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JPH06115003A - Decorative polyolefin coated steel - Google Patents

Decorative polyolefin coated steel

Info

Publication number
JPH06115003A
JPH06115003A JP4293940A JP29394092A JPH06115003A JP H06115003 A JPH06115003 A JP H06115003A JP 4293940 A JP4293940 A JP 4293940A JP 29394092 A JP29394092 A JP 29394092A JP H06115003 A JPH06115003 A JP H06115003A
Authority
JP
Japan
Prior art keywords
weight
layer
polyolefin
vinyl acetate
coated steel
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Withdrawn
Application number
JP4293940A
Other languages
Japanese (ja)
Inventor
Nobuki Yoshizaki
信樹 吉崎
Yoshihisa Kayazono
義久 仮屋園
Masaaki Uehara
正昭 上原
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Nippon Steel Corp
Original Assignee
Nippon Steel Corp
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Nippon Steel Corp filed Critical Nippon Steel Corp
Priority to JP4293940A priority Critical patent/JPH06115003A/en
Publication of JPH06115003A publication Critical patent/JPH06115003A/en
Withdrawn legal-status Critical Current

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Abstract

(57)【要約】 【目的】 ポリオレフィン被覆の表面が各種の模様を有
して環境に調和し、被覆の剥離や紫外線による退色を防
止した意匠性ポリオレフィン被覆鋼材を提供する。 【構成】 鋼材1の美観が必要な表面に下地処理を施
し、変性ポリオレフィン接着剤層4を介して、カーボン
ブラックを添加した黒色ポリオレフィン層5、酢酸ビニ
ル系接着剤層6、酸化防止剤と紫外線吸収剤を含有する
ポリ塩化ビニル層またはポリエチレンテレフタレート層
7、印刷模様層8、紫外線吸収剤を含有する透明アクリ
ル樹脂フィルム9と透明フッ素樹脂フィルム9を順次積
層したことを特徴とする意匠性ポリオレフィン被覆鋼
材。
(57) [Summary] [Purpose] To provide a designable polyolefin-coated steel material in which the surface of the polyolefin coating has various patterns, is in harmony with the environment, and prevents peeling of the coating and fading due to ultraviolet rays. [Structure] A surface of the steel material 1 which is required to have an aesthetic appearance is subjected to a surface treatment, and a black polyolefin layer 5 to which carbon black is added through a modified polyolefin adhesive layer 4, a vinyl acetate adhesive layer 6, an antioxidant and ultraviolet rays. Polyolefin chloride layer or polyethylene terephthalate layer 7 containing an absorber, printed pattern layer 8, transparent acrylic resin film 9 containing an ultraviolet absorber and transparent fluororesin film 9 are laminated in this order to provide a design polyolefin coating Steel material.

Description

【発明の詳細な説明】Detailed Description of the Invention

【0001】[0001]

【産業上の利用分野】本発明は海洋、河川、港湾などで
用いられる鋼矢板、H形鋼、連壁用形鋼、鋼管杭、角鋼
管杭、鋼管矢板、鋼板などの鋼構造物部材に使用するポ
リオレフィン被覆鋼材に関し、更に詳しくは表面にみか
げ石、石垣などの印刷模様を有して環境に調和し、紫外
線による印刷模様の退色を防止して耐候性に優れ、かつ
ポリオレフィン被覆と印刷模様との接着性に優れた意匠
性ポリオレフィン被覆鋼材に関する。
BACKGROUND OF THE INVENTION The present invention relates to steel structure members such as steel sheet piles, H-section steels, section steels for connecting walls, steel pipe piles, square steel pipe piles, steel pipe sheet piles and steel plates used in the ocean, rivers and harbors. Regarding the polyolefin-coated steel used, more specifically, it has a printed pattern of granite, stone wall, etc. on the surface, which is in harmony with the environment, has excellent weather resistance by preventing fading of the printed pattern due to ultraviolet rays, and has a polyolefin-coated and printed pattern. The present invention relates to a designable polyolefin-coated steel material having excellent adhesiveness.

【0002】[0002]

【従来の技術】従来の重防食被覆鋼材、中でもポリオレ
フィン被覆鋼材には、防食性の優れた黒色のポリエチレ
ンなどのポリオレフィン被覆を用いている。
2. Description of the Related Art Conventional heavy anticorrosion coated steel materials, especially polyolefin coated steel materials, are coated with polyolefin such as black polyethylene having excellent corrosion resistance.

【0003】しかしながら、最近の都市景観あるいは河
川、港湾の鋼構造物の美観に対する市場ニーズの高まり
から、各種の模様を有して環境に調和し、かつ防食性に
優れたポリオレフィン被覆鋼材の開発が望まれている。
However, due to the recent increasing market needs for the aesthetic appearance of steel structures in cityscapes, rivers and harbors, the development of polyolefin coated steel materials that have various patterns, are in harmony with the environment and are excellent in corrosion resistance. Is desired.

【0004】かかるニーズに対しては、表面に模様を印
刷したポリ塩化ビニルやポリエチレンテレフタレートな
どの模様印刷プラスチックシートを何らかの接着剤を用
いて接着する方法が考えられる。
To meet such needs, a method of adhering a pattern-printed plastic sheet such as polyvinyl chloride or polyethylene terephthalate having a pattern printed on its surface with some kind of adhesive may be considered.

【0005】[0005]

【発明が解決しようとする課題】しかしながら、重防食
被覆鋼材は長期にわたって使用されるために、例えば模
様印刷ポリ塩化ビニルシートを市販のエチレン―酢酸ビ
ニルを接着剤として従来の黒色ポリエチレン被覆鋼矢板
の表面に接着し、河川に実曝露試験すると、太陽光線中
の紫外線による模様印刷ポリ塩化ビニルシートの退色が
起こって美観が損なわれるとともに、黒色ポリエチレン
被覆の表面から模様印刷ポリ塩化ビニルシートが剥離す
る問題点があった。
However, since the heavy-corrosion-coated steel material is used for a long period of time, for example, a pattern-printed polyvinyl chloride sheet is used as a conventional black polyethylene-coated steel sheet pile with commercial ethylene-vinyl acetate as an adhesive. When adhered to the surface and subjected to an actual exposure test in a river, the pattern-printed polyvinyl chloride sheet is discolored by the ultraviolet rays in the sun rays to impair its aesthetic appearance, and the pattern-printed polyvinyl chloride sheet peels from the surface of the black polyethylene coating. There was a problem.

【0006】このように、従来技術をもってしては模様
印刷プラスチックシートの模様の退色を防止し、模様印
刷プラスチックシートと黒色ポリオレフィン被覆との間
の接着性を同時に得ることが難しかった。
As described above, it has been difficult with the prior art to prevent fading of the pattern of the pattern-printed plastic sheet and to simultaneously obtain the adhesiveness between the pattern-printed plastic sheet and the black polyolefin coating.

【0007】[0007]

【課題を解決するための手段】本発明者らは上述の課題
を解決すべく鋭意研究した結果、下地処理を施した鋼材
の表面に変性ポリオレフィン接着剤を介してカーボンブ
ラックを含有する黒色ポリオレフィンを接着した鋼材の
表面に、特定成分のエチレン―酢酸ビニル共重合体、塩
化ビニル―エチレン―酢酸ビニル共重合体あるいはアク
リル系単量体―エチレン―酢酸ビニル共重合体からなる
酢酸ビニル系接着剤層、酸化防止剤と紫外線吸収剤を含
有するポリ塩化ビニルシートまたはポリエチレンテレフ
タレートからなる印刷支持フィルム、印刷模様層と紫外
線吸収剤を含有する透明アクリル樹脂フィルム、透明フ
ッ素樹脂フィルムを順次積層することによって上述の課
題が解決できることを見い出し、本発明に至った。
Means for Solving the Problems As a result of intensive studies to solve the above-mentioned problems, the present inventors have found that a black polyolefin containing carbon black is added to the surface of a steel material that has been subjected to a surface treatment through a modified polyolefin adhesive. Vinyl acetate adhesive layer consisting of specific component ethylene-vinyl acetate copolymer, vinyl chloride-ethylene-vinyl acetate copolymer or acrylic monomer-ethylene-vinyl acetate copolymer on the surface of the adhered steel , A polyvinyl chloride sheet containing an antioxidant and an ultraviolet absorber or a printing support film made of polyethylene terephthalate, a printed pattern layer and a transparent acrylic resin film containing an ultraviolet absorber, and a transparent fluororesin film are laminated by sequentially laminating the above. The inventors have found that the above problem can be solved and have reached the present invention.

【0008】即ち本発明は、例えば図1〜図8に示すご
とく、鋼板、鋼矢板、H形鋼、連壁用形鋼、鋼管杭、角
鋼管杭、鋼管矢板などの鋼材1の表面をブラスト処理な
どでスケールなどを除去し、クロメート被膜2とエポキ
シプライマ層3を順次積層して下地処理を施し、その表
面に変性ポリオレフィン接着剤層4を介してカーボンブ
ラック0.1〜5重量%含有する黒色ポリオレフィン層
5、エチレン―酢酸ビニル共重合体、塩化ビニル―エチ
レン―酢酸ビニル共重合体あるいはアクリル系単量体―
エチレン―酢酸ビニル共重合体からなる酢酸ビニル系接
着剤層6、酸化防止剤と紫外線吸収剤を含有するポリ塩
化ビニルまたはポリエチレンテレフタレートからなる印
刷支持フィルム7、印刷模様層8と紫外線吸収剤を含有
する透明アクリル樹脂フィルム9、ポリテトラフルオロ
エチレン、ポリフッ化ビニリデン、ポリフッ化ビニル、
テトラフルオロエチレン―ヘキサフルオロプロピレン共
重合体、エチレン―テトラフルオロエチレン共重合体ま
たはフッ化ビニリデン―ヘキサフルオロプロピレン共重
合体からなる透明フッ素樹脂フィルム10を順次積層し
たことを特徴とする意匠性ポリオレフィン被覆鋼材であ
る。
That is, according to the present invention, for example, as shown in FIGS. 1 to 8, the surface of a steel material 1 such as a steel plate, a steel sheet pile, an H-section steel, a wall section steel, a steel pipe pile, a square steel pipe pile, and a steel pipe sheet pile is blasted. The scale is removed by a treatment or the like, the chromate film 2 and the epoxy primer layer 3 are sequentially laminated and subjected to a base treatment, and 0.1 to 5% by weight of carbon black is contained on the surface thereof through the modified polyolefin adhesive layer 4. Black polyolefin layer 5, ethylene-vinyl acetate copolymer, vinyl chloride-ethylene-vinyl acetate copolymer or acrylic monomer-
Contains a vinyl acetate adhesive layer 6 made of ethylene-vinyl acetate copolymer, a print support film 7 made of polyvinyl chloride or polyethylene terephthalate containing an antioxidant and an ultraviolet absorber, a printed pattern layer 8 and an ultraviolet absorber Transparent acrylic resin film 9, polytetrafluoroethylene, polyvinylidene fluoride, polyvinyl fluoride,
A designable polyolefin coating characterized in that a transparent fluororesin film 10 comprising a tetrafluoroethylene-hexafluoropropylene copolymer, an ethylene-tetrafluoroethylene copolymer or a vinylidene fluoride-hexafluoropropylene copolymer is sequentially laminated. It is a steel material.

【0009】以下、本発明につき詳細に説明する。The present invention will be described in detail below.

【0010】本発明に用いる鋼材とは炭素鋼、ステンレ
ス鋼などの合金鋼でできた鋼板、鋼矢板、H形鋼、連壁
用形鋼、鋼管杭、角鋼管杭、鋼管矢板である。
The steel materials used in the present invention are steel plates made of alloy steel such as carbon steel and stainless steel, steel sheet piles, H-section steels, section steels for wall walls, steel pipe piles, square steel pipe piles and steel pipe sheet piles.

【0011】また、鋼材の耐食性を向上させる目的で表
面に亜鉛、アルミニウム、クロムなどのめっき、亜鉛―
アルミニウム、亜鉛―ニッケルなどの合金めっき、該め
っきや合金めっきにシリカや酸化チタンなどの無機微粒
子を分散した分散めっきを施したものも用いることがで
きる。
Further, for the purpose of improving the corrosion resistance of the steel material, the surface is plated with zinc, aluminum, chromium or the like, zinc-
It is also possible to use an alloy plating of aluminum, zinc-nickel or the like, or a plating obtained by subjecting the plating or alloy plating to dispersion plating in which inorganic fine particles such as silica or titanium oxide are dispersed.

【0012】本発明の変性ポリオレフィン接着剤層4と
黒色ポリオレフィン5の形成に用いるポリオレフィンと
しては、ポリエチレン、ポリプロピレン、あるいはプロ
ピレン、1―ブテン、4―メチル―1―ペンテン、1―
ヘキセン、1―オクテンなどのα―オレフィンとエチレ
ンの共重合体を用いる。
As the polyolefin used for forming the modified polyolefin adhesive layer 4 and the black polyolefin 5 of the present invention, polyethylene, polypropylene, or propylene, 1-butene, 4-methyl-1-pentene, 1-
A copolymer of α-olefin such as hexene and 1-octene and ethylene is used.

【0013】変性ポリオレフィン接着剤としては、ポリ
オレフィンを無水マレイン酸などの酸無水物で変性した
変性ポリオレフィン、ポリオレフィンにエチレン―プロ
ピレンラバーなどのエラストマーを添加したものを酸無
水物で変性した変性ポリオレフィン、あるいはこれらの
変性ポリオレフィンをポリオレフィンで希釈した接着剤
を用いるが、これら以外のポリオレフィン系接着剤も使
用できる。
As the modified polyolefin adhesive, a modified polyolefin obtained by modifying a polyolefin with an acid anhydride such as maleic anhydride, a modified polyolefin prepared by adding an elastomer such as ethylene-propylene rubber to the polyolefin with an acid anhydride, or Adhesives obtained by diluting these modified polyolefins with polyolefins are used, but polyolefin-based adhesives other than these can also be used.

【0014】紫外線による印刷模様の退色を防止するた
めに、黒色ポリオレフィン層5にはカーボンブラックを
0.1〜5重量%添加する。
To prevent the fading of the printed pattern due to ultraviolet rays, 0.1 to 5% by weight of carbon black is added to the black polyolefin layer 5.

【0015】該カーボンブラックの添加量が0.1重量
%未満では印刷模様の退色が防止できず、5重量%越え
では印刷用プラスチックシートとの耐水接着性が悪化す
るため望ましくない。
If the amount of the carbon black added is less than 0.1% by weight, fading of the printed pattern cannot be prevented, and if it exceeds 5% by weight, the water-resistant adhesion to the printing plastic sheet deteriorates, which is not desirable.

