JP6867202B2 - Wafer processing method - Google Patents
Wafer processing method Download PDFInfo
- Publication number
- JP6867202B2 JP6867202B2 JP2017052966A JP2017052966A JP6867202B2 JP 6867202 B2 JP6867202 B2 JP 6867202B2 JP 2017052966 A JP2017052966 A JP 2017052966A JP 2017052966 A JP2017052966 A JP 2017052966A JP 6867202 B2 JP6867202 B2 JP 6867202B2
- Authority
- JP
- Japan
- Prior art keywords
- ultraviolet
- adhesive layer
- sensitive adhesive
- curable pressure
- wafer
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Fee Related
Links
- 238000003672 processing method Methods 0.000 title claims description 20
- 239000004820 Pressure-sensitive adhesive Substances 0.000 claims description 74
- 239000010410 layer Substances 0.000 claims description 58
- 239000002390 adhesive tape Substances 0.000 claims description 47
- 125000000524 functional group Chemical group 0.000 claims description 26
- 239000012790 adhesive layer Substances 0.000 claims description 24
- 150000001875 compounds Chemical class 0.000 claims description 12
- 239000000463 material Substances 0.000 claims description 11
- 239000003505 polymerization initiator Substances 0.000 claims description 11
- 229920001296 polysiloxane Polymers 0.000 claims description 8
- 239000003431 cross linking reagent Substances 0.000 claims description 7
- 230000001678 irradiating effect Effects 0.000 claims description 7
- 239000004593 Epoxy Substances 0.000 claims description 6
- 230000031700 light absorption Effects 0.000 claims description 3
- 238000002835 absorbance Methods 0.000 claims description 2
- 235000012431 wafers Nutrition 0.000 description 63
- XEKOWRVHYACXOJ-UHFFFAOYSA-N Ethyl acetate Chemical compound CCOC(C)=O XEKOWRVHYACXOJ-UHFFFAOYSA-N 0.000 description 30
- 239000000178 monomer Substances 0.000 description 24
- 239000000853 adhesive Substances 0.000 description 23
- 230000001070 adhesive effect Effects 0.000 description 23
- -1 acetophenone derivative compounds Chemical class 0.000 description 20
- 238000011282 treatment Methods 0.000 description 16
- 239000010408 film Substances 0.000 description 15
- 239000000243 solution Substances 0.000 description 15
- 238000001723 curing Methods 0.000 description 13
- 229920000058 polyacrylate Polymers 0.000 description 11
- 229920000139 polyethylene terephthalate Polymers 0.000 description 10
- 239000005020 polyethylene terephthalate Substances 0.000 description 10
- XUIMIQQOPSSXEZ-UHFFFAOYSA-N Silicon Chemical compound [Si] XUIMIQQOPSSXEZ-UHFFFAOYSA-N 0.000 description 8
- 238000000034 method Methods 0.000 description 8
- 239000004065 semiconductor Substances 0.000 description 8
- 229910052710 silicon Inorganic materials 0.000 description 8
- 239000010703 silicon Substances 0.000 description 8
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 description 7
- 239000011248 coating agent Substances 0.000 description 7
- 238000000576 coating method Methods 0.000 description 7
- 238000010438 heat treatment Methods 0.000 description 7
- 229920000642 polymer Polymers 0.000 description 7
- 238000004519 manufacturing process Methods 0.000 description 6
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 5
- 229910052782 aluminium Inorganic materials 0.000 description 5
- 239000000203 mixture Substances 0.000 description 5
- 238000006116 polymerization reaction Methods 0.000 description 5
- 239000007787 solid Substances 0.000 description 5
- 239000004696 Poly ether ether ketone Substances 0.000 description 4
- 239000004642 Polyimide Substances 0.000 description 4
- 229920006243 acrylic copolymer Polymers 0.000 description 4
- 229910052757 nitrogen Inorganic materials 0.000 description 4
- 229920002530 polyetherether ketone Polymers 0.000 description 4
- 239000011112 polyethylene naphthalate Substances 0.000 description 4
- 229920001721 polyimide Polymers 0.000 description 4
- 239000011347 resin Substances 0.000 description 4
- 229920005989 resin Polymers 0.000 description 4
- WGTYBPLFGIVFAS-UHFFFAOYSA-M tetramethylammonium hydroxide Chemical compound [OH-].C[N+](C)(C)C WGTYBPLFGIVFAS-UHFFFAOYSA-M 0.000 description 4
- QTBSBXVTEAMEQO-UHFFFAOYSA-N Acetic acid Chemical compound CC(O)=O QTBSBXVTEAMEQO-UHFFFAOYSA-N 0.000 description 3
- NIXOWILDQLNWCW-UHFFFAOYSA-M Acrylate Chemical compound [O-]C(=O)C=C NIXOWILDQLNWCW-UHFFFAOYSA-M 0.000 description 3
- 229920002799 BoPET Polymers 0.000 description 3
- IAZDPXIOMUYVGZ-UHFFFAOYSA-N Dimethylsulphoxide Chemical compound CS(C)=O IAZDPXIOMUYVGZ-UHFFFAOYSA-N 0.000 description 3
- 239000004734 Polyphenylene sulfide Substances 0.000 description 3
- NIXOWILDQLNWCW-UHFFFAOYSA-N acrylic acid group Chemical group C(C=C)(=O)O NIXOWILDQLNWCW-UHFFFAOYSA-N 0.000 description 3
- 125000003178 carboxy group Chemical group [H]OC(*)=O 0.000 description 3
- 125000003700 epoxy group Chemical group 0.000 description 3
- 239000000945 filler Substances 0.000 description 3
- 238000000227 grinding Methods 0.000 description 3
- 239000003999 initiator Substances 0.000 description 3
- IQPQWNKOIGAROB-UHFFFAOYSA-N isocyanate group Chemical group [N-]=C=O IQPQWNKOIGAROB-UHFFFAOYSA-N 0.000 description 3
- 229920003207 poly(ethylene-2,6-naphthalate) Polymers 0.000 description 3
- 229920001707 polybutylene terephthalate Polymers 0.000 description 3
- 229920000069 polyphenylene sulfide Polymers 0.000 description 3
- 238000010992 reflux Methods 0.000 description 3
- 229920002818 (Hydroxyethyl)methacrylate Polymers 0.000 description 2
- FYRCDEARNUVZRG-UHFFFAOYSA-N 1,1,5-trimethyl-3,3-bis(2-methylpentan-2-ylperoxy)cyclohexane Chemical compound CCCC(C)(C)OOC1(OOC(C)(C)CCC)CC(C)CC(C)(C)C1 FYRCDEARNUVZRG-UHFFFAOYSA-N 0.000 description 2
- OZAIFHULBGXAKX-UHFFFAOYSA-N 2-(2-cyanopropan-2-yldiazenyl)-2-methylpropanenitrile Chemical compound N#CC(C)(C)N=NC(C)(C)C#N OZAIFHULBGXAKX-UHFFFAOYSA-N 0.000 description 2
- GOXQRTZXKQZDDN-UHFFFAOYSA-N 2-Ethylhexyl acrylate Chemical compound CCCCC(CC)COC(=O)C=C GOXQRTZXKQZDDN-UHFFFAOYSA-N 0.000 description 2
- OMIGHNLMNHATMP-UHFFFAOYSA-N 2-hydroxyethyl prop-2-enoate Chemical compound OCCOC(=O)C=C OMIGHNLMNHATMP-UHFFFAOYSA-N 0.000 description 2
- VVBLNCFGVYUYGU-UHFFFAOYSA-N 4,4'-Bis(dimethylamino)benzophenone Chemical compound C1=CC(N(C)C)=CC=C1C(=O)C1=CC=C(N(C)C)C=C1 VVBLNCFGVYUYGU-UHFFFAOYSA-N 0.000 description 2
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 description 2
- JOYRKODLDBILNP-UHFFFAOYSA-N Ethyl urethane Chemical compound CCOC(N)=O JOYRKODLDBILNP-UHFFFAOYSA-N 0.000 description 2
- KRHYYFGTRYWZRS-UHFFFAOYSA-N Fluorane Chemical compound F KRHYYFGTRYWZRS-UHFFFAOYSA-N 0.000 description 2
- MHAJPDPJQMAIIY-UHFFFAOYSA-N Hydrogen peroxide Chemical compound OO MHAJPDPJQMAIIY-UHFFFAOYSA-N 0.000 description 2
- WOBHKFSMXKNTIM-UHFFFAOYSA-N Hydroxyethyl methacrylate Chemical compound CC(=C)C(=O)OCCO WOBHKFSMXKNTIM-UHFFFAOYSA-N 0.000 description 2
- SECXISVLQFMRJM-UHFFFAOYSA-N N-Methylpyrrolidone Chemical compound CN1CCCC1=O SECXISVLQFMRJM-UHFFFAOYSA-N 0.000 description 2
- PPBRXRYQALVLMV-UHFFFAOYSA-N Styrene Chemical compound C=CC1=CC=CC=C1 PPBRXRYQALVLMV-UHFFFAOYSA-N 0.000 description 2
- 239000000654 additive Substances 0.000 description 2
- 125000003277 amino group Chemical group 0.000 description 2
