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JP4458996B2 - Absorbent articles - Google Patents

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Publication number
JP4458996B2
JP4458996B2 JP2004275066A JP2004275066A JP4458996B2 JP 4458996 B2 JP4458996 B2 JP 4458996B2 JP 2004275066 A JP2004275066 A JP 2004275066A JP 2004275066 A JP2004275066 A JP 2004275066A JP 4458996 B2 JP4458996 B2 JP 4458996B2
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Prior art keywords
male
absorbent article
web
female
back side
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JP2004275066A
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JP2006087568A (en
Inventor
賢治 安藤
賢司 小林
拓郎 梁島
正規 遠藤
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Kao Corp
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Kao Corp
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Priority to JP2004275066A priority Critical patent/JP4458996B2/en
Priority to CNB2005800319177A priority patent/CN100563611C/en
Priority to EP20050785211 priority patent/EP1795163B1/en
Priority to US11/663,504 priority patent/US20080249493A1/en
Priority to PCT/JP2005/017382 priority patent/WO2006033350A1/en
Priority to EP20120184207 priority patent/EP2540271A1/en
Publication of JP2006087568A publication Critical patent/JP2006087568A/en
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Publication of JP4458996B2 publication Critical patent/JP4458996B2/en
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Description

本発明は、吸収性物品及び吸収性物品の製造方法に関し、特に、液透過性の表面シート材と、液不透過性の防漏シート材と、これらのシート材の間に介在する液保持性の吸収体とを備え、背側部の両側縁部と腹側部の両側縁部とを各々接合することにより、パンツ形状に形成される吸収性物品及び該吸収性物品の製造方法に関する。   TECHNICAL FIELD The present invention relates to an absorbent article and a method for producing the absorbent article, and in particular, a liquid-permeable surface sheet material, a liquid-impermeable leak-proof sheet material, and a liquid retention property interposed between these sheet materials. The present invention relates to an absorbent article formed into a pants shape by joining both side edges of the back side part and both side edges of the abdominal side part, and a method for manufacturing the absorbent article.

使い捨ておむつ、パンツ型おむつ等の吸収性物品は、例えば液透過性の表面シート材と、液不透過性の防漏シート材と、液保持性の吸収体とを具備する実質的に縦長の吸収性本体と、背側部と腹側部と股下部とを含む外層材とからなるものであり、身体からの排出物等を吸収体に効果的に吸収できるようにすると共に、吸収した排出物を漏出させることなく強固に保持できるようにするための種々の工夫がなされている。   Absorbent articles such as disposable diapers and pants-type diapers, for example, are substantially longitudinal absorptions comprising a liquid-permeable surface sheet material, a liquid-impermeable leak-proof sheet material, and a liquid-retaining absorbent body. And the outer layer material including the back side, the abdominal side, and the crotch part. The absorbent body can effectively absorb the exhaust from the body, and the absorbed exhaust Various devices have been devised so that they can be firmly held without leakage.

また、使い捨ておむつやパンツ型おむつ等は、子供や老人等の着用者の下腹部に沿った形状となるように、例えば吸収性本体を内側にして外層材を股下部で二つ折りに折り返すと共に、背側部の両側縁部と腹側部の両側縁部とを接合することによってパンツ形状に形成される。さらに、外層材にウェスト周り弾性部材、胴回り弾性部材、レッグ周り弾性部材等を配置することにより、装着時の肌合いやフィット感を向上させている。   In addition, disposable diapers, pants-type diapers, etc. are folded in half at the crotch part with the outer layer material inside, for example, with the absorbent main body inside so as to be in the shape along the lower abdomen of the wearer such as a child or the elderly, A pants shape is formed by joining both side edges of the dorsal side and both side edges of the ventral side. Furthermore, by arranging an elastic member around the waist, an elastic member around the waist, an elastic member around the leg, and the like on the outer layer material, the texture and fit at the time of wearing are improved.

使い捨ておむつやパンツ型おむつをパンツ形状に形成するべく背側部の両側縁部と腹側部の両側縁部とを接合する手段としては、これらの両側縁部を重ね合わせてヒートシールする方法が一般的に採用されているが、例えば廃棄時等において両側縁部の接合部を剥離して折り畳んだり、一旦剥離した接合部を必要に応じて再接合したりすることを容易にする接合手段として、オス材及びメス材からなるメカニカルファスナーを用いたものが知られている。メカニカルファスナーによる接合手段の場合、図8に示すように、対向する一対の側縁部70a,70bの内側面にオス材71とメス材72を各々配置してこれらを重ね合わせて接合するだけでは、着用時における引っ張り力がT字方向の引っ張り力として負荷されることになるため接合強度が不足することになる。一方、図9に示すように一方の側縁部73aの外側面に他方の側縁部73bの内側面を重ね合わせてオス材74とメス材75とを係止させることにより、着用時における引っ張り力がせん断方向の引っ張り力として負荷されるようにすることも考えられるが、吸収性物品を連続的に製造する工程において、一方の側縁部73aの外側面に他方の側縁部73bの内側面を重ね合わせる作業に多くの手間がかかることになる。特に、例えば吸収性本体を間欠的に取り付けた外層材のウェブ(連続体)を、製造される吸収性物品の幅方向に連続して送り出す、いわゆる横流れによる製造方法では、弾性部材は胴周囲方向に伸縮可能な状態となるように配置されており、製品を個々に分断した後は収縮した部分のハンドリングが必要となるため、一方の側縁部の外側面に他方の側縁部の内側面を重ね合わせた状態とする工程の難易度が高くなる。   In order to form disposable diapers and pants-type diapers in the shape of pants, as a means of joining both side edges of the back side and both sides of the belly side, a method of heat-sealing these side edges is generally used. As a joining means that makes it easy to peel and fold the joints on both side edges at the time of disposal, etc., or to rejoin the joints once peeled off as necessary, for example, The thing using the mechanical fastener which consists of a male material and a female material is known. In the case of a joining means using a mechanical fastener, as shown in FIG. 8, a male material 71 and a female material 72 are arranged on the inner surfaces of a pair of opposing side edge portions 70a and 70b, respectively, and these are simply overlapped and joined. Since the pulling force at the time of wearing is loaded as the pulling force in the T-direction, the bonding strength is insufficient. On the other hand, as shown in FIG. 9, the outer surface of one side edge portion 73a is overlapped with the inner surface of the other side edge portion 73b so that the male material 74 and the female material 75 are engaged with each other. Although it is conceivable that the force is applied as a tensile force in the shear direction, in the process of continuously manufacturing the absorbent article, the inner side of the other side edge 73b is formed on the outer surface of the one side edge 73a. It takes a lot of work to overlap the sides. In particular, in a manufacturing method using a so-called cross flow in which a web (continuous body) of an outer layer material to which an absorbent main body is intermittently attached is continuously sent out in the width direction of the manufactured absorbent article, the elastic member is in the circumferential direction of the trunk. Because it is necessary to handle the contracted part after the product is divided individually, the inner side surface of the other side edge part is connected to the outer side surface of the other side edge part. The degree of difficulty of the process of making the state of being overlaid increases.

これに対し、対向する一対の側縁部の内側面にオス材やメス材を各々配置してこれらを重ね合わせて接合した場合でも、着用時における引っ張り力がせん断方向の引っ張り力として負荷される接合部を有する吸収性物品及びその製造方法が開発されている(例えば、特許文献1参照)。特許文献1によれば、図10に示すように、吸収性物品の製造時に、メカニカルファスナーのメス材76を扁平なC形に折り畳み、折り線部分76cを外側に配置して一方の折り畳み片部76aの外側面を一方の側縁部77aの内側面に接合すると共に、他方の折り畳み片部76bの外側面を、他方の側縁部77bの内側面に設けたオス材78と係止させるようにしたものである。
特表2003−533278号公報
On the other hand, even when a male material and a female material are respectively arranged on the inner side surfaces of a pair of side edges facing each other and bonded together, the tensile force at the time of wearing is loaded as the tensile force in the shearing direction. An absorbent article having a joint and a method for manufacturing the same have been developed (see, for example, Patent Document 1). According to Patent Document 1, as shown in FIG. 10, when manufacturing the absorbent article, the female material 76 of the mechanical fastener is folded into a flat C shape, and the folding line portion 76c is arranged on the outside so that one folded piece portion is formed. The outer surface of 76a is joined to the inner surface of one side edge 77a, and the outer surface of the other folded piece 76b is locked with the male member 78 provided on the inner surface of the other side edge 77b. It is a thing.
Special table 2003-533278 gazette

しかしながら、上記特許文献1に記載の吸収性物品によれば、背側部の両側縁部77bと腹側部の両側縁部77aとの接合部において、メス材76は、2重に折り畳むことが可能な2倍の長さで設置されることになるため、材料の無駄が生じることになると共に、吸収性物品の製造工程においてメス材76を2重に折り畳む作業が必要になって製造工程が複雑化することになる。   However, according to the absorbent article described in Patent Document 1, the female member 76 can be folded in a double manner at the joint portion between the side edge 77b on the back side and the side edge 77a on the abdomen. Since the installation is twice as long as this, the material is wasted, and the manufacturing process of the absorbent article requires a double folding operation of the female member 76, which complicates the manufacturing process. It will become.

