JP5260170B2 - Manufacturing method of information communication body - Google Patents

Abstract

<P>PROBLEM TO BE SOLVED: To solve the problem that a paper sheet is curled initially during the lamination process of coating the paper sheet with a film, in the case where a press bonding postcard is prepared using a presently available paper sheet, and consequently, a folding, cutting, and press bonding operation cannot be performed smoothly due to the adverse effect of the curl. <P>SOLUTION: A web of continuous length shape is obtained by continuously coating the paper sheet with the film instead of coating the paper sheet with the film piece by piece. After this procedure, the web is folded, cut and press-bonded as it retains a continuous length shape, in the downstream process. <P>COPYRIGHT: (C)2010,JPO&amp;INPIT

Description

The present invention relates to a method of manufacturing an information communication body used for DM, postcards, reciprocal postcards, sealed letters and the like. Specifically, despite the appearance of a single leaf, information communication that can transmit more information in a concealed state because a plurality of leaf pieces are folded or cut and overlapped and integrated in a peelable manner. The present invention relates to a method for manufacturing a body.

  Recently, postcards, etc., in which a plurality of leaf pieces are integrated so as to be peelable, are frequently used. Although this is a single-leaf postcard at a glance, since a plurality of leaf pieces are detachably integrated, it is possible to mail more information in a concealed state than usual. Of course, the postage fee is a normal postcard fee, so it is an excellent one with merit in terms of cost.

By the way, the present applicant has proposed a method for efficiently manufacturing the information communication body in “Method for Manufacturing Information Communication Body” of Japanese Patent Application Laid-Open No. 2002-120478.
The invention described in the literature, there is no peeling unexpanded and unsealed inability of the accident, a large amount in a short time a high quality of information communications body amateur, moreover manufacturing method capable telecommunications body be manufactured at low cost Is to provide. And, this is a step (a) of forming a pseudo-adhesive medium on the pseudo-adhesive surface of the sheet S on which the information communication body paper t is printed to form a laminated sheet S, and cutting the laminated sheet S in a required direction. The individual information communication body paper t (b), the individual information communication body paper t is folded such that the pseudo adhesion surfaces face each other, and the folded information communication is performed. This is a manufacturing method comprising a step (d) in which pseudo-adhesive surfaces facing the body paper t are pseudo-adhered by heating / pressurizing or under pressure via a pseudo-adhesive medium on each surface and integrated.
JP 2002-120478 A

  The method for manufacturing an information communication body according to the above document is characterized in that after forming a pseudo-adhesive medium on the surface of the information communication body paper, the information communication body is separated into a single information communication body paper and then proceeds to a downstream process. However, the paper on which the pseudo-adhesive medium is formed is very likely to curl, and it is extremely difficult to pass through a slitter, a folding machine, a crimping machine, etc. in a downstream cutting process, folding process, crimping integration process, and the like. That is, the paper that is irregularly bent due to curling protrudes from various guides to cause jamming or tearing, or is not conveyed straight along the slitter blades or various guide rollers, resulting in distortion.

As a result of diligent research, the present inventors have invented a method of manufacturing an information communication body that can easily pass through a process such as cutting without being affected by curl even with a paper on which a pseudo-adhesive medium is formed. That is, an object of the present invention is to provide a method of manufacturing an information communication body that can be manufactured easily and extremely efficiently even by an amateur.

In order to achieve the above object, an information communication body manufacturing method according to the present invention is a method for manufacturing an information communication body in which a plurality of leaf pieces are folded or overlapped so as to be peelable, and printing is performed on at least one surface. A step of feeding the sheet of information communication body paper at a substantially constant interval, a step of adhering and covering the pseudo-adhesive film that is continuously fed out to the pseudo-adhesive planned surface of the information communication body paper, and pseudo-adhesion A step of folding a sheet of information communication body coated with a film into a long continuous material along a sheet transfer direction, and a continuous sheet information communication body subjected to folding sewing a step of folding the use sheets along the folding perforation, simultaneously with the step applying the folding perforation, or between the folding subjected to sewing step and the folding step, put a continuous shaped sheet information communication-body sheet Process and, folded the steps of a continuous shaped sheet information communication-body sheet is cut into single item, pressing the information communication-body sheet which is cut into separately ablating margin of the ambient along the sheet transport direction Alternatively, pressure and heat treatment is applied to pseudo-adhere the pseudo-adhesive films coated on the facing surfaces of the information-communication paper, and the information-communication paper can be peeled off through the pseudo-adhesive pseudo-adhesive film. It is characterized by comprising a crimping process.