【0016】酢酸ビニル系接着剤6としては、エチレン
と酢酸ビニルの二元共重合体もしくはエチレン、酢酸ビ
ニルと塩化ビニルまたはアクリル系単量体の三元共重合
体を道いる。
The vinyl acetate adhesive 6 may be a binary copolymer of ethylene and vinyl acetate or ethylene, a terpolymer of vinyl acetate and vinyl chloride or an acrylic monomer.

【0017】ここで、アクリル系単量体としてはアクリ
ル酸、メタクリル酸、アクリロニトリル、あるいはアク
リル酸またはメタアクリル酸とメチルアルコール、エチ
ルアルコール、プロピルアルコールとのエステルを使用
する。
Here, acrylic acid, methacrylic acid, acrylonitrile, or an ester of acrylic acid or methacrylic acid with methyl alcohol, ethyl alcohol, or propyl alcohol is used as the acrylic monomer.

【0018】エチレンと酢酸ビニルの二元共重合体、す
なわちエチレン―酢酸ビニル共重合体を用いる場合はエ
チレン含有量が50〜98重量%で、かつ酢酸ビニルの
含有量が2〜50重量%の範囲のものを用いる。
When a binary copolymer of ethylene and vinyl acetate, that is, an ethylene-vinyl acetate copolymer is used, the ethylene content is 50 to 98% by weight and the vinyl acetate content is 2 to 50% by weight. Use the one in the range.

【0019】この場合、エチレン含有量が50重量%未
満および98重量%越え、あるいは酢酸ビニル含有量が
2重量%未満および50重量%越えでは河川曝露試験で
黒色ポリオレフィン被覆と印刷支持フィルムの間で剥離
する。
In this case, if the ethylene content is less than 50% by weight and more than 98% by weight, or the vinyl acetate content is less than 2% by weight and more than 50% by weight, a river exposure test is conducted between the black polyolefin coating and the printing support film. Peel off.

【0020】エチレン、酢酸ビニルと塩化ビニルまたは
アクリル系単量体の三元共重合体を用いる場合は、エチ
レン含有量が45〜70重量%、酢酸ビニル含有量が2
〜50重量%でかつ塩化ビニルまたはアクリル系単量体
の含有量が5〜28重量%のものを用いる。
When a terpolymer of ethylene, vinyl acetate and vinyl chloride or an acrylic monomer is used, the ethylene content is 45 to 70% by weight and the vinyl acetate content is 2.
The content of the vinyl chloride or the acrylic monomer is 5 to 28% by weight.

【0021】この場合、エチレン含有量が45重量%未
満および70重量%越え、酢酸ビニル含有量が2重量%
未満および50重量%越え、塩化ビニルまたはアクリル
系単量体の含有量が5重量%未満および28重量%越え
では河川曝露試験で黒色ポリオレフィン被覆5と印刷支
持フィルム7の間で剥離する。
In this case, the ethylene content is less than 45% by weight and more than 70% by weight, and the vinyl acetate content is 2% by weight.
When the content is less than 50% by weight and the content of vinyl chloride or acrylic monomer is less than 5% by weight and more than 28% by weight, peeling occurs between the black polyolefin coating 5 and the printing support film 7 in a river exposure test.

【0022】印刷支持フィルム7としては、ポリ塩化ビ
ニルまたはポリエチレンテレフタレートを用いる。
As the printing support film 7, polyvinyl chloride or polyethylene terephthalate is used.

【0023】これらの印刷支持フィルム7には印刷模様
層の退色をヒンダードフェノール系酸化防止剤とベンゾ
トリアゾール系紫外線吸収剤を添加する。
A hindered phenol-based antioxidant and a benzotriazole-based UV absorber are added to these printing support films 7 for fading the printed pattern layer.

【0024】ヒンダードフェノール系酸化防止剤として
は、オクタデシル―3―(3、5―ジ―ブチル―4―ヒ
ドロキシフェニル)プロピオネート、トリエチレングリ
コール―ビス[3―(t―ブチル―5―メチル―4―ヒ
ドロキシフェニル)プロピオネート]、ペンタエリスリ
チル―テトラキス[3―(3、5―ジ―t―ブチル―4
―ヒドロキシフェニル)プロピオネート]などを用い
る。
As hindered phenolic antioxidants, octadecyl-3- (3,5-di-butyl-4-hydroxyphenyl) propionate, triethylene glycol-bis [3- (t-butyl-5-methyl- 4-hydroxyphenyl) propionate], pentaerythrityl-tetrakis [3- (3,5-di-t-butyl-4]
-Hydroxyphenyl) propionate] and the like are used.

【0025】オクタデシル―3―(3、5―ジ―ブチル
―4―ヒドロキシフェニル)プロピオネートとしては日
本チバガイギー社製のIRGANOX1076が、トリ
エチレングリコール―ビス[3―(t―ブチル―5―メ
チル―4―ヒドロキシフェニル)プロピオネート]とし
ては日本チバガイギー社製のIRGANOX245が、
ペンタエリスリチル―テトラキス[3―(3、5―ジ―
t―ブチル―4―ヒドロキシフェニル)プロピオネー
ト]としては日本チバガイギー社製のIRGANOX1
010がそれぞれ使用できる。
As octadecyl-3- (3,5-di-butyl-4-hydroxyphenyl) propionate, IRGANOX 1076 manufactured by Japan Ciba-Geigy Co., Ltd. is triethylene glycol-bis [3- (t-butyl-5-methyl-4). -Hydroxyphenyl) propionate] is IRGANOX245 manufactured by Ciba-Geigy Japan,
Pentaerythrityl-tetrakis [3- (3,5-di-
t-butyl-4-hydroxyphenyl) propionate] is IRGANOX1 manufactured by Ciba-Geigy Japan.
010 can be used respectively.

【0026】紫外線吸収剤としては、2―(5―メチル
―2―ヒドロキシフェニル)ベンゾトリアゾール、メチ
ル―3―[3―t―ブチル―5―(2H―ベンゾトリア
ゾール―2―イル)―4―ヒドロキシフェニル]プロピ
オネート―ポリエチレングリコール縮合物などを用い
る。
As the ultraviolet absorber, 2- (5-methyl-2-hydroxyphenyl) benzotriazole and methyl-3- [3-t-butyl-5- (2H-benzotriazol-2-yl) -4-- Hydroxyphenyl] propionate-polyethylene glycol condensate or the like is used.

【0027】2―(5―メチル―2―ヒドロキシフェニ
ル)ベンゾトリアゾールとしては日本チバガイギー社製
のTINUVIN―Pが、メチル―3―[3―t―ブチ
ル―5―(2H―ベンゾトリアゾール―2―イル)―4
―ヒドロキシフェニル]プロピオネート―ポリエチレン
グリコール縮合物としては日本チバガイギー社製のTI
NUVIN213が各々使用できる。
As 2- (5-methyl-2-hydroxyphenyl) benzotriazole, TINUVIN-P manufactured by Ciba-Geigy Co., Ltd. of Japan is methyl-3- [3-t-butyl-5- (2H-benzotriazole-2- Ill) -4
-Hydroxyphenyl] propionate-polyethylene glycol condensate is available from TI
NUVIN 213 can be used respectively.

【0028】紫外線による印刷模様層8の退色を防止す
るために、印刷支持フィルム7中にはヒンダードフェノ
ール系酸化防止剤を0.1〜3重量%、かつベンゾオリ
アゾール系紫外線吸収剤を0.1〜3重量%の範囲で添
加する。
In order to prevent fading of the printed pattern layer 8 due to ultraviolet rays, the printing support film 7 contains 0.1 to 3% by weight of a hindered phenolic antioxidant and 0% of a benzooriazole ultraviolet absorber. 0.1 to 3 wt% is added.

【0029】印刷支持フィルム7中のヒンダードフェノ
ール系酸化防止剤の添加量が0.1重量%未満およびベ
ンゾトリアゾール系紫外線吸収剤の添加量が0.1重量
%未満では印刷模様層8の退色を防止できず、ヒンダー
ドフェノール系酸化防止剤の添加量が3重量%越えおよ
びベンゾトリアゾール系紫外線吸収剤の添加量が3重量
%越えでは印刷支持フィルム7と透明アクリル樹脂フィ
ルム9の間で剥離する。
When the amount of the hindered phenolic antioxidant added to the printing support film 7 is less than 0.1% by weight and the amount of the benzotriazole ultraviolet absorber added is less than 0.1% by weight, the discoloration of the printed pattern layer 8 occurs. When the addition amount of the hindered phenol-based antioxidant exceeds 3% by weight and the addition amount of the benzotriazole-based ultraviolet absorber exceeds 3% by weight, peeling occurs between the print support film 7 and the transparent acrylic resin film 9. To do.

【0030】透明アクリル樹脂フィルム9としては、ポ
リメタクリル酸メチル、メタクリル酸メチル―フッ化ビ
ニリデン共重合体またはメタクリル酸メチル―エチレン
―フッ化ビニリデンの三元共重合体を用いるが、これら
のアクリル樹脂には紫外線吸収剤を0.2〜5重量%の
範囲で添加する。
As the transparent acrylic resin film 9, a polymethyl methacrylate, a methyl methacrylate-vinylidene fluoride copolymer or a terpolymer of methyl methacrylate-ethylene-vinylidene fluoride is used. UV absorbers are added in the range of 0.2 to 5% by weight.

【0031】添加する紫外線吸収剤としては、2―(5
―メチル―2―ヒドロキシフェニル)ベンゾトリアゾー
ル、メチル―3―[3―t―ブチル―5―(2H―ベン
ゾトリアゾール―2―イル)―4―ヒドロキシフェニ
ル]プロピオネート―ポリエチレングリコール縮合物な
どを用いる。
The ultraviolet absorber added is 2- (5
-Methyl-2-hydroxyphenyl) benzotriazole, methyl-3- [3-t-butyl-5- (2H-benzotriazol-2-yl) -4-hydroxyphenyl] propionate-polyethylene glycol condensate and the like are used.

【0032】2―(5―メチル―2―ヒドロキシフェニ
ル)ベンゾトリアゾールとしては日本チバガイギー社製
のTINUVIN―Pが、メチル―3―[3―t―ブチ
ル―5―(2H―ベンゾトリアゾール―2―イル)―4
―ヒドロキシフェニル]プロピオネート―ポリエチレン
グリコール縮合物としては日本チバガイギー社製のTI
NUVIN213が各々使用できる。
As 2- (5-methyl-2-hydroxyphenyl) benzotriazole, TINUVIN-P manufactured by Ciba-Geigy Co., Ltd. is available as methyl-3- [3-t-butyl-5- (2H-benzotriazole-2-]. Ill) -4
-Hydroxyphenyl] propionate-polyethylene glycol condensate is available from TI
NUVIN 213 can be used respectively.

【0033】アクリル樹脂中の紫外線吸収材の添加量が
0.2重量%未満では紫外線による退色を防止できず、
5重量%越えでは透明フッ素樹脂フィルム10との間で
剥離する。
When the amount of the ultraviolet absorber added to the acrylic resin is less than 0.2% by weight, fading due to ultraviolet rays cannot be prevented,
If it exceeds 5% by weight, it is separated from the transparent fluororesin film 10.

【0034】透明フッ素樹脂フィルム10としては、ポ
リテトラフルオロエチレン、ポリフッ化ビニリデン、ポ
リフッ化ビニル、テトラフルオロエチレン―ヘキサフル
オロプロピレン共重合体、エチレン―テトラフルオロエ
チレン共重合体またはフッ化ビニリデン―ヘキサフルオ
ロプロピレンの共重合体を用いる。
Examples of the transparent fluororesin film 10 include polytetrafluoroethylene, polyvinylidene fluoride, polyvinyl fluoride, tetrafluoroethylene-hexafluoropropylene copolymer, ethylene-tetrafluoroethylene copolymer or vinylidene fluoride-hexafluoro. A propylene copolymer is used.

【0035】本発明の意匠性ポリオレフィン被覆鋼材を
製造する場合、まず図9に示すようなグラビア印刷機
で、Tダイ押出成形で得た印刷支持フィルム7を圧胴1
1と写真の模様を彫った版胴12の間に挿入しインク1
3で印刷支持フィルム7の表面に印刷模様層8を印刷
し、印刷模様シート14を作成する。
When manufacturing the designable polyolefin-coated steel material of the present invention, first, the printing support film 7 obtained by T-die extrusion molding is applied to the impression cylinder 1 with a gravure printing machine as shown in FIG.
1 and ink between the plate cylinder 12 engraved with the pattern of the photograph
At 3, the print pattern layer 8 is printed on the surface of the print support film 7 to form the print pattern sheet 14.

【0036】次に、図10に示すように、透明フッ素樹
脂と透明アクリル樹脂をそれぞれ押出機15と16から
二層Tダイ17に供給して押出し透明フッ素樹脂フィル
ム10と透明アクリル樹脂フィルム9の二層積層溶融シ
ートの状態で押出し、該二層シートの透明アクリル樹脂
フィルム9と前記の印刷模様シート14の印刷模様層8
を合わせるようにラミネートし、4層積層シート18を
得る。
Next, as shown in FIG. 10, a transparent fluororesin and a transparent acrylic resin are supplied from the extruders 15 and 16 to the two-layer T die 17 and extruded to form the transparent fluororesin film 10 and the transparent acrylic resin film 9, respectively. Extruded in the state of a two-layer laminated molten sheet, the transparent acrylic resin film 9 of the two-layer sheet and the printed pattern layer 8 of the printed pattern sheet 14 described above.
Are laminated together to obtain a four-layer laminated sheet 18.

【0037】ここで黒色ポリオレフィン樹脂のシートが
利用できる場合は、まず黒色ポリオレフィン樹脂を単層
Tダイから押出して黒色ポリオレフィンシートを製造
し、表面から電子線を照射して架橋し、電子線架橋ポリ
オレフィンシート5を製造する。
When a black polyolefin resin sheet can be used here, first, a black polyolefin resin is extruded from a single-layer T-die to produce a black polyolefin sheet, which is crosslinked by irradiating it with an electron beam from the surface and then crosslinked with an electron beam. The sheet 5 is manufactured.

【0038】次いで図11に示すように、単層Tダイ1
9から酢酸ビニル系接着剤6を溶融シートの状態で押出
して前記の4層積層フィルム18と黒色ポリオレフィン
シート5をラミネートし、6層積層シート20を製造す
る。
Then, as shown in FIG. 11, a single-layer T-die 1
A vinyl acetate adhesive 6 is extruded from 9 in the form of a molten sheet to laminate the 4-layer laminated film 18 and the black polyolefin sheet 5 to produce a 6-layer laminated sheet 20.

