JP5674404B2 - Fluorine-containing surface conditioner - Google Patents
Fluorine-containing surface conditioner Download PDFInfo
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- JP5674404B2 JP5674404B2 JP2010218519A JP2010218519A JP5674404B2 JP 5674404 B2 JP5674404 B2 JP 5674404B2 JP 2010218519 A JP2010218519 A JP 2010218519A JP 2010218519 A JP2010218519 A JP 2010218519A JP 5674404 B2 JP5674404 B2 JP 5674404B2
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- Prior art keywords
- monomer
- fluorine
- bond
- graft copolymer
- linking group
- Prior art date
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- 229910052731 fluorine Inorganic materials 0.000 title claims description 95
- YCKRFDGAMUMZLT-UHFFFAOYSA-N Fluorine atom Chemical compound [F] YCKRFDGAMUMZLT-UHFFFAOYSA-N 0.000 title claims description 93
- 239000011737 fluorine Substances 0.000 title claims description 93
- 239000000178 monomer Substances 0.000 claims description 107
- 229920000578 graft copolymer Polymers 0.000 claims description 44
- 229920000642 polymer Polymers 0.000 claims description 36
- 125000005647 linker group Chemical group 0.000 claims description 23
- RTZKZFJDLAIYFH-UHFFFAOYSA-N ether Substances CCOCC RTZKZFJDLAIYFH-UHFFFAOYSA-N 0.000 claims description 21
- 125000004432 carbon atom Chemical group C* 0.000 claims description 19
- 125000003118 aryl group Chemical group 0.000 claims description 17
- 125000005843 halogen group Chemical group 0.000 claims description 10
- 125000000962 organic group Chemical group 0.000 claims description 9
- CERQOIWHTDAKMF-UHFFFAOYSA-N Methacrylic acid Chemical compound CC(=C)C(O)=O CERQOIWHTDAKMF-UHFFFAOYSA-N 0.000 claims description 7
- 125000002496 methyl group Chemical group [H]C([H])([H])* 0.000 claims description 5
- 238000010559 graft polymerization reaction Methods 0.000 claims description 4
- 150000002148 esters Chemical class 0.000 claims description 3
- 238000007334 copolymerization reaction Methods 0.000 claims description 2
- 230000000379 polymerizing effect Effects 0.000 claims 2
- 125000001033 ether group Chemical group 0.000 claims 1
- XEKOWRVHYACXOJ-UHFFFAOYSA-N Ethyl acetate Chemical compound CCOC(C)=O XEKOWRVHYACXOJ-UHFFFAOYSA-N 0.000 description 60
- 238000006243 chemical reaction Methods 0.000 description 50
- 238000000576 coating method Methods 0.000 description 41
- 239000011248 coating agent Substances 0.000 description 37
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 description 34
- 239000007788 liquid Substances 0.000 description 22
- 238000003756 stirring Methods 0.000 description 22
- 238000001641 gel filtration chromatography Methods 0.000 description 20
- 229910052757 nitrogen Inorganic materials 0.000 description 20
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 20
- 238000005259 measurement Methods 0.000 description 18
- 239000002904 solvent Substances 0.000 description 18
- 230000015572 biosynthetic process Effects 0.000 description 17
- 238000003786 synthesis reaction Methods 0.000 description 17
- QJGQUHMNIGDVPM-UHFFFAOYSA-N nitrogen group Chemical group [N] QJGQUHMNIGDVPM-UHFFFAOYSA-N 0.000 description 16
- 239000011347 resin Substances 0.000 description 13
- 229920005989 resin Polymers 0.000 description 13
- ZWEHNKRNPOVVGH-UHFFFAOYSA-N 2-Butanone Chemical compound CCC(C)=O ZWEHNKRNPOVVGH-UHFFFAOYSA-N 0.000 description 12
- 229920001577 copolymer Polymers 0.000 description 11
- 238000000034 method Methods 0.000 description 11
- 229910001873 dinitrogen Inorganic materials 0.000 description 10
- 238000005187 foaming Methods 0.000 description 10
- WEVYAHXRMPXWCK-UHFFFAOYSA-N Acetonitrile Chemical compound CC#N WEVYAHXRMPXWCK-UHFFFAOYSA-N 0.000 description 9
- YXFVVABEGXRONW-UHFFFAOYSA-N Toluene Chemical compound CC1=CC=CC=C1 YXFVVABEGXRONW-UHFFFAOYSA-N 0.000 description 9
- 239000000203 mixture Substances 0.000 description 9
- OZAIFHULBGXAKX-UHFFFAOYSA-N 2-(2-cyanopropan-2-yldiazenyl)-2-methylpropanenitrile Chemical compound N#CC(C)(C)N=NC(C)(C)C#N OZAIFHULBGXAKX-UHFFFAOYSA-N 0.000 description 8
- 239000003999 initiator Substances 0.000 description 8
- 229920005604 random copolymer Polymers 0.000 description 8
- 239000004342 Benzoyl peroxide Substances 0.000 description 7
- OMPJBNCRMGITSC-UHFFFAOYSA-N Benzoylperoxide Chemical compound C=1C=CC=CC=1C(=O)OOC(=O)C1=CC=CC=C1 OMPJBNCRMGITSC-UHFFFAOYSA-N 0.000 description 7
- 235000019400 benzoyl peroxide Nutrition 0.000 description 7
- -1 perfluoro Chemical group 0.000 description 7
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 description 6
- CERQOIWHTDAKMF-UHFFFAOYSA-M Methacrylate Chemical compound CC(=C)C([O-])=O CERQOIWHTDAKMF-UHFFFAOYSA-M 0.000 description 6
- OKKJLVBELUTLKV-UHFFFAOYSA-N Methanol Chemical compound OC OKKJLVBELUTLKV-UHFFFAOYSA-N 0.000 description 6
- WYURNTSHIVDZCO-UHFFFAOYSA-N Tetrahydrofuran Chemical compound C1CCOC1 WYURNTSHIVDZCO-UHFFFAOYSA-N 0.000 description 6
- 150000001252 acrylic acid derivatives Chemical class 0.000 description 6
- 238000006467 substitution reaction Methods 0.000 description 6
- 238000005160 1H NMR spectroscopy Methods 0.000 description 5
- CSCPPACGZOOCGX-UHFFFAOYSA-N Acetone Chemical compound CC(C)=O CSCPPACGZOOCGX-UHFFFAOYSA-N 0.000 description 5
- KFZMGEQAYNKOFK-UHFFFAOYSA-N Isopropanol Chemical compound CC(C)O KFZMGEQAYNKOFK-UHFFFAOYSA-N 0.000 description 5
- 238000010528 free radical solution polymerization reaction Methods 0.000 description 5
- 239000000463 material Substances 0.000 description 5
- NIXOWILDQLNWCW-UHFFFAOYSA-M Acrylate Chemical compound [O-]C(=O)C=C NIXOWILDQLNWCW-UHFFFAOYSA-M 0.000 description 4
- 230000008034 disappearance Effects 0.000 description 4
- WNAHIZMDSQCWRP-UHFFFAOYSA-N dodecane-1-thiol Chemical compound CCCCCCCCCCCCS WNAHIZMDSQCWRP-UHFFFAOYSA-N 0.000 description 4
- 230000000694 effects Effects 0.000 description 4
- LYCAIKOWRPUZTN-UHFFFAOYSA-N ethylene glycol Natural products OCCO LYCAIKOWRPUZTN-UHFFFAOYSA-N 0.000 description 4
- DCAYPVUWAIABOU-UHFFFAOYSA-N hexadecane Chemical compound CCCCCCCCCCCCCCCC DCAYPVUWAIABOU-UHFFFAOYSA-N 0.000 description 4
- WGCNASOHLSPBMP-UHFFFAOYSA-N hydroxyacetaldehyde Natural products OCC=O WGCNASOHLSPBMP-UHFFFAOYSA-N 0.000 description 4
- 239000003607 modifier Substances 0.000 description 4
- 239000003973 paint Substances 0.000 description 4
- 238000010926 purge Methods 0.000 description 4
- 239000000126 substance Substances 0.000 description 4
- 239000000758 substrate Substances 0.000 description 4
- 238000009736 wetting Methods 0.000 description 4
- ZMXDDKWLCZADIW-UHFFFAOYSA-N N,N-Dimethylformamide Chemical compound CN(C)C=O ZMXDDKWLCZADIW-UHFFFAOYSA-N 0.000 description 3
- ZMANZCXQSJIPKH-UHFFFAOYSA-N Triethylamine Chemical compound CCN(CC)CC ZMANZCXQSJIPKH-UHFFFAOYSA-N 0.000 description 3
- 230000000052 comparative effect Effects 0.000 description 3
- 150000001875 compounds Chemical class 0.000 description 3
- 230000003287 optical effect Effects 0.000 description 3
- TXEYQDLBPFQVAA-UHFFFAOYSA-N tetrafluoromethane Chemical compound FC(F)(F)F TXEYQDLBPFQVAA-UHFFFAOYSA-N 0.000 description 3
- YLQBMQCUIZJEEH-UHFFFAOYSA-N tetrahydrofuran Natural products C=1C=COC=1 YLQBMQCUIZJEEH-UHFFFAOYSA-N 0.000 description 3
- VJRSWIKVCUMTFK-UHFFFAOYSA-N 1,1,2,3,3,3-hexafluoroprop-1-ene Chemical compound FC(F)=C(F)C(F)(F)F.FC(F)=C(F)C(F)(F)F.FC(F)=C(F)C(F)(F)F VJRSWIKVCUMTFK-UHFFFAOYSA-N 0.000 description 2
- RYHBNJHYFVUHQT-UHFFFAOYSA-N 1,4-Dioxane Chemical compound C1COCCO1 RYHBNJHYFVUHQT-UHFFFAOYSA-N 0.000 description 2
- UZKWTJUDCOPSNM-UHFFFAOYSA-N 1-ethenoxybutane Chemical compound CCCCOC=C UZKWTJUDCOPSNM-UHFFFAOYSA-N 0.000 description 2
- RRQYJINTUHWNHW-UHFFFAOYSA-N 1-ethoxy-2-(2-ethoxyethoxy)ethane Chemical compound CCOCCOCCOCC RRQYJINTUHWNHW-UHFFFAOYSA-N 0.000 description 2
- 239000012956 1-hydroxycyclohexylphenyl-ketone Substances 0.000 description 2
- KAKZBPTYRLMSJV-UHFFFAOYSA-N Butadiene Chemical compound C=CC=C KAKZBPTYRLMSJV-UHFFFAOYSA-N 0.000 description 2
- VEXZGXHMUGYJMC-UHFFFAOYSA-N Hydrochloric acid Chemical compound Cl VEXZGXHMUGYJMC-UHFFFAOYSA-N 0.000 description 2
- IMNFDUFMRHMDMM-UHFFFAOYSA-N N-Heptane Chemical compound CCCCCCC IMNFDUFMRHMDMM-UHFFFAOYSA-N 0.000 description 2
- CTQNGGLPUBDAKN-UHFFFAOYSA-N O-Xylene Chemical compound CC1=CC=CC=C1C CTQNGGLPUBDAKN-UHFFFAOYSA-N 0.000 description 2
