JPS60500299A - Panel assembly and its installation method - Google Patents

Abstract

A panel assembly for use in constructing flooring walls or ceiling has two panels (1,2) each having a planar surface (3,4) on one side and on its opposite side (5,6) a plurality of bosses (7,8) projecting from the panel. The panels (1,2) are interconnected by abuttment of the bosses (7) of one panel (1) with the bosses (8) of the other panel (2) and a locking member (12,18) is associated with some of the abutting bosses to thereby prevent lateral movement of panel (1) relative to the other panel (2). The locking members (18) may be tubular and/or comprise locking pins (12) arranged to pass through bores in some abutting bosses. When used as a flooring the panel assembly is installed on a concrete base (26) having a substantially flat surface and bedded on an adhesive compound (25). A number of panel assemblies will be required to construct the flooring wall or ceiling, but once constructed a number of individual panels may be removed to readily allow the installation of mains services.

Description

[Detailed description of the invention] Panel assembly and its installation method The present invention relates to a panel assembly and its installation method, and can be said to be dedicated to it. Particularly suitable for structures used to form floors, walls or ceilings, although not limited to Move cables, electric wires, telephone lines, and central heating pipes away from the floor and place them at the rear of the floor. to be installed.

In today's buildings, each floor has an uneven concrete base with sand and sand. You can spread the cleat over the entire surface of this substrate and make it almost flat. It is often done. In addition, in the screed, for example, a cable tray of 1.8 m is installed. Embed it on the clid. The flooring is then done using flooring ties made of plastic material, for example. The project will be completed by installing the cable. On the floor surface finished in this way, there is an adjustment mechanism on the bottom surface. Consisting of multiple wooden or metal panels, usually 600 mm on a side, with regular legs , a so-called combination that defines a space between a panel and an ordinary floor - called a tough mouth T It is known to provide floors.

Major facilities such as electrical and telephone lines are installed in concrete- or crete-buried cases. The computer VD LJ cable is placed inside the cable tray. Usually placed in the space between the wood or metal panel and the normal floor.

The disadvantage of such an arrangement is that the concrete screed in which the cable tray is buried is It takes a long time to lay the deck and a considerable amount of time to dry, perhaps a week. Or you have to leave it alone for longer. During this time, the main Because it is impossible to install the necessary facilities, it becomes difficult to allocate manpower, and the technology to install the facilities becomes difficult. This causes considerable inconvenience to the operator. Moreover, the facility is installed inside the cable tray. This requires high material costs and labor costs, and the degree of freedom is limited. On top of that, compile Adjusting the height of your computer floor to minimize unevenness can be a time-consuming task. Ru.

An object of the present invention is to provide a panel assembly that substantially overcomes the above-mentioned disadvantages. That's true.

One of the features of the present invention is that the - side is a substantially flat surface and the surface side has a plurality of protruding hosts. 1. A panel assembly comprising two panels each having a The ends of the bosses on one panel abut against the ends of each boss on the other panel. They are arranged so that they overlap each other, and a small number of At least two securing means are provided to prevent lateral movement of one panel relative to the other panel. This is due to the fact that it was arranged so as to prevent

This panel assembly is usually used as a flooring material, but without sacrificing its advantages. It can be used as a double shell, which is sufficient to construct walls and ceilings.

In a preferred embodiment of the invention, the bosses on each panel are arranged in a uniform M-J sock configuration. do. Preferably, the fixing means each comprise a plurality of tubular elements, each tubular element having an impact. It is arranged to accommodate one of the matching pairs of hosts.

In other embodiments, the securing means comprises a plurality of securing pins, each of the securing pins having an abutment. It can be attached to a hole that passes through each boss of each set of hosts. Each fixing pin is Suitably equipped with a shank having a screw head at the L end and a cross pin at the opposite end. However, each company has a shape that allows the insertion of cross bins.

To strengthen the panels, ribs can be provided on the front side of each panel. Properly The height of each riff is 25% of the height of each boss. The fixing means is glass fiber reinforced plastic. In the abutment set of hos located at each corner of the panel which can be manufactured from stick material. It is advantageous to combine them.

