JP4932337B2 - Liquid crystal display device and manufacturing method - Google Patents

Description

  The present invention relates to an active matrix liquid crystal display device and a manufacturing method thereof.

  Conventionally, an active matrix liquid crystal display device using an active element such as a thin film transistor (TFT) is known. An active matrix type liquid crystal display device can increase the pixel density, is small and light, and has low power consumption. Therefore, as an alternative to a CRT, a personal computer monitor, a liquid crystal television, a car Products such as navigation monitors have been developed.

  A liquid crystal display device includes a driving circuit (a source signal line driving circuit, a gate signal line driving circuit, etc.) composed of a plurality of TFTs and wirings, and a pixel composed of a plurality of TFTs, wirings, and pixel electrodes (individual electrodes). A substrate (active matrix substrate) on which a portion or the like is formed and a substrate (counter substrate) on which a counter electrode (common electrode), a light shielding film, a color film (color filter), etc. are formed are bonded together. Liquid crystal is injected and liquid crystal molecules are aligned by an electric field applied between the pixel electrode and the counter electrode.

  However, when the active matrix substrate and the counter substrate are bonded to each other, it is necessary to accurately align the position. If this is not sufficient, there is a positional shift between the pixel electrode of the active matrix substrate and the colored film on the counter substrate. As a result, there has been a problem that color misalignment and blurring occur in the image during display.

On the other hand, by forming the colored film formed on the counter substrate on the pixel electrode of the active matrix substrate, accurate alignment is not required when the two substrates are bonded together, and there is no color blurring and uniformity. A liquid crystal display device capable of obtaining a bright display has been reported (for example, see Patent Document 1).
JP 2001-175198 A

  However, when the colored film is formed on the pixel electrode as in the liquid crystal display device in the above document, a dielectric is sandwiched between the pixel electrode and the liquid crystal, so that the electrode is applied to the liquid crystal. The problem arises that the applied electric field is inhibited. Therefore, in the present invention, a liquid crystal display device that does not require highly accurate alignment when the active matrix substrate and the counter substrate are bonded to each other, and that does not affect the manner in which an electric field is applied from the electrodes to the liquid crystal, and a method for manufacturing the same The purpose is to provide.

  The liquid crystal display device of the present invention is formed by using an active matrix substrate in which a pixel portion composed of a plurality of TFTs, wirings, pixel electrodes and the like is integrally formed on a substrate on which a light shielding film and a colored film are formed. The liquid crystal is injected between such an active matrix substrate and a counter substrate.

  In the present invention, the counter electrode (common electrode) may be formed on the counter substrate side in the above structure, but the counter electrode (common electrode) is included in the pixel portion of the active matrix substrate. Accordingly, the present invention can be implemented even in the case of a horizontal electric field method such as an in-plane switching (IPS) mode or a fringe field switching (FFS) mode. In this case, an insulating substrate on which nothing is formed is used as a counter substrate. However, it is preferable to form an alignment film on the surface of the counter substrate in contact with the liquid crystal.

  In the active matrix substrate of the present invention, since the TFT is formed on the substrate on which the light shielding film and the colored film are formed, the TFT is prevented from being contaminated by an organic material used for forming the colored film or the light shielding film. Therefore, it is preferable to form a barrier film on the light shielding film and the colored film. Note that as the barrier film, a silicon nitride film, a silicon nitride oxide film (SiNxOy (X> Y)), or the like can be used.

  In the active matrix substrate of the present invention, since TFTs are formed on a substrate on which a light-shielding film and a colored film are formed, considering the influence of temperature in the TFT manufacturing process on the colored film formed of an organic material, these are considered. The TFT is preferably formed by a low-temperature process (the temperature of the manufacturing process is 200 to 400 ° C. or lower). Note that TFTs that can be formed by a low-temperature process include an amorphous semiconductor (amorphous semiconductor) whose main component is silicon, silicon germanium (SiGe), or the like, and a semiconductor having an amorphous semiconductor and a crystal structure. A TFT using a semi-amorphous semiconductor (hereinafter referred to as SAS) which is a film including a semiconductor having an intermediate structure (including single crystal and polycrystal) can be given. Note that a TFT using a semiconductor having a crystal structure (crystalline semiconductor) may be used.

  In the liquid crystal display device of the present invention, a light source is provided on the counter substrate side and a transmissive liquid crystal display device that transmits light to the active matrix substrate side can be provided. In addition to a transmissive liquid crystal display device that transmits light to the substrate side, a reflective liquid crystal display device that transmits light to the active matrix substrate side can also be used. In the case of a reflective liquid crystal display device, it is necessary to provide a reflective electrode on the counter substrate.

  Note that the TFT formed on the active matrix substrate is a bottom-gate TFT having an active layer made of an amorphous semiconductor, a semi-amorphous semiconductor, or a crystalline semiconductor as described above, and a light source is provided on the counter substrate side. In the case of being provided, it is preferable to provide a light shielding body at a position overlapping with the active layer in order to prevent the active layer of the TFT from being irradiated with light from the light source. Note that in the case of providing a light shielding body, a bottom gate type TFT is formed in a channel stop (protection) type, whereby the light shielding body is formed at a position overlapping with the gate electrode simultaneously with the source electrode and the drain electrode of the TFT.

  Furthermore, in the present invention, when the pixel electrode (individual electrode) and the counter electrode (common electrode) are formed in the pixel portion of the active matrix substrate as described above, the pixel electrode (individual electrode) and the counter electrode (common electrode) are formed. ) Is preferably formed of a transparent conductive film.

  A specific configuration of the present invention is a liquid crystal display device including a colored film formed on a substrate and an electrode formed on the colored film through an insulating film, and the electrode is an insulating material. It is formed in the position which overlaps with a colored film through a film | membrane.

  The above structure includes a structure in which a thin film transistor formed over an insulating film and an electrode (pixel electrode) are electrically connected.

  In addition, a structure including a thin film transistor on the insulating film, a pixel electrode electrically connected to the thin film transistor, and a common electrode, and a structure in which the pixel electrode and the common electrode are formed in a position overlapping the colored film are also included. . Furthermore, a configuration in which either one or both of the pixel electrode and the common electrode is formed of a transparent conductive film is also included.

  The thin film transistor that can be used in the present invention includes a gate electrode, a gate insulating film, a first semiconductor film, a source region, a drain region, a source electrode, and a drain electrode, and the first semiconductor film includes: A thin film transistor formed using an amorphous semiconductor containing silicon or silicon germanium as a main component, a semi-amorphous semiconductor in which an amorphous state and a crystalline state are mixed, or a semiconductor having a crystalline structure (crystalline semiconductor) can be used.

  In the case where the thin film transistor used in the present invention is a bottom-gate thin film transistor, the first semiconductor film that forms the channel formation region is formed over the gate electrode through the gate insulating film, and the first semiconductor film A conductive film (so-called light-shielding body) that is the same as the conductive film for forming the source electrode and the drain electrode is formed at a position overlapping with the gate electrode. Further, in order to form the light shielding body, an insulator is formed on the first semiconductor film and at a position overlapping with the gate electrode.

  Note that in the above structure, the thickness of the insulator is larger than the thickness of the source electrode and the drain electrode, and further, the thickness of the insulator is smaller than the width of the gate electrode. The width of the conductive film (light-shielding body) provided at the position overlapping with the electrode is made smaller than the width of the gate electrode.

  In the above structure, the light-blocking body is electrically connected to the gate electrode through the auxiliary wiring, and the auxiliary wiring is formed of the same material as the pixel electrode.

  Another structure of the present invention is a method for manufacturing a liquid crystal display device, in which a colored film is formed over a substrate, an insulating film is formed over the colored film, a gate electrode, a gate insulating film over the insulating film, A thin film transistor including a channel formation region, a source region, a drain region, a source electrode, and a drain electrode is formed, and an electrode electrically connected to the drain electrode is formed at a position overlapping with the coloring film.

  Note that in the above structure, the channel formation region is formed using an amorphous semiconductor containing silicon or silicon germanium as a main component, or a semi-amorphous semiconductor or a semiconductor having a crystalline structure in which an amorphous state and a crystalline state are mixed (crystalline semiconductor). ) Can be used.

