JPH06226326A - Cooling method for rolled wire - Google Patents
Cooling method for rolled wireInfo
- Publication number
- JPH06226326A JPH06226326A JP1768293A JP1768293A JPH06226326A JP H06226326 A JPH06226326 A JP H06226326A JP 1768293 A JP1768293 A JP 1768293A JP 1768293 A JP1768293 A JP 1768293A JP H06226326 A JPH06226326 A JP H06226326A
- Authority
- JP
- Japan
- Prior art keywords
- foam
- cooling
- wire
- wire rod
- rolled wire
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Withdrawn
Links
- 238000001816 cooling Methods 0.000 title claims abstract description 36
- 239000006260 foam Substances 0.000 claims abstract description 58
- 238000002347 injection Methods 0.000 claims abstract description 19
- 239000007924 injection Substances 0.000 claims abstract description 19
- 239000012530 fluid Substances 0.000 claims abstract description 9
- 238000000034 method Methods 0.000 claims description 10
- 238000009826 distribution Methods 0.000 claims description 3
- 239000006185 dispersion Substances 0.000 abstract 2
- 229910000831 Steel Inorganic materials 0.000 description 5
- 239000010959 steel Substances 0.000 description 5
- 238000005096 rolling process Methods 0.000 description 4
- 239000007921 spray Substances 0.000 description 3
- 238000010586 diagram Methods 0.000 description 2
- 239000007788 liquid Substances 0.000 description 2
- 238000005507 spraying Methods 0.000 description 2
- 238000004220 aggregation Methods 0.000 description 1
- 230000002776 aggregation Effects 0.000 description 1
- 238000010273 cold forging Methods 0.000 description 1
- 239000000470 constituent Substances 0.000 description 1
- 238000007796 conventional method Methods 0.000 description 1
- 239000002826 coolant Substances 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000005187 foaming Methods 0.000 description 1
- 238000011835 investigation Methods 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 238000004904 shortening Methods 0.000 description 1
Landscapes
- Heat Treatment Of Strip Materials And Filament Materials (AREA)
Abstract
Description
【0001】[0001]
【産業上の利用分野】本発明は最終仕上圧延後の鋼線材
(以下鋼線材を単に線材という)に泡沫流体を供給して
調整冷却する方法の改良に関するものである。なお、本
発明において“泡沫”とは、それぞれ薄い液体膜で隔て
られている多数の気泡の集合状態をいう。BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to an improvement in a method of supplying a foaming fluid to a steel wire rod (hereinafter referred to simply as a wire rod) after final finish rolling to regulate and cool the steel wire rod. In addition, in the present invention, "foam" refers to a state of aggregation of a large number of bubbles separated by thin liquid films.
【0002】[0002]
【従来の技術】さきに、本出願人は単一冷却媒体で広範
囲の冷却速度制御が可能な泡沫流体による圧延線材の冷
却方法を提案した(特願昭61−206716号および
特願昭62−88876号)。さらに本出願人は、泡沫
流体の気液混合比や被冷却材単位面積当たりの泡沫供給
量を変化させて、冷却速度を自在に制御することを提案
した(特願昭63−256215号)。2. Description of the Related Art The applicant of the present invention has proposed a method for cooling a rolled wire rod by a foam fluid capable of controlling a wide range of cooling rates with a single cooling medium (Japanese Patent Application No. 61-206716 and Japanese Patent Application No. 62-206716). 88876). Further, the present applicant has proposed to freely control the cooling rate by changing the gas-liquid mixing ratio of the foam fluid and the foam supply amount per unit area of the material to be cooled (Japanese Patent Application No. 63-256215).
【0003】また、非同心リング状線材の幅方向で、線
材の重なり部に供給する泡沫を単線部より多くして均一
冷却する方法を提案した(特願昭63−250421
号)。しかし、前記提案に従って、線材の重なり部への
泡沫供給を多くしても、泡沫が搬送コンベアのサイドガ
イドで拘束され、結果としてリング中心部の単線状態の
部分への流動が激しくなり、均一冷却に関してそれほど
著しい改善効果は奏されていない。In addition, a method has been proposed in which the foam supplied to the overlapping portion of the wire in the width direction of the non-concentric ring-shaped wire is made larger than that of the single wire to uniformly cool the wire (Japanese Patent Application No. 63-250421).
issue). However, according to the above proposal, even if the amount of foam supplied to the overlapping portion of the wire is increased, the foam is restricted by the side guide of the conveyor, and as a result, the flow to the part in the single wire state at the center of the ring becomes intense and uniform cooling is achieved. No significant improvement effect has been achieved.