- JYLRDAXYHVFRPW-UHFFFAOYSA-N butane-1,1-diol;terephthalic acid Chemical compound CCCC(O)O.OC(=O)C1=CC=C(C(O)=O)C=C1 JYLRDAXYHVFRPW-UHFFFAOYSA-N 0.000 description 2
- 238000005229 chemical vapour deposition Methods 0.000 description 2
- 238000007796 conventional method Methods 0.000 description 2
- 238000001816 cooling Methods 0.000 description 2
- 229920001577 copolymer Polymers 0.000 description 2
- LYCAIKOWRPUZTN-UHFFFAOYSA-N ethylene glycol Natural products OCCO LYCAIKOWRPUZTN-UHFFFAOYSA-N 0.000 description 2
- 239000010419 fine particle Substances 0.000 description 2
- 229910021485 fumed silica Inorganic materials 0.000 description 2
- 230000020169 heat generation Effects 0.000 description 2
- 125000002887 hydroxy group Chemical group [H]O* 0.000 description 2
- WGCNASOHLSPBMP-UHFFFAOYSA-N hydroxyacetaldehyde Natural products OCC=O WGCNASOHLSPBMP-UHFFFAOYSA-N 0.000 description 2
- 239000011256 inorganic filler Substances 0.000 description 2
- 229910003475 inorganic filler Inorganic materials 0.000 description 2
- 239000012948 isocyanate Substances 0.000 description 2
- 150000002513 isocyanates Chemical class 0.000 description 2
- QSHDDOUJBYECFT-UHFFFAOYSA-N mercury Chemical compound [Hg] QSHDDOUJBYECFT-UHFFFAOYSA-N 0.000 description 2
- 229910052753 mercury Inorganic materials 0.000 description 2
- 238000005240 physical vapour deposition Methods 0.000 description 2
- 239000004014 plasticizer Substances 0.000 description 2
- 229920001610 polycaprolactone Polymers 0.000 description 2
- 239000004632 polycaprolactone Substances 0.000 description 2
- 239000000126 substance Substances 0.000 description 2
- 239000004094 surface-active agent Substances 0.000 description 2
- QNODIIQQMGDSEF-UHFFFAOYSA-N (1-hydroxycyclohexyl)-phenylmethanone Chemical compound C=1C=CC=CC=1C(=O)C1(O)CCCCC1 QNODIIQQMGDSEF-UHFFFAOYSA-N 0.000 description 1
- ZAMZCSIXTWIEDY-UHFFFAOYSA-N (2-propylphenyl)methanol Chemical compound CCCC1=CC=CC=C1CO ZAMZCSIXTWIEDY-UHFFFAOYSA-N 0.000 description 1
- BWZAUXRKSMJLMH-UHFFFAOYSA-N 1,1-diethoxyethylbenzene Chemical compound CCOC(C)(OCC)C1=CC=CC=C1 BWZAUXRKSMJLMH-UHFFFAOYSA-N 0.000 description 1
- MYWOJODOMFBVCB-UHFFFAOYSA-N 1,2,6-trimethylphenanthrene Chemical compound CC1=CC=C2C3=CC(C)=CC=C3C=CC2=C1C MYWOJODOMFBVCB-UHFFFAOYSA-N 0.000 description 1
- GJZFGDYLJLCGHT-UHFFFAOYSA-N 1,2-diethylthioxanthen-9-one Chemical compound C1=CC=C2C(=O)C3=C(CC)C(CC)=CC=C3SC2=C1 GJZFGDYLJLCGHT-UHFFFAOYSA-N 0.000 description 1
- UYEDESPZQLZMCL-UHFFFAOYSA-N 1,2-dimethylthioxanthen-9-one Chemical compound C1=CC=C2C(=O)C3=C(C)C(C)=CC=C3SC2=C1 UYEDESPZQLZMCL-UHFFFAOYSA-N 0.000 description 1
- QWQFVUQPHUKAMY-UHFFFAOYSA-N 1,2-diphenyl-2-propoxyethanone Chemical compound C=1C=CC=CC=1C(OCCC)C(=O)C1=CC=CC=C1 QWQFVUQPHUKAMY-UHFFFAOYSA-N 0.000 description 1
- DKEGCUDAFWNSSO-UHFFFAOYSA-N 1,8-dibromooctane Chemical compound BrCCCCCCCCBr DKEGCUDAFWNSSO-UHFFFAOYSA-N 0.000 description 1
- YNSNJGRCQCDRDM-UHFFFAOYSA-N 1-chlorothioxanthen-9-one Chemical compound S1C2=CC=CC=C2C(=O)C2=C1C=CC=C2Cl YNSNJGRCQCDRDM-UHFFFAOYSA-N 0.000 description 1
- GZBSIABKXVPBFY-UHFFFAOYSA-N 2,2-bis(hydroxymethyl)propane-1,3-diol;prop-2-enoic acid Chemical compound OC(=O)C=C.OC(=O)C=C.OC(=O)C=C.OC(=O)C=C.OCC(CO)(CO)CO GZBSIABKXVPBFY-UHFFFAOYSA-N 0.000 description 1
- SMZOUWXMTYCWNB-UHFFFAOYSA-N 2-(2-methoxy-5-methylphenyl)ethanamine Chemical compound COC1=CC=C(C)C=C1CCN SMZOUWXMTYCWNB-UHFFFAOYSA-N 0.000 description 1
- HZAXFHJVJLSVMW-UHFFFAOYSA-N 2-Aminoethan-1-ol Chemical compound NCCO HZAXFHJVJLSVMW-UHFFFAOYSA-N 0.000 description 1
- QLIBJPGWWSHWBF-UHFFFAOYSA-N 2-aminoethyl methacrylate Chemical compound CC(=C)C(=O)OCCN QLIBJPGWWSHWBF-UHFFFAOYSA-N 0.000 description 1
- UGIJCMNGQCUTPI-UHFFFAOYSA-N 2-aminoethyl prop-2-enoate Chemical compound NCCOC(=O)C=C UGIJCMNGQCUTPI-UHFFFAOYSA-N 0.000 description 1
- NLGDWWCZQDIASO-UHFFFAOYSA-N 2-hydroxy-1-(7-oxabicyclo[4.1.0]hepta-1,3,5-trien-2-yl)-2-phenylethanone Chemical class OC(C(=O)c1cccc2Oc12)c1ccccc1 NLGDWWCZQDIASO-UHFFFAOYSA-N 0.000 description 1
- YRNDGUSDBCARGC-UHFFFAOYSA-N 2-methoxyacetophenone Chemical compound COCC(=O)C1=CC=CC=C1 YRNDGUSDBCARGC-UHFFFAOYSA-N 0.000 description 1
- RTEZVHMDMFEURJ-UHFFFAOYSA-N 2-methylpentan-2-yl 2,2-dimethylpropaneperoxoate Chemical compound CCCC(C)(C)OOC(=O)C(C)(C)C RTEZVHMDMFEURJ-UHFFFAOYSA-N 0.000 description 1
- WSQZNZLOZXSBHA-UHFFFAOYSA-N 3,8-dioxabicyclo[8.2.2]tetradeca-1(12),10,13-triene-2,9-dione Chemical compound O=C1OCCCCOC(=O)C2=CC=C1C=C2 WSQZNZLOZXSBHA-UHFFFAOYSA-N 0.000 description 1
- UPMLOUAZCHDJJD-UHFFFAOYSA-N 4,4'-Diphenylmethane Diisocyanate Chemical compound C1=CC(N=C=O)=CC=C1CC1=CC=C(N=C=O)C=C1 UPMLOUAZCHDJJD-UHFFFAOYSA-N 0.000 description 1
- JHWGFJBTMHEZME-UHFFFAOYSA-N 4-prop-2-enoyloxybutyl prop-2-enoate Chemical compound C=CC(=O)OCCCCOC(=O)C=C JHWGFJBTMHEZME-UHFFFAOYSA-N 0.000 description 1
- FIHBHSQYSYVZQE-UHFFFAOYSA-N 6-prop-2-enoyloxyhexyl prop-2-enoate Chemical compound C=CC(=O)OCCCCCCOC(=O)C=C FIHBHSQYSYVZQE-UHFFFAOYSA-N 0.000 description 1
- HRPVXLWXLXDGHG-UHFFFAOYSA-N Acrylamide Chemical compound NC(=O)C=C HRPVXLWXLXDGHG-UHFFFAOYSA-N 0.000 description 1
- NLHHRLWOUZZQLW-UHFFFAOYSA-N Acrylonitrile Chemical compound C=CC#N NLHHRLWOUZZQLW-UHFFFAOYSA-N 0.000 description 1
- VHUUQVKOLVNVRT-UHFFFAOYSA-N Ammonium hydroxide Chemical compound [NH4+].[OH-] VHUUQVKOLVNVRT-UHFFFAOYSA-N 0.000 description 1
- 239000005057 Hexamethylene diisocyanate Substances 0.000 description 1
- 239000005058 Isophorone diisocyanate Substances 0.000 description 1
- CERQOIWHTDAKMF-UHFFFAOYSA-M Methacrylate Chemical compound CC(=C)C([O-])=O CERQOIWHTDAKMF-UHFFFAOYSA-M 0.000 description 1
- CERQOIWHTDAKMF-UHFFFAOYSA-N Methacrylic acid Chemical compound CC(=C)C(O)=O CERQOIWHTDAKMF-UHFFFAOYSA-N 0.000 description 1
- BAVYZALUXZFZLV-UHFFFAOYSA-N Methylamine Chemical compound NC BAVYZALUXZFZLV-UHFFFAOYSA-N 0.000 description 1
- 239000004698 Polyethylene Substances 0.000 description 1
- 239000002202 Polyethylene glycol Substances 0.000 description 1
- 229920000265 Polyparaphenylene Polymers 0.000 description 1
- DAKWPKUUDNSNPN-UHFFFAOYSA-N Trimethylolpropane triacrylate Chemical compound C=CC(=O)OCC(CC)(COC(=O)C=C)COC(=O)C=C DAKWPKUUDNSNPN-UHFFFAOYSA-N 0.000 description 1
- XTXRWKRVRITETP-UHFFFAOYSA-N Vinyl acetate Chemical compound CC(=O)OC=C XTXRWKRVRITETP-UHFFFAOYSA-N 0.000 description 1
- HVVWZTWDBSEWIH-UHFFFAOYSA-N [2-(hydroxymethyl)-3-prop-2-enoyloxy-2-(prop-2-enoyloxymethyl)propyl] prop-2-enoate Chemical compound C=CC(=O)OCC(CO)(COC(=O)C=C)COC(=O)C=C HVVWZTWDBSEWIH-UHFFFAOYSA-N 0.000 description 1
- INXWLSDYDXPENO-UHFFFAOYSA-N [2-(hydroxymethyl)-3-prop-2-enoyloxy-2-[[3-prop-2-enoyloxy-2,2-bis(prop-2-enoyloxymethyl)propoxy]methyl]propyl] prop-2-enoate Chemical compound C=CC(=O)OCC(COC(=O)C=C)(CO)COCC(COC(=O)C=C)(COC(=O)C=C)COC(=O)C=C INXWLSDYDXPENO-UHFFFAOYSA-N 0.000 description 1
- MPIAGWXWVAHQBB-UHFFFAOYSA-N [3-prop-2-enoyloxy-2-[[3-prop-2-enoyloxy-2,2-bis(prop-2-enoyloxymethyl)propoxy]methyl]-2-(prop-2-enoyloxymethyl)propyl] prop-2-enoate Chemical compound C=CC(=O)OCC(COC(=O)C=C)(COC(=O)C=C)COCC(COC(=O)C=C)(COC(=O)C=C)COC(=O)C=C MPIAGWXWVAHQBB-UHFFFAOYSA-N 0.000 description 1
- 239000002253 acid Substances 0.000 description 1
