JP7010093B2 - Radiation-sensitive composition - Google Patents
Radiation-sensitive composition Download PDFInfo
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- JP7010093B2 JP7010093B2 JP2018050669A JP2018050669A JP7010093B2 JP 7010093 B2 JP7010093 B2 JP 7010093B2 JP 2018050669 A JP2018050669 A JP 2018050669A JP 2018050669 A JP2018050669 A JP 2018050669A JP 7010093 B2 JP7010093 B2 JP 7010093B2
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- radiation
- composition
- mass
- sensitive
- compound
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- 239000000203 mixture Substances 0.000 title claims description 127
- 230000005855 radiation Effects 0.000 title claims description 97
- 150000001875 compounds Chemical class 0.000 claims description 62
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- 239000000178 monomer Substances 0.000 claims description 23
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- FASUFOTUSHAIHG-UHFFFAOYSA-N 3-methoxyprop-1-ene Chemical compound COCC=C FASUFOTUSHAIHG-UHFFFAOYSA-N 0.000 claims description 18
- 229920001577 copolymer Polymers 0.000 claims description 12
- 125000000524 functional group Chemical group 0.000 claims description 9
- 239000011229 interlayer Substances 0.000 claims description 9
- 230000001681 protective effect Effects 0.000 claims description 9
- 125000006850 spacer group Chemical group 0.000 claims description 8
- 230000002378 acidificating effect Effects 0.000 claims description 7
- 238000005227 gel permeation chromatography Methods 0.000 claims description 7
- 239000010408 film Substances 0.000 description 70
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- 239000002904 solvent Substances 0.000 description 37
- 238000000576 coating method Methods 0.000 description 31
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- 239000002253 acid Substances 0.000 description 18
- 238000000034 method Methods 0.000 description 18
- 239000003822 epoxy resin Substances 0.000 description 17
- 229920000647 polyepoxide Polymers 0.000 description 17
- 238000003860 storage Methods 0.000 description 16
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- PPBRXRYQALVLMV-UHFFFAOYSA-N Styrene Chemical compound C=CC1=CC=CC=C1 PPBRXRYQALVLMV-UHFFFAOYSA-N 0.000 description 12
- 239000004094 surface-active agent Substances 0.000 description 12
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- CERQOIWHTDAKMF-UHFFFAOYSA-N Methacrylic acid Chemical compound CC(=C)C(O)=O CERQOIWHTDAKMF-UHFFFAOYSA-N 0.000 description 10
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- WGTYBPLFGIVFAS-UHFFFAOYSA-M tetramethylammonium hydroxide Chemical compound [OH-].C[N+](C)(C)C WGTYBPLFGIVFAS-UHFFFAOYSA-M 0.000 description 8
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- 125000003178 carboxy group Chemical group [H]OC(*)=O 0.000 description 6
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- 229910052731 fluorine Inorganic materials 0.000 description 5
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- DJQSATBHYNCSLD-UHFFFAOYSA-N 1-methoxy-1-(2-methoxyethoxy)ethane Chemical compound COCCOC(C)OC DJQSATBHYNCSLD-UHFFFAOYSA-N 0.000 description 4
- NFRFQWLJPHVZRK-UHFFFAOYSA-N 4,4,6-trimethyl-1,3-dioxane Chemical compound CC1CC(C)(C)OCO1 NFRFQWLJPHVZRK-UHFFFAOYSA-N 0.000 description 4
- CXOFVDLJLONNDW-UHFFFAOYSA-N Phenytoin Chemical group N1C(=O)NC(=O)C1(C=1C=CC=CC=1)C1=CC=CC=C1 CXOFVDLJLONNDW-UHFFFAOYSA-N 0.000 description 4
- XUIMIQQOPSSXEZ-UHFFFAOYSA-N Silicon Chemical compound [Si] XUIMIQQOPSSXEZ-UHFFFAOYSA-N 0.000 description 4
- IISBACLAFKSPIT-UHFFFAOYSA-N bisphenol A Chemical compound C=1C=C(O)C=CC=1C(C)(C)C1=CC=C(O)C=C1 IISBACLAFKSPIT-UHFFFAOYSA-N 0.000 description 4
- 125000004432 carbon atom Chemical group C* 0.000 description 4
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- 229920003986 novolac Polymers 0.000 description 4
- ISWSIDIOOBJBQZ-UHFFFAOYSA-N phenol group Chemical group C1(=CC=CC=C1)O ISWSIDIOOBJBQZ-UHFFFAOYSA-N 0.000 description 4
- 229920001296 polysiloxane Polymers 0.000 description 4
- 150000003839 salts Chemical class 0.000 description 4
- 229910052710 silicon Inorganic materials 0.000 description 4
- 239000010703 silicon Substances 0.000 description 4
- VHVMXWZXFBOANQ-UHFFFAOYSA-N 1-Penten-3-ol Chemical compound CCC(O)C=C VHVMXWZXFBOANQ-UHFFFAOYSA-N 0.000 description 3
- HTQNYBBTZSBWKL-UHFFFAOYSA-N 2,3,4-trihydroxbenzophenone Chemical compound OC1=C(O)C(O)=CC=C1C(=O)C1=CC=CC=C1 HTQNYBBTZSBWKL-UHFFFAOYSA-N 0.000 description 3
- WYGWHHGCAGTUCH-UHFFFAOYSA-N 2-[(2-cyano-4-methylpentan-2-yl)diazenyl]-2,4-dimethylpentanenitrile Chemical compound CC(C)CC(C)(C#N)N=NC(C)(C#N)CC(C)C WYGWHHGCAGTUCH-UHFFFAOYSA-N 0.000 description 3
- XEKOWRVHYACXOJ-UHFFFAOYSA-N Ethyl acetate Chemical compound CCOC(C)=O XEKOWRVHYACXOJ-UHFFFAOYSA-N 0.000 description 3
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- VVQNEPGJFQJSBK-UHFFFAOYSA-N Methyl methacrylate Chemical compound COC(=O)C(C)=C VVQNEPGJFQJSBK-UHFFFAOYSA-N 0.000 description 3
- LRHPLDYGYMQRHN-UHFFFAOYSA-N N-Butanol Chemical compound CCCCO LRHPLDYGYMQRHN-UHFFFAOYSA-N 0.000 description 3
- KWYUFKZDYYNOTN-UHFFFAOYSA-M Potassium hydroxide Chemical compound [OH-].[K+] KWYUFKZDYYNOTN-UHFFFAOYSA-M 0.000 description 3
- HEMHJVSKTPXQMS-UHFFFAOYSA-M Sodium hydroxide Chemical compound [OH-].[Na+] HEMHJVSKTPXQMS-UHFFFAOYSA-M 0.000 description 3
- YXFVVABEGXRONW-UHFFFAOYSA-N Toluene Chemical compound CC1=CC=CC=C1 YXFVVABEGXRONW-UHFFFAOYSA-N 0.000 description 3
- ZMANZCXQSJIPKH-UHFFFAOYSA-N Triethylamine Chemical compound CCN(CC)CC ZMANZCXQSJIPKH-UHFFFAOYSA-N 0.000 description 3
- 125000003647 acryloyl group Chemical group O=C([*])C([H])=C([H])[H] 0.000 description 3
- BTANRVKWQNVYAZ-UHFFFAOYSA-N butan-2-ol Chemical compound CCC(C)O BTANRVKWQNVYAZ-UHFFFAOYSA-N 0.000 description 3
- MTHSVFCYNBDYFN-UHFFFAOYSA-N diethylene glycol Chemical compound OCCOCCO MTHSVFCYNBDYFN-UHFFFAOYSA-N 0.000 description 3
- 238000011156 evaluation Methods 0.000 description 3
- 125000001153 fluoro group Chemical group F* 0.000 description 3
- FFUAGWLWBBFQJT-UHFFFAOYSA-N hexamethyldisilazane Chemical compound C[Si](C)(C)N[Si](C)(C)C FFUAGWLWBBFQJT-UHFFFAOYSA-N 0.000 description 3
- 238000004519 manufacturing process Methods 0.000 description 3
- VLKZOEOYAKHREP-UHFFFAOYSA-N n-Hexane Chemical compound CCCCCC VLKZOEOYAKHREP-UHFFFAOYSA-N 0.000 description 3
- 125000003566 oxetanyl group Chemical group 0.000 description 3
- 229920002577 polybenzoxazole Polymers 0.000 description 3
- 238000002360 preparation method Methods 0.000 description 3
- BDERNNFJNOPAEC-UHFFFAOYSA-N propan-1-ol Chemical compound CCCO BDERNNFJNOPAEC-UHFFFAOYSA-N 0.000 description 3
- 239000007870 radical polymerization initiator Substances 0.000 description 3
- 150000003254 radicals Chemical class 0.000 description 3
- 230000002940 repellent Effects 0.000 description 3
- 239000005871 repellent Substances 0.000 description 3
- 229910000077 silane Inorganic materials 0.000 description 3
- YRHRIQCWCFGUEQ-UHFFFAOYSA-N thioxanthen-9-one Chemical compound C1=CC=C2C(=O)C3=CC=CC=C3SC2=C1 YRHRIQCWCFGUEQ-UHFFFAOYSA-N 0.000 description 3
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 3
- UYBDKTYLTZZVEB-UHFFFAOYSA-N (2,3,4,5,6-pentahydroxyphenyl)-phenylmethanone Chemical compound OC1=C(O)C(O)=C(O)C(O)=C1C(=O)C1=CC=CC=C1 UYBDKTYLTZZVEB-UHFFFAOYSA-N 0.000 description 2
- NFNNWCSMHFTEQD-UHFFFAOYSA-N (2-hydroxyphenyl)-(2,3,4,5,6-pentahydroxyphenyl)methanone Chemical compound OC1=CC=CC=C1C(=O)C1=C(O)C(O)=C(O)C(O)=C1O NFNNWCSMHFTEQD-UHFFFAOYSA-N 0.000 description 2
- KETQAJRQOHHATG-UHFFFAOYSA-N 1,2-naphthoquinone Chemical compound C1=CC=C2C(=O)C(=O)C=CC2=C1 KETQAJRQOHHATG-UHFFFAOYSA-N 0.000 description 2
- 229940105324 1,2-naphthoquinone Drugs 0.000 description 2
- CPEXFJVZFNYXGU-UHFFFAOYSA-N 2,4,6-trihydroxybenzophenone Chemical compound OC1=CC(O)=CC(O)=C1C(=O)C1=CC=CC=C1 CPEXFJVZFNYXGU-UHFFFAOYSA-N 0.000 description 2
- BTJPUDCSZVCXFQ-UHFFFAOYSA-N 2,4-diethylthioxanthen-9-one Chemical compound C1=CC=C2C(=O)C3=CC(CC)=CC(CC)=C3SC2=C1 BTJPUDCSZVCXFQ-UHFFFAOYSA-N 0.000 description 2
- FZXRXKLUIMKDEL-UHFFFAOYSA-N 2-Methylpropyl propanoate Chemical compound CCC(=O)OCC(C)C FZXRXKLUIMKDEL-UHFFFAOYSA-N 0.000 description 2
- NIXOWILDQLNWCW-UHFFFAOYSA-N 2-Propenoic acid Natural products OC(=O)C=C NIXOWILDQLNWCW-UHFFFAOYSA-N 0.000 description 2
- LWRBVKNFOYUCNP-UHFFFAOYSA-N 2-methyl-1-(4-methylsulfanylphenyl)-2-morpholin-4-ylpropan-1-one Chemical compound C1=CC(SC)=CC=C1C(=O)C(C)(C)N1CCOCC1 LWRBVKNFOYUCNP-UHFFFAOYSA-N 0.000 description 2
- QTWJRLJHJPIABL-UHFFFAOYSA-N 2-methylphenol;3-methylphenol;4-methylphenol Chemical compound CC1=CC=C(O)C=C1.CC1=CC=CC(O)=C1.CC1=CC=CC=C1O QTWJRLJHJPIABL-UHFFFAOYSA-N 0.000 description 2
- MWDGNKGKLOBESZ-UHFFFAOYSA-N 2-oxooctanal Chemical compound CCCCCCC(=O)C=O MWDGNKGKLOBESZ-UHFFFAOYSA-N 0.000 description 2
- XLLXMBCBJGATSP-UHFFFAOYSA-N 2-phenylethenol Chemical compound OC=CC1=CC=CC=C1 XLLXMBCBJGATSP-UHFFFAOYSA-N 0.000 description 2
- SJECZPVISLOESU-UHFFFAOYSA-N 3-trimethoxysilylpropan-1-amine Chemical compound CO[Si](OC)(OC)CCCN SJECZPVISLOESU-UHFFFAOYSA-N 0.000 description 2
- YEJRWHAVMIAJKC-UHFFFAOYSA-N 4-Butyrolactone Chemical compound O=C1CCCO1 YEJRWHAVMIAJKC-UHFFFAOYSA-N 0.000 description 2
- WXYSZTISEJBRHW-UHFFFAOYSA-N 4-[2-[4-[1,1-bis(4-hydroxyphenyl)ethyl]phenyl]propan-2-yl]phenol Chemical compound C=1C=C(C(C)(C=2C=CC(O)=CC=2)C=2C=CC(O)=CC=2)C=CC=1C(C)(C)C1=CC=C(O)C=C1 WXYSZTISEJBRHW-UHFFFAOYSA-N 0.000 description 2
- HCFAJYNVAYBARA-UHFFFAOYSA-N 4-heptanone Chemical compound CCCC(=O)CCC HCFAJYNVAYBARA-UHFFFAOYSA-N 0.000 description 2
- FYYIUODUDSPAJQ-UHFFFAOYSA-N 7-oxabicyclo[4.1.0]heptan-4-ylmethyl 2-methylprop-2-enoate Chemical compound C1C(COC(=O)C(=C)C)CCC2OC21 FYYIUODUDSPAJQ-UHFFFAOYSA-N 0.000 description 2
- KWOLFJPFCHCOCG-UHFFFAOYSA-N Acetophenone Natural products CC(=O)C1=CC=CC=C1 KWOLFJPFCHCOCG-UHFFFAOYSA-N 0.000 description 2
- QGZKDVFQNNGYKY-UHFFFAOYSA-N Ammonia Chemical compound N QGZKDVFQNNGYKY-UHFFFAOYSA-N 0.000 description 2
- LSNNMFCWUKXFEE-UHFFFAOYSA-M Bisulfite Chemical compound OS([O-])=O LSNNMFCWUKXFEE-UHFFFAOYSA-M 0.000 description 2
- QUSNBJAOOMFDIB-UHFFFAOYSA-N Ethylamine Chemical compound CCN QUSNBJAOOMFDIB-UHFFFAOYSA-N 0.000 description 2
- YCKRFDGAMUMZLT-UHFFFAOYSA-N Fluorine atom Chemical compound [F] YCKRFDGAMUMZLT-UHFFFAOYSA-N 0.000 description 2
- NQRYJNQNLNOLGT-UHFFFAOYSA-N Piperidine Chemical compound C1CCNCC1 NQRYJNQNLNOLGT-UHFFFAOYSA-N 0.000 description 2
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- 239000006087 Silane Coupling Agent Substances 0.000 description 2
- CDBYLPFSWZWCQE-UHFFFAOYSA-L Sodium Carbonate Chemical compound [Na+].[Na+].[O-]C([O-])=O CDBYLPFSWZWCQE-UHFFFAOYSA-L 0.000 description 2
- 239000004115 Sodium Silicate Substances 0.000 description 2
- WYURNTSHIVDZCO-UHFFFAOYSA-N Tetrahydrofuran Chemical compound C1CCOC1 WYURNTSHIVDZCO-UHFFFAOYSA-N 0.000 description 2
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- 150000001335 aliphatic alkanes Chemical class 0.000 description 2
- 125000000217 alkyl group Chemical group 0.000 description 2
- PXKLMJQFEQBVLD-UHFFFAOYSA-N bisphenol F Chemical compound C1=CC(O)=CC=C1CC1=CC=C(O)C=C1 PXKLMJQFEQBVLD-UHFFFAOYSA-N 0.000 description 2
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- 238000007598 dipping method Methods 0.000 description 2
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- XLLIQLLCWZCATF-UHFFFAOYSA-N ethylene glycol monomethyl ether acetate Natural products COCCOC(C)=O XLLIQLLCWZCATF-UHFFFAOYSA-N 0.000 description 2