【0004】[0004]
【発明が解決しようとする課題】本発明は前記した泡沫
流体による調整冷却に際して、均一冷却性の向上を図り
得る改良法を提供することを目的とするものである。SUMMARY OF THE INVENTION It is an object of the present invention to provide an improved method capable of improving the uniform cooling property in the controlled cooling with the above foam fluid.
【0005】[0005]
【課題を解決するための手段】本発明者らは前記の目的
を達成すべく種々検討した結果、非同心リング状線材を
移動コンベア上で泡沫流体により冷却するにあたり、泡
沫噴射ノズルから噴射された直後の泡沫流が、冷却槽内
を流動している泡沫の影響を受けないようにリングピッ
チと泡沫噴射速度を限定することにより、均一冷却を図
り得ること、およびこれに加えて線材の周りを通過する
泡沫速度が一定になるように泡沫の噴射速度を変化させ
ることにより、一層の均一冷却が達成され得ることをた
しかめ、本発明を構成したもので、その要旨とするとこ
ろは下記のとおりである。Means for Solving the Problems As a result of various investigations by the present inventors to achieve the above-mentioned object, when a non-concentric ring-shaped wire was cooled by a foam fluid on a moving conveyor, it was injected from a foam injection nozzle. It is possible to achieve uniform cooling by limiting the ring pitch and the foam injection speed so that the foam flow immediately after is not affected by the foam flowing in the cooling tank. It is confirmed that more uniform cooling can be achieved by changing the spraying speed of the foam so that the passing foam speed becomes constant, which constitutes the present invention, and the gist thereof is as follows. is there.
【0006】(1) 非同心リング状熱間圧延線材を泡
沫流体で冷却するにあたり、前記線材のリングピッチを
10mm以上とし、かつ泡沫供給ノズルからの泡沫噴射
速度を0.1〜50m/secとして直接冷却すること
を特徴とする圧延線材の冷却方法。 (2) 非同心リング状熱間圧延線材の幅方向の隙間に
泡沫を噴射して、前記線材の周りを通過する泡沫速度が
一定になるように、泡沫噴射速度を変化させることを特
徴とする前項1記載の圧延線材の冷却方法。(1) When cooling a non-concentric ring-shaped hot-rolled wire rod with a foam fluid, the ring pitch of the wire rod is set to 10 mm or more, and the foam injection speed from the foam supply nozzle is set to 0.1 to 50 m / sec. A method for cooling a rolled wire rod, which comprises directly cooling. (2) It is characterized in that foam is sprayed into a gap in the width direction of the non-concentric ring-shaped hot-rolled wire rod, and the foam spray velocity is changed so that the foam velocity passing around the wire rod becomes constant. The method for cooling a rolled wire rod according to item 1 above.
【0007】(3) 非同心リング状熱間圧延線材の幅
方向に亙り複数のノズルを配置して、線材の重なり密度
(隙間分布)の高い部分の噴射速度を密度の低い部分よ
り速くすることを特徴とする前項2記載圧延線材の冷却
方法。本発明の構成要件の数値限定の理由を説明する。
リングピッチの調整は、圧延線材をリング状コイルに成
形する段階で、圧延速度とリング状コイルの搬送速度比
を変えることによって行う。(3) A plurality of nozzles are arranged in the width direction of the non-concentric ring-shaped hot rolled wire rod so that the injection speed of the portion where the overlapping density (gap distribution) of the wire rod is high is higher than that of the portion where the density is low. The method for cooling a rolled wire rod according to the above item 2, characterized by: The reason for limiting the numerical values of the constituent features of the present invention will be described.
The ring pitch is adjusted by changing the rolling speed and the transfer speed ratio of the ring-shaped coil at the stage of forming the rolled wire into the ring-shaped coil.
