JP6098932B2 - Resin composition for printing ink, varnish for printing ink, and printing ink - Google Patents
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本発明は、印刷インキ用樹脂組成物、印刷インキ用ワニス、および印刷インキに関する。 The present invention relates to a resin composition for printing ink, a varnish for printing ink, and a printing ink.
大気中の炭酸ガス濃度増加による地球温暖化は深刻な問題であり、炭酸ガス排出を抑制するための様々な取り組みが提案されている。その中でも、近年の「カーボンニュートラル」という考えが普及したことから、植物由来原料を化学原料や燃料として活用するための検討が盛んに行われるようになってきた。オフセット印刷インキ用バインダーについては、高分子量、高軟化点、高粘度、インキ用溶剤に対する高溶解性等の諸性能を有し、印刷適性に優れることから、従来よりロジン変性フェノール樹脂が用いられている。該樹脂はロジン類、アルキルフェノールホルムアルデヒド縮合物およびポリオールを主原料としており、「カーボンニュートラル」という観点から、特に石油由来原料であるアルキルフェノールホルムアルデヒド縮合物を使用しない印刷インキ用樹脂の開発が必要である。 Global warming due to an increase in the concentration of carbon dioxide in the atmosphere is a serious problem, and various approaches for suppressing carbon dioxide emissions have been proposed. Among them, since the idea of “carbon neutral” in recent years has spread, studies for using plant-derived raw materials as chemical raw materials and fuels have been actively conducted. For binders for offset printing inks, rosin-modified phenolic resins have been used from the past because they have various properties such as high molecular weight, high softening point, high viscosity, high solubility in ink solvents, and excellent printability. Yes. The resin is mainly composed of rosin, alkylphenol formaldehyde condensate and polyol. From the viewpoint of “carbon neutral”, it is necessary to develop a resin for printing ink which does not use an alkylphenol formaldehyde condensate which is a petroleum-derived material.
一方、オフセット印刷においては、採算性の改善や印刷物の短納期化により、印刷機の高速化が進んでいる。これにより印刷機から多量のインキミストが飛散し、印刷時の作業環境が悪化するという問題がある。これを改善する方法として、インキ用樹脂を高極性として導電性を付与する方法、高分子量としてインキの弾性を上げる方法等があげられるが、一般的にはミスト量が低減する反面、光沢や流動性が低下する傾向にあった。 On the other hand, in offset printing, the speed of printing presses is increasing due to improved profitability and shorter delivery times of printed materials. This causes a problem that a large amount of ink mist is scattered from the printing press and the working environment during printing is deteriorated. As a method for improving this, there are a method of imparting conductivity by setting the resin for ink to high polarity, a method of increasing the elasticity of the ink as a high molecular weight, etc. There was a tendency for the sex to decline.
このようなインキ性能の問題を解決する手段として、ダイマー酸を含有するロジン変性フェノール樹脂を用いた印刷インキ(特許文献1参照)、異なる重量平均分子量をもつ2種類のロジン変性フェノール樹脂を併用した印刷インキ(特許文献2参照)が提案されている。また、本出願人もデヒドロアビエチン酸を5〜20%含有するロジン類使用のロジン変性フェノール樹脂を用いた印刷インキ(特許文献3参照)、スラッシュ松に由来するロジン類使用のロジン変性フェノール樹脂を用いた印刷インキ(特許文献4参照)を提案している。しかし、これらの方法はいずれも石油由来原料であるアルキルフェノールやホルムアルデヒドを多く使用するものであった。 As means for solving such problems of ink performance, a printing ink using a rosin-modified phenol resin containing dimer acid (see Patent Document 1) and two types of rosin-modified phenol resins having different weight average molecular weights were used in combination. A printing ink (see Patent Document 2) has been proposed. In addition, the present applicant also has a printing ink using a rosin-modified phenol resin containing rosins containing 5 to 20% of dehydroabietic acid (see Patent Document 3), and a rosin-modified phenol resin using rosins derived from slash pine. The printing ink used (refer patent document 4) is proposed. However, all of these methods use a large amount of alkylphenol and formaldehyde, which are petroleum-derived raw materials.
そのため、アルキルフェノールやホルムアルデヒドを原料としない、ロジン系ポリエステル樹脂を用いるという方法も考えられるが(たとえば、特許文献5参照)、昨今の高速印刷に対応した耐ミスチング性のレベルには到達していなかった。 Therefore, a method of using a rosin-based polyester resin that does not use alkylphenol or formaldehyde as a raw material is also conceivable (see, for example, Patent Document 5), but has not reached the level of misting resistance corresponding to recent high-speed printing. .
本発明は、ロジン変性フェノール樹脂と同等のインキ諸性能(乾燥性、乳化性等)を有し、印刷物の光沢や印刷インキの流動性を損なうことなく、印刷インキのミスト量を低減した、植物由来原料比率の高い印刷インキ用樹脂組成物、印刷インキ用ワニスおよび印刷インキを提供することを主たる目的とする。 The present invention has various ink performances (drying properties, emulsification properties, etc.) equivalent to rosin-modified phenolic resins, and reduces the mist amount of printing ink without impairing the gloss of printed matter and the fluidity of printing ink. The main purpose is to provide a resin composition for printing ink, a varnish for printing ink, and a printing ink having a high ratio of raw materials.
本発明者は、前記課題を解決すべく、特定のロジン種、ポリカルボン酸種、ポリオール種に着目して検討したところ、特定の物性範囲を有する樹脂を使用することにより前記課題を解決できることを見出し、本発明を完成するに至った。 In order to solve the above-mentioned problems, the present inventor has paid attention to specific rosin species, polycarboxylic acid species, and polyol species, and can solve the above problems by using a resin having a specific physical property range. The headline and the present invention were completed.