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- 150000002367 halogens Chemical class 0.000 description 2
- CATSNJVOTSVZJV-UHFFFAOYSA-N heptan-2-one Chemical compound CCCCCC(C)=O CATSNJVOTSVZJV-UHFFFAOYSA-N 0.000 description 2
- NGAZZOYFWWSOGK-UHFFFAOYSA-N heptan-3-one Chemical compound CCCCC(=O)CC NGAZZOYFWWSOGK-UHFFFAOYSA-N 0.000 description 2
- 125000004435 hydrogen atom Chemical group [H]* 0.000 description 2
- 239000004615 ingredient Substances 0.000 description 2
- 230000001678 irradiating effect Effects 0.000 description 2
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- LYKRPDCJKSXAHS-UHFFFAOYSA-N phenyl-(2,3,4,5-tetrahydroxyphenyl)methanone Chemical compound OC1=C(O)C(O)=CC(C(=O)C=2C=CC=CC=2)=C1O LYKRPDCJKSXAHS-UHFFFAOYSA-N 0.000 description 2
- 125000003356 phenylsulfanyl group Chemical group [*]SC1=C([H])C([H])=C([H])C([H])=C1[H] 0.000 description 2
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- BPSIOYPQMFLKFR-UHFFFAOYSA-N trimethoxy-[3-(oxiran-2-ylmethoxy)propyl]silane Chemical compound CO[Si](OC)(OC)CCCOCC1CO1 BPSIOYPQMFLKFR-UHFFFAOYSA-N 0.000 description 2
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- QWRVAXMLZCMVSL-UHFFFAOYSA-N (2,4,6-trihydroxyphenyl)-(3,4,5-trihydroxyphenyl)methanone Chemical compound OC1=CC(O)=CC(O)=C1C(=O)C1=CC(O)=C(O)C(O)=C1 QWRVAXMLZCMVSL-UHFFFAOYSA-N 0.000 description 1
- RLLFCCPTQOZGOL-UHFFFAOYSA-N (2,5-dioxo-3,4-diphenylpyrrol-1-yl) trifluoromethanesulfonate Chemical compound O=C1N(OS(=O)(=O)C(F)(F)F)C(=O)C(C=2C=CC=CC=2)=C1C1=CC=CC=C1 RLLFCCPTQOZGOL-UHFFFAOYSA-N 0.000 description 1
- OKRLWHAZMUFONP-UHFFFAOYSA-N (2,5-dioxopyrrolidin-1-yl) trifluoromethanesulfonate Chemical compound FC(F)(F)S(=O)(=O)ON1C(=O)CCC1=O OKRLWHAZMUFONP-UHFFFAOYSA-N 0.000 description 1
- ZDROXNKXVHPNBJ-UHFFFAOYSA-N (2,6-dihydroxyphenyl)-(2,3,4-trihydroxyphenyl)methanone Chemical compound OC1=C(O)C(O)=CC=C1C(=O)C1=C(O)C=CC=C1O ZDROXNKXVHPNBJ-UHFFFAOYSA-N 0.000 description 1
- IUSXXDHQFMPZQX-UHFFFAOYSA-N (2-hydroxyphenyl) prop-2-enoate Chemical compound OC1=CC=CC=C1OC(=O)C=C IUSXXDHQFMPZQX-UHFFFAOYSA-N 0.000 description 1
- WYTZZXDRDKSJID-UHFFFAOYSA-N (3-aminopropyl)triethoxysilane Chemical compound CCO[Si](OCC)(OCC)CCCN WYTZZXDRDKSJID-UHFFFAOYSA-N 0.000 description 1
- HWZREQONUGCFIT-UHFFFAOYSA-N (3-hydroxyphenyl)-(2,3,4-trihydroxyphenyl)methanone Chemical compound OC1=CC=CC(C(=O)C=2C(=C(O)C(O)=CC=2)O)=C1 HWZREQONUGCFIT-UHFFFAOYSA-N 0.000 description 1
- FVHMFMMVURPZFE-UHFFFAOYSA-N (4-hydroxy-3-methoxyphenyl)-(2,3,4-trihydroxyphenyl)methanone Chemical compound C1=C(O)C(OC)=CC(C(=O)C=2C(=C(O)C(O)=CC=2)O)=C1 FVHMFMMVURPZFE-UHFFFAOYSA-N 0.000 description 1
- ZRDYULMDEGRWRC-UHFFFAOYSA-N (4-hydroxyphenyl)-(2,3,4-trihydroxyphenyl)methanone Chemical compound C1=CC(O)=CC=C1C(=O)C1=CC=C(O)C(O)=C1O ZRDYULMDEGRWRC-UHFFFAOYSA-N 0.000 description 1
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- LRGJRHZIDJQFCL-UHFFFAOYSA-M tetraethylazanium;hydroxide Chemical compound [OH-].CC[N+](CC)(CC)CC LRGJRHZIDJQFCL-UHFFFAOYSA-M 0.000 description 1
- YLQBMQCUIZJEEH-UHFFFAOYSA-N tetrahydrofuran Natural products C=1C=COC=1 YLQBMQCUIZJEEH-UHFFFAOYSA-N 0.000 description 1
- BSYVTEYKTMYBMK-UHFFFAOYSA-N tetrahydrofurfuryl alcohol Chemical compound OCC1CCCO1 BSYVTEYKTMYBMK-UHFFFAOYSA-N 0.000 description 1
- 239000010409 thin film Substances 0.000 description 1
- VZCYOOQTPOCHFL-UHFFFAOYSA-N trans-butenedioic acid Natural products OC(=O)C=CC(O)=O VZCYOOQTPOCHFL-UHFFFAOYSA-N 0.000 description 1
- FRGPKMWIYVTFIQ-UHFFFAOYSA-N triethoxy(3-isocyanatopropyl)silane Chemical compound CCO[Si](OCC)(OCC)CCCN=C=O FRGPKMWIYVTFIQ-UHFFFAOYSA-N 0.000 description 1
- WTVXIBRMWGUIMI-UHFFFAOYSA-N trifluoro($l^{1}-oxidanylsulfonyl)methane Chemical group [O]S(=O)(=O)C(F)(F)F WTVXIBRMWGUIMI-UHFFFAOYSA-N 0.000 description 1
- JRSJRHKJPOJTMS-MDZDMXLPSA-N trimethoxy-[(e)-2-phenylethenyl]silane Chemical compound CO[Si](OC)(OC)\C=C\C1=CC=CC=C1 JRSJRHKJPOJTMS-MDZDMXLPSA-N 0.000 description 1
- DQZNLOXENNXVAD-UHFFFAOYSA-N trimethoxy-[2-(7-oxabicyclo[4.1.0]heptan-4-yl)ethyl]silane Chemical compound C1C(CC[Si](OC)(OC)OC)CCC2OC21 DQZNLOXENNXVAD-UHFFFAOYSA-N 0.000 description 1
- 238000001291 vacuum drying Methods 0.000 description 1
- 125000000391 vinyl group Chemical group [H]C([*])=C([H])[H] 0.000 description 1
- 238000005406 washing Methods 0.000 description 1
- 230000002087 whitening effect Effects 0.000 description 1
- 239000008096 xylene Substances 0.000 description 1
Classifications
-
- G—PHYSICS
- G03—PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
- G03F—PHOTOMECHANICAL PRODUCTION OF TEXTURED OR PATTERNED SURFACES, e.g. FOR PRINTING, FOR PROCESSING OF SEMICONDUCTOR DEVICES; MATERIALS THEREFOR; ORIGINALS THEREFOR; APPARATUS SPECIALLY ADAPTED THEREFOR
- G03F7/00—Photomechanical, e.g. photolithographic, production of textured or patterned surfaces, e.g. printing surfaces; Materials therefor, e.g. comprising photoresists; Apparatus specially adapted therefor
- G03F7/004—Photosensitive materials
- G03F7/022—Quinonediazides
- G03F7/023—Macromolecular quinonediazides; Macromolecular additives, e.g. binders
-
- G—PHYSICS
- G02—OPTICS
- G02F—OPTICAL DEVICES OR ARRANGEMENTS FOR THE CONTROL OF LIGHT BY MODIFICATION OF THE OPTICAL PROPERTIES OF THE MEDIA OF THE ELEMENTS INVOLVED THEREIN; NON-LINEAR OPTICS; FREQUENCY-CHANGING OF LIGHT; OPTICAL LOGIC ELEMENTS; OPTICAL ANALOGUE/DIGITAL CONVERTERS
- G02F1/00—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics
- G02F1/01—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour
- G02F1/13—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour based on liquid crystals, e.g. single liquid crystal display cells
-
- G—PHYSICS
- G03—PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
- G03F—PHOTOMECHANICAL PRODUCTION OF TEXTURED OR PATTERNED SURFACES, e.g. FOR PRINTING, FOR PROCESSING OF SEMICONDUCTOR DEVICES; MATERIALS THEREFOR; ORIGINALS THEREFOR; APPARATUS SPECIALLY ADAPTED THEREFOR
- G03F7/00—Photomechanical, e.g. photolithographic, production of textured or patterned surfaces, e.g. printing surfaces; Materials therefor, e.g. comprising photoresists; Apparatus specially adapted therefor
- G03F7/004—Photosensitive materials
-
- G—PHYSICS
- G03—PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
- G03F—PHOTOMECHANICAL PRODUCTION OF TEXTURED OR PATTERNED SURFACES, e.g. FOR PRINTING, FOR PROCESSING OF SEMICONDUCTOR DEVICES; MATERIALS THEREFOR; ORIGINALS THEREFOR; APPARATUS SPECIALLY ADAPTED THEREFOR
- G03F7/00—Photomechanical, e.g. photolithographic, production of textured or patterned surfaces, e.g. printing surfaces; Materials therefor, e.g. comprising photoresists; Apparatus specially adapted therefor
- G03F7/004—Photosensitive materials
- G03F7/027—Non-macromolecular photopolymerisable compounds having carbon-to-carbon double bonds, e.g. ethylenic compounds
-
- G—PHYSICS
- G03—PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
- G03F—PHOTOMECHANICAL PRODUCTION OF TEXTURED OR PATTERNED SURFACES, e.g. FOR PRINTING, FOR PROCESSING OF SEMICONDUCTOR DEVICES; MATERIALS THEREFOR; ORIGINALS THEREFOR; APPARATUS SPECIALLY ADAPTED THEREFOR
- G03F7/00—Photomechanical, e.g. photolithographic, production of textured or patterned surfaces, e.g. printing surfaces; Materials therefor, e.g. comprising photoresists; Apparatus specially adapted therefor
- G03F7/004—Photosensitive materials
- G03F7/027—Non-macromolecular photopolymerisable compounds having carbon-to-carbon double bonds, e.g. ethylenic compounds
- G03F7/028—Non-macromolecular photopolymerisable compounds having carbon-to-carbon double bonds, e.g. ethylenic compounds with photosensitivity-increasing substances, e.g. photoinitiators
- G03F7/029—Inorganic compounds; Onium compounds; Organic compounds having hetero atoms other than oxygen, nitrogen or sulfur
-
- G—PHYSICS
- G03—PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
- G03F—PHOTOMECHANICAL PRODUCTION OF TEXTURED OR PATTERNED SURFACES, e.g. FOR PRINTING, FOR PROCESSING OF SEMICONDUCTOR DEVICES; MATERIALS THEREFOR; ORIGINALS THEREFOR; APPARATUS SPECIALLY ADAPTED THEREFOR
- G03F7/00—Photomechanical, e.g. photolithographic, production of textured or patterned surfaces, e.g. printing surfaces; Materials therefor, e.g. comprising photoresists; Apparatus specially adapted therefor
- G03F7/16—Coating processes; Apparatus therefor
- G03F7/168—Finishing the coated layer, e.g. drying, baking, soaking
-
- H—ELECTRICITY
- H10—SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
- H10K—ORGANIC ELECTRIC SOLID-STATE DEVICES
- H10K59/00—Integrated devices, or assemblies of multiple devices, comprising at least one organic light-emitting element covered by group H10K50/00
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- Physics & Mathematics (AREA)
- General Physics & Mathematics (AREA)
- Spectroscopy & Molecular Physics (AREA)
- Chemical & Material Sciences (AREA)
- Nonlinear Science (AREA)
- Crystallography & Structural Chemistry (AREA)
- Optics & Photonics (AREA)
- Inorganic Chemistry (AREA)
- Materials For Photolithography (AREA)
- Addition Polymer Or Copolymer, Post-Treatments, Or Chemical Modifications (AREA)
- Measurement Of Radiation (AREA)
- Polymerisation Methods In General (AREA)
Description
本発明は、感放射線性組成物に関する。 The present invention relates to a radiation sensitive composition.
感放射線性組成物は、従来、表示素子が有する硬化膜であって、層間絶縁膜、保護膜およびスペーサー等のパターニングされた硬化膜を形成するために用いられている(例えば、特許文献1参照)。 The radiation-sensitive composition is conventionally a cured film possessed by a display element, and has been used to form a patterned cured film such as an interlayer insulating film, a protective film, and a spacer (see, for example, Patent Document 1). ).
本発明者らの検討によれば、従来の感放射線性組成物は液状組成物として構成した場合に保存安定性が良好ではない場合がある。本発明の課題は、保存安定性が良好である感放射線性組成物を提供することにある。 According to the studies by the present inventors, the conventional radiation-sensitive composition may not have good storage stability when it is configured as a liquid composition. An object of the present invention is to provide a radiation-sensitive composition having good storage stability.
本発明者らは上記課題を解決すべく検討した結果、下記組成の感放射線性組成物により上記課題を解決できることを見出し、本発明を完成するに至った。すなわち本発明は、以下の[1]~[9]に関する。 As a result of studies to solve the above-mentioned problems, the present inventors have found that the above-mentioned problems can be solved by a radiation-sensitive composition having the following composition, and have completed the present invention. That is, the present invention relates to the following [1] to [9].
[1]アルカリ可溶性樹脂と、感放射線性化合物と、プロピレングリコールモノメチルエーテルアセテートと、アリルメチルエーテルとを含有する感放射線性組成物。
[2]前記アリルメチルエーテルを10wtppm~50,000wtppmの範囲で含有する前記[1]に記載の感放射線性組成物。
[3]前記アルカリ可溶性樹脂のゲルパーミエーションクロマトグラフィーによるポリスチレン換算の重量平均分子量(Mw)が1,000~100,000であり、ポリスチレン換算の重量平均分子量(Mw)/数平均分子量(Mn)が1.0~5.0である前記[1]または[2]に記載の感放射線性組成物。
[4]前記アルカリ可溶性樹脂が、1個以上の酸性官能基を有するエチレン性不飽和単量体と、前記単量体と共重合可能な他のエチレン性不飽和単量体との共重合体である前記[1]~[3]のいずれか1項に記載の感放射線性組成物。
[5]少なくとも1個のエチレン性不飽和二重結合を有する重合性化合物をさらに含有する前記[1]~[4]のいずれか1項に記載の感放射線性組成物。
[6]層間絶縁膜、保護膜またはスペーサーとしての硬化膜形成用である前記[1]~[5]のいずれか1項に記載の感放射線性組成物。
[7]前記[6]に記載の感放射線性組成物から形成された、層間絶縁膜、保護膜またはスペーサーとしての硬化膜。
[8]前記[7]に記載の硬化膜を有する表示素子。
[9]アルカリ可溶性樹脂と、感放射線性化合物と、1-メトキシ-1-(2-メトキシエトキシ)エタン、1,3-ジメトキシ-2,2-ジメチルプロパン、4,4,6-トリメチル-1,3-ジオキサン、および1-ペンテン-3-オールから選ばれる少なくとも1種の化合物とを含有する感放射線性組成物。
[1] A radiation-sensitive composition containing an alkali-soluble resin, a radiation-sensitive compound, propylene glycol monomethyl ether acetate, and allyl methyl ether.
[2] The radiation-sensitive composition according to the above [1], which contains the allyl methyl ether in the range of 10 wtppm to 50,000 wtppm.
