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JP4917338B2 - Dual aerosol product residual gas discharge mechanism, double aerosol product equipped with the residual gas discharge mechanism, and filling method of the dual aerosol product - Google Patents

Dual aerosol product residual gas discharge mechanism, double aerosol product equipped with the residual gas discharge mechanism, and filling method of the dual aerosol product Download PDF

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JP4917338B2
JP4917338B2 JP2006089065A JP2006089065A JP4917338B2 JP 4917338 B2 JP4917338 B2 JP 4917338B2 JP 2006089065 A JP2006089065 A JP 2006089065A JP 2006089065 A JP2006089065 A JP 2006089065A JP 4917338 B2 JP4917338 B2 JP 4917338B2
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JP2007261632A (en
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聡 目加多
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Daizo Corp
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65DCONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
    • B65D83/00Containers or packages with special means for dispensing contents
    • B65D83/14Containers for dispensing liquid or semi-liquid contents by internal gaseous pressure, i.e. aerosol containers comprising propellant
    • B65D83/60Containers for dispensing liquid or semi-liquid contents by internal gaseous pressure, i.e. aerosol containers comprising propellant with contents and propellant separated
    • B65D83/62Containers for dispensing liquid or semi-liquid contents by internal gaseous pressure, i.e. aerosol containers comprising propellant with contents and propellant separated by membranes, bags or the like
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65DCONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
    • B65D83/00Containers or packages with special means for dispensing contents
    • B65D83/14Containers for dispensing liquid or semi-liquid contents by internal gaseous pressure, i.e. aerosol containers comprising propellant
    • B65D83/42Filling or charging means
    • B65D83/425Delivery valves permitting filling or charging

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  • Chemical & Material Sciences (AREA)
  • Dispersion Chemistry (AREA)
  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Containers And Packaging Bodies Having A Special Means To Remove Contents (AREA)
  • Vacuum Packaging (AREA)
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Description

本発明は、二重エアゾール製品における隔壁を破り、隔壁によって密封されている加圧剤を外部に排出するための残ガス排出機構に関する。   The present invention relates to a residual gas discharge mechanism for breaking a partition wall in a double aerosol product and discharging a pressurizing agent sealed by the partition wall to the outside.

特開平9−267876号公報Japanese Patent Laid-Open No. 9-267876 特開平11−171268号公報JP-A-11-171268

二重エアゾール製品は、容器本体と、その開口部に取り付けられるエアゾールバルブ(以下、バルブという)と、容器本体内に充填される原液および加圧剤とを備え、さらに容器本体は、原液が充填される原液室と、その原液室を加圧する加圧剤を充填するガス室と、原液室とガス室とを区画し原液が少なくなるに従って原液室の容積を減少させる隔壁を備えている。
このように構成されているため、二重エアゾール製品の原液室と連通しているバルブを開放することにより、原液室がバルブを介して大気と連通し、原液室が隔壁を介して加圧剤の圧力により縮小させられ、原液が押し出される。
The double aerosol product includes a container body, an aerosol valve (hereinafter referred to as a valve) attached to the opening of the container body, and a stock solution and a pressurizing agent filled in the container body, and the container body is filled with the stock solution. The undiluted solution chamber, a gas chamber filled with a pressurizing agent that pressurizes the undiluted solution chamber, and a partition wall that partitions the undiluted solution chamber and the gas chamber and reduces the volume of the undiluted solution chamber as the undiluted solution decreases.
Since it is configured in this way, by opening the valve communicating with the stock solution chamber of the double aerosol product, the stock solution chamber communicates with the atmosphere via the valve, and the stock solution chamber is communicated with the pressurizing agent via the partition wall. The pressure is reduced and the stock solution is pushed out.

このような二重エアゾール製品は、原液が隔壁により密封されているため、二重エアゾール製品をどのような向き(例えば、二重エアゾール製品を逆さにする等)にして使用しても原液を吐出することができる。また、ゲルやペースト等の粘度の高い原液、さらにイソペンタン等の発泡剤を含む微発泡性の原液であっても確実に吐出することができる。そのため、二重エアゾール製品はパック剤やシェービングフォーム等の多くの化粧品に使用されている。   In such a double aerosol product, since the stock solution is sealed by the partition wall, the stock solution is discharged no matter what direction the double aerosol product is used (for example, the double aerosol product is inverted). can do. Further, even a stock solution having a high viscosity such as gel or paste and a fine foaming stock solution containing a foaming agent such as isopentane can be reliably discharged. Therefore, double aerosol products are used in many cosmetics such as packs and shaving foams.

しかし、二重エアゾール製品の加圧剤を充填するガス室は、隔壁によって大気と遮断されているため、使用者は噴射部材を押し下げてバルブを開放し続けても加圧剤を排出することができない。つまり、二重エアゾール製品の原液を全量吐出しても、加圧剤は容器内に残ることになり、加圧剤を容器内に残した状態で廃棄することは必ずしも安全とは言うことができない。   However, since the gas chamber filled with the pressurizing agent of the double aerosol product is blocked from the atmosphere by the partition wall, the user can discharge the pressurizing agent even if the valve is kept open by pushing down the injection member. Can not. In other words, even when the entire amount of the stock solution of the double aerosol product is discharged, the pressurizing agent remains in the container, and it is not necessarily safe to dispose the pressurizing agent in a state where it remains in the container. .

このような問題を鑑みて本出願人は、特許文献1に示すように、内袋を備えた二重エアゾール製品において、内袋内の原液が吐出されて内袋を収縮させたときに、内袋を内部から破るガス抜き治具を提案している。このガス抜き治具は、バルブの下部外周部位に取り付けられるものであり、内袋の内壁に向けて傾斜する尖鋭突起を備えている。このように構成されているため、このガス抜き治具を備えた二重エアゾール製品は、噴射部材等を操作してバルブを開放させて原液をほぼ全量吐出させるだけで、内袋を破ることができ、内袋と容器本体の隙間(ガス室)に入っている加圧剤を外部に排出させることができる。   In view of such a problem, the present applicant, as shown in Patent Document 1, in the double aerosol product provided with the inner bag, when the stock solution in the inner bag is discharged and the inner bag is contracted, A degassing jig that breaks the bag from the inside is proposed. This degassing jig is attached to the lower outer peripheral portion of the valve, and includes a sharp protrusion that is inclined toward the inner wall of the inner bag. Because of this construction, the double aerosol product equipped with this degassing jig can break the inner bag just by opening the valve by operating the injection member etc. and discharging almost all of the stock solution. The pressurizing agent in the gap (gas chamber) between the inner bag and the container body can be discharged to the outside.

さらに、本出願人は、特許文献2に示すように、二重エアゾール製品の内袋を破るガス抜き用具であって鋭利な先端を備えた本体と、その本体の先端を囲むように配置される保護体とからなるガス抜き用具を開示している。このガス抜き用具は、保護体が内袋の収縮により変形する程度の可撓性を有している。
このガス抜き用具は、前述のように吐出操作をするだけで内袋を破ることができるほか、組立作業のときに鋭利な先端が露出していないため、作業者および鋭利な先端を保護することができる。
しかし特許文献1、2の尖鋭突起はマウンティングカップの立上壁の外径と同程度に張り出している。そして、内袋を備えた二重エアゾール容器は、内袋の開口部とマウンティングカップの立上壁とがほぼ同じ寸法であるため、少しでも位置がずれると尖鋭突起が内袋の開口部に引っかかり、内袋を傷つける。そのため、バルブを内袋の開口部に載置する際には、ほぼ真上からまっすぐに下降させなくてはならず、手間がかかる。
Furthermore, as shown in Patent Document 2, the present applicant is a degassing tool that breaks the inner bag of a double aerosol product, and is disposed so as to surround a main body having a sharp tip and a tip of the main body. A gas venting tool comprising a protector is disclosed. This degassing tool has such flexibility that the protector is deformed by contraction of the inner bag.
This degassing tool can break the inner bag just by performing the discharge operation as described above, and since the sharp tip is not exposed during assembly work, it protects the operator and the sharp tip Can do.
However, the sharp protrusions of Patent Documents 1 and 2 protrude to the same extent as the outer diameter of the rising wall of the mounting cup. And in the double aerosol container with the inner bag, since the opening of the inner bag and the rising wall of the mounting cup are almost the same size, the sharp protrusion will get caught in the opening of the inner bag when the position is slightly shifted. , Hurt the inner bag. For this reason, when placing the valve on the opening of the inner bag, it is necessary to lower the valve straight from directly above, which is troublesome.

本発明は、作業者や隔壁(内袋)を傷つけることなく手間がかからずに製造できると共に、特許文献1および特許文献2とは異なる視点から創作されたものであり、エアゾールバルブを容器本体にクリンプした後にエアゾールバルブを介して外部から操作することによって、収められた貫通部材を露出させることができる残ガス排出機構、その残ガス排出機構を備えた二重エアゾール製品、および、その二重エアゾール製品の充填方法を提供することを目的としている。   The present invention can be manufactured without damaging an operator and a partition wall (inner bag), and is produced from a viewpoint different from Patent Document 1 and Patent Document 2. The residual gas discharge mechanism capable of exposing the housed penetrating member by operating from the outside through the aerosol valve after being crimped to the double aerosol product, and the double aerosol product including the residual gas discharge mechanism It aims to provide a method for filling aerosol products.

本発明の二重エアゾール製品用の残ガス排出機構は、容器本体と、その開口部に取り付けられるエアゾールバルブと、容器本体内に充填される原液および加圧剤と、前記容器本体内を原液が充填される原液室とその原液室を加圧する加圧剤が充填されるガス室とに区画し原液が少なくなるに従って原液室の容積を減少させる隔壁とを備えた二重エアゾール製品に設けられる、前記原液室の容積が所定の大きさになったときに隔壁を貫通して原液室とガス室とを連通させる残ガス排出機構であって、隔壁を破る穿孔部を有する貫通部材と、その穿孔部を覆うことができる保護部材とを備えており、前記貫通部材が受圧部を有し、移動自在および/または変形自在に保護部材に収容されており、前記保護部材が、穿孔部を収容する収容部を有し、収容部の底部に穿孔部がスライドする底板を備えており、前記穿孔部が保護部材に収められた第1状態と、前記穿孔部が保護部材から露出された第2状態とを有し、前記第1状態で容器本体内に挿入され、エアゾールバルブを容器本体に取り付けた後、エアゾールバルブを操して前記受圧部に圧力を加えることによって第2状態にすることができることを特徴としている。
The residual gas discharge mechanism for a double aerosol product according to the present invention includes a container body, an aerosol valve attached to the opening thereof, a stock solution and a pressurizing agent filled in the container body, and the stock solution in the container body. Provided in a double aerosol product that is divided into a stock solution chamber to be filled and a gas chamber filled with a pressurizing agent that pressurizes the stock solution chamber and includes a partition wall that reduces the volume of the stock solution chamber as the stock solution decreases. A residual gas discharge mechanism that allows the stock solution chamber and the gas chamber to communicate with each other through the partition when the volume of the stock solution chamber reaches a predetermined size, and a penetrating member having a perforated portion that breaks the partition, and the perforation thereof And a penetrating member having a pressure receiving portion, and being accommodated in the protective member so as to be movable and / or deformable. The protective member accommodates the perforated portion. Having a receiving part, Perforations in the bottom of the volume portion is provided with a bottom plate to slide, it has a first state in which the drilling unit is housed in a protective member, and a second state in which the perforated portion is exposed from the protective member, wherein is inserted into the container body in a first state, after attaching the aerosol valve in the container body, it is characterized in that it is possible to the second state by applying pressure to the pressure receiving portion of the aerosol valve by operation.

本発明の二重エアゾール製品用の残ガス排出機構の第2の態様は、容器本体と、その開口部に取り付けられるエアゾールバルブと、容器本体内に充填される原液および加圧剤と、前記容器本体内を原液が充填される原液室とその原液室を加圧する加圧剤が充填される
ガス室とに区画し原液が少なくなるに従って原液室の容積を減少させる隔壁とを備えた二重エアゾール製品に設けられる、前記原液室の容積が所定の大きさになったときに隔壁を貫通して原液室とガス室とを連通させる残ガス排出機構であって、隔壁を破る穿孔部を有する貫通部材と、その穿孔部を覆うことができる保護部材とを備えており、前記保護部材が受圧部を有し、貫通部材またはバルブのハウジングに脱離可能な状態で装着されており、前記穿孔部が保護部材に収められた第1状態と、前記穿孔部が保護部材から露出された第2状態とを有し、前記第1状態で容器本体内に挿入され、エアゾールバルブを容器本体に取り付けた後、エアゾールバルブを操作して前記受圧部に圧力を加えることによって第2状態にすることができることを特徴としている。
本発明の二重エアゾール製品用の残ガス排出機構の第3の態様は、容器本体と、その開口部に取り付けられるエアゾールバルブと、容器本体内に充填される原液および加圧剤と、前記容器本体内を原液が充填される原液室とその原液室を加圧する加圧剤が充填されるガス室とに区画し原液が少なくなるに従って原液室の容積を減少させる隔壁とを備えた二重エアゾール製品に設けられる、前記原液室の容積が所定の大きさになったときに隔壁を貫通して原液室とガス室とを連通させる残ガス排出機構であって、隔壁を破る穿孔部を有する貫通部材と、その穿孔部を覆うことができる保護部材とを備えており、前記穿孔部が保護部材に収められた第1状態と、前記穿孔部が保護部材から露出された第2状態とを有し、前記貫通部材が受圧部を有し、移動自在および/または変形自在に保護部材に収容されており、前記第1状態で容器本体内に挿入され、エアゾールバルブを容器本体に取り付けた後、エアゾールバルブを介して前記受圧部に圧力を加えることによって第2状態にすることができ、前記貫通部材への圧力が原液の充填圧力であることを特徴としている。
本発明の二重エアゾール製品用の残ガス排出機構の第4の態様は、容器本体と、その開口部に取り付けられるエアゾールバルブと、容器本体内に充填される原液および加圧剤と、前記容器本体内を原液が充填される原液室とその原液室を加圧する加圧剤が充填されるガス室とに区画し原液が少なくなるに従って原液室の容積を減少させる隔壁とを備えた二重エアゾール製品に設けられる、前記原液室の容積が所定の大きさになったときに隔壁を貫通して原液室とガス室とを連通させる残ガス排出機構であって、隔壁を破る穿孔部を有する貫通部材と、その穿孔部を覆うことができる保護部材とを備えており、前記貫通部材が上部に設けられた受圧部と、下部に設けられた穿孔部とを有し、移動自在に保護部材に収容されており、かつ、貫通部材が常時上方に付勢されており、前記穿孔部が保護部材に収められた第1状態と、前記穿孔部が保護部材から露出された第2状態とを有し、前記第1状態で容器本体内に挿入され、エアゾールバルブを容器本体に取り付けた後、エアゾールバルブを操作して前記受圧部に圧力を加えることによって第2状態にすることができることを特徴としている。
本発明の二重エアゾール製品用の残ガス排出機構の第5の態様は、容器本体と、その開口部に取り付けられるエアゾールバルブと、容器本体内に充填される原液および加圧剤と、前記容器本体内を原液が充填される原液室とその原液室を加圧する加圧剤が充填されるガス室とに区画し原液が少なくなるに従って原液室の容積を減少させる隔壁とを備えた二重エアゾール製品に設けられる、前記原液室の容積が所定の大きさになったときに隔壁を貫通して原液室とガス室とを連通させる残ガス排出機構であって、隔壁を破る穿孔部を有する貫通部材と、その穿孔部を覆うことができる筒状の保護部材とを備えており、前記貫通部材が上部に設けられた受圧部と、下部に設けられた穿孔部とを有し、移動自在に保護部材に収容されており、前記受圧部がフランジ状の外周縁を備えており、前記保護部材がその内面に内方に突出する突起を備えており、前記エアゾールバルブが、ステムを押し下げる通常の吐出操作と、前記受圧部の外周縁が突起を越えてその通常の吐出操作よりもステムを深く押し下げられるように受圧部に圧力を加える操作とが可能であり、前記穿孔部が保護部材に収められた第1状態と、前記穿孔部が保護部材から露出された第2状態とを有し、前記第1状態で容器本体内に挿入され、エアゾールバルブを容器本体に取り付けた後、エアゾールバルブを操作して前記受圧部に圧力を加えることによって第2状態にすることができることを特徴としている。
A second aspect of the residual gas discharge mechanism for a double aerosol product of the present invention includes a container body, an aerosol valve attached to the opening thereof, a stock solution and a pressurizing agent filled in the container body, and the container A double aerosol comprising a main body that is divided into a stock solution chamber filled with a stock solution and a gas chamber filled with a pressurizing agent that pressurizes the stock solution chamber, and a partition that reduces the volume of the stock solution chamber as the stock solution decreases. A residual gas discharge mechanism provided in a product that allows the stock solution chamber and the gas chamber to communicate with each other through the partition when the volume of the stock solution chamber reaches a predetermined size, and has a perforated portion that breaks the partition A member and a protective member capable of covering the perforated portion, the protective member having a pressure receiving portion, and being attached to the penetrating member or the housing of the valve in a detachable state. Is housed in a protective member The first state and the second state in which the perforated part is exposed from the protective member are inserted into the container body in the first state, and the aerosol valve is attached to the container body. The second state can be achieved by operating and applying pressure to the pressure receiving portion.
A third aspect of the residual gas discharge mechanism for a double aerosol product according to the present invention includes a container body, an aerosol valve attached to the opening thereof, a stock solution and a pressurizing agent filled in the container body, and the container. A double aerosol comprising a main body that is divided into a stock solution chamber filled with a stock solution and a gas chamber filled with a pressurizing agent that pressurizes the stock solution chamber, and a partition that reduces the volume of the stock solution chamber as the stock solution decreases. A residual gas discharge mechanism provided in a product that allows the stock solution chamber and the gas chamber to communicate with each other through the partition when the volume of the stock solution chamber reaches a predetermined size, and has a perforated portion that breaks the partition A member and a protective member that can cover the perforated part, and have a first state in which the perforated part is housed in the protective member and a second state in which the perforated part is exposed from the protective member. The penetrating member has a pressure receiving portion. Movably and / or deformably housed in the protective member, inserted into the container body in the first state, and after the aerosol valve is attached to the container body, pressure is applied to the pressure receiving part via the aerosol valve. By adding, it can be set to the 2nd state, The pressure to the said penetration member is the filling pressure of a stock solution, It is characterized by the above-mentioned.
A fourth aspect of the residual gas discharge mechanism for a double aerosol product of the present invention includes a container body, an aerosol valve attached to the opening thereof, a stock solution and a pressurizing agent filled in the container body, and the container A double aerosol comprising a main body that is divided into a stock solution chamber filled with a stock solution and a gas chamber filled with a pressurizing agent that pressurizes the stock solution chamber, and a partition that reduces the volume of the stock solution chamber as the stock solution decreases. A residual gas discharge mechanism provided in a product that allows the stock solution chamber and the gas chamber to communicate with each other through the partition when the volume of the stock solution chamber reaches a predetermined size, and has a perforated portion that breaks the partition And a protective member that can cover the perforated part. The penetrating member has a pressure receiving part provided at the upper part and a perforated part provided at the lower part, and is movable to the protective member. Accommodated and penetrating part Is constantly biased upward, and has a first state in which the perforated part is housed in a protective member and a second state in which the perforated part is exposed from the protective member, and the container body in the first state. After being inserted into the container body and attaching the aerosol valve to the container main body, the aerosol valve can be operated to apply the pressure to the pressure receiving portion so that the second state can be obtained.
A fifth aspect of the residual gas discharge mechanism for a double aerosol product according to the present invention includes a container body, an aerosol valve attached to the opening thereof, a stock solution and a pressurizing agent filled in the container body, and the container A double aerosol comprising a main body that is divided into a stock solution chamber filled with a stock solution and a gas chamber filled with a pressurizing agent that pressurizes the stock solution chamber, and a partition that reduces the volume of the stock solution chamber as the stock solution decreases. A residual gas discharge mechanism provided in a product that allows the stock solution chamber and the gas chamber to communicate with each other through the partition when the volume of the stock solution chamber reaches a predetermined size, and has a perforated portion that breaks the partition And a cylindrical protective member that can cover the perforated portion, and the penetrating member has a pressure receiving portion provided in the upper portion and a perforated portion provided in the lower portion, and is movable. It is accommodated in the protective member, the receiving Parts are provided with a flange-like outer periphery provided with a projection that the protective member protrudes inwardly on an inner surface thereof, the aerosol valve, a normal ejection operation depressing the stem, the outer peripheral edge of the pressure receiving portion There is possible an operation which applies pressure to the pressure receiving portion to be press down deeply scan Temu than its normal discharge operation beyond the projections, a first state in which the drilling unit is housed in a protective member, The perforated part has a second state exposed from the protective member, and is inserted into the container body in the first state, and after the aerosol valve is attached to the container body, the aerosol valve is operated to the pressure receiving part. It is characterized by being able to be in the second state by applying pressure.

