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JP7525182B2 - Wooden receiving platform manufacturing equipment - Google Patents

Wooden receiving platform manufacturing equipment Download PDF

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JP7525182B2
JP7525182B2 JP2022185703A JP2022185703A JP7525182B2 JP 7525182 B2 JP7525182 B2 JP 7525182B2 JP 2022185703 A JP2022185703 A JP 2022185703A JP 2022185703 A JP2022185703 A JP 2022185703A JP 7525182 B2 JP7525182 B2 JP 7525182B2
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wooden
metal fitting
metal
metal fittings
cargo receiving
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JP2024074501A (en
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収一 澁木
和久 白井
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恒成株式会社
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本発明は、木製荷受台製造装置に関するものである。 The present invention relates to an apparatus for manufacturing a wooden loading platform.

従来、多数枚の大判の鋼板を目的地(納品先)まで運搬する場合、スキッドと称する角材を格子状に組み付けてなる木製の荷受台を用い、この木製荷受台上に鋼板を積層載置し、帯鉄(鉄製のバンド)で鋼板を木製荷受台に固定した後、木製荷受台に吊りワイヤーを掛け回し、吊り上げ搬送により車両等の輸送手段に積載し運搬しているが、この木製荷受台は、大判の鋼板が載置し得る大型形状であり、返却にかかる輸送コストが高くなることから、多くのものは使い捨てタイプとなっている。 Conventionally, when transporting a large number of large steel plates to a destination (delivery point), a wooden loading platform called a skid, which is made of lumber assembled in a grid pattern, is used, and the steel plates are stacked and placed on this wooden loading platform and secured to the wooden loading platform with iron straps (iron bands). After that, a lifting wire is hung around the wooden loading platform, and the steel plates are hoisted and transported onto a vehicle or other means of transportation. However, because these wooden loading platforms are large enough to accommodate large steel plates, and the transportation costs for returning them are high, most of them are disposable types.

そのため、このような使い捨てタイプの木製荷受台は、できるだけコストを抑えて製造されるため、角材同士の接合は、角材同士が交差する交差部に釘を打設する釘着固定のみの簡易な接合となっているが、目的地に運搬する際は、前記のとおり鋼板を固定する帯鉄により角材同士の接合が保持されるため、接合部(釘着部)の固定が緩むことはなく、このような簡易な接合でも問題ない。 For this reason, these disposable wooden loading platforms are manufactured at the lowest possible cost, so the connections between the timbers are simply fixed by driving nails into the intersections where the timbers intersect. However, when the timbers are transported to their destination, the connections between the timbers are maintained by the steel bands that secure the steel plates as described above, so the connections (nailed parts) do not loosen, and there are no problems with this type of simple connection.

しかしながら、このような使い捨てタイプの木製荷受台は、納品先において、そのまま鋼板が積層載置された状態で保管され、鋼板を使用する際は、木製荷受台に積層載置した状態のまま使用場所まで移動させることが多い。 However, such disposable wooden loading platforms are often stored at the delivery destination with the steel plates still stacked on them, and when the steel plates are to be used, they are often moved to the location where they are to be used while still stacked on the wooden loading platform.

この納品先の移動においては、近距離移動が多いため帯鉄で固定せずに吊りワイヤーやフォークリフトを用いて運搬移動することもあり、帯鉄で固定しない場合、鋼板の重みで接合部(釘着部)に負荷が掛かり、交差部の釘着固定のみでは釘着部の固定が緩み、角材同士の接合が外れてしまう不具合が生じる。 When transporting these products to their destinations, they are often moved short distances and are therefore sometimes transported using hoisting wires or forklifts without being secured with steel straps. If the steel plates are not secured with steel straps, the weight of the steel plates places a strain on the joints (nailed joints), and if the joints are secured only with nails at the intersections, the nailed joints will loosen, causing problems such as the joints between the square timbers coming loose.

そこで、本出願人は前記不具合を防止すべく、交差部の釘着固定に加え、脚部となる角材の端面と荷受部となる角材の側面とに金具を設け、両者を金具により固定し、接合強度を補強した木製荷受台を見出した。 Therefore, in order to prevent the above-mentioned problems, the applicant has invented a wooden receiving platform that not only uses nails to secure the intersections, but also uses metal fittings to secure the ends of the timber that forms the legs and the sides of the timber that forms the receiving part, thereby reinforcing the joint strength.

しかしながら、前記金具の取り付け作業を作業者が手作業で行う場合、時間と労力がかかり、製造コストがアップしてしまう。 However, if the fittings are installed manually by a worker, it takes time and effort, and increases manufacturing costs.

本発明は上述のような現状に鑑みなされたものであり、耐久性に優れた木製荷受台を低コストで効率的に製造することができる木製荷受台製造装置を提供することを目的とする。 The present invention has been developed in consideration of the current situation as described above, and has an object to provide a wooden loading tray manufacturing device that can efficiently manufacture durable wooden loading trays at low cost.

添付図面を参照して本発明の要旨を説明する。 The gist of the present invention will be explained with reference to the attached drawings.

間隔をおいて並設された複数の木製脚材31と、前記木製脚材31と直交し間隔をおいて並設された複数の木製荷受材32とで構成された木製荷受台30を製造する木製荷受台製造装置であって、前記木製脚材31と前記木製荷受材32とを釘34aにより固定する第一固定手段1と、前記木製脚材31と前記木製荷受材32とを金具33により固定する第二固定手段2とを備え、前記第一固定手段1は、前記木製脚材31と前記木製荷受材32との交差部に前記釘34aを打設して該木製脚材31と該木製荷受材32とを固定する手段であり、前記第二固定手段2は、平板状に形成された複数の前記金具33を積層収納する金具収納部3と、この金具収納部3に収納された前記金具33を取り出し所定位置に搬送する金具搬送機構4と、この金具搬送機構4により搬送された前記金具33を前記木製脚材31の端面と前記木製荷受材32の側面に釘34bにより固定する釘打部とを備え、前記木製脚材31の端面と前記木製荷受材32の側面とに設けた前記金具33により該木製脚材31と該木製荷受材32とを固定する手段であることを特徴とする木製荷受台製造装置に係るものである。 A wooden cargo receiving platform manufacturing device for manufacturing a wooden cargo receiving platform 30 comprising a plurality of wooden leg members 31 arranged side by side at intervals and a plurality of wooden cargo receiving members 32 arranged side by side at intervals and perpendicular to the wooden leg members 31, the device comprising a first fastening means 1 for fastening the wooden leg members 31 and the wooden cargo receiving members 32 with nails 34a, and a second fastening means 2 for fastening the wooden leg members 31 and the wooden cargo receiving members 32 with metal fittings 33, the first fastening means 1 being a means for fastening the wooden leg members 31 and the wooden cargo receiving members 32 by driving the nails 34a into the intersections between the wooden leg members 31 and the wooden cargo receiving members 32 , The second fixing means 2 relates to a wooden load receiving table manufacturing apparatus and is characterized in that it comprises a metal fittings storage section 3 for stacking and storing a plurality of the metal fittings 33 formed in a flat plate shape, a metal fittings transporting mechanism 4 for removing the metal fittings 33 stored in the metal fittings storage section 3 and transporting them to a predetermined position, and a nailing section for fixing the metal fittings 33 transported by the metal fittings transporting mechanism 4 to the end faces of the wooden leg material 31 and the side faces of the wooden load receiving material 32 with nails 34b.