[3] The polystyrene-equivalent weight average molecular weight (Mw) of the alkali-soluble resin by gel permeation chromatography is 1,000 to 1,000,000 , and the polystyrene-equivalent weight average molecular weight (Mw) / number average molecular weight (Mn). The radiosensitive composition according to the above [1] or [2], wherein) is 1.0 to 5.0.
[4] The alkali-soluble resin is a copolymer of an ethylenically unsaturated monomer having one or more acidic functional groups and another ethylenically unsaturated monomer copolymerizable with the monomer. The radiation-sensitive composition according to any one of the above [1] to [3].
[5] The radiation-sensitive composition according to any one of the above [1] to [4], which further contains a polymerizable compound having at least one ethylenically unsaturated double bond.
[6] The radiation-sensitive composition according to any one of [1] to [5] above, which is used for forming a cured film as an interlayer insulating film, a protective film or a spacer.
[7] A cured film as an interlayer insulating film, a protective film or a spacer, which is formed from the radiation-sensitive composition according to the above [6].
[8] A display element having the cured film according to the above [7].
[9] Alkali-soluble resin, radiation-sensitive compound, 1-methoxy-1- (2-methoxyethoxy) ethane, 1,3-dimethoxy-2,2-dimethylpropane, 4,4,6-trimethyl-1 , 3-Dioxane, and a radiosensitive composition containing at least one compound selected from 1-pentene-3-ol.
本発明によれば、保存安定性が良好である感放射線性組成物を提供することができる。 According to the present invention, it is possible to provide a radiation-sensitive composition having good storage stability.
本明細書において各成分の含有割合等で好ましい上限値、下限値をそれぞれ記載しているが、記載された上限値および下限値の任意の組合せから規定される数値範囲も本明細書に記載されているものとする。 In the present specification, preferable upper limit values and lower limit values are described in terms of the content ratio of each component, respectively, but a numerical range defined from any combination of the described upper limit value and the lower limit value is also described in the present specification. It is assumed that it is.
以下、本発明を実施するための形態について説明する。上記課題は、以下に説明する本発明の第1の感放射線性組成物および第2の感放射線性組成物により解決することができる。 Hereinafter, embodiments for carrying out the present invention will be described. The above problems can be solved by the first radiation-sensitive composition and the second radiation-sensitive composition of the present invention described below.
[感放射線性組成物]
本発明の第1の感放射線性組成物は、アルカリ可溶性樹脂と、感放射線性化合物と、プロピレングリコールモノメチルエーテルアセテートと、アリルメチルエーテルとを含有する。
[Radiation-sensitive composition]
The first radiation-sensitive composition of the present invention contains an alkali-soluble resin, a radiation-sensitive compound, propylene glycol monomethyl ether acetate, and allyl methyl ether.
本発明の第2の感放射線性組成物は、アルカリ可溶性樹脂と、感放射線性化合物と、1-メトキシ-1-(2-メトキシエトキシ)エタン、1,3-ジメトキシ-2,2-ジメチルプロパン、4,4,6-トリメチル-1,3-ジオキサン、および1-ペンテン-3-オールから選ばれる少なくとも1種の化合物とを含有する。 The second radiation-sensitive composition of the present invention comprises an alkali-soluble resin, a radiation-sensitive compound, 1-methoxy-1- (2-methoxyethoxy) ethane, 1,3-dimethoxy-2,2-dimethylpropane. , 4,4,6-trimethyl-1,3-dioxane, and at least one compound selected from 1-pentene-3-ol.
以下、本発明の第1の感放射線性組成物を「本発明の第1組成物」ともいい、本発明の第2の感放射線性組成物を「本発明の第2組成物」ともいい、これらの第1組成物および第2組成物に共通する場合はまとめて「本発明の組成物」ともいい、アルカリ可溶性樹脂を「アルカリ可溶性樹脂(A)」または「樹脂(A)」ともいい、感放射線性化合物を「感放射線性化合物(B)」ともいう。 Hereinafter, the first radiation-sensitive composition of the present invention is also referred to as "the first composition of the present invention", and the second radiation-sensitive composition of the present invention is also referred to as "the second composition of the present invention". When these first and second compositions are common, they are collectively referred to as "the composition of the present invention", and the alkali-soluble resin is also referred to as "alkali-soluble resin (A)" or "resin (A)". The radiation-sensitive compound is also referred to as “radiation-sensitive compound (B)”.
また、プロピレングリコールモノメチルエーテルアセテートを「PGMEA」ともいう。1-メトキシ-1-(2-メトキシエトキシ)エタン、1,3-ジメトキシ-2,2-ジメチルプロパン、4,4,6-トリメチル-1,3-ジオキサン、および1-ペンテン-3-オールから選ばれる少なくとも1種の化合物を「特定溶媒」ともいう。 Further, propylene glycol monomethyl ether acetate is also referred to as "PGMEA". From 1-methoxy-1- (2-methoxyethoxy) ethane, 1,3-dimethoxy-2,2-dimethylpropane, 4,4,6-trimethyl-1,3-dioxane, and 1-pentene-3-ol At least one compound selected is also referred to as a "specific solvent".
〔第1組成物〕
本発明の第1組成物は、PGMEAを溶媒として含有する。
前記第1組成物中のアルカリ可溶性樹脂(A)および感放射線性化合物(B)はPGMEAに対する溶解性が高いため、前記第1組成物では溶媒として少なくともPGMEAが用いられる。
本発明の第1組成物は、アリルメチルエーテルを含有する。
[First composition]
The first composition of the present invention contains PGMEA as a solvent.
Since the alkali-soluble resin (A) and the radiation-sensitive compound (B) in the first composition have high solubility in PGMEA, at least PGMEA is used as the solvent in the first composition.
The first composition of the present invention contains allylmethyl ether.
前記第1組成物中のアリルメチルエーテルの含有割合の上限値は、好ましくは50000wtppm、より好ましくは10000wtppm、さらに好ましくは7500wtppm、特に好ましくは5000wtppmである。アリルメチルエーテルの含有割合が前記上限値以下であると、前記第1組成物の塗布性および放射線感度の観点から好ましく、また前記第1組成物から形成される塗膜の表面荒れを抑制でき、よって得られる硬化膜の白化を抑制できることから好ましい。 The upper limit of the content ratio of allylmethyl ether in the first composition is preferably 50,000 wtppm, more preferably 10,000 wtppm, still more preferably 7500 wtppm, and particularly preferably 5000 wtppm. When the content ratio of allylmethyl ether is not more than the upper limit, it is preferable from the viewpoint of the coatability and radiation sensitivity of the first composition, and the surface roughness of the coating film formed from the first composition can be suppressed. Therefore, it is preferable because the whitening of the obtained cured film can be suppressed.
また、前記第1組成物中のアリルメチルエーテルの含有割合の下限値は、好ましくは10wtppm、より好ましくは50wtppmである。アリルメチルエーテルの含有割合が前記下限値以上であると、前記第1組成物の保存安定性の観点から好ましい。なお、アリルメチルエーテルの含有割合は、ガスクロマトグラフィーにより測定することができる。 The lower limit of the content ratio of allylmethyl ether in the first composition is preferably 10 wtppm, more preferably 50 wtppm. When the content ratio of allylmethyl ether is at least the lower limit value, it is preferable from the viewpoint of storage stability of the first composition. The content ratio of allyl methyl ether can be measured by gas chromatography.
本発明の第1組成物では、溶媒として、PGMEA以外に、前記第1組成物を構成する成分を分散又は溶解し、かつこれらの成分と反応せず、適度の揮発性を有する他の溶媒(1)をさらに含有することができる。 In the first composition of the present invention, in addition to PGMEA, another solvent that disperses or dissolves the components constituting the first composition, does not react with these components, and has appropriate volatility (as a solvent). 1) can be further contained.
他の溶媒(1)としては、例えば、
エチレングリコールモノエチルエーテル、エチレングリコールモノブチルエーテル等のエチレングリコールモノアルキルエーテル;エチレングリコールモノメチルエーテルアセテート、エチレングリコールモノエチルエーテルアセテート等のエチレングリコールモノアルキルエーテルアセテート;プロピレングリコールモノメチルエーテル、プロピレングリコールモノエチルエーテル、プロピレングリコールモノプロピルエーテル、プロピレングリコールモノブチルエーテル等のプロピレングリコールモノアルキルエーテル;プロピレングリコールジメチルエーテル、プロピレングリコールジエチルエーテル、プロピレングリコールジプロピルエーテル、プロピレングリコールジブチルエーテル等のプロピレングリコールジアルキルエーテル;プロピレングリコールモノエチルエーテルアセテート、プロピレングリコールモノプロピルエーテルアセテート、プロピレングリコールモノブチルエーテルアセテート等のプロピレングリコールモノアルキルエーテルアセテート(ただし、PGMEAを除く);
メタノール、エタノール、1-プロパノール、2-プロパノール、1-ブタノール、2-ブタノール、エチレングリコール、ジエチレングリコール、プロピレングリコール、テトラヒドロフルフリルアルコール等のアルコール;
乳酸メチル、乳酸エチル、乳酸n-プロピル、乳酸イソプロピル等の乳酸エステル;酢酸エチル、酢酸n-プロピル、酢酸イソプロピル、酢酸n-ブチル、酢酸イソブチル、酢酸n-アミル、酢酸イソアミル、プロピオン酸イソプロピル、プロピオン酸n-ブチル、プロピオン酸イソブチル等の脂肪族カルボン酸エステル;3-メトキシプロピオン酸メチル、3-メトキシプロピオン酸エチル、3-エトキシプロピオン酸メチル、3-エトキシプロピオン酸エチル、ピルビン酸メチル、ピルビン酸エチル等の他のエステル;
2-ヘプタノン、3-ヘプタノン、4-ヘプタノン、シクロヘキサノン等のケトン溶媒;N-ジメチルホルムアミド、N-メチルアセトアミド、N,N-ジメチルアセトアミド、N-メチルピロリドン等のアミド溶媒;γ-ブチロラクトン等のラクトン溶媒;
トルエン、キシレン等の芳香族炭化水素溶媒;
が挙げられる。
As another solvent (1), for example,
Ethylene glycol monoalkyl ethers such as ethylene glycol monoethyl ether and ethylene glycol monobutyl ether; ethylene glycol monoalkyl ether acetates such as ethylene glycol monomethyl ether acetate and ethylene glycol monoethyl ether acetate; propylene glycol monomethyl ether, propylene glycol monoethyl ether, Propylene glycol monoalkyl ethers such as propylene glycol monopropyl ether and propylene glycol monobutyl ether; propylene glycol dialkyl ethers such as propylene glycol dimethyl ether, propylene glycol diethyl ether, propylene glycol dipropyl ether and propylene glycol dibutyl ether; propylene glycol monoethyl ether acetate. , Propylene Glycol Monopropyl Ether Acetate, Propylene Glycol Monoalkyl Ether Acetate, etc. (excluding PGMEA);
Alcohols such as methanol, ethanol, 1-propanol, 2-propanol, 1-butanol, 2-butanol, ethylene glycol, diethylene glycol, propylene glycol, tetrahydrofurfuryl alcohol;
Lactates such as methyl lactate, ethyl lactate, n-propyl lactate, isopropyl lactate; ethyl acetate, n-propyl acetate, isopropyl acetate, n-butyl acetate, isobutyl acetate, n-amyl acetate, isoamyl acetate, isopropyl propionate, propion Aliup carboxylic acid esters such as n-butyl acid and isobutyl propionate; methyl 3-methoxypropionate, ethyl 3-methoxypropionate, methyl 3-ethoxypropionate, ethyl 3-ethoxypropionate, methyl pyruvate, pyruvate Other esters such as ethyl;
Ketone solvents such as 2-heptanone, 3-heptanone, 4-heptanone, cyclohexanone; amide solvents such as N-dimethylformamide, N-methylacetamide, N, N-dimethylacetamide, N-methylpyrrolidone; lactones such as γ-butyrolactone. solvent;
Aromatic hydrocarbon solvents such as toluene and xylene;
Can be mentioned.
他の溶媒(1)は単独でまたは2種類以上を組み合わせて用いることができる。
本発明の第1組成物中に占めるPGMEAの含有割合の上限値は、好ましくは95質量%、より好ましくは90質量%、さらに好ましくは85質量%であり;下限値は、好ましくは50質量%、より好ましくは60質量%、さらに好ましくは65質量%である。
The other solvent (1) can be used alone or in combination of two or more.
The upper limit of the content of PGMEA in the first composition of the present invention is preferably 95% by mass, more preferably 90% by mass, still more preferably 85% by mass; and the lower limit is preferably 50% by mass. , More preferably 60% by mass, still more preferably 65% by mass.
また、本発明の第1組成物中に占める溶媒以外の全成分の含有割合の上限値は、好ましくは50質量%、より好ましくは40質量%、さらに好ましくは35質量%であり;下限値は、好ましくは5質量%、より好ましくは10質量%、さらに好ましくは15質量%である。前記溶媒以外の全成分は、例えば、アルカリ可溶性樹脂(A)、感放射線性化合物(B)、アリルメチルエーテルおよび任意的に添加されるその他の成分である。
このようにして調製された液状組成物は、例えば、孔径0.2μm程度の細孔を有するフィルタなどを用いて濾過した後、使用に供することもできる。
Further, the upper limit of the content ratio of all the components other than the solvent in the first composition of the present invention is preferably 50% by mass, more preferably 40% by mass, still more preferably 35% by mass; the lower limit is It is preferably 5% by mass, more preferably 10% by mass, and even more preferably 15% by mass. All components other than the solvent are, for example, an alkali-soluble resin (A), a radiation-sensitive compound (B), allylmethyl ether, and other components optionally added.
The liquid composition thus prepared can also be used after being filtered using, for example, a filter having pores having a pore size of about 0.2 μm.
〔第2組成物〕
本発明の第2組成物は、前記特定溶媒を含有する。
前記第2組成物中のアルカリ可溶性樹脂(A)および感放射線性化合物(B)は前記特定溶媒に対する溶解性が高いため、前記第2組成物では溶媒として少なくとも前記特定溶媒が用いられる。
[Second composition]
The second composition of the present invention contains the specific solvent.
Since the alkali-soluble resin (A) and the radiation-sensitive compound (B) in the second composition have high solubility in the specific solvent, at least the specific solvent is used as the solvent in the second composition.
前記特定溶媒を含有する前記第2組成物は、保存安定性に優れている。また、保存安定性の向上に伴い、露光マージンも向上する。露光マージンの詳細については実施例欄に記載する。 The second composition containing the specific solvent is excellent in storage stability. Further, as the storage stability is improved, the exposure margin is also improved. Details of the exposure margin will be described in the Example column.
本発明の第2組成物では、溶媒として、前記特定溶媒以外に、感放射線性組成物を構成する成分を分散又は溶解し、かつこれらの成分と反応せず、適度の揮発性を有する他の溶媒(2)をさらに含有することができる。他の溶媒(2)としては、前述した他の溶媒(1)(ただし、前記特定溶媒を除く)や、PGMEAが挙げられる。 In the second composition of the present invention, other than the specific solvent, other components constituting the radiation-sensitive composition are dispersed or dissolved, and the components do not react with these components and have appropriate volatility. The solvent (2) can be further contained. Examples of the other solvent (2) include the above-mentioned other solvent (1) (however, excluding the specific solvent) and PGMEA.
他の溶媒(2)は単独でまたは2種類以上を組み合わせて用いることができる。
本発明の第2組成物中に占める前記特定溶媒の含有割合の上限値は、好ましくは95質量%、より好ましくは90質量%、さらに好ましくは85質量%であり;下限値は、好ましくは50質量%、より好ましくは60質量%、さらに好ましくは65質量%である。
The other solvent (2) can be used alone or in combination of two or more.
The upper limit of the content ratio of the specific solvent in the second composition of the present invention is preferably 95% by mass, more preferably 90% by mass, still more preferably 85% by mass; the lower limit is preferably 50. It is by mass, more preferably 60% by mass, still more preferably 65% by mass.
