JP4328258B2 - Folding container - Google Patents

Description

The present invention relates to a foldable folding container that includes a bottom portion and a side wall hinged to the bottom portion.

Conventionally, one opposite side wall is hinged to a bank portion formed on one opposite side portion of the bottom portion via an appropriate hinge member, and formed on the other opposite side portion of the bottom portion. As an example, Patent Document 1 discloses a folding container configured by hinge-connecting another opposite side wall to a bank portion via an appropriate hinge member.
No. 7-2413

In the folding container disclosed in Patent Document 1, first, from the state of being assembled into a box shape, one opposing side wall is first tilted toward the bottom and overlapped with the bottom, and then the other opposing side wall It is comprised so that it can fold by also falling down in the bottom part direction, and putting it on one opposing side wall superimposed on the bottom part.

In the conventional folding container described above, when the opposite side walls are tilted in the bottom direction, the side walls may overlap each other.In this way, when the side walls overlap, the side wall located above is inclined, There is a problem that the folding height of the folding container increases.

An object of the present invention is to solve the problems of the above-described conventional folding container.

In order to achieve the above-described object, the present invention provides a bottom portion having an opposing long side bank portion and an opposing short side bank portion whose height is lower than the long side bank portion, and the long side bank. The long side wall hinged to the part and the short side wall hinged to the short side bank part are assembled in a box shape, firstly, the short side wall is tilted toward the bottom, and then In a folding container that can be folded by tilting the long side wall in the bottom direction, from the hook part of the lower end of the notch recess that forms the female hinge member formed in the inner vertical part of the long side bank The height of each of the support pieces constituting the male hinge member formed on the long side wall is set to be not less than twice the thickness in the vertical direction with respect to the plate portion of the long side wall of the support piece so as to partially overlap each other. Male hinge member formed on the long side wall In a state where the long side wall is tilted, it is configured to be movable up and down in a notch recess constituting a female hinge member formed on the long side bank portion of the bottom, and is assembled in a box shape A contact block portion of the hinge block formed on the support piece constituting the male hinge member formed on the long side wall is a female hinge member formed on the inner vertical portion of the long side bank portion of the bottom portion It is comprised so that the position which contact | abutted to the hook part which comprises, or approached the hook part may be taken.

Since this invention has the structure mentioned above, there can exist the effect described below.

When the side walls that partially overlap each other are tilted in the bottom direction, the male hinge members formed on the side walls that partially overlap each other correspond to the male hinge members, and the female hinges formed on the bottom bank portion. Since the inside of the cut-out recess of the member is configured to be movable, the pair of side walls that are folded down so as to partially overlap each other can be brought down to a substantially horizontal state, so that the height of the folded container in the folded state can be increased. Compared to a conventional folding container in which a pair of side walls are stacked in an inclined state, the folding container in a folded state can be stacked and accommodated. Can do.

Hereinafter, examples of the present invention will be described. However, the present invention is not limited to these examples as long as the gist of the present invention is not exceeded.

First, the overall configuration of the folding container of the present invention will be described with reference to FIGS.

Reference numeral 1 denotes a bottom portion having a substantially rectangular planar shape, and the bottom portion 1 is formed on a bank portion 1a formed on the opposite long side (hereinafter, referred to as a long side bank portion) 1a and on the opposite short side. In this embodiment, the height of the long side bank portion 1a is higher than the height of the short side bank portion 1b. Is formed. Further, an appropriate number of female hinge members H1 described later are arranged at predetermined intervals on the long side bank portion 1a and the short side bank portion 1b.

2 is a long side wall, and a male hinge member H2 to be described later is provided on the back surface of the lower flange 2a of the long side wall 2 in correspondence with the female hinge member H1 disposed on the long side bank portion 1a of the bottom portion 1. It is arranged. 3 is a short side wall, and a male hinge member H2 described later is arranged on the back surface of the lower flange 3a of the short side wall 3 in correspondence with the female hinge member H1 disposed on the short side wall bank portion 1b of the bottom portion 1. It is installed.

By connecting the male hinge member H2 disposed on the lower flange 2a of the long side wall 2 and the female hinge member H1 disposed on the long side bank portion 1a of the bottom portion 1, the long side wall 2 is connected to the bottom portion 1. By connecting the male hinge member H2 which is hinged and disposed on the lower flange 3a of the short side wall 3 and the female hinge member H1 disposed on the short side bank portion 1b of the bottom 1, the short side wall is obtained. 3 is hinged to the bottom 1 to form a folding container.

A vertically long engagement frame 4 extending in a direction substantially perpendicular to the plate-like part 2 b is formed at both ends of the horizontally long and substantially rectangular plate-like part 2 b of the long side wall 2. Are provided with an appropriate number of through holes 4a. Further, by forming a U-shaped slit 5 in the plate-like portion 2b located in the vicinity of the engagement frame 4, an elastic tongue piece 6 having the engagement frame 4 side formed at a free end is formed. A locking projection 6 a is formed at the tip of the elastic tongue piece 6 so as to face the engagement frame 4.

A vertically long engagement frame 7 is formed by extending the plate-like portion 3 b at both ends of the horizontally long, substantially rectangular plate-like portion 3 b of the short side wall 3. A fitting protrusion 7a is formed to fit into a through hole 4a formed in the engaging frame 4 of the side wall 2.

