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JP4391151B2 - Tilt structure of lifting carriage - Google Patents

Tilt structure of lifting carriage Download PDF

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JP4391151B2
JP4391151B2 JP2003271989A JP2003271989A JP4391151B2 JP 4391151 B2 JP4391151 B2 JP 4391151B2 JP 2003271989 A JP2003271989 A JP 2003271989A JP 2003271989 A JP2003271989 A JP 2003271989A JP 4391151 B2 JP4391151 B2 JP 4391151B2
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fork
hydraulic
shaft
hydraulic cylinder
axis
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JP2005029361A (en
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俊雄 和田
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日本輸送機株式会社
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Description

本発明は、フォークリフトの昇降キャリッジ自体に、荷役フォークのティルト機能を付加した昇降キャリッジのティルト構造に関する。   The present invention relates to a tilt structure of a lift carriage in which a lift function of a forklift is added to the lift carriage itself of a forklift.

図7(a)に示すように、3方向スタッカーフォークリフトVは、その車幅方向に間隔を開けて2本のマストMを立ち上げ、これらのマストMに昇降自在に支持される昇降キャリッジCにより、同図(b)に示すように、荷役フォークFが昇降キャリッジCに対して横向きになるよう旋回(ローテイト)させると共に、昇降キャリッジCと共に荷役フォークFを、車幅方向へ移動(シフト)させることができる。     As shown in FIG. 7 (a), the three-direction stacker forklift V raises two masts M at intervals in the vehicle width direction, and is lifted by a lifting carriage C supported by these masts M so as to be able to move up and down. As shown in FIG. 5B, the cargo handling fork F is rotated (rotated) so as to be lateral to the lifting carriage C, and the cargo handling fork F is moved (shifted) in the vehicle width direction together with the lifting carriage C. be able to.

荷役フォークFをティルトさせるには、マストMを矢印Xで指した前後方向へ傾斜することで行えるが、上記のように荷役フォークFが横向きの状態では、マストMを傾斜させても、このティルトを行うことはできない。そこで、図8に示すように、荷役フォークFをその上端を回動支点Pとして昇降キャリッジCのローテイト用直立軸Rに接合し、同荷役フォークFを昇降キャリッジCの下部に設けた油圧シリンダHによって直接に矢印Yで指した方向にティルトさせることが試みられている。これに係る技術が下記の特許文献に開示されている。
実開昭55−172297号公報
The loading fork F can be tilted by inclining the mast M in the front-rear direction indicated by the arrow X. However, when the loading fork F is in the horizontal direction as described above, this tilting can be performed even if the mast M is inclined. Can not do. Therefore, as shown in FIG. 8, the loading fork F is joined to the rotating upright shaft R of the lifting carriage C with the upper end as a pivot fulcrum P, and the loading fork F is provided at the lower part of the lifting carriage C. Attempts are made to tilt directly in the direction indicated by the arrow Y. Techniques relating to this are disclosed in the following patent documents.
Japanese Utility Model Publication No. 55-172297

上記の3方向スタッカーフォークリフトVは、回動支点Pから油圧シリンダHの作用点までの距離を所望に設定する必要性から、油圧シリンダHをローテイト用直立軸Rの下方、即ち昇降キャリッジCの外側に配置しなければならない。このため、昇降キャリッジCに内装した図に表れていない油圧ポンプから油圧シリンダHへ圧油を供給するための油圧配管を、昇降キャリッジCの外側に露出させることが避けられず、同油圧配管が昇降キャリッジCの動作中に不用意に荷物等に引っ掛かる恐れがある。また、昇降キャリッジCの動作に伴う油圧配管の大きな撓みや変形が頻繁に繰り返されるので、例えば、油圧配管としてゴムホースを適用した場合、この寿命が極端に短くなるという問題がある。   The above three-way stacker forklift V needs to set a desired distance from the pivot fulcrum P to the operating point of the hydraulic cylinder H, so that the hydraulic cylinder H is positioned below the upright shaft R for rotation, that is, outside the lifting carriage C. Must be placed in. For this reason, it is inevitable that a hydraulic pipe for supplying pressure oil from a hydraulic pump (not shown in the figure) installed in the lifting carriage C to the hydraulic cylinder H is exposed to the outside of the lifting carriage C. There is a risk of being caught accidentally during the operation of the lifting carriage C. Further, since the large bending and deformation of the hydraulic piping accompanying the operation of the lifting carriage C are frequently repeated, for example, when a rubber hose is applied as the hydraulic piping, there is a problem that this life becomes extremely short.

更には、油圧配管が自在に撓んだり変形できるように、油圧配管の昇降キャリッジCから露出する部分は、ある程度弛ませて緩やかに湾曲させておく必要がある。このように弛んだ状態で露出した油圧配管は、マストMの後部にあるステップSに乗り込んだオペレータの視界を妨げるという問題がある。   Furthermore, the portion of the hydraulic piping exposed from the lift carriage C needs to be loosened to some extent and bend gently so that the hydraulic piping can be freely bent and deformed. There is a problem that the hydraulic piping exposed in such a slack state hinders the visibility of the operator who has entered step S at the rear of the mast M.

本発明の目的は、上記の諸問題に鑑みて、油圧配管を昇降キャリッジに内装した昇降キャリッジのティルト構造を提供することにある。   In view of the above-described problems, an object of the present invention is to provide a tilt structure of an elevating carriage in which hydraulic piping is built in the elevating carriage.

