JP5053508B2 - Resin composition for coating - Google Patents
Resin composition for coating Download PDFInfo
- Publication number
- JP5053508B2 JP5053508B2 JP2004370337A JP2004370337A JP5053508B2 JP 5053508 B2 JP5053508 B2 JP 5053508B2 JP 2004370337 A JP2004370337 A JP 2004370337A JP 2004370337 A JP2004370337 A JP 2004370337A JP 5053508 B2 JP5053508 B2 JP 5053508B2
- Authority
- JP
- Japan
- Prior art keywords
- coating
- weight
- component
- acrylate
- resin
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Fee Related
Links
- 238000000576 coating method Methods 0.000 title claims description 94
- 239000011248 coating agent Substances 0.000 title claims description 87
- 239000011342 resin composition Substances 0.000 title claims description 31
- 239000004925 Acrylic resin Substances 0.000 claims description 35
- 229920000178 Acrylic resin Polymers 0.000 claims description 35
- 238000009835 boiling Methods 0.000 claims description 33
- 239000000178 monomer Substances 0.000 claims description 29
- 239000008199 coating composition Substances 0.000 claims description 24
- 229920000180 alkyd Polymers 0.000 claims description 14
- 229920005989 resin Polymers 0.000 claims description 14
- 239000011347 resin Substances 0.000 claims description 14
- 239000002904 solvent Substances 0.000 claims description 14
- 229920006217 cellulose acetate butyrate Polymers 0.000 claims description 13
- 239000003960 organic solvent Substances 0.000 claims description 13
- 239000007787 solid Substances 0.000 claims description 11
- CQEYYJKEWSMYFG-UHFFFAOYSA-N butyl acrylate Chemical compound CCCCOC(=O)C=C CQEYYJKEWSMYFG-UHFFFAOYSA-N 0.000 claims description 9
- RTZKZFJDLAIYFH-UHFFFAOYSA-N Diethyl ether Chemical compound CCOCC RTZKZFJDLAIYFH-UHFFFAOYSA-N 0.000 claims description 8
- JIGUQPWFLRLWPJ-UHFFFAOYSA-N Ethyl acrylate Chemical compound CCOC(=O)C=C JIGUQPWFLRLWPJ-UHFFFAOYSA-N 0.000 claims description 8
- 238000002156 mixing Methods 0.000 claims description 8
- PNJWIWWMYCMZRO-UHFFFAOYSA-N pent‐4‐en‐2‐one Natural products CC(=O)CC=C PNJWIWWMYCMZRO-UHFFFAOYSA-N 0.000 claims description 8
- 238000004519 manufacturing process Methods 0.000 claims description 6
- 238000007334 copolymerization reaction Methods 0.000 claims description 5
- 150000002148 esters Chemical class 0.000 claims description 5
- NIXOWILDQLNWCW-UHFFFAOYSA-M Acrylate Chemical compound [O-]C(=O)C=C NIXOWILDQLNWCW-UHFFFAOYSA-M 0.000 description 42
- -1 phthalate ester Chemical class 0.000 description 27
- 239000000049 pigment Substances 0.000 description 17
- 238000001035 drying Methods 0.000 description 14
- 239000000203 mixture Substances 0.000 description 11
- 239000003973 paint Substances 0.000 description 11
- 239000004014 plasticizer Substances 0.000 description 10
- 239000000463 material Substances 0.000 description 9
- 238000012360 testing method Methods 0.000 description 7
- LYCAIKOWRPUZTN-UHFFFAOYSA-N Ethylene glycol Chemical compound OCCO LYCAIKOWRPUZTN-UHFFFAOYSA-N 0.000 description 6
- YXFVVABEGXRONW-UHFFFAOYSA-N Toluene Chemical compound CC1=CC=CC=C1 YXFVVABEGXRONW-UHFFFAOYSA-N 0.000 description 6
- 238000000034 method Methods 0.000 description 6
- 238000005452 bending Methods 0.000 description 5
- 238000006243 chemical reaction Methods 0.000 description 5
- 229910052751 metal Inorganic materials 0.000 description 5
- 239000002184 metal Substances 0.000 description 5
- DKPFZGUDAPQIHT-UHFFFAOYSA-N Butyl acetate Natural products CCCCOC(C)=O DKPFZGUDAPQIHT-UHFFFAOYSA-N 0.000 description 4
- PEDCQBHIVMGVHV-UHFFFAOYSA-N Glycerine Chemical compound OCC(O)CO PEDCQBHIVMGVHV-UHFFFAOYSA-N 0.000 description 4
- UQSXHKLRYXJYBZ-UHFFFAOYSA-N Iron oxide Chemical compound [Fe]=O UQSXHKLRYXJYBZ-UHFFFAOYSA-N 0.000 description 4
- 229910019142 PO4 Inorganic materials 0.000 description 4
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 description 4
- 239000002253 acid Substances 0.000 description 4
- 150000001252 acrylic acid derivatives Chemical class 0.000 description 4
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 4
- WPYMKLBDIGXBTP-UHFFFAOYSA-N benzoic acid Chemical compound OC(=O)C1=CC=CC=C1 WPYMKLBDIGXBTP-UHFFFAOYSA-N 0.000 description 4
- FUZZWVXGSFPDMH-UHFFFAOYSA-N hexanoic acid Chemical compound CCCCCC(O)=O FUZZWVXGSFPDMH-UHFFFAOYSA-N 0.000 description 4
- 125000002887 hydroxy group Chemical group [H]O* 0.000 description 4
- NBIIXXVUZAFLBC-UHFFFAOYSA-K phosphate Chemical compound [O-]P([O-])([O-])=O NBIIXXVUZAFLBC-UHFFFAOYSA-K 0.000 description 4
- 239000010452 phosphate Substances 0.000 description 4
- 239000000758 substrate Substances 0.000 description 4
- DAFHKNAQFPVRKR-UHFFFAOYSA-N (3-hydroxy-2,2,4-trimethylpentyl) 2-methylpropanoate Chemical compound CC(C)C(O)C(C)(C)COC(=O)C(C)C DAFHKNAQFPVRKR-UHFFFAOYSA-N 0.000 description 3
- JCTXKRPTIMZBJT-UHFFFAOYSA-N 2,2,4-trimethylpentane-1,3-diol Chemical compound CC(C)C(O)C(C)(C)CO JCTXKRPTIMZBJT-UHFFFAOYSA-N 0.000 description 3
- WVDDGKGOMKODPV-UHFFFAOYSA-N Benzyl alcohol Chemical compound OCC1=CC=CC=C1 WVDDGKGOMKODPV-UHFFFAOYSA-N 0.000 description 3
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical group [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 3
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 description 3
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 3
- KFZMGEQAYNKOFK-UHFFFAOYSA-N Isopropanol Chemical compound CC(C)O KFZMGEQAYNKOFK-UHFFFAOYSA-N 0.000 description 3
- CERQOIWHTDAKMF-UHFFFAOYSA-N Methacrylic acid Chemical compound CC(=C)C(O)=O CERQOIWHTDAKMF-UHFFFAOYSA-N 0.000 description 3
- DNIAPMSPPWPWGF-UHFFFAOYSA-N Propylene glycol Chemical compound CC(O)CO DNIAPMSPPWPWGF-UHFFFAOYSA-N 0.000 description 3
- 229910052782 aluminium Inorganic materials 0.000 description 3
- 150000001875 compounds Chemical class 0.000 description 3
- MTHSVFCYNBDYFN-UHFFFAOYSA-N diethylene glycol Chemical compound OCCOCCO MTHSVFCYNBDYFN-UHFFFAOYSA-N 0.000 description 3
- JEIPFZHSYJVQDO-UHFFFAOYSA-N iron(III) oxide Inorganic materials O=[Fe]O[Fe]=O JEIPFZHSYJVQDO-UHFFFAOYSA-N 0.000 description 3
- 238000005259 measurement Methods 0.000 description 3
- 150000002739 metals Chemical class 0.000 description 3
- 239000004033 plastic Substances 0.000 description 3
- 239000000843 powder Substances 0.000 description 3
- 239000000047 product Substances 0.000 description 3
- 238000003756 stirring Methods 0.000 description 3
- 239000000126 substance Substances 0.000 description 3
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 3
- DTGKSKDOIYIVQL-WEDXCCLWSA-N (+)-borneol Chemical group C1C[C@@]2(C)[C@@H](O)C[C@@H]1C2(C)C DTGKSKDOIYIVQL-WEDXCCLWSA-N 0.000 description 2
- PUPZLCDOIYMWBV-UHFFFAOYSA-N (+/-)-1,3-Butanediol Chemical compound CC(O)CCO PUPZLCDOIYMWBV-UHFFFAOYSA-N 0.000 description 2
- JLIDVCMBCGBIEY-UHFFFAOYSA-N 1-penten-3-one Chemical compound CCC(=O)C=C JLIDVCMBCGBIEY-UHFFFAOYSA-N 0.000 description 2
- OZAIFHULBGXAKX-UHFFFAOYSA-N 2-(2-cyanopropan-2-yldiazenyl)-2-methylpropanenitrile Chemical compound N#CC(C)(C)N=NC(C)(C)C#N OZAIFHULBGXAKX-UHFFFAOYSA-N 0.000 description 2
- OBETXYAYXDNJHR-UHFFFAOYSA-N 2-Ethylhexanoic acid Chemical compound CCCCC(CC)C(O)=O OBETXYAYXDNJHR-UHFFFAOYSA-N 0.000 description 2
- HGINCPLSRVDWNT-UHFFFAOYSA-N Acrolein Chemical compound C=CC=O HGINCPLSRVDWNT-UHFFFAOYSA-N 0.000 description 2
- HRPVXLWXLXDGHG-UHFFFAOYSA-N Acrylamide Chemical compound NC(=O)C=C HRPVXLWXLXDGHG-UHFFFAOYSA-N 0.000 description 2
- 239000005711 Benzoic acid Substances 0.000 description 2
- KAKZBPTYRLMSJV-UHFFFAOYSA-N Butadiene Chemical compound C=CC=C KAKZBPTYRLMSJV-UHFFFAOYSA-N 0.000 description 2
- VTYYLEPIZMXCLO-UHFFFAOYSA-L Calcium carbonate Chemical compound [Ca+2].[O-]C([O-])=O VTYYLEPIZMXCLO-UHFFFAOYSA-L 0.000 description 2
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 description 2
- 239000004606 Fillers/Extenders Substances 0.000 description 2
- NTIZESTWPVYFNL-UHFFFAOYSA-N Methyl isobutyl ketone Chemical compound CC(C)CC(C)=O NTIZESTWPVYFNL-UHFFFAOYSA-N 0.000 description 2
- UIHCLUNTQKBZGK-UHFFFAOYSA-N Methyl isobutyl ketone Natural products CCC(C)C(C)=O UIHCLUNTQKBZGK-UHFFFAOYSA-N 0.000 description 2