本発明の二重エアゾール製品は、容器本体と、その開口部に取り付けられるエアゾールバルブと、容器本体内に充填される原液および加圧剤と、前記容器本体を原液が充填される原液室とその原液室を加圧する加圧剤を充填するガス室とに区画し、原液が少なくなるに従って原液室の容積を減少させる隔壁と、本発明の残ガス排出機構とを備えたことを特徴としている。
The double aerosol product of the present invention comprises a container body, an aerosol valve attached to the opening thereof, a stock solution and a pressurizing agent filled in the container body, a stock solution chamber in which the stock solution is filled in the container body, and its The raw material chamber is divided into a gas chamber filled with a pressurizing agent for pressurizing, and a partition for reducing the volume of the raw solution chamber as the amount of the raw solution decreases, and the residual gas discharge mechanism of the present invention are provided .

本発明の二重エアゾール製品の充填方法は、底部にガス充填用バルブを備えた容器本体と、その開口部に取り付けられるエアゾールバルブと、容器本体内に充填される原液および加圧剤と、前記容器本体を原液が充填される原液室とその原液室を加圧する加圧剤が充填されるガス室とに区画し、原液が少なくなるに従って原液室の容積を減少させる隔壁と、本発明の残ガス排出機構の第1、第2、第3または第4の態様とを備えた二重エアゾール製品の充填方法であって、前記容器本体の開口部にエアゾールバルブを固着し、前記ガス室にガス充填用バルブを介して加圧剤を充填し、原液室内の空気を排出して原液室の容積を減少させ、原液室にエアゾールバルブを介して原液を充填し、エアゾールバルブを操作して前記受圧部に圧力を加えて残ガス排出機構を第1状態から第2状態にすることを特徴としている。
本発明の二重エアゾール製品の充填方法の第2の態様は、底部にガス充填用バルブを備えた容器本体と、その開口部に取り付けられるエアゾールバルブと、容器本体内に充填される原液および加圧剤と、前記容器本体を原液が充填される原液室とその原液室を加圧する加圧剤が充填されるガス室とに区画し、原液が少なくなるに従って原液室の容積を減少させる隔壁と、本発明の残ガス排出機構の第3の態様とを備えた二重エアゾール製品の充填方法であって、前記容器本体の開口部にエアゾールバルブを固着し、前記ガス室にガス充填用バルブを介して加圧剤を充填し、原液室内の空気を排出して原液室の容積を減少させ、原液室にエアゾールバルブを介して原液を充填すると同時に、その原液の充填圧力により前記受圧部に圧力を加えて残ガス排出機構を第1状態から第2状態にすることを特徴としている。
The double aerosol product filling method of the present invention includes a container body provided with a gas filling valve at the bottom, an aerosol valve attached to the opening, a stock solution and a pressurizing agent filled in the container body, The container body is partitioned into a stock solution chamber filled with a stock solution and a gas chamber filled with a pressurizing agent that pressurizes the stock solution chamber, and a partition that reduces the volume of the stock solution chamber as the stock solution decreases, and the remaining of the present invention A double aerosol product filling method comprising the first, second, third or fourth aspect of the gas discharge mechanism , wherein an aerosol valve is fixed to the opening of the container body, and the gas is supplied to the gas chamber. Fill the pressurizing agent through the filling valve, discharge the air in the stock solution chamber to reduce the volume of the stock solution chamber, fill the stock solution chamber with the stock solution through the aerosol valve, and operate the aerosol valve to receive the pressure Apply pressure to the part It is characterized in that the residual gas discharge mechanism from a first state to a second state.
A second aspect of the double aerosol product filling method of the present invention is a container body having a gas filling valve at the bottom, an aerosol valve attached to the opening thereof, a stock solution filled in the container body, and an additive. A partition that divides the container body into a stock chamber filled with a stock solution and a gas chamber filled with a pressurizing agent that pressurizes the stock solution, and reduces a volume of the stock chamber as the stock solution decreases A dual aerosol product filling method comprising the third aspect of the residual gas discharge mechanism of the present invention, wherein an aerosol valve is fixed to the opening of the container body, and a gas filling valve is provided in the gas chamber. The pressure agent is filled in, the air in the stock solution chamber is discharged to reduce the volume of the stock solution chamber, and the stock solution chamber is filled with the stock solution through the aerosol valve. Plus It is characterized in that the gas discharge mechanism from a first state to a second state.

本発明の二重エアゾール製品の充填方法の第3の態様は、有底筒状の容器本体と、その開口部に取り付けられるエアゾールバルブと、容器本体内に充填される原液および加圧剤と、前記容器本体を原液が充填される原液室とその原液室を加圧する加圧剤が充填されるガス室とに区画し、原液が少なくなるに従って原液室の容積を減少させる隔壁と、本発明の残ガス排出機構の第1、第2、第3または第4の態様の残ガス排出機構とを備えた二重エアゾール製品の充填方法であって、前記ガス室に加圧剤を充填すると共にエアゾールバルブを容器本体の開口部に固着し、原液室内の空気を排出して原液室の容積を減少させ、原液室にエアゾールバルブを介して原液を充填し、エアゾールバルブを操作して前記受圧部に圧力を加えて残ガス排出機構を第1状態から第2状態にすることを特徴としている。
本発明の二重エアゾール製品の充填方法の第4の態様は、有底筒状の容器本体と、その開口部に取り付けられるエアゾールバルブと、容器本体内に充填される原液および加圧剤と、前記容器本体を原液が充填される原液室とその原液室を加圧する加圧剤が充填されるガス室とに区画し、原液が少なくなるに従って原液室の容積を減少させる隔壁と、本発明の残ガス排出機構の第3の態様とを備えた二重エアゾール製品の充填方法であって、前記ガス室に加圧剤を充填すると共にエアゾールバルブを容器本体の開口部に固着し、原液室内の空気を排出して原液室の容積を減少させ、原液室にエアゾールバルブを介して原液を充填すると同時に、その原液の充填圧力により前記受圧部に圧力を加えて残ガス排出機構を第1状態から第2状態にすることを特徴としている。
The third aspect of the double aerosol product filling method of the present invention includes a bottomed cylindrical container body, an aerosol valve attached to the opening, a stock solution and a pressurizing agent filled in the container body, Partitioning the container body into a stock chamber filled with a stock solution and a gas chamber filled with a pressurizing agent that pressurizes the stock solution chamber, and a partition wall for reducing the volume of the stock solution chamber as the stock solution decreases , A dual aerosol product filling method comprising the residual gas discharge mechanism of the first, second, third or fourth aspect of the residual gas discharge mechanism, wherein the gas chamber is filled with a pressurizing agent and the aerosol. The valve is fixed to the opening of the container body, the air in the stock solution chamber is discharged to reduce the volume of the stock solution chamber, the stock solution chamber is filled with the stock solution via the aerosol valve , and the aerosol valve is operated to the pressure receiving portion. residual gas discharger by applying a pressure It is characterized in that the second state from the first state.
The fourth aspect of the double aerosol product filling method of the present invention includes a bottomed cylindrical container body, an aerosol valve attached to the opening, a stock solution and a pressurizing agent filled in the container body, Partitioning the container body into a stock chamber filled with a stock solution and a gas chamber filled with a pressurizing agent that pressurizes the stock solution chamber, and a partition wall for reducing the volume of the stock solution chamber as the stock solution decreases, A dual aerosol product filling method comprising the third aspect of the residual gas discharge mechanism, wherein the gas chamber is filled with a pressurizing agent and an aerosol valve is fixed to the opening of the container body, Air is discharged to reduce the volume of the stock solution chamber, and the stock solution chamber is filled with the stock solution via the aerosol valve. At the same time, the pressure is applied to the pressure receiving portion by the filling pressure of the stock solution, and the residual gas discharge mechanism is moved from the first state. Set to the second state It is characterized by a door.

本発明の残ガス排出機構は、貫通部材の穿孔部が保護部材に収められた第1状態と、穿孔部が保護部材から露出された第2状態とを有し、第1状態で容器本体内に挿入され、エアゾールバルブを容器本体に取り付けた後、エアゾールバルブを介して操作することにより第2状態とすることができるため、エアゾール製品の組み立て時に作業者等が穿孔部と接触することがなく、同時に、穿孔部の鋭さを保護することもできる。さらに、エアゾールバルブを容器本体の開口部に載置する際に隔壁を傷つけることがなく、製造に手間がかからない。   The residual gas discharge mechanism of the present invention has a first state in which the perforated portion of the penetrating member is housed in the protective member, and a second state in which the perforated portion is exposed from the protective member. After the aerosol valve is attached to the container body and operated through the aerosol valve, it can be brought into the second state, so that workers do not come into contact with the perforated part when assembling the aerosol product. At the same time, the sharpness of the perforated part can be protected. Further, the partition wall is not damaged when the aerosol valve is placed in the opening of the container body, and the manufacturing is not time-consuming.

このような残ガス排出機構であって、貫通部材が受圧部を有し、貫通部材をその内部で移動自在および/または変形自在に収容する保護部材を備えている、あるいは、前記保護部材が受圧部を有し、貫通部材またはバルブのハウジングに脱離可能な状態で装着されており、エアゾールバルブを介して前記受圧部に圧力を加えることにより、残ガス排出機構を第1状態から第2状態にすることができる場合、従来のエアゾールバルブに残ガス排出機構を備え付けるだけで、上記作用を得ることができる。   In such a residual gas discharge mechanism, the penetrating member has a pressure receiving portion and includes a protective member that accommodates the penetrating member so as to be movable and / or deformable therein, or the protective member receives the pressure. And is attached to the penetrating member or the valve housing in a detachable state. By applying pressure to the pressure receiving part via the aerosol valve, the residual gas discharge mechanism is changed from the first state to the second state. In this case, the above-described operation can be obtained simply by providing a conventional aerosol valve with a residual gas discharge mechanism.

このように貫通部材または保護部材に加える圧力が、原液の充填圧力である場合、あるいは、圧力がエアゾールバルブのステムの押し下げによって直接貫通部材を押し下げる力である場合、第2状態への移行を外部から容易に行える。特に、ステムを用いて貫通部材を押し下げる場合、原液がなくなった後、あるいは、使用者が二重エアゾール製品を不要と思ったときに、使用者によって確実に第2状態とすることができるため、不意に隔壁が貫通されることがなく、効率良くエアゾール製品を使用することができる。   In this way, when the pressure applied to the penetrating member or the protective member is the stock solution filling pressure, or when the pressure is a force that directly pushes down the penetrating member by pushing down the stem of the aerosol valve, the transition to the second state is externally performed. Easy to do. In particular, when the penetrating member is pushed down using the stem, after the stock solution is exhausted or when the user thinks that the double aerosol product is unnecessary, the user can surely enter the second state, The partition wall is not penetrated unexpectedly, and the aerosol product can be used efficiently.

本発明の二重エアゾール製品は、本発明の残ガス排出機構を備えているため、上述した作用を備えた二重エアゾール製品が得られる。
本発明の二重エアゾール製品の充填方法は、原液室内の空気をほぼ全量排出し原液室内の酸素濃度を低くした後で原液を充填することができるため、酸化染毛剤などの酸化されやすい原液やビタミンAなどの分解されやすい成分を含む原液を充填することができ、本発明の残ガス排出機構を備えた二重エアゾール製品を充填するのに最も適した方法である。
Since the double aerosol product of the present invention is provided with the residual gas discharge mechanism of the present invention, a double aerosol product having the above-described action can be obtained.
The double aerosol product filling method of the present invention allows the stock solution to be filled after almost all of the air in the stock solution chamber is discharged and the oxygen concentration in the stock solution chamber is lowered. This is the most suitable method for filling a double aerosol product equipped with the residual gas discharge mechanism of the present invention.

本発明を図面を用いて説明する。図1は本発明の二重エアゾール製品の一実施形態を示す断面側面図、図2aは図1の二重エアゾール製品の残ガス排出機構の第1状態を示す断面側面図、図2bはその第2状態を示す断面側面図、図3a、図3bはそれぞれ図1の二重エアゾール製品の保護部材を示す断面側面図、斜視図、図4aから図4dは図1の二重エアゾール製品の充填方法を示す工程図であり、図4eは排出状態を示す断面側面図、図5は本発明の二重エアゾール製品の他の実施形態を示す断面側面図、図6a、図6bは図5の二重エアゾール製品の残ガス排出機構の第1状態を示す断面側面図、図6cはその第2状態を示す断面側面図、図7aから図7bは図5の二重エアゾール製品の充填方法を示す工程図、図7cは通常の吐出状態を示す断面側面図、図7dは排出状態を示す断面側面図、図7eは図5の二重エアゾール製品の他の充填方法を示す工程図、図8は本発明の範囲外の形態を示す断面側面図、図9aは図8の本発明の範囲外の残ガス排出機構の第1状態を示す断面側面図、図9bはその第2状態を示す断面側面図、図9cから図9eは図9aの残ガス排出機構に用いることができる貫通部材を示す斜視図、図10aから図10dは図8の本発明の範囲外の二重エアゾール製品の充填方法を示す工程図、図10eは排出状態を示す断面側面図、図11は本発明の二重エアゾール製品のさらに他の実施形態を示す断面側面図、図12aは図11の二重エアゾール製品の残ガス排出機構の第1状態を示す断面側面図、図12bはその第2状態を示す断面側面図、図13は本発明の二重エアゾール製品のさらに他の実施形態を示す断面側面図、図14aはその残ガス排出機構を示す断面側面図、図14bその貫通部材を示す側面図、図14cはその貫通部材の穿孔部を示す天面図、図14dはその保護部材を示す断面側面図、図14eおよび図14fはそれぞれ残ガス排出機構の第1状態および第2状態を示す天面図、図14gはその残ガス排出機構に用いられる受圧部材の天面図、図14hはその受圧部材を用いた残ガス排出機構の第1状態を示す天面図、図15aから図15dは図13の二重エアゾール製品の充填方法を示す工程図、図15eは排出状態を示す断面側面図、図16a、図16bは本発明の残ガス排出機構のさらに他の実施形態を示す断面側面図、図16c、図16dは本発明の残ガ
ス排出機構のさらに他の実施形態を示す断面側面図、図17a、図17bは本発明の残ガス排出機構のさらに他の実施形態を示す断面側面図、図18a、図18bは本発明の二重エアゾール製品の残ガス排出機構の第1状態
The present invention will be described with reference to the drawings. FIG. 1 is a sectional side view showing an embodiment of the double aerosol product of the present invention, FIG. 2a is a sectional side view showing a first state of a residual gas discharge mechanism of the double aerosol product of FIG. 1, and FIG. 3a and 3b are cross-sectional side views and perspective views showing a protective member of the double aerosol product of FIG. 1, and FIGS. 4a to 4d are methods for filling the double aerosol product of FIG. 4e is a sectional side view showing a discharged state, FIG. 5 is a sectional side view showing another embodiment of the dual aerosol product of the present invention, and FIGS. 6a and 6b are double views of FIG. FIG. 6c is a sectional side view showing the second state of the residual gas discharge mechanism of the aerosol product, FIGS. 7a to 7b are process diagrams showing the method of filling the double aerosol product of FIG. 7c is a sectional side view showing a normal discharge state, and FIG. Sectional side view showing a state output, FIG. 7e process diagrams showing another method of filling a double aerosol product of Fig. 5, FIG. 8 is a sectional side view showing a range of the present invention, FIG. 9a in FIG. 8 9B is a cross-sectional side view showing the second state of the residual gas discharge mechanism outside the scope of the present invention , FIG. 9B is a cross-sectional side view showing the second state, and FIGS. 9C to 9E are used for the residual gas discharge mechanism of FIG. FIG. 10a to FIG. 10d are process diagrams showing a method of filling a double aerosol product outside the scope of the present invention of FIG. 8, FIG. 10e is a sectional side view showing a discharge state, and FIG. FIG. 12a is a sectional side view showing a first state of the residual gas discharge mechanism of the double aerosol product of FIG. 11, and FIG. 12b is its second state. FIG. 13 is a double aerosol of the present invention. 14a is a sectional side view showing the residual gas discharge mechanism, FIG. 14b is a side view showing the penetrating member, and FIG. 14c is a top view showing a perforated portion of the penetrating member. 14d is a sectional side view showing the protective member, FIGS. 14e and 14f are top views showing the first state and the second state of the residual gas discharge mechanism, respectively, and FIG. 14g is used for the residual gas discharge mechanism. 14h is a top view showing a first state of a residual gas discharge mechanism using the pressure receiving member, and FIGS. 15a to 15d are process diagrams showing a method for filling the double aerosol product of FIG. 15e is a cross-sectional side view showing a discharge state, FIGS. 16a and 16b are cross-sectional side views showing still another embodiment of the residual gas discharge mechanism of the present invention, and FIGS. 16c and 16d are residual gas discharge mechanisms of the present invention. Yet another embodiment of 17a and 17b are cross-sectional side views showing still another embodiment of the residual gas discharge mechanism of the present invention, and FIGS. 18a and 18b are views of the residual gas discharge mechanism of the dual aerosol product of the present invention. 1 state

図1に示す二重エアゾール製品10は、容器本体11と、その容器本体内部に挿入される内袋12と、容器本体の開口部に内袋を挟んで取り付けられるバルブ13と、そのバルブの下端に取り付けられた内袋の容積が所定の大きさになったときに内袋を突き破る残ガス排出機構14と、内袋の内部空間(原液室)に充填される原液Aと、容器本体と内袋の間の隙間空間(ガス室)に充填される加圧剤Bとからなる。   A double aerosol product 10 shown in FIG. 1 includes a container main body 11, an inner bag 12 inserted into the container main body, a valve 13 attached to the opening of the container main body with the inner bag interposed therebetween, and a lower end of the valve. The residual gas discharge mechanism 14 that breaks through the inner bag when the volume of the inner bag attached to the container reaches a predetermined size, the stock solution A filled in the inner space (stock solution chamber) of the inner bag, the container body and the inner body It consists of the pressurizing agent B with which the clearance space (gas chamber) between bags is filled.

