JPH07206074A - Outboard motor packaging box and its packaging and removal - Google Patents

Abstract

(57) [Abstract] [Purpose] The packing box for outboard motors can be easily and reliably packed with less labor, and can be unpacked and taken out easily, as well as industrial waste. Will not be discharged. [Structure] Entrances and exits 5 and 6 on the top surface and one side surface that follows it
A packaging box body 1, bridge members 13 and 14 fixed to the entrances and exits 5 and 6, a body fixing portion 8 that fixes a clamp bracket of an outboard motor, and a clamp member 11 that clamps a lower portion thereof. .

Description

Detailed Description of the Invention

[0001]

BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to an outboard motor packaging box detachably attached to a hull, a method for packaging an outboard motor using the packaging box, and further removing the outboard motor from the packaging box. It is about the takeout method for.

[0002]

2. Description of the Related Art Conventionally, an outboard motor, which is mounted on a hull and used for packing, is conventionally wrapped by a cushioning material such as styrofoam, which is then housed in a cardboard box or the like. I was going to carry it.

[0003]

By the way, in order to package the outboard motor ,. Do not damage the outboard motor itself ,. Easy to pack in the packing box, and easy to take out from the packing box, and. It is required not to produce industrial waste.

By the way, since the outboard motor generally has a relatively complicated shape and is large in weight, the conventional packing means is not only troublesome in packing, but also during transportation or when it is taken out from the packing box. In addition, the outboard motor may be damaged, and the cushion material after transportation becomes industrial waste, so that the above requirements are not satisfied.

Therefore, it is an object of the present invention to provide a new packing box for an outboard motor, a packing method for the same, and a take-out method for the same, which can satisfy all the above-mentioned requirements.

[0006]

In order to achieve the above-mentioned object, a feature of the invention according to claim 1 is that it has an upper surface entrance and a side entrance continuing from the upper surface entrance.
A rectangular parallelepiped packaging box body, and a plurality of intermediate bridge members that are detachably attached to the upper edges of opposite left and right side frames of the packaging box body that cross the upper surface entrance and exit of the packaging box body.
Any one of the left and right side frames of the packing box body and the corner bridge member detachably attached to the upper edge corners of the left and right side frames facing each other across the boundary corner between the upper and lower side entrances. The machine body fixing part that is fixed to one of the inner surfaces to fix the clamp bracket of the outboard motor, and is attached to the horizontal bottom frame of the bottom frame of the packing box body,
It consists of a clamp member having a cushion material on the outer circumference, which cooperates with the bottom frame to clamp the lower part of the body of the outboard motor.

To achieve the above object, the invention according to claim 2 is characterized in that in claim 1, the clamp bracket of the outboard motor is preliminarily drilled therein. It is to be fixed to the fuselage fixing part using the mounting hole to the.

To achieve the above object, a feature of the present invention according to claim 3 is a method of packing an outboard motor using the packing box, wherein the outboard motor is lifted by a lifting machine. With the step of hanging in the air with the head up, and with both the intermediate bridge member and the corner bridge member removed, the packing box main body is inverted so that the side entrance and exit thereof are upward, A step of moving toward the outboard motor and accommodating the outboard motor in the packing box main body through the upper surface and the side surface entrance / exit; and fixing a clamp bracket of the outboard motor to the body fixing part and a lower portion thereof. Is clamped by the clamp member, and the intermediate bridge member and the corner bridge member are attached to the packaging box body.

In order to achieve the above-mentioned object, a feature of the invention according to claim 4 is a method of taking out the outboard motor from the packing box, wherein the packing box in which the outboard motor is packed is The process of standing upside down so that the side entrance is up,
A step of suspending the outboard motor in the air by a hoisting machine, removing the intermediate bridge member and the corner bridge member from the packaging box body, further removing the outboard clamp bracket from the machine body fixing part, It consists of a step of unclamping the clamp member, and a step of removing the outboard motor from the outboard motor by moving the packing box main body through the top and side entrances and exits thereof.

[0010]

DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENT A preferred embodiment of the present invention will be described below with reference to the drawings.

