JPS6036478B2 - Drawn ironing can and its manufacturing method - Google Patents
Drawn ironing can and its manufacturing methodInfo
- Publication number
- JPS6036478B2 JPS6036478B2 JP56124038A JP12403881A JPS6036478B2 JP S6036478 B2 JPS6036478 B2 JP S6036478B2 JP 56124038 A JP56124038 A JP 56124038A JP 12403881 A JP12403881 A JP 12403881A JP S6036478 B2 JPS6036478 B2 JP S6036478B2
- Authority
- JP
- Japan
- Prior art keywords
- tin
- ironing
- iron
- layer
- amount
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired
Links
- 238000010409 ironing Methods 0.000 title claims description 41
- 238000004519 manufacturing process Methods 0.000 title claims description 9
- ATJFFYVFTNAWJD-UHFFFAOYSA-N Tin Chemical compound [Sn] ATJFFYVFTNAWJD-UHFFFAOYSA-N 0.000 claims description 51
- 239000010410 layer Substances 0.000 claims description 48
- 229910000831 Steel Inorganic materials 0.000 claims description 37
- 239000010959 steel Substances 0.000 claims description 37
- 229910000640 Fe alloy Inorganic materials 0.000 claims description 35
- NNIPDXPTJYIMKW-UHFFFAOYSA-N iron tin Chemical compound [Fe].[Sn] NNIPDXPTJYIMKW-UHFFFAOYSA-N 0.000 claims description 30
- 238000007747 plating Methods 0.000 claims description 27
- 238000000034 method Methods 0.000 claims description 23
- 238000012545 processing Methods 0.000 claims description 11
- 230000003746 surface roughness Effects 0.000 claims description 8
- 239000011247 coating layer Substances 0.000 claims description 6
- 239000002344 surface layer Substances 0.000 claims description 6
- 238000010438 heat treatment Methods 0.000 claims description 5
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 102
- 229910052742 iron Inorganic materials 0.000 description 51
- 239000003973 paint Substances 0.000 description 27
- 241000269851 Sarda sarda Species 0.000 description 18
- 239000011248 coating agent Substances 0.000 description 18
- 238000000576 coating method Methods 0.000 description 18
- 230000007797 corrosion Effects 0.000 description 14
- 238000005260 corrosion Methods 0.000 description 14
- 230000008569 process Effects 0.000 description 13
- 235000013405 beer Nutrition 0.000 description 12
- 238000010586 diagram Methods 0.000 description 11
- 239000000758 substrate Substances 0.000 description 11
- 241000209094 Oryza Species 0.000 description 9
- 235000007164 Oryza sativa Nutrition 0.000 description 9
- 235000009566 rice Nutrition 0.000 description 9
- 230000010287 polarization Effects 0.000 description 8
- 239000000523 sample Substances 0.000 description 8
- 239000007769 metal material Substances 0.000 description 7
- 238000005259 measurement Methods 0.000 description 6
- 230000005856 abnormality Effects 0.000 description 5
- 239000000463 material Substances 0.000 description 5
- 229910052751 metal Inorganic materials 0.000 description 5
- 239000002184 metal Substances 0.000 description 5
- NBIIXXVUZAFLBC-UHFFFAOYSA-N Phosphoric acid Chemical compound OP(O)(O)=O NBIIXXVUZAFLBC-UHFFFAOYSA-N 0.000 description 4
- 235000014171 carbonated beverage Nutrition 0.000 description 4
- 210000000038 chest Anatomy 0.000 description 4
- 238000012360 testing method Methods 0.000 description 4
- 239000004593 Epoxy Substances 0.000 description 3
- 238000010306 acid treatment Methods 0.000 description 3
- KRKNYBCHXYNGOX-UHFFFAOYSA-N citric acid Chemical compound OC(=O)CC(O)(C(O)=O)CC(O)=O KRKNYBCHXYNGOX-UHFFFAOYSA-N 0.000 description 3
- 239000003292 glue Substances 0.000 description 3
- 239000000314 lubricant Substances 0.000 description 3
- 238000003860 storage Methods 0.000 description 3
- 238000004381 surface treatment Methods 0.000 description 3
- 239000005028 tinplate Substances 0.000 description 3
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 description 2
- 239000004677 Nylon Substances 0.000 description 2
- UIIMBOGNXHQVGW-UHFFFAOYSA-M Sodium bicarbonate Chemical compound [Na+].OC([O-])=O UIIMBOGNXHQVGW-UHFFFAOYSA-M 0.000 description 2
- 239000000853 adhesive Substances 0.000 description 2
- 230000001070 adhesive effect Effects 0.000 description 2
- 229910000147 aluminium phosphate Inorganic materials 0.000 description 2
- 239000011324 bead Substances 0.000 description 2
- 230000008901 benefit Effects 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 239000004744 fabric Substances 0.000 description 2
- JEIPFZHSYJVQDO-UHFFFAOYSA-N iron(III) oxide Inorganic materials O=[Fe]O[Fe]=O JEIPFZHSYJVQDO-UHFFFAOYSA-N 0.000 description 2
- 238000002844 melting Methods 0.000 description 2
- 230000008018 melting Effects 0.000 description 2
- 229920001778 nylon Polymers 0.000 description 2
- BASFCYQUMIYNBI-UHFFFAOYSA-N platinum Chemical compound [Pt] BASFCYQUMIYNBI-UHFFFAOYSA-N 0.000 description 2
- 238000004826 seaming Methods 0.000 description 2
- 239000007787 solid Substances 0.000 description 2
- 239000002966 varnish Substances 0.000 description 2
- 238000009941 weaving Methods 0.000 description 2
- XFNGYPLLARFULH-UHFFFAOYSA-N 1,2,4-oxadiazetidin-3-one Chemical compound O=C1NON1 XFNGYPLLARFULH-UHFFFAOYSA-N 0.000 description 1
- 241001474374 Blennius Species 0.000 description 1
- 241001070941 Castanea Species 0.000 description 1
- 235000014036 Castanea Nutrition 0.000 description 1
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 description 1
- 229920000742 Cotton Polymers 0.000 description 1
- 244000241257 Cucumis melo Species 0.000 description 1
- 235000015510 Cucumis melo subsp melo Nutrition 0.000 description 1
- 244000301850 Cupressus sempervirens Species 0.000 description 1
- 241000257303 Hymenoptera Species 0.000 description 1
- 229910019142 PO4 Inorganic materials 0.000 description 1
- 244000055346 Paulownia Species 0.000 description 1
- ISWSIDIOOBJBQZ-UHFFFAOYSA-N Phenol Chemical compound OC1=CC=CC=C1 ISWSIDIOOBJBQZ-UHFFFAOYSA-N 0.000 description 1
- OAICVXFJPJFONN-UHFFFAOYSA-N Phosphorus Chemical compound [P] OAICVXFJPJFONN-UHFFFAOYSA-N 0.000 description 1
- 206010061926 Purulence Diseases 0.000 description 1
- BQCADISMDOOEFD-UHFFFAOYSA-N Silver Chemical compound [Ag] BQCADISMDOOEFD-UHFFFAOYSA-N 0.000 description 1
- CDBYLPFSWZWCQE-UHFFFAOYSA-L Sodium Carbonate Chemical compound [Na+].[Na+].[O-]C([O-])=O CDBYLPFSWZWCQE-UHFFFAOYSA-L 0.000 description 1
- 241001504592 Trachurus trachurus Species 0.000 description 1
- FJJCIZWZNKZHII-UHFFFAOYSA-N [4,6-bis(cyanoamino)-1,3,5-triazin-2-yl]cyanamide Chemical compound N#CNC1=NC(NC#N)=NC(NC#N)=N1 FJJCIZWZNKZHII-UHFFFAOYSA-N 0.000 description 1
- 230000009471 action Effects 0.000 description 1
- 229910045601 alloy Inorganic materials 0.000 description 1
- 239000000956 alloy Substances 0.000 description 1
- 229910052782 aluminium Inorganic materials 0.000 description 1
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 1
- 239000007864 aqueous solution Substances 0.000 description 1
- 239000010953 base metal Substances 0.000 description 1
- 235000013361 beverage Nutrition 0.000 description 1
- 239000008280 blood Substances 0.000 description 1
- 210000004369 blood Anatomy 0.000 description 1
- 210000000481 breast Anatomy 0.000 description 1
- 229910052799 carbon Inorganic materials 0.000 description 1
- 239000001913 cellulose Substances 0.000 description 1
- 229920002678 cellulose Polymers 0.000 description 1
- KRVSOGSZCMJSLX-UHFFFAOYSA-L chromic acid Substances O[Cr](O)(=O)=O KRVSOGSZCMJSLX-UHFFFAOYSA-L 0.000 description 1
- 239000004927 clay Substances 0.000 description 1
- 238000004140 cleaning Methods 0.000 description 1
- 238000010835 comparative analysis Methods 0.000 description 1
- 239000013068 control sample Substances 0.000 description 1