すなわち、本発明は、重合ロジンを必須成分とするロジン類(a)、炭素数10〜40であるアルキルまたはアルケニル無水コハク酸(b)、およびグリセリンを必須成分とするポリオール類(c)を反応成分とし、スルホン酸系触媒を用いて反応させて得られる、NOVOMATICS社製ケモトロニック曇点測定装置における、樹脂/0号ソルベントH=1/9重量%溶液の曇点が100〜180℃であり、酸価が10〜20mgKOH/g、水酸基価が30〜50mgKOH/gである印刷インキ用樹脂組成物;当該印刷インキ用樹脂組成物ならびに植物油および/または石油系溶剤を含有する印刷インキ用ワニス;当該印刷インキ用ワニスを用いてなる印刷インキに関する。 That is, the present invention reacts with rosin (a) containing polymerized rosin as an essential component, alkyl or alkenyl succinic anhydride (b) having 10 to 40 carbon atoms, and polyol (c) containing glycerin as an essential component. The clouding point of the resin / No. 0 Solvent H = 1/9 wt% solution is 100 to 180 ° C. in a chemtronic cloud point measuring device manufactured by NOVOMATICS, which is obtained by reacting with a sulfonic acid catalyst as a component. A resin composition for printing ink having an acid value of 10 to 20 mgKOH / g and a hydroxyl value of 30 to 50 mgKOH / g; a resin composition for printing ink and a varnish for printing ink containing vegetable oil and / or petroleum solvent; The present invention relates to a printing ink using the printing ink varnish.
本発明によれば、ロジン変性フェノール樹脂と同等のインキ諸性能(乾燥性、乳化性等)を有し、印刷物の光沢や流動性を損なうことなく、印刷インキのミスト量を低減した、植物由来原料比率の高い印刷インキ用樹脂組成物を提供することができる。そのため、本発明に係る印刷インキ用樹脂組成物は、特にオフセット枚葉インキ(枚葉インキ)、オフセット輪転インキ(オフ輪インキ)、新聞インキ等のオフセットインキに適する他、凸版印刷インキやグラビア印刷インキ等のバインダーとしても好適である。 According to the present invention, it has various ink performance (drying property, emulsifying property, etc.) equivalent to rosin-modified phenolic resin, and has reduced the mist amount of printing ink without impairing the gloss and fluidity of the printed matter. A resin composition for printing ink having a high raw material ratio can be provided. Therefore, the resin composition for printing ink according to the present invention is particularly suitable for offset inks such as offset sheet-fed ink (sheet-fed ink), offset rotary ink (off-wheel ink), and newspaper ink, as well as letterpress printing ink and gravure printing. It is also suitable as a binder for ink and the like.
本発明の印刷インキ用樹脂組成物は、重合ロジンを必須成分とするロジン類(a)(以下、成分(a)という)、炭素数10〜40であるアルキルまたはアルケニル無水コハク酸(b)(以下、成分(b)という)、グリセリンを必須成分とするポリオール類(c)(以下、成分(c)という)を、スルホン酸系触媒を用いて反応させて得られる反応物である。 The resin composition for printing inks of the present invention comprises a rosin (a) (hereinafter referred to as component (a)) having a polymerized rosin as an essential component, an alkyl or alkenyl succinic anhydride (b) having 10 to 40 carbon atoms (b) ( Hereinafter, it is a reaction product obtained by reacting a component (b)) and a polyol (c) (hereinafter referred to as component (c)) having glycerin as an essential component using a sulfonic acid catalyst.
成分(a)としては、天然ロジンを重合して得られる重合ロジンを必須成分とする。成分(a)における重合ロジンの含有量は特に限定されないが、50重量%以上とすることが好ましい。 As the component (a), a polymerized rosin obtained by polymerizing natural rosin is an essential component. The content of the polymerized rosin in the component (a) is not particularly limited, but is preferably 50% by weight or more.
成分(a)には必要に応じて重合ロジン以外のロジン類を用いることができる。併用できるロジン類は特に限定されず公知のものを使用することができる。具体的には、たとえば、ガムロジン、トール油ロジン、ウッドロジン等の天然ロジンや、該天然ロジンとα,β不飽和カルボン酸とをディールス・アルダー反応させてなるα,β不飽和カルボン酸変性ロジン、天然ロジンを不均化して得られる不均化ロジン、天然ロジンを水素化して得られる水素化ロジン等が挙げられる。なお、α,β不飽和カルボン酸変性、不均化、水素化は、それぞれを適宜組み合わせてもよい。たとえば、天然ロジンを水素化後、不均化したり、天然ロジンをα,β不飽和カルボン酸変性した後、水素化、不均化するようなものでもよい。なお、α,β不飽和カルボン酸変性に用いられるα,β不飽和カルボン酸類としては、例えば、マレイン酸、無水マレイン酸、フマル酸等のα,β不飽和ジカルボン酸類や、アクリル酸、メタクリル酸のα,β不飽和モノカルボン酸類等が挙げられる。 As the component (a), rosins other than polymerized rosin can be used as necessary. The rosins that can be used in combination are not particularly limited, and known rosins can be used. Specifically, for example, natural rosin such as gum rosin, tall oil rosin, wood rosin, and α, β unsaturated carboxylic acid modified rosin obtained by subjecting the natural rosin and α, β unsaturated carboxylic acid to Diels-Alder reaction, Examples include disproportionated rosin obtained by disproportionating natural rosin, and hydrogenated rosin obtained by hydrogenating natural rosin. The α, β unsaturated carboxylic acid modification, disproportionation, and hydrogenation may be appropriately combined. For example, the natural rosin may be hydrogenated and then disproportionated, or the natural rosin may be hydrogenated and disproportionated after being modified with an α, β unsaturated carboxylic acid. Examples of the α, β unsaturated carboxylic acids used for modifying the α, β unsaturated carboxylic acid include α, β unsaturated dicarboxylic acids such as maleic acid, maleic anhydride and fumaric acid, acrylic acid, and methacrylic acid. Α, β unsaturated monocarboxylic acids and the like.
成分(b)としては、全炭素数10〜40であるアルキルまたはアルケニル無水コハク酸であれば特に限定されず、公知のものを使用できる。具体的には、オクテニル無水コハク酸、デセニル無水コハク酸、ドデセニル無水コハク酸、テトラデセニル無水コハク酸、ヘキサデセニル無水コハク酸、オクタデセニル無水コハク酸、エイコセニル無水コハク酸、メチルウンデセニル無水コハク酸、アリルシクロペンテニル無水コハク酸、オクチル無水コハク酸、デシル無水コハク酸、ドデシル無水コハク酸、テトラデシル無水コハク酸、ヘキサデシル無水コハク酸、オクタデシル無水コハク酸、メチルウンデシル無水コハク酸、アリルシクロペンチル無水コハク酸が挙げられ、印刷インキ用樹脂組成物を高分子量化でき、適切な溶解性を与えることができる。 The component (b) is not particularly limited as long as it is an alkyl or alkenyl succinic anhydride having a total carbon number of 10 to 40, and known components can be used. Specifically, octenyl succinic anhydride, decenyl succinic anhydride, dodecenyl succinic anhydride, tetradecenyl succinic anhydride, hexadecenyl succinic anhydride, octadecenyl succinic anhydride, eicosenyl succinic anhydride, methylundecenyl succinic anhydride, allylcyclohexane Examples include pentenyl succinic anhydride, octyl succinic anhydride, decyl succinic anhydride, dodecyl succinic anhydride, tetradecyl succinic anhydride, hexadecyl succinic anhydride, octadecyl succinic anhydride, methylundecyl succinic anhydride, and allylcyclopentyl succinic anhydride. The resin composition for printing ink can have a high molecular weight, and can provide appropriate solubility.
