JP5734293B2 - 安定化ポリマー封止材を有する光電モジュール - Google Patents
安定化ポリマー封止材を有する光電モジュール Download PDFInfo
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- JP5734293B2 JP5734293B2 JP2012525136A JP2012525136A JP5734293B2 JP 5734293 B2 JP5734293 B2 JP 5734293B2 JP 2012525136 A JP2012525136 A JP 2012525136A JP 2012525136 A JP2012525136 A JP 2012525136A JP 5734293 B2 JP5734293 B2 JP 5734293B2
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- Prior art keywords
- tert
- alkyl
- butyl
- formula
- bis
- Prior art date
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- Expired - Fee Related
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- 229910052895 riebeckite Inorganic materials 0.000 description 1
- 239000000565 sealant Substances 0.000 description 1
- 229940116351 sebacate Drugs 0.000 description 1
- CXMXRPHRNRROMY-UHFFFAOYSA-L sebacate(2-) Chemical compound [O-]C(=O)CCCCCCCCC([O-])=O CXMXRPHRNRROMY-UHFFFAOYSA-L 0.000 description 1
- 125000002914 sec-butyl group Chemical group [H]C([H])([H])C([H])([H])C([H])(*)C([H])([H])[H] 0.000 description 1
- 125000003548 sec-pentyl group Chemical group [H]C([H])([H])C([H])([H])C([H])([H])C([H])(*)C([H])([H])[H] 0.000 description 1
- FZHAPNGMFPVSLP-UHFFFAOYSA-N silanamine Chemical class [SiH3]N FZHAPNGMFPVSLP-UHFFFAOYSA-N 0.000 description 1
- 229910000077 silane Inorganic materials 0.000 description 1
- 150000004760 silicates Chemical class 0.000 description 1
- 239000002356 single layer Substances 0.000 description 1
- WXMKPNITSTVMEF-UHFFFAOYSA-M sodium benzoate Chemical compound [Na+].[O-]C(=O)C1=CC=CC=C1 WXMKPNITSTVMEF-UHFFFAOYSA-M 0.000 description 1
- 235000010234 sodium benzoate Nutrition 0.000 description 1
- 239000004299 sodium benzoate Substances 0.000 description 1
- IJRHDFLHUATAOS-DPMBMXLASA-M sodium ricinoleate Chemical compound [Na+].CCCCCC[C@@H](O)C\C=C/CCCCCCCC([O-])=O IJRHDFLHUATAOS-DPMBMXLASA-M 0.000 description 1
- 229940074404 sodium succinate Drugs 0.000 description 1
- ZDQYSKICYIVCPN-UHFFFAOYSA-L sodium succinate (anhydrous) Chemical compound [Na+].[Na+].[O-]C(=O)CCC([O-])=O ZDQYSKICYIVCPN-UHFFFAOYSA-L 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
- 239000000243 solution Substances 0.000 description 1
- 238000004544 sputter deposition Methods 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- 239000001384 succinic acid Substances 0.000 description 1
- 150000003467 sulfuric acid derivatives Chemical class 0.000 description 1
- 238000004381 surface treatment Methods 0.000 description 1
- 230000008961 swelling Effects 0.000 description 1
- 229920002994 synthetic fiber Polymers 0.000 description 1
- 239000012209 synthetic fiber Substances 0.000 description 1
- LMBFAGIMSUYTBN-MPZNNTNKSA-N teixobactin Chemical compound C([C@H](C(=O)N[C@@H]([C@@H](C)CC)C(=O)N[C@@H](CO)C(=O)N[C@H](CCC(N)=O)C(=O)N[C@H]([C@@H](C)CC)C(=O)N[C@@H]([C@@H](C)CC)C(=O)N[C@@H](CO)C(=O)N[C@H]1C(N[C@@H](C)C(=O)N[C@@H](C[C@@H]2NC(=N)NC2)C(=O)N[C@H](C(=O)O[C@H]1C)[C@@H](C)CC)=O)NC)C1=CC=CC=C1 LMBFAGIMSUYTBN-MPZNNTNKSA-N 0.000 description 1
- MHSKRLJMQQNJNC-UHFFFAOYSA-N terephthalamide Chemical compound NC(=O)C1=CC=C(C(N)=O)C=C1 MHSKRLJMQQNJNC-UHFFFAOYSA-N 0.000 description 1
