JPH0291200A - Manufacture of solid soap having relieved pattern on its surface - Google Patents

Abstract

PURPOSE:To facilitate the formation of relieved patterns on the surface of a soap body and to obtain a solid soap having the relieved patterns prevented from being peeled from the surface of a soap body by placing relieved patterns of a solid soap at prescribed positions in a mold, filling a soap material into the mold, and solidifying it. CONSTITUTION:Relieved patterns 4 (e.g., 4a, 4b, and 4c) comprising a preformed solid soap having a desired color and shape are placed at prescribed positions (e.g., 3a, 3b, and 3c) in a mold 1 (e.g., 1a and 1b) of a desired shape with a small amount of a flowable soap material 2 lying therebetween. A flowable soap material 2 is then filled into the mold 1. After the soap material 2 is solidified, a solid soap consisting of a soap body formed from the solidified soap material 2 and relieved patterns 4 integrally molded on the surface of the soap body is removed from the mold 1.

Description

Detailed Description of the Invention (Field of Industrial Application) The present invention relates to a method for manufacturing a bar of soap having a pattern on its surface. The present invention relates to a method for producing bar soap in which a pattern-representing body formed in a desired color and shape of a nose, mouth, hands, ears, etc. made of bar soap is exposed.

(Prior art) In general, a pattern representing an animal's nose, mouth, hands, ears, etc. made of colored paper is pasted on the surface of a soap body formed in the shape of an animal, etc. There is a bar soap in which the patterned body is exposed.

(Problems to be Solved by the Invention) However, when such soaps are used, there is a problem in that the pattern-representing body made of colored paper may peel off from the soap body.

Furthermore, after the soap body is molded, it is necessary to attach the pattern-representing body made of the colored paper to the surface of the soap body, which is a complicated process and also has the problem of poor workability. was.

Moreover, since the pattern-embossed body that has peeled off from the soap body is made of colored paper, the pattern-embossed body remains as garbage and must be disposed of in a trash can, etc., which is a very troublesome process. .

The present invention has been made in order to solve the above-mentioned problems, and its purpose is to easily display a pattern-representing body on the surface of a soap body, and to make it possible for the pattern-representing body to To provide a bar soap that is free from the possibility of being easily peeled off from the surface of a soap body.

(Means for Solving the Problems) The present invention has been made to solve the above-mentioned conventional problems by exposing a pattern-representing body made of bar soap on the surface of a soap body.

That is, the gist of the present invention is to place a pattern-representing body 4 made of a bar soap previously formed with a desired color and shape into a mold 1 having a desired shape through a small amount of fluid soap material 2. Placed in a predetermined position, next, the inside of the mold 1 is filled with a fluid soap material 2, and then, after the soap material 2 is solidified, a soap body is formed by solidifying the soap material 2. and,
The object is to manufacture a solid soap consisting of a pattern expressing body 4 integrally molded on the surface of the soap body by removing it from the mold.

(Function) That is, the pattern-representing body 4 made of bar soap is placed in a predetermined position in the mold 1, and then the soap material 2 is placed in a predetermined position in the mold 1.
By filling it into the mold 1 and solidifying it, the soap body made of the soap material 2 and the pattern expression body 4 made of solid soap are integrally molded, and as a result, the pattern expression body 4 can be exposed on the surface of the soap body.

Moreover, since the pattern-representing body 4 is placed at a predetermined position in the mold 1 through a small amount of fluid soap material 2,
When the soap material 2 solidifies, the pattern-representing body 4 is positioned at a predetermined position within the mold 1, so that even if the soap material 2 is subsequently filled, the pattern-representing body 4 will not shift in position within the mold 1. As a result, the pattern expressing body 4 is reliably exposed at a predetermined position on the surface of the soap body.

(Example) Embodiments of the present invention will be described below with reference to the drawings.

Figures 1 (a) and (b) are plan views of molds 1a and 1b made of silicone for molding bar soap shaped like a mannequin cat, respectively. The mold 1b is a mold for molding the rear part of the mannequin cat.

