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JP4393731B2 - Synthetic resin container with excellent shape retention - Google Patents

Synthetic resin container with excellent shape retention Download PDF

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Publication number
JP4393731B2
JP4393731B2 JP2001295930A JP2001295930A JP4393731B2 JP 4393731 B2 JP4393731 B2 JP 4393731B2 JP 2001295930 A JP2001295930 A JP 2001295930A JP 2001295930 A JP2001295930 A JP 2001295930A JP 4393731 B2 JP4393731 B2 JP 4393731B2
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JP
Japan
Prior art keywords
container
synthetic resin
resin container
rib
lateral rib
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Fee Related
Application number
JP2001295930A
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Japanese (ja)
Other versions
JP2003104345A (en
Inventor
直樹 筒井
隆次 田辺
浩通 斉藤
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Yoshino Kogyosho Co Ltd
Original Assignee
Yoshino Kogyosho Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Priority to JP2001295930A priority Critical patent/JP4393731B2/en
Application filed by Yoshino Kogyosho Co Ltd filed Critical Yoshino Kogyosho Co Ltd
Priority to TW091122102A priority patent/TWI232192B/en
Priority to US10/490,258 priority patent/US7552833B2/en
Priority to KR1020047004473A priority patent/KR100706850B1/en
Priority to AU2002332323A priority patent/AU2002332323B2/en
Priority to EP02768092A priority patent/EP1431192B1/en
Priority to CNB028188373A priority patent/CN1260099C/en
Priority to PCT/JP2002/009976 priority patent/WO2003029087A1/en
Priority to KR1020067019445A priority patent/KR100730334B1/en
Priority to EP05009262A priority patent/EP1561692B1/en
Priority to EP05009263A priority patent/EP1574439B1/en
Priority to DE60226081T priority patent/DE60226081T2/en
Priority to DE60228980T priority patent/DE60228980D1/en
Priority to DE60225730T priority patent/DE60225730T2/en
Publication of JP2003104345A publication Critical patent/JP2003104345A/en
Priority to AU2006252314A priority patent/AU2006252314B2/en
Priority to AU2006252313A priority patent/AU2006252313B2/en
Application granted granted Critical
Publication of JP4393731B2 publication Critical patent/JP4393731B2/en
Anticipated expiration legal-status Critical
Expired - Fee Related legal-status Critical Current

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  • Containers Having Bodies Formed In One Piece (AREA)
  • Blow-Moulding Or Thermoforming Of Plastics Or The Like (AREA)