成分(c)としては、グリセリンを必須成分とし、併用する場合には1分子中に少なくとも2つのヒドロキシル基を有する化合物であれば特に限定されず、公知のものを使用することができる。具体的には、例えば、トリエチレングリコール、ジエチレングリコール、エチレングリコール、ネオペンチルグリコール等のジオール類、グリセリン、トリメチロールエタン、トリメチロールプロパン等のトリオール類、ペンタエリスリトール、ジグリセリン、ジトリメチロールプロパン等のテトラオール類、ジペンタエリスリトール等の5価以上のポリオール類等が挙げられる。 成分(c)のなかでも本発明である印刷インキ用樹脂組成物の物性(軟化点、重量平均分子量等)を制御し易いことから、トリオール類および/またはテトラオール類が好ましい。グリセリンは、油脂を原料とした天然グリセリンと石油を原料とした合成グリセリンに分けられるが、植物由来原料比率を高める観点から、天然グリセリンが更に好ましく、その割合はポリオール類100重量%中、天然グリセリンを50重量%以上使用することである。 The component (c) is not particularly limited as long as it is a compound having glycerin as an essential component and having at least two hydroxyl groups in one molecule when used in combination, and known components can be used. Specifically, for example, diols such as triethylene glycol, diethylene glycol, ethylene glycol, and neopentyl glycol, triols such as glycerin, trimethylolethane, and trimethylolpropane, and tetraols such as pentaerythritol, diglycerin, and ditrimethylolpropane. Polyols having 5 or more valences such as all and dipentaerythritol are exemplified. Among the components (c), triols and / or tetraols are preferable because the physical properties (softening point, weight average molecular weight, etc.) of the resin composition for printing inks according to the present invention can be easily controlled. Glycerol is classified into natural glycerin using fats and oils and synthetic glycerin using petroleum as raw materials. From the viewpoint of increasing the ratio of plant-derived raw materials, natural glycerin is more preferable, and the ratio is 100% by weight of natural glycerin. Is used at 50% by weight or more.
成分(a)、成分(b)および成分(c)の使用量は特に限定されないが、通常は、全成分の使用量の合計100重量%を基準として、成分(a)の使用量が75〜88重量%程度であり、成分(b)の使用量が3〜13重量%程度であり、成分(c)の使用量が9〜12重量%程度である。各成分がそれぞれの使用量であることによりインキ性能のバランスが良好になる。 Although the usage-amount of a component (a), a component (b), and a component (c) is not specifically limited, Usually, the usage-amount of a component (a) is 75-75 on the basis of the total of 100 weight% of the usage-amount of all the components. The amount of component (b) used is about 3 to 13% by weight, and the amount of component (c) used is about 9 to 12% by weight. The balance of ink performance is improved by the amount of each component used.
本発明の印刷インキ用樹脂組成物は、成分(a)、成分(b)、および成分(c)をスルホン酸系触媒の存在下で反応させることにより得られる印刷インキ用樹脂を含有する。各成分は逐次または同時に反応させてよく、例えば、成分(a)〜成分(c)を同時に添加して反応させたり、成分(a)と成分(c)の反応生成物に成分(b)を反応させたりする方法等が挙げられる。 The resin composition for printing ink of the present invention contains a resin for printing ink obtained by reacting the component (a), the component (b), and the component (c) in the presence of a sulfonic acid catalyst. Each component may be reacted sequentially or simultaneously. For example, component (a) to component (c) are added and reacted at the same time, or component (b) is added to the reaction product of component (a) and component (c). The method of making it react is mentioned.
なお、製造に際し、反応温度、反応時間等の条件は特に制限されないが、反応温度は通常100〜300℃程度、反応時間は通常1〜24時間程度である。また当該スルホン酸系触媒としては、例えば、メタンスルホン酸、パラトルエンスルホン酸、ドデシルベンゼンスルホン酸などが挙げられる。スルホン酸系触媒を使用することによって印刷インキ用樹脂組成物に適切な耐乳化性を付与できる。 In the production, conditions such as reaction temperature and reaction time are not particularly limited, but the reaction temperature is usually about 100 to 300 ° C., and the reaction time is usually about 1 to 24 hours. Examples of the sulfonic acid catalyst include methanesulfonic acid, paratoluenesulfonic acid, dodecylbenzenesulfonic acid, and the like. By using a sulfonic acid catalyst, suitable emulsification resistance can be imparted to the resin composition for printing ink.
本発明の印刷インキ用樹脂組成物の酸価(JIS K5601)は、10〜20mgKOH/g程度、水酸基価(JIS 0070)は、30〜50mgKOH/gであり、当該数値範囲であることにより、印刷インキの耐乳化性と流動性を適切な範囲に調整することができる。 The acid value (JIS K5601) of the resin composition for printing ink of the present invention is about 10 to 20 mg KOH / g, and the hydroxyl value (JIS 0070) is 30 to 50 mg KOH / g. The emulsification resistance and fluidity of the ink can be adjusted to an appropriate range.
また、本発明で用いられる印刷インキ用樹脂は、NOVOMATICS社製ケモトロニック曇点測定装置を用いて樹脂/0号ソルベントH=1/9重量%溶液の曇点が100〜180℃とする必要がある。当該数値範囲であることにより、印刷物に適切な光沢と流動性を与えることができる。なお、0号ソルベントHとはJX日鉱日石エネルギー(株)製パラフィン系溶剤である。 The printing ink resin used in the present invention needs to have a cloud point of 100 to 180 ° C. of a resin / No. 0 solvent H = 1/9 wt% solution using a chemtronic cloud point measuring device manufactured by NOVOMATICS. is there. By being in the numerical range, it is possible to give appropriate gloss and fluidity to the printed matter. Incidentally, No. 0 Solvent H is a paraffinic solvent manufactured by JX Nippon Oil & Energy.