本発明は、背側部の両側縁部と腹側部の両側縁部とを、これらの内側面同士を対向させた状態でオス材とメス材を配置して接合した場合でも、着用時における引っ張り力がせん断方向の引っ張り力として負荷されるようにしたメカニカルファスナーによる接合部を、多くのメス材を用いることなく且つ簡易な製造工程で容易に形成することのできる吸収性物品及び該吸収性物品の製造方法を提供することを目的とする。   Even when the male side and the female side are arranged and joined to the both side edges of the dorsal side part and the both side edge parts of the ventral side part with the inner side surfaces facing each other, the present invention can Absorbent article capable of easily forming a joint by a mechanical fastener in which a force is applied as a tensile force in the shear direction without using a large number of female materials and by a simple manufacturing process, and the absorbent article It aims at providing the manufacturing method of.

本発明は、液透過性の表面シート材と、液不透過性の防漏シート材と、これらのシート材の間に介在する液保持性の吸収体とを備え、吸収体の背側部と腹側部の両側に延出する外層材を有し、背側部の両側縁部と腹側部の両側縁部とを、オス材及びメス材からなるメカニカルファスナーを介して各々接合することにより、パンツ形状に形成される吸収性物品であって、オス材基材シートが、外側辺部の裏面を、前記背側部又は腹側部の何れか一方の側縁部の内側面に接合することにより、接合された前記外側辺部よりも内方部分を自由部分として延設させた状態で取り付けられ、該自由部分の表面に前記オス材が配設されており、該オス材は、前記背側部又は腹側部の他方の側縁部の内側面に設けられた前記メス材と係止して、前記背側部の両側縁部と腹側部の両側縁部とを接合している吸収性物品を提供することにより、上記目的を達成したものである。   The present invention comprises a liquid-permeable surface sheet material, a liquid-impermeable leak-proof sheet material, and a liquid-retaining absorbent body interposed between these sheet materials, and the back side portion and the stomach of the absorbent body By having an outer layer material extending on both sides of the side part and joining both side edges of the back side part and both side edges of the abdomen part via mechanical fasteners made of male material and female material, An absorbent article formed into a shape, wherein the male material base sheet is joined to the inner side surface of one of the side edges of the back side part or the abdomen side part of the back side of the outer side part. And the male part is disposed on the surface of the free part, and the male part is disposed on the back side. Engaging the female material provided on the inner surface of the other side edge of the part or the ventral side, By providing an absorbent article that joins the side edges of the side edge and the ventral, it is obtained by achieving the above object.

また、本発明は、上記吸収性物品を製造するための製造方法であって、前記吸収性物品を構成するウェブを連続的に横流れで送り出す工程と、送り出される前記ウェブを流れ方向と平行な二つ折り線に沿って折り畳んだ後に個々の吸収性物品に切り離す工程とを含み、前記ウェブを折り畳んで個々の吸収性物品に切り離す工程に先立って、前記ウェブの背側部又は腹側部の何れか一方における切り離し予定線を挟んだ両側に、切り離して形成される各吸収性物品の両側縁部の内側面に配置して、前記オス材が配設されたオス材基材シートを、これの外側辺部の裏面を接合することにより取り付ける工程を備え、前記ウェブを二つ折りに折り畳んだ際に、前記オス材を、前記ウェブの背側部又は腹側部の他方における切り離し予定線を挟んだ両側に設けられた前記メス材に係止させ、前記切り離し予定線で前記ウェブを個々に切り離して、前記背側部の両側縁部と前記腹側部の両側縁部がメカニカルファスナーを介して各々接合された吸収性物品を製造する吸収性物品の製造方法を提供することにより、上記目的を達成したものである。   Further, the present invention is a manufacturing method for manufacturing the absorbent article, wherein the web constituting the absorbent article is continuously fed out in a transverse flow, and the web fed out is parallel to the flow direction. Fold along the fold line and then separate into individual absorbent articles, prior to the step of folding the web and separating into individual absorbent articles, either the dorsal side or ventral side of the web The male material base sheet in which the male material is disposed is arranged on both sides of the planned separation line on one side and arranged on the inner surface of both side edge portions of each absorbent article to be separated. A step of attaching by joining the back surface of the side part, and when the web is folded in half, the male material is sandwiched between the planned separation lines at the other of the back side or the ventral side of the web. The web is individually separated by the planned separation line, and both the side edges of the back side and the side edges of the stomach side are joined via mechanical fasteners. The above object is achieved by providing a method for manufacturing an absorbent article for manufacturing the absorbent article.

本発明の吸収性物品及び該吸収性物品の製造方法によれば、背側部の両側縁部と腹側部の両側縁部とを、これらの内側面同士を対向させた状態でオス材とメス材を配置して接合した場合でも、着用時における引っ張り力がせん断方向の引っ張り力として負荷されるようにしたメカニカルファスナーによる接合部を、多くのメス材を用いることなく且つ簡易な製造工程で容易に形成することができる。   According to the absorbent article and the method of manufacturing the absorbent article of the present invention, the male material and the female material with the both side edges of the back side and the both side edges of the belly side facing each other. Even when materials are placed and joined, joints made with mechanical fasteners that allow the tensile force during wearing to be loaded as a tensile force in the shearing direction can be easily done without using many female materials and with a simple manufacturing process Can be formed.

本発明の好ましい一実施形態に係る吸収性物品は、例えば図1及び図2に示すようなパンツ型おむつ10として製造されるものであり、このパンツ型おむつ10は、基材シート11に弾性部材12a,12b,12cが伸長状態で配設された複合シート部材を切断して得られた外層材14と、外層材14の内側に取り付けられた、液透過性の表面シート材15、液不透過性の防漏シート材(図示せず)、及びこれらのシートの間に介在する液保持性の吸収体16からなる縦長の吸収性本体17とによって構成されるものである。本実施形態のパンツ型おむつ10は、吸収性本体17と共に外層材14を、これの股下部Cの中央部分で折り返して腹側部Aと背側部Bとを重ね合わせるように二つ折りにすると共に、背側部Bの両側縁部18bと腹側部Aの両側縁部18aとを、オス材19及びメス材20からなるメカニカルファスナー13(図3及び図4(a),(b)参照)を介して各々接合することによってパンツ形状に形成されることになる。   The absorbent article which concerns on preferable one Embodiment of this invention is manufactured as the underpants type diaper 10 as shown, for example in FIG.1 and FIG.2, and this underpants type diaper 10 is an elastic member to the base material sheet 11. FIG. 12a, 12b, 12c is an outer layer material 14 obtained by cutting a composite sheet member arranged in an expanded state, a liquid-permeable surface sheet material 15 attached to the inside of the outer layer material 14, and a liquid impervious material A leak-proof sheet material (not shown) and a vertically long absorbent main body 17 composed of a liquid-retaining absorbent body 16 interposed between these sheets. The underpants type diaper 10 of this embodiment folds the outer layer material 14 together with the absorbent main body 17 at the center of the crotch portion C so that the abdominal side A and the back side B are overlapped. At the same time, both side edge portions 18b of the back side portion B and both side edge portions 18a of the abdominal side portion A are connected to a mechanical fastener 13 made of a male material 19 and a female material 20 (see FIGS. 3 and 4 (a), (b)). By joining each via, it will be formed in a pants shape.