また、請求項記載の木製荷受台製造装置において、前記金具搬送機構4は、第一金具搬送部4a、第二金具搬送部4b及び第三金具搬送部4cとを備え、前記第一金具搬送部4aは、前記金具収納部3に収納された前記金具33一枚を取り出し前記第二金具搬送部4bまで搬送するように構成され、前記第二金具搬送部4bは、前記第一金具搬送部4aから前記金具33を受け取り、この金具33の位置を前記第三金具搬送部4c側に移動させるように構成され、前記第三金具搬送部4cは、前記第二金具搬送部4bから前記金具33を受け取り、この金具33を前記木製脚材31の端面と前記木製荷受材32の側面とに跨設状態で当接させるように構成されていることを特徴とする木製荷受台製造装置に係るものである。 In addition, in the wooden load receiving table manufacturing apparatus described in claim 1 , the metal fitting transport mechanism 4 is equipped with a first metal fitting transport section 4a, a second metal fitting transport section 4b and a third metal fitting transport section 4c, the first metal fitting transport section 4a is configured to take out one of the metal fittings 33 stored in the metal fitting storage section 3 and transport it to the second metal fitting transport section 4b, the second metal fitting transport section 4b is configured to receive the metal fitting 33 from the first metal fitting transport section 4a and move the position of the metal fitting 33 toward the third metal fitting transport section 4c, and the third metal fitting transport section 4c is configured to receive the metal fitting 33 from the second metal fitting transport section 4b and abut the metal fitting 33 in a straddling state against the end face of the wooden leg material 31 and the side surface of the wooden load receiving material 32.

また、請求項記載の木製荷受台製造装置において、前記第一金具搬送部4a及び前記第二金具搬送部4bは、吸引吸着により前記金具33を保持し、前記第三金具搬送部4cは磁力吸着により前記金具33を保持するように構成されていることを特徴とする木製荷受台製造装置に係るものである。 In addition, in the wooden receiving table manufacturing apparatus described in claim 2 , the first metal fitting transport unit 4a and the second metal fitting transport unit 4b are configured to hold the metal fittings 33 by suction adhesion, and the third metal fitting transport unit 4c is configured to hold the metal fittings 33 by magnetic adhesion.

本発明は上述のように構成したから、耐久性に優れた木製荷受台を低コストで効率的に製造することができる木製荷受台製造装置となる。 Since the present invention is configured as described above, it provides a wooden loading tray manufacturing apparatus that can efficiently manufacture durable wooden loading trays at low cost.

本実施例の木製荷受台を示す説明斜視図である。FIG. 2 is an explanatory perspective view showing the wooden loading platform of the present embodiment. 本実施例の木製荷受台製造装置を示す概略平面図である。1 is a schematic plan view showing a wooden loading platform manufacturing apparatus according to the present embodiment; 本実施例の木製荷受台製造装置の使用状態(釘着装置作動時)を示す概略斜視図である。FIG. 2 is a schematic perspective view showing the wooden loading platform manufacturing apparatus of the present embodiment in use (when the nailing device is in operation). 本実施例の木製荷受台製造装置の使用状態(金具取付装置作動時)を示す概略斜視図である。1 is a schematic perspective view showing the state in which the wooden receiving platform manufacturing apparatus of this embodiment is in use (when the metal fitting mounting device is in operation). FIG. 本実施例の金具取付装置における金具搬送状態を示す概略説明図である。4 is a schematic explanatory diagram showing a metal fitting transport state in the metal fitting mounting device of the present embodiment. FIG. 本実施例の金具取付装置における金具搬送状態を示す概略説明図である。4 is a schematic explanatory diagram showing a metal fitting transport state in the metal fitting mounting device of the present embodiment. FIG. 本実施例の金具取付装置における金具搬送状態を示す概略説明図である。4 is a schematic explanatory diagram showing a metal fitting transport state in the metal fitting mounting device of the present embodiment. FIG. 本実施例の金具取付装置における金具搬送状態を示す概略説明図である。4 is a schematic explanatory diagram showing a metal fitting transport state in the metal fitting mounting device of the present embodiment. FIG. 本実施例の金具取付装置における金具取付状態を示す概略説明図である。FIG. 2 is a schematic explanatory diagram showing a state in which a metal fitting is mounted in the metal fitting mounting device of the present embodiment.

好適と考える本発明の実施形態を、図面に基づいて本発明の作用を示して簡単に説明する。 The preferred embodiment of the present invention will be briefly explained below, showing the operation of the invention based on the drawings.

本発明は、木製脚材31と木製荷受材32とを所定の直交状態に位置決めした後、第一固定手段1により、木製脚材31と木製荷受材32との交差部に釘34aを打設して釘着固定し、続いて、第二固定手段2により、金具33を木製脚材31の端面と木製荷受材32の側面とに跨設し、適宜な固定部材でこの金具33を木製脚材31及び木製荷受材32に固定する。 In the present invention, after positioning the wooden leg 31 and the wooden cargo receiving material 32 in a predetermined perpendicular state, a nail 34a is driven into the intersection of the wooden leg 31 and the wooden cargo receiving material 32 by the first fixing means 1 to fasten them together, and then, using the second fixing means 2, a metal fitting 33 is installed across the end face of the wooden leg 31 and the side of the wooden cargo receiving material 32, and this metal fitting 33 is fixed to the wooden leg 31 and the wooden cargo receiving material 32 with an appropriate fixing member.