First, the structure of the packing box will be described with reference to FIGS. 1 to 4. FIG. 1 is a perspective view of the packing box, FIG. 2 is an exploded perspective view of the packing box, and FIG. Partial enlarged view,
FIG. 4 is a partially enlarged view of FIG.

In FIGS. 1 and 2, a packaging box main body 1 which is a main part of the packaging box B is made of a steel material into a rectangular parallelepiped frame body, and a bottom frame 2 and both sides of the bottom frame 2 in the vertical direction. It is provided with left and right frames 3 and 3 which are detachably erected and fixed to the edges by fasteners such as bolts and nuts. One upper edge corner portion (the right upper edge corner portion in FIGS. 1 and 2) of the left and right frames 3 and 3 is integrally coupled by a corner cross member 4 with a fastener such as a bolt and a nut. The upper surface of the packaging box main body 1 and one side surface subsequent thereto are open to form an upper surface entrance 5 and a side entrance 6 which communicate with each other. As will be described later, the outboard motor M is passed through these entrances 5 and 6. It can be put in and taken out from the packing box body 1.

The bottom frames 2 of the packaging box body 1 are parallel to each other 2
The vertical bottom frames 2 ₁ , 2 ₁ of the book and the four horizontal bottom frames 2 ₂ , which connect them integrally, are formed in a rectangular frame shape, and the bottom surface of the bottom frame 2 has a plurality of The leg frames 7 ... Are fixed, and these leg frames 7 ... Are grounded to the ground. The vertical and horizontal bottom frames 2 ₁ , 2
Each of ₁ , 2 _2, ... And leg frame 7 ... Is made of steel.

The left and right frames 3 and 3 are mutually
Four pillar frames 3 arranged in parallel₁One at the top of
Book vertical side frame 3₂It is configured as a single unit
The left and right columns 3 and 3 of each support frame 3₁…of
The lower end has bolts and nuts on the left and right edges of the bottom frame 2 in the vertical direction.
Stands are detachably fixed by fasteners such as
It The upper edge corner of one of the left and right side frames 3 and 3 is described above.
As described above, they are integrally connected by the corner cloth member 4.
The pillar frame 3₁…, Vertical side frame 3 ₂and
Each of the corner cloth members 4 is made of steel material.

As clearly shown in FIG. 3, a body fixing portion 8 for fixing the outboard motor M is integrally provided on the inner surface of the intermediate portion in the front-rear direction of the one side frame 3. The machine body fixing portion 8 is formed by pressing a steel plate by pressing or the like, and the machine body mounting surface 8 _{1 on the} front surface thereof is inclined upward toward the side doorway 6, and the packing box B has an outboard motor. When M is accommodated, the front surface of the clamp bracket Bc overlaps with and fits on the machine body mounting surface 8 ₁ .
The above to the body mounting surface ₈₁ are bored a plurality of mounting holes 9 ..., these mounting holes 9 ... is previously formed in the clamp bracket Bc of the outboard motor M, attached to the hull The mounting holes 9 are designed to coincide with the holes 10 ...
, 10 ..., the clamp bracket Bc of the outboard motor M can be detachably fixed to the machine body fixing portion 8 with fasteners such as bolts and nuts.

As clearly shown in FIGS. 2 and 4, a clamp member 11 is provided on the horizontal bottom frame 2 ₂ of the bottom frame 2 on the side away from the side surface inlet / outlet 6. This clamp member 11
Is composed of a clamp plate 11 ₁ made of spring steel and a cushion material 11 ₂ such as felt attached to the outer periphery thereof. The proximal end of the clamp member 11 is secured to the horizontal bottom frame 2 ₂ by fastener such as bolts and nuts,
The clamp member 11 is held at a position apart from the lateral bottom frame 2 ₂ by its own elastic force. A mounting hole 12 is formed at the free end of the clamp member 11,
Through this mounting hole 12, the free end of the clamp member 11 is detachably attached to the horizontal bottom frame 2 ₂ with a fastener such as a bolt and a nut.