本発明は、フォークを水平面上で旋回自在に支持するローテイト用直立軸と、該直立軸に支持され前記フォークの先端が上下方向に回動自在となるようフォークの後端を支持するティルト用水平軸と、該水平軸から離間して配置され前記直立軸に支持された油圧シリンダと、該油圧シリンダに圧油を供給する油圧経路とを備え、前記油圧シリンダにより前記フォークをティルトさせるキャリッジのティルト構造であって、前記油圧経路が、前記直立軸の端面まで圧油を供給する油圧管路と、前記直立軸の端面から軸方向の途中まで延び該軸方向の途中の周面に開口を有する軸内経路と、前記油圧管路を前記直立軸の端面に接続するスイベル管継手と、前記軸内経路の前記開口に一端を接続し他端を前記油圧シリンダに接続する軸外管路とを備えることを特徴とする。   The present invention relates to a rotating upright shaft that rotatably supports a fork on a horizontal plane, and a tilt horizontal shaft that is supported by the upright shaft and supports the rear end of the fork so that the front end of the fork is rotatable in the vertical direction. A carriage that includes a shaft, a hydraulic cylinder that is spaced apart from the horizontal shaft and supported by the upright shaft, and a hydraulic path that supplies pressure oil to the hydraulic cylinder, and tilts the fork by the hydraulic cylinder. The hydraulic path has a hydraulic line that supplies pressure oil to an end surface of the upright shaft, and has an opening on a circumferential surface extending in the axial direction from the end surface of the upright shaft. An in-axis path, a swivel pipe joint that connects the hydraulic line to the end surface of the upright shaft, and an off-axis line that connects one end to the opening of the in-axis path and connects the other end to the hydraulic cylinder. Preparation And wherein the Rukoto.

更に、本発明に係る昇降キャリッジのティルト構造は、前記油圧管路の送り側又は戻り側の一方の経路が、前記直立軸の上端面に接続し、他方の経路が、前記直立軸の下端面に接続し、前記直立軸に、前記上端面及び下端面から軸方向の途中まで各々延び該軸方向の途中の周面に個別の開口を各々開放した2本の軸内経路を形成し、該2本の軸内経路のそれぞれの開口が、2本の前記軸外管路を各々経て、前記油圧シリンダの送り側ポート、及び戻り側ポートに各々接続したことを特徴とする。   Further, in the tilt structure of the lifting carriage according to the present invention, one path on the feed side or the return side of the hydraulic conduit is connected to the upper end surface of the upright shaft, and the other path is the lower end surface of the upright shaft. To the upright shaft, each extending from the upper end surface and the lower end surface to the middle in the axial direction, and forming two in-axis paths each opening an individual opening on the circumferential surface in the axial direction, The openings of the two in-axis paths are respectively connected to the feed-side port and the return-side port of the hydraulic cylinder through the two off-axis pipe lines.

更に、本発明に係る昇降キャリッジのティルト構造は、荷役フォークが、前記フォーク後端から下方へ延びる垂下部と、該垂下部から前記フォーク先端に延びる荷受部とを備え、前記フォーク後端が前記水平軸の両端の間にて支持され、一対の腕部の上端を軸受部としそれぞれの下端同士の間を揺動片で連結して成るU型支持枠を、前記軸受部を前記水平軸の両端に回動自在に各々接続して、前記揺動片を前記水平軸の下方へ吊り下げ、該揺動片を前記荷役フォークの垂下部に前記荷受部の反対側から当接し、前記油圧シリンダが、前記揺動片を前記荷役フォークの垂下部に押し付けることを特徴とする。   Further, in the tilt structure of the lifting carriage according to the present invention, the cargo handling fork includes a hanging portion that extends downward from the rear end of the fork and a load receiving portion that extends from the hanging portion to the tip of the fork, and the fork rear end is the A U-shaped support frame that is supported between both ends of the horizontal shaft and that has the upper ends of a pair of arm portions as bearing portions and the lower ends are connected by a swinging piece, and the bearing portions are connected to the horizontal shaft. The swing piece is suspended below the horizontal shaft, and the swing piece is brought into contact with the hanging portion of the cargo handling fork from the opposite side of the load receiving portion; However, the swinging piece is pressed against a hanging portion of the cargo handling fork.

本発明に係る昇降キャリッジのティルト構造によれば、直立軸の端面まで油圧を供給する油圧管路が、スイベル管継手を介して直立軸の軸内経路に接続されているので、油圧経路を構成する油圧管路、スイベル管継手、軸内経路、及び軸外経路を確実に接続しつつ、油圧管路に対して直立軸を自由に回転させることができる。しかも、直立軸に結合された油圧シリンダは、直立軸と共に回動するので、直立軸の周面の開口と油圧シリンダとの間を接続する軸外管路は、これら直立軸と油圧シリンダとに対して静止した状態を保ち、軸外管路が撓んだり変形することはない。   According to the tilt structure of the elevating carriage according to the present invention, the hydraulic line that supplies the hydraulic pressure to the end surface of the upright shaft is connected to the in-axis path of the upright shaft via the swivel joint, so that the hydraulic path is configured. The upright shaft can be freely rotated with respect to the hydraulic pipe line while securely connecting the hydraulic pipe line, the swivel pipe joint, the in-axis path, and the off-axis path. In addition, since the hydraulic cylinder coupled to the upright shaft rotates together with the upright shaft, the off-axis pipe line connecting the opening of the peripheral surface of the upright shaft and the hydraulic cylinder is connected to the upright shaft and the hydraulic cylinder. On the other hand, it remains stationary, and the off-axis pipe line is not bent or deformed.