- WYKYCHHWIJXDAO-UHFFFAOYSA-N tert-butyl 2-ethylhexaneperoxoate Chemical compound CCCCC(CC)C(=O)OOC(C)(C)C WYKYCHHWIJXDAO-UHFFFAOYSA-N 0.000 description 1
- GJBRNHKUVLOCEB-UHFFFAOYSA-N tert-butyl benzenecarboperoxoate Chemical compound CC(C)(C)OOC(=O)C1=CC=CC=C1 GJBRNHKUVLOCEB-UHFFFAOYSA-N 0.000 description 1
- 125000001973 tert-pentyl group Chemical group [H]C([H])([H])C([H])([H])C(*)(C([H])([H])[H])C([H])([H])[H] 0.000 description 1
- LVEOKSIILWWVEO-UHFFFAOYSA-N tetradecyl 3-(3-oxo-3-tetradecoxypropyl)sulfanylpropanoate Chemical compound CCCCCCCCCCCCCCOC(=O)CCSCCC(=O)OCCCCCCCCCCCCCC LVEOKSIILWWVEO-UHFFFAOYSA-N 0.000 description 1
- NZNAAUDJKMURFU-UHFFFAOYSA-N tetrakis(2,2,6,6-tetramethylpiperidin-4-yl) butane-1,2,3,4-tetracarboxylate Chemical compound C1C(C)(C)NC(C)(C)CC1OC(=O)CC(C(=O)OC1CC(C)(C)NC(C)(C)C1)C(C(=O)OC1CC(C)(C)NC(C)(C)C1)CC(=O)OC1CC(C)(C)NC(C)(C)C1 NZNAAUDJKMURFU-UHFFFAOYSA-N 0.000 description 1
- 150000003568 thioethers Chemical class 0.000 description 1
- 229960000984 tocofersolan Drugs 0.000 description 1
- AOBORMOPSGHCAX-DGHZZKTQSA-N tocofersolan Chemical compound OCCOC(=O)CCC(=O)OC1=C(C)C(C)=C2O[C@](CCC[C@H](C)CCC[C@H](C)CCCC(C)C)(C)CCC2=C1C AOBORMOPSGHCAX-DGHZZKTQSA-N 0.000 description 1
- 229930003799 tocopherol Natural products 0.000 description 1
- 239000011732 tocopherol Substances 0.000 description 1
- 235000019149 tocopherols Nutrition 0.000 description 1
- VZCYOOQTPOCHFL-UHFFFAOYSA-N trans-butenedioic acid Natural products OC(=O)C=CC(O)=O VZCYOOQTPOCHFL-UHFFFAOYSA-N 0.000 description 1
- 238000005809 transesterification reaction Methods 0.000 description 1
- 230000009466 transformation Effects 0.000 description 1
- 238000002834 transmittance Methods 0.000 description 1
- 150000003918 triazines Chemical class 0.000 description 1
- INNSFNJTGFCSRN-UHFFFAOYSA-N tridecyl 2-[(3,5-ditert-butyl-4-hydroxyphenyl)methylsulfanyl]acetate Chemical compound CCCCCCCCCCCCCOC(=O)CSCC1=CC(C(C)(C)C)=C(O)C(C(C)(C)C)=C1 INNSFNJTGFCSRN-UHFFFAOYSA-N 0.000 description 1
- IVIIAEVMQHEPAY-UHFFFAOYSA-N tridodecyl phosphite Chemical compound CCCCCCCCCCCCOP(OCCCCCCCCCCCC)OCCCCCCCCCCCC IVIIAEVMQHEPAY-UHFFFAOYSA-N 0.000 description 1
- DQZNLOXENNXVAD-UHFFFAOYSA-N trimethoxy-[2-(7-oxabicyclo[4.1.0]heptan-4-yl)ethyl]silane Chemical compound C1C(CC[Si](OC)(OC)OC)CCC2OC21 DQZNLOXENNXVAD-UHFFFAOYSA-N 0.000 description 1
- BPSIOYPQMFLKFR-UHFFFAOYSA-N trimethoxy-[3-(oxiran-2-ylmethoxy)propyl]silane Chemical compound CO[Si](OC)(OC)CCCOCC1CO1 BPSIOYPQMFLKFR-UHFFFAOYSA-N 0.000 description 1
- CNUJLMSKURPSHE-UHFFFAOYSA-N trioctadecyl phosphite Chemical compound CCCCCCCCCCCCCCCCCCOP(OCCCCCCCCCCCCCCCCCC)OCCCCCCCCCCCCCCCCCC CNUJLMSKURPSHE-UHFFFAOYSA-N 0.000 description 1
- 229920001862 ultra low molecular weight polyethylene Polymers 0.000 description 1
- 150000003672 ureas Chemical class 0.000 description 1
- 229920001866 very low density polyethylene Polymers 0.000 description 1
- KAKZBPTYRLMSJV-UHFFFAOYSA-N vinyl-ethylene Natural products C=CC=C KAKZBPTYRLMSJV-UHFFFAOYSA-N 0.000 description 1
- UKRDPEFKFJNXQM-UHFFFAOYSA-N vinylsilane Chemical class [SiH3]C=C UKRDPEFKFJNXQM-UHFFFAOYSA-N 0.000 description 1