また、本発明の第2組成物中に占める溶媒以外の全成分の含有割合の上限値は、好ましくは50質量%、より好ましくは40質量%、さらに好ましくは35質量%であり;下限値は、好ましくは5質量%、より好ましくは10質量%、さらに好ましくは15質量%である。前記溶媒以外の全成分は、例えば、アルカリ可溶性樹脂(A)、感放射線性化合物(B)、および任意的に添加されるその他の成分である。 Further, the upper limit of the content ratio of all the components other than the solvent in the second composition of the present invention is preferably 50% by mass, more preferably 40% by mass, still more preferably 35% by mass; the lower limit is It is preferably 5% by mass, more preferably 10% by mass, and even more preferably 15% by mass. All components other than the solvent are, for example, an alkali-soluble resin (A), a radiation-sensitive compound (B), and optionally other components.
このようにして調製された液状組成物は、例えば、孔径0.2μm程度の細孔を有するフィルタなどを用いて濾過した後、使用に供することもできる。
以下、前記溶媒以外の各成分について説明する。
The liquid composition thus prepared can also be used after being filtered using, for example, a filter having pores having a pore size of about 0.2 μm.
Hereinafter, each component other than the solvent will be described.
<アルカリ可溶性樹脂(A)>
アルカリ可溶性樹脂(A)としては、例えば、カルボキシ基、フェノール性水酸基およびフッ素化ヒドロキシアルキル基等の酸性官能基を有する重合体が好ましい。アルカリ可溶性樹脂とは、2.38質量%濃度のテトラメチルアンモニウムヒドロキシド水溶液等のアルカリ現像液に、当該樹脂が溶解または膨潤可能であることを意味する。
<Alkali-soluble resin (A)>
As the alkali-soluble resin (A), for example, a polymer having an acidic functional group such as a carboxy group, a phenolic hydroxyl group and a fluorinated hydroxyalkyl group is preferable. The alkali-soluble resin means that the resin can be dissolved or swollen in an alkaline developer such as a 2.38% by mass aqueous solution of tetramethylammonium hydroxide.
フッ素化ヒドロキシアルキル基は、炭素原子に結合した水素原子の一部がフッ素原子で置換されたヒドロキシアルキル基、例えば-C(Ra1)(Ra2)OHで表される基である。前記式中、Ra1は、フッ素原子または炭素数1~4のフッ素化アルキル基であり、Ra2は、水素原子、フッ素原子、炭素数1~4のアルキル基または炭素数1~4のフッ素化アルキル基である。 A fluorinated hydroxyalkyl group is a hydroxyalkyl group in which a part of a hydrogen atom bonded to a carbon atom is replaced with a fluorine atom, for example, a group represented by −C (R a1 ) (R a2 ) OH. In the above formula, R a1 is a fluorine atom or a fluorinated alkyl group having 1 to 4 carbon atoms, and R a2 is a hydrogen atom, a fluorine atom, an alkyl group having 1 to 4 carbon atoms or fluorine having 1 to 4 carbon atoms. It is an alkylated group.
酸性官能基を有する重合体としては、例えば、ノボラック樹脂、フェノール-キシリレングリコール縮合樹脂、クレゾール-キシリレングリコール縮合樹脂、フェノール-ジシクロペンタジエン縮合樹脂、ポリベンゾオキサゾール前駆体、ポリヒドロキシスチレン、ヒドロキシスチレンとスチレンとの共重合体等の、フェノール性水酸基を有する重合体;主鎖にノボラック型骨格を含むカルボキシ基含有エポキシ(メタ)アクリレート樹脂、ポリアミド酸等の、カルボキシ基を有する重合体が挙げられる。 Examples of the polymer having an acidic functional group include novolak resin, phenol-xylylene glycol condensed resin, cresol-xylylene glycol condensed resin, phenol-dicyclopentadiene condensed resin, polybenzoxazole precursor, polyhydroxystyrene, and hydroxy. Polymers having a phenolic hydroxyl group such as a copolymer of styrene and styrene; polymers having a carboxy group such as a carboxy group-containing epoxy (meth) acrylate resin having a novolak-type skeleton in the main chain and polyamic acid can be mentioned. Be done.
酸性官能基を有する重合体としては、また、1個以上の酸性官能基を有するエチレン性不飽和単量体(以下「不飽和単量体(a1)」ともいう)と、前記(a1)と共重合可能な他のエチレン性不飽和単量体(以下「不飽和単量体(a2)」ともいう)との共重合体が挙げられる。特に、酸性官能基を有する(メタ)アクリル重合体が好ましい。 Examples of the polymer having an acidic functional group include an ethylenically unsaturated monomer having one or more acidic functional groups (hereinafter, also referred to as “unsaturated monomer (a1)”) and the above-mentioned (a1). Examples thereof include a copolymer with another copolymerizable ethylenically unsaturated monomer (hereinafter, also referred to as “unsaturated monomer (a2)”). In particular, a (meth) acrylic polymer having an acidic functional group is preferable.
不飽和単量体(a1)としては、例えば、(メタ)アクリル酸、マレイン酸、無水マレイン酸、コハク酸モノ[2-(メタ)アクリロイロキシエチル]、ω-カルボキシポリカプロラクトンモノ(メタ)アクリレート、p-ビニル安息香酸等のカルボキシ基含有不飽和単量体;ヒドロキシスチレン、p-イソプロペニルフェノール、ヒドロキシフェニルアクリレート、ヒドロキシフェニルアクリルアミド等のフェノール性水酸基含有不飽和単量体;4-(1,1,1,3,3,3-ヘキサフルオロ-2-ヒドロキシプロパン-2-イル)スチレン等のフッ素化ヒドロキシアルキル基含有不飽和単量体が挙げられる。これらの中でも、重合性の観点から、少なくとも(メタ)アクリル酸を用いることが好ましい。 Examples of the unsaturated monomer (a1) include (meth) acrylic acid, maleic acid, maleic anhydride, monosuccinic acid [2- (meth) acryloyloxyethyl], and ω-carboxypolycaprolactone mono (meth). Carboxy group-containing unsaturated monomers such as acrylate and p-vinylbenzoic acid; phenolic hydroxyl group-containing unsaturated monomers such as hydroxystyrene, p-isopropenylphenol, hydroxyphenyl acrylate and hydroxyphenylacrylamide; 4- (1) , 1,1,3,3,3-hexafluoro-2-hydroxypropane-2-yl) Examples thereof include fluorinated hydroxyalkyl group-containing unsaturated monomers such as styrene. Among these, it is preferable to use at least (meth) acrylic acid from the viewpoint of polymerizable property.
不飽和単量体(a1)は単独でまたは2種類以上を組み合わせて用いることができる。
不飽和単量体(a2)としては、例えば、N-アリールマレイミド、N-アルキルマレイミド、N-シクロアルキルマレイミド等のN-位置換マレイミド;スチレンおよびその誘導体等の芳香族ビニル化合物;(メタ)アクリル酸アルキルエステル、(メタ)アクリル酸ヒドロキシアルキルエステル、(メタ)アクリル酸脂環含有エステル、(メタ)アクリル酸芳香環含有エステル、オキシラン環、オキセタン環、オキソラン環等の環状エーテル環を有する(メタ)アクリル酸エステル等の(メタ)アクリル酸エステル;スチリル基含有シラン化合物等の芳香環含有シラン化合物;脂環含有ビニルエーテル等のビニルエーテル;芳香族ビニル化合物の重合体鎖、(メタ)アクリル酸エステルの重合体鎖、ポリシロキサン分子鎖等の重合体分子鎖の末端にモノ(メタ)アクリロイル基を有するマクロモノマーが挙げられる。これらの中でも、アルカリ可溶性樹脂に架橋性官能基を付与する観点から、オキシラン環を有する(メタ)アクリル酸エステル、およびオキセタン環を有する(メタ)アクリル酸エステルから選ばれる少なくとも1種を用いることが好ましい。
The unsaturated monomer (a1) can be used alone or in combination of two or more.
Examples of the unsaturated monomer (a2) include N-substituted maleimides such as N-arylmaleimide, N-alkylmaleimide, and N-cycloalkylmaleimide; aromatic vinyl compounds such as styrene and derivatives thereof; (meth). It has a cyclic ether ring such as an acrylic acid alkyl ester, a (meth) acrylic acid hydroxyalkyl ester, a (meth) acrylic acid alicyclic-containing ester, a (meth) acrylic acid aromatic ring-containing ester, an oxylan ring, an oxetan ring, and an oxolan ring (. (Meta) acrylic acid ester such as meta) acrylic acid ester; Aromatic ring-containing silane compound such as styryl group-containing silane compound; Vinyl ether such as alicyclic-containing vinyl ether; Polymer chain of aromatic vinyl compound, (meth) acrylic acid ester Examples thereof include a macromonomer having a mono (meth) acryloyl group at the end of a polymer molecular chain such as a polymer chain and a polysiloxane molecular chain. Among these, at least one selected from a (meth) acrylic acid ester having an oxylan ring and a (meth) acrylic acid ester having an oxetane ring can be used from the viewpoint of imparting a crosslinkable functional group to the alkali-soluble resin. preferable.
より具体的には、特開2015-004968号公報の[0060]~[0062]、特開2008-233346号公報の[0036]~[0045]、特開2009-229567号公報の[0013]~[0021]に記載されている単量体が挙げられる。 More specifically, Japanese Patent Laid-Open Nos. 2015-004968 [0060] to [0062], Japanese Patent Laid-Open Nos. 2008-233346 [0036] to [0045], and Japanese Patent Laid-Open Nos. 2009-229567 [0013] to [0013] to Examples thereof include the monomers described in [0021].
不飽和単量体(a2)は単独でまたは2種類以上を組み合わせて用いることができる。
不飽和単量体(a1)と不飽和単量体(a2)の共重合体の具体例としては、例えば、特開平7-140654号公報、特開平8-259876号公報、特開平10-31308号公報、特開平10-300922号公報、特開平11-174224号公報、特開平11-258415号公報、特開2000-56118号公報、特開2004-101728号公報、特開2006-201549号公報、特開2007-128062号公報、特開2008-233563号公報、特開2017-181928号公報、特開2017-173376号公報等に開示されている共重合体が挙げられる。
The unsaturated monomer (a2) can be used alone or in combination of two or more.
Specific examples of the copolymer of the unsaturated monomer (a1) and the unsaturated monomer (a2) include JP-A-7-140654, JP-A-8-259876, and JP-A-10-31308. No. 10, JP-A-10-300922, JP-A-11-174224, JP-A-11-258415, JP-A-2000-56118, JP-A-2004-101728, JP-A-2006-201549. , JP-A-2007-128062, JP-A-2008-233563, JP-A-2017-181928, JP-A-2017-173376 and the like.
また、例えば、特開平5-19467号公報、特開平6-230212号公報、特開平7-207211号公報、特開平9-325494号公報、特開平11-140144号公報、特開2008-181095号公報等に開示されているように、側鎖に(メタ)アクリロイル基等の重合性不飽和結合を有するカルボキシ基含有(メタ)アクリル重合体を使用することもできる。 Further, for example, JP-A-5-19467, JP-A-6-230212, JP-A-7-207211, JP-A-9-325494, JP-A-11-140144, JP-A-2008-181095. As disclosed in Japanese publications and the like, a carboxy group-containing (meth) acrylic polymer having a polymerizable unsaturated bond such as a (meth) acryloyl group in the side chain can also be used.
前記(a1)と(a2)との共重合体において、不飽和単量体(a1)由来の構造単位の含有割合の上限値は、好ましくは50質量%、より好ましくは40質量%であり;下限値は、好ましくは5質量%、より好ましくは10質量%である。 In the copolymer of (a1) and (a2), the upper limit of the content ratio of the structural unit derived from the unsaturated monomer (a1) is preferably 50% by mass, more preferably 40% by mass; The lower limit is preferably 5% by mass, more preferably 10% by mass.
前記(a1)と(a2)との共重合体は、一実施態様において、不飽和単量体(a1)と、オキシラン環を有する(メタ)アクリル酸エステルおよびオキセタン環を有する(メタ)アクリル酸エステルから選ばれる少なくとも1種との共重合体が好ましい。この共重合体において、これら以外の不飽和単量体(a2)が共重合されていてもよい。例えば、芳香族ビニル化合物、(メタ)アクリル酸芳香環含有エステル、(メタ)アクリル酸アルキルエステル、N-位置換マレイミドおよびスチリル基含有シラン化合物から選ばれる少なくとも1種がさらに共重合されていてもよい。 In one embodiment, the copolymer of (a1) and (a2) has an unsaturated monomer (a1), a (meth) acrylic acid ester having an oxylan ring, and a (meth) acrylic acid having an oxetane ring. A copolymer with at least one selected from esters is preferred. In this copolymer, unsaturated monomers (a2) other than these may be copolymerized. For example, even if at least one selected from an aromatic vinyl compound, a (meth) acrylic acid aromatic ring-containing ester, a (meth) acrylic acid alkyl ester, an N-position substituted maleimide and a styryl group-containing silane compound is further copolymerized. good.
前記(a1)と(a2)との共重合体において、オキシラン環を有する(メタ)アクリル酸エステルおよびオキセタン環を有する(メタ)アクリル酸エステルから選ばれる少なくとも1種に由来する構造単位の含有割合の上限値は、好ましくは50質量%、より好ましくは40質量%であり;下限値は、好ましくは5質量%、より好ましくは10質量%、さらに好ましくは15質量%である。 In the copolymer of (a1) and (a2), the content ratio of the structural unit derived from at least one selected from the (meth) acrylic acid ester having an oxylan ring and the (meth) acrylic acid ester having an oxetane ring. The upper limit of the above value is preferably 50% by mass, more preferably 40% by mass; and the lower limit value is preferably 5% by mass, more preferably 10% by mass, still more preferably 15% by mass.
前記(a1)と(a2)との共重合体は、公知の方法により製造することができるが、例えば、特開2003-222717号公報、特開2006-259680号公報、国際公開第2007/029871号等に開示されている方法により、その構造や重量平均分子量、分子量分布を制御することもできる。 The copolymer of (a1) and (a2) can be produced by a known method, and for example, Japanese Patent Application Laid-Open No. 2003-222717, Japanese Patent Application Laid-Open No. 2006-259680, International Publication No. 2007/029871. The structure, weight average molecular weight, and molecular weight distribution can also be controlled by the method disclosed in No. and the like.
また、アルカリ可溶性樹脂(A)としては、アルカリ可溶性の、ポリシロキサン、ポリイミドまたはポリベンゾオキサゾールも挙げられる。
ポリシロキサンの具体例としては、例えば、国際公開第2017/188047号、国際公開第2017/169763号、国際公開第2017/159876号、特開2013-114238号公報、特開2012-53381号公報、特開2010-32977号公報等に開示されている共重合体が挙げられる。
Further, examples of the alkali-soluble resin (A) include alkali-soluble polysiloxane, polyimide or polybenzoxazole.
Specific examples of the polysiloxane include, for example, International Publication No. 2017/188047, International Publication No. 2017/169763, International Publication No. 2017/159876, Japanese Patent Application Laid-Open No. 2013-114238, Japanese Patent Application Laid-Open No. 2012-53381. Examples thereof include copolymers disclosed in JP-A-2010-32977.
ポリイミドまたはポリベンゾオキサゾールの具体例としては、例えば、国際公開第2017/169763号、国際公開第2017/159876号、国際公開第2017/057281号、国際公開第2017/159476号、国際公開第2017/073481号、国際公開第2017/038828号、国際公開第2016/148176号、特開2015-114355号公報、特開2013-164432号公報、特開2010-72143号公報等に開示されている共重合体が挙げられる。 Specific examples of the polyimide or polybenzoxazole include, for example, International Publication No. 2017/169763, International Publication No. 2017/159876, International Publication No. 2017/052781, International Publication No. 2017/159476, International Publication No. 2017/ Coweight disclosed in 073481, International Publication No. 2017/038882, International Publication No. 2016/148176, JP-A-2015-114355, JP-A-2013-164432, JP-A-2010-72143, etc. Coalescence is mentioned.