Preferably, each panel is rectangular, including a square of 900 mm on a side, and each panel is The thickness of each boss is 3.5mm, the bosses are spaced 108mm apart, and each boss has a bottom diameter The diameter at the top gradually decreases from 1.7 mm to 0 mm, and the height is 46.5 mm. be. Suitably, there are knolls around the outer periphery of each panel.

The present invention provides a floor or Good to apply to walls or ceilings.

Another feature of the invention is to provide the foundation and then have one side substantially flat and the surface side is a panel in which two panels each having a plurality of protruding bosses are attached to a foundation. The method of installing the assembly is to attach these two panels to the boss end of one panel. Lay them on top of each other so that the edges abut the edges of each boss on the other panel. at least two fixed hands installed together and capable of engaging each set of abutting bosses; The steps are arranged to prevent lateral movement of one panel relative to the other.

Properly set the concrete base approximately horizontally according to the foundation surface and Apply an adhesive base compound on the base of the IJ-to, then apply the set compound. Install the panel assembly on top of the pound.

Hereinafter, the present invention will be described in detail with reference to the drawings.

Figure 1 shows two panels stacked one on top of the other to form a building structure. Figure 2 is a partial plan view showing the boss arrangement, Figure 3 is a partial cross-sectional view of the panel. FIG. 6 is a cross-sectional view of another type that uses one of the bosses to secure each other;

Detailing the drawings, each has an outer flat surface 3.4 and an opposing flat surface 5, 6. A plurality of bosses 7° protrude from this flat surface and are arranged in a regular matrix shape. 8. Part of two rectangular panels 1.2 with 8. Panels 1 and 2 are , abut each other at correspondingly contacting end faces 9, 10 of the bosses 7.8. panel 1°2 is a flange extending substantially perpendicular to the panel in the direction of the boss on each panel. The flanges, which have grooves 11 along each edge, are bent outwardly by approximately 1° due to the molding process. It may tilt. Cutout on one edge of each panel to lift the panel during use (not shown).

The bosses 7.8 each have a conical shape projecting from the opposite flat surface 5.6. versus Plastic ferrules 18 are provided around some of the facing bosses. This festival The inner diameter of the rule is approximately the outer diameter of the boss at the joint between the boss and rib 2o, which will be described later. The length is equal to the combined length of the two bosses 7.8 between the ribs. equal. Ferrule 18 prevents lateral movement between the two panels 1, 2 . Although only five bosses are shown in Figure 2, each panel 1 and 2 has a 9-hole x 9-hole matrix. It has 81 bosses arranged in a rick shape. Only 4-6 of these bosses has a ferrule 18 to prevent lateral movement between the panels. ferrule You can install it on the corner boss, or you can choose to put it on other bosses that you want to combine. Also good.

Similar to computer cables, there are electrical and telephone wires in the space between bosses 7 and 8. Major supply facilities such as: There are also ribs 2o on each panel. , strengthen the panel. Ribs connect the bosses and are approximately 25% of the height of each boss. It has a height.

When using panel assemblies as flooring, a regular concrete base can be used as a concrete base. Spread the cleat so that its surface is almost horizontal. Let this base dry naturally, ~5 mm thick adhesive base compound 26 is spread on the surface of the concrete base. Geru. A panel assembly having panels 1 and 2 is assembled so that surface 4 of panel 2 is connected to the underlying comparator. It is placed on the base compound so that it is in contact with the ground and the boss 8 protrudes upward.

All flooring is laid in this way. Various facility engineers want to lay cables. Once you have determined where you want to run the cables between panels, you can Lift the top panel 1 in between and position the cape jLA in a substantially straight line or Lay the cable along the desired route. Once the cable installation is complete, Return the panel 1 to its original position and secure it to the panel 2.