- 235000019154 vitamin C Nutrition 0.000 description 1
- 239000011718 vitamin C Substances 0.000 description 1
- 235000019165 vitamin E Nutrition 0.000 description 1
- 239000011709 vitamin E Substances 0.000 description 1
- 229940046009 vitamin E Drugs 0.000 description 1
- 238000010792 warming Methods 0.000 description 1
- 230000004580 weight loss Effects 0.000 description 1
- 239000002023 wood Substances 0.000 description 1
- 239000008096 xylene Substances 0.000 description 1
- 150000003751 zinc Chemical class 0.000 description 1
- 239000011701 zinc Substances 0.000 description 1
- 229910052725 zinc Inorganic materials 0.000 description 1
- 239000004711 α-olefin Substances 0.000 description 1
- 239000002076 α-tocopherol Substances 0.000 description 1
- 235000004835 α-tocopherol Nutrition 0.000 description 1
- 235000007680 β-tocopherol Nutrition 0.000 description 1
- 239000011590 β-tocopherol Substances 0.000 description 1
- 239000002478 γ-tocopherol Substances 0.000 description 1
- QUEDXNHFTDJVIY-UHFFFAOYSA-N γ-tocopherol Chemical class OC1=C(C)C(C)=C2OC(CCCC(C)CCCC(C)CCCC(C)C)(C)CCC2=C1 QUEDXNHFTDJVIY-UHFFFAOYSA-N 0.000 description 1
- QUEDXNHFTDJVIY-DQCZWYHMSA-N γ-tocopherol Chemical compound OC1=C(C)C(C)=C2O[C@@](CCC[C@H](C)CCC[C@H](C)CCCC(C)C)(C)CCC2=C1 QUEDXNHFTDJVIY-DQCZWYHMSA-N 0.000 description 1
- 239000002446 δ-tocopherol Substances 0.000 description 1
Classifications
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L31/00—Compositions of homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by an acyloxy radical of a saturated carboxylic acid, of carbonic acid or of a haloformic acid; Compositions of derivatives of such polymers
- C08L31/02—Homopolymers or copolymers of esters of monocarboxylic acids
- C08L31/04—Homopolymers or copolymers of vinyl acetate
-
- H—ELECTRICITY
- H10—SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
- H10F—INORGANIC SEMICONDUCTOR DEVICES SENSITIVE TO INFRARED RADIATION, LIGHT, ELECTROMAGNETIC RADIATION OF SHORTER WAVELENGTH OR CORPUSCULAR RADIATION
- H10F19/00—Integrated devices, or assemblies of multiple devices, comprising at least one photovoltaic cell covered by group H10F10/00, e.g. photovoltaic modules
- H10F19/80—Encapsulations or containers for integrated devices, or assemblies of multiple devices, having photovoltaic cells
- H10F19/804—Materials of encapsulations
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B17/00—Layered products essentially comprising sheet glass, or glass, slag, or like fibres
- B32B17/06—Layered products essentially comprising sheet glass, or glass, slag, or like fibres comprising glass as the main or only constituent of a layer, next to another layer of a specific material
- B32B17/10—Layered products essentially comprising sheet glass, or glass, slag, or like fibres comprising glass as the main or only constituent of a layer, next to another layer of a specific material of synthetic resin
- B32B17/10005—Layered products essentially comprising sheet glass, or glass, slag, or like fibres comprising glass as the main or only constituent of a layer, next to another layer of a specific material of synthetic resin laminated safety glass or glazing