また、当該印刷インキ用樹脂の重量平均分子量(ゲルパーメーションクロマトグラフィーにおけるポリスチレン換算値)は特に限定されないが、通常20,000〜300,000程度である。印刷インキ性能のバランス、特に印刷インキの流動性と耐ミスチング性のバランスを考慮すると、重量平均分子量は好ましくは50,000〜200,000程度、更に好ましくは80,000〜200,000程度、いっそう好ましくは100,000〜200,000である。 Moreover, the weight average molecular weight (polystyrene conversion value in gel permeation chromatography) of the printing ink resin is not particularly limited, but is usually about 20,000 to 300,000. Considering the balance of printing ink performance, especially the balance between the flowability and misting resistance of printing ink, the weight average molecular weight is preferably about 50,000 to 200,000, more preferably about 80,000 to 200,000, and more Preferably it is 100,000-200,000.
また、軟化点(JIS K5601)は特に限定されないが、通常120〜200℃程度、好ましくは140〜200℃であり、当該数値範囲であることにより、印刷インキ用樹脂組成物の印刷インキ溶剤への溶解性が良好となり、後述のワニスとした際にも十分な溶解性を保てる。 Further, the softening point (JIS K5601) is not particularly limited, but is usually about 120 to 200 ° C, preferably 140 to 200 ° C. By being in the numerical range, the resin composition for printing ink can be added to the printing ink solvent. The solubility becomes good, and sufficient solubility can be maintained even when a varnish described later is used.
本発明の印刷インキ用ワニスは、本発明の印刷インキ用樹脂組成物、ならびに、植物油および/または石油系溶剤を含有するものである。 The varnish for printing ink of the present invention contains the resin composition for printing ink of the present invention, and vegetable oil and / or petroleum solvent.
植物油類としては、例えば、アマニ油、桐油、サフラワー油、脱水ヒマシ油、大豆油等の植物油や、アマニ油脂肪酸メチル、大豆油脂肪酸メチル、アマニ油脂肪酸エチル、大豆油脂肪酸エチル、アマニ油脂肪酸プロピル、大豆油脂肪酸プロピル、アマニ油脂肪酸ブチル、大豆油脂肪酸ブチル等の植物油モノエステルが挙げられ、1種を単独で、または2種以上を組合せて用いることができる。 Examples of vegetable oils include vegetable oils such as linseed oil, tung oil, safflower oil, dehydrated castor oil, soybean oil, linseed oil fatty acid methyl, soybean oil fatty acid methyl, linseed oil fatty acid ethyl, soybean oil fatty acid ethyl, linseed oil fatty acid Examples thereof include vegetable oil monoesters such as propyl, soybean oil fatty acid propyl, linseed oil fatty acid butyl, soybean oil fatty acid butyl, etc., and these can be used alone or in combination of two or more.
石油系溶剤としては、例えば、JX日鉱日石エネルギー(株)製の石油系溶剤である0号ソルベント、4号ソルベント、5号ソルベント、6号ソルベント、7号ソルベント、AFソルベント4号、AFソルベント5号、AFソルベント6号、AFソルベント7号等が挙げられ、1種を単独で、または2種以上を組合せることができる。これらの中でも、特に環境対策面から沸点が200℃以上で芳香族炭化水素の含有率が1重量%以下のものが好ましい。また石油系溶剤を使用せず、前記植物油類のみを使用すれば印刷インキ中の植物由来原料比率を高めることができる。 Examples of the petroleum solvent include petroleum solvent manufactured by JX Nippon Oil & Energy Corporation, No. 0 solvent, No. 4, Solvent No. 5, Solvent No. 6, Solvent No. 7, AF Solvent No. 4, AF Solvent No. 5, AF Solvent No. 6, AF Solvent No. 7 and the like can be mentioned, and one kind can be used alone, or two or more kinds can be combined. Among these, those having a boiling point of 200 ° C. or more and an aromatic hydrocarbon content of 1% by weight or less are particularly preferable from the viewpoint of environmental measures. Moreover, if only the said vegetable oil is used, without using a petroleum solvent, the plant-derived raw material ratio in printing ink can be raised.
当該印刷インキ用ワニスは、該印刷インキ用樹脂組成物および各種公知のゲル化剤を、植物油類および/または石油系溶剤の中で反応させることにより製造できる。好ましくは、該印刷インキ用樹脂組成物および各種公知のゲル化剤を、植物油類の中で反応させることにより印刷インキ中の植物由来原料比率を高めることができる。また、反応の際に酸化防止剤等の添加剤を使用できる。製造する際の温度は通常100〜240℃程度である。 The varnish for printing ink can be produced by reacting the resin composition for printing ink and various known gelling agents in vegetable oils and / or petroleum solvents. Preferably, the plant-derived raw material ratio in the printing ink can be increased by reacting the resin composition for printing ink and various known gelling agents in vegetable oils. In addition, an additive such as an antioxidant can be used in the reaction. The temperature during production is usually about 100 to 240 ° C.
ゲル化剤としては、例えば、オクチル酸アルミニウム、ステアリン酸アルミニウム、アルミニウムトリイソプロポキシド、アルミニウムトリブトキシド、アルミニウムジプロポキシドモノアセチルアセテート、アルミニウムジブトキシドモノアセチルアセテート、アルミニウムトリアセチルアセテート等のアルミニウム系ゲル化剤が挙げられ、1種を単独で、または2種以上を組合せることができる。 Examples of the gelling agent include aluminum gels such as aluminum octylate, aluminum stearate, aluminum triisopropoxide, aluminum tributoxide, aluminum dipropoxide monoacetyl acetate, aluminum dibutoxide monoacetyl acetate, and aluminum triacetyl acetate. An agent is mentioned, 1 type can be used individually or 2 or more types can be combined.
本発明の印刷インキは当該印刷インキ用ワニスを用いてなるものである。具体的には、該インキ用ワニス、顔料(黄、紅、藍、墨等)、および必要に応じて前記植物油類ならびにインキ用石油系溶剤、ならびに界面活性剤、ワックス等の添加剤を、ロールミルやボールミル、アトライター、サンドミル等のインキ製造装置を用いて練肉し、適切なインキ恒数となるように調製したものである。 The printing ink of the present invention is obtained by using the printing ink varnish. Specifically, the varnish for ink, the pigment (yellow, red, indigo, black, etc.), and if necessary, the vegetable oil and petroleum-based solvent for ink, and additives such as surfactants and waxes are added to a roll mill. And kneaded using an ink manufacturing apparatus such as a ball mill, an attritor, and a sand mill to prepare an appropriate ink constant.
