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JPS58148434A - Manufacture of electric parts mounting substrate - Google Patents

Manufacture of electric parts mounting substrate

Info

Publication number
JPS58148434A
JPS58148434A JP3199782A JP3199782A JPS58148434A JP S58148434 A JPS58148434 A JP S58148434A JP 3199782 A JP3199782 A JP 3199782A JP 3199782 A JP3199782 A JP 3199782A JP S58148434 A JPS58148434 A JP S58148434A
Authority
JP
Japan
Prior art keywords
insulating substrate
solder
solder balls
electrode conductor
opening
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
JP3199782A
Other languages
Japanese (ja)
Inventor
Takafumi Endo
孝文 遠藤
Toshio Hida
飛田 敏男
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Mitsubishi Electric Corp
Original Assignee
Mitsubishi Electric Corp
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Mitsubishi Electric Corp filed Critical Mitsubishi Electric Corp
Priority to JP3199782A priority Critical patent/JPS58148434A/en
Publication of JPS58148434A publication Critical patent/JPS58148434A/en
Pending legal-status Critical Current

Links

Classifications

    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L24/00Arrangements for connecting or disconnecting semiconductor or solid-state bodies; Methods or apparatus related thereto
    • H01L24/80Methods for connecting semiconductor or other solid state bodies using means for bonding being attached to, or being formed on, the surface to be connected
    • H01L24/81Methods for connecting semiconductor or other solid state bodies using means for bonding being attached to, or being formed on, the surface to be connected using a bump connector
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L2224/00Indexing scheme for arrangements for connecting or disconnecting semiconductor or solid-state bodies and methods related thereto as covered by H01L24/00
    • H01L2224/01Means for bonding being attached to, or being formed on, the surface to be connected, e.g. chip-to-package, die-attach, "first-level" interconnects; Manufacturing methods related thereto
    • H01L2224/10Bump connectors; Manufacturing methods related thereto
    • H01L2224/15Structure, shape, material or disposition of the bump connectors after the connecting process
    • H01L2224/16Structure, shape, material or disposition of the bump connectors after the connecting process of an individual bump connector
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L2224/00Indexing scheme for arrangements for connecting or disconnecting semiconductor or solid-state bodies and methods related thereto as covered by H01L24/00
    • H01L2224/80Methods for connecting semiconductor or other solid state bodies using means for bonding being attached to, or being formed on, the surface to be connected
    • H01L2224/81Methods for connecting semiconductor or other solid state bodies using means for bonding being attached to, or being formed on, the surface to be connected using a bump connector
    • H01L2224/818Bonding techniques
    • H01L2224/81801Soldering or alloying
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L2924/00Indexing scheme for arrangements or methods for connecting or disconnecting semiconductor or solid-state bodies as covered by H01L24/00
    • H01L2924/013Alloys
    • H01L2924/014Solder alloys
    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05KPRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
    • H05K3/00Apparatus or processes for manufacturing printed circuits
    • H05K3/30Assembling printed circuits with electric components, e.g. with resistor
    • H05K3/32Assembling printed circuits with electric components, e.g. with resistor electrically connecting electric components or wires to printed circuits
    • H05K3/34Assembling printed circuits with electric components, e.g. with resistor electrically connecting electric components or wires to printed circuits by soldering
    • H05K3/341Surface mounted components
    • H05K3/3431Leadless components
    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05KPRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
    • H05K3/00Apparatus or processes for manufacturing printed circuits
    • H05K3/30Assembling printed circuits with electric components, e.g. with resistor
    • H05K3/32Assembling printed circuits with electric components, e.g. with resistor electrically connecting electric components or wires to printed circuits
    • H05K3/34Assembling printed circuits with electric components, e.g. with resistor electrically connecting electric components or wires to printed circuits by soldering
    • H05K3/3452Solder masks

Landscapes

  • Engineering & Computer Science (AREA)
  • Computer Hardware Design (AREA)
  • Microelectronics & Electronic Packaging (AREA)
  • Power Engineering (AREA)
  • Electric Connection Of Electric Components To Printed Circuits (AREA)
  • Wire Bonding (AREA)