- B32B17/10009—Layered products essentially comprising sheet glass, or glass, slag, or like fibres comprising glass as the main or only constituent of a layer, next to another layer of a specific material of synthetic resin laminated safety glass or glazing characterized by the number, the constitution or treatment of glass sheets
- B32B17/10018—Layered products essentially comprising sheet glass, or glass, slag, or like fibres comprising glass as the main or only constituent of a layer, next to another layer of a specific material of synthetic resin laminated safety glass or glazing characterized by the number, the constitution or treatment of glass sheets comprising only one glass sheet
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B17/00—Layered products essentially comprising sheet glass, or glass, slag, or like fibres
- B32B17/06—Layered products essentially comprising sheet glass, or glass, slag, or like fibres comprising glass as the main or only constituent of a layer, next to another layer of a specific material
- B32B17/10—Layered products essentially comprising sheet glass, or glass, slag, or like fibres comprising glass as the main or only constituent of a layer, next to another layer of a specific material of synthetic resin
- B32B17/10005—Layered products essentially comprising sheet glass, or glass, slag, or like fibres comprising glass as the main or only constituent of a layer, next to another layer of a specific material of synthetic resin laminated safety glass or glazing
- B32B17/1055—Layered products essentially comprising sheet glass, or glass, slag, or like fibres comprising glass as the main or only constituent of a layer, next to another layer of a specific material of synthetic resin laminated safety glass or glazing characterized by the resin layer, i.e. interlayer
- B32B17/10678—Layered products essentially comprising sheet glass, or glass, slag, or like fibres comprising glass as the main or only constituent of a layer, next to another layer of a specific material of synthetic resin laminated safety glass or glazing characterized by the resin layer, i.e. interlayer comprising UV absorbers or stabilizers, e.g. antioxidants
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B17/00—Layered products essentially comprising sheet glass, or glass, slag, or like fibres
- B32B17/06—Layered products essentially comprising sheet glass, or glass, slag, or like fibres comprising glass as the main or only constituent of a layer, next to another layer of a specific material
- B32B17/10—Layered products essentially comprising sheet glass, or glass, slag, or like fibres comprising glass as the main or only constituent of a layer, next to another layer of a specific material of synthetic resin
- B32B17/10005—Layered products essentially comprising sheet glass, or glass, slag, or like fibres comprising glass as the main or only constituent of a layer, next to another layer of a specific material of synthetic resin laminated safety glass or glazing