In the above process, the step of cutting the folded information communication body paper into a single product and the pressure bonding process of integrating the information communication body paper so as to be peelable by pressurization or pressurization / heating may be interchanged. . That is, after the step of cutting the peripheral margins along the sheet transfer direction in the continuous sheet-fed information communication body paper, the folded continuous sheet-fed information communication sheet is pressurized or pressurized, A pressure bonding step in which heat treatment is performed to pseudo-adhere the pseudo-adhesive films coated on the opposite surfaces of the information-communication-use paper and to integrate the information-communication-use paper in a peelable manner via the pseudo-adhesive pseudo-adhesion film. And a step of cutting the continuous sheet-fed information communicator sheet integrated in a detachable manner into a single item.

In addition, as described above, the marginal portion of the information communication body along the sheet transfer direction is cut off at the same time as , for example, the step of applying the folding sewing machine , or between the step of applying the folding sewing machine and the step of folding. May be excised .

The operation of the above problem solving means is as follows. That is, a continuously fed sheet is covered with a pseudo adhesive film that is continuously fed. Therefore, the sheet is made into a continuous continuous state by the pseudo adhesive film. And so to the continuous state sheet paper working tension different from the sheet paper separately, curling can be suppressed. Therefore, after the sheet is made into a continuous continuous state through the process of covering the pseudo-adhesive film, the folding sewing machine, the folding process, and the folding sewing machine are applied simultaneously with the folding sewing machine. In the downstream processes such as the process of cutting the surrounding margins along the sheet transfer direction between the process of applying and the folding process, the effect of the tension is applied, thereby suppressing the occurrence of curling.

As described above , according to the method for manufacturing an information communication body of the present invention, a sheet can be processed in the same state as a continuous sheet regardless of whether it is a sheet, and the folding process is performed in the downstream folding machine. It can be easily processed in the process and the process of cutting out margins in the peripheral direction along the paper transfer direction, etc., and without being affected by the curl problem peculiar to film-coated sheet paper , Manufacturing can be processed in-line at once. As a result, the distributed work is simplified, the time and manpower are reduced, and the cost can be greatly reduced.

Hereinafter, embodiments of the present invention will be described with reference to the drawings.
FIG. 1 is a schematic view showing the main part of the manufacturing process according to the present invention. 2 (A) and 2 (B) are a front view and a back view of a half-folded postcard paper. FIG. 3 is a plan view showing a state in which the folded folded postcard paper is conveyed. FIG. 4 is a cross-sectional view of the pseudo adhesive film. FIG. 5A is a plan view showing a state in which a double-folded paper film-covered with a pseudo adhesive film is conveyed. (B) is the II sectional view taken on the line. FIG. 6A is a plan view showing a blank portion to be cut. (B) is a principal part schematic plan view which shows a mode that a blank part is continuously excised. FIG. 7A is a plan view showing a state in which the half-folded postcard paper with the blank portion removed is conveyed. (B) is a sectional view taken along line II-II . FIG. 8A is a plan view showing a state in which the folded two-fold postcard paper is conveyed. (B) is a top view which shows the margin part cut off. FIG. 9A is a perspective view of the completed folded postcard. (B) is a perspective view which shows the different aspect of a two-fold postcard. Figure 10 is a schematic view of a main portion showing a manufacturing process of the case of a three Trifold postcard. Figure 11 (A) and (B) is a surface view and a back view of the postcard paper Ri threefold. Figure 12 (A) is a plan view showing the three Trifold postcard paper coated with pseudo-adhesive film is conveyed. (B) is a sectional view taken along line III-III . FIG. 13 is a plan view showing a blank portion to be cut. Figure 14 is a sectional view of a three Trifold postcard t2 folded in Z-shape. Figure 15 (A) is a plan view showing the three Trifold postcard paper that margin is resected is conveyed. (B) is the IV-IV sectional view. Figure 16 (A) is a perspective view of a three Trifold postcard completed. (B) is a perspective view showing a different embodiment of three Trifold postcard.