アルカリ可溶性樹脂(A)の重量平均分子量(Mw)の上限値は、通常は100,000、好ましくは50,000であり;下限値は、通常は1,000、好ましくは5,000である。アルカリ可溶性樹脂(A)の数平均分子量(Mn)と重量平均分子量(Mw)との比(分子量分布:Mw/Mn)の上限値は、通常は5.0、好ましくは3.0であり;下限値は、通常は1.0、好ましくは1.1である。MwおよびMnは、ゲルパーミエーションクロマトグラフィー(以下「GPC」ともいう)で測定した、ポリスチレン換算の値である。 The upper limit of the weight average molecular weight (Mw) of the alkali-soluble resin (A) is usually 100,000, preferably 50,000; the lower limit is usually 1,000, preferably 5,000. The upper limit of the ratio (molecular weight distribution: Mw / Mn) between the number average molecular weight (Mn) and the weight average molecular weight (Mw) of the alkali-soluble resin (A) is usually 5.0, preferably 3.0; The lower limit is usually 1.0, preferably 1.1. Mw and Mn are polystyrene-equivalent values measured by gel permeation chromatography (hereinafter, also referred to as “GPC”).
前記樹脂(A)は単独でまたは2種類以上を組み合わせて用いることができる。
本発明の組成物において、当該組成物の溶媒以外の全成分100質量%中、アルカリ可溶性樹脂(A)の含有割合の上限値は、好ましくは99質量%、より好ましくは95質量%、さらに好ましくは90質量%、特に好ましくは85質量%であり;下限値は、好ましくは40質量%、より好ましくは50質量%、さらに好ましくは60質量%である。
The resin (A) can be used alone or in combination of two or more.
In the composition of the present invention, the upper limit of the content ratio of the alkali-soluble resin (A) in 100% by mass of all the components other than the solvent of the composition is preferably 99% by mass, more preferably 95% by mass, still more preferable. Is 90% by mass, particularly preferably 85% by mass; the lower limit is preferably 40% by mass, more preferably 50% by mass, still more preferably 60% by mass.
<感放射線性化合物(B)>
感放射線性化合物(B)としては、例えば、感放射線性ラジカル重合開始剤(B1)および感放射線性酸発生剤(B2)が挙げられる。
<Radiation-sensitive compound (B)>
Examples of the radiation-sensitive compound (B) include a radiation-sensitive radical polymerization initiator (B1) and a radiation-sensitive acid generator (B2).
《感放射線性ラジカル重合開始剤(B1)》
感放射線性ラジカル重合開始剤(B1)(以下「成分(B1)」ともいう)は、放射線の照射によりラジカルを発生する化合物である。本発明の組成物は、成分(B1)を含有すると、放射線硬化性樹脂組成物として機能することができ、発生するラジカルによりアルカリ可溶性樹脂(A)、後述する重合性化合物(E)等が重合することによって、ネガ型の感放射線性特性を発揮する。本発明の組成物は、成分(B1)を含有することで、放射線感度をより高めることができる。
<< Radiation Sensitive Radical Polymerization Initiator (B1) >>
The radiation-sensitive radical polymerization initiator (B1) (hereinafter, also referred to as “component (B1)”) is a compound that generates radicals by irradiation with radiation. When the composition of the present invention contains the component (B1), it can function as a radiation-curable resin composition, and the generated radical polymerizes the alkali-soluble resin (A), the polymerizable compound (E) described later, and the like. By doing so, it exhibits negative radiation-sensitive characteristics. The composition of the present invention can further enhance the radiation sensitivity by containing the component (B1).
成分(B1)としては、例えば、O-アシルオキシム化合物、アセトフェノン化合物、ビイミダゾール化合物、チオキサントン化合物が挙げられる。
O-アシルオキシム化合物としては、例えば、1-〔4-(フェニルチオ)-2-(O-ベンゾイルオキシム)〕、1,2-オクタンジオン1-[4-(フェニルチオ)-2-(O-ベンゾイルオキシム)]、エタノン-1-〔9-エチル-6-(2-メチルベンゾイル)-9H-カルバゾール-3-イル〕-1-(O-アセチルオキシム)、1-〔9-エチル-6-ベンゾイル-9.H.-カルバゾール-3-イル〕-オクタン-1-オンオキシム-O-アセテート、1-〔9-エチル-6-(2-メチルベンゾイル)-9.H.-カルバゾール-3-イル〕-エタン-1-オンオキシム-O-ベンゾエート、1-〔9-n-ブチル-6-(2-エチルベンゾイル)-9.H.-カルバゾール-3-イル〕-エタン-1-オンオキシム-O-ベンゾエートが挙げられる。
Examples of the component (B1) include an O-acyloxime compound, an acetophenone compound, a biimidazole compound, and a thioxanthone compound.
Examples of the O-acyloxime compound include 1- [4- (phenylthio) -2- (O-benzoyloxime)] and 1,2-octanedione 1- [4- (phenylthio) -2- (O-benzoyl). Oxime)], Etanone-1- [9-ethyl-6- (2-methylbenzoyl) -9H-carbazole-3-yl] -1- (O-acetyloxime), 1- [9-ethyl-6-benzoyl] -9. H. -Carbazole-3-yl] -octane-1-one oxime-O-acetate, 1- [9-ethyl-6- (2-methylbenzoyl) -9. H. -Carbazole-3-yl] -ethane-1-one oxime-O-benzoate, 1- [9-n-butyl-6- (2-ethylbenzoyl) -9. H. -Carbazole-3-yl] -ethane-1-one oxime-O-benzoate can be mentioned.
アセトフェノン化合物としては、例えば、α-アミノケトン化合物、α-ヒドロキシケトン化合物が挙げられる。α-アミノケトン化合物としては、例えば2-ベンジル-2-ジメチルアミノ-1-(4-モルホリノフェニル)-ブタン-1-オン、2-ジメチルアミノ-2-(4-メチルベンジル)-1-(4-モルフォリン-4-イル-フェニル)-ブタン-1-オン、2-メチル-1-(4-メチルチオフェニル)-2-モルフォリノプロパン-1-オンが挙げられる。α-ヒドロキシケトン化合物としては、例えば、1-フェニル-2-ヒドロキシ-2-メチルプロパン-1-オン、1-(4-i-プロピルフェニル)-2-ヒドロキシ-2-メチルプロパン-1-オン、4-(2-ヒドロキシエトキシ)フェニル-(2-ヒドロキシ-2-プロピル)ケトン、1-ヒドロキシシクロヘキシルフェニルケトンが挙げられる。 Examples of the acetophenone compound include an α-aminoketone compound and an α-hydroxyketone compound. Examples of the α-aminoketone compound include 2-benzyl-2-dimethylamino-1- (4-morpholinophenyl) -butane-1-one and 2-dimethylamino-2- (4-methylbenzyl) -1- (4). -Morphorin-4-yl-phenyl) -butane-1-one, 2-methyl-1- (4-methylthiophenyl) -2-morpholinopropane-1-one can be mentioned. Examples of the α-hydroxyketone compound include 1-phenyl-2-hydroxy-2-methylpropane-1-one and 1- (4-i-propylphenyl) -2-hydroxy-2-methylpropane-1-one. , 4- (2-Hydroxyethoxy) phenyl- (2-hydroxy-2-propyl) ketone, 1-hydroxycyclohexylphenyl ketone.
ビイミダゾール化合物としては、例えば、2,2’-ビス(2-クロロフェニル)-4,4’,5,5’-テトラフェニル-1,2’-ビイミダゾール、2,2’-ビス(2,4-ジクロロフェニル)-4,4’,5,5’-テトラフェニル-1,2’-ビイミダゾール、2,2’-ビス(2,4,6-トリクロロフェニル)-4,4’,5,5’-テトラフェニル-1,2’-ビイミダゾールが挙げられ、2,2’-ビス(2,4-ジクロロフェニル)-4,4’,5,5’-テトラフェニル-1,2’-ビイミダゾールが好ましい。 Examples of the biimidazole compound include 2,2'-bis (2-chlorophenyl) -4,4', 5,5'-tetraphenyl-1,2'-biimidazole and 2,2'-bis (2,). 4-Dichlorophenyl) -4,4', 5,5'-tetraphenyl-1,2'-biimidazole, 2,2'-bis (2,4,6-trichlorophenyl) -4,4', 5, 5'-Tetraphenyl-1,2'-biimidazole, 2,2'-bis (2,4-dichlorophenyl) -4,4', 5,5'-tetraphenyl-1,2'-bi Imidazole is preferred.
チオキサントン化合物としては、例えば、チオキサントン、2,4-ジエチルチオキサントン、2-イソプロピルチオキサントン、2,4-ジイソプロピルチオキサントン、2-クロロチオキサントンが挙げられる。 Examples of the thioxanthone compound include thioxanthone, 2,4-diethylthioxanthone, 2-isopropylthioxanthone, 2,4-diisopropylthioxanthone and 2-chlorothioxanthone.
これらの中でも、O-アシルオキシム化合物、アセトフェノン化合物、チオキサントン化合物が好ましく、O-アシルオキシム化合物、α-アミノケトン化合物、チオキサントン化合物がより好ましく、1,2-オクタンジオン1-[4-(フェニルチオ)-2-(O-ベンゾイルオキシム)]、エタノン-1-〔9-エチル-6-(2-メチルベンゾイル)-9H-カルバゾール-3-イル〕-1-(O-アセチルオキシム)、2-メチル-1-(4-メチルチオフェニル)-2-モルフォリノプロパン-1-オン、2,4-ジエチルチオキサントンがさらに好ましい。 Among these, O-acyloxime compounds, acetophenone compounds, and thioxanthone compounds are preferable, O-acyloxime compounds, α-aminoketone compounds, and thioxanthone compounds are more preferable, and 1,2-octanedione 1- [4- (phenylthio)-. 2- (O-benzoyloxime)], etanone-1- [9-ethyl-6- (2-methylbenzoyl) -9H-carbazole-3-yl] -1- (O-acetyloxime), 2-methyl- 1- (4-Methylthiophenyl) -2-morpholinopropane-1-one, 2,4-diethylthioxanthone are more preferred.
感放射線性化合物(B)として成分(B1)を用いる場合、本発明の組成物中、アルカリ可溶性樹脂(A)100質量部に対して、成分(B1)の含有量の上限値は、好ましくは30質量部、より好ましくは25質量部、さらに好ましくは20質量部であり;下限値は、好ましくは1質量部、より好ましくは3質量部、さらに好ましくは6質量部である。このような態様であると、本発明の組成物から形成される硬化膜の密着性をより高めることができ、また、本発明の組成物の放射線感度をさらに高めることができる。 When the component (B1) is used as the radiation-sensitive compound (B), the upper limit of the content of the component (B1) is preferably the upper limit of the content of the component (B1) with respect to 100 parts by mass of the alkali-soluble resin (A) in the composition of the present invention. It is 30 parts by mass, more preferably 25 parts by mass, still more preferably 20 parts by mass; the lower limit is preferably 1 part by mass, more preferably 3 parts by mass, still more preferably 6 parts by mass. In such an embodiment, the adhesion of the cured film formed from the composition of the present invention can be further enhanced, and the radiation sensitivity of the composition of the present invention can be further enhanced.
《感放射線性酸発生剤(B2)》
感放射線性酸発生剤(B2)(以下「酸発生剤(B2)」ともいう)は、放射線の照射により酸を発生する化合物である。本発明の組成物は、酸発生剤(B2)を含有することで、放射線感度をより高めることができる。
<< Radiation-sensitive acid generator (B2) >>
The radiation-sensitive acid generator (B2) (hereinafter, also referred to as “acid generator (B2)”) is a compound that generates an acid by irradiation with radiation. The composition of the present invention can further enhance the radiation sensitivity by containing the acid generator (B2).
酸発生剤(B2)としては、例えば、キノンジアジド化合物、オキシムスルホネート化合物、オニウム塩、スルホンイミド化合物、ハロゲン含有化合物、ジアゾメタン化合物、スルホン化合物、スルホン酸エステル化合物、カルボン酸エステル化合物が挙げられる。 Examples of the acid generator (B2) include quinonediazide compounds, oxime sulfonate compounds, onium salts, sulfonimide compounds, halogen-containing compounds, diazomethane compounds, sulfone compounds, sulfonic acid ester compounds, and carboxylic acid ester compounds.
キノンジアジド化合物は、放射線の照射によりカルボン酸を発生する化合物である。本発明の組成物は、酸発生剤(B2)としてキノンジアジド化合物を含有することで、発生したカルボン酸が放射線の照射部分のアルカリ現像液への溶解性を高めることにより、ポジ型の感放射線特性を発揮することができる。 The quinonediazide compound is a compound that generates a carboxylic acid by irradiation with radiation. The composition of the present invention contains a quinonediazide compound as an acid generator (B2), so that the generated carboxylic acid enhances the solubility of the irradiated portion in an alkaline developer, and thus has positive radiation-sensitive characteristics. Can be demonstrated.
キノンジアジド化合物としては、例えば、フェノール性化合物又はアルコール性化合物(以下「母核」ともいう)と、1,2-ナフトキノンジアジドスルホン酸ハライドとの縮合物を用いることができる。 As the quinone diazide compound, for example, a condensate of a phenolic compound or an alcoholic compound (hereinafter, also referred to as “matrix”) and a 1,2-naphthoquinone diazide sulfonic acid halide can be used.
母核としては、例えば、トリヒドロキシベンゾフェノン、テトラヒドロキシベンゾフェノン、ペンタヒドロキシベンゾフェノン、ヘキサヒドロキシベンゾフェノン、(ポリヒドロキシフェニル)アルカン、その他の母核が挙げられる。 Examples of the mother nucleus include trihydroxybenzophenone, tetrahydroxybenzophenone, pentahydroxybenzophenone, hexahydroxybenzophenone, (polyhydroxyphenyl) alkane, and other mother nuclei.
トリヒドロキシベンゾフェノンとしては、例えば、2,3,4-トリヒドロキシベンゾフェノン、2,4,6-トリヒドロキシベンゾフェノンが挙げられる。
テトラヒドロキシベンゾフェノンとしては、例えば、2,2’,4,4’-テトラヒドロキシベンゾフェノン、2,3,4,3’-テトラヒドロキシベンゾフェノン、2,3,4,4’-テトラヒドロキシベンゾフェノン、2,3,4,2’-テトラヒドロキシ-4’-メチルベンゾフェノン、2,3,4,4’-テトラヒドロキシ-3’-メトキシベンゾフェノンが挙げられる。
Examples of the trihydroxybenzophenone include 2,3,4-trihydroxybenzophenone and 2,4,6-trihydroxybenzophenone.
Examples of the tetrahydroxybenzophenone include 2,2', 4,4'-tetrahydroxybenzophenone, 2,3,4,3'-tetrahydroxybenzophenone, 2,3,4,4'-tetrahydroxybenzophenone, 2, Examples thereof include 3,4,2'-tetrahydroxy-4'-methylbenzophenone and 2,3,4,4'-tetrahydroxy-3'-methoxybenzophenone.
ペンタヒドロキシベンゾフェノンとしては、例えば、2,3,4,2’,6’-ペンタヒドロキシベンゾフェノンが挙げられる。
ヘキサヒドロキシベンゾフェノンとしては、例えば2,4,6,3’,4’,5’-ヘキサヒドロキシベンゾフェノン、3,4,5,3’,4’,5’-ヘキサヒドロキシベンゾフェノン等が挙げられる。
Examples of the pentahydroxybenzophenone include 2,3,4,2', 6'-pentahydroxybenzophenone.
Examples of the hexahydroxybenzophenone include 2,4,6,3', 4', 5'-hexahydroxybenzophenone, 3,4,5,3', 4', 5'-hexahydroxybenzophenone and the like.
(ポリヒドロキシフェニル)アルカンとしては、例えば、ビス(2,4-ジヒドロキシフェニル)メタン、ビス(p-ヒドロキシフェニル)メタン、トリス(p-ヒドロキシフェニル)メタン、1,1,1-トリ(p-ヒドロキシフェニル)エタン、ビス(2,3,4-トリヒドロキシフェニル)メタン、2,2-ビス(2,3,4-トリヒドロキシフェニル)プロパン、1,1,3-トリス(2,5-ジメチル-4-ヒドロキシフェニル)-3-フェニルプロパンが挙げられる。 Examples of the (polyhydroxyphenyl) alkane include bis (2,4-dihydroxyphenyl) methane, bis (p-hydroxyphenyl) methane, tris (p-hydroxyphenyl) methane, and 1,1,1-tri (p-). Hydroxyphenyl) ethane, bis (2,3,4-trihydroxyphenyl) methane, 2,2-bis (2,3,4-trihydroxyphenyl) propane, 1,1,3-tris (2,5-dimethyl) -4-Hydroxyphenyl) -3-phenylpropane.