このように、本発明は、従来の交差部の釘着固定に加え、金具33を用いて木製脚材31と木製荷受材32とを連結固定するから、作業者による手作業を要することなく、耐久性に優れた木製荷受台30を低コストで効率的に製造することができる実用性に優れた木製荷受台製造装置となる。 In this way, in addition to the conventional method of nailing the intersections, the present invention uses metal fittings 33 to connect and fix the wooden leg material 31 and the wooden cargo receiving material 32, resulting in a highly practical wooden cargo receiving table manufacturing device that can efficiently manufacture durable wooden cargo receiving tables 30 at low cost without requiring manual labor by an operator.

本発明の具体的な実施例について図面に基づいて説明する。 Specific examples of the present invention will be described with reference to the drawings.

本実施例は、間隔をおいて並設された複数の木製脚材31と、前記木製脚材31と直交し間隔をおいて並設された複数の木製荷受材32とで構成された木製荷受台30を製造する木製荷受台製造装置であって、前記木製脚材31と前記木製荷受材32とを釘34aにより固定する第一固定手段1と、前記木製脚材31と前記木製荷受材32とを金具33により固定する第二固定手段2とを備え、前記第一固定手段1は、前記木製脚材31と前記木製荷受材32との交差部に前記釘34aを打設して両者を固定する手段であり、前記第二固定手段2は、前記木製脚材31の端面と前記木製荷受材32の側面とに前記金具33を設け、前記金具33により両者を固定する手段である。 This embodiment is a wooden cargo receiving platform manufacturing device that manufactures a wooden cargo receiving platform 30 consisting of a plurality of wooden leg members 31 arranged side by side at intervals and a plurality of wooden cargo receiving members 32 arranged side by side at intervals perpendicular to the wooden leg members 31. The device is equipped with a first fastening means 1 that fastens the wooden leg members 31 and the wooden cargo receiving members 32 with nails 34a, and a second fastening means 2 that fastens the wooden leg members 31 and the wooden cargo receiving members 32 with metal fittings 33. The first fastening means 1 is a means for fastening the wooden leg members 31 and the wooden cargo receiving members 32 by driving the nails 34a into the intersections between them, and the second fastening means 2 is a means for fastening the wooden leg members 31 and the wooden cargo receiving members 32 by providing the metal fittings 33 on the end faces of the wooden leg members 31 and the sides of the wooden cargo receiving members 32.

具体的には、本実施例は、前記第一固定手段1及びこの第一固定手段1に連設される第一搬送手段6とからなる釘着装置7と、前記第二固定手段2及びこの第二固定手段2に連設される第二搬送手段8とからなる金具取付装置9とを備えるものである。 Specifically, this embodiment is equipped with a nailing device 7 consisting of the first fixing means 1 and a first conveying means 6 connected to the first fixing means 1, and a metal fitting mounting device 9 consisting of the second fixing means 2 and a second conveying means 8 connected to the second fixing means 2.

以下、本実施例に係る構成各部について詳述する。なお、本実施例は、図1に示すような三本の木製脚材31と四本の木製荷受材32とを格子状に組み付けてなる木製荷受台30を製造する場合の木製荷受台製造装置について説明するが、本発明の木製荷受台製造装置は、前記構成の木製荷受台30に限らず、木製脚材31は二本~四本、木製荷受材32は二本~五本の範囲の組み合わせの木製荷受台30が製造可能である。 The components of this embodiment are described in detail below. This embodiment describes a wooden receiver table manufacturing device for manufacturing a wooden receiver table 30 consisting of three wooden legs 31 and four wooden receivers 32 assembled in a lattice pattern as shown in FIG. 1. However, the wooden receiver table manufacturing device of the present invention is not limited to the wooden receiver table 30 of the above configuration, and can manufacture wooden receiver tables 30 with combinations ranging from two to four wooden legs 31 and two to five wooden receivers 32.

本実施例の釘着装置7は、図2,3に示すように、第一搬送手段6、第一固定手段1及び図示省略の第一クランプ手段を備え、第一搬送手段6上にセットされ所定位置まで搬送された木製荷受材32に対して、この木製荷受材32上にセットされた木製脚材31を第一クランプ手段により直交状態となるように位置決めし、この木製脚材31と木製荷受材32の位置決め状態を保持(クランプ)した後、木製脚材31と木製荷受材32の交差部を上方から(木製脚材31側から)第一固定手段1により釘着固定するように構成されている。 As shown in Figures 2 and 3, the nailing device 7 of this embodiment is equipped with a first conveying means 6, a first fixing means 1, and a first clamping means (not shown), and is configured to position the wooden leg 31 set on the wooden load receiving material 32 so that it is perpendicular to the wooden load receiving material 32 set on the first conveying means 6 and transported to a predetermined position by the first clamping means, and then maintain (clamp) the positional state of the wooden leg 31 and the wooden load receiving material 32, and then nail the intersection of the wooden leg 31 and the wooden load receiving material 32 from above (from the wooden leg 31 side) by the first fixing means 1.

具体的には、第一搬送手段6は、サーボモータ(図示省略)により駆動する四本のチェーンコンベア6aが並設されてなるものであり、各チェーンコンベア6a上に載置された部材(木製脚材31及び木製荷受材32)をタクト搬送するように構成されている。 Specifically, the first conveying means 6 is made up of four chain conveyors 6a arranged in parallel and driven by servo motors (not shown), and is configured to transport the members (wooden leg material 31 and wooden cargo receiving material 32) placed on each chain conveyor 6a in a tactile manner.

また、第一搬送手段6は、チェーンコンベア6aの並設間隔が調整可能に構成され、一台の木製荷受台30に使用する木製荷受材32の本数に応じて、並設間隔を適正な間隔に設定できるように構成されている。 The first conveying means 6 is also configured so that the spacing between the chain conveyors 6a can be adjusted, and the spacing can be set to an appropriate interval depending on the number of wooden load-receiving materials 32 used on one wooden load-receiving platform 30.