  In the above structure, when a bottom-gate thin film transistor is formed, a gate electrode made of a first conductive film is formed over the insulating film, a gate insulating film is formed over the gate electrode, and the gate insulating film A first semiconductor film is formed thereon, an insulator is formed on a part of the first semiconductor film and overlaps with the gate electrode, and the insulator is formed on the first semiconductor film by the insulator. Forming a source region and a drain region made of a second semiconductor film, forming a source electrode and a drain electrode made of a second conductive film separated by an insulator on the second semiconductor film, An electrically connected electrode (pixel electrode) is formed at a position overlapping the colored film.

  Note that in the above structure, a light-blocking body including a second conductive film is formed over the insulator.

  In the above structure, in the case where the common electrode is formed at the same time as the gate electrode, the common electrode and the pixel electrode are formed in positions overlapping with the colored film. Furthermore, a configuration in which either one or both of the pixel electrode and the common electrode is formed of a transparent conductive film is also included.

  In the above structure, the light-shielding body is electrically connected to the gate electrode through an auxiliary wiring, and the auxiliary wiring is formed of the same material as the pixel electrode.

  In the liquid crystal display device of the present invention, the active matrix substrate, which is one of the pair of substrates into which liquid crystal is injected, is composed of a plurality of TFTs and wirings on the substrate on which the light shielding film and the colored film are formed. Since the pixel portion composed of a circuit, a plurality of TFTs, wirings, pixel electrodes, and the like are integrally formed, the alignment between the colored film and the pixel portion can be performed on the active matrix substrate. As in the prior art, highly accurate alignment required at the time of bonding becomes unnecessary.

  In addition, since the colored film of the active matrix substrate is provided on the side opposite to the liquid crystal with respect to the pixel electrode, it can be integrally formed on the active matrix substrate without affecting how the electric field is applied to the liquid crystal from both electrodes. it can.

  In the present invention, the TFT formed on the active matrix substrate is a bottom-gate TFT having an active layer made of an amorphous semiconductor, a semi-amorphous semiconductor, or a crystalline semiconductor, and a light source is provided on the counter substrate side. In this case, when a light shielding body is provided at a position overlapping with the active layer, in addition to the above effects, it is possible to prevent a leak current from being generated between the source region and the drain region when the TFT is driven. Note that in the case of providing a light blocking body, the light blocking body can be provided without increasing the number of manufacturing steps by using a bottom-gate TFT as a channel stop (protection) type.

  In the present invention, in the case where the pixel electrode (individual electrode) and the counter electrode (common electrode) are formed in the pixel portion of the active matrix substrate, one or both of the electrodes are made of a transparent conductive film. By forming, in addition to the above effects, the aperture ratio can be prevented from being reduced. Although a bottom gate type TFT is shown, a top gate type TFT may be used in the present invention.

  Hereinafter, one embodiment of the present invention will be described in detail with reference to the drawings. However, the present invention can be implemented in many different modes, and those skilled in the art can easily understand that the modes and details can be variously changed without departing from the spirit and scope of the present invention. Is done. Therefore, the present invention is not construed as being limited to the description of this embodiment mode.

(Embodiment 1)
In Embodiment Mode 1, among the liquid crystal panels that can be used in the liquid crystal display device of the present invention, a pixel electrode (individual electrode) and a counter electrode (common electrode) are formed on an active matrix substrate, and a lateral electric field method (IPS mode) A liquid crystal display panel driven in the FFS mode will be described with reference to FIG.

  In FIG. 1, a light shielding film 102 is formed on a substrate 101, and a colored film 103 is formed so as to overlap a part of the light shielding film 102.

  As the substrate 101, a glass substrate, a quartz substrate, a substrate formed of an insulating material such as ceramic such as alumina, a plastic substrate, a silicon wafer, a metal plate, or the like can be used.

  The light shielding film 102 is patterned so as to cover all or part of the periphery of each pixel in the pixel portion. Specifically, the material used for the light shielding film 102 is an insulating material containing a color pigment or a dye. In addition to a film (polyimide, acrylic resin, etc.), resin BM, carbon black, resist, metal materials such as chromium and chromium oxide can be used. The film thickness is preferably 1 to 3 μm.

  The colored film 103 is formed so that a part thereof overlaps the light shielding film. The colored film 103 may be formed of a material that exhibits different colors (for example, three colors of red, green, and blue) for each pixel column in the pixel portion, or different colors (for example, red, green, and the like) for each pixel. , And three blue colors). Furthermore, all the pixels may be formed of a material exhibiting the same color. As a material used for the colored film 103, specifically, an insulating film containing polyimide (polyimide, acrylic resin), a photosensitive resin, a resist, or the like can be used. The film thickness is preferably 1 to 3 μm. In the present invention, as shown in FIG. 1, since the end portion of the light shielding film 102 may be formed so as to cover the colored film 103, the margin for manufacturing the liquid crystal display device can be widened and the manufacturing becomes easy. .

  Further, a planarizing film 104 is formed on the light shielding film 102 and the colored film 103 to alleviate the unevenness generated by forming the light shielding film 102 and the colored film 103. Note that the planarization film 104 can be formed using an insulating material (an organic material or an inorganic material) and can be formed with a single layer or a stacked structure. Specifically, acrylic acid, methacrylic acid and derivatives thereof, or a heat-resistant polymer such as polyimide, aromatic polyamide, polybenzimidazole, epoxy resin, or silica glass is representative. Inorganic siloxane polymer containing Si—O—Si bond, alkylsiloxane polymer, alkylsilsesquioxane polymer, silsesquioxane hydride, among compounds consisting of silicon, oxygen, and hydrogen formed using siloxane polymer-based material as a starting material Polymers, films made of organic siloxane polymer-based organic insulating materials in which hydrogen on silicon represented by hydrogenated alkylsilsesquioxane polymers is replaced by organic groups such as methyl and phenyl, silicon oxide films, silicon nitride Membrane, oxidation Of the silicon film (SiOxNy (X> Y)), silicon nitride oxide film (SiNxOy (X> Y)), and can be used a film made of an inorganic insulating material containing other silicon. The film thickness is preferably 1 to 3 μm.

  Although not shown here, a silicon nitride film or a silicon nitride oxide film (SiNxOy (X> Y)) is formed over the planarization film 104 in order to prevent impurities from entering the semiconductor film from the substrate 101 or the planarization film 104. Such a blocking film may be formed.

  On the planarizing film 104, the gate electrode 106 of the TFT 105 and the common electrode 122 are formed. Note that the gate electrode 106 and the common electrode 122 include Ag, Au, Cu, Ni, Pt, Pd, Ir, Rh, W, Al, Ta, Mo, Cd, Zn, Fe, Ti, Zr, Ba, and Nd. A film made of a metal element such as, a film made of an alloy material containing the element as a main component, a film made of an alloy material containing an element such as Si or Ge, a laminated film of Mo / Al / Mo, a Ti / Al / Ti film Used as a laminated film, a laminated film of MoN / Al—Nd / MoN, a laminated film of Mo / Al—Nd / Mo, a laminated film of Al / Cr, a film made of a compound material such as a metal nitride, or a transparent conductive film Indium tin oxide (ITO), an IZO (indium zinc oxide) film in which indium oxide is mixed with 2 to 20% zinc oxide (ZnO), and silicon oxide as a composition Film such as ITO having can be used. The thicknesses of the gate electrode 106 and the common electrode 122 are preferably 200 nm or more, and more preferably 300 to 500 nm.

  An insulating film is formed over the gate electrode 106 and the common electrode 122, and a part thereof is the gate insulating film 107 of the TFT 105. Note that the insulating film (including the gate insulating film 107) includes a silicon oxide film, a silicon nitride film, a silicon oxynitride film (SiOxNy (X> Y)), a silicon nitride oxide film (SiNxOy (X> Y)), and others. A single layer or a stacked structure is formed using an insulating film containing silicon. Note that the thickness of the gate insulating film 107 is preferably 10 to 150 nm, and more preferably 30 to 70 nm.