従って、軸外管路として、例えばゴムホーに比較して膨張係数の低い鋼管等を適用することが可能となり、これにより油圧経路における圧力の損失を最小限に抑えることができる。或いは、軸外管路としてゴムホースを適用した場合でも、これが頻繁に変形する等して劣化が進むことがないので、昇降キャリッジに係るメンテナンスの頻度やその箇所を減らすことができる。   Accordingly, for example, a steel pipe having a lower expansion coefficient than that of a rubber hoe can be applied as the off-axis pipe line, thereby minimizing pressure loss in the hydraulic path. Alternatively, even when a rubber hose is applied as an off-axis pipe line, the deterioration does not proceed due to frequent deformation of the rubber hose, so that the frequency and location of maintenance related to the lifting carriage can be reduced.

また、油圧経路がキャリッジの外側に露出する箇所が少なく、油圧経路が昇降キャリッジから大きくはみ出すこもない。このため、油圧経路が昇降キャリッジの動作中に荷物等に引っ掛かる恐れが無い。しかも、昇降キャリッジの後方でこれを操縦するオペレータの視界に油圧経路が殆ど入ることが無い。従って、オペレータは荷役作業に専念することができる。   Further, there are few places where the hydraulic path is exposed to the outside of the carriage, and the hydraulic path does not protrude significantly from the lifting carriage. For this reason, there is no possibility that the hydraulic path is caught by luggage or the like during the operation of the lifting carriage. In addition, the hydraulic path hardly enters the field of view of the operator who operates the rear of the lifting carriage. Therefore, the operator can concentrate on the cargo handling work.

更に、本発明に係る昇降キャリッジのティルト構造によれば、一方の油圧管路を直立軸の上端面に接続し、他方の油圧管路を直立軸の下端面に接続し、これらが直立軸の2本の軸内経路、更には2本の軸外管路を各々経て、油圧シリンダの送り側ポート、及び戻り側ポートに各々続しているので、油圧シリンダの作動ロッドを、油圧の圧縮力により駆動させることができる。従って、同作動ロッドの進退動作を高速化し、しかも作動ロッドに大きな負荷が加わっても油圧シリンダの円滑な動作を維持することができる。   Furthermore, according to the tilt structure of the lifting carriage according to the present invention, one hydraulic conduit is connected to the upper end surface of the upright shaft, and the other hydraulic conduit is connected to the lower end surface of the upright shaft, and these are connected to the upright shaft. Since it is connected to the feed-side port and the return-side port of the hydraulic cylinder via two in-axis paths and two off-axis pipe lines, the hydraulic cylinder actuating rod is connected to the hydraulic compression force. Can be driven. Therefore, the advancing / retreating operation of the operating rod can be speeded up, and the smooth operation of the hydraulic cylinder can be maintained even when a large load is applied to the operating rod.

更に、本発明に係る昇降キャリッジのティルト構造は、荷役フォークのフォーク後端が水平軸の両端の間にて支持され、同水平軸の両端に、U型支持枠の一対の腕部を回動自在に各々接続した状態で、水平軸の下方へ吊り下がる揺動片を、油圧シリンダにより荷役フォークの垂下部に押し付けるように構成し、この押し付け力によって荷役フォークをティルト動作させるものである。   Further, in the tilt structure of the lifting carriage according to the present invention, the rear end of the fork of the cargo handling fork is supported between both ends of the horizontal shaft, and a pair of arms of the U-shaped support frame are rotated at both ends of the horizontal shaft. The swinging piece that hangs downward from the horizontal axis in a state where it is freely connected is configured to be pressed against the hanging portion of the loading fork by a hydraulic cylinder, and the loading fork is tilted by this pressing force.

従って、直立軸の真下に配置した1機の油圧シリンダによって荷役フォークの垂下部を同時に押し付けることも可能である。この場合、昇降キャリッジの両側には、水平軸と荷役フォークが位置するだけであるので、昇降キャリッジの後方でこれを操縦するオペレータの視野を妨げるものが殆ど無く、オペレータの視界が一層良好になる。しかも、このように、荷役フォークのティルト動作を1機の油圧シリンダだけで賄う場合には、昇降キャリッジの部品群に占める重量物の数を抑え、昇降キャリッジ自体の軽量化を達成することができる。   Accordingly, it is possible to simultaneously press the hanging portion of the cargo handling fork by one hydraulic cylinder arranged directly below the upright shaft. In this case, since only the horizontal shaft and the handling fork are located on both sides of the lifting carriage, there is almost nothing obstructing the field of view of the operator who steers it behind the lifting carriage, and the operator's field of view is further improved. . Moreover, when the tilting operation of the cargo handling fork is provided by only one hydraulic cylinder as described above, the weight of the lifting carriage itself can be reduced by reducing the number of heavy objects in the lifting carriage parts group.