その他の母核としては、例えば、4,4’-[1-[4-[1-[4-ヒドロキシフェニル]-1-メチルエチル]フェニル]エチリデン]ビスフェノール、2-メチル-2-(2,4-ジヒドロキシフェニル)-4-(4-ヒドロキシフェニル)-7-ヒドロキシクロマン、1-[1-{3-(1-[4-ヒドロキシフェニル]-1-メチルエチル)-4,6-ジヒドロキシフェニル}-1-メチルエチル]-3-〔1-{3-(1-[4-ヒドロキシフェニル]-1-メチルエチル)-4,6-ジヒドロキシフェニル}-1-メチルエチル〕ベンゼンが挙げられる。 Other mother nuclei include, for example, 4,4'-[1- [4- [1- [4-hydroxyphenyl] -1-methylethyl] phenyl] ethylidene] bisphenol, 2-methyl-2- (2,). 4-Dihydroxyphenyl) -4- (4-Hydroxyphenyl) -7-hydroxychroman, 1- [1- {3- (1- [4-hydroxyphenyl] -1-methylethyl) -4,6-dihydroxyphenyl } -1-Methylethyl] -3- [1- {3- (1- [4-Hydroxyphenyl] -1-methylethyl) -4,6-dihydroxyphenyl} -1-methylethyl] benzene.
1,2-ナフトキノンジアジドスルホン酸ハライドとしては、1,2-ナフトキノンジアジドスルホン酸クロリドが好ましい。1,2-ナフトキノンジアジドスルホン酸クロリドとしては、例えば、1,2-ナフトキノンジアジド-4-スルホン酸クロリド、1,2-ナフトキノンジアジド-5-スルホン酸クロリドが挙げられる。これらのうち、1,2-ナフトキノンジアジド-5-スルホン酸クロリドが好ましい。 As the 1,2-naphthoquinone diazide sulfonic acid halide, 1,2-naphthoquinone diazido sulfonic acid chloride is preferable. Examples of the 1,2-naphthoquinone diazide sulfonic acid chloride include 1,2-naphthoquinone diazide-4-sulfonic acid chloride and 1,2-naphthoquinone diazide-5-sulfonic acid chloride. Of these, 1,2-naphthoquinonediazide-5-sulfonic acid chloride is preferable.
キノンジアジド化合物の合成は、公知の縮合反応により行うことができる。この縮合反応では、フェノール性化合物又はアルコール性化合物中のOH基数に対して、好ましくは30~85モル%、より好ましくは50~70モル%に相当する1,2-ナフトキノンジアジドスルホン酸ハライドを用いることができる。 The synthesis of the quinonediazide compound can be carried out by a known condensation reaction. In this condensation reaction, a 1,2-naphthoquinonediazide sulfonic acid halide corresponding to preferably 30 to 85 mol%, more preferably 50 to 70 mol% with respect to the number of OH groups in the phenolic compound or alcoholic compound is used. be able to.
酸発生剤としてのオキシムスルホネート化合物、オニウム塩、スルホンイミド化合物、ハロゲン含有化合物、ジアゾメタン化合物、スルホン化合物、スルホン酸エステル化合物、カルボン酸エステル化合物としては公知の化合物を用いることができる。スルホンイミド化合物について具体例を挙げれば、N-スルホニルオキシイミド化合物が挙げられ、具体的には、N-(トリフルオロメチルスルホニルオキシ)スクシンイミド、N-(トリフルオロメチルスルホニルオキシ)フタルイミド、N-(トリフルオロメチルスルホニルオキシ)ジフェニルマレイミド、N-(トリフルオロメチルスルホニルオキシ)ビシクロ[2.2.1]ヘプト-5-エン-2,3-ジカルボキシイミド、N-(トリフルオロメチルスルホニルオキシ)ナフチルイミドが挙げられる。 As the oxime sulfonate compound, onium salt, sulfonimide compound, halogen-containing compound, diazomethane compound, sulfone compound, sulfonic acid ester compound, and carboxylic acid ester compound as the acid generator, known compounds can be used. Specific examples of the sulfoneimide compound include N-sulfonyloxyimide compounds, specifically, N- (trifluoromethylsulfonyloxy) succinimide, N- (trifluoromethylsulfonyloxy) phthalimide, and N- ( Trifluoromethylsulfonyloxy) diphenylmaleimide, N- (trifluoromethylsulfonyloxy) bicyclo [2.2.1] hept-5-ene-2,3-dicarboxyimide, N- (trifluoromethylsulfonyloxy) naphthyl Imide is mentioned.
感放射線性化合物(B)としてキノンジアジド化合物を用いる場合、本発明の組成物中、アルカリ可溶性樹脂(A)100質量部に対して、キノンジアジド化合物の含有量の上限値は、好ましくは40質量部、より好ましくは35質量部、さらに好ましくは30質量部であり、下限値は、好ましくは5質量部、より好ましくは10質量部、さらに好ましくは15質量部である。このような態様であると、本発明の組成物から形成される硬化膜の密着性をより高めることができ、また、本発明の組成物の放射線感度をさらに高めることができる。 When the quinone diazide compound is used as the radiation-sensitive compound (B), the upper limit of the content of the quinone diazide compound is preferably 40 parts by mass with respect to 100 parts by mass of the alkali-soluble resin (A) in the composition of the present invention. It is more preferably 35 parts by mass, still more preferably 30 parts by mass, and the lower limit is preferably 5 parts by mass, more preferably 10 parts by mass, still more preferably 15 parts by mass. In such an embodiment, the adhesion of the cured film formed from the composition of the present invention can be further enhanced, and the radiation sensitivity of the composition of the present invention can be further enhanced.
感放射線性化合物(B)としてキノンジアジド化合物以外の酸発生剤(B2)を用いる場合、本発明の組成物中、アルカリ可溶性樹脂(A)100質量部に対して、当該酸発生剤(B2)の含有量の上限値は、好ましくは20質量部、より好ましくは15質量部、さらに好ましくは10質量部であり;下限値は、好ましくは1質量部、より好ましくは2質量部、さらに好ましくは3質量部である。 When an acid generator (B2) other than the quinonediazide compound is used as the radiation-sensitive compound (B), the acid generator (B2) is used in an amount of 100 parts by mass of the alkali-soluble resin (A) in the composition of the present invention. The upper limit of the content is preferably 20 parts by mass, more preferably 15 parts by mass, still more preferably 10 parts by mass; and the lower limit is preferably 1 part by mass, more preferably 2 parts by mass, still more preferably 3. It is a mass part.
<その他の成分>
本発明の組成物は、アルカリ可溶性樹脂(A)および感放射線性化合物(B)を必須成分として含有するが、必要に応じて、その他の成分として、密着助剤(C)、界面活性剤(D)、少なくとも1個のエチレン性不飽和二重結合を有する重合性化合物(E)、アルカリ可溶性樹脂(A)以外のエポキシ樹脂(F)、および感熱性酸生成化合物(G)から選ばれる少なくとも1種を含有することができる。
<Other ingredients>
The composition of the present invention contains an alkali-soluble resin (A) and a radiation-sensitive compound (B) as essential components, but if necessary, as other components, an adhesion aid (C) and a surfactant ( D), at least selected from a polymerizable compound (E) having at least one ethylenically unsaturated double bond, an epoxy resin (F) other than the alkali-soluble resin (A), and a heat-sensitive acid-producing compound (G). It can contain one kind.
本発明の組成物は、基板と塗膜との密着性を向上させるため、密着助剤(C)を含有することができる。密着助剤(C)としては、例えば、カルボキシ基、メタクリロイル基、ビニル基、イソシアネート基、エポキシ基、アミノ基等の反応性官能基を有するシランカップリング剤等の官能性シランカップリング剤が挙げられる。具体的には、トリメトキシシリル安息香酸、3-メタクリルオキシプロピルトリメトキシシラン、ビニルトリメトキシシラン、ビニルトリアセトキシシラン、3-イソシアナートプロピルトリエトキシシラン、3-グリシジルオキシプロピルトリメトキシシラン、2-(3,4-エポキシシクロヘキシル)エチルトリメトキシシラン、3-アミノプロピルトリメトキシシラン、3-アミノプロピルトリエトキシシラン、N-フェニル-3-アミノプロピルトリメトキシシラン、N-(2-アミノエチル)-3-アミノプロピルトリメトキシシランが挙げられる。密着助剤(C)としては、例えば、特開2006-126397号公報および特開2009-204865号公報に記載している化合物を用いることもできる。密着助剤(C)は単独でまたは2種以上を組み合わせて使用することができる。 The composition of the present invention may contain an adhesion aid (C) in order to improve the adhesion between the substrate and the coating film. Examples of the adhesion aid (C) include functional silane coupling agents such as silane coupling agents having reactive functional groups such as carboxy group, methacryloyl group, vinyl group, isocyanate group, epoxy group and amino group. Be done. Specifically, trimethoxysilyl benzoic acid, 3-methacryloxypropyltrimethoxysilane, vinyltrimethoxysilane, vinyltriacetoxysilane, 3-isocyanatopropyltriethoxysilane, 3-glycidyloxypropyltrimethoxysilane, 2- (3,4-Epoxycyclohexyl) Ethyltrimethoxysilane, 3-aminopropyltrimethoxysilane, 3-aminopropyltriethoxysilane, N-phenyl-3-aminopropyltrimethoxysilane, N- (2-aminoethyl)- Examples thereof include 3-aminopropyltrimethoxysilane. As the adhesion aid (C), for example, the compounds described in JP-A-2006-126397 and JP-A-2009-204865 can also be used. The adhesion aid (C) can be used alone or in combination of two or more.
本発明の組成物は、アルカリ可溶性樹脂(A)100質量部に対して、密着助剤(C)を、好ましくは20質量部以下、より好ましくは10質量部以下の範囲で含有することができる。 The composition of the present invention can contain the adhesion aid (C) in a range of preferably 20 parts by mass or less, more preferably 10 parts by mass or less, based on 100 parts by mass of the alkali-soluble resin (A). ..
本発明の組成物は、その塗布性を向上させるため、界面活性剤(D)を含有することができる。界面活性剤(D)としては、例えば、フッ素系界面活性剤、シリコーン系界面活性剤およびノニオン系界面活性剤が挙げられる。界面活性剤(D)は単独でまたは2種以上を組み合わせて使用することができる。 The composition of the present invention may contain a surfactant (D) in order to improve its coatability. Examples of the surfactant (D) include a fluorine-based surfactant, a silicone-based surfactant, and a nonionic surfactant. The surfactant (D) can be used alone or in combination of two or more.
本発明の組成物は、アルカリ可溶性樹脂(A)100質量部に対して、界面活性剤(D)を、好ましくは5質量部以下、より好ましくは2質量部以下の範囲で含有することができる。 The composition of the present invention can contain the surfactant (D) in a range of preferably 5 parts by mass or less, more preferably 2 parts by mass or less, based on 100 parts by mass of the alkali-soluble resin (A). ..
本発明の組成物は、当該組成物をネガ型とするため、あるいは硬化膜の耐熱性および硬度を向上させるため、少なくとも1個のエチレン性不飽和二重結合を有する重合性化合物(E)を含有することができる。重合性化合物(E)としては、例えば、単官能(メタ)アクリレート、2官能(メタ)アクリレート、3官能以上の(メタ)アクリレート等の(メタ)アクリレートが挙げられる。前記(メタ)アクリレートにおける(メタ)アクリロイル基数は、好ましくは2~6である。これらの中でも、3官能以上の(メタ)アクリレートが好ましく、例えば、トリメチロールプロパントリ(メタ)アクリレート、ペンタエリスリトールテトラ(メタ)アクリレート、ジペンタエリスリトールヘキサ(メタ)アクリレートが挙げられる。重合性化合物(E)は単独でまたは2種以上を組み合わせて使用することができる。 The composition of the present invention comprises a polymerizable compound (E) having at least one ethylenically unsaturated double bond in order to make the composition a negative type or to improve the heat resistance and hardness of the cured film. Can be contained. Examples of the polymerizable compound (E) include monofunctional (meth) acrylates, bifunctional (meth) acrylates, and (meth) acrylates such as trifunctional or higher functional (meth) acrylates. The number of (meth) acryloyl groups in the (meth) acrylate is preferably 2 to 6. Among these, trifunctional or higher functional (meth) acrylates are preferable, and examples thereof include trimethylolpropane tri (meth) acrylate, pentaerythritol tetra (meth) acrylate, and dipentaerythritol hexa (meth) acrylate. The polymerizable compound (E) can be used alone or in combination of two or more.
本発明の組成物は、アルカリ可溶性樹脂(A)100質量部に対して、重合性化合物(E)を、好ましくは100質量部以下、より好ましくは75質量部以下の範囲で含有することができる。 The composition of the present invention can contain the polymerizable compound (E) in a range of preferably 100 parts by mass or less, more preferably 75 parts by mass or less, based on 100 parts by mass of the alkali-soluble resin (A). ..
本発明の組成物は、硬化膜の耐熱性および硬度を向上させるため、アルカリ可溶性樹脂(A)以外のエポキシ樹脂(F)を含有することができる。なお、アルカリ可溶性樹脂(A)にも「エポキシ樹脂」といい得るものが含まれるが、アルカリ可溶性を有する点でエポキシ樹脂(F)とは異なる。ここでのエポキシ樹脂(F)はアルカリ不溶性である。 The composition of the present invention can contain an epoxy resin (F) other than the alkali-soluble resin (A) in order to improve the heat resistance and hardness of the cured film. The alkali-soluble resin (A) also contains what can be called an "epoxy resin", but is different from the epoxy resin (F) in that it has alkali solubility. The epoxy resin (F) here is alkaline insoluble.
エポキシ樹脂(F)としては、相溶性に影響がないかぎり限定されるものではなく、例えば、ビスフェノールA型エポキシ樹脂、フェノールノボラック型エポキシ樹脂、クレゾールノボラック型エポキシ樹脂、環状脂肪族エポキシ樹脂、グリシジルエステル型エポキシ樹脂、グリシジルアミン型エポキシ樹脂、複素環式エポキシ樹脂、グリシジルメタアクリレートを(共)重合した樹脂が挙げられる。これらの中でも、ビスフェノールA型エポキシ樹脂、クレゾールノボラック型エポキシ樹脂、グリシジルエステル型エポキシ樹脂が好ましい。エポキシ樹脂(F)は単独でまたは2種以上を組み合わせて使用することができる。 The epoxy resin (F) is not limited as long as it does not affect the compatibility. For example, bisphenol A type epoxy resin, phenol novolac type epoxy resin, cresol novolac type epoxy resin, cyclic aliphatic epoxy resin, and glycidyl ester. Examples thereof include a type epoxy resin, a glycidylamine type epoxy resin, a heterocyclic epoxy resin, and a resin obtained by (co) polymerizing glycidyl methacrylate. Among these, bisphenol A type epoxy resin, cresol novolac type epoxy resin, and glycidyl ester type epoxy resin are preferable. The epoxy resin (F) can be used alone or in combination of two or more.
本発明の組成物は、アルカリ可溶性樹脂(A)100質量部に対して、エポキシ樹脂(F)を、好ましくは50質量部以下の範囲で含有することができる。
本発明の組成物は、硬化膜の耐熱性および硬度を向上させるため、感熱性酸生成化合物(G)を含有することができる。感熱性酸生成化合物(G)としては、例えば、スルホニウム塩、ベンゾチアゾニウム塩、アンモニウム塩、ホスホニウム塩等のオニウム塩が挙げられる。感熱性酸生成化合物(G)は単独でまたは2種以上を組み合わせて使用することができる。
The composition of the present invention can contain the epoxy resin (F) in a range of preferably 50 parts by mass or less with respect to 100 parts by mass of the alkali-soluble resin (A).
The composition of the present invention can contain a heat-sensitive acid-producing compound (G) in order to improve the heat resistance and hardness of the cured film. Examples of the heat-sensitive acid-producing compound (G) include onium salts such as sulfonium salts, benzothiazonium salts, ammonium salts and phosphonium salts. The heat-sensitive acid-producing compound (G) can be used alone or in combination of two or more.