  A first semiconductor film 108 is formed over the insulating film partially including the gate insulating film 107. The first semiconductor film 108 includes an amorphous semiconductor mainly containing silicon, silicon germanium (SiGe), a semi-amorphous semiconductor in which an amorphous state and a crystalline state are mixed (hereinafter referred to as SAS), and A film having any state selected from a microcrystalline semiconductor capable of observing crystal grains of 0.5 nm to 20 nm in an amorphous semiconductor and a semiconductor having a crystal structure (crystalline semiconductor) can be used. . Note that a microcrystalline state in which crystal grains of 0.5 nm to 20 nm can be observed is called a so-called microcrystal (hereinafter referred to as μc). In addition to the main component, an acceptor element or a donor element such as phosphorus, arsenic, or boron may be included. The thickness of the first semiconductor film 108 is 10 to 150 nm, and more preferably 30 to 70 nm.

An insulator 109 is formed over the first semiconductor film 108 so as to overlap with the previously formed gate electrode 106. The insulator 109 is a single layer formed of a silicon oxide film, a silicon nitride film, a silicon oxynitride film (SiOxNy (X> Y)), a silicon nitride oxide film (SiNxOy (X> Y)), and other insulating films containing silicon. Alternatively, it is formed in a laminated structure. The insulator 109 is formed so as to be thicker than the source region 110, the drain region 111, the source electrode 112, and the drain electrode 113. Specifically, the thickness is preferably 500 nm or more. Further, the width of the insulator 109 (L ₂ shown in FIG. 1) is formed to be smaller than the width of the gate electrode 106 (L ₁ shown in FIG. ₁ ). Note that the width of the light shielding body 114 can be controlled by controlling the width of the insulator 109 (L ₂ shown in FIG. 1). That is, since the width of the light shield 114 is smaller than the width of the gate electrode 106 (L ₁ shown in FIG. ₁ ), parasitic capacitance due to the provision of the light shield 114 can be reduced.

  Next, the source region 110 and the drain region 111 are formed over the first semiconductor film 108, the source electrode 112 is formed over the source region 110, the drain electrode 113 is formed over the drain region 111, and the light shielding body is formed over the insulator 109. 114 are formed separately.

  Note that the source region 110 and the drain region 111 are formed using an amorphous semiconductor mainly containing silicon, silicon germanium (SiGe), or the like, or a semiconductor film such as SAS or μc. Note that the semiconductor film used here contains an acceptor-type element or a donor-type element such as phosphorus, arsenic, or boron in addition to the above main components. The film thickness of the source region 110 and the drain region 111 is preferably 10 to 150 nm, and more preferably 30 to 70 nm.

  The materials used for the source electrode 112, the drain electrode 113, and the light shield 114 are Ag, Au, Cu, Ni, Pt, Pd, Ir, Rh, W, Al, Ta, Mo, Cd, Zn, Fe, Ti. A film made of a metal element such as Zr or Ba, a film made of an alloy material containing the element as a main component, a film made of an alloy material containing an element such as Si or Ge, or a film made of a compound material such as a metal nitride Indium tin oxide (ITO) used as a transparent conductive film, IZO (indium zinc oxide) in which 2 to 20% zinc oxide (ZnO) is mixed with indium oxide, and silicon oxide as a composition A film such as ITO can be used. The film thicknesses of the source electrode 112, the drain electrode 113, and the light shielding body 114 are preferably 200 nm or more, and more preferably 300 to 500 nm.

  In the case of the liquid crystal display panel described in Embodiment 1, light sources can be provided on either side of the liquid crystal display panel (the substrate 101 side or the substrate 118 side in FIG. 1). However, since the TFT 105 is a bottom gate type, a light source is provided on the substrate 118 side and light from the light source is irradiated in the direction of the arrow in FIG. Light is irradiated to the part (channel formation region of the TFT 105). As described above, when the active layer (channel formation region) of the TFT 105 is irradiated with light, there is a problem in that the electrical characteristics such as leakage current generated between the source region and the drain region when the TFT 105 is driven are problematic. However, by providing the light shielding body 114, it is possible to prevent light from being irradiated to part of the first semiconductor film 108 (so-called channel formation region of the TFT 105).

  In addition, an insulating film functioning as the protective film 115 of the TFT 105 is formed over the first semiconductor film 108, the source region 110, the drain region 111, the source electrode 112, the drain electrode 113, and the gate insulating film 107. Note that the insulating film here includes a silicon oxide film, a silicon nitride film, a silicon oxynitride film (SiOxNy (X> Y)), a silicon nitride oxide film (SiNxOy (X> Y)), and other insulating materials including silicon. A single layer or a stacked structure is formed by a film or the like. The film thickness of the protective film 115 is 10 to 150 nm, and more preferably 30 to 70 nm.

  In addition, a pixel electrode 116 that is electrically connected to the drain electrode 113 through an opening formed in a part of the protective film 115 on the drain electrode 113 is formed. The pixel electrode 116 is composed of indium tin oxide (ITO), IZO (indium zinc oxide) in which 2 to 20% zinc oxide (ZnO) is mixed with indium oxide, and silicon oxide as a composition. It is formed using a transparent conductive film made of a film such as ITO.

  In the first embodiment, a substrate having the above-described configuration on a substrate is referred to as an active matrix substrate 117.

  Note that the liquid crystal display panel of the present invention has a structure in which a liquid crystal layer is sandwiched between an active matrix substrate and a substrate. In other words, the first embodiment has a structure in which the liquid crystal layer 119 is sandwiched between the active matrix substrate 117 and the substrate 118. Note that a known liquid crystal material can be used for the liquid crystal layer 119.

  In addition, alignment films 120 and 121 are formed on the surfaces of the active matrix substrate 117 and the substrate 118, respectively. The alignment films 120 and 121 are formed using a material such as polyimide or polyamide. The alignment films 120 and 121 are subjected to an alignment process for aligning liquid crystals. Note that as the substrate 118, a substrate that can be used for the substrate 101 can be used as well.

  As described above, the liquid crystal display panel described in Embodiment 1 includes an active matrix substrate in which the light shielding film 102, the coloring film 103, the TFT 105, the pixel electrode 116, and other wirings are all formed over the substrate 101; Unlike the case of forming a light-shielding film or a colored layer on the opposite substrate 118, the substrates are bonded to each other because the liquid crystal layer is formed between the substrates on which only the alignment film is formed. No need to align.

  Note that a liquid crystal display device formed using the liquid crystal display panel described in Embodiment 1 uses a horizontal electric field mode driving mode such as an IPS mode or an FFS mode because of its structural characteristics, and thus a pixel on an active matrix substrate. In order to prevent generation of an electric field that hinders a lateral electric field formed between the electrode 116 and the common electrode 122, the light-shielding film 102 is preferably formed using a resin material instead of a conductive material.

  A case where a TFT formed on an active matrix substrate is a top gate type TFT having an active layer made of a crystalline semiconductor film as a mode different from that in FIG. 1 will be described with reference to FIGS. In addition, it can be the same as that of FIG. 1 except the structure and material which are demonstrated below.

  In FIG. 12, a light shielding film 1202 is formed over a substrate 1201, and a colored film 1203 is formed so as to overlap a part of the light shielding film 1202.

  A planarization film 1204 and a base film 1205 are formed over the light shielding film 1202 and the coloring film 1203. The base film 1205 is formed of a silicon oxide film, a silicon nitride film, a silicon oxynitride film (SiOxNy (X> Y)), a silicon nitride oxide film (SiNxOy (X> Y)), and other insulating films containing silicon. It is formed of a layer or a laminated structure.

  Over the base film 1205, a crystalline semiconductor film 1206, an insulating film 1207 (including a gate insulating film), a gate electrode 1208, and a common electrode 1209 are formed. An interlayer insulating film 1210 is formed over the gate electrode 1208 and the common electrode 1209. The interlayer insulating film 1210 includes a silicon oxide film, a silicon nitride film, a silicon oxynitride film (SiOxNy (X> Y)), and silicon nitride oxide. The film (SiNxOy (X> Y)) and other insulating films containing silicon are formed in a single layer or a laminated structure.

  An insulator 1211 is formed over the crystalline semiconductor film 1206 so as to overlap with the previously formed gate electrode 1208. Further, a source electrode 1212 and a drain electrode 1213 are formed over the crystalline semiconductor film 1206 through an opening formed in part of the interlayer insulating film 1210, and a light shielding body 1214 is formed separately over the insulator 1211. Has been.