Abstract

PURPOSE:To mount the electric parts of a large number and moreover being fine in high density having favorable productivity by a method wherein a solder dam having the necessary pattern is formed according to a photo sensitive resin layer on electrode conductors formed on an insulating substrate, solder balls are loaded in the opening parts thereof, and are molten to be solidified. CONSTITUTION:The electrode conductors 2 are formed in the prescribed pattern on the insulating substrate 1 according to thick film printing. The photo sensitive resin layer of about 50mum thickness is laminated on the whole surface of the insulating substrate 1 thereof. An exposure mask is loaded on the insulating substrate 1, exposure is performed, and after exposure is finished, the exposure mask is removed. By developing and washing the insulating substrate 1, the solder dam 30 having the opening parts 30a is formed. Then the solder balls 40 are loaded making the loading jig of the solder balls 40 as to coincide with the opening parts 30a. Then positioning of the bumps 5a of a flip chip IC5 and the opening parts 30a, namely the solder balls 40 loading parts is performed, the flip chip IC5 is put on the insulating substrate 1, it is put on a heater block of about 250 deg.C, and the solder balls 40 are molten to connect the bumps 5a of the flip chip IC5 to the electrode conductors 2.

Description

【発明の詳細な説明】 この発明はアリツブチップXOなどの微小な電気部品が
実装される電気部品実装基板の製造方法に関するもので
ある。
DETAILED DESCRIPTION OF THE INVENTION The present invention relates to a method of manufacturing an electrical component mounting board on which minute electrical components such as an Arrival Chip XO are mounted.

従来この種の製造方法としてオ1図に示すものがあった
Conventionally, there was a manufacturing method of this type as shown in Figure O1.

図において(1)はセラミック材等を使用した絶縁性基
板、帽)は絶縁性基板(1)上に配置され九電極導体、
(3)は絶縁性基板(1)および電極導体(創の所定領
域を覆うようにガラス材でスクリーン印刷形成され九膜
厚SOμmのはんだダム、(41d仁のはんだダム(3
)で形成された開口部(8a)にディップはんだ付けさ
れたはんだバンプ、(6)はフリップチップxOであp
 @ (s a )はその接続用端子となるバンプで、
このバンプ(5a)が電極導体(幻に電気的1機械的に
接続される。
In the figure, (1) is an insulating substrate made of ceramic material, etc.;
(3) is an insulating substrate (1), an electrode conductor (a solder dam screen-printed with a glass material to cover a predetermined area of the wound, and a solder dam with a thickness of 90 μm, and a solder dam with a thickness of 41 d (3
) solder bumps dip-soldered in the openings (8a) formed in
@ (s a ) is the bump that becomes the connection terminal,
This bump (5a) is electrically and mechanically connected to the electrode conductor (phantom).

オ1図において絶縁性基板11]上に厚膜印刷によシ、
所定のパターンで電極導体(幻を形成する。
Thick film printing is performed on the insulating substrate 11 in Figure 1.
Electrode conductors (form a phantom) in a predetermined pattern.

次に電極導体(!1上に形成される開口部(l a)を
除く領域にガラス材を用いてスクリーン印刷し。
Next, screen printing was performed using a glass material in the area excluding the opening (la) formed on the electrode conductor (!1).

はんだダム(3)を形成する。次にこのはんだダム(3
1が形成された絶縁性基板(1)をはんだディップ槽中
に浸漬し、はんだバンプ(4)を形成する。その後、プ
リップチップIC(6)のバンプ(5a)の位置とはん
だバンプ(41との位置合わせを行ないフリップチップ
IC(5)を絶縁性基板上に置く。
Form a solder dam (3). Next, this solder dam (3
The insulating substrate (1) on which 1 is formed is immersed in a solder dip bath to form solder bumps (4). Thereafter, the positions of the bumps (5a) of the flip chip IC (6) and the solder bumps (41) are aligned, and the flip chip IC (5) is placed on the insulating substrate.

そしてこの絶縁性基板(1)をSSO℃のヒータブロッ
ク上に設置してはんだバンプ(4)を溶融し。
Then, this insulating substrate (1) was placed on a heater block at SSO° C. to melt the solder bumps (4).

固化することによυプリップチップIC(5)のバンプ
(5a )と電極導体(2)との電気的接続がなされ、
フリップチップエOfil d絶縁性基板(11上に実
装固定される。
By solidifying, an electrical connection is made between the bump (5a) of the υplip chip IC (5) and the electrode conductor (2),
The flip chip is mounted and fixed on an insulating substrate (11).

従来のガラス材を用いたスクリーン印刷法によるはんだ
ダム形成法では次のような欠点があった。
The conventional method of forming solder dams by screen printing using a glass material has the following drawbacks.

1) スクリーン印刷時のガラス材の膜厚の不均一によ
シ、はんだディップ槽から引き上げた後のはんだバンプ
(4)の膜厚Cはんだ付着量)のばらつきが大きい。
1) Due to the non-uniform film thickness of the glass material during screen printing, there is a large variation in the film thickness C (solder adhesion amount) of the solder bumps (4) after being lifted from the solder dip bath.