- CTQNGGLPUBDAKN-UHFFFAOYSA-N O-Xylene Chemical compound CC1=CC=CC=C1C CTQNGGLPUBDAKN-UHFFFAOYSA-N 0.000 description 2
- LGRFSURHDFAFJT-UHFFFAOYSA-N Phthalic anhydride Natural products C1=CC=C2C(=O)OC(=O)C2=C1 LGRFSURHDFAFJT-UHFFFAOYSA-N 0.000 description 2
- 239000004793 Polystyrene Substances 0.000 description 2
- PPBRXRYQALVLMV-UHFFFAOYSA-N Styrene Chemical compound C=CC1=CC=CC=C1 PPBRXRYQALVLMV-UHFFFAOYSA-N 0.000 description 2
- KKEYFWRCBNTPAC-UHFFFAOYSA-N Terephthalic acid Chemical compound OC(=O)C1=CC=C(C(O)=O)C=C1 KKEYFWRCBNTPAC-UHFFFAOYSA-N 0.000 description 2
- WYURNTSHIVDZCO-UHFFFAOYSA-N Tetrahydrofuran Chemical compound C1CCOC1 WYURNTSHIVDZCO-UHFFFAOYSA-N 0.000 description 2
- HCHKCACWOHOZIP-UHFFFAOYSA-N Zinc Chemical compound [Zn] HCHKCACWOHOZIP-UHFFFAOYSA-N 0.000 description 2
- 229920006243 acrylic copolymer Polymers 0.000 description 2
- 125000005073 adamantyl group Chemical group C12(CC3CC(CC(C1)C3)C2)* 0.000 description 2
- WNLRTRBMVRJNCN-UHFFFAOYSA-N adipic acid Chemical compound OC(=O)CCCCC(O)=O WNLRTRBMVRJNCN-UHFFFAOYSA-N 0.000 description 2
- XXROGKLTLUQVRX-UHFFFAOYSA-N allyl alcohol Chemical compound OCC=C XXROGKLTLUQVRX-UHFFFAOYSA-N 0.000 description 2
- TZCXTZWJZNENPQ-UHFFFAOYSA-L barium sulfate Chemical compound [Ba+2].[O-]S([O-])(=O)=O TZCXTZWJZNENPQ-UHFFFAOYSA-L 0.000 description 2
- 235000010233 benzoic acid Nutrition 0.000 description 2
- JHIWVOJDXOSYLW-UHFFFAOYSA-N butyl 2,2-difluorocyclopropane-1-carboxylate Chemical compound CCCCOC(=O)C1CC1(F)F JHIWVOJDXOSYLW-UHFFFAOYSA-N 0.000 description 2
- 125000004063 butyryl group Chemical group O=C([*])C([H])([H])C([H])([H])C([H])([H])[H] 0.000 description 2
- 239000004359 castor oil Substances 0.000 description 2
- 235000019438 castor oil Nutrition 0.000 description 2
- 229920002678 cellulose Polymers 0.000 description 2
- 239000001913 cellulose Substances 0.000 description 2
- 239000003795 chemical substances by application Substances 0.000 description 2
- 239000010941 cobalt Substances 0.000 description 2
- 229910017052 cobalt Inorganic materials 0.000 description 2
- GUTLYIVDDKVIGB-UHFFFAOYSA-N cobalt atom Chemical compound [Co] GUTLYIVDDKVIGB-UHFFFAOYSA-N 0.000 description 2
- 239000003240 coconut oil Substances 0.000 description 2
- 235000019864 coconut oil Nutrition 0.000 description 2
- 235000014113 dietary fatty acids Nutrition 0.000 description 2
- 229940028356 diethylene glycol monobutyl ether Drugs 0.000 description 2
- 238000004821 distillation Methods 0.000 description 2
- 239000002320 enamel (paints) Substances 0.000 description 2
- 125000001495 ethyl group Chemical group [H]C([H])([H])C([H])([H])* 0.000 description 2
- FKRCODPIKNYEAC-UHFFFAOYSA-N ethyl propionate Chemical compound CCOC(=O)CC FKRCODPIKNYEAC-UHFFFAOYSA-N 0.000 description 2
- 229930195729 fatty acid Natural products 0.000 description 2
- 239000000194 fatty acid Substances 0.000 description 2
- 150000004665 fatty acids Chemical class 0.000 description 2
- 125000000524 functional group Chemical group 0.000 description 2
- 238000005227 gel permeation chromatography Methods 0.000 description 2
- 235000011187 glycerol Nutrition 0.000 description 2
- ZEMPKEQAKRGZGQ-XOQCFJPHSA-N glycerol triricinoleate Natural products CCCCCC[C@@H](O)CC=CCCCCCCCC(=O)OC[C@@H](COC(=O)CCCCCCCC=CC[C@@H](O)CCCCCC)OC(=O)CCCCCCCC=CC[C@H](O)CCCCCC ZEMPKEQAKRGZGQ-XOQCFJPHSA-N 0.000 description 2
- 125000003055 glycidyl group Chemical group C(C1CO1)* 0.000 description 2
- 125000002768 hydroxyalkyl group Chemical group 0.000 description 2
- MLFHJEHSLIIPHL-UHFFFAOYSA-N isoamyl acetate Chemical compound CC(C)CCOC(C)=O MLFHJEHSLIIPHL-UHFFFAOYSA-N 0.000 description 2
- QQVIHTHCMHWDBS-UHFFFAOYSA-N isophthalic acid Chemical compound OC(=O)C1=CC=CC(C(O)=O)=C1 QQVIHTHCMHWDBS-UHFFFAOYSA-N 0.000 description 2
- 239000010445 mica Substances 0.000 description 2
- 229910052618 mica group Inorganic materials 0.000 description 2
- 239000003921 oil Substances 0.000 description 2
- 235000019198 oils Nutrition 0.000 description 2
- JCGNDDUYTRNOFT-UHFFFAOYSA-N oxolane-2,4-dione Chemical compound O=C1COC(=O)C1 JCGNDDUYTRNOFT-UHFFFAOYSA-N 0.000 description 2
- 238000010422 painting Methods 0.000 description 2
- 239000000123 paper Substances 0.000 description 2
- WXZMFSXDPGVJKK-UHFFFAOYSA-N pentaerythritol Chemical compound OCC(CO)(CO)CO WXZMFSXDPGVJKK-UHFFFAOYSA-N 0.000 description 2
- XNGIFLGASWRNHJ-UHFFFAOYSA-N phthalic acid Chemical compound OC(=O)C1=CC=CC=C1C(O)=O XNGIFLGASWRNHJ-UHFFFAOYSA-N 0.000 description 2
- 230000000704 physical effect Effects 0.000 description 2
- 229920003023 plastic Polymers 0.000 description 2
- 239000003505 polymerization initiator Substances 0.000 description 2
- 229920002223 polystyrene Polymers 0.000 description 2
- 230000003449 preventive effect Effects 0.000 description 2
- CYIDZMCFTVVTJO-UHFFFAOYSA-N pyromellitic acid Chemical compound OC(=O)C1=CC(C(O)=O)=C(C(O)=O)C=C1C(O)=O CYIDZMCFTVVTJO-UHFFFAOYSA-N 0.000 description 2
- 238000010992 reflux Methods 0.000 description 2
- CXMXRPHRNRROMY-UHFFFAOYSA-N sebacic acid Chemical compound OC(=O)CCCCCCCCC(O)=O CXMXRPHRNRROMY-UHFFFAOYSA-N 0.000 description 2
- ARCGXLSVLAOJQL-UHFFFAOYSA-N trimellitic acid Chemical compound OC(=O)C1=CC=C(C(O)=O)C(C(O)=O)=C1 ARCGXLSVLAOJQL-UHFFFAOYSA-N 0.000 description 2
- 239000008096 xylene Substances 0.000 description 2
- LRXTYHSAJDENHV-UHFFFAOYSA-H zinc phosphate Chemical compound [Zn+2].[Zn+2].[Zn+2].[O-]P([O-])([O-])=O.[O-]P([O-])([O-])=O LRXTYHSAJDENHV-UHFFFAOYSA-H 0.000 description 2
- 229910000165 zinc phosphate Inorganic materials 0.000 description 2
- MUTGBJKUEZFXGO-OLQVQODUSA-N (3as,7ar)-3a,4,5,6,7,7a-hexahydro-2-benzofuran-1,3-dione Chemical compound C1CCC[C@@H]2C(=O)OC(=O)[C@@H]21 MUTGBJKUEZFXGO-OLQVQODUSA-N 0.000 description 1
- KMOUUZVZFBCRAM-OLQVQODUSA-N (3as,7ar)-3a,4,7,7a-tetrahydro-2-benzofuran-1,3-dione Chemical compound C1C=CC[C@@H]2C(=O)OC(=O)[C@@H]21 KMOUUZVZFBCRAM-OLQVQODUSA-N 0.000 description 1
- DCTMXCOHGKSXIZ-UHFFFAOYSA-N (R)-1,3-Octanediol Chemical compound CCCCCC(O)CCO DCTMXCOHGKSXIZ-UHFFFAOYSA-N 0.000 description 1
- 229940058015 1,3-butylene glycol Drugs 0.000 description 1
- JYELWBARXZUASV-UHFFFAOYSA-N 1-(2-methylpropanoyloxy)pentyl 2-methylpropanoate Chemical compound CCCCC(OC(=O)C(C)C)OC(=O)C(C)C JYELWBARXZUASV-UHFFFAOYSA-N 0.000 description 1
- OSNILPMOSNGHLC-UHFFFAOYSA-N 1-[4-methoxy-3-(piperidin-1-ylmethyl)phenyl]ethanone Chemical compound COC1=CC=C(C(C)=O)C=C1CN1CCCCC1 OSNILPMOSNGHLC-UHFFFAOYSA-N 0.000 description 1
- RRQYJINTUHWNHW-UHFFFAOYSA-N 1-ethoxy-2-(2-ethoxyethoxy)ethane Chemical compound CCOCCOCCOCC RRQYJINTUHWNHW-UHFFFAOYSA-N 0.000 description 1
- OYLCUJRJCUXQBQ-UHFFFAOYSA-N 1-hepten-3-one Chemical compound CCCCC(=O)C=C OYLCUJRJCUXQBQ-UHFFFAOYSA-N 0.000 description 1
- IBLKWZIFZMJLFL-UHFFFAOYSA-N 1-phenoxypropan-2-ol Chemical compound CC(O)COC1=CC=CC=C1 IBLKWZIFZMJLFL-UHFFFAOYSA-N 0.000 description 1
- XUJLWPFSUCHPQL-UHFFFAOYSA-N 11-methyldodecan-1-ol Chemical compound CC(C)CCCCCCCCCCO XUJLWPFSUCHPQL-UHFFFAOYSA-N 0.000 description 1
- STFXXRRQKFUYEU-UHFFFAOYSA-N 16-methylheptadecyl prop-2-enoate Chemical compound CC(C)CCCCCCCCCCCCCCCOC(=O)C=C STFXXRRQKFUYEU-UHFFFAOYSA-N 0.000 description 1
- COXCGWKSEPPDAA-UHFFFAOYSA-N 2,4-dimethylpentanenitrile Chemical compound CC(C)CC(C)C#N COXCGWKSEPPDAA-UHFFFAOYSA-N 0.000 description 1
- STMDPCBYJCIZOD-UHFFFAOYSA-N 2-(2,4-dinitroanilino)-4-methylpentanoic acid Chemical compound CC(C)CC(C(O)=O)NC1=CC=C([N+]([O-])=O)C=C1[N+]([O-])=O STMDPCBYJCIZOD-UHFFFAOYSA-N 0.000 description 1
- VXQBJTKSVGFQOL-UHFFFAOYSA-N 2-(2-butoxyethoxy)ethyl acetate Chemical compound CCCCOCCOCCOC(C)=O VXQBJTKSVGFQOL-UHFFFAOYSA-N 0.000 description 1
- FPZWZCWUIYYYBU-UHFFFAOYSA-N 2-(2-ethoxyethoxy)ethyl acetate Chemical compound CCOCCOCCOC(C)=O FPZWZCWUIYYYBU-UHFFFAOYSA-N 0.000 description 1
- OHJYHAOODFPJOD-UHFFFAOYSA-N 2-(2-ethylhexoxy)ethanol Chemical compound CCCCC(CC)COCCO OHJYHAOODFPJOD-UHFFFAOYSA-N 0.000 description 1
- PRAMZQXXPOLCIY-UHFFFAOYSA-N 2-(2-methylprop-2-enoyloxy)ethanesulfonic acid Chemical compound CC(=C)C(=O)OCCS(O)(=O)=O PRAMZQXXPOLCIY-UHFFFAOYSA-N 0.000 description 1
