[go: up one dir, main page]

JPS59159246A - Ceramic shell mold for casting - Google Patents

Ceramic shell mold for casting

Info

Publication number
JPS59159246A
JPS59159246A JP3380583A JP3380583A JPS59159246A JP S59159246 A JPS59159246 A JP S59159246A JP 3380583 A JP3380583 A JP 3380583A JP 3380583 A JP3380583 A JP 3380583A JP S59159246 A JPS59159246 A JP S59159246A
Authority
JP
Japan
Prior art keywords
mold
ceramic shell
casting
shell
ceramic
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
JP3380583A
Other languages
Japanese (ja)
Inventor
Masayuki Haniyu
羽生 誠之
Tadao Horiguchi
堀口 忠男
Kyoji Nishimura
西村 恭二
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
NISHIMURA KOKUEN KK
Mitsubishi Heavy Industries Ltd
Original Assignee
NISHIMURA KOKUEN KK
Mitsubishi Heavy Industries Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by NISHIMURA KOKUEN KK, Mitsubishi Heavy Industries Ltd filed Critical NISHIMURA KOKUEN KK
Priority to JP3380583A priority Critical patent/JPS59159246A/en
Publication of JPS59159246A publication Critical patent/JPS59159246A/en
Pending legal-status Critical Current

Links

Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22CFOUNDRY MOULDING
    • B22C9/00Moulds or cores; Moulding processes
    • B22C9/02Sand moulds or like moulds for shaped castings
    • B22C9/04Use of lost patterns

Landscapes

  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Mold Materials And Core Materials (AREA)

Abstract

PURPOSE:To obtain a ceramic shell mold for casting which can be easily handled and is adaptable to a large-sized casting as well by coating a self-hardenable slurry-like refractory material on a pattern to manufacture a ceramic shell having a specific thickness then preparing a backup mold. CONSTITUTION:A self-hardneable slurry-like refractory material is coated on the surface of a pattern on which a mold parting material is coated to manufacture a secure ceramic shell 1 having 5-10mm. thickness. A molding flask 3 is then set and a backup mold 2 is packed thereon. When substantial strength is obtd. with the mold 2, the pattern as well as the shell 1, the mold 2 and the flask 3 are respectively separated. The shell 1 is dried with hot wind kept at 100-200 deg.C and the ceramic shell mold for casting is obtd.

Description

【発明の詳細な説明】 本発明は、造型および取扱いか容易なセラミックシェル
鋳型に関するものである。
DETAILED DESCRIPTION OF THE INVENTION The present invention relates to a ceramic shell mold that is easy to mold and handle.

鋳造用鋳型には、従来から多くの造型プロセスが用いら
力、ているが、その中でも特に美しい鋳肌が要求さね、
しかも高品質の鋳造品には、ショープロセス、ロストワ
ックス法等の精密鋳造鋳型が用いられている。
Many molding processes have traditionally been used to create casting molds, but among them, beautiful casting surfaces are particularly required.
Moreover, precision casting molds such as the Shaw process and the lost wax method are used for high quality castings.

しかしながら、こバーらのプロセスは高温(ショープロ
セスで800℃〜1200℃)で焼成する必要があり、
又鋳型材料が高価である等の理由により、限られた範囲
にしか使用さねておらず、その大きさも約10〜前後ま
でと限界があった。
However, Kobar et al.'s process requires firing at high temperatures (800°C to 1200°C for the Shaw process);
Furthermore, due to the high cost of the mold material, it has only been used in a limited range, and its size has also been limited to about 10 mm.

本発明は、手軽に取扱いができ、しかも大型鋳造品にも
適用できるセラミックシェル鋳型を提供するものである
The present invention provides a ceramic shell mold that is easy to handle and can be applied to large-sized castings.

すなわち本発明は、自硬性スラリー状耐火材を模型に塗
布し7.5〜10ttan厚さの強固なセラミックシェ
ルを作った後、バックアップ鋳型を調製し、次いで前記
模型を除去してなるセラミックシェル鋳型に関するもの
である。
That is, the present invention applies a self-hardening slurry refractory material to a model to create a strong ceramic shell with a thickness of 7.5 to 10 ttan, prepares a backup mold, and then removes the model to create a ceramic shell mold. It is related to.