As shown in FIG. 2, two intermediate bridge members 13, 13 are detachably bridged and fixed to the upper door 5 of the packaging box body 1. These intermediate bridge members 13, 1
3 is made of steel plate, and they are the packaging box body 1
At a distance in the vertical direction, the upper surface entrance 5 is traversed, and both ends thereof are detachably fixed to the upper edges of the left and right side frames 3 and 3 by fasteners such as bolts and nuts. Further, one corner bridge member 14 is fixed to the boundary corner portion between the upper surface entrance 5 and the side entrance 6 by a bridge. The corner bridge member 14 is also made of a steel plate, and both ends of the corner bridge member 14 crossing the boundary between the upper surface entrance 5 and the side entrance 6 are fixed to the upper edge corners of the left and right side frames 3 and 3 with bolts and nuts. It is fixed in a detachable manner with a tool.

Next, a procedure for packing the outboard motor M in the packing box B configured as described above will be described with reference to FIGS.

.. First, as shown in FIG. 5, a hook 17 attached to a lower end of a rope 18 of a lifting machine H such as a chain block is attached to a locking piece 16 previously attached to the head of the outboard motor M, that is, the upper surface of the engine thereof. The outboard motor M is suspended in the air by hooking it to operate the hoisting machine H. At this time, the head cover Ch of the outboard motor M is removed.

[0020]. On the other hand, as shown in FIG. 5, the packaging box body 1 from which the intermediate and corner bridge members 13, 13 and 14 have been removed is turned upside down so that the side entrance / exit 6 faces upward, and the top entrance / exit 5 thereof is suspended in the air. The machine M is opposed to the outboard motor M and is moved in the direction of the arrow in FIG. This movement is performed manually or by a carrier.

[0021]. As described above, as shown in FIG. 6, the outboard motor M can be housed in the packaging box body 1 through the upper and side entrances 5 and 6.

.. Then the clamp bracket Bc of the outboard motor M is fixed by bolts and nuts in the body-fixed portion 8 as shown in FIG. 6, further by the clamp member 11, the clamp member 11 and the horizontal bottom frame 2 ₂ outboard motor between The lower part of the M body, that is, the lower part of the extension case Ce is clamped. The fixing and clamping operations may be performed manually or automatically by a robot or the like.

As described above, the outboard motor M can be fixed to the packaging box body 1. A head cover Ch is attached to the head of the outboard motor M.

[0024]. Next, after removing the hook 17 from the locking piece 16, the packaging box main body 1 accommodating the outboard motor M is laid down as shown in FIG.

In the dead space formed between the packing box body 1 and the lower portion of the outboard motor M, box bodies 19 and 20 containing a fuel tank, tools, and accessories of the outboard motor are housed. It

.. As described above, when the work of accommodating and fixing the outboard motor M in the packing box body 1 is completed, the intermediate bridge members 13, 13 and the corners are formed at the upper surface entrance 5 and the boundary between the upper surface entrance 5 and the side entrance 6. Bridge member 14
Secure each to a fastener such as a bolt or nut.

.. The packing box B in which the outboard motor M is fixedly housed is housed in an outer box such as a cardboard box 21 and transported.

Next, the procedure for taking out the outboard motor M from the packaging box B transported to the destination will be described. Basically, the reverse operation to the above packaging is performed.

(1). First, the head of the outboard motor M, that is, the packing box B.
The packing box B is turned upside down so that the side entrance / exit 6 of the above is on top.

(2). After removing the head cover Ch of the outboard motor M, the hook 17 of the lifting machine H is attached to the locking piece 1 of the head of the outboard motor M.
6, the outboard motor M is suspended in the air together with the packaging box B by the operation of the hoisting machine H.

(3). After separating the intermediate bridge members 13, 13 and the corner bridge member 14 from the packaging box body 1,
The clamp bracket Bc of the outboard motor M is removed from the machine body fixing portion 8 and the clamp member 11 is unclamped to separate the extension case Ce from the lateral bottom frame 2 ₂ . As a result, the outboard motor M is separated from the packaging box body 1. The work of separating the outboard motor M from the packaging box body 1 is performed manually or automatically by an automatic machine such as a robot.

