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JP6912191B2 - Cracked bottle detection device, beverage manufacturing device and cracked bottle detection method - Google Patents

Cracked bottle detection device, beverage manufacturing device and cracked bottle detection method Download PDF

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JP6912191B2
JP6912191B2 JP2016238328A JP2016238328A JP6912191B2 JP 6912191 B2 JP6912191 B2 JP 6912191B2 JP 2016238328 A JP2016238328 A JP 2016238328A JP 2016238328 A JP2016238328 A JP 2016238328A JP 6912191 B2 JP6912191 B2 JP 6912191B2
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bottle
light
cracked
receiver
intensity
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JP2018095263A (en
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達格 久本
達格 久本
良典 竹内
良典 竹内
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Asahi Soft Drinks Co Ltd
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Description

飲料等の液体入り瓶の割れ検知する割れ瓶検出装置、飲料製造装置及び割れ瓶検出方法に関する。 The present invention relates to a cracked bottle detecting device for detecting cracking of a liquid-containing bottle such as a beverage, a beverage manufacturing device, and a cracked bottle detecting method.

特許文献1には、瓶を赤外線カメラで撮影して、その撮影画像を画像信号に変換して画像処理し、予め登録した瓶の画像パターンと比較して、瓶の種類を仕分けする空き瓶仕分け装置が開示されている。
特許文献2には、瓶又は樹脂製ボトル等の飲料入り容器を赤外線カメラで撮影して、撮影した画像から表面温度分布を測定することで、液面高さを計測する計測装置が開示されている。
一方、飲料入り瓶を製造する飲料製造装置において、リターナブル瓶(回収瓶)を使用することがあり、リターナブル瓶に小さな傷や損傷がある場合に、飲料、特に炭酸飲料を充填した後、被せた王冠を残したまま瓶が割れることがある。
In Patent Document 1, a bottle is photographed with an infrared camera, the photographed image is converted into an image signal, image processing is performed, and the bottle is compared with a pre-registered image pattern of the bottle to sort the types of bottles. The device is disclosed.
Patent Document 2 discloses a measuring device that measures the liquid level by photographing a container containing a beverage such as a bottle or a resin bottle with an infrared camera and measuring the surface temperature distribution from the photographed image. There is.
On the other hand, returnable bottles (recovery bottles) may be used in beverage manufacturing equipment that manufactures beverage bottles, and when the returnable bottle has small scratches or damage, it is filled with beverages, especially carbonated beverages, and then covered. The bottle may crack with the crown left.

特開平9−206700号公報Japanese Unexamined Patent Publication No. 9-206700 特開2001−116611号公報Japanese Unexamined Patent Publication No. 2001-116611

しかし、王冠を残したまま割れた瓶が搬送されると、飲料充填後の王冠検出装置では検出されずにそのまま次工程に搬送されてしまう場合がある。かかる場合には、割れ瓶を早期に発見しないと割れた破片等の捜索に手間がかかるという問題があった。 However, if the broken bottle is transported with the crown left, it may not be detected by the crown detection device after filling the beverage and may be transported to the next process as it is. In such a case, there is a problem that it takes time and effort to search for broken debris unless the broken bottle is found at an early stage.

そこで、本発明は、早期に割れ瓶を発見できると共に、簡易で且つ安価な割れ瓶検出装置、飲料製造装置及び割れ瓶検出方法の提供を目的とする。 Therefore, an object of the present invention is to provide a simple and inexpensive cracked bottle detecting device, a beverage manufacturing device, and a cracked bottle detecting method, while being able to detect a cracked bottle at an early stage.

請求項1に記載の発明は、液体入り瓶を搬送する搬送コンベアと、搬送コンベアを挟んで配置された投光器及び受光器と、受光器が受けた光の強度又は量が所定の閾値を越えて減衰したか否かを判定する制御部とを備え、投光器が投光し受光器が受ける光は、赤外線であり、制御部は、液体入り瓶が投光器と受光器との間を通過中に、一回も所定の閾値を越えて減衰していなかった場合には割れ瓶であると判定することを特徴とする割れ瓶検出装置である。
請求項2に記載の発明は、液体入り瓶を搬送する搬送コンベアと、搬送コンベアを挟んで配置された投光器及び受光器と、受光器が受けた光の強度又は量が所定の閾値を越えて減衰したか否かを判定する制御部とを備え、投光器が投光し受光器が受ける光は、赤外線であり、閾値は、正常瓶と割れ瓶とのサンプルで行った実験に基づいて得た値であり、正常瓶の場合には透過した光の強度又は量がこの値を越えて減衰するが、割れ瓶の場合には透過した光の強度又は量がこの値を越えて減衰しない値であり、制御部は、液体入り瓶が投光器と受光器との間を通過中に、1回又は2回所定の閾値を越えて減衰した場合には割れ瓶でないと判定することを特徴とする割れ瓶検出装置である。
According to the first aspect of the present invention, a transport conveyor for transporting a bottle containing a liquid, a floodlight and a receiver arranged across the transport conveyor, and the intensity or amount of light received by the receiver exceeds a predetermined threshold value. It is equipped with a control unit that determines whether or not it has been attenuated, and the light that the floodlight projects and the receiver receives is infrared light. The cracked bottle detection device is characterized in that it is determined to be a cracked bottle when it has not been attenuated beyond a predetermined threshold value even once.
According to the second aspect of the present invention, a transport conveyor for transporting a bottle containing a liquid, a floodlight and a receiver arranged across the transport conveyor, and the intensity or amount of light received by the receiver exceeds a predetermined threshold value. It is equipped with a control unit that determines whether or not it has been attenuated, the light projected by the floodlight and received by the receiver is infrared light, and the threshold value was obtained based on experiments performed on samples of normal bottles and cracked bottles. It is a value, and in the case of a normal bottle, the intensity or amount of transmitted light is attenuated beyond this value, but in the case of a cracked bottle, the intensity or amount of transmitted light is not attenuated beyond this value. The control unit determines that the bottle is not a cracked bottle if the bottle containing the liquid is attenuated once or twice beyond a predetermined threshold while passing between the floodlight and the receiver. It is a bottle detector.

請求項に記載の発明は、請求項1又は2に記載の発明において、投光器から受光器に投光する光は、瓶内の液面と胴部の印刷部又はラベルとの間であることを特徴とする。 The invention according to claim 3 is the invention according to claim 1 or 2 , wherein the light projected from the floodlight to the receiver is between the liquid level in the bottle and the printed portion or label of the body portion. It is characterized by.