  An insulating film functioning as a protective film 1215 of the TFT 1222 is formed over the crystalline semiconductor film 1206, the gate insulating film 1207, the gate electrode 1208, the source electrode 1212, and the drain electrode 1213, and is formed over part of the protective film 1215. A pixel electrode 1216 that is electrically connected to the drain electrode 1213 through the opening is formed.

(Embodiment 2)
In Embodiment Mode 2, a method for manufacturing an active matrix substrate included in the liquid crystal display panel described in Embodiment Mode 1 will be described with reference to FIGS. 4 is a plan view of the active matrix substrate, and FIGS. 2 and 3 are cross-sectional views taken along line AA ′ in FIG. 2 to 4, description will be made using common numbers.

  First, as illustrated in FIG. 2A, a light shielding film 302 is formed over a substrate 301.

  As the substrate 301, a glass substrate, a quartz substrate, a substrate formed of an insulating material such as ceramic such as alumina, a plastic substrate, a silicon wafer, a metal plate, or the like can be used. A large area substrate such as 320 mm × 400 mm, 370 mm × 470 mm, 550 mm × 650 mm, 600 mm × 720 mm, 680 mm × 880 mm, 1000 mm × 1200 mm, 1100 mm × 1250 mm, 1150 mm × 1300 mm can be used.

  As typical examples of plastic substrates, PET (polyethylene terephthalate), PEN (polyethylene naphthalate), PES (polyethersulfone), polypropylene, polypropylene sulfide, polycarbonate, polyetherimide, polyphenylene sulfide, polyphenylene oxide, polysulfone, or Examples thereof include a plastic substrate made of polyphthalamide and a substrate formed of an organic material in which inorganic particles having a diameter of several nm are dispersed. Further, the surface of the substrate does not have to be flat, and may have irregularities or curved surfaces.

  The light shielding film 302 is patterned so as to cover all or part of the periphery of each pixel in the pixel portion. Note that the light-shielding film 302 can be formed using an insulating film (such as polyimide or acrylic resin) containing a color pigment or dye, resin BM, carbon black, resist, or a metal material such as chromium or chromium oxide. It is formed with a film thickness of ˜3 μm. Note that the light shielding film 302 has a function of preventing light leakage of the liquid crystal display panel.

  Next, a colored film 303 is formed. The colored film 303 is formed so that a part thereof overlaps the light shielding film. Note that the colored film 303 can be formed using an insulating film containing a color pigment (polyimide, acrylic resin, or the like), or other materials such as a photosensitive resin or a resist, and has a different color (for each pixel column in the pixel portion). For example, it may be formed so as to exhibit three colors of red, green, and blue, or may be formed so as to exhibit different colors (for example, three colors of red, green, and blue) for each pixel. Further, all the pixels may be formed to exhibit the same color. The colored film 303 is formed with a film thickness of 1 to 3 μm.

  Next, a planarization film 304 is formed so as to cover the light shielding film 302 and the coloring film 303. Note that the planarization film 304 has a function of reducing unevenness caused by forming the light-shielding film 302 and the coloring film 303.

  As a material for the planarization film 304, acrylic acid, methacrylic acid and derivatives thereof, heat-resistant polymers such as polyimide, aromatic polyamide, polybenzimidazole, or siloxane typified by silica glass are used. Inorganic siloxane polymer, alkylsiloxane polymer, alkylsilsesquioxane polymer, hydrogenated silsesquioxane polymer containing Si-O-Si bond among compounds composed of silicon, oxygen and hydrogen formed from polymer materials An organic siloxane polymer-based insulating material in which hydrogen on silicon typified by a hydrogenated alkylsilsesquioxane polymer is substituted with an organic group such as methyl or phenyl can be used. As a film forming method, a known method such as a coating method or a printing method can be used.

  Next, a barrier film 305 is formed on the planarizing film 304 by a CVD method. Note that the barrier film 305 is formed using a silicon nitride film, a silicon oxynitride film (SiOxNy (X> Y)), or a silicon nitride oxide film (SiNxOy (X> Y)) by a film formation method such as a plasma CVD method or a sputtering method. , And other silicon-containing insulating films or the like. By providing the barrier film 305, impurities can be prevented from entering from the substrate 301 side.

  As shown in FIG. 2B, a first conductive film 306 is formed over the barrier film 305. The first conductive film 306 is formed by Ag, Au, Cu, Ni, Pt, Pd, Ir, Rh by a film formation method such as sputtering, PVD, CVD, droplet discharge, printing, or electroplating. , W, Al, Ta, Mo, Cd, Zn, Fe, Ti, Zr, Ba, Nd and other metal elements, alloy materials containing the above elements as main components, alloy materials containing elements such as Si and Ge, or metals Compound materials such as nitride, indium tin oxide (ITO) used as a transparent conductive film, IZO (indium zinc oxide) in which 2 to 20% zinc oxide (ZnO) is mixed with indium oxide, It is formed of a film such as ITO having silicon oxide as a composition.

  Note that by patterning the first conductive film 306, a gate electrode 306a and a common electrode 306b are formed as shown in FIG. 2C, and a gate signal line 306c and a common wiring 306d are formed as shown in FIG. . In the case where the first conductive film 306 is formed using a film formation method such as a sputtering method or a CVD method, exposure and development of a photosensitive material using a droplet discharge method, a photolithography process, and a laser beam direct writing apparatus. For example, a mask is formed over the conductive film, and the conductive film is patterned into a desired shape using the mask.

  In addition, when a droplet discharge method is used, a pattern can be formed as it is, and thus a liquid material in which the metal particles are dissolved or dispersed in an organic resin is discharged from a discharge port (hereinafter referred to as a nozzle). By heating, a gate electrode 306a, a common electrode 306b, a gate signal line 306c, a common wiring 306d, and the like are formed. As the organic resin, one or more selected from organic resins that function as a binder of metal particles, a solvent, a dispersant, and a coating agent can be used. Typically, polyimide, acrylic resin, novolak resin, melamine resin, phenol resin, epoxy resin, silicon resin, furan resin, diallyl phthalate resin, and the like, and publicly known organic resins can be used.

  The viscosity of the liquid material is preferably 5 to 20 mPa · s, which is to prevent the drying from occurring and to smoothly discharge the metal particles from the nozzle. The surface tension is preferably 40 m / N or less. Note that the viscosity or the like of the liquid material may be appropriately adjusted according to the solvent to be used and the application.

  The diameter of the metal particles contained in the liquid material may be several nanometers to 10 μm. However, in order to prevent clogging of the nozzle and to produce a high-definition pattern, it is preferable that the diameter is as small as possible. It is more preferable to use metal particles having a diameter of 0.1 μm or less.

  Next, a gate insulating film 307 is formed (FIG. 2D). The gate insulating film 307 is formed by a film formation method such as a CVD method or a sputtering method, using a silicon oxide film, a silicon nitride film, a silicon oxynitride film (SiOxNy (X> Y)), and a silicon nitride oxide film (SiNxOy (X> Y). )) And other single-layer or laminated structures such as insulating films containing silicon. Note that the thickness of the gate insulating film 307 is preferably 10 to 150 nm, and more preferably 30 to 70 nm.

  Next, a first semiconductor film 308 is formed. The first semiconductor film 308 is formed using an amorphous semiconductor mainly composed of silicon, silicon germanium (SiGe), or a film of SAS, μc, or the like by a deposition method such as a CVD method or a sputtering method. The first semiconductor film 308 may contain an acceptor element or a donor element such as phosphorus, arsenic, or boron in addition to the above main components. The thickness of the first semiconductor film 308 is 10 to 150 nm, and more preferably 30 to 70 nm.