Description

【0001】
【発明の属する技術分野】
本発明は、温度の比較的高い内容物を充填する合成樹脂製容器につき、該容器の薄肉化に由来する形状劣化を効果的に回避しようとするものである。
【0002】
【従来の技術】
ペットボトルに代表されるような合成樹脂製の容器は、軽量で取り扱いが容易であること、また、透明性を確保できガラス製の容器に比較して遜色のない外観を呈すること、しかも、コスト的にも安価であることから、近年、食品や飲料、化粧料あるいは薬剤等を充填する容器として多用されている。
【0003】
ところで、合成樹脂製の容器は、熱に対する強度が小さく、とくにペット樹脂(ポリエチレンテレフタレート樹脂)製の容器については、充填時における内容物の温度は85〜87℃程度が限界であって、かかる温度を超えるような温度を有する内容物を充填する場合においては容器が熱収縮によって変形するのが避けられない。
【0004】
この点に関しては、熱処理工程を挟んだ少なくとも二回の二軸延伸ブロー成形を施すことにより容器の耐熱性の改善を図った、例えば、特公平7−67732号公報に開示された技術が知られており、内容物の充填許容温度も高められる傾向にはある。しかしながら、この種の容器を対象にして樹脂の使用量の削減(軽量化)のために容器を薄肉にした場合(例えば二リットル容器において使用樹脂量を69g 程度から55g以下に軽量化した場合など)に、内容物の自重(水頭圧)と内容物の保有する熱の影響により、容器の胴部の下部域が図4に示すように張り出し初期形状を維持することができない不具合があった。
【0005】
容器の外観形状を維持するには容器の胴部に横リブを形成するのが有効であるが、容器が薄肉であるが故にリブが熱の影響で反り返ることもあって、横リブのもつ機能を有効に発揮させるまでには至っていない。
【0006】
【発明が解決しようとする課題】
本発明の課題は、耐熱性の改善された合成樹脂製容器につき、薄肉化を図った場合であっても初期形状を維持できる保形性の良好な容器構造について提案するところにある。
【0007】
【課題を解決するための手段】
本発明は、胴部に減圧吸収パネルを備え、二軸延伸ブロー成形を施して得られた合成樹脂製容器であって、
前記合成樹脂製容器の胴部に、前記減圧吸収パネルを横断する補強用の横リブを設け、
該横リブの中央域に、容器表面と同一レベルになる凹部を設けたことを特徴とする保形性に優れた合成樹脂製容器である。
【0008】
横リブは、ブロー成形に際して容器の胴部の内側に向けて突出するように形成したものが好ましい。
【0009】
上記の構成になる容器は、容器を把持した際の変形を防止するため(剛性確保のため)胴部の内側に向けて突出する縦リブを設けることができる。縦リブは、その周りを容器の胴部表面よりも低い凹部として形成するのが望ましい。
【0010】
また、合成樹脂製容器は、その胴部の周りの少なくとも4箇所に、容器の軸心に沿って延びる縦長の凹面又は凸面からなる柱を有する四角形状断面よりなるものとすることが好ましい。
【0011】
【発明の実施の形態】
以下、図面を参照して本発明をより具体的に説明する。
図1は本発明に従う合成樹脂製のボトル型(四角形状)を例とする容器であり、図2は図1におけるA−A断面を示したものである。
【0012】
図において1は容器本体、2は容器本体1と一体になる口部である。
また、3は容器本体1をその上下で二分して容器の剛性を高めるための溝部、4は減圧吸収パネルである。減圧吸収パネル4は内容物の冷却に伴う体積変化に起因した容器の形状変形を防止する機能を有する。
【0013】
また、5は容器の胴部に減圧吸収パネル4を横断するように形成された補強用の横リブであり、この横リブ5はその中央域(長手方向の中央域)に容器の胴部表面と同一レベルになる凹部5aを有する。
【0014】
6は横リブ5の相互間に配置された補強用の縦リブ、7は胴部の周りの4箇所において形成された柱であり、この柱7は容器の軸心Pに沿って延びる縦長のくの字状凹面7aを有するものを例として示してある。
【0015】
一回の二軸延伸ブロー成形によって成形した合成樹脂製の容器、あるいは、例えば特公平7−67732号公報に開示されているような、加熱処理を挟む少なくとも二回の二軸延伸ブロー成形によって成形した合成樹脂製の容器(容器の本体部分における残留応力が極めて軽減され、かつ、樹脂の密度が高いため外部からの熱に対する強度が高められたもの)において、容器1つ当たりに使用される樹脂量を削減すべく薄肉化を図った場合、容器の保形性を確保するために横リブを設けても内容物そのものの重量(水頭圧)とその保有する熱の影響で横リブが反り返る(塑性変形してしまうため、内容物が冷却された後においてももとに戻ることはない。)のが避けられず容器の外観形状が劣化することになる。本発明に従う容器は、横リブ5に設けた凹部5aが容器表面と同一レベルになっているため、横リブ5全体の反り返りがくい止められ、容器は、初期形状を維持することとなる。また、横リブ5はそれのもつ機能も有効に発揮することとなり容器の剛性は高い状態に保たれる。
【0016】
横リブ5は該減圧吸収パネル4を横断するようにその幅方向に沿って配置するのが好ましい。
【0017】
上掲図1では、横リブ4の両端がそれぞれ柱7に到達する長さを有するものを例として示したが、柱7のもつ機能に悪影響を与えないように、その長さは柱7に届かないような長さとするのが望ましい。
【0018】
柱7は、容器の上部あるいは下部から荷重が加わった場合において簡単に座屈することがないように、くの字状の凹面7aあるいはアール状の凸面7aを設けるようにする。
【0019】
横リブ5の相互間には柱7に隣接して縦リブ6を設けることができ、このような縦リブ6を設けると、容器を把持した時の負荷で容器が変形しても常に一定の箇所(本実施例では、横リブ5の端部方向)が変形することとなり、変形に係わる負荷が解除されるとすぐさま元の形状(初期形状)に復原する、いわゆる容器の変形の反復性が向上する。
【0020】
図3は本発明に従う合成樹脂性容器の他の構成例を示したものである。この例は縦リブ6の周りを容器の胴部表面よりも低い凹部8として形成して容器成形時の縦リブ6の輪郭形状を浮き立たせたものであって、これにより容器の角部近傍域の補強効果をより一層高めるととともに、横リブ4の端部が柱7に届かないよう短尺にしたものである。かかる構成によれば、四角形状の断面を有する容器において座屈強度がより一層高められ、かつ、容器の変形の反復性がより一層向上することになる。
【0021】
加熱処理を挟む二回の二軸延伸ブロー成形法を適用してポリエチレンテレフタレート樹脂を使用樹脂として容器を成形するに当たっては、以下の要領に従う。
【0022】
まず、押出し成形あるいは射出成形にて得られたプリフォームを伸延効果を発現できる例えば70〜130℃、より好ましくは90〜120℃程度に加熱する。そして、50〜230℃、より好ましくは70〜180℃、延伸表面倍率4〜22倍(より好ましくは6〜15倍、容量で完成品よりも1.2〜2.5倍程度のオーバーサイズ)とする条件下に一回目の二軸延伸ブロー成形を行なう。
【0023】
次いで、得られたブロー成形品に110〜255℃、より好ましくは130〜200℃のもとで、完成品より0.60〜0.95倍程度まで収縮させる強制的な加熱処理を施して内部の残留応力を除去し、さらに、60〜170℃、より好ましくは80〜150℃の温度域で二回目の二軸延伸ブロー成形を行なう。なお、上記の条件によらず、一回の二軸延伸ブロー成形にて、本発明に従う容器を成形することも勿論可能である。
【0024】
【発明の効果】
本発明によれば、耐熱性に優れた樹脂製容器において、樹脂の使用量を削減すべく容器の薄肉化を図った場合においても高い保形性が維持できる。
【図面の簡単な説明】
【図1】 本発明に従う合成樹脂製容器の側面を示した図である。
【図2】 図1のA−A断面を示した図である。
【図3】 本発明に従う合成樹脂製容器の他の構成例を示した図である。
【図4】 従来の合成樹脂製容器の要部を示した図である。
【符号の説明】
1 容器本体
2 口部
3 溝部
4 減圧吸収パネル
5 横リブ
5a 凹部
6 縦リブ
7 柱
7a くの字状凹面
8 凹部
P 軸心
[0001]
BACKGROUND OF THE INVENTION
The present invention is intended to effectively avoid the deterioration of the shape resulting from the thinning of the container for the synthetic resin container filled with the relatively high temperature contents.
[0002]
[Prior art]
Synthetic resin containers such as PET bottles are lightweight and easy to handle, and they can ensure transparency and have an appearance that is comparable to glass containers. In recent years, it has been widely used as a container for filling foods, beverages, cosmetics, drugs, and the like.
[0003]
By the way, the container made of synthetic resin has a low strength against heat. Especially for a container made of PET resin (polyethylene terephthalate resin), the temperature of the contents at the time of filling is about 85 to 87 ° C. In the case of filling the contents having a temperature exceeding 5,000, it is inevitable that the container is deformed by heat shrinkage.