- 229910052802 copper Inorganic materials 0.000 description 1
- 239000010949 copper Substances 0.000 description 1
- 238000005520 cutting process Methods 0.000 description 1
- 230000007423 decrease Effects 0.000 description 1
- 230000002950 deficient Effects 0.000 description 1
- 238000005238 degreasing Methods 0.000 description 1
- 238000009792 diffusion process Methods 0.000 description 1
- 210000005069 ears Anatomy 0.000 description 1
- 230000005611 electricity Effects 0.000 description 1
- 238000005868 electrolysis reaction Methods 0.000 description 1
- 239000003792 electrolyte Substances 0.000 description 1
- 238000010828 elution Methods 0.000 description 1
- 238000002474 experimental method Methods 0.000 description 1
- 239000000945 filler Substances 0.000 description 1
- 235000015203 fruit juice Nutrition 0.000 description 1
- AWJWCTOOIBYHON-UHFFFAOYSA-N furo[3,4-b]pyrazine-5,7-dione Chemical compound C1=CN=C2C(=O)OC(=O)C2=N1 AWJWCTOOIBYHON-UHFFFAOYSA-N 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 239000003595 mist Substances 0.000 description 1
- 239000000203 mixture Substances 0.000 description 1
- 229910052757 nitrogen Inorganic materials 0.000 description 1
- 235000015205 orange juice Nutrition 0.000 description 1
- 230000003647 oxidation Effects 0.000 description 1
- 238000007254 oxidation reaction Methods 0.000 description 1
- 230000002093 peripheral effect Effects 0.000 description 1
- NBIIXXVUZAFLBC-UHFFFAOYSA-K phosphate Chemical compound [O-]P([O-])([O-])=O NBIIXXVUZAFLBC-UHFFFAOYSA-K 0.000 description 1
- 239000010452 phosphate Substances 0.000 description 1
- 229910052698 phosphorus Inorganic materials 0.000 description 1
- 239000011574 phosphorus Substances 0.000 description 1
- 230000000704 physical effect Effects 0.000 description 1
- 229910052697 platinum Inorganic materials 0.000 description 1
- 235000021395 porridge Nutrition 0.000 description 1
- 238000003825 pressing Methods 0.000 description 1
- 230000002265 prevention Effects 0.000 description 1
- 239000011253 protective coating Substances 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
- 230000009467 reduction Effects 0.000 description 1
- 239000012266 salt solution Substances 0.000 description 1
- 238000009958 sewing Methods 0.000 description 1
- 229910052709 silver Inorganic materials 0.000 description 1
- 239000004332 silver Substances 0.000 description 1
- 229910000030 sodium bicarbonate Inorganic materials 0.000 description 1
- 235000017557 sodium bicarbonate Nutrition 0.000 description 1
- 159000000000 sodium salts Chemical class 0.000 description 1
- 239000000243 solution Substances 0.000 description 1
- 230000001954 sterilising effect Effects 0.000 description 1
- 238000004659 sterilization and disinfection Methods 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
Landscapes
- Shaping Metal By Deep-Drawing, Or The Like (AREA)
- Electroplating Methods And Accessories (AREA)
- Containers Having Bodies Formed In One Piece (AREA)
Description
【発明の詳細な説明】
本考案は、表面処理鋼板から成る絞りしごき蟻及びその
製造法に関し、より詳細には、従来の錫めつき鋼板から
成る絞りしごき蟻に比して錫めつき量を著しく少ないレ
ベルに保持しながら、しかも塗料密着性や耐腐食性を著
しく向上させた絞りしごき曜及びその製造法に関する。DETAILED DESCRIPTION OF THE INVENTION The present invention relates to a drawn and ironed dovetail made of a surface-treated steel plate and a method for manufacturing the same, and more specifically, the present invention relates to a drawn and ironed dovetail made of a surface-treated steel plate, and more particularly, a drawing and ironed dovetail made of a conventional tin-plated steel plate, which has a reduced amount of tin plating. The present invention relates to a drawn and ironed Yoyo which has significantly improved paint adhesion and corrosion resistance while maintaining it at a significantly lower level, and a method for producing the same.
金属素材をポンチとダイスとの間で絞り加工、次いでし
ごき加工に賦して得られる耀体は、鰹胴部及び糟腕部と
糟底部との接続部に継目がなく、外観が良好で底蓋の巻
緒及び継目形成などの操作が不要であり、また篭8同部
が薄肉化されていて、金属素材の量が少なくてよい等の
利点を有しており、飲料糟詰等の用途に広く使用されて
いる。この絞りしごき糟用の金属素材は、当然加工性の
良好な素材でなければならず、かかる見地からアルミニ
ウム板や錫めつき鋼板(ブリキ)のような比較的高価な
金属素材が一般に使用されている。この素材の内でも、
錫めつき鋼板については、錫の資源枯渇の問題があり、
これに伴なつて錫のコストが年々高くなるという経済上
の制約から、錫めつき量を可及的に低減させることが望
ましいことである。しかしながら、錫めつき層は、錫め
つき鋼板の絞りしごき加工に際して固体潤滑剤的作用を
行うこと及び加工後の糟体の腐食に対して保護被覆層と
しての作用を行なうことから、このように錫めつき量を
低減させようとする試みは、加工性及び耐食性の見地か
ら制約を受ける。The bonito body obtained by drawing the metal material between a punch and die and then ironing the bonito body has no seams at the joints between the bonito body, the bonito arms, and the bonito bottom, and has a good appearance and a smooth bottom. It has the advantage that operations such as wrapping the lid and forming seams are not required, and the same part of the basket 8 is thinner, requiring less metal material, making it suitable for applications such as filling beverages. widely used. The metal material for this drawing iron must naturally be a material with good workability, and from this point of view relatively expensive metal materials such as aluminum plate or tin plated steel plate (tin plate) are generally used. There is. Even within this material,
Regarding tin-plated steel sheets, there is a problem of depletion of tin resources.
Due to the economic constraints that the cost of tin increases year by year, it is desirable to reduce the amount of tin plating as much as possible. However, the tin-plated layer acts as a solid lubricant during drawing and ironing of the tin-plated steel sheet, and acts as a protective coating layer against corrosion of the mold after processing. Attempts to reduce the amount of tin plating are constrained from the viewpoints of processability and corrosion resistance.
かくして現在絞りしごき加工用の錫めつき鋼板としては
、#50乃至#100のぶりさ(錫めつき量5.6乃至
11.を/〆)が実用に供せられているにすぎない。本
発明者等は、絞りしごき加工用の金属素材として錫めつ
き量が従来の素材よりもかなり少ない0.05乃至2.
8雌/〆(本明細書において、錫めつき量及び錫量とは
片面当りの値として定義される)の範囲内にある錫めつ
き鋼板を使用すると共に、該錫めつき鋼板表面の粗さを
一定の範囲に選択するときには、絞りしごき加工に際し
て蟻胴となる表面に一定面積比の鉄面が露出されるよう
になり、しかも全く意外なことに、このような鉄面の露
出がない錫めつき層から成る総胴に比してむしろ塗料の
密着性が向上し、この結果として耐腐性が顕著に向上す
ること、及びかくして耐腐食性に優れた絞りしごき髭を
低コストの金属素材を使用して、しかも高生産性をもっ
て製造し得ることを見出した。Thus, at present, tin-plated steel sheets for drawing and ironing are only in practical use with a tinness of #50 to #100 (tin plating amount of 5.6 to 11 mm). The present inventors have developed a metal material for drawing and ironing that has a tin plating amount of 0.05 to 2.0 mm, which is considerably lower than conventional materials.
Use a tin-plated steel plate within the range of 8mm/〆 (in this specification, the amount of tin plating and the amount of tin are defined as values per side), and also reduce the roughness of the surface of the tin-plated steel plate. When the thickness is selected within a certain range, a certain area ratio of the iron surface is exposed on the surface that will become the dovetail body during the drawing and ironing process, and quite surprisingly, such iron surface is not exposed. The adhesion of the paint is rather improved compared to the overall body consisting of a tin-plated layer, and as a result, the corrosion resistance is significantly improved. We have discovered that it can be manufactured with high productivity using the following materials.
即ち、本発明の目的は、従来の錫めつき鋼板から成る絞
りしごき曜に比して錫めつき童を著しく少ないレベルに
保持しながら、しかも塗料密着性や耐腐食性を著しく向
上させた絞りしごき鍵及びその製造法を提供するにある
。That is, the object of the present invention is to provide a drawer which maintains tin plating to a significantly lower level than conventional drawers made of tin-plated steel plates, and which also has significantly improved paint adhesion and corrosion resistance. The purpose of the present invention is to provide an ironing key and a method for manufacturing the same.