図1及び図2に示すように、本実施の形態に係る昇降キャリッジのティルト構造1は、荷役フォーク2を旋回自在に支持するローテイト用直立軸3と、この直立軸3に荷役フォーク2のフォーク後端20を回動自在に支持するティルト用水平軸4と、この水平軸4から下方へ離間して配置されT型ブラケット5を介して直立軸3に結合された油圧シリンダ6と、油圧シリンダ6に圧油を供給する油圧経路7とを備えるものである。油圧シリンダ6は、水平軸4を支点にして、荷役フォーク2をそのフォーク先端21が上下する方向へ回動させることりより、荷役フォーク2をティルト動作させるものである。   As shown in FIGS. 1 and 2, the tilt structure 1 of the elevating carriage according to the present embodiment includes a rotating upright shaft 3 that rotatably supports a loading fork 2, and a fork of the loading fork 2 on the upright shaft 3. A tilting horizontal shaft 4 that rotatably supports the rear end 20, a hydraulic cylinder 6 that is spaced downward from the horizontal shaft 4 and is coupled to the upright shaft 3 via a T-shaped bracket 5, and a hydraulic cylinder 6 is provided with a hydraulic path 7 for supplying pressure oil to 6. The hydraulic cylinder 6 tilts the loading fork 2 by rotating the loading fork 2 in the direction in which the fork tip 21 moves up and down with the horizontal shaft 4 as a fulcrum.

油圧経路7は、直立軸3の端面30,31まで圧油を供給する油圧管路8,9と、直立軸3の端面30,31から矢印Zで指した軸方向の途中まで延び同軸方向の途中の周面に開口10,11を開放した軸内経路12,13と、油圧管路8,9を直立軸3の軸内経路12,13に各々接続するスイベル管継手14,15と、軸内経路12,13の開口10,11に一端を各々接続し他端を油圧シリンダ6に各々接続した軸外管路16,17とから構成されている。   The hydraulic path 7 extends from the end surfaces 30 and 31 of the upright shaft 3 to the middle of the axial direction indicated by the arrow Z from the end surfaces 30 and 31 of the upright shaft 3 in the coaxial direction. In-shaft paths 12 and 13 having openings 10 and 11 opened on the middle peripheral surface, swivel pipe joints 14 and 15 respectively connecting the hydraulic pipe lines 8 and 9 to the in-axis paths 12 and 13 of the upright shaft 3, and shafts It is composed of off-axis pipe lines 16 and 17 having one end connected to the openings 10 and 11 of the inner paths 12 and 13 and the other end connected to the hydraulic cylinder 6 respectively.

ここで、「接続」とは、特に断らない限り、管路又は経路の接合部を、周知の管継手を用いて、又は溶接等を施すことにより繋ぎ合わせることである。また、スイベル管継手14,15としては、周知の360°自在回転式管継手を適用できる。   Here, “connection” means that the joints of pipes or paths are joined together using a well-known pipe joint or by welding or the like, unless otherwise specified. Further, as the swivel pipe joints 14 and 15, a well-known 360 ° freely rotatable pipe joint can be applied.

当該ティルト構造1の本体は、フォークリフトの車台等に立ち上げたマスト101に、複数のローラ102を介して上下方向へ移動自在にベース部103を係合している。ベース部103は、車幅方向へ延びる一対の水平レール104を固定し、更に、一対の水平レール104に、車幅方向へ延びる2本のラックギア105を各々固定している。一方、一対の水平レール104には、それぞれ複数の溝部106を形成している。これらの溝部106内にローラ(同符号)が係合し、このローラを介してヘッド部107が車幅方向に移動自在にベース部103に取付けられている。   The main body of the tilt structure 1 is engaged with a mast 101 raised on a forklift chassis or the like via a plurality of rollers 102 so as to be movable in the vertical direction. The base portion 103 fixes a pair of horizontal rails 104 extending in the vehicle width direction, and further fixes two rack gears 105 extending in the vehicle width direction to the pair of horizontal rails 104, respectively. On the other hand, a plurality of groove portions 106 are formed in each of the pair of horizontal rails 104. Rollers (same reference numerals) are engaged in these groove portions 106, and the head portion 107 is attached to the base portion 103 through the rollers so as to be movable in the vehicle width direction.

ヘッド部107は、2本のラックギア105に各々噛み合う一対のピニオン108を設けた主軸109と、一対のピニオン108の片方に出力軸のピニオン119を噛み合わせた第1の油圧モータ110と、直立軸3にギヤ列111を介して回転力を付与する第2の油圧モータ112とを備えている。これら第1,第2の油圧モータ110,112は、油圧経路7と共通のマニホールド113に各々接続している。マニホールド113には、図中の左側に在って図に表れていない油圧発生ユニットから主供給管70を経て油圧が供給される。この油圧発生ユニットは、油圧ポンプ、リザーバタンク、方向制御弁、及びこれらを接続する配管類を一体にして成る周知の装置である。   The head unit 107 includes a main shaft 109 provided with a pair of pinions 108 that mesh with the two rack gears 105, a first hydraulic motor 110 that engages an output shaft pinion 119 with one of the pair of pinions 108, and an upright shaft. 3 is provided with a second hydraulic motor 112 that applies a rotational force via a gear train 111. These first and second hydraulic motors 110 and 112 are connected to a manifold 113 common to the hydraulic path 7. The manifold 113 is supplied with hydraulic pressure via a main supply pipe 70 from a hydraulic pressure generating unit that is on the left side in the figure and does not appear in the figure. This hydraulic pressure generating unit is a well-known device comprising a hydraulic pump, a reservoir tank, a directional control valve, and piping connecting them together.