以下、製造例、実施例をあげて本発明を更に具体的に説明するが、本発明を限定するものではない。 Hereinafter, the present invention will be described more specifically with reference to production examples and examples, but the present invention is not limited thereto.
なお、「部」とは重量部を示す。また、「33重量%アマニ油粘度」とは、樹脂とアマニ油を1対2重量比で加熱混合したものを、日本レオロジー(株)製コーン・アンド・プレート型粘度計を用いて25℃で測定した粘度をいう。また、「重量平均分子量」は、市販ゲルパーメーションクロマトグラフィー装置(東ソー(株)製、HLC−8120GPC)、市販カラム(東ソー(株)製TSK−GELカラム)、および展開溶媒としてテトラヒドロフランを使用して測定したポリスチレン換算値である。また、「曇点」とは、樹脂と0号ソルベントH(JX日鉱日石エネルギー(株)製)を1対9重量比で規定の容器に量り取り、ケモトロニック曇点測定装置(NOVOMATICS社製、ケモトロニックII)で測定した値である。 “Part” means part by weight. The “33 wt% linseed oil viscosity” is a mixture of heat-mixed resin and linseed oil in a 1 to 2 weight ratio at 25 ° C. using a cone and plate viscometer manufactured by Nippon Rheology Co., Ltd. The measured viscosity. In addition, “weight average molecular weight” uses a commercially available gel permeation chromatography device (HLC-8120GPC manufactured by Tosoh Corporation), a commercially available column (TSK-GEL column manufactured by Tosoh Corporation), and tetrahydrofuran as a developing solvent. Measured in terms of polystyrene. In addition, “cloud point” means that resin and No. 0 Solvent H (manufactured by JX Nippon Mining & Energy Corporation) are weighed into a specified container at a weight ratio of 1: 9, and a chemtronic cloud point measuring device (manufactured by NOVOMATICS) , Measured by Chemotronic II).
製造例1
(アルキルフェノール−ホルムアルデヒド縮合物の製造)
製造例1と同様の反応容器に、オクチルフェノール1,000部、92重量%パラホルムアルデヒド396部、キシレン584部および水500部を仕込み、攪拌下に50℃まで昇温した。次いで、同反応容器に45重量%水酸化ナトリウム溶液89部を仕込み、冷却しながら反応系を90℃まで徐々に昇温した後、2時間保温し、更に硫酸を滴下してpHを6付近に調整した。その後、ホルムアルデヒドなどを含んだ水層部を除去し、再度水洗した後に内容物を冷却して、レゾール型オクチルフェノールの70重量%キシレン溶液を得た。
Production Example 1
(Production of alkylphenol-formaldehyde condensate)
A reaction vessel similar to Production Example 1 was charged with 1,000 parts of octylphenol, 396 parts of 92% by weight paraformaldehyde, 584 parts of xylene and 500 parts of water, and the temperature was raised to 50 ° C. with stirring. Next, 89 parts of a 45 wt% sodium hydroxide solution was charged into the same reaction vessel, and the reaction system was gradually warmed to 90 ° C. while cooling, then kept warm for 2 hours, and sulfuric acid was added dropwise to bring the pH to around 6. It was adjusted. Thereafter, the aqueous layer containing formaldehyde and the like was removed, washed again with water, and then the contents were cooled to obtain a 70 wt% xylene solution of resol type octylphenol.
実施例1
(印刷インキ用樹脂組成物Aの製造)
攪拌機、分水器付き還流冷却管および温度計を備えた反応容器に、重合ロジン(商品名 アラダイムR−140、広西梧州荒川化学有限公司製)654部、中国ガムロジン163部、無水マレイン酸37部およびオクタデセニル無水コハク酸41部を仕込み、窒素雰囲気下に攪拌しながら180℃まで昇温して溶融させた。ついで、ペンタエリスリトール35部およびグリセリン(阪本薬品工業(株)製)70部を添加し、攪拌下に260℃まで昇温、酸価が30以下となったらパラトルエンスルホン酸1部を仕込み、酸価が20以下となるまで反応した。エステル化反応終了後、33重量%アマニ油粘度を10Pa・sに調整し、0.02MPaで10分間減圧、冷却して印刷インキ用樹脂組成物Aを得た。物性を表1に示す。
Example 1
(Manufacture of resin composition A for printing ink)
In a reaction vessel equipped with a stirrer, a reflux condenser with a water separator and a thermometer, 654 parts of polymerized rosin (trade name: Aradim R-140, Guangxi Yinzhou Arakawa Chemical Co., Ltd.), 163 parts of Chinese gum rosin, 37 parts of maleic anhydride In addition, 41 parts of octadecenyl succinic anhydride was charged, and the mixture was heated to 180 ° C. with stirring in a nitrogen atmosphere and melted. Next, 35 parts of pentaerythritol and 70 parts of glycerin (manufactured by Sakamoto Yakuhin Kogyo Co., Ltd.) were added, the temperature was raised to 260 ° C. with stirring, and 1 part of paratoluenesulfonic acid was added when the acid value was 30 or less. The reaction was continued until the value was 20 or less. After completion of the esterification reaction, the 33 wt% linseed oil viscosity was adjusted to 10 Pa · s, and the pressure was reduced and cooled at 0.02 MPa for 10 minutes to obtain a resin composition A for printing ink. The physical properties are shown in Table 1.