- IBDVWXAVKPRHCU-UHFFFAOYSA-N 2-(2-methylprop-2-enoyloxy)ethyl 3-oxobutanoate Chemical compound CC(=O)CC(=O)OCCOC(=O)C(C)=C IBDVWXAVKPRHCU-UHFFFAOYSA-N 0.000 description 1
- KESQFSZFUCZCEI-UHFFFAOYSA-N 2-(5-nitropyridin-2-yl)oxyethanol Chemical compound OCCOC1=CC=C([N+]([O-])=O)C=N1 KESQFSZFUCZCEI-UHFFFAOYSA-N 0.000 description 1
- 229920000536 2-Acrylamido-2-methylpropane sulfonic acid Polymers 0.000 description 1
- XHZPRMZZQOIPDS-UHFFFAOYSA-N 2-Methyl-2-[(1-oxo-2-propenyl)amino]-1-propanesulfonic acid Chemical compound OS(=O)(=O)CC(C)(C)NC(=O)C=C XHZPRMZZQOIPDS-UHFFFAOYSA-N 0.000 description 1
- FWLHAQYOFMQTHQ-UHFFFAOYSA-N 2-N-[8-[[8-(4-aminoanilino)-10-phenylphenazin-10-ium-2-yl]amino]-10-phenylphenazin-10-ium-2-yl]-8-N,10-diphenylphenazin-10-ium-2,8-diamine hydroxy-oxido-dioxochromium Chemical compound O[Cr]([O-])(=O)=O.O[Cr]([O-])(=O)=O.O[Cr]([O-])(=O)=O.Nc1ccc(Nc2ccc3nc4ccc(Nc5ccc6nc7ccc(Nc8ccc9nc%10ccc(Nc%11ccccc%11)cc%10[n+](-c%10ccccc%10)c9c8)cc7[n+](-c7ccccc7)c6c5)cc4[n+](-c4ccccc4)c3c2)cc1 FWLHAQYOFMQTHQ-UHFFFAOYSA-N 0.000 description 1
- WYGWHHGCAGTUCH-UHFFFAOYSA-N 2-[(2-cyano-4-methylpentan-2-yl)diazenyl]-2,4-dimethylpentanenitrile Chemical compound CC(C)CC(C)(C#N)N=NC(C)(C#N)CC(C)C WYGWHHGCAGTUCH-UHFFFAOYSA-N 0.000 description 1
- OADIZUFHUPTFAG-UHFFFAOYSA-N 2-[2-(2-ethylhexoxy)ethoxy]ethanol Chemical compound CCCCC(CC)COCCOCCO OADIZUFHUPTFAG-UHFFFAOYSA-N 0.000 description 1
- WAEVWDZKMBQDEJ-UHFFFAOYSA-N 2-[2-(2-methoxypropoxy)propoxy]propan-1-ol Chemical compound COC(C)COC(C)COC(C)CO WAEVWDZKMBQDEJ-UHFFFAOYSA-N 0.000 description 1
- NQBXSWAWVZHKBZ-UHFFFAOYSA-N 2-butoxyethyl acetate Chemical compound CCCCOCCOC(C)=O NQBXSWAWVZHKBZ-UHFFFAOYSA-N 0.000 description 1
- UPGSWASWQBLSKZ-UHFFFAOYSA-N 2-hexoxyethanol Chemical compound CCCCCCOCCO UPGSWASWQBLSKZ-UHFFFAOYSA-N 0.000 description 1
- 125000000954 2-hydroxyethyl group Chemical group [H]C([*])([H])C([H])([H])O[H] 0.000 description 1
- OMIGHNLMNHATMP-UHFFFAOYSA-N 2-hydroxyethyl prop-2-enoate Chemical compound OCCOC(=O)C=C OMIGHNLMNHATMP-UHFFFAOYSA-N 0.000 description 1
- CRWNQZTZTZWPOF-UHFFFAOYSA-N 2-methyl-4-phenylpyridine Chemical compound C1=NC(C)=CC(C=2C=CC=CC=2)=C1 CRWNQZTZTZWPOF-UHFFFAOYSA-N 0.000 description 1
- JMADMUIDBVATJT-UHFFFAOYSA-N 2-methylprop-2-enamide;propan-2-one Chemical compound CC(C)=O.CC(C)=O.CC(=C)C(N)=O JMADMUIDBVATJT-UHFFFAOYSA-N 0.000 description 1
- VPJOGDPLXNTKAZ-UHFFFAOYSA-N 2-methylpropanoic acid;2,2,4-trimethylpentane-1,3-diol Chemical compound CC(C)C(O)=O.CC(C)C(O)C(C)(C)CO VPJOGDPLXNTKAZ-UHFFFAOYSA-N 0.000 description 1
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- 229910052719 titanium Inorganic materials 0.000 description 1
- OGIDPMRJRNCKJF-UHFFFAOYSA-N titanium oxide Inorganic materials [Ti]=O OGIDPMRJRNCKJF-UHFFFAOYSA-N 0.000 description 1
- VZCYOOQTPOCHFL-UHFFFAOYSA-N trans-butenedioic acid Natural products OC(=O)C=CC(O)=O VZCYOOQTPOCHFL-UHFFFAOYSA-N 0.000 description 1
- LDHQCZJRKDOVOX-UHFFFAOYSA-N trans-crotonic acid Natural products CC=CC(O)=O LDHQCZJRKDOVOX-UHFFFAOYSA-N 0.000 description 1
- 125000002889 tridecyl group Chemical group [H]C([*])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])[H] 0.000 description 1
- SRPWOOOHEPICQU-UHFFFAOYSA-N trimellitic anhydride Chemical compound OC(=O)C1=CC=C2C(=O)OC(=O)C2=C1 SRPWOOOHEPICQU-UHFFFAOYSA-N 0.000 description 1
- FGKCGMMQJOWMFW-UHFFFAOYSA-M trimethyl-[2-(2-methylprop-2-enoyloxy)ethyl]azanium;bromide Chemical compound [Br-].CC(=C)C(=O)OCC[N+](C)(C)C FGKCGMMQJOWMFW-UHFFFAOYSA-M 0.000 description 1
- RRHXZLALVWBDKH-UHFFFAOYSA-M trimethyl-[2-(2-methylprop-2-enoyloxy)ethyl]azanium;chloride Chemical compound [Cl-].CC(=C)C(=O)OCC[N+](C)(C)C RRHXZLALVWBDKH-UHFFFAOYSA-M 0.000 description 1
- HEQWURSBZKREPY-UHFFFAOYSA-N trimethyl-[3-(2-methylprop-2-enoylamino)propyl]azanium;bromide Chemical compound [Br-].CC(=C)C(=O)NCCC[N+](C)(C)C HEQWURSBZKREPY-UHFFFAOYSA-N 0.000 description 1
- QXJQHYBHAIHNGG-UHFFFAOYSA-N trimethylolethane Chemical compound OCC(C)(CO)CO QXJQHYBHAIHNGG-UHFFFAOYSA-N 0.000 description 1
- UNXRWKVEANCORM-UHFFFAOYSA-I triphosphate(5-) Chemical compound [O-]P([O-])(=O)OP([O-])(=O)OP([O-])([O-])=O UNXRWKVEANCORM-UHFFFAOYSA-I 0.000 description 1
- LSGOVYNHVSXFFJ-UHFFFAOYSA-N vanadate(3-) Chemical compound [O-][V]([O-])([O-])=O LSGOVYNHVSXFFJ-UHFFFAOYSA-N 0.000 description 1
- 125000000391 vinyl group Chemical group [H]C([*])=C([H])[H] 0.000 description 1
- FUSUHKVFWTUUBE-UHFFFAOYSA-N vinyl methyl ketone Natural products CC(=O)C=C FUSUHKVFWTUUBE-UHFFFAOYSA-N 0.000 description 1
- 229920002554 vinyl polymer Polymers 0.000 description 1
- 239000001052 yellow pigment Substances 0.000 description 1
- 239000011701 zinc Substances 0.000 description 1
- 229910052725 zinc Inorganic materials 0.000 description 1
- PAPBSGBWRJIAAV-UHFFFAOYSA-N ε-Caprolactone Chemical compound O=C1CCCCCO1 PAPBSGBWRJIAAV-UHFFFAOYSA-N 0.000 description 1
Landscapes
- Paints Or Removers (AREA)
Description
本発明は、乾燥性及び柔軟性に優れた被膜を形成する被覆用樹脂組成物、該樹脂組成物を含む塗料組成物、該塗料組成物を塗装する塗装方法及び該塗料組成物が塗装されていることを特徴とする色見本カードに関する。 The present invention relates to a coating resin composition that forms a film having excellent drying and flexibility, a coating composition containing the resin composition, a coating method for coating the coating composition, and the coating composition applied It is related with the color sample card | curd characterized by being.
従来、塗料の分野では、塗装作業性、形成塗膜の仕上がり性などの点から、フタル酸エステル系可塑剤等の可塑剤が用いられてきたが、塗料中のフタル酸エステル系可塑剤の含有量が多いと、耐水性、耐候性等の塗膜物性が低下することが知られている。また、近年、フタル酸エステル系可塑剤が環境ホルモン物質に相当する可能性があるとして、可塑剤の代替が望まれている。 Conventionally, in the field of paints, plasticizers such as phthalate plasticizers have been used from the viewpoint of painting workability, finished film finish, etc., but the inclusion of phthalate ester plasticizers in paints When the amount is large, it is known that physical properties of the coating film such as water resistance and weather resistance are lowered. In recent years, since a phthalate ester plasticizer may correspond to an environmental hormone substance, an alternative to a plasticizer is desired.
フタル酸エステル系以外の可塑剤として、特許文献1には特定の製造方法により得られるアクリル共重合体が開示されている。該アクリル共重合体は、塩化ビニル樹脂、ABS樹脂、AXS樹脂などの熱可塑性樹脂との相溶性に優れ、それらの樹脂やシーリング剤、成型物の可塑化に好適に使用することができ、耐久性、耐候性に優れ、表面のべとつきが少ない効果を発揮するものであるが、該可塑剤を塗料に適用した際においては、該塗料から形成される塗膜の柔軟性が十分とはいえず、紙、プラスチックなど薄い基材面に塗装した場合、基材の変形や加工により塗膜が破損することがあった。また、基材に対する塗膜の付着性の向上が求められていた。 As a plasticizer other than the phthalate ester type, Patent Document 1 discloses an acrylic copolymer obtained by a specific production method. The acrylic copolymer has excellent compatibility with thermoplastic resins such as vinyl chloride resin, ABS resin, and AXS resin, and can be suitably used for plasticizing those resins, sealing agents, and molded articles. It has excellent properties and weather resistance, and exhibits the effect of less stickiness on the surface, but when the plasticizer is applied to a paint, the flexibility of the coating film formed from the paint is not sufficient. When a thin base material such as paper or plastic is applied, the coating film may be damaged due to deformation or processing of the base material. Moreover, the improvement of the adhesiveness of the coating film with respect to a base material was calculated | required.
また、特許文献2には、架橋官能基を少なくとも1個有するビニル系重合体及び高分子可塑剤を含有する硬化性組成物が開示されている。該組成物によれば、良好な耐熱性、耐候性を有し、その上に塗料を塗装した際には良好な塗装作業性を有するものであるが、塗膜の乾燥性、柔軟性と基材に対する付着性が十分ではないという問題点があった。 Patent Document 2 discloses a curable composition containing a vinyl polymer having at least one crosslinking functional group and a polymer plasticizer. According to the composition, it has good heat resistance and weather resistance, and has good coating workability when a paint is applied thereon. There was a problem that the adhesion to the material was not sufficient.
本発明の目的は、塗装作業性や乾燥性が良好で、常温又は強制乾燥の条件でも付着性、柔軟性に優れる塗膜を形成するのに適する被覆用樹脂組成物を提供することである。 An object of the present invention is to provide a coating resin composition suitable for forming a coating film having good coating workability and drying property and excellent adhesion and flexibility even under normal temperature or forced drying conditions.
本発明者らは、上記問題点を解決するために鋭意検討した結果、分子量の異なる特定のアクリル樹脂、セルロースアセテートブチレート及び特定の沸点の高沸点溶剤を含む被覆用樹脂組成物により本発明に到達した。
即ち本発明は、
1.