【0008】泡沫の噴射速度別に、リングピッチと、線
材の引張強度の平均値XTSとバラツキσTSの比、すなわ
ち変動率XTS/σTSとの関係を調査した結果を図4に示
す。図4から判るように、本発明において、リングピッ
チを10mm以上とした理由は、10mm未満になる
と、噴射速度を最適化しても冷却速度のバラツキが急激
に悪化するからである。泡沫冷却帯の長さを短くすると
いう観点からはリングピッチは20〜40mmが望まし
い。また泡沫の噴射速度を0.1〜50m/secとす
るのは、リングピッチの実用的範囲(20〜40mm)
で、冷却速度のバラツキを小さくすることのできる下限
の噴射速度が0.1m/secであり、上限の50m/
secは最小径5mmのリング状線材に噴射してリング
形状を乱さない範囲であるところからそのように規定し
たものである。[0008] Another injection velocity of the foam, shows the ring pitch, the ratio of the mean value X TS and variation sigma TS tensile strength of the wire, ie the results of investigating the relationship between the variation rate X TS / sigma TS in FIG. As can be seen from FIG. 4, in the present invention, the reason why the ring pitch is set to 10 mm or more is that if the ring pitch is less than 10 mm, the variation in the cooling rate is aggravated even if the injection rate is optimized. The ring pitch is preferably 20 to 40 mm from the viewpoint of shortening the length of the foam cooling zone. Further, the foam jet speed of 0.1 to 50 m / sec is a practical range of the ring pitch (20 to 40 mm).
Thus, the lower limit of the injection speed that can reduce the variation of the cooling speed is 0.1 m / sec, and the upper limit of the injection speed is 50 m / sec.
The sec is defined as such since it is a range in which the ring-shaped wire rod having a minimum diameter of 5 mm is not sprayed and the ring shape is not disturbed.
【0009】次に本発明の実施の態様を図面に基づいて
説明する。図1〜3は本発明を実施する装置の概略説明
図である。図において1はレーイングヘッド、2は大気
中搬送帯、3は泡沫冷却帯、4は集束タブ、5はコンベ
ア、6ば冷却槽、7はサイドガイド、8は下方ノズルヘ
ッダー、9は側方ノズルヘッダー、10は下方泡沫噴射
口(11aは単口ノズル、11bはスリットノズル)、
12は側方泡沫噴射口である。Next, an embodiment of the present invention will be described with reference to the drawings. 1 to 3 are schematic explanatory views of an apparatus for carrying out the present invention. In the figure, 1 is a laying head, 2 is an atmospheric transportation zone, 3 is a foam cooling zone, 4 is a focusing tab, 5 is a conveyor, 6 is a cooling tank, 7 is a side guide, 8 is a lower nozzle header, and 9 is lateral. Nozzle header, 10 is a lower foam injection port (11a is a single nozzle, 11b is a slit nozzle),
12 is a side foam injection port.
【0010】仕上圧延機からの所定温度に冷却された熱
延線材Sは、レーイングヘッド1から所定のリングピッ
チの非同心リング状に捲取られながら、大気中搬送帯2
を所定の搬送速度で搬送された後、泡沫冷却帯3中に落
下せしめられて同冷却帯をコンベア5で所定の搬送速度
で搬送される間に、サイドガイト7の内側でリング状線
材の下方に幅方向且つ長手方向に亙って配置した下方ノ
ズルヘッダー8の泡沫噴射口10(単口ノズル11aま
たはスリットノズル11b)または側方に長手方向に亙
って配置した側方ノズルヘッダー9の泡沫噴射口12も
しくは前記両泡沫噴射口から所定の泡沫噴射速度で噴射
されている泡沫により直接冷却され、所定温度に冷却さ
れた後、集束タブ4にて集束される。なお、ノズルから
の泡沫の噴射速度は、リング状線材の重なり密度(隙間
分布)を勘案して行う。すなわち、重なり密度の高い部
分は低い部分に比べてその流動抵抗が大きくなる。重な
り密度の高い部分の泡沫噴射速度をv1、抵抗係数を
k1、重なり密度の低い部分のそれぞれをv2、k2とす
れば、これらの間には下記式の関係が成立する。The hot-rolled wire S cooled from the finish rolling mill to a predetermined temperature is wound from the laying head 1 into a non-concentric ring shape with a predetermined ring pitch, and is conveyed in the atmosphere while being conveyed.