請求項に記載の発明は、請求項1〜3のいずれか一項に記載の発明において、制御部は、光の強度が2回閾値を越えて減衰した場合には、割れ瓶でないと判定することを特徴とする。 The invention according to claim 4 is the invention according to any one of claims 1 to 3, wherein the control unit determines that the bottle is not a cracked bottle when the light intensity is attenuated by exceeding the threshold value twice. It is characterized by doing.

請求項に記載の発明は、請求項1〜4のいずれか一項に記載の発明において、液体入り瓶の液体は、炭酸飲料であることを特徴とする。 The invention according to claim 5 is characterized in that, in the invention according to any one of claims 1 to 4 , the liquid in the liquid-containing bottle is a carbonated beverage.

請求項に記載の発明は、請求項1〜5のいずれか一項に記載の割れ瓶検出装置と、瓶に飲料を充填すると共に充填後の瓶に王冠を被せるフィラーとを備え、割れ瓶検出装置の搬送コンベアは、王冠を被せた後の飲料入り瓶を搬送しており、制御部は、破損瓶を検出したときに搬送コンベア及びフィラーを停止することを特徴とする飲料製造装置である。 The invention according to claim 6 comprises the cracked bottle detection device according to any one of claims 1 to 5 , and a filler for filling the bottle with a beverage and covering the filled bottle with a crown. The transport conveyor of the detection device transports the bottle containing the beverage after the crown is put on, and the control unit is a beverage production device characterized in that the transport conveyor and the filler are stopped when a damaged bottle is detected. ..

請求項に記載の発明は、請求項に記載の発明において、搬送コンベアは、投光器及び受光器からなる組を複数組備え、投光器が投光し受光器が受ける光の高さが各組ごとに異なることを特徴とする飲料製造装置である。 The invention according to claim 7 is the invention according to claim 6 , wherein the conveyor includes a plurality of sets including a floodlight and a receiver, and the height of the light projected by the floodlight and received by the receiver is each set. It is a beverage manufacturing apparatus characterized by being different for each.

請求項に記載の発明は、飲料入り瓶を搬送する搬送工程と、搬送されてくる飲料入り瓶に向けて投光器から投光した赤外線を受光器で受光する受光工程と、受光工程で受光した赤外線の強度又は量を測定する測定工程と、測定した光の強度又は量が所定の閾値を越えて減衰したか否かを判定する判定工程とを備え、閾値は、正常瓶と割れ瓶とのサンプルで行った実験に基づいて得た値であり、正常瓶の場合には透過した光の強度又は量がこの値を越えて減衰するが、割れ瓶の場合には透過した光の強度又は量がこの値を越えて減衰しない値であり、判定工程は、飲料入り瓶が投光器と受光器との間を通過中に、一回も閾値を越えて減衰していなかった場合には割れ瓶であると判定することを特徴とする割れ瓶検出方法である。
請求項9に記載の発明は、飲料入り瓶を搬送する搬送工程と、搬送されてくる飲料入り瓶に向けて投光器から投光した赤外線を受光器で受光する受光工程と、受光工程で受光した赤外線の強度又は量を測定する測定工程と、測定した光の強度又は量が所定の閾値を越えて減衰したか否かを判定する判定工程とを備え、閾値は、正常瓶と割れ瓶とのサンプルで行った実験に基づいて得た値であり、正常瓶の場合には透過した光の強度又は量がこの値を越えて減衰するが、割れ瓶の場合には透過した光の強度又は量がこの値を越えて減衰しない値であり、判定工程は、飲料入り瓶が投光器と受光器との間を通過中に、1回又は2回所定の閾値を越えて減衰した場合には割れ瓶でないと判定することを特徴とする割れ瓶検出方法である。
The invention according to claim 8 is a transporting step of transporting a bottle containing a beverage, a light receiving step of receiving infrared rays projected from a floodlight toward the bottle containing a beverage to be conveyed by a receiver, and a light receiving step. It includes a measurement step of measuring the intensity or amount of infrared rays and a determination step of determining whether or not the measured intensity or amount of light has attenuated beyond a predetermined threshold, and the threshold is set between a normal bottle and a cracked bottle. It is a value obtained based on the experiment conducted with the sample. In the case of a normal bottle, the intensity or amount of transmitted light is attenuated beyond this value, but in the case of a cracked bottle, the intensity or amount of transmitted light is attenuated. Is a value that does not attenuate beyond this value, and the judgment step is to use a cracked bottle if the bottle containing the beverage has not been attenuated beyond the threshold even once while passing between the floodlight and the receiver. It is a cracked bottle detection method characterized by determining that there is.
The invention according to claim 9 has a transport step of transporting a bottle containing a beverage, a light receiving step of receiving infrared rays projected from a floodlight toward the bottle containing a beverage to be conveyed by a receiver, and a light receiving step. It includes a measurement step of measuring the intensity or amount of infrared rays and a determination step of determining whether or not the measured intensity or amount of light has attenuated beyond a predetermined threshold, and the threshold is set between a normal bottle and a cracked bottle. It is a value obtained based on the experiment conducted with the sample. In the case of a normal bottle, the intensity or amount of transmitted light is attenuated beyond this value, but in the case of a cracked bottle, the intensity or amount of transmitted light is attenuated. Is a value that does not attenuate beyond this value, and the determination step is that if the bottle containing the beverage is attenuated once or twice beyond a predetermined threshold while passing between the floodlight and the receiver, the bottle is broken. It is a cracked bottle detection method characterized by determining that the bottle is not.

請求項10に記載の発明は、請求項8又は9に記載の発明において、投光器から投光し受光器が受ける赤外線は、瓶内の液面と胴部の印刷部又はラベルとの間であることを特徴とする。 The invention according to claim 10 is the invention according to claim 8 or 9 , wherein the infrared rays projected from the floodlight and received by the receiver are between the liquid level in the bottle and the printed portion or label on the body. It is characterized by that.