匂 微小な電気部品を実装例えば直径が0.1 wx〜
ostnxの開口部(8a)を形成する場合、ガラス材
によるスクリーン印刷ではエツジ部の切れが悪くはんだ
バンプ(4)が精度よく形成されない。
Implementing small electrical components, for example, diameter 0.1 wx~
When forming the openings (8a) of the ostnx, screen printing using a glass material does not cut the edges well and the solder bumps (4) cannot be formed with high precision.

この発明は上記のような従来のものの欠点を除去するた
めになされたもので、1−1んだダムの形成を従来のス
クリーン印刷法から感光性樹脂を用いた写真製版法に代
えると共にそのはんだダム開口部K1−1んだポールを
装填し。
This invention was made in order to eliminate the drawbacks of the conventional ones as described above, and it replaced the conventional screen printing method for forming a 1-1 solder dam with a photolithography method using a photosensitive resin, and also Load the pole into the dam opening K1-1.

それを溶融固化することにより、電気部品の実装歩留シ
の向上および倍額性の向上が図れる電気部品実装基板の
製造方法を提供することをその目的としている。
The object of the present invention is to provide a method of manufacturing an electrical component mounting board that can improve the mounting yield of electrical components and increase the double cost by melting and solidifying it.

この発明の一実施例について説明する。第8図において
+11は絶縁性基板、(!1は絶縁性基板(1)上にパ
ターン形成された電極導体、−は電極導体(2)の所定
領域を榎うために施された膜厚5 G 4a程度の感光
性樹脂で構成されたはんだダム ■はこのはんだダム−
で形成された開口部(30a)に装填されたはんだポー
ル、+51(dプリップチップICであり、(5a)t
jそのバンプである。
An embodiment of this invention will be described. In Fig. 8, +11 is an insulating substrate, (!1 is an electrode conductor patterned on the insulating substrate (1), and - is a film thickness 5 applied to cover a predetermined area of the electrode conductor (2). Solder dam made of G 4a photosensitive resin ■This solder dam-
The solder pole loaded in the opening (30a) formed by +51(d) is a prep chip IC, and (5a)t
j That's the bump.

第2図において、絶縁性基板11)上に厚膜印刷により
、所定のパターンで電極導体(2)を形成する。次に、
この絶縁性基板+11上全面に厚さ502℃程度の感光
性樹脂層Cソルダ・レジストフィルム)を120℃にて
ラミネートする。そして。
In FIG. 2, electrode conductors (2) are formed in a predetermined pattern on an insulating substrate 11) by thick film printing. next,
A photosensitive resin layer C (solder resist film) having a thickness of about 502°C is laminated on the entire surface of this insulating substrate +11 at 120°C. and.

7 IJップチツプエO+51の接続予定領域すなわち
バンプ(5a )に対応する電極導体(2)上の感光性
樹脂層を除去して開口部(80a)を形成するため、*
光マスク(ポジフィルム)を絶縁性基板III上に装荷
して85秒程度露光する。
7 To form an opening (80a) by removing the photosensitive resin layer on the electrode conductor (2) corresponding to the planned connection area of IJ chip O+51, that is, the bump (5a), *
A photomask (positive film) is loaded onto the insulating substrate III and exposed for about 85 seconds.

この露光後、露光マスクを取り除き絶縁性基板Il+を
現像、洗浄することにより、開口部(80a )を有す
るはんだダム−が形成される。次にはんだポール(転)
の装填治具を絶縁性基板+11上に形成された開口部(
310a)に合わせはんだポール働を装填し、不要はん
だポール−をふき取る。なお、この場合、/r!んだフ
ラックスを用いてはんだポール輪を仮固定するようにし
てもよい。
After this exposure, the exposure mask is removed and the insulating substrate Il+ is developed and cleaned, thereby forming a solder dam having an opening (80a). Next, solder pole (roll)
The loading jig is inserted into the opening formed on the insulating substrate +11 (
310a), load the solder pole function and wipe off the unnecessary solder poles. In this case, /r! The solder pole ring may be temporarily fixed using solder flux.