- 239000003522 acrylic cement Substances 0.000 description 1
- 230000000996 additive effect Effects 0.000 description 1
- 125000005907 alkyl ester group Chemical group 0.000 description 1
- 125000000217 alkyl group Chemical group 0.000 description 1
- 125000003368 amide group Chemical group 0.000 description 1
- QGZKDVFQNNGYKY-UHFFFAOYSA-N ammonia Natural products N QGZKDVFQNNGYKY-UHFFFAOYSA-N 0.000 description 1
- 239000007864 aqueous solution Substances 0.000 description 1
- RWCCWEUUXYIKHB-UHFFFAOYSA-N benzophenone Chemical compound C=1C=CC=CC=1C(=O)C1=CC=CC=C1 RWCCWEUUXYIKHB-UHFFFAOYSA-N 0.000 description 1
- 239000012965 benzophenone Substances 0.000 description 1
- 230000005540 biological transmission Effects 0.000 description 1
- CQEYYJKEWSMYFG-UHFFFAOYSA-N butyl acrylate Chemical compound CCCCOC(=O)C=C CQEYYJKEWSMYFG-UHFFFAOYSA-N 0.000 description 1
- 125000004432 carbon atom Chemical group C* 0.000 description 1
- 238000010382 chemical cross-linking Methods 0.000 description 1
- 239000003795 chemical substances by application Substances 0.000 description 1
- 238000004140 cleaning Methods 0.000 description 1
- 230000000052 comparative effect Effects 0.000 description 1
- 238000003851 corona treatment Methods 0.000 description 1
- 239000013078 crystal Substances 0.000 description 1
- 125000004386 diacrylate group Chemical group 0.000 description 1
- WNAHIZMDSQCWRP-UHFFFAOYSA-N dodecane-1-thiol Chemical compound CCCCCCCCCCCCS WNAHIZMDSQCWRP-UHFFFAOYSA-N 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000007772 electroless plating Methods 0.000 description 1
- 238000009713 electroplating Methods 0.000 description 1
- 238000005530 etching Methods 0.000 description 1
- IIQWTZQWBGDRQG-UHFFFAOYSA-N ethyl 2-methylprop-2-enoate;isocyanic acid Chemical compound N=C=O.CCOC(=O)C(C)=C IIQWTZQWBGDRQG-UHFFFAOYSA-N 0.000 description 1
- 125000001495 ethyl group Chemical group [H]C([H])([H])C([H])([H])* 0.000 description 1
- VPASWAQPISSKJP-UHFFFAOYSA-N ethyl prop-2-enoate;isocyanic acid Chemical compound N=C=O.CCOC(=O)C=C VPASWAQPISSKJP-UHFFFAOYSA-N 0.000 description 1
- VOZRXNHHFUQHIL-UHFFFAOYSA-N glycidyl methacrylate Chemical compound CC(=C)C(=O)OCC1CO1 VOZRXNHHFUQHIL-UHFFFAOYSA-N 0.000 description 1
- RRAMGCGOFNQTLD-UHFFFAOYSA-N hexamethylene diisocyanate Chemical compound O=C=NCCCCCCN=C=O RRAMGCGOFNQTLD-UHFFFAOYSA-N 0.000 description 1
- NIMLQBUJDJZYEJ-UHFFFAOYSA-N isophorone diisocyanate Chemical compound CC1(C)CC(N=C=O)CC(C)(CN=C=O)C1 NIMLQBUJDJZYEJ-UHFFFAOYSA-N 0.000 description 1
- 238000010030 laminating Methods 0.000 description 1
- 239000007788 liquid Substances 0.000 description 1
- 150000002734 metacrylic acid derivatives Chemical class 0.000 description 1
- RBQRWNWVPQDTJJ-UHFFFAOYSA-N methacryloyloxyethyl isocyanate Chemical compound CC(=C)C(=O)OCCN=C=O RBQRWNWVPQDTJJ-UHFFFAOYSA-N 0.000 description 1
- 238000002156 mixing Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 229920002601 oligoester Polymers 0.000 description 1
- 229940105570 ornex Drugs 0.000 description 1
- RPQRDASANLAFCM-UHFFFAOYSA-N oxiran-2-ylmethyl prop-2-enoate Chemical compound C=CC(=O)OCC1CO1 RPQRDASANLAFCM-UHFFFAOYSA-N 0.000 description 1
- 238000000059 patterning Methods 0.000 description 1
- 238000000016 photochemical curing Methods 0.000 description 1
- 238000007747 plating Methods 0.000 description 1
- 229920000573 polyethylene Polymers 0.000 description 1
- 229920001223 polyethylene glycol Polymers 0.000 description 1
- 230000001681 protective effect Effects 0.000 description 1
- 238000000926 separation method Methods 0.000 description 1
- 239000000377 silicon dioxide Substances 0.000 description 1
- 238000004544 sputter deposition Methods 0.000 description 1
- QAOWNCQODCNURD-UHFFFAOYSA-N sulfuric acid Substances OS(O)(=O)=O QAOWNCQODCNURD-UHFFFAOYSA-N 0.000 description 1
- KKEYFWRCBNTPAC-UHFFFAOYSA-L terephthalate(2-) Chemical compound [O-]C(=O)C1=CC=C(C([O-])=O)C=C1 KKEYFWRCBNTPAC-UHFFFAOYSA-L 0.000 description 1
- 239000010409 thin film Substances 0.000 description 1
- DVKJHBMWWAPEIU-UHFFFAOYSA-N toluene 2,4-diisocyanate Chemical compound CC1=CC=C(N=C=O)C=C1N=C=O DVKJHBMWWAPEIU-UHFFFAOYSA-N 0.000 description 1
- 238000007740 vapor deposition Methods 0.000 description 1
- 125000000391 vinyl group Chemical group [H]C([*])=C([H])[H] 0.000 description 1
- 238000001039 wet etching Methods 0.000 description 1
Landscapes
- Adhesive Tapes (AREA)
- Adhesives Or Adhesive Processes (AREA)
- Container, Conveyance, Adherence, Positioning, Of Wafer (AREA)
Description
本発明は、光を透過しない支持体を用いた場合であっても光硬化型の粘着テープを硬化でき、処理終了後には粘着テープからウエハを容易に剥離することができるウエハ処理方法に関する。 The present invention relates to a wafer processing method capable of curing a photocurable adhesive tape even when a support that does not transmit light is used, and the wafer can be easily peeled off from the adhesive tape after the treatment is completed.
半導体チップの製造工程において、ウエハや半導体チップの加工時の取扱いを容易にし、破損を防止するために粘着テープが用いられている。例えば、高純度なシリコン単結晶等から切り出した厚膜ウエハを所定の厚さにまで研削して薄膜ウエハとする場合、厚膜ウエハに粘着テープを貼り合わせた後に研削が行われる。 In the semiconductor chip manufacturing process, adhesive tape is used to facilitate handling of wafers and semiconductor chips during processing and to prevent damage. For example, when a thick film wafer cut out from a high-purity silicon single crystal or the like is ground to a predetermined thickness to obtain a thin film wafer, grinding is performed after attaching an adhesive tape to the thick film wafer.
このような粘着テープに用いられる接着剤組成物には、加工工程中にウエハや半導体チップを強固に固定できるだけの高い接着性とともに、工程終了後にはウエハや半導体チップを損傷することなく剥離できることが求められる(以下、「高接着易剥離」ともいう。)。
高接着易剥離を実現した接着剤組成物として、特許文献1には紫外線等の光を照射することにより硬化して粘着力が低下する光硬化型粘着剤を用いた粘着テープが開示されている。粘着剤として光硬化型粘着剤を用いることで、加工工程中には確実に半導体を固定できるとともに、紫外線等を照射することにより容易に剥離することができる。
The adhesive composition used for such an adhesive tape has high adhesiveness enough to firmly fix the wafer or semiconductor chip during the processing process, and can be peeled off without damaging the wafer or semiconductor chip after the process is completed. Required (hereinafter, also referred to as "high adhesion easy peeling").
As an adhesive composition that achieves high adhesiveness and easy peeling, Patent Document 1 discloses an adhesive tape using a photocurable adhesive that cures by irradiating light such as ultraviolet rays to reduce the adhesive strength. .. By using a photocurable pressure-sensitive adhesive as the pressure-sensitive adhesive, the semiconductor can be reliably fixed during the processing process, and can be easily peeled off by irradiating with ultraviolet rays or the like.
このような光硬化型粘着剤を用いた両面粘着テープを用いて半導体チップの製造工程を行う場合は、両面粘着テープの片面をウエハに、反対側の面を石英ガラス製の支持体に貼り付けてウエハを固定し、次いで支持体側から光を照射して粘着剤層を硬化させる。
一方、近年安価で取り扱いが容易であることから、支持体を石英ガラス製からアルミニウム製に代替することが検討されている。しかしながら、石英ガラス製の支持体の代わりにアルミニウム製の支持体を用いた場合、アルミニウムが光を透過しないため、従来の方法では光硬化型粘着剤を硬化させることができず、処理終了後に両面粘着テープからウエハを容易に剥離することができないという問題があった。
When manufacturing a semiconductor chip using a double-sided adhesive tape using such a photocurable adhesive, one side of the double-sided adhesive tape is attached to a wafer and the other side is attached to a quartz glass support. The wafer is fixed, and then light is irradiated from the support side to cure the adhesive layer.