When molding a bar of soap using the molds tab and 1b, first, as shown in FIG.
Inside, each pattern is formed to match the shape of the mannequin cat's hands, ears, eyes, nose, mouth, feet, senryo koban, bell, and string for placing the pattern-representing objects described below. Expression body cultivation section 3a+ 3b, 3c, 3d, 3e.

A small amount of fluid white soap material 2 is dropped onto 3f and 39.

Next, before the soap material 2 solidifies, a pattern-representing body 4 made of solid soap previously molded by each mold is used to form a pattern-representing body 4 in the shape of a red hand, as shown below. The body 4a is placed in the pattern display body placement section 3a, the pattern display body 4b formed in the shape of a red ear is placed in the pattern display body placement section 3b, and the pattern surface formed in the shape of a black eye is placed in the pattern display body placement section 3b. The pattern-representing body 4c is placed in the pattern-representing body placement part 3c, the pattern-representing body 4d formed in the shape of a red nose and mouth is placed in the pattern-representing body placement part 3d, and the pattern-representing body 4d is formed in the shape of a red foot. The pattern display body 4e is placed in the pattern display armistic placement part 3e, the pattern display body 4f formed in the shape of a yellow senryo koban is placed in the pattern display body placement part 3f, and the pattern display body 4f is shaped like an orange bell and a knot. The formed pattern-representing bodies 49 are placed on the pattern-representing body placement section 39, respectively.

After that, when the small amount of fluid soap material 2 solidifies,
Each pattern display body 4a, 4b, 4c, 4d, 4e,
4f, 4g are pattern display body planting parts 3a+ 3b+ 3
c, 3cl, 3e, 3t, and 39, respectively.

Similarly, a small amount of fluid soap material 2 is dropped into the pattern-representing body placement part 39.3h in the mold lb made of silicone, and then formed into the shape of an orange bell and a knot made of solid soap. The pattern-representing body 49 and the pattern-representing body 4h formed in the shape of a red tail are placed on the pattern-representing body mounting portion 39.3, respectively.
Then, when the soap material 2 is solidified, the pattern expression bodies 49 and 4h are positioned in the pattern expression body placement portion 39.3h, respectively.

Next, after the pattern-representing bodies are positioned and fixed in their respective pattern-representing trusses, as shown in FIG. Then, as shown in FIG. 2(c), white fluid soap material 2 is injected into the molds 1a and 1b from the openings 5 of the molds 1a and 1b, and the soap material 2 is poured into the molds 1a and 1b. is filled with the soap material 2.

Then, the soap material 2 filled in the molds 1a and 1b is cooled and solidified, and then a mannequin cat body, which is a bar soap body formed by solidifying the soap material 2, and a surface of the bar soap body. The pattern-representing body made of solid soap integrally molded with the molds 1a and 1b is removed from the molds 1a and 1b, and dried and molded.

In this way, the bar soap is formed into the desired color and shape of the mannequin cat's hands, ears, eyes, nose, mouth, feet, senryo koban, bell, weft, and tail as shown in Figure 3. It is possible to produce a bar soap in which a pattern-representing body is exposed on the surface of a soap body formed in the shape of a mock-up cat.

In this example, after dropping a small amount of fluid soap material 2 onto the pattern-forming body cultivation area, each pattern-forming body made of solid soap is placed, and the soap material 2 is solidified. Because the pattern-representing body was positioned in the pattern-representing body placement part through the soap material 2, even if the soap material 2 was subsequently filled, the pattern-representing body would not remain in the mold. There is no misalignment, so when a bar of soap is molded, the pattern-embossed body can be reliably exposed at a predetermined position on the soap body, which is an advantage. There is no need to place the pattern-representing body after dripping No. In short, if it is possible to position the pattern-representing body at a predetermined position via the soap material 2, the order of dropping the soap material 2 and placing the pattern-representing body is as follows: It's not something to ask.