また、第一クランプ手段は、前記第一搬送手段6で搬送された木製脚材31及び木製荷受材32を所定状態に位置決め固定(クランプ)するように構成されている。 The first clamping means is configured to position and fix (clamp) the wooden leg material 31 and wooden cargo receiving material 32 transported by the first transporting means 6 in a predetermined state.

具体的には、第一クランプ手段は、第一固定手段1の下方に設けられ、各木製荷受材32を所定位置で適正状態に位置決めすると共に、この木製荷受材32の所定位置において、木製荷受材32上にセットされた木製脚材31を木製荷受材32に対して直交状態及び木製脚材31の端面と外側の木製荷受材32の側面とが面一状態となるように位置決めし、この木製脚材31と木製荷受材32の位置決め状態を保持するように構成されている。 Specifically, the first clamping means is provided below the first fixing means 1, and is configured to position each wooden cargo receiving material 32 in a predetermined position in an appropriate state, and to position the wooden leg material 31 set on the wooden cargo receiving material 32 at the predetermined position of the wooden cargo receiving material 32 so that it is perpendicular to the wooden cargo receiving material 32 and so that the end face of the wooden leg material 31 is flush with the side of the outer wooden cargo receiving material 32, thereby maintaining the positioning state of the wooden leg material 31 and the wooden cargo receiving material 32.

また、第一固定手段1は、複数(本実施例では四つ)の第一釘打部10とこの第一釘打部10に釘34aを供給する第一釘供給部(図示省略)とを備えるものである。 The first fixing means 1 also includes a plurality of (four in this embodiment) first nail driving portions 10 and a first nail supply portion (not shown) that supplies nails 34a to the first nail driving portions 10.

具体的には、各第一釘打部10は、釘34aを射出する射出部を二つ有し、二本の釘34aを同時に打設するように構成されている。 Specifically, each first nail driving unit 10 has two ejection units that eject nails 34a and is configured to drive two nails 34a simultaneously.

また、各第一釘打部10は、釘着装置7の幅方向(第一搬送手段6の搬送方向と直交するY方向)及び上下方向(Z方向)に移動可能に構成され(釘着装置7の幅方向(X方向)は固定)、図2に示すように、第一搬送手段6の各チェーンコンベア6aの直上に設けられ、チェーンコンベア6aの並設間隔の調整移動に伴い調整移動可能に構成されている。 In addition, each first nail driving unit 10 is configured to be movable in the width direction (Y direction perpendicular to the conveying direction of the first conveying means 6) and in the vertical direction (Z direction) of the nail driving device 7 (the width direction (X direction) of the nail driving device 7 is fixed), and as shown in Figure 2, it is provided directly above each chain conveyor 6a of the first conveying means 6 and is configured to be adjustable in accordance with the adjustment movement of the parallel spacing of the chain conveyors 6a.

なお、釘着装置7に関し、第一搬送手段6を構成するチェーンコンベア6aの設置数、第一固定手段1の第一釘打部10の設置数は本実施例に限定されるものではなく適宜設計変更可能なものとする。 Regarding the nailing device 7, the number of chain conveyors 6a constituting the first transport means 6 and the number of first nailing sections 10 of the first fixing means 1 are not limited to this embodiment and can be modified as appropriate.

また、本実施例の金具取付装置9は、図2,4に示すように、第二搬送手段8、第二固定手段2及び図示省略の第二クランプ手段を備え、釘着装置7を介して格子状に組み付けられた(荷受台形状に形成された)部材(以下、「格子状部材」という。)を、金具33を用いて木製脚材31と木製荷受材32とを連結し補強固定するように構成されている。 As shown in Figures 2 and 4, the metal fitting attachment device 9 of this embodiment is equipped with a second conveying means 8, a second fixing means 2, and a second clamping means (not shown), and is configured to connect and reinforce the wooden legs 31 and wooden load-receiving material 32 using metal fittings 33 to members (hereinafter referred to as "grid members") assembled in a grid shape (formed into the shape of a load-receiving table) via a nailing device 7.

具体的には、第二搬送手段8は、複数の駆動ローラ8aが並設されてなるものであり、釘着装置7から送出され、この駆動ローラ8a上に載置された格子状部材を適正な搬送姿勢を保持して第二固定手段2へ搬送するように構成されている。 Specifically, the second conveying means 8 is made up of multiple drive rollers 8a arranged side by side, and is configured to convey the lattice member that is sent out from the nailing device 7 and placed on the drive rollers 8a to the second fixing means 2 while maintaining the proper conveying position.

また、第二搬送手段8は、幅方向一側にガイド部11が設けられ、このガイド部11の案内により木製荷受材32が移動することで、格子状部材が適正な搬送姿勢で搬送されるように構成されている。 The second conveying means 8 is also provided with a guide section 11 on one side in the width direction, and the wooden cargo receiving material 32 is moved by the guidance of this guide section 11, so that the lattice-shaped member is conveyed in the appropriate conveying position.

具体的には、ガイド部11は、搬送方向に沿って二列状態で配設された複数のガイドローラ11aで構成され、このガイドローラ11aが最も外側に位置する木製荷受材32を挟持案内することで格子状部材の姿勢が固定されると共に、幅方向への位置ずれが防止され、格子状部材が適正姿勢、適正位置で第二クランプ手段へ搬送されるように構成されている。 Specifically, the guide section 11 is composed of multiple guide rollers 11a arranged in two rows along the conveying direction, and these guide rollers 11a clamp and guide the outermost wooden cargo receiving material 32, thereby fixing the position of the lattice member and preventing it from shifting in the width direction, so that the lattice member is conveyed to the second clamping means in the correct position and in the correct posture.

より具体的には、本実施例のガイド部11は、内側に配列されたガイドローラ11aが、幅方向(第二搬送手段8の搬送方向と直交する方向)に移動可能に構成され、挟持案内する木製荷受材32の幅(太さ)に応じて、外側列のガイドローラ11aと内側列のガイドローラ11aとの間隔を適宜調整できるように構成されている。 More specifically, in this embodiment, the guide section 11 is configured so that the guide rollers 11a arranged on the inside are movable in the width direction (the direction perpendicular to the conveying direction of the second conveying means 8), and the distance between the guide rollers 11a in the outer row and the guide rollers 11a in the inner row can be appropriately adjusted according to the width (thickness) of the wooden cargo receiving material 32 to be clamped and guided.