そして、本実施形態の吸収性物品としてのパンツ型おむつ10は、液透過性の表面シート材15と、液不透過性の防漏シート材(図示せず)と、これらのシート材の間に介在する液保持性の吸収体16とを具備する吸収性本体17と、背側部Bと腹側部Aと股下部Cとを含む外層材14とからなり、図3及び図4に示すように、吸収体16の両側に延出する外層材14による背側部Bの両側縁部18bと腹側部Aの両側縁部18aとを、オス材19及びメス材20からなるメカニカルファスナー13を介して各々接合することにより、パンツ形状に形成される吸収性物品であって、帯状のオス材基材シート25が、外側辺部25aの裏面(外層材14と対向する面)を背側部Bの側縁部18bの内側面(身体側の面)に接合することにより、接合された外側辺部25aよりも内方部分を自由部分25bとして延設させた状態で取り付けられ、この自由部分20bの表面にオス材19が配設されており、オス材19は、腹側部Aの側縁部18aの内側面(身体側の面)に設けられたメス材20と係止して、背側部Bの両側縁部18bと腹側部Aの両側縁部18aとを接合している。   And the underpants type diaper 10 as an absorbent article of this embodiment is a liquid-permeable surface sheet material 15, a liquid-impermeable leak-proof sheet material (not shown), and between these sheet materials. As shown in FIG. 3 and FIG. 4, it comprises an absorbent main body 17 having an intervening liquid-retaining absorbent body 16, and an outer layer material 14 including a back side portion B, an abdominal side portion A, and a crotch portion C. The both side edges 18b of the back side B and the side edges 18a of the abdominal side A by the outer layer material 14 extending on both sides of the absorbent body 16 are connected via the mechanical fastener 13 made of the male material 19 and the female material 20. It is an absorbent article formed into a pants shape by bonding each, and the band-shaped male material base sheet 25 is connected to the back side of the outer side portion 25a (the surface facing the outer layer material 14) of the back side portion B. By joining to the inner side surface (body side surface) of the side edge 18b, The inner part is attached as a free part 25b extending from the joined outer side part 25a, and the male material 19 is disposed on the surface of the free part 20b. Locking with the female material 20 provided on the inner side surface (body side surface) of the side edge 18a of the part A, the both side edges 18b of the back side B and the side edges 18a of the ventral side A are joined. is doing.

また、本実施形態のパンツ型おむつ10によれば、外層材14の構成材料である基材シート11又は内層不織布11aを、そのままメス材20として用いている。   Moreover, according to the underpants type diaper 10 of this embodiment, the base material sheet 11 or the inner layer nonwoven fabric 11a which is a constituent material of the outer layer material 14 is used as the female material 20 as it is.

本実施形態によれば、パンツ型おむつ10は、後述する工程と共に、従来のパンツ型おむつと略同様の製造工程によって製造されることになる。すなわち、例えば図5に示すように、原反ロールから連続的に供給される帯状の外層不織布を基材シート11として、この基材シート11に対して、例えばホットメルト型接着剤を連続的に塗工すると共に、ウェスト周り弾性部材12a、レッグ周り弾性部材12b、及び胴周り部弾性部材12cを所定の伸長率に伸長させた状態で各々複数本配設する。また各弾性部材12a,12b,12cが配設された基材シート11を覆うようにして、例えば原反ロールから連続的に供給される帯状の内層不織布11aを接合することにより、基材シート11と弾性部材12a,12b,12cと内層不織布11aとが一体となった複合シート部材を、外層材14の連続体であるウェブ21として形成する。   According to this embodiment, the underpants type diaper 10 is manufactured by the manufacturing process substantially the same as the conventional underpants type diaper with the process mentioned later. That is, for example, as shown in FIG. 5, a belt-shaped outer layer nonwoven fabric continuously supplied from a raw fabric roll is used as a base sheet 11, and for example, a hot melt adhesive is continuously applied to the base sheet 11. In addition to coating, a plurality of waist elastic members 12a, leg elastic members 12b, and waist elastic members 12c are provided in a state of being stretched to a predetermined elongation rate. Moreover, the base material sheet 11 is bonded by covering the base material sheet 11 on which the elastic members 12a, 12b, and 12c are disposed, for example, by joining the belt-shaped inner layer nonwoven fabric 11a continuously supplied from the raw fabric roll. A composite sheet member in which the elastic members 12 a, 12 b, 12 c and the inner layer nonwoven fabric 11 a are integrated is formed as a web 21 that is a continuous body of the outer layer material 14.

さらに、形成されるパンツ型おむつ10の幅方向に連続して、横流れで送り出されれる外層材14のウェブ21に、表面シート材15と防漏シート材と吸収体16とからなる吸収性本体17を間欠的に取り付けると共に、さらに送り出されるウェブ21に、例えばレッグホールカッター装置を用いてレッグホール22を開口形成する。しかる後に、外層材14のウェブ21を、吸収性本体17を内側にして流れ方向と平行な二つ折り線に沿って折り畳み、吸収性本体17を取り付けたウェブ21を切り離して、個々の製品に分割することにより、パンツ型おむつ10が形成されることになる。   Further, an absorbent main body 17 comprising a surface sheet material 15, a leak-proof sheet material, and an absorbent body 16 is formed on the web 21 of the outer layer material 14 that is continuously fed in the width direction of the formed pant diaper 10. Are attached intermittently, and a leg hole 22 is formed in the web 21 to be fed out by using, for example, a leg hole cutter device. After that, the web 21 of the outer layer material 14 is folded along a fold line parallel to the flow direction with the absorbent main body 17 inside, and the web 21 attached with the absorbent main body 17 is cut off and divided into individual products. By doing so, the underpants type diaper 10 is formed.

そして、本実施形態のパンツ型おむつ10は、図3及び図4に示すように、オス材19及びメス材20からなるメカニカルファスナー13を介して背側部Bの両側縁部18bと腹側部Aの両側縁部18aとが各々接合されるものであり、メカニカルファスナー13のオス材19としては、例えば基材の一面に多数の鈎状、キノコ状、T字状、Y字状等のフックを起立してなる公知の各種のメカニカルファスナーのオス材を用いることができる。また、本実施形態によれば、オス材19は、例えば幅3〜40mm程度の帯状に形成され、例えば不織布等からなる幅5〜50mm程度の帯状のオス材基材シート25の好ましくは自由部分25bに、例えばヒートシールや超音波等による熱融着の方法や、ホットメルト等の接合手段を介して相当の接合強度を発現するように一体として貼り付けられている。さらに、オス材19が貼り付けられたオス材基材シート25の、例えば幅1〜30mm程度、好ましくは3〜10mm程度の外側辺部25aの裏面を、例えばホットメルト型接着剤や熱融着シール等の接合手段を介して背側部Bの側縁部18bの内側面に接合することにより、オス材19が、当該側縁部18bの略全長にわたって取り付けられる。オス材19は、その上下の端部に非設置部分を残して取り付けられることが好ましい。上下の端部の非設置部分は、パンツ型おむつ10を着用者から取り外す際のきっかけとなるつまみしろとして機能すると共に、突起部のあるオス材19の表面や裏面、或いは角部が着用者の肌に直接触れないようにするために残置される部分である。非設置部分の寸法は、好ましくは1〜30mmであり、特に好ましくは5〜20mmである。   And as shown in FIG.3 and FIG.4, the underpants type diaper 10 of this embodiment is the both-sides edge part 18b of the back side part B, and the ventral side part A via the mechanical fastener 13 which consists of the male material 19 and the female material 20. FIG. As the male material 19 of the mechanical fastener 13, for example, a large number of hooks, mushrooms, T-shaped, Y-shaped hooks are provided on one surface of the base material. Various known male fasteners of mechanical fasteners that stand up can be used. Further, according to the present embodiment, the male material 19 is formed in a belt shape having a width of about 3 to 40 mm, for example, and preferably a free part of the belt-shaped male material base sheet 25 having a width of about 5 to 50 mm made of a nonwoven fabric or the like. For example, heat bonding by heat sealing or ultrasonic waves or a bonding means such as hot melt is attached to 25b as a unit so as to express a considerable bonding strength. Furthermore, the back surface of the outer side portion 25a having a width of, for example, about 1 to 30 mm, preferably about 3 to 10 mm, of the male material base sheet 25 to which the male material 19 is attached, for example, a hot-melt adhesive or heat fusion. The male material 19 is attached over substantially the entire length of the side edge 18b by joining to the inner side surface of the side edge 18b of the back side B via a joining means such as a seal. It is preferable that the male material 19 is attached leaving a non-installation part at the upper and lower ends thereof. The non-installed portions of the upper and lower ends function as a pinch for triggering the removal of the pant-type diaper 10 from the wearer, and the front and back surfaces or the corners of the male material 19 having the protrusions are worn by the wearer. It is the part that is left behind to prevent direct contact with the skin. The dimension of the non-installation part is preferably 1 to 30 mm, particularly preferably 5 to 20 mm.