- PPBRXRYQALVLMV-UHFFFAOYSA-N Styrene Chemical compound C=CC1=CC=CC=C1 PPBRXRYQALVLMV-UHFFFAOYSA-N 0.000 description 2
- 150000001298 alcohols Chemical class 0.000 description 2
- 150000004945 aromatic hydrocarbons Chemical class 0.000 description 2
- MQDJYUACMFCOFT-UHFFFAOYSA-N bis[2-(1-hydroxycyclohexyl)phenyl]methanone Chemical compound C=1C=CC=C(C(=O)C=2C(=CC=CC=2)C2(O)CCCCC2)C=1C1(O)CCCCC1 MQDJYUACMFCOFT-UHFFFAOYSA-N 0.000 description 2
- 238000012662 bulk polymerization Methods 0.000 description 2
- 239000007810 chemical reaction solvent Substances 0.000 description 2
- 239000003795 chemical substances by application Substances 0.000 description 2
- 229910052801 chlorine Inorganic materials 0.000 description 2
- 125000001309 chloro group Chemical group Cl* 0.000 description 2
- 229940019778 diethylene glycol diethyl ether Drugs 0.000 description 2
- XXJWXESWEXIICW-UHFFFAOYSA-N diethylene glycol monoethyl ether Chemical compound CCOCCOCCO XXJWXESWEXIICW-UHFFFAOYSA-N 0.000 description 2
- 229940075557 diethylene glycol monoethyl ether Drugs 0.000 description 2
- 238000010556 emulsion polymerization method Methods 0.000 description 2
- 150000002170 ethers Chemical class 0.000 description 2
- 238000011156 evaluation Methods 0.000 description 2
- 125000001153 fluoro group Chemical group F* 0.000 description 2
- 150000002576 ketones Chemical class 0.000 description 2
- 150000001451 organic peroxides Chemical class 0.000 description 2
- 150000002978 peroxides Chemical class 0.000 description 2
- 238000006116 polymerization reaction Methods 0.000 description 2
- 239000002994 raw material Substances 0.000 description 2
- 239000011541 reaction mixture Substances 0.000 description 2
- 239000008096 xylene Substances 0.000 description 2
- QNODIIQQMGDSEF-UHFFFAOYSA-N (1-hydroxycyclohexyl)-phenylmethanone Chemical compound C=1C=CC=CC=1C(=O)C1(O)CCCCC1 QNODIIQQMGDSEF-UHFFFAOYSA-N 0.000 description 1
- NOBYOEQUFMGXBP-UHFFFAOYSA-N (4-tert-butylcyclohexyl) (4-tert-butylcyclohexyl)oxycarbonyloxy carbonate Chemical compound C1CC(C(C)(C)C)CCC1OC(=O)OOC(=O)OC1CCC(C(C)(C)C)CC1 NOBYOEQUFMGXBP-UHFFFAOYSA-N 0.000 description 1
- BEQKKZICTDFVMG-UHFFFAOYSA-N 1,2,3,4,6-pentaoxepane-5,7-dione Chemical compound O=C1OOOOC(=O)O1 BEQKKZICTDFVMG-UHFFFAOYSA-N 0.000 description 1
- SKYXLDSRLNRAPS-UHFFFAOYSA-N 1,2,4-trifluoro-5-methoxybenzene Chemical compound COC1=CC(F)=C(F)C=C1F SKYXLDSRLNRAPS-UHFFFAOYSA-N 0.000 description 1
- MYWOJODOMFBVCB-UHFFFAOYSA-N 1,2,6-trimethylphenanthrene Chemical compound CC1=CC=C2C3=CC(C)=CC=C3C=CC2=C1C MYWOJODOMFBVCB-UHFFFAOYSA-N 0.000 description 1
- KWVGIHKZDCUPEU-UHFFFAOYSA-N 2,2-dimethoxy-2-phenylacetophenone Chemical compound C=1C=CC=CC=1C(OC)(OC)C(=O)C1=CC=CC=C1 KWVGIHKZDCUPEU-UHFFFAOYSA-N 0.000 description 1
- OEPOKWHJYJXUGD-UHFFFAOYSA-N 2-(3-phenylmethoxyphenyl)-1,3-thiazole-4-carbaldehyde Chemical compound O=CC1=CSC(C=2C=C(OCC=3C=CC=CC=3)C=CC=2)=N1 OEPOKWHJYJXUGD-UHFFFAOYSA-N 0.000 description 1
- ONIKNECPXCLUHT-UHFFFAOYSA-N 2-chlorobenzoyl chloride Chemical compound ClC(=O)C1=CC=CC=C1Cl ONIKNECPXCLUHT-UHFFFAOYSA-N 0.000 description 1
- TVWBTVJBDFTVOW-UHFFFAOYSA-N 2-methyl-1-(2-methylpropylperoxy)propane Chemical compound CC(C)COOCC(C)C TVWBTVJBDFTVOW-UHFFFAOYSA-N 0.000 description 1
- RIWRBSMFKVOJMN-UHFFFAOYSA-N 2-methyl-1-phenylpropan-2-ol Chemical compound CC(C)(O)CC1=CC=CC=C1 RIWRBSMFKVOJMN-UHFFFAOYSA-N 0.000 description 1
- KGIGUEBEKRSTEW-UHFFFAOYSA-N 2-vinylpyridine Chemical compound C=CC1=CC=CC=N1 KGIGUEBEKRSTEW-UHFFFAOYSA-N 0.000 description 1
- FRIBMENBGGCKPD-UHFFFAOYSA-N 3-(2,3-dimethoxyphenyl)prop-2-enal Chemical compound COC1=CC=CC(C=CC=O)=C1OC FRIBMENBGGCKPD-UHFFFAOYSA-N 0.000 description 1
- HMBNQNDUEFFFNZ-UHFFFAOYSA-N 4-ethenoxybutan-1-ol Chemical compound OCCCCOC=C HMBNQNDUEFFFNZ-UHFFFAOYSA-N 0.000 description 1
- NDWUBGAGUCISDV-UHFFFAOYSA-N 4-hydroxybutyl prop-2-enoate Chemical compound OCCCCOC(=O)C=C NDWUBGAGUCISDV-UHFFFAOYSA-N 0.000 description 1
- ZCYVEMRRCGMTRW-UHFFFAOYSA-N 7553-56-2 Chemical group [I] ZCYVEMRRCGMTRW-UHFFFAOYSA-N 0.000 description 1
- NLHHRLWOUZZQLW-UHFFFAOYSA-N Acrylonitrile Chemical compound C=CC#N NLHHRLWOUZZQLW-UHFFFAOYSA-N 0.000 description 1
- IISBACLAFKSPIT-UHFFFAOYSA-N Bisphenol A Natural products C=1C=C(O)C=CC=1C(C)(C)C1=CC=C(O)C=C1 IISBACLAFKSPIT-UHFFFAOYSA-N 0.000 description 1
- PXKLMJQFEQBVLD-UHFFFAOYSA-N Bisphenol F Natural products C1=CC(O)=CC=C1CC1=CC=C(O)C=C1 PXKLMJQFEQBVLD-UHFFFAOYSA-N 0.000 description 1
- WKBOTKDWSSQWDR-UHFFFAOYSA-N Bromine atom Chemical group [Br] WKBOTKDWSSQWDR-UHFFFAOYSA-N 0.000 description 1
- DKPFZGUDAPQIHT-UHFFFAOYSA-N Butyl acetate Natural products CCCCOC(C)=O DKPFZGUDAPQIHT-UHFFFAOYSA-N 0.000 description 1
- XDTMQSROBMDMFD-UHFFFAOYSA-N Cyclohexane Chemical compound C1CCCCC1 XDTMQSROBMDMFD-UHFFFAOYSA-N 0.000 description 1
- WHNWPMSKXPGLAX-UHFFFAOYSA-N N-Vinyl-2-pyrrolidone Chemical compound C=CN1CCCC1=O WHNWPMSKXPGLAX-UHFFFAOYSA-N 0.000 description 1
- 239000002202 Polyethylene glycol Substances 0.000 description 1
- DAKWPKUUDNSNPN-UHFFFAOYSA-N Trimethylolpropane triacrylate Chemical compound C=CC(=O)OCC(CC)(COC(=O)C=C)COC(=O)C=C DAKWPKUUDNSNPN-UHFFFAOYSA-N 0.000 description 1
- OKKRPWIIYQTPQF-UHFFFAOYSA-N Trimethylolpropane trimethacrylate Chemical compound CC(=C)C(=O)OCC(CC)(COC(=O)C(C)=C)COC(=O)C(C)=C OKKRPWIIYQTPQF-UHFFFAOYSA-N 0.000 description 1
- XTXRWKRVRITETP-UHFFFAOYSA-N Vinyl acetate Chemical compound CC(=O)OC=C XTXRWKRVRITETP-UHFFFAOYSA-N 0.000 description 1
- BZHJMEDXRYGGRV-UHFFFAOYSA-N Vinyl chloride Chemical compound ClC=C BZHJMEDXRYGGRV-UHFFFAOYSA-N 0.000 description 1
- HVVWZTWDBSEWIH-UHFFFAOYSA-N [2-(hydroxymethyl)-3-prop-2-enoyloxy-2-(prop-2-enoyloxymethyl)propyl] prop-2-enoate Chemical compound C=CC(=O)OCC(CO)(COC(=O)C=C)COC(=O)C=C HVVWZTWDBSEWIH-UHFFFAOYSA-N 0.000 description 1
- 239000000654 additive Substances 0.000 description 1
- 230000000996 additive effect Effects 0.000 description 1
- 125000005427 anthranyl group Chemical group 0.000 description 1
- 230000003373 anti-fouling effect Effects 0.000 description 1
- 125000000732 arylene group Chemical group 0.000 description 1
- RWCCWEUUXYIKHB-UHFFFAOYSA-N benzophenone Chemical compound C=1C=CC=CC=1C(=O)C1=CC=CC=C1 RWCCWEUUXYIKHB-UHFFFAOYSA-N 0.000 description 1
- 239000012965 benzophenone Substances 0.000 description 1
- 229920001400 block copolymer Polymers 0.000 description 1
- 238000001816 cooling Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 230000006866 deterioration Effects 0.000 description 1
- LSXWFXONGKSEMY-UHFFFAOYSA-N di-tert-butyl peroxide Chemical compound CC(C)(C)OOC(C)(C)C LSXWFXONGKSEMY-UHFFFAOYSA-N 0.000 description 1
- 125000004386 diacrylate group Chemical group 0.000 description 1
- 238000001035 drying Methods 0.000 description 1
- 230000007613 environmental effect Effects 0.000 description 1
- UHESRSKEBRADOO-UHFFFAOYSA-N ethyl carbamate;prop-2-enoic acid Chemical compound OC(=O)C=C.CCOC(N)=O UHESRSKEBRADOO-UHFFFAOYSA-N 0.000 description 1
- 238000001704 evaporation Methods 0.000 description 1
- 230000008020 evaporation Effects 0.000 description 1
- 239000000835 fiber Substances 0.000 description 1
- 239000010408 film Substances 0.000 description 1
- 125000003709 fluoroalkyl group Chemical group 0.000 description 1
- NBVXSUQYWXRMNV-UHFFFAOYSA-N fluoromethane Chemical group FC NBVXSUQYWXRMNV-UHFFFAOYSA-N 0.000 description 1
- 239000006260 foam Substances 0.000 description 1
- 239000011521 glass Substances 0.000 description 1
- VOZRXNHHFUQHIL-UHFFFAOYSA-N glycidyl methacrylate Chemical compound CC(=C)C(=O)OCC1CO1 VOZRXNHHFUQHIL-UHFFFAOYSA-N 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- OHMBHFSEKCCCBW-UHFFFAOYSA-N hexane-2,5-diol Chemical compound CC(O)CCC(C)O OHMBHFSEKCCCBW-UHFFFAOYSA-N 0.000 description 1
- FUZZWVXGSFPDMH-UHFFFAOYSA-N hexanoic acid Chemical compound CCCCCC(O)=O FUZZWVXGSFPDMH-UHFFFAOYSA-N 0.000 description 1
- ZZXXBDPXXIDUBP-UHFFFAOYSA-N hydroxymethyl prop-2-enoate Chemical compound C(C=C)(=O)OCO.C(C=C)(=O)OCO ZZXXBDPXXIDUBP-UHFFFAOYSA-N 0.000 description 1
- 230000001771 impaired effect Effects 0.000 description 1
- 229910052740 iodine Inorganic materials 0.000 description 1
- 230000005865 ionizing radiation Effects 0.000 description 1
- 230000001678 irradiating effect Effects 0.000 description 1