また、第二クランプ手段は、後述する第二固定手段2の手前に設けられ、この第二固定手段2による金具取付作業時に格子状部材が位置ずれしないように、格子状部材を所定位置で適正状態に位置決めし、この位置決め状態を保持するように構成されている。 The second clamping means is provided in front of the second fixing means 2, which will be described later, and is configured to properly position the lattice member in a predetermined position and maintain this positioning state so that the lattice member does not shift position during the metal fitting installation work using the second fixing means 2.

また、第二固定手段2は、図5に示すように、平板状に形成された複数の金具33を積層収納する金具収納部3と、この金具収納部3に収納された金具33を取り出し所定位置に搬送する金具搬送機構4と、この金具搬送機構4に搬送された金具33を木製脚材31の端面と木製荷受材32の側面に釘着固定する第二釘打部5と、この第二釘打部5に釘34bを供給する第二釘供給部(図示省略)とを備えるものであり、図示するように、金具取付装置9の左右両側に対向状態に設けられ、格子状部材の両側面に同時に金具を取り付けるように構成されている。 As shown in Figure 5, the second fixing means 2 comprises a metal fitting storage section 3 for stacking and storing a plurality of metal fittings 33 formed in a flat plate shape, a metal fitting transport mechanism 4 for removing the metal fittings 33 stored in the metal fitting storage section 3 and transporting them to a predetermined position, a second nail driving section 5 for nailing and fixing the metal fittings 33 transported to the metal fitting transport mechanism 4 to the end face of the wooden leg material 31 and the side of the wooden load-receiving material 32, and a second nail supply section (not shown) for supplying nails 34b to the second nail driving section 5. As shown in the figure, these are arranged in opposing positions on both the left and right sides of the metal fitting mounting device 9 and are configured to simultaneously mount metal fittings on both sides of the lattice-shaped member.

具体的には、金具搬送機構4は、第一金具搬送部4a、第二金具搬送部4b及び第三金具搬送部4cとを備え、第一金具搬送部4aは、図5,6に示すように、金具収納部3に収納された金具33を一枚取り出し、第二金具搬送部4bまで搬送するように構成され、第二金具搬送部4bは、図7に示すように、第一金具搬送部4aから金具33を受け取り、この金具33の位置を第三金具搬送部4c側に移動させるように構成され、第三金具搬送部4cは、図7~9に示すように、第二金具搬送部4bから金具33を受け取り、この金具33を木製脚材31の端面と前記木製荷受材32の側面とに跨設状態で当接させるように構成されている。 Specifically, the metal fitting transport mechanism 4 comprises a first metal fitting transport section 4a, a second metal fitting transport section 4b and a third metal fitting transport section 4c, and the first metal fitting transport section 4a is configured to take out one of the metal fittings 33 stored in the metal fitting storage section 3 and transport it to the second metal fitting transport section 4b, as shown in Figures 5 and 6, and the second metal fitting transport section 4b is configured to receive the metal fitting 33 from the first metal fitting transport section 4a and move the position of the metal fitting 33 towards the third metal fitting transport section 4c, as shown in Figure 7, and the third metal fitting transport section 4c is configured to receive the metal fitting 33 from the second metal fitting transport section 4b and abut the metal fitting 33 in a straddling state against the end face of the wooden leg material 31 and the side surface of the wooden load receiving material 32, as shown in Figures 7 to 9.

より具体的には、第一金具搬送部4a及び第二金具搬送部4bは、吸引吸着により金具33を保持し、第三金具搬送部4cは磁力吸着により金具33を保持するように構成されている。 More specifically, the first metal fitting transport unit 4a and the second metal fitting transport unit 4b are configured to hold the metal fitting 33 by suction adsorption, and the third metal fitting transport unit 4c is configured to hold the metal fitting 33 by magnetic adsorption.

詳細には、第一金具搬送部4aは、吸引吸着により金具33を保持する吸引吸着部12を有する移動部13と、この移動部13の移動を案内するガイド部14とを備え、吸引吸着部12は上下方向に移動自在に設けられ、下方移動により金具収納部3に収納された金具33を吸着保持し、移動部13の移動により第二金具搬送部4bとの金具受け渡し位置まで移動するように構成されている。 In detail, the first metal fitting transport section 4a is equipped with a moving section 13 having a suction and adsorption section 12 that holds the metal fitting 33 by suction and adsorption, and a guide section 14 that guides the movement of this moving section 13. The suction and adsorption section 12 is provided so as to be movable in the vertical direction, and is configured to adsorb and hold the metal fitting 33 stored in the metal fitting storage section 3 by moving downward, and to move to a metal fitting transfer position with the second metal fitting transport section 4b by moving the moving section 13.

また、第二金具搬送部4bは、吸引吸着により金具33を保持する吸引吸着部15を有する回動部16と、この回動部16の回動動作を案内する回動軸部17とを備え、第一金具搬送部4aから金具33を受け取り、90°回動し、金具33を第三金具搬送部4c側に移動させるように構成されている。 The second metal fitting transport section 4b is equipped with a rotating section 16 having a suction and adsorption section 15 that holds the metal fitting 33 by suction and adsorption, and a rotating shaft section 17 that guides the rotational movement of the rotating section 16, and is configured to receive the metal fitting 33 from the first metal fitting transport section 4a, rotate 90°, and move the metal fitting 33 toward the third metal fitting transport section 4c.

また、第三金具搬送部4cは、磁力吸着により金具33を保持する磁力吸着部18を有する移動部19と、この移動部19を移送させるための駆動部20を備え、磁力吸着部18は、平板状に形成され、板面に第二釘打部5の釘34bが射出される射出部が挿入される貫通孔18aが設けられた構成であり、さらに、磁力吸着部18は、前後方向に移動自在に設けられ、前進移動により第二金具搬送部4bの吸引吸着部15に保持されている金具33に磁力吸着し、前記吸引吸着部15の吸引解除により金具33を受け取り、後退移動した後、移動部19の下方移動により金具33を所定位置まで下降させ、再び磁力吸着部18の前進移動により金具33を、木製脚材31の端面と前記木製荷受材32の側面とに跨設状態で当接させるように構成されている。 The third metal fitting transport section 4c is equipped with a moving section 19 having a magnetic attraction section 18 that holds the metal fitting 33 by magnetic attraction, and a drive section 20 for transporting the moving section 19. The magnetic attraction section 18 is formed in a flat plate shape and has a through hole 18a into which the ejection section that ejects the nail 34b of the second nail driving section 5 is inserted. The magnetic attraction section 18 is movable in the front-rear direction, and is magnetically attracted to the metal fitting 33 held by the suction and adsorption section 15 of the second metal fitting transport section 4b by moving forward, and is configured to receive the metal fitting 33 by releasing the suction of the suction and adsorption section 15, move backward, and then lower the metal fitting 33 to a predetermined position by moving downward the moving section 19, and again move forward the magnetic attraction section 18 to abut the metal fitting 33 in a straddling state against the end face of the wooden leg material 31 and the side of the wooden load receiving material 32.