請求項1、2及び8、9に記載の発明によれば、液体入り瓶に液体が充填されている場合には、投光した光が透過すると瓶の厚みと液体による光の吸収と反射を受けて、受光器で受ける光の強度又は量が減衰して所定の閾値を越えて小さくなる。
一方、液体入り瓶が割れて、瓶内の液体の水位が下がったり、無くなった場合には、投光した光は瓶の厚み部分のみを透過するので、受光器で受ける光の強度又は量は、液体があるときよりも高くなり、所定の閾値を越えて減衰しない(閾値以上の値になる)。
したがって、液体入り瓶を透過した光を受光したときに、受光した光の強度又は量が閾値を一度も越えて減衰しなかった場合には、割れ瓶であると判定する。
本発明の割れ瓶検出装置によれば、投光器と受光器との間を通過している液体入り瓶について、透過した光の強度又は量が所定の閾値を越えたか否かを判定するだけで、液体入り瓶の割れを判定できるので、早期に割れ瓶を発見できると共に、簡易で且つ安価である。
赤外線は赤色等の他の色の光に比較して、波長が長く、光の散乱がし難いので、瓶や液体に対する透過性に優れ、透過した光の強度や量の変化を容易に測定できる。また、赤外線用の投光器や受光器は汎用性が高いので、入手し易い。
According to the inventions of claims 1, 2, 8 and 9 , when a liquid-filled bottle is filled with a liquid, when the projected light is transmitted, the thickness of the bottle and the absorption and reflection of the light by the liquid are exhibited. Upon receiving, the intensity or amount of light received by the receiver is attenuated and becomes smaller than a predetermined threshold.
On the other hand, when the bottle containing the liquid breaks and the water level of the liquid in the bottle drops or disappears, the projected light passes only through the thick part of the bottle, so the intensity or amount of light received by the receiver is , It will be higher than when there is a liquid, and will not decay beyond a predetermined threshold (a value above the threshold).
Therefore, when the light transmitted through the liquid-containing bottle is received, if the intensity or amount of the received light does not exceed the threshold value and is not attenuated even once, it is determined that the bottle is broken.
According to the cracked bottle detection device of the present invention, it is only necessary to determine whether or not the intensity or amount of transmitted light exceeds a predetermined threshold value for a bottle containing liquid passing between a floodlight and a receiver. Since the cracking of the liquid-containing bottle can be determined, the cracked bottle can be found at an early stage, and it is simple and inexpensive.
Infrared rays have a longer wavelength and are less likely to scatter light than light of other colors such as red, so they have excellent transparency to bottles and liquids, and changes in the intensity and amount of transmitted light can be easily measured. .. In addition, infrared projectors and receivers are highly versatile and easy to obtain.

請求項及び10に記載の発明によれば、請求項1に記載の発明と同様の作用効果を奏すると共に、瓶の胴部に印刷されている模様や文字等の印刷部や瓶に添付されているラベルが投光器から投光された光の透過を阻害するおそれがあるが、係る部分を避けて投光器から投光する光を透過して測定することにより、検出精度を高めることができる。 According to the inventions of claims 3 and 10 , the same functions and effects as those of the invention of claim 1 are exhibited, and the pattern or characters printed on the body of the bottle are attached to the printed portion or the bottle. The label may hinder the transmission of the light projected from the floodlight, but the detection accuracy can be improved by transmitting and measuring the light projected from the floodlight while avoiding such a portion.

請求項に記載の発明によれば、請求項1〜3のいずれか一項に記載の発明と同様の作用効果を奏すると共に、瓶の種類や瓶の揺れ等の状態によって、液体入り瓶を透過した光の検出精度に誤差やばらつきが生じる場合があるので、閾値を2回越えて透過光の減衰があった場合に割れ瓶でないと判定することにより、かかる誤差やばらつきによる誤検知を防止できる。 According to the invention of claim 4 , the same action and effect as the invention of any one of claims 1 to 3 can be obtained, and a bottle containing liquid can be prepared depending on the type of bottle and the state of shaking of the bottle. Since errors and variations may occur in the detection accuracy of transmitted light, false detection due to such errors and variations can be prevented by determining that the bottle is not a broken bottle when the transmitted light is attenuated twice beyond the threshold. can.

請求項に記載の発明によれば、請求項1〜4のいずれか一項に記載の発明と同様の作用効果を奏すると共に、液体入り瓶の割れは、内部圧力が高まる炭酸飲料で生じ易いので、割れ瓶の検出に有効である。 According to the invention of claim 5 , the same action and effect as that of the invention of any one of claims 1 to 4 is obtained, and cracking of the liquid-containing bottle is likely to occur in a carbonated beverage in which the internal pressure is increased. Therefore, it is effective in detecting cracked bottles.

請求項に記載の発明によれば、請求項1〜5に記載の発明と同様の作用効果を奏すると共に、飲料製造装置において、割れ瓶を検出したときに、直ぐに搬送コンベア及びフィラーを停止することで、割れ瓶の特定や、割れ瓶により飛散した破片の除去やメンテナンスをスムーズに行うことができる。 According to the invention of claim 6 , the same operation and effect as that of the invention of claims 1 to 5 is obtained, and when a cracked bottle is detected in the beverage manufacturing apparatus, the conveyor and the filler are immediately stopped. As a result, the cracked bottle can be identified, and the debris scattered by the cracked bottle can be smoothly removed and maintained.

請求項に記載の発明によれば、請求項に記載の発明と同様の作用効果を奏すると共に、瓶の種類やサイズがかわった場合でも、製造ラインがそのままの状態で対応でき、利便性が高い。 According to the invention of claim 7 , the same operation and effect as that of the invention of claim 6 can be obtained, and even if the type and size of the bottle are changed, the production line can be handled as it is, which is convenient. Is high.

割れた液体入り瓶が投光器と受光器の間を通過するタイミングと受光強度との関係を示す図であり、(a)は割れた液体入り瓶が投光器と受光器の間を通過する状態を概略的に示す水平断面図であり、(b)は経過時間ごとの受光強度を示すグラフである。It is a figure which shows the relationship between the timing which the broken liquid-filled bottle passes between a floodlight and a receiver, and the light-receiving intensity, and (a) outlines the state which a broken liquid-filled bottle passes between a floodlight and a receiver. It is a horizontal cross-sectional view which shows, and (b) is a graph which shows the light-receiving intensity for each elapsed time. 正常な液体入り瓶が投光器と受光器の間を通過するタイミングと受光強度との関係を示す図であり、(a)は正常な液体入り瓶が投光器と受光器の間を通過する状態を概略的に示す水平断面図であり、(b)は経過時間ごとの受光強度を示すグラフである。It is a figure which shows the relationship between the timing when a normal liquid-filled bottle passes between a floodlight and a receiver, and the light-receiving intensity, and (a) outlines the state where a normal liquid-filled bottle passes between a floodlight and a receiver. It is a horizontal cross-sectional view which shows, and (b) is a graph which shows the light-receiving intensity for each elapsed time. 別の正常な液体入り瓶が投光器と受光器の間を通過するタイミングと受光強度との関係を示す図であり、(a)は正常な液体入り瓶が投光器と受光器の間を通過する状態を概略的に示す水平断面図であり、(b)は経過時間ごとの受光強度を示すグラフである。It is a figure which shows the relationship between the light-receiving intensity and the timing when another normal liquid-filled bottle passes between a floodlight and a receiver, and (a) is a state which a normal liquid-filled bottle passes between a floodlight and a receiver. Is a horizontal cross-sectional view schematically showing, (b) is a graph showing the light receiving intensity for each elapsed time. 正常な液体入り瓶と割れた液体入りと、各瓶の測定位置を示す図であり、(a)は正常な液体入り瓶の図であり、(b)は割れた液体入りの図である。It is a figure which shows the normal liquid-filled bottle, the cracked liquid containing, and the measurement position of each bottle, (a) is a figure of a normal liquid-filled bottle, and (b) is a figure which contains a broken liquid. 飲料製造装置の構成を示すブロック図である。It is a block diagram which shows the structure of the beverage manufacturing apparatus. 制御部のフローチャートである。It is a flowchart of a control part. 投光器と受光器とを設けた搬送コンベアの図であり、(a)は側面図であり、(b)は平面図である。It is a figure of the conveyor which provided the floodlight and the receiver, (a) is a side view, and (b) is a plan view.