次にツリップチツプエC15)のバンプ(5a)と開口
部(80a)すなわちはんだポール員装填部との位置決
めをして7リツプチツプI O(Islを絶縁性基板(
1)上に置き、これをSSO℃程度のヒータブロック上
に載置し、はんだポール(至)を溶融させてフリップチ
ップIC+61のバンプ(5a)を電極導体(!1に接
続する。
Next, position the bump (5a) of the trip chip C15) and the opening (80a), that is, the solder pole member loading section, and attach the 7 lip chip IO (Isl) to the insulating substrate (
1) Place it on a heater block at about SSO°C, melt the solder pole (to), and connect the bump (5a) of the flip chip IC+61 to the electrode conductor (!1).

第8図はこの発明の他の実施例を示すものでで、上記実
施例では電極導体(2)の上に直接はんだポール−を装
填したのに対し、この実施例では電極導体(2)上には
んだペースト印刷法、はんだディッピング法などの手法
によシ予備はんだ■を形成して、はんだポール■と電極
導体(=)とのはんだ慮れ性の改善、トータルはんだ量
tBんだポール(至)と予備はんだ(ロ)との合計はん
だ量)の増加によるはんだ付の倍額性向上を図ったもの
である。
FIG. 8 shows another embodiment of the present invention. In the above embodiment, the solder poles were directly mounted on the electrode conductor (2), whereas in this embodiment, the solder poles were mounted directly on the electrode conductor (2). Preliminary solder ■ is formed using methods such as solder paste printing and solder dipping to improve the solderability between the solder pole ■ and the electrode conductor (=), and to reduce the total solder amount tB solder pole (maximum). ) and preliminary solder (b), the total amount of solder) is increased to increase the cost of soldering.

なお、上記実施例ではろう材としてはんだポール−を用
いた場合について説明したが、その他のろう材、あるい
はその他の形状のものを用いても同様の効果を奏する。
In the above embodiment, a case was explained in which a solder pole was used as the brazing material, but the same effect can be obtained by using other brazing materials or other shapes.

以上のように、この発明によれば、絶縁性基板およびそ
の基板上に形成された電極導体上に虞光性樹脂層により
所要パターンのけんだダムを形成し、そのはんだダム開
口部にはんだポールを装填して溶融固化することにより
、電気部品を電極導体に接続して基板上に実装するよう
にしたので、高密度で多数かつ微小の電気部品を生産性
良く実装できる効果がある。
As described above, according to the present invention, a solder dam with a desired pattern is formed using a fluorescent resin layer on an insulating substrate and an electrode conductor formed on the substrate, and a solder dam is formed in the opening of the solder dam. By loading and melting and solidifying the electrical components, the electrical components are connected to the electrode conductors and mounted on the substrate, so it is possible to mount a large number of small electrical components with high density and with good productivity.

【図面の簡単な説明】[Brief explanation of drawings]

オ1図は従来の半導体素子実装基板を示す断四図、オ8
図はこの発明の一実施例による半導体素子実装基板を示
す断面図、オ8図はこの発明の他の実施例による半導体
素子実装基板を示す(断面図である。 図中、(11は絶縁性基板、(2)け電極導体1国はは
んだダム、 (80a7は開口部、■はけんだボール、
(財)は予備はんだである。 なお1図中、同一符号は同一、又は相当部分を示す。 第2図 り
Figure O1 is a cut-away diagram showing a conventional semiconductor element mounting board.
The figure is a sectional view showing a semiconductor element mounting board according to one embodiment of the present invention, and Figure 8 shows a semiconductor element mounting board according to another embodiment of the present invention. Board, (2) solder electrode conductor 1, (80a7 is opening, ■ solder ball,
(Foundation) is preliminary solder. In addition, in FIG. 1, the same reference numerals indicate the same or equivalent parts. Second plan

Claims (1)

【特許請求の範囲】 11)  絶縁性基板上に電極導体を形成する工程。 上記絶縁性基板および電極導体を覆って感光性樹脂層を
形成する工程、上記感光性樹脂層を露光し、上記電極導
体上の電気部品接続予定領域に開口部を形成する工程、
上記開口部にろう材を装填し、それを溶融固化して上記
電気部品を上記電極導体に接続する工程、とを備えたこ
とを特徴とする電気部品実装基板の製造方法。 (2)  ろう材を溶融固化する工程において、開口部
の電極導体上に予備はんだを施しておくことを特徴とす
る特許請求の範囲牙1項記載の電気部品実装基板の製造
方法。 (3;  ろう材ははんだボールで構成されていること
を特徴とする特許請求の範囲オ1項あるいは第2項記載
の電気部品実装基板の製造方法。
[Claims] 11) A step of forming an electrode conductor on an insulating substrate. forming a photosensitive resin layer covering the insulating substrate and the electrode conductor; exposing the photosensitive resin layer to form an opening in a region on the electrode conductor where electrical components are to be connected;
A method for manufacturing an electrical component mounting board, comprising the steps of: loading a brazing material into the opening, melting and solidifying the brazing material, and connecting the electrical component to the electrode conductor. (2) A method for manufacturing an electrical component mounting board according to claim 1, characterized in that in the step of melting and solidifying the brazing material, preliminary soldering is applied on the electrode conductor in the opening. (3) The method for manufacturing an electrical component mounting board according to claim 1 or 2, wherein the brazing material is composed of solder balls.
JP3199782A 1982-02-26 1982-02-26 Manufacture of electric parts mounting substrate Pending JPS58148434A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP3199782A JPS58148434A (en) 1982-02-26 1982-02-26 Manufacture of electric parts mounting substrate