【0039】次いで、鋼材の表面をグリットブラスト、
サンドブラストなどでブラスト処理して除錆したのち、
クロメート処理とエポキシプライマを塗布し硬化させて
下地処理を施し、次いで変性ポリオレフィン接着剤の粉
体を静電塗装して変性ポリオレフィン接着剤層4を形成
した後、前記の6層積層シート20を被覆して本発明の
意匠性ポリオレフィン被覆鋼材を得る。
Then, the surface of the steel material is grit blasted,
After blasting with sandblasting etc. to remove rust,
A chromate treatment and an epoxy primer are applied and cured to carry out a base treatment, and then a powder of a modified polyolefin adhesive is electrostatically coated to form a modified polyolefin adhesive layer 4, and then the above-mentioned 6-layer laminated sheet 20 is coated. Then, the designable polyolefin-coated steel material of the present invention is obtained.

【0040】黒色ポリオレフィンのシートが利用できな
い場合は、前記の4層積層シート18の裏面に酢酸ビニ
ル系接着剤6を単層Tダイからシート状に押出してラミ
ネートし5層積層フィルム32(図1)を製造する。
When a black polyolefin sheet cannot be used, the vinyl acetate adhesive 6 is extruded from the single layer T die into a sheet and laminated on the back surface of the four layer laminated sheet 18 to form a five layer laminated film 32 (see FIG. 1). ) Is manufactured.

【0041】次いで、鋼材の表面をグリットブラスト、
サンドブラストなどでブラスト処理して除錆したのち、
クロメート処理とエポキシプライマを塗布し硬化させて
下地処理を施す。
Then, the surface of the steel material is grit blasted,
After blasting with sandblasting etc. to remove rust,
A chromate treatment and an epoxy primer are applied and cured to apply a base treatment.

【0042】次いで変性ポリオレフィン接着剤の粉体を
溶射して変性ポリオレフィン接着剤4を形成し、その表
面に黒色ポリオレフィン樹脂の粉体を溶射して黒色ポリ
オレフィン層5を被覆する。
Next, the modified polyolefin adhesive powder is sprayed to form the modified polyolefin adhesive 4, and the surface of the modified polyolefin adhesive powder is sprayed with the black polyolefin resin powder to cover the black polyolefin layer 5.

【0043】次いで、その表面に前記の5層積層フィル
ム32を圧着し、本発明の意匠性ポリオレフィン被覆鋼
材を得る。
Then, the above-mentioned five-layer laminated film 32 is pressure-bonded to the surface thereof to obtain the designable polyolefin-coated steel material of the present invention.

【0044】本発明の骨子からして、被覆鋼材1の表面
に変性ポリオレフィン接着剤層4、黒色ポリオレフィン
層5、酢酸ビニル系接着剤層6、印刷支持フィルム7、
印刷模様層8、透明アクリル樹脂フィルム9と透明フッ
素樹脂フィルム10が強固に積層被覆されていればよ
く、下地処理に従来公知のクロメート処理、エポキシプ
ライマ、りん酸塩処理、シランカップリング処理の単
独、あるいはこれらの下地処理の組み合わせも用いるこ
とができる。
According to the gist of the present invention, the modified polyolefin adhesive layer 4, the black polyolefin layer 5, the vinyl acetate adhesive layer 6, the printing support film 7, are formed on the surface of the coated steel material 1.
It suffices that the printed pattern layer 8, the transparent acrylic resin film 9 and the transparent fluororesin film 10 are firmly laminated and coated, and conventionally known chromate treatment, epoxy primer, phosphate treatment, silane coupling treatment alone are used for the base treatment. Alternatively, a combination of these base treatments can be used.

【0045】次に、本発明の意匠性ポリオレフィン被覆
鋼材の製造法について鋼矢板を例にとり説明する。
Next, a method for manufacturing the designable polyolefin-coated steel material of the present invention will be described by taking a steel sheet pile as an example.

【0046】まず、鋼矢板の山面または谷面を表面をグ
リットブラストでブラスト処理して除錆したのち、クロ
メート処理とエポキシプライマを塗布し硬化させて下地
処理を施し、次いで変性ポリオレフィン接着剤の粉体を
静電塗装して溶融し変性ポリオレフィン接着剤層4を形
成する。
First, the crests or troughs of the steel sheet pile are blast-treated by grit blasting to remove rust, and then chromate treatment and epoxy primer are applied and cured to carry out a base treatment, and then a modified polyolefin adhesive is applied. The powder is electrostatically coated and melted to form the modified polyolefin adhesive layer 4.

【0047】山面の被覆では山面に溶融状態の変性ポリ
オレフィン接着剤層を被覆した鋼矢板を、図12に示す
ように、搬送ロール21と搬送テーブル22で移動させ
ながら、その表面に本発明の前記6層積層シート20を
ウエブ部圧着ロール23で圧着し、次いで補助ロール2
4、さらにフランジ部の圧着ロール25と26で順次圧
着後、水冷して本発明の着色ポリオレフィン被覆鋼矢板
(図2)を得る。
In the coating of the crest surface, the steel sheet pile whose crest surface is coated with the modified polyolefin adhesive layer in a molten state is moved by the conveying roll 21 and the conveying table 22 as shown in FIG. The six-layer laminated sheet 20 of No. 1 is pressure-bonded by a web pressure roller 23, and then the auxiliary roller 2
4. Further, after sequentially crimping with the crimping rolls 25 and 26 of the flange portion, water cooling is performed to obtain the colored polyolefin-coated steel sheet pile (FIG. 2) of the present invention.

【0048】また、谷面の被覆では、溶融状態の変性ポ
リオレフィン接着剤層を被覆した鋼矢板を、図13に示
すように、搬送ロール21と搬送テーブル22で移動さ
せながら、その表面に本発明の6層積層シート20をウ
ェブ部の圧着ロール27で圧着し、次いで補助ロール2
8、フランジ部の圧着ロール29と30、さらに爪部の
圧着ロール31で順次圧着後、水冷して本発明の着色ポ
リオレフィン被覆鋼矢板(図3)を得る。
In the coating of the valley surface, the steel sheet pile coated with the modified polyolefin adhesive layer in a molten state is moved on the transport roll 21 and the transport table 22 as shown in FIG. The 6-layer laminated sheet 20 of No. 2 is pressure-bonded with the pressure-bonding roll 27 of the web portion, and then the auxiliary roll 2
8, pressure bonding rolls 29 and 30 for the flange portion, and pressure bonding roll 31 for the claw portion are sequentially pressure-bonded, followed by water cooling to obtain the colored polyolefin-coated steel sheet pile (FIG. 3) of the present invention.

【0049】前記クロメート処理剤の塗布方法は、ロー
ル塗布、はけ塗布、各種ブラシによるしごき塗布など従
来公知の方法が使える。
As the method of applying the chromate treating agent, conventionally known methods such as roll application, brush application, and ironing application with various brushes can be used.

【0050】また、エポキシプライマの塗布方法は、ス
プレー塗装、ゴムリングやゴムベラなどによるしごき塗
布など従来公知の方法を使用できる。
As a method of applying the epoxy primer, a conventionally known method such as spray coating, ironing with a rubber ring or a rubber spatula can be used.

【0051】変性ポリオレフィン接着剤を予め6層積層
シート20とラミネートし、該ラミネートシートを被覆
する方法なども使える。
A method of previously laminating the modified polyolefin adhesive with the six-layer laminated sheet 20 and coating the laminated sheet can also be used.

【0052】図4に示す本発明の着色ポリオレフィン被
覆H形鋼は、H形鋼1の全面をサンドブラスト処理して
クロメート処理剤2を塗布して焼き付ける。
In the colored polyolefin-coated H-section steel of the present invention shown in FIG. 4, the entire surface of the H-section steel 1 is sandblasted, and the chromate treatment agent 2 is applied and baked.

【0053】次いで、その表面にエポキシプライマ3を
塗布して加熱、硬化させる。
Next, the epoxy primer 3 is applied to the surface and heated and cured.

【0054】その表面に、変性ポリオレフィン接着剤の
粉体4を溶射して溶融する。次いで、その表面に本発明
の5層積層シート32を圧着して本発明の意匠性ポリオ
レフィン被覆H形鋼を得る。
On the surface, powder 4 of the modified polyolefin adhesive is sprayed and melted. Then, the five-layer laminated sheet 32 of the present invention is pressure bonded to the surface thereof to obtain the designable polyolefin-coated H-section steel of the present invention.

【0055】図5に示す本発明の意匠性ポリオレフィン
被覆連壁用形鋼は、連壁用形鋼1の全面をサンドブラス
ト処理しクロメート処理剤2を塗布して焼き付ける。
In the designing polyolefin-coated steel for connecting walls of the present invention shown in FIG. 5, the entire surface of the steel for connecting walls 1 is sandblasted, the chromate treatment agent 2 is applied and baked.

【0056】次いで、その表面にエポキシプライマ3を
塗布して加熱、硬化させる。
Next, the epoxy primer 3 is applied to the surface and heated and cured.

【0057】その表面に変性ポリオレフィン接着剤の粉
体4を溶射し、次いで黒色ポリオレフィンの粉体5を溶
射する。
The modified polyolefin adhesive powder 4 is sprayed on the surface, and then the black polyolefin powder 5 is sprayed.

【0058】その表面の意匠性が必要な壁面の表面に、
本発明の5層積層シート32を被覆して本発明の意匠性
ポリオレフィン被覆連壁用形鋼を得る。
On the surface of the wall surface, which requires the design of the surface,
The five-layer laminated sheet 32 of the present invention is coated to obtain the shaped polyolefin-coated structural steel for wall connection of the present invention.

【0059】図6に示す本発明の意匠性ポリオレフィン
被覆鋼管杭は、鋼管1をスパイラル状に回転走行させな
がら、外表面をグリットブラスト処理しクロメート処理
剤2を塗布して加熱、焼き付ける。
In the designable polyolefin-coated steel pipe pile according to the present invention shown in FIG. 6, the outer surface of the steel pipe 1 is grit blasted and the chromate treatment agent 2 is applied and heated and baked while the steel pipe 1 is rotated and run.

【0060】次いで、その表面にエポキシプライマ3を
スプレー塗装して加熱、硬化させる。
Next, the epoxy primer 3 is spray-coated on the surface and heated and cured.

【0061】その表面に、変性ポリオレフィン接着剤の
粉体4を静電塗装し鋼管の熱で溶融し、次いで黒色ポリ
オレフィン5をTダイからシート状に押出被覆する。
The powder 4 of the modified polyolefin adhesive is electrostatically coated on the surface and melted by the heat of the steel pipe, and then the black polyolefin 5 is extrusion-coated from the T die into a sheet.

【0062】次いで、本発明の5層積層シート32を圧
着して本発明による意匠性ポリオレフィン被覆鋼管杭を
得る。
Next, the five-layer laminated sheet 32 of the present invention is pressure bonded to obtain the designable polyolefin-coated steel pipe pile according to the present invention.

【0063】図7に示す本発明による意匠性ポリオレフ
ィン被覆角鋼管杭は、角鋼管1を搬送テーブルで移送搬
送しながら、外表面をグリットブラスト処理しクロメー
ト処理剤2を塗布して加熱、焼き付ける。
In the design-use polyolefin coated square steel pipe pile according to the present invention shown in FIG. 7, the outer surface is grit blasted and the chromate treatment agent 2 is applied and heated and baked while the square steel pipe 1 is transferred and transported by the transport table.

【0064】次いで、その表面にエポキシプライマ3を
スプレー塗装して加熱、硬化させる。
Next, the epoxy primer 3 is spray-coated on the surface and heated and cured.

【0065】その表面に、変性ポリオレフィン接着剤の
粉体4を静電塗装し角鋼管の熱で溶融し、次いで黒色ポ
リオレフィン5を角ダイスから角筒状に押出被覆する。
The powder 4 of the modified polyolefin adhesive is electrostatically coated on the surface and melted by the heat of the square steel pipe, and then the black polyolefin 5 is extrusion-coated from a square die into a square tube shape.

【0066】次いで、その表面に、本発明の5層積層シ
ート32を圧着して本発明の意匠性ポリオレフィン被覆
鋼管杭を得る。
Then, the five-layer laminated sheet 32 of the present invention is pressure-bonded to the surface thereof to obtain the designable polyolefin-coated steel pipe pile of the present invention.

【0067】図8に示す本発明による意匠性ポリオレフ
ィン被覆鋼管矢板は、鋼管矢板1の外表面をサンドブラ
スト処理しクロメート処理剤2を塗布して焼き付ける。
In the designable polyolefin-coated steel pipe sheet pile according to the present invention shown in FIG. 8, the outer surface of the steel pipe sheet pile 1 is sandblasted, and the chromate treatment agent 2 is applied and baked.

【0068】次いで、その表面にエポキシプライマ3を
塗布して加熱、硬化させる。
Next, the epoxy primer 3 is applied to the surface and heated and cured.

【0069】その表面に、変性ポリオレフィン接着剤の
粉体4を溶射後、黒色ポリオレフィンの粉体5を溶射す
る。
On the surface thereof, the modified polyolefin adhesive powder 4 is sprayed, and then the black polyolefin powder 5 is sprayed.

【0070】次いで本発明の5層積層シート32を圧着
し本発明の意匠性ポリオレフィン被鋼管矢板を得る。
Next, the five-layer laminated sheet 32 of the present invention is pressure-bonded to obtain the designable polyolefin steel pipe sheet pile of the present invention.

【0071】本発明の着色ポリオレフィン被覆鋼材は図
1〜図8に示すごとく、鋼板、鋼矢板、H形鋼、連壁用
形鋼、鋼管杭、角鋼管杭、鋼管矢板などの鋼材1の表面
をブラスト処理などでスケールなどを除去し、クロメー
ト被膜2とエポキシプライマ層3を順次積層して下地処
理を施し、その表面に、変性ポリオレフィン接着剤層4
を介してカーボンブラックを0.1〜5重量%含有する
黒色ポリオレフィン層5、エチレン―酢酸ビニル共重合
体、塩化ビニル―エチレン―酢酸ビニル共重合体あるい
はアクリル系単量体―エチレン―酢酸ビニル共重合体か
らなる酢酸ビニル系接着剤層6、酸化防止剤と紫外線吸
収剤を含有するポリ塩化ビニルまたはポリエチレンテレ
フタレートからなる印刷支持フィルム7、印刷模様層8
と紫外線吸収剤を含有する透明アクリル樹脂フィルム
9、ポリテトラフルオロエチレン、ポリフッ化ビニリデ
ン、ポリフッ化ビニル、テトラフルオロエチレン―ヘキ
サフルオロプロピレン共重合体、エチレン―テトラフル
オロエチレン共重合体またはフッ化ビニリデン―ヘキサ
フルオロプロピレン共重合体からなる透明フッ素樹脂フ
ィルム10を順次積層したことを特徴とするポリオレフ
ィン被覆鋼材である。
As shown in FIGS. 1 to 8, the colored polyolefin-coated steel material of the present invention has a surface of steel material 1 such as steel plate, steel sheet pile, H-section steel, section steel for wall, steel pipe pile, square steel pipe pile, and steel pipe sheet pile. The scale is removed by blasting, etc., the chromate film 2 and the epoxy primer layer 3 are sequentially laminated and subjected to a base treatment, and the modified polyolefin adhesive layer 4 is formed on the surface thereof.
Black polyolefin layer 5 containing 0.1 to 5% by weight of carbon black via ethylene, ethylene-vinyl acetate copolymer, vinyl chloride-ethylene-vinyl acetate copolymer or acrylic monomer-ethylene-vinyl acetate copolymer Vinyl acetate adhesive layer 6 made of a polymer, printing support film 7 made of polyvinyl chloride or polyethylene terephthalate containing an antioxidant and an ultraviolet absorber, a printed pattern layer 8
And a transparent acrylic resin film 9 containing an ultraviolet absorber, polytetrafluoroethylene, polyvinylidene fluoride, polyvinyl fluoride, tetrafluoroethylene-hexafluoropropylene copolymer, ethylene-tetrafluoroethylene copolymer or vinylidene fluoride- A polyolefin-coated steel material, characterized in that transparent fluororesin films 10 made of a hexafluoropropylene copolymer are sequentially laminated.