なお、本実施例は上述のように第三金具搬送部4cにおいて金具33を磁力吸着するため、使用する金具33は磁着可能な金属(たとえば、SUS430)を用いている。 In this embodiment, as described above, the metal fittings 33 are magnetically attracted in the third metal fitting transport section 4c, so the metal fittings 33 used are made of a magnetically attractable metal (e.g., SUS430).

また、金具搬送機構4に関し、第二金具搬送部4bを設ける代わりに、第一金具搬送部4aに回動動作機能を追加し、第一金具搬送部4aが第三金具搬送部4cに金具33を受け渡す構成としても良く、また、搬送部レイアウト変更により、第二金具搬送部4bを不要とする構成としても良い。 Moreover, with regard to the metal fitting transport mechanism 4, instead of providing the second metal fitting transport section 4b, a rotation function may be added to the first metal fitting transport section 4a, and the first metal fitting transport section 4a may hand over the metal fitting 33 to the third metal fitting transport section 4c. Also, by changing the layout of the transport section, the second metal fitting transport section 4b may be made unnecessary.

また、第二釘打部5は、釘34bを射出する射出部5aを四つ有し、四本の釘34bを同時に打設するように構成されている。 The second nail driving unit 5 also has four ejection units 5a that eject nails 34b, and is configured to drive four nails 34b simultaneously.

また、第二釘打部5は、前後方向に移動可能に構成され(格子状部材の側面に接近退避移動自在に構成され)、前記した第三金具搬送部4cの前後移動に連動して移動するように構成されている。 The second nail driving section 5 is also configured to be movable in the front-rear direction (configured to be able to move toward and away from the side of the lattice member) and is configured to move in conjunction with the front-rear movement of the third metal fitting transport section 4c.

具体的には、第二釘打部5は、第三金具搬送部4cと共に前進移動し、第三金具搬送部4cが金具33を格子状部材の側面に当接させ移動を停止した後も前進移動を続け、図9に示すように、射出部5aを磁力吸着部18に設けられた貫通孔18aに挿入すると共に、磁力吸着部18を押圧し、金具33を格子状部材の側面に密着状態とした後、釘34bを射出し打設するように構成されている。 Specifically, the second nail driving unit 5 moves forward together with the third metal fitting transport unit 4c, and continues to move forward even after the third metal fitting transport unit 4c stops moving by bringing the metal fitting 33 into contact with the side of the lattice member. As shown in FIG. 9, the ejection unit 5a is inserted into the through hole 18a in the magnetic attraction unit 18, and the magnetic attraction unit 18 is pressed, so that the metal fitting 33 is brought into close contact with the side of the lattice member, and then the nail 34b is ejected and driven.

なお、第二釘打部5において、釘34bを射出する本数は適宜設計変更可能なものとする。 The number of nails 34b ejected from the second nail driving section 5 can be changed as needed.

次に、上述のように構成される本実施例の木製荷受台製造装置を用いた木製荷受台30の製造方法につい説明する。 Next, we will explain the manufacturing method of the wooden cargo tray 30 using the wooden cargo tray manufacturing device of this embodiment configured as described above.

まず、作業者が、釘着装置7及び金具取付装置9の作動を制御する制御装置(図示省略)において、予め登録されている製品データから作製する木製荷受台30に該当する製品データを選択する。 First, the worker selects the product data corresponding to the wooden loading platform 30 to be manufactured from preregistered product data in the control device (not shown) that controls the operation of the nailing device 7 and the metal fitting attachment device 9.

続いて、木製荷受台30の荷受部(パネル部)の形成に必要な本数の木製荷受材32を釘着装置7の第一搬送手段6のチェーンコンベア6aにセットし、さらに、このチェーンコンベア6aにセットした木製荷受材32上の所定位置に、この木製荷受材32と交差状態に木製脚材31を必要本数セットした後、作業開始操作を行う。 Next, the number of wooden receiving materials 32 required to form the receiving section (panel section) of the wooden receiving platform 30 is set on the chain conveyor 6a of the first conveying means 6 of the nailing device 7, and then the required number of wooden legs 31 are set at predetermined positions on the wooden receiving materials 32 set on the chain conveyor 6a so that they intersect with the wooden receiving materials 32, and then the work start operation is performed.

なお、木製脚材31を木製荷受材32上にセットする場合、帯鉄を掛け回すための凹溝31aが形成された面を上側にしてセットする。また、木製脚材31は木製荷受材32に対して正確な位置に直交状態にセットする必要は無く、おおまかなにセットするだけで良い(作業開始後、釘着装置7の第一クランプ手段により適正状態にセットされるため。)。 When setting the wooden leg 31 on the wooden load-receiving material 32, the surface with the groove 31a for looping the strap iron around it is set with the surface facing up. Also, the wooden leg 31 does not need to be set at a precise position perpendicular to the wooden load-receiving material 32, but can be set roughly (because it is set in the correct position by the first clamping means of the nailing device 7 after work begins).