- ZFSLODLOARCGLH-UHFFFAOYSA-N isocyanuric acid Natural products OC1=NC(O)=NC(O)=N1 ZFSLODLOARCGLH-UHFFFAOYSA-N 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
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- 125000001624 naphthyl group Chemical group 0.000 description 1
- 125000004957 naphthylene group Chemical group 0.000 description 1
- 239000012299 nitrogen atmosphere Substances 0.000 description 1
- 239000002736 nonionic surfactant Substances 0.000 description 1
- 150000004812 organic fluorine compounds Chemical class 0.000 description 1
- 239000003960 organic solvent Substances 0.000 description 1
- WXZMFSXDPGVJKK-UHFFFAOYSA-N pentaerythritol Chemical compound OCC(CO)(CO)CO WXZMFSXDPGVJKK-UHFFFAOYSA-N 0.000 description 1
- 125000005561 phenanthryl group Chemical group 0.000 description 1
- 125000005562 phenanthrylene group Chemical group 0.000 description 1
- 229920006267 polyester film Polymers 0.000 description 1
- 229920001223 polyethylene glycol Polymers 0.000 description 1
- 229920005650 polypropylene glycol diacrylate Polymers 0.000 description 1
- LLHKCFNBLRBOGN-UHFFFAOYSA-N propylene glycol methyl ether acetate Chemical compound COCC(C)OC(C)=O LLHKCFNBLRBOGN-UHFFFAOYSA-N 0.000 description 1
- 239000007870 radical polymerization initiator Substances 0.000 description 1
- 230000035484 reaction time Effects 0.000 description 1
- 230000002940 repellent Effects 0.000 description 1
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- 125000000999 tert-butyl group Chemical group [H]C([H])([H])C(*)(C([H])([H])[H])C([H])([H])[H] 0.000 description 1
- CIHOLLKRGTVIJN-UHFFFAOYSA-N tert‐butyl hydroperoxide Chemical compound CC(C)(C)OO CIHOLLKRGTVIJN-UHFFFAOYSA-N 0.000 description 1
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- 125000002023 trifluoromethyl group Chemical group FC(F)(F)* 0.000 description 1
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- 125000005023 xylyl group Chemical group 0.000 description 1
- 125000006839 xylylene group Chemical group 0.000 description 1
Landscapes
- Graft Or Block Polymers (AREA)
- Paints Or Removers (AREA)
Description
本発明は樹脂、光学材料、塗料等の分野で用いられる表面改質剤として有用な、パーフルオロアルケニル基を有する含フッ素グラフト共重合体に関する。 The present invention relates to a fluorine-containing graft copolymer having a perfluoroalkenyl group, which is useful as a surface modifier used in the fields of resins, optical materials, paints and the like.
樹脂、光学材料、塗料等の分野で用いられている塗工液は、部材表面への塗工工程を含んでいる。この工程で発生するスジ、ハジキ、ムラ、ブツ、不濡れ等の不良の抑制、すなわち、塗工膜表面への平滑性の付与を目的として、塗工膜表面への撥水撥油性等の機能性付与を目的として、塗工液には様々な物質が添加されている。 Coating liquids used in the fields of resins, optical materials, paints and the like include a coating process on the member surface. Functions such as water and oil repellency to the coating film surface for the purpose of suppressing defects such as streaks, repellency, unevenness, irregularities, and non-wetting, that is, imparting smoothness to the coating film surface. Various substances have been added to the coating liquid for the purpose of imparting properties.
パーフルオロアルケニル基を含有する化合物も本用途での添加剤として用いられており、特に、表面平滑性付与の点で、パーフルオロアルケニル基を有するノニオン系界面活性剤が有用であることが知られている(例えば、特許文献1)。 A compound containing a perfluoroalkenyl group is also used as an additive in this application, and in particular, a nonionic surfactant having a perfluoroalkenyl group is known to be useful in terms of imparting surface smoothness. (For example, Patent Document 1).
フッ素系界面活性剤として用いられている共重合体としては、例えば、含フッ素モノマーと親媒基を有するモノマーとのランダム共重合体がある。しかし、ランダム共重合体であるフッ素系界面活性剤を配合した塗液等は、表面の平滑性に優れるものの、起泡性が低いとはいえず操業性や塗工品質の悪化につながる場合があった。また、ランダム共重合体は、フッ素含有量が少ない場合は、表面張力の低下に乏しく、塗膜表面の表面平滑性、撥水撥油性が劣る傾向にあった。レベリング剤としての機能を発揮させるためには、フッ素の含有量または塗液等への添加量を増やす必要があった。 Examples of the copolymer used as the fluorosurfactant include a random copolymer of a fluorine-containing monomer and a monomer having a philic group. However, coating liquids containing a fluorocopolymer, which is a random copolymer, have excellent surface smoothness, but may not be low in foaming properties and may lead to deterioration in operability and coating quality. there were. In addition, when the fluorine content is small, the random copolymer is poor in surface tension and tends to have poor surface smoothness and water / oil repellency on the surface of the coating film. In order to exhibit the function as a leveling agent, it was necessary to increase the fluorine content or the amount added to the coating liquid.
本発明は、前述の従来技術の問題点を解消する、新規な含フッ素表面調整剤を提供することを主な課題とする。 The main object of the present invention is to provide a novel fluorine-containing surface conditioner that solves the above-mentioned problems of the prior art.
本発明者は、これらの問題点を解決すべく鋭意検討した結果、枝ポリマーおよび幹ポリマーの少なくとも一方がフルオロアルキル基を含有する含フッ素グラフト共重合体が、低泡性であると同時にランダム共重合体よりも少ないフッ素モノマー比率でも表面張力を低下させる能力に優れ、かつ塗工材料を塗布した際の表面平滑性の付与及び塗膜表面への撥水撥油性の付与が可能となることを見出した。 As a result of intensive studies to solve these problems, the present inventor has found that the fluorine-containing graft copolymer in which at least one of the branch polymer and the trunk polymer contains a fluoroalkyl group has a low foam property and a random copolymer. It has excellent ability to reduce surface tension even when the fluorine monomer ratio is lower than that of the polymer, and it is possible to impart surface smoothness and water / oil repellency to the coating surface when a coating material is applied. I found it.
本発明はこれらの知見に基づき、さらに鋭意検討を重ねて完成された発明である。すなわち、本発明は下記項1〜8の含フッ素表面調整剤に関する。
項1.
下記単量体(1)、単量体(2)及び単量体(3)で表される(メタ)アクリル酸エステルからなる含フッ素グラフト共重合体であって、枝ポリマーおよび幹ポリマーの少なくとも一方が下記単量体(1)で表される含フッ素モノマーからなる構成単位を含有するグラフト共重合体を含んでなる含フッ素表面調整剤。
Based on these findings, the present invention has been completed through further studies. That is, the present invention relates to the fluorine-containing surface conditioner according to items 1 to 8 below.
Item 1.
A fluorine-containing graft copolymer comprising a (meth) acrylic acid ester represented by the following monomer (1), monomer (2) and monomer (3), wherein at least one of a branch polymer and a trunk polymer: A fluorine-containing surface conditioner comprising a graft copolymer containing a structural unit composed of a fluorine-containing monomer represented by the following monomer (1).
R3は炭素数が1〜50の有機基(該有機基は所望によりハロゲン原子、エーテル結合、エステル結合、アミド結合またはアリール部分を有していてもよい。)である。
R5は炭素原子数が1〜100の二価の連結基(該連結基は所望によりハロゲン原子、エーテル結合、エステル結合、アミド結合またはアリール部分を有していてもよい。)である。
R2、R4及びR6は相互に独立してH又はメチル基である。]
R 3 is an organic group having 1 to 50 carbon atoms (the organic group may optionally have a halogen atom, an ether bond, an ester bond, an amide bond or an aryl moiety).
R 5 is a divalent linking group having 1 to 100 carbon atoms (the linking group optionally has a halogen atom, an ether bond, an ester bond, an amide bond or an aryl moiety).
R 2 , R 4 and R 6 are each independently H or a methyl group. ]
項2.
単量体(2)と単量体(3)を共重合した幹ポリマーに、単量体(1)で表される含フッ素モノマーをグラフト重合させて得られるグラフト共重合体を含んでなる項1に記載の含フッ素表面調整剤。
項3.
前記含フッ素グラフト共重合体において幹ポリマーの重量平均分子量が2,000〜50,000である項1または2に記載の含フッ素表面調整剤。
項4.
前記含フッ素グラフト共重合体の重量平均分子量が2,000〜100,000である項1、2または3に記載の含フッ素表面調整剤。
項5.
前記含フッ素グラフト共重合体において単量体(1)と、単量体(2)と単量体(3)との合計量の重量比が、単量体(1):単量体(2)と単量体(3)の合計量=1:99〜55:45である項1、2、3、または4に記載の含フッ素表面調整剤。
項6.
単量体(1)においてR1が炭素数2〜30の二価の連結基(該連結基は所望によりエーテル結合、エステル結合、アミド結合又はアリール部分を有していてもよい。)である項1、2、3、4または5に記載の含フッ素表面調整剤。
項7.
単量体(2)においてR3が炭素数1〜30の有機基(該連結基は所望によりエーテル結合、エステル結合、アミド結合又はアリール部分を有していてもよい。)である項1、2、3、4、5、または6に記載の含フッ素表面調整剤。
項8.
単量体(3)においてR5が炭素数2〜50の二価の連結基(該連結基は所望によりエーテル結合、エステル結合、アミド結合又はアリール部分を有していてもよい。)である項1、2、3、4、5、6または7に記載の含フッ素表面調整剤。
Item 2.
A term comprising a graft copolymer obtained by graft polymerization of a fluorine-containing monomer represented by monomer (1) to a trunk polymer obtained by copolymerization of monomer (2) and monomer (3). 1. The fluorine-containing surface conditioner according to 1.
Item 3.
Item 3. The fluorine-containing surface modifier according to Item 1 or 2, wherein the weight average molecular weight of the trunk polymer in the fluorine-containing graft copolymer is 2,000 to 50,000.
Item 4.
Item 4. The fluorine-containing surface conditioner according to item 1, 2 or 3, wherein the fluorine-containing graft copolymer has a weight average molecular weight of 2,000 to 100,000.
Item 5.
In the fluorine-containing graft copolymer, the weight ratio of the total amount of monomer (1), monomer (2) and monomer (3) is monomer (1): monomer (2 ) And the total amount of the monomer (3) = 1: 99 to 55:45.
Item 6.