荷役フォーク2のシフト動作は、第1の油圧モータ110を起動させ、ヘッド部107を車幅方向へ走行させることにより行える。荷役フォーク2のローテイト動作は、第2の油圧モータ112を起動させて直立軸3を回動させ、この直立軸3の回動に伴わせて、T型ブラケット5、油圧シリンダ6、及び荷役フォーク2を一緒に旋回させることにより行える。   The shifting operation of the cargo handling fork 2 can be performed by starting the first hydraulic motor 110 and causing the head portion 107 to travel in the vehicle width direction. The rotating operation of the loading fork 2 starts the second hydraulic motor 112 to rotate the upright shaft 3, and the T bracket 5, the hydraulic cylinder 6, and the loading fork are rotated along with the rotation of the upright shaft 3. This can be done by turning the two together.

一方の油圧管路8は、直立軸3の上方に向いた端面(以下で「上端面」と記す。)30に接続している。他方の油圧管路9は、直立軸3の下方に向いた端面(以下で「下端面」と記す。)31に、スイベル管継手14,15を介して回転自在に接続している。これら2本の油圧管路8,9は、それぞれ送り側又は戻り側の経路を交互に担う鋼管である。   One hydraulic line 8 is connected to an end face (hereinafter referred to as “upper end face”) 30 facing upward of the upright shaft 3. The other hydraulic pipe 9 is rotatably connected to an end face (hereinafter referred to as “lower end face”) 31 facing downward of the upright shaft 3 via swivel joints 14 and 15. These two hydraulic pipes 8 and 9 are steel pipes that alternately carry the feed-side or return-side paths, respectively.

即ち、マニホールド113から、一方の油圧管路8を経て油圧シリンダ6の送り側ポート60へ油圧が供給されると、油圧シリンダ6の作動ロッド61が荷役フォーク2へ向けて前進するのと同時に、油圧シリンダ6の戻り側ポート62から、他方の油圧管路9へ作動油が排出される。反対に、マニホールド113から、他方の油圧管路9を経て油圧シリンダ6の戻り側ポート62へ油圧が供給されると、作動ロッド61が荷役フォーク2から後退するのと同時に、油圧シリンダ6の戻り側ポート62から、他方の油圧管路9へ作動油が排出される。   That is, when hydraulic pressure is supplied from the manifold 113 to the feed-side port 60 of the hydraulic cylinder 6 through the one hydraulic line 8, the operating rod 61 of the hydraulic cylinder 6 moves forward toward the cargo handling fork 2. The hydraulic oil is discharged from the return side port 62 of the hydraulic cylinder 6 to the other hydraulic line 9. On the contrary, when the hydraulic pressure is supplied from the manifold 113 to the return side port 62 of the hydraulic cylinder 6 through the other hydraulic pipe 9, the return of the hydraulic cylinder 6 is performed at the same time as the operating rod 61 moves backward from the cargo handling fork 2. The hydraulic oil is discharged from the side port 62 to the other hydraulic line 9.

軸内経路12,13は、互いに直立軸3の軸方向の途中で分断された個別の経路である。詳しくは、図3に示すように、直立軸3は、上端面30からその下方の軸方向の途中まで延び同軸方向の途中の周面に開口10を開放した軸内経路12を形成している。更に、直立軸3は、下端面31からその上方の軸方向の途中まで延び同軸方向の途中の周面に開口11を開放した軸内経路13を形成している。直立軸3の周面における荷役フォーク2へ向けられる箇所には、平面部32を形成し、平面部32の適所に複数のネジ孔33を形成している。   The in-axis paths 12 and 13 are individual paths that are divided in the middle of the upright shaft 3 in the axial direction. Specifically, as shown in FIG. 3, the upright shaft 3 extends from the upper end surface 30 to the middle in the axial direction below the upper end surface 30, and forms an in-axis path 12 having an opening 10 on the circumferential surface in the middle of the coaxial direction. . Further, the upright shaft 3 extends from the lower end surface 31 to the middle in the axial direction above it, and forms an in-axis path 13 having an opening 11 on the circumferential surface in the middle of the coaxial direction. A plane portion 32 is formed at a location on the peripheral surface of the upright shaft 3 toward the cargo handling fork 2, and a plurality of screw holes 33 are formed at appropriate positions on the plane portion 32.

T型ブラケット5は、図4及び図5に示すように、複数ピースの鋼板又は鋼帯を溶接する等して接ぎ合わせた略T字形の構造体である。その水平延出部50の両端のエンドプレート51と、水平延出部50から下方へ延出する一対の支柱フランジ部52との対応する位置には、上記の水平軸4を挿通した状態で支持する軸受孔53を各々形成している。一対の支柱フランジ部52の間には正面プレート部54を掛け渡している。正面プレート部54は、同図に表れている反対側の面、即ち符号54Aで指した面を、直立軸3の平面部32に密接する。正面プレート部54における上記のネジ孔33に対応する位置には、ネジ挿通孔55を穿孔している。ネジ挿通孔55に、図1に表したボルト56を挿通すると共に、ボルト56を直立軸3のネジ孔33に締め付けることにより、T型ブラケット5が直立軸3に固定されている。   As shown in FIGS. 4 and 5, the T-shaped bracket 5 is a substantially T-shaped structure in which a plurality of pieces of steel plates or steel strips are joined together by welding or the like. The horizontal shaft 4 is supported at the corresponding positions of the end plates 51 at both ends of the horizontal extension portion 50 and the pair of support flange portions 52 extending downward from the horizontal extension portion 50. Each bearing hole 53 is formed. A front plate portion 54 is spanned between the pair of support flange portions 52. The front plate portion 54 is in close contact with the flat surface portion 32 of the upright shaft 3 on the opposite surface shown in FIG. A screw insertion hole 55 is drilled at a position corresponding to the screw hole 33 in the front plate portion 54. The T-bracket 5 is fixed to the upright shaft 3 by inserting the bolt 56 shown in FIG. 1 into the screw insertion hole 55 and tightening the bolt 56 into the screw hole 33 of the upright shaft 3.