[0004]
In this regard, for example, a technique disclosed in Japanese Examined Patent Publication No. 7-67732 is known in which the heat resistance of the container is improved by performing biaxial stretch blow molding at least twice with a heat treatment step interposed therebetween. The allowable filling temperature of the contents tends to be increased. However, when this type of container is used to reduce the amount of resin used (weight reduction) (for example, when the amount of resin used in a 2-liter container is reduced from 69 g to 55 g or less) ) Due to the weight of the contents (water head pressure) and the heat of the contents, the lower region of the body of the container cannot be projected and the initial shape cannot be maintained as shown in FIG.
[0005]
In order to maintain the appearance of the container, it is effective to form a horizontal rib on the body of the container. However, because the container is thin, the rib may warp due to the effect of heat. Has not yet been made effective.
[0006]
[Problems to be solved by the invention]
SUMMARY OF THE INVENTION An object of the present invention is to propose a container structure with good shape retention that can maintain an initial shape even when the thickness is reduced with respect to a synthetic resin container having improved heat resistance.
[0007]
[Means for Solving the Problems]
The present invention is a synthetic resin container provided with a reduced pressure absorption panel in the body portion and subjected to biaxial stretch blow molding,
In the body portion of the synthetic resin container , a reinforcing lateral rib is provided across the vacuum absorbing panel,
It is a synthetic resin container excellent in shape retention, characterized in that a recess having the same level as the container surface is provided in the central area of the lateral rib .
[0008]
The lateral rib is preferably formed so as to protrude toward the inside of the body of the container during blow molding.
[0009]
The container having the above-described configuration can be provided with a vertical rib that protrudes toward the inside of the trunk portion (to ensure rigidity) in order to prevent deformation when the container is gripped . It is desirable to form the vertical rib as a recessed portion lower than the surface of the body portion of the container.
[0010]
Moreover, it is preferable that the synthetic resin container has a quadrangular cross section having a vertically long concave or convex column extending along the axis of the container at at least four locations around the trunk.
[0011]
DETAILED DESCRIPTION OF THE INVENTION
Hereinafter, the present invention will be described more specifically with reference to the drawings.
FIG. 1 shows a container of a synthetic resin bottle shape (rectangular shape) according to the present invention, and FIG. 2 shows an AA cross section in FIG.
[0012]
In the figure, reference numeral 1 denotes a container body, and 2 denotes a mouth part integrated with the container body 1.
Reference numeral 3 denotes a groove portion for increasing the rigidity of the container by dividing the container body 1 into upper and lower parts, and 4 is a vacuum absorbing panel. The reduced pressure absorption panel 4 has a function of preventing the shape of the container from being deformed due to the volume change accompanying the cooling of the contents.
[0013]
Reference numeral 5 denotes a reinforcing lateral rib formed so as to cross the vacuum absorption panel 4 in the container body, and the lateral rib 5 has a surface of the container body in the central area (longitudinal central area). And a recess 5a having the same level .
[0014]
6 is a reinforcing vertical rib disposed between the lateral ribs 5, and 7 is a column formed at four locations around the trunk, and this column 7 is a vertically long extending along the axis P of the container. An example having a concave-shaped concave surface 7a is shown.
[0015]