容器本体11は、ブリキや錫−ニッケル系鋼板(TNS)などの金属板を円筒状に成形した胴部16と、その上端に二重巻き締めにより固着した目金部17と、胴部の下端に二重巻き締めにより固着した底部18とを備えたスリーピース缶であり、目金部の上端開口にはビード部19が形成されている。また、底部16は中心に向けてテーパー状に盛り上がる山型に形成されており、その中心にはガス充填用バルブ20が設けられている。   The container body 11 includes a barrel portion 16 in which a metal plate such as tinplate or tin-nickel steel plate (TNS) is formed into a cylindrical shape, an eyepiece portion 17 secured to the upper end thereof by double winding, and a lower end of the barrel portion. A three-piece can having a bottom portion 18 fixed by double winding, and a bead portion 19 is formed in an upper end opening of the eyepiece portion. Further, the bottom portion 16 is formed in a mountain shape that rises in a tapered shape toward the center, and a gas filling valve 20 is provided at the center thereof.

内袋12は、ブロー成形などによって有底筒状に成形される薄肉の合成樹脂製の一体成形品であり、円筒状の胴部21と、その胴部の上端から径が縮まるように上方に延びる肩部22と、その肩部から上方に伸びる円筒状の首部23と、その首部の上端に形成されるフランジ部24と、胴部の下端に形成される底部25とからなる。また、底部25は、ブロー成形時に胴部の下端(底部)を密閉するピンチオフ部26を備えている。   The inner bag 12 is an integrally molded product made of a thin synthetic resin that is molded into a bottomed cylindrical shape by blow molding or the like, and is formed so that the diameter is reduced from the cylindrical barrel portion 21 and the upper end of the barrel portion. The shoulder portion 22 extends, the cylindrical neck portion 23 extends upward from the shoulder portion, the flange portion 24 formed at the upper end of the neck portion, and the bottom portion 25 formed at the lower end of the trunk portion. Moreover, the bottom part 25 is provided with the pinch-off part 26 which seals the lower end (bottom part) of the trunk | drum at the time of blow molding.

バルブ13は、容器本体のビード部19に内袋のフランジ部24およびガスケット27を挟んで固着されるマウンティングカップ28と、マウンティングカップの中央に保持される筒状のハウジング29と、ハウジング内に上下移動自在に収容され大気と内袋12の内部空間(原液室)とを連通するステム孔30を備えたステム31と、そのステムを常に上方に付勢するスプリング32と、ステムが上方に位置するときステム孔30を塞ぐステムラバー33とを備えている。また、ハウジング29の下端には、残ガス排出機構14と係合する円筒状の係合部34が形成されている。これらの部材の材料は特に限定されず、金属、合成樹脂、ゴムなどから適宜選択する。   The valve 13 includes a mounting cup 28 fixed to the bead portion 19 of the container body with the flange portion 24 and the gasket 27 sandwiched therebetween, a cylindrical housing 29 held in the center of the mounting cup, and an upper and lower portions in the housing. A stem 31 having a stem hole 30 that is movably accommodated and communicates between the atmosphere and the internal space (stock solution chamber) of the inner bag 12, a spring 32 that constantly biases the stem upward, and the stem is located above. And a stem rubber 33 for closing the stem hole 30. A cylindrical engaging portion 34 that engages with the residual gas discharge mechanism 14 is formed at the lower end of the housing 29. The material of these members is not particularly limited, and is appropriately selected from metals, synthetic resins, rubbers, and the like.

残ガス排出機構14は、図2aに示すように、ハウジング29の係合部34の外周面34aと係合する円筒状の装着部37を有する保護部材35と、ハウジング29の係合部34の内部通路34bに挿入され、かつ、保護部材内に上下移動自在に収納される貫通部材36とからなる。   As shown in FIG. 2 a, the residual gas discharge mechanism 14 includes a protection member 35 having a cylindrical mounting portion 37 that engages with the outer peripheral surface 34 a of the engaging portion 34 of the housing 29, and the engaging portion 34 of the housing 29. The penetrating member 36 is inserted into the internal passage 34b and accommodated in the protective member so as to be movable up and down.

保護部材35は、図3a、bに示すように、円筒状の装着部37と、逆T字状の収容部38と、装着部37と収容部38とを区画する区画板39とからなる。
装着部37は、ハウジングの係合部34とその外周面34aを覆うように係合する円筒状の部位であり、区画板39より上の位置に装着部内と原液室とを連通する連通孔40が形成されている。また区画板39の中心には貫通部材の受圧部48を挿入するための挿入孔39aが形成されている。
収容部38は、中空で扁平な円板状の収容部本体42と、その上面の中心から上方に延び、装着部の下端と連結する円筒状の連結部43とを別部材として備えたものである。しかし、一体に成形してもよい。収容部38の底面38aには中心孔44が形成されており、円筒状の外周壁38bには、後述する貫通部材36の脚47が押し出される窓45が形成されている。さらに、収容部38には、連結部43から収容部本体42にかけて軸方向に形成された切り欠き46が四方向に設けられている。収容部本体42は、中空で扁平な直方体状などでもよい。
As shown in FIGS. 3A and 3B, the protection member 35 includes a cylindrical mounting portion 37, an inverted T-shaped storage portion 38, and a partition plate 39 that partitions the mounting portion 37 and the storage portion 38.
The mounting portion 37 is a cylindrical portion that is engaged so as to cover the engaging portion 34 of the housing and the outer peripheral surface 34a, and a communication hole 40 that communicates the inside of the mounting portion and the stock solution chamber at a position above the partition plate 39. Is formed. An insertion hole 39a for inserting the pressure receiving portion 48 of the penetrating member is formed at the center of the partition plate 39.
The accommodating portion 38 includes a hollow and flat disc-shaped accommodating portion main body 42 and a cylindrical connecting portion 43 that extends upward from the center of the upper surface and is connected to the lower end of the mounting portion as separate members. is there. However, it may be formed integrally. A central hole 44 is formed in the bottom surface 38a of the housing portion 38, and a window 45 through which a leg 47 of a penetrating member 36 described later is pushed out is formed in a cylindrical outer peripheral wall 38b. Further, the housing portion 38 is provided with notches 46 formed in the axial direction from the connecting portion 43 to the housing portion main body 42 in four directions. The accommodating portion main body 42 may be a hollow and flat rectangular parallelepiped.

図2に戻って、貫通部材36は、円柱状の受圧部48と、その下端から延びる4本の脚47とからなり、脚47の先端49は鋭く削られており、この先端49が本発明でいう穿孔部(尖鋭突起)となる。さらに、脚47は四方に開閉自在に形成されている。貫通部材は隔壁よりも硬い合成樹脂、ステンレスなどの金属などを用いて成型や加工することにより得られる。   Returning to FIG. 2, the penetrating member 36 includes a columnar pressure receiving portion 48 and four legs 47 extending from the lower end thereof, and the tip 49 of the leg 47 is sharply cut, and the tip 49 is the present invention. It becomes a perforated part (sharp protrusion). Further, the legs 47 are formed to be openable and closable in four directions. The penetrating member can be obtained by molding or processing using a synthetic resin harder than the partition wall or a metal such as stainless steel.

このように形成された残ガス排出機構14は、貫通部材の脚47を閉じた状態で受圧部48を、保護部材の収容部38の中心孔44から区画板39の挿入孔39aを介して係合部の内部通路34b内に挿入し、次いで、貫通部材の脚47を若干開いて切り欠き46に収容し、収容部本体の底面38aに支持させて組み立てる。この残ガス排出機構14の状態が、貫通部材の先端49(穿孔部)が収納された第1状態となる(図2a参照)。   The residual gas discharge mechanism 14 thus formed engages the pressure receiving portion 48 with the leg 47 of the penetrating member closed, from the central hole 44 of the protective member accommodating portion 38 through the insertion hole 39a of the partition plate 39. After inserting into the internal passage 34b of the joint portion, the leg 47 of the penetrating member is slightly opened and accommodated in the notch 46, and is assembled by being supported on the bottom surface 38a of the accommodating portion main body. The state of the residual gas discharge mechanism 14 is a first state in which the tip 49 (perforated portion) of the penetrating member is accommodated (see FIG. 2a).

なお、本実施形態では、収容部本体42と連結部43とを別部材としているため、貫通部材36を収容部本体42に収容してから連結部43を装着してもよい。
また、脚47の数は特に限定されないが、内袋がどのような形状で収縮しても確実に貫通できるように2〜10本、特に、3〜8本設けることが好ましい。さらに、脚と脚の間隔は圧力を受けたときの拡がりやすさを考慮して等角に設けることが好ましい。
さらに、窓は脚の本数に応じて形成することが好ましいが、環状の窓としてもよい。
In addition, in this embodiment, since the accommodating part main body 42 and the connection part 43 are used as separate members, the connecting part 43 may be mounted after the penetrating member 36 is accommodated in the accommodating part main body 42.
The number of legs 47 is not particularly limited, but it is preferable to provide 2 to 10, particularly 3 to 8, so that the inner bag can be surely penetrated regardless of the shape of the inner bag. Further, it is preferable that the distance between the legs is equiangular in consideration of easiness of spreading when subjected to pressure.
Further, the window is preferably formed according to the number of legs, but may be an annular window.

この状態において、バルブのステム孔30を開放して原液等の流体(好ましくは粘性流体)を内袋に向かって圧力充填することにより、原液はハウジングの下孔34cを通って係合部34の内部通路34bに至り、貫通部材36の受圧部48を下方に押し出して、装着部37の連通孔40から内袋に充填される。そして、このように貫通部材が下方に向けて圧力を受けることにより、貫通部材の脚47は収容部本体の底面38aを滑り、その先端49が収容部の窓45から突出し、残ガス排出機構14は第2状態となる(図2b参照)。また、二重エアゾール製品10のバルブ13を一度開放した後は、常に原液Aが係合部34内に充満している。そのため、貫通部材36が上昇し、第1状態に戻るおそれは小さい。
ここで圧力充填とは、ガス室に充填されている加圧剤の圧力(0.2〜1.0MPa)以上の圧力でもって原液等の流体をバルブから充填することをいう。
In this state, when the stem hole 30 of the valve is opened and a fluid such as a stock solution (preferably a viscous fluid) is pressure-filled toward the inner bag, the stock solution passes through the lower hole 34c of the housing to The inner passage 34b is reached, the pressure receiving portion 48 of the penetrating member 36 is pushed downward, and the inner bag is filled from the communication hole 40 of the mounting portion 37. When the penetrating member receives pressure downward in this way, the leg 47 of the penetrating member slides on the bottom surface 38a of the housing portion main body, and its tip 49 protrudes from the window 45 of the housing portion, and the residual gas discharge mechanism 14 Enters the second state (see FIG. 2b). Further, after the valve 13 of the double aerosol product 10 is once opened, the stock solution A is always filled in the engaging portion 34. Therefore, there is little risk that the penetrating member 36 will rise and return to the first state.
Here, pressure filling means filling a fluid such as a stock solution from a valve with a pressure equal to or higher than the pressure (0.2 to 1.0 MPa) of the pressurizing agent filled in the gas chamber.

次にこの二重エアゾール製品10の充填方法を説明する。初めに、容器本体11に内袋12を挿入し、第1状態の残ガス排出機構14を下端に取り付けたバルブ13を容器本体11の開口部にクリンプして固着する(図4a参照)。次いで、容器本体の底部18のガス充填用バルブ20から容器本体と内袋との隙間空間(ガス室)に加圧剤Bを充填する。このとき、内袋12は加圧剤の圧力により少し収縮する(図4b参照)。なお加圧剤としては、窒素ガス、炭酸ガス、亜酸化窒素ガス、圧縮空気などの圧縮ガスや、液化石油ガス、ジメチルエーテル、フロンなどの液化ガスを用いることができる。   Next, the filling method of this double aerosol product 10 is demonstrated. First, the inner bag 12 is inserted into the container body 11, and the valve 13 with the residual gas discharge mechanism 14 in the first state attached to the lower end is crimped and fixed to the opening of the container body 11 (see FIG. 4a). Subsequently, the pressurizing agent B is filled into the space (gas chamber) between the container body and the inner bag from the gas filling valve 20 on the bottom 18 of the container body. At this time, the inner bag 12 is slightly contracted by the pressure of the pressurizing agent (see FIG. 4b). As the pressurizing agent, a compressed gas such as nitrogen gas, carbon dioxide gas, nitrous oxide gas, or compressed air, or a liquefied gas such as liquefied petroleum gas, dimethyl ether, or chlorofluorocarbon can be used.

その後、ステム31を押し下げてステム孔30を開放し、内袋12の内部空間(原液室)の空気を外部に排出する。このとき、内袋は加圧剤によって圧力を受けているため、内部空間の空気はほぼ全量排出されて、内部空間の容積は満注量の10%以下、好ましくは5%以下となる。しかし残ガス排出機構14は第1状態であり貫通部材36の脚の先端49(穿孔部)は保護部材35内に収納されているため、内袋12は破られない(図4c参照)。最後に、ステム31を押し下げた状態で、内袋12内(原液室)に原液Aをステム31から圧力充填する。これにより、上述したように原液Aが貫通部材の脚の先端49(穿孔部)を保護部材35の窓45から押し出し、残ガス排出機構14を第2状態にすると同時にエアゾール製品10が完成する(図4d参照)。   Thereafter, the stem 31 is pushed down to open the stem hole 30 and the air in the inner space (stock solution chamber) of the inner bag 12 is discharged to the outside. At this time, since the inner bag is under pressure by the pressurizing agent, almost all of the air in the inner space is discharged, and the volume of the inner space becomes 10% or less, preferably 5% or less, of the full injection amount. However, since the residual gas discharge mechanism 14 is in the first state and the tip 49 (perforated portion) of the leg of the penetrating member 36 is housed in the protective member 35, the inner bag 12 is not torn (see FIG. 4c). Finally, the stock solution A is pressure-filled from the stem 31 into the inner bag 12 (stock solution chamber) with the stem 31 pushed down. As a result, as described above, the stock solution A pushes the distal end 49 (perforated portion) of the leg of the penetrating member from the window 45 of the protective member 35, and the residual gas discharge mechanism 14 is brought into the second state, and at the same time, the aerosol product 10 is completed ( See FIG. 4d).

このように構成されている二重エアゾール製品10に噴射部材41を取り付けることにより、エアゾール製品を任意の向きで原液を吐出することができる。また、この二重エアゾール製品10は原液の吐出量に比例して原液室の容積が減少する。そのため、内袋12の容積が減少して所定の大きさになると、第2状態にある残ガス排出機構14によって内袋12が破られる。これにより、容器本体11と内袋12の隙間空間(ガス室)に密封して充填されている加圧剤Bが内袋12内に流れ込み、バルブ13を介して噴射部材41から排出される。このように、二重エアゾール製品10は、通常の噴射操作を行いながら、原液Aがなくなるのとほぼ同時に排出処理もなされる(図4e参照)。   By attaching the injection member 41 to the double aerosol product 10 configured as described above, the stock solution can be discharged from the aerosol product in an arbitrary direction. Further, the volume of the stock solution chamber of the double aerosol product 10 is reduced in proportion to the discharge amount of the stock solution. Therefore, when the volume of the inner bag 12 decreases to a predetermined size, the inner bag 12 is broken by the residual gas discharge mechanism 14 in the second state. As a result, the pressurizing agent B sealed and filled in the gap space (gas chamber) between the container body 11 and the inner bag 12 flows into the inner bag 12 and is discharged from the injection member 41 through the valve 13. In this way, the double aerosol product 10 is also subjected to a discharge process almost simultaneously with the disappearance of the stock solution A while performing a normal injection operation (see FIG. 4e).

