JP5553570B2 - Recording medium support device and recording device - Google Patents

Description

  The present invention relates to a recording medium support apparatus that supports a roll-shaped recording medium at both ends, and a recording apparatus including the recording medium support apparatus.

  Examples of a recording apparatus that records an image on a recording medium based on image information include a printer, a copier, and a facsimile. Further, the recording apparatus is a composite apparatus to which other functions such as a printer function, a facsimile function, a document reading function or an imaging function are added, and a system apparatus configured by connecting the recording apparatus to a host machine such as a computer There is. One form of a recording apparatus used in these apparatuses is one that uses a recording medium (hereinafter referred to as roll paper) in a state in which a sheet such as recording paper or a film is wound. In such a recording apparatus, a sheet conveying apparatus for feeding and conveying the sheet from a roll paper holding unit that holds the roll paper to an image forming area is used. The “sheet” in the present application refers to a recording medium, and the material thereof is not limited to paper or a plastic sheet.

  In the conventional roll paper holding unit configuration, a long shaft (referred to as a spool shaft) having flanges formed at both ends is passed through the center of the roll paper, and the flange is rotatably supported by the receiving part of the main body. It is like that. One of the flanges is configured to be slidable on the spool shaft in accordance with the paper width of the roll paper.

  However, in such a configuration, the larger the roll paper width is, the longer the spool shaft becomes, and when the roll paper is inserted through the spool shaft, a large work space is required and workability is not good. In consideration of the weight of the roll paper as the spool shaft material, a hollow iron core or aluminum is generally used. However, not only the cost increases but also the weight increases due to the increase in length, so that the workability is not good.

  In order to solve this, Patent Document 1 and Patent Document 2 disclose a roll holding structure without the spool shaft.

JP-A-11-322141 JP 2007-261754 A

  However, in the case of the apparatus disclosed in Patent Document 1, since the flange member fitted to the core tube of the roll paper is simply suspended from the main body receiving portion, the flange tends to tilt due to the roll weight. . If the flange is tilted, the roll paper may be displaced at the center of rotation, and skew may occur.

  In the apparatus disclosed in Patent Document 2, the flange member is rotatably supported by the apparatus main body, and the bearing of one flange member is slidably supported in the width direction of the roll paper so as to match the width of the roll paper. ing. In Patent Document 2, the problem of the inclination of the flange is reduced, but when the roll paper is mounted, the other flange member is slid with the core tube of the roll paper fitted to the one flange member. Fit into the core tube. In the configuration of Patent Document 2, even when the roll paper width is not changed, the flange member must be moved in the width direction (opening direction) at the time of roll replacement.

  The present invention has been made in view of the above-described problems, and provides a recording medium support device capable of reducing the rotational resistance of roll paper and improving the work efficiency of loading the roll paper, and a recording device including the same. It is to be.

The present invention that achieves the above object is a recording medium support device for supporting a recording medium wound around a core tube in a roll shape, and includes a fitting portion that is fitted to the core tube and a bearing. And a shaft that is supported by the fitting portion so as to protrude in one direction, and that partially protrudes outside the core tube when the fitting portion is fitted to the core tube. The second roll holder, the fitting portion of the first roll holder and one end of the core tube are fitted, and the fitting portion of the second roll holder and the other end of the core tube And a support means having a pair of receiving portions for receiving the shaft protruding outward from both ends of the core tube, and the pair of receiving portions each support the shaft. The two U-shaped fitting portions having U-shaped grooves to support each of the shafts at two locations separated in the axial direction, Serial between the two U-shaped fitting portion has a locking member for pressing said shaft to regulate the shaft at a position engaged with the U-shaped fitting portion, the pair of receiving portion wherein With the arrangement adjusted according to the width of the recording medium, the fitting portion of the first roll holder and one end of the core tube are fitted, and the fitting portion of the second roll holder and the The recording medium in a state in which the other end portion of the core tube is fitted can be loaded, and the recording medium wound in the roll shape loaded in the support means has the shaft together with the fitting portion. The recording medium supporting device is rotatable with respect to the recording medium.