ここで、オス材19は、これの側縁とオス材基材シート25の自由部分25bの自由端との間に1mm以上、特に好ましくは3mm以上の間隔を保持すると共に、上下の端縁とオス材基材シート25の上下の端縁との間に1mm以上、特に好ましくは3mm以上の間隔を保持した状態でオス材基材シート25に貼り付けられていることが好ましい。これによって、パンツ型おむつ10の着用時に、オス材19の全体をオス材基材シート25によって内側から確実に覆って、オス材19が着用者の肌に直接触れて違和感を生じさせるのを効果的に回避することが可能になる。またオス材基材シート25は、これの外側辺部25を背側部Bの側縁部18bの側縁に近接させて取り付けることが好ましい。さらに、オス材19は、背側部Bの側縁部18bにおいて、これの側縁から40mm以上離れることなく取り付けられていることが好ましい。これによって、オス材19とメス材20との係止が側縁部に近づくこととなり、おむつの胴回りの内寸を形成するために材料を有効に使うことが可能になる。さらに、オス材19が背側部Bの両側縁部18bに取り付けられていることにより、例えばパンツ型おむつ10を使用後に廃棄する際に、腹側部Aを内側に丸め込むようにしつつ外側を背側部Bで覆った状態で、オス材19を用いて背側部Bの両側縁部18bを丸め込んだパンツ型おむつ10の外周部分に固定することにより、廃棄テープ等を別途に用いることなく、使用後のパンツ型おむつ10をコンパクトにまとめることが可能になり、ごみを小さくしたり、排泄物の臭いを漏れ難くすることができ、これによってパンツ型おむつ10の廃棄性を向上させることが可能になる。   Here, the male material 19 maintains an interval of 1 mm or more, particularly preferably 3 mm or more, between the side edge thereof and the free end of the free portion 25 b of the male material base sheet 25, and upper and lower end edges. The male material base sheet 25 is preferably affixed to the male material base sheet 25 with an interval of 1 mm or more, particularly preferably 3 mm or more, between the upper and lower edges. Thus, when the pants-type diaper 10 is worn, the entire male material 19 is surely covered with the male material base sheet 25 from the inside, and the male material 19 directly touches the wearer's skin and produces an uncomfortable feeling. Can be avoided. Moreover, it is preferable that the male material base sheet 25 is attached with the outer side edge 25 of the male material base sheet 25 close to the side edge of the side edge 18b of the back side B. Furthermore, the male material 19 is preferably attached to the side edge 18b of the back side B without being separated from the side edge by 40 mm or more. As a result, the locking of the male material 19 and the female material 20 approaches the side edge, and the material can be used effectively to form the inner dimensions around the waist of the diaper. Further, since the male material 19 is attached to both side edges 18b of the back side portion B, for example, when the pants-type diaper 10 is discarded after use, the back side is rounded inward while the abdominal side portion A is rolled inward. Without using a waste tape or the like separately by fixing the outer peripheral portion of the pants-type diaper 10 with the side edges 18b of the back side B rounded using the male material 19 in a state covered with the side B. The pants-type diaper 10 after use can be gathered in a compact manner, making it possible to reduce trash and make it difficult for the smell of excrement to leak, thereby improving the disposal of the pant-type diaper 10 become.

なお、本実施形態によれば、オス材基材シート25の外側辺部25aの、背側部Bの側縁部18bの内側面に対する接合強度は、3N/30mm以上であることが好ましい。パンツ型おむつ10の着用時においては、オス材19とメス材20によるメカニカルファスナー13の接合部とは異なり、オス材基材シート25の外側辺部25aと側縁部18b内側面との接合部には、T字方向の引っ張り力が負荷されることになるが、かかる接合部の接合強度を3N/30mm以上とすることにより、負荷されるT字方向の引っ張り力に効果的に抵抗することが可能になる。また、オス材基材シート25としては、機能の面からいうと、製品として出荷される際に外層材14との間で必要な接合強度を発現し、製品を使い終わる間際まで接合強度を保ち、着用中の負荷に対して自らが破断することのない材料強度を有しているものを用いることが好ましい。そうした意味で、好ましくは熱融着時に強度が確保でき、また生産性を高めるために熱融着性に優れている材料を使用することが好ましい。パンツ型おむつ10内の環境を改善するためには、通気性のある素材のものを用いることが好ましい。また伸縮可能な不織布を用いることもできる。オス材基材シート25として伸縮可能な不織布を用いることにより、オス材基材シート25にも伸縮性を持たせることが可能になり、パンツ型オムツの着用者へのフィット性をさらに高めることが可能になる。   In addition, according to this embodiment, it is preferable that the joining strength with respect to the inner surface of the side edge part 18b of the back side part B of the outer side part 25a of the male material base material sheet 25 is 3 N / 30mm or more. When the pants-type diaper 10 is worn, the joint portion between the outer side portion 25a of the male material base sheet 25 and the inner side surface of the side edge portion 18b is different from the joint portion of the mechanical fastener 13 by the male material 19 and the female material 20. In this case, a tensile force in the T-shaped direction is applied. By making the joint strength of the joint part 3N / 30 mm or more, the tensile force in the T-shaped direction is effectively resisted. Is possible. In terms of function, the male base material sheet 25 expresses a necessary joint strength with the outer layer material 14 when shipped as a product, and maintains the joint strength until just before using the product. It is preferable to use a material having a material strength that does not break itself against a load during wearing. In this sense, it is preferable to use a material that can ensure strength at the time of heat-sealing and has excellent heat-sealing properties in order to increase productivity. In order to improve the environment in the pants-type diaper 10, it is preferable to use a material having air permeability. A stretchable nonwoven fabric can also be used. By using a stretchable non-woven fabric as the male material base sheet 25, the male material base sheet 25 can be made stretchable, further improving the fit of the pant diaper to the wearer. It becomes possible.

メカニカルファスナー13のメス材20としては、機能の面からいうと、製品として出荷される際、オス材と係止されて必要強度を発現し、製品を使い終わる間際まで強度を保つことを可能にする素材であればよい。そのため、その材料はオス材の選択によっても変わることとなる。再係止を念頭において設計するかどうかも、メス材を選択する上で重要な基準となる。メス材20としては、例えば基材シート上に多数の繊維をループ状又はアーチ状に編み込んでなる編み物の他、所定の坪量や繊維の維度を備える不織布等の、公知の各種のメカニカルファスナーのメス材を用いることができる。本実施形態によれば、メス材20として、外層材14の基材シート11や内層不織布11aをそのまま用いて所望の係止強度を発現するように設計されているので、メス材20の材料の軽減と、メス材20を取り付けるための製造工程の簡略化を容易に図ることが可能になる。   As for the female material 20 of the mechanical fastener 13, in terms of function, when shipped as a product, it is locked with a male material to express the necessary strength, and it is possible to maintain the strength until just before using the product. Any material can be used. Therefore, the material will change depending on the choice of male material. Whether or not to design with re-locking in mind is also an important criterion in selecting a female material. Examples of the female material 20 include various kinds of known mechanical fasteners such as a knitted fabric in which a large number of fibers are knitted in a loop shape or an arch shape on a base sheet, and a nonwoven fabric having a predetermined basis weight and fiber consistency. A female material can be used. According to the present embodiment, the female material 20 is designed so as to express a desired locking strength using the base material sheet 11 of the outer layer material 14 and the inner layer nonwoven fabric 11a as they are. Reduction and simplification of the manufacturing process for attaching the female member 20 can be facilitated.