また、この二重エアゾール製品10は、残ガス排出機構14を貫通部材の脚の先端49(穿孔部)が保護部材35内に収納されている第1状態にして組み立てることができるため、作業者および内袋を突き破る先端49(穿孔部)を保護することができる。さらに、バルブを内袋の開口部に装着するときなど、製造工程で内袋等を傷つけたりすることがない。
さらに、上述したように原液室内の空気を外部に排出し、原液をバルブから充填する場合、特許文献1または2のガス排出用具を用いた二重エアゾール製品では、原液室内の空気を外部に排出した時点で内袋が破られてしまう。このように本発明の残ガス排出機構は、二重エアゾール製品の充填方法に限定されることなく共通の排出機構として用いることができる。
Further, the dual aerosol product 10 can be assembled with the residual gas discharge mechanism 14 in the first state in which the tip 49 (perforated portion) of the leg of the penetrating member is housed in the protective member 35. And the front-end | tip 49 (perforated part) which pierces an inner bag can be protected. Furthermore, the inner bag or the like is not damaged in the manufacturing process, for example, when the valve is attached to the opening of the inner bag.
Further, as described above, when the air in the stock solution chamber is discharged to the outside and the stock solution is filled from the valve, in the double aerosol product using the gas discharge tool of Patent Document 1 or 2, the air in the stock solution chamber is discharged to the outside. At that time, the inner bag will be torn. Thus, the residual gas discharge mechanism of the present invention can be used as a common discharge mechanism without being limited to the double aerosol product filling method.

図5に示す二重エアゾール製品50は、残ガス排出機構の貫通部材がステムの下端によって押し下げられるものである。この二重エアゾール製品50は、インパクト加工やしぼり・しごき加工などにより有底筒状に一体成形された容器本体51と、その内部に挿入する内袋52と、容器本体の開口部に内袋を挟んで取り付けられるバルブ53と、そのバルブの下端に取り付けられた内袋の容積が所定の大きさになったときに内袋を突き破る残ガス排出機構54と、内袋の内部空間に充填される原液Aと、容器本体と内袋の隙間空間に充填される加圧剤Bとからなる。   In the double aerosol product 50 shown in FIG. 5, the penetrating member of the residual gas discharge mechanism is pushed down by the lower end of the stem. This double aerosol product 50 includes a container body 51 integrally formed into a bottomed cylindrical shape by impact processing, squeezing and ironing processing, an inner bag 52 to be inserted therein, and an inner bag at the opening of the container body. A valve 53 that is sandwiched and attached, a residual gas discharge mechanism 54 that breaks through the inner bag when the volume of the inner bag attached to the lower end of the valve reaches a predetermined size, and an inner space of the inner bag are filled. It consists of undiluted solution A and pressurizing agent B filled in the space between the container body and the inner bag.

容器本体51は、アルミニウム、ブリキなどの金属板(円盤)を絞りしごき加工またはインパクト加工により底部56および円筒状の胴部57を備えた有底筒状に形成し、ついで、その胴部上端にネッキング加工を施して肩部58を形成し、肩部上端にカーリング加工によりビード部59を形成したものである。また、底部56は中心に向けてテーパー状に盛り上がる山型であり、ガス充填用バルブは備えていない。なお、この容器本体51として、合成樹脂や耐圧ガラスなど、耐圧性を有する他の材質のものを用いてもよい。   The container body 51 is formed into a bottomed cylindrical shape having a bottom portion 56 and a cylindrical body portion 57 by squeezing or impacting a metal plate (disk) such as aluminum or tinplate, and then, at the upper end of the body portion. A shoulder portion 58 is formed by necking, and a bead portion 59 is formed by curling on the upper end of the shoulder portion. Further, the bottom portion 56 has a mountain shape that tapers toward the center, and is not provided with a gas filling valve. The container body 51 may be made of another material having pressure resistance such as synthetic resin or pressure glass.

内袋52は、図1の二重エアゾール製品10の内袋12と実質的に同じであり、薄肉の合成樹脂製の一体成形品である。   The inner bag 52 is substantially the same as the inner bag 12 of the double aerosol product 10 of FIG. 1, and is an integrally molded product made of a thin synthetic resin.

バルブ53は、図1の二重エアゾール製品のバルブ13と同様に、マウンティングカップ61と、マウンティングカップに保持されるハウジング62と、ハウジング内に上下移動自在に収容されるステム63と、そのステムを常に上方に付勢する第1スプリング64と、ステムが一定の深さまで押し下げられたときにそのステムを上方に付勢する第2スプリング65と、ステム孔を塞ぐステムラバー66とを備えている。   As with the double aerosol product valve 13 of FIG. 1, the valve 53 includes a mounting cup 61, a housing 62 held by the mounting cup, a stem 63 accommodated in the housing so as to be vertically movable, and the stem. A first spring 64 that always urges upward, a second spring 65 that urges the stem upward when the stem is pushed down to a certain depth, and a stem rubber 66 that closes the stem hole are provided.

ハウジング62は、図6aに示すように、底面を有する円筒状のハウジング本体68と、その下端に形成された円筒状の係合部69と、ハウジング本体の側面に形成され、内袋52と連通する連通孔70とを備えている。係合部69の外周面69aは残ガス排出機構54と係合し、内周面の内部通路67に貫通部材の受圧部84と後述するステム下端の押部75を内挿する。また、係合部の内周面上部には、第2スプリング65を支持する段部71が形成されている。
ステム63は、円筒状のステム本体72と、その下部に形成された半径方向内側にいくにつれて下方に突出する2つの段部(第1段部73、第2段部74)と、下端に形成された円柱状の押部75とを備えている。
As shown in FIG. 6 a, the housing 62 is formed on a cylindrical housing body 68 having a bottom surface, a cylindrical engaging portion 69 formed at the lower end thereof, and a side surface of the housing body, and communicates with the inner bag 52. The communication hole 70 is provided. The outer peripheral surface 69a of the engaging portion 69 is engaged with the residual gas discharge mechanism 54, and a pressure receiving portion 84 of the penetrating member and a pressing portion 75 at the lower end of the stem which will be described later are inserted into the internal passage 67 on the inner peripheral surface. Further, a stepped portion 71 that supports the second spring 65 is formed at the upper part of the inner peripheral surface of the engaging portion.
The stem 63 is formed at a lower end of a cylindrical stem main body 72, two step portions (first step portion 73 and second step portion 74) projecting downward inward in the radial direction. The column-shaped push part 75 is provided.

第1スプリング64はハウジング本体68の底面とステムの第1段部73との間で支持され、第2スプリング65は係合部の内周面上部の段部71とステムの第2段部74との間で支持される。しかし、第2スプリング65の長さは、第1スプリング64が伸長しているとき(ステムが押し下げられていないとき)ステムの第2段部74とは当接しないように設計されている(図6a参照)。   The first spring 64 is supported between the bottom surface of the housing main body 68 and the first step portion 73 of the stem, and the second spring 65 is a step portion 71 on the inner peripheral surface of the engaging portion and the second step portion 74 of the stem. Supported between. However, the length of the second spring 65 is designed so as not to contact the second step portion 74 of the stem when the first spring 64 is extended (when the stem is not pushed down) (see FIG. 6a).

このように構成されたバルブ53のステム63は、ステム下端の押部75がハウジングの係合部の内部通路67に挿入された状態で、上下に移動可能である。しかし、ステム63を押し下げたときに、ステムの押部が内部通路67に挿入されるようにしてもよい。そして、ステムを押し下げるとステムの第2段部74が第2スプリング65と当接するまでは第1スプリング64の弾発力を先ず受ける。この状態において、ステム孔はステムラバー66から開放されており、内袋内の原液を吐出することができる(通常の吐出操作、図6b参照)。ついで、さらにステムを押し下げる場合、ステム63は第1スプリング64および第2スプリング65の弾発力を受けるため前述の通常の吐出操作よりも大きな操作力が必要となり、使用者が意図的に力を加えないと押し下げることができない。つまり、使用者は、ステム63を図6bに示す深さまで押し下げると2つのスプリングにかかる抵抗によりステム63が一定の深さまで押し下げられたことを認識することができる。   The stem 63 of the valve 53 configured as described above can move up and down in a state where the pressing portion 75 at the lower end of the stem is inserted into the internal passage 67 of the engaging portion of the housing. However, the stem pressing portion may be inserted into the internal passage 67 when the stem 63 is pushed down. When the stem is pushed down, the elastic force of the first spring 64 is first received until the second step portion 74 of the stem contacts the second spring 65. In this state, the stem hole is opened from the stem rubber 66, and the stock solution in the inner bag can be discharged (normal discharge operation, see FIG. 6b). Next, when the stem is further pushed down, the stem 63 receives the elastic force of the first spring 64 and the second spring 65, and therefore requires a larger operating force than the above-described normal discharge operation, and the user intentionally applies the force. It cannot be pushed down without adding. That is, when the user pushes down the stem 63 to the depth shown in FIG. 6b, the user can recognize that the stem 63 is pushed down to a certain depth by the resistance applied to the two springs.

残ガス排出機構54は、図6bに示すように、保護部材76と、貫通部材77とからなる。保護部材76は、中空で扁平な円柱状の収容部78と、その上面の中心から上方に延びハウジングの係合部69の外周面69aに装着される円筒状の装着部79とを備えたものである。収容部の底面78aには係合孔80が形成されており、収容部の外周壁78bには、窓81が四方に形成されている。さらに、保護部材76には、装着部79から収容部78にかけて軸方向に切り欠き82が窓81と同方向の四方向に形成されている。   As shown in FIG. 6 b, the residual gas discharge mechanism 54 includes a protection member 76 and a penetrating member 77. The protective member 76 includes a hollow, flat columnar accommodating portion 78 and a cylindrical mounting portion 79 that extends upward from the center of the upper surface thereof and is mounted on the outer peripheral surface 69a of the engaging portion 69 of the housing. It is. Engagement holes 80 are formed in the bottom surface 78a of the housing portion, and windows 81 are formed in four directions on the outer peripheral wall 78b of the housing portion. Further, the protective member 76 is formed with notches 82 in the axial direction from the mounting portion 79 to the accommodating portion 78 in four directions in the same direction as the window 81.

貫通部材77は、円柱状の受圧部84と、その下端から延びる4本の脚85と、その4本の脚の間に形成された留め具86とからなり、脚85の先端83(穿孔部)は鋭く削られて針状突起(尖鋭突起)を形成している。さらに、脚85は四方に開閉自在に形成されている。   The penetrating member 77 includes a columnar pressure receiving portion 84, four legs 85 extending from the lower end thereof, and a fastener 86 formed between the four legs, and includes a tip 83 (perforated portion) of the leg 85. ) Is sharply cut to form needle-like protrusions (sharp protrusions). Further, the legs 85 are formed to be openable and closable in four directions.

このように形成されているため、残ガス排出機構54は、保護部材76の装着部79の上端開口部から脚85を閉じた状態の貫通部材77を挿入して組み立てられる。このとき、脚85はやはり収容部の底面78aに支持されており、その先端83は収容部78から露出していない(第1状態)。その状態で保護部材76をハウジングの係合部69に連結する(図6a参照)。
次にステム63を上述した図6bに示す深さまで押し下げる(通常の吐出操作)。これにより、バルブラバー66が撓みステム孔が開放される。つまり、内袋52と大気は、バルブの連通孔70、ステム63のステム孔を介して連通する(図6b参照)。
Thus, the residual gas discharge mechanism 54 is assembled by inserting the penetrating member 77 with the legs 85 closed from the upper end opening of the mounting portion 79 of the protective member 76. At this time, the legs 85 are still supported by the bottom surface 78a of the housing portion, and the tip 83 is not exposed from the housing portion 78 (first state). In this state, the protection member 76 is coupled to the engaging portion 69 of the housing (see FIG. 6a).
Next, the stem 63 is pushed down to the depth shown in FIG. 6b described above (normal discharge operation). Thereby, the valve rubber 66 is bent and the stem hole is opened. That is, the inner bag 52 and the atmosphere communicate with each other through the valve communication hole 70 and the stem hole of the stem 63 (see FIG. 6b).

さらに通常の吐出操作よりも大きな操作力でステム63を深く押し下げる。これにより、ステム下端の押部75が、貫通部材77の受圧部上端面と当接し、貫通部材77を押し下げる。これにより、貫通部材の脚85の先端83は収容部の底面78aを滑り、窓81から突出し、残ガス排出機構54は第2状態となる(図6c参照)。このとき、貫通部材の留め具86は、保護部材の係合孔80に係合した状態で維持され、ステム63の押し下げを中止しても、貫通部材77が上方に上がることがない。   Further, the stem 63 is pushed down deeply with an operation force larger than that of a normal discharge operation. Thereby, the pressing portion 75 at the lower end of the stem comes into contact with the upper end surface of the pressure receiving portion of the penetrating member 77 and pushes down the penetrating member 77. Thereby, the tip 83 of the leg 85 of the penetrating member slides on the bottom surface 78a of the housing portion and protrudes from the window 81, and the residual gas discharge mechanism 54 is in the second state (see FIG. 6c). At this time, the fastener 86 of the penetrating member is maintained in a state of being engaged with the engaging hole 80 of the protective member, and the penetrating member 77 does not rise upward even if the pressing of the stem 63 is stopped.

次に、図7において、この二重エアゾール製品50の充填方法を説明する。この二重エアゾール製品は、先ず容器本体51に内袋52を挿入し、内袋52の内部空間(原液室)に原液Aを充填する。ついで、内袋の開口部に第1状態の残ガス排出機構54を取り付けたバルブを挿入して原液室内を気密状態にし、内袋52と容器本体51との隙間空間(ガス室)に加圧剤Bをアンダーカップ充填法により充填し、バルブ53を容器本体51にクリンプして固着する(図7a参照)。そして、この後、バルブのステム63を所定の深さ以上に押し下げることにより残ガス排出機構を第1状態から第2状態とするものである(図7b参照)。   Next, in FIG. 7, the filling method of this double aerosol product 50 is demonstrated. In this double aerosol product, first, the inner bag 52 is inserted into the container body 51, and the inner space (stock solution chamber) of the inner bag 52 is filled with the stock solution A. Next, a valve with a first state residual gas discharge mechanism 54 attached is inserted into the opening of the inner bag to make the stock solution chamber airtight and pressurize the gap space (gas chamber) between the inner bag 52 and the container body 51. The agent B is filled by the undercup filling method, and the valve 53 is crimped and fixed to the container body 51 (see FIG. 7a). Then, the residual gas discharge mechanism is changed from the first state to the second state by pushing down the stem 63 of the valve to a predetermined depth or more (see FIG. 7b).

このように製造される二重エアゾール製品50は、図1の二重エアゾール製品10と同様に、バルブに噴射部材41等を取り付けることにより、原液Aを任意の方向に吐出することができる(図7c参照)。そして、残ガス排出機構54を第2状態とした後であれば、通常の吐出操作を行いながら、原液Aがなくなるのとほぼ同時に加圧剤の排出処理もなされる(図7d参照)。この二重エアゾール製品50は、図1の二重エアゾール製品10と同様に、製造段階において作業者に対して安全であり、貫通部材の先端83(穿孔部)を保護することができる。   The double aerosol product 50 manufactured in this way can discharge the stock solution A in an arbitrary direction by attaching the injection member 41 and the like to the valve as in the double aerosol product 10 of FIG. 7c). Then, after the residual gas discharge mechanism 54 is set to the second state, the pressure agent discharge process is performed almost simultaneously with the disappearance of the stock solution A while performing a normal discharge operation (see FIG. 7d). This double aerosol product 50 is safe for the operator in the manufacturing stage, and can protect the tip 83 (perforated portion) of the penetrating member, similarly to the double aerosol product 10 of FIG.

また、図7eに示すように、内袋52に原液を充填しない状態で内袋52と容器本体51との隙間空間(ガス室)に加圧剤Bをアンダーカップ充填法により充填してバルブを容器本体にクリンプし(工程I)、内袋52の内部空間の空気を排出し(工程II)、ステム63から原液Aを充填してもよい(工程III)。この充填方法では内袋52の内部空間の空気をほぼ全量排出することができるため、酸化されやすい、分解されやすい等の酸素との反応性の高い原液を用いる場合に好ましい。この場合、残ガス排出機構54は、原液Aを充填してから、つまり工程IIIの後にバルブ53のステム63を押し下げて第2状態とする。   Further, as shown in FIG. 7e, the pressure agent B is filled in the gap space (gas chamber) between the inner bag 52 and the container main body 51 by the under cup filling method without filling the inner bag 52 with the stock solution. The container body may be crimped (step I), the air in the inner space of the inner bag 52 may be discharged (step II), and the stock solution A may be filled from the stem 63 (step III). This filling method can discharge almost the entire amount of air in the inner space of the inner bag 52, and is therefore preferable when using a stock solution having high reactivity with oxygen, such as being easily oxidized and easily decomposed. In this case, after the residual gas discharge mechanism 54 is filled with the stock solution A, that is, after step III, the stem 63 of the valve 53 is pushed down to be in the second state.

この二重エアゾール製品50は、製品を製造した後であれば、いずれの段階で残ガス排出機構54を第1状態から第2状態にしてもよい。つまり、製造者は第1状態の状態で二重エアゾール製品を出荷し、使用者が製品(原液)を使い切った後、その意思で第2状態としてもらうことにより、原液を一層効率良く使い切ることが可能である。   As long as this double aerosol product 50 is manufactured, the residual gas discharge mechanism 54 may be changed from the first state to the second state at any stage. In other words, the manufacturer ships the double aerosol product in the state of the first state, and after the user has used up the product (stock solution), he / she wants to use the stock solution in the second state, so that the stock solution can be used more efficiently. Is possible.

また、内袋型の二重エアゾール製品は、原液をある程度吐出して内袋が収縮したとき、内袋の底部は幾分か上昇し、内袋は内袋の上端近辺のクリンプに吊り下げられた状態で保持される。そのため、使用者が使用の途中で誤って製品が横を向くようにして落下させると内袋がしなり、貫通部材によって内袋を貫通してしまうおそれがある。しかし、残ガス排出機構54を使用者の意思で第2状態としてもらう場合、そのようなおそれがない。   Also, the inner bag type double aerosol product, when the stock solution is discharged to some extent and the inner bag shrinks, the bottom of the inner bag rises somewhat, and the inner bag is suspended by the crimp near the upper end of the inner bag It is held in the state. For this reason, if the user accidentally drops the product so that it is turned sideways during use, the inner bag is broken, and the inner bag may be penetrated by the penetrating member. However, when the residual gas discharge mechanism 54 is brought into the second state at the user's intention, there is no such fear.