  According to the present invention, it is possible to provide a recording medium support device that can reduce the rotational resistance of roll paper and improve the work efficiency of loading the roll paper, and a recording device including the same.

1 is a cross-sectional view illustrating an embodiment of an image recording apparatus. The perspective view of a roll paper conveying apparatus. 1 is a schematic configuration diagram of a roll paper transport device. Sectional drawing of a roll holder part. The figure which shows a leaf | plate spring. Roll paper drive transmission mechanism explanatory drawing. The roll holder lock part perspective view. The side view which shows a lock lever OFF state (free state). The side view which shows a lock lever ON state (lock state).

  Next, a recording medium support apparatus according to an embodiment of the present invention will be described with reference to the drawings.

  FIG. 1 is a cross-sectional view showing an embodiment of a recording apparatus provided with a recording medium support apparatus. With reference to FIG. 1, a series of operations from when a recording medium is fed to the recording apparatus 1 until it is cut by a cutting unit will be described.

  In FIG. 1, a carriage 3 on which a recording head 2 that is a recording unit of the recording unit 5 is mounted is supported by a main rail 4 as a scanning guide installed in the image recording apparatus 1. The carriage 3 is guided by the main rail 4 so as to be reciprocally movable. The recording medium is wound in a roll shape and is held by the roll paper feeding unit 10. When paper is fed to the recording unit 5, an operator pulls out a roll-shaped recording medium (roll paper) Pr from the roll paper feeding unit 10 along the paper feed guide pairs 11 and 12, and the paper transport direction (Y direction). ) Into the recording unit 5. Then, it is nipped by the nip between the LF roller 6 and the pinch roller and conveyed. The roll paper Pr is a recording medium made of continuous roll-shaped recording paper or a plastic sheet, and the material thereof is not limited to paper.

  The roll paper Pr is conveyed by an LF roller 6 which is a conveying unit located on the upstream side of the recording unit 5. The recording unit 5 is provided with a platen 7 for supporting the recording medium from the back side. The platen 7 guides the recording medium so that a gap is formed between the recording surface of the recording medium and the recording head 2.

  The recording head 2 records an image while moving along the main rail 4. Each time the recording head 2 records an image for one line while moving forward or backward along the main rail 4, the recording medium is conveyed by a predetermined pitch in the conveying direction by the LF roller 6. When conveyance at a predetermined pitch is performed, the recording head 2 is moved again to perform image recording of the next line. By repeating this, an image is recorded on the entire page. The recorded portion of the recording medium is conveyed toward the outside of the paper discharge guide 8.

  When the image recording is completed, the recording medium is conveyed to a predetermined cutting position by the LF roller 6. Then, the recording medium after image recording is cut by the cutter unit 9 in accordance with the signal of the cutting operation.

  Next, with reference to FIGS. 2-6, the roll paper conveying apparatus 10 of this invention is demonstrated.

  2 is a perspective view of the roll paper conveyance device, FIG. 3 is a schematic configuration diagram of the roll paper conveyance device, FIG. 4 is a cross-sectional view of the roll holder, FIG. 5 is a leaf spring, and FIG. It is.

  A pair of roll holders 20R and 20L for supporting both ends of the roll paper Pr has shaft-like fitting portions 20Ra and 20La, respectively. By inserting the fitting portions 20Ra and 20La into both ends of the core tube Prp of the roll paper Pr, the fitting portions 20Ra and 20La are fitted into the core tube Prp. The roll holders 20R and 20L have a flange 24. When the fitting portions 20Ra and 20la are fitted into the core tube Prp, the flange 24 contacts or faces the end surface of the roll paper Pr. The roll holders 20R and 20L have rotatable rotating shafts 21R and 21L. The rotating shafts 21R and 21L protrude from the fitting portions 20Ra and 20La. The fitting portions 20Ra and 20La protrude from one surface of the flange 24, and the rotary shafts 21R and 21L protrude from the surface on the opposite side of the flange 24.