実施例2
(印刷インキ用樹脂組成物Bの製造)
実施例1と同様の反応容器に、重合ロジン(商品名 アラダイムR−140、広西梧州荒川化学有限公司製)383部、中国ガムロジン383部、フマル酸53部およびオクタデセニル無水コハク酸61部を仕込み、窒素雰囲気下に攪拌しながら180℃まで昇温して溶融させた。ついで、ペンタエリスリトール60部およびグリセリン(阪本薬品工業(株)製)60部を添加し、攪拌下に260℃まで昇温、酸価が30以下となったらパラトルエンスルホン酸1部を仕込み、酸価が20以下となるまで反応した。エステル化反応終了後、33重量%アマニ油粘度を10Pa・sに調整し、0.02MPaで10分間減圧、冷却して印刷インキ用樹脂組成物Bを得た。物性を表1に示す。
Example 2
(Production of resin composition B for printing ink)
Into the same reaction vessel as in Example 1, 383 parts of polymerized rosin (trade name: Aradim R-140, manufactured by Guangxi Yinzhou Arakawa Chemical Co., Ltd.), 383 parts of Chinese gum rosin, 53 parts of fumaric acid and 61 parts of octadecenyl succinic anhydride were charged. While stirring in a nitrogen atmosphere, the mixture was heated to 180 ° C. and melted. Next, 60 parts of pentaerythritol and 60 parts of glycerin (manufactured by Sakamoto Yakuhin Kogyo Co., Ltd.) were added, the temperature was raised to 260 ° C. with stirring, and 1 part of paratoluenesulfonic acid was added when the acid value became 30 or less. The reaction was continued until the value was 20 or less. After completion of the esterification reaction, the 33 wt% linseed oil viscosity was adjusted to 10 Pa · s, and the pressure was reduced and cooled at 0.02 MPa for 10 minutes to obtain a resin composition B for printing ink. The physical properties are shown in Table 1.
実施例3
(印刷インキ用樹脂組成物Cの製造)
実施例1と同様の反応容器に、重合ロジン(商品名 アラダイムR−140、広西梧州荒川化学有限公司製)658部、中国ガムロジン165部、無水マレイン酸29部およびヘキサデセニル無水コハク酸49部を仕込み、窒素雰囲気下に攪拌しながら180℃まで昇温して溶融させた。ついで、ペンタエリスリトール25部およびグリセリン(阪本薬品工業(株)製)74部を添加し、攪拌下に260℃まで昇温、酸価が30以下となったらパラトルエンスルホン酸1部を仕込み、酸価が20以下となるまで反応した。エステル化反応終了後、33重量%アマニ油粘度を10Pa・sに調整し、0.02MPaで10分間減圧、冷却して印刷インキ用樹脂組成物Cを得た。物性を表1に示す。
Example 3
(Manufacture of resin composition C for printing ink)
Into the same reaction vessel as in Example 1, 658 parts of polymerized rosin (trade name Aradaim R-140, manufactured by Guangxi Yinzhou Arakawa Chemical Co., Ltd.), 165 parts of Chinese gum rosin, 29 parts of maleic anhydride and 49 parts of hexadecenyl succinic anhydride are charged. The mixture was heated to 180 ° C. with stirring in a nitrogen atmosphere and melted. Next, 25 parts of pentaerythritol and 74 parts of glycerin (manufactured by Sakamoto Yakuhin Kogyo Co., Ltd.) were added, the temperature was raised to 260 ° C. with stirring, and 1 part of paratoluenesulfonic acid was added when the acid value became 30 or less. The reaction was continued until the value was 20 or less. After completion of the esterification reaction, the 33 wt% linseed oil viscosity was adjusted to 10 Pa · s, and the pressure was reduced and cooled at 0.02 MPa for 10 minutes to obtain a resin composition C for printing ink. The physical properties are shown in Table 1.
比較例1
(ロジン変性フェノール樹脂の製造)
実施例1と同様の反応容器に、ガムロジン970部および不均化ロジン30部を仕込み、これを窒素雰囲気下に攪拌しながら180℃まで昇温して溶融させた。次いで、ペンタエリスリトール93部および水酸化マグネシウム3部を添加し、攪拌下に280℃まで昇温し、酸価が25mgKOH/g以下となるまで反応させた。更に230℃まで冷却した後、製造例1のレゾール型オクチルフェノールの70重量%キシレン溶液857部(固形分600部)を230〜260℃の温度範囲内で9時間かけて系内へ滴下した。滴下終了後、33重量%アマニ油粘度が10Pa・sとなるよう調整し、0.02MPaで10分間減圧し、冷却してロジン変性フェノール樹脂を得た。物性を表1に示す。
Comparative Example 1
(Production of rosin-modified phenolic resin)
In the same reaction vessel as in Example 1, 970 parts of gum rosin and 30 parts of disproportionated rosin were charged and heated to 180 ° C. with stirring in a nitrogen atmosphere and melted. Next, 93 parts of pentaerythritol and 3 parts of magnesium hydroxide were added, the temperature was raised to 280 ° C. with stirring, and the reaction was continued until the acid value was 25 mgKOH / g or less. After further cooling to 230 ° C., 857 parts of a 70 wt% xylene solution of resol-type octylphenol of Production Example 1 (solid content: 600 parts) was dropped into the system over a period of 9 hours within a temperature range of 230 to 260 ° C. After completion of the dropping, the viscosity of 33% by weight linseed oil was adjusted to 10 Pa · s, and the pressure was reduced at 0.02 MPa for 10 minutes, followed by cooling to obtain a rosin-modified phenolic resin. The physical properties are shown in Table 1.
比較例2
(印刷インキ用樹脂組成物Dの製造)
実施例1と同様の反応容器に、重合ロジン(商品名 シルバタック140、シルバケム社製)676部、ステアリン酸68部およびテレフタル酸135部を仕込み、窒素雰囲気下に攪拌しながら180℃まで昇温して溶融させた。ついで、ペンタエリスリトール121部を添加し、攪拌下に260℃まで昇温、エステル化し、酸価が50以下となったらパラトルエンスルホン酸1部を仕込み、酸価が20以下となるまで反応させた。その後、33重量%アマニ油粘度が8Pa・sとなるよう調整し、0.02MPaで10分間減圧し、冷却して印刷インキ用樹脂組成物Dを得た。物性を表1に示す。
Comparative Example 2
(Manufacture of resin composition D for printing ink)
Into the same reaction vessel as in Example 1, 676 parts of polymerized rosin (trade name: Silvatac 140, manufactured by Silvachem), 68 parts of stearic acid and 135 parts of terephthalic acid were charged, and the temperature was raised to 180 ° C. while stirring in a nitrogen atmosphere. And melted. Next, 121 parts of pentaerythritol was added, heated to 260 ° C. with esterification, and esterified. When the acid value became 50 or less, 1 part of paratoluenesulfonic acid was added and reacted until the acid value became 20 or less. . Thereafter, the viscosity of 33% by weight linseed oil was adjusted to 8 Pa · s, reduced in pressure at 0.02 MPa for 10 minutes, and cooled to obtain a resin composition D for printing ink. The physical properties are shown in Table 1.