図8に示す二重エアゾール製品90は、隔壁がピストンである二重エアゾール製品であり、容器本体91内に上下移動自在に配置されたピストン92と、ステムの下端によって押し下げられる貫通部材93を備えた残ガス排出機構94とを備えている。本実施形態では、二重エアゾール容器のバルブのハウジング99が残ガス排出機構94の保護部材を兼ねている。
容器本体91は、図1のエアゾール製品10の容器本体11と実質的に同じであり、底部にガス充填用バルブ95を備えたスリーピース缶である。この容器本体91内にピストン92が上下移動自在に配置されるが、このピストン92より上の空間が原液室になり、ピストン92より下の空間がガス室となる。つまり、原液室の原液Aが吐出されることにより、ピストン92は加圧剤Bに押され上方(バルブ側)に移動する。
A double aerosol product 90 shown in FIG. 8 is a double aerosol product in which the partition wall is a piston, and includes a piston 92 disposed in the container body 91 so as to be movable up and down, and a penetrating member 93 pushed down by the lower end of the stem. And a residual gas discharge mechanism 94. In this embodiment, the valve housing 99 of the double aerosol container also serves as a protective member for the residual gas discharge mechanism 94.
The container main body 91 is substantially the same as the container main body 11 of the aerosol product 10 of FIG. 1, and is a three-piece can provided with a gas filling valve 95 at the bottom. A piston 92 is disposed in the container body 91 so as to be movable up and down. A space above the piston 92 is a stock solution chamber, and a space below the piston 92 is a gas chamber. That is, when the stock solution A in the stock solution chamber is discharged, the piston 92 is pushed by the pressurizing agent B and moves upward (valve side).

ピストン92は、合成樹脂などから成形される形状が山型のものであり、裾部97が容器本体91の内面と気密を保ちながら摺動するものである。また、天面中央には凹部98が形成されている。この凹部98は、原液が吐出されてピストン92が上昇することにより、最終的にバルブのハウジング99の外底部と当接し、後述する残ガス排出機構94の貫通部材93により貫通させられる部位である。なお凹部98は、貫通しやすくするために他の部分よりも薄肉にしてもよい。   The piston 92 has a mountain shape formed from a synthetic resin or the like, and the skirt 97 slides while maintaining airtightness with the inner surface of the container main body 91. A recess 98 is formed in the center of the top surface. The concave portion 98 is a portion that finally comes into contact with the outer bottom portion of the valve housing 99 and is penetrated by a penetrating member 93 of a residual gas discharge mechanism 94 described later when the stock solution is discharged and the piston 92 rises. . The concave portion 98 may be thinner than other portions in order to facilitate penetration.

バルブ96のハウジング99は、図9aに示すように、内底面96aの中心に形成された貫通部材93を突出させる窓100と、側面下部に形成された原液Aが充填される原液室と連通する連通孔101と、側面中部の内側に形成された後述するステムの突起106と係合する係合突起102とを備えている。さらに、窓100には、段部103が形成されている。
バルブ96のステム104は、円筒状のステム本体105と、その側面中部の外周に形成された突起106と、下端に形成された円柱状の押部107とを備えている。バルブの他の構成は、図1のエアゾール製品のバルブ13と実質的に同じである。
As shown in FIG. 9A, the housing 99 of the valve 96 communicates with a window 100 for projecting a penetrating member 93 formed at the center of the inner bottom surface 96a and a stock solution chamber filled with a stock solution A formed at the lower side. A communication hole 101 and an engagement protrusion 102 that engages with a protrusion 106 of a stem, which will be described later, formed on the inner side of the side surface are provided. Furthermore, a stepped portion 103 is formed in the window 100.
The stem 104 of the valve 96 includes a cylindrical stem main body 105, a protrusion 106 formed on the outer periphery of the middle portion of the side surface, and a columnar pressing portion 107 formed on the lower end. The other configuration of the valve is substantially the same as the valve 13 of the aerosol product of FIG.

残ガス排出機構94は、一方の先端108(穿孔部)が鋭く削られた棒状の貫通部材93(図9c参照)を備えており、貫通部材の上部には半径方向外側に拡がる受圧部109が形成されている。また、この実施形態ではハウジングが残ガス排出機構の保護部材の役割を担う。   The residual gas discharge mechanism 94 includes a rod-like penetrating member 93 (see FIG. 9c) in which one end 108 (perforated portion) is sharply cut, and a pressure receiving portion 109 that expands radially outward is provided on the upper portion of the penetrating member. Is formed. In this embodiment, the housing serves as a protective member for the residual gas discharge mechanism.

この貫通部材93はハウジング内に挿入され、その先端108がハウジングの窓100内に位置するように配置される。また貫通部材93は、貫通部材の受圧部109がハウジング99の段部103に嵌入されたとき、貫通部材の先端108は窓100から突出するように設計されている。
また、貫通部材93を挿入したとき、図9aに示すように貫通部材の先端108と窓の径に隙間を設けず、段部103で止まるようにし、ステムの押部で圧力をかけないと窓100から突出しないようにしている。しかし、ステムの押部で圧力をかけなくても貫通部材の先端108が窓100内から突出するように先端と窓の径に隙間を設けてもよい。この場合であっても、貫通部材の先端に物が当たっても、抵抗なくハウジング内に収納されるため、大きな問題はない。しかし、図9aのように設計するほうが好ましい。
This penetrating member 93 is inserted into the housing, and is arranged so that its tip 108 is located in the window 100 of the housing. The penetrating member 93 is designed such that the tip 108 of the penetrating member protrudes from the window 100 when the pressure receiving portion 109 of the penetrating member is fitted into the stepped portion 103 of the housing 99.
Further, when the penetrating member 93 is inserted, as shown in FIG. 9a, there is no gap between the distal end 108 of the penetrating member and the diameter of the window, it is stopped at the stepped portion 103, and no pressure is applied to the pushing portion of the stem. It does not protrude from 100. However, a gap may be provided in the diameter of the tip and the window so that the tip 108 of the penetrating member protrudes from the window 100 without applying pressure by the pressing portion of the stem. Even in this case, even if an object hits the tip of the penetrating member, it is accommodated in the housing without resistance, so there is no major problem. However, it is preferable to design as shown in FIG.

また、ステム104をハウジング内に挿入するとき突起106がハウジングの側面中部に形成された係合突起102の上方にくるように配置する。そして、通常の吐出を行うときは、突起106が係合突起102を乗り越えて係合しない程度にステム104を押し下げる。そして、ステム104を下方に強く押し下げ、突起106が係合突起102を乗り越えて係合するときに、ステムの押部107が貫通部材の受圧部上端面と当接して押し下げるように構成されている。つまり、ステムの突起106と、ハウジングの係合突起102とが係合する前は、ステム104は上下移動可能であり、係合後は押し下げた位置で固定される。   Further, when the stem 104 is inserted into the housing, the protrusion 106 is disposed above the engaging protrusion 102 formed at the center of the side surface of the housing. And when performing normal discharge, the stem 104 is pushed down to such an extent that the protrusion 106 gets over the engaging protrusion 102 and does not engage. Then, the stem 104 is pushed down downward, and when the projection 106 gets over the engagement projection 102 and engages, the stem pressing portion 107 comes into contact with the upper end surface of the pressure receiving portion of the penetrating member and is pushed down. . That is, the stem 104 can move up and down before the stem projection 106 and the housing engagement projection 102 are engaged with each other, and after the engagement, the stem 104 is fixed at the depressed position.

そのため、ステムの突起106とハウジングの係合突起102とを係合させる前は、たとえピストンが上昇しても凹部を突き破ることができない(第1状態)。そして、係合させた後は、ステム下端の押部107が貫通部材の受圧部109を押し下げた状態、つまり、窓100から先端108が突出した状態で固定され、ピストンが上方へ移動したとき、ピストンの凹部を突き破る(第2状態)。   Therefore, before engaging the protrusion 106 of the stem and the engaging protrusion 102 of the housing, even if the piston rises, the recess cannot be broken through (first state). And after engaging, when the pressing portion 107 at the lower end of the stem is pressed down the pressure receiving portion 109 of the penetrating member, that is, in a state where the tip 108 protrudes from the window 100, and when the piston moves upward, Break through the recess of the piston (second state).

次に二重エアゾール製品90の充填方法を示す。初めに、図1の二重エアゾール製品と同様に原液および加圧剤を充填しない状態で容器本体91のビード部にバルブ96を固着する(図10a参照)。なおピストンは、容器本体を製造する際に、具体的には胴部に底部または目金部を二重巻き締めにより固着する前に挿入しておく。次いで、ガス充填用バルブ95から加圧剤Bを充填する(図10b参照)。このときピストンは幾分上方に移動する。次に、ステム104を通常に押し下げて原液室内の空気を排出する(図10c参照)。このとき、ピストン92はハウジング99の外底部と当接するまで上方するが、残ガス排出機構94が第1状態にあるため、ピストン92は破られない。その後、ステム104を通常に押し下げて原液Aをステム104から圧力充填するとピストンは加圧剤の圧力に逆らいながら下方へ移動する(図10d参照)。   Next, a method for filling the double aerosol product 90 will be described. First, as in the double aerosol product of FIG. 1, the valve 96 is fixed to the bead portion of the container main body 91 without filling the stock solution and the pressurizing agent (see FIG. 10a). In addition, when manufacturing a container main body, specifically, a piston is inserted before fixing a bottom part or a metal eye part to a trunk | drum by double winding. Next, the pressurizing agent B is filled from the gas filling valve 95 (see FIG. 10b). At this time, the piston moves somewhat upward. Next, the stem 104 is normally pushed down to discharge the air in the stock solution chamber (see FIG. 10c). At this time, the piston 92 moves upward until it comes into contact with the outer bottom of the housing 99, but the piston 92 is not broken because the residual gas discharge mechanism 94 is in the first state. Thereafter, when the stem 104 is normally pushed down and the stock solution A is pressure-filled from the stem 104, the piston moves downward against the pressure of the pressurizing agent (see FIG. 10d).

他の実施形態と同様に噴射部材41を取り付けて二重エアゾール製品90は製造される。この二重エアゾール製品90は、ステム104を強く押し下げて残ガス排出機構94を第2状態とすると、貫通手段がハウジングから突出するだけでなくステムも固定され、バルブが常に開放状態となる(図10e)。そのため、原液を完全に使用した後、あるいは、使用者が製品を廃棄するときに残ガス排出機構94を第2状態とする。   The double aerosol product 90 is manufactured by attaching the injection member 41 as in the other embodiments. In this double aerosol product 90, when the stem 104 is pushed down strongly and the residual gas discharge mechanism 94 is in the second state, not only the penetrating means protrudes from the housing but also the stem is fixed, and the valve is always open (see FIG. 10e). Therefore, the residual gas discharge mechanism 94 is set to the second state after completely using the stock solution or when the user discards the product.

図9dに示す貫通部材93aは、内部に管状のガスの排出通路87と、受圧部の側面に形成されており、その排出通路と連通するガス排出孔88とを備えた円筒状のものであり、他の構成は図9cの貫通部材93と実質的に同じである。このように構成されているため、この貫通部材93でピストンを破ると貫通部材の排出通路87、ガス排出孔88を通ってガスはバルブに入り、ステムから大気に放出され、加圧剤の排出が容易になる。
図9eに示す貫通部材93bは、先端89としてカッターの刃が取り付けられたものであり、他の構成は図9cの貫通部材93と実質的に同じである。このように本発明は先端の穿孔部として、棒状(針状)に限定されるものではなく、ピストンを破ることができるものであればよい。
The penetrating member 93a shown in FIG. 9d is a cylindrical member having a tubular gas discharge passage 87 therein and a gas discharge hole 88 formed in a side surface of the pressure receiving portion and communicating with the discharge passage. The other configuration is substantially the same as the penetrating member 93 of FIG. 9c. Because of this structure, when the piston is broken by the penetrating member 93, the gas enters the valve through the penetrating member discharge passage 87 and the gas discharge hole 88, and is released from the stem to the atmosphere to discharge the pressurizing agent. Becomes easier.
The penetrating member 93b shown in FIG. 9e has a cutter blade attached as the tip 89, and the other configuration is substantially the same as the penetrating member 93 of FIG. 9c. As described above, the present invention is not limited to the rod shape (needle shape) as the perforated portion at the tip, and may be any as long as it can break the piston.

図11に示す二重エアゾール製品110は、ポリエチレンテレフタレートなどの合成樹脂製の容器本体111と、アルミニウム箔製の内袋112と、ハウジング113aを容器本体の口部に固着するためのカバーキャップ113cを備えたバルブ113と、ステム113bから原液を圧力充填することによって第1状態から第2状態とすることができる残ガス排出機構114とを備えている。
容器本体111は、パリソンから熱風を吹き込むことにより膨らませられたブロー成形による一体成形品である。容器本体はボトル状であり、口部外周にカップ状のカバーキャップ113cの下端外周をクリンチすることにより固着しており、底部にガス充填用バルブ111aを備えている。
内袋112は、円筒状の係合部材115と、その係合部材の外周面に張り合した折りたたみ可能なアルミニウム箔製のパウチ116とからなる。
A double aerosol product 110 shown in FIG. 11 includes a container body 111 made of synthetic resin such as polyethylene terephthalate, an inner bag 112 made of aluminum foil, and a cover cap 113c for fixing the housing 113a to the mouth of the container body. A valve 113 provided, and a residual gas discharge mechanism 114 capable of changing from the first state to the second state by pressure filling the stock solution from the stem 113b are provided.
The container body 111 is an integrally molded product by blow molding inflated by blowing hot air from a parison. The container body has a bottle shape, and is fixed to the outer periphery of the mouth by clinching the outer periphery of the lower end of the cup-shaped cover cap 113c, and is provided with a gas filling valve 111a at the bottom.
The inner bag 112 includes a cylindrical engagement member 115 and a foldable aluminum foil pouch 116 bonded to the outer peripheral surface of the engagement member.

残ガス排出機構114は、図12aに示すように、上端開口にフランジ部119を有する有底筒状の保護部材117と、保護部材内に収容される貫通部材118とからなる。保護部材117は、円筒状の胴部の下部に窓120が四方に形成されており、窓の上方にはパウチ内と連通する連通孔125が設けられている。また、連通孔125の下端付近の内面に内方に突出する突起121が形成されている。貫通部材118は、円柱状の本体122と、その本体の下端から伸び折り曲げ可能な4本の脚123とからなり、本体122の上端面がフランジ状に形成されており、その外周縁が保護部材の胴部内面と摺動する受圧部124となっている。   As shown in FIG. 12A, the residual gas discharge mechanism 114 includes a bottomed cylindrical protective member 117 having a flange portion 119 at the upper end opening, and a penetrating member 118 accommodated in the protective member. In the protection member 117, a window 120 is formed in all directions at the lower part of a cylindrical body portion, and a communication hole 125 communicating with the inside of the pouch is provided above the window. In addition, a protrusion 121 protruding inward is formed on the inner surface near the lower end of the communication hole 125. The penetrating member 118 includes a cylindrical main body 122 and four legs 123 that can be bent from the lower end of the main body. The upper end surface of the main body 122 is formed in a flange shape, and the outer peripheral edge is a protective member. The pressure receiving portion 124 slides on the inner surface of the body portion.

この残ガス排出機構114は、胴部の上部内周面とハウジングの係合部の外周面とが嵌着され、さらに、胴部の上部外周面を内袋の係合部材115の内周面に嵌着している。なお、係合部材115をなくし、胴部の外周面にパウチを直接貼り合せてみてもよい。   In this residual gas discharge mechanism 114, the upper inner peripheral surface of the trunk portion and the outer peripheral surface of the engaging portion of the housing are fitted, and the upper outer peripheral surface of the trunk portion is the inner peripheral surface of the engagement member 115 of the inner bag. Is fitted. Alternatively, the engaging member 115 may be eliminated, and the pouch may be directly attached to the outer peripheral surface of the trunk portion.

このように残ガス排出機構114は構成されているため、貫通部材118は、保護部材117の胴部内部に収納される(第1状態)。そして、ステムから原液を圧力充填することによって貫通部材118の脚123は折り曲げられて、その屈曲部の先端が保護部材の窓120から押し出される(第2状態)。このとき、貫通部材118の受圧部124の外周縁が、保護部材117の突起121を超えて残ガス排出機構114が第2状態に移行し、貫通部材118の戻りを防止する。   Since the residual gas discharge mechanism 114 is configured in this way, the penetrating member 118 is housed inside the trunk of the protective member 117 (first state). Then, by filling the stock solution from the stem with pressure, the leg 123 of the penetrating member 118 is bent, and the tip of the bent portion is pushed out from the window 120 of the protective member (second state). At this time, the outer peripheral edge of the pressure receiving portion 124 of the penetrating member 118 exceeds the protrusion 121 of the protective member 117, and the residual gas discharge mechanism 114 shifts to the second state, thereby preventing the penetrating member 118 from returning.

この二重エアゾール製品110の充填方法は、パウチ116を折り畳んだ状態で容器本体内に挿入し、バルブを容器本体に固着し、底部のガス充填用バルブ111aから加圧剤を充填する。次いで、パウチ内(原液室)の空気を全量排出し、ステムから原液を圧力充填すると共に、残ガス排出機構を第2状態に移行する(図12b)。また、図5の二重エアゾール製品50と同様に、ガス充填用バルブをなくしアンダーカップ充填により加圧剤Bを充填し、バルブ113を固着し、バルブ113から原液Aを内袋112に充填してもよく、さらに、バルブ113を固着する前に、原液Aを内袋112に充填しておき、その後、アンダーカップ充填により加圧剤Bを充填し、バルブを固着してもよい。   In the filling method of the double aerosol product 110, the pouch 116 is inserted into the container body in a folded state, the valve is fixed to the container body, and the pressurizing agent is filled from the gas filling valve 111a at the bottom. Next, the entire amount of air in the pouch (stock solution chamber) is discharged, the stock solution is pressure-filled from the stem, and the residual gas discharge mechanism is shifted to the second state (FIG. 12b). Further, similarly to the double aerosol product 50 in FIG. 5, the pressure filling agent B is filled by under cup filling without the gas filling valve, the valve 113 is fixed, and the stock solution A is filled from the valve 113 into the inner bag 112. Further, the stock solution A may be filled in the inner bag 112 before the valve 113 is fixed, and then the pressurizing agent B may be filled by filling the undercup, and the valve may be fixed.

図13に示す二重エアゾール製品130は、容器本体131と、その容器本体内に挿入される内袋132と、その容器本体および内袋の開口部を閉じるバルブ133と、そのバルブの上面を覆って容器本体に固着するカバーキャップ134と、そのバルブの下端に取り付けられた残ガス排出装置135とからなる。   A double aerosol product 130 shown in FIG. 13 covers a container main body 131, an inner bag 132 inserted into the container main body, a valve 133 for closing the container main body and the opening of the inner bag, and an upper surface of the valve. And a cover cap 134 fixed to the container main body, and a residual gas discharge device 135 attached to the lower end of the valve.