On the other hand, in recent years, since it is inexpensive and easy to handle, it is being considered to replace the support from quartz glass with aluminum. However, when an aluminum support is used instead of the quartz glass support, the photocurable adhesive cannot be cured by the conventional method because the aluminum does not transmit light, and both sides after the treatment is completed. There is a problem that the wafer cannot be easily peeled off from the adhesive tape.
本発明は、光を透過しない支持体を用いた場合であっても光硬化型の粘着テープを硬化でき、処理終了後には粘着テープからウエハを容易に剥離することができるウエハ処理方法を提供することを目的とする。 The present invention provides a wafer processing method capable of curing a photocurable adhesive tape even when a support that does not transmit light is used, and the wafer can be easily peeled off from the adhesive tape after the treatment is completed. The purpose is.
本発明は、紫外線硬化型粘着剤層と、紫外線透過性の紫外線非硬化型粘着剤層とを有する両面粘着テープを、前記紫外線硬化型粘着剤層側からウエハに貼りつけるウエハ貼り付け工程と、前記紫外線非硬化型粘着剤層側から紫外線を照射して前記紫外線硬化型粘着剤層を硬化させる硬化工程と、前記両面粘着テープの前記紫外線非硬化型粘着剤層側を支持体に貼りつけることにより前記両面粘着テープを介して前記ウエハを前記支持体に固定する支持体貼り付け工程と、前記支持体に固定された前記ウエハに処理を施すウエハ処理工程と、前記ウエハを前記両面粘着テープから剥離する剥離工程とを有するウエハ処理方法である。
以下に本発明を詳述する。
The present invention comprises a wafer sticking step of sticking a double-sided adhesive tape having a UV-curable pressure-sensitive adhesive layer and a UV-transmissive UV-non-curable pressure-sensitive adhesive layer to a wafer from the UV-curable pressure-sensitive adhesive layer side. A curing step of irradiating ultraviolet rays from the ultraviolet non-curable adhesive layer side to cure the ultraviolet curable adhesive layer, and attaching the ultraviolet non-curable adhesive layer side of the double-sided adhesive tape to a support. A support sticking step of fixing the wafer to the support via the double-sided adhesive tape, a wafer processing step of processing the wafer fixed to the support, and the wafer being separated from the double-sided adhesive tape. It is a wafer processing method including a peeling step of peeling.
The present invention will be described in detail below.
本発明のウエハ処理方法は、まず、紫外線硬化型粘着剤層と、紫外線透過性の紫外線非硬化型粘着剤層とを有する両面粘着テープを、上記紫外線硬化型粘着剤層側からウエハに貼りつけるウエハ貼り付け工程を行う。
上記紫外線硬化型粘着剤層を構成する紫外線硬化型粘着剤としては、例えば、重合性ポリマーを主成分とし、重合開始剤として紫外線重合開始剤を含有する紫外線硬化型粘着剤が挙げられる。上記重合性ポリマーは、例えば、分子内に官能基を持った(メタ)アクリル系ポリマー(以下、官能基含有(メタ)アクリル系ポリマーという)をあらかじめ合成し、分子内に上記の官能基と反応する官能基とラジカル重合性の不飽和結合とを有する化合物(以下、官能基含有不飽和化合物という)とを反応させることにより得ることができる。
In the wafer processing method of the present invention, first, a double-sided adhesive tape having an ultraviolet curable adhesive layer and an ultraviolet permeable ultraviolet non-curable adhesive layer is attached to the wafer from the ultraviolet curable adhesive layer side. Perform the wafer sticking process.
Examples of the ultraviolet curable pressure-sensitive adhesive constituting the ultraviolet-curable pressure-sensitive adhesive layer include an ultraviolet-curable pressure-sensitive adhesive containing a polymerizable polymer as a main component and an ultraviolet polymerization initiator as a polymerization initiator. For the polymerizable polymer, for example, a (meth) acrylic polymer having a functional group in the molecule (hereinafter referred to as a functional group-containing (meth) acrylic polymer) is synthesized in advance and reacted with the functional group in the molecule. It can be obtained by reacting a functional group to be subjected to a compound having a radically polymerizable unsaturated bond (hereinafter, referred to as a functional group-containing unsaturated compound).
上記官能基含有(メタ)アクリル系ポリマーは、常温で粘着性を有するポリマーとして、一般の(メタ)アクリル系ポリマーの場合と同様に、アルキル基の炭素数が通常2〜18の範囲にあるアクリル酸アルキルエステル及び/又はメタクリル酸アルキルエステルを主モノマーとし、これと官能基含有モノマーと、更に必要に応じてこれらと共重合可能な他の改質用モノマーとを常法により共重合させることにより得られるものである。上記官能基含有(メタ)アクリル系ポリマーの重量平均分子量は通常20万〜200万程度である。 As a polymer having adhesiveness at room temperature, the functional group-containing (meth) acrylic polymer is an acrylic in which the number of carbon atoms of the alkyl group is usually in the range of 2 to 18, as in the case of a general (meth) acrylic polymer. By using an acid alkyl ester and / or a methacrylate alkyl ester as a main monomer, and copolymerizing this with a functional group-containing monomer and, if necessary, another modifying monomer copolymerizable with these by a conventional method. It is what you get. The weight average molecular weight of the functional group-containing (meth) acrylic polymer is usually about 200,000 to 2,000,000.
上記官能基含有モノマーとしては、例えば、アクリル酸、メタクリル酸等のカルボキシル基含有モノマーや、アクリル酸ヒドロキシエチル、メタクリル酸ヒドロキシエチル等のヒドロキシル基含有モノマーや、アクリル酸グリシジル、メタクリル酸グリシジル等のエポキシ基含有モノマーや、アクリル酸イソシアネートエチル、メタクリル酸イソシアネートエチル等のイソシアネート基含有モノマーや、アクリル酸アミノエチル、メタクリル酸アミノエチル等のアミノ基含有モノマー等が挙げられる。 Examples of the functional group-containing monomer include a carboxyl group-containing monomer such as acrylate and methacrylic acid, a hydroxyl group-containing monomer such as hydroxyethyl acrylate and hydroxyethyl methacrylate, and an epoxy such as glycidyl acrylate and glycidyl methacrylate. Examples thereof include a group-containing monomer, an isocyanate group-containing monomer such as isocyanate ethyl acrylate and isocyanate ethyl methacrylate, and an amino group-containing monomer such as aminoethyl acrylate and aminoethyl methacrylate.
上記共重合可能な他の改質用モノマーとしては、例えば、酢酸ビニル、アクリロニトリル、スチレン等の一般の(メタ)アクリル系ポリマーに用いられている各種のモノマーが挙げられる。 Examples of the other copolymerizable monomer for modification include various monomers used in general (meth) acrylic polymers such as vinyl acetate, acrylonitrile, and styrene.
上記官能基含有(メタ)アクリル系ポリマーに反応させる官能基含有不飽和化合物としては、上記官能基含有(メタ)アクリル系ポリマーの官能基に応じて上述した官能基含有モノマーと同様のものを使用できる。例えば、上記官能基含有(メタ)アクリル系ポリマーの官能基がカルボキシル基の場合はエポキシ基含有モノマーやイソシアネート基含有モノマーが用いられ、同官能基がヒドロキシル基の場合はイソシアネート基含有モノマーが用いられ、同官能基がエポキシ基の場合はカルボキシル基含有モノマーやアクリルアミド等のアミド基含有モノマーが用いられ、同官能基がアミノ基の場合はエポキシ基含有モノマーが用いられる。 As the functional group-containing unsaturated compound to be reacted with the functional group-containing (meth) acrylic polymer, the same one as the above-mentioned functional group-containing monomer is used depending on the functional group of the functional group-containing (meth) acrylic polymer. it can. For example, when the functional group of the functional group-containing (meth) acrylic polymer is a carboxyl group, an epoxy group-containing monomer or an isocyanate group-containing monomer is used, and when the functional group is a hydroxyl group, an isocyanate group-containing monomer is used. When the functional group is an epoxy group, a carboxyl group-containing monomer or an amide group-containing monomer such as acrylamide is used, and when the functional group is an amino group, an epoxy group-containing monomer is used.
上記紫外線重合開始剤は、例えば、200〜410nmの波長の紫外線を照射することにより活性化されるものが挙げられ、このような紫外線重合開始剤としては、例えば、メトキシアセトフェノン等のアセトフェノン誘導体化合物や、ベンゾインプロピルエーテル、ベンゾインイソブチルエーテル等のベンゾインエーテル系化合物や、ベンジルジメチルケタール、アセトフェノンジエチルケタール等のケタール誘導体化合物や、フォスフィンオキシド誘導体化合物や、ビス(η5−シクロペンタジエニル)チタノセン誘導体化合物、ベンゾフェノン、ミヒラーケトン、クロロチオキサントン、トデシルチオキサントン、ジメチルチオキサントン、ジエチルチオキサントン、α−ヒドロキシシクロヘキシルフェニルケトン、2−ヒドロキシメチルフェニルプロパン等の光ラジカル重合開始剤が挙げられる。これらの紫外線重合開始剤は、単独で用いられてもよく、2種以上が併用されてもよい。 Examples of the ultraviolet polymerization initiator include those activated by irradiating ultraviolet rays having a wavelength of 200 to 410 nm, and examples of such an ultraviolet polymerization initiator include acetophenone derivative compounds such as methoxyacetophenone. , Benzoin ether compounds such as benzoin propyl ether and benzoin isobutyl ether, ketal derivative compounds such as benzyl dimethyl ketal and acetophenone diethyl ketal, phosphine oxide derivative compounds, and bis (η5-cyclopentadienyl) titanosen derivative compounds. Examples thereof include photoradical polymerization initiators such as benzophenone, Michler ketone, chlorothioxanthone, todecylthioxanthone, dimethylthioxanthone, diethylthioxanthone, α-hydroxycyclohexylphenylketone, and 2-hydroxymethylphenylpropane. These ultraviolet polymerization initiators may be used alone or in combination of two or more.