本発明セラミック鋳型の特徴を列挙すれば次の通シであ
る。
The characteristics of the ceramic mold of the present invention are listed as follows.

(イ) 5〜+oyX厚のセラミックシェルを表面層に
用い、バックアップに従来のプロセスを用いる。
(a) A ceramic shell with a thickness of 5 to +oyX is used as the surface layer, and a conventional process is used for backup.

(ロ) セラミックシェルは高温焼成が不要で、100
〜200℃程度の乾燥のみで使用できる。
(b) Ceramic shells do not require high-temperature firing;
It can be used only by drying at ~200°C.

(・→ 本発明セラミックシェル鋳型によれば、従来の
精密鋳造と同程度の高品質鋳造品が得らj7る。
(・→ According to the ceramic shell mold of the present invention, a high-quality cast product comparable to that of conventional precision casting can be obtained.

←→ 本発明セラミックシェル鋳型は大型鋳造品に適用
できる。
←→ The ceramic shell mold of the present invention can be applied to large-sized castings.

(ホ)本発明セラミックシェル鋳型は鋳鋼品、鋳鉄品、
他鋳造品全般に適用できる。
(e) The ceramic shell mold of the present invention can be used for cast steel products, cast iron products,
Can be applied to all other cast products.

本発明セラミックシェル鋳型は第1図に示すように、士
ラミックシェル1、バックアップ鋳型2、鋳枠3から構
成される。
As shown in FIG. 1, the ceramic shell mold of the present invention is composed of a ceramic shell 1, a backup mold 2, and a flask 3.

本発明セラミックシェル鋳型は次の手順により作成さ力
、る。まず離形剤を塗布した模型表面に、表IK示した
セラミック材料を表2に示した混合例でスラリー状にし
て5〜10%厚さに塗布する。
The ceramic shell mold of the present invention is made by the following procedure. First, on the surface of the model coated with a mold release agent, the ceramic materials shown in Table IK are made into a slurry using the mixing examples shown in Table 2 and applied to a thickness of 5 to 10%.

表   1 耐火物・・・金属の溶湯熱に耐え得る耐熱性又は熔融温
度を有する物、例えば黒鉛、シリカ、アルミナ、マグネ
シア、ジルコン、クロマイトなどの砂及び粉末を単−又
は二種以上混合しで使用する。
Table 1 Refractories: Materials with heat resistance or melting temperature that can withstand the heat of molten metal, such as sand and powder of graphite, silica, alumina, magnesia, zircon, chromite, etc., singly or mixed together. use.

マグネシウム・・・MyO分90%以上の水酸化マグネ
シウム、電融マグネシアなどで、硬化水mgに含まノす
る第1リン酸アルミニウムと混合することによりリン酸
マグネシウムを反応生成し硬化結合させる。
Magnesium: Magnesium hydroxide, electrofused magnesia, etc. having a MyO content of 90% or more is mixed with primary aluminum phosphate contained in mg of hardening water to generate magnesium phosphate by reaction and harden and bond.

硬化促進剤・・・四三酸化鉛(pb3o、)、四三酸イ
ヒ鉄(Fe304 )などで、第1リン酸アルミニウム
と混合することによシ第1リン酸鉛、第1リン酸鉄など
を生成し硬化する。
Hardening accelerator: Trilead tetroxide (PB3O,), triferric tetraoxide (Fe304), etc., which can be mixed with monobasic aluminum phosphate, lead monophosphate, monoferric phosphate, etc. is generated and hardened.

増粘剤・・・粘土類、澱粉類、及びポリビニールアルコ
ールなどで水と容易に溶解又は混合しスラリーに粘性を
与えると共に、低温乾燥で硬化作用を有するもの。
Thickeners: Clays, starches, polyvinyl alcohol, etc. that easily dissolve or mix with water, give viscosity to the slurry, and have a hardening effect when dried at low temperatures.