Each panel 1, 2 is an integrally molded piece of glass fiber reinforced plastic material. The molding is High temperature of 140-150℃ and 351.5-703.7Mg/m2 (500-100 0 psi for 3 minutes. When cooling the panel after forming, the material Since the thick part forms the boss, the flat surfaces 3 and 4 of the panel are on the opposite side from which the boss protrudes. The surface is cooled more quickly than the other surface. Therefore, the panel is slightly Hollow. Therefore, when the two panels are put together as described above, the entire panel becomes a box. The opposing contact surfaces 9, 10 of the base do not necessarily come into contact with each other. solve this problem In order to , a boss at each corner, and every other boss along the diagonal line connecting the opposite corners, A central hole is provided with diametrically opposed extending slots.

Note that the slot extends the entire length of the center hole. The center hole has a screw head at one end and a screw head at the other end. a plastic fixing pin 12 with an elongated yank having a cross pin at the accommodate. The slot has a shape that allows the cross pin to be inserted, so the fixing pin is in the center. Once the hole has been penetrated, rotate the fixing pin out of alignment with the slot and separate the two panels. can be fixed together. Fixed pin number To hold in place, fixed pin It has a spring under the spring head.

Panel surfaces 3 and 4 have holes to prevent fixing pins from protruding beyond these surfaces. A recess is provided in the boss.

One of the advantages obtained from the structure described above is that by releasing the fixing pin, the top The panel 1 can be quickly removed.

Each panel is symmetrical, so any panels that are removed prior to being put back together will Even if you rotate the panel up to 90 degrees, you can still It can be placed back on top of panel 2. Insert an electrical socket or install this Easily cut the panel at any position to fill the space between the panel and the wall Can be done. If you cut the panel between adjacent bosses, e.g. wooden elongated supports The part must be supported both parallel to the cut edges.

Telephone lines, electrical cables, and water pipes are installed as needed when these are installed together. A small bridge is placed in the space between the bosses to separate the cables from each other. can be provided. Note that if these cables simply cross each other, These bridges are usually unnecessary.

The floor covering according to the invention avoids conventional wet fleece inks. , reducing building wiring costs by 50%, including substantial cost savings. It can be quite old. In addition, labor wages can be reduced, and if necessary, special It is also possible to provide a trunk that is laid in the floor with a panel structure for easy wiring. , there is no need to provide trunks in sand and cement screeds. However, this The main advantage of the trunk is that, like a traditional floor configuration, For example, it is not necessary to space the vehicle tracks 1.8 m apart.

Once the floor has been laid, it can be covered with carpet or the panel surface; ) floor tiles or cards to be joined to each panel.

The above-mentioned floor structure is manufactured by BT R Permali RP Co., Ltd. RP Lim1ted)'s SY 19/25/L Sheet %-Rutink Co. Manufactured from glass fiber reinforced 7” plastic material such as compound. When the pound is molded, a discreet surface is obtained. Glass fiber content is usually 25% glass. It is a lath fiber reinforced material. Fire spread is grade 2 or higher.

Each panel is 900mm on a side, 3.5mm thick, and spaced 1.08mm apart. The boss has a height of approximately 46.5 mm. Each boss has a diameter of 17mm at the bottom. , this is gradually reduced to a diameter of 1.0 mm.

Panels of this size can be used in buildings used as offices or in areas of light industry. This is the target. The panels are also used in the field of heavy industry, or for this purpose Generally, it is thicker and larger than the above-mentioned j-type. this structure 7. Suitable for supporting electrical cables, telephone lines and pipes for yantra heating. However, if a creel is installed on this floor structure, it can be used as an air exhaust. Tomokitekuru 1 and - panel assembly can be used for tact time of air conditioner. However, in that case, make sure to seal the joint g19 between each panel assembly sufficiently. 3° Fixing pins eliminate the pot-shaped effect on both panels and prevent lateral movement between the panel sets. If ejected, it is possible to omit the ferrule from the assembly. .