(A)重量平均分子量が10,000〜100,000の範囲内のアクリル樹脂、(B)重量平均分子量が1,000〜5,000の範囲内であり、アクリル樹脂(B)の製造に使用されるモノマー類として、n−ブチルアクリレート及びエチルアクリレートを共重合成分として含有し、ここでn−ブチルアクリレート/エチルアクリレートの使用割合がn−ブチルアクリレート/エチルアクリレート重量比で10/90〜90/10の範囲内であるアクリル樹脂、(C)セルロースアセテートブチレート及び(D)沸点が250℃〜400℃のエステル系有機溶剤及び/又は沸点が250℃〜400℃のエーテル系有機溶剤である高沸点溶剤を含有することを特徴とする被覆用樹脂組成物、
2.
アクリル樹脂(A)、アクリル樹脂(B)及びセルロースアセテートブチレート(C)の配合割合が、成分(A)、成分(B)及び成分(C)の樹脂固形分の合計重量を基準にして、成分(A)が10〜85重量%、成分(B)が5〜80重量%、成分(C)が10〜85重量%の範囲内であって、高沸点溶剤(D)が、成分(A)、成分(B)及び成分(C)の樹脂固形分の合計重量を基準にして3〜40重量%の範囲内であることを特徴とする1項に記載の被覆用樹脂組成物、
3.
さらにアルキド樹脂(E)を含有する1項又は2項に記載の被覆用樹脂組成物、
4.
1項ないし3項のいずれか1項に記載の被覆用樹脂組成物を含んでなる塗料組成物、
5.
被塗面に、4項に記載の塗料組成物を塗装することを特徴とする塗装方法、
6.
5項に記載の塗装方法により塗装された塗装物品、
7.
4項に記載の塗料組成物が塗装されていることを特徴とする色見本カード、
に関する。
As a result of intensive studies to solve the above problems, the present inventors have found that the present invention provides a coating resin composition containing a specific acrylic resin having a different molecular weight, cellulose acetate butyrate, and a high boiling point solvent having a specific boiling point. Reached.
That is, the present invention
1.
(A) Acrylic resin having a weight average molecular weight in the range of 10,000 to 100,000, (B) Weight average molecular weight in the range of 1,000 to 5,000, and used for the production of the acrylic resin (B). as monomers to be, n- butyl acrylate and ethyl acrylate containing as a copolymerization component, wherein n- butyl acrylate / use ratio of the ethyl acrylate is n- butyl acrylate / ethyl acrylate weight ratio 10 / 90-90 / Highly an acrylic resin within a range of 10, (C) cellulose acetate butyrate and (D) an ester organic solvent having a boiling point of 250 ° C. to 400 ° C. and / or an ether organic solvent having a boiling point of 250 ° C. to 400 ° C. A coating resin composition comprising a boiling solvent;
2.
The blending ratio of acrylic resin (A), acrylic resin (B) and cellulose acetate butyrate (C) is based on the total weight of resin solids of component (A), component (B) and component (C), The component (A) is in the range of 10 to 85% by weight, the component (B) is in the range of 5 to 80% by weight, and the component (C) is in the range of 10 to 85% by weight. ), The resin composition for coating according to 1, characterized in that it is in the range of 3 to 40% by weight based on the total weight of resin solids of component (B) and component (C),
3.
The coating resin composition according to 1 or 2, further comprising an alkyd resin (E),
4).
A coating composition comprising the coating resin composition according to any one of items 1 to 3,
5.
A coating method characterized by coating the coated surface with the coating composition according to item 4,
6).
Painted articles painted by the coating method according to item 5,
7).
A color sample card, wherein the paint composition according to item 4 is applied;
About.
本発明の被覆用樹脂組成物によれば、塗装作業性や乾燥性が良好で、仕上がり性、柔軟性等の物性に優れる塗膜を常温又は強制乾燥の条件でも形成することができる。本発明の被覆用樹脂組成物を含む塗料組成物は、塗装作業性、乾燥性が良好であり、仕上がり性等に優れる塗膜を形成できるので自動車補修塗装用に好適に適用できる。また、形成塗膜が、柔軟性、耐折り曲げ性、耐ワキ性に優れることから、変形可能な基材に対して塗布することができ、また、塗布後の被塗物を切断した時の耐ワレ性にも優れているので、色見本カード等にも好適に使用することができる。 According to the coating resin composition of the present invention, a coating film having good coating workability and drying properties and excellent physical properties such as finishing properties and flexibility can be formed even under normal temperature or forced drying conditions. Since the coating composition containing the coating resin composition of the present invention has good coating workability and drying property and can form a coating film having excellent finish and the like, it can be suitably applied to automotive repair coating. In addition, since the formed coating film is excellent in flexibility, bending resistance, and resistance to warp, it can be applied to a deformable substrate, and the coated film after application is cut off. Since it is excellent in cracking properties, it can be suitably used for color sample cards and the like.
本発明は、(A)重量平均分子量が10,000〜100,000の範囲内のアクリル樹脂、(B)重量平均分子量が500以上で且つ10,000未満の範囲内のアクリル樹脂、(C)セルロースアセテートブチレート及び(D)沸点が200℃以上の高沸点溶剤を含有することを特徴とする被覆用樹脂組成物である。 The present invention includes (A) an acrylic resin having a weight average molecular weight in the range of 10,000 to 100,000, (B) an acrylic resin having a weight average molecular weight of 500 or more and less than 10,000, (C) A coating resin composition comprising cellulose acetate butyrate and (D) a high-boiling solvent having a boiling point of 200 ° C. or higher.
アクリル樹脂(A)
本発明において、アクリル樹脂(A)は、被膜形成成分として用いられるものであり、例えば、従来公知のモノマー類の重合により得られるアクリル樹脂を挙げることができる。該アクリル樹脂(A)の製造に使用されるモノマーとしては、エチレン性不飽和結合を有する全ての重合可能なモノマーが使用でき、例えば、メチル(メタ)アクリレート、エチル(メタ)アクリレート、n−プロピル(メタ)アクリレート、i−プロピル(メタ)アクリレート、n−ブチル(メタ)アクリレート、i−ブチル(メタ)アクリレート、tert−ブチル(メタ)アクリレート、n−ヘキシル(メタ)アクリレート、オクチル(メタ)アクリレート、2−エチルヘキシル(メタ)アクリレート、ノニル(メタ)アクリレート、トリデシル(メタ)アクリレート、ラウリル(メタ)アクリレート、ステアリル(メタ)アクリレート、「イソステアリルアクリレート」(大阪有機化学社製)等の炭素数が1〜18の直鎖状もしくは分岐状の炭化水素基を含有する重合性不飽和モノマー;シクロヘキシル(メタ)アクリレート、メチルシクロヘキシル(メタ)アクリレート、t−ブチルシクロヘキシル(メタ)アクリレート、シクロドデシル(メタ)アクリレート等のシクロアルキル基を有する重合性不飽和モノマー;イソボルニル(メタ)アクリレート等のイソボルニル基を有する重合性不飽和モノマー;アダマンチル(メタ)アクリレート等のアダマンチル基を有する重合性不飽和モノマー;スチレン、α−メチルスチレン、ビニルトルエンなどの芳香族ビニルモノマー;(2−アクリロイルオキシエチル)アシッドホスフェート、(2−メタクリロイルオキシエチル)アシッドホスフェート、(2−アクリロイルオキシプロピル)アシッドホスフェート、(2−メタクリロイルオキシプロピル)アシッドホスフェート等のリン酸基含有重合性不飽和モノマー;2−ヒドロキシエチル(メタ)アクリレート、2−ヒドロキシプロピル(メタ)アクリレート、3−ヒドロキシプロピル(メタ)アクリレート、ヒドロキシブチル(メタ)アクリレートなどのC2〜C8ヒドロキシアルキル(メタ)アクリレート、アリルアルコール、上記C2〜C8ヒドロキシアルキル(メタ)アクリレートのε−カプロラクトン変性体などの水酸基含有(メタ)アクリレート;分子末端が水酸基であるポリオキシエチレン鎖を有する(メタ)アクリレート等の水酸基含有重合性不飽和モノマー;(メタ)アクリル酸、マレイン酸、クロトン酸、β−カルボキシエチルアクリレート等のカルボキシル基含有重合性不飽和モノマー;ビニルトリメトキシシラン、ビニルトリエトキシシラン、ビニルトリス(2−メトキシエトキシ)シラン、γ−(メタ)アクリロイルオキシプロピルトリメトキシシラン、γ−(メタ)アクリロイルオキシプロピルトリエトキシシランなどのアルコキシシリル基含有重合性不飽和モノマー;パーフルオロブチルエチル(メタ)アクリレート、パーフルオロオクチルエチル(メタ)アクリレート等のパーフルオロアルキル(メタ)アクリレート;フルオロオレフィン等のフッ素化アルキル基含有重合性不飽和モノマー;グリシジル(メタ)アクリレート、β−メチルグリシジル(メタ)アクリレート、3,4−エポキシシクロヘキシルメチル(メタ)アクリレート、3,4−エポキシシクロヘキシルエチル(メタ)アクリレート、3,4−エポキシシクロヘキシルプロピル(メタ)アクリレート、アリルグリシジルエーテル等のエポキシ基含有重合性不飽和モノマー;マレイミド基等の光重合性官能基含有重合性不飽和モノマー;1,2,2,6,6−ペンタメチルピペリジル(メタ)アクリレート、2,2,2,6,6−テトラメチルピペリジニル(メタ)アクリレート等;N−ビニルピロリドン、エチレン、ブタジエン、クロロプレン、プロピオン酸ビニル、酢酸ビニル等のビニル化合物;(メタ)アクリロニトリル等;(メタ)アクリルアミド、ジメチルアミノプロピル(メタ)アクリルアミド等のアミド基含有重合性不飽和モノマー;N,N−ジメチルアミノエチル(メタ)アクリレート、N,N−ジエチルアミノエチル(メタ)アクリレート、N−t−ブチルアミノエチル(メタ)アクリレート、グリシジル(メタ)アクリレートとアミン類との付加物等のアミノ基含有重合性不飽和モノマー;2−(メタクリロイルオキシ)エチルトリメチルアンモニウムクロライド、2−(メタクリロイルオキシ)エチルトリメチルアンモニウムブロマイド、メタクリロイルアミノプロピルトリメチルアンモニウムクロライド、メタクリロイルアミノプロピルトリメチルアンモニウムブロマイド、テトラブチルアンモニウム(メタ)アクリレート、テトラメチルアンモニウム(メタ)アクリレート、トリメチルベンジルアンモニウム(メタ)アクリレート、2−(メタクリロイルオキシ)エチルトリメチルアンモニウムジメチルホスフェート等の4級アンモニウム塩基含有重合性不飽和モノマー;分子末端がアルコキシ基であるポリオキシアルキレン鎖を有する(メタ)アクリレート;2−アクリルアミド−2−メチルプロパンスルホン酸、アリルスルホン酸、スチレンスルホン酸ナトリウム塩、スルホエチルメタクリレート及びそのナトリウム塩やアンモニウム塩等のスルホン酸基含有重合性不飽和モノマー;アクロレイン、ダイアセトンアクリルアミド、ダイアセトンメタクリルアミド、アセトアセトキシエチルメタクリレート、ホルミルスチロール、4〜7個の炭素原子を有するビニルアルキルケトン(例えば、ビニルメチルケトン、ビニルエチルケトン、ビニルブチルケトン)等のカルボニル基含有重合性不飽和モノマー等が挙げられ、これらは単独でまたは2種以上組み合わせて使用することができる。
Acrylic resin (A)
In the present invention, the acrylic resin (A) is used as a film-forming component, and examples thereof include acrylic resins obtained by polymerization of conventionally known monomers. As the monomer used for the production of the acrylic resin (A), any polymerizable monomer having an ethylenically unsaturated bond can be used, for example, methyl (meth) acrylate, ethyl (meth) acrylate, n-propyl. (Meth) acrylate, i-propyl (meth) acrylate, n-butyl (meth) acrylate, i-butyl (meth) acrylate, tert-butyl (meth) acrylate, n-hexyl (meth) acrylate, octyl (meth) acrylate , 2-ethylhexyl (meth) acrylate, nonyl (meth) acrylate, tridecyl (meth) acrylate, lauryl (meth) acrylate, stearyl (meth) acrylate, “isostearyl acrylate” (manufactured by Osaka Organic Chemical Co., Ltd.), etc. 1-18 linear or Polymerizable unsaturated monomer containing a branched hydrocarbon group; having a cycloalkyl group such as cyclohexyl (meth) acrylate, methylcyclohexyl (meth) acrylate, t-butylcyclohexyl (meth) acrylate, cyclododecyl (meth) acrylate, etc. Polymerizable unsaturated monomer; polymerizable unsaturated monomer having an isobornyl group such as isobornyl (meth) acrylate; polymerizable unsaturated monomer having an adamantyl group such as adamantyl (meth) acrylate; styrene, α-methylstyrene, vinyltoluene, etc. (2-acryloyloxyethyl) acid phosphate, (2-methacryloyloxyethyl) acid phosphate, (2-acryloyloxypropyl) acid phosphate, (2-methacrylic acid monomer) Phosphoric acid group-containing polymerizable unsaturated monomers such as (liloyloxypropyl) acid phosphate; 2-hydroxyethyl (meth) acrylate, 2-hydroxypropyl (meth) acrylate, 3-hydroxypropyl (meth) acrylate, hydroxybutyl (meta ) C 2 -C 8 hydroxyalkyl (meth) acrylates such as acrylate, allyl alcohol, hydroxyl group-containing