After being conveyed at a predetermined conveying speed, while being dropped into the foam cooling zone 3 and being conveyed by the conveyor 5 at a predetermined conveying speed, the inside of the side guide 7 is moved to the lower side of the ring-shaped wire. Foam injection of the foam injection port 10 (single-mouth nozzle 11a or slit nozzle 11b) of the lower nozzle header 8 arranged in the width direction and the longitudinal direction or the side nozzle header 9 arranged laterally in the longitudinal direction. It is directly cooled by the foam sprayed at a predetermined foam spray speed from the mouth 12 or both of the foam spray ports, cooled to a predetermined temperature, and then focused by the focusing tab 4. The spraying speed of foam from the nozzle is determined in consideration of the overlapping density (gap distribution) of the ring-shaped wire. That is, the flow resistance of the portion where the overlapping density is high becomes larger than that of the portion where the overlapping density is low. Assuming that the foam jet velocity of the portion having a high overlapping density is v 1 , the resistance coefficient is k 1 , and the portions having a low overlapping density are v 2 and k 2 , respectively, the following relationship is established.
【0011】[0011]
【数1】 [Equation 1]
【0012】従って、抵抗係数の大きい重なり密度の高
い部分を低い部分より速くするように、泡沫噴射口10
の開口面積を変化させたり、泡沫の供給圧力を変化させ
ることにより線材周囲を通過する泡沫速度を一定として
強制対流熱伝達率を等しくして、より一層の均一冷却が
達成される。本発明を実施例に基づいて説明する。Therefore, in order to make the portion having a high resistance coefficient and a high overlap density faster than the portion having a low overlap density, the foam injection port 10
The uniform convection heat transfer coefficient is made uniform by making the foam velocity passing around the wire constant to be uniform by changing the opening area of the foam or changing the supply pressure of the foam to achieve more uniform cooling. The present invention will be described based on examples.
【0013】[0013]
【実施例】仕上圧延機から仕上圧延速度80m/sec
で熱延された鋼線材(冷間鍛造用非調質高張力鋼線材
(C:0.18〜0.25%、Si:0.15〜0.3
0%、Mn:0.70〜1.70%、P:0.030%
以下、S:0.030%以下、T.Al:0.010〜
0.050%、線径5.5mm)をレーイングヘッドで
非同心リング状に形成し、大気中搬送帯で60m/mi
nの搬送速度で搬送した後、泡沫冷却帯に落下させ、泡
沫帯搬送速度を30〜50m/min、リングピッチを
30〜40mmとして搬送中に、泡沫噴射速度0.1〜
40m/secで800℃から400℃まで冷却し、そ
の後放冷して得られた鋼線材の引張強度の平均値XTSと
バラツキσTSの比、すなわち変動率σTS/XTSを調査し
たところ、図4に示すとおり、その値は0.015以下
と極めて小さい値であった。[Example] Finish rolling speed from finishing mill to 80 m / sec
Hot-rolled steel wire rod (non-heat treated high-strength steel wire rod for cold forging (C: 0.18 to 0.25%, Si: 0.15 to 0.3
0%, Mn: 0.70 to 1.70%, P: 0.030%
Hereinafter, S: 0.030% or less, T.I. Al: 0.010 to
(0.050%, wire diameter 5.5 mm) is formed into a non-concentric ring shape with a laying head, and 60 m / mi in the atmospheric transport zone.
After being conveyed at a conveyance speed of n, it is dropped into the foam cooling zone, the foam zone conveyance speed is 30 to 50 m / min, and the ring pitch is 30 to 40 mm.
When the ratio of the average value X TS of the tensile strength of the steel wire rod obtained by cooling from 800 ° C. to 400 ° C. at 40 m / sec and then allowing it to cool, and the variation σ TS , that is, the variation rate σ TS / X TS, was investigated. As shown in FIG. 4, the value was as small as 0.015 or less.
【0014】[0014]
【発明の効果】本発明によれば、リング状圧延線材を泡
沫で冷却する場合に、著しく均一な冷却が可能であり、
従来法に比べて線材の引張強度等の機械的性質のばらつ
きを著しく低減することができる。According to the present invention, when the ring-shaped rolled wire is cooled with foam, it is possible to achieve extremely uniform cooling.
It is possible to significantly reduce variations in mechanical properties such as the tensile strength of the wire as compared with the conventional method.
【図1】本発明の実施装置の概略説明図である。FIG. 1 is a schematic explanatory diagram of an implementation device of the present invention.