第1リン酸アルミニウム水溶液・・・Al(H2po4
)320〜70%の水溶液で、粉体に含まれるマグネシ
ウム及び硬化促進剤と反応し2硬化結合する。
Aluminum monophosphate aqueous solution...Al(H2po4
) A 320-70% aqueous solution reacts with the magnesium and hardening accelerator contained in the powder to form a 2-hardening bond.

シリカゾル水溶液・・・5in220〜40%の高分子
量無水シリカのコロイダル水溶液で加熱による脱水及び
溶湯熱によシ微靭Jシリカ粒子が結合し強固なバインダ
ーとなる。特に高温域において、安定した結合を示す。
Aqueous silica sol solution: A 5 inch colloidal aqueous solution of 220-40% high molecular weight anhydrous silica, which is dehydrated by heating and bonded with fine J silica particles by the heat of the molten metal, forming a strong binder. Shows stable bonding, especially at high temperatures.

表   2 塗布さハたセラミック材料は、第2図に示すように、模
型11表面に接し7に側は微粒子12が集1りなめらか
な肌となり、バ・ツクアップ側へ行くに従って粗粒子1
3となり、バックアップ側は凹凸のはげしい肌14とな
る。このことにより鋳型の表面は美しくなり、バンクア
ンプfll++は第1図のバックアップ鋳型2と接着し
やすくなる。このセラミック材料12〜14&−1数分
から数時間後に硬化し、強固な(高強度を有する)十ラ
ミックシェル1となる。
Table 2 As shown in Fig. 2, the applied ceramic material has a smooth surface with fine particles 12 gathered on the side 7 in contact with the surface of the model 11, and coarse particles 1 as it goes toward the back-up side.
3, and the back-up side has a rough skin 14. This makes the surface of the mold beautiful and makes it easier for the bank amplifier fll++ to adhere to the backup mold 2 shown in FIG. This ceramic material 12 to 14&-1 hardens after several minutes to several hours, forming a strong (high strength) 10 ramic shell 1.

次に、すj枠6を十ッ卜し、バンクアップ鋳型2を充填
する。っこのバックアップ鋳型2V、1、従来からJt
iいr、八でいる鋳型造型プロセスのフラン砂、水ガラ
ス糸砂、セメント系砂、■プロセス碧のうちいず汎を用
いても良い。バックアップ鋳型2I/て充分な強度が得
ら力たら、模型と、一体々なつ/ζセラミックシェル1
、およびバック−アップ鋳型2および鋳枠3とを分離す
る。
Next, the frame 6 is filled with 100 ml of the bank-up mold 2. This backup mold 2V, 1, conventionally Jt
Any one of the following methods may be used: IR, furan sand, water glass fiber sand, cement-based sand, and 8 process molding processes. Backup mold 2I/Once it has sufficient strength, combine it with the model in one piece/ζ Ceramic shell 1
, and the backup mold 2 and flask 3 are separated.

しかる後、セラミックシェル1を100〜200Cの熱
風−C乾燥することにより、本発明上ラミックシェル鋳
型(づ完成する。
Thereafter, the ceramic shell 1 is dried with hot air at 100 to 200 C to complete a ramic shell mold according to the present invention.

以トの本発明上ラミックシェル鋳型は、従来の砂型が鋳
肌や耐火性を改善するために表面に塗!、(1,j l
料を塗布するのに対して、バックアップ側に士ラミック
シェルを設けることにより改善を何すなものである。す
なわち従来の塗型では厚く塗6 +、’imけ限界があ
シ(最大1X程度)、又と′h、1ソ、十に厚く塗ると
鋳型寸法に問題がおこる。
The above inventive ramic shell molds are coated on the surface of conventional sand molds to improve casting surface and fire resistance! , (1,j l
What is an improvement by providing a ramic shell on the back-up side, compared to applying a coating material? In other words, with conventional coating molds, there is a limit to coating (maximum 1X), and if the coating is applied too thickly, problems will occur with the mold dimensions.