In the monomer (1), R 1 is a divalent linking group having 2 to 30 carbon atoms (this linking group may optionally have an ether bond, an ester bond, an amide bond or an aryl moiety). Item 6. The fluorine-containing surface conditioner according to item 1, 2, 3, 4 or 5.
Item 7.
Item 1, wherein R 3 in the monomer (2) is an organic group having 1 to 30 carbon atoms (the linking group may optionally have an ether bond, an ester bond, an amide bond or an aryl moiety). The fluorine-containing surface conditioner according to 2, 3, 4, 5, or 6.
Item 8.
In the monomer (3), R 5 is a divalent linking group having 2 to 50 carbon atoms (this linking group may optionally have an ether bond, an ester bond, an amide bond or an aryl moiety). Item 8. The fluorine-containing surface conditioner according to Item 1, 2, 3, 4, 5, 6 or 7.
本発明の含フッ素グラフト共重合体は、上記特殊なパーフルオロ部位が存在するため、塗工液の塗工工程におけるスジ、ハジキ、ムラ、ブツ、不濡れ等の抑制、すなわち塗工膜表面への平滑性が付与される。有機フッ素化合物はその分解性の低さから環境への負荷が問題となっているが、本発明によると表面平滑性に優れ、かつ低泡性の含フッ素表面調整剤を従来(ランダム共重合体)よりも少ないフッ素モノマー比率で製造できる。 Since the fluorine-containing graft copolymer of the present invention has the above-mentioned special perfluoro site, it suppresses streaks, repellency, unevenness, unevenness, non-wetting, etc. in the coating liquid coating process, that is, to the coating film surface. Smoothness is imparted. Although the organic fluorine compound has a problem of environmental burden due to its low degradability, according to the present invention, a fluorine-containing surface conditioner having excellent surface smoothness and low foaming properties has been conventionally used (random copolymer). ) Can be produced with a smaller fluorine monomer ratio.
以下本発明の含フッ素表面調整剤について詳述する。本発明の含フッ素オリゴマーは下記単量体(1)単量体(2)、単量体(3)で表される(メタ)アクリル酸エステルからなる含フッ素グラフト共重合体であって、枝ポリマーおよび幹ポリマーの少なくとも一方が下記単量体(1)で表される含フッ素モノマーからなる構成単位を含有するグラフト共重合体を含有する。 Hereinafter, the fluorine-containing surface conditioner of the present invention will be described in detail. The fluorine-containing oligomer of the present invention is a fluorine-containing graft copolymer comprising (meth) acrylic acid ester represented by the following monomer (1) monomer (2) and monomer (3), At least one of the polymer and the backbone polymer contains a graft copolymer containing a constitutional unit composed of a fluorine-containing monomer represented by the following monomer (1).
単量体(1)
単量体(1)で表される含フッ素(メタ)アクリル酸エステルのR1は、炭素原子数が1〜50、好ましくは、炭素原子数が2〜30の二価の連結基(該連結基は所望によりハロゲン原子、エーテル結合( −O− )、エステル結合( −COO− または −O−CO− )、アミド結合( −NHCO− または −CONH− )又はアリール部分を有していてもよい。)である。
Monomer (1)
R 1 of the fluorine-containing (meth) acrylic acid ester represented by the monomer (1) is a divalent linking group having 1 to 50 carbon atoms, preferably 2 to 30 carbon atoms (the linking group). The group may optionally have a halogen atom, an ether bond (—O—), an ester bond (—COO— or —O—CO—), an amide bond (—NHCO— or —CONH—) or an aryl moiety. .)
本明細書において、ハロゲン原子としては、フッ素原子、塩素原子、臭素原子、ヨウ素原子が挙げられ、好ましくはフッ素原子または塩素原子が挙げられ、アリール部分としては、フェニル(フェニレン)、ナフチル(ナフチレン)、トルイル(トルイレン)、キシリル(キシリレン)、アントラニル(アントラニレン)、フェナントリル(フェナントリレン)などの炭素数6〜15のアリール基ないしアリーレン基が挙げられる。 In the present specification, examples of the halogen atom include a fluorine atom, a chlorine atom, a bromine atom, and an iodine atom, preferably a fluorine atom or a chlorine atom, and examples of the aryl moiety include phenyl (phenylene) and naphthyl (naphthylene). , Aryl groups or arylene groups having 6 to 15 carbon atoms such as toluyl (toluylene), xylyl (xylylene), anthranyl (anthranylene), phenanthryl (phenanthrylene), and the like.
好ましいR1としては、具体的に以下の構造の二価の連結基が挙げられる。
− ( CH2 )n1 − ( n1=2〜10 )
− ( CH2 )n2 OCOC6H4− ( n2=2〜10 )
− ( CH2 )n3 C6H4− ( n3=1〜10 )
− ( CH2CH2O )n4 CH2CH2− ( n4=1〜10 )
− ( CH2CH2O )n5 COC6H4− ( n5=1〜10 )
Preferable R 1 specifically includes a divalent linking group having the following structure.
− (CH 2 ) n1 − (n1 = 2 to 10)
- (CH 2) n2 OCOC 6 H 4 - (n2 = 2~10)
- (CH 2) n3 C 6 H 4 - (n3 = 1~10)
- (CH 2 CH 2 O) n4 CH 2 CH 2 - (n4 = 1~10)
- (CH 2 CH 2 O) n5 COC 6 H 4 - (n5 = 1~10)
R2は、Hまたはメチル基である。 R 2 is H or a methyl group.
本発明において、この単量体(1)は1種単独で使用してもよいし、2種以上を混合して使用してもよい。 In this invention, this monomer (1) may be used individually by 1 type, and 2 or more types may be mixed and used for it.
単量体(2)
単量体(2)で表される(メタ)アクリル酸エステルにおいて、R3は、通常炭素数が1〜50、好ましくは炭素原子数が1〜30の有機基である。該有機基は、所望によりハロゲン原子、エーテル結合、エステル結合、アミド結合又はアリール基を有していてもよい。
Monomer (2)
In the (meth) acrylic acid ester represented by the monomer (2), R 3 is usually an organic group having 1 to 50 carbon atoms, preferably 1 to 30 carbon atoms. The organic group may optionally have a halogen atom, an ether bond, an ester bond, an amide bond or an aryl group.
好ましいR3としては、具体的に以下の置換基が挙げられる。
− ( CH2)n9 CH3 ( n9=0〜20 )
− ( CH2CH2O )n10 CH3 ( n10=1〜10 )
Preferred examples of R 3 include the following substituents.
- (CH 2) n9 CH 3 (n9 = 0~20)
- (CH 2 CH 2 O) n10 CH 3 (n10 = 1~10)
R4は、Hまたはメチル基である。 R 4 is H or a methyl group.
本発明において、この単量体は1種単独で使用してもよいし、2種以上を混合して使用してもよい。 In this invention, this monomer may be used individually by 1 type, and 2 or more types may be mixed and used for it.
単量体(3)
単量体(3)で表される(メタ)アクリル酸エステルにおいて、R5は、通常炭素数が1〜100、好ましくは炭素原子数が2〜50の二価の連結基である。該連結基は、所望によりハロゲン原子、エーテル結合、エステル結合、アミド結合又はアリール基を有していてもよい。
Monomer (3)
In the (meth) acrylic acid ester represented by the monomer (3), R 5 is a divalent linking group having usually 1 to 100 carbon atoms, preferably 2 to 50 carbon atoms. The linking group optionally has a halogen atom, an ether bond, an ester bond, an amide bond or an aryl group.
特に好ましいR5としては、具体的に以下の構造の二価の連結基が挙げられる。
− ( CH2 )n6 − ( n6=2〜10 )
− ( CH2CH2O )n7 CH2CH2− ( n7=1〜20 )
− ( CH2CH2CH2O )n8 CH2CH2CH2− ( n8=1〜10 )
Particularly preferable R 5 includes a divalent linking group having the following structure.
- (CH 2) n6 - ( n6 = 2~10)
- (CH 2 CH 2 O) n7 CH 2 CH 2 - (n7 = 1~20)
- (CH 2 CH 2 CH 2 O) n8 CH 2 CH 2 CH 2 - (n8 = 1~10)
R6は、Hまたはメチル基である。 R 6 is H or a methyl group.
本発明において、この単量体は1種単独で使用してもよいし、2種以上を混合して使用してもよい。 In this invention, this monomer may be used individually by 1 type, and 2 or more types may be mixed and used for it.
含フッ素グラフト共重合体
本発明における含フッ素グラフト共重合体では、単量体(1)は幹ポリマーまたは枝ポリマーの少なくとも一方に含有され、好ましくは少なくとも枝ポリマーに含有される。単量体(1)は幹ポリマーに含有されるよりも枝ポリマーに含有される方がスジ、ハジキ、ムラ、ブツ、不濡れ等の抑制、すなわち塗工膜表面への平滑性がより良好に付与される。
Fluorine-containing graft copolymer In the fluorine-containing graft copolymer of the present invention, the monomer (1) is contained in at least one of a trunk polymer or a branch polymer, preferably at least in a branch polymer. When monomer (1) is contained in the branch polymer rather than contained in the trunk polymer, it is more effective in suppressing streaks, repellency, unevenness, unevenness, non-wetting, etc., that is, smoothness to the coating film surface. Is granted.
なお、幹ポリマーが2種以上の単量体の共重合体である場合、幹ポリマーはランダム共重合体、ブロック共重合体のいずれでもよい。 In addition, when the trunk polymer is a copolymer of two or more types of monomers, the trunk polymer may be either a random copolymer or a block copolymer.
本発明の含フッ素グラフト共重合体の好ましい単量体の組み合わせは、以下のものである。 Preferred monomer combinations of the fluorine-containing graft copolymer of the present invention are as follows.
本発明の含フッ素グラフト共重合体は、幹ポリマー20〜80重量%、枝ポリマー20〜80重量%程度であり、枝ポリマー/幹ポリマーの比は、1:0.25〜1:10程度である。 The fluorine-containing graft copolymer of the present invention is about 20 to 80% by weight of the trunk polymer and about 20 to 80% by weight of the branch polymer, and the ratio of the branch polymer / the trunk polymer is about 1: 0.25 to 1:10. is there.
また、単量体(1)〜(3)の比率は、共重合体全体を100質量%としたとき、単量体(1)が1〜55質量%、単量体(2)と単量体(3)の合計量が45〜99質量%;好ましくは単量体(1)が1〜45質量%、単量体(2)と単量体(3)の合計量が55〜99質量%;より好ましくは、単量体(1)が1〜30質量%、単量体(2)と単量体(3)の合計量が70〜99質量%である。単量体(1)が多すぎる場合は、液状媒体への溶解性が悪化するため上記範囲が好ましい。 The ratio of the monomers (1) to (3) is such that when the entire copolymer is 100% by mass, the monomer (1) is 1 to 55% by mass, and the monomer (2) is a single amount. The total amount of the body (3) is 45 to 99% by mass; preferably the monomer (1) is 1 to 45% by mass, and the total amount of the monomer (2) and the monomer (3) is 55 to 99% by mass. More preferably, the monomer (1) is 1 to 30% by mass, and the total amount of the monomer (2) and the monomer (3) is 70 to 99% by mass. When the amount of the monomer (1) is excessive, the above range is preferable because the solubility in the liquid medium is deteriorated.