比較例3
(印刷インキ用樹脂組成物Eの製造)
実施例1と同様の反応容器に、重合ロジン(商品名 アラダイムR−140、広西梧州荒川化学有限公司製)571部、中国ガムロジン143部、無水マレイン酸32部およびオクタデセニル無水コハク酸143部仕込み、窒素雰囲気下に攪拌しながら180℃まで昇温して溶融させた。ついで、ペンタエリスリトール37部およびグリセリン(阪本薬品工業(株)製)74部を添加し、攪拌下に260℃まで昇温、酸価が30以下となったらパラトルエンスルホン酸1部を仕込み、酸価が20以下となるまで反応した。エステル化反応終了後、33重量%アマニ油粘度を10Pa・sに調整し、0.02MPaで10分間減圧、冷却して印刷インキ用樹脂組成物Bを得た。物性を表1に示す。
Comparative Example 3
(Manufacture of resin composition E for printing ink)
Into the same reaction vessel as in Example 1, 571 parts of polymerized rosin (trade name: Aradim R-140, manufactured by Guangxi Yinzhou Arakawa Chemical Co., Ltd.), 143 parts of Chinese gum rosin, 32 parts of maleic anhydride, and 143 parts of octadecenyl succinic anhydride, While stirring in a nitrogen atmosphere, the mixture was heated to 180 ° C. and melted. Next, 37 parts of pentaerythritol and 74 parts of glycerin (manufactured by Sakamoto Yakuhin Kogyo Co., Ltd.) were added, the temperature was raised to 260 ° C. with stirring, and 1 part of paratoluenesulfonic acid was added when the acid value was 30 or less. The reaction was continued until the value was 20 or less. After completion of the esterification reaction, the 33 wt% linseed oil viscosity was adjusted to 10 Pa · s, and the pressure was reduced and cooled at 0.02 MPa for 10 minutes to obtain a resin composition B for printing ink. The physical properties are shown in Table 1.
比較例4
(印刷インキ用樹脂組成物Fの製造)
実施例1と同様の反応容器に、重合ロジン(商品名 アラダイムR−140、広西梧州荒川化学有限公司製)681部、中国ガムロジン170部、無水マレイン酸38部およびオクタデシル無水コハク酸9部仕込み、窒素雰囲気下に攪拌しながら180℃まで昇温して溶融させた。ついで、ペンタエリスリトール51部およびグリセリン(阪本薬品工業(株)製)51部を添加し、攪拌下に260℃まで昇温、酸価が30以下となったらパラトルエンスルホン酸1部を仕込み、酸価が20以下となるまで反応した。エステル化反応終了後、33重量%アマニ油粘度を10Pa・sに調整し、0.02MPaで10分間減圧、冷却して印刷インキ用樹脂組成物Fを得た。物性を表1に示す。
Comparative Example 4
(Manufacture of resin composition F for printing ink)
In a reaction vessel similar to that in Example 1, 681 parts of polymerized rosin (trade name: Aradim R-140, manufactured by Guangxi Yinzhou Arakawa Chemical Co., Ltd.), 170 parts of Chinese gum rosin, 38 parts of maleic anhydride and 9 parts of octadecyl succinic anhydride, While stirring in a nitrogen atmosphere, the mixture was heated to 180 ° C. and melted. Subsequently, 51 parts of pentaerythritol and 51 parts of glycerin (manufactured by Sakamoto Yakuhin Kogyo Co., Ltd.) were added, the temperature was raised to 260 ° C. with stirring, and 1 part of paratoluenesulfonic acid was added when the acid value was 30 or less. The reaction was continued until the value was 20 or less. After completion of the esterification reaction, the 33 wt% linseed oil viscosity was adjusted to 10 Pa · s, and the pressure was reduced and cooled at 0.02 MPa for 10 minutes to obtain a resin composition F for printing ink. The physical properties are shown in Table 1.
比較例5
(印刷インキ用樹脂組成物Gの製造)
実施例1と同様の反応容器に、重合ロジン(商品名 アラダイムR−140、広西梧州荒川化学有限公司製)654部、中国ガムロジン163部、無水マレイン酸37部、オクタデシル無水コハク酸41部仕込み、窒素雰囲気下に攪拌しながら180℃まで昇温して溶融させた。ついで、ペンタエリスリトール35部およびグリセリン(阪本薬品工業(株)製)70部を添加し、攪拌下に250℃まで昇温し、酸価が30以下となるまで反応した。エステル化反応終了後、33重量%アマニ油粘度を10Pa・sに調整し、0.02MPaで10分間減圧、冷却して印刷インキ用樹脂組成物Gを得た。物性を表1に示す。
Comparative Example 5
(Manufacture of resin composition G for printing ink)
Into a reaction vessel similar to that in Example 1, 654 parts of polymerized rosin (trade name Aradaim R-140, manufactured by Guangxi Yinzhou Arakawa Chemical Co., Ltd.), 163 parts of Chinese gum rosin, 37 parts of maleic anhydride, 41 parts of octadecyl succinic anhydride, While stirring in a nitrogen atmosphere, the mixture was heated to 180 ° C. and melted. Next, 35 parts of pentaerythritol and 70 parts of glycerin (manufactured by Sakamoto Yakuhin Kogyo Co., Ltd.) were added, the temperature was raised to 250 ° C. with stirring, and the reaction was continued until the acid value was 30 or less. After completion of the esterification reaction, the 33 wt% linseed oil viscosity was adjusted to 10 Pa · s, and the pressure was reduced and cooled at 0.02 MPa for 10 minutes to obtain a resin composition G for printing ink. The physical properties are shown in Table 1.
実施例および比較例で得られた印刷インキ用樹脂組成物の物性を表1に示す。なお、比較例3の印刷インキ用樹脂組成物の重量平均分子量測定時、前処理としてTHF溶液を孔径0.45μmのメンブランフィルタで通過させた際に詰まりが生じた為、分子量を測定しなかった。 Table 1 shows the physical properties of the resin compositions for printing inks obtained in the examples and comparative examples. When the weight average molecular weight of the resin composition for printing ink of Comparative Example 3 was measured, the molecular weight was not measured because clogging occurred when the THF solution was passed through a membrane filter having a pore diameter of 0.45 μm as a pretreatment. .