Single biaxially oriented synthetic resin container molded by blow molding or, for example, as disclosed in KOKOKU 7-67732 and JP-molded by at least twice the biaxial stretch blow molding sandwiching the heat treatment Resin used per container in a container made of synthetic resin (residual stress in the main body of the container is extremely reduced and the resin density is high and the strength against heat from the outside is increased) When the thickness is reduced to reduce the amount, the horizontal ribs warp due to the weight of the contents (water head pressure) and the heat they hold even if the horizontal ribs are provided to ensure the shape retention of the container ( Since it deforms plastically, it does not return to its original state even after the contents are cooled.), The appearance of the container is deteriorated. In the container according to the present invention, since the concave portion 5a provided in the horizontal rib 5 is at the same level as the surface of the container, the entire horizontal rib 5 is prevented from warping, and the container maintains its initial shape. Further, the lateral rib 5 effectively exhibits its function, and the rigidity of the container is kept high.
[0016]
The lateral ribs 5 are preferably arranged along the width direction so as to cross the vacuum absorbing panel 4.
[0017]
In the above FIG. 1, an example is shown in which both ends of the lateral ribs 4 have lengths that reach the pillars 7 respectively. It is desirable to make the length not reachable.
[0018]
The pillar 7 is provided with a U-shaped concave surface 7a or a round-shaped convex surface 7a so that the column 7 is not easily buckled when a load is applied from the upper portion or the lower portion of the container.
[0019]
Vertical ribs 6 can be provided between the horizontal ribs 5 adjacent to the pillars 7. When such vertical ribs 6 are provided, the container is always constant even when the container is deformed by the load when the container is gripped. The location (in the present embodiment, the end portion direction of the lateral rib 5) is deformed, and when the load related to the deformation is released, the original shape (initial shape) is restored immediately, so that the so-called container deformation repeatability is achieved. improves.
[0020]
FIG. 3 shows another structural example of the synthetic resin container according to the present invention. In this example, the periphery of the vertical rib 6 is formed as a concave portion 8 lower than the surface of the body of the container, and the contour shape of the vertical rib 6 at the time of forming the container is raised. In addition to further enhancing the reinforcing effect, the end of the lateral rib 4 is shortened so as not to reach the column 7. According to such a configuration, the buckling strength is further increased in the container having a square cross section, and the repeatability of the deformation of the container is further improved.
[0021]
In forming a container using polyethylene terephthalate resin as a resin by applying two biaxial stretch blow molding methods sandwiching heat treatment, the following procedure is followed.
[0022]
First, a preform obtained by extrusion molding or injection molding is heated to, for example, 70 to 130 ° C., more preferably about 90 to 120 ° C., which can exhibit a distraction effect. And 50-230 ° C., more preferably 70-180 ° C., stretched surface magnification 4-22 times (more preferably 6-15 times, oversize about 1.2-2.5 times larger than the finished product in capacity) The first biaxial stretch blow molding is performed under the following conditions.
[0023]
Next, the obtained blow-molded product is subjected to a forced heat treatment for shrinking to about 0.60 to 0.95 times from the finished product at 110 to 255 ° C., more preferably 130 to 200 ° C. Then, the second biaxial stretch blow molding is performed in the temperature range of 60 to 170 ° C., more preferably 80 to 150 ° C. Of course, the container according to the present invention can be molded by one biaxial stretch blow molding regardless of the above conditions.
[0024]
【The invention's effect】
According to the present invention, in a resin container having excellent heat resistance, high shape retention can be maintained even when the container is thinned to reduce the amount of resin used.
[Brief description of the drawings]
FIG. 1 is a side view of a synthetic resin container according to the present invention.
FIG. 2 is a view showing a cross section AA in FIG. 1;
FIG. 3 is a view showing another configuration example of the synthetic resin container according to the present invention.
FIG. 4 is a view showing a main part of a conventional synthetic resin container.
[Explanation of symbols]
DESCRIPTION OF SYMBOLS 1 Container body 2 Mouth part 3 Groove part 4 Pressure-reduction absorption panel 5 Horizontal rib 5a Recessed part 6 Vertical rib 7 Column 7a V-shaped concave surface 8 Recessed part P Axis center