First, a folded postcard which is the most basic form of the information communication body of the present invention will be described.
As shown in FIGS. 2A and 2B, the two-fold postcard sheet S1 is, for example, a two-fold postcard t1 having a double-sized postcard size on an A4 wide sheet (chrysanthemum eight cuts) that is slightly larger than the A4 size. It is imitated. In the two-fold postcard t1, the first leaf piece 21 and the second leaf piece 22 are connected via a fold line 23. On the surface of the first leaf piece 21, a postage stamp column 24 and a postal code column 25 are printed, On the surface 22, general information 26 such as advertisements is described. On the other hand, on the back surface of the first leaf piece 21 and the second leaf piece 22, for example, personal information 27 that requires secrecy (the information does not necessarily need to be secrecy, and general information or general information and personal information may be mixed). Is described.

  The half-folded postcard paper S1 is loaded on the left paper tray 1 in FIG. The stacked two-fold postcard sheets S1 are sequentially fed one by one from the uppermost surface, for example, by the suction pad 2 or the like while maintaining an equal interval to the downstream process (see FIG. 3). The fed two-fold postcard paper S1 is sent to the downstream heat rollers 4 and 4 by the downstream nip rollers 3 and 3. Then, the pseudo-adhesive film G is fed out from the roll waiting on the upper side, and is aligned between the heat rollers 4 and 4 with the planned pseudo-adhesion surface on the surface of the two-fold postcard paper S1.

  By the way, as shown in FIG. 4, the pseudo adhesive film G forms a pseudo adhesive layer 32 on one surface of a base material 30 such as polyethylene terephthalate, polypropylene, polycarbonate, acetate, polyester, etc., which is relatively stiff and rigid. At the same time, a known heat-sensitive adhesive layer 31 made of polyethylene, EVA, EEA, EAA, ionomer or the like is formed on the other surface, and is usually wound and stored in a roll shape.

As shown in FIGS. 5A and 5B, the surface of the two-fold postcard sheet S1 aligned with the heat rollers 4 and 4 and the pseudo adhesive film G are formed on the pseudo adhesive film G. It is firmly bonded via. Then, the sheet F1 of the folded folded postcard S1 becomes a continuous continuous material by the pseudo-adhesive film G that is continuously drawn out, and is further sent to the slitters 6 and 6 downstream.

In the slitters 6 and 6 on the downstream side, as shown in FIG. 6A, the first blank portion V1 indicated by hatching is cut off.
As shown in FIG. 6B, the margin portion V1 can be continuously cut out by the combination of the slitter 6 and the backup roller 36 along the sheet transport direction. At this time, if the folding sewing machine L is simultaneously formed by the sewing machine blade 35 or the like (which may be provided with a folding line), the folding operation in the subsequent folding process can be easily performed.

In the state shown in FIGS. 7A and 7B, the double-folded postcard paper S1 from which the blank portion V1 has been cut out forms a slack between the support rollers 7 and 8, and further passes through the downstream folding machine 9 to obtain the paper shown in FIG. As shown, it is folded in half along the folding machine L. Then, it is conveyed to a further downstream process by the support roller 10 and the nip rollers 11 and 11.

  Downstream of the nip rollers 11 and 11, cutters 12 and 12 are installed by various methods such as rotary, swing, slide, and guillotine. Then, as shown in FIGS. 8A and 8B, the remaining margin V2 (the portion indicated by hatching) of the folded two-fold postcard paper S1 is cut out by the cutter 12.

Wherein all of the margin paper for clamshell postcard resected S1 is by further passing through a heat roller 13 and 13 for example, located downstream, is subjected to heat and pressure treatment, the paper for the clamshell postcard The pseudo-adhesive films G coated on the opposing surfaces of S1 are pseudo-adhered to each other, and the two-fold postcard paper S1 is detachably integrated through the pseudo-adhesive pseudo-adhesive film G. Then, as shown in FIGS. 9A and 9B, the integrated and completed two-fold postcard J is finally accumulated on the right stacker 14 in FIG. 1 by a belt conveyor or the like.