Next, an insulator 309 is formed over the first semiconductor film 308 at a position overlapping with the gate electrode 306a formed in advance (FIG. 2E). Note that by forming the insulator 309, a second semiconductor film 310 and a second conductive film 311 which are formed in a later step are separately formed, and a TFT source region 310a, a drain region 310b, a source electrode 311a, A drain electrode 311b and a light blocking body 311c (see FIGS. 3B and 4) can be formed. Note that the insulator 309 includes a silicon oxide film, a silicon nitride film, a silicon oxynitride film (SiOxNy (X> Y)), and a silicon nitride oxide film (SiNxOy) formed by a film formation method such as a plasma CVD method or a sputtering method. (X> Y)) and other insulating films containing silicon (which may be either a single layer structure or a laminated structure), etc., using a droplet discharge method, a photolithography process, or a laser beam direct writing apparatus It is formed by forming a mask on the insulating film by exposure and development of the photosensitive material, and patterning it into a desired shape using the mask. In addition, the insulator 309 is formed to be thicker than the source electrode 311a and the drain electrode 311b. Specifically, it is preferably 200 nm, and more preferably 300 to 800 nm. Further, the width of the insulator 309 (L ₂ shown in FIG. 2E) is formed to be smaller than the width of the gate electrode 306a (L ₁ shown in FIG. 2E).

  Next, a second semiconductor film 310 having one conductivity type is formed (FIG. 3A). The second semiconductor film 310 is formed by a film formation method such as a CVD method or a sputtering method. In addition, in the amorphous semiconductor mainly composed of silicon, silicon germanium (SiGe), or the like formed here, an acceptor such as phosphorus, arsenic, boron, etc. in addition to the above main components. Type element or donor type element is included. Note that the second semiconductor film 310 is separated into a portion formed over the insulator 309 and a portion formed over the first semiconductor film 308. Note that at this time, in the case where part of the second semiconductor film 310 is formed on a side surface of the insulator 309, an etching process or the like may be performed.

  Further, a second conductive film 311 is formed over the second semiconductor film 310. Note that the second conductive film 311 can be formed using a similar material with a method similar to that of the first conductive film 306 described above in this embodiment. Note that the thickness of the second conductive film 311 is preferably 200 nm or more, and more preferably 300 to 700 nm. Note that the second conductive film 311 is formed by an insulator 309 in the same manner as the second semiconductor film 310. Note that at this time, in the case where part of the second conductive film 311 is formed on the side surface of the insulator 309, an etching process or the like may be performed.

  Next, the second conductive film 311 is patterned to form a source electrode 311a and a drain electrode 311b (FIGS. 3B and 4B), and further using the source electrode 311a and the drain electrode 311b as a mask, The shape shown in FIG. 3B is obtained by etching the semiconductor film 308 and the second semiconductor film 310. That is, a source region 310a, a drain region 310b, a source electrode 311a, a drain electrode 311b, and a channel formation region 308a (FIGS. 3B and 4) are formed. The source electrode 311a is formed of a film continuous with the source signal line 311d as shown in FIG. Note that for patterning, a mask is formed over the second conductive film 311 by a droplet discharge method, a photolithography process, exposure and development of a photosensitive material using a laser beam direct writing apparatus, and the like. A method of etching into a desired shape can be used.

  Next, a protective film 312 is formed (FIG. 3C). Note that the protective film 312 is formed of a silicon oxide film, a silicon nitride film, a silicon oxynitride film (SiOxNy (X> Y)), and a silicon nitride oxide film (SiNxOy (X) by a film formation method such as a plasma CVD method or a sputtering method. > Y)) and other single-layer or laminated structures such as insulating films containing silicon. Note that since the protective film 312 is also formed on the side surface of the insulator 309, a material with good coverage is preferably selected.

  Next, a pixel electrode 313 that is part of the protective film 312 and overlaps with the drain electrode 311b and is electrically connected to the drain electrode 311b in the opening (FIG. 3D, FIG. 4) is formed. The pixel electrode 313 is made of indium tin oxide (ITO) formed by sputtering, vapor deposition, CVD, coating, or the like, and indium oxide is mixed with 2 to 20% zinc oxide (ZnO). It is formed by patterning a transparent conductive film such as IZO (indium zinc oxide), ITO having silicon oxide as a composition. Note that the thickness of the pixel electrode 313 is preferably 100 to 150 nm.

  As shown in FIG. 4, the storage capacitor 315 is formed by forming part of the pixel electrode 313 so as to overlap with part of the gate signal line 306c.

  Through the above steps, the active matrix substrate shown in FIGS. 3D and 4 can be formed.

  Note that after obtaining the active matrix substrate shown in FIGS. 3D and 4, an alignment film is formed over the active matrix substrate and the counter substrate, and these substrates are bonded together, and then between the two substrates. A liquid crystal display panel can be formed by injecting a liquid crystal material and completely sealing with a sealing material. Note that the structure of the liquid crystal display panel will be described in detail in Embodiment 6.

(Embodiment 3)
In the third embodiment, a liquid crystal display panel in which a part of the structure of the first embodiment is improved will be described. Note that in the liquid crystal display panel illustrated in FIG. 5, in the case where the same name or the like as in FIG. 1 described in Embodiment Mode 1 is used, it can be formed in the same manner using the same material, and the details will be described. Reference is made to the description of Form 1.

  Since the light shielding body 519 in FIG. 5 is formed using the second conductive film which forms the source electrode 511a and the drain electrode 511b as described in Embodiment Mode 1, it is formed using a conductive material. Therefore, when the insulator 509 is not formed with a sufficient thickness, the light shield 519 may become a parasitic capacitance in the TFT 514. Therefore, in the third embodiment, the auxiliary wiring 520 that is electrically connected to the light shield 519 is formed in order to prevent the light shield 519 from becoming a parasitic capacitance of the TFT 514.

  Here, FIG. 6 is used as a plan view of an active matrix substrate constituting the liquid crystal display panel of FIG. Note that FIG. 6B is a cross-sectional view taken along B-B ′ in FIG. In addition, in FIG. 6, in the case where the same name or the like as in FIG. 4 described in the second embodiment is shown, it can be formed by the same method using the same material, and the details will be described in the second embodiment. Please refer to the explanation in.

  As shown in FIG. 6A, the auxiliary wiring 520 is formed at the same time as the pixel electrode 513. That is, as shown in FIG. 6B, when the opening is formed in a part of the protective film 512 (region a shown in FIG. 6B) before the pixel electrode 513 is formed, it is formed on the light shielding body 519. A part of the protective film 512 (region b shown in FIG. 6B), a gate insulating film 507, a first semiconductor film 508, and a part of the protective film 512 (FIG. 6B) stacked over the gate signal line 506c. An opening is also formed in the region c) shown in FIG. 6B, and the pixel electrode 513 and the auxiliary wiring 520 are formed simultaneously by patterning the transparent conductive film. Accordingly, the pixel electrode 513 and the auxiliary wiring 520 are formed of the same conductive material in the same process.

  As described above, since the light shield 519 and the gate signal line 506c are electrically connected by the auxiliary wiring 520, the light shield 519 can be prevented from becoming a parasitic capacitance in the TFT 514. In addition, the auxiliary wiring 520 formed in this embodiment mode does not require a new material or a new process, and thus can be formed without increasing the number of steps.

(Embodiment 4)
In the case where both electrodes (pixel electrode and common electrode) are formed on the active matrix substrate as in the present invention, if a light-shielding conductive film is used as the electrode material, there is a problem that the aperture ratio in the pixel portion decreases. . Therefore, in the fourth embodiment, a case where not only the pixel electrode but also the common electrode is formed of a transparent conductive film will be described.

  7A is a plan view of the active matrix substrate described in Embodiment Mode 4, and FIG. 7B is a cross-sectional view taken along the line CC ′ in FIG. 7A. I will show you. Note that in FIG. 7, in the case where the same name or the like as in FIG. 4 described in Embodiment 2 is shown, it can be formed by the same method using the same material, and the details will be described in Embodiment 2. Please refer to the explanation in. However, the common electrode described in the fourth embodiment is as described below.

  As shown in FIG. 7A, the common electrode 706b is formed of the same material as the pixel electrode 713. Although it is electrically connected to the common wiring 706c, it is formed using different materials. That is, as shown in FIG. 7B, when the opening is formed in a part of the protective film 712 (region a ′ shown in FIG. 7B) before the pixel electrode 713 is formed, it is formed over the common wiring 706c. An opening is also formed in part of the protective film 712 (region b ′ shown in FIG. 7B), and the transparent conductive film is patterned to form the pixel electrode 713 and the common electrode 706b at the same time. Accordingly, in the case of the fourth embodiment, the pixel electrode 713 and the common electrode 706b are formed of the same conductive material in the same process.