Claims (6)

胴部に減圧吸収パネルを備え、二軸延伸ブロー成形を施して得られた合成樹脂製容器であって、
前記合成樹脂製容器の胴部に、前記減圧吸収パネルを横断する補強用の横リブを設け、
該横リブの中央域に、容器表面と同一レベルになる凹部を設けたことを特徴とする保形性に優れた合成樹脂製容器。
It is a synthetic resin container provided with a vacuum absorption panel in the body part and subjected to biaxial stretch blow molding,
In the body portion of the synthetic resin container , a reinforcing lateral rib is provided across the vacuum absorbing panel,
A synthetic resin container excellent in shape retention, characterized in that a concave portion having the same level as the container surface is provided in the central region of the lateral rib .
横リブは、容器の胴部の内側に向けて突出するものである、請求項1記載の合成樹脂製容器。The synthetic resin container according to claim 1, wherein the lateral rib protrudes toward the inside of the body portion of the container. 合成樹脂製容器が、胴部の内側に向けて突出する縦リブを備えるものである、請求項1又は2に記載の合成樹脂製容器。The synthetic resin container according to claim 1 or 2, wherein the synthetic resin container is provided with a vertical rib protruding toward the inside of the trunk portion. 縦リブは、その周りが容器の胴部表面よりも低い凹部を有する、請求項3に記載の合成樹脂製容器。The synthetic resin container according to claim 3, wherein the vertical rib has a recessed portion whose periphery is lower than the surface of the body portion of the container. 合成樹脂製容器は、その胴部の周りの少なくとも4箇所に、容器の軸心に沿って延びる縦長の凹面又は凸面からなる柱を有する四角形状断面よりなる、請項1〜4の何れかに記載の合成樹脂製容器。The synthetic resin container is formed of a rectangular cross section having a vertically long concave surface or a convex column extending along the axis of the container at at least four locations around the trunk portion. The synthetic resin container described. 横リブは、その両端が柱に達しない長さを有するものである、請求項5記載の合成樹脂製容器。6. The synthetic resin container according to claim 5, wherein the lateral rib has a length such that both ends thereof do not reach the pillar.
JP2001295930A 2001-09-27 2001-09-27 Synthetic resin container with excellent shape retention Expired - Fee Related JP4393731B2 (en)