- B32B17/1055—Layered products essentially comprising sheet glass, or glass, slag, or like fibres comprising glass as the main or only constituent of a layer, next to another layer of a specific material of synthetic resin laminated safety glass or glazing characterized by the resin layer, i.e. interlayer
- B32B17/10788—Layered products essentially comprising sheet glass, or glass, slag, or like fibres comprising glass as the main or only constituent of a layer, next to another layer of a specific material of synthetic resin laminated safety glass or glazing characterized by the resin layer, i.e. interlayer containing ethylene vinylacetate
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08F—MACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
- C08F210/00—Copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond
- C08F210/02—Ethene
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08F—MACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
- C08F218/00—Copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by an acyloxy radical of a saturated carboxylic acid, of carbonic acid or of a haloformic acid
- C08F218/02—Esters of monocarboxylic acids
- C08F218/04—Vinyl esters
- C08F218/08—Vinyl acetate
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K5/00—Use of organic ingredients
- C08K5/16—Nitrogen-containing compounds
- C08K5/34—Heterocyclic compounds having nitrogen in the ring
- C08K5/3412—Heterocyclic compounds having nitrogen in the ring having one nitrogen atom in the ring
- C08K5/3432—Six-membered rings
- C08K5/3435—Piperidines
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K5/00—Use of organic ingredients
- C08K5/16—Nitrogen-containing compounds
- C08K5/34—Heterocyclic compounds having nitrogen in the ring
- C08K5/3467—Heterocyclic compounds having nitrogen in the ring having more than two nitrogen atoms in the ring
- C08K5/3477—Six-membered rings
- C08K5/3492—Triazines
-
- H—ELECTRICITY
- H10—SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
- H10F—INORGANIC SEMICONDUCTOR DEVICES SENSITIVE TO INFRARED RADIATION, LIGHT, ELECTROMAGNETIC RADIATION OF SHORTER WAVELENGTH OR CORPUSCULAR RADIATION
- H10F10/00—Individual photovoltaic cells, e.g. solar cells
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2327/00—Polyvinylhalogenides
- B32B2327/12—Polyvinylhalogenides containing fluorine
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K5/00—Use of organic ingredients
- C08K5/16—Nitrogen-containing compounds
- C08K5/34—Heterocyclic compounds having nitrogen in the ring
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L2312/00—Crosslinking
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L2666/00—Composition of polymers characterized by a further compound in the blend, being organic macromolecular compounds, natural resins, waxes or and bituminous materials, non-macromolecular organic substances, inorganic substances or characterized by their function in the composition
- C08L2666/66—Substances characterised by their function in the composition
- C08L2666/78—Stabilisers against oxidation, heat, light or ozone
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E10/00—Energy generation through renewable energy sources