本発明の他の目的は、絞りしごき加工用の金属素材表面
が、絞りしごき加工時には、十分な固体潤滑剤的作用が
発現されるに十分な金属錫めつき層の状態に保持され、
一方絞りしごき加工終了後には、塗料密着性及び耐腐食
性に優れた表面が鐘月同に形成される絞りしごさ蛾の製
造法を提供するにある。Another object of the present invention is to maintain the surface of a metal material for drawing and ironing in a state of a metal tin plating layer sufficient to exhibit a sufficient solid lubricant action during drawing and ironing.
On the other hand, it is an object of the present invention to provide a method for producing a drawn and ironed moth, in which a surface with excellent paint adhesion and corrosion resistance is formed on the surface after the drawing and ironing process is completed.
本発明によれば、表面処理鋼板を絞りしごき加工に賦す
ることにより得られ、相対的に厚肉の鱗底部と相対的に
薄肉の礎8同部とから成り、該糟胴部及び缶蟹胴部と銭
底部との接続部には継目を有しない絞りしごき鱗におい
て、該絞りしごき糟の溝胴部は0.01乃至1.7雌/
あの錫を含む表面層を有し、該表面層は露出面積比が】
5乃至80%の鉄面と錫−鉄合金層及び/又は錫めつき
層との組合せから成り、且つ糟底部の表面は錫めつき被
覆層から成ることを特徴とする絞りしごき糟が提供され
る。According to the present invention, it is obtained by subjecting a surface-treated steel plate to drawing and ironing, and is composed of a relatively thick scale bottom part and a relatively thin scale base part, and the rice cake body part and the can crab In a squeezed scale that does not have a joint between the body and the bottom of the coin, the groove body of the squeezed rice cake has a diameter of 0.01 to 1.7 female/
It has a surface layer containing tin, and the surface layer has an exposed area ratio]
There is provided a straining iron comprising a combination of 5 to 80% iron surface and a tin-iron alloy layer and/or a tin-plated layer, and the surface of the bottom of the wire comprises a tin-plated coating layer. Ru.
本発明によれば更に、錫めつき鋼板をポンチとダイスと
の間で絞り加工及びしごき加工に賦すことから成る絞り
しごき耀の製造法において、錫めつき鋼板として錫めつ
き量が0.05乃至2.8咳/〆で且つ表面の平均粗さ
が0.2乃至4ミクロンの錫めつき鋼板を使用し、しご
き率が40乃至80%のしごき加工を行い、カップ側壁
部表面の錫めつき層を錫−鉄合金層に転化させるための
熱処理を行うことを特徴とする絞りしごき鍵の製造方法
が提供される。According to the present invention, there is further provided a method for manufacturing a tin-plated steel plate comprising subjecting a tin-plated steel plate to drawing and ironing between a punch and a die, in which the tin-coated steel plate has a tin plating amount of 0. Using a tin-plated steel plate with a roughness of 0.05 to 2.8 mm and an average surface roughness of 0.2 to 4 microns, ironing is performed at an ironing rate of 40 to 80% to remove tin on the surface of the side wall of the cup. A method for producing a drawn and ironed key is provided, which comprises performing a heat treatment to convert a plating layer into a tin-iron alloy layer.
本発明を添付図面に示す具体例に基づき詳細に説明する
。The present invention will be described in detail based on specific examples shown in the accompanying drawings.
本発明の絞りしごき鍵の全体の構造を示す第1一A図に
おいて、この機体1は、全体として2で示す鍵8岡部と
全体として3で示す糟底部とから成っている。In FIG. 11A, which shows the overall structure of the squeeze key of the present invention, the body 1 is comprised of a key 8, generally designated by 2, and a key part, generally designated by 3.
この髭胴部2の側面及び鍵胸部2と耀底部3の接続部4
には実質上継目が存在しない。髭胸部2は、後に詳述す
るように、金属素材をポンチとダイスとの間で絞り加工
、次いでしごき加工することにより形成され、その結果
その厚みは、鞍底部3よりも薄肉となっている。糟胸部
2の上方縁部には、所望によりネック5を介して厚肉の
フランジ6が設けられており、蟻端部材(図示せず)の
周縁部との間に2重巻縦が可能となっている。The side surface of this beard trunk 2 and the connection part 4 between the key chest 2 and the bottom part 3
There are virtually no seams. As will be detailed later, the mustache chest 2 is formed by drawing a metal material between a punch and a die and then ironing it, and as a result, its thickness is thinner than that of the saddle bottom 3. . A thick-walled flange 6 is provided at the upper edge of the chestnut chest 2 via a neck 5 if desired, and double-wound vertically is possible between it and the peripheral edge of a dovetail end member (not shown). It has become.
また糟底部3には球面状の滑らかな突起(ドーム)7が
内方向に設けられていて、糟底部3が内容物の圧力によ
り外方に突出するのを防止して、母体のすわりを良くす
る様になつている。本発明の絞りしごき蛾の重要な特徴
は髭底部3の表面が錫めつき被覆層から成るのに対して
、滋月両部2が0.01乃至1.70gノ〆、特に0.
1乃至1.繋/〆の著しく少ない錫を含む表面層を有し
、しかもこの表面層は露出面積比が15乃至80%、特
に25乃至60%の鉄面と錫−鉄合金層及び/又は錫め
つき層との組合せから成ることを存する。In addition, a smooth spherical protrusion (dome) 7 is provided on the inside of the rice cake bottom 3, which prevents the rice cake bottom 3 from protruding outward due to the pressure of the contents and makes it easier for the mother to sit. It's becoming like this. An important feature of the squeeze moth of the present invention is that the surface of the whisker bottom part 3 is made of a tinned coating layer, whereas the bottom part 2 has a weight of 0.01 to 1.70 g, especially 0.01 to 1.70 g.
1 to 1. It has a surface layer containing significantly less tin, and this surface layer has an exposed area ratio of 15 to 80%, particularly 25 to 60%, of an iron surface, a tin-iron alloy layer and/or a tin-plated layer. It consists of a combination of
即ち、本発明においては、鰹胴部2における前述した量
の錫は錫−鉄合金層或いは錫めつき層の形で存在するが
、ミクロ的にみて、この錫を含まない鉄面が露出してい
ることが顕著な特徴である。従来、礎詰用織の分野では
、内容物中への鉄溶出を抑制するために、各種の表面処
理鋼板が使用されており、この表面処理鋼板においても
、ミクロ的にも鉄面の露出は好ましくないとされていた
。That is, in the present invention, the above-described amount of tin in the bonito body 2 exists in the form of a tin-iron alloy layer or a tin-plated layer, but from a microscopic perspective, the iron surface that does not contain tin is exposed. A notable feature is that Conventionally, in the field of foundation weaving, various surface-treated steel plates have been used to suppress the elution of iron into the contents, and even with these surface-treated steel plates, the exposed iron surface is It was considered undesirable.
これに対して、本発明によれば、錫めつき鋼板から絞り
しごき加工で形成される鍵胴表面にむしろ一定面積比の
鉄面を露出させることにより、むしろ塗料の密着性を向
上させることが可能となるのであって、この事実は、鉄
露出面積比と塗膜のビール強度との関係をブロットした
第4図を参照することによっても明白となろう。しかも
、従来絞りしごき加工用の錫めつき鋼板は、既に前述し
た通り錫めつき量の比較的多いものであったが、本発明
によれば、絞りしごき賭の表面に存在する全錫量を従来
のものに比して著しく低いレベルとしながら、加工性を
損わずに容易に絞りしごき磯とすることができ、しかも
篭体の塗料密着性及び耐腐食性を顕著に向上させること
ができる。On the other hand, according to the present invention, the adhesion of the paint can be improved by exposing the iron surface of a certain area ratio on the surface of the key body formed by drawing and ironing from a tin-plated steel plate. This fact will become clear by referring to FIG. 4, which is a plot of the relationship between the iron exposed area ratio and the beer strength of the coating film. Moreover, conventional tin-plated steel sheets for drawing and ironing had a relatively large amount of tin plating as already mentioned above, but according to the present invention, the total amount of tin present on the surface of the drawing and ironing can be reduced. Although the level is significantly lower than that of conventional products, it is possible to easily draw and iron the seaweed without impairing workability, and the paint adhesion and corrosion resistance of the housing can be significantly improved. .