なお、本発明の他の実施形態として、例えば図6に示すように、外層材14の構成材料をそのままメス材20として用いることなく、腹側部Aの側縁部18aの内側面に、編み物や不織布等からなるメス部材20aを追加的に取り付けておき、このメス材としてのメス部材20aに、オス材基材シート25の自由部分25bに取り付けたオス材19を係止することにより、背側部Bの両側縁部18bと腹側部Aの両側縁部18aとを接合しても良い。そのようにする場合、メス部材20aとして材料に特徴のあるものを使用することができ、再係着を容易にしたり、係着強度を高めた設計とすることができる。   As another embodiment of the present invention, for example, as shown in FIG. 6, the constituent material of the outer layer material 14 is not used as the female material 20 as it is, and the knitted material is formed on the inner side surface of the side edge portion 18a of the ventral side portion A. A female member 20a made of, for example, a non-woven fabric is additionally attached, and the male member 19 attached to the free portion 25b of the male material base sheet 25 is locked to the female member 20a as the female material. The side edges 18b of the side portion B and the side edges 18a of the ventral side portion A may be joined. In such a case, the female member 20a can be made of a material characteristic, and can be re-engaged easily or can be designed with increased engagement strength.

また、本実施形態によれば、パンツ型おむつ10の背側部Bの両側縁部18bと腹側部Aの両側縁部18aには、ウェスト周り弾性部材12a、レッグ周り弾性部材12b、及び胴回り弾性部材12cが配設されており、オス材19やメス材20が設けられる箇所において、弾性部材12a,12b,12cの少なくとも一部が、弾性による収縮機能が実質的に発現されないようになっている。収縮機能を発現させない方法としては、弾性部材12a,12b,12cの分断や、熱シールによる非機能化等を挙げることができる。   Further, according to the present embodiment, the waist elastic member 12a, the leg elastic member 12b, and the waist elastic are provided on the side edge 18b of the back side B of the pant-type diaper 10 and the side edge 18a of the abdominal side A. At the part where the member 12c is disposed and the male member 19 and the female member 20 are provided, at least a part of the elastic members 12a, 12b, and 12c does not substantially exhibit a contraction function due to elasticity. . Examples of the method that does not exhibit the contraction function include division of the elastic members 12a, 12b, and 12c, non-functionalization by heat sealing, and the like.

ここで、ウェスト周り弾性部材12a、レッグ周り弾性部材12b、及び胴回り弾性部材12cを収縮機能が発現されないようにする手段としては、例えば特開2002−253605号公報に記載の複合伸縮部材の製造方法に用いる弾性部材分断部と略同様の構成を備えるものを採用することがきる。すなわち、この弾性部材分断部は、弾性部材切断用の多数の凸部を有する加圧部を周面に備えたカットロールと、カットロールに対向配置された表面平滑なアンビルロールとからなり、これらのロールの間に、基材シート11に弾性部材12a,12b,12cを伸長状態で配設した外層材14のウェブ21を通過させると共に、オス材19やメス材20が設けられる配設箇所に加圧部から加圧力を加えることにより、加圧部に設けられた多数の凸部を介して、各弾性部材12a,12b,12cを、ウェブ21の損傷を実質的に抑制しつつ、当該配設箇所において連続しないように、各々複数に分断するものである。(以後、この手段を「プレカット」と記す。)また多数の凸部をカッター刃としたプレカットカッターによるプレカット手段を採用することもできる。   Here, as a means for preventing the contraction function from appearing in the waist elastic member 12a, the leg elastic member 12b, and the waist elastic member 12c, for example, a method of manufacturing a composite elastic member described in JP-A-2002-253605 It is possible to employ one having substantially the same configuration as the elastic member dividing portion used in the above. That is, the elastic member dividing portion is composed of a cut roll having a pressing portion having a large number of convex portions for cutting the elastic member on the peripheral surface, and an anvil roll having a smooth surface disposed facing the cut roll. The web 21 of the outer layer material 14 in which the elastic members 12a, 12b, and 12c are disposed in the stretched state on the base sheet 11 is passed between the rolls, and the male material 19 and the female material 20 are provided at the disposition location. By applying a pressing force from the pressurizing unit, the elastic members 12a, 12b, and 12c are arranged through the numerous convex portions provided in the pressurizing unit while substantially preventing damage to the web 21. Each is divided into a plurality of pieces so as not to be continuous at the installation location. (Hereinafter, this means is referred to as “pre-cut”.) Further, a pre-cut means using a pre-cut cutter having a large number of convex portions as cutter blades may be employed.

なお、ウェスト周り弾性部材12a、レッグ周り弾性部材12b、胴回り弾性部材12cをプレカットして、オス材19やメス材20が設けられる箇所で収縮機能が発現されないようにすることにより、パンツ型おむつ10の製造工程において、切り離し予定線23(図7参照)でウェブ21を切り離して、個々の製品に分割する際に、オス材19やメス材20の配設箇所が、各弾性部材がテンションフリーになることで開放されて収縮・カールし、外観や使い易さが損なわれるのを効果的に回避することが可能になる。   In addition, the waist elastic member 12a, the leg elastic member 12b, and the waist elastic member 12c are pre-cut so that the contraction function is not exhibited at the place where the male material 19 and the female material 20 are provided. In the manufacturing process, when the web 21 is cut along the planned cut line 23 (see FIG. 7) and divided into individual products, the arrangement positions of the male material 19 and the female material 20 are tension-free. As a result, it is possible to effectively avoid the opening and contracting / curling, and impairing the appearance and ease of use.

また、ウェスト周り弾性部材12a、レッグ周り弾性部材12b、胴回り弾性部材12cを分断して非機能化した部分に隣接する箇所には、例えばホットメルト型接着剤等による、弾性部材12a,12b,12cの抜けを防止するための固定手段を追加的に設けることが好ましい。その際、弾性部材12a,12b,12cに直接塗布する方法は、接着強度の向上に効果的である。   Further, elastic members 12a, 12b, 12c made of, for example, hot melt adhesive are provided at portions adjacent to the non-functionalized portions around the waist elastic member 12a, leg elastic member 12b, and waist elastic member 12c. It is preferable to additionally provide a fixing means for preventing the slippage. In that case, the method of directly applying to the elastic members 12a, 12b, and 12c is effective in improving the adhesive strength.

そして、背側部Bの両側縁部18bと腹側部Aの両側縁部18aの内側面同士を対向配置させて、これらをオス材19及びメス材20からなるメカニカルファスナー13を介して各々接合してなる本実施形態のパンツ型おむつ10によれば、接合部において多くのメス材20を用いることなく、着用時における引っ張り力がせん断方向の引っ張り力として負荷されるようにすることが可能になって、十分な接合強度を容易且つ効率良く得ることができる。すなわち、本実施形態によれば、図3及び図4に示すように、帯状のオス材基材シート25が、外側辺部25aの裏面を背側部Bの側縁部18bの内側面に接合することにより、外側辺部25aよりも内方部分を自由部分25bとして延設させた状態で取り付けられ、この自由部分15bの表面にオス材19が配設されており、このオス材19は、腹側部Aの側縁部18aの内側面に設けられたメス材20と係止しているので、パンツ型おむつ10の装着時に、オス材19が取り付けられたオス材基材シート25を、これの自由部分25bを腹側部Aの側に開かせて、着用者の腰回り部に沿って周方向に延設させることが可能になり、これによって、C形に折り畳まれる2倍の長さのメス材を用いることなく、効率良く且つ効果的に、着用時における引っ張り力がせん断方向の引っ張り力として負荷されるようすることが可能になる。   And the inner side surfaces of the both side edge portions 18b of the back side portion B and the both side edge portions 18a of the abdominal side portion A are arranged to face each other, and these are joined to each other via the mechanical fastener 13 composed of the male material 19 and the female material 20. According to the pants-type diaper 10 of the present embodiment, the tensile force at the time of wearing can be applied as the tensile force in the shearing direction without using many female members 20 at the joint. Thus, a sufficient bonding strength can be obtained easily and efficiently. That is, according to this embodiment, as shown in FIGS. 3 and 4, the belt-shaped male material base sheet 25 joins the back surface of the outer side portion 25 a to the inner side surface of the side edge portion 18 b of the back side portion B. By doing so, it is attached in a state where the inner part extends as the free part 25b from the outer side part 25a, and the male material 19 is disposed on the surface of the free part 15b. Since the female material 20 provided on the inner side surface of the side edge portion 18a of the ventral side A is locked, when the pants-type diaper 10 is mounted, the male material base sheet 25 to which the male material 19 is attached, This free part 25b can be opened to the side of the abdomen A, and can be extended in the circumferential direction along the waist of the wearer, thereby being twice as long as folded into a C shape. Efficiently and effectively without using a female material Definitive pulling force makes it possible to be loaded as a pulling force shearing direction.