−方、不発明によれば、模型表面に塗型材料(→こラミ
ックシェル)を塗布するいわゆる逆塗型となるため、鋳
型の寸法精度を全くそこなゎ−fKs〜10%厚の強固
なセラミックシェルが得ら力、るのである。
- On the other hand, according to the invention, since it is a so-called reverse coating mold in which the coating material (→coramic shell) is applied to the surface of the model, the dimensional accuracy of the mold is completely degraded. This is due to the ceramic shell.

本発明のセラミックシェルに用いる材料には次の条件が
必要である。
The following conditions are required for the material used for the ceramic shell of the present invention.

(1)耐火性にすぐれていること。(1) It has excellent fire resistance.

(2)  きわめて強固なシェルが得ら引−ること。(2) An extremely strong shell can be obtained.

(3)  一度に5〜10X厚のセラミックシェルが得
らil、しかもダレが発生しないこと。
(3) A ceramic shell with a thickness of 5 to 10X can be obtained at one time, and no sagging occurs.

(4)  自硬性であること。(4) It must be self-hardening.

(5)通気性を有し、f00〜20C1℃の低温乾燥で
も使用ol能であること。
(5) It has air permeability and can be used even when drying at a low temperature of f00 to 20C1°C.

以上の条件を満たす材料は、現在使用さtしているもの
の中から選びだすことはできず、本発明では、前記した
表11表2の配合の材料を開発したものである。表1の
耐火物の粒度は、通気性を考慮し、粗粒(2咽〜0.0
74 mm )が70〜95係、細粒(0,074間以
下)が5〜3゜チの範囲で選定する0マグネシウムおよ
び硬化促進剤は、第1リン酸アルミニウムと反応し、耐
火物の粒子を結合硬化させる。増粘剤は所定の厚み(5
%〜10X)が得られかつダレが発生しない様に粘性を
調整すると共に熱硬化性を有している。第1リン酸アル
ミニウム水溶液は常温に於いてマグネシウムおよび硬化
促進剤と硬化反応すると共に、セラミックシェルの低温
乾燥による水分の蒸発、脱水によシ耐人物粒子の結合を
よυ強くし、硬化を促進する。シリカゾル水溶液は、溶
湯熱及び溶湯圧に耐えるセラミックシエ/Lの高温強度
を発生させる。表2に示す粉末基材と水溶液の配合比は
、セラミツクンエルの厚さによって表2に示す範囲内で
選定する。セラミック材料のスラリー硬化時間の設定−
、マグネシウムと、第1リン酸アルミニウムとの比率と
配合量及び硬化促進剤の配合量の調整により行う。
Materials satisfying the above conditions cannot be selected from those currently in use, and in the present invention, materials having the formulations shown in Table 11 and Table 2 described above have been developed. The particle size of the refractories in Table 1 is coarse (2-0.0 - 0.0
Magnesium and hardening accelerator selected in the range of 70 to 95 mm (74 mm) and 5 to 3 mm fine particles (0,074 mm or less) react with monoaluminum phosphate to form refractory particles. bond and harden. The thickener has a predetermined thickness (5
% to 10X), the viscosity is adjusted so as not to cause sag, and it has thermosetting properties. The monoaluminum phosphate aqueous solution undergoes a curing reaction with magnesium and the curing accelerator at room temperature, and also strengthens the bond between the anti-resistance particles through evaporation and dehydration due to low-temperature drying of the ceramic shell, promoting curing. do. The aqueous silica sol solution generates the high-temperature strength of Ceramic Sheer/L that can withstand the heat and pressure of the molten metal. The blending ratio of the powder base material and the aqueous solution shown in Table 2 is selected within the range shown in Table 2 depending on the thickness of the ceramic layer. Setting slurry curing time for ceramic materials
, by adjusting the ratio and blending amount of magnesium and monobasic aluminum phosphate, and the blending amount of the curing accelerator.