含フッ素グラフト共重合体の幹ポリマーの重量平均分子量は2,000〜50,000程度、好ましくは4000〜20000程度である。 The weight average molecular weight of the backbone polymer of the fluorine-containing graft copolymer is about 2,000 to 50,000, preferably about 4,000 to 20,000.
含フッ素グラフト共重合体の重量平均分子量は2,000〜100,000程度、好ましくは4000〜30000程度である。 The weight average molecular weight of the fluorine-containing graft copolymer is about 2,000 to 100,000, preferably about 4,000 to 30,000.
本発明のグラフト共重合体は、本発明の効果を損なわない範囲で他の単量体を共重合することができる。他の単量体の使用量は、共重合体全体の0〜10質量%程度である。 The graft copolymer of the present invention can be copolymerized with other monomers as long as the effects of the present invention are not impaired. The usage-amount of another monomer is about 0-10 mass% of the whole copolymer.
他の単量体としては、以下のものが挙げられる:
スチレン、ブタジエン、アクリロニトリル、塩化ビニル、塩化ビニリデン、ビニルピリジン、N−ビニルピロリドン、ビニルスルホン酸、酢酸ビニル、ブチルビニルエーテル、シクロヘキシルビニルエーテル、ヒドロキシブチルビニルエーテル等。
Other monomers include the following:
Styrene, butadiene, acrylonitrile, vinyl chloride, vinylidene chloride, vinyl pyridine, N-vinyl pyrrolidone, vinyl sulfonic acid, vinyl acetate, butyl vinyl ether, cyclohexyl vinyl ether, hydroxybutyl vinyl ether, and the like.
幹ポリマーは単量体(1)、単量体(2)及び単量体(3)のうちから選択した単量体から溶液重合法、乳化重合法、塊状重合法等によって得ることができる。例えば、溶液重合法の場合には、各単量体を所望の組成にて溶媒に溶解し、窒素雰囲気下、ラジカル重合開始剤を使用して加熱することにより幹ポリマーを得ることができる。 The trunk polymer can be obtained from a monomer selected from monomer (1), monomer (2) and monomer (3) by a solution polymerization method, an emulsion polymerization method, a bulk polymerization method or the like. For example, in the case of a solution polymerization method, the main polymer can be obtained by dissolving each monomer in a solvent with a desired composition and heating it using a radical polymerization initiator in a nitrogen atmosphere.
重合の際に用いられる溶媒としては、単量体(1)、単量体(2)及び単量体(3)を溶解又は懸濁するものであれば、いかなる溶媒でも用いることが可能であり、例えば、水又はトルエン、ヘプタン、シクロヘキサン、酢酸エチル、アセトニトリル、N,N−ジメチルホルムアミド、テトラヒドロフラン等があり、単独または2種以上を組み合わせて使用することができる。 As the solvent used in the polymerization, any solvent can be used as long as it dissolves or suspends the monomer (1), the monomer (2) and the monomer (3). For example, there are water or toluene, heptane, cyclohexane, ethyl acetate, acetonitrile, N, N-dimethylformamide, tetrahydrofuran, etc., and these can be used alone or in combination of two or more.
本発明の好ましいグラフト共重合体は、以上の様にして得られた幹ポリマーに単量体(1)を含む(メタ)アクリル酸エステルを公知の重合法によって、グラフト重合して調製することができる。例えば、溶液重合法、懸濁重合法、乳化重合法、塊状重合法等を用いることができるが、比較的簡易な装置で行うことができることから、溶液重合法が好ましい。 A preferred graft copolymer of the present invention can be prepared by graft polymerization of a (meth) acrylic acid ester containing the monomer (1) to the trunk polymer obtained as described above by a known polymerization method. it can. For example, a solution polymerization method, a suspension polymerization method, an emulsion polymerization method, a bulk polymerization method and the like can be used, but a solution polymerization method is preferable because it can be performed with a relatively simple apparatus.
溶液重合は、反応成分を適当な溶媒に溶解させ、有機過酸化物を添加するか、電離性放射線を照射して行う。 Solution polymerization is carried out by dissolving the reaction components in a suitable solvent and adding an organic peroxide or irradiating with ionizing radiation.
有機過酸化物は 特に制限されないが、例えば、t−ブチルハイドロパーオキサイド、クメンハイドロパーオキサイド、t−ブチルクメルパーオキサイド、ジ−t−ブチルパーオキサイド、ベンゾイルパーオキサイド、ジイソブチルパーオキサイド、ビス(4−t−ブチルシクロヘキシル)パーオキシジカーボネート、ジイソプロパノールパーオキシジカーボネート等の公知のものを幅広く使用できる。これらの過酸化物は1種または2種以上組み合わせて使ってもよい。 The organic peroxide is not particularly limited. For example, t-butyl hydroperoxide, cumene hydroperoxide, t-butyl cumer peroxide, di-t-butyl peroxide, benzoyl peroxide, diisobutyl peroxide, bis ( 4-t-butylcyclohexyl) peroxydicarbonate, diisopropanol peroxydicarbonate and the like can be widely used. These peroxides may be used alone or in combination of two or more.
このグラフト重合は、前記の幹ポリマーを合成した反応溶媒中に、単量体(1)、単量体(2)、単量体(3)のうち選択した単量体および開始剤を入れて行ってもよい。あるいは、一旦、幹ポリマーを反応溶媒中から取り出して、改めて幹ポリマーを溶媒に溶解させて溶液とし、この溶液中に単量体及び開始剤を入れて行ってもよい。 In this graft polymerization, a monomer selected from the monomer (1), the monomer (2), and the monomer (3) and an initiator are put into the reaction solvent for synthesizing the trunk polymer. You may go. Alternatively, the trunk polymer may be once taken out from the reaction solvent, and the trunk polymer is dissolved again in the solvent to form a solution, and the monomer and initiator may be put into this solution.
本発明において、反応時間は特に限定されないが、通常1〜48時間程度とすればよい。 In the present invention, the reaction time is not particularly limited, but is usually about 1 to 48 hours.
この様にして得られる本発明の含フッ素グラフトオリゴマーはパーフルオロカーボン鎖の中でも、上記一般式(4)及び(5)で示される分岐状パーフルオロカーボンを分子内に有する。本発明の含フッ素オリゴマーは表面エネルギーの低下に効果的であるトリフルオロメチル基を分子内に多数有することにより、高い表面改質効果をもたらし、例えば塗工液の塗工工程におけるスジ、ハジキ、ムラ、ブツ、不濡れ等の抑制、すなわち塗工膜表面への平滑性が付与される。 The fluorine-containing graft oligomer of the present invention thus obtained has a branched perfluorocarbon represented by the general formulas (4) and (5) in the molecule among the perfluorocarbon chains. The fluorine-containing oligomer of the present invention has a high surface modification effect by having a large number of trifluoromethyl groups in the molecule, which is effective for lowering the surface energy. For example, streaks, repels, Suppression of unevenness, unevenness, non-wetting, etc., that is, smoothness to the coating film surface is imparted.
また、上記一般式(4)及び(5)で示される分岐状パーフルオロカーボン鎖の原料である含フッ素化合物(ヘキサフルオロプロペン3量体)は、分岐度が高く、比較的安価であり、実用上極めて有用なフルオロカーボン鎖導入剤又はその調整原料である。 Further, the fluorine-containing compound (hexafluoropropene trimer) which is a raw material for the branched perfluorocarbon chain represented by the general formulas (4) and (5) has a high degree of branching, is relatively inexpensive, and is practically used. It is a very useful fluorocarbon chain introducing agent or a raw material for adjusting the same.
使用方法
本発明の含フッ素グラフトオリゴマーは、例えば、トルエン、キシレンなどの芳香族炭化水素、ジエチルエーテルなどのエーテル類、酢酸エチルなどのエステル類、メチルエチルケトン、アセトンなどのケトン類、アセトニトリル、プロピオニトリルなどのニトリル類、ジエチレングリコールモノエチルエーテルなどのアルキレングリコールモノエーテル類、ジエチレングリコールジエチルエーテルなどのアルキレングリコールジエーテル類、メタノール、エタノール、イソプロパノールなどの低級アルコール類、テトラヒドロフラン、1,4−ジオキサン等の有機溶媒の溶液として、または、樹脂、光学材料、塗料などの塗工液に添加した溶液として使用することができる。
Method of Use The fluorine-containing graft oligomer of the present invention includes, for example, aromatic hydrocarbons such as toluene and xylene, ethers such as diethyl ether, esters such as ethyl acetate, ketones such as methyl ethyl ketone and acetone, acetonitrile, propionitrile Nitriles such as, alkylene glycol monoethers such as diethylene glycol monoethyl ether, alkylene glycol diethers such as diethylene glycol diethyl ether, lower alcohols such as methanol, ethanol and isopropanol, organic solvents such as tetrahydrofuran and 1,4-dioxane Or as a solution added to a coating liquid such as a resin, an optical material, or a paint.
単量体(1)、単量体(2)および単量体(3)から得られる含フッ素グラフト共重合体は、一種単独で使用しても良いし、二種以上を混合して使用してもよい。また、該溶液に使用する前記溶媒も、一種単独で使用しても良いし、二種以上を混合しても良い。 The fluorine-containing graft copolymer obtained from the monomer (1), monomer (2) and monomer (3) may be used alone or in combination of two or more. May be. Moreover, the said solvent used for this solution may be used individually by 1 type, and may mix 2 or more types.
本発明の含フッ素グラフト共重合体を含む溶液を、例えば、樹脂、フィルム、繊維、ガラス、金属等の基材表面に塗布、コーティング、スプレー等により付着させることにより、基材表面の特性を改質することができる。すなわち、該溶液中の溶媒が蒸発することにより、基材表面に、本発明の含フッ素グラフトオリゴマー膜が形成される。含フッ素グラフト共重合体を含む溶液は、5質量%以下、好ましくは3質量%以下、例えば〜2%の濃度の溶液として好ましく塗布される。 The solution containing the fluorine-containing graft copolymer of the present invention is applied to the surface of a substrate such as resin, film, fiber, glass, metal, etc. by coating, coating, spraying, etc., thereby improving the properties of the substrate surface. Can be quality. That is, when the solvent in the solution evaporates, the fluorine-containing graft oligomer film of the present invention is formed on the substrate surface. The solution containing the fluorine-containing graft copolymer is preferably applied as a solution having a concentration of 5% by mass or less, preferably 3% by mass or less, for example, ˜2%.
該膜は、撥水撥油性、防汚性、レベリング性等を有する。溶媒の乾燥(蒸発)条件は、溶液中の溶媒の種類、量等によって変化するが、通常室温〜200℃で、10秒間〜10分間程度乾燥させればよい。 The film has water / oil repellency, antifouling property, leveling property and the like. The solvent drying (evaporation) conditions vary depending on the type, amount, and the like of the solvent in the solution, but may be usually dried at room temperature to 200 ° C. for about 10 seconds to 10 minutes.
本発明の含フッ素グラフト共重合体を塗工液に配合する場合、塗工液中にはこの他に硬化性モノマー成分、光重合開始剤、溶剤等を配合することができる。 When the fluorine-containing graft copolymer of the present invention is blended in the coating liquid, a curable monomer component, a photopolymerization initiator, a solvent, and the like can be blended in the coating liquid.