以下に、添付図面を参照して本発明の実施の形態について説明する。
図7に示すように、本実施の形態にかかる飲料製造装置1は、瓶2に飲料(液体)を充填して王冠5を被せるフィラー7と、フィラー7から排出された飲料入り瓶3を次工程に搬送する搬送コンベア9とを備えている。
搬送コンベア9には、連続的に搬送されてくる飲料入り瓶3が割れ瓶でないか否かを検出する割れ瓶検出装置11が設けてある。割れ瓶検出装置11は、フィラー7の出口側近くに設けてある。
飲料入り瓶3に充填される飲料は、透明無色の炭酸飲料である。瓶2は、透明無色のリターナブル瓶である。
尚、以下の説明において、瓶2内に液体(飲料)4が充填されているものを総称して用いる場合には飲料入り瓶3とし、図4に示すように、飲料入り瓶3を正常瓶(正常な飲料入り瓶)3aと割れ瓶(割れた飲料入り瓶)3bと区別して用いる場合にはそのような名称及び符号を付する。
Hereinafter, embodiments of the present invention will be described with reference to the accompanying drawings.
As shown in FIG. 7, the beverage manufacturing apparatus 1 according to the present embodiment includes a filler 7 in which a bottle 2 is filled with a beverage (liquid) and covered with a crown 5, and a beverage-containing bottle 3 discharged from the filler 7 is next. It is provided with a transport conveyor 9 for transporting to the process.
The conveyor 9 is provided with a cracked bottle detection device 11 that detects whether or not the bottle 3 containing a beverage that is continuously transported is not a cracked bottle. The cracked bottle detection device 11 is provided near the outlet side of the filler 7.
The beverage filled in the beverage-containing bottle 3 is a transparent and colorless carbonated beverage. Bottle 2 is a transparent and colorless returnable bottle.
In the following description, when the bottle 2 filled with the liquid (beverage) 4 is used generically, it is referred to as a beverage-containing bottle 3, and as shown in FIG. 4, the beverage-containing bottle 3 is a normal bottle. When (normal beverage bottle) 3a and cracked bottle (broken beverage bottle) 3b are used separately, such a name and a code are given.

割れ瓶検出装置11は、図5に示すように、上述した搬送コンベア9と、搬送コンベア9を挟んで配置された投光器13及び受光器15と、受光器15が受けた光の強度又は量が所定の閾値を越えて減衰したか否かを判定する制御部17とから構成されている。
図7に示すように、搬送コンベア9において、投光器13及び受光器15がある位置には対応して、搬送されてくる飲料入り瓶3の検知器19が設けてあり、この検知器19で検知された飲料入り瓶3の検知信号を制御部17が受けて、投光器13と受光器15との間を通過する時間をタイミング制御21(図5参照)で演算している。
投光器13から投光される光は、赤外線であり、ピーク波長は870nmである。光源にはLED(Light Emitting Device)を用いている。
受光器15は、赤外線の強度を検知する赤外線センサである。
投光器13及び受光器15の組は、図7に示すように、複数組、本実施の形態では3組設けており、それぞれ飲料入り瓶3を透過する赤外線の高さを変えている。高さの異なる投光器13及び受光器15の組を複数設けているのは、搬送されてくる飲料入り瓶3の種類で高さやラベルの位置が異なる為、各種の飲料入り瓶3に対応するためであり、使用されるのはいずれかの一組である。
即ち、図4に示すように、飲料入り瓶3を透過する赤外線の高さは、瓶2内に充填されている飲料4の液面Gと模様等の印刷部Hとの間である。
As shown in FIG. 5, in the cracked bottle detection device 11, the intensity or amount of light received by the above-mentioned transfer conveyor 9, the floodlight 13 and the receiver 15 arranged with the transfer conveyor 9 interposed therebetween, and the receiver 15 is determined. It is composed of a control unit 17 for determining whether or not the attenuation exceeds a predetermined threshold value.
As shown in FIG. 7, in the conveyor 9, a detector 19 for the beverage bottle 3 to be transported is provided corresponding to the position where the floodlight 13 and the receiver 15 are located, and the detector 19 detects the bottle 3. The control unit 17 receives the detection signal of the beverage-containing bottle 3, and the timing control 21 (see FIG. 5) calculates the time for passing between the floodlight 13 and the light receiver 15.
The light projected from the floodlight 13 is infrared rays, and the peak wavelength is 870 nm. An LED (Light Emitting Device) is used as the light source.
The receiver 15 is an infrared sensor that detects the intensity of infrared rays.
As shown in FIG. 7, a plurality of sets of the floodlight 13 and the receiver 15 are provided, and three sets are provided in the present embodiment, and the height of the infrared rays transmitted through the beverage bottle 3 is changed for each set. The reason why a plurality of sets of the floodlight 13 and the receiver 15 having different heights are provided is that the height and the position of the label are different depending on the type of the beverage-containing bottle 3 to be transported, so that it corresponds to various beverage-containing bottles 3. And it is one set that is used.
That is, as shown in FIG. 4, the height of the infrared rays transmitted through the beverage-containing bottle 3 is between the liquid level G of the beverage 4 filled in the bottle 2 and the printing portion H of the pattern or the like.