一対の支柱フランジ部52は、それぞれの下方に一対のカバー片57を延出し、一対のカバー片57の間のホルダー部58に、油圧シリンダ6を収納できる。ホルダー部58は、図に詳しく表れていないが、油圧シリンダ6を位置決めして固定するためのマウントを内部に具備している。図5に例示のホルダー部58は、油圧シリンダ6に係るメンテナンスを考慮して、その下方へ開放しているが、図4に示すように、ホルダー部58の下面を塞ぎ、油圧シリンダ6を隠蔽しても良い。   The pair of support flange portions 52 extend a pair of cover pieces 57 below each of them, and the hydraulic cylinder 6 can be accommodated in a holder portion 58 between the pair of cover pieces 57. Although not shown in detail in the drawing, the holder portion 58 includes a mount for positioning and fixing the hydraulic cylinder 6 therein. The holder portion 58 illustrated in FIG. 5 is opened downward in consideration of maintenance related to the hydraulic cylinder 6, but as shown in FIG. 4, the lower surface of the holder portion 58 is closed to conceal the hydraulic cylinder 6. You may do it.

荷役フォーク2は、図1及び図2に示すように、そのフォーク後端20から下方へ延びる垂下部22と、垂下部22からフォーク先端21まで延びる荷受部23とを備えるものであり、全体として略L字型の形状である。フォーク後端20には、鋼管(同符号)が溶接され、この鋼管に水平軸4を挿通させた状態で、フォーク後端20は水平軸4に回動自在に支持されている。更に、当該キャリッジ構造1は、図4によく表れているように、一対の腕部180のそれぞれの上端を、水平軸4の両端を回転自在に挿通可能な軸受部181とし、それぞれの下端同士の間を、車幅方向に延びる揺動片182にて連結して成るU型支持枠18を備えている。   As shown in FIGS. 1 and 2, the cargo handling fork 2 includes a hanging portion 22 extending downward from the fork rear end 20 and a load receiving portion 23 extending from the hanging portion 22 to the fork tip 21 as a whole. The shape is substantially L-shaped. A steel pipe (same reference numeral) is welded to the fork rear end 20, and the fork rear end 20 is rotatably supported by the horizontal shaft 4 in a state where the horizontal shaft 4 is inserted into the steel pipe. Further, as shown in FIG. 4, the carriage structure 1 has upper ends of the pair of arm portions 180 as bearing portions 181 that can be rotatably inserted at both ends of the horizontal shaft 4. A U-shaped support frame 18 is provided which is connected by a swing piece 182 extending in the vehicle width direction.

上記のように、一対の腕部180のそれぞれの上端を水平軸4の両端40に回動自在に各々接続した状態で、揺動片182は、水平軸4の下方へ吊り下がり、荷役フォーク2の垂下部22に荷受部23の反対側から当接している。揺動片182の高さ位置は、直立軸3の真下に1機配置した油圧シリンダ6の作動ロッド61の高さに一致している。   As described above, the swing piece 182 is suspended below the horizontal shaft 4 while the upper ends of the pair of arm portions 180 are pivotally connected to both ends 40 of the horizontal shaft 4, and the cargo handling fork 2 Is in contact with the hanging portion 22 from the opposite side of the load receiving portion 23. The height position of the swing piece 182 matches the height of the operating rod 61 of the hydraulic cylinder 6 that is disposed one machine directly below the upright shaft 3.

油圧シリンダ6が作動ロッド61を前進させると、作動ロッド61が、揺動片182を介して荷役フォーク2の垂下部22に、これをフォーク先端21側へ押し付ける方向へ力を加えることになる。これにより、荷役フォーク2が、水平軸4を支点にしてフォーク先端21を上昇させた傾斜姿勢となる。反対に、油圧シリンダ6が作動ロッド61を後退させると、上記の力が除去されるので、荷役フォーク2が自重によってフォーク先端20側を降下させた傾斜姿勢となり、これに伴ってU型支持枠18の揺動片182も押し戻される。   When the hydraulic cylinder 6 advances the operating rod 61, the operating rod 61 applies a force to the hanging portion 22 of the cargo handling fork 2 via the swing piece 182 in a direction in which the operating rod 61 is pressed toward the fork tip 21 side. As a result, the cargo handling fork 2 assumes an inclined posture in which the fork tip 21 is raised with the horizontal shaft 4 as a fulcrum. On the other hand, when the hydraulic cylinder 6 retracts the operating rod 61, the above force is removed, so that the cargo handling fork 2 has an inclined posture in which the fork tip 20 is lowered by its own weight. The 18 swing pieces 182 are also pushed back.