前記作業開始操作により、釘着装置7が作動し、第一搬送手段6により木製荷受材32と一本目の木製脚材31とを第一クランプ手段へ搬送し、木製荷受材32上にセットされた一本目の木製脚材31を所定位置において直交状態及び木製脚材31の端面と外側の木製荷受材32の側面とが面一状態となるように位置決めし、この一本目の木製脚材31を木製荷受材32に対して前記位置決め状態を保持したまま、第一固定手段1により一本目の木製脚材31と木製荷受材32とが交差する各交差部に釘34aを二本ずつ打設し、一本目の木製脚材31と木製荷受材32とを釘着固定する。 The above-mentioned operation start operation activates the nailing device 7, and the first conveying means 6 transports the wooden load-receiving material 32 and the first wooden leg 31 to the first clamping means. The first wooden leg 31 set on the wooden load-receiving material 32 is positioned at a predetermined position so that it is perpendicular to the wooden load-receiving material 32 and the end face of the wooden leg 31 is flush with the side of the outer wooden load-receiving material 32. While maintaining the above-mentioned positioning of the first wooden leg 31 relative to the wooden load-receiving material 32, the first fixing means 1 drives two nails 34a into each intersection where the first wooden leg 31 and the wooden load-receiving material 32 intersect, and the first wooden leg 31 and the wooden load-receiving material 32 are nailed together.

一本目の木製脚材31の釘着固定終了後、第一搬送手段6のタクト搬送により前進移動し、二本目、三本目の木製脚材31の位置決め及び釘着固定を同様に行う。 After the first wooden leg 31 has been nailed, the first conveying means 6 moves forward by tactile conveyance, and the second and third wooden legs 31 are positioned and nailed in the same manner.

続いて、この釘着装置7による木製脚材31と木製荷受材32との釘着固定終了後、格子状に組み付けられた木製脚材31と木製荷受材32(格子状部材)を、釘着装置7と連設する金具取付装置9へ送出し、この金具取付装置9において、側面に金具33を取り付け、木製脚材31と木製荷受材32との接合(連結)を補強する。 Next, after the wooden legs 31 and wooden cargo receiving material 32 have been nailed together using the nailing device 7, the wooden legs 31 and wooden cargo receiving material 32 (lattice-shaped members) assembled in a lattice shape are sent to the metal fittings mounting device 9 connected to the nailing device 7, where metal fittings 33 are attached to the sides to reinforce the joint (connection) between the wooden legs 31 and wooden cargo receiving material 32.

具体的には、釘着装置7から送出された格子状部材の幅方向一側の最外側に位置する木製荷受材32を第二搬送手段8のガイド部11で挟持し(ガイド部11のガイドローラ11aに挟持し)、格子状部材の適正姿勢、適正位置を保持しながら第二固定手段2へ搬送する。 Specifically, the wooden cargo receiving material 32 located at the outermost position on one side of the width direction of the lattice member sent out from the nailing device 7 is clamped by the guide portion 11 of the second conveying means 8 (clamped between the guide rollers 11a of the guide portion 11), and conveyed to the second fixing means 2 while maintaining the proper posture and position of the lattice member.

続いて、この第二固定手段2に搬送した格子状部材を、第二クランプ手段により所定状態に位置決め固定し、第二固定手段2により所定の金具取付位置に金具33を取り付け、この金具33により木製脚材31の端面と木製荷受材32の側面とを連結固定する。 The lattice member transported to the second fixing means 2 is then positioned and fixed in a predetermined state by the second clamping means, and the second fixing means 2 attaches the metal fittings 33 to the predetermined metal fitting mounting positions, and the end faces of the wooden legs 31 and the sides of the wooden cargo receiving material 32 are connected and fixed by the metal fittings 33.

詳細には、まず、第一金具搬送部4aが作動し、金具収納部3に収納されている金具33を、吸引吸着により一枚だけ取り出し、第二金具搬送部4bとの金具受け渡し位置まで水平移動する。 In detail, first, the first metal fitting transport unit 4a operates to pick up one metal fitting 33 stored in the metal fitting storage unit 3 by suction and move it horizontally to the metal fitting transfer position with the second metal fitting transport unit 4b.

続いて、第二金具搬送部4bが第一金具搬送部4aに保持されている金具33を吸引吸着して受け取り、回動部16の回動により金具33を90°方向反転させ、第三金具搬送部4c側に配設する。 Then, the second metal fitting transport section 4b sucks and receives the metal fitting 33 held by the first metal fitting transport section 4a, and rotates the rotating section 16 to flip the metal fitting 33 90° and place it on the side of the third metal fitting transport section 4c.

続いて、第三金具搬送部4cが第二金具搬送部4bに保持されている金具33を磁力吸着して受け取り、格子状部材の金具取付位置と対向する位置まで下降移動する。 Then, the third metal fitting transport unit 4c magnetically attracts and receives the metal fitting 33 held by the second metal fitting transport unit 4b, and moves downward to a position opposite the metal fitting attachment position of the lattice member.

続いて、金具33を保持する第三金具搬送部4cと第二釘打部5とが前進移動し、第三金具搬送部4cで保持している金具33を格子状部材の側面に当接させ(木製脚材31の端面と前記木製荷受材32の側面とに跨設状態に当接させ)、この金具33が格子状部材の側面に当接した後、さらに、第二釘打部5が前進し、金具33を保持している第三金具搬送部4cの磁力吸着部18を押圧して、金具33を格子状部材の側面に密着状態にした後、第二釘打部5から釘34bを射出して打設し、金具33を所定位置に釘着固定する。 Next, the third metal fitting transport part 4c holding the metal fitting 33 and the second nailing part 5 move forward, and the metal fitting 33 held by the third metal fitting transport part 4c is brought into contact with the side of the lattice member (straddling the end face of the wooden leg material 31 and the side of the wooden load-receiving material 32). After this metal fitting 33 comes into contact with the side of the lattice member, the second nailing part 5 moves forward and presses the magnetic attraction part 18 of the third metal fitting transport part 4c holding the metal fitting 33, bringing the metal fitting 33 into intimate contact with the side of the lattice member. After that, the second nailing part 5 ejects and drives the nail 34b, and the metal fitting 33 is nailed and fixed in place.

金具取付装置9における上記作業が所定の金具取付位置に対して行われた後、作業終了となり、完成した木製荷受台30は、金具取付装置9に連設される搬送台40上に送出され、作業者によって回収される。 After the above work is performed at the hardware mounting device 9 for the specified hardware mounting position, the work is completed and the completed wooden loading platform 30 is sent onto the transport platform 40 connected to the hardware mounting device 9 and collected by a worker.