本発明の組成物は、アルカリ可溶性樹脂(A)100質量部に対して、感熱性酸生成化合物(G)を、好ましくは20質量部以下、より好ましくは10質量部以下の範囲で含有することができる。
以上に説明した本発明の組成物は、層間絶縁膜、保護膜およびスペーサー等の硬化膜など、表示素子が有する硬化膜の形成材料などとして好適に用いることができる。
The composition of the present invention contains the heat-sensitive acid-producing compound (G) in a range of preferably 20 parts by mass or less, more preferably 10 parts by mass or less, based on 100 parts by mass of the alkali-soluble resin (A). Can be done.
The composition of the present invention described above can be suitably used as a material for forming a cured film of a display element, such as an interlayer insulating film, a protective film, and a cured film such as a spacer.
[硬化膜およびその製造方法]
本発明の感放射線性組成物を用いて、本発明の硬化膜を製造する方法について記載する。本発明の硬化膜としては、例えば、層間絶縁膜、保護膜、スペーサーが挙げられる。硬化膜の膜厚は、通常は0.5~6μmである。本発明の硬化膜は、硬度が高く、耐熱性および耐溶媒性に優れる。
[Cured film and its manufacturing method]
A method for producing a cured film of the present invention using the radiation-sensitive composition of the present invention will be described. Examples of the cured film of the present invention include an interlayer insulating film, a protective film, and a spacer. The film thickness of the cured film is usually 0.5 to 6 μm. The cured film of the present invention has high hardness and is excellent in heat resistance and solvent resistance.
本発明の硬化膜は、例えば、本発明の感放射線性組成物の塗膜を基板上に形成する工程(1)、前記塗膜の少なくとも一部に放射線を照射する工程(2)、放射線照射後の塗膜を現像する工程(3)、および、現像後の塗膜を加熱して硬化膜を得る工程(4)を有する製造方法により形成することができる。 The cured film of the present invention is, for example, a step of forming a coating film of the radiation-sensitive composition of the present invention on a substrate (1), a step of irradiating at least a part of the coating film with radiation (2), and irradiation. It can be formed by a production method comprising a step (3) of developing a subsequent coating film and a step (4) of heating the developed coating film to obtain a cured film.
<工程(1)>
工程(1)では、本発明の組成物を基板上に塗布し、好ましくはプレベークを行うことにより溶媒を除去して、感放射線性組成物の塗膜を形成する。
基板としては、例えば、ガラス基板、シリコン基板、およびこれらの表面に各種金属部材が形成された基板が挙げられる。
<Process (1)>
In step (1), the composition of the present invention is applied onto a substrate, and the solvent is preferably removed by prebaking to form a coating film of a radiation-sensitive composition.
Examples of the substrate include a glass substrate, a silicon substrate, and a substrate on which various metal members are formed on the surface thereof.
前記組成物の塗布方法としては、例えば、スプレー法、ロールコート法、回転塗布法(スピンコート法)、スリットダイ塗布法、バー塗布法、インクジェット法が挙げられ、スピンコート法、スリットダイ塗布法が好ましい。
プレベークの条件としては、本発明の組成物中の各成分の種類、含有割合等によっても異なる。例えば、60~110℃で30秒間~15分間程度とすることができる。
感放射線性組成物の塗膜のプレベーク後の膜厚は、通常は0.5~6μmである。
Examples of the coating method of the composition include a spray method, a roll coating method, a rotary coating method (spin coating method), a slit die coating method, a bar coating method, and an inkjet method, and a spin coating method and a slit die coating method. Is preferable.
The prebaking conditions also differ depending on the type, content ratio, etc. of each component in the composition of the present invention. For example, it can be set to about 30 seconds to 15 minutes at 60 to 110 ° C.
The film thickness of the coating film of the radiation-sensitive composition after prebaking is usually 0.5 to 6 μm.
<工程(2)>
工程(2)では、工程(1)で形成された塗膜の少なくとも一部に放射線を照射する。例えば、所定のパターンを有するマスクを介して、前記塗膜に放射線を照射する。
放射線としては、例えば、可視光線、紫外線、X線、荷電粒子線が挙げられる。可視光線および紫外線としては、例えば、g線(波長436nm)、h線(波長405nm)、i線(波長365nm)、KrFエキシマレーザー光(波長248nm)、ArFエキシマレーザー光(波長193nm)が挙げられる。X線としては、例えば、シンクロトロン放射線が挙げられる。荷電粒子線としては、例えば、電子線が挙げられる。これらの中でも、可視光線および紫外線が好ましく、g線、h線、i線およびKrFエキシマレーザー光から選ばれる少なくとも1種を含む放射線が特に好ましい。
露光量は、通常は5~1000mJ/cm2である。
<Process (2)>
In the step (2), at least a part of the coating film formed in the step (1) is irradiated with radiation. For example, the coating film is irradiated with radiation through a mask having a predetermined pattern.
Examples of radiation include visible light, ultraviolet light, X-ray, and charged particle beam. Examples of the visible light and ultraviolet rays include g-line (wavelength 436 nm), h-line (wavelength 405 nm), i-line (wavelength 365 nm), KrF excimer laser light (wavelength 248 nm), and ArF excimer laser light (wavelength 193 nm). .. Examples of X-rays include synchrotron radiation. Examples of the charged particle beam include an electron beam. Among these, visible light and ultraviolet light are preferable, and radiation containing at least one selected from g-line, h-line, i-line and KrF excimer laser light is particularly preferable.
The exposure amount is usually 5 to 1000 mJ / cm 2 .
<工程(3)>
工程(3)では、放射線照射後の塗膜に対して現像液を用いて現像処理を行い、放射線の照射部分を除去する。これにより、パターニングされた塗膜を得ることができる。
現像処理には、通常はアルカリ現像液が用いられ、例えば、アルカリ性化合物(塩基性化合物)の水溶液が挙げられる。アルカリ性化合物としては、例えば、水酸化ナトリウム、水酸化カリウム、炭酸ナトリウム、ケイ酸ナトリウム、メタケイ酸ナトリウム、アンモニア、エチルアミン、n-プロピルアミン、ジエチルアミン、ジエチルアミノエタノール、ジ-n-プロピルアミン、トリエチルアミン、メチルジエチルアミン、ジメチルエタノールアミン、トリエタノールアミン、テトラメチルアンモニウムヒドロキシド、テトラエチルアンモニウムヒドロキシド、ピロール、ピペリジン、1,8-ジアザビシクロ[5.4.0]-7-ウンデセン、1,5-ジアザビシクロ[4.3.0]-5-ノナンが挙げられる。アルカリ現像液におけるアルカリ性化合物の濃度は、通常は0.1~10質量%である。また、前記水溶液に、メタノール、エタノール等の水溶性有機溶媒や界面活性剤を適当量添加した水溶液、または本発明の組成物を溶解する各種有機溶媒を現像液として使用することができる。
<Process (3)>
In the step (3), the coating film after irradiation is subjected to a developing process using a developing solution to remove the irradiated portion. Thereby, a patterned coating film can be obtained.
An alkaline developer is usually used for the development treatment, and examples thereof include an aqueous solution of an alkaline compound (basic compound). Examples of the alkaline compound include sodium hydroxide, potassium hydroxide, sodium carbonate, sodium silicate, sodium metasilicate, ammonia, ethylamine, n-propylamine, diethylamine, diethylaminoethanol, di-n-propylamine, triethylamine, and methyl. Diethylamine, dimethylethanolamine, triethanolamine, tetramethylammonium hydroxide, tetraethylammonium hydroxide, pyrrole, piperidine, 1,8-diazabicyclo [5.4.0] -7-undecene, 1,5-diazabicyclo [4. 3.0] -5-Nonan can be mentioned. The concentration of the alkaline compound in the alkaline developer is usually 0.1 to 10% by mass. Further, an aqueous solution obtained by adding an appropriate amount of a water-soluble organic solvent such as methanol or ethanol or a surfactant to the aqueous solution, or various organic solvents for dissolving the composition of the present invention can be used as a developing solution.
現像方法としては、例えば、液盛り法、ディッピング法、揺動浸漬法、シャワー法が挙げられる。現像時間は、組成物の組成によって異なるが、例えば30~120秒間とすることができる。なお、パターニングされた塗膜に対して、例えば流水洗浄によるリンス処理を行うことができる。 Examples of the developing method include a liquid filling method, a dipping method, a rocking dipping method, and a shower method. The development time varies depending on the composition of the composition, but can be, for example, 30 to 120 seconds. The patterned coating film can be rinsed, for example, by washing with running water.
また、パターニングされた塗膜に対して、放射線を全面に照射(後露光)することにより、当該塗膜中に残存する化合物(B)の分解処理を行うこともできる。後露光における露光量は、通常は200~500mJ/cm2である。 Further, by irradiating the patterned coating film on the entire surface (post-exposure), the compound (B) remaining in the coating film can be decomposed. The exposure amount in the post-exposure is usually 200 to 500 mJ / cm 2 .
<工程(4)>
工程(4)では、工程(3)で得られた塗膜、具体的にはパターニングされた塗膜を加熱(ポストベーク処理)して、硬化膜を得る。
前記塗膜の硬化処理における加熱には、例えば、ホットプレート、オーブン等の加熱装置を用いることができる。硬化処理における加熱温度は、通常は120~250℃である。硬化処理における加熱時間は、加熱機器の種類により異なるが、例えばホットプレート上で加熱処理を行う場合には5~30分間、オーブン中で加熱処理を行う場合には30~100分間である。この際に、2回以上の加熱工程を行うステップベーク法を用いることもできる。
以上のようにして、硬化膜を得ることができる。一実施態様では、例えば、目的とする層間絶縁膜、保護膜およびスペーサーである硬化膜を基板上に形成することができる。
<Process (4)>
In the step (4), the coating film obtained in the step (3), specifically, the patterned coating film is heated (post-baked) to obtain a cured film.
For heating in the curing treatment of the coating film, for example, a heating device such as a hot plate or an oven can be used. The heating temperature in the curing treatment is usually 120 to 250 ° C. The heating time in the curing treatment varies depending on the type of heating equipment, but is, for example, 5 to 30 minutes when the heat treatment is performed on a hot plate and 30 to 100 minutes when the heat treatment is performed in an oven. At this time, a step baking method in which two or more heating steps are performed can also be used.
As described above, a cured film can be obtained. In one embodiment, for example, a desired interlayer insulating film, a protective film, and a cured film which is a spacer can be formed on the substrate.
[表示素子]
本発明の表示素子は、上述した本発明の硬化膜を有する。前記硬化膜は、例えば、表示素子における薄膜トランジスタ(TFT)用保護膜または層間絶縁膜である。本発明の表示素子は、例えば、液晶ディスプレイ、有機EL表示素子である。
[Display element]
The display element of the present invention has the above-mentioned cured film of the present invention. The cured film is, for example, a protective film for a thin film transistor (TFT) or an interlayer insulating film in a display element. The display element of the present invention is, for example, a liquid crystal display or an organic EL display element.
以下、本発明を実施例に基づいて更に具体的に説明する。但し、本発明は、下記実施例に限定されるものではない。以下の説明において、「質量部」は特に言及のない限り「部」と記載する。 Hereinafter, the present invention will be described in more detail based on examples. However, the present invention is not limited to the following examples. In the following description, "parts by mass" will be referred to as "parts" unless otherwise specified.
<重量平均分子量(Mw)、数平均分子量(Mn)および分子量分布(Mw/Mn)>
アルカリ可溶性樹脂(A)について、下記条件によるゲルパーミエーションクロマトグラフィー(GPC)によりMwおよびMnを測定した。また、分子量分布(Mw/Mn)は、得られたMwおよびMnより算出した。
装置:「GPC-101」(昭和電工社製)
GPCカラム:GPC-KF-801、GPC-KF-802、GPC-KF-803およびGPC-KF-804を結合(島津ジーエルシー社製)
移動相:テトラヒドロフラン
カラム温度:40℃
流速:1.0mL/分
試料濃度:1.0質量%
試料注入量:100μL
検出器:示差屈折計
標準物質:単分散ポリスチレン
<Weight average molecular weight (Mw), number average molecular weight (Mn) and molecular weight distribution (Mw / Mn)>
For the alkali-soluble resin (A), Mw and Mn were measured by gel permeation chromatography (GPC) under the following conditions. The molecular weight distribution (Mw / Mn) was calculated from the obtained Mw and Mn.
Equipment: "GPC-101" (manufactured by Showa Denko KK)
GPC column: GPC-KF-801, GPC-KF-802, GPC-KF-803 and GPC-KF-804 are combined (manufactured by Shimadzu GLC).
Mobile phase: Tetrahydrofuran Column temperature: 40 ° C
Flow rate: 1.0 mL / min Sample concentration: 1.0 mass%
Sample injection amount: 100 μL
Detector: Differential refractometer Standard material: Monodisperse polystyrene
[アルカリ可溶性樹脂の合成]
[合成例1](重合体(A-1)の合成)
冷却管および撹拌機を備えたフラスコに、2,2’-アゾビス(2,4-ジメチルバレロニトリル)10部およびプロピレングリコールモノメチルエーテルアセテート(PGMEA)200部を仕込んだ。引き続き、メタクリル酸20部、グリシジルメタクリレート20部、3,4-エポキシシクロヘキシルメチルメタクリレート20部、スチレン40部を仕込み、窒素置換した後、緩やかに攪拌しつつ、溶液の温度を70℃に上昇させ、この温度を5時間保持して重合することにより、アルカリ可溶性樹脂である重合体(A-1)を含有する重合体溶液を得た。得られた重合体溶液をヘキサン中で再沈殿させ、濾過、真空乾燥により精製を行い、重合体(A-1)をPGMEAに溶解させ重合体濃度30質量%溶液とした。この重合体(A-1)の重量平均分子量(Mw)は10,000、重量平均分子量(Mw)/数平均分子量(Mn)は2.3であった。
[Synthesis of alkali-soluble resin]
[Synthesis Example 1] (Synthesis of polymer (A-1))
A flask equipped with a condenser and a stirrer was charged with 10 parts of 2,2'-azobis (2,4-dimethylvaleronitrile) and 200 parts of propylene glycol monomethyl ether acetate (PGMEA). Subsequently, 20 parts of methacrylic acid, 20 parts of glycidyl methacrylate, 20 parts of 3,4-epoxycyclohexylmethylmethacrylate and 40 parts of styrene were charged, substituted with nitrogen, and then the temperature of the solution was raised to 70 ° C. with gentle stirring. By maintaining this temperature for 5 hours and polymerizing, a polymer solution containing the polymer (A-1) which is an alkali-soluble resin was obtained. The obtained polymer solution was reprecipitated in hexane, purified by filtration and vacuum drying, and the polymer (A-1) was dissolved in PGMEA to obtain a polymer concentration of 30% by mass. The weight average molecular weight (Mw) of this polymer (A-1) was 10,000, and the weight average molecular weight (Mw) / number average molecular weight (Mn) was 2.3.
[合成例2~12](重合体(A-2)~(A-12)の合成)
下記表1に示す種類および配合量(質量部)の各成分を用いたこと以外は合成例1と同様の手法にて、それぞれ重合体(A-2)~(A-12)を含む重合体溶液を得た。表1において、「-」は該当する成分を使用しなかったことを示す。
[Synthesis Examples 2 to 12] (Synthesis of Polymers (A-2) to (A-12))
Polymers containing polymers (A-2) to (A-12) by the same method as in Synthesis Example 1 except that each component of the type and blending amount (part by mass) shown in Table 1 below was used. A solution was obtained. In Table 1, "-" indicates that the corresponding component was not used.
表1中の各記号の意味は以下のとおりである。
MA:メタクリル酸
AA:アクリル酸
HS:ヒドロキシスチレン
FHST:4-(1,1,1,3,3,3-ヘキサフルオロ-2-ヒドロキシプロパン-2-イル)スチレン
GMA:グリシジルメタクリレート
OXMA:(3-エチルオキセタン-3-イル)メチルメタクリレート
EPMA:3,4-エポキシシクロヘキシルメチルメタクリレート
ST:スチレン
BzMA:ベンジルメタクリレート
MMA:メチルメタクリレート
PM:フェニルマレイミド
STMS:スチリルトリメトキシシラン
ADVN:2,2’-アゾビス(2,4-ジメチルバレロニトリル)
S-1~S-5:後述する
The meaning of each symbol in Table 1 is as follows.