縦底部3の断面を拡大して示す第2図において、この底
壁3は鋼板基質8、錫めつき被覆層9及び該基質8と錫
めつき被覆層9との間に場合により介在する錫−鉄合金
層10から成っている。In FIG. 2, which shows an enlarged cross-section of the vertical bottom part 3, the bottom wall 3 includes a steel plate substrate 8, a tin-plated coating layer 9, and a tin layer optionally interposed between the substrate 8 and the tin-plated coating layer 9. - consists of an iron alloy layer 10;
この礎底部3は、絞りしごき加工を受けていないことに
関連して、錫量は、素材と同じ0.05乃至2.80g
/〆と同じであり、表面の平均粗さが0.2乃至4ミク
ロンの範囲にある。縫胴部2の表面組織の1例を拡大し
て示す第3−A図において、側壁は鋼板基質11及び鋼
板基質上の金属錫層12から成っており、ミクロ的に言
って部分的に鉄露出面13が存在している。Since this foundation bottom part 3 has not undergone drawing and ironing processing, the amount of tin is 0.05 to 2.80 g, which is the same as the raw material.
/〆, and the average surface roughness is in the range of 0.2 to 4 microns. In FIG. 3-A showing an enlarged example of the surface structure of the sewing body 2, the side wall is made up of a steel plate substrate 11 and a metal tin layer 12 on the steel plate substrate, and microscopically speaking, it is partially made of iron. An exposed surface 13 is present.
この鯵胴部2の表面組織の他の例を示す第3一B図にお
いて、この側壁は、鋼板基質11、鋼板基質上の錫−鉄
合金層14から成っており、ミクロ的に言って錫−鉄合
金層の間に部分的に鉄蕗出面13がやはり存在している
。錫−鉄合金層14の上に欠金属錫層12が存在する場
合もある。本明細書において、糟胴側壁2の鉄面及び錫
一鉄合金属層の露出面積比とは、下記測定法により得ら
れた値を言う。In FIG. 31B showing another example of the surface texture of this horse mackerel body 2, this side wall is made up of a steel plate substrate 11 and a tin-iron alloy layer 14 on the steel plate substrate, and microscopically speaking, the side wall is made of a steel plate substrate 11 and a tin-iron alloy layer 14 on the steel plate substrate. - There is also a partial iron protrusion 13 between the iron alloy layers. In some cases, a metal-deficient tin layer 12 is present on the tin-iron alloy layer 14. In this specification, the exposed area ratio of the iron surface of the clay body side wall 2 and the tin-iron alloy layer refers to a value obtained by the following measuring method.
即ち、ポテンシオスタット(定電圧電解装置)を用い、
飽和力。メル電極を参照電極とし、白金を対極とし用い
、炭酸水素ナトリウムでPH9.5とした0.08規定
の無水炭酸ナトリウム水溶液中で、一定面積を露出させ
た被測定物の鰭胴表面を最初に−20瓜hVから−14
5仇hVへ分極させ、次いで一145仇hVから十55
瓜hVへ分極させ、最後に分極曲線を求めながら十55
仇hVから‐130皿Vへ分極させる。いずれの場合も
100肌V/分の一定速度で連続させ分極させる。この
分極曲線を第5図に示す。なお測定に先立ち被測定物の
表面の汚れや酸化膜、表面処理皮膜を除去するための前
操作が必要に応じて行われる。この分極曲線の−450
乃至一80仇hVの間に1個のピークが認められ、これ
は鉄面と錫−鉄合金との合計に起因するものである。こ
の分極曲線の一100仇hVから−125仇hVの間に
最大3個のピークが認められ、最初に表われるピークが
、錫、次のピークが鉄、3番目のピークが錫−鉄合金に
起因したものである。これらのピークは純物質及びそれ
らの既知の混合物の上記分極曲線を取ればわかる。錫−
鉄合金層の露出面積比S^は、第4図に示した如く、−
115肌V付近に表われた被測定サンプルの錫−鉄合金
層のピーク高さをhs 仏A/地とすればS^;0.2
1×hs〔%〕
で定義する。That is, using a potentiostat (constant voltage electrolyzer),
saturation power. Using a Mel electrode as a reference electrode and platinum as a counter electrode, the surface of the fin trunk of the object to be measured with a certain area exposed was first exposed in a 0.08N anhydrous sodium carbonate aqueous solution adjusted to pH 9.5 with sodium bicarbonate. -20 melon hV to -14
Polarize to 5 hV, then -145 hV to 155 hV
Polarize it to hV, and finally obtain the polarization curve.
Polarize from 2 hV to -130 V. In either case, polarization is carried out continuously at a constant rate of 100 skin V/min. This polarization curve is shown in FIG. Note that, prior to measurement, a pre-operation is performed as necessary to remove dirt, oxide film, and surface treatment film on the surface of the object to be measured. -450 of this polarization curve
One peak was observed between 180 hV and 180 hV, which is due to the sum of the iron surface and the tin-iron alloy. A maximum of three peaks are observed between 1100 hV and -125 hV in this polarization curve, and the first peak that appears is for tin, the second peak for iron, and the third peak for tin-iron alloy. This was caused by These peaks can be seen by taking the above polarization curves of pure substances and their known mixtures. Tin-
As shown in Fig. 4, the exposed area ratio S^ of the iron alloy layer is -
If the peak height of the tin-iron alloy layer of the sample to be measured that appears near 115 skin V is hs, then S^;0.2
Defined as 1×hs [%].
−100印hV〜一125仇hVの鉄のピークは定量的
に正確でないので、鉄面の露出面積比SBは、第4図の
‐450乃至‐80肌Vのピーク高さを肥 りA/c海
として、SBニ0.52(hp一0.14×hs)とし
て定義される。Since the peak of iron from -100 hV to -125 hV is not quantitatively accurate, the exposed area ratio SB of the iron surface is determined by increasing the peak height of -450 to -80 skin V in Figure 4 A/ The sea is defined as SB 0.52 (hp - 0.14 x hs).
本発明において、鉄露出面の面積比は15乃至80%、
特に25乃至60%の範囲となっていることも重要であ
る。In the present invention, the area ratio of the iron exposed surface is 15 to 80%,
In particular, it is important that it is in the range of 25 to 60%.
即ち、この面積比が上記範囲よりも小さい場合には、塗
膜密着性の顕著な向上は期待し得ず、一方上話範囲より
も多くすることは加工上の見地や、錆の防止の点から好
ましくない。本発明の絞りしごき緒を製造するには、錫
めつき量が0.05乃至2.8雌/〆、特に絞りしごき
鰹の外表面となる面が1.00乃至2.8雌/〆、又内
表面となる面が0.05乃至2.8雌/あの範囲にあり
且つ表面の平均粗さ(Ha)が0.2乃至4ミクロン、
特に0.5乃至2ミクロンの範囲にある錫めつき鋼板を
使用することが重要である。本発明において、めつき量
が上述した範囲より少ない場合には、絞りしごき加工性
が著しく低下する煩向があり、一方、めつき量が上述し
た範囲よりも多いと表面に鉄面を露出させることが困難
となる。In other words, if this area ratio is smaller than the above range, no significant improvement in paint film adhesion can be expected; on the other hand, making it larger than the above range is a problem from a processing standpoint and rust prevention. undesirable. In order to produce the drawn and drawn bonito of the present invention, the amount of tin plating is 0.05 to 2.8 pieces/piece, especially the outer surface of the squeezed bonito is 1.00 to 2.8 pieces/piece, In addition, the surface that becomes the inner surface is in the range of 0.05 to 2.8 mm, and the average roughness (Ha) of the surface is 0.2 to 4 microns.
It is particularly important to use tinned steel sheets in the range of 0.5 to 2 microns. In the present invention, if the amount of plating is less than the above-mentioned range, the drawing and ironing workability tends to be significantly reduced, while if the amount of plating is more than the above-mentioned range, the iron surface may be exposed on the surface. This becomes difficult.
また、表面の粗さも鉄面露出と加工性との両方に関連し
ており、粗さが上記範囲よりも小さいときには、低メッ
キ量での加工性が低下し、鉄面露出も本発明範囲内とす
ることが困難であり、まさこの粗さが上記範囲よりも多
いと鉄面霧0出が多くなりすぎて、加工性の低下や蟻の
外観不良を生じやすい。錫めつき鋼板としては、低炭素
圧延鋼板に、前述した量の錫を霞気めつきさせたものが
使用され、この錫めつき鋼板は、好適にはめつきしたま
まのマット板(ノーリフロー板)であることが望ましい
が、めつき後溶融処理を行なったブライト板(リフロー
板)であっても粗さが上記範囲にあれば、本発明の目的
に使用できる。In addition, surface roughness is also related to both iron surface exposure and workability, and when the roughness is smaller than the above range, workability with a low plating amount decreases, and iron surface exposure also falls within the scope of the present invention. It is difficult to achieve this, and if the roughness is greater than the above range, there will be too much iron surface mist, which will likely result in reduced workability and poor appearance due to ants. The tin-plated steel plate used is a low-carbon rolled steel plate coated with a haze of tin in the amount described above. ), but even bright plates (reflow plates) that have been subjected to melting treatment after plating can be used for the purpose of the present invention as long as their roughness is within the above range.