容器本体131は、アルミニウムやブリキなどの金属から有低筒状に成型され、円筒状の胴部136と、その胴部の下端に形成された底部137と、その胴部の上端に形成されたテーパー状の肩部138と、その肩部の上端に形成された首部139とからなり、首部の外周面には環状凹部140が形成されている。また、この容器本体の底部にはガス充填用バルブ137aが設けられている。さらに、この容器本体131の上端(首部上端)には、カール部が形成されておらず、まっすぐ上を向いた円筒形状である。   The container main body 131 is formed into a low-cylinder shape from a metal such as aluminum or tinplate, and is formed at a cylindrical body portion 136, a bottom portion 137 formed at the lower end of the body portion, and an upper end of the body portion. It comprises a tapered shoulder 138 and a neck 139 formed at the upper end of the shoulder, and an annular recess 140 is formed on the outer peripheral surface of the neck. A gas filling valve 137a is provided at the bottom of the container body. Furthermore, the upper end (neck upper end) of the container body 131 is not formed with a curled portion, and has a cylindrical shape facing straight upward.

バルブ133は、ポリアセタールやナイロンなどの合成樹脂を用いて成型したマウンティングカップ141が、ハウジングを保持する上底を有する円筒状のハウジング保持部142と、容器本体の首部に嵌入されるリング状の周壁部143と、ハウジング保持部と周壁部とを下端で連結する連結底部144とからなる。また、ハウジング保持部の上底には、ステムを通す中心開口部145が形成されており、周壁部143の上端には外側に突出するフランジ146が形成されており、さらに、周壁部143の下端には容器本体の環状凹部140と内袋を介して係合する段部147が形成されている。そして、ハウジング保持部の外面と周壁部の内面とによって環状溝148を形成している。ハウジング、ステム等の他の構成は図1のバルブ13と実質的に同じである。   The valve 133 includes a cylindrical housing holding portion 142 having a top bottom for holding the housing, and a ring-shaped peripheral wall that is fitted into the neck portion of the container body. The mounting cup 141 is molded using a synthetic resin such as polyacetal or nylon. It consists of the part 143 and the connection bottom part 144 which connects a housing holding part and a surrounding wall part by a lower end. A central opening 145 through which the stem passes is formed at the upper bottom of the housing holding portion, a flange 146 protruding outward is formed at the upper end of the peripheral wall portion 143, and the lower end of the peripheral wall portion 143 is further formed. Is formed with a stepped portion 147 that engages with the annular recess 140 of the container body via the inner bag. An annular groove 148 is formed by the outer surface of the housing holding portion and the inner surface of the peripheral wall portion. Other configurations such as a housing and a stem are substantially the same as those of the valve 13 of FIG.

カバーキャップ134は、アルミニウムやブリキなどの金属薄板を有底筒状に成形したものであり、上面中央にステムを通す開口部149が形成されている。そして、この下端134aの外周を容器本体の環状凹部140にクリンプして固着される。   The cover cap 134 is formed by molding a thin metal plate such as aluminum or tinplate into a bottomed cylindrical shape, and an opening 149 through which the stem is passed is formed at the center of the upper surface. And the outer periphery of this lower end 134a is crimped and fixed to the annular recess 140 of the container body.

このようにバルブ133が形成されているため、マウンティングカップのフランジ146が、シール材150を介して容器本体の上端によって保持され、その上からカバーキャップ134の下端134aを容器本体にクリンプすることによって組み立てられる。   Since the valve 133 is formed in this way, the flange 146 of the mounting cup is held by the upper end of the container body via the seal material 150, and the lower end 134a of the cover cap 134 is crimped to the container body from above. Assembled.

内袋132は、首部に蛇腹151が形成され、開口部にフランジがなく円筒状に成型されたものであり、他の構成は図1の内袋12と実質的に同じである。   The inner bag 132 is formed with a bellows 151 at the neck, is formed in a cylindrical shape without a flange at the opening, and the other configuration is substantially the same as the inner bag 12 of FIG.

残ガス排出装置135は、図14aに示すように、貫通部材152と、その貫通部材を上下移動自在に収納する保護部材153とからなる。
貫通部材152は、図14bに示すように、下部156aが縮径した円柱状の受圧部材156と、その下端と連結する穿孔部材157とからなる。穿孔部材157は、図14cに示すように円筒状の連結部159と、その下端からのびる4本の脚160とからなり、その脚の先端は鋭く削られている。また、穿孔部材のそれぞれの脚160の上部にはヒンジ部161が形成されており、これにより、脚160の開閉を容易にする。
このように構成されているため、貫通部材152は、受圧部材の下部156aを穿孔部材の連結部159に嵌入させて連結する。
As shown in FIG. 14A, the residual gas discharge device 135 includes a penetrating member 152 and a protective member 153 that accommodates the penetrating member so as to be movable up and down.
As shown in FIG. 14b, the penetrating member 152 includes a cylindrical pressure receiving member 156 having a reduced diameter of the lower portion 156a and a perforated member 157 connected to the lower end thereof. As shown in FIG. 14c, the piercing member 157 includes a cylindrical connecting portion 159 and four legs 160 extending from the lower end thereof, and the tips of the legs are sharply cut. In addition, a hinge portion 161 is formed on the upper portion of each leg 160 of the perforated member, thereby facilitating opening and closing of the leg 160.
Because of this configuration, the penetrating member 152 is connected by fitting the lower portion 156a of the pressure receiving member into the connecting portion 159 of the perforating member.

保護部材153は、図14dに示すように、円筒状の装着部材162と、下方に向かって拡がるテーパー部163を備えた筒状の収容部材164とからなる。収容部材164はその底部に内袋とバルブとを連通する連通孔165が形成されており、外周壁166aに貫通部材の脚を露出させる窓166が四方に形成されている。   As shown in FIG. 14d, the protection member 153 includes a cylindrical mounting member 162 and a cylindrical housing member 164 provided with a tapered portion 163 that expands downward. The accommodation member 164 has a communication hole 165 formed at the bottom thereof for communicating the inner bag and the valve, and windows 166 for exposing the legs of the penetrating member are formed in four directions on the outer peripheral wall 166a.

このように形成された残ガス排出機構135は、貫通部材の脚160を畳んだ状態(脚が広がっていない状態)で保護部材153内に挿入する。ついで、貫通部材の脚160を若干開き、先端が収容部の窓から露出しないように収容部本体の底面に支持させる。さらに貫通部材の先端が窓116に位置するように廻して所定の位置に入れる。この残ガス排出機構135が第1状態となり、ハウジングの係合部に装着される(図14a、e参照)。
この状態において、バルブから原液等の流体を圧力充填することにより、貫通部材の受圧部材156が下方に圧力を受け、穿孔部材の脚160の先端が窓166から押し出される(図14f参照)。
The residual gas discharge mechanism 135 formed in this way is inserted into the protection member 153 in a state where the leg 160 of the penetrating member is folded (a state where the leg is not spread). Next, the leg 160 of the penetrating member is slightly opened and supported on the bottom surface of the housing main body so that the tip is not exposed from the window of the housing. Further, the penetrating member is turned so that the tip of the penetrating member is located at the window 116 and is put into a predetermined position. This residual gas discharge mechanism 135 is in the first state and is mounted on the engaging portion of the housing (see FIGS. 14a and 14e).
In this state, by pressure-filling a fluid such as a stock solution from the valve, the pressure receiving member 156 of the penetrating member receives pressure downward, and the tip of the leg 160 of the piercing member is pushed out from the window 166 (see FIG. 14f).

図15に二重エアゾール製品130の製造方法を示す。初めに、容器本体131に内袋132を挿入し、第1状態の残ガス排出機構135を下端に取り付けたバルブ133を容器本体の開口部に挿入し、カバーキャップの下端134aをクリンプして固着する(図15a参照)。次いで、容器本体の底部137のガス充填用バルブ137aから加圧剤Bを充填する(図15b参照)。その後、ステム31を押し下げて内袋132内の空気を外部に排出する(図15c参照)。このとき、残ガス排出機構の貫通部材152は保護部材153内に収容されているため、内袋132は破られない。最後に、ステム31を押し下げた状態で原液Aをステムから圧力充填する(図15d参照)。これにより、貫通部材の脚160の先端が保護部材の窓166から押し出され、残ガス排出機構135を第2状態とすると共に二重エアゾール製品130が完成する。   FIG. 15 shows a method for manufacturing the double aerosol product 130. First, the inner bag 132 is inserted into the container body 131, the valve 133 with the residual gas discharge mechanism 135 in the first state attached to the lower end is inserted into the opening of the container body, and the lower end 134a of the cover cap is crimped and fixed. (See FIG. 15a). Next, the pressurizing agent B is filled from the gas filling valve 137a at the bottom 137 of the container body (see FIG. 15b). Thereafter, the stem 31 is pushed down to discharge the air in the inner bag 132 to the outside (see FIG. 15c). At this time, since the penetrating member 152 of the residual gas discharge mechanism is accommodated in the protective member 153, the inner bag 132 is not torn. Finally, the stock solution A is pressure-filled from the stem with the stem 31 depressed (see FIG. 15d). Thereby, the tip of the leg 160 of the penetrating member is pushed out from the window 166 of the protective member, and the residual gas discharge mechanism 135 is brought into the second state, and the double aerosol product 130 is completed.

このようにして製造された二重エアゾール製品130は、噴射部材41を取り付けて使用される。そして、この二重エアゾール製品130を使用し、内袋132の容積が減少して所定の大きさになると、第2状態にある残ガス排出機構135によって内袋132が破られる。つまり、二重エアゾール製品130としての製品寿命が終わった瞬間に、内袋が破られて加圧剤Bが内袋132内に流れ込み、バルブを介して噴射部材41から排出される。   The double aerosol product 130 thus manufactured is used with the injection member 41 attached thereto. When the double aerosol product 130 is used and the volume of the inner bag 132 is reduced to a predetermined size, the inner bag 132 is broken by the residual gas discharge mechanism 135 in the second state. That is, at the moment when the product life as the double aerosol product 130 ends, the inner bag is broken and the pressure agent B flows into the inner bag 132 and is discharged from the injection member 41 through the valve.

また、二重エアゾール製品130の貫通部材として、図14gに示すような受圧部材168を用いても良い。このものは上面に下方に向かって流れるように形成された渦巻き溝167が形成されている。
このような受圧部材168は、残ガス排出機構135を組み立てるとき、貫通部材の脚160の先端が保護部材の外周壁166aに当接するようにして挿入する(図15h参照)。そして、原液を圧力充填する際、貫通部材は渦巻き溝167の方向(図では左方向)に回転しながら下方に押される。そのため、貫通部材の脚160が窓と係合するようにして押し出される。このようにすることにより、残ガス排出機構153の組み立てが容易になる。
Further, as the penetrating member of the double aerosol product 130, a pressure receiving member 168 as shown in FIG. 14g may be used. This has a spiral groove 167 formed on the upper surface so as to flow downward.
Such a pressure receiving member 168 is inserted so that the tip of the leg 160 of the penetrating member abuts the outer peripheral wall 166a of the protective member when assembling the residual gas discharge mechanism 135 (see FIG. 15h). When the stock solution is pressure-filled, the penetrating member is pushed downward while rotating in the direction of the spiral groove 167 (left direction in the figure). Therefore, the leg 160 of the penetrating member is pushed out so as to engage with the window. By doing in this way, the assembly of the residual gas discharge mechanism 153 becomes easy.

また、この残ガス排出機構135は、受圧部材がステムによって圧力を受けるように、図5の二重エアゾール製品50に用いても良い。さらに、この場合、受圧部材の上端にステムと係合するように係合溝を形成しておいても良い。これにより、ステムを回転させることによって、貫通部材の脚の先端が外周壁166aと当接するように挿入された貫通部材を回転させて、窓から突出させることができる。   Further, this residual gas discharge mechanism 135 may be used in the double aerosol product 50 of FIG. 5 so that the pressure receiving member receives pressure by the stem. Further, in this case, an engagement groove may be formed at the upper end of the pressure receiving member so as to engage with the stem. Thereby, by rotating the stem, the penetrating member inserted so that the tip of the leg of the penetrating member abuts on the outer peripheral wall 166a can be rotated and protruded from the window.

図16aに貫通部材を兼ねたバルブ170を示す。このバルブ170は、図8に示すようなピストン型の二重エアゾール製品に用いられるものである。このバルブ170は下端に下方に突出した筒状の穿孔部171を有するハウジングを備えており、その内部通路172がバルブ170と原液室とを連通する。   FIG. 16a shows a valve 170 that also serves as a penetrating member. This valve 170 is used for a piston type double aerosol product as shown in FIG. The valve 170 includes a housing having a cylindrical perforated portion 171 protruding downward at the lower end, and an internal passage 172 communicates the valve 170 with the stock solution chamber.

このバルブ170の穿孔部171を有底筒状の保護部材173で覆うように嵌合することにより残ガス排出機構の第1状態となる。このとき、保護部材173は、底部173aに穿孔部の内部通路172の断面積より小さい開口(ガス連通孔)173bを備えている。そのため、原液室内の空気をバルブを介して外部に排出することを妨げない。   By fitting the perforated portion 171 of the valve 170 so as to be covered with a bottomed cylindrical protective member 173, the first state of the residual gas discharge mechanism is obtained. At this time, the protective member 173 includes an opening (gas communication hole) 173b smaller than the cross-sectional area of the internal passage 172 of the perforated part in the bottom 173a. Therefore, it does not prevent the air in the stock solution chamber from being discharged outside through the valve.

このように構成されているため、バルブ170を備えた二重エアゾール製品は、図10と同様にして、バルブ170を容器本体のビード部に固着して加圧剤が充填され、次いで、バルブを開放してステムから原液室の空気を排出する。そして、ステムから原液を圧力充填する際、穿孔部171の内部通路172より小さい開口173bを有する底部173aが受圧部となって原液の充填圧力を受けて下方に押され、保護部材173が原液室内に落ちる。これにより、図16bに示すように穿孔部171が露出する(第2状態)。   Thus, the double aerosol product including the valve 170 is filled with the pressure agent by fixing the valve 170 to the bead portion of the container body in the same manner as in FIG. Open and discharge the stock chamber air from the stem. When the stock solution is pressure-filled from the stem, the bottom portion 173a having an opening 173b smaller than the internal passage 172 of the perforated portion 171 serves as a pressure receiving portion and is pushed downward by receiving the stock solution filling pressure, so that the protective member 173 is pushed into the stock solution chamber. fall into. Thereby, as shown in FIG. 16B, the perforated part 171 is exposed (second state).

また、図16cに示すように、ハウジングの係合部174の内部通路172に先端が尖っている管状の貫通部材175を挿入し、係合部の外周面174aに有底筒状の保護部材173の開口部を脱離可能となるように装着しても良い。この保護部材の底部173aにも内部通路172(この場合は貫通部材の排出通路87)の断面積よりも小さな開口173bを設けており、底部173aが受圧部となり原液の充填圧力を受けるとハウジングから外れて原液室内に落下する。これにより、図16dに示すように穿孔部171が露出する(第2状態)。   Further, as shown in FIG. 16c, a tubular penetrating member 175 having a sharp tip is inserted into the internal passage 172 of the engaging portion 174 of the housing, and a bottomed cylindrical protective member 173 is inserted into the outer peripheral surface 174a of the engaging portion. The opening may be mounted so as to be removable. An opening 173b smaller than the cross-sectional area of the internal passage 172 (in this case, the discharge passage 87 of the penetrating member) is also provided in the bottom portion 173a of the protective member, and the bottom portion 173a becomes a pressure receiving portion and receives the filling pressure of the stock solution from the housing. It falls off and falls into the stock solution chamber. Thereby, as shown in FIG. 16d, the perforated part 171 is exposed (second state).

図17aに、保護部材を貫通部材に装着して収容する残ガス排出機構を備えたバルブ180を示す。このバルブ180は、隔壁として内袋やパウチを用いた二重エアゾール製品に用いられるものである。このバルブ180はハウジングの係合部183の外周面183aに貫通部材181を装着している。貫通部材181は、筒状の装着部184と、装着部の下端から斜め下方に伸びる4本の尖鋭突起185とを備えている。保護部材182は有底筒状であり、筒部186の内周壁187が尖鋭突起185と係合するものであり、貫通部材から脱離可能な状態で装着されている。この保護部材の底部188にも内部通路183bの断面積よりも小さな開口189が設けられている。この底部188が受圧部となり原液の充填圧力を受けることにより、保護部材182は、貫通部材181から外れて原液室内に落下する。これにより、図17bに示すように尖鋭突起185が露出する(第2状態)。   FIG. 17a shows a valve 180 equipped with a residual gas discharge mechanism that houses a protective member mounted on a penetrating member. The valve 180 is used for a double aerosol product using an inner bag or a pouch as a partition wall. This valve 180 has a penetrating member 181 mounted on the outer peripheral surface 183a of the engaging portion 183 of the housing. The penetrating member 181 includes a cylindrical mounting portion 184 and four sharp protrusions 185 extending obliquely downward from the lower end of the mounting portion. The protective member 182 has a bottomed cylindrical shape, and the inner peripheral wall 187 of the cylindrical portion 186 engages with the sharp protrusion 185 and is mounted in a state where it can be detached from the penetrating member. An opening 189 smaller than the cross-sectional area of the internal passage 183b is also provided in the bottom portion 188 of the protection member. When the bottom portion 188 serves as a pressure receiving portion and receives the filling pressure of the stock solution, the protective member 182 is detached from the penetrating member 181 and falls into the stock solution chamber. As a result, the sharp protrusion 185 is exposed as shown in FIG. 17b (second state).

図18aのバルブ190は、保護部材191を貫通部材192に装着して収容する残ガス排出機構を備えたものであり、バルブのステム193を操作することによって保護部材191を原液室内に落下させるものである。バルブ190は、図6aに示すバルブ53と実質的に同じものであり、通常の吐出操作と残ガス排出機構を第1状態から第2状態にする操作とでステムの押し下げ抵抗が異なるものである。   The valve 190 in FIG. 18a is provided with a residual gas discharge mechanism that houses the protective member 191 mounted on the penetrating member 192, and drops the protective member 191 into the stock solution chamber by operating the stem 193 of the valve. It is. The valve 190 is substantially the same as the valve 53 shown in FIG. 6a, and the stem push-down resistance differs between the normal discharge operation and the operation of changing the residual gas discharge mechanism from the first state to the second state. .