硬化性モノマー成分としては、塗工液に使用される通常の硬化性樹脂モノマー成分であれば特に限定されず、例えば、ペンタエリスリトールトリアクリレート、ペンタエリスリトールテトラアクリレート、トリシクロデカンジメチロールジアクリレート、ビスフェノールF EO変性ジアクリレート、ビスフェノールA EO変性ジアクリレート、イソシアヌル酸EO変性ジアクリレート、ポリプロピレングリコールジアクリレート、ポリエチレングリコールジアクリレート、トリメチロールプロパントリアクリレート、トリメチロールプロパントリメタクリレート、各種ウレタンアクリレートオリゴマー(日本合成化学工業株式会社製 紫光シリーズ、根上工業株式会社製 アートレジンシリーズ等)等が挙げられるが、特にこれらに限定するものではない。これらの硬化性樹脂モノマーは単独で使用しても良いし、2種以上を混合して使用してもよい。 The curable monomer component is not particularly limited as long as it is a normal curable resin monomer component used in the coating liquid. For example, pentaerythritol triacrylate, pentaerythritol tetraacrylate, tricyclodecane dimethylol diacrylate, bisphenol F EO-modified diacrylate, bisphenol A EO-modified diacrylate, isocyanuric acid EO-modified diacrylate, polypropylene glycol diacrylate, polyethylene glycol diacrylate, trimethylolpropane triacrylate, trimethylolpropane trimethacrylate, various urethane acrylate oligomers (Nippon Synthetic Chemical) Kogyo Kogyo Series, Negami Kogyo Art Resin Series, etc.). Not. These curable resin monomers may be used alone or in combination of two or more.
該溶液中の含フッ素グラフト共重合体の濃度は特に限定されないが、塗工液に含まれる硬化性樹脂モノマー成分100重量部に対して、0.01〜15重量部程度、好ましくは0.1〜10重量部程度である。 The concentration of the fluorine-containing graft copolymer in the solution is not particularly limited, but is about 0.01 to 15 parts by weight, preferably 0.1 to 100 parts by weight of the curable resin monomer component contained in the coating liquid. About 10 parts by weight.
塗工液全量中の硬化性樹脂モノマー成分の使用量は、5〜99.99重量%程度、好ましくは10〜99.9重量%程度である。また、本発明の含フッ素グラフト共重合体の使用量は、塗工液全量中、0.0005〜13重量%程度、好ましくは0.01〜9重量%程度である。 The usage-amount of the curable resin monomer component in the coating liquid whole quantity is about 5-99.99 weight%, Preferably it is about 10-99.9 weight%. Moreover, the usage-amount of the fluorine-containing graft copolymer of this invention is about 0.0005-13 weight% in the coating liquid whole quantity, Preferably it is about 0.01-9 weight%.
塗工液中には、必要に応じて従来公知の光重合開始剤、溶剤等を配合することができる。光重合開始剤としては、例えば、1−ヒドロキシ−シクロへキシル−フェニルケトン、2,2−ジメトキシ−1,2−ジフェニルエタン−1−オン、2−ヒドロキシ−2−メチル−1−フェニル−プロパン−1−オン、ベンゾフェノン等が使用できる。これらの光重合開始剤は1種のみで使用しても良いし、2種以上を混合してもよい。 A conventionally well-known photoinitiator, a solvent, etc. can be mix | blended with a coating liquid as needed. Examples of the photopolymerization initiator include 1-hydroxy-cyclohexyl-phenyl ketone, 2,2-dimethoxy-1,2-diphenylethane-1-one, and 2-hydroxy-2-methyl-1-phenyl-propane. -1-one, benzophenone, and the like can be used. These photopolymerization initiators may be used alone or in combination of two or more.
光重合開始剤及び/又は溶剤を使用する場合、塗工液全量中の硬化性樹脂モノマー成分の使用量は、5〜80重量%程度、好ましくは10〜70重量%程度である。また、本発明の含フッ素表面調整剤の使用量は、塗工液全量中、0.0005〜13重量%程度、好ましくは0.01〜9重量%程度である。 When using a photoinitiator and / or a solvent, the usage-amount of the curable resin monomer component in the coating liquid whole quantity is about 5 to 80 weight%, Preferably it is about 10 to 70 weight%. Moreover, the usage-amount of the fluorine-containing surface modifier of this invention is about 0.0005-13 weight% in the coating liquid whole quantity, Preferably it is about 0.01-9 weight%.
光重合開始剤を使用する場合、光重合開始剤の使用量としては、硬化性樹脂モノマー成分100重量部に対して通常1〜20重量部程度、好ましくは2〜15重量部程度とすればよい。また、溶剤としては、メタノール、エタノール、イソプロピルアルコール等のアルコール類、アセトン、メチルエチルケトン等のケトン類、酢酸エチル、酢酸ブチル等のエステル等、トルエン、キシレンなどの芳香族炭化水素、ジエチルエーテルなどのエーテル類、ジエチレングリコールモノエチルエーテルなどのアルキレングリコールモノエーテル類、ジエチレングリコールジエチルエーテルなどのアルキレングリコールジエーテル類、テトラヒドロフラン、1,4−ジオキサンを使用できる。これらの溶剤は1種類のみで使用しても良いし、2種類以上を任意の割合で混合して使用してもよい。 When using a photopolymerization initiator, the amount of the photopolymerization initiator used is usually about 1 to 20 parts by weight, preferably about 2 to 15 parts by weight with respect to 100 parts by weight of the curable resin monomer component. . Solvents include alcohols such as methanol, ethanol and isopropyl alcohol; ketones such as acetone and methyl ethyl ketone; esters such as ethyl acetate and butyl acetate; aromatic hydrocarbons such as toluene and xylene; ethers such as diethyl ether , Alkylene glycol monoethers such as diethylene glycol monoethyl ether, alkylene glycol diethers such as diethylene glycol diethyl ether, tetrahydrofuran, and 1,4-dioxane. These solvents may be used alone or in combination of two or more at any ratio.
溶剤を使用する場合、溶剤の使用量としては、硬化性樹脂モノマー成分100重量部に対して通常10〜1900重量部程度、好ましくは15〜900重量部程度とすればよい。 When the solvent is used, the amount of the solvent used is usually about 10 to 1900 parts by weight, preferably about 15 to 900 parts by weight with respect to 100 parts by weight of the curable resin monomer component.
塗工方法は、特に制限されず、従来公知の塗工方法が採用でき、例えば、バーコーター等を使用すればよい。効果方法も紫外線、熱等のエネルギー等により硬化させる方法を採用できる。 The coating method is not particularly limited, and a conventionally known coating method can be employed. For example, a bar coater or the like may be used. As an effect method, a method of curing by energy such as ultraviolet rays and heat can be adopted.
本発明の内容を以下の実施例により説明するが、本発明の内容は実施例に限定されることは意図しない。 The contents of the present invention will be described by the following examples, but the contents of the present invention are not intended to be limited to the examples.
合成例1
滴下ロートを備えた三つ口フラスコ(3L)内に、4−ヒドロキシブチルアクリレート259.5g(1.8mol)、トリエチルアミン218.6g(2.16mol)、アセトニトリル1000gを入れた。滴下ロートにヘキサフルオロプロペントリマー973.0g(2.16mol)を入れフラスコ内の溶液中へ約60分かけて攪拌下で徐々に滴下した。滴下終了後、室温で攪拌をさらに3時間続行した。
Synthesis example 1
In a three-necked flask (3 L) equipped with a dropping funnel, 259.5 g (1.8 mol) of 4-hydroxybutyl acrylate, 218.6 g (2.16 mol) of triethylamine, and 1000 g of acetonitrile were placed. The dropping funnel was charged with 973.0 g (2.16 mol) of hexafluoropropene trimer and gradually dropped into the solution in the flask over about 60 minutes with stirring. After completion of the dropwise addition, stirring was continued for another 3 hours at room temperature.
反応混合物に1N塩酸2200gを加えて反応を停止させ、次いで、反応混合物を5Lのビーカー内へ移した後、水1Lを用いる洗浄処理を3回行った。水洗処理後の溶液を減圧下脱水することにより、次式(6)で表されるフッ素化アクリレートを964.0g(収率93%)で得た。得られたフッ素化アクリレート(6)の1H−NMRデータを表2に示す。 To the reaction mixture, 2200 g of 1N hydrochloric acid was added to stop the reaction. Then, the reaction mixture was transferred into a 5 L beaker, and then washed with 1 L of water three times. The solution after the water washing treatment was dehydrated under reduced pressure to obtain 964.0 g (yield 93%) of a fluorinated acrylate represented by the following formula (6). Table 2 shows the 1 H-NMR data of the resulting fluorinated acrylate (6).
合成例2
冷却管を備えた三つ口フラスコ(300mL)内に、日油社製ブレンマーAE−400[HO(CH2CH2O)10C(=O)CH=CH2]51.2g(0.1mol)、酢酸エチル256g、2,2’−アゾビスイソブチロニトリル 0.82g(5mmol)、ラウリルメルカプタン0.3g(2mmol)を入れた。反応容器中に窒素ガスを導入し、反応容器内を窒素置換した。窒素置換後、反応容器を攪拌しながら反応溶液を80℃まで加熱し、反応を開始した。その後80℃で攪拌を14時間続行した。反応の終了を1H−NMRの、アクリレート特有のピークの消失で確認した。得られた含フッ素オリゴマーの重量平均分子量をGPC(ゲルろ過クロマトグラフィー)を用いて確認した。測定結果を表3に示す。
Synthesis example 2
In a three-necked flask (300 mL) equipped with a condenser tube, 51.2 g (0.1 mol) of NOF's Blemmer AE-400 [HO (CH 2 CH 2 O) 10 C (═O) CH═CH 2 ] 256 g of ethyl acetate, 0.82 g (5 mmol) of 2,2′-azobisisobutyronitrile and 0.3 g (2 mmol) of lauryl mercaptan were added. Nitrogen gas was introduced into the reaction vessel, and the inside of the reaction vessel was replaced with nitrogen. After purging with nitrogen, the reaction solution was heated to 80 ° C. while stirring the reaction vessel to start the reaction. Thereafter, stirring was continued at 80 ° C. for 14 hours. The completion of the reaction was confirmed by disappearance of the peak specific to acrylate in 1 H-NMR. The weight average molecular weight of the obtained fluorine-containing oligomer was confirmed using GPC (gel filtration chromatography). Table 3 shows the measurement results.
合成例3
冷却管を備えた三つ口フラスコ(200mL)内に、日油社製ブレンマーAME−400[CH3O(CH2CH2O)9C(=O)CH=CH2]48.2g(0.1mol)、酢酸エチル241g、2,2’−アゾビスイソブチロニトリル0.82g(5mmol)、ラウリルメルカプタン0.2g(1mmol)を入れた。反応容器中に窒素ガスを導入し、反応容器内を窒素置換した。窒素置換後、反応容器を攪拌しながら反応溶液を80℃まで加熱し、反応を開始した。その後80℃で攪拌を14時間続行した。反応の終了を1H−NMRの、アクリレート特有のピークの消失で確認した。得られた含フッ素オリゴマーの重量平均分子量をGPC(ゲルろ過クロマトグラフィー)を用いて確認した。測定結果を表3に示す。
Synthesis example 3
In a three-necked flask equipped with a cooling tube (200 mL), manufactured by NOF Corporation Blemmer AME-400 [CH 3 O ( CH 2 CH 2 O) 9 C (= O) CH = CH 2] 48.2g (0. 1 mol), 241 g of ethyl acetate, 0.82 g (5 mmol) of 2,2′-azobisisobutyronitrile and 0.2 g (1 mmol) of lauryl mercaptan were added. Nitrogen gas was introduced into the reaction vessel, and the inside of the reaction vessel was replaced with nitrogen. After purging with nitrogen, the reaction solution was heated to 80 ° C. while stirring the reaction vessel to start the reaction. Thereafter, stirring was continued at 80 ° C. for 14 hours. The completion of the reaction was confirmed by disappearance of the peak specific to acrylate in 1 H-NMR. The weight average molecular weight of the obtained fluorine-containing oligomer was confirmed using GPC (gel filtration chromatography). Table 3 shows the measurement results.