  As described above, when the common electrode 706b is formed using the same transparent conductive film as the pixel electrode 713, a decrease in the aperture ratio in the pixel portion can be prevented. In addition, the common electrode 706b formed in this embodiment does not require a new material or a new process, and thus can be formed without increasing the number of steps.

(Embodiment 5)
In this embodiment mode, a colored film formed over a substrate which is an active matrix substrate used in the liquid crystal display device of the present invention will be described with reference to FIGS. Note that the structure (a driver circuit, a pixel portion, or the like) of the active matrix substrate described in this embodiment is an embodiment of an active matrix substrate that can be used in the present invention.

  FIG. 8A shows a substrate over which an active matrix substrate is formed by forming a driver circuit and a pixel portion in each formation region in a later step. 8A, a pixel portion is formed in the pixel portion formation region 801 over the substrate 800, a source signal line driver circuit is formed in the source signal line driver circuit formation region 802, and a gate signal line driver circuit formation region 803 is formed. Then, an active matrix substrate is formed by forming gate signal line driving circuits respectively.

  In the case of the present invention, a light shielding film and a colored film are formed in the pixel portion formation region 801 on the substrate 800 before these drive circuits and pixel portions are formed.

  FIG. 8B shows an enlarged view of a region a (804) in FIG. In the pixel formation region 806 in the region a (804) in FIG. 8B, pixels are formed in a later step. Accordingly, a light shielding film 805 and a colored film 807 are formed in advance on the substrate 800 in accordance with the pixel formation region 806.

  The light shielding film 805 is formed first between the pixel formation regions 806 on the substrate 800. Then, a colored film 807 is formed so as to cover the light shielding film 805 and the pixel formation region 806.

  Here, the colored film 807 includes three kinds of colored films, that is, a colored film R (807a) made of an insulating material containing a red pigment, a colored film G (807b) made of an insulating material containing a green pigment, and an insulating material containing a blue pigment. A case where the colored film B (807c) is formed in a stripe shape will be described. The types (colors and materials) of the colored film may be one type or a plurality of types, and may be formed of a single type of solid film or may be separately applied. In addition, there is no limitation in particular about a material and a coating method, It can form suitably by a well-known method using a well-known material.

  FIG. 8C is a cross-sectional view taken along line D-D ′ in FIG. A light shielding film 805 is formed between the pixel formation regions 806 on the substrate 800, and a colored film 807 (807a, 807b, 807c) is formed between the light shielding films 805. Note that a colored film 807 (807a, 807b, and 807c) may be formed so as to overlap with the light-shielding film 805 as illustrated in FIG.

  Although not shown here, a planarization film is formed to reduce unevenness on the substrate 800 after the light shielding film 805 and the colored film 807 (807a, 807b, 807c) are formed over the substrate 800. Note that the planarizing film is formed of an insulating material.

  As described above, an active matrix substrate is formed by forming a driver circuit and a pixel portion over the substrate over which the light shielding film 805, the colored film 807 (807a, 807b, and 807c) and the planarization film are formed. Note that the description in Embodiments 1 to 4 is referred to for the active matrix substrate formed through the following steps.

(Embodiment 6)
In this embodiment mode, a structure of a liquid crystal display panel of the present invention will be described with reference to FIG. In FIG. 9A, the first sealant 903 and the second sealant 904 are sealed between the first substrate 901 serving as an active matrix substrate and the second substrate 902 serving as a counter substrate. FIG. 9B is a top view of the panel, and FIG. 9B corresponds to a cross-sectional view taken along line AA ′ of FIG. Further, the active matrix substrate described in Embodiments 1 to 4 can be used for the first substrate 901.

  In FIG. 9A, 905 indicated by a dotted line is a pixel portion, 906 is a source signal line driver circuit, and 907 is a gate signal line driver circuit. In this embodiment, the pixel portion 905, the source signal line driver circuit 906, and the gate signal line driver circuit 907 are formed in a region sealed with the first sealant 903 and the second sealant 904. ing.

  Further, the first sealing material 903 and the second sealing material 904 that seal the first substrate 901 and the second substrate 902 contain a gap material for maintaining a space between the sealed spaces. The space formed by these is filled with a liquid crystal material.

  Next, a cross-sectional structure is described with reference to FIG. A light shielding film 920 and a colored film 921 are formed over the first substrate 901. In addition, a driver circuit and a pixel portion are formed over a planarization film 922 formed so as to cover them, and includes a plurality of semiconductor elements typified by TFTs. Note that here, a source signal line driver circuit 906 and a pixel portion 905 are shown as driver circuits. Note that as the source signal line driver circuit 906, a COM circuit in which an n-channel TFT 908 and a p-channel TFT 909 are combined is formed. The TFT forming the driving circuit may be formed by a known CMOS circuit, PMOS circuit or NMOS circuit. In this embodiment mode, a driver integrated type in which a driver circuit is formed over a substrate is shown; however, this is not always necessary, and the driver circuit may be formed outside the substrate.

  In the pixel portion 905, a plurality of pixels are formed, and a liquid crystal element 910 is formed in each pixel. The liquid crystal element 910 is a portion where a first electrode 911 which is a pixel electrode, a second electrode which is not illustrated here, which is a common electrode, and a liquid crystal layer 912 made of a liquid crystal material is formed therebetween. The first electrode 911 included in the liquid crystal element 910 is electrically connected to the driving TFT 913 through a wiring. In addition, alignment films 914 and 915 are formed on the surface of each pixel electrode on the first substrate 901 and the surface of the second substrate 902.

  A columnar spacer 923 is provided to control the distance (cell gap) between the first substrate 901 and the second substrate 902. The insulating film is formed by etching into a desired shape. A spherical spacer may be used.

  Various signals and potentials are supplied to the source signal line driver circuit 906, the gate signal line driver circuit 907, and the pixel portion 905 from an FPC 917 through a connection wiring 916. Note that the connection wiring 916 and the FPC are electrically connected by an anisotropic conductive film or an anisotropic conductive resin 918. Note that a conductive paste such as solder may be used instead of the anisotropic conductive film or the anisotropic conductive resin.

  Although not illustrated, a polarizing plate is fixed to one or both surfaces of the first substrate 901 and the second substrate 902 with an adhesive. Note that a retardation plate may be provided in addition to the polarizing plate.

(Embodiment 7)
In this embodiment mode, a method for mounting a driver circuit in a liquid crystal display panel of the present invention will be described with reference to FIGS.

  In the case of FIG. 10A, a source signal line driver circuit 1002 and gate signal line driver circuits 1003a and 1003b are mounted around the pixel portion 1001. That is, the IC chip 1005 is mounted on the substrate 1000 by a mounting method using a known anisotropic conductive adhesive and an anisotropic conductive film, a COG method, a wire bonding method, a reflow process using a solder bump, or the like. Thus, the source signal line driver circuit 1002, the gate signal line driver circuits 1003a and 1003b, and the like are mounted. Note that the IC chip 1005 is connected to an external circuit via an FPC (flexible printed circuit) 1006.

  Note that a part of the source signal line driver circuit 1002, for example, an analog switch may be integrally formed on the substrate, and the other part may be separately mounted using an IC chip.

  In the case of FIG. 10B, the pixel portion 1001 and the gate signal line driver circuits 1003a and 1003b are integrally formed over the substrate, and the source signal line driver circuit 1002 and the like are separately mounted using an IC chip. That is, the source signal line driver circuit 1002 and the like are mounted by mounting the IC chip 1005 on the substrate 1000 on which the pixel portion 1001 and the gate signal line driver circuits 1003a and 1003b are integrally formed by a mounting method such as a COG method. Is done. Note that the IC chip 1005 is connected to an external circuit through the FPC 1006.

  Note that a part of the source signal line driver circuit 1002, for example, an analog switch may be integrally formed on the substrate, and the other part may be separately mounted using an IC chip.

  Further, in the case of FIG. 10C, the source signal line driver circuit 1002 and the like are mounted by a TAB method. Note that the IC chip 1005 is connected to an external circuit through the FPC 1006. In the case of FIG. 10C, the source signal line driver circuit 1002 and the like are mounted by a TAB method, but a gate signal line driver circuit and the like may be mounted by a TAB method.