such as ε- caprolactone modified products of the above C 2 -C 8 hydroxyalkyl (meth) acrylate (meth) acrylate; molecular terminal hydroxyl group A hydroxyl group-containing polymerizable unsaturated monomer such as (meth) acrylate having a polyoxyethylene chain which is a carboxyl group-containing polymerizable unsaturated monomer such as (meth) acrylic acid, maleic acid, crotonic acid, β-carboxyethyl acrylate; Alkoxysilyl group-containing polymerizability such as vinyltrimethoxysilane, vinyltriethoxysilane, vinyltris (2-methoxyethoxy) silane, γ- (meth) acryloyloxypropyltrimethoxysilane, γ- (meth) acryloyloxypropyltriethoxysilane Unsaturated monomers; perfluoroalkyl (meth) acrylates such as perfluorobutylethyl (meth) acrylate and perfluorooctylethyl (meth) acrylate; fluorinated alkyl group-containing polymerizable unsaturated monomers such as fluoroolefins; glycidyl (meth) Acrylate, β-methylglycidyl (meth) acrylate, 3,4-epoxycyclohexylmethyl (meth) acrylate, 3,4-epoxycyclohexylethyl (meth) acrylate, 3,4-epoxy Epoxy group-containing polymerizable unsaturated monomers such as cyclohexylpropyl (meth) acrylate and allyl glycidyl ether; Photopolymerizable functional group-containing polymerizable unsaturated monomers such as maleimide group; 1,2,2,6,6-pentamethylpiperidyl (Meth) acrylate, 2,2,2,6,6-tetramethylpiperidinyl (meth) acrylate, etc .; vinyl compounds such as N-vinylpyrrolidone, ethylene, butadiene, chloroprene, vinyl propionate, vinyl acetate; ) Acrylonitrile and the like; Amide group-containing polymerizable unsaturated monomers such as (meth) acrylamide and dimethylaminopropyl (meth) acrylamide; N, N-dimethylaminoethyl (meth) acrylate, N, N-diethylaminoethyl (meth) acrylate, Nt-butylaminoethyl ( A) Amino group-containing polymerizable unsaturated monomers such as acrylates, adducts of glycidyl (meth) acrylates and amines; 2- (methacryloyloxy) ethyltrimethylammonium chloride, 2- (methacryloyloxy) ethyltrimethylammonium bromide, methacryloyl Aminopropyltrimethylammonium chloride, methacryloylaminopropyltrimethylammonium bromide, tetrabutylammonium (meth) acrylate, tetramethylammonium (meth) acrylate, trimethylbenzylammonium (meth) acrylate, 2- (methacryloyloxy) ethyltrimethylammonium dimethyl phosphate, etc. Quaternary ammonium base-containing polymerizable unsaturated monomer; (Meth) acrylate having a reoxyalkylene chain; 2-acrylamido-2-methylpropane sulfonic acid, allyl sulfonic acid, styrene sulfonic acid sodium salt, sulfoethyl methacrylate and its sulfonic acid group-containing polymerizable compounds such as sodium salt and ammonium salt Unsaturated monomer; acrolein, diacetone acrylamide, diacetone methacrylamide, acetoacetoxyethyl methacrylate, formyl styrene, vinyl alkyl ketone having 4 to 7 carbon atoms (for example, vinyl methyl ketone, vinyl ethyl ketone, vinyl butyl ketone) And the like, and these can be used alone or in combination of two or more.
上記モノマー類の共重合反応は既知の方法で行なうことができ、例えばアゾビスイソブチロニトリル、アゾビス(2,4−バレロニトリル)等のアゾ系化合物;ベンゾイルパーオキシド等の過酸化物;過硫酸アンモニウム等の過硫酸塩などのラジカル重合触媒を用いて有機溶剤中で行なわれる。得られるアクリル樹脂(A)は重量平均分子量が10,000〜100,000の範囲内であり、好ましくは20,000〜100,000の範囲内であることが望ましい。 The copolymerization reaction of the above monomers can be carried out by a known method. For example, azo compounds such as azobisisobutyronitrile and azobis (2,4-valeronitrile); peroxides such as benzoyl peroxide; The reaction is carried out in an organic solvent using a radical polymerization catalyst such as persulfate such as ammonium sulfate. The resulting acrylic resin (A) has a weight average molecular weight in the range of 10,000 to 100,000, preferably in the range of 20,000 to 100,000.
本明細書において、重量平均分子量は、ゲルパーミエーションクロマトグラフ(東ソー(株)社製、「HLC8120GPC」)で測定した重量平均分子量をポリスチレンの重量平均分子量を基準にして換算した値である。カラムは、「TSKgel G−4000H×L」、「TSKgel G−3000H×L」、「TSKgel G−2500H×L」、「TSKgel G−2000H×L」(いずれも東ソー(株)社製、商品名)の4本を用い、移動相;テトラヒドロフラン、測定温度;40℃、流速;1cc/分、検出器;RIの条件で行ったものである。 In this specification, the weight average molecular weight is a value obtained by converting the weight average molecular weight measured by gel permeation chromatograph (“HLC8120GPC” manufactured by Tosoh Corporation) based on the weight average molecular weight of polystyrene. Columns are “TSKgel G-4000H × L”, “TSKgel G-3000H × L”, “TSKgel G-2500H × L”, “TSKgel G-2000H × L” (both manufactured by Tosoh Corporation, trade names) ), Mobile phase: tetrahydrofuran, measurement temperature: 40 ° C., flow rate: 1 cc / min, detector: RI.
アクリル樹脂(A)の重量平均分子量が10,000未満では、耐折り曲げ性、伸び等の塗膜物性低下や乾燥性の低下等の不具合が生じ、一方100,000を超えると本発明の被覆用樹脂組成物が高粘度となるため、塗装作業性、形成塗膜の仕上がり性低下等の不具合が生じることがあり、好ましくない。 If the weight average molecular weight of the acrylic resin (A) is less than 10,000, defects such as a decrease in film properties such as bending resistance and elongation, and a decrease in drying property occur. Since the resin composition has a high viscosity, problems such as coating workability and a decrease in the finish of the formed coating film may occur, which is not preferable.
アクリル樹脂(B)
本発明において、アクリル樹脂(B)は可塑剤として用いられるものであり、重量平均分子量としては、形成塗膜の仕上がり性の点から、500以上で且つ10,000未満の範囲内であり、好ましくは1,000〜5,000の範囲内であることが望ましい。
Acrylic resin (B)
In the present invention, the acrylic resin (B) is used as a plasticizer, and the weight average molecular weight is preferably in the range of 500 or more and less than 10,000 from the viewpoint of the finish of the formed coating film. Is preferably in the range of 1,000 to 5,000.
本発明において、上記アクリル樹脂(B)は、上記アクリル樹脂(A)の説明で列記したモノマー類と同様のモノマー類を共重合成分とすることができ、特にモノマー類としてn−ブチルアクリレート及びエチルアクリレートを共重合成分として含有することが形成塗膜の仕上がり性の点から望ましい。 In the present invention, the acrylic resin (B) can be composed of the same monomers as those listed in the description of the acrylic resin (A) as a copolymerization component, and particularly n-butyl acrylate and ethyl as monomers. It is desirable to contain acrylate as a copolymerization component from the viewpoint of the finish of the formed coating film.
ここでn−ブチルアクリレート/エチルアクリレートの使用割合は、アクリル樹脂(B)のハンドリングの点から、重量比で10/90〜90/10、好ましくは20/80〜80/20の範囲内であることが望ましい。 Here, the use ratio of n-butyl acrylate / ethyl acrylate is in the range of 10/90 to 90/10, preferably 20/80 to 80/20 in terms of weight ratio from the viewpoint of handling of the acrylic resin (B). It is desirable.
また、上記アクリル樹脂(B)は、その成分の一部として二重結合含有アクリル樹脂を含んでなることが望ましい。二重結合含有アクリル樹脂を含んでなることにより、該アクリル樹脂(B)は、可塑剤としての役割とともに反応性希釈剤としても作用することもできる。 Moreover, as for the said acrylic resin (B), it is desirable to comprise a double bond containing acrylic resin as a part of the component. By comprising a double bond-containing acrylic resin, the acrylic resin (B) can act as a reactive diluent as well as a role as a plasticizer.
上記アクリル樹脂(B)の製造方法としては、例えば、上記モノマー類を必要に応じて連鎖移動剤、重合開始剤及び溶剤の存在下にて、例えば180℃〜350℃の高温の条件で共重合する方法を挙げることができる。 As a method for producing the acrylic resin (B), for example, the above monomers are copolymerized in the presence of a chain transfer agent, a polymerization initiator and a solvent as necessary, for example, at a high temperature of 180 ° C. to 350 ° C. The method of doing can be mentioned.
セルロースアセテートブチレート(C)
本発明において、セルロースアセテートブチレート(C)は(以下、CABということがある)は、セルロースの部分アセチル化物をさらにブチリル化して得られるセルロース誘導体であり、本発明の被覆用樹脂組成物から形成される塗膜の乾燥性を向上させるために用いられるものである。アセチル基含有率としては、1〜30重量%、好ましくは1〜14重量%、ブチリル基含有率としては16〜60重量%、好ましくは35〜60重量%の範囲内が望ましく、ASTM−D1343−54T(Formul A)に記載された粘度測定法により測定した場合の粘度が0.005〜5秒、好ましくは0.005〜1秒の範囲内が望ましい。また、数平均分子量が、10,000〜120,000、特に20,000〜35,000の範囲内のものであることが好ましい。
Cellulose acetate butyrate (C)
In the present invention, cellulose acetate butyrate (C) (hereinafter sometimes referred to as CAB) is a cellulose derivative obtained by further butyrylating a partially acetylated product of cellulose, and formed from the coating resin composition of the present invention. It is used in order to improve the drying property of the coating film. The acetyl group content is preferably 1 to 30% by weight, preferably 1 to 14% by weight, and the butyryl group content is preferably 16 to 60% by weight, preferably 35 to 60% by weight. ASTM-D1343- The viscosity when measured by the viscosity measuring method described in 54T (Formul A) is 0.005 to 5 seconds, preferably 0.005 to 1 second. The number average molecular weight is preferably in the range of 10,000 to 120,000, particularly 20,000 to 35,000.
本明細書において、数平均分子量は、ゲルパーミュエーションクロマトグラフィーにより測定した数平均分子量を、ポリスチレンの数平均分子量を基準にして換算した値である。ゲルパーミュエーションクロマトグラフィーの測定条件は、上記重量平均分子量の測定条件と同様であることができる。 In this specification, the number average molecular weight is a value obtained by converting the number average molecular weight measured by gel permeation chromatography based on the number average molecular weight of polystyrene. The measurement conditions for gel permeation chromatography can be the same as the measurement conditions for the weight average molecular weight.