- Y02E10/50—Photovoltaic [PV] energy
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- Polymers & Plastics (AREA)
- Organic Chemistry (AREA)
- Life Sciences & Earth Sciences (AREA)
- Biochemistry (AREA)
- Compositions Of Macromolecular Compounds (AREA)
- Photovoltaic Devices (AREA)
Description
光電モジュールは、好ましくは光電性半導体、および合成ポリマーからの数層までを含む。封止材として、合成ポリマーからの1層またはそれより多くの層は、いくつかの機能のためにはたらく。例えば、光電モジュールの構造を支持し、外部の機械的応力に対する保護を提供し、環境に対する隔離(電気的にも)を実現し、且つ、熱エネルギーを回路から運び去る。
(1) 光電性半導体、および
(2) 以下を含有する1層またはそれより多くの層
(A) 合成ポリマー、および
(B) 式IまたはIIのヒンダードアミン光安定剤
Z1およびZ2は互いに独立してC1〜C18−アルキル、C5〜C7−シクロアルキルまたはヒドロキシルで置換されたC2〜C12−アルキルであり
YはOまたはN−R1であり;
mは1、2または6であり;
qは2〜20の数字であり;
mが1の場合、
YはOであり且つAはC1〜C19−アルキルカルボニルであり;
mが2の場合、
YはOであり且つAは式Ia
YはN−R1であり且つAは式Ib
mが6の場合、
YはN−R1であり且つAは式Ic
X1は式IIa
R1は水素、C1〜C8−アルキルまたはC5〜C7−シクロアルキルであり;且つ
R2、R3、R4およびR5は互いに独立して水素、C1〜C8−アルキル、C5〜C7−シクロアルキル、ヒドロキシルで置換されたC2〜C12−アルキル、またはR2とR3との組み合わせまたはR4とR5との組み合わせは、それらが結合した窒素原子と一緒に、ピロリジン、ピペリジンまたはモルホリン環を形成する]。
1. モノオレフィンおよびジオレフィンのポリマー、例えばポリプロピレン、ポリイソブチレン、ポリブト−1−エン、ポリ−4−メチルペンタ−1−エン、ポリビニルシクロヘキサン、ポリイソプレンまたはポリブタジエン、並びにシクロオレフィンのポリマー、例えばシクロペンテンまたはノルボルネン、ポリエチレン(随意に架橋していてよい)、例えば高密度ポリエチレン(HDPE)、高密度高分子量ポリエチレン(HDPE−HMW)、高密度超高分子量ポリエチレン(HDPE−UHMW)、中密度ポリエチレン(MDPE)、低密度ポリエチレン(LDPE)、直鎖状低密度ポリエチレン(LLDPE)、(VLDPE)および(ULDPE)。
1. ヒドロペルオキシド、例えばtert−ブチルヒドロペルオキシドまたはクミルヒドロペルオキシド。
・ 光電モジュールI:
前面支持層
封止層
光電性半導体としての結晶シリコン層
封止層
裏面基板層
・ 光電モジュールII:
前面支持層
透明導電層
光電性半導体としてのアモルファスシリコン層
裏面コンタクト層
封止層
裏面基板層
・ 光電モジュールIII:
前面支持層
封止層
透明導電層
光電性半導体としての複合型半導体
裏面コンタクト層
裏面基板層
・ 光電モジュールIV:
前面支持層
透明導電層
光電性半導体としての複合型半導体
透明導電層
封止層
裏面基板層。
1. 酸化防止剤
1.1. アルキル化モノフェノール、例えば2,6−ジ−tert−ブチル−4−メチルフェノール、2−tert−ブチル−4,6−ジメチルフェノール、2,6−ジ−tert−ブチル−4−エチルフェノール、2,6−ジ−tert−ブチル−4−n−ブチルフェノール、2,6−ジ−tert−ブチル−4−イソブチルフェノール、2,6−ジシクロペンチル−4−メチルフェノール、2−(α−メチルシクロヘキシル)−4,6−ジメチルフェノール、2,6−ジオクタデシル−4−メチルフェノール、2,4,6−トリシクロヘキシルフェノール、2,6−ジ−tert−ブチル−4−メトキシメチルフェノール、ノニルフェノール(側鎖内で直鎖または分岐鎖である)、例えば、2,6−ジ−ノニル−4−メチルフェノール、2,4−ジメチル−6−(1’−メチルウンデカ−1’−イル)フェノール、2,4−ジメチル−6−(1’−メチルヘプタデカ−1’−イル)フェノール、2,4−ジメチル−6−(1’−メチルトリデカ−1’−イル)フェノール、およびそれらの混合物。
2.1. 2−(2’−ヒドロキシフェニル)ベンゾトリアゾール、例えば、2−(2’−ヒドロキシ−5’−メチルフェニル)−ベンゾトリアゾール、2−(3’,5’−ジ−tert−ブチル−2’−ヒドロキシフェニル)ベンゾトリアゾール、2−(5’−tert−ブチル−2’−ヒドロキシフェニル)ベンゾトリアゾール、2−(2’−ヒドロキシ−5’−(1,1,3,3−テトラメチルブチル)フェニル)ベンゾトリアゾール、2−(3’,5’−ジ−tert−ブチル−2’−ヒドロキシフェニル)−5−クロロ−ベンゾトリアゾール、2−(3’−tert−ブチル−2’−ヒドロキシ−5’−メチルフェニル)−5−クロロ−ベンゾトリアゾール、2−(3’−sec−ブチル−5’−tert−ブチル−2’−ヒドロキシフェニル)ベンゾトリアゾール、2−(2’−ヒドロキシ−4’−オクチルオキシフェニル)ベンゾトリアゾール、2−(3’,5’−ジ−tert−アミル−2’−ヒドロキシフェニル)ベンゾトリアゾール、2−(3’,5’−ビス−(α,α−ジメチルベンジル)−2’−ヒドロキシフェニル)ベンゾトリアゾール、2−(3’−tert−ブチル−2’−ヒドロキシ−5’−(2−オクチルオキシカルボニルエチル)フェニル)−5−クロロ−ベンゾトリアゾール、2−(3’−tert−ブチル−5’−[2−(2−エチルヘキシルオキシ)−カルボニルエチル]−2’−ヒドロキシフェニル)−5−クロロ−ベンゾトリアゾール、2−(3’−tert−ブチル−2’−ヒドロキシ−5’−(2−メトキシカルボニルエチル)フェニル)−5−クロロ−ベンゾトリアゾール、2−(3’−tert−ブチル−2’−ヒドロキシ−5’−(2−メトキシカルボニルエチル)フェニル)ベンゾトリアゾール、2−(3’−tert−ブチル−2’−ヒドロキシ−5’−(2−オクチルオキシカルボニルエチル)フェニル)ベンゾトリアゾール、2−(3’−tert−ブチル−5’−[2−(2−エチルヘキシルオキシ)カルボニルエチル]−2’−ヒドロキシ−フェニル)ベンゾトリアゾール、2−(3’−ドデシル−2’−ヒドロキシ−5’−メチルフェニル)ベンゾトリアゾール、2−(3’−tert−ブチル−2’−ヒドロキシ−5’−(2−イソ−オクチルオキシカルボニルエチル)フェニルベンゾトリアゾール、2,2’−メチレン−ビス−[4−(1,1,3,3−テトラメチルブチル)−6−ベンゾトリアゾール−2−イルフェノール]; 2−[3’−tert−ブチル−5’−(2−メトキシカルボニルエチル)−2’−ヒドロキシフェニル]−2H−ベンゾトリアゾールと、ポリエチレングリコール300とのエステル交換反応生成物;