In addition, in this example, as shown in FIG. 2(C), the filling portions in the molds 1a and 1b in which the bottom of the cat is formed are extended by a certain dimension. , when the soap bodies were removed from the molds 1a and 1b and dried and molded, there was no fear that the bottom of the mannequin cat formed by the soap bodies would cave in, but the mold 1a The filling portion in 1b and 1b does not necessarily have to be formed to extend by a certain amount.

Furthermore, a pattern display body 4C formed in the shape of a mannequin cat's eyes
Since it is formed into a bar shape, the soap body is removed from the mold and the pattern-representing body 4c is inserted into the soap body from a desired position on the surface of the soap body before the soap body is completely solidified. It may be inserted and exposed on the surface of the soap body.

In the above example, two molds were used and the two molds were combined to form a bar soap of the desired shape, but the number of molds is not limited to two. For example, the number of molds may be one, as long as a bar soap of a desired shape can be molded, and the number of molds is not critical.

In addition, in the above example, since the bar soap was molded in the shape of a mocking cat, the eyes and
Although a bar of soap pre-formed into the desired shape of an ear, hand, foot, etc. is used, the type of pattern-representing body is not limited to these, and may vary depending on the shape of the bar of soap to be formed. Various objects can be used as the pattern-representing object; for example, when molding a bar of soap shaped like a flower,
Petals, leaves, stems, pollen, etc. can be used as the pattern-representing object, and the type of pattern-representing object is not critical as long as it is made of bar soap.

Furthermore, when a bar of soap is molded,
It is sufficient that the pattern-representing body is provided at a predetermined position within the mold so that the pattern-representing body is exposed at a predetermined position on the surface of the soap body, and the position where the pattern-representing body is provided is not a problem. do not have.

Furthermore, in the above embodiments, silicone was used as the material of the mold, but the mold does not necessarily have to be made of silicone, and may be made of metal, for example.
In short, the material of the mold does not matter as long as it can be filled with a fluid soap material and can be molded into a solid soap by cooling and solidifying the soap material.

(Effects of the Invention) As mentioned above, in the present invention, first, a pattern-representing body made of bar soap is placed in a desired position in a mold,
After that, the soap body and the pattern-representing body are integrally molded by filling the mold with fluid soap material and solidifying it.
Therefore, a special effect can be obtained in that the pattern-representing body can be easily displayed at a predetermined position on the soap body.

In addition, since the pattern-representing body is made of bar soap, there is no need to attach the pattern-representing body made of colored paper to the surface of the soap body as in the past. It is only necessary to place it in a predetermined position inside the machine, and as a result, work efficiency is also improved.

Furthermore, since the pattern-representing body is placed at a predetermined position in the mold through a minute amount of fluid soap material, the pattern-representing body is positioned at a predetermined position by solidification of the soap material. ,
Therefore, even if the soap material is subsequently filled, the pattern-representing body will not shift its position, and as a result, when the soap body is removed from the mold, it will remain at a predetermined position on the surface of the soap body. It was possible to obtain the effect of being able to reliably express the pattern-representing body.

[Brief explanation of drawings]

FIGS. 1A and 1B are plan views of the mold of this embodiment, respectively. Figure 2 (a) is a cross-sectional view of the mold with the pattern-representing body placed inside the mold, (0) is a cross-sectional view of the mold with the two molds combined, and (c) is (B) A sectional view of the mold filled with soap material. FIG. 3 is a perspective view of a bar of soap formed in the shape of a mannequin cat by removing the mold from the mold. 1... Molding mold 2... Soap material 4... Pattern-representing body Applicant: Erzl Products Co., Ltd.

Claims (1)

[Claims] A pattern-representing body 4 made of a bar soap previously formed with a desired color and shape is placed at a predetermined position in a mold 1 having a desired shape via a small amount of fluid soap material 2, and then First, the inside of the mold 1 is filled with a fluid soap material 2, and then,
After the soap material 2 has solidified, a solid soap consisting of a soap body formed by the solidification of the soap material 2 and a pattern expression body 4 integrally molded on the surface of the soap body is produced from within the mold. A method for producing a bar of soap with a pattern on its surface, which is produced by demolding.