合成例4
冷却管を備えた三つ口フラスコ(200mL)内に、日油社製ブレンマーAME−400[CH3O(CH2CH2O)9C(=O)CH=CH2]21.7g(0.045mol)、東京化成工業社製グリシジルメタクリレート0.7g(0.005mol)、酢酸エチル95g、2,2’−アゾビスイソブチロニトリル0.42g(5mmol)、ラウリルメルカプタン0.6g(3mmol)を入れた。反応容器中に窒素ガスを導入し、反応容器内を窒素置換した。窒素置換後、反応容器を攪拌しながら反応溶液を80℃まで加熱し、反応を開始した。その後80℃で攪拌を14時間続行した。反応の終了を1H−NMRの、アクリレート特有のピークの消失で確認した。含フッ素オリゴマーの重量平均分子量をGPC(ゲルろ過クロマトグラフィー)を用いて確認した。測定結果を表3に示す。
Synthesis example 4
In a three-necked flask (200 mL) equipped with a condenser tube, 21.7 g (0.045 mol) of Bremer AME-400 [CH 3 O (CH 2 CH 2 O) 9 C (═O) CH═CH 2 ] manufactured by NOF Corporation ), 0.7 g (0.005 mol) of glycidyl methacrylate manufactured by Tokyo Chemical Industry Co., Ltd., 95 g of ethyl acetate, 0.42 g (5 mmol) of 2,2′-azobisisobutyronitrile, and 0.6 g (3 mmol) of lauryl mercaptan. Nitrogen gas was introduced into the reaction vessel, and the inside of the reaction vessel was replaced with nitrogen. After purging with nitrogen, the reaction solution was heated to 80 ° C. while stirring the reaction vessel to start the reaction. Thereafter, stirring was continued at 80 ° C. for 14 hours. The completion of the reaction was confirmed by disappearance of the peak specific to acrylate in 1 H-NMR. The weight average molecular weight of the fluorine-containing oligomer was confirmed using GPC (gel filtration chromatography). Table 3 shows the measurement results.
実施例1
冷却管を備えた三つ口フラスコ(100mL)内に酢酸エチルで20質量%に調整した合成例2で合成した重合体25.5g、過酸化ベンゾイル0.06gを入れた。反応容器中に窒素ガスを導入し、反応容器内を窒素置換した。窒素置換後、反応容器を攪拌しながら反応容器を80℃まで加熱し、合成例1で合成し酢酸エチルで20質量%に調整した含フッ素メタクリレート9.5gを1時間かけて滴下した。滴下後、80℃で攪拌を5時間続行しグラフト共重合体を得た。得られた含フッ素オリゴマーの重量平均分子量をGPC(ゲルろ過クロマトグラフィー)を用いて確認した。その測定結果を表4に示す。
Example 1
In a three-necked flask (100 mL) equipped with a condenser tube, 25.5 g of the polymer synthesized in Synthesis Example 2 adjusted to 20% by mass with ethyl acetate and 0.06 g of benzoyl peroxide were placed. Nitrogen gas was introduced into the reaction vessel, and the inside of the reaction vessel was replaced with nitrogen. After nitrogen substitution, the reaction vessel was heated to 80 ° C. while stirring the reaction vessel, and 9.5 g of fluorine-containing methacrylate synthesized in Synthesis Example 1 and adjusted to 20% by mass with ethyl acetate was added dropwise over 1 hour. After the dropping, stirring was continued at 80 ° C. for 5 hours to obtain a graft copolymer. The weight average molecular weight of the obtained fluorine-containing oligomer was confirmed using GPC (gel filtration chromatography). The measurement results are shown in Table 4.
得られた含フッ素グラフト共重合体を酢酸エチルで50質量%に調整しこれを0.2重量部、硬化性樹脂モノマーとしてペンタエリスリトールトリ/テトラアクリレート(日亜合成社製、商品名:m−305)20重量部、光重合開始剤として1−ヒドロキシ−シクロヘキシル−フェニル−ケトン(チバ・スペシャリティ・ケミカルズ社製、商品名:イルガキュア184)を0.8重量部、溶剤としてメチルエチルケトン(MEK)を79重量部、混合し塗工液を作成した。作製した塗工液15mLを、30mLスクリュー瓶にとり、一秒間に二回の速さで120回上下振とうし塗工液の起泡性を確認した。また、塗工液をNo.20のバーコーターでポリエステルフィルムに塗り広げ、60℃に設定した乾燥器に2分間投入し、溶剤を揮発させた後、UV照射することで硬化膜を得、硬化膜表面の表面平滑性、撥水・撥油性を評価した。その測定結果を表4に示す。 The obtained fluorine-containing graft copolymer was adjusted to 50% by mass with ethyl acetate, 0.2 parts by weight of this, and pentaerythritol tri / tetraacrylate (manufactured by Nichia Gosei Co., Ltd., trade name: m-) as a curable resin monomer. 305) 20 parts by weight, 0.8 parts by weight of 1-hydroxy-cyclohexyl-phenyl-ketone (manufactured by Ciba Specialty Chemicals, trade name: Irgacure 184) as a photopolymerization initiator, and 79 of methyl ethyl ketone (MEK) as a solvent Part by weight was mixed to prepare a coating solution. 15 mL of the prepared coating solution was placed in a 30 mL screw bottle, and the foaming property of the coating solution was confirmed by shaking up and down 120 times at a rate of twice per second. In addition, the coating solution was No. Spread it on a polyester film with a 20 bar coater, put it in a drier set at 60 ° C. for 2 minutes, volatilize the solvent, and then irradiate with UV to obtain a cured film. Water / oil repellency was evaluated. The measurement results are shown in Table 4.
実施例2
冷却管を備えた三つ口フラスコ(100mL)内に酢酸エチルで20質量%に調整した合成例2で合成した重合体28.6g、過酸化ベンゾイル0.05gを入れた。反応容器中に窒素ガスを導入し、反応容器内を窒素置換した。窒素置換後、反応容器を攪拌しながら反応容器を80℃まで加熱し、合成例1で合成した酢酸エチルで20質量%に調整した含フッ素メタクリレート6.4gを1時間かけて滴下した。滴下後、80℃で攪拌を5時間続行しグラフト共重合体を得た。得られた含フッ素オリゴマーの重量平均分子量をGPC(ゲルろ過クロマトグラフィー)を用いて確認した。その測定結果を表4に示す。また、得られた含フッ素共重合体を配合した塗液を実施例1と同様に作製し、同様に表面平滑性、撥水性・撥油性、起泡性を評価した。その測定結果を表4に示す。
Example 2
In a three-necked flask (100 mL) equipped with a condenser tube, 28.6 g of the polymer synthesized in Synthesis Example 2 adjusted to 20% by mass with ethyl acetate and 0.05 g of benzoyl peroxide were placed. Nitrogen gas was introduced into the reaction vessel, and the inside of the reaction vessel was replaced with nitrogen. After nitrogen substitution, the reaction vessel was heated to 80 ° C. while stirring the reaction vessel, and 6.4 g of fluorine-containing methacrylate adjusted to 20% by mass with ethyl acetate synthesized in Synthesis Example 1 was added dropwise over 1 hour. After the dropping, stirring was continued at 80 ° C. for 5 hours to obtain a graft copolymer. The weight average molecular weight of the obtained fluorine-containing oligomer was confirmed using GPC (gel filtration chromatography). The measurement results are shown in Table 4. Moreover, the coating liquid which mix | blended the obtained fluorine-containing copolymer was produced like Example 1, and surface smoothness, water repellency, oil repellency, and foaming property were evaluated similarly. The measurement results are shown in Table 4.
実施例3
冷却管を備えた三つ口フラスコ(100mL)内に酢酸エチルで20質量%に調整した合成例2で合成した重合体35.1g、過酸化ベンゾイル0.02gを入れた。反応容器中に窒素ガスを導入し、反応容器内を窒素置換した。窒素置換後、反応容器を攪拌しながら反応容器を80℃まで加熱し、合成例1で合成し酢酸エチルで20質量%に調整した含フッ素メタクリレート4.9gを1時間かけて滴下した。滴下後、80℃で攪拌を5時間続行しグラフト共重合体を得た。得られた含フッ素オリゴマーの重量平均分子量をGPC(ゲルろ過クロマトグラフィー)を用いて確認した。その測定結果を表4に示す。また、得られた含フッ素共重合体を配合した塗液を実施例1と同様に作製し、同様に表面平滑性、撥水性・撥油性を評価した。その測定結果を表4に示す。
Example 3
In a three-necked flask (100 mL) equipped with a condenser tube, 35.1 g of the polymer synthesized in Synthesis Example 2 adjusted to 20% by mass with ethyl acetate and 0.02 g of benzoyl peroxide were placed. Nitrogen gas was introduced into the reaction vessel, and the inside of the reaction vessel was replaced with nitrogen. After nitrogen substitution, the reaction vessel was heated to 80 ° C. while stirring the reaction vessel, and 4.9 g of fluorine-containing methacrylate synthesized in Synthesis Example 1 and adjusted to 20% by mass with ethyl acetate was added dropwise over 1 hour. After the dropping, stirring was continued at 80 ° C. for 5 hours to obtain a graft copolymer. The weight average molecular weight of the obtained fluorine-containing oligomer was confirmed using GPC (gel filtration chromatography). The measurement results are shown in Table 4. Moreover, the coating liquid which mix | blended the obtained fluorine-containing copolymer was produced like Example 1, and surface smoothness, water repellency, and oil repellency were evaluated similarly. The measurement results are shown in Table 4.
実施例4
冷却管を備えた三つ口フラスコ(100mL)内に酢酸エチルで20質量%に調整した合成例3で合成した重合体30.0g、過酸化ベンゾイル0.05gを入れた。反応容器中に窒素ガスを導入し、反応容器内を窒素置換した。窒素置換後、反応容器を攪拌しながら反応容器を80℃まで加熱し、合成例1で合成した酢酸エチルで20質量%に調整した含フッ素メタクリレート11.9gを1時間かけて滴下した。滴下後、80℃で攪拌を5時間続行しグラフト共重合体を得た。得られた含フッ素オリゴマーの重量平均分子量をGPC(ゲルろ過クロマトグラフィー)を用いて確認した。その測定結果を表4に示す。また、得られた含フッ素共重合体を配合した塗液を実施例1と同様に作製し、同様に表面平滑性、撥水性・撥油性、起泡性を評価した。その測定結果を表4に示す。
Example 4
In a three-necked flask (100 mL) equipped with a condenser, 30.0 g of the polymer synthesized in Synthesis Example 3 adjusted to 20% by mass with ethyl acetate and 0.05 g of benzoyl peroxide were placed. Nitrogen gas was introduced into the reaction vessel, and the inside of the reaction vessel was replaced with nitrogen. After nitrogen substitution, the reaction vessel was heated to 80 ° C. while stirring the reaction vessel, and 11.9 g of fluorine-containing methacrylate adjusted to 20% by mass with ethyl acetate synthesized in Synthesis Example 1 was added dropwise over 1 hour. After the dropping, stirring was continued at 80 ° C. for 5 hours to obtain a graft copolymer. The weight average molecular weight of the obtained fluorine-containing oligomer was confirmed using GPC (gel filtration chromatography). The measurement results are shown in Table 4. Moreover, the coating liquid which mix | blended the obtained fluorine-containing copolymer was produced like Example 1, and surface smoothness, water repellency, oil repellency, and foaming property were evaluated similarly. The measurement results are shown in Table 4.