Next, another aspect of the present invention will be described.
11 as shown in (A) and (B), three Trifold postcard for sheet S2 is Ri threefold almost postcard 3 boysun sizes larger A3-Wide paper slightly from example A3 size (Chrysanthemum four switching) postcard t2 There are three impositions. The three Trifold postcards t2 the first lobed 61, second lobed 62, and the third leaf piece 63 is connected via a fold line 64 and 65 respectively, the first lobed 61 surface postage stamp field 66 and zip code The column 67 is printed, and the second leaf piece 62 and the third leaf piece 63 have, for example, personal information 27 that requires secrecy (there is not necessarily information that requires secrecy, and general information or general information and personal information are mixed). May be). On the other hand, general information is written on the back surface of the third leaf piece 63 and personal information 27 (for example, it is not always necessary to keep secret information on the back surface of the second leaf piece 62 and the first leaf piece 61). General information and personal information may be mixed).

Said three Trifold postcard for sheet S2 is stacked on the left side of the paper stand 41 in FIG. 10. One by one from the loaded three-Trifold postcard for sheet S2 is uppermost, is sequentially fed while maintaining equal intervals in the right downstream of the process the same as example the suction pads 42 and the like in the case of the clamshell postcard sheets S1 described above . Three Trifold postcard for sheet S2 fed is sent to the heat roller 44 further downstream of the downstream nip rollers 43, 43. And in between the heat roller 44 from the roll waiting upward and downward Dasa repeated pseudo adhesive film G, as shown in FIG. 12 (A) and (B), three Trifold postcard for sheet S2 top- Are aligned with the respective pseudo-adhesive surfaces in FIG.

The pseudo bonding scheduled surfaces and the pseudo adhesive film G of the front and back of the three Trifold postcard for sheet S2 are firmly bonded via the heat-sensitive adhesive layer 31 formed on the pseudo-adhesive film G. Then sheet three Trifold postcard for sheet S2 is sent to the pseudo-adhesive film slitter 46, 46 further downstream becomes elongated continuous material by G which is continuously fed.

In the downstream slitters 46, 46, the first margin V3 is cut as shown in FIG.
Similar to the case of FIG. 6B , the margin V 3 can be continuously cut out by the combination of the slitter 46 and the backup roller 36 along the paper transport direction as shown in FIG. In this case the folding perforation L, for example, perforation blade 35 or the like (with a crease may be) makes it possible to easily perform three Trifold work in the process Ri Ori followed by forming simultaneously.

The tri-fold postcard paper S2 from which the blank portion V3 has been cut out forms a slack between the support rollers 47 and 48 in the state shown in FIGS. 15A and 15B, and further passes through the downstream folding machine 49 to form FIG. As shown, it is folded along the folding sewing machine L into a Z-shaped cross section. Then, it is conveyed further downstream by the support roller 50 and the nip rollers 51, 51, and becomes a finished product as shown in FIGS. 16 (A) and 16 (B).
The remaining blank space after the folding in the Z-shaped section conforms to the above-described two-folded postcard, and will not be described.

The present invention is not limited to the above embodiments.
For example, with respect to variations of the folding of the information communication element Ri threefold winding folded form than Ri aforementioned clamshell or a three-fold (Z-folding), it may be further folded form of more of the plurality leaflets. That form of least Ri threefold is fourfold or more bellows fold and winding folding, or there is a double door fold and mixed forms thereof.
Further, the pseudo-adhesive film is not pseudo-adhered unless the pseudo-adhesive layer is opposed to the pseudo-adhesive layer and a prescribed treatment is performed. For this reason, no problem occurs even if the surface other than the pseudo adhesion planned surface (for example, the back surface of the third leaf piece in FIG. 11) is coated.