(印刷インキ用ワニスの調製)
印刷インキ用樹脂組成物A40.0部、アマニ油60.0部を200℃で30分間混合溶解し、100℃まで冷却した。次いで、ゲル化剤としてアルミニウムジプロポキシドモノアセチルアセテート(商品名ケロープEP−2、ホープ製薬(株)製)1.0部を加え、200℃まで加熱して1時間ゲル化反応させ、印刷インキ用ワニス(ゲルワニス)を得た。同様にしてアルミニウムジプロポキシドモノアセチルアセテート1.0部の印刷インキ用ワニス(ゲルワニス)も準備した。またロジン変性フェノール樹脂および印刷インキ用樹脂組成物B〜Gについても同様にしてゲルワニスを調整した。
(Preparation of varnish for printing ink)
40.0 parts of resin composition A for printing ink and 60.0 parts of linseed oil were mixed and dissolved at 200 ° C. for 30 minutes and cooled to 100 ° C. Next, 1.0 part of aluminum dipropoxide monoacetylacetate (trade name Kellop EP-2, manufactured by Hope Pharmaceutical Co., Ltd.) is added as a gelling agent, and the mixture is heated to 200 ° C. for 1 hour to cause a gelation reaction. A varnish (gel varnish) was obtained. Similarly, a varnish for printing ink (gel varnish) containing 1.0 part of aluminum dipropoxide monoacetyl acetate was also prepared. Moreover, the gel varnish was similarly adjusted about the rosin modified phenolic resin and the resin compositions B to G for printing ink.
(印刷インキの調製)
前記方法で調製した印刷インキ用ワニスについて、以下に示す原料を使用し、タック値(30℃、400rpmにおけるインコメーターの値)が9.0±0.5、フロー値(25℃におけるスプレッドメーターの直径値)が35.0±1.0となるように配合量を調整して、3本ロールミルを使用して印刷インキを調製した。
(Preparation of printing ink)
About the varnish for printing ink prepared by the said method, the raw material shown below is used, A tack value (Incometer value in 30 degreeC and 400 rpm) is 9.0 +/- 0.5, Flow value (The spread meter of 25 degreeC) The blending amount was adjusted so that the (diameter value) was 35.0 ± 1.0, and a printing ink was prepared using a three-roll mill.
フタロシアニンブルー(藍顔料) 17重量部
印刷インキ用ワニス 64〜75重量部
アマニ油 6〜17重量部
コバルトドライヤー 2重量部
Phthalocyanine blue (indigo pigment) 17 parts by weight Varnish for printing ink 64-75 parts by weight Linseed oil 6-17 parts by weight Cobalt dryer 2 parts by weight
(印刷インキの性能試験)
前記方法で調製した各印刷インキの性能を下記試験により評価した。結果を表2に示す。
(光沢)
インキ0.4mlをRIテスター(石川島産業機械(株)製)にてアート紙に展色した後、23℃、50%R.H.にて24時間調湿し、60゜−60゜の反射率を光沢計により測定した。数値が大きいほど光沢が良好であることを示す。
(耐ミスチング性)
インキ2.6mlをインコメーター((株)東洋精機製作所製)上に展開し、ロール温度30℃、400rpmで1分間、更に1800rpmで2分間回転させ、ロール直下に置いた白色紙上へのインキの飛散度を観察して1〜5段階で評価を行なった。数値が大きいほど耐ミスチング性が良好であることを示す。
(乾燥性)
インキ0.2mlをRIテスター(石川島産業機械(株)製)にてパーチメント紙に展色した後、その展色面にパーチメント紙を重ねてC型乾燥試験機((株)東洋精機製作所製)の回転ドラムに巻きつけた。押し圧歯車をあててドラムを回転させ、押し圧歯車の歯型が移らなくなった時間(時間)を乾燥時間とした。数値が小さいほど乾燥性が良好であることを示す。
(耐乳化性)
インキ3.9mlを動的乳化試験機(日本レオロジー機器(株)製)上に展開し、ロール温度30℃、200rpmにて純水を5ml/分の速度で供給し、このインキ中の水分量を赤外水分計により測定することにより、インキの乳化率(%)を得た。数値が小さいほど耐乳化性が優れることを意味する。
(流動性)
25℃に空調された室内において、インキ1.3mlを地平面と60゜の角度をなすガラス板の上端に置き、30分間に流動した距離を測定した。数値が大きいほど流動性が良好であることを示す。
(Performance test of printing ink)
The performance of each printing ink prepared by the above method was evaluated by the following test. The results are shown in Table 2.
(Glossy)
After 0.4 ml of ink was developed on art paper using an RI tester (manufactured by Ishikawajima Industrial Machinery Co., Ltd.), 23 ° C., 50% R.D. H. For 24 hours, and the reflectivity of 60 ° -60 ° was measured with a gloss meter. The larger the value, the better the gloss.
(Missing resistance)
2.6 ml of ink is spread on an incometer (manufactured by Toyo Seiki Seisakusho Co., Ltd.), rotated at a roll temperature of 30 ° C. for 1 minute at 400 rpm, and further rotated at 1800 rpm for 2 minutes, and the ink on the white paper placed directly under the roll The scattering degree was observed and evaluated in 1 to 5 stages. A larger value indicates better misting resistance.
(Drying)
After 0.2ml of ink was developed on parchment paper with an RI tester (Ishikawajima Industrial Machinery Co., Ltd.), the parchment paper was layered on the surface and the C-type drying tester (manufactured by Toyo Seiki Seisakusho Co., Ltd.) Wound around a rotating drum. The time (time) when the pressing gear was applied to rotate the drum and the tooth pattern of the pressing gear did not move was defined as the drying time. The smaller the value, the better the drying property.
(Emulsification resistance)
3.9 ml of ink was developed on a dynamic emulsification tester (manufactured by Nippon Rheology Equipment Co., Ltd.), pure water was supplied at a roll temperature of 30 ° C. and 200 rpm at a rate of 5 ml / min, and the water content in this ink Was measured with an infrared moisture meter to obtain an emulsification rate (%) of the ink. The smaller the value, the better the emulsification resistance.
(Liquidity)
In a room air-conditioned at 25 ° C., 1.3 ml of ink was placed on the upper end of a glass plate forming an angle of 60 ° with the ground plane, and the distance of flowing for 30 minutes was measured. It shows that fluidity | liquidity is so favorable that a numerical value is large.
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