桐壁部に鉄面を露出させるには、一定以上のしごき率で
絞りしごき加工を行うことも重要であり、40乃至80
%、特に50乃至70%の範囲のしごき率で加工を行う
のがよい。In order to expose the iron surface on the paulownia wall, it is important to draw and iron the ironing process at a certain ironing rate or higher.
%, particularly preferably in the range of 50 to 70%.
本発明の絞りしごき遂において、しごき率(RD)とは
鰭底部3の厚みをD、鱗胸部2の厚みをdとしたとき、
式帯XI。In the squeezing process of the present invention, the squeezing rate (RD) is defined as: When the thickness of the fin base 3 is D, and the thickness of the scale thorax 2 is d,
Shiki obi XI.
。=RDで定義される。. =RD is defined.
またこれら各部の厚みはD=0.27乃至0.5仇舷 d=0.080乃至0.22仇舷 の範囲にあることが望ましい。In addition, the thickness of each of these parts is D = 0.27 to 0.5 m. d=0.080 to 0.22 It is desirable that it be within the range of .
絞りしごき加工は、それ自体周知のポンチとダイスとの
組合せを使用し、必要により素材とダイスとの間に潤滑
剤を供給してそれ自体公知の手段で容易に行うことがで
きる。The drawing and ironing process can be easily carried out by means known per se, using a combination of a punch and a die, which are known per se, and supplying a lubricant between the material and the die if necessary.
絞りしごき加工は一段で行ってもよいが、一般には、絞
り加工及びしごき加工を多段にわたって行うのが望まし
い。かくして、絞りしごき加工を受けたカップ側壁部は
第3−A又は3−B図に示す表面組織を示す。第3一A
図に示す表面組織のカップをそのまま糟として用いるこ
ともぞきるが、所望によりこのカップを熱処理して、残
存錫めつき層の一部乃至全部を、第3一B図に示す錫−
鉄合金層に転化し、鱗とすることもできる。Although the drawing and ironing process may be performed in one stage, it is generally desirable to perform the drawing process and ironing process in multiple stages. Thus, the cup side wall portion subjected to the drawing and ironing process exhibits the surface structure shown in FIG. 3-A or 3-B. 31st A
Although it is possible to use the cup with the surface structure shown in the figure as it is, if desired, the cup may be heat-treated to remove part or all of the remaining tinned layer as shown in Figure 31B.
It can also be converted into an iron alloy layer and used as scales.
本発明のこの態様によれば、このように薄肉化された錫
めつき層を、このままの形で鰹胴部表面に残存させるよ
りも、この錫めつき層を加熱により錫−鉄合金層に転化
させることにより、塗料等の密着性と、耐腐食性とをむ
しろ向上させることができる。According to this aspect of the present invention, rather than leaving the thinned tin-plated layer as it is on the surface of the bonito body, the tin-plated layer is heated to form a tin-iron alloy layer. By converting it, the adhesion of paints and the like and corrosion resistance can actually be improved.
この場合錫−鉄合金層は、めつき層たる金属錫と、基質
としての鉄とが熱拡散することにより形成されるが、鉄
面が過度に酸化されないようにすることが重要である。
このために、熱処理は15000以上で錫の融点(23
20)を越えない温度で、しかも19秒、乃至10分間
の時間加熱することにより容易に行われる。鉄面の過度
の酸化又錆を防止し、或いは内容品による鉄面の孔食を
防止するために、リン酸塩処理、リン酸ク。ム酸処理、
クロム酸処理等の一般的な表面処理を施こし、鉄面露出
部を不轍態化しておくことが望ましい場合もある。得ら
れたカップは、トリミングし、必要により脱脂、洗浄等
の操作を行った後、内面或いは外面に塗装、印刷を行い
、乾燥、嫌付を行う。In this case, the tin-iron alloy layer is formed by thermal diffusion of metallic tin as the plating layer and iron as the substrate, but it is important to prevent the iron surface from being excessively oxidized.
For this purpose, the heat treatment is performed at temperatures above 15,000 to the melting point of tin (23
This can be easily carried out by heating at a temperature not exceeding 20) for a period of 19 seconds to 10 minutes. In order to prevent excessive oxidation or rust on the iron surface, or to prevent pitting corrosion of the iron surface due to the contents, phosphate treatment or phosphoric acid treatment. Muic acid treatment,
In some cases, it may be desirable to apply a general surface treatment such as chromic acid treatment to make the exposed iron surface rust-free. The cup thus obtained is trimmed, degreased and washed if necessary, then painted or printed on the inner or outer surface, dried, and dusted.
次いで、1段乃至は多段のネックィン加工を行い、最後
にフランジ加工し最終鱗体とする。又髭胴にビードなど
の加工を行なう場合もある。本発明による絞りしごき糟
は塗料の密着性に優れているため、鰹耳同のビード加工
や二段或いは三段の多段ネックィン加工に賦した場合に
も、塗膜にクラックやピンホールの発生するのが防止さ
れ、塗料が下地金属とよく密着し、かつ金属露出の程度
が内容物から見て無視できる、優れた耐腐食性を有する
糟が得られることも本発明の顕著な利点である。本発明
を次の例で説明する。Next, one-stage or multi-stage necking processing is performed, and finally flange processing is performed to obtain the final scale body. There are also cases where the beard body is processed with beads, etc. Since the squeezed iron paste of the present invention has excellent adhesion to paint, cracks and pinholes will not occur in the paint film even when applied to bead processing such as bonito ears or multi-stage necking processing of two or three stages. It is also a significant advantage of the present invention that it is possible to obtain a cellulose having excellent corrosion resistance, in which the paint adheres well to the base metal, and the degree of metal exposure is negligible from the viewpoint of the contents. The invention is illustrated by the following example.
実施例 1
素板厚0.32肌、硬度T−2,′2、表面粗さRal
仏m、錫付着量1.7gノで(内,外面)のマット鍍金
鋼板を約145側の径の円板に打抜き、常法に従い絞り
ポンチと絞りダイスの間で内径が約72肋のコップ状に
成形する。Example 1 Base plate thickness 0.32 skin, hardness T-2,'2, surface roughness Ral
A matt-plated steel plate with a tin coating of 1.7 g (inner and outer surfaces) is punched into a disc with a diameter of about 145 mm, and a cup with an inner diameter of about 72 ribs is punched between a drawing punch and a drawing die according to the usual method. Shape into shape.
次いでしごきポンチと、しごきダイスとの組合せでしご
き加工した。Next, it was ironed using a combination of ironing punch and ironing die.
この鰭胴の諸寸法及び物性値は次の通りである。底壁部
厚み(D) 0.32肋耳同壁部厚み
(d) 0.0劫駁しごき率
72%糟8岡内径
65.4肋ネックィン部内径
61.0穫月同高さ
122側鉄露出面積比 35
%この蟻月岡を内外面脱脂洗浄後、ェポキシ・ュリア系
の塗料を塗装した。The dimensions and physical properties of this fin body are as follows. Thickness of the bottom wall (D) 0.32 Thickness of the same wall as the ribs (d) 0.0 Repulsion rate
72% kasu8oka inner diameter
65.4 rib neck inner diameter
61.0Kutsuki same height
122 side iron exposed area ratio 35
After degreasing and cleaning the inside and outside of this Antsukioka, it was painted with epoxy/suria paint.
この塗膜密着力は180oビール強度で0.3〜0.5
k9/5帆であった。ネックィン加工後炭酸飲料(コー
ラ)を充填し糟詰とした後50o0に保存した。1か月
及び6か月後関鰹し、耀内面の観察を行なった。This coating adhesion is 0.3 to 0.5 at 180o beer strength.
It was a k9/5 sail. After processing the Nequin, it was filled with carbonated drink (cola) and made into a kasuzumi (filler), which was then stored at 50o0. One month and six months later, the bonito flakes were removed and the inner surface of the eyes was observed.