(4). When the outboard motor M is separated from the packing box body 1, the packing box body 1 is moved away from the outboard motor M. This movement is performed manually or by a carrier.

(5). When the packaging box body 1 is taken out from the outboard motor M, the locking piece 16 is removed from the hook 17 and the outboard motor M is lowered to the ground.

Although one embodiment of the present invention has been described above, the present invention is not limited to this embodiment, and various embodiments are possible within the scope of the present invention. For example, in the above-mentioned embodiment, the case where the constituent members of the packaging box are made of steel has been described, but this may be made of a metal material such as an aluminum alloy or a synthetic resin material. Although the case where the nut is used has been described, it goes without saying that other conventionally known fasteners may be used instead of this.

[0035]

As described above, according to the invention described in claim 1, a rectangular parallelepiped packaging box main body having an upper surface entrance and a side surface entrance continuing from the upper surface entrance, and an upper surface entrance of the packaging box main body are provided. Crossing, a plurality of intermediate bridge members detachably attached to the upper edges of the opposite left and right frames of the packing box body, and the left and right sides across the boundary corner between the upper surface entrance and the side entrance. A corner bridge member, which is detachably attached to the upper edge corners of the frame facing each other, and an inner surface of either one of the left and right side frames of the packaging box body is fixed to fix the clamp bracket of the outboard motor. It comprises a body fixing part and a clamp member having a cushion material on the outer periphery, which is attached to a horizontal bottom frame of the bottom frame of the packaging box body and clamps the lower part of the outboard motor in cooperation with the bottom frame. , Relatively heavy is large, it is possible to pack the outboard motor has a complicated shape easily easily reliably, packaging, it does not damage the outboard motor by the transfer. In addition, there are no consumable parts, it is easy to assemble and disassemble, it can be repeatedly packed, and no industrial waste is generated.

According to a second aspect of the present invention, in the first aspect of the invention, the clamp bracket of the outboard motor utilizes the attachment hole to the hull which is predrilled therein. Since it is fixed to the fixed part, the packaging becomes more rigid and no additional parts for packaging are required.

Further, according to the invention of the packing method for an outboard motor as set forth in claim 3, the step of suspending the outboard motor in the air with the head of the outboard motor by the hoisting machine, the intermediate bridge member and the corner bridge. With both members removed, the packing box body is inverted so that the side entrance and exit of the packing box main body are upside down, the packing box main body is moved toward the outboard motor, and the outboard motor is moved to the top and side entrances and exits. Through the package box body, the clamp bracket of the outboard motor is fixed to the machine body fixing portion, and the lower portion thereof is clamped by the clamp member; and the intermediate bridge member and the corner bridge member. Since it includes the step of attaching the outboard motor to the body of the packaging box, the labor of the packaging work can be significantly reduced, and the outboard motor can be reliably packaged, and the labor can be saved.

Further, according to the method of taking out the outboard motor according to the present invention, the step of inverting the packing box in which the outboard motor is packed so that the side entrance / exit of the packing box faces up, and the hoisting machine are used. Step of suspending the outer machine in the air with its head up, removing the intermediate bridge member and the corner bridge member from the packaging box body, further removing the clamp bracket of the outboard motor from the machine body fixing part, and unclamping the clamp member And removing the outboard motor from the outboard motor by moving the packing box body through the top and side doorways of the outboard motor and removing the outboard motor from the packing box. It can be greatly reduced to contribute to labor saving, and can contribute to resource saving and environmental improvement without producing industrial waste.

[Brief description of drawings]

FIG. 1 is a perspective view of a packaging box of the present invention.

[Figure 2] Exploded perspective view of the packaging box

FIG. 3 is an enlarged view of a part viewed from an arrow 3 in FIG.

FIG. 4 is an enlarged view of a portion viewed from an arrow 4 in FIG.

FIG. 5 is a perspective view showing a state where the outboard motor is suspended in the air and the packaging box body is inverted.

FIG. 6 is a perspective view showing a state in which an outboard motor is housed in an inverted packing box body.

FIG. 7 is a perspective view showing a state in which an outboard motor is housed in a packing box.