以上の説明では、作動ロッド61、揺動片182、及び垂下部22を単に接触させているが、これらの接点をピン接合する等しても良い。これにより、荷役フォーク2が上記何れの方向に回動する場合でも、作動ロッド61の進退動に従わせて、荷役フォーク2を強制的に駆動することができる。また、図4には、4体の荷役フォーク2を表しているが、これは、フォーク後端20の上部からピン24を抜き取ることで、荷役フォーク2の位置を水平軸4に沿ってスライドできることを示唆している。この他、本発明は、その趣旨を逸脱しない範囲で当業者の知識に基づき種々なる改良,修正,変形を加えた態様で実施できる。   In the above description, the actuating rod 61, the swing piece 182 and the hanging portion 22 are simply brought into contact, but these contacts may be pin-joined. Thereby, even when the cargo handling fork 2 rotates in any of the above directions, the cargo handling fork 2 can be forcibly driven in accordance with the forward and backward movement of the operating rod 61. FIG. 4 shows four cargo handling forks 2. This is because the position of the cargo handling fork 2 can be slid along the horizontal axis 4 by removing the pin 24 from the upper part of the rear end 20 of the fork. It suggests. In addition, the present invention can be implemented in a mode in which various improvements, modifications, and variations are added based on the knowledge of those skilled in the art without departing from the spirit of the present invention.

例えば、油圧管路9、軸内経路13と、スイベル管継手15、及び軸外管路17を省略し、油圧管路8、軸内経路12と、スイベル管継手14、及び軸外管路16からなる油圧経路7を経て、油圧発生ユニットから供給される油圧により、油圧シリンダ6の作動ロッド61を前進させ、これを後退させる時は、荷役フォーク2の荷重によって作動ロッド61を油圧シリンダ6の内方へ押し戻すよう構成し、この過程で油圧シリンダ6から排出される作動油を、再び同油圧経路7を経て、油圧発生ユニットへ帰還させても良い。つまり、油圧経路7は1機の油圧シリンダ6毎に必ずしも2系統設けなくても良く、このような単純な構成は当該昇降キャリッジ構造1の一層の簡略化に貢献する。   For example, the hydraulic line 9, the in-axis path 13, the swivel pipe joint 15, and the off-axis pipe line 17 are omitted, and the hydraulic line 8, the in-axis path 12, the swivel pipe joint 14, and the off-axis pipe line 16 are omitted. When the operating rod 61 of the hydraulic cylinder 6 is moved forward by the hydraulic pressure supplied from the hydraulic pressure generation unit via the hydraulic path 7 consisting of the following, and when the operating rod 61 is moved backward, the operating rod 61 is moved by the load of the cargo handling fork 2. It is configured to push back inward, and the hydraulic oil discharged from the hydraulic cylinder 6 in this process may be returned to the hydraulic pressure generating unit via the same hydraulic path 7 again. That is, it is not always necessary to provide two hydraulic paths 7 for each hydraulic cylinder 6, and such a simple configuration contributes to further simplification of the lift carriage structure 1.

また、図6は、既に普及しているフォークリフトに当該昇降キャリッジ構造1を適用した例を概念的に表している。図中の符号500は、上記のT型ブラケット5に相当する部品であり、一枚物の鉄板を主体とするパックプレートである。これが上記のT型ブラケット5に比較して重量物であることに加え、オペレータの視界を少々遮るという点で若干の制約はあるが、既成の直立軸3に適切な穿孔を施し、パックプレート500の表面に沿わせて軸外管路16,17を配管するだけで、極めて簡単に油圧経路7を構成できるという利点がある。   FIG. 6 conceptually shows an example in which the elevating carriage structure 1 is applied to a widely used forklift. Reference numeral 500 in the figure is a part corresponding to the T-shaped bracket 5 and is a pack plate mainly composed of a single iron plate. In addition to being heavy compared to the T-shaped bracket 5 described above, there are some restrictions in that the field of view of the operator is slightly blocked. However, the existing upright shaft 3 is appropriately perforated, and the pack plate 500 There is an advantage that the hydraulic path 7 can be configured very simply by simply piping the off-axis pipe lines 16 and 17 along the surface of the pipe.

本発明の実施の形態に係る昇降キャリッジのティルト構造の断面図。Sectional drawing of the tilt structure of the raising / lowering carriage which concerns on embodiment of this invention. 本発明の実施の形態に係る昇降キャリッジのティルト構造の要部の断面図。Sectional drawing of the principal part of the tilt structure of the raising / lowering carriage which concerns on embodiment of this invention. 本発明の実施の形態に係る昇降キャリッジのティルト構造に適用したローテイト軸の側面図。The side view of the rotation axis | shaft applied to the tilt structure of the raising / lowering carriage which concerns on embodiment of this invention. 本発明の実施の形態に係る昇降キャリッジのティルト構造の要部の背面図。The rear view of the principal part of the tilt structure of the raising / lowering carriage which concerns on embodiment of this invention. 本発明の実施の形態に係る昇降キャリッジのティルト構造に適用した支持体の斜視図。The perspective view of the support body applied to the tilt structure of the raising / lowering carriage which concerns on embodiment of this invention. 本発明の実施の形態に係る昇降キャリッジのティルト構造の他の例を示す断面図。Sectional drawing which shows the other example of the tilt structure of the raising / lowering carriage which concerns on embodiment of this invention. 従来の昇降キャリッジを搭載したフォークリフトの側面図、及びその要部の斜視図。The side view of the forklift carrying the conventional raising / lowering carriage, and the perspective view of the principal part. 図7のd部の詳細を示す側面図。The side view which shows the detail of d section of FIG.