【0072】前記クロメート被膜2は全クロム付着量換
算で200〜1500mg/m2の付着量、エポキシプ
ライマ被膜3は10〜150μmの膜厚、変性ポリオレ
フィン接着剤層4は100〜600μmの膜厚、黒色ポ
リオレフィン層5は1〜5mmの膜厚、酢酸ビニル系接
着剤層6は10〜250μmの膜厚、印刷支持フィルム
7は10〜500μmの膜厚、印刷模様層8は5〜50
μmの膜厚、透明アクリル樹脂フィルム9は10〜50
0μmの膜厚、透明フッ素樹脂フィルム10は10〜5
00μmの膜厚を有していると良好な結果が得られる。
The chromate coating 2 has an adhesion of 200 to 1500 mg / m 2 in terms of total chromium adhesion, the epoxy primer coating 3 has a thickness of 10 to 150 μm, the modified polyolefin adhesive layer 4 has a thickness of 100 to 600 μm, The black polyolefin layer 5 has a thickness of 1 to 5 mm, the vinyl acetate adhesive layer 6 has a thickness of 10 to 250 μm, the printing support film 7 has a thickness of 10 to 500 μm, and the printed pattern layer 8 has a thickness of 5 to 50 μm.
The thickness of μm, the transparent acrylic resin film 9 is 10 to 50
Thickness of 0 μm, transparent fluororesin film 10 is 10-5
Good results are obtained with a film thickness of 00 μm.

【0073】以下、実施例に基ずき本発明を説明する。The present invention will be described below based on examples.

【0074】[0074]

【実施例】【Example】

【0075】[0075]

【実施例1】まず図9に示すようなグラビア印刷機で、
Tダイ押出成形で得た印刷支持フィルム7を圧胴11と
石垣の写真の模様を彫った版胴12の間に挿入しインク
13で印刷支持フィルム7の表面に印刷模様層8を印刷
し、印刷模様シート14を作成した。
Example 1 First, in a gravure printing machine as shown in FIG.
The printing support film 7 obtained by T-die extrusion molding is inserted between the impression cylinder 11 and the plate cylinder 12 engraved with the pattern of the photo of Ishigaki, and the printing pattern layer 8 is printed on the surface of the printing support film 7 with the ink 13. A printed pattern sheet 14 was created.

【0076】次に図10に示すように、透明フッ素樹脂
と透明アクリル樹脂をそれぞれ押出機15と16から二
層Tダイ17に供給して押出し透明フッ素樹脂フィルム
10と透明アクリル樹脂フィルム9の二層積層溶融シー
トの状態で押出し、該二層シートの透明アクリル樹脂フ
ィルム9と前記の印刷模様シート14の印刷模様層8を
合わせるようにラミネートし、4層積層シート18を得
た。
Next, as shown in FIG. 10, the transparent fluororesin and the transparent acrylic resin are supplied from the extruders 15 and 16 to the two-layer T die 17 and extruded. The layered molten sheet was extruded and laminated so that the transparent acrylic resin film 9 of the two-layered sheet and the printed pattern layer 8 of the printed pattern sheet 14 were laminated together to obtain a four-layer laminated sheet 18.

【0077】一方黒色ポリオレフィン樹脂を単層Tダイ
から押出して黒色ポリオレフィンシートを製造し、表面
から電子線を照射して架橋し、電子線架橋黒色ポリオレ
フィンシート5を製造した。
On the other hand, a black polyolefin resin was extruded from a single-layer T-die to produce a black polyolefin sheet, which was cross-linked by irradiating it with an electron beam from the surface to produce an electron beam cross-linked black polyolefin sheet 5.

【0078】次いで図11に示すように、単層Tダイ1
9から酢酸ビニル系接着剤6を溶融シートの状態で押出
して前記の4層積層フィルム18と黒色ポリオレフィン
シート5をラミネートし、6層積層シート20を製造し
た。該6層積層シートの組成を以下に示す。
Then, as shown in FIG. 11, a single-layer T-die 1
A vinyl acetate adhesive 6 was extruded from 9 in the form of a molten sheet to laminate the 4-layer laminated film 18 and the black polyolefin sheet 5 to produce a 6-layer laminated sheet 20. The composition of the 6-layer laminated sheet is shown below.

【0079】黒色ポリオレフィン層 樹脂:電子線架橋ポリエチレン カーボンブラック添加量:0.1重量% 膜厚:2mmBlack polyolefin layer Resin: Electron beam cross-linked polyethylene Carbon black Addition amount: 0.1% by weight Film thickness: 2 mm

【0080】酢酸ビニル系接着剤層 樹脂:エチレン―酢酸ビニル共重合体(エチレン含有
量:50重量%) 膜厚:30μm
Vinyl acetate adhesive layer Resin: ethylene-vinyl acetate copolymer (ethylene content: 50% by weight) Film thickness: 30 μm

【0081】印刷支持フィルム 樹脂:ポリ塩化ビニル 酸化防止剤:日本チバガイギー社製のIRGANOX1
076 酸化防止剤添加量:0.1重量% 紫外線吸収剤:日本チバガイギー社製のTINUVIN
―P 紫外線吸収剤添加量:0.1重量% 膜厚:200μm
Printing support film Resin: polyvinyl chloride Antioxidant: IRGANOX1 manufactured by Ciba-Geigy Japan
076 Antioxidant addition amount: 0.1% by weight UV absorber: TINUVIN manufactured by Ciba-Geigy Japan
-P UV absorber addition amount: 0.1% by weight Film thickness: 200 μm

【0082】模様印刷層 インク:フッ素系インク 厚み:10μmPattern printing layer Ink: Fluorine-based ink Thickness: 10 μm

【0083】透明アクリル樹脂フィルム 樹脂:ポリメタクリル酸メチル 紫外線吸収剤:日本チバガイギー社製のTINUVIN
―P 紫外線吸収剤添加量:0.1重量% 厚み:50μm
Transparent acrylic resin film Resin: Polymethylmethacrylate UV absorber: TINUVIN manufactured by Ciba-Geigy Japan
-P UV absorber addition amount: 0.1% by weight Thickness: 50 μm

【0084】透明フッ素樹脂フィルム 樹脂:ポリフッ化ビニリデン 厚み:50μmTransparent fluororesin film Resin: Polyvinylidene fluoride Thickness: 50 μm

【0085】次に、鋼矢板(FSPIII型)の山面を
グリットブラスト処理して除錆し、その山面にクロメー
ト処理剤を全クロム付着量が600mg/m2になるよ
うに塗布し160℃に加熱して焼き付けた。
Next, the crest surface of the steel sheet pile (FSPIII type) is subjected to grit blast treatment to remove rust, and a chromate treatment agent is applied to the crest surface so that the total chromium deposition amount becomes 600 mg / m 2 and 160 ° C. It was heated and baked.

【0086】該クロメート処理鋼矢板をテーブルローラ
で移送搬送しながら、その表面にエポキシプライマを膜
厚が50μになるようにスプレー塗装し、高周波誘導加
熱で190℃に加熱して硬化させた。
While the chromate-treated steel sheet pile was being conveyed by a table roller, an epoxy primer was spray-coated on the surface so that the film thickness was 50 μm, and was heated to 190 ° C. by high frequency induction heating to cure it.

【0087】次いで、その表面に無水マレイン酸変性ポ
リエチレン接着剤の粉体をその膜厚が250μになるよ
うに静電塗装し、その表面に本発明の上記の6層積層シ
ートを被覆し本発明の意匠性ポリエチレン被覆鋼矢板N
o.1を製造した。
Then, a powder of maleic anhydride-modified polyethylene adhesive was electrostatically coated on the surface so that the film thickness was 250 μ, and the surface was coated with the above-mentioned 6-layer laminated sheet of the present invention. Designed polyethylene coated steel sheet pile N
o. 1 was produced.

【0088】また、比較例として、上記の6層積層シー
トの透明アクリル樹脂フィルムと透明フッ素樹脂フィル
ムを欠く4層積層シートを被覆した従来の意匠性ポリエ
チレン被覆鋼矢板No.32、透明アクリル樹脂フィル
ムを欠く5層積層シートを被覆した意匠性ポリエチレン
被覆鋼矢板No.33、透明フッ素樹脂フィルムを欠く
5層積層シートを被覆した意匠性ポリエチレン被覆鋼矢
板No.34を製造した。
In addition, as a comparative example, the conventional design polyethylene-coated steel sheet pile No. 6 coated with the 4-layer laminated sheet lacking the transparent acrylic resin film and the transparent fluororesin film of the above-mentioned 6-layer laminated sheet was used. 32, a designable polyethylene-coated steel sheet pile No. No. 32 coated with a 5-layer laminated sheet lacking a transparent acrylic resin film. 33, a designable polyethylene-coated steel sheet pile No. 3 coated with a 5-layer laminated sheet lacking a transparent fluororesin film. 34 was produced.

【0089】これらの被覆鋼矢板を長さ1mに切断し、
3年間河川に曝露した。
These coated steel sheet piles were cut to a length of 1 m,
Exposed to river for 3 years.

【0090】曝露後、石垣模様の退色の有無と被覆の剥
離の有無を調べた結果を第1表に示した。
Table 1 shows the results of examining the presence or absence of fading of the stone wall pattern and the presence or absence of peeling of the coating after the exposure.

【0091】第1表の結果から、本発明の透明アクリル
樹脂フィルムと透明フッ素樹脂フィルム表面に積層した
意匠性ポリエチレン被覆鋼矢板はこれらのフィルムを欠
く従来の意匠性ポリエチレン被覆鋼矢板に比較して、模
様の退色や被覆の剥離がなく優れる。
From the results shown in Table 1, the design polyethylene-coated steel sheet pile laminated on the surface of the transparent acrylic resin film and the transparent fluororesin film of the present invention is compared with the conventional design polyethylene-coated steel sheet pile lacking these films. Excellent, with no fading of the pattern or peeling of the coating.

【0092】[0092]

【実施例2】実施例1の6層積層シート中の黒色ポリエ
チレン層中のカーボンブラック添加量を2.5重量%に
変えた本発明の意匠性ポリエチレン被覆鋼矢板No.2
と該カーボンブラック添加量を5重量%に変えた本発明
の意匠性ポリエチレン被覆鋼矢板No.3、および比較
例として該カーボンブラックを添加しない意匠性ポリエ
チレン被覆鋼矢板No.35と該カーボンブラック添加
量が6重量%である意匠性ポリエチレン被覆鋼矢板N
o.36を製造した。
Example 2 The designable polyethylene-coated steel sheet pile No. 3 of the present invention in which the amount of carbon black added in the black polyethylene layer in the 6-layer laminated sheet of Example 1 was changed to 2.5% by weight. Two
And the designable polyethylene-coated steel sheet pile No. of the present invention in which the amount of carbon black added was changed to 5% by weight. 3 and as a comparative example, a designable polyethylene-coated steel sheet pile No. 3 to which the carbon black was not added. 35 and a designable polyethylene-coated steel sheet pile N in which the amount of carbon black added is 6% by weight
o. 36 was produced.

【0093】これらの鋼矢板を1mの長さに切断し、実
施例1と同じ河川曝露試験に供試した。
These steel sheet piles were cut into a length of 1 m and subjected to the same river exposure test as in Example 1.

【0094】曝露後、石垣模様の退色の有無と被覆の剥
離の有無を調べた結果を第1表に示した。
After the exposure, Table 1 shows the results of examining the presence or absence of fading of the stone wall pattern and the presence or absence of peeling of the coating.

【0095】第1表の結果から、実施例1の第1表に記
載の本発明の意匠性ポリエチレン被覆鋼矢板の曝露試験
結果と合わせると、本発明の黒色ポリエチレン層中のカ
ーボンブラック添加量が0.1〜5重量%の範囲にある
場合だけ印刷模様の退色と被覆の剥離がなく良好であ
る。
From the results of Table 1, together with the results of the exposure test of the designable polyethylene-coated steel sheet pile of the present invention described in Table 1 of Example 1, the amount of carbon black added in the black polyethylene layer of the present invention was Only when the amount is in the range of 0.1 to 5% by weight, there is no discoloration of the printed pattern and peeling of the coating, which is excellent.

【0096】しかし、該カーボンブラック添加量が0.
1重量未満では退色防止効果がなく、また5重量%越え
では被覆が剥離する。
However, when the amount of carbon black added is 0.
If it is less than 1% by weight, the anti-fading effect is not obtained, and if it exceeds 5% by weight, the coating is peeled off.

【0097】[0097]

【実施例3】実施例1の6層積層シート中の酢酸ビニル
系接着剤に用いたエチレン―酢酸ビニル共重合体のエチ
レン―酢酸ビニル共重合体のエチレン含有量を75重量
%に変えた本発明の意匠性ポリエチレン被覆鋼矢板N
o.4と該エチレン含有量を98重量%に変えた本発明
の意匠性ポリエチレン被覆鋼矢板No.5、および比較
例として該エチレン含有量を40重量%とした意匠性ポ
リエチレン被覆鋼矢板No.37、該エチレン含有量を
99重量%とした意匠性ポリエチレン被覆鋼矢板No.
38を製造した。
Example 3 A book in which the ethylene content of the ethylene-vinyl acetate copolymer used in the vinyl acetate-based adhesive in the 6-layer laminated sheet of Example 1 was changed to 75% by weight. Inventive Design Polyethylene Coated Steel Sheet Pile N
o. 4 and the designable polyethylene-coated steel sheet pile No. 4 of the present invention in which the ethylene content was changed to 98% by weight. 5 and, as a comparative example, a designable polyethylene-coated steel sheet pile No. No. 1 having the ethylene content of 40% by weight. 37, a designable polyethylene-coated steel sheet pile No. No. 37 having the ethylene content of 99% by weight.
38 was produced.