その結果、本発明の綾体は、1か月後は勿論のこと、6
か月貯蔵後においても髭胴の孔食は認められず、更に塗
膜剥離等の異常も認められなかった。また、外面塗料と
の密着性を詳価するために、ホワイトコート及び仕上ニ
スを機外面に施した本発明の機体に低果汁入炭酸飲料に
内容物を充填し糟詰にした後、キヤンウオーマー或いは
バストラィザー等で加温・加熱殺菌処理に賦したが、本
発明の鍵体は、これらの熱サイクルを受けても、ホワイ
トコート、仕上ニスの剥離等は見られず何ら異常がなか
った。更に本発明の優れた効果を明らかにするために下
記の変更以外は、上記実施例1と同様にして、本発明以
外の対照総体を調整した。As a result, the twill body of the present invention can be used not only after one month but also after 6 months.
Even after storage for months, no pitting corrosion was observed on the beard trunk, and no abnormalities such as peeling of the coating were observed. In addition, in order to evaluate in detail the adhesion with the exterior paint, we filled the aircraft of the present invention with a white coat and finishing varnish on the exterior surface and filled it with the contents of a carbonated beverage containing low fruit juice. Alternatively, the key body of the present invention was subjected to heating and heat sterilization treatment using a bust riser or the like, but the key body of the present invention did not exhibit any abnormalities such as peeling of the white coat or finishing varnish even after undergoing these heat cycles. Furthermore, in order to clarify the excellent effects of the present invention, a total control sample other than the present invention was prepared in the same manner as in Example 1 above, except for the following changes.
‘1} 対照糟体A
表面粗さRao.1一m、錫付着量を11.雄ノ〆のブ
ライト材とした以外は、実施例1と同様の鰹体(2)対
照銭体B
表面粗さRao.1仏m、錫付着量を5.舷/れのブラ
イト材とした以外は、実施例1と同様の髭体上記2種の
対照織体及び実施例1の総体について、鉄露出面積比と
塗膜密着力(18びビール強度)を確月岡内面側につい
て比較評価した。'1} Control cage A Surface roughness Rao. 11m, tin adhesion amount 11. Bonito body (2) Control body B Surface roughness: Rao. 1 French meter, tin adhesion amount 5. The iron exposed area ratio and coating film adhesion strength (18 mm and beer strength) were determined for the two types of control fabrics mentioned above and the overall structure of Example 1. A comparative evaluation was made of the inner side of Tsukioka.
☆上記、比較結果からも明らかな様に、鉄露出面積
が塗膜密着力に影響することが確認され、本発明の範囲
内に選択することによって、優秀な遼体が得られること
が明らかになった。実施例 2
表面組度Ra2山mの素板を内・外表面の錫付着量を外
表面1.7雌/で、内表面0.略/枕として、絞りしご
き隣胴を調製し、実施例1と全く同一の工程により髭体
を作成し、内面の塗膜密着力を測定したところ1.0k
9/5肋以上の強度を示した。☆As is clear from the above comparison results, it has been confirmed that the exposed iron area affects the coating adhesion, and it is clear that an excellent ryo body can be obtained by selecting it within the scope of the present invention. became. Example 2 The amount of tin deposited on the inner and outer surfaces of a blank plate with a surface assemblage Ra of 2 m is 1.7 mm/m on the outer surface and 0.0 mm on the inner surface. Omitted/As a pillow, a squeezed body was prepared, a beard body was created by the same process as in Example 1, and the adhesion of the coating film on the inner surface was measured, and it was 1.0k.
It showed a strength of 9/5 ribs or higher.
ェポキシ・フェノール系の塗料を塗装した所、その塗膜
密着力は内面3.5k9/5肋以上、外面1.5k9/
5脚以上の強度を示した。この時の鉄露出面積比は外表
面で35%、内表面で60%であった。Where epoxy/phenol-based paint is applied, the adhesion of the paint film is 3.5k9/5 or more for the inner surface and 1.5k9/5 for the outer surface.
It showed strength of more than 5 legs. At this time, the iron exposed area ratio was 35% on the outer surface and 60% on the inner surface.
実施例 3
耐内容物適性を評価するために、実施例1の緒胴及び対
照A,Bの蟻胴を洗浄後、pH4.ふ濃度2.5%のリ
ン酸のナトリウム塩水溶液を8000で20秒間鍵月岡
の内外面にスプレーし、表面処理皮膜を形成させ、鉄面
を不働態化した。Example 3 In order to evaluate suitability for content resistance, the ant shells of Example 1 and controls A and B were washed and then adjusted to pH 4. An aqueous sodium salt solution of phosphoric acid having a concentration of 2.5% was sprayed at 8,000 yen for 20 seconds on the inner and outer surfaces of the key Tsukioka to form a surface treatment film and passivate the iron surface.
しかる後ェポキシュリア系塗料を髭腕に塗装した。これ
らの溝に、内容物として炭酸飲料(コーフ系、クエン酸
系)を充填し、50℃の貯蔵庫で6ケ月間保存した後開
構し、鉄溶存量の測定と、孔食の状況を観察した。Afterwards, I applied epoxy paint to the beard and arms. These grooves were filled with carbonated drinks (coffee type, citric acid type) and stored in a storage room at 50°C for 6 months, then opened, and the amount of dissolved iron was measured and the state of pitting corrosion was observed. did.
これらの糟胴のコーラ系内容品の腐食部は、ネックィン
部の巻締近傍及び巻締加工部であった。孔食発生部位は
ネックィン部の巻綿近傍であつナこ。上記結果より、本
発明の鰹体は耐内容物適性においても、何ら異常が認め
られず十分な鞍性能を有することが確認された。The corroded parts of the cola-based contents of these rice cake barrels were near the seaming part of the neck part and in the seaming process part. The pitting corrosion occurred near the wrapped cotton in the neck area. From the above results, it was confirmed that the bonito body of the present invention had sufficient saddle performance without any abnormalities observed in its content resistance.
実施例 4
素板厚0.32帆、硬度T−2./2 、表面粗さRa
o.5ムm錫付着量2.被/で(内・外面共)のブライ
ト鍍金鋼板を実施例1同様にしごき加工、塗装を行なっ
た。Example 4 Base board thickness 0.32 sail, hardness T-2. /2, surface roughness Ra
o. 5mm tin adhesion amount 2. A bright plated steel plate (on both the inner and outer surfaces) was ironed and painted in the same manner as in Example 1.
この時の鉄露出面積比は30%、180o ビール強度
での塗膜密着性は、0.4kg/5岬と良好であった。
実施例 5
実施例2のェポキシフェノール系塗装を行なった糟胴に
3段ネックィン加工を行ない、ネックィン後の径を57
肋へと加工した。At this time, the iron exposed area ratio was 30%, and the coating film adhesion at 180o beer strength was as good as 0.4 kg/5 capes.
Example 5 A three-stage necking process was performed on the rice bran barrel coated with the epoxyphenol coating of Example 2, and the diameter after necking was 57.
Processed into ribs.
この鍵に炭酸飲料(コーラ系)を充填し50℃で6か月
間保存した後開缶菱評価した。この結果孔食は発生しな
かった。又鉄溶存量は0.4ppmであり、内面塗膿の
異常も認められず良好であった。実施例 6
実施例2のェポキシフェノール系塗料の塗装を行なった
鰹腕にピードを入れネックィン後の径を61側へと加工
した。This key was filled with a carbonated drink (cola type) and stored at 50°C for 6 months, after which it was opened and evaluated. As a result, pitting corrosion did not occur. Further, the amount of dissolved iron was 0.4 ppm, and no abnormality of internal purulence was observed, which was good. Example 6 A peed was applied to the bonito arm coated with the epoxyphenol paint of Example 2, and the diameter after necking was processed to the 61 side.
この鑑に50%オレンジジュースを充填しヘッドスペー
スはちつ素で満たし蓋を巻締めた。3700で6か月保
存した後関確評価した。The bottle was filled with 50% orange juice, the head space was filled with nitrogen, and the lid was tightened. After storage at 3700 for 6 months, the quality was evaluated.
鉄溶存量lppm、錫溶存量0.1ppm以下であり、
内面塗膜の浮き上りなどの異常も認められず良好であっ
た。実施例 7
本発明における露出面積比は、原板の錫めつき量により
大きな影響を受けるとともに、塗膜の密着性に著しく大
きな影響を与えることを明らかにするため次の実験を行
った。The amount of dissolved iron is 1 ppm, the amount of dissolved tin is 0.1 ppm or less,
It was in good condition with no abnormalities such as lifting of the inner coating film. Example 7 The following experiment was conducted to demonstrate that the exposed area ratio in the present invention is greatly influenced by the amount of tin plating on the original plate and has a significantly large effect on the adhesion of the coating film.
‘11 缶輩の作成
#5(錫付着量0.5鍵/め)から#100(錫付着量
11.次ノ〆)の銭錫量を有する素板厚0.32側のノ
ーリフローティンプレートを実施例1に記載の方法に準
じて絞りしごき加工に付して絞りしごき鰹とした。'11 Creation of tin plate Non-refloating tin plate with base plate thickness 0.32 side with tin amount from #5 (tin adhesion amount 0.5 keys/me) to #100 (tin adhesion amount 11.2 keys/second) was subjected to drawing and ironing according to the method described in Example 1 to obtain drawn and ironed bonito.