図5に示すように、制御部17は、上述のタイミング制御部21の他に、比較部23、判定部25を備えていると共に、表示部27及び警報器29に接続してある。
比較部23では、飲料入り瓶3についての正常瓶3aと割れ瓶3bとのサンプルで行った実験に基づいて得た閾値Fが格納されている。この閾値Fは、瓶2の種類や充填する飲料の種類に応じて予めおこなった実験に基づいて定めた値である。
判定部25は、受光器15から受けた光の強度値が比較部23に格納されている閾値を越えて減衰(閾値よりも小さい)しているかいないかを判定する。判定部25では、光強度の判定において、検知器19で検知した飲料入り瓶3がタイミング制御部21で演算した投光器13及び受光器15間を通過する時間内に閾値Fを何回越えて減衰したかを判定する。
制御部17では、1つの飲料入り瓶3が投光器13及び受光器15間を通過している時間内に閾値Fを越えて減衰した回数を、表示部27に表示すると共に、飲料入り瓶3を透過した赤外線が一回も閾値Fを越えて減衰していない場合には、警報器29に警報発生信号を送ると共にフィラー7及び搬送コンベア9に駆動停止信号を送る。
As shown in FIG. 5, the control unit 17 includes a comparison unit 23 and a determination unit 25 in addition to the timing control unit 21 described above, and is connected to a display unit 27 and an alarm device 29.
In the comparison unit 23, the threshold value F obtained based on the experiment performed on the sample of the normal bottle 3a and the cracked bottle 3b for the beverage-containing bottle 3 is stored. This threshold value F is a value determined based on an experiment conducted in advance according to the type of bottle 2 and the type of beverage to be filled.
The determination unit 25 determines whether or not the intensity value of the light received from the receiver 15 is attenuated (smaller than the threshold value) beyond the threshold value stored in the comparison unit 23. In the determination unit 25, in the determination of the light intensity, the number of times the threshold value F is exceeded and attenuated within the time when the beverage bottle 3 detected by the detector 19 passes between the floodlight 13 and the receiver 15 calculated by the timing control unit 21. Determine if you did.
The control unit 17 displays on the display unit 27 the number of times that one beverage-containing bottle 3 has been attenuated beyond the threshold value F within the time it has passed between the floodlight 13 and the receiver 15, and at the same time, the beverage-containing bottle 3 is displayed. If the transmitted infrared light has never exceeded the threshold value F and has not been attenuated, an alarm generation signal is sent to the alarm device 29 and a drive stop signal is sent to the filler 7 and the conveyor 9.

ここで、図4に示すような正常な飲料入り瓶3aと割れた飲料入り瓶3bとについて、赤外線の透過位置と、受光器15で受光した受光強度との関係について説明する。
図1に割れ瓶3b(図4(b)参照)の場合について説明する。(ア)に示すように、測定開始時には、瓶2の肉厚部分を赤外線Sが透過し、その透過光を受光器15で受ける。その時の受光強度は、瓶2の肉厚部分の為に減衰された強度になるが、瓶2内に飲料(液体)がない為、飲料の影響を受けないので減衰される強度が小さく、閾値Fを越えるほど減衰されない。
(イ)では、赤外線Sが瓶2の肉厚及び瓶2の内部を透過するが、瓶2の内部に飲料がない為、減衰される強度は小さい、このため受光強度は閾値Fよりも大きい。
(ウ)では、瓶2の割れ部分を赤外線Sが透過しているため、受光強度は更に大きくなり、閾値Fよりも大きい。
このように、図4に示す割れ瓶3bでは、赤外線Sの透過している間では、閾値Fを越えることが一度もない。
Here, the relationship between the infrared ray transmitting position and the light receiving intensity received by the light receiver 15 will be described for the normal beverage bottle 3a and the broken beverage bottle 3b as shown in FIG.
The case of the cracked bottle 3b (see FIG. 4B) will be described with reference to FIG. As shown in (a), at the start of measurement, infrared rays S are transmitted through the thick portion of the bottle 2, and the transmitted light is received by the receiver 15. The light receiving intensity at that time becomes the attenuated intensity due to the thick portion of the bottle 2, but since there is no beverage (liquid) in the bottle 2, the attenuated intensity is small because it is not affected by the beverage, and the threshold value. It is not attenuated enough to exceed F.
In (a), the infrared ray S passes through the wall thickness of the bottle 2 and the inside of the bottle 2, but the intensity of attenuation is small because there is no beverage inside the bottle 2, and therefore the light receiving intensity is larger than the threshold value F. ..
In (c), since the infrared ray S is transmitted through the cracked portion of the bottle 2, the light receiving intensity is further increased and is larger than the threshold value F.
As described above, in the cracked bottle 3b shown in FIG. 4, the threshold value F is never exceeded while the infrared rays S are transmitted.

図2に正常瓶3a(図4(a)参照)の場合について説明する。(ア)に示すように、測定開始時には、瓶2の肉厚部分を赤外線Sが透過し、その透過光を受光器15で受ける。その時の受光強度は、瓶2の肉厚部分の為に減衰された強度になると共に飲料4の影響を受けた減衰も加わった受光強度になり、図1に示す割れ瓶3bに比較して大きく減衰され、閾値Fを越えた減衰となる。
(イ)では、赤外線Sが瓶2の肉厚及び飲料4を透過するが、赤外線が透過する肉厚部分が(ア)の場合よりも小さく且つ飲料による減衰の影響は小さい。したがって、(ア)の場合よりも、減衰される強度は小さく、受光強度は閾値Fよりも大きい。
(ウ)では、(ア)と同様に赤外線が透過しており、(ア)と同様に、閾値Fを越えた減衰となる。
このように、図4に示す正常瓶3aでは、赤外線の透過している間では、閾値Fを越えた減衰が2回生じている。
A case of a normal bottle 3a (see FIG. 4A) will be described with reference to FIG. As shown in (a), at the start of measurement, infrared rays S are transmitted through the thick portion of the bottle 2, and the transmitted light is received by the receiver 15. The light receiving intensity at that time is attenuated due to the thick portion of the bottle 2 and is also attenuated due to the influence of the beverage 4, which is larger than that of the cracked bottle 3b shown in FIG. It is attenuated and the attenuation exceeds the threshold value F.
In (a), the infrared ray S transmits the wall thickness of the bottle 2 and the beverage 4, but the wall thickness portion through which the infrared ray transmits is smaller than that of the case of (a), and the influence of attenuation by the beverage is small. Therefore, the attenuated intensity is smaller than that in the case of (a), and the light receiving intensity is larger than the threshold value F.
In (c), infrared rays are transmitted as in (a), and the attenuation exceeds the threshold value F as in (a).
As described above, in the normal bottle 3a shown in FIG. 4, the attenuation exceeding the threshold value F occurs twice while the infrared rays are transmitted.