また、上述の構成を有する本実施のパンツ型おむつ10は、図5及び図7に示すように、簡易な製造方法によって容易に形成することができる。すなわち、本実施形態によれば、上述のように、従来の製造工程と同様に、液透過性の表面シート材15(図2参照)と、液不透過性の防漏シート材と、これらのシート材の間に介在する液保持性の吸収体16(図2参照)とを具備する吸収性本体17を間欠的に取り付けた外層材14のウェブ21を、連続的に横流れで送り出す工程と、送り出されるウェブ21を、吸収性本体17を内側にして流れ方向と平行な二つ折り線に沿って折り畳んだ後に、ウェブ21を個々のパンツ型おむつ10として切り離す工程とを含んでいる。   Moreover, as shown in FIG.5 and FIG.7, the underpants type diaper 10 of the present embodiment having the above-described configuration can be easily formed by a simple manufacturing method. That is, according to the present embodiment, as described above, the liquid-permeable surface sheet material 15 (see FIG. 2), the liquid-impermeable leak-proof sheet material, and these, as in the conventional manufacturing process, A step of continuously feeding out the web 21 of the outer layer material 14 to which the absorbent main body 17 having the liquid retaining absorbent body 16 (see FIG. 2) interposed between the sheet materials is intermittently attached; The web 21 to be fed out is folded along a fold line parallel to the flow direction with the absorbent main body 17 inside, and then the web 21 is separated as individual pant-type diapers 10.

一方、本実施形態の製造方法によれば、ウェブ21を折り畳んで個々のパンツ型おむつ10に切り離す工程に先立って、ウェブ21の背側部Bにおける切り離し予定線23を挟んだ両側に、切り離して形成される各パンツ型おむつ10の背側部Bの両側縁部18bの内側面に配置して、オス材19が配設されたオス材基材シート25を、これの外側辺部20aの裏面を例えばポイントシールを介して接合することにより取り付ける工程を備えている。なお、オス材19とオス材基材シート25は別々の工程で、ウェブ21の背側部Bに供給することもできるが、一体化した後に供給することは、オス材19とオス材基材シート25の加工精度を高めることができ、極めて効果的な方法である。   On the other hand, according to the manufacturing method of the present embodiment, prior to the step of folding the web 21 and separating it into individual pant-type diapers 10, the web 21 is separated on both sides of the planned separation line 23 on the back side B of the web 21. The male base material sheet 25 in which the male material 19 is disposed is arranged on the inner side surface of both side edge portions 18b of the back side portion B of each pant-type diaper 10 to be formed, and the back surface of the outer side portion 20a thereof. For example, by attaching them via a point seal. In addition, although the male material 19 and the male material base material sheet 25 can be supplied to the back side portion B of the web 21 in separate steps, the supply after being integrated is the male material 19 and the male material base material. The processing accuracy of the sheet 25 can be increased, and this is an extremely effective method.

そして、ウェブ21を二つ折りに折り畳んだ際に、オス材19を、ウェブ21の腹側部Aにおける切り離し予定線23を挟んだ両側に設けられた、基材シート11や内層不織布11a(図5参照)によるメス材20に係止させ、切り離し予定線23でウェブ21を個々に切り離すことにより、背側部Bの両側縁部18bと腹側部Aの両側縁部18aがメカニカルファスナー13を介して各々接合された、本実施形態の吸収性物品としてのパンツ型おむつ10が、例えばメス材を2重に折り畳む複雑な工程を要することなく、従来の横流れの製造工程と略同様の簡易な工程によって、容易に形成されることになる。付け加えて言うならば、ウエブ21を二つ折りに折り畳んだ際、オス材19とメス材20またはメス材20に相当する部分を係止させるわけであるが、その係止力を高めるために追加的な加圧手段を設けることが好ましい。追加的な加圧手段において、一対のロール間を通して加圧する場合、係止領域のみに部分的に加圧し、一対のロールのそれぞれに若干の速度差を設け、せん断方向の力を与えながら加圧することもでき、係止力の向上を図ることができる。   And when the web 21 is folded in half, the male material 19 is provided on both sides of the separation line 23 in the ventral side A of the web 21 with the base material sheet 11 and the inner layer nonwoven fabric 11a (FIG. 5). And the webs 21 are individually cut off at the planned cut-off line 23, so that the side edges 18 b of the back side B and the side edges 18 a of the belly side A are interposed via the mechanical fastener 13. The pants-type diaper 10 as the absorbent article according to the present embodiment, which is joined to each other, can be obtained by a simple process that is substantially the same as the conventional cross-flow manufacturing process without requiring a complicated process of folding a female material twice. It will be easy to form. In addition, when the web 21 is folded in half, the male material 19 and the female material 20 or the portion corresponding to the female material 20 are locked. It is preferable to provide an appropriate pressing means. In an additional pressurizing means, when pressurizing between a pair of rolls, pressurize only in the locking region, provide a slight speed difference to each of the pair of rolls, and apply pressure in the shear direction. It is also possible to improve the locking force.

また、本実施形態の製造方法によれば、ウェブ21の背側部Bにおける各切り離し予定線23を挟んだ両側に、個々のオス材19を貼り付けたオス材基材シート25を、当該切り離し予定線23に跨って連続する一部材として取り付けておき、切り離し予定線23でウェブ21が切断される際に、各パンツ型おむつ10の背側部Bの両側縁部18bにオス材基材シート25が各々取り付けられるようにすることが好ましい。オス材基材シート25にオス材19をツーピース貼り付けることで、背側部Bの両側縁18bに隣接するオス材(しばしばこのオス材は着用者に違和感与える)をなくすことができるとともに、単価の高いオス材の使用量を削減することでコストを抑えることができる。また、オス材基材シート25を連続する一部材として取り付けることで、自由端を形成する必要のあるオス材基材シート25のハンドリングを容易にし、各切り離し予定線23を挟んだ両側にオス材19を各々取り付ける作業の簡略化を図ることが可能になる。このとき、オス材基材シート25と外層材14との接合部分は、切り離し予定線23に重なって配置されていてもよいが、好ましくは切り離し予定線23を外した両側にて接合することが好ましい。そうすることによって、切り離し予定線23の接合部分の硬さを抑えることができ、着用者に優しい設計とすることができる。   In addition, according to the manufacturing method of the present embodiment, the male material base sheet 25 in which the individual male materials 19 are pasted on both sides of the planned separation line 23 in the back side portion B of the web 21 is separated. It is attached as a continuous member across the planned line 23, and when the web 21 is cut along the planned cut line 23, the male material base sheet is formed on both side edges 18b of the back side B of each pant-type diaper 10. Preferably, each of the 25 is attached. By attaching the male material 19 to the male material base sheet 25 in two pieces, it is possible to eliminate the male material adjacent to the side edges 18b of the back side B (often this male material gives the wearer a sense of incongruity), and the unit price Costs can be reduced by reducing the amount of high male material used. Further, by attaching the male material base sheet 25 as a continuous member, it is easy to handle the male material base sheet 25 that needs to form a free end, and the male material is provided on both sides of each separation line 23. It is possible to simplify the work of attaching each 19. At this time, the joint portion between the male material base sheet 25 and the outer layer material 14 may be disposed so as to overlap the planned separation line 23, but preferably it is joined on both sides of the planned separation line 23. preferable. By doing so, the hardness of the junction part of the separation line 23 can be suppressed, and it can be set as a wearer-friendly design.