得られた絞りしごき鰹を205℃で5分間熱処理した。The obtained squeezed and ironed bonito was heat treated at 205°C for 5 minutes.
【2ー 糟の作成#15(錫付着量1.68gノめ)の
鍍錫量のりフローティンプレート及び#100(錫付着
量11.蟹/れ)のノ一リフローテインプレートを実施
例1に記載の方法に準じて絞りしごき加工に付して絞り
しごき礎とした。[2- Creation of glue] #15 (tin coating amount: 1.68 g) plating tin paste floating plate and #100 (tin coating amount: 11. crab/re) plating glue floatin plate in Example 1. It was subjected to a drawing and ironing process according to the method described and used as a drawing and ironing foundation.
得られた絞りしごき糟を150乃至225qoの各温度
で5分間熱処理した。糊 鉄面露出面積比(S8)の測
定
前記‘1}で得られた銭について、繋胴より15風×4
5側の短冊を切り出す。The obtained squeezed rice cake was heat-treated at each temperature of 150 to 225 qo for 5 minutes. Glue Measurement of iron surface exposed area ratio (S8) Regarding the coins obtained in '1} above, 15 winds x 4 from the connecting body
Cut out the strip on the 5th side.
この試料の測定両側に1地の円形の窓をあげたテープを
貼り、裏側は全面テープでシールする。明細書中に記載
した方法に従って、鉄の露出面積比(SB)を求めた。Tape with a single round window is attached to both sides of the sample for measurement, and the back side is sealed with full-surface tape. The exposed area ratio (SB) of iron was determined according to the method described in the specification.
得られた結果を、原板のめつき量を横軸、鉄露出面積比
を縦麹としてプロットし、この線図を第6図に示す。こ
の結果より、ノーリフローテインプレート板において鉄
露出面積比(SB)は、原板の錫めつき量によって大き
な影響を受け、原板の錫めつき量が小さくなる程、鉄露
出面積比(S8)は小さくなり、#100からの燐では
、熱処理はされているとしてもこの値は5%よりも小さ
いことが理解される。The obtained results are plotted with the plating amount of the original plate as the horizontal axis and the exposed iron area ratio as the vertical axis, and this diagram is shown in FIG. From this result, the iron exposed area ratio (SB) in a no-reflow-tained plate is greatly influenced by the amount of tin plating on the original plate, and the smaller the amount of tin plating on the original plate, the smaller the iron exposed area ratio (S8). It is understood that for phosphorus from #100, this value is less than 5% even if heat treated.
{41 塗膜密着性試験
前記01で得られた絞りしごき曜のボトム部を除去し、
この円筒を緩怠方向に切断し、四角な板とする。{41 Paint film adhesion test Remove the bottom part of the squeezed cloth obtained in 01 above,
This cylinder is cut in the slow direction to form a square plate.
次いでロールコーダでェポキシフェノール系塗料を塗装
し、20500−1び分間塗料を暁付ける。更にこれか
ら中5肌の短冊を切り出し、塗料を内面側とした2枚の
短冊の間に接着剤としてナイロンを挟んだ。Next, apply epoxyphenol paint using a roll coder, and apply 20500-1 paint for a minute. Furthermore, strips of medium-sized skin were cut out from this, and nylon was sandwiched as an adhesive between the two strips with the paint on the inside.
れを加圧しながら200oo−1分間加熱し、ナイロン
と塗料を接着した。この試料の180度ビール試験を行
い、接着強度を測定した。得られた結果を、鉄露出面積
比(S8)を横軸、ビール強度を縦軸としてプロットし
この線図を第4図に示す。This was heated for 200 oo-1 minute while applying pressure to bond the nylon and the paint. This sample was subjected to a 180 degree beer test to measure the adhesive strength. The obtained results are plotted with the iron exposed area ratio (S8) as the horizontal axis and the beer strength as the vertical axis, and this diagram is shown in FIG.
また前記■で得られた絞りしごき遂について、同様にビ
ール試験を行い、得られた結果を錫−鉄合金層の露出面
積比(S^)を横軸、ピ−ル強度を縦軸としてプロツト
し、この線図を第7図で示す。In addition, a beer test was conducted in the same manner for the drawing and ironing results obtained in step ① above, and the obtained results were plotted with the exposed area ratio (S^) of the tin-iron alloy layer on the horizontal axis and the peel strength on the vertical axis. This diagram is shown in FIG.
第6図の結果から、鉄露出面積比(SB)が15%より
も大きくなるにつれて、塗膜のビール強度が急激に大き
くなるという事実が明らかとなる。From the results shown in FIG. 6, it becomes clear that as the iron exposed area ratio (SB) becomes larger than 15%, the beer strength of the coating film increases rapidly.
この場合、原板の錫めつき軍が多い原板からの遂におい
ては、塗膜の剥離強度はゼロに近い。更に第7図の結果
から、錫−鉄合金層の露出面燈比(S^)が25%以上
となることにより、塗膜のビール強度が増大している事
実が明らかである。In this case, the peel strength of the coating film is close to zero when the original plate has a large amount of tin plating. Further, from the results shown in FIG. 7, it is clear that the beer strength of the coating film increases when the exposed surface lighting ratio (S^) of the tin-iron alloy layer becomes 25% or more.
‘5’錫−鉄合金量の測定
前記■で得られた絞りしごき糟の側壁より4平方インチ
の円板をプレスで打抜き、該円板の片面をテープでシー
ルし、1規定HCI電解液中で試料を陽極とし、25仇
hAの一定電流で電気分解する。'5' Measurement of the amount of tin-iron alloy A 4 square inch disk was punched out from the side wall of the drawn and ironed rice cake obtained in ① above, one side of the disk was sealed with tape, and the plate was placed in a 1N HCI electrolyte. Using the sample as an anode, electrolyze with a constant current of 25 hA.
この時の試料表面の電位を銀電極を参照電極とし記録す
る。The potential on the sample surface at this time is recorded using the silver electrode as a reference electrode.
このチャートより電気分解に要した電気量を求めFeS
比量に換算する。、 得られた結果を、処理温度を横麹
、錫−鉄合金量を縦髄にとり、#15リフロー板からの
鑑を1粥として、また#100ノーリフロー板からの確
を100Nとして夫々プ。From this chart, calculate the amount of electricity required for electrolysis of FeS
Convert to ratio. The obtained results were plotted by taking the processing temperature as horizontal koji and the amount of tin-iron alloy as vertical, and setting the sample from #15 reflow plate as 1 porridge and the sample from #100 no-reflow plate as 100N.
ツトし、この線図を第8図に示す。この結果から、処理
温度が高くなるにつれて錫−鉄合金の量は増大する事実
が明らかとなる。This diagram is shown in Figure 8. This result reveals the fact that as the treatment temperature increases, the amount of tin-iron alloy increases.
【6} 錫−鉄合金層の露出面積比(S^)の測定前記
■で得られた絞りしごき礎の曜胴から15側×45肌の
短冊を切り出し、試料の測定面に1地の円形の窓をあげ
たテープを貼り付け、裏側は全面テープでシールする。[6] Measurement of the exposed area ratio (S^) of the tin-iron alloy layer Cut a strip of 15 sides x 45 skins from the body of the drawn and ironed foundation obtained in ① above, and place a circle with one ground on the measurement surface of the sample. Paste the tape with the window raised, and seal the back side with full-length tape.
次いで本明細書に記載された方法により錫−鉄合金層の
露出面積比(S^)を求める。得られた結果を処理温度
を機軸、錫−鉄合金層の露出面積比(SA)を機軸にと
り、#15リフロ−板からの髭を1球とし、#100ノ
ーリフロー板からの蟻を100Nとして夫々プロットし
、この線図を第9図に示す。Next, the exposed area ratio (S^) of the tin-iron alloy layer is determined by the method described in this specification. The obtained results are based on the processing temperature and the exposed area ratio (SA) of the tin-iron alloy layer, with the whisker from the #15 reflow board as one ball and the dovetail from the #100 no-reflow board as 100N. The graph is shown in FIG. 9.
この結果より、本発明の機(1駅)では錫−鉄合金層の
露出面積比(S^)が25乃至80%の範囲にあるのに
対し、錫めつき量の多い原板からの織(10帆)では錫
−鉄合金層の革が増えているにもかかわらず、この合金
届は袷んど蕗出していず、露出面積比は10%よりも小
さい。From this result, it can be seen that in the machine of the present invention (1 station), the exposed area ratio (S^) of the tin-iron alloy layer is in the range of 25 to 80%, whereas the weaving from the original plate with a large amount of tin plating ( Although the tin-iron alloy layer is increasing in the case of 10 sails, this alloy layer is not exposed much and the exposed area ratio is less than 10%.