図3に他の正常瓶3a(図4(a)参照)の場合について説明する。この例では、正常瓶3aにもかかわらず、測定誤差や瓶の状況(揺れ等)により図2に示すように2回閾値を越えた減衰がない例である。
(ア)に示すように、測定開始時には、瓶2の肉厚部分を赤外線Sが透過し、その透過光を受光器15で受ける。その時の受光強度は、瓶2の肉厚の為に減衰された強度になるが及び飲料による減衰も加わった受光強度になり、図1に示す割れ瓶3bに比較して大きく減衰され、図2と同様に閾値Fを越えた減衰となる。
(イ)では、赤外線が瓶2の肉厚及び飲料を透過するが、飲料による減衰は小さく、(ア)の場合よりも、減衰される強度は小さい、このため受光強度は閾値Fよりも大きい。
(ウ)では、上述した測定誤差や瓶の移動状況等のなんらかの理由により、(ア)と同様に赤外線が透過しているにもかかわらず、受光強度は閾値Fを越えた減衰とならずに、閾値Fよりも高い値となった。
A case of another normal bottle 3a (see FIG. 4A) will be described with reference to FIG. In this example, despite the normal bottle 3a, there is no attenuation exceeding the threshold value twice as shown in FIG. 2 due to a measurement error and the condition of the bottle (shaking, etc.).
As shown in (a), at the start of measurement, infrared rays S are transmitted through the thick portion of the bottle 2, and the transmitted light is received by the receiver 15. The light-receiving intensity at that time is attenuated due to the wall thickness of the bottle 2, but is also attenuated by the beverage, and is greatly attenuated as compared with the cracked bottle 3b shown in FIG. Similarly, the attenuation exceeds the threshold value F.
In (a), infrared rays pass through the wall thickness of the bottle 2 and the beverage, but the attenuation due to the beverage is small, and the attenuation intensity is smaller than in the case of (a). Therefore, the light receiving intensity is larger than the threshold value F. ..
In (c), for some reason such as the above-mentioned measurement error and the moving condition of the bottle, the light receiving intensity does not attenuate beyond the threshold value F even though infrared rays are transmitted as in (a). , The value was higher than the threshold value F.

図2及び図3に示す実験結果から明らかなように、正常瓶3aであっても、閾値Fを1回だけ越えて減衰する場合と、2回越えて減衰する場合があることがわかる。
したがって、閾値Fに対して1回も越える減衰がない場合には、割れ瓶3bと判定することで、確実に割れ瓶であると判定できる。さらに、閾値Fに対して2回越える減衰があった場合には、正常瓶3aと判定することで、確実に正常瓶であると判定できる。
As is clear from the experimental results shown in FIGS. 2 and 3, even in the normal bottle 3a, there are cases where the threshold value F is attenuated only once and cases where it is attenuated more than twice.
Therefore, if there is no attenuation exceeding the threshold value F even once, it can be reliably determined that the bottle is a cracked bottle by determining the bottle as a cracked bottle 3b. Further, when the attenuation exceeds the threshold value F twice, it is determined that the bottle is a normal bottle 3a, so that the bottle can be reliably determined to be a normal bottle.

次に、制御部17における制御フローについて説明する。
ステップS1でタイミング制御部21による計測開始信号を受けると、比較部23では、受光器15で受光した赤外線強度を、格納している閾値Fと比較し、赤外線強度が閾値Fを越えて減衰したか否かを比較する。
ステップS2では、判定部25では、比較部で赤外線強度が閾値Fを越えて減衰した回数をカウントし、1回でも閾値Fを越えた減衰があれば、OK(正常瓶)であると判定する。
ステップS3では、計測時間が終了したか否かを判定し、計測時間が終了した時点で、閾値Fを越えた受光強度の減衰がない場合には、NG(割れ瓶)であると判定する。
Next, the control flow in the control unit 17 will be described.
Upon receiving the measurement start signal from the timing control unit 21 in step S1, the comparison unit 23 compares the infrared intensity received by the receiver 15 with the stored threshold value F, and the infrared intensity is attenuated beyond the threshold value F. Compare whether or not.
In step S2, the determination unit 25 counts the number of times the infrared intensity is attenuated beyond the threshold value F in the comparison unit, and if there is any attenuation exceeding the threshold value F even once, it is determined that the bottle is OK (normal bottle). ..
In step S3, it is determined whether or not the measurement time has ended, and if there is no attenuation of the light receiving intensity exceeding the threshold value F at the end of the measurement time, it is determined to be NG (cracked bottle).

制御部17で割れ瓶3bであると判定した場合には、図5に示すように、制御部17は、警報器29に警報信号を発し、フィラー7及び搬送コンベア9に停止信号を発する。
これにより、飲料製造装置の作業員は、直ぐに停止した搬送コンベア9から割れ瓶3bを探し、搬送コンベア9及びフィラー7に残っている割れた破片を除去する。また、必要に応じて搬送コンベア9及びフィラー7のメンテナンスをする。
When the control unit 17 determines that the bottle is a cracked bottle 3b, the control unit 17 issues an alarm signal to the alarm device 29 and a stop signal to the filler 7 and the conveyor 9 as shown in FIG.
As a result, the worker of the beverage manufacturing apparatus searches for the cracked bottle 3b from the conveyor 9 that has stopped immediately, and removes the cracked debris remaining on the conveyor 9 and the filler 7. In addition, maintenance of the conveyor 9 and the filler 7 is performed as necessary.

本実施の形態によれば、上述した作用効果の他に以下の作用効果をも奏することができる。
制御部17では、飲料入り瓶3を透過した光を受光したときに、受光した光の強度が閾値Fを一度も越えて減衰しなかった場合には、割れ瓶3bであると判定するから、投光器13と受光器15との間を通過している飲料入り瓶3について、透過した光の強度を測定するだけで、飲料入り瓶3の割れを判定できるので、早期に割れ瓶3bを発見できると共に、光の強度を検出するだけであるから、簡易で且つ安価である。
According to the present embodiment, the following effects can be obtained in addition to the above-mentioned effects.
When the control unit 17 receives the light transmitted through the beverage-containing bottle 3, if the intensity of the received light does not exceed the threshold value F even once and is not attenuated, the control unit 17 determines that the bottle is a cracked bottle 3b. With respect to the beverage-containing bottle 3 passing between the floodlight 13 and the receiver 15, the crack of the beverage-containing bottle 3 can be determined only by measuring the intensity of the transmitted light, so that the cracked bottle 3b can be found at an early stage. At the same time, it is simple and inexpensive because it only detects the intensity of light.

飲料入り瓶3の胴部に印刷されている印刷部Hと液面Gとの間で飲料入り瓶3に赤外線光を透過して測定しているので、検出精度を高めることができる。 Since the measurement is performed by transmitting infrared light through the beverage bottle 3 between the printing unit H printed on the body of the beverage bottle 3 and the liquid level G, the detection accuracy can be improved.