MA: Methacrylate AA: Acrylic acid HS: Hydroxystyrene FHST: 4- (1,1,1,3,3,3-hexafluoro-2-hydroxypropane-2-yl) Styrene GMA: Glycidyl methacrylate OXMA: (3) -Ethyloxetane-3-yl) Methylmethacrylate EPMA: 3,4-Epoxycyclohexylmethylmethacrylate ST: Styrene BzMA: Benzylmethacrylate MMA: Methylmethacrylate PM: Phenylmaleimide STMS: Styryltrimethoxysilane ADVN: 2,2'-azobis ( 2,4-Dimethylvaleronitrile)
S-1 to S-5: Will be described later.
[感放射線性組成物の含有成分]
実施例および比較例の感放射線性組成物の調製に用いたアルカリ可溶性樹脂(A)、感放射線性化合物(B)、密着助剤(C)、界面活性剤(D)、重合性化合物(E)および溶媒(S)を以下に示す。
[Ingredients contained in radiation-sensitive composition]
The alkali-soluble resin (A), the radiation-sensitive compound (B), the adhesion aid (C), the surfactant (D), and the polymerizable compound (E) used in the preparation of the radiation-sensitive compositions of Examples and Comparative Examples. ) And the solvent (S) are shown below.
《アルカリ可溶性樹脂(A)》
A-1~A-12:合成例1~12で合成した重合体(A-1)~(A-12)
《感放射線性化合物(B)》
B-1:4,4’-[1-[4-[1-[4-ヒドロキシフェニル]-1-メチルエチル]フェニル]エチリデン]ビスフェノール(1.0モル)と1,2-ナフトキノンジアジド-5-スルホン酸クロリド(2.0モル)との縮合物
B-2:トリフルオロメタンスルホン酸-1,8-ナフタルイミド
B-3:Irgacure OXE-01(BASF社製)
《密着助剤(C)》
C-1:3-グリシジルオキシプロピルトリメトキシシラン
C-2:3-メタクリルオキシプロピルトリメトキシシラン
《界面活性剤(D)》
D-1:SH8700(東レ・ダウコーニング社製)
《重合性化合物(E)》
E-1:ジペンタエリスリトールヘキサアクリレート(DPHA)
《溶媒(S)》
S-1:プロピレングリコールモノメチルエーテルアセテート(PGMEA)
S-2:1-メトキシ-1-(2-メトキシエトキシ)エタン
S-3:1,3-ジメトキシ-2,2-ジメチルプロパン
S-4:4,4,6-トリメチル-1,3-ジオキサン
S-5:1-ペンテン-3-オール
<< Alkali-soluble resin (A) >>
A-1 to A-12: Polymers (A-1) to (A-12) synthesized in Synthesis Examples 1 to 12
<< Radiation-sensitive compound (B) >>
B-1: 4,4'-[1- [4- [1- [4-hydroxyphenyl] -1-methylethyl] phenyl] ethylidene] bisphenol (1.0 mol) and 1,2-naphthoquinonediazide-5 -Condensate with sulfonic acid chloride (2.0 mol) B-2: Trifluoromethanesulfonic acid-1,8-naphthalimide B-3: Irgacure OXE-01 (manufactured by BASF)
<< Adhesion aid (C) >>
C-1: 3-glycidyloxypropyltrimethoxysilane C-2: 3-methacrylicoxypropyltrimethoxysilane
<< Surfactant (D) >>
D-1: SH8700 (manufactured by Toray Dow Corning)
<< Polymerizable compound (E) >>
E-1: Dipentaerythritol hexaacrylate (DPHA)
<< Solvent (S) >>
S-1: Propylene glycol monomethyl ether acetate (PGMEA)
S-2: 1-methoxy-1- (2-methoxyethoxy) ethane S-3: 1,3-dimethoxy-2,2-dimethylpropane S-4: 4,4,6-trimethyl-1,3-dioxane S-5: 1-Pentene-3-all
[感放射線性組成物の評価]
実施例および比較例の感放射線性組成物について、下記項目を評価した。
<塗布性>
スピンナーを用い、シリコン基板上に感放射線性組成物を塗布した後、90℃にて2分間ホットプレート上でプレベークして平均膜厚3.0μmの塗膜を形成した。次いで、この塗膜の表面を光学顕微鏡を用いてハジキの発生を観察した。このとき、ハジキが発生していないものは塗布性が良く、ハジキが発生したものは塗布性が悪いと評価できる。
[Evaluation of radiation-sensitive composition]
The following items were evaluated for the radiation-sensitive compositions of Examples and Comparative Examples.
<Applicability>
After applying the radiation-sensitive composition on a silicon substrate using a spinner, it was prebaked on a hot plate at 90 ° C. for 2 minutes to form a coating film having an average film thickness of 3.0 μm. Next, the occurrence of repellent was observed on the surface of this coating film using an optical microscope. At this time, it can be evaluated that the one without repellency has good coatability and the one with repellency has poor coatability.
塗膜のハジキは、基板上に組成物を塗布しプレベークした後に、塗膜表面に円形状の凹みが形成されたり、顕著な場合は基板の素地が見えるほどの穴を生じたりする現象である。該ハジキは、様々な要因から発生するが、塗装後のウエット塗膜からの局所的な揮発性成分の蒸発、微小異物のコンタミネーション、基板の汚れ等によって起こると考えられている。
基板1枚あたりのハジキの個数が0個の場合AA、1個以上10個未満の場合をBB、10個以上100個未満の場合をCC、100個以上の場合をDDと評価した。
The repelling of the coating film is a phenomenon in which after the composition is applied on the substrate and prebaked, a circular dent is formed on the surface of the coating film, and in a remarkable case, a hole is formed so that the substrate of the substrate can be seen. .. The repellent is generated from various factors, but is considered to be caused by local evaporation of volatile components from the wet coating film after coating, contamination of minute foreign substances, contamination of the substrate, and the like.
When the number of repellents per substrate was 0, it was evaluated as AA, when it was 1 or more and less than 10, it was evaluated as BB, when it was 10 or more and less than 100, it was evaluated as CC, and when it was 100 or more, it was evaluated as DD.
<放射線感度>
スピンナーを用い、60℃で60秒間ヘキサメチルジシラザン(HMDS)処理したシリコン基板上に感放射線性組成物を塗布した後、90℃にて2分間ホットプレート上でプレベークして平均膜厚3.0μmの塗膜を形成した。この塗膜に幅10μmのライン・アンド・スペースパターンを有するパターンマスクを介して、水銀ランプによって所定量の紫外線を照射した。次いで、テトラメチルアンモニウムヒドロキシド2.38質量%水溶液よりなる現像液を用い、25℃で60秒現像処理を行った後、超純水で1分間流水洗浄を行った。このとき、幅10μmのライン・アンド・スペースパターンを形成可能な最小露光量を測定した。この値が100mJ/cm2未満の場合をAA、100mJ/cm2以上150mJ/cm2未満の場合をBB、150mJ/cm2以上の場合をCCと判定した。露光量は照度計(波長365nm)において測定した。
<Radiation sensitivity>
3. A radiation-sensitive composition was applied onto a silicon substrate treated with hexamethyldisilazane (HMDS) at 60 ° C. for 60 seconds using a spinner, and then prebaked on a hot plate at 90 ° C. for 2 minutes to achieve an average film thickness. A 0 μm coating was formed. The coating film was irradiated with a predetermined amount of ultraviolet rays by a mercury lamp through a pattern mask having a line and space pattern having a width of 10 μm. Next, a developing solution consisting of a 2.38% by mass aqueous solution of tetramethylammonium hydroxide was used to develop the product at 25 ° C. for 60 seconds, and then washed with ultrapure water for 1 minute under running water. At this time, the minimum exposure amount capable of forming a line-and-space pattern having a width of 10 μm was measured. When this value was less than 100 mJ / cm 2 , it was determined as AA, when it was 100 mJ / cm 2 or more and less than 150 mJ / cm 2 , it was determined as BB, and when it was 150 mJ / cm 2 or more, it was determined as CC. The exposure amount was measured with an illuminance meter (wavelength 365 nm).
<保存安定性>
調製した感放射線性組成物を遮光・密閉性の容器に封入した。25℃で7日間経過後容器を開封し、前記[放射線感度]の測定を行い、7日間保管前後での放射線感度(最小露光量)の増加率を計算した。この値が10%未満の場合をAA、10%以上20%未満の場合をBB、20%以上の場合をCCと判定した。AAまたはBBの場合に保存安定性が良好であり、CCの場合に保存安定性が不良であると評価できる。
<Storage stability>
The prepared radiation-sensitive composition was enclosed in a light-shielding and airtight container. After 7 days at 25 ° C., the container was opened, the above-mentioned [radiation sensitivity] was measured, and the rate of increase in radiation sensitivity (minimum exposure amount) before and after storage for 7 days was calculated. When this value is less than 10%, it is determined as AA, when it is 10% or more and less than 20%, it is determined as BB, and when it is 20% or more, it is determined as CC. It can be evaluated that the storage stability is good in the case of AA or BB, and the storage stability is poor in the case of CC.
<露光マージン>
スピンナーを用い、60℃で60秒間HMDS処理したシリコン基板上に感放射線性組成物を塗布した後、90℃にて2分間ホットプレート上でプレベークして平均膜厚3.0μmの塗膜を形成した。この塗膜に幅10μmのライン・アンド・スペースパターンを有するパターンマスクを介して、水銀ランプによって所定量の紫外線を照射した。次いで、テトラメチルアンモニウムヒドロキシド2.38質量%水溶液よりなる現像液を用い、25℃で60秒現像処理を行った後、超純水で1分間流水洗浄を行った。このとき、幅10μmのライン・アンド・スペースパターンを形成可能な露光量を測定した。前記露光量の最大値をD1、最小値をD2とすると、100(%)×(D1-D2)/D1の値が20%以上30%未満の場合をAA、10%以上20%未満の場合をBB、10%未満の場合をCCと判定した。「-」は未評価である。
<Exposure margin>
After applying the radiation-sensitive composition on a silicon substrate treated with HMDS at 60 ° C for 60 seconds using a spinner, it is prebaked on a hot plate at 90 ° C for 2 minutes to form a coating film having an average film thickness of 3.0 μm. did. The coating film was irradiated with a predetermined amount of ultraviolet rays by a mercury lamp through a pattern mask having a line and space pattern having a width of 10 μm. Next, a developing solution consisting of a 2.38% by mass aqueous solution of tetramethylammonium hydroxide was used to develop the product at 25 ° C. for 60 seconds, and then washed with ultrapure water for 1 minute under running water. At this time, the exposure amount capable of forming a line-and-space pattern having a width of 10 μm was measured. Assuming that the maximum value of the exposure amount is D 1 and the minimum value is D 2 , the value of 100 (%) × (D 1 − D 2 ) / D 1 is AA, 10% or more when the value is 20% or more and less than 30%. When it was less than 20%, it was judged as BB, and when it was less than 10%, it was judged as CC. "-" Is not evaluated.
<感放射線性組成物の調製1>
以下、前述した本発明の第1組成物の実施例を記載する。
[実施例1]
重合体(A-1)を含有する重合体濃度30質量%の前記重合体溶液に、重合体(A-1)100部を基準として、感放射線性化合物(B-1)30部、密着助剤(C-1)1部および界面活性剤(D-1)0.05部を混合し、さらにアリルメチルエーテル(AME)のPGMEA溶液を添加した(最終的なAME量は表2に記載した)。さらに、得られた混合物を溶媒以外の全成分濃度が30質量%となるように溶媒(S-1)(PGMEA)に溶解させた後、孔径0.2μmのメンブランフィルタで濾過して、感放射線性組成物を調製した。
<Preparation of radiation-sensitive composition 1>
Hereinafter, examples of the first composition of the present invention described above will be described.
[Example 1]
30 parts of the radiation-sensitive compound (B-1) is adhered to the polymer solution containing the polymer (A-1) and having a polymer concentration of 30% by mass, based on 100 parts of the polymer (A-1). 1 part of the agent (C-1) and 0.05 part of the surfactant (D-1) were mixed, and a PGMEA solution of allylmethyl ether (AME) was further added (final AME amount is shown in Table 2). ). Further, the obtained mixture is dissolved in a solvent (S-1) (PGMEA) so that the concentration of all components other than the solvent is 30% by mass, and then filtered through a membrane filter having a pore size of 0.2 μm to detect radiation. A sex composition was prepared.
[実施例2~15および比較例1~4]
下記表2に示す種類の各成分を用いたこと以外は実施例1と同様に操作し、実施例2~15および比較例1~4の感放射線性組成物を調製した。
上記評価結果を表2に示す。
[Examples 2 to 15 and Comparative Examples 1 to 4]
The same procedure as in Example 1 was carried out except that each component of the types shown in Table 2 below was used to prepare radiation-sensitive compositions of Examples 2 to 15 and Comparative Examples 1 to 4.
The above evaluation results are shown in Table 2.
表2に示されるように、実施例の各感放射線性組成物は良好な塗布性と保存安定性とを有することがわかる。一方、比較例の感放射線組成物においては、塗布性と保存安定性とを両立するものはなかった。 As shown in Table 2, it can be seen that each radiation-sensitive composition of the example has good coatability and storage stability. On the other hand, none of the radiation-sensitive compositions of Comparative Examples had both coatability and storage stability.
<感放射線性組成物の調製2>
以下、前述した本発明の第2組成物の実施例を記載する。
[実施例21]
重合体(A-5)を含有する重合体濃度30質量%の前記重合体溶液に、重合体(A-5)100部を基準として、感放射線性化合物(B-1)30部、密着助剤(C-1)1部および界面活性剤(D-1)0.05部を混合し、さらに、得られた混合物を溶媒以外の全成分濃度が30質量%となるように溶媒(S-2)に溶解させた後、孔径0.2μmのメンブランフィルタで濾過して、感放射線性組成物を調製した。
<Preparation of radiation-sensitive composition 2>
Hereinafter, examples of the second composition of the present invention described above will be described.
[Example 21]
30 parts of the radiation-sensitive compound (B-1) and 30 parts of the radiation-sensitive compound (B-1) adhere to the polymer solution containing the polymer (A-5) at a polymer concentration of 30% by mass based on 100 parts of the polymer (A-5). 1 part of the agent (C-1) and 0.05 part of the surfactant (D-1) are mixed, and the obtained mixture is further mixed with a solvent (S-) so that the concentration of all components other than the solvent is 30% by mass. After being dissolved in 2), the mixture was filtered through a polymer filter having a pore size of 0.2 μm to prepare a radiation-sensitive composition.
[実施例22~28および比較例21~22]
下記表3に示す種類の各成分を用いたこと以外は実施例21と同様に操作し、実施例22~28および比較例21~22の感放射線性組成物を調製した。
上記評価結果を表3に示す。
[Examples 22 to 28 and Comparative Examples 21 to 22]
The same procedure as in Example 21 was carried out except that each component of the types shown in Table 3 below was used to prepare radiation-sensitive compositions of Examples 22 to 28 and Comparative Examples 21 to 22.
The above evaluation results are shown in Table 3.
表3に示されるように、実施例の各感放射線性組成物は良好な塗布性と保存安定性と露光マージンとを有することがわかる。一方、比較例の感放射線組成物においては、良好な塗布性と保存安定性と露光マージンとを全て有するものはなかった。 As shown in Table 3, it can be seen that each radiation-sensitive composition of the example has good coatability, storage stability, and exposure margin. On the other hand, none of the radiation-sensitive compositions of Comparative Examples had good coatability, storage stability, and exposure margin.
Claims (8)
感放射線性化合物と、
プロピレングリコールモノメチルエーテルアセテートと、
アリルメチルエーテルと、
を含有する感放射線性組成物。 Alkaline-soluble resin and
Radiation sensitive compounds and
Propylene glycol monomethyl ether acetate and
With allyl methyl ether,
A radiation-sensitive composition containing.
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