上記紫外線硬化型粘着剤は、ラジカル重合性の多官能オリゴマー又はモノマーを含有することが好ましい。ラジカル重合性の多官能オリゴマー又はモノマーを含有することにより、紫外線硬化性が向上する。
上記多官能オリゴマー又はモノマーは、分子量が1万以下であるものが好ましく、より好ましくは紫外線の照射による紫外線硬化型粘着剤層の三次元網状化が効率よくなされるように、その分子量が5000以下でかつ分子内のラジカル重合性の不飽和結合の数が2〜20個のものである。
The ultraviolet curable pressure-sensitive adhesive preferably contains a radically polymerizable polyfunctional oligomer or monomer. By containing a radically polymerizable polyfunctional oligomer or monomer, the ultraviolet curability is improved.
The polyfunctional oligomer or monomer preferably has a molecular weight of 10,000 or less, and more preferably has a molecular weight of 5000 or less so that the ultraviolet curable pressure-sensitive adhesive layer can be efficiently reticulated by irradiation with ultraviolet rays. Moreover, the number of radically polymerizable unsaturated bonds in the molecule is 2 to 20.
上記多官能オリゴマー又はモノマーは、例えば、トリメチロールプロパントリアクリレート、テトラメチロールメタンテトラアクリレート、ペンタエリスリトールトリアクリレート、ペンタエリスリトールテトラアクリレート、ジペンタエリスリトールモノヒドロキシペンタアクリレート、ジペンタエリスリトールヘキサアクリレート又は上記同様のメタクリレート類等が挙げられる。その他、1,4−ブチレングリコールジアクリレート、1,6−ヘキサンジオールジアクリレート、ポリエチレングリコールジアクリレート、市販のオリゴエステルアクリレート、上記同様のメタクリレート類等が挙げられる。これらの多官能オリゴマー又はモノマーは、単独で用いられてもよく、2種以上が併用されてもよい。 The polyfunctional oligomer or monomer is, for example, trimethylolpropane triacrylate, tetramethylolmethane tetraacrylate, pentaerythritol triacrylate, pentaerythritol tetraacrylate, dipentaerythritol monohydroxypentaacrylate, dipentaerythritol hexaacrylate or the same methacrylate as above. Kind and the like. Other examples include 1,4-butylene glycol diacrylate, 1,6-hexanediol diacrylate, polyethylene glycol diacrylate, commercially available oligoester acrylate, and the same methacrylates as described above. These polyfunctional oligomers or monomers may be used alone or in combination of two or more.
上記紫外線硬化型粘着剤は、上記紫外線硬化型粘着剤と架橋可能な官能基を有するシリコーン化合物を含有してもよい。シリコーン化合物は、耐熱性に優れることから、後述するウエハ処理工程で200℃以上の加熱を伴う処理を行う場合であっても粘着剤の焦げ付き等を防止し、剥離時には被着体界面にブリードアウトして、剥離を容易にする。シリコーン化合物が上記紫外線硬化型粘着剤と架橋可能な官能基を有することにより、紫外線照射又は加熱することにより上記紫外線硬化型粘着剤と化学反応して上記紫外線硬化型粘着剤中に取り込まれることから、被着体にシリコーン化合物が付着して汚染することがない。また、シリコーン化合物を配合することにより半導体チップ上への糊残りを防止する効果も発揮される。 The UV-curable pressure-sensitive adhesive may contain a silicone compound having a functional group that can be crosslinked with the UV-curable pressure-sensitive adhesive. Since the silicone compound has excellent heat resistance, it prevents the adhesive from being scorched even when it is subjected to a treatment involving heating at 200 ° C. or higher in the wafer processing step described later, and bleeds out to the interface of the adherend at the time of peeling. To facilitate peeling. Since the silicone compound has a functional group that can be crosslinked with the UV-curable pressure-sensitive adhesive, it chemically reacts with the UV-curable pressure-sensitive adhesive by irradiation with UV rays or is heated and is incorporated into the UV-curable pressure-sensitive adhesive. , Silicone compound does not adhere to the adherend and contaminate it. Further, by blending the silicone compound, the effect of preventing adhesive residue on the semiconductor chip is also exhibited.
上記紫外線硬化型粘着剤は、イソシアネート系架橋剤を含有することが好ましい。
イソシアネート系架橋剤としては、例えばシクロヘキシレンジイソシアネート、イソホロンジイソシアネート、トリレンジイソシアネート、ヘキサメチレンジイソシアネート及びジフェニルメタンジイソシアネートなどが挙げられる。
The ultraviolet curable pressure-sensitive adhesive preferably contains an isocyanate-based cross-linking agent.
Examples of the isocyanate-based cross-linking agent include cyclohexylene diisocyanate, isophorone diisocyanate, tolylene diisocyanate, hexamethylene diisocyanate and diphenylmethane diisocyanate.
上記紫外線硬化型粘着剤は、ヒュームドシリカ等の無機フィラー、可塑剤、樹脂、界面活性剤、ワックス、微粒子充填剤等の公知の添加剤を含有してもよい。 The ultraviolet curable pressure-sensitive adhesive may contain an inorganic filler such as fumed silica, a known additive such as a plasticizer, a resin, a surfactant, a wax, and a fine particle filler.
上記紫外線硬化型粘着剤層の厚さは特に限定されないが、下限が5μm、上限が100μmであることが好ましい。上記紫外線硬化型粘着剤層の厚みが上記範囲であると充分な粘着力でウエハを保護することができる。上記紫外線硬化型粘着剤層の厚さのより好ましい下限は10μm、より好ましい上限は60μmである。 The thickness of the ultraviolet curable pressure-sensitive adhesive layer is not particularly limited, but the lower limit is preferably 5 μm and the upper limit is preferably 100 μm. When the thickness of the ultraviolet curable pressure-sensitive adhesive layer is within the above range, the wafer can be protected with sufficient adhesive strength. The more preferable lower limit of the thickness of the ultraviolet curable pressure-sensitive adhesive layer is 10 μm, and the more preferable upper limit is 60 μm.
上記紫外線非硬化型粘着剤層を構成する紫外線非硬化型粘着剤は紫外線透過性かつ紫外線非硬化型であれば特に限定されず、例えば、アクリル系、シリコーン系、ウレタン系粘着剤等が挙げられる。なかでも、被着体の選択性があることからアクリル系粘着剤が好ましい。ここで紫外線透過性とは、上記紫外線硬化型粘着剤層に含まれる紫外線重合開始剤の光吸収波長帯と、上記紫外線非硬化型粘着剤層の光を透過する波長帯が重なることを意味し、特に紫外線硬化型粘着剤層に含まれる上記紫外線重合開始剤の光吸収波長帯と、上記紫外線非硬化型粘着剤層の吸光度0.2以下の波長帯とが重なることが好ましい。 The ultraviolet non-curable adhesive constituting the ultraviolet non-curable adhesive layer is not particularly limited as long as it is ultraviolet transmissive and ultraviolet non-curable, and examples thereof include acrylic, silicone, and urethane adhesives. .. Of these, an acrylic adhesive is preferable because of the selectivity of the adherend. Here, the ultraviolet transmission means that the light absorption wavelength band of the ultraviolet polymerization initiator contained in the ultraviolet curable pressure-sensitive adhesive layer and the wavelength band that transmits light of the ultraviolet non-curable pressure-sensitive adhesive layer overlap. In particular, it is preferable that the light absorption wavelength band of the ultraviolet polymerization initiator contained in the ultraviolet curable pressure-sensitive adhesive layer and the wavelength band of the ultraviolet non-curable pressure-sensitive adhesive layer having an absorbance of 0.2 or less overlap.
上記紫外線非硬化型粘着剤層は、エポキシ架橋剤を含有することが好ましい。
上記紫外線非硬化型粘着剤層がエポキシ架橋剤を含有することで、紫外線非硬化型粘着剤層の耐熱性を向上させることができる。上記エポキシ架橋剤としては、例えば、N,N,N’,N’−テトラグリシジル−1,3−ベンゼンジ(メタンアミン)等が挙げられる。
The UV non-curable pressure-sensitive adhesive layer preferably contains an epoxy cross-linking agent.
When the ultraviolet non-curable pressure-sensitive adhesive layer contains an epoxy cross-linking agent, the heat resistance of the ultraviolet non-curable pressure-sensitive adhesive layer can be improved. Examples of the epoxy cross-linking agent include N, N, N', N'-tetraglycidyl-1,3-benzenedi (methaneamine) and the like.
上記紫外線非硬化型粘着剤層は、上記紫外線硬化型粘着剤と同様にヒュームドシリカ等の無機フィラー、可塑剤、樹脂、界面活性剤、ワックス、微粒子充填剤等の公知の添加剤を含有してもよい。 The ultraviolet non-curable pressure-sensitive adhesive layer contains an inorganic filler such as fumed silica, a plasticizer, a resin, a surfactant, a wax, a fine particle filler, and other known additives, similarly to the ultraviolet-curable pressure-sensitive adhesive. You may.
上記紫外線非硬化型粘着剤層の厚さは特に限定されないが、下限が5μm、上限が100μmであることが好ましい。上記紫外線非硬化型粘着剤層の厚みが上記範囲であると充分な粘着力で支持体と接着し、ウエハを確実に固定することができる。上記紫外線非硬化型粘着剤層の厚さのより好ましい下限は10μm、より好ましい上限は60μmである。 The thickness of the ultraviolet non-curable pressure-sensitive adhesive layer is not particularly limited, but the lower limit is preferably 5 μm and the upper limit is preferably 100 μm. When the thickness of the ultraviolet non-curable pressure-sensitive adhesive layer is within the above range, it adheres to the support with sufficient adhesive force, and the wafer can be reliably fixed. The more preferable lower limit of the thickness of the ultraviolet non-curable pressure-sensitive adhesive layer is 10 μm, and the more preferable upper limit is 60 μm.