赤外線Sは赤色等の他の色の光に比較して、波長が長く、光の散乱がし難いので、瓶2や液体4に対する透過性に優れ、透過した光の強度や量の変化を容易に側的できる。また、赤外線用の投光器13や受光器15は汎用性が高いので、汎用品を用いることができる。
内部圧力により割れが生じ易い炭酸飲料入り瓶3の割れを検知しているので、割れ瓶3bの検出に有効である。
制御部17は、割れ瓶3bを検出したときに、直ぐに搬送コンベア9及びフィラー7を停止することで、割れ瓶3bの特定や、割れ瓶3bにより飛散した破片の除去をスムーズに行うことができる。
搬送コンベア9には、高さが異なる複数組の投光器13及び受光器15を配置しているので、飲料入り瓶3の種類やサイズがかわった場合でも、製造ラインがそのままの状態で対応でき、利便性が高い。
Infrared S has a longer wavelength and is less likely to scatter light than light of other colors such as red, so it has excellent transparency to bottle 2 and liquid 4, and it is easy to change the intensity and amount of transmitted light. Can be sideways. Further, since the infrared projector 13 and the receiver 15 are highly versatile, general-purpose products can be used.
Since the cracking of the carbonated beverage-containing bottle 3 which is easily cracked by the internal pressure is detected, it is effective for detecting the cracked bottle 3b.
When the control unit 17 detects the cracked bottle 3b, the transfer conveyor 9 and the filler 7 are immediately stopped, so that the cracked bottle 3b can be specified and the debris scattered by the cracked bottle 3b can be smoothly removed. ..
Since a plurality of sets of floodlights 13 and receivers 15 having different heights are arranged on the conveyor 9, even if the type and size of the beverage-containing bottle 3 are changed, the production line can be handled as it is. Highly convenient.

本発明は、前述した実施の形態に限定されるものではなく、その要旨を逸脱しない範囲で種々変形可能である。
例えば、受光器15は赤外線の強度を検知することに限らず、赤外線の量を検知するものであっても良い。
印刷部Hはラベルであっても良い。
制御部17は、閾値を2回越えて透過光の減衰があった場合にのみ割れ瓶3bでないと判定しても良い。上述した図2及び図3の結果から明らかなように、正常瓶3aでも飲料入り瓶3の種類や瓶の状態等によって、液体入り瓶3を透過した光の検出精度に誤差やばらつきが生じる場合があるので、閾値を2回越えて透過光の減衰があった場合にのみ割れ瓶3bでない(正常瓶3a)と判定することで、かかる誤差やばらつきによる誤検知を防止できる。
液体入り瓶3に充填されている液体4は、無色透明に限らず、色付きの透明飲料であっても良いし、ジュースや乳飲料等であっても良い。
瓶2は、無色透明であることに限らず、青色透明等の色付き透明であっても良い。
投光器13及び受光器15間で飲料入り瓶3に透過する光は、赤外線に限らず、赤色等の他の波長の光であっても良い。
投光器13及び受光器15の組は、1組のみを設けるものであっても良い。
The present invention is not limited to the above-described embodiment, and can be variously modified without departing from the gist thereof.
For example, the receiver 15 is not limited to detecting the intensity of infrared rays, and may be one that detects the amount of infrared rays.
The printing unit H may be a label.
The control unit 17 may determine that the bottle is not the cracked bottle 3b only when the transmitted light is attenuated when the threshold value is exceeded twice. As is clear from the results of FIGS. 2 and 3 described above, even in the normal bottle 3a, there is an error or variation in the detection accuracy of the light transmitted through the liquid-containing bottle 3 depending on the type of the beverage-containing bottle 3 and the state of the bottle. Therefore, it is possible to prevent erroneous detection due to such an error or variation by determining that the bottle is not the cracked bottle 3b (normal bottle 3a) only when the transmitted light is attenuated twice exceeding the threshold value.
The liquid 4 filled in the liquid-containing bottle 3 is not limited to colorless and transparent, and may be a colored transparent beverage, a juice, a milk beverage, or the like.
The bottle 2 is not limited to being colorless and transparent, and may be colored transparent such as blue transparent.
The light transmitted through the beverage bottle 3 between the floodlight 13 and the light receiver 15 is not limited to infrared rays, but may be light of other wavelengths such as red.
Only one set of the floodlight 13 and the receiver 15 may be provided.

1 飲料製造装置
2 瓶
3 飲料入り瓶
3a 正常な飲料入り瓶
3b 割れた飲料入り瓶
7 フィラー
9 搬送コンベア
11 割れ瓶検出装置
13 投光器
15 受光器
17 制御部
F 閾値
G 液面
H 印刷部
1 Beverage production equipment 2 Bottles 3 Beverage bottles 3a Normal beverage bottles 3b Broken beverage bottles 7 Fillers 9 Conveyor 11 Cracked bottle detector 13 Floodlight 15 Receiver 17 Control unit F Threshold G Liquid level H Printing unit

Claims (10)