・ US6271377号 (例えば段落51、実施例73)
・ EP1731508号 (例えば実施例1)
・ US5216156号 (例えば段落19、実施例1)
・ US5844026号 (例えば段落16、実施例4)
・ US6117995号 (例えば段落46、実施例2)
内に記載される通りに合成できる。
100部のペレットのELVAX PV 1400 (RTM DuPont Ltd、ポリ(エチレン−co−酢酸ビニル)、相対質量含有率32%の酢酸ビニルを有する)を、1部の液体のLuperox 101 (RTM Arkema Inc.、2,5−ジメチル−2,5−ジ−(tert−ブチルペルオキシ)ヘキサンを含有 [CAS登録番号78−63−7])で、さらなる溶剤を用いないで、回転ガラスフラスコ内で2時間、室温で浸漬させる。浸漬されたペレットおよび表1によるそれぞれの相対質量の量の添加剤を、70℃未満で10分間、カレンダーミキサー(Schwabenthan Inc.)によって配合する。製造された配合材料を、150℃で15分間、圧縮成型機(Suter Inc.)によって、0.5mm厚の圧縮シートへと変形する。真空、即ち、大気圧よりも低い圧力は、このシート製造の間には適用されない。製造されたシートを加速耐候試験に曝露し、該試験はEye Super UV試験機、SUV−W151 (岩崎電気株式会社)を使用して行われ、放射照度100mW/cm2、ブラックパネル温度63℃、湿度50%で、且つ水の噴霧を用いないで稼働される。初期および規則的な間隔後、黄色度指数(YI)を、日本工業標準K7103に従って、分光光度計(コニカ−ミノルタ CM−3700d)を用いて測定する。黄色度指数については、低い値が保たれることが望ましい。
100部のペレットのELVAX PV 1400 (RTM DuPont Ltd、ポリ(エチレン−co−酢酸ビニル)、相対質量含有率32%の酢酸ビニルを有する)を、1部の液体のLuperox TBEC (RTM Arkema Inc.、ペルオキシ炭酸O−O−tert−ブチルエステルO−イソプロピルエステルを含有 [CAS登録番号34443−12−4])で、さらなる溶剤を用いないで、回転ガラスフラスコ内で2時間、室温で浸漬させる。浸漬されたペレットおよび表2によるそれぞれの相対質量の量の添加剤を、70℃未満で10分間、カレンダーミキサー(Schwabenthan Inc.)によって配合する。架橋速度を、経時的な粘度値の増加を記録することによって測定する。粘度値の欠失は、架橋の水準と相関している。材料の粘度の欠失を、動的レオメータ(機器 SIS V50、Scarabaeus Inc.製)により、150℃で、0.5度の振幅および1.67Hzを用いて30分間、測定する。
粉末形態での20mgの添加剤の減量を、100mL/分の窒素フロー且つ大気圧下での150℃への加熱および150℃で30分間の保持の間、熱重量分析(TGA/SDTA 851、Mettler Ltd製)により測定する。
100部のペレットのELVAX PV 1400 (RTM DuPont Ltd、ポリ(エチレン−co−酢酸ビニル)、相対質量含有率32%の酢酸ビニルを有する)を、1部の液体のLuperox 101 (RTM Arkema Inc.、2,5−ジメチル−2,5−ジ−(tert−ブチルペルオキシ)ヘキサンを含有 [CAS番号78−63−7])で、さらなる溶剤を用いないで、回転ガラスフラスコ内で1〜2時間、室温で浸漬させる。
貼り合わせ機(Meier Group)内、ガラス(Glas Mayer)上部で、上述のEVAシート、結晶シリコンセル(Q6LTT3、Qcells製)、上述のEVAシートおよび裏面シート(Type 2442 厚さ0.17mm、Isovolta製)を層状化する。プログラム化された貼り合わせ工程(貼り合わせ温度:140℃、1時間、真空下)の後、モジュールが得られる。
製造されたモジュールを加速耐候試験に曝露し、該試験はEye Super UV試験機、SUV−W151 (岩崎電気株式会社)を使用して行われ、放射照度100mW/cm2、ブラックパネル温度63℃、湿度50%で、且つ水の噴霧を用いないで稼働される。初期および規則的な間隔後、モジュールの開路電圧(Voc)を、日本工業標準JIS C894に準拠して、ソーラシミュレータ PEC−L11 (Peccell Technologies Inc.)、およびソースメータ、KEITHLEY 2400 Digital SourceMeter (Keithley Instruments Inc.)を用いて測定する。各々の値の維持が望ましい。
Claims (7)
- 光電モジュールであって、以下の成分:
(1) 光電性半導体、および
(2) 以下を含有する1層またはそれより多くの層
(A) 熱可塑性ポリマーにペルオキシド官能性を有する有機化合物を添加することで架橋して得られる架橋された合成ポリマー、および
(B) 式Iのヒンダードアミン光安定剤
YはOまたはN−R1であり;
mは1または2であり;
mが1の場合、
YはOであり且つAはC3〜C19−アルキルカルボニルであり、且つZ1がヒドロキシルで置換されたC2〜C12−アルキルであり;
mが2の場合、
YはOであり且つAは式Ia
mが2の場合、
YはN−R1であり且つAは式Ib
R1は水素、C1〜C8−アルキルまたはC5〜C7−シクロアルキルであり;且つ
R2およびR3は互いに独立して水素、C1〜C8−アルキル、C5〜C7−シクロアルキル、ヒドロキシルで置換されたC2〜C12−アルキル、またはR2とR3は、それらが結合した窒素原子と一緒に、ピロリジン、ピペリジンまたはモルホリン環を形成し、且つ
Z1がC1〜C12−アルキルまたはC5〜C7−シクロアルキルである]
を含む、光電モジュール。 - 成分(A)が、ポリ(エチレン−co−酢酸ビニル)、ポリ(エチレン−co−メタクリル酸)およびそれらの塩、ポリ(エチレン−co−アクリル酸)およびそれらの塩、ポリウレタン、ポリ(ビニルブチラール)、ポリメタクリレート、ポリアクリレート、ポリエステルおよびシリコーンから選択される、請求項1に記載の光電モジュール。
- 成分(A)がポリ(エチレン−co−酢酸ビニル)である、請求項1または2に記載の光電モジュール。
- 成分(2)の単数または複数の層が、ベンゾトリアゾールベースのUV吸収剤、ベンゾフェノンベースのUV吸収剤、トリアジンベースのUV吸収剤、立体障害アミン、フェノール系酸化防止剤および塩基性補助安定剤の群から選択される1つまたはそれより多くのさらなる成分を含有する、請求項1から3までのいずれか1項に記載の光電モジュール。
- 成分(B)が、成分(A)の質量に対して0.01%〜10%で存在する、請求項1から4までのいずれか1項に記載の光電モジュール。
- 光電性半導体を保有する光電モジュール内に存在する1層またはそれより多くの層中の合成ポリマーを安定化させるための方法であって、式Iの化合物
YはOまたはN−R 1 であり;
mは1または2であり;
mが1の場合、
YはOであり且つAはC 3 〜C 19 −アルキルカルボニルであり、且つZ 1 がヒドロキシルで置換されたC 2 〜C 12 −アルキルであり;