【0098】これらの被覆鋼矢板を1mの長さに切断
し、実施例1と同じ河川曝露試験に供試した。
These coated steel sheet piles were cut into a length of 1 m and subjected to the same river exposure test as in Example 1.

【0099】曝露後、石垣模様の退色の有無と被覆の剥
離の有無を調べた結果を第1表に示した。
Table 1 shows the results of examining the presence or absence of fading of the stone wall pattern and the presence or absence of peeling of the coating after the exposure.

【0100】第1表の結果から、実施例1の第1表に記
載の本発明の意匠性ポリエチレン被覆鋼矢板の曝露試験
結果と合わせると、本発明の酢酸ビニル系接着剤層にエ
チレン―酢酸ビニル共重合体を用いる場合はエチレン含
有量が50〜98重量%の範囲にある場合だけ印刷模様
の退色と被覆の剥離がなく良好である。
From the results of Table 1, together with the results of the exposure test of the designable polyethylene-coated steel sheet pile of the present invention described in Table 1 of Example 1, ethylene-acetic acid was added to the vinyl acetate adhesive layer of the present invention. When a vinyl copolymer is used, it does not cause discoloration of the printed pattern and peeling of the coating, and is good only when the ethylene content is in the range of 50 to 98% by weight.

【0101】しかし、該エチレン添加量が50重量未満
および98重量%越えでは被覆が剥離する。
However, when the amount of ethylene added is less than 50% by weight or more than 98% by weight, the coating peels off.

【0102】[0102]

【実施例4】実施例1の6層積層シート中の酢酸ビニル
系接着剤をエチレン―酢酸ビニル―塩化ビニル三元共重
合体に変えて、かつ該三元共重合体中のエチレン含有量
を45重量%、酢酸ビニル含有量を50重量%、塩化ビ
ニル含有量を5重量%とした本発明の意匠性ポリエチレ
ン被覆鋼矢板No.6、該三元共重合体中のエチレン含
有量を65重量%,酢酸ビニル含有量を25重量%、塩
化ビニル含有量を10重量%とした本発明の意匠性ポリ
エチレン被覆鋼矢板No.7、該三元共重合体中のエチ
レン含有量を70重量%,酢酸ビニル含有量を2重量
%、塩化ビニル含有量を28重量%とした本発明の意匠
性ポリエチレン被覆鋼矢板No.8、および比較例とし
て該三元共重合体中のエチレン含有量を30重量%,酢
酸ビニル含有量を50重量%、塩化ビニル含有量を20
重量%とした意匠性ポリエチレン被覆鋼矢板No.3
9、該三元共重合体中のエチレン含有量を80重量%,
酢酸ビニル含有量を2重量%、塩化ビニル含有量を18
重量%とした意匠性ポリエチレン被覆鋼矢板No.4
0、該三元共重合体中のエチレン含有量を70重量%,
酢酸ビニル含有量を1重量%、塩化ビニル含有量を29
重量%とした意匠性ポリエチレン被覆鋼矢板No.4
1、該三元共重合体中のエチレン含有量を40重量%,
酢酸ビニル含有量を55重量%、塩化ビニル含有量を5
重量%とした意匠性ポリエチレン被覆鋼矢板No.4
2、該三元共重合体中のエチレン含有量を49重量%,
酢酸ビニル含有量を50重量%、塩化ビニル含有量を1
重量%とした意匠性ポリエチレン被覆鋼矢板No.4
3、該三元共重合体中のエチレン含有量を68重量%、
酢酸ビニル含有量を2重量%、塩化ビニル含有量を30
重量%とした意匠性ポリエチレン被覆鋼矢板No.44
を製造した。
Example 4 The vinyl acetate adhesive in the 6-layer laminated sheet of Example 1 was changed to an ethylene-vinyl acetate-vinyl chloride terpolymer, and the ethylene content in the terpolymer was changed. 45% by weight, a vinyl acetate content of 50% by weight, and a vinyl chloride content of 5% by weight. 6, the designable polyethylene-coated steel sheet pile No. 6 of the present invention in which the ethylene content in the terpolymer is 65% by weight, the vinyl acetate content is 25% by weight, and the vinyl chloride content is 10% by weight. 7. The designable polyethylene-coated steel sheet pile No. 7 of the present invention in which the ethylene content in the terpolymer was 70% by weight, the vinyl acetate content was 2% by weight, and the vinyl chloride content was 28% by weight. 8, and as a comparative example, the ethylene content in the terpolymer was 30% by weight, the vinyl acetate content was 50% by weight, and the vinyl chloride content was 20%.
Weight-designed polyethylene coated steel sheet pile No. Three
9, the ethylene content in the terpolymer is 80% by weight,
Vinyl acetate content 2% by weight, vinyl chloride content 18
Weight-designed polyethylene coated steel sheet pile No. Four
0, the ethylene content in the terpolymer is 70% by weight,
Vinyl acetate content of 1% by weight, vinyl chloride content of 29
Weight-designed polyethylene coated steel sheet pile No. Four
1, the ethylene content in the terpolymer is 40% by weight,
Vinyl acetate content 55% by weight, vinyl chloride content 5
Weight-designed polyethylene coated steel sheet pile No. Four
2, the ethylene content in the terpolymer is 49% by weight,
Vinyl acetate content 50% by weight, vinyl chloride content 1
Weight-designed polyethylene coated steel sheet pile No. Four
3, the ethylene content in the terpolymer is 68% by weight,
Vinyl acetate content 2% by weight, vinyl chloride content 30
Weight-designed polyethylene coated steel sheet pile No. 44
Was manufactured.

【0103】これらの被覆鋼矢板を1mの長さに切断
し、実施例1と同じ河川曝露試験に供試した。
These coated steel sheet piles were cut into a length of 1 m and subjected to the same river exposure test as in Example 1.

【0104】曝露後、石垣模様の退色の有無と被覆の剥
離の有無を調べた結果を第1表に示した。
Table 1 shows the results of examining the presence or absence of fading of the stone wall pattern and the presence or absence of peeling of the coating after the exposure.

【0105】第1表の結果から、本発明の酢酸ビニル系
接着剤層にエチレン―酢酸ビニル―塩化ビニル三元共重
合体を用いる場合はエチレン含有量が45〜70重量%
で、酢酸ビニル含有量が2〜50重量%でかつ塩化ビニ
ル含有量が5〜28重量%の範囲にある場合だけ被覆の
剥離がなく良好である。
From the results shown in Table 1, when the ethylene-vinyl acetate-vinyl chloride terpolymer is used in the vinyl acetate adhesive layer of the present invention, the ethylene content is 45 to 70% by weight.
Then, only when the vinyl acetate content is 2 to 50% by weight and the vinyl chloride content is in the range of 5 to 28% by weight, there is no peeling of the coating, which is good.

【0106】[0106]

【実施例5】実施例1の6層積層シート中の酢酸ビニル
系接着剤をエチレン―酢酸ビニル―アクリル酸三元共重
合体に変えて、かつ該三元共重合体中のエチレン含有量
を45重量%、酢酸ビニル含有量を50重量%、アクリ
ル酸含有量を5重量%とした本発明の意匠性ポリエチレ
ン被覆鋼矢板No.9、該三元共重合体中のエチレン含
有量を65重量%,酢酸ビニル含有量を25重量%、ア
クリル酸含有量を10重量%とした本発明の意匠性ポリ
エチレン被覆鋼矢板No.10、該三元共重合体中のエ
チレン含有量を70重量%,酢酸ビニル含有量を2重量
%、アクリル酸含有量を28重量%とした本発明の意匠
性ポリエチレン被覆鋼矢板No.11、および比較例と
して該三元共重合体中のエチレン含有量を30重量%,
酢酸ビニル含有量を50重量%、アクリル酸含有量を2
0重量%とした意匠性ポリエチレン被覆鋼矢板No.4
5、該三元共重合体中のエチレン含有量を80重量%,
酢酸ビニル含有量を2重量%、アクリル酸含有量を18
重量%とした意匠性ポリエチレン被覆鋼矢板No.4
6、該三元共重合体中のエチレン含有量を70重量%,
酢酸ビニル含有量を1重量%、アクリル酸含有量を29
重量%とした意匠性ポリエチレン被覆鋼矢板No.4
7、該三元共重合体中のエチレン含有量を40重量%,
酢酸ビニル含有量を55重量%、アクリル酸含有量を5
重量%とした意匠性ポリエチレン被覆鋼矢板No.4
8、該三元共重合体中のエチレン含有量を49重量%,
酢酸ビニル含有量を50重量%、アクリル酸含有量を1
重量%とした意匠性ポリエチレン被覆鋼矢板No.4
9、該三元共重合体中のエチレン含有量を68重量%、
酢酸ビニル含有量を2重量%、アクリル酸含有量を30
重量%とした意匠性ポリエチレン被覆鋼矢板No.50
を製造した。
Example 5 The vinyl acetate adhesive in the 6-layer laminated sheet of Example 1 was changed to an ethylene-vinyl acetate-acrylic acid terpolymer, and the ethylene content in the terpolymer was changed. 45% by weight, a vinyl acetate content of 50% by weight, and an acrylic acid content of 5% by weight. 9. The polyethylene-coated steel sheet pile No. 9 of the present invention having an ethylene content of 65% by weight, a vinyl acetate content of 25% by weight, and an acrylic acid content of 10% by weight in the terpolymer. 10, the polyethylene-coated steel sheet pile No. 10 of the present invention having an ethylene content of 70% by weight, a vinyl acetate content of 2% by weight, and an acrylic acid content of 28% by weight in the terpolymer. 11, and as a comparative example, the ethylene content in the terpolymer was 30% by weight,
Vinyl acetate content 50% by weight, acrylic acid content 2
0% by weight of the designable polyethylene-coated steel sheet pile No. Four
5, the ethylene content of the terpolymer is 80% by weight,
Vinyl acetate content 2% by weight, acrylic acid content 18
Weight-designed polyethylene coated steel sheet pile No. Four
6, the ethylene content of the terpolymer is 70% by weight,
Vinyl acetate content 1% by weight, acrylic acid content 29
Weight-designed polyethylene coated steel sheet pile No. Four
7, the ethylene content in the terpolymer is 40% by weight,
Vinyl acetate content 55% by weight, acrylic acid content 5
Weight-designed polyethylene coated steel sheet pile No. Four
8, the ethylene content in the terpolymer is 49% by weight,
Vinyl acetate content 50% by weight, acrylic acid content 1
Weight-designed polyethylene coated steel sheet pile No. Four
9, the ethylene content in the terpolymer is 68% by weight,
Vinyl acetate content 2% by weight, acrylic acid content 30
Weight-designed polyethylene coated steel sheet pile No. Fifty
Was manufactured.

【0107】これらの被覆鋼矢板を1mの長さに切断
し、実施例1と同じ河川曝露試験に供試した。
These coated steel sheet piles were cut into a length of 1 m and subjected to the same river exposure test as in Example 1.

【0108】曝露後、石垣模様の退色の有無と被覆の剥
離の有無を調べた結果を第1表に示した。
After exposure, Table 1 shows the results of examining the presence or absence of fading of the stone wall pattern and the presence or absence of peeling of the coating.

【0109】第1表の結果から、本発明の酢酸ビニル系
接着剤層にエチレン―酢酸ビニル―アクリル酸三元共重
合体を用いる場合はエチレン含有量が45〜70重量%
で、酢酸ビニル含有量が2〜50重量%でかつアクリル
酸含有量が5〜28重量%の範囲にある場合だけ被覆の
剥離がなく良好である。
From the results shown in Table 1, when the ethylene-vinyl acetate-acrylic acid terpolymer is used in the vinyl acetate adhesive layer of the present invention, the ethylene content is 45 to 70% by weight.
Then, only when the vinyl acetate content is 2 to 50% by weight and the acrylic acid content is in the range of 5 to 28% by weight, there is no peeling of the coating, which is good.

【0110】[0110]

【実施例6】実施例1の6層積層シート中の酢酸ビニル
系接着剤をエチレン―酢酸ビニル―メタクリル酸三元共
重合体に変えて、かつ該三元共重合体中のエチレン含有
量を45重量%、酢酸ビニル含有量を50重量%、メタ
クリル酸含有量を5重量%とした本発明の意匠性ポリエ
チレン被覆鋼矢板No.12、該三元共重合体中のエチ
レン含有量を65重量%,酢酸ビニル含有量を25重量
%、メタクリル酸含有量を10重量%とした本発明の意
匠性ポリエチレン被覆鋼矢板No.13、該三元共重合
体中のエチレン含有量を70重量%,酢酸ビニル含有量
を2重量%、メタクリル酸含有量を28重量%とした本
発明の意匠性ポリエチレン被覆鋼矢板No.14、およ
び比較例として該三元共重合体中のエチレン含有量を3
0重量%,酢酸ビニル含有量を50重量%、メタクリル
酸含有量を20重量%とした意匠性ポリエチレン被覆鋼
矢板No.51、該三元共重合体中のエチレン含有量を
80重量%,酢酸ビニル含有量を2重量%、メタクリル
酸含有量を18重量%とした意匠性ポリエチレン被覆鋼
矢板No.52、該三元共重合体中のエチレン含有量を
70重量%,酢酸ビニル含有量を1重量%、メタクリル
酸含有量を29重量%とした意匠性ポリエチレン被覆鋼
矢板No.53、該三元共重合体中のエチレン含有量を
40重量%,酢酸ビニル含有量を55重量%、メタクリ
ル酸含有量を5重量%とした意匠性ポリエチレン被覆鋼
矢板No.54、該三元共重合体中のエチレン含有量を
49重量%,酢酸ビニル含有量を50重量%、メタクリ
ル酸含有量を1重量%とした意匠性ポリエチレン被覆鋼
矢板No.55、該三元共重合体中のエチレン含有量を
68重量%、酢酸ビニル含有量を2重量%、メタクリル
酸含有量を30重量%とした意匠性ポリエチレン被覆鋼
矢板No.56を製造した。
Example 6 The vinyl acetate adhesive in the 6-layer laminated sheet of Example 1 was changed to an ethylene-vinyl acetate-methacrylic acid terpolymer, and the ethylene content in the terpolymer was changed. 45% by weight, a vinyl acetate content of 50% by weight, and a methacrylic acid content of 5% by weight. No. 12, the polyethylene-coated steel sheet pile No. of the present invention having an ethylene content of 65% by weight, a vinyl acetate content of 25% by weight, and a methacrylic acid content of 10% by weight in the terpolymer. No. 13, the polyethylene-coated steel sheet pile No. 3 of the present invention in which the ethylene content in the terpolymer was 70% by weight, the vinyl acetate content was 2% by weight, and the methacrylic acid content was 28% by weight. 14, and as a comparative example, the ethylene content in the terpolymer was 3
0% by weight, a vinyl acetate content of 50% by weight, and a methacrylic acid content of 20% by weight. No. 51, designed polyethylene-coated steel sheet pile No. 51 having an ethylene content of 80% by weight, a vinyl acetate content of 2% by weight, and a methacrylic acid content of 18% by weight in the terpolymer. No. 52, designed polyethylene-coated steel sheet pile No. 52 having an ethylene content of 70% by weight, a vinyl acetate content of 1% by weight, and a methacrylic acid content of 29% by weight in the terpolymer. 53, a design polyethylene-coated steel sheet pile No. No. 53 having an ethylene content of 40% by weight, a vinyl acetate content of 55% by weight, and a methacrylic acid content of 5% by weight in the terpolymer. 54, a design polyethylene coated steel sheet pile No. No. 54 having an ethylene content of 49% by weight, a vinyl acetate content of 50% by weight and a methacrylic acid content of 1% by weight in the terpolymer. 55, a design polyethylene coated steel sheet pile No. No. 55 having an ethylene content of 68% by weight, a vinyl acetate content of 2% by weight and a methacrylic acid content of 30% by weight in the terpolymer. 56 was produced.