さらに、本実施形態の製造方法によれば、ウェブ21の背側部Bにおける各切り離し予定線23を挟んだ両側に取り付けられるオス材基材シート25の自由部分25bを仮着する工程を含めることができる。仮着というのは、オス材基材シート25のオス材19が取り付けられた自由部分は本来ウェブ21に対して接合されてはならないが、加工中に開いてめくれることによって問題を発生しないようにするために、使用時には簡単に剥がすことができる程度にウェブ21に対してオス材基材シート25の自由部分25bを接着しておくというものである。仮着を行う手段としては、ホットメルト型接着剤や、熱融着シール、圧着などの公知の手段を採用することができる。材破を伴わない程度にウェブ21と仮着することが好ましい。これによって、パンツ型おむつ10の製造中におけるオス材基材シート25の自由部分25bのめくれを効果的に回避することが可能になる。   Furthermore, according to the manufacturing method of this embodiment, including the process of temporarily attaching | bonding the free part 25b of the male material base material sheet 25 attached to the both sides which pinched | interposed each separation planned line 23 in the back side part B of the web 21 is included. Can do. Temporary attachment means that the free part to which the male material 19 of the male material base sheet 25 is attached should not be bonded to the web 21 originally, but it does not cause a problem by being opened during processing. Therefore, the free portion 25b of the male material base sheet 25 is adhered to the web 21 to such an extent that it can be easily peeled off during use. As means for performing temporary attachment, known means such as a hot-melt adhesive, a heat-sealing seal, and pressure bonding can be employed. It is preferable to temporarily attach to the web 21 to the extent that no material breakage occurs. This makes it possible to effectively avoid turning over the free portion 25b of the male material base sheet 25 during the production of the pant-type diaper 10.

なお、外層材14の構成材料をそのままメス材20として用いることなく、編み物や不織布等からなるメス部材20aを追加的に取り付けてメス材とする場合には、ウェブ21の腹側部Aにおける各切り離し予定線23を挟んだ両側に、メス部材20aを各々取り付ける工程を含めることもできる。   In addition, without using the constituent material of the outer layer material 14 as the female material 20 as it is, when the female member 20a made of knitted fabric or nonwoven fabric is additionally attached to form the female material, A process of attaching the female members 20a to both sides of the planned separation line 23 may be included.

また、ウェブ21の背側部Bにおける各切り離し予定線23を挟んだ両側に、前もってオス材基材シート25を取り付けた後に、これらに対して各々オス材19を後から貼り付ける工程を含めることもできる。   Moreover, after attaching the male material base material sheet 25 in advance on both sides of each separation planned line 23 in the back side portion B of the web 21, including a step of attaching the male material 19 to each of them later. You can also.

さらに、吸収性本体17を内側にして二つ折り線に沿って折り畳んだ後に、ウェブ21を個々のパンツ型おむつ10として切り離す工程の前に、追加的な加圧工程を設けて、オス材19とメス材20によるメカニカルファスナー13の係着をより強固なものとすることもできる。   Further, after folding the absorbent main body 17 inside along the folding line, an additional pressurizing step is provided before the step of separating the web 21 as individual pant-type diapers 10, The engagement of the mechanical fastener 13 with the female material 20 can be made stronger.

さらにまた、本実施形態の製造方法によれば、ウェブ21の各切り離し予定線23を挟んだ両側にオス材19を各々取り付ける工程に先立って、上述のように、オス材19やメス材20が設けられる箇所における弾性部材12a,12b,12cを、予めプレカットして収縮機能が発現されないようにする工程を含めることが好ましい。特にメス材20と重なる部分、またはメス材20と一致する部分の外層材14においては、オス材19との係止を考えても、収縮機能が発現されないようにされていることが好ましい。   Furthermore, according to the manufacturing method of the present embodiment, the male material 19 and the female material 20 are, as described above, prior to the process of attaching the male material 19 to both sides of the web 21 with the planned separation lines 23 interposed therebetween. It is preferable to include a step of pre-cutting the elastic members 12a, 12b, and 12c at the provided locations so that the contraction function is not expressed. In particular, it is preferable that the outer layer material 14 that overlaps the female material 20 or the portion that coincides with the female material 20 does not exhibit a contraction function even when locking with the male material 19 is considered.

なお、本発明は上記実施形態に限定されることなく種々の変更が可能である。例えば、本発明はパンツ型おむつに限定されることなく、その他のパンツ形状を備える種々の吸収性物品に適用することができる。上述した実施例においては、吸収性本体と外層材とからなるパンツ型おむつについて詳述したが、吸収性本体を備えていない形のパンツ型おむつにも適用することが可能である。また、本発明の吸収性物品は、上記実施形態の製造方法によって製造されるものに限定されることなく、その他の製造方法によって製造することもでき、横流れの製造方法のみならず、縦流れの製造法によって製造されたものであっても良い。さらに、オス材を取り付けたオス材基材シートを腹側部の側縁部に取り付け、メス材を背側部の側縁部に設けて、メカニカルファスナーによる接合部を構成しても良い。さらにまた、使用後のパンツ型おむつを着用者から取り外す際には、メカニカルファスナーに剥離方向の力をかければ、係止されたサイド部分を容易に剥がすことができるが、その際にオス材を小さく適用して上側の部分をつまみとすることが好ましいことは、上述した。それとは違った形で、例えば図11に示すように、腹側部Aの側縁部18aに凹状に切り欠いた摘み部24を設けて背側部Bの側縁部18bを摘みやすくすることにより、メカニカルファスナーによる接合部の引き剥がしやすさを向上することができる。また、仮に再接合を行う場合であっても、再接合を容易にすることもできる。   The present invention is not limited to the above-described embodiment, and various modifications can be made. For example, the present invention is not limited to a pants-type diaper, but can be applied to various absorbent articles having other pant shapes. In the embodiment described above, the pant-type diaper composed of the absorbent main body and the outer layer material has been described in detail. However, the present invention can also be applied to a pant-type diaper that does not include the absorbent main body. In addition, the absorbent article of the present invention is not limited to the one manufactured by the manufacturing method of the above embodiment, but can be manufactured by other manufacturing methods. It may be manufactured by a manufacturing method. Further, a male material base sheet to which a male material is attached may be attached to the side edge portion of the abdominal side portion, and a female material may be provided on the side edge portion of the back side portion to constitute a joint portion by a mechanical fastener. Furthermore, when removing the pants-type diaper after use from the wearer, if the force in the peeling direction is applied to the mechanical fastener, the locked side portion can be easily peeled off. As described above, it is preferable to apply a small portion and use the upper portion as a knob. In a different form, for example, as shown in FIG. 11, the side edge 18a of the ventral side A is provided with a knob 24 cut out in a concave shape so that the side edge 18b of the back side B can be easily picked. Thereby, the ease of peeling of the junction part by a mechanical fastener can be improved. Further, even if rejoining is performed, rejoining can be facilitated.

本発明の一実施形態に係る吸収性物品であるパンツ型おむつを示す正面図である。It is a front view showing a pants type diaper which is an absorptive article concerning one embodiment of the present invention. 本発明の一実施形態に係る吸収性物品であるパンツ型おむつの両側縁部を接合する前の状態を示す正面図である。It is a front view which shows the state before joining the both-sides edge part of the underpants type diaper which is an absorptive article concerning one embodiment of the present invention. 本発明の一実施形態に係る吸収性物品であるパンツ型おむつの要部を説明する略示斜視図である。It is a schematic perspective view explaining the principal part of the underpants type diaper which is an absorptive article concerning one embodiment of the present invention. 本発明の一実施形態に係る吸収性物品であるパンツ型おむつの要部を説明する断面図である。It is sectional drawing explaining the principal part of the underpants type diaper which is an absorptive article concerning one embodiment of the present invention. 本発明の一実施形態に係る吸収性物品であるパンツ型おむつの製造工程を説明する略示斜視図である。It is a schematic perspective view explaining the manufacturing process of the underpants type diaper which is an absorptive article concerning one embodiment of the present invention. 本発明の他の実施形態に係る吸収性物品であるパンツ型おむつの要部を示す断面図である。It is sectional drawing which shows the principal part of the underpants type diaper which is an absorptive article concerning other embodiments of the present invention. 本発明の一実施形態に係る吸収性物品であるパンツ型おむつの製造工程の要部を説明する平面図である。It is a top view explaining the principal part of the manufacturing process of the underpants type diaper which is an absorptive article concerning one embodiment of the present invention. 従来のメカニカルファスナーによる接合部の説明図である。It is explanatory drawing of the junction part by the conventional mechanical fastener. 従来のメカニカルファスナーによる接合部の説明図である。It is explanatory drawing of the junction part by the conventional mechanical fastener. 従来のメカニカルファスナーによる接合部の説明図である。It is explanatory drawing of the junction part by the conventional mechanical fastener. 本発明の一実施形態に係る吸収性物品であるパンツ型おむつの他の形態の要部を説明する略示斜視図である。It is a schematic perspective view explaining the principal part of the other form of the underpants type diaper which is an absorptive article concerning one embodiment of the present invention.