‘7} 塗膜テープ剥離試験前記‘11で得られた繁の
内、銭錫量#5,#15及び#100の鴇餌同を切り出
し、エポキシーュリア系塗料を塗装し、この塗膜を焼き
付けた。'7} Paint Film Tape Peeling Test Among the strips obtained in '11 above, #5, #15, and #100 cypress baits were cut out, coated with epoxy urea paint, and this paint film was baked. .
次いで、かみそりの刃で塗膜にクロスカットを入れ、ス
コッチテープ#610をクロスカット部分に賭着した後
、該テープを勢いよく剥がした。更にこれをC船04溶
液に浸潰し、銅を析出させ、塗料の剥離した部分を観察
した。この観察結果より、本発明の隣(#5,
#15)では剥離がほとんど認められなかったが、#1
00の髭ではクロスカット近傍の塗膜がかなり大きく剥
離していた。Next, a cross cut was made in the coating film with a razor blade, and after scotch tape #610 was glued to the cross cut portion, the tape was peeled off vigorously. Furthermore, this was immersed in C Ship 04 solution to precipitate copper, and the parts where the paint had peeled off were observed. From this observation result, almost no peeling was observed next to the present invention (#5, #15), but in the case of #1
In the 00 beard, the paint film near the crosscut had peeled off considerably.
第1図は、本発明の絞りしごき楼の全体の構造を示す図
、第2図は、第1図の絞りしごき鞍の糟底部0の断面を
拡大して示す図、第3一A図は、第1図の絞りしごき鑑
の総8阿部mの表面組織の1例を拡大して示す図、第3
−B図は、第1図の絞りしごき糟の髭腕部血の表面組織
の他の例を拡大して示す図、第4図は、鉄露出面積比と
塗膜のビール強度との関係をプロットした縁図、第5図
は、穫胴表面の分極と還元電流量の関係を示す分極曲線
、第6図は、原板のめつき量と鉄露出面積比との関係を
示す線図、第7図は、錫−鉄合金層の露出面積比とビー
ル強度との関係を示す線図、第8図は、処理温度と錫−
鉄合金量との関係を示す線図、第9図は、処理温度と錫
−鉄合金層の鍵出面積比との関係を示す図である。
引照数字1は礎体、2は織胴部、3は姥底部、4は鰹胸
部と鰹底部との接続部、5はネック、6はフランジ、7
はドーム、8は鋼板基質、9は被覆層、1川ま錫−鉄合
金層、11は鋼板基質、12は金属錫層、13は鉄露出
面、14は錫−鉄合金層を夫々示す。
第1図
第2図
第3‐A図
第3‐B図
第5図
第4図
第7図
第6図
第8図
第9図Fig. 1 is a diagram showing the overall structure of the squeezing and ironing tower of the present invention, Fig. 2 is an enlarged view of the cross section of the sieve bottom part 0 of the squeezing and ironing saddle of Fig. 1, and Fig. 31A is , A diagram showing an enlarged example of the surface structure of the total 8 Abe m of the drawing book shown in Figure 1, Figure 3
Figure -B is an enlarged view of another example of the surface structure of the blood on the bearded arm of the squeezed rice cake in Figure 1, and Figure 4 shows the relationship between the iron exposed area ratio and the beer strength of the coating film. The plotted edge diagram, Figure 5, is a polarization curve showing the relationship between the polarization of the surface of the cutting drum and the amount of reduction current, and Figure 6 is a diagram showing the relationship between the plating amount of the original plate and the exposed iron area ratio. Figure 7 is a diagram showing the relationship between the exposed area ratio of the tin-iron alloy layer and beer strength, and Figure 8 is a diagram showing the relationship between the exposed area ratio of the tin-iron alloy layer and the beer strength.
FIG. 9 is a diagram showing the relationship between the amount of iron alloy and the relationship between the treatment temperature and the keyed area ratio of the tin-iron alloy layer. Reference number 1 is the base body, 2 is the woven body, 3 is the bottom part, 4 is the connection part between the bonito breast and the bonito bottom part, 5 is the neck, 6 is the flange, 7
1 is a dome, 8 is a steel plate substrate, 9 is a coating layer, 1 is a tin-iron alloy layer, 11 is a steel plate substrate, 12 is a metal tin layer, 13 is an exposed iron surface, and 14 is a tin-iron alloy layer. Figure 1 Figure 2 Figure 3-A Figure 3-B Figure 5 Figure 4 Figure 7 Figure 6 Figure 8 Figure 9
Claims (1)
得られ、相対的に厚肉の罐底部と相対的に薄肉の罐胴部
とから成り、該罐胴部及び罐胴部と罐底部との接続部に
は継目を有しない絞りしごき罐において、該絞りしごき
罐の罐胴部は0.01乃至1.70g/m^2の錫を含
む表面層を有し、該表面層は露出面積比が15乃至80
%の鉄面と錫−鉄合金層及び/又は錫めつき層との組合
せから成り、且つ罐底部の表面は錫めつき被覆層から成
ることを特徴とする絞りしごき罐。 2 錫めつき鋼板あをポンチとダイスとの間で絞りしご
き加工及びしごさ加工に賦することから成る絞りしごき
罐の製造法において、錫めつき鋼板として錫めつき量が
0.05乃至2.80g/m^2で且つ表面の平均粗さ
が0.2乃至4ミクロンの錫めつき鋼板を使用し、しご
き率が40乃至80%のしごき加工を行い、カツプ側壁
部表面の錫めつき層を錫めつき層を錫−鉄合金層に転化
させるための熱処理を行うことを特徴とする絞りしごき
罐の製造方法。[Scope of Claims] 1. A can body obtained by subjecting a surface-treated steel plate to drawing and ironing, and consisting of a relatively thick-walled can bottom and a relatively thin-walled can body; In a drawn ironing can which has no seam at the connection part between the part and the bottom of the can, the can body of the drawn ironing can has a surface layer containing 0.01 to 1.70 g/m^2 of tin; The surface layer has an exposed area ratio of 15 to 80
1. A drawing and ironing can comprising a combination of a tin-iron alloy layer and/or a tin-plated layer, and a tin-plated coating layer on the bottom surface of the can. 2. In a method for manufacturing a tin-plated steel can, which involves subjecting a tin-plated steel plate to drawing and ironing processing between a punch and a die, the amount of tin plating is 0.05 to 0.05. A tin-plated steel plate of 2.80 g/m^2 and an average surface roughness of 0.2 to 4 microns is used, and ironing is performed at an ironing rate of 40 to 80% to coat the surface of the side wall of the cup with tin. 1. A method for producing a drawn and ironed can, which comprises performing heat treatment to convert the tin-plated layer into a tin-iron alloy layer.
Priority Applications (4)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP56124038A JPS6036478B2 (en) | 1981-08-10 | 1981-08-10 | Drawn ironing can and its manufacturing method |
US06/315,951 US4454960A (en) | 1980-11-01 | 1981-10-28 | Draw-ironed can formed of surface-treated steel plate and process for preparation thereof |
GB8132589A GB2089248B (en) | 1980-11-01 | 1981-10-29 | Draw-ironed can formed of surface-treated steel plate and process for preparation thereof |
KR1019810004190A KR890001754B1 (en) | 1980-11-01 | 1981-10-31 | Drawing ironing cans made of surface treated steel |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP56124038A JPS6036478B2 (en) | 1981-08-10 | 1981-08-10 | Drawn ironing can and its manufacturing method |
Publications (2)
Publication Number | Publication Date |
---|---|
JPS5825493A JPS5825493A (en) | 1983-02-15 |
JPS6036478B2 true JPS6036478B2 (en) | 1985-08-20 |
Family
ID=14875477
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
JP56124038A Expired JPS6036478B2 (en) | 1980-11-01 | 1981-08-10 | Drawn ironing can and its manufacturing method |
Country Status (1)
Country | Link |
---|---|
JP (1) | JPS6036478B2 (en) |
Families Citing this family (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPS60172637A (en) * | 1984-02-14 | 1985-09-06 | 東洋製罐株式会社 | Drawing wiping can |
JP2502564Y2 (en) * | 1989-08-14 | 1996-06-26 | 創研工業株式会社 | Cylinder with high precision inner surface including welded surface |
-
1981
- 1981-08-10 JP JP56124038A patent/JPS6036478B2/en not_active Expired
Also Published As
Publication number | Publication date |
---|---|
JPS5825493A (en) | 1983-02-15 |
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