符号の説明Explanation of symbols

1:ティルト構造
2:荷役フォーク
3:直立軸
4:水平軸
6:油圧シリンダ
7:油圧経路
8,9:油圧管路
10,11:開口
12,13:軸内経路
14,15:スイベル管継手
16,17:軸外管路
18:U型支持枠
20:フォーク後端
21:フォーク先端
22:垂下部
23:荷受部
30,31:端面
40:両端
180:腕部
181:軸受部
182:揺動片
1: Tilt structure 2: Handling fork 3: Standing shaft 4: Horizontal shaft 6: Hydraulic cylinder 7: Hydraulic path 8, 9: Hydraulic pipe 10, 11: Opening 12, 13: In-shaft path 14, 15: Swivel fitting 16, 17: Off-axis pipe line 18: U-shaped support frame 20: Fork rear end 21: Fork front end 22: Hanging part 23: Load receiving part 30, 31: End face 40: Both ends 180: Arm part 181: Bearing part 182: Swing Moving piece

Claims (3)

フォークを水平面上で旋回自在に支持するローテイト用直立軸と、該直立軸に支持され前記フォークの先端が上下方向に回動自在となるようフォークの後端を支持するティルト用水平軸と、該水平軸から離間して配置され前記直立軸に支持された油圧シリンダと、該油圧シリンダに圧油を供給する油圧経路とを備え、前記油圧シリンダにより前記フォークをティルトさせるキャリッジのティルト構造であって、
前記油圧経路が、前記直立軸の端面まで圧油を供給する油圧管路と、前記直立軸の端面から軸方向の途中まで延び該軸方向の途中の周面に開口を有する軸内経路と、前記油圧管路を前記直立軸の端面に接続するスイベル管継手と、前記軸内経路の前記開口に一端を接続し他端を前記油圧シリンダに接続する軸外管路とを備えることを特徴とする昇降キャリッジのティルト構造。
A rotating upright shaft for pivotally supporting the fork on a horizontal plane, a tilting horizontal shaft supported on the upright shaft and supporting the rear end of the fork so that the front end of the fork is rotatable in the vertical direction; and A carriage tilt structure comprising: a hydraulic cylinder disposed apart from a horizontal axis and supported by the upright axis; and a hydraulic path for supplying pressure oil to the hydraulic cylinder, wherein the fork is tilted by the hydraulic cylinder. ,
A hydraulic pipe for supplying pressure oil to the end face of the upright shaft, an in-shaft path extending from the end face of the upright shaft to the middle in the axial direction, and having an opening in the circumferential surface in the middle of the axial direction; A swivel pipe joint that connects the hydraulic pipe line to an end surface of the upright shaft, and an off-axis pipe line that connects one end to the opening of the in-axis path and connects the other end to the hydraulic cylinder. Tilt structure of the lifting carriage.
前記油圧管路の送り側又は戻り側の一方の経路が、前記直立軸の上端面に接続し、他方の経路が、前記直立軸の下端面に接続し、
前記直立軸に、前記上端面及び下端面から軸方向の途中まで各々延び該軸方向の途中の周面に個別の開口を各々開放した2本の軸内経路を形成し、
前記2本の軸内経路のそれぞれの開口が、2本の前記軸外管路を各々経て、前記油圧シリンダの送り側ポート、及び戻り側ポートに各々接続したことを特徴とする請求項1に記載の昇降キャリッジのティルト構造
One path on the feed side or the return side of the hydraulic line is connected to the upper end surface of the upright shaft, and the other path is connected to the lower end surface of the upright shaft,
Forming two in-axis paths that extend from the upper end surface and the lower end surface to the middle in the axial direction on the upright shaft and open individual openings on the circumferential surface in the middle of the axial direction;
The openings of the two in-axis paths are respectively connected to the feed-side port and the return-side port of the hydraulic cylinder through the two off-axis pipe lines, respectively. The tilt structure of the lifting carriage as described.
荷役フォークが、前記フォーク後端から下方へ延びる垂下部と、該垂下部から前記フォーク先端に延びる荷受部とを備え、前記フォーク後端が前記水平軸の両端の間にて支持され、
一対の腕部の上端を軸受部としそれぞれの下端同士の間を揺動片で連結して成るU型支持枠を、前記軸受部を前記水平軸の両端に回動自在に各々接続して、前記揺動片を前記水平軸の下方へ吊り下げ、該揺動片を前記荷役フォークの垂下部に前記荷受部の反対側から当接し、
前記油圧シリンダが、前記揺動片を前記荷役フォークの垂下部に押し付けることを特徴とする請求項1又は2に記載の昇降キャリッジのティルト構造。
The cargo handling fork includes a hanging portion extending downward from the rear end of the fork and a load receiving portion extending from the hanging portion to the tip of the fork, and the fork rear end is supported between both ends of the horizontal shaft,
U-shaped support frames formed by connecting the upper ends of a pair of arm portions with bearing portions and swinging pieces between the respective lower ends, and connecting the bearing portions to both ends of the horizontal shaft, respectively, The swing piece is suspended below the horizontal shaft, and the swing piece is brought into contact with the hanging portion of the cargo handling fork from the opposite side of the load receiving portion,
The tilt structure of the elevating carriage according to claim 1, wherein the hydraulic cylinder presses the swinging piece against a hanging portion of the cargo handling fork.
JP2003271989A 2003-07-08 2003-07-08 Tilt structure of lifting carriage Expired - Fee Related JP4391151B2 (en)

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