上記両面粘着テープは、基材を有するサーポートタイプであってもよく、基材を有さないノンサポートタイプであってもよい。上記両面粘着テープが上記紫外線硬化型粘着剤層と上記紫外線非硬化型粘着剤層との間に基材を有する場合、取り扱い性を向上させることができる。なお、上記基材は、後述する硬化工程において紫外線硬化型粘着剤層を硬化させることができるように紫外線透過性であることが好ましい。 The double-sided adhesive tape may be a support type having a base material or a non-support type having no base material. When the double-sided adhesive tape has a base material between the ultraviolet curable pressure-sensitive adhesive layer and the ultraviolet non-curable pressure-sensitive adhesive layer, handleability can be improved. The base material is preferably ultraviolet-transparent so that the ultraviolet-curable pressure-sensitive adhesive layer can be cured in the curing step described later.
上記基材は紫外線透過性であれば特に限定されず、例えば、ポリエチレンナフタレート(PEN)、ポリイミド(PI)、ポリエーテルエーテルケトン(PEEK)、ポリフェニレンサルファイド(PPS)、ポリエチレンテレフタレート(PET)、ポリブチレンテレフタレート(PBT)、ポリヘキサメチレンテレフタレート、ポリブチレンナフタレート、テレフタル酸ブタンジオールポリテトラメチレングリコール共重合体、テレフタル酸ブタンジオールポリカプロラクトン共重合等が挙げられる。なかでも、耐熱性に優れることからポリエチレンナフタレートが好ましい。 The base material is not particularly limited as long as it is transparent to ultraviolet rays, and is, for example, polyethylene naphthalate (PEN), polyimide (PI), polyetheretherketone (PEEK), polyphenylene sulfide (PPS), polyethylene terephthalate (PET), poly. Examples thereof include butylene terephthalate (PBT), polyhexamethylene terephthalate, polybutylene naphthalate, butane terephthalate butanediol polytetramethylene glycol copolymer, butane terephthalate butanediol polycaprolactone copolymer and the like. Of these, polyethylene naphthalate is preferable because it has excellent heat resistance.
上記基材の好ましい厚みは下限が12μm、上限が100μmである。上記基材の厚みが上記範囲であることによって、ウエハを充分に保護でき、取り扱い性に優れた両面粘着テープとすることができる。 The preferred thickness of the base material is 12 μm at the lower limit and 100 μm at the upper limit. When the thickness of the base material is within the above range, the wafer can be sufficiently protected and a double-sided adhesive tape having excellent handleability can be obtained.
上記両面粘着テープは、上記紫外線非硬化型粘着剤層の上記紫外線硬化型粘着剤層が積層された面とは反対側の面に紫外線透過性の離型フィルムが積層されていることが好ましい。
紫外線非硬化型粘着剤層上に離型フィルムを有することによって、貼り付け時まで紫外線非硬化型粘着剤層を保護できるとともに両面粘着テープの取り扱い性を向上させることができる。また、離型フィルムが紫外線透過性であることによって紫外線非硬化型粘着剤層を保護したまま後述する硬化工程を行うことができる。
The double-sided adhesive tape preferably has an ultraviolet-transmissive release film laminated on a surface of the ultraviolet non-curable adhesive layer opposite to the surface on which the ultraviolet-curable adhesive layer is laminated.
By having the release film on the ultraviolet non-curable adhesive layer, the ultraviolet non-curable adhesive layer can be protected until the time of sticking, and the handleability of the double-sided adhesive tape can be improved. Further, since the release film is ultraviolet-transparent, the curing step described later can be performed while protecting the ultraviolet non-curable pressure-sensitive adhesive layer.
上記紫外線透過性の離型フィルムは、紫外線透過性であれば特に限定されず、例えば、ポリエチレンナフタレート(PEN)、ポリイミド(PI)、ポリエーテルエーテルケトン(PEEK)、ポリフェニレンサルファイド(PPS)、ポリエチレンテレフタレート(PET)、ポリブチレンテレフタレート(PBT)、ポリヘキサメチレンテレフタレート、ポリブチレンナフタレート、テレフタル酸ブタンジオールポリテトラメチレングリコール共重合体、テレフタル酸ブタンジオールポリカプロラクトン共重合等が挙げられる。なかでもポリエチレンテレフタレート(PET)が好ましい。 The ultraviolet-transparent release film is not particularly limited as long as it is ultraviolet-transmissive, and is, for example, polyethylene terephthalate (PEN), polyimide (PI), polyetheretherketone (PEEK), polyphenylene terephide (PPS), or polyethylene. Examples thereof include terephthalate (PET), polybutylene terephthalate (PBT), polyhexamethylene terephthalate, polybutylene naphthalate, butanediol terephthalate polytetramethylene glycol copolymer, butanediol terephthalate polycaprolactone copolymer and the like. Of these, polyethylene terephthalate (PET) is preferable.
本発明のウエハ処理方法は、次いで上記紫外線非硬化型粘着剤層側から紫外線を照射して上記紫外線硬化型粘着剤層を硬化させる硬化工程を行う。
従来のウエハ処理方法では、ウエハと支持体を両面粘着テープを介して固定した後に光硬化が行われていたため、支持体が光を透過しない素材である場合は光硬化を行うことができなかった。しかし、本発明のウエハ処理方法では、両面粘着テープを支持体に貼り付ける前に紫外線硬化型粘着剤層を硬化させるため、支持体が光を透過しない素材であっても粘着剤を硬化させることができ、処理終了後にはウエハを容易に剥離することができる。また、両面粘着テープの紫外線非硬化型粘着剤層が紫外線透過性であることで、紫外線非硬化型粘着剤層側から紫外線硬化型粘着剤層へ紫外線を照射しても充分に紫外線硬化型粘着剤を硬化させることができる。更に、紫外線硬化型粘着剤層はウエハに貼り付けた後に硬化されているため、たとえウエハの処理を行う前に紫外線硬化型粘着剤層を硬化させた場合であっても、ウエハが直ちに剥離することはない。
In the wafer processing method of the present invention, a curing step of irradiating ultraviolet rays from the ultraviolet non-curable pressure-sensitive adhesive layer side to cure the ultraviolet-curable pressure-sensitive adhesive layer is then performed.
In the conventional wafer processing method, since the wafer and the support are fixed via the double-sided adhesive tape and then photo-cured, the photo-curing cannot be performed when the support is a material that does not transmit light. .. However, in the wafer processing method of the present invention, since the ultraviolet curable adhesive layer is cured before the double-sided adhesive tape is attached to the support, the adhesive is cured even if the support is a material that does not transmit light. The wafer can be easily peeled off after the processing is completed. In addition, since the UV-non-curable adhesive layer of the double-sided adhesive tape is UV-transmissive, even if the UV-curable pressure-sensitive adhesive layer is irradiated with UV rays from the UV-non-curable pressure-sensitive adhesive layer side, the UV-curable adhesive layer is sufficiently UV-curable. The agent can be cured. Further, since the UV-curable pressure-sensitive adhesive layer is cured after being attached to the wafer, the wafer is immediately peeled off even if the UV-curable pressure-sensitive adhesive layer is cured before processing the wafer. There is no such thing.
上記紫外線硬化型粘着剤層を硬化させる光の照射条件は用いる重合性ポリマーと光重合開始剤との組み合わせによって適宜調節することができる。例えば、側鎖にビニル基等の不飽和二重結合を有する重合性ポリマーと、200〜410nmの波長で活性化する光重合開始剤を用いる場合、365nm以上の波長の光を照射することにより、上記紫外線硬化型粘着剤層を架橋、硬化させることができる。
このような紫外線硬化型粘着剤層に対しては、例えば、波長365nmの光を5mW以上の照度で照射することが好ましく、10mW以上の照度で照射することがより好ましく、20mW以上の照度で照射することが更に好ましく、50mW以上の照度で照射することが特に好ましい。また、波長365nmの光を300mJ以上の積算照度で照射することが好ましく、500mJ以上、10000mJ以下の積算照度で照射することがより好ましく、500mJ以上、7500mJ以下の積算照度で照射することが更に好ましく、1000mJ以上、5000mJ以下の積算照度で照射することが特に好ましい。
The light irradiation conditions for curing the ultraviolet curable pressure-sensitive adhesive layer can be appropriately adjusted by the combination of the polymerizable polymer used and the photopolymerization initiator. For example, when a polymerizable polymer having an unsaturated double bond such as a vinyl group in the side chain and a photopolymerization initiator activated at a wavelength of 200 to 410 nm are used, by irradiating light with a wavelength of 365 nm or more, The ultraviolet curable pressure-sensitive adhesive layer can be crosslinked and cured.
For such an ultraviolet curable pressure-sensitive adhesive layer, for example, it is preferable to irradiate light having a wavelength of 365 nm with an illuminance of 5 mW or more, more preferably with an illuminance of 10 mW or more, and irradiate with an illuminance of 20 mW or more. It is more preferable to irradiate with an illuminance of 50 mW or more. Further, it is preferable to irradiate light having a wavelength of 365 nm with an integrated illuminance of 300 mJ or more, more preferably with an integrated illuminance of 500 mJ or more and 10,000 mJ or less, and further preferably with an integrated illuminance of 500 mJ or more and 7500 mJ or less. It is particularly preferable to irradiate with an integrated illuminance of 1000 mJ or more and 5000 mJ or less.