符号の説明Explanation of symbols

10 パンツ型おむつ(吸収性物品)
11 基材シート
12a ウェスト周り弾性部材
12b レッグ周り弾性部材
12c 胴周り部弾性部材
13 メカニカルファスナー
14 外層材
15 表面シート材
16 吸収体
17 吸収性本体
18a 腹側部の側縁部
18b 背側部の側縁部
19 オス材
20 メス材
20a メス部材(メス材)
21 ウェブ(外層材の連続体)
22 レッグホール
23 切り離し予定線
24 摘み部
25 オス材基材シート
25a オス材基材シートの外側辺部
25b オス材基材シートの自由部分
A 腹側部
B 背側部
C 股下部
10 Pants-type diapers (absorbent articles)
11 base material sheet 12a waist elastic member 12b leg elastic member 12c waist elastic member 13 mechanical fastener 14 outer layer material 15 surface sheet material 16 absorbent body 17 absorptive main body 18a abdominal side edge 18b Side edge 19 Male material 20 Female material 20a Female member (female material)
21 Web (continuous outer layer material)
22 Leg hole 23 Scheduled separation line 24 Knob 25 Male material base sheet 25a Male material base sheet outer side 25b Male material base sheet free part A Abdominal side B Back side C Crotch

Claims (7)

液透過性の表面シート材と、液不透過性の防漏シート材と、これらのシート材の間に介在する液保持性の吸収体とを備え、吸収体の背側部と腹側部の両側に延出する外層材を有し、背側部の両側縁部と腹側部の両側縁部とを、オス材及びメス材からなるメカニカルファスナーを介して各々接合することにより、パンツ形状に形成される吸収性物品であって、
オス材基材シートが、外側辺部の裏面を、前記背側部又は腹側部の何れか一方の側縁部の内側面に接合することにより、接合された前記外側辺部よりも内方部分を自由部分として延設させた状態で取り付けられ、該自由部分の表面に前記オス材が配設されており、
該オス材は、前記背側部又は腹側部の他方の側縁部の内側面に設けられた前記メス材と係止して、前記背側部の両側縁部と腹側部の両側縁部とを接合しており、
吸収性物品は、ウェスト周り弾性部材及び胴回り弾性部材を有し、該ウェスト周り弾性部材及び胴回り弾性部材は、前記オス材及び/または前記メス材が設けられる箇所において収縮機能が発現されないようになっている吸収性物品。
A liquid-permeable surface sheet material, a liquid-impermeable leak-proof sheet material, and a liquid-retaining absorbent member interposed between these sheet materials, both sides of the back side and the ventral side of the absorbent body It is formed into a pants shape by joining the both side edges of the back side and the side edges of the abdomen via mechanical fasteners made of male and female materials. An absorbent article,
The male material base sheet is inward of the outer side part joined by joining the back surface of the outer side part to the inner side surface of either the back side part or the abdominal side part. It is attached with the part extended as a free part, and the male material is disposed on the surface of the free part,
The male material is engaged with the female material provided on the inner surface of the other side edge of the back side or the abdomen, and both side edges of the back side and both sides of the abdomen It has joined the door,
The absorbent article includes a waist elastic member and a waist elastic member, and the waist elastic member and the waist elastic member do not exhibit a contraction function at a location where the male material and / or the female material is provided. and that the absorbent article.
前記オス材が配設されたオス材基材シートは前記背側部の側縁部に取り付けられ、前記メス材は前記腹側部の側縁部に設けられる請求項1記載の吸収性物品。   The absorbent article according to claim 1, wherein the male material base sheet on which the male material is disposed is attached to a side edge portion of the back side portion, and the female material is provided on a side edge portion of the abdominal side portion. 前記メス材は、前記外層材の構成材料をそのまま用いたものである請求項1又は2に記載の吸収性物品。   The absorbent article according to claim 1 or 2, wherein the female material uses the constituent material of the outer layer material as it is. 請求項1記載の吸収性物品を製造するための製造方法であって、前記吸収性物品を構成するウェブを連続的に横流れで送り出す工程と、送り出される前記ウェブを流れ方向と平行な二つ折り線に沿って折り畳んだ後に個々の吸収性物品に切り離す工程とを含み、
前記ウェブを折り畳んで個々の吸収性物品に切り離す工程に先立って、前記ウェブの背側部又は腹側部の何れか一方における切り離し予定線を挟んだ両側に、切り離して形成される各吸収性物品の両側縁部の内側面に配置して、前記オス材が配設されたオス材基材シートを、これの外側辺部の裏面を接合することにより取り付ける工程を備え、
前記ウェブの切り離し予定線を挟んだ両側に前記オス材が配設されたオス材基材シートを取り付ける工程に先立って、オス材やメス材が設けられる箇所における弾性部材を、予めカットして収縮機能が発現されないようにする工程を含み、
前記ウェブを二つ折りに折り畳んだ際に、前記オス材を、前記ウェブの背側部又は腹側部の他方における切り離し予定線を挟んだ両側に設けられた前記メス材に係止させ、前記切り離し予定線で前記ウェブを個々に切り離して、前記背側部の両側縁部と前記腹側部の両側縁部がメカニカルファスナーを介して各々接合された吸収性物品を製造する吸収性物品の製造方法。
It is a manufacturing method for manufacturing the absorbent article according to claim 1, wherein the web constituting the absorbent article is continuously fed out in a lateral flow, and the web fed out is folded in parallel with the flow direction. Folds along and cuts into individual absorbent articles,
Prior to the step of folding the web and separating it into individual absorbent articles, each absorbent article formed separately on both sides of the web on either the back side or the abdomen side of the web. It is disposed on the inner side surface of both side edges of the male material base sheet provided with the male material, the step of attaching by joining the back side of the outer side of this,
Prior to the step of attaching the male material base sheet in which the male material is arranged on both sides of the web separation planned line, the elastic member at the location where the male material and the female material are provided is cut and contracted in advance. Including preventing the function from being expressed,
When the web is folded in half, the male material is locked to the female material provided on both sides of the web on the other side of the back side or the abdomen side of the web, and the cut is separated. A method of manufacturing an absorbent article, in which the webs are individually cut along a predetermined line, and an absorbent article is manufactured in which both side edges of the back side part and both side edges of the belly side part are joined via mechanical fasteners. .
前記オス材基材シートは、前記切り離し予定線を挟んだ両側に連続する一部材として取り付けられ、前記切り離し予定線で前記ウェブが切断される以前または切断されると同時に、各吸収性物品の背側部又は腹側部の両側縁部に各々取り付けられる請求項4記載の吸収性物品の製造方法。 The male material base sheet is attached as a continuous member on both sides of the planned separation line, and before or simultaneously with the web being cut along the planned separation line, the back of each absorbent article. The manufacturing method of the absorbent article of Claim 4 attached to the both-sides edge part of a side part or a stomach side part, respectively. 前記切り離し予定線を挟んだ両側に取り付けられる前記オス材基材シートの自由部分を仮着する工程を含む請求項4又は5に記載の吸収性物品の製造方法。 The manufacturing method of the absorbent article of Claim 4 or 5 including the process of temporarily attaching | attaching the free part of the said male material base material sheet attached to the both sides on both sides of the said separation plan line. 前記ウェブの背側部又は腹側部の他方における前記切り離し予定線を挟んだ両側に、前記メス材を取り付ける工程を含む請求項4〜6の何れかに記載の吸収性物品の製造方法。 The manufacturing method of the absorbent article in any one of Claims 4-6 including the process of attaching the said female material to the both sides which pinched | interposed the said separation planned line in the other of the back side part or the belly side part of the said web.
JP2004275066A 2004-09-22 2004-09-22 Absorbent articles Expired - Fee Related JP4458996B2 (en)

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