrically insulated state from each other. In the method for manufacturing a developer carrier having laminated electrode layers, the conductive support is heated to a predetermined temperature and a dielectric material is deposited on the peripheral surface of the support by an electrostatic coating method. 1. A method for producing a developer carrier, comprising: a step of maintaining the support in a heated state to thermally harden the deposited dielectric. 2. In the above item 1, the dielectric is a thermosetting epoxy resin, and the conductive support is heated by being inserted into a sheathed heater having a built-in heater. A method for manufacturing a developer carrier. 3. In the above item 2, the developer carrier is characterized in that the sheathed heater is horizontally supported and rotatably provided, and supports the conductive support horizontally while rotating it. manufacturing method. 4. In the above item 2, the outer diameter of the sheathed heater is formed to be smaller than the inner diameter of the conductive support, and a portion of the inner circumferential surface of the support that contacts the outer circumferential surface of the sheathed heater is A method for manufacturing a developer carrier, characterized in that the developer carrier changes depending on the rotation of the developer carrier. 5. The method for producing a developer carrier according to item 1 above, wherein the coating gun in the electrostatic coating method is reciprocated in parallel to the longitudinal axis of the conductive support.
Priority Applications (6)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP58178286A JPS6070455A (en) | 1983-09-28 | 1983-09-28 | Production of developer carrying body |
US06/654,257 US4707382A (en) | 1983-09-28 | 1984-09-25 | Developer carrier and a method for manufacturing the same |
GB08424272A GB2150045B (en) | 1983-09-28 | 1984-09-26 | Developer carrier and a method for manufacturing the same |
FR8415010A FR2552564B1 (en) | 1983-09-28 | 1984-09-28 | DEVELOPER SUPPORT FOR ELECTROPHOTOGRAPHIC MACHINE AND MANUFACTURING METHOD THEREOF |
DE19843435731 DE3435731A1 (en) | 1983-09-28 | 1984-09-28 | DEVELOPER CARRIER AND METHOD FOR PRODUCING A DEVELOPER CARRIER |
US07/098,392 US4860417A (en) | 1983-09-28 | 1987-09-18 | Developer carrier |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP58178286A JPS6070455A (en) | 1983-09-28 | 1983-09-28 | Production of developer carrying body |
Publications (1)
Publication Number | Publication Date |
---|---|
JPS6070455A true JPS6070455A (en) | 1985-04-22 |
Family
ID=16045808
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
JP58178286A Pending JPS6070455A (en) | 1983-09-28 | 1983-09-28 | Production of developer carrying body |
Country Status (1)
Country | Link |
---|---|
JP (1) | JPS6070455A (en) |
-
1983
- 1983-09-28 JP JP58178286A patent/JPS6070455A/en active Pending
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