本発明のウエハ処理方法は、次いで上記両面粘着テープの上記紫外線非硬化型粘着剤層側を支持体に貼りつけることにより上記両面粘着テープを介して上記ウエハを上記支持体に固定する支持体貼り付け工程を行う。
本発明では、両面粘着テープの粘着剤層が紫外線硬化型粘着剤層と紫外線非硬化型粘着剤層に分かれているため、支持体貼り付け前に硬化工程を行った場合であっても紫外線非硬化型粘着剤層は硬化することがなく、両面粘着テープを充分な粘着力で支持体に貼り付けることができる。なお、両面粘着テープが上記離型フィルムを有する場合は、上記硬化工程終了後から上記支持体貼り付け工程の前までに上記離型フィルムを剥離する。
In the wafer processing method of the present invention, the wafer is fixed to the support via the double-sided adhesive tape by attaching the ultraviolet non-curable adhesive layer side of the double-sided adhesive tape to the support. Perform the attachment process.
In the present invention, since the adhesive layer of the double-sided adhesive tape is divided into an ultraviolet curable adhesive layer and an ultraviolet non-curable adhesive layer, even if the curing step is performed before the support is attached, the ultraviolet non-curing The curable pressure-sensitive adhesive layer does not cure, and the double-sided adhesive tape can be attached to the support with sufficient adhesive strength. When the double-sided adhesive tape has the release film, the release film is peeled off from the end of the curing step to the front of the support attaching step.
本発明のウエハ処理方法では、次いで、上記支持体に固定された上記ウエハに処理を施すウエハ処理工程を行う。
上記ウエハへの処理としては、例えば、ウエハを一定の厚みになるまで研削するグラインド処理や、薬液処理、加熱処理又は発熱を伴う処理が挙げられる。薬液処理としては、例えば、電解めっき、無電解めっき等のめっき処理、フッ酸、水酸化テトラメチルアンモニウム水溶液(TMAH)等によるウェットエッチング処理、N−メチル−2−ピロリドン、モノエタノールアミン、DMSO等によるレジスト剥離プロセス、濃硫酸、アンモニア水、過酸化水素水等による洗浄プロセス等が挙げられる。加熱処理又は発熱を伴う処理としては、例えば、スパッタリング、蒸着、エッチング、化学気相成長法(CVD)、物理気相成長法(PVD)、レジスト塗布・パターンニング、リフロー等が挙げられる。なお、本発明のウエハ処理方法ではウエハ処理工程より前に紫外線硬化型粘着剤層を硬化させているため、ウエハ処理工程において200℃以上の高温を伴う処理を行った場合であっても粘着昂進が起こらず処理終了後にウエハを容易に剥離することができる。
In the wafer processing method of the present invention, a wafer processing step of processing the wafer fixed to the support is then performed.
Examples of the treatment on the wafer include a grinding treatment for grinding the wafer to a certain thickness, a chemical liquid treatment, a heat treatment, and a treatment accompanied by heat generation. Examples of the chemical treatment include plating treatments such as electrolytic plating and electroless plating, wet etching treatments with hydrofluoric acid and tetramethylammonium hydroxide aqueous solution (TMAH), N-methyl-2-pyrrolidone, monoethanolamine, DMSO and the like. Examples thereof include a resist stripping process using, and a cleaning process using concentrated sulfuric acid, aqueous ammonia, aqueous hydrogen peroxide, and the like. Examples of the heat treatment or the treatment accompanied by heat generation include sputtering, vapor deposition, etching, chemical vapor deposition (CVD), physical vapor deposition (PVD), resist coating / patterning, and reflow. In the wafer processing method of the present invention, since the ultraviolet curable pressure-sensitive adhesive layer is cured before the wafer processing step, the adhesive is promoted even when the wafer processing step is performed with a high temperature of 200 ° C. or higher. The wafer can be easily peeled off after the processing is completed.
本発明のウエハ処理方法は、次いで、上記ウエハを上記両面粘着テープから剥離する剥離工程を有する。
上記硬化工程において紫外線硬化型粘着剤層は架橋、硬化しているため、両面粘着テープからウエハを容易に、かつ、糊残りなく剥離することができる。また、剥離にかかる時間が短縮されるため、生産効率を上げることができる。
The wafer processing method of the present invention then includes a peeling step of peeling the wafer from the double-sided adhesive tape.
Since the ultraviolet curable pressure-sensitive adhesive layer is crosslinked and cured in the above curing step, the wafer can be easily peeled off from the double-sided adhesive tape without adhesive residue. Moreover, since the time required for peeling is shortened, the production efficiency can be improved.
本発明によれば、光を透過しない支持体を用いた場合であっても光硬化型の粘着テープを硬化でき、処理終了後には粘着テープからウエハを容易に剥離することができるウエハ処理方法を提供することができる。 According to the present invention, there is a wafer processing method capable of curing a photocurable adhesive tape even when a support that does not transmit light is used, and easily peeling the wafer from the adhesive tape after the treatment is completed. Can be provided.
以下に実施例を挙げて本発明の態様を更に詳しく説明するが、本発明はこれら実施例のみに限定されるものではない。 Hereinafter, embodiments of the present invention will be described in more detail with reference to examples, but the present invention is not limited to these examples.
(実施例1)
(紫外線硬化型粘着剤の製造)
温度計、攪拌機、冷却管を備えた反応器を用意し、この反応器内に、(メタ)アクリル酸アルキルエステルとして2−エチルヘキシルアクリレート94重量部、官能基含有モノマーとしてメタクリル酸ヒドロキシエチル6重量部、ラウリルメルカプタン0.01重量部と、酢酸エチル80重量部を加えた後、反応器を加熱して還流を開始した。続いて、上記反応器内に、重合開始剤として1,1−ビス(t−ヘキシルパーオキシ)−3,3,5−トリメチルシクロヘキサン0.01重量部を添加し、還流下で重合を開始させた。次に、重合開始から1時間後及び2時間後にも、1,1−ビス(t−ヘキシルパーオキシ)−3,3,5−トリメチルシクロヘキサンを0.01重量部ずつ添加し、更に、重合開始から4時間後にt−ヘキシルパーオキシピバレートを0.05重量部添加して重合反応を継続させた。そして、重合開始から8時間後に、固形分55重量%、重量平均分子量60万の官能基含有(メタ)アクリル系ポリマーの酢酸エチル溶液を得た。
得られた官能基含有(メタ)アクリル系ポリマーを含む酢酸エチル溶液の樹脂固形分100重量部に対して、官能基含有不飽和化合物として2−イソシアナトエチルメタクリレート3.5重量部を加えて反応させて重合性ポリマーを得た。その後、得られた重合性ポリマーの酢酸エチル溶液の樹脂固形分100重量部に対して、シリコーンアクリレート(EBECRYL 350、ダイセル・オルネクス社製)20重量部、シリカフィラー(レオロシール MT−10、トクヤマ製)20重量部、化学架橋材(コロネートL、日本ウレタン工業社製)0.5重量部、光重合開始剤(エサキュアワン、日本シイベルヘグナー社製)1重量部、を混合し、紫外線硬化型粘着剤の酢酸エチル溶液を得た。
(Example 1)
(Manufacturing of UV curable adhesive)
A reactor equipped with a thermometer, a stirrer, and a cooling tube is prepared, and 94 parts by weight of 2-ethylhexyl acrylate as the (meth) acrylic acid alkyl ester and 6 parts by weight of hydroxyethyl methacrylate as the functional group-containing monomer are prepared in the reactor. , 0.01 part by weight of lauryl mercaptan and 80 parts by weight of ethyl acetate were added, and then the reactor was heated to start reflux. Subsequently, 0.01 part by weight of 1,1-bis (t-hexylperoxy) -3,3,5-trimethylcyclohexane was added as a polymerization initiator into the reactor, and the polymerization was started under reflux. It was. Next, 0.01 parts by weight of 1,1-bis (t-hexylperoxy) -3,3,5-trimethylcyclohexane was added 1 hour and 2 hours after the start of the polymerization, and further, the polymerization was started. After 4 hours from the above, 0.05 parts by weight of t-hexyl peroxypivalate was added to continue the polymerization reaction. Then, 8 hours after the start of the polymerization, an ethyl acetate solution of a functional group-containing (meth) acrylic polymer having a solid content of 55% by weight and a weight average molecular weight of 600,000 was obtained.
To 100 parts by weight of the resin solid content of the obtained ethyl acetate solution containing a functional group-containing (meth) acrylic polymer, 3.5 parts by weight of 2-isocyanatoethyl methacrylate was added as a functional group-containing unsaturated compound to react. The mixture was allowed to obtain a polymerizable polymer. Then, with respect to 100 parts by weight of the resin solid content of the ethyl acetate solution of the obtained polymerizable polymer, 20 parts by weight of silicone acrylate (EBECRYL 350, manufactured by Daicel Ornex) and silica filler (Leoloseal MT-10, manufactured by Tokuyama). 20 parts by weight, 0.5 part by weight of chemical cross-linking material (Coronate L, manufactured by Nippon Urethane Industry Co., Ltd.), and 1 part by weight of photopolymerization initiator (Esacure One, manufactured by Nihon Shibel Hegner) are mixed, and acetic acid, which is an ultraviolet curable adhesive An ethyl solution was obtained.
(紫外線非硬化型粘着剤の製造)
温度計、攪拌機、冷却管を備えた反応器にブチルアクリレート66.9重量部、2−エチルヘキシルアクリレート30重量部、アクリル酸3重量部、2−ヒドロキシエチルアクリレート0.1重量部、及び、酢酸エチル120重量部を加え、窒素置換した後、反応器を加熱して還流を開始した。続いて、上記反応器内に、重合開始剤としてアゾビスイソブチロニトリル0.1重量部を添加した。70℃、5時間還流させて、アクリル共重合体(a)の溶液を得た。得られたアクリル共重合体(a)について、カラムとしてWater社製「2690 Separations Model」を用いてGPC法により重量平均分子量を測定したところ、130万であった。
得られたアクリル共重合体(a)の溶液に含まれるアクリル共重合体(a)の固形分100重量部に対して、エポキシ系架橋剤(綜研化学社製 商品名「E−5C」)を固形分比で0.1重量部を添加し、攪拌して紫外線非硬化型粘着剤の酢酸エチル溶液を得た。
(Manufacturing of UV non-curable adhesive)
66.9 parts by weight of butyl acrylate, 30 parts by weight of 2-ethylhexyl acrylate, 3 parts by weight of acrylic acid, 0.1 parts by weight of 2-hydroxyethyl acrylate, and ethyl acetate in a reactor equipped with a thermometer, a stirrer, and a cooling tube. After adding 120 parts by weight and substituting with nitrogen, the reactor was heated to start reflux. Subsequently, 0.1 part by weight of azobisisobutyronitrile was added as a polymerization initiator into the reactor. The mixture was refluxed at 70 ° C. for 5 hours to obtain a solution of the acrylic copolymer (a). The weight average molecular weight of the obtained acrylic copolymer (a) was measured by the GPC method using "2690 Separations Model" manufactured by Water Co., Ltd. as a column, and it was 1.3 million.