液体入り瓶を搬送する搬送コンベアと、搬送コンベアを挟んで配置された投光器及び受光器と、受光器が受けた光の強度又は量が所定の閾値を越えて減衰したか否かを判定する制御部とを備え、
投光器が投光し受光器が受ける光は、赤外線であり、
閾値は、正常瓶と割れ瓶とのサンプルで行った実験に基づいて得た値であり、正常瓶の場合には透過した光の強度又は量がこの値を越えて減衰するが、割れ瓶の場合には透過した光の強度又は量がこの値を越えて減衰しない値であり、
制御部は、液体入り瓶が投光器と受光器との間を通過中に、一回も所定の閾値を越えて減衰していなかった場合には割れ瓶であると判定することを特徴とする割れ瓶検出装置。
Control to determine whether or not the intensity or amount of light received by a conveyor for transporting a bottle containing liquid, a floodlight and a receiver arranged across the conveyor, and the receiver have been attenuated beyond a predetermined threshold value. With a department
The light that the floodlight projects and the receiver receives is infrared light.
The threshold value is a value obtained based on an experiment conducted on a sample of a normal bottle and a cracked bottle. In the case of a normal bottle, the intensity or amount of transmitted light is attenuated beyond this value, but the cracked bottle In some cases, the intensity or amount of transmitted light is a value that does not attenuate beyond this value.
The control unit determines that the bottle is a cracked bottle if the bottle containing the liquid has not been attenuated beyond a predetermined threshold value even once while passing between the floodlight and the receiver. Bottle detector.
液体入り瓶を搬送する搬送コンベアと、搬送コンベアを挟んで配置された投光器及び受光器と、受光器が受けた光の強度又は量が所定の閾値を越えて減衰したか否かを判定する制御部とを備え、
投光器が投光し受光器が受ける光は、赤外線であり、
閾値は、正常瓶と割れ瓶とのサンプルで行った実験に基づいて得た値であり、正常瓶の場合には透過した光の強度又は量がこの値を越えて減衰するが、割れ瓶の場合には透過した光の強度又は量がこの値を越えて減衰しない値であり、
制御部は、液体入り瓶が投光器と受光器との間を通過中に、1回又は2回所定の閾値を越えて減衰した場合には割れ瓶でないと判定することを特徴とする割れ瓶検出装置
Control to determine whether or not the intensity or amount of light received by a conveyor for transporting a bottle containing liquid, a floodlight and a receiver arranged across the conveyor, and the receiver have been attenuated beyond a predetermined threshold value. With a department
The light that the floodlight projects and the receiver receives is infrared light.
The threshold value is a value obtained based on an experiment conducted on a sample of a normal bottle and a cracked bottle. In the case of a normal bottle, the intensity or amount of transmitted light is attenuated beyond this value, but the cracked bottle In some cases, the intensity or amount of transmitted light is a value that does not attenuate beyond this value.
The control unit detects a broken bottle when the bottle containing the liquid is attenuated once or twice beyond a predetermined threshold while passing between the floodlight and the receiver, and is determined not to be a broken bottle. Equipment .
投光器から受光器に投光する光は、瓶内の液面と胴部の印刷部又はラベルとの間であることを特徴とする請求項1又は2に記載の割れ瓶検出装置。 The cracked bottle detection device according to claim 1 or 2 , wherein the light projected from the floodlight to the receiver is between the liquid level in the bottle and the printed portion or label of the body portion. 制御部は、光の強度が2回閾値を越えて減衰した場合には、割れ瓶でないと判定することを特徴とする請求項1〜3のいずれか一項に記載の割れ瓶検出装置。 The cracked bottle detection device according to any one of claims 1 to 3, wherein the control unit determines that the bottle is not a cracked bottle when the light intensity is attenuated by exceeding the threshold value twice. 液体入り瓶の液体は、炭酸飲料であることを特徴とする請求項1〜4のいずれか一項に記載の割れ瓶検出装置。 The cracked bottle detection device according to any one of claims 1 to 4 , wherein the liquid in the liquid-containing bottle is a carbonated beverage. 請求項1〜5のいずれか一項に記載の割れ瓶検出装置と、瓶に飲料を充填すると共に充填後の瓶に王冠を被せるフィラーとを備え、
割れ瓶検出装置の搬送コンベアは、王冠を被せた後の飲料入り瓶を搬送しており、制御部は、破損瓶を検出したときに搬送コンベア及びフィラーを停止することを特徴とする飲料製造装置。
The device for detecting a cracked bottle according to any one of claims 1 to 5 , and a filler for filling the bottle with a beverage and covering the filled bottle with a crown.
The transport conveyor of the cracked bottle detection device transports the bottle containing the beverage after the crown is put on, and the control unit stops the transport conveyor and the filler when the damaged bottle is detected. ..
搬送コンベアは、投光器及び受光器からなる組を複数組備え、投光器が投光し受光器が受ける光の高さが各組ごとに異なることを特徴とする請求項に記載の飲料製造装置。 The beverage manufacturing apparatus according to claim 6 , wherein the conveyor includes a plurality of sets including a floodlight and a light receiver, and the height of the light projected by the floodlight and received by the light receiver is different for each set. 飲料入り瓶を搬送する搬送工程と、搬送されてくる飲料入り瓶に向けて投光器から投光した赤外線を受光器で受光する受光工程と、受光工程で受光した赤外線の強度又は量を測定する測定工程と、測定した光の強度又は量が所定の閾値を越えて減衰したか否かを判定する判定工程とを備え、
閾値は、正常瓶と割れ瓶とのサンプルで行った実験に基づいて得た値であり、正常瓶の場合には透過した光の強度又は量がこの値を越えて減衰するが、割れ瓶の場合には透過した光の強度又は量がこの値を越えて減衰しない値であり、
判定工程は、飲料入り瓶が投光器と受光器との間を通過中に、一回も閾値を越えて減衰していなかった場合には割れ瓶であると判定することを特徴とする割れ瓶検出方法。
A transport process for transporting a beverage-containing bottle, a light-receiving step for receiving infrared rays projected from a floodlight toward the beverage-containing bottle to be transported by a receiver, and a measurement for measuring the intensity or amount of infrared rays received in the light-receiving process. It comprises a step and a determination step of determining whether or not the measured intensity or amount of light has been attenuated beyond a predetermined threshold.
The threshold value is a value obtained based on an experiment conducted on a sample of a normal bottle and a cracked bottle. In the case of a normal bottle, the intensity or amount of transmitted light is attenuated beyond this value, but the cracked bottle In some cases, the intensity or amount of transmitted light is a value that does not attenuate beyond this value.
The determination step is characterized in that a bottle containing a beverage is determined to be a cracked bottle if it has not been attenuated beyond the threshold value even once while passing between the floodlight and the receiver. Method.
飲料入り瓶を搬送する搬送工程と、搬送されてくる飲料入り瓶に向けて投光器から投光した赤外線を受光器で受光する受光工程と、受光工程で受光した赤外線の強度又は量を測定する測定工程と、測定した光の強度又は量が所定の閾値を越えて減衰したか否かを判定する判定工程とを備え、
閾値は、正常瓶と割れ瓶とのサンプルで行った実験に基づいて得た値であり、正常瓶の場合には透過した光の強度又は量がこの値を越えて減衰するが、割れ瓶の場合には透過した光の強度又は量がこの値を越えて減衰しない値であり、
判定工程は、飲料入り瓶が投光器と受光器との間を通過中に、1回又は2回所定の閾値を越えて減衰した場合には割れ瓶でないと判定することを特徴とする割れ瓶検出方法
A transport process for transporting a beverage-containing bottle, a light-receiving step for receiving infrared rays projected from a floodlight toward the beverage-containing bottle to be transported by a receiver, and a measurement for measuring the intensity or amount of infrared rays received in the light-receiving process. It comprises a step and a determination step of determining whether or not the measured intensity or amount of light has been attenuated beyond a predetermined threshold.
The threshold value is a value obtained based on an experiment conducted on a sample of a normal bottle and a cracked bottle. In the case of a normal bottle, the intensity or amount of transmitted light is attenuated beyond this value, but the cracked bottle In some cases, the intensity or amount of transmitted light is a value that does not attenuate beyond this value.
The determination step is characterized in that if the bottle containing the beverage is attenuated once or twice beyond a predetermined threshold value while passing between the floodlight and the receiver, it is determined that the bottle is not a cracked bottle. Method .
投光器から投光し受光器が受ける赤外線は、瓶内の液面と胴部の印刷部又はラベルとの間であることを特徴とする請求項8又は9に記載の割れ瓶検出方法。 The cracked bottle detection method according to claim 8 or 9 , wherein the infrared rays projected from the floodlight and received by the receiver are between the liquid level in the bottle and the printed portion or label of the body portion.
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