【0111】これらの被覆鋼矢板を1mの長さに切断
し、実施例1と同じ河川曝露試験に供試した。
These coated steel sheet piles were cut into a length of 1 m and subjected to the same river exposure test as in Example 1.

【0112】曝露後、石垣模様の退色の有無と被覆の剥
離の有無を調べた結果を第1表に示した。
Table 1 shows the results of examining the presence or absence of fading of the stone wall pattern and the presence or absence of peeling of the coating after the exposure.

【0113】第1表の結果から、本発明の酢酸ビニル系
接着剤層にエチレン―酢酸ビニル―メタクリル酸三元共
重合体を用いる場合はエチレン含有量が45〜70重量
%で、酢酸ビニル含有量が2〜50重量%でかつメタク
リル酸含有量が5〜28重量%の範囲にある場合だけ被
覆の剥離がなく良好である。
From the results shown in Table 1, when an ethylene-vinyl acetate-methacrylic acid terpolymer is used in the vinyl acetate adhesive layer of the present invention, the ethylene content is 45 to 70% by weight and the vinyl acetate content is Only when the amount is 2 to 50% by weight and the methacrylic acid content is in the range of 5 to 28% by weight, there is no peeling of the coating, which is good.

【0114】[0114]

【実施例7】実施例1の6層積層シートの印刷支持フィ
ルムのポリ塩化ビニル中のIRGANOX1076の添
加量を1重量%、TINUVIN―Pの添加量を1重量
%とした本発明の意匠性ポリエチレン被覆鋼矢板No.
15、該IRGANOX1076の添加量を3重量%、
TINUVIN―Pの添加量を3重量%とした本発明の
意匠性ポリエチレン被覆鋼矢板No.16、および比較
例として該IRGANOX1076を添加せず、TIN
UVIN―Pの添加量を0.1重量%とした意匠性ポリ
エチレン被覆鋼矢板No.57、該IRGANOX10
76の添加量を0.1重量%、TINUVIN―Pを添
加しない意匠性ポリエチレン被覆鋼矢板No.58、該
IRGANOX1076の添加量を4重量%、TINU
VIN―Pの添加量を4重量%とした意匠性ポリエチレ
ン被覆鋼矢板No.59を製造した。
Example 7 The design polyethylene of the present invention in which the addition amount of IRGANOX 1076 and the addition amount of TINUVIN-P in polyvinyl chloride of the printing support film of the 6-layer laminated sheet of Example 1 were 1% by weight. Coated steel sheet pile No.
15, the addition amount of the IRGANOX 1076 is 3% by weight,
The designable polyethylene-coated steel sheet pile No. 3 of the present invention in which the amount of TINUVIN-P added was 3% by weight. 16 and, as a comparative example, without adding the IRGANOX 1076, TIN
Designed polyethylene-coated steel sheet pile No. 1 with 0.1% by weight of UVIN-P added. 57, the IRGANOX10
0.1% by weight of the additive amount of 76, a design polyethylene-coated steel sheet pile No. No. added with TINUVIN-P. 58, the addition amount of the IRGANOX 1076 was 4% by weight, TINU
Designed polyethylene-coated steel sheet pile No. 4 with the addition amount of VIN-P being 4% by weight. 59 was produced.

【0115】これらの被覆鋼矢板を1mの長さに切断
し、実施例1と同じ河川曝露試験に供試した。
These coated steel sheet piles were cut into a length of 1 m and subjected to the same river exposure test as in Example 1.

【0116】曝露後、石垣模様の退色の有無と被覆の剥
離の有無を調べた結果を第1表に示した。
After the exposure, Table 1 shows the results of examining the presence or absence of fading of the stone wall pattern and the presence or absence of peeling of the coating.

【0117】第1表の結果から、第1表の本発明の意匠
性ポリエチレン被覆鋼矢板の結果と合わせると、本発明
の印刷支持フィルムの酸化防止剤は0.1〜3重量%の
範囲、かつ紫外線吸収剤は0.1〜3重量%の範囲で添
加する場合だけ印刷模様の退色と被覆の剥離がなく良好
である。
From the results of Table 1, together with the results of the designable polyethylene-coated steel sheet pile of the present invention in Table 1, the antioxidant of the printing support film of the present invention is in the range of 0.1 to 3% by weight, Moreover, only when the ultraviolet absorber is added in the range of 0.1 to 3% by weight, there is no fading of the printed pattern and peeling of the coating, which is excellent.

【0118】[0118]

【実施例8】実施例1の6層積層シートの印刷支持フィ
ルムのポリ塩化ビニル中のIRGANOX1076をI
RGANOX1010(添加量は0.1重量%)に変え
た本発明の意匠性ポリエチレン被覆鋼矢板No.17、
実施例1の6層積層シートの印刷支持フィルムのポリ塩
化ビニル中のTINUVIN―PをTINUVIN21
3(添加量は0.1重量%)に変えた本発明の意匠性ポ
リエチレン被覆鋼矢板No.18を製造した。
EXAMPLE 8 IRGANOX 1076 in polyvinyl chloride of the print support film of the 6-layer laminated sheet of Example 1
RGANOX1010 (addition amount of 0.1% by weight) was changed to the designable polyethylene-coated steel sheet pile No. of the present invention. 17,
TINUVIN-P in polyvinyl chloride of the printing support film of the six-layer laminated sheet of Example 1 was replaced with TINUVIN21.
No. 3 (the addition amount is 0.1% by weight), which is the designable polyethylene-coated steel sheet pile No. 3 of the present invention. 18 was produced.

【0119】これらの被覆鋼矢板を1mの長さに切断
し、実施例1と同じ河川曝露試験に供試した。
These coated steel sheet piles were cut into a length of 1 m and subjected to the same river exposure test as in Example 1.

【0120】曝露後、石垣模様の退色の有無と被覆の剥
離の有無を調べた結果を第1表に示した。
Table 1 shows the results of examining the presence or absence of fading of the stone wall pattern and the presence or absence of peeling of the coating after the exposure.

【0121】第1表の結果から、本発明の印刷支持フィ
ルムの酸化防止剤と紫外線吸収剤を変更しても両者を組
み合わせて添加すれば印刷模様の退色と被覆の剥離がな
く良好である。
From the results shown in Table 1, even if the antioxidant and the ultraviolet absorber of the printing support film of the present invention are changed, if both are added in combination, it is favorable without fading of the printed pattern and peeling of the coating.

【0122】[0122]

【実施例9】実施例1の6層積層シートの印刷支持フィ
ルムの樹脂をポリエチレンテレフタレートに変更(但
し、酸化防止剤と紫外線吸収剤の種類と添加量はそのま
ま)し、本発明の意匠性ポリエチレン被覆鋼矢板No.
19を製造した。
Example 9 The resin of the printing support film of the 6-layer laminated sheet of Example 1 was changed to polyethylene terephthalate (however, the types and amounts of the antioxidant and the ultraviolet absorber remained the same), and the design polyethylene of the present invention was used. Coated steel sheet pile No.
19 was produced.

【0123】この被覆鋼矢板を1mの長さに切断し、実
施例1と同じ河川曝露試験に供試した。
This coated steel sheet pile was cut into a length of 1 m and subjected to the same river exposure test as in Example 1.

【0124】曝露後、石垣模様の退色の有無と被覆の剥
離の有無を調べた結果を第1表に示した。
After exposure, Table 1 shows the results of examining the presence or absence of fading of the stone wall pattern and the presence or absence of peeling of the coating.

【0125】第1表の結果から、本発明の印刷支持フィ
ルムにポリエチレンテレフタレートを使用しても印刷模
様の退色と被覆の剥離がなく良好である。
From the results shown in Table 1, even when polyethylene terephthalate is used in the printing support film of the present invention, the printed pattern is not discolored and the coating is not peeled off.

【0126】[0126]

【実施例10】実施例1の6層積層シートの透明アクリ
ル樹脂フィルムに添加するTINUVIN―Pの添加量
を2重量%に変えた本発明の意匠性ポリエチレン被覆鋼
矢板No.20、該TINUVIN―Pの添加量を5重
量%に変えた本発明の意匠性ポリエチレン被覆鋼矢板N
o.21、および比較例として該TINUVIN―Pの
添加をしない意匠性ポリエチレン被覆鋼矢板No.6
0、該TINUVIN―Pの添加量を6重量%の意匠性
ポリエチレン被覆鋼矢板No.61を製造した。
[Embodiment 10] The designable polyethylene-coated steel sheet pile No. 3 of the present invention in which the amount of TINUVIN-P added to the transparent acrylic resin film of the 6-layer laminated sheet of Example 1 was changed to 2% by weight. 20, the designable polyethylene-coated steel sheet pile N of the present invention in which the amount of TINUVIN-P added is changed to 5% by weight
o. 21 and, as a comparative example, a designable polyethylene-coated steel sheet pile No. 3 in which the TINUVIN-P was not added. 6
0, the amount of the TINUVIN-P added was 6% by weight, and the design polyethylene coated steel sheet pile No. 61 was produced.

【0127】これらの被覆鋼矢板を1mの長さに切断
し、実施例1と同じ河川曝露試験に供試した。
These coated steel sheet piles were cut into a length of 1 m and subjected to the same river exposure test as in Example 1.

【0128】曝露後、石垣模様の退色の有無と被覆の剥
離の有無を調べた結果を第1表に示した。
After the exposure, Table 1 shows the results of examining the presence or absence of fading of the stone wall pattern and the presence or absence of peeling of the coating.

【0129】第1表の結果から、第1表の本発明の意匠
性ポリエチレン被覆鋼矢板No.1の結果と合わせる
と、本発明の透明アクリル樹脂フィルムには紫外線吸収
剤を0.2〜5重量%の範囲で添加する場合だけ印刷模
様の退色と被覆の剥離がなく良好である。
From the results shown in Table 1, the designable polyethylene-coated steel sheet pile No. 1 of the present invention shown in Table 1 is obtained. Combined with the result of 1, the transparent acrylic resin film of the present invention is good without fading of the printed pattern and peeling of the coating only when the ultraviolet absorber is added in the range of 0.2 to 5% by weight.

【0130】[0130]

【実施例11】実施例1の6層積層シートの透明アクリ
ル樹脂フィルムに添加する紫外線吸収剤をTINUVI
N213に変えて本発明の意匠性ポリエチレン被覆鋼矢
板No.22を製造した。
[Embodiment 11] The UV absorber added to the transparent acrylic resin film of the six-layer laminated sheet of Embodiment 1 is TINUVI.
N213 instead of the designable polyethylene-coated steel sheet pile No. 22 was produced.

【0131】この被覆鋼矢板を1mの長さに切断し、実
施例1と同じ河川曝露試験に供試した。
This coated steel sheet pile was cut into a length of 1 m and subjected to the same river exposure test as in Example 1.

【0132】曝露後、石垣模様の退色の有無と被覆の剥
離の有無を調べた結果を第1表に示した。
After the exposure, Table 1 shows the results of examining the presence or absence of fading of the stone wall pattern and the presence or absence of peeling of the coating.

【0133】第1表の結果から、本発明の透明アクリル
樹脂フィルムの紫外線吸収剤をTINUVIN213に
変更しても印刷模様の退色と被覆の剥離がなく良好であ
る。
From the results shown in Table 1, even if the ultraviolet absorbent of the transparent acrylic resin film of the present invention is changed to TINUVIN213, the printed pattern is not faded and the coating is not peeled off, which is excellent.

【0134】[0134]

【実施例12】実施例1の6層積層シートの透明アクリ
ル樹脂フィルムの樹脂をメタクリル酸メチル―フッ化ビ
ニリデン共重合体に変更(但し紫外線吸収剤の種類と添
加量はそのまま)した本発明の意匠性ポリエチレン被覆
鋼矢板No.23と該透明アクリル樹脂フィルムの樹脂
をメタクリル酸メチル―エチレン―フッ化ビニリデン三
元共重合体に変更(但し紫外線吸収剤の種類と添加量は
そのまま)した本発明の意匠性ポリエチレン被覆鋼矢板
No.24を製造した。
Example 12 The resin of the transparent acrylic resin film of the six-layer laminated sheet of Example 1 was changed to a methyl methacrylate-vinylidene fluoride copolymer (however, the kind and the addition amount of the ultraviolet absorber were unchanged). Designable polyethylene coated steel sheet pile No. No. 23 and the resin of the transparent acrylic resin film were changed to a methyl methacrylate-ethylene-vinylidene fluoride terpolymer (however, the type and the amount of the ultraviolet absorber remained unchanged), and the design polyethylene coated steel sheet pile No. of the present invention was used. . 24 was produced.

【0135】この被覆鋼矢板を1mの長さに切断し、実
施例1と同じ河川曝露試験に供試した。
This coated steel sheet pile was cut into a length of 1 m and subjected to the same river exposure test as in Example 1.

【0136】曝露後、石垣模様の退色の有無と被覆の剥
離の有無を調べた結果を第1表に示した。
Table 1 shows the results of examining the presence or absence of fading of the stone wall pattern and the presence or absence of peeling of the coating after the exposure.