Priority Applications (16)

Application Number Priority Date Filing Date Title
JP2001295930A JP4393731B2 (en) 2001-09-27 2001-09-27 Synthetic resin container with excellent shape retention
EP05009263A EP1574439B1 (en) 2001-09-27 2002-09-26 Synthetic resin container having improved shape stability
KR1020047004473A KR100706850B1 (en) 2001-09-27 2002-09-26 Synthetic resin container with excellent shape retention
AU2002332323A AU2002332323B2 (en) 2001-09-27 2002-09-26 Synthetic resin container with shape retainability
EP02768092A EP1431192B1 (en) 2001-09-27 2002-09-26 Synthetic resin container with shape retainability
CNB028188373A CN1260099C (en) 2001-09-27 2002-09-26 Synthetic resin container with shape retainability
PCT/JP2002/009976 WO2003029087A1 (en) 2001-09-27 2002-09-26 Synthetic resin container with shape retainability
KR1020067019445A KR100730334B1 (en) 2001-09-27 2002-09-26 Synthetic resin container with shape retainability
TW091122102A TWI232192B (en) 2001-09-27 2002-09-26 Synthetic resin container
US10/490,258 US7552833B2 (en) 2001-09-27 2002-09-26 Synthetic resin container having improved shape stability
DE60226081T DE60226081T2 (en) 2001-09-27 2002-09-26 Plastic container with improved dimensional stability
DE60228980T DE60228980D1 (en) 2001-09-27 2002-09-26 ART RESIN CONTAINER WITH FORM STRENGTH
DE60225730T DE60225730T2 (en) 2001-09-27 2002-09-26 Plastic container with improved dimensional stability
EP05009262A EP1561692B1 (en) 2001-09-27 2002-09-26 Synthetic resin container having improved shape stability
AU2006252314A AU2006252314B2 (en) 2001-09-27 2006-12-28 Synthetic resin container having improved shape stability
AU2006252313A AU2006252313B2 (en) 2001-09-27 2006-12-28 Synthetic resin container having improved shape stability

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JP2001295930A JP4393731B2 (en) 2001-09-27 2001-09-27 Synthetic resin container with excellent shape retention

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JP2003104345A JP2003104345A (en) 2003-04-09
JP4393731B2 true JP4393731B2 (en) 2010-01-06

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Families Citing this family (8)

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Publication number Priority date Publication date Assignee Title
US7377399B2 (en) * 2003-02-10 2008-05-27 Amcor Limited Inverting vacuum panels for a plastic container
JP2006327677A (en) * 2005-05-30 2006-12-07 Yoshino Kogyosho Co Ltd Bottle made of synthetic resin
JP2007039109A (en) * 2005-08-04 2007-02-15 Nippon Koka Cola Kk Bottle container for beverage use
JP2007320612A (en) * 2006-05-31 2007-12-13 Toyo Seikan Kaisha Ltd Container made of synthetic resin
JP2008030817A (en) * 2006-07-31 2008-02-14 Yoshino Kogyosho Co Ltd Synthetic resin bottle
JP5190727B2 (en) * 2007-08-31 2013-04-24 株式会社吉野工業所 Synthetic resin square housing
US8113369B2 (en) * 2008-12-22 2012-02-14 Amcor Limited Container
JP6255657B2 (en) * 2012-08-20 2018-01-10 大日本印刷株式会社 Plastic bottle

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