  By mounting the rotating shafts 21R and 21L so as to be held by the slider portion 30 and the receiving portion 40, which are the main body receiving portions shown in FIG. 2, the roll paper Pr is rotatably suspended from the main body. The roll holders 20R and 20L have the same configuration. Therefore, erroneous insertion on the left and right sides does not occur.

  The roll holder 20R is supported by the rotating shaft 21 via bearings 22 and 23 which are bearings at two locations in the axial direction. The bearings 22 and 23 may be resin bearings or ball bearings. Although the roll holder 20L has the same configuration, the roller holder 20R will be described below. The roll holder 20 </ b> R has no play with respect to the rotating shaft 21 and is rotatable. The fitting portion 20Ra of the roll holder 20R has a cylindrical shape, and bearings 22 and 23 are attached to the inside thereof. The bearings 22 and 23 are fixed in the axial direction (thrust direction) with respect to the rotating shaft 21 by steps 20Rb and 20Rc formed on the inner peripheral surface of the fitting portion 20Ra and snap rings 21a and 21b fitted to the rotating shaft 21. ing.

  Here, by supporting the roll holder 20R on the rotary shaft 21 at two locations separated in the axial direction by the two bearings 22 and 23, the rotational center of the roll holder 20R is moved to the rotary shaft 21 by the moment force generated from the weight of the roll paper. It can be prevented from tilting. By firmly holding the rotating shaft 21 with a main body receiving portion to be described later, it contributes to a reduction in the tilt of the roll holder 20R.

  In addition, since the roll holder 20R is not loose relative to the rotating shaft 21, rotation loss (variable rotation) does not occur while improving alignment accuracy, so that the paper is always stably transported regardless of the weight of the roll paper and the transport speed. Is possible. If a slide bearing or a flange bearing portion is used instead of the ball bearing, the construction can be made at a lower cost. However, since a predetermined clearance occurs and sliding resistance may occur due to the roll weight, there is a possibility of causing a rotation loss.

  In the fitting portion 20Ra, a plurality of ribs 24a, 24b, 24c, and 24d that are in contact with the inner diameter φd of the core tube Prp of the roll paper Pr are radially arranged at equal angles. Further, leaf springs 25 and 26 that are spring members that radiate from the fitting portion 20Ra and are in pressure contact with the inner peripheral surface of the core tube Prp are fixed to the flange 24. FIG. 5 shows the leaf spring 25. The leaf spring 25 (26 also has the same shape) is fixed to the flange 24 by screw holes 25a and 25b, and the blade portions 25c and 25d extend radially from the fitting portion 20Ra. The fitting portion 20Ra inserted into the core tube Prp is fixed in the rotational direction and the thrust direction by the ribs 24a, 24b, 24c, 24d and the leaf springs 25, 26.

  Here, by providing a leaf spring that press-contacts the inner peripheral surface of the core tube, even if there is a variation in the inner diameter of the roll paper, it absorbs it, and the edge of the leaf spring bites into the core tube, resulting in high grip force Is obtained. Furthermore, since the leaf springs 25 and 26 are arranged along the insertion / extraction direction, the operation force can be kept low.

  A roll gear 27 is attached to the flange 24 formed on the roll holder 20R, and the rotation of the roll paper Pr is controlled via a main gear 27 from a roll drive unit described later. Since the gear is directly attached to the flange 24 that holds the roll paper Pr, transmission loss can be reduced, so that efficient rotation control can be performed. The flange can be directly driven to rotate, reducing backlash, etc., and efficient rotation control.

  Rotating rollers 28R and 28L for restricting the thrust direction of the roll paper Pr are provided at the leading ends of the rotary shafts 21R and 21L, and the width of the roll paper Pr is determined by the roll gear 27 and a pair of guide slopes 41 and 31 described later. Position the direction.