【図2】コンベア上をリング状に捲取られた線材が搬送
されている状態を示す平面図である。FIG. 2 is a plan view showing a state where a wire rod wound in a ring shape is being conveyed on a conveyor.
【図3】(a)は線材冷却設備の縦断面図、(b)は同
設備の下方ノズルヘッダー部分の拡大図である。FIG. 3 (a) is a vertical cross-sectional view of the wire rod cooling equipment, and FIG. 3 (b) is an enlarged view of a lower nozzle header portion of the equipment.
【図4】リングピッチと、線材の引張強度の平均値XTS
とバラツキσTSの比、すなわち変動率σTS/XTSとの関
係を示す図である。[Fig. 4] Ring pitch and average value of tensile strength of wire rod X TS
FIG. 6 is a diagram showing a relationship between a ratio of the variation σ TS and a variation rate σ TS / X TS .
1:レーイングヘッド 2:大気中搬送帯 3:泡沫冷却帯 4:集束タブ 5:コンベア 6:冷却槽 7:サイドガイド 8:下方ノズルヘッダー 9:側方ノズルヘッダー 10:下方泡沫噴射口 11a:単口ノズル 11b:スリットノズル 12:側方泡沫噴射口 S:同心リング状線材 1: Laying Head 2: Atmospheric Transport Zone 3: Foam Cooling Zone 4: Focusing Tab 5: Conveyor 6: Cooling Tank 7: Side Guide 8: Lower Nozzle Header 9: Side Nozzle Header 10: Lower Foam Jet 11a: Single-mouth nozzle 11b: Slit nozzle 12: Lateral foam jet S: Concentric ring wire
Claims (3)
で冷却するにあたり、前記線材のリングピッチを10m
m以上とし、かつ泡沫供給ノズルからの泡沫噴射速度を
0.1〜50m/secとして直接冷却することを特徴
とする圧延線材の冷却方法。1. When cooling a non-concentric ring-shaped hot-rolled wire with a foam fluid, the ring pitch of the wire is 10 m.
A method for cooling a rolled wire rod, wherein the cooling rate is not less than m and the rate of foam injection from the foam supply nozzle is 0.1 to 50 m / sec for direct cooling.
隙間に泡沫を噴射して、前記線材の周りを通過する泡沫
速度が一定になるように、泡沫噴射速度を変化させるこ
とを特徴とする請求項1記載の圧延線材の冷却方法。2. A non-concentric ring-shaped hot-rolled wire rod is sprayed with a foam in a gap in the width direction, and the foam jet speed is changed so that the foam velocity passing around the wire is constant. The method for cooling a rolled wire according to claim 1.
亙り複数のノズルを配置して、線材の重なり密度(隙間
分布)の高い部分の噴射速度を密度の低い部分より速く
することを特徴とする請求項2記載圧延線材の冷却方
法。3. A plurality of nozzles are arranged in the width direction of a non-concentric ring-shaped hot rolled wire rod so that the injection speed of a portion where the overlapping density (gap distribution) of the wire rod is high is higher than that of a portion where the density is low. The method for cooling a rolled wire rod according to claim 2.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP1768293A JPH06226326A (en) | 1993-02-04 | 1993-02-04 | Cooling method for rolled wire |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP1768293A JPH06226326A (en) | 1993-02-04 | 1993-02-04 | Cooling method for rolled wire |
Publications (1)
Publication Number | Publication Date |
---|---|
JPH06226326A true JPH06226326A (en) | 1994-08-16 |
Family
ID=11950615
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
JP1768293A Withdrawn JPH06226326A (en) | 1993-02-04 | 1993-02-04 | Cooling method for rolled wire |
Country Status (1)
Country | Link |
---|---|
JP (1) | JPH06226326A (en) |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US8506878B2 (en) | 2006-07-14 | 2013-08-13 | Thermcraft, Incorporated | Rod or wire manufacturing system, related methods, and related products |
-
1993
- 1993-02-04 JP JP1768293A patent/JPH06226326A/en not_active Withdrawn
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US8506878B2 (en) | 2006-07-14 | 2013-08-13 | Thermcraft, Incorporated | Rod or wire manufacturing system, related methods, and related products |
US9139888B2 (en) | 2006-07-14 | 2015-09-22 | Thermcraft, Inc. | Rod or wire manufacturing system, related methods, and related products |
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