なお、完成した木製荷受台30の回収作業に関しては、たとえば、金具取付装置9に反転装置を連設し、この反転装置により自動的に積み上げ収納するようにしても良い。 When collecting the completed wooden cargo tray 30, for example, an inversion device may be connected to the metal fitting attachment device 9, and the wooden cargo tray 30 may be automatically stacked and stored by this inversion device.

本実施例は上述のように構成したから、耐久性に優れた木製荷受台30を低コストで効率的に製造することができる木製荷受台製造装置となり、また、この木製荷受台製造装置を用いて上述のように製造される本実施例の木製荷受台30は、簡易構成にして安価に製造可能な耐久性に優れた木製荷受台30となる。 As this embodiment is configured as described above, it is a wooden cargo tray manufacturing device that can efficiently manufacture a highly durable wooden cargo tray 30 at low cost. Furthermore, the wooden cargo tray 30 of this embodiment manufactured as described above using this wooden cargo tray manufacturing device is a highly durable wooden cargo tray 30 that has a simple configuration and can be manufactured at low cost.

なお、本発明は、本実施例に限られるものではなく、各構成要件の具体的構成は適宜設計し得るものである。 The present invention is not limited to this embodiment, and the specific configuration of each component can be designed as appropriate.

1 第一固定手段
2 第二固定手段
3 金具収納部
4 金具搬送機構
4a 第一金具搬送部
4b 第二金具搬送部
4c 第三金具搬送部
30 木製荷受台
31 木製脚材
32 木製荷受材
33 金具
34a 釘
34b 釘
1 First fixing means 2 Second fixing means 3 Metal fitting storage section 4 Metal fitting transport mechanism
4a First metal fitting conveying section 4b Second metal fitting conveying section 4c Third metal fitting conveying section
30 Wooden loading platform
31 Wooden legs
32 Wooden cargo container
33 Metal fittings
34a Nail
34b Nail

Claims (3)

間隔をおいて並設された複数の木製脚材と、前記木製脚材と直交し間隔をおいて並設された複数の木製荷受材とで構成された木製荷受台を製造する木製荷受台製造装置であって、前記木製脚材と前記木製荷受材とを釘により固定する第一固定手段と、前記木製脚材と前記木製荷受材とを金具により固定する第二固定手段とを備え、前記第一固定手段は、前記木製脚材と前記木製荷受材との交差部に前記釘を打設して該木製脚材と該木製荷受材とを固定する手段であり、前記第二固定手段は、平板状に形成された複数の前記金具を積層収納する金具収納部と、この金具収納部に収納された前記金具を取り出し所定位置に搬送する金具搬送機構と、この金具搬送機構により搬送された前記金具を前記木製脚材の端面と前記木製荷受材の側面に釘により固定する釘打部とを備え、前記木製脚材の端面と前記木製荷受材の側面とに設けた前記金具により該木製脚材と該木製荷受材とを固定する手段であることを特徴とする木製荷受台製造装置。 A wooden cargo receiving platform manufacturing device for manufacturing a wooden cargo receiving platform composed of a plurality of wooden leg members arranged side by side at intervals and a plurality of wooden cargo receiving members arranged side by side at intervals perpendicular to the wooden leg members, the device comprising: a first fastening means for fastening the wooden leg members and the wooden cargo receiving members with nails; and a second fastening means for fastening the wooden leg members and the wooden cargo receiving members with metal fittings, the first fastening means being a means for fastening the wooden leg members and the wooden cargo receiving members by driving the nails into the intersections between the wooden leg members and the wooden cargo receiving members ; The second fixing means comprises a metal fittings storage section for stacking and storing a plurality of the metal fittings formed into flat plates, a metal fittings transporting mechanism for removing the metal fittings stored in the metal fittings storage section and transporting them to a predetermined position, and a nailing section for fixing the metal fittings transported by the metal fittings transporting mechanism to the end faces of the wooden leg material and the side faces of the wooden cargo receiving material with nails, and is a means for fixing the wooden leg material and the wooden cargo receiving material with the metal fittings provided on the end faces of the wooden leg material and the side faces of the wooden cargo receiving material . 請求項記載の木製荷受台製造装置において、前記金具搬送機構は、第一金具搬送部、第二金具搬送部及び第三金具搬送部とを備え、前記第一金具搬送部は、前記金具収納部に収納された前記金具一枚を取り出し前記第二金具搬送部まで搬送するように構成され、前記第二金具搬送部は、前記第一金具搬送部から前記金具を受け取り、この金具の位置を前記第三金具搬送部側に移動させるように構成され、前記第三金具搬送部は、前記第二金具搬送部から前記金具を受け取り、この金具を前記木製脚材の端面と前記木製荷受材の側面とに跨設状態で当接させるように構成されていることを特徴とする木製荷受台製造装置。 2. The wooden loading platform manufacturing apparatus of claim 1 , wherein the metal fitting transport mechanism comprises a first metal fitting transport unit, a second metal fitting transport unit, and a third metal fitting transport unit, the first metal fitting transport unit is configured to remove one of the metal fittings stored in the metal fitting storage unit and transport it to the second metal fitting transport unit, the second metal fitting transport unit is configured to receive the metal fitting from the first metal fitting transport unit and move the position of the metal fitting toward the third metal fitting transport unit, and the third metal fitting transport unit is configured to receive the metal fitting from the second metal fitting transport unit and abut the metal fitting in a straddling state against the end face of the wooden leg material and the side surface of the wooden loading platform. 請求項記載の木製荷受台製造装置において、前記第一金具搬送部及び前記第二金具搬送部は、吸引吸着により前記金具を保持し、前記第三金具搬送部は磁力吸着により前記金具を保持するように構成されていることを特徴とする木製荷受台製造装置。 3. The wooden receiving table manufacturing apparatus according to claim 2 , wherein the first metal fittings transporting unit and the second metal fittings transporting unit are configured to hold the metal fittings by suction adsorption, and the third metal fittings transporting unit is configured to hold the metal fittings by magnetic adsorption.
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Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2017013890A (en) 2015-07-06 2017-01-19 旭トステム外装株式会社 Pallet
JP2017065729A (en) 2015-09-30 2017-04-06 大日本印刷株式会社 Packaging structure

Patent Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2017013890A (en) 2015-07-06 2017-01-19 旭トステム外装株式会社 Pallet
JP2017065729A (en) 2015-09-30 2017-04-06 大日本印刷株式会社 Packaging structure

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