  When the IC chip 1005 is mounted by the TAB method, a pixel portion can be provided larger than the substrate, and a narrow frame can be achieved.

  Further, instead of the IC chip 1005, an IC in which an IC is formed on a glass substrate (hereinafter referred to as a driver IC) may be provided. Since the IC chip 1005 takes out the IC chip from the circular silicon wafer, the shape of the base substrate is limited. On the other hand, the driver IC has a mother substrate made of glass and has no restriction in shape, so that productivity can be improved. Therefore, the shape of the driver IC can be set freely. For example, when the length of the long side of the driver IC is 15 to 80 mm, the required number can be reduced as compared with the case where the IC chip is mounted. As a result, the number of connection terminals can be reduced, and the manufacturing yield can be improved.

  The driver IC can be formed using a crystalline semiconductor formed over a substrate, and the crystalline semiconductor is preferably formed by irradiation with continuous wave laser light. A semiconductor film obtained by irradiation with continuous wave laser light has few crystal defects and large crystal grains. As a result, a transistor having such a semiconductor film has favorable mobility and response speed, can be driven at high speed, and is suitable for a driver IC.

(Embodiment 8)
In this embodiment, the liquid crystal module is incorporated in the liquid crystal display device of the present invention, and white light of a driving mode such as an IPS (In-Plane-Switching) mode, a fringe field switching (FFS) mode, or the like is used. A liquid crystal module that performs color display using the liquid crystal module will be described with reference to a cross-sectional view of FIG. Note that a liquid crystal display panel formed by carrying out the first to seventh embodiments can be used for the liquid crystal module described in the eighth embodiment.

  As shown in FIG. 11, the active matrix substrate 1101 and the counter substrate 1102 are fixed by a sealant 1103, and a liquid crystal layer 1105 is provided between them to form a liquid crystal display panel.

  Further, the colored film 1106 formed on the active matrix substrate 1101 is necessary when performing color display. In the case of the RGB method, a colored film corresponding to each color of red, green, and blue corresponds to each pixel. Is provided. Alignment films 1118 and 1119 are formed inside the active matrix substrate 1101 and the counter substrate 1102. Further, polarizing plates 1107 and 1108 are disposed outside the active matrix substrate 1101 and the counter substrate 1102. A protective film 1109 is formed on the surface of the polarizing plate 1107 to mitigate external impact.

  A wiring board 1112 is connected to a connection terminal 1110 provided on the active matrix substrate 1101 through an FPC 1111. The wiring substrate 1112 incorporates external circuits 1113 such as a pixel driving circuit (IC chip, driver IC, etc.), a control circuit, and a power supply circuit.

  The cold cathode tube 1114, the reflection plate 1115, the optical film 1116, and the inverter (not shown) are backlight units, which serve as light sources and project light onto the liquid crystal display panel. A liquid crystal display panel, a light source, a wiring board 1112, an FPC 1111, and the like are held and protected by a bezel 1117.

(Embodiment 9)
As an electronic device including the liquid crystal display device of the present invention, a television device (also simply referred to as a television or a television receiver), a camera such as a digital camera or a digital video camera, or a mobile phone device (also simply a mobile phone or a mobile phone). And a portable information terminal such as a PDA, a portable game machine, a computer monitor, a computer, an audio reproduction device such as a car audio, and an image reproduction device equipped with a recording medium such as a home game machine. The preferable form is demonstrated with reference to FIG.

  A television device illustrated in FIG. 13A includes a main body 8001, a display portion 8002, and the like. The liquid crystal display device of the present invention can be applied to the display portion 8002. Note that in the liquid crystal display device of the present invention, since a colored film is formed on the active matrix substrate, it is possible to prevent a positional shift that becomes a problem when bonded to the counter substrate, and to prevent a shift or blur of an image. be able to. Thereby, it is possible to provide a television apparatus capable of realizing excellent image display.

  A portable information terminal device illustrated in FIG. 13B includes a main body 8101, a display portion 8102, and the like. The liquid crystal display device of the present invention can be applied to the display portion 8102. Note that in the liquid crystal display device of the present invention, since a colored film is formed on the active matrix substrate, it is possible to prevent a positional shift that becomes a problem when bonded to the counter substrate, and to prevent a shift or blur of an image. be able to. Thereby, the portable information terminal device which can implement | achieve the outstanding image display can be provided.

  A digital video camera shown in FIG. 13C includes a main body 8201, a display portion 8202, and the like. The liquid crystal display device of the present invention can be applied to the display portion 8202. Note that in the liquid crystal display device of the present invention, since a colored film is formed on the active matrix substrate, it is possible to prevent a positional shift that becomes a problem when bonded to the counter substrate, and to prevent a shift or blur of an image. be able to. Thereby, a digital video camera capable of realizing excellent image display can be provided.

  A cellular phone shown in FIG. 13D includes a main body 8301, a display portion 8302, and the like. The liquid crystal display device of the present invention can be applied to the display portion 8302. Note that in the liquid crystal display device of the present invention, since a colored film is formed on the active matrix substrate, it is possible to prevent a positional shift that becomes a problem when bonded to the counter substrate, and to prevent a shift or blur of an image. be able to. Thereby, it is possible to provide a mobile phone capable of realizing excellent image display.

  A portable television device shown in FIG. 13E includes a main body 8401, a display portion 8402, and the like. The liquid crystal display device of the present invention can be applied to the display portion 8402. Note that in the liquid crystal display device of the present invention, since a colored film is formed on the active matrix substrate, it is possible to prevent a positional shift that becomes a problem when bonded to the counter substrate, and to prevent a shift or blur of an image. be able to. Thereby, a portable television device capable of realizing excellent image display can be provided. In addition, the present invention can be applied to a wide variety of television devices, from a small one mounted on a portable terminal such as a cellular phone to a medium-sized one that can be carried and a large one (for example, 40 inches or more). The liquid crystal display device can be applied.

  As described above, by using the liquid crystal display device of the present invention that can prevent image displacement and blurring for the display portion, an electronic apparatus capable of realizing excellent image display can be provided.

FIG. 6 illustrates a liquid crystal display panel of the present invention. 8A and 8B illustrate a method for manufacturing an active matrix substrate. 8A and 8B illustrate a method for manufacturing an active matrix substrate. The top view of an active matrix substrate. FIG. 6 illustrates a liquid crystal display panel of the present invention. The top view and sectional drawing of an active-matrix board | substrate. The top view and sectional drawing of an active-matrix board | substrate. The figure explaining a colored film. FIG. 6 illustrates a liquid crystal display panel of the present invention. 4A and 4B illustrate a driving circuit of a liquid crystal display panel of the present invention. 6A and 6B illustrate a liquid crystal display device. FIG. 6 illustrates a liquid crystal display panel of the present invention. 6A and 6B illustrate electronic devices.