貫通部材192は、筒状の装着部194と、装着部の下端から斜め下方に伸びる4本の尖鋭突起195とを備えている。また、保護部材191は有底筒状であり、貫通部材の尖鋭突起195と係合する筒部196の内周壁197と、バルブのハウジングの係合部198の内部通路199に挿入される中心柱200とを備えており、この中心柱200の上端が受圧部となる。   The penetrating member 192 includes a cylindrical mounting portion 194 and four sharp protrusions 195 extending obliquely downward from the lower end of the mounting portion. The protective member 191 has a bottomed cylindrical shape, and a central column inserted into the inner peripheral wall 197 of the cylindrical portion 196 that engages the sharp protrusion 195 of the penetrating member and the internal passage 199 of the engaging portion 198 of the valve housing. 200, and the upper end of the central column 200 is a pressure receiving portion.

バルブ190はこのように構成されているため、ステム193を通常の吐出操作(図18b参照)の状態より押し下げることにより(図18c参照)、ステムの下端が保護部材の中心柱200上端を押圧し、保護部材191を押し下げ、保護部材191を原液室内に落下させる。これにより貫通部材の尖鋭突起195が露出し、特定の容積まで減少した内袋を破ることができる。   Since the valve 190 is configured in this manner, the lower end of the stem presses the upper end of the central column 200 of the protective member by pushing down the stem 193 from the state of the normal discharge operation (see FIG. 18b) (see FIG. 18c). Then, the protective member 191 is pushed down, and the protective member 191 is dropped into the stock solution chamber. As a result, the sharp protrusion 195 of the penetrating member is exposed, and the inner bag reduced to a specific volume can be broken.

図16から図18に示すように本発明の残ガス排出機構は、操作することによって保護部材を移動させ、第1状態から第2状態にするものも含む。   As shown in FIG. 16 to FIG. 18, the residual gas discharge mechanism of the present invention includes a mechanism that moves the protective member by operating to change from the first state to the second state.

本発明の二重エアゾール製品の一実施形態を示す断面側面図である。It is a sectional side view showing one embodiment of the double aerosol product of the present invention. 図2aは図1の二重エアゾール製品の残ガス排出機構の第1状態を示す断面側面図であり、図2bはその第2状態を示す断面側面図である。2a is a sectional side view showing a first state of the residual gas discharge mechanism of the double aerosol product of FIG. 1, and FIG. 2b is a sectional side view showing the second state. 図3a、図3bはそれぞれ図1の二重エアゾール製品の保護部材を示す断面側面図、斜視図である。3a and 3b are a sectional side view and a perspective view, respectively, showing a protective member of the double aerosol product of FIG. 図4aから図4dは図1の二重エアゾール製品の充填方法を示す工程図であり、図4eはその排出状態を示す断面側面図である。4a to 4d are process diagrams showing a method for filling the double aerosol product of FIG. 1, and FIG. 4e is a cross-sectional side view showing the discharged state. 本発明の二重エアゾール製品の他の実施形態を示す断面側面図である。It is a cross-sectional side view which shows other embodiment of the double aerosol product of this invention. 図6a、図6bは図5の二重エアゾール製品の残ガス排出機構の第1状態を示す断面側面図であり、図6cはその第2状態を示す断面側面図である。6a and 6b are cross-sectional side views showing a first state of the residual gas discharge mechanism of the double aerosol product of FIG. 5, and FIG. 6c is a cross-sectional side view showing the second state. 図7a、図7bは図5の二重エアゾール製品の充填方法を示す工程図であり、図7cは通常の吐出状態を示す断面側面図であり、図7dは排出状態を示す断面側面図であり、図7eは図5の二重エアゾール製品の他の充填方法を示す工程図である。7a and 7b are process diagrams showing a method for filling the double aerosol product of FIG. 5, FIG. 7c is a sectional side view showing a normal discharge state, and FIG. 7d is a sectional side view showing a discharge state. FIG. 7e is a process diagram illustrating another method of filling the dual aerosol product of FIG. 本発明の範囲外の二重エアゾール製品の形態を示す断面側面図である。The form status of the dual aerosol products outside the scope of the present invention is a cross-sectional side view of. 図9aは図8の本発明の範囲外の二重エアゾール製品の残ガス排出機構の第1状態を示す断面側面図であり、図9bはその第2状態を示す断面側面図であり、図9cから図9eは図9aの残ガス排出機構に用いることができる貫通部材を示す斜視図である。9a is a cross-sectional side view showing a first state of the residual gas discharge mechanism of the dual aerosol product outside the scope of the present invention of FIG. 8, and FIG. 9b is a cross-sectional side view showing the second state thereof. 9e is a perspective view showing a penetrating member that can be used in the residual gas discharge mechanism of FIG. 9a. 図10aから図10dは図8の本発明の範囲外の二重エアゾール製品の充填方法を示す工程図であり、図10eは排出状態を示す断面側面図である。FIGS. 10a to 10d are process diagrams showing a method of filling a double aerosol product outside the scope of the present invention in FIG. 8, and FIG. 10e is a sectional side view showing a discharged state. 本発明の二重エアゾール製品のさらに他の実施形態を示す断面側面図である。It is a cross-sectional side view which shows other embodiment of the double aerosol product of this invention. 図12aは図11の二重エアゾール製品の残ガス排出機構の第1状態を示す断面側面図であり、図12bはその第2状態を示す断面側面図である。12a is a sectional side view showing a first state of the residual gas discharge mechanism of the double aerosol product of FIG. 11, and FIG. 12b is a sectional side view showing the second state. 本発明の二重エアゾール製品のさらに他の実施形態を示す断面側面図である。It is a cross-sectional side view which shows other embodiment of the double aerosol product of this invention. 図14aはその残ガス排出機構を示す断面側面図であり、図14bその貫通部材を示す側面図であり、図14cはその貫通部材の穿孔部材を示す天面図であり、図14dはその保護部材を示す断面側面図であり、図14eおよび図14fはそれぞれ残ガス排出機構の第1状態および第2状態を示す天面図であり、図14gはその残ガス排出機構に用いられる受圧部材の天面図であり、図14hはその受圧部材を用いた残ガス排出機構の第1状態を示す天面図である。14a is a sectional side view showing the residual gas discharge mechanism, FIG. 14b is a side view showing the penetrating member, FIG. 14c is a top view showing a perforating member of the penetrating member, and FIG. FIG. 14e and FIG. 14f are top views showing a first state and a second state of the residual gas discharge mechanism, respectively, and FIG. 14g shows a pressure receiving member used for the residual gas discharge mechanism. FIG. 14h is a top view showing a first state of the residual gas discharge mechanism using the pressure receiving member. 図15aから図15dは図13の二重エアゾール製品の充填方法を示す工程図であり、図15eは排出状態を示す断面側面図である。15a to 15d are process diagrams showing a method of filling the double aerosol product of FIG. 13, and FIG. 15e is a sectional side view showing a discharged state. 図16a、図16bは本発明の残ガス排出機構のさらに他の実施形態を示す断面側面図であり、図16c、図16dは本発明の残ガス排出機構のさらに他の実施形態を示す断面側面図である。16a and 16b are sectional side views showing still another embodiment of the residual gas discharge mechanism of the present invention, and FIGS. 16c and 16d are sectional side views of still another embodiment of the residual gas discharge mechanism of the present invention. FIG. 図17a、図17bは本発明の残ガス排出機構のさらに他の実施形態を示す断面側面図である。17a and 17b are cross-sectional side views showing still another embodiment of the residual gas discharge mechanism of the present invention. 図18a、図18bは本発明の二重エアゾール製品の残ガス排出機構の第1状態を示す断面側面図であり、図18cはその第2状態を示す断面側面図である。18a and 18b are cross-sectional side views showing the first state of the residual gas discharge mechanism of the double aerosol product of the present invention, and FIG. 18c is a cross-sectional side view showing the second state.

符号の説明Explanation of symbols

A 原液
B 加圧剤
10 二重エアゾール製品
11 容器本体
12 内袋
13 エアゾールバルブ
14 残ガス排出機構
16 胴部
17 目金部
18 底部
19 ビード部
20 ガス充填用バルブ
21 胴部
22 肩部
23 首部
24 フランジ部
25 底部
26 ピンチオフ部
27 ガスケット
28 マウンティングカップ
29 ハウジング
30 ステム孔
31 ステム
32 スプリング
33 ステムラバー
34 係合部
34a 外周面
34b 内部通路
35 保護部材
36 貫通部材
37 装着部
38 収容部
38a 底面
38b 側面
39 区画板
39a 挿入孔
40 連通孔
41 噴射部材
42 収納部本体
43 連結部
44 中心孔
45 窓
46 切り欠き
47 脚
48 受圧部
49 先端(穿孔部)
50 二重エアゾール製品
51 容器本体
52 内袋
53 バルブ
54 残ガス排出機構
56 底部
57 胴部
58 肩部
59 ビード部
61 マウンティングカップ
62 ハウジング
63 ステム
64 第1スプリング
65 第2スプリング
66 ステムラバー
67 内部通路
68 ハウジング本体
69 係合部
69a 外周面
70 連通孔
71 段部
72 ステム本体
73 第1段部
74 第2段部
75 押部
76 保護部材
77 貫通部材
78 収容部
78a 収容部の底面
78b 収容部の外周壁
79 装着部
80 係合孔
81 窓
82 切り欠き
83 先端
84 受圧部
85 脚
86 留め具
87 排出通路
88 ガス排出孔
89 先端
90 二重エアゾール製品
91 容器本体
92 ピストン
93 貫通部材
93a 貫通部材
93b 貫通部材
94 残ガス排出機構
95 ガス充填バルブ
96 バルブ
96a ハウジングの内底面
97 裾部
98 凹部
99 ハウジング
100 窓
101 連通孔
102 係合突起
103 段部
104 ステム
105 ステム本体
106 突起
107 押部
108 貫通部材の先端
109 受圧部
110 二重エアゾール製品
111 容器本体
111a ガス充填用バルブ
112 内袋
113 バルブ
113a ハウジング
113b ステム
113c カバーキャップ
114 残ガス排出機構
115 係合部材
116 パウチ
117 保護部材
118 貫通部材
119 フランジ部
120 窓
121 突起
122 本体
123 脚
124 受圧部
125 連通孔
130 二重エアゾール製品
131 容器本体
132 内袋
133 バルブ
134 カバーキャップ
134aカバーキャップの下端
135 残ガス排出機構
136 胴部
137 底部
137a ガス充填用バルブ
138 肩部
139 首部
140 環状凹部
141 マウンティングカップ
142 ハウジング保持部
143 周壁部
144 連結底部
145 中心開口部
146 フランジ
147 段部
148 環状溝
149 開口部
150 シール材
151 蛇腹
152 貫通部材
153 保護部材
156 受圧部材
156a 受圧部材の下部
157 穿孔部材
159 連結部
160 脚
161 ヒンジ部
162 装着部材
163 テーパー部
164 収容部材
165 連通孔
166 窓
166a 外周壁
167 渦巻き溝
168 受圧部材
170 バルブ
171 穿孔部
172 内部通路
173 保護部材
173a 底部
173b 開口
174 係合部
174a 外周面
175 貫通部材
180 バルブ
181 貫通部材
182 保護部材
183 係合部
183a 外周面
183b 内部通路
184 装着部
185 尖鋭突起
186 筒部
187 内周壁
188 底部
189 開口
190 バルブ
191 保護部材
192 貫通部材
193 ステム
194 装着部
195 尖鋭突起
196 筒部
197 内周壁
198 ハウジングの係合部
199 内部通路
200 中心柱
A Stock Solution B Pressurizing Agent 10 Double Aerosol Product 11 Container Body 12 Inner Bag 13 Aerosol Valve 14 Residual Gas Discharge Mechanism 16 Body 17 Eyepiece 18 Bottom 19 Beads 20 Gas Filling Valve 21 Body 22 Shoulder 23 Neck 24 flange portion 25 bottom portion 26 pinch-off portion 27 gasket 28 mounting cup 29 housing 30 stem hole 31 stem 32 spring 33 stem rubber 34 engaging portion 34a outer peripheral surface 34b internal passage 35 protective member 36 penetrating member 37 mounting portion 38 accommodating portion 38a bottom surface 38b Side 39 Partition plate 39a Insertion hole 40 Communication hole 41 Injection member 42 Storage part main body 43 Connection part 44 Center hole 45 Window 46 Notch 47 Leg 48 Pressure receiving part 49 Tip (perforation part)
50 Double Aerosol Product 51 Container Body 52 Inner Bag 53 Valve 54 Residual Gas Discharge Mechanism 56 Bottom 57 Body 58 Shoulder 59 Bead Part 61 Mounting Cup 62 Housing 63 Stem 64 First Spring 65 Second Spring 66 Stem Rubber 67 Internal Passage 68 Housing body 69 Engaging portion 69a Outer peripheral surface 70 Communication hole 71 Step portion 72 Stem body 73 First step portion 74 Second step portion 75 Push portion 76 Protection member 77 Penetration member 78 Housing portion 78a Bottom surface of housing portion 78b Outer peripheral wall 79 Mounting portion 80 Engagement hole 81 Window 82 Notch 83 Tip 84 Pressure receiving portion 85 Leg 86 Fastener 87 Discharge passage 88 Gas discharge hole 89 Tip 90 Double aerosol product 91 Container body 92 Piston 93 Penetration member 93a Penetration member 93b Penetration member 94 Residual gas discharger 95 Gas filling valve 96 Valve 96a Inner bottom surface 97 Bottom portion 98 Recessed portion 99 Housing 100 Window 101 Communication hole 102 Engagement projection 103 Step portion 104 Stem 105 Stem body 106 Protrusion 107 Push portion 108 End of penetrating member 109 Pressure receiving portion 110 Two Heavy aerosol product 111 Container body 111a Gas filling valve 112 Inner bag 113 Valve 113a Housing 113b Stem 113c Cover cap 114 Residual gas discharge mechanism 115 Engaging member 116 Pouch 117 Protection member 118 Penetration member 119 Flange part 120 Window 121 Projection 122 Main body 123 Leg 124 Pressure receiving portion 125 Communication hole 130 Double aerosol product 131 Container body 132 Inner bag 133 Valve 134 Cover cap 134a Lower end of cover cap 135 Gas exhaust mechanism 136 Body 137 Bottom 137a Gas filling valve 138 Shoulder 139 Neck 140 Annular recess 141 Mounting cup 142 Housing holding part 143 Peripheral wall 144 Connection bottom 145 Central opening 146 Flange 147 Step part 148 Annular groove 150 149 Sealing material 151 Bellows 152 Penetrating member 153 Protection member 156 Pressure receiving member 156a Lower portion of pressure receiving member 157 Punching member 159 Connection portion 160 Leg 161 Hinge portion 162 Mounting member 163 Taper portion 164 Housing member 165 Communication hole 166 Window 166a Outer wall groove 16 Pressure receiving member 170 Valve 171 Perforated portion 172 Internal passage 173 Protective member 173a Bottom portion 173b Opening 174 Engaging portion 174a Outer peripheral surface 175 Penetration member
180 valves
181 penetrating member 182 protective member 183 engaging portion 183a outer peripheral surface 183b internal passage 184 mounting portion 185 sharp projection 186 cylinder portion 187 inner peripheral wall 188 bottom portion 189 opening 190 valve 191 protective member 192 penetrating member 193 stem 194 sharp projection portion 19 Part 197 Inner peripheral wall 198 Engagement part of housing 199 Internal passage 200 Central pillar

Claims (17)