  The roll paper Pr is loaded into the apparatus main body by rotating the rotary shaft 21R of the roll holder 20R and the guide slope 41 of the receiving portion 40, which is a support means on the main body side, and the slider 30 of the rotary shaft 21L of the roll holder 20L. This is done by dropping it into the guide slope 31. Each of the guide slopes 41 and 31 is a U-shaped groove. The rotary shaft 21R and the rotary shaft 21L roll along the guide slope 41 and the guide slope 31, respectively, to the bottom end of the U-shaped groove, and the setting is completed. Since the rotary shafts 21R and 21L are rotatable with respect to the roll paper Pr, the rotary shafts 21R and 21L are loaded while smoothly rolling on the guide slope 41 and the guide slope 31 regardless of the weight of the roll paper Pr.

  The rotating shaft 21R is automatically locked at the same time as this setting, but this configuration will be described later.

  The slider 30 has a slider sliding portion 33, and the slider sliding portion 33 is slidable in the paper width direction X on a slide rail 34 attached to the paper feed guide 11. When the operator loads the roll paper Pr, the slider 30 is moved to a position corresponding to the paper width of the roll paper Pr with the slider handle 32. The slider 30 and the roll holder 20L are provided with a predetermined thrust backlash (10 mm in this example) in the paper width direction, and the roll paper Pr is positioned on the roll holder 20R side as described above. The set position of 30 can be rough.

  When the roll holder 20R is set in the main body receiving portion 40, the roll gear 27 and the input gear 42 are connected. The input gear 42 is coupled to an idler gear 44 by a gear shaft 43, and the idler gear 44 meshes with the gear of the drive motor 47. The roll gear 27, the input gear 42, and the eye door gear 44 constitute a rotation transmission unit that transmits the drive from the motor 47 to the flange 24. An encoder film 45 is attached to the idler gear 44, and an encoder sensor 46 for reading the encoder film 45 is provided. The drive motor 47 is a DC motor and performs control based on a signal from the encoder sensor 46.

  Mainly, (1) no load (excitation OFF) when paper is set, (2) excitation by a predetermined force when paper is fed in the forward direction, and (3) roll paper reverse driving is performed when roll paper Pr is rewound. (2) Excitation with a predetermined force at the time of paper feeding in the forward direction is called roll back tension, and the skew feeding correction at the time of paper setting is performed by the acting force in the direction opposite to the conveying force by the LF roller 6 described above. Removes slack and performs highly accurate paper conveyance. This acting force is preferably set to an appropriate value depending on the size and physical properties of the roll, and in this example, is set to be 9.8 Ncm (1 kgfcm) on the roll paper Pr axis.

  (3) The rotational speed Vb of the roll paper Pr at the time of rewinding is set to be higher than the speed V conveyed by the LF roller 6. However, since the driving torque of the roll paper Pr is set to be smaller than the torque by the driving means (not shown) of the LF roller 6, at a constant speed while applying a constant tension (9.8 Ncm in the present example). Winding operation is performed.

  Next, the lock mechanism will be described with reference to FIGS.

  7 is a perspective view of the roll holder lock portion, FIG. 8 is a side view showing the lock lever OFF state (free state), and FIG. 9 is a side view showing the lock lever ON state (lock state).

  The roll holder 20R is positioned by the rotation shaft 21R being locked to the U-shaped fitting portions 41a and 41b of the guide slope 41.

  Between the U-shaped fitting portions 41a and 41b, there is provided a lock lever 48 which is a lock member rotatably supported by a lever shaft 49. The lock lever 48 is urged with an acting force f (9.8 N in this example) by a lever spring 50 (spring). The lock lever 48 has two stable positions (two stabilizing springs) depending on the direction of action of the lever shaft 49 and the lever spring 50 serving as the center of rotation. That is, the lock lever 48 restricts the rotational shaft 21R to be engaged with the U-shaped grooves of the U-shaped fitting portions 41a and 41b, and opens to open the rotational shaft 21R from the U-shaped groove. It can be moved to a position. The lever spring 50 urges the lock lever 48 in a direction to maintain the restriction position when the lock lever 48 is in the restriction position, and urges the lever spring 50 in a direction to maintain the release position when the lock lever 48 is in the release position.