Another shape of the hos used in connection with the fixing pin is shown in FIG. 13, and the page of FIG. Let's talk about Nel 2. Boss 8 is for accommodating the face part 4 of the fixing pin (not shown). A central 30 hole 30 having an enlarged diameter portion 3) in the area of the panel surface 4 is shown in FIG. A restricted area defined by two spaced apart approximately semi-circular portions 33 with only one side shown. :32. Each semicircular portion 33 has a cam 34 and a recess for accommodating a fixing pin. It has a section 35.

In use, please follow the instructions 1. shown in Figure 1. Figure 3, along with the panels commemorating the funeral. The two bosses shown in are opposite to each other. The cross pin of the fixed pin is the boss. The center hole 3 of the hos 7 passes between the semicircular parts 33 of the 8 and passes through the force l plane 34. Inserted into 0. Then the tongue twisting the fixed pin, the cross pin of the fixed pin is in the recess 3 5 along the cam surface until it is accommodated. The spring washer under the fixing pin head is identified Hold the pin in this position. The semi-circular portion ;):3 is preferably integral with the molded panel. to form. To release the fixing pin, the cross pin must be inserted into the space between the semicircular portions 33. Twist the fixing pin in the opposite direction until it lines up.

international search report A) INE; (To ThI+ INTERNATZONAL 5EARCH EP○RT ON TERNATIONAL APPLICATION No. , PCT/GB 84/COOO2 (SA 6380) C3-A-47976 715/10/69 NcneDE-U-6603591None A, T-B-267825Nsne

Claims (1)

[Claims] 1. A plurality of bosses extend outward from one side of each panel, and a plurality of bosses extend outwardly from one side of each said panel, and has a substantially flat surface, and the end edge of the boss of one of the panels or the other of the panels two spaced apart aforesaid parts superimposed on each other in abutting relation to each boss end of the a panel, each of which is capable of engaging said set of abutting bosses, said panel being capable of engaging said other panel; at least one panel disposed to prevent lateral movement of said one panel relative to said panel. A panel assembly comprising two fixing means. 2. Claims in which the bosses of each panel are arranged in the form of IJ hooks The panel assembly according to paragraph 1. 3. Each of the fixing means comprises a plurality of tubular elements, and a front end of each of the tubular elements Claim 1 is arranged to accommodate one of the sets of abutting bosses. panel assembly. 4. The fixing means includes a plurality of fixing pins, and each of the fixing pins is connected to the abutting pin. According to claim 1, the device can be attached to a hole passing through each set of bosses. panel assembly. 5. Each of the fixing pins has a screw head at one end and a screw head at the end opposite to the one end of the screw. a shank having a spin, each hole allowing the cross pin to be inserted therethrough; 5. A panel assembly as claimed in claim 4 in the shape of a panel assembly. 6 Claims in which ribs are provided on the surface side of each panel to reinforce the panels Panel assembly according to clause 1. 7. The panel assembly according to claim 6, wherein the rib connects the boss. Mburi. 8. According to claim 7, the height of each said rib is 25% of the height of each said boss. panel assembly. 9. The panel assembly according to claim 1, wherein each of the panels is rectangular. Li. 10. The fixing means is attached to the set of abutting bosses located at each corner of the panel. A panel assembly according to claim 1. 11. Patent for manufacturing said panel assembly from glass fiber reinforced plastic material A panel assembly according to claim 1. 12. Claim 1, further comprising a seal surrounding the outer peripheral edge of each panel. Panel assembly as described in . 13. Install the foundation and then install a plurality of bosses or bosses extending outward from one side of each panel and The front side of the panel has a substantially flat surface, and the edge of the boss of one of the panels has a flat surface. two panels stacked one on top of the other in abutting relation to the edge of each boss of the other panel; each of the spaced apart panels is engageable with the set of abutting bosses; , arranged to prevent lateral movement of said one panel relative to said other panel. a panel assembly comprising at least two fixing means provided thereon; How to install panel assembly. 14. Install the concrete base almost horizontally according to the foundation surface, and A sticky base compound is applied to the base of the cleat, and then this base compound is applied. The panel assembly according to claim 13, wherein the panel assembly is attached to the panel assembly. How to install the assembly.