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP3199782A JPS58148434A (en) 1982-02-26 1982-02-26 Manufacture of electric parts mounting substrate

Publications (1)

Publication Number Publication Date
JPS58148434A true JPS58148434A (en) 1983-09-03

Family

ID=12346544

Family Applications (1)

Application Number Title Priority Date Filing Date
JP3199782A Pending JPS58148434A (en) 1982-02-26 1982-02-26 Manufacture of electric parts mounting substrate

Country Status (1)

Country Link
JP (1) JPS58148434A (en)

Cited By (11)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US5126818A (en) * 1987-05-26 1992-06-30 Matsushita Electric Works, Ltd. Semiconductor device
EP0522563A3 (en) * 1991-07-12 1994-06-08 Sumitomo Electric Industries Semiconductor chip module and method of manufacturing the same
US5478007A (en) * 1993-04-14 1995-12-26 Amkor Electronics, Inc. Method for interconnection of integrated circuit chip and substrate
US5478778A (en) * 1991-08-30 1995-12-26 Nec Corporation Method of manufacturing a compact optical semiconductor module capable of being readily assembled with a high precision
US5795818A (en) * 1996-12-06 1998-08-18 Amkor Technology, Inc. Integrated circuit chip to substrate interconnection and method
WO1999000842A1 (en) * 1997-06-26 1999-01-07 Hitachi Chemical Company, Ltd. Substrate for mounting semiconductor chips
EP0896427A3 (en) * 1997-08-05 2001-01-10 Nec Corporation Surface acoustic wave device
WO2004093183A1 (en) * 1995-03-17 2004-10-28 Atsushi Hino Film carrier and semiconductor device using the same
US7288437B2 (en) 1986-12-24 2007-10-30 Semiconductor Energy Laboratory Co., Ltd. Conductive pattern producing method and its applications
WO2010052942A1 (en) * 2008-11-06 2010-05-14 イビデン株式会社 Wiring board with built-in electronic component and method for manufacturing the wiring board
CN106842647A (en) * 2017-03-20 2017-06-13 武汉华星光电技术有限公司 A kind of display device, binding structure and preparation method thereof

Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS52115176A (en) * 1976-03-24 1977-09-27 Hitachi Ltd Ball soldering method
JPS5378953A (en) * 1976-12-23 1978-07-12 Tokyo Shibaura Electric Co Solder supplying method to integrated circuit board

Patent Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS52115176A (en) * 1976-03-24 1977-09-27 Hitachi Ltd Ball soldering method
JPS5378953A (en) * 1976-12-23 1978-07-12 Tokyo Shibaura Electric Co Solder supplying method to integrated circuit board

Cited By (15)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US7288437B2 (en) 1986-12-24 2007-10-30 Semiconductor Energy Laboratory Co., Ltd. Conductive pattern producing method and its applications
US5126818A (en) * 1987-05-26 1992-06-30 Matsushita Electric Works, Ltd. Semiconductor device
EP0522563A3 (en) * 1991-07-12 1994-06-08 Sumitomo Electric Industries Semiconductor chip module and method of manufacturing the same
US5525548A (en) * 1991-07-12 1996-06-11 Sumitomo Electric Industries, Ltd. Process of fixing a heat sink to a semiconductor chip and package cap
US5478778A (en) * 1991-08-30 1995-12-26 Nec Corporation Method of manufacturing a compact optical semiconductor module capable of being readily assembled with a high precision
US5478007A (en) * 1993-04-14 1995-12-26 Amkor Electronics, Inc. Method for interconnection of integrated circuit chip and substrate
WO2004093183A1 (en) * 1995-03-17 2004-10-28 Atsushi Hino Film carrier and semiconductor device using the same
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