  Since it is configured to be rotatable with respect to the rotation shaft that is the center of rotation and the flange that holds the roll paper, the rotation described above is achieved while the rotation shaft is locked on the main body side to prevent the roll paper from being tilted by its own weight. Resistance can be reduced. As a result, the conveyance can be performed with high accuracy. In addition, by providing a bearing between the flange and the rotation shaft, not only can the rotation resistance be minimized, but also there is no clearance between the flange and the rotation shaft, so that the roll paper shaft center accuracy can be achieved and the conveyance accuracy can be increased. Further improvement can be achieved.

  This will be described in detail below. FIG. 8 shows a lock-free (Open) state before the roll holder 20 is set, but the lock lever 48 is biased to the Open side by the acting force of the lever spring 50 (spring). At this time, the protrusion 48a of the lock lever 48 is in a state of closing the guide slope opening in the rotation shaft insertion direction.

  Next, when the rotating shaft 21R of the roll holder 20R is inserted, the protrusion 48a is pushed downward by the rotating shaft 21R, and the lock lever 48 is rotated to be in the locked state shown in FIG. At this time, the lock lever 48 is urged in the Close direction by the acting force f of the lever spring 50, but the rotating shaft 21R is always pressed by the pressing surface 48b of the lock lever with this component force fa (pressing force).

Also, the component force wa in the insertion direction (withdrawal direction) of the self-weight reaction force w generated by the maximum weight of the roll paper at the component fa and the U-shaped fitting portion 41b is expressed as fa> wa
It is set to become.

  This prevents the tilting of the rotating shaft 21R while preventing tilting, so that not only the alignment accuracy of the roll paper Pr but also the gear pitch accuracy of the rotation drive transmission can be maintained, thereby preventing the occurrence of problems such as gear galling and tooth skipping. ing. In addition, by providing the lock lever 48 between the U-shaped fitting portions 41a and 41b, a pressing force can be applied to both guide slopes, and a backlash suppressing effect can be obtained efficiently.

Further, in this example, the span between the U-shaped fitting portion 41a and the bearing 22 is set to L1 and U-shaped so that the influence of the component force wa in the pulling direction of the weight reaction force due to the roll weight W can be suppressed with a small pressing force fa. When the span between the joint portions 41a and 41b is L2, see FIG. 3 or FIG.
L1 ≦ L2
It is set to become.

  In this example, the weight of the roll paper is relatively small (10 kg or less), and therefore the roll self-weight reaction force w is small. Therefore, the lock mechanism is provided only on the right side (R side) on the drive transmission side. However, when the weight increases as the roll paper becomes wider or thicker, it may be provided on the slider side as necessary.

  In this example, the operability is improved by using an automatic lock opening / closing mechanism using a bi-stabilizing spring as the lock mechanism. However, a lock by clicking the lock position or the free position may be used. Further, when the roll paper has a small weight or when the roll paper is narrow, the lock lever may be omitted.

  This configuration is applicable regardless of the width and outer diameter of the roll paper.

  In addition, since the set method (throw-in method) completes the locking of the rotating shaft by simply inserting the roll paper holding part into the main body receiving part, it is easy to load the roll paper. Also, roll paper can be removed with a single action. Furthermore, if the roll paper has the same size, it is not necessary to perform the slider operation on one side receiving the roll paper holding unit, and the exchange workability is good.

  Further, since there is no positional restriction on the roll paper as a configuration of the slider, the roll paper in the recording apparatus can be configured in a layout-free manner.