【図面の簡単な説明】[Brief explanation of drawings]

第1図は本発明セラミックシェル鋳型の構造を示す図、
第2図は本発明に係るセラミックシェル部の拡大模式図
である。 復代理人  内  1)   明 復代理人  萩  原  亮  、−
FIG. 1 is a diagram showing the structure of the ceramic shell mold of the present invention;
FIG. 2 is an enlarged schematic diagram of a ceramic shell portion according to the present invention. Sub-agents 1) Meifuku agent Ryo Hagiwara, -

Claims (1)

【特許請求の範囲】[Claims] 自硬性スラリー状耐火材を模型に塗布し、5〜10mm
Jlさの強固なセラミックシェルを作った後、バックア
ップ鋳型を調製し、次いで前記模型を除去してなるセラ
ミックシェル鋳型。
Apply a self-hardening slurry refractory material to the model to a thickness of 5 to 10 mm.
A ceramic shell mold is obtained by making a strong ceramic shell of Jl size, preparing a backup mold, and then removing the model.
JP3380583A 1983-03-03 1983-03-03 Ceramic shell mold for casting Pending JPS59159246A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP3380583A JPS59159246A (en) 1983-03-03 1983-03-03 Ceramic shell mold for casting

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP3380583A JPS59159246A (en) 1983-03-03 1983-03-03 Ceramic shell mold for casting

Publications (1)

Publication Number Publication Date
JPS59159246A true JPS59159246A (en) 1984-09-08

Family

ID=12396690

Family Applications (1)

Application Number Title Priority Date Filing Date
JP3380583A Pending JPS59159246A (en) 1983-03-03 1983-03-03 Ceramic shell mold for casting

Country Status (1)

Country Link
JP (1) JPS59159246A (en)

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US5212906A (en) * 1988-02-10 1993-05-25 Noboru Okuno Liquid culture apparatus

Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS5131767A (en) * 1974-09-11 1976-03-18 Sekisui Plastics HATSUHOSEISUCHIRENKEIJUGOTAIRYUSHI NO SEIZOHOHO
JPS5362731A (en) * 1976-11-16 1978-06-05 Kubota Ltd Mold molding method

Patent Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS5131767A (en) * 1974-09-11 1976-03-18 Sekisui Plastics HATSUHOSEISUCHIRENKEIJUGOTAIRYUSHI NO SEIZOHOHO
JPS5362731A (en) * 1976-11-16 1978-06-05 Kubota Ltd Mold molding method

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US5212906A (en) * 1988-02-10 1993-05-25 Noboru Okuno Liquid culture apparatus

Similar Documents

Publication Publication Date Title
DE69705723T2 (en) SURFACE COATING FROM INERT CALCIUM OXIDES FOR THE CASTING OF TITANIUM AND TITANIUM ALUMINID ALLOYS BY THE MODEL MELTING PROCESS
US4057433A (en) Oxyfluoride-type mold for casting molten reactive and refractory metals
US4664172A (en) Method for production of investment shell mold for grain-oriented casting of super alloy
US2494403A (en) Mold composition
JP2000202573A (en) Core composition excellent in characteristic used for casting in application to gas turbine and article
JPH0335839A (en) Molding material
US5697418A (en) Method of making ceramic cores for use in casting
US4106945A (en) Investment material
US2892227A (en) Metal casting process and elements and compositions employed in same
JPS59159246A (en) Ceramic shell mold for casting
JPH01262041A (en) Manufacture of mold and core
KR100348713B1 (en) Alumina-base investment casting shell mold and manufacturing method thereof
JPS6152957A (en) Two-liquid type mold coating material
JPH0636954B2 (en) Composition for easily disintegrating mold
IL36333A (en) Refractory compositions
RU2760139C1 (en) Method for manufacturing ceramic rods in investment casting using self-hardening mixtures (options)
US5863481A (en) Process for forming a high temperature resistant, flexible, pliable elements curable by false-melt technique
JPS63140740A (en) Mold for casting active metal of high melting point
RU2760460C1 (en) Method for manufacturing of nonfired ceramic rods in castings using self-hardening mixtures (variants)
JPS6363547A (en) Composition for mold of block molding method
JPH06292940A (en) Manufacture of mold for precision investment casting
JPS58202944A (en) Production of metallic mold
SU1284674A1 (en) Coating composition for metal moulds
JPS6234648A (en) Manufacturing method for precision casting molds
JP3327604B2 (en) Manufacturing method of metal products and core material used for the same