【0137】第1表の結果から、本発明の透明アクリル
樹脂フィルムの樹脂をメタクリル酸メチル―フッ化ビニ
リデン共重合体またはメタクリル酸メチル―エチレン―
フッ化ビニリデン三元共重合体に変更しても印刷模様の
退色と被覆の剥離がなく良好である。
From the results shown in Table 1, the resin of the transparent acrylic resin film of the present invention was selected from methyl methacrylate-vinylidene fluoride copolymer or methyl methacrylate-ethylene-
Even if the vinylidene fluoride terpolymer is changed to a good one, the printed pattern does not fade and the coating does not peel off.

【0138】[0138]

【実施例13】実施例1の6層積層シートの透明フッ素
樹脂フィルムの樹脂の種類をポリテトラフルオロエチレ
ンに変更した本発明の意匠性ポリエチレン被覆鋼矢板N
o.25、該樹脂をポリフッ化ビニルに変更した本発明
の意匠性ポリエチレン被覆鋼矢板No.26、該樹脂を
テトラフルオロエチレン―ヘキサフルオロプロピレン共
重合体に変更した本発明の意匠性ポリエチレン被覆鋼矢
板No.27、該樹脂をエチレン―テトラフルオロエチ
レン共重合体に変更した本発明の意匠性ポリエチレン被
覆鋼矢板No.28、該樹脂をフッ化ビニリデン―ヘキ
サフルオロプロピレン共重合体に変更した本発明の意匠
性ポリエチレン被覆鋼矢板No.29を製造した。
[Embodiment 13] The designable polyethylene-coated steel sheet pile N of the present invention in which the resin type of the transparent fluororesin film of the six-layer laminated sheet of Embodiment 1 is changed to polytetrafluoroethylene.
o. 25, the designable polyethylene-coated steel sheet pile No. of the present invention in which the resin is changed to polyvinyl fluoride. 26, the designable polyethylene-coated steel sheet pile No. of the present invention in which the resin was changed to a tetrafluoroethylene-hexafluoropropylene copolymer. 27, the designable polyethylene-coated steel sheet pile No. of the present invention in which the resin is changed to an ethylene-tetrafluoroethylene copolymer. 28, the designable polyethylene-coated steel sheet pile No. of the present invention in which the resin is changed to vinylidene fluoride-hexafluoropropylene copolymer. 29 was produced.

【0139】これらの被覆鋼矢板を1mの長さに切断
し、実施例1と同じ河川曝露試験に供試した。
These coated steel sheet piles were cut into a length of 1 m and subjected to the same river exposure test as in Example 1.

【0140】曝露後、石垣模様の退色の有無と被覆の剥
離の有無を調べた結果を第1表に示した。
Table 1 shows the results of examining the presence or absence of fading of the stone wall pattern and the presence or absence of peeling of the coating after the exposure.

【0141】第1表の結果から、本発明の透明フッ素樹
脂フィルムの樹脂をポリテトラフルオロエチレン、ポリ
フッ化ビニル、テトラフルオロエチレン―ヘキサフルオ
ロプロピレン共重合体、エチレン―テトラフルオロエチ
レン共重合体あるいはフッ化ビニリデン―ヘキサフルオ
ロプロピレン共重合体に変更しても印刷模様の退色と被
覆の剥離がなく良好である。
From the results shown in Table 1, the resin of the transparent fluororesin film of the present invention was selected from polytetrafluoroethylene, polyvinyl fluoride, tetrafluoroethylene-hexafluoropropylene copolymer, ethylene-tetrafluoroethylene copolymer or fluorine. Even if the vinylidene chloride-hexafluoropropylene copolymer is used, the printed pattern does not fade and the coating is not peeled off.

【0142】[0142]

【実施例14】まず図9に示すようなグラビア印刷機
で、Tダイ押出成形で得た印刷支持フィルム7を圧胴1
1とみかげ石の写真の模様を彫った版胴12の間に挿入
しインク13で印刷支持フィルム7の表面に印刷模様層
8を印刷し、印刷模様シート14を作成した。
[Embodiment 14] First, the printing support film 7 obtained by T-die extrusion molding was applied to the impression cylinder 1 using a gravure printing machine as shown in FIG.
The printed pattern layer 8 was printed on the surface of the printing support film 7 with the ink 13 inserted between the plate cylinder 12 engraved with the photograph pattern of 1 and granite, and the printed pattern sheet 14 was prepared.

【0143】次に図10に示すように、透明フッ素樹脂
と透明アクリル樹脂をそれぞれ押出機15と16から二
層Tダイ17に供給して押出し透明フッ素樹脂フィルム
10と透明アクリル樹脂フィルム9の二層積層溶融シー
トの状態で押出し、該二層シートの透明アクリル樹脂フ
ィルム9と前記の印刷模様シート14の印刷模様層8を
合わせるようにラミネートし、4層積層シート18を得
た。
Next, as shown in FIG. 10, the transparent fluororesin and the transparent acrylic resin are supplied from the extruders 15 and 16 to the two-layer T die 17 and extruded. The layered molten sheet was extruded and laminated so that the transparent acrylic resin film 9 of the two-layered sheet and the printed pattern layer 8 of the printed pattern sheet 14 were laminated together to obtain a four-layer laminated sheet 18.

【0144】この4層積層シートの裏面、すなわち印刷
支持フィルムの面に、単層Tダイから酢酸ビニル系接着
剤6を溶融シートの状態で押出してラミネートし、5層
積層フィルム32(図1参照)を製造した。該5層積層
フィルムの組成を以下に示す。
On the back surface of this 4-layer laminated sheet, that is, the surface of the printing support film, the vinyl acetate adhesive 6 is extruded from the single-layer T die in a molten sheet and laminated to form a 5-layer laminated film 32 (see FIG. 1). ) Was manufactured. The composition of the 5-layer laminated film is shown below.

【0145】酢酸ビニル系接着剤層 樹脂:エチレン―酢酸ビニル共重合体(エチレン含有
量:50重量%) 膜厚:20μm
Vinyl acetate adhesive layer Resin: ethylene-vinyl acetate copolymer (ethylene content: 50% by weight) Film thickness: 20 μm

【0146】印刷支持フィルム 樹脂:ポリエチレンテレフタレート 酸化防止剤:日本チバガイギー社製のIRGANOX1
076 酸化防止剤添加量:0.5重量% 紫外線吸収剤:日本チバガイギー社製のTINUVIN
―P 紫外線吸収剤添加量:0.5重量%膜厚:150μm
Printing support film Resin: Polyethylene terephthalate Antioxidant: IRGANOX1 manufactured by Ciba-Geigy Japan
076 Antioxidant addition amount: 0.5 wt% UV absorber: TINUVIN manufactured by Ciba-Geigy Japan
-P UV absorber addition amount: 0.5% by weight Film thickness: 150 μm

【0147】模様印刷層 インク:フッ素系インク 厚み:8μmPattern printing layer Ink: Fluorine-based ink Thickness: 8 μm

【0148】透明アクリル樹脂フィルム 樹脂:ポリメタクリル酸メチル 紫外線吸収剤:日本チバガイギー社製のTINUVIN
―P 紫外線吸収剤添加量:2重量% 厚み:30μm
Transparent acrylic resin film Resin: Polymethylmethacrylate UV absorber: TINUVIN manufactured by Ciba-Geigy Japan
-P UV absorber addition amount: 2% by weight Thickness: 30 μm

【0149】透明フッ素樹脂フィルム 樹脂:ポリフッ化ビニリデン 厚み:30μmTransparent fluororesin film Resin: Polyvinylidene fluoride Thickness: 30 μm

【0150】次に、鋼管(SGP外径200A×長さ5
m)の外面をスパイラル状に回転走行させながらグリッ
トブラスト処理し、その表面にクロメート処理剤を全ク
ロム付着量が500mg/m2になるようにブラシでし
ごき塗布して160℃に加熱して焼き付け、更にその表
面にエポキシプライマを膜厚が50μmになるようにス
プレー塗装して硬化させ下地処理を施した。
Next, a steel pipe (SGP outer diameter 200 A × length 5
The outer surface of (m) is treated by grit blasting while rotating in a spiral shape, and the surface of the surface is chromate-treated with a brush so that the total amount of chromium adhered is 500 mg / m 2 , and heated to 160 ° C and baked. Further, an epoxy primer was spray-coated on the surface so as to have a film thickness of 50 μm, and was cured to be subjected to a base treatment.

【0151】次いで、その表面に無水マレイン酸変性ポ
リエチレン接着剤、黒色ポリエチレン(カーボンブラッ
クの添加量が2.5%)Tダイから押出被覆した。
Then, its surface was extrusion-coated from a maleic anhydride-modified polyethylene adhesive and a black polyethylene (the amount of carbon black added was 2.5%) T-die.

【0152】次いでその表面に、上記の5層積層フィル
ムをロールで圧着して被覆し、本発明の意匠性ポリエチ
レン被覆鋼管杭No.30を得た。
Then, the above-mentioned five-layer laminated film was pressure-bonded on the surface with a roll to cover it, and the decorative polyethylene-coated steel pipe pile No. I got 30.

【0153】この被覆鋼管杭を実施例1と同じ河川曝露
試験に供試した結果を第1表に示した。
The results of subjecting the coated steel pipe pile to the same river exposure test as in Example 1 are shown in Table 1.

【0154】第1表の結果から、本発明の意匠性ポリエ
チレン被覆鋼管杭は3年間の河川曝露試験後でも、模様
の退色や被覆の剥離がなく良好である。
From the results shown in Table 1, the designable polyethylene-coated steel pipe pile of the present invention is excellent without fading of the pattern or peeling of the coating even after the river exposure test for 3 years.

【0155】[0155]

【実施例15】H形鋼(高さ125mm×辺の長さ12
5mm×最大厚み9mm)の表面をサンドブラスト処理
して除錆し、その表面にクロメート処理剤を全クロム付
着量が600mg/m2になるように塗布し160℃に
加熱して焼き付けた。
Example 15 H-shaped steel (125 mm in height × 12 in side length)
The surface of 5 mm x maximum thickness 9 mm) was sandblasted to remove rust, and a chromate treatment agent was applied to the surface so that the total amount of chromium deposited would be 600 mg / m 2 , and heated at 160 ° C and baked.

【0156】該クロメート処理H形鋼の表面にエポキシ
プライマを膜厚が50μになるようにスプレー塗装し、
硬化させた。
Epoxy primer was spray coated on the surface of the chromate-treated H-section steel to a film thickness of 50 μm,
Cured.

【0157】次いで、その表面に無水マレイン酸変性エ
チレン―1―ブテン共重合体接着剤の粉体をその膜厚が
400μになるように溶射し、その表面に膜厚が1mm
になるように黒色エチレン―1―ブテン共重合体(カー
ボンブラックの添加量が2.5%)の粉体を溶射した。
Then, a powder of a maleic anhydride-modified ethylene-1-butene copolymer adhesive was sprayed on the surface so that the film thickness was 400 μ, and the film thickness was 1 mm on the surface.
Powder of black ethylene-1-butene copolymer (addition amount of carbon black: 2.5%) was sprayed so that

【0158】次いで、その表面に実施例14の5層積層
フィルムをロールで圧着して本発明の意匠性エチレン―
ブテン―1共重合体被覆H形鋼No.31を製造した。
Then, the five-layer laminated film of Example 14 was pressure-bonded to the surface with a roll, and the decorative ethylene of the present invention was formed.
Butene-1 copolymer coated H-section steel No. 31 was produced.

【0159】この意匠性エチレン―1―ブテン共重合体
被覆H形鋼を長さ1mに切断加工して実施例1と同じ河
川曝露試験に供試した結果を第1表に示した。
Table 1 shows the results of subjecting this design ethylene-1-butene copolymer-coated H-section steel to a length of 1 m and subjecting it to the same river exposure test as in Example 1.

【0160】第1表の結果から、本発明の意匠性エチレ
ン―1―ブテン共重合体被覆H形鋼は3年間の河川曝露
試験後でも、模様の退色や被覆の剥離がなく良好であ
る。
From the results shown in Table 1, the design ethylene-1-butene copolymer-coated H-section steel of the present invention is excellent without fading of the pattern or peeling of the coating even after the river exposure test for 3 years.

【0161】[0161]

【表1】 [Table 1]

【0162】[0162]

【表2】 [Table 2]

【0163】[0163]

【表3】 [Table 3]

【0164】[0164]

【表4】 [Table 4]

【0165】[0165]

【発明の効果】本発明によれば、以上の実施例からも明
らかなように、下地処理を施した鋼材の表面に変性ポリ
オレフィン接着剤層を介してカーボンブラックを含有す
る黒色ポリオレフィンを接着した表面に、酢酸ビニル系
接着剤層、酸化防止剤と紫外線吸収剤を含有するポリ塩
化ビニルまたはポリエチレンテレフタレートからなる印
刷支持フィルム、印刷模様層、紫外線吸収剤を含有する
透明アクリル樹脂フィルムと透明フッ素樹脂フィルムを
順次積層したことによって、従来の意匠性ポリオレフィ
ン被覆鋼材に比較して、長期間の実使用でも印刷模様層
の退色と剥離が防止できる優れた効果を発現する。
According to the present invention, as is apparent from the above examples, the surface of the steel material subjected to the base treatment is bonded with the black polyolefin containing carbon black through the modified polyolefin adhesive layer. In addition, a vinyl acetate adhesive layer, a printing support film made of polyvinyl chloride or polyethylene terephthalate containing an antioxidant and an ultraviolet absorber, a printed pattern layer, a transparent acrylic resin film and a transparent fluororesin film containing an ultraviolet absorber. By sequentially stacking the above, compared with the conventional design polyolefin-coated steel material, an excellent effect of preventing discoloration and peeling of the printed pattern layer even when actually used for a long period of time is exhibited.

【図面の簡単な説明】[Brief description of drawings]

【図1】表面に黒色ポリオレフィン層、酢酸ビニル系接
着剤層、酸化防止剤と紫外線吸収剤を含有するポリ塩化
ビニルまたはポリエチレンテレフタレートからなる印刷
支持フィルム、印刷模様層、紫外線吸収剤を含有する透
明アクリル樹脂フィルムと透明フッ素樹脂フィルムを積
層被覆した本発明の鋼板を示す断面図である。
FIG. 1 is a black polyolefin layer, a vinyl acetate adhesive layer on the surface, a print support film made of polyvinyl chloride or polyethylene terephthalate containing an antioxidant and an ultraviolet absorber, a printed pattern layer, and a transparent containing an ultraviolet absorber. It is sectional drawing which shows the steel plate of this invention which laminated-coated the acrylic resin film and the transparent fluororesin film.