上記セルロースアセテートブチレート(C)として具体的には、米国イーストマン・ケミカル社の製品、例えば、商品名[前者の数字の2桁目まではブチリル基含量(重量%)を、又同じく3桁目は水酸基含量(重量%)を示し、そして後者の数字は粘度(秒)を示す]で、CAB−171−2、CAB−381−0.5、CAB−381−2、CAB−531−1、CAB−551−0.2、CAB−551−0.1、CAB−551−0.01等の等級のものが有利に使用される。 Specific examples of the cellulose acetate butyrate (C) include a product of Eastman Chemical, Inc. of the United States, for example, a trade name [butyryl group content (% by weight) up to the second digit of the former number, and also three digits. The eye indicates the hydroxyl group content (% by weight), and the latter number indicates the viscosity (seconds)], CAB-171-2, CAB-381-0.5, CAB-381-2, CAB-531-1 , CAB-551-0.2, CAB-551-0.1, CAB-551-0.01 and the like are advantageously used.
高沸点溶剤(D)
本発明において、本発明の被覆用樹脂組成物から形成される塗膜の乾燥性と柔軟性さらには仕上がり性を両立するために高沸点溶剤(D)を包含する。かかる高沸点溶剤(D)として具体的には、沸点が200℃以上、好ましくは250〜400℃の範囲内の揮発性化合物を挙げることができる。沸点が200℃未満では、本発明の被覆用組成物を用いて形成される塗膜の柔軟性が低下するために好ましくない。
High boiling point solvent (D)
In the present invention, a high boiling point solvent (D) is included in order to achieve both the drying property and flexibility of the coating film formed from the coating resin composition of the present invention, as well as the finish property. Specific examples of the high boiling point solvent (D) include volatile compounds having a boiling point of 200 ° C. or higher, preferably 250 to 400 ° C. When the boiling point is less than 200 ° C., the flexibility of the coating film formed using the coating composition of the present invention is not preferable.
本明細書における沸点とは、25℃、1気圧の雰囲気下で、凝縮装置、温度計を備えた容量が200mlのフラスコに100mlの試料を仕込み、留出量が4〜5ml/分となるように加熱を調整しながら蒸留を行うことにより測定される沸点の中での最高温度とする。 The boiling point in the present specification means that a 100 ml sample is charged into a 200 ml flask equipped with a condenser and a thermometer in an atmosphere of 25 ° C. and 1 atm so that the distillation amount is 4 to 5 ml / min. The maximum temperature among the boiling points measured by distillation while adjusting the heating.
かかる高沸点溶剤(D)としては、例えば、プロピレングリコールモノメチルエーテルアセテート、酢酸イソアミル、オキソヘキシルアセテート、メチルメトキシブチルアセテート、エチルエトキシプロピオネート、エチレングリコールモノブチルエーテルアセテート、ジエチレングリコールモノエチルエーテルアセテート、ジエチレングリコールモノブチルエーテルアセテート、2,2,4−トリメチル−1,3−ペンタンジオールモノイソブチレート、2,2,4−トリメチル−1,3−ペンタンジオールジイソブチレート、2,2,4−トリメチル−1,3−ペンタンジオールモノ2−エチルヘキサノエート、2,2,4−トリメチル−1,3−ペンタンジオールジ2−エチルヘキサノエート等のエステル系有機溶剤;ベンジルアルコール、テキサノール、ジエチレングリコール、イソトリデカノール、1,3−オクチレングリコール、グリセリン等のアルコール系有機溶剤;エチレングリコールモノヘキシルエーテル、エチレングリコールモノ2−エチルヘキシルエーテル、ジエチレングリコールモノエチルエーテル、ジエチレングリコールジエチルエーテル、ジエチレングリコールモノブチルエーテル、ジエチレングリコールジブチルエーテル、ジエチレングリコールモノ2−エチルヘキシルエーテル、プロピレングリコールモノフェニルエーテル、トリプロピレングリコールメチルエーテル等のエーテル系有機溶剤等を挙げることができ、単独で又は組み合わせて使用することができる。上記高沸点有機溶剤(D)としては、形成塗膜の乾燥性の点から、エステル系有機溶剤及び/又はエーテル系有機溶剤が好適である。また、形成塗膜の不粘着性の点から、エステル系有機溶剤、特に2,2,4−トリメチル−1,3−ペンタンジオールモノイソブチレート、2,2,4−トリメチル−1,3−ペンタンジオールジイソブチレート、2,2,4−トリメチル−1,3−ペンタンジオールモノ2−エチルヘキサノエート、2,2,4−トリメチル−1,3−ペンタンジオールジ2−エチルヘキサノエートよりなる群から選ばれる少なくとも1種の化合物が好適である。 Examples of the high boiling point solvent (D) include propylene glycol monomethyl ether acetate, isoamyl acetate, oxohexyl acetate, methyl methoxybutyl acetate, ethyl ethoxypropionate, ethylene glycol monobutyl ether acetate, diethylene glycol monoethyl ether acetate, diethylene glycol mono Butyl ether acetate, 2,2,4-trimethyl-1,3-pentanediol monoisobutyrate, 2,2,4-trimethyl-1,3-pentanediol diisobutyrate, 2,2,4-trimethyl-1, Ester-based organic solvents such as 3-pentanediol mono 2-ethylhexanoate and 2,2,4-trimethyl-1,3-pentanediol di-2-ethylhexanoate; benzyl alcohol Alcohol, organic solvent such as dexanol, diethylene glycol, isotridecanol, 1,3-octylene glycol, glycerin; ethylene glycol monohexyl ether, ethylene glycol mono 2-ethylhexyl ether, diethylene glycol monoethyl ether, diethylene glycol diethyl ether, Examples thereof include ether-based organic solvents such as diethylene glycol monobutyl ether, diethylene glycol dibutyl ether, diethylene glycol mono 2-ethylhexyl ether, propylene glycol monophenyl ether, and tripropylene glycol methyl ether, which can be used alone or in combination. As the high boiling point organic solvent (D), an ester organic solvent and / or an ether organic solvent are suitable from the viewpoint of the drying property of the formed coating film. From the point of non-adhesiveness of the formed coating film, ester organic solvents, particularly 2,2,4-trimethyl-1,3-pentanediol monoisobutyrate, 2,2,4-trimethyl-1,3- From pentanediol diisobutyrate, 2,2,4-trimethyl-1,3-pentanediol mono 2-ethylhexanoate, 2,2,4-trimethyl-1,3-pentanediol di-2-ethylhexanoate At least one compound selected from the group consisting of
被覆用樹脂組成物
本発明の被覆用樹脂組成物は、(A)重量平均分子量が10,000〜100,000の範囲内のアクリル樹脂、(B)重量平均分子量が500以上且つ10,000未満の範囲内のアクリル樹脂、(C)セルロースアセテートブチレート及び(D)沸点が200℃以上の高沸点溶剤を必須成分として含有するものであり、成分(A)、成分(B)及び成分(C)の配合割合は、成分(A)、成分(B)及び成分(C)の樹脂固形分の合計重量を基準にして、
成分(A)が、10〜85重量%、好ましくは15〜70重量%、
成分(B)が、5〜80重量%、好ましくは5〜60重量%、
成分(C)が、10〜85重量%、好ましくは25〜80重量%
の範囲内であることが望ましい。
Coating Resin Composition The coating resin composition of the present invention comprises (A) an acrylic resin having a weight average molecular weight in the range of 10,000 to 100,000, and (B) a weight average molecular weight of 500 or more and less than 10,000. (C) Cellulose acetate butyrate and (D) High boiling point solvent having a boiling point of 200 ° C. or higher as essential components. Component (A), Component (B) and Component (C ) Is blended based on the total weight of resin solids of component (A), component (B) and component (C),
Component (A) is 10 to 85% by weight, preferably 15 to 70% by weight,
Component (B) is 5 to 80% by weight, preferably 5 to 60% by weight,
Component (C) is 10 to 85% by weight, preferably 25 to 80% by weight
It is desirable to be within the range.
成分(A)の配合割合が10重量%未満では、本発明の被覆用樹脂組成物を用いて形成される塗膜の乾燥性や耐折曲げ性等が低下することがあり、一方85重量%を超えると本発明の被覆用樹脂組成物の粘度が高くなり、塗装作業性が低下したり形成塗膜の柔軟性が低下することがある。成分(B)の配合割合が5重量%未満では、本発明の被覆用樹脂組成物を用いて形成される塗膜の柔軟性や、素材への付着性が低下することがあり、一方80重量%を超えると本発明の被覆用樹脂組成物を用いて形成される塗膜の乾燥性が低下することがある。成分(C)の配合割合が10重量%未満では、本発明の被覆用樹脂組成物を用いて形成される塗膜の乾燥性が低下することがあり、一方85重量%を超えると本発明の被覆用樹脂組成物を用いて形成される塗膜の柔軟性、仕上がり性(光沢)が低下することがある。 When the blending ratio of the component (A) is less than 10% by weight, the drying property, bending resistance, etc. of the coating film formed using the coating resin composition of the present invention may decrease, while 85% by weight. If it exceeds 1, the viscosity of the coating resin composition of the present invention will increase, and the coating workability may be lowered, or the flexibility of the formed coating film may be lowered. When the blending ratio of the component (B) is less than 5% by weight, the flexibility of the coating film formed by using the coating resin composition of the present invention and the adhesion to the material may be reduced, while 80% by weight. When it exceeds%, the drying property of the coating film formed using the coating resin composition of the present invention may be lowered. When the blending ratio of the component (C) is less than 10% by weight, the drying property of the coating film formed using the coating resin composition of the present invention may be deteriorated. The flexibility and finish (gloss) of the coating film formed using the coating resin composition may be lowered.
また、高沸点溶剤(D)の配合割合は、本発明の被覆用樹脂組成物を用いて形成される塗膜の柔軟性、基材との付着性及び乾燥性の点から、成分(A)、成分(B)及び成分(C)の樹脂固形分の合計重量を基準にして、3〜40重量%、好ましくは5〜30重量%の範囲内であることが望ましい。 In addition, the blending ratio of the high boiling point solvent (D) is the component (A) from the viewpoint of the flexibility of the coating film formed using the coating resin composition of the present invention, the adhesion to the substrate and the drying property. , Based on the total weight of the resin solids of component (B) and component (C), it is desired to be in the range of 3 to 40% by weight, preferably 5 to 30% by weight.
アルキド樹脂(E)
本発明の被覆用樹脂組成物は、基材への密着性をさらに向上させるために、アルキド樹脂(E)を含有することができる。アルキド樹脂(E)には、通常のアルキド樹脂、オイルフリーアルキド樹脂、エポキシ変性アルキド樹脂、アミノ変性アルキド樹脂などの変性アルキド樹脂が含まれる。該アルキド樹脂(E)の製造に使用される原料としては、亜麻二油、大豆油、ヒマシ油、脱水ヒマシ油、ヤシ油などの乾性油、及び該乾性油の脂肪酸;フタル酸、無水フタル酸、イソフタル酸、テレフタル酸、テトラヒドロ無水フタル酸、ヘキサヒドロ無水フタル酸、トリメリット酸、無水トリメリット酸、ピロメリット酸、コハク酸、アジピン酸、セバシン酸、安息香酸などの一価および多価カルボン酸;エチレングリコール、プロピレングリコール、ネオペンチルグリコール、1,6−ヘキサンジオール、1,3−ブチレングリコール、水添ビスフェノール、トリメチロールプロパン、トリメチロールエタン、グリセリン、ペンタエリトリット、シクロヘキサンジメタノールなどの多価アルコール、さらにこれらのアルキレンオキサイド、エポキシ樹脂などが挙げられ、これらから適宜選択され、任意の割合で使用できる。
Alkyd resin (E)
The coating resin composition of the present invention can contain an alkyd resin (E) in order to further improve the adhesion to the substrate. The alkyd resin (E) includes ordinary alkyd resins, oil-free alkyd resins, epoxy-modified alkyd resins, amino-modified alkyd resins and the like. As raw materials used for the production of the alkyd resin (E), dry oil such as flax oil, soybean oil, castor oil, dehydrated castor oil, coconut oil, and fatty acids of the dry oil; phthalic acid, phthalic anhydride Monovalent and polyvalent carboxylic acids, such as isophthalic acid, terephthalic acid, tetrahydrophthalic anhydride, hexahydrophthalic anhydride, trimellitic acid, trimellitic anhydride, pyromellitic acid, succinic acid, adipic acid, sebacic acid, benzoic acid Multivalent such as ethylene glycol, propylene glycol, neopentyl glycol, 1,6-hexanediol, 1,3-butylene glycol, hydrogenated bisphenol, trimethylolpropane, trimethylolethane, glycerin, pentaerythritol, cyclohexanedimethanol, etc. Alcohol, and these alkylene oxides And epoxy resins. Selected from those suitably be used in any proportion.