mが2の場合、
YはOであり且つAは式Ia
mが2の場合、
YはN−R 1 であり且つAは式Ib
R 1 は水素、C 1 〜C 8 −アルキルまたはC 5 〜C 7 −シクロアルキルであり;且つ
R 2 およびR 3 は互いに独立して水素、C 1 〜C 8 −アルキル、C 5 〜C 7 −シクロアルキル、ヒドロキシルで置換されたC 2 〜C 12 −アルキル、またはR 2 とR 3 は、それらが結合した窒素原子と一緒に、ピロリジン、ピペリジンまたはモルホリン環を形成し、且つ
Z 1 がC 1 〜C 12 −アルキルまたはC 5 〜C 7 −シクロアルキルである]
を該合成ポリマー中に添加することを含む方法。 - 光電性半導体を保有する光電モジュール内に存在する1層またはそれより多くの層中の合成ポリマーのペルオキシド誘導架橋のための方法であって、式Iの化合物
YはOまたはN−R 1 であり;
mは1または2であり;
mが1の場合、
YはOであり且つAはC 3 〜C 19 −アルキルカルボニルであり、且つZ 1 がヒドロキシルで置換されたC 2 〜C 12 −アルキルであり;
mが2の場合、
YはOであり且つAは式Ia
mが2の場合、
YはN−R 1 であり且つAは式Ib
R 1 は水素、C 1 〜C 8 −アルキルまたはC 5 〜C 7 −シクロアルキルであり;且つ
R 2 およびR 3 は互いに独立して水素、C 1 〜C 8 −アルキル、C 5 〜C 7 −シクロアルキル、ヒドロキシルで置換されたC 2 〜C 12 −アルキル、またはR 2 とR 3 は、それらが結合した窒素原子と一緒に、ピロリジン、ピペリジンまたはモルホリン環を形成し、且つ
Z 1 がC 1 〜C 12 −アルキルまたはC 5 〜C 7 −シクロアルキルである]
および有機ペルオキシド化合物を該合成ポリマー中に添加することを含む方法。
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EP10152826.3 | 2010-02-05 | ||
PCT/EP2010/061722 WO2011020760A1 (en) | 2009-08-18 | 2010-08-12 | Photovoltaic module with stabilized polymeric encapsulant |
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JP5626856B2 (ja) * | 2010-06-11 | 2014-11-19 | 日本化薬株式会社 | 硬化性樹脂組成物およびその硬化物 |
JP5654397B2 (ja) * | 2011-03-25 | 2015-01-14 | 株式会社Adeka | 太陽電池用封止膜 |
ES2743478T3 (es) | 2014-06-24 | 2020-02-19 | Dow Global Technologies Llc | Lámina posterior fotovoltaica de poliolefina que comprende una capa de polipropileno estabilizado |
FR3023295B1 (fr) * | 2014-07-02 | 2017-12-08 | Arkema France | Encapsulant d'un module photovoltaique |
FR3024151B1 (fr) * | 2014-07-25 | 2017-12-22 | Arkema France | Utilisation d'un peroxyde monoperoxycarbonate pour la reticulation et composition de polymere reticulable |
CN104377305A (zh) * | 2014-11-13 | 2015-02-25 | 无锡中洁能源技术有限公司 | 可降解型光电材料及其制备方法 |
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WO2017099154A1 (ja) | 2015-12-07 | 2017-06-15 | 株式会社カネカ | 硬化性組成物およびその硬化物 |
KR101714017B1 (ko) | 2016-01-07 | 2017-03-09 | 주식회사 하이원시스 | 질소가스히터 |
CN109642049B (zh) * | 2016-09-12 | 2021-07-09 | 巴斯夫欧洲公司 | 添加剂混合物 |
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-
2010
- 2010-08-12 JP JP2012525136A patent/JP5734293B2/ja not_active Expired - Fee Related
- 2010-08-12 WO PCT/EP2010/061722 patent/WO2011020760A1/en active Application Filing
- 2010-08-12 EP EP10742822A patent/EP2467424A1/en not_active Withdrawn
- 2010-08-12 CN CN201080036849.4A patent/CN102482454B/zh not_active Expired - Fee Related
- 2010-08-12 US US13/390,343 patent/US20120145241A1/en not_active Abandoned
- 2010-08-12 KR KR1020127006311A patent/KR20120043090A/ko not_active Application Discontinuation
-
2014
- 2014-01-22 US US14/161,004 patent/US20140130865A1/en not_active Abandoned
Also Published As
Publication number | Publication date |
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CN102482454A (zh) | 2012-05-30 |
KR20120043090A (ko) | 2012-05-03 |
US20120145241A1 (en) | 2012-06-14 |
US20140130865A1 (en) | 2014-05-15 |
JP2013502472A (ja) | 2013-01-24 |
CN102482454B (zh) | 2014-03-05 |
EP2467424A1 (en) | 2012-06-27 |
WO2011020760A1 (en) | 2011-02-24 |
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