It is a principal part schematic diagram which shows the flow of the manufacturing process of this invention. (A) And (B) is the front view and back view of a two-fold postcard paper. It is a top view which shows a mode that a double fold postcard paper is conveyed. It is sectional drawing of a pseudo-adhesive film. (A) is a top view which shows a mode that the bi-fold sheet | seat coat | covered with the pseudo-adhesive film is conveyed. (B) is the II sectional view taken on the line. (A) is a top view which shows the blank part cut off. (B) is a principal part schematic plan view which shows a mode that a blank part is continuously excised. (A) is a top view which shows a mode that the bi-fold postcard paper in which the blank part was excised is conveyed. (B) is a sectional view taken along line II-II . (A) is a top view which shows a mode that the folded two-fold postcard paper is conveyed. (B) is a top view which shows the margin part cut off. (A) is a perspective view of the completed two-fold postcard. (B) is a perspective view which shows the different aspect of a two-fold postcard. A main part schematic diagram showing a manufacturing step in the case of a three Trifold postcard. (A) and (B) is a surface view and a back view of the postcard paper Ri threefold. (A) is a plan view showing the three Trifold postcard paper coated with pseudo-adhesive film is conveyed. (B) is a sectional view taken along line III-III . It is a top view which shows the blank part cut out. Folded in a Z-shape is a sectional view of a three Trifold postcard t2. (A) is a plan view showing the three Trifold postcard paper margin is resected is conveyed. (B) is the IV-IV sectional view. (A) is a perspective view of a three Trifold postcard completed. (B) is a perspective view showing a different embodiment of three Trifold postcard.

S1, S2 Postcard paper t1, t2 Postcard paper J Postcard G Pseudo-adhesive film V1, V2, V3 Margin portion L Folding sewing machine 1, 41 Paper platform 2, 42 Adsorption pad 3, 5, 11, 43, 45, 51 Nip roller 4, 13, 44, 53 Heat roller 6, 46 Slitter 7, 8, 10, 47, 48, 50 Support roller 9, 49 Folding machine 12, 52 Cutter 14, 54 Stacker 21, 22, 61, 62, 63 Leaf piece 23 , 64, 65 Folding lines 24, 66 Postal stamp fields 25, 67 Postal code fields 26, 69 General information 27, 68 Personal information 30 Base material 31 Thermal adhesive layer 32 Pseudo adhesive layer 35 Sewing blade 36 Backup roller

Claims (2)

In a method for manufacturing an information communication body in which a plurality of leaf pieces are folded or overlapped and integrated so as to be peelable, a step of sending out sheets of information communication body paper printed on at least one surface at substantially constant intervals; , A step of adhering and covering a pseudo-adhesive film that is continuously drawn out to a pseudo-adhesive planned surface of the paper for information communication body, and information on a sheet that has been formed into a continuous continuous material by covering the pseudo-adhesive film A step of folding the communication body paper along the sheet transfer direction, a step of folding the continuous sheet for information communication body with the folding sewing machine along the folding sewing machine, and the folding sewing machine. step simultaneously with, or between the folding step of folding said the step of performing sewing machine, and a step of excising the margins around along the sheet transport direction in the continuous shaped sheet information communication-body sheet, folding A step of cutting the continuous shaped sheet information communication-body paper folded in separately, subjected to pressure or pressure and heat treatment to the cutting information communication-body paper separately, opposite telecommunications-body sheet And a pressure bonding step in which information communication body paper is releasably integrated through pseudo adhesion films that are pseudo-bonded to each other. Production method. In a method for manufacturing an information communication body in which a plurality of leaf pieces are folded or overlapped and integrated so as to be peelable, a step of sending out sheets of information communication body paper printed on at least one surface at substantially constant intervals; , A step of adhering and covering a pseudo-adhesive film that is continuously drawn out to a pseudo-adhesive planned surface of the paper for information communication body, and information on a sheet that has been formed into a continuous continuous material by covering the pseudo-adhesive film A step of folding the communication body paper along the sheet transfer direction, a step of folding the continuous sheet for information communication body with the folding sewing machine along the folding sewing machine, and the folding sewing machine. step simultaneously with, or between the folding step of folding said the step of performing sewing machine, and a step of excising the margins around along the sheet transport direction in the continuous shaped sheet information communication-body sheet, folding Folded subjected to a continuous shaped sheet information communication-body sheet pressing or pressure and heat treatment, the pseudo-adhesive film between coated on the opposite face of the information communication-body sheet is pseudo bonded together to pseudo adhesion It consists of a crimping step for releasably integrating the information communication body paper through the pseudo adhesive film and a step for cutting the continuous sheet-fed information communication body paper that is releasably integrated into a single item. A method of manufacturing a featured information communication body.

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