実施例5
冷却管を備えた三つ口フラスコ(100mL)内に酢酸エチルで20質量%に調整した合成例3で合成した重合体35.1g、過酸化ベンゾイル0.05gを入れた。反応容器中に窒素ガスを導入し、反応容器内を窒素置換した。窒素置換後、反応容器を攪拌しながら反応容器を80℃まで加熱し、合成例1で合成した含フッ素メタクリレート(酢酸エチル20質量%溶液)11.9gを滴下1時間かけてした。滴下後、80℃で攪拌を5時間続行しグラフト共重合体を得た。得られた含フッ素オリゴマーの重量平均分子量をGPC(ゲルろ過クロマトグラフィー)を用いて確認した。その測定結果を表4に示す。また、得られた含フッ素共重合体を配合した塗液を実施例1と同様に作製し、同様に表面平滑性、撥水性・撥油性、起泡性を評価した。その測定結果を表4に示す。
Example 5
In a three-necked flask (100 mL) equipped with a condenser tube, 35.1 g of the polymer synthesized in Synthesis Example 3 adjusted to 20% by mass with ethyl acetate and 0.05 g of benzoyl peroxide were placed. Nitrogen gas was introduced into the reaction vessel, and the inside of the reaction vessel was replaced with nitrogen. After nitrogen substitution, the reaction vessel was heated to 80 ° C. while stirring the reaction vessel, and 11.9 g of the fluorine-containing methacrylate (20% by mass ethyl acetate solution) synthesized in Synthesis Example 1 was added dropwise over 1 hour. After the dropping, stirring was continued at 80 ° C. for 5 hours to obtain a graft copolymer. The weight average molecular weight of the obtained fluorine-containing oligomer was confirmed using GPC (gel filtration chromatography). The measurement results are shown in Table 4. Moreover, the coating liquid which mix | blended the obtained fluorine-containing copolymer was produced like Example 1, and surface smoothness, water repellency, oil repellency, and foaming property were evaluated similarly. The measurement results are shown in Table 4.
実施例6
冷却管を備えた三つ口フラスコ(100mL)内に酢酸エチルで20質量%に調整した合成例4で合成した重合体20.0g、過酸化ベンゾイル0.02gを入れた。反応容器中に窒素ガスを導入し、反応容器内を窒素置換した。窒素置換後、反応容器を攪拌しながら反応容器を80℃まで加熱し、合成例1で合成し酢酸エチルで20質量%に調整した含フッ素メタクリレート5.6gを1時間かけて滴下した。滴下後、80℃で攪拌を5時間続行しグラフト共重合体を得た。得られた含フッ素オリゴマーの重量平均分子量をGPC(ゲルろ過クロマトグラフィー)を用いて確認した。その測定結果を表4に示す。また、得られた含フッ素共重合体を配合した塗液を実施例1と同様に作製し、同様に表面平滑性、撥水性・撥油性、起泡性を評価した。その測定結果を表4に示す。
Example 6
In a three-necked flask (100 mL) equipped with a condenser, 20.0 g of the polymer synthesized in Synthesis Example 4 adjusted to 20% by mass with ethyl acetate and 0.02 g of benzoyl peroxide were placed. Nitrogen gas was introduced into the reaction vessel, and the inside of the reaction vessel was replaced with nitrogen. After nitrogen substitution, the reaction vessel was heated to 80 ° C. while stirring the reaction vessel, and 5.6 g of fluorine-containing methacrylate synthesized in Synthesis Example 1 and adjusted to 20% by mass with ethyl acetate was added dropwise over 1 hour. After the dropping, stirring was continued at 80 ° C. for 5 hours to obtain a graft copolymer. The weight average molecular weight of the obtained fluorine-containing oligomer was confirmed using GPC (gel filtration chromatography). The measurement results are shown in Table 4. Moreover, the coating liquid which mix | blended the obtained fluorine-containing copolymer was produced like Example 1, and surface smoothness, water repellency, oil repellency, and foaming property were evaluated similarly. The measurement results are shown in Table 4.
比較例1
冷却管を備えた三つ口フラスコ(200mL)内に、合成例1で合成した含フッ素アクリレート(6)3.7g、日油社製ブレンマーAE−400[HO(CH2CH2O)10C(=O)CH=CH2]26.3g、酢酸エチル45g、2,2’−アゾビスイソブチロニトリル0.30g、ラウリルメルカプタン1.22gを入れた。反応容器中に窒素ガスを導入し、反応容器内を窒素置換した。窒素置換後、反応容器を攪拌しながら反応溶液を80℃まで加熱し反応を開始した。その後80℃で攪拌を14時間続行した。反応の終了を1H−NMRの、それぞれのアクリレート特有のピークの消失で確認した。得られた含フッ素オリゴマーの重量平均分子量をGPC(ゲルろ過クロマトグラフィー)を用いて確認した。測定結果を表4に示す。また、得られた含フッ素共重合体を配合した塗液を実施例1と同様に作製し、同様に表面平滑性、撥水性・撥油性、起泡性を評価した。その測定結果を表4に示す。
Comparative Example 1
In a three-necked flask (200 mL) equipped with a condenser tube, 3.7 g of the fluorinated acrylate (6) synthesized in Synthesis Example 1, Bremer AE-400 [HO (CH 2 CH 2 O) 10 C manufactured by NOF CORPORATION (═O) CH═CH 2 ] 26.3 g, ethyl acetate 45 g, 2,2′-azobisisobutyronitrile 0.30 g, and lauryl mercaptan 1.22 g were added. Nitrogen gas was introduced into the reaction vessel, and the inside of the reaction vessel was replaced with nitrogen. After purging with nitrogen, the reaction solution was heated to 80 ° C. while stirring the reaction vessel to initiate the reaction. Thereafter, stirring was continued at 80 ° C. for 14 hours. The completion of the reaction was confirmed by disappearance of the peak specific to each acrylate in 1 H-NMR. The weight average molecular weight of the obtained fluorine-containing oligomer was confirmed using GPC (gel filtration chromatography). Table 4 shows the measurement results. Moreover, the coating liquid which mix | blended the obtained fluorine-containing copolymer was produced like Example 1, and surface smoothness, water repellency, oil repellency, and foaming property were evaluated similarly. The measurement results are shown in Table 4.
評価
(1)表面平滑性
UV照射後の効果膜表面を目視で観察した。
評価基準 : スジ、ハジキ等が無い ○
スジ、ハジキ等が有る ×
Evaluation (1) Surface smoothness
The surface of the effect film after UV irradiation was visually observed.
Evaluation criteria: No streak, repelling, etc. ○
There are streaks, repellents, etc. ×
(2)撥水性・撥油性
実施例および比較例で作成した硬化膜表面に対する水及びヘキサデカンの接触角を接触角測定装置(協和界面化学社製 DropMaster700)で測定した。水に対する接触角が撥水性の程度を示し、ヘキサデカンの接触角が撥油性の程度を示す。
(2) Water and oil repellency The contact angles of water and hexadecane on the cured film surfaces prepared in Examples and Comparative Examples were measured with a contact angle measuring device (DropMaster 700 manufactured by Kyowa Interface Chemical Co., Ltd.). The contact angle with water indicates the degree of water repellency, and the contact angle with hexadecane indicates the degree of oil repellency.
(3)静的表面張力
実施例1〜3及び比較例1〜2にて合成した含フッ素共重合体のプロピレングリコールモノメチルエーテルアセテートの0.1質量%溶液を調整後、表面張力計(協和界面科学性、SURFACE TENSIONMETER CBVP−Z)によりウィルヘルミー法にて22℃〜28℃で測定した。その測定結果を表5に示す。
(3) Static surface tension After adjusting a 0.1% by mass solution of propylene glycol monomethyl ether acetate of the fluorinated copolymer synthesized in Examples 1-3 and Comparative Examples 1-2, a surface tension meter (Kyowa Interface) Scientific, SURFACE TENSIONMETER CBVP-Z) was measured at 22.degree. C. to 28.degree. C. by the Wilhelmy method. The measurement results are shown in Table 5.
表4および表5より、本発明の含フッ素グラフト共重合体を使用することにより、ランダム共重合体よりも少ないフッ素モノマー比率でも表面張力を低下させる能力に優れ、かつ塗工表面の平滑性の付与及び撥水撥油性の付与が可能であることがわかった。また、本発明の含フッ素グラフト共重合体はランダム共重合体よりも低起泡性であり、起泡が厳しく制限される用途にも適用可能である。 From Table 4 and Table 5, by using the fluorine-containing graft copolymer of the present invention, it is excellent in the ability to reduce the surface tension even with a smaller fluorine monomer ratio than the random copolymer, and the smoothness of the coating surface. It was found that application and water / oil repellency can be provided. Further, the fluorine-containing graft copolymer of the present invention has a lower foaming property than a random copolymer, and can be applied to uses where foaming is severely restricted.
含フッ素グラフト共重合体は、樹脂、工学材料、塗料等の分野で用いられる表面改質剤として有用であり、基材表面に平滑性、撥水撥油性を付与させることができる化合物として有用である。 The fluorine-containing graft copolymer is useful as a surface modifier used in the fields of resins, engineering materials, paints, and the like, and is useful as a compound that can impart smoothness and water / oil repellency to the substrate surface. is there.
Claims (8)
単量体(2)及び単量体(3)の少なくとも一方を重合した幹ポリマーに、前記単量体(1)で表される含フッ素モノマーをグラフト重合させて得られるグラフト共重合体を含んでなる含フッ素表面調整剤。
R 3は炭素数が1〜50の有機基(該有機基は所望によりハロゲン原子、エーテル結合、エステル結合、アミド結合またはアリール部分を有していてもよい。)である。
R5は炭素原子数が1〜100の二価の連結基(該連結基は所望によりハロゲン原子、エーテル結合、エステル結合、アミド結合またはアリール部分を有していてもよい。)である。
R 2、R4及びR6は相互に独立してH又はメチル基である。]
A graft copolymer obtained by graft polymerizing the fluorine-containing monomer represented by the monomer (1) on a trunk polymer obtained by polymerizing at least one of the monomer (2) and the monomer (3) ; A fluorine-containing surface conditioner comprising:
R 3 is an organic group having 1 to 50 carbon atoms (the organic group may optionally have a halogen atom, an ether bond, an ester bond, an amide bond or an aryl moiety).
R 5 is a divalent linking group having 1 to 100 carbon atoms (the linking group may optionally have a halogen atom, an ether bond, an ester bond, an amide bond or an aryl moiety).
R 2 , R 4 and R 6 are each independently H or a methyl group. ]
The fluorine-containing graft copolymer contains the monomer (3) as a structural unit, and in the monomer (3), R 5 is a divalent linking group having 2 to 50 carbon atoms (the linking group is an ether if desired). The fluorine-containing surface conditioner according to claim 1, 2, 3, 4, 5, 6 or 7, which may have a bond, an ester bond, an amide bond or an aryl moiety.
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