An epoxy-based cross-linking agent (trade name "E-5C" manufactured by Soken Kagaku Co., Ltd.) was applied to 100 parts by weight of the solid content of the acrylic copolymer (a) contained in the obtained solution of the acrylic copolymer (a). 0.1 part by weight was added in terms of solid content ratio, and the mixture was stirred to obtain an ethyl acetate solution of an ultraviolet non-curable pressure-sensitive adhesive.
(両面粘着テープの製造)
得られた紫外線硬化型粘着剤の酢酸エチル溶液を、片面に離型処理を施した50μmのポリエチレンテレフタレート(PET)フィルム上に乾燥皮膜の厚さが40μmとなるようにドクターナイフで塗工し、110℃、5分間加熱して塗工溶液を乾燥させて、紫外線硬化型粘着剤層を得た。
得られた紫外線非硬化型粘着剤の酢酸エチル溶液を、片面に離型処理を施した厚さ50μmの透明なPETフィルム上に乾燥皮膜の厚さが40μmとなるようにドクターナイフで塗工し、110℃、5分間加熱して塗工溶液を乾燥させて、紫外線非硬化型粘着剤層を得た。
得られた紫外線硬化型粘着剤層及び紫外線非硬化型粘着剤層のPETフィルムが積層していない面同士を貼り合わせて両面粘着テープを得た。
(Manufacturing of double-sided adhesive tape)
The obtained ethyl acetate solution of the ultraviolet curable adhesive was applied with a doctor knife on a 50 μm polyethylene terephthalate (PET) film having a mold release treatment on one side so that the thickness of the dry film was 40 μm. The coating solution was dried by heating at 110 ° C. for 5 minutes to obtain an ultraviolet curable pressure-sensitive adhesive layer.
The obtained ethyl acetate solution of UV non-curable adhesive was applied with a doctor knife on a transparent PET film with a thickness of 50 μm, which had been released on one side, so that the thickness of the dry film was 40 μm. , 110 ° C. for 5 minutes to dry the coating solution to obtain an ultraviolet non-curable pressure-sensitive adhesive layer.
A double-sided adhesive tape was obtained by laminating the surfaces of the obtained UV-curable pressure-sensitive adhesive layer and the UV-non-curable pressure-sensitive adhesive layer on which the PET films were not laminated.
(ウエハの処理)
両面粘着テープの紫外線硬化型粘着剤層側の面を、直径20cm、厚さ700μmのシリコンウエハに貼り付けて積層体を得た。次いで、高圧水銀UV照射機を用いて、365nmの紫外線を半導体保護テープ表面への照射強度が100mW/cm2となるよう照度を調節して、紫外線非硬化型粘着剤層側から30秒間照射して、紫外線硬化型粘着剤層を架橋、硬化させた。その後、積層体の紫外線非硬化型粘着剤層をアルミニウム製の支持体に貼り付け、260℃、6分間の熱処理を合計3回行った。熱処理終了後、シリコンウエハを両面粘着テープから剥離したところ、シリコンウエハを容易に剥離することができた。
(Wafer processing)
The surface of the double-sided adhesive tape on the UV curable adhesive layer side was attached to a silicon wafer having a diameter of 20 cm and a thickness of 700 μm to obtain a laminate. Next, using a high-pressure mercury UV irradiator, the illuminance is adjusted so that the irradiation intensity of the surface of the semiconductor protective tape is 100 mW / cm 2 with ultraviolet rays of 365 nm, and the ultraviolet rays are irradiated from the non-curable adhesive layer side for 30 seconds. The UV curable pressure-sensitive adhesive layer was crosslinked and cured. Then, the ultraviolet non-curable pressure-sensitive adhesive layer of the laminated body was attached to an aluminum support, and heat treatment at 260 ° C. for 6 minutes was performed a total of 3 times. When the silicon wafer was peeled from the double-sided adhesive tape after the heat treatment was completed, the silicon wafer could be easily peeled off.
(実施例2)
実施例1で得られた紫外線硬化型粘着剤の酢酸エチル溶液を、片面に離型処理を施した50μmのポリエチレンテレフタレート(PET)フィルム上に乾燥皮膜の厚さが20μmとなるようにドクターナイフで塗工し、110℃、5分間加熱して塗工溶液を乾燥させて、紫外線硬化型粘着剤層を得た。
一方、別の片面に離型処理を施した厚さ50μmの透明なPETフィルム上に実施例1で得られた紫外線非硬化型粘着剤の酢酸エチル溶液を、乾燥皮膜の厚さが20μmとなるようにドクターナイフで塗工し、110℃、5分間加熱して塗工溶液を乾燥させて、紫外線非硬化型粘着剤層を得た。両面にコロナ処理が施された厚さ25μmのPENフィルムの片面に得られた紫外線硬化型粘着剤層を貼り合わせ、もう片方の面に得られた紫外線非硬化型粘着剤層を貼り合わせて両面粘着テープを得た。
得られた両面粘着テープについて、実施例1と同様にしてウエハの処理を行ったところ、シリコンウエハを容易に剥離することができた。
(Example 2)
The ethyl acetate solution of the ultraviolet curable adhesive obtained in Example 1 was applied to a 50 μm polyethylene terephthalate (PET) film having a mold release treatment on one side with a doctor knife so that the thickness of the dry film was 20 μm. The coating was applied and heated at 110 ° C. for 5 minutes to dry the coating solution to obtain an ultraviolet curable pressure-sensitive adhesive layer.
On the other hand, the ethyl acetate solution of the ultraviolet non-curable adhesive obtained in Example 1 was applied onto a transparent PET film having a thickness of 50 μm on which one side was released, and the thickness of the dry film was 20 μm. The coating was applied with a doctor knife and heated at 110 ° C. for 5 minutes to dry the coating solution to obtain an ultraviolet non-curable pressure-sensitive adhesive layer. The obtained UV-curable pressure-sensitive adhesive layer is bonded to one side of a 25 μm-thick PEN film with corona treatment on both sides, and the obtained UV-non-curable pressure-sensitive adhesive layer is bonded to the other side. I got an adhesive tape.
When the obtained double-sided adhesive tape was treated with a wafer in the same manner as in Example 1, the silicon wafer could be easily peeled off.
(比較例1)
(ウエハの処理)
実施例1で得られた両面粘着テープの紫外線硬化型粘着剤層側の面を、直径20cm、厚さ700μmのシリコンウエハに貼り付け、紫外線非硬化型粘着剤層側の面をアルミニウム製の支持体に貼り付けた。次いで、高圧水銀UV照射機を用いて、365nmの紫外線を支持体表面への照射強度が100mW/cm2となるよう照度を調節して、支持体側から30秒間照射した。その後、積層体に260℃、6分間の熱処理を合計3回行った。熱処理終了後、シリコンウエハを両面粘着テープから剥離しようとしたが、シリコンウエハを剥離することができなかった。
(Comparative Example 1)
(Wafer processing)
The surface of the double-sided adhesive tape obtained in Example 1 on the UV curable adhesive layer side was attached to a silicon wafer having a diameter of 20 cm and a thickness of 700 μm, and the surface on the UV non-curable adhesive layer side was supported by aluminum. I stuck it on my body. Next, using a high-pressure mercury UV irradiator, the illuminance was adjusted so that the irradiation intensity of the support surface was 100 mW / cm 2 and the ultraviolet rays of 365 nm were irradiated from the support side for 30 seconds. Then, the laminate was heat-treated at 260 ° C. for 6 minutes a total of 3 times. After the heat treatment was completed, an attempt was made to peel the silicon wafer from the double-sided adhesive tape, but the silicon wafer could not be peeled.
本発明によれば、光を透過しない支持体を用いた場合であっても光硬化型の粘着テープを硬化でき、処理終了後には粘着テープからウエハを容易に剥離することができるウエハ処理方法を提供することができる。 According to the present invention, there is a wafer processing method capable of curing a photocurable adhesive tape even when a support that does not transmit light is used, and easily peeling the wafer from the adhesive tape after the treatment is completed. Can be provided.
Claims (6)
前記紫外線非硬化型粘着剤層側から紫外線を照射して前記紫外線硬化型粘着剤層を硬化させる硬化工程と、
前記両面粘着テープの前記紫外線非硬化型粘着剤層側を支持体に貼りつけることにより前記両面粘着テープを介して前記ウエハを前記支持体に固定する支持体貼り付け工程と、
前記支持体に固定された前記ウエハに処理を施すウエハ処理工程と、
前記ウエハを前記両面粘着テープから剥離する剥離工程とを有する
ことを特徴とするウエハ処理方法。 A wafer sticking step of sticking a double-sided adhesive tape having a UV curable pressure-sensitive adhesive layer and a UV-transparent UV non-curable pressure-sensitive adhesive layer to a wafer from the UV-curable pressure-sensitive adhesive layer side.
A curing step of irradiating ultraviolet rays from the ultraviolet non-curable pressure-sensitive adhesive layer side to cure the ultraviolet-curable pressure-sensitive adhesive layer, and
A support attaching step of fixing the wafer to the support via the double-sided adhesive tape by attaching the ultraviolet non-curable adhesive layer side of the double-sided adhesive tape to the support.
A wafer processing step of processing the wafer fixed to the support and
A wafer processing method comprising a peeling step of peeling the wafer from the double-sided adhesive tape.
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