上記アルキド樹脂(E)の数平均分子量としては、1,000〜100,000、特に1,500〜50,000の範囲内であることが望ましい。 The number average molecular weight of the alkyd resin (E) is preferably in the range of 1,000 to 100,000, particularly 1,500 to 50,000.
上記アルキド樹脂(E)の含有量としては、本発明の被覆用樹脂組成物に含まれる樹脂固形分中に50重量%以下、好ましくは2〜30重量%の範囲内であることができる。 As content of the said alkyd resin (E), it is 50 weight% or less in the resin solid content contained in the resin composition for coating | cover of this invention, Preferably it can exist in the range of 2-30 weight%.
塗料組成物
本発明は、上記被覆用樹脂組成物を含んでなる塗料組成物である。
Coating composition The present invention is a coating composition comprising the coating resin composition.
本発明の塗料組成物はクリヤー塗料であってもエナメル塗料であってもよく、また、下塗り塗料及び上塗り塗料として使用することができる。また、中塗り塗料としても使用することができる。 The coating composition of the present invention may be a clear coating or an enamel coating, and can be used as a base coating and a top coating. It can also be used as an intermediate coating.
エナメル塗料として使用する場合において用いられる顔料としては、従来公知の顔料類が使用でき、通常塗料分野で用いられる光輝性顔料、着色顔料、体質顔料、防錆顔料等の顔料が特に制限なく使用できる。光輝性顔料として例えば、アルミニウム粉、ブロンズ粉、銅粉、錫粉、鉛粉、リン化鉄等のメタリック顔料;パール状金属コーティング雲母粉、マイカ状酸化鉄等のパール顔料を挙げることができ、着色顔料としては、酸化チタン等の白色顔料;カーボンブラック、アセチレンブラック、ランプブラック、ボーンブラック、黒鉛、鉄黒、アニリンブラックなどの黒色顔料;黄色酸化鉄、チタンイエロー、モノアゾイエロー、縮合アゾイエロー、アゾメチンイエロー、ビスマスバナデート、ベンズイミダゾロン、イソインドリノン、イソインドリン、キノフタロン、ベンジジンイエロー、パーマネントイエロー等の黄色顔料;パーマネントオレンジ等の橙色顔料;赤色酸化鉄、ナフトールAS系アゾレッド、アンサンスロン、アンスラキノニルレッド、ペリレンマルーン、キナクリドン系赤顔料、ジケトピロロピロール、ウォッチングレッド、パーマネントレッド等の赤色顔料;コバルト紫、キナクリドンバイオレット、ジオキサジンバイオレット等の紫色顔料;コバルトブルー、フタロシアニンブルー、スレンブルーなどの青色顔料;フタロシアニングリーンなどの緑色顔料;等をあげることができ、体質顔料としては、亜鉛粉、バリタ粉、沈降性硫酸バリウム、炭酸バリウム、炭酸カルシム、石膏、クレー、シリカ、ホワイトカーボン、珪藻土、タルク、炭酸マグネシウム、アルミナホワイト、グロスホワイト、マイカ粉などを挙げることができ、防錆顔料としては、トリポリリン酸アルミニウム、リンモリブデン酸アルミニウム、リン酸亜鉛などが挙げられる。 As the pigment used in the case of enamel paint, conventionally known pigments can be used, and pigments such as luster pigments, colored pigments, extender pigments, and rust preventive pigments that are usually used in the paint field can be used without particular limitation. . Examples of bright pigments include metallic pigments such as aluminum powder, bronze powder, copper powder, tin powder, lead powder, and iron phosphide; pearl pigments such as pearl-like metal-coated mica powder and mica-like iron oxide, Color pigments include white pigments such as titanium oxide; black pigments such as carbon black, acetylene black, lamp black, bone black, graphite, iron black, aniline black; yellow iron oxide, titanium yellow, monoazo yellow, condensed azo yellow, Yellow pigments such as azomethine yellow, bismuth vanadate, benzimidazolone, isoindolinone, isoindoline, quinophthalone, benzidine yellow, permanent yellow; orange pigments such as permanent orange; red iron oxide, naphthol AS azo red, ansanthrone, anthra Quinonyl Red pigments such as cobalt, quinacridone violet, dioxazine violet; cobalt blue, phthalocyanine blue, sren blue, etc. Blue pigments; green pigments such as phthalocyanine green; and the like, as extender pigments, zinc powder, barita powder, precipitated barium sulfate, barium carbonate, calcium carbonate, gypsum, clay, silica, white carbon, diatomaceous earth, Examples include talc, magnesium carbonate, alumina white, gloss white, and mica powder. Examples of the rust preventive pigment include aluminum tripolyphosphate, aluminum phosphomolybdate, and zinc phosphate.
本発明の塗料組成物において、上記顔料の量としては、上塗り塗料として適用する場合は、仕上がり性と隠蔽性、耐水性等の塗膜物性等の点から、上記顔料を塗料中の樹脂固形分に対して1〜100重量%、好ましくは1〜80重量%、さらに好ましくは1〜60重量%含有することが望ましい。他方、本発明塗料組成物を下塗り塗料として適用する場合は、研磨性と耐水性等の塗膜物性を両立させるために、塗料中の樹脂固形分に対して顔料を50〜600重量%、好ましくは100〜500重量%、さらに好ましくは100〜350重量%の範囲内で含有することができる。 In the coating composition of the present invention, the amount of the pigment is, when applied as a top coating, from the viewpoint of finish properties and concealing properties, coating properties such as water resistance, etc. 1 to 100% by weight, preferably 1 to 80% by weight, and more preferably 1 to 60% by weight. On the other hand, when the coating composition of the present invention is applied as an undercoat, the pigment is preferably 50 to 600% by weight, preferably based on the resin solid content in the coating, in order to achieve both coating properties such as abrasiveness and water resistance. Can be contained in the range of 100 to 500% by weight, more preferably 100 to 350% by weight.
また、本発明の塗料組成物は、仕上がり性を良好にする点から表面調整剤を含有することができる。かかる表面調整剤としては、従来公知のものが制限なく使用でき、例えばアクリル系、シリコーン系及びフッ素系の共重合体等を挙げることができる。該表面調整剤は、塗料中の樹脂固形分に対して0.001〜10重量%、好ましくは0.01〜5重量%の範囲内で含むことができる。 Moreover, the coating composition of this invention can contain a surface-control agent from the point which makes finishing property favorable. As such a surface conditioner, conventionally known ones can be used without limitation, and examples thereof include acrylic, silicone and fluorine copolymers. The surface conditioner may be contained in the range of 0.001 to 10% by weight, preferably 0.01 to 5% by weight, based on the resin solid content in the paint.
本発明の塗料組成物は、さらに必要に応じて分散剤、乾燥剤、増粘剤、消泡剤、防腐剤、高沸点溶剤(D)以外の有機溶剤等の塗料用添加剤を含有することができる。 The coating composition of the present invention further contains coating additives such as a dispersant, a drying agent, a thickener, an antifoaming agent, an antiseptic, and an organic solvent other than the high boiling point solvent (D) as necessary. Can do.
上記本発明の塗料組成物は、温度を25℃に調整し、ストーマー型粘度計にて測定した粘度が60〜140KU、特に70〜105KUの範囲内であることが貯蔵安定性の点から望ましい。 It is desirable from the viewpoint of storage stability that the coating composition of the present invention has a viscosity of 60 to 140 KU, particularly 70 to 105 KU, adjusted to a temperature of 25 ° C. and measured with a Stormer viscometer.
本発明方法は、被塗面に上記塗料組成物を塗装することを特徴とする塗装方法である。 The method of the present invention is a coating method characterized in that the coating composition is applied to a surface to be coated.
被塗面としては、特に制限されるものではなく、例えば、鉄、アルミニウム、真鍮、銅板、ステンレス鋼板、ブリキ板、亜鉛メッキ鋼板、合金化亜鉛(Zn−Al、Zn−Ni、Zn−Feなど)メッキ鋼板などの金属;これらの金属表面にりん酸亜鉛処理、クロメート処理などの化成処理を施した表面処理金属;プラスチック、木材、コンクリート、モルタル等の被塗物素材面、又はこれら被塗物素材面にプライマー等の下塗り及び/又は中塗り及び/又は上塗り塗料を塗装した塗膜面等が挙げられ、乾燥性が良好であることから、自動車車体等の補修塗装面に好適に使用することができる。 The coated surface is not particularly limited. For example, iron, aluminum, brass, copper plate, stainless steel plate, tin plate, galvanized steel plate, alloyed zinc (Zn-Al, Zn-Ni, Zn-Fe, etc.) ) Metals such as plated steel sheets; Surface-treated metals that have been subjected to chemical conversion treatment such as zinc phosphate treatment or chromate treatment on the surface of these metals; Surfaces of materials to be coated such as plastic, wood, concrete, mortar, etc. For example, the surface of the material is a primer surface such as a primer and / or an intermediate coating and / or a top coating. Can do.
また、形成塗膜の柔軟性、耐ワレ性が良好であることから、本発明の塗料組成物を一般工業用、建築用、自動車補修用等の分野で用いられる色見本カード用基材に塗装することもできる。 Also, since the formed coating film has good flexibility and crack resistance, the coating composition of the present invention is applied to a base material for a color sample card used in fields such as general industrial use, architectural use, and automobile repair. You can also
色見本カードとは、一般に希望の色を提示したり、塗装作業時の塗膜の近傍に配置させ、塗装部分の色一致性を判定するために用いられるものである。色見本カード用基材としては、従来公知のものが制限なく使用でき、例えばプラスチック、金属、紙などを挙げることができ、持ち運びに便利な程度の大きさであることが望ましい。また、該色見本カード用基材に上記塗料組成物を塗装した後、クリヤー塗料を塗装することもできる。該色見本カードは、互いに異なる複数枚の色見本カードを結合手段により纏めた色見本帳とすることもできる。 The color sample card is generally used for presenting a desired color or placing it in the vicinity of the coating film during the painting operation to determine the color matching of the painted portion. As the color sample card base material, conventionally known ones can be used without limitation, and examples thereof include plastic, metal, paper, and the like, and it is desirable that the size is convenient for carrying. In addition, after the coating composition is applied to the color sample card substrate, a clear coating can be applied. The color sample card may be a color sample book in which a plurality of different color sample cards are collected by a combining unit.
本発明方法において上記塗料組成物の塗装方法としては、特に制限されるものではなく従来公知の手法から適宜選択することができる。例えば、自動車補修塗装の上塗りに用いられる場合は、スプレーにより塗装され、20〜80℃で5〜60分間乾燥され、得られる塗膜は乾燥膜厚で1〜300μm、好ましくは5〜100μmの範囲内であることができる。 In the method of the present invention, the coating method of the coating composition is not particularly limited and can be appropriately selected from conventionally known methods. For example, when used for top coating of automobile repair coating, it is applied by spraying and dried at 20 to 80 ° C. for 5 to 60 minutes, and the resulting coating film has a dry film thickness of 1 to 300 μm, preferably 5 to 100 μm. Can be within.
以下、実施例を挙げて本発明をさらに具体的に説明する。なお、「部」及び「%」は「重量部」及び「重量%」である。 Hereinafter, the present invention will be described more specifically with reference to examples. “Parts” and “%” are “parts by weight” and “% by weight”.