【図2】山面に黒色ポリオレフィン層、酢酸ビニル系接
着剤層、酸化防止剤と紫外線吸収剤を含有するポリ塩化
ビニルまたはポリエチレンテレフタレートからなる印刷
支持フィルム、印刷模様層、紫外線吸収剤を含有する透
明アクリル樹脂フィルムと透明フッ素樹脂フィルムを積
層被覆した本発明の鋼矢板を示す断面図である。
FIG. 2 contains a black polyolefin layer, a vinyl acetate adhesive layer, a print support film made of polyvinyl chloride or polyethylene terephthalate containing an antioxidant and an ultraviolet absorber, a printed pattern layer, and an ultraviolet absorber on the mountain surface. It is sectional drawing which shows the steel sheet pile of this invention which laminated | stacked and covered the transparent acrylic resin film and the transparent fluororesin film.

【図3】谷面に黒色ポリオレフィン層、酢酸ビニル系接
着剤層、酸化防止剤と紫外線吸収剤を含有するポリ塩化
ビニルまたはポリエチレンテレフタレートからなる印刷
支持フィルム、印刷模様層、紫外線吸収剤を含有する透
明アクリル樹脂フィルムと透明フッ素樹脂フィルムを積
層被覆した本発明の鋼矢板を示す断面図である。
FIG. 3 contains a black polyolefin layer, a vinyl acetate adhesive layer, a printing support film made of polyvinyl chloride or polyethylene terephthalate containing an antioxidant and an ultraviolet absorber, a printed pattern layer, and an ultraviolet absorber on the valley surface. It is sectional drawing which shows the steel sheet pile of this invention which laminated | stacked and covered the transparent acrylic resin film and the transparent fluororesin film.

【図4】表面に黒色ポリオレフィン層、酢酸ビニル系接
着剤層、酸化防止剤と紫外線吸収剤を含有するポリ塩化
ビニルまたはポリエチレンテレフタレートからなる印刷
支持フィルム、印刷模様層、紫外線吸収剤を合有する透
明アクリル樹脂フィルムと透明フッ素樹脂フィルムを積
層被覆した本発明のH形鋼を示す断面図である。
FIG. 4 is a transparent surface having a black polyolefin layer, a vinyl acetate adhesive layer, a print support film made of polyvinyl chloride or polyethylene terephthalate containing an antioxidant and an ultraviolet absorber, a printed pattern layer, and an ultraviolet absorber on the surface. It is sectional drawing which shows the H-section steel of this invention which laminated-coated the acrylic resin film and the transparent fluororesin film.

【図5】片表面に黒色ポリオレフィン層、酢酸ビニル系
接着剤層、酸化防止剤と紫外線吸収剤を含有するポリ塩
化ビニルまたはポリエチレンテレフタレートからなる印
刷支持フィルム、印刷模様層、紫外線吸収剤を含有する
透明アクリル樹脂フィルムと透明フッ素樹脂フィルムを
積層被覆した本発明の連壁用形鋼を示す断面図である。
FIG. 5 contains a black polyolefin layer, a vinyl acetate adhesive layer, a print support film made of polyvinyl chloride or polyethylene terephthalate containing an antioxidant and an ultraviolet absorber, a printed pattern layer, and an ultraviolet absorber on one surface. FIG. 3 is a cross-sectional view showing a structural steel for a continuous wall of the present invention in which a transparent acrylic resin film and a transparent fluororesin film are laminated and covered.

【図6】外面に黒色ポリオレフィン層、酢酸ビニル系接
着剤層、酸化防止剤と紫外線吸収剤を含有するポリ塩化
ビニルまたはポリエチレンテレフタレートからなる印刷
支持フィルム、印刷模様層、紫外線吸収剤を含有する透
明アクリル樹脂フィルムと透明フッ素樹脂フィルムを積
層被覆した本発明の鋼管杭を示す断面図である。
FIG. 6 is a black polyolefin layer on the outer surface, a vinyl acetate adhesive layer, a print support film made of polyvinyl chloride or polyethylene terephthalate containing an antioxidant and an ultraviolet absorber, a printed pattern layer, and a transparent containing an ultraviolet absorber. It is sectional drawing which shows the steel pipe pile of this invention which laminated and coat | covered the acrylic resin film and the transparent fluororesin film.

【図7】外面に黒色ポリオレフィン層、酢酸ビニル系接
着剤層、酸化防止剤と紫外線吸収剤を含有するポリ塩化
ビニルまたはポリエチレンテレフタレートからなる印刷
支持フィルム、印刷模様層、紫外線吸収剤を含有する透
明アクリル樹脂フィルムと透明フッ素樹脂フィルムを積
層被覆した本発明の角鋼管杭を示す断面図である。
FIG. 7: Black polyolefin layer on outer surface, vinyl acetate adhesive layer, printing support film made of polyvinyl chloride or polyethylene terephthalate containing antioxidant and ultraviolet absorber, printed pattern layer, transparent containing ultraviolet absorber It is sectional drawing which shows the square steel pipe pile of this invention which laminated-coated the acrylic resin film and the transparent fluororesin film.

【図8】外面に黒色ポリオレフィン層、酢酸ビニル系接
着剤層、酸化防止剤と紫外線吸収剤を含有するポリ塩化
ビニルまたはポリエチレンテレフタレートからなる印刷
支持フィルム、印刷模様層、紫外線吸収剤を合有する透
明アクリル樹脂フィルムと透明フッ素樹脂フィルムを積
層被覆した本発明の鋼管矢板を示す断面図である。
FIG. 8: A black polyolefin layer, a vinyl acetate adhesive layer, a print support film made of polyvinyl chloride or polyethylene terephthalate containing an antioxidant and an ultraviolet absorber, a printed pattern layer, and a transparent ultraviolet absorber on the outer surface. It is sectional drawing which shows the steel pipe sheet pile of this invention which laminated-coated the acrylic resin film and the transparent fluororesin film.

【図9】本発明の印刷支持フィルム表面へのグラビア印
刷の方法の一例を示す説明図である。
FIG. 9 is an explanatory diagram showing an example of a method of gravure printing on the surface of the printing support film of the present invention.

【図10】酸化防止剤と紫外線吸収剤を含有するポリ塩
化ビニルまたはポリエチレンテレフタレートからなる印
刷支持フィルム、印刷模様層、紫外線吸収剤を含有する
透明アクリル樹脂フィルムと透明フッ素樹脂フィルムを
積層して4層積層フィルムを製造する方法の一例を示す
説明図である。
FIG. 10: A printing support film made of polyvinyl chloride or polyethylene terephthalate containing an antioxidant and an ultraviolet absorber, a printed pattern layer, a transparent acrylic resin film containing an ultraviolet absorber and a transparent fluororesin film are laminated to form 4 It is explanatory drawing which shows an example of the method of manufacturing a layer laminated film.

【図11】図10の4層積層フィルムと黒色ポリオレフ
ィン層を酢酸ビニル系接着剤を介してラミネートして6
層積層ラミネートシートを製造する方法の一例を示す説
明図である。
11 is a schematic view showing that the four-layer laminated film of FIG. 10 and the black polyolefin layer are laminated with a vinyl acetate-based adhesive to form 6
It is explanatory drawing which shows an example of the method of manufacturing a layer lamination laminated sheet.

【図12】鋼矢板の山面に、図11に示す方法などで製
造した6層積層ラミネートシートを被覆する方法の一例
を示す説明図である。
FIG. 12 is an explanatory diagram showing an example of a method of coating the mountain surface of the steel sheet pile with a 6-layer laminated laminate sheet manufactured by the method shown in FIG. 11 or the like.

【図13】鋼矢板の谷面に、図11に示す方法などで製
造した6層積層ラミネートシートを被覆する方法の一例
を示す説明図である。
FIG. 13 is an explanatory diagram showing an example of a method of coating the valley surface of the steel sheet pile with a 6-layer laminated laminate sheet manufactured by the method shown in FIG. 11 or the like.

【符号の説明】[Explanation of symbols]

1 ブラスト処理を施した鋼板、鋼矢板、H形鋼、連壁
用形鋼、鋼管杭、角鋼管杭、鋼管矢板などの鋼材 2 クロメート被膜 3 エポキシプライマー被膜 4 変性ポリオレフィン接着剤層 5 黒色ポリオレフィン層 6 酢酸ビニル系接着剤層 7 酸化防止剤と紫外線吸収剤を合有するポリ塩化ビニ
ルまたはポリエチレンテレフタレートからなる印刷支持
フィルム 8 印刷模様層 9 紫外線吸収剤による透明アクリル樹脂フィルム 10 透明フッ素樹脂フィルム 11 グラビア印刷機の圧胴 12 グラビア印刷機の彫胴 13 印刷インク 14 印刷模様層と印刷支持フィルムの積層フィルム 15 透明フッ素樹脂の押出機 16 透明アクリル樹脂の押出機 17 二層Tダイ 18 印刷支持フィルム、印刷模様層、透明アクリル樹
脂フィルムと透明フッ素樹脂フィルムの4層積層フィル
ム 19 単層Tダイ 20 黒色ポリオレフィン層、酢酸ビニル系接着剤層、
印刷支持フィルム、印刷模様層、透明アクリル樹脂フィ
ルムと透明フッ素樹脂フィルムの6層積層シート 21 搬送ロール 22 搬送テーブル 23 ウエブ部圧着ロール 24 補助ロール 25 フランジ部圧着ロール 26 フランジ部圧着ロール 27 ウエブ部圧着ロール 28 補助ロール 29 フランジ部圧着ロール 30 フランジ部圧着ロール 31 爪部圧着ロール 32 酢酸ビニル系接着剤層、印刷支持フィルム、印刷
模様層、透明アクリル樹脂フィルムと透明フッ素樹脂フ
ィルムの5層積層フィルム 33 グラビア印刷機のブレード
1 Steel materials such as blasted steel sheet, steel sheet pile, H-section steel, shaped steel for wall, steel pipe pile, square steel pipe pile, and steel pipe sheet pile 2 Chromate coating 3 Epoxy primer coating 4 Modified polyolefin adhesive layer 5 Black polyolefin layer 6 Vinyl Acetate Adhesive Layer 7 Printing Support Film Made of Polyvinyl Chloride or Polyethylene Terephthalate Having Antioxidant and Ultraviolet Absorber 8 Printed Pattern Layer 9 Transparent Acrylic Resin Film with Ultraviolet Absorber 10 Transparent Fluorine Resin Film 11 Gravure Printing Machine impression cylinder 12 engraving machine for gravure printing machine 13 printing ink 14 laminated film of printing pattern layer and printing support film 15 transparent fluororesin extruder 16 transparent acrylic resin extruder 17 two-layer T-die 18 printing support film, printing Pattern layer, transparent acrylic resin film and transparent fluororesin 4-layer laminate film 19 monolayer T-die 20 black polyolefin layer of Irumu, vinyl acetate adhesive layer,
Printing support film, printed pattern layer, 6-layer laminated sheet of transparent acrylic resin film and transparent fluororesin film 21 Transport roll 22 Transport table 23 Web part pressure roll 24 Auxiliary roll 25 Flange pressure roll 26 Flange pressure roll 27 Web pressure bond Roll 28 Auxiliary Roll 29 Flange Crimping Roll 30 Flange Crimping Roll 31 Claw Crimping Roll 32 Vinyl Acetate Adhesive Layer, Printing Support Film, Printed Pattern Layer, 5-Layer Laminated Film of Transparent Acrylic Resin Film and Transparent Fluorine Resin Film 33 Gravure printing machine blade

───────────────────────────────────────────────────── フロントページの続き (51)Int.Cl.5 識別記号 庁内整理番号 FI 技術表示箇所 B32B 27/20 Z 6122−4F 27/30 A 8115−4F D 8115−4F 101 8115−4F 102 8115−4F 27/36 7016−4F ─────────────────────────────────────────────────── ─── Continuation of the front page (51) Int.Cl. 5 Identification code Internal reference number FI Technical display location B32B 27/20 Z 6122-4F 27/30 A 8115-4F D 8115-4F 101 8115-4F 102 8115 -4F 27/36 7016-4F

Claims (1)

【特許請求の範囲】[Claims] 【請求項1】 下地処理を施した鋼材の表面に変性ポリ
オレフィン接着剤層を介してカーボンブラックを含有す
る黒色ポリオレフィンを接着した表面に、酢酸ビニル系
接着剤層、酸化防止剤と紫外線吸収剤を含有するポリ塩
化ビニルまたはポリエチレンテレフタレートからなる印
刷支持フィルム、印刷模様層、紫外線吸収剤を含有する
透明アクリル樹脂フィルムと透明フッ素樹脂フィルムを
順次積層したことを特徴とする意匠性ポリオレフィン被
覆鋼材。
1. A vinyl acetate-based adhesive layer, an antioxidant and an ultraviolet absorber are provided on the surface of a steel material that has been subjected to a base treatment and a black polyolefin containing carbon black is adhered to the surface of the steel material through a modified polyolefin adhesive layer. A designable polyolefin-coated steel material comprising a print supporting film containing polyvinyl chloride or polyethylene terephthalate contained therein, a print pattern layer, a transparent acrylic resin film containing an ultraviolet absorber and a transparent fluororesin film, which are successively laminated.
JP4293940A 1992-10-08 1992-10-08 Decorative polyolefin coated steel Withdrawn JPH06115003A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP4293940A JPH06115003A (en) 1992-10-08 1992-10-08 Decorative polyolefin coated steel

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP4293940A JPH06115003A (en) 1992-10-08 1992-10-08 Decorative polyolefin coated steel

Publications (1)

Publication Number Publication Date
JPH06115003A true JPH06115003A (en) 1994-04-26

Family

ID=17801147

Family Applications (1)

Application Number Title Priority Date Filing Date
JP4293940A Withdrawn JPH06115003A (en) 1992-10-08 1992-10-08 Decorative polyolefin coated steel

Country Status (1)

Country Link
JP (1) JPH06115003A (en)

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH11300905A (en) * 1998-04-24 1999-11-02 Toppan Printing Co Ltd Decorative sheet having weather resistance, stain resistance and solvent resistance
JP2007181969A (en) * 2006-01-06 2007-07-19 Toppan Printing Co Ltd Ultraviolet ray cutting film and container using the film
JP2012116053A (en) * 2010-11-30 2012-06-21 Nippon Purai Kk Color laminated film
JP2015231698A (en) * 2014-06-10 2015-12-24 東洋鋼鈑株式会社 Polyvinyl chloride laminated substrate and waterproof panel substrate

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH11300905A (en) * 1998-04-24 1999-11-02 Toppan Printing Co Ltd Decorative sheet having weather resistance, stain resistance and solvent resistance
JP2007181969A (en) * 2006-01-06 2007-07-19 Toppan Printing Co Ltd Ultraviolet ray cutting film and container using the film
JP2012116053A (en) * 2010-11-30 2012-06-21 Nippon Purai Kk Color laminated film
JP2015231698A (en) * 2014-06-10 2015-12-24 東洋鋼鈑株式会社 Polyvinyl chloride laminated substrate and waterproof panel substrate

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