Pr Roll paper 1 Image recording device 2 Recording head 6 LF roller 10 Roll paper transport device 20 Roll holder 21 Rotating shaft 22, 23 Bearing 24 Flange 25, 26 Leaf spring 31 Guide slope 41a, 41b U-shaped fitting portion 42 Input gear 43 Input gear shaft 44 Idler gear 48 Lock lever

Claims (10)

A recording medium support device for supporting a recording medium wound around a core tube in a roll shape, and a fitting portion that is fitted to the core tube, and protrudes in one direction to the fitting portion via a bearing A first and a second roll holder comprising: a shaft that is supported so that a part of the fitting portion projects outside the core tube when the fitting portion is fitted to the core tube;
A state in which the fitting portion of the first roll holder and one end portion of the core tube are fitted, and the fitting portion of the second roll holder and the other end portion of the core tube are fitted. And a supporting means having a pair of receiving portions for receiving the shaft protruding outside the both ends of the core tube,
The pair of receiving portions support the shafts at two locations separated in the axial direction by two U-shaped fitting portions each having a U-shaped groove for supporting the shaft,
A locking member that presses the shaft to restrict the shaft to a position engaged with the U-shaped fitting portion between the two U-shaped fitting portions;
The pair of receiving portions are arranged and adjusted according to the width of the recording medium, and the fitting portion of the first roll holder and one end portion of the core tube are fitted to each other, and the second roll The recording medium in a state where the fitting portion of the holder and the other end portion of the core tube are fitted can be loaded, and the recording medium wound in the roll shape loaded in the support means is A recording medium support device capable of rotating with respect to the shaft together with the fitting portion.   The recording medium support device according to claim 1, wherein a rib that contacts an inner surface of the core tube is formed in the fitting portion.   The recording medium support device according to claim 1, wherein the fitting portion is provided with a spring member that presses against an inner surface of the core tube.   In the pair of roll holders, when the fitting portion is fitted to the core tube, a flange facing the end surface of the roll-shaped recording medium is formed in the fitting portion, and the shaft is opposite to the fitting portion. The recording medium supporting device according to claim 1, wherein the recording medium supporting device protrudes from the flange.   The recording medium support device according to claim 4, further comprising a rotation transmission unit configured to transmit driving to the one fitting portion of the pair of roll holders. The recording medium support device according to claim 1, further comprising a spring that biases the lock member in a direction to maintain the restriction position when the lock member is in the restriction position. The recording medium support device according to claim 6, wherein the spring is biased in a direction to maintain the open position when the lock member is in the open position. 8. The recording medium support device according to claim 7 , wherein when the shaft is dropped into the U-shaped groove when the lock member is in the open position, the lock member is pushed by the shaft and moves to a restriction position. . A recording medium support device for supporting a recording medium wound around a core tube in a roll shape, and a fitting portion that is fitted to the core tube, and protrudes in one direction to the fitting portion via a bearing A first and a second roll holder comprising: a shaft that is supported so that a part of the fitting portion projects outside the core tube when the fitting portion is fitted to the core tube;
A state in which the fitting portion of the first roll holder and one end portion of the core tube are fitted, and the fitting portion of the second roll holder and the other end portion of the core tube are fitted. And a supporting means having a pair of receiving portions for receiving the shaft protruding outside the both ends of the core tube,
The pair of receiving portions support the shafts at two locations separated in the axial direction by two U-shaped fitting portions each having a U-shaped groove for supporting the shaft,
The span between the two U-shaped fitting portions is equal to or larger than the span between the U-shaped fitting portion located on the recording medium side and the bearing closest to the center of the recording medium,
The pair of receiving portions are arranged and adjusted according to the width of the recording medium, and the fitting portion of the first roll holder and one end portion of the core tube are fitted to each other, and the second roll The recording medium in a state where the fitting portion of the holder and the other end portion of the core tube are fitted can be loaded, and the recording medium wound in the roll shape loaded in the support means is A recording medium support device capable of rotating with respect to the shaft together with the fitting portion. The recording medium support device according to claim 1 or 9 ,
Conveying means for conveying the recording medium supported by the recording medium supporting device;
Recording means for recording on the recording medium conveyed by the conveying means;
A recording apparatus.

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