実施例1〜6及び比較例1〜6
攪拌混合容器に下記表1の配合組成で、各成分を配合、混合し、各塗料組成物を得た。また、各塗料組成物を温度が25℃になるように調整し、ストーマー型粘度計にて測定した塗料粘度を表1に併せて示した。
Examples 1-6 and Comparative Examples 1-6
Each component was blended and mixed in the mixing composition shown in Table 1 below in a stirring and mixing container to obtain each coating composition. In addition, Table 1 shows the paint viscosities measured by a Stormer viscometer after adjusting each paint composition so that the temperature is 25 ° C.
(注1)55%アクリル樹脂溶液:
温度計、攪拌機、還流冷却器及び滴下用ポンプを備えた容量4リットルの反応器に、酢酸ブチル(沸点126.5℃)68部を仕込み、攪拌しながら110℃まで昇温し、下記モノマー混合物と重合開始剤の混合液を、110℃で約3時間かけて一定速度で滴下した。
i−ブチルメタクリレート 69.75部
メチルメタクリレート 10部
2−ヒドロキシエチルアクリレート 20部
メタクリル酸 0.25部
アゾビス(2,4−ジメチルバレロニトリル) 0.2部
滴下終了後1時間110℃に保ち、攪拌を続けた。その後、追加触媒としてアゾ(2,4−ジメチルバレロニトリル)0.5部を酢酸ブチル14部に溶解させたものを1時間かけて一定速度で滴下した。そして、滴下終了後1時間110℃に保ち、反応を終了した。得られたアクリル樹脂溶液は、不揮発分55.0%、均一で透明な溶液であり、該樹脂の重量平均分子量は50,000であった。
(注2)60%アルキド樹脂溶液:還流冷却器と攪拌機を備えた4リットルのフラスコに、ヤシ油脂肪酸47.9部、ペンタエリトリット64.5部、無水フタル酸138.4部、安息香酸7.9部、エチレングリコール18.5部及びトルエン(沸点110.6℃)129.4部、キシレン(沸点140℃)55.4部を仕込み、窒素雰囲気下で攪拌しながら240℃に4時間かけて加熱し、7時間反応を行って、数平均分子量が3000、固形分が60%のアルキド樹脂溶液を得た。
(注3)25%CAB溶解液:(「CAB381−0.5」(商品名、イーストマン・ケミカル社製、数平均分子量30,000のセルロースアセテートブチレート)を酢酸ブチル/メチルイソブチルケトン(沸点116℃)=50/25に溶解したもの、固形分25%)
(注4)アクリル樹脂:1Lの容器に、n−ブチルアクリレート70部、エチルアクリレート30部、イソプロピルアルコール(沸点82.3℃)20部及びジtert−ブチルパーオキサイド0.5部のモノマー混合物を作成した。次いで300mlの攪拌機を備えた加圧式の反応容器をプロピオン酸エチル(沸点99℃)で満たし、該容器内温度を230℃に維持し、圧力調整器により反応容器内の圧力を2.45〜2.65MPaに調整した。反応器の圧力を保ちながら、上記モノマー混合物を供給速度が23g/分となるように反応器に供給し、モノマー混合物の供給体積と等しい体積の反応物を反応器の出口から連続的に抜き出して、低分子量アクリル樹脂を得た。該樹脂は、重量平均分子量が1400であり、末端に二重結合を有するアクリル樹脂をその成分の一部として含有していた。
(注5)高沸点溶剤A:「CS−12」(商品名、チッソ社製、2,2,4−トリメチル−1,3−ペンタンジオールモノイソブチレート 沸点253℃)
(注6)高沸点溶剤B:ジエチレングリコールモノブチルエーテル(沸点255℃)
(注7)表面調整剤:「BYK−300」(商品名、BYK社製 ポリジメチルシロキサン系共重合物)。
(Note 1) 55% acrylic resin solution:
A reactor having a capacity of 4 liters equipped with a thermometer, a stirrer, a reflux condenser and a dropping pump was charged with 68 parts of butyl acetate (boiling point: 126.5 ° C.), heated to 110 ° C. with stirring, and the following monomer mixture: And a polymerization initiator mixture were added dropwise at a constant rate at 110 ° C. over about 3 hours.
i-butyl methacrylate 69.75 parts methyl methacrylate 10 parts 2-hydroxyethyl acrylate 20 parts methacrylic acid 0.25 parts azobis (2,4-dimethylvaleronitrile) 0.2 parts Continued. Thereafter, 0.5 part of azo (2,4-dimethylvaleronitrile) dissolved in 14 parts of butyl acetate as an additional catalyst was dropped at a constant rate over 1 hour. And after completion | finish of dripping, it maintained at 110 degreeC for 1 hour, and complete | finished reaction. The obtained acrylic resin solution was a uniform and transparent solution with a non-volatile content of 55.0%, and the weight average molecular weight of the resin was 50,000.
(Note 2) 60% alkyd resin solution: In a 4 liter flask equipped with a reflux condenser and a stirrer, 47.9 parts of coconut oil fatty acid, 64.5 parts of pentaerythritol, 138.4 parts of phthalic anhydride, benzoic acid 7.9 parts, 18.5 parts of ethylene glycol, 129.4 parts of toluene (boiling point 110.6 ° C.), 55.4 parts of xylene (boiling point 140 ° C.) are charged to 240 ° C. for 4 hours with stirring in a nitrogen atmosphere. The mixture was heated and reacted for 7 hours to obtain an alkyd resin solution having a number average molecular weight of 3000 and a solid content of 60%.
(Note 3) 25% CAB solution: (“CAB381-0.5” (trade name, manufactured by Eastman Chemical Co., Ltd., cellulose acetate butyrate having a number average molecular weight of 30,000) is butyl acetate / methyl isobutyl ketone (boiling point 116 ° C.) = 50/25 dissolved, solid content 25%)
(Note 4) Acrylic resin: A monomer mixture of 70 parts of n-butyl acrylate, 30 parts of ethyl acrylate, 20 parts of isopropyl alcohol (boiling point 82.3 ° C.) and 0.5 part of ditert-butyl peroxide is added to a 1 L container. Created. Next, a pressurized reaction vessel equipped with a 300 ml stirrer is filled with ethyl propionate (boiling point 99 ° C.), the temperature in the vessel is maintained at 230 ° C., and the pressure in the reaction vessel is adjusted to 2.45-2 by a pressure regulator. Adjusted to 65 MPa. While maintaining the pressure of the reactor, the monomer mixture is fed to the reactor so that the feed rate is 23 g / min, and a reaction product having a volume equal to the feed volume of the monomer mixture is continuously withdrawn from the outlet of the reactor. A low molecular weight acrylic resin was obtained. The resin had a weight average molecular weight of 1400 and contained an acrylic resin having a double bond at the end as a part of its components.
(Note 5) High boiling point solvent A: “CS-12” (trade name, manufactured by Chisso Corporation, 2,2,4-trimethyl-1,3-pentanediol monoisobutyrate boiling point 253 ° C.)
(Note 6) High boiling point solvent B: Diethylene glycol monobutyl ether (boiling point 255 ° C.)
(Note 7) Surface conditioner: “BYK-300” (trade name, polydimethylsiloxane copolymer produced by BYK).
試験塗板の作成
上記で得られた各塗料組成物を、トルエン/キシレン/酢酸ブチル/メチルイソブチルケトン=50/20/10/20のシンナーにて希釈、フォードカップNo.4/25℃で13秒となるように粘調したものを試料とした。自動車用焼付け塗料(マジクロンTC−71、関西ペイント社製)が塗布された板を被塗面とし、#1000サンドペーパーで研磨し、「シリコンオフ」(商品名、関西ペイント社製、脱脂剤)で脱脂洗浄した上に、乾燥膜厚が80μmとなるように各試料をエアースプレー塗装し、25℃、7日間乾燥させたものを試験塗板とし、下記評価試験に供した。結果を表1に併せて示した。
(*1)仕上がり性
各試験塗板の仕上がり性について、破泡跡の程度と光沢について目視評価した。
破泡跡;○:破泡跡なし、△:破泡跡が若干あり、×:破泡跡が多数あり
光沢;○:光沢が非常に良好、△:光沢がやや良好、×:光沢なし
(*2)不粘着性
温度40℃の恒温室内にて、試験塗板に50mm平方のガーゼを2枚重ね、その上に500gの重りをのせた。24時間後に試験塗板表面についたガーゼの跡を目視で評価した。
◎:塗膜外観に全く変化なし、○:概ね塗膜外観は変化なし、△:ガーゼ跡がはっきりと残る、×:ガーゼが塗面に粘着した
(*3)耐折り曲げ性
各試験塗板を90°の角度で折り曲げた後、外観を目視評価した。
○:良好、△:若干剥離あり、×:剥離あり
(*4)付着性
各試験塗板にカッターで2mm×100個の碁盤目を被塗面に達するまで刻み、この上に粘着テープを貼り付け、急速に剥がし取り、塗膜に残った碁盤目の残数を表示した。
Preparation of test coating plate Each coating composition obtained above was diluted with toluene / xylene / butyl acetate / methyl isobutyl ketone = 50/20/10/20 thinner. A sample that was adjusted to 13 seconds at 4/25 ° C. was used. “Silicon off” (trade name, manufactured by Kansai Paint Co., Ltd., degreasing agent) is coated with a plate coated with an automotive baking paint (Magiclon TC-71, manufactured by Kansai Paint Co., Ltd.) and polished with # 1000 sandpaper. Each sample was air spray-coated so that the dry film thickness was 80 μm and dried at 25 ° C. for 7 days as a test coated plate, and subjected to the following evaluation test. The results are also shown in Table 1.
(* 1) Finishing property About the finishing property of each test coating board, the degree of bubble breakage and the gloss were visually evaluated.
○: No broken bubble mark, △: Some broken bubble marks, x: Many broken bubble marks and gloss; ○: Very good gloss, Δ: Slightly good gloss, ×: No gloss ( * 2) In a temperature-controlled room with a non-adhesive temperature of 40 ° C., two sheets of 50 mm square gauze were stacked on the test coating plate, and a 500 g weight was placed thereon. After 24 hours, the gauze marks on the surface of the test coating plate were visually evaluated.
A: No change in coating film appearance, B: Almost no change in coating film appearance, B: Gauze trace clearly remains, X: Gauze sticks to the coating surface (* 3) Bending resistance After bending at an angle of °, the appearance was visually evaluated.
○: Good, △: Slightly peeled, ×: Peeled (* 4) Adhesion Cut each test coating plate with a cutter with 2 mm x 100 grids until reaching the surface to be coated, and apply adhesive tape on top The remaining number of grids remaining on the coating film was displayed.
Claims (7)
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JPS523632A (en) * | 1975-05-28 | 1977-01-12 | Kansai Paint Co Ltd | Coating composition |
JPS56136854A (en) * | 1980-03-29 | 1981-10-26 | Kansai Paint Co Ltd | Paint composition |
JPS5744676A (en) * | 1980-07-03 | 1982-03-13 | Akzo Nv | Automobile repairing paint |
JPS59191769A (en) * | 1983-04-13 | 1984-10-30 | Nippon Paint Co Ltd | Thermosetting coating |
JPS63243175A (en) * | 1987-03-31 | 1988-10-11 | Nippon Oil & Fats Co Ltd | Nonflammable aerosol paint composition |
JPS63295679A (en) * | 1987-05-26 | 1988-12-02 | Reader:Kk | Heat-resistant mat coating agent |
JP2537391B2 (en) * | 1988-12-26 | 1996-09-25 | サカタインクス株式会社 | Printed material for low-temperature shrinkable label and PET container heat-shrinkable to form a label |
JP3394640B2 (en) * | 1995-09-27 | 2003-04-07 | 関西ペイント株式会社 | Paint composition and painted metal sheet using this composition |
JP3988958B2 (en) * | 1996-02-29 | 2007-10-10 | 日本ペイント株式会社 | Coating composition and multilayer coating film |
JP3874401B2 (en) * | 2000-09-28 | 2007-01-31 | 関西ペイント株式会社 | Undercoat paint composition and repair coating method using the same |
JP2002327145A (en) * | 2001-05-08 | 2002-11-15 | Kansai Paint Co Ltd | Resin composition for coating and coating composition containing the same |
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