[Explanation of symbols]

1 ・ ・ ・ ・ Packing box body 3 ・ ・ ・ ・ ・ ・ Side frame 5 ・ ・ ・ ・ ・ ・ ・ Top entrance / exit 6 ・ ・ ・ ・ ・ ・ ・ Side entrance / exit 8 ・ ・ ・Fixed part 10 ・ ・ ・ ・ Mounting hole 11 ・ ・ ・ ・ ・ ・ Clamp member 11 ₂・ ・ ・ Cushion material 13 ・ ・ ・ ・ ・ ・ Intermediate bridge member 14 ・ ・ ・ ・ ・ ・ Corner bridge member B・ ・ ・ ・ ・ ・ ・ ・ ・ Packing box Bc ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ Clamp bracket H ・ ・ ・ ・ ・ ・ Lifting machine M ・ ・ ・ ・ ・ ・ Outboard motor

Front page continuation (72) Inventor Tadao Koyanagi 1-13-1 Aoihigashi, Hamamatsu-shi, Shizuoka Honda Motor Co., Ltd. Hamamatsu Factory (72) Inventor Naoki Yonekura 1-13-1 Aoihigashi, Hamamatsu-shi, Shizuoka Giken Industry Co., Ltd. Hamamatsu Plant (72) Inventor Isao Ohba 413-2 Nishioka-cho, Hamamatsu City, Shizuoka Prefecture (72) Inventor Ryukichi Ichihara 1-18-28 Hikima, Hamamatsu City, Shizuoka Prefecture

Claims (4)

[Claims] 1. A rectangular parallelepiped packaging box body (1) having an upper surface entrance (5) and a side entrance (6) following the upper surface entrance (5), and an upper surface entrance () of the packaging box body (1). 5) A plurality of intermediate bridge members (13, 13) which are detachably attached to the upper edges of the opposite left and right side frames (3, 3) across the opposite side.
And a corner bridge member (removably attached to the opposing upper edge corners of the left and right side frames (3, 3) across the boundary corner between the upper surface entrance (5) and the side entrance (6). 14) and the left and right side frames (3, 3) of the packaging box body (1)
And a lateral bottom frame of the bottom frame (2) of the packing box body (1), which is fixed to one of the inner surfaces of the outboard motor (M) to fix the clamp bracket (Bc) of the outboard motor (M). attached to (2 _2), said bottom frame (2 ₂₎ and cooperates with an outboard motor for clamping the body lower portion of the (M), the cushion member on the outer peripheral clamping member having a (11 ₂₎ (11)
And an outboard motor packaging box. 2. A clamp bracket (Bc) of the outboard motor (M) is fixed to the body fixing portion (8) by utilizing a mounting hole (10) to the hull which is preliminarily formed therein. The packaging box according to claim 1, which comprises: 3. An outboard motor (M) using the packing box (B).
A method of packing the intermediate bridge member (13, 13) and the corner bridge member (14), the method comprising: ) Are removed together, the packaging box body (1) is turned upside down with its side entrance (6) facing upward, and the packaging box body (1) is moved toward the outboard motor (M). Then, the step of accommodating the outboard motor (M) in the packing box body (1) through the top and side entrances (5, 6), and the clamp bracket (Bc) of the outboard motor (M), A step of fixing the lower part to the machine body fixing part (8) and clamping the lower part thereof by the clamp member (11); and the intermediate bridge member (13, 13) and the corner bridge member (14) in the packing box body (1). Characterized by comprising a mounting process , How to pack the outboard motor. 4. A method for removing an outboard motor (M) from the packing box (B), wherein the side entrance (6) of the packing box (B) in which the outboard motor (M) is packed is upside down. And a step of suspending the outboard motor (M) with the lifting machine (H) so that its head is up, and the intermediate bridge members (13, 13) and the corner bridge member ( 14) is removed from the packaging box body (1), the clamp bracket (Bc) of the outboard motor (M) is removed from the body fixing part (8), and the clamp member (11) is unclamped. A boat characterized by the steps of removing the outboard motor (M) by moving the main body (1) through the top and side entrances (5, 6) of the main body (1) and taking out the outboard motor (M). How to take out the external unit.