容器本体と、その開口部に取り付けられるエアゾールバルブと、容器本体内に充填される原液および加圧剤と、前記容器本体内を原液が充填される原液室とその原液室を加圧する加圧剤が充填されるガス室とに区画し原液が少なくなるに従って原液室の容積を減少させる隔壁とを備えた二重エアゾール製品に設けられる、前記原液室の容積が所定の大きさになったときに隔壁を貫通して原液室とガス室とを連通させる残ガス排出機構であって、
隔壁を破る穿孔部を有する貫通部材と、その穿孔部を覆うことができる保護部材とを備えており、
前記貫通部材が受圧部を有し、移動自在および/または変形自在に保護部材に収容されており、
前記保護部材が、穿孔部を収容する収容部を有し、収容部の底部に穿孔部がスライドする底板を備えており、
前記穿孔部が保護部材に収められた第1状態と、前記穿孔部が保護部材から露出された第2状態とを有し、
前記第1状態で容器本体内に挿入され、エアゾールバルブを容器本体に取り付けた後、エアゾールバルブを操して前記受圧部に圧力を加えることによって第2状態にすることができる、二重エアゾール製品用の残ガス排出機構。
A container body, an aerosol valve attached to the opening thereof, a stock solution and a pressurizing agent filled in the container body, a stock solution chamber filled with the stock solution in the container body, and a pressurizing agent pressurizing the stock solution chamber When the volume of the stock solution chamber reaches a predetermined size, provided in a double aerosol product that is partitioned into a gas chamber filled with gas and has a partition wall that reduces the volume of the stock solution chamber as the stock solution decreases A residual gas discharge mechanism that communicates the stock solution chamber and the gas chamber through the partition wall,
A penetrating member having a perforated part that breaks the partition wall, and a protective member that can cover the perforated part,
The penetrating member has a pressure receiving portion and is accommodated in the protective member so as to be movable and / or deformable.
The protective member has a housing portion for housing the perforated portion, and includes a bottom plate on which the perforated portion slides at the bottom of the housing portion,
A first state in which the perforated part is housed in a protective member; and a second state in which the perforated part is exposed from the protective member;
Is inserted into the container body in the first state, after attaching the aerosol valve in the container body can be a second state by applying pressure to the pressure receiving portion of the aerosol valve and operation, dual aerosol Residual gas discharge mechanism for products.
容器本体と、その開口部に取り付けられるエアゾールバルブと、容器本体内に充填される原液および加圧剤と、前記容器本体内を原液が充填される原液室とその原液室を加圧する加圧剤が充填されるガス室とに区画し原液が少なくなるに従って原液室の容積を減少させる隔壁とを備えた二重エアゾール製品に設けられる、前記原液室の容積が所定の大きさになったときに隔壁を貫通して原液室とガス室とを連通させる残ガス排出機構であって、
隔壁を破る穿孔部を有する貫通部材と、その穿孔部を覆うことができる保護部材とを備えており、
前記保護部材が受圧部を有し、貫通部材またはバルブのハウジングに脱離可能な状態で装着されており、
前記穿孔部が保護部材に収められた第1状態と、前記穿孔部が保護部材から露出された第2状態とを有し、
前記第1状態で容器本体内に挿入され、エアゾールバルブを容器本体に取り付けた後、エアゾールバルブを操して前記受圧部に圧力を加えることによって第2状態にすることが
できる、
二重エアゾール製品用の残ガス排出機構。
A container body, an aerosol valve attached to the opening thereof, a stock solution and a pressurizing agent filled in the container body, a stock solution chamber filled with the stock solution in the container body, and a pressurizing agent pressurizing the stock solution chamber When the volume of the stock solution chamber reaches a predetermined size, provided in a double aerosol product that is partitioned into a gas chamber filled with gas and has a partition wall that reduces the volume of the stock solution chamber as the stock solution decreases A residual gas discharge mechanism that communicates the stock solution chamber and the gas chamber through the partition wall,
A penetrating member having a perforated part that breaks the partition wall, and a protective member that can cover the perforated part,
The protective member has a pressure receiving portion and is attached to the penetrating member or the valve housing in a detachable state,
A first state in which the perforated part is housed in a protective member; and a second state in which the perforated part is exposed from the protective member;
Wherein is inserted into the container body in a first state, after attaching the aerosol valve in the container body can be a second state by applying pressure to the pressure receiving portion of the aerosol valve by operation,
Residual gas discharge mechanism for double aerosol products.
前記保護部材が有底筒状であり、底部にガス連通孔を備えている、請求項2記載の残ガス排出機構。 The residual gas discharge mechanism according to claim 2 , wherein the protective member has a bottomed cylindrical shape and includes a gas communication hole in a bottom portion. 容器本体と、その開口部に取り付けられるエアゾールバルブと、容器本体内に充填される原液および加圧剤と、前記容器本体内を原液が充填される原液室とその原液室を加圧する加圧剤が充填されるガス室とに区画し原液が少なくなるに従って原液室の容積を減少させる隔壁とを備えた二重エアゾール製品に設けられる、前記原液室の容積が所定の大きさになったときに隔壁を貫通して原液室とガス室とを連通させる残ガス排出機構であって、
隔壁を破る穿孔部を有する貫通部材と、その穿孔部を覆うことができる保護部材とを備えており、
前記貫通部材が受圧部を有し、移動自在および/または変形自在に保護部材に収容されており、
前記穿孔部が保護部材に収められた第1状態と、前記穿孔部が保護部材から露出された第2状態とを有し、
前記第1状態で容器本体内に挿入され、エアゾールバルブを容器本体に取り付けた後、エアゾールバルブを介して前記受圧部に圧力を加えることによって第2状態にすることができ、
前記貫通部材への圧力が原液の充填圧力である
二重エアゾール製品用の残ガス排出機構。
A container body, an aerosol valve attached to the opening thereof, a stock solution and a pressurizing agent filled in the container body, a stock solution chamber filled with the stock solution in the container body, and a pressurizing agent pressurizing the stock solution chamber When the volume of the stock solution chamber reaches a predetermined size, provided in a double aerosol product that is partitioned into a gas chamber filled with gas and has a partition wall that reduces the volume of the stock solution chamber as the stock solution decreases A residual gas discharge mechanism that communicates the stock solution chamber and the gas chamber through the partition wall,
A penetrating member having a perforated part that breaks the partition wall, and a protective member that can cover the perforated part,
The penetrating member has a pressure receiving portion and is accommodated in the protective member so as to be movable and / or deformable.
A first state in which the perforated part is housed in a protective member; and a second state in which the perforated part is exposed from the protective member;
After being inserted into the container main body in the first state and attaching the aerosol valve to the container main body, the second state can be obtained by applying pressure to the pressure receiving part via the aerosol valve,
The residual gas discharge mechanism for a double aerosol product, wherein the pressure on the penetrating member is a filling pressure of the stock solution .
前記貫通部材が、上部に設けられた受圧部と、下部に設けられた穿孔部とを備えている請求項4記載の残ガス排出機構。 The residual gas discharge mechanism according to claim 4 , wherein the penetrating member includes a pressure receiving portion provided in an upper portion and a perforated portion provided in a lower portion. 前記穿孔部が複数の尖鋭突起からなり、前記受圧部に圧力が加わったとき、その尖鋭突起が環状に拡がるようにして押し出される請求項5記載の残ガス排出機構。 The residual gas discharge mechanism according to claim 5, wherein the perforated part includes a plurality of sharp protrusions, and when the pressure is applied to the pressure receiving part, the sharp protrusions are pushed out so as to expand in an annular shape. 前記穿孔部が下方にのびる尖鋭突起である請求項5記載の残ガス排出機構。 The residual gas discharge mechanism according to claim 5 , wherein the perforated part is a sharp protrusion extending downward. 前記保護部材が、穿孔部を収容する収容部を有し、収容部の底部に穿孔部がスライドする底板を備えている請求項4記載の残ガス排出機構。 The residual gas discharge mechanism according to claim 4 , wherein the protective member has a housing portion that houses the perforated portion, and includes a bottom plate on which the perforated portion slides on a bottom portion of the housing portion. 前記保護部材が、エアゾールバルブのハウジングである請求項4記載の残ガス排出機構。 The protective member is residual gas discharge mechanism according to claim 4, wherein Ru housing der aerosol valve. 容器本体と、その開口部に取り付けられるエアゾールバルブと、容器本体内に充填される原液および加圧剤と、前記容器本体内を原液が充填される原液室とその原液室を加圧する加圧剤が充填されるガス室とに区画し原液が少なくなるに従って原液室の容積を減少させる隔壁とを備えた二重エアゾール製品に設けられる、前記原液室の容積が所定の大きさになったときに隔壁を貫通して原液室とガス室とを連通させる残ガス排出機構であって、
隔壁を破る穿孔部を有する貫通部材と、その貫通部材を収容する筒状の保護部材とを備えており、
前記貫通部材が、円柱状の本体と、その本体の下端から延び、折り曲げ可能な脚とからなり、その本体の上端が前記保護部材の内面と摺動する受圧部となっており、
前記保護部材が、側面に形成された窓と、その窓の上方に形成された連通孔とを有しており、
前記穿孔部が保護部材に収められた第1状態と、前記脚部が折り曲げられてその屈曲部の先端が保護部材の窓から露出された第2状態とを有し、
前記第1状態で容器本体内に挿入され、エアゾールバルブを容器本体に取り付けた後、エ
アゾールバルブを操作して受圧部に圧力を加えることによって第2状態にすることができる、二重エアゾール製品用の残ガス排出機構。
A container body, an aerosol valve attached to the opening thereof, a stock solution and a pressurizing agent filled in the container body, a stock solution chamber filled with the stock solution in the container body, and a pressurizing agent pressurizing the stock solution chamber When the volume of the stock solution chamber reaches a predetermined size, provided in a double aerosol product that is partitioned into a gas chamber filled with gas and has a partition wall that reduces the volume of the stock solution chamber as the stock solution decreases A residual gas discharge mechanism that communicates the stock solution chamber and the gas chamber through the partition wall,
It comprises a penetrating member having a perforated part that breaks the partition, and a cylindrical protective member that houses the penetrating member ,
The penetrating member consists of a cylindrical main body and a leg that can be bent and extended from the lower end of the main body, and the upper end of the main body serves as a pressure receiving portion that slides with the inner surface of the protective member,
The protective member has a window formed on a side surface and a communication hole formed above the window;
A first state in which the perforated portion is housed in a protective member; and a second state in which the leg portion is bent and a tip of the bent portion is exposed from a window of the protective member;
Is inserted into the container body in the first state, after attaching the aerosol valve in the container body can be a result the second state to the applying pressure to the pressure receiving portion of the aerosol valve and operation, dual aerosol Residual gas discharge mechanism for products.
前記保護部材の連通孔と窓との間の内面に、前記受圧部と係合する突起を備えている、A protrusion engaging with the pressure receiving portion is provided on an inner surface between the communication hole of the protection member and the window;
請求項10記載の残ガス排出機構。The residual gas discharge mechanism according to claim 10.
容器本体と、その開口部に取り付けられるエアゾールバルブと、容器本体内に充填される原液および加圧剤と、前記容器本体内を原液が充填される原液室とその原液室を加圧する加圧剤が充填されるガス室とに区画し原液が少なくなるに従って原液室の容積を減少させる隔壁とを備えた二重エアゾール製品に設けられる、前記原液室の容積が所定の大きさになったときに隔壁を貫通して原液室とガス室とを連通させる残ガス排出機構であって、
隔壁を破る穿孔部を有する貫通部材と、その穿孔部を覆うことができる筒状の保護部材とを備えており、
前記貫通部材が上部に設けられた受圧部と、下部に設けられた穿孔部とを有し、移動自在に保護部材に収容されており、
前記受圧部がフランジ状の外周縁を備えており、
前記保護部材がその内面に内方に突出する突起を備えており、
前記エアゾールバルブが、ステムを押し下げる通常の吐出操作と、前記受圧部の外周縁が突起を越えてその通常の吐出操作よりもステムを深く押し下げられるように受圧部に圧力を加える操作とが可能であり、
前記穿孔部が保護部材に収められた第1状態と、前記穿孔部が保護部材から露出された第2状態とを有し、
前記第1状態で容器本体内に挿入され、エアゾールバルブを容器本体に取り付けた後、エアゾールバルブを操作して前記受圧部に圧力を加えることによって第2状態にすることができる、
二重エアゾール製品用の残ガス排出機構。
A container body, an aerosol valve attached to the opening thereof, a stock solution and a pressurizing agent filled in the container body, a stock solution chamber filled with the stock solution in the container body, and a pressurizing agent pressurizing the stock solution chamber When the volume of the stock solution chamber reaches a predetermined size, provided in a double aerosol product that is partitioned into a gas chamber filled with gas and has a partition wall that reduces the volume of the stock solution chamber as the stock solution decreases A residual gas discharge mechanism that communicates the stock solution chamber and the gas chamber through the partition wall,
A penetrating member having a perforated part that breaks the partition wall, and a cylindrical protective member that can cover the perforated part,
The penetrating member has a pressure receiving portion provided in the upper portion and a perforated portion provided in the lower portion, and is movably accommodated in the protective member,
The pressure receiving portion includes a flange-shaped outer periphery;
The protective member has a protrusion projecting inwardly on its inner surface;
The aerosol valve can perform a normal discharge operation to push down the stem, and an operation to apply pressure to the pressure receiving portion so that the outer peripheral edge of the pressure receiving portion exceeds the protrusion and the stem can be pushed deeper than the normal discharge operation. Yes,
A first state in which the perforated part is housed in a protective member; and a second state in which the perforated part is exposed from the protective member;
After being inserted into the container main body in the first state and attaching the aerosol valve to the container main body, the aerosol valve can be operated to apply the pressure to the pressure receiving portion to be in the second state.
Residual gas discharge mechanism for double aerosol products.
容器本体と、その開口部に取り付けられるエアゾールバルブと、容器本体内に充填される原液および加圧剤と、前記容器本体を原液が充填される原液室とその原液室を加圧する加圧剤を充填するガス室とに区画し、原液が少なくなるに従って原液室の容積を減少させる隔壁と、請求項1〜13記載の残ガス排出機構とを備えた、二重エアゾール製品。 A container body, an aerosol valve attached to the opening of the container body, a stock solution and a pressurizing agent filled in the container body, a stock solution chamber filled with the stock solution and a pressurizing agent pressurizing the stock solution chamber. is divided into a gas chamber to be filled, the partition wall to reduce the volume of the stock solution chamber according stock is reduced, and a residual gas discharge mechanism according to claim 1 to 13 wherein the double aerosol product. 底部にガス充填用バルブを備えた容器本体と、その開口部に取り付けられるエアゾールバルブと、容器本体内に充填される原液および加圧剤と、前記容器本体を原液が充填される原液室とその原液室を加圧する加圧剤が充填されるガス室とに区画し、原液が少なくなるに従って原液室の容積を減少させる隔壁と、請求項1、2、10または12記載の残ガス排出機構とを備えた二重エアゾール製品の充填方法であって、
前記容器本体の開口部にエアゾールバルブを固着し、前記ガス室にガス充填用バルブを介して加圧剤を充填し、原液室内の空気を排出して原液室の容積を減少させ、原液室にエアゾールバルブを介して原液を充填し、エアゾールバルブを操作して前記受圧部に圧力を加えて残ガス排出機構を第1状態から第2状態にする、二重エアゾール製品の充填方法。
A container body provided with a gas filling valve at the bottom; an aerosol valve attached to the opening; a stock solution and a pressurizing agent filled in the container body; a stock solution chamber filled with the stock solution; A partition that partitions the stock solution chamber into a gas chamber filled with a pressurizing agent that pressurizes the stock solution chamber, and reduces the volume of the stock solution chamber as the stock solution decreases, and a residual gas discharge mechanism according to claim 1, 2, 10, or 12. A method for filling a double aerosol product comprising:
An aerosol valve is fixed to the opening of the container body, the gas chamber is filled with a pressure agent through a gas filling valve, the air in the stock solution chamber is discharged, the volume of the stock solution chamber is reduced, and the stock solution chamber is filled. A method for filling a double aerosol product, in which a stock solution is filled through an aerosol valve, and the residual pressure exhausting mechanism is changed from a first state to a second state by operating the aerosol valve to apply pressure to the pressure receiving part .
底部にガス充填用バルブを備えた容器本体と、その開口部に取り付けられるエアゾールバルブと、容器本体内に充填される原液および加圧剤と、前記容器本体を原液が充填される原液室とその原液室を加圧する加圧剤が充填されるガス室とに区画し、原液が少なくなるに従って原液室の容積を減少させる隔壁と、請求項4記載の残ガス排出機構とを備えた二重エアゾール製品の充填方法であって、
前記容器本体の開口部にエアゾールバルブを固着し、前記ガス室にガス充填用バルブを介して加圧剤を充填し、原液室内の空気を排出して原液室の容積を減少させ、原液室にエアゾールバルブを介して原液を充填すると同時に、その原液の充填圧力により前記受圧部に圧力を加えて残ガス排出機構を第1状態から第2状態にする、二重エアゾール製品の充填方法。
A container body provided with a gas filling valve at the bottom; an aerosol valve attached to the opening; a stock solution and a pressurizing agent filled in the container body; a stock solution chamber filled with the stock solution; A double aerosol comprising: a partition wall that is divided into a gas chamber filled with a pressurizing agent that pressurizes the stock solution chamber, and that reduces the volume of the stock solution chamber as the stock solution decreases; and a residual gas discharge mechanism according to claim 4 A product filling method comprising:
An aerosol valve is fixed to the opening of the container body, the gas chamber is filled with a pressure agent through a gas filling valve, the air in the stock solution chamber is discharged, the volume of the stock solution chamber is reduced, and the stock solution chamber is filled. A method for filling a double aerosol product, in which a stock solution is filled via an aerosol valve, and at the same time, pressure is applied to the pressure receiving portion by the filling pressure of the stock solution to change the residual gas discharge mechanism from the first state to the second state.
有底筒状の容器本体と、その開口部に取り付けられるエアゾールバルブと、容器本体内に充填される原液および加圧剤と、前記容器本体を原液が充填される原液室とその原液室を加圧する加圧剤が充填されるガス室とに区画し、原液が少なくなるに従って原液室の容積を減少させる隔壁と、請求項1、2、10または12記載の残ガス排出機構とを備えた二重エアゾール製品の充填方法であって、
前記ガス室に加圧剤を充填すると共にエアゾールバルブを容器本体の開口部に固着し、原液室内の空気を排出して原液室の容積を減少させ、原液室にエアゾールバルブを介して原液を充填し、エアゾールバルブを操作して前記受圧部に圧力を加えて残ガス排出機構を第1状態から第2状態にする、二重エアゾール製品の充填方法。
A bottomed cylindrical container body, an aerosol valve attached to the opening thereof, a stock solution and a pressurizing agent filled in the container body, a stock solution chamber in which the stock solution is filled, and a stock solution chamber are added. A partition comprising a gas chamber filled with a pressurizing agent to be compressed, a partition wall for reducing the volume of the stock solution chamber as the stock solution decreases, and a residual gas discharge mechanism according to claim 1, 2, 10 or 12. A method for filling heavy aerosol products,
The gas chamber is filled with a pressurizing agent and an aerosol valve is fixed to the opening of the container body, the air in the stock solution chamber is discharged to reduce the volume of the stock solution chamber, and the stock solution chamber is filled with the stock solution via the aerosol valve. Then, a method for filling a double aerosol product, in which the aerosol valve is operated to apply pressure to the pressure receiving portion to change the residual gas discharge mechanism from the first state to the second state.
有底筒状の容器本体と、その開口部に取り付けられるエアゾールバルブと、容器本体内に充填される原液および加圧剤と、前記容器本体を原液が充填される原液室とその原液室を加圧する加圧剤が充填されるガス室とに区画し、原液が少なくなるに従って原液室の容積を減少させる隔壁と、請求項4記載の残ガス排出機構とを備えた二重エアゾール製品の充填方法であって、
前記ガス室に加圧剤を充填すると共にエアゾールバルブを容器本体の開口部に固着し、原液室内の空気を排出して原液室の容積を減少させ、原液室にエアゾールバルブを介して原液を充填すると同時に、その原液の充填圧力により前記受圧部に圧力を加えて残ガス排出機構を第1状態から第2状態にする、二重エアゾール製品の充填方法。
A bottomed cylindrical container body, an aerosol valve attached to the opening thereof, a stock solution and a pressurizing agent filled in the container body, a stock solution chamber in which the stock solution is filled, and a stock solution chamber are added. A method for filling a double aerosol product, comprising: a partition wall which is divided into a gas chamber filled with a pressurizing agent to be compressed, and which reduces the volume of the stock solution chamber as the stock solution decreases; and a residual gas discharge mechanism according to claim 4 Because
The gas chamber is filled with a pressurizing agent and an aerosol valve is fixed to the opening of the container body, the air in the stock solution chamber is discharged to reduce the volume of the stock solution chamber, and the stock solution chamber is filled with the stock solution via the aerosol valve. At the same time, a method for filling a double aerosol product, in which the residual gas discharge mechanism is changed from the first state to the second state by applying pressure to the pressure receiving portion by the filling pressure of the stock solution .
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