Explanation of symbols

101 Substrate 102 Light-shielding film 103 Colored film 104 Flattening film 105 TFT
106 Gate electrode 107 Gate insulating film 108 Semiconductor film 109 Insulator 110 Source region 111 Drain region 112 Source electrode 113 Drain electrode 114 Light shield 115 Protection film 116 Pixel electrode 117 Active matrix substrate 118 Substrate 119 Liquid crystal layer 120 Alignment film 121 Alignment film 122 Common electrode 301 Substrate 302 Light shielding film 303 Colored film 304 Planarizing film 305 Barrier film 306 First conductive film 306a Gate electrode 306b Common electrode 306c Gate signal line 306d Common wiring 307 Gate insulating film 308 First semiconductor film 309 Insulator 310 Second semiconductor film 310a Source region 310b Drain region 311 Second conductive film 311a Source electrode 311b Drain electrode 311c Light shield 312 Protective film 313 Pixel electrode 314 TFT
315 Storage capacitor 502 Shielding film 503 Colored film 506a Gate electrode 506b Common electrode 506c Gate signal line 506d Common wiring 507 Gate insulating film 508 First semiconductor film 509 Insulator 511a Source electrode 511b Drain electrode 512 Protective film 513 Pixel electrode 514 TFT
519 Light shield 520 Auxiliary wiring 701 Substrate 702 Light shielding film 703 Colored film 706b Common electrode 706c Common wiring 707 Gate insulating film 708 First semiconductor film 711b Drain electrode 712 Protective film 713 Pixel electrode 800 Substrate 801 Pixel part formation region 802 Source signal line Drive circuit formation region 803 Gate signal line drive circuit formation region 805 Light shielding film 806 Pixel formation region 807 Colored film 807a Colored film R
807b Colored film G
807c Colored film B
901 First substrate 902 Second substrate 903 First sealant 904 Second sealant 905 Pixel portion 906 Source signal line driver circuit 907 Gate signal line driver circuit 908 n-channel TFT
909 p-channel TFT
910 Liquid crystal element 911 First electrode 912 Liquid crystal layer 913 Driving TFT
914 Alignment film 916 Connection wiring 917 FPC
918 Anisotropic conductive resin 920 Light shielding film 921 Colored film 922 Flattening film 923 Spacer 1000 Substrate 1001 Pixel portion 1002 Source signal line driver circuit 1003a Gate signal line driver circuit 1003b Gate signal line driver circuit 1006 FPC
1005 IC chip 1006 FPC (flexible printed circuit)
1101 Active matrix substrate 1102 Counter substrate 1103 Sealing material 1105 Liquid crystal layer 1106 Colored film 1107 Polarizing plate 1108 Polarizing plate 1109 Protective film 1110 Connecting terminal 1111 FPC
1112 Wiring board 1113 External circuit 1114 Cold cathode tube 1115 Reflector 1116 Optical film 1117 Bezel 1118 Alignment film 1119 Alignment film 1201 Substrate 1202 Light shielding film 1203 Colored film 1204 Flattening film 1205 Base film 1206 Crystalline semiconductor film 1207 Gate insulating film 1208 Gate Electrode 1209 Common electrode 1210 Interlayer insulating film 1211 Insulator 1212 Source electrode 1213 Drain electrode 1214 Light shield 1215 Protective film 1216 Pixel electrode 1217 Active matrix substrate 1218 Substrate 1219 Liquid crystal layer 1220 Alignment film 1221 Alignment film 1222 TFT
8001 Main body 8002 Display unit 8101 Main unit 8102 Display unit 8201 Main unit 8202 Display unit 8301 Main unit 8302 Display unit 8401 Main unit 8402 Display unit

Claims (20)

A colored film provided on the substrate;
An insulating film provided on the colored film;
A gate electrode; a gate insulating film on the gate electrode; a first semiconductor film on the gate insulating film; a source region; a drain region; a source electrode; a drain electrode; A thin film transistor having
A pixel electrode electrically connected to the thin film transistor ;
An insulator provided on the first semiconductor film and in a position overlapping with the gate electrode;
A light-shielding body provided on the insulator and at a position overlapping with the gate electrode,
The liquid crystal display device , wherein the light shielding body is formed using the same conductive film as the source electrode and the drain electrode . In claim 1,
The liquid crystal display device, wherein the pixel electrode is formed at a position overlapping the colored film. A colored film provided on the substrate;
An insulating film provided on the colored film;
A gate electrode; a gate insulating film on the gate electrode; a first semiconductor film on the gate insulating film; a source region; a drain region; a source electrode; a drain electrode; , and a thin film transistor having a,
Said a on the insulating film, and the thin film transistor and electrically connected to the pixel electrodes,
A common electrode provided on the insulating film,
An insulator provided on the first semiconductor film and in a position overlapping with the gate electrode;
A light-shielding body provided on the insulator and at a position overlapping with the gate electrode,
The common electrode is formed using the same conductive film as the gate electrode,
The liquid crystal display device , wherein the light shielding body is formed using the same conductive film as the source electrode and the drain electrode . In claim 3,
The liquid crystal display device, wherein the pixel electrode and the common electrode are formed at a position overlapping the colored film. In claim 3,
One or both of the pixel electrode and the common electrode are formed of a transparent conductive film. In any one of Claims 1 thru | or 5,
The liquid crystal display device, wherein the first semiconductor film is made of an amorphous semiconductor mainly containing silicon or silicon germanium, or a semi-amorphous semiconductor in which an amorphous state and a crystalline state are mixed. In any one of Claims 1 thru | or 6 ,
2. A liquid crystal display device, wherein a second semiconductor film for forming the source region and the drain region is formed on the first semiconductor film and at a position overlapping with the gate electrode. In any one of Claims 1 thru | or 7 ,
The liquid crystal display device, wherein the width of the light shielding body is smaller than the width of the gate electrode. In any one of Claims 1 thru | or 8 ,
The liquid crystal display device, wherein the light shield is electrically connected to the gate electrode through an auxiliary wiring. In any one of Claims 1 thru | or 9 ,
The liquid crystal display device, wherein the auxiliary wiring is formed of the same material as the pixel electrode. In any one of Claims 1 thru | or 10,
2. The liquid crystal display device according to claim 1, wherein the insulator is thicker than the source electrode and the drain electrode. In any one of Claims 1 thru | or 11,
2. The liquid crystal display device according to claim 1, wherein the width of the insulator is smaller than the width of the gate electrode. Forming a colored film on the substrate,
Forming an insulating film on the colored film;
Forming a gate electrode made of a first conductive film on the insulating film;
Forming a gate insulating film on the gate electrode;
Forming a first semiconductor film on the gate insulating film;
Forming an insulator on the first semiconductor film and at a position overlapping the gate electrode;
Forming a second semiconductor film on the first semiconductor film and the insulator;
Forming a second conductive film on the second semiconductor film and the insulator;
Forming a pixel electrode electrically connected to the second conductive film;
The second semiconductor film is separated into a first portion formed on the insulator and a second portion formed on the first semiconductor film, and the second portion is a source. Region or drain region,
The second conductive film is separated into a third portion formed on the insulator and a fourth portion formed on the second semiconductor film, and the third portion is shielded from light. And the fourth part becomes a source electrode or a drain electrode,
The light-shielding body is formed on the insulator and in a position overlapping the gate electrode;
The pixel electrode is electrically connected to the fourth portion of the second conductive film;
The method for manufacturing a liquid crystal display device, wherein the pixel electrode is formed at a position overlapping the colored film. Forming a colored film on the substrate,
Forming an insulating film on the colored film;
Forming a gate electrode and a common electrode made of a first conductive film on the insulating film;
Forming a gate insulating film on the gate electrode and the common electrode;
Forming a first semiconductor film on the gate insulating film;
Forming an insulator on the first semiconductor film and at a position overlapping the gate electrode;
The first semiconductor film and the upper insulator, forming a second semiconductor film,
Said second semiconductor film and the upper insulator, and forming a second conductive film,
Forming a pixel electrode electrically connected to the second conductive film ;
The second semiconductor film is separated into a first portion formed on the insulator and a second portion formed on the first semiconductor film, and the second portion is a source. Region or drain region,
The second conductive film is separated into a third portion formed on the insulator and a fourth portion formed on the second semiconductor film, and the third portion is shielded from light. And the fourth part becomes a source electrode or a drain electrode,
The light-shielding body is formed on the insulator and in a position overlapping the gate electrode;
The pixel electrode is electrically connected to the fourth portion of the second conductive film;
The method for manufacturing a liquid crystal display device, wherein the common electrode and the pixel electrode are formed at positions overlapping with the colored film. In claim 14 ,
A method for manufacturing a liquid crystal display device, wherein either one or both of the pixel electrode and the common electrode are formed of a transparent conductive film. In claim 13 or 14 ,
A method for manufacturing a liquid crystal display device, wherein a width of the light shielding body is smaller than a width of the gate electrode. In claim 13 or 14 ,
The method for manufacturing a liquid crystal display device, wherein the light-shielding body is electrically connected to the gate electrode through an auxiliary wiring formed using the same material as the pixel electrode. In any one of Claims 13 thru / or Claim 17 ,
The first semiconductor film is formed using an amorphous semiconductor containing silicon, silicon germanium as a main component, or a semi-amorphous semiconductor in which an amorphous state and a crystalline state are mixed. Manufacturing method. In any one of Claims 13 thru / or Claim 18 ,
The method for manufacturing a liquid crystal display device, wherein the insulator has a thickness greater than that of the source electrode and the drain electrode. In any one of Claim 13 thru | or Claim 19,
A method for manufacturing a liquid crystal display device, wherein a width of the insulator is smaller than a width of the gate electrode.

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