As shown in FIG. 3, in order to assemble from a folded state into a box shape as shown in FIG. 1, first, the long side wall 2 in a substantially horizontal state is first set up substantially vertically. Then, when the short side wall 3 is rotated in the direction of the long side wall 2 erected substantially vertically, the engagement frame 4 on the long side wall 2 of the fitting projection 7 a formed on the engagement frame 7 of the short side wall 3 is moved. Before and after fitting into the drilled through-hole 4a, the engagement frame 7 of the short side wall 3 comes into contact with the locking projection 6a of the elastic tongue piece 6 formed on the long side wall 2, and the elastic tongue piece 6 is deformed outward. Then, when the engagement frame 7 of the short side wall 3 passes through the locking projection 6a of the elastic tongue piece 6 formed on the long side wall 2, the elasticity pushed outward by the engagement frame 7 of the short side wall 3 The tongue piece 6 returns due to its restoring force, and the locking convex portion 6a of the elastic tongue piece 6 comes into contact with the engagement frame 7 of the short side wall 3 standing substantially vertically, toward the bottom 1 of the short side wall 3. It is comprised so that rotation of this may be prevented.

In order to fold the folded container assembled in a box shape, first, the elastic tongue piece 6 of the long side wall 2 is first moved so that the engaging projection 6 a is disengaged from the engaging frame 7 of the short side wall 3. Then, by pushing outward, and then turning the short side wall 3 in the direction of the bottom 1, a fitting protrusion 7 a formed on the engaging frame 7 of the short side wall 3 is drilled in the engaging frame 4 of the long side wall 2. The short side wall 3 is lowered onto the bottom 1 by discharging from the through-hole 4a. Thereafter, the folding container assembled in a box shape is folded by tilting the substantially vertical long side wall 2 toward the bottom 1.

As described above, in the folded state, the short side walls 3 that are tilted first from the substantially vertical state do not overlap with each other when the short side walls 3 are overlapped with the bottom portion 1. A predetermined gap is formed between the upper flanges 3 c of the side walls 3. On the other hand, the long side walls 2 to be tilted later are configured such that the long side walls 2 partially overlap each other when tilted from a substantially vertical state.

Next, the female hinge member H1 will be described with reference to FIGS. 4 to 7 taking the female hinge member H1 disposed on the long side bank portion 1a of the bottom portion 1 as an example, and the lower flange of the long side wall 2 will be described. The male hinge member H2 will be described taking the male hinge member H2 disposed in 2a as an example.

The long side bank portion 1a of the bottom portion 1 includes an inner vertical portion 1a1 extending substantially vertically upward from an edge portion of the bottom plate 1c of the bottom portion 1, and a horizontal portion extending substantially horizontally outward from the upper end of the inner vertical portion 1a1. The portion 1a2 and the outer vertical portion 1a3 extending downward from the edge of the horizontal portion 1a2 substantially in parallel with the inner vertical portion 1a1, and the cross-sectional shape perpendicular to the longitudinal direction has a substantially inverted U shape. It is formed in a shape.

A vertical hole h1 having a rectangular planar shape is formed in the horizontal portion 1a2 of the long side bank portion 1a. In addition, the inner vertical portion 1a1 of the long side bank portion 1a is formed with a rectangular cutout recess h2 that is open at the top and extends in the direction of the bottom plate 1c. The width (length along the longitudinal direction of the long side bank portion 1a) W1 of the notch recess h2 is the long side length (length along the longitudinal direction of the long side bank portion 1a) W2a of the vertical hole h1. The shorter and cut-out recess h2 is located at the approximate center of the long side of the vertical hole h1.

A hook h3 protrudes from the upper end portion of the inner surface of the inner vertical portion 1a1 (surface located on the outer vertical portion 1a3 side) located on both sides of the notch recess h2, and the hook h3 is a long side bank portion. An upper inclined surface h3a that is inclined so as to gradually approach the outer vertical portion 1a3 from the horizontal portion 1a2 toward the outer vertical portion 1a3 and a substantially horizontal flange portion h3b.

The female hinge member H1 is comprised by the vertical hole h1, the notch recessed part h2, and the hook h3 which were formed in the long side bank part 1a mentioned above.

On the other hand, a male hinge member H2 is formed on the back surface of the lower flange 2a perpendicular to the plate-like portion 2b of the long side wall 2. The male hinge member H2 has a plate-like support piece h10 that is suspended from the back surface of the lower flange 2a at a predetermined interval and perpendicular to the longitudinal direction of the lower flange 2a. The pair of support pieces h10 are connected by a connecting piece h11. The width W3 between the outer surfaces of the pair of support pieces h10 (the surface opposite to the surface opposite to the pair of support pieces h10) is formed slightly narrower than the lateral width W1 of the notch recess h2. The support piece h10 is configured to be insertable into the notch recess h2. Further, a hinge block h12 is attached to the lower end portion of the outer side surface of the pair of support pieces h10, and a surface facing the lower flange 2a of the hinge block h12 (hereinafter referred to as the upper surface) h12a is the lower flange 2a. Further, a substantially rectangular parallelepiped contact block h12b projects from an end portion of the upper surface h12a located on the plate-like portion 2b side.

The width W4 in the direction perpendicular to the lower flange 2a of the hinge block h12 (the height from the bottom surface h12c of the hinge block h12 to the top surface of the contact block portion h12b) W4 is the outer vertical portion of the long side bank portion 1a of the bottom portion 1 It is formed slightly wider than the gap W5 between 1a3 and the tip of the hook h3 projecting from the inner surface of the inner vertical portion 1a1.

The pair of supporting pieces h10, the connecting piece h11, and the hinge block h12 having the contact block portion h12b constitute a male hinge member H2.

The width (interval between the vertical side surfaces h12d of the pair of hinge blocks h12) W6 along the plate-like portion 2b of the long side wall 2 of the male hinge member H2 is the long side length W2a of the vertical hole h1 constituting the female hinge member H1. Further, it is slightly shorter, and the thickness of the pair of support pieces h10 (the length in the direction perpendicular to the plate-like portion 2b of the long side wall 2) W7 is short of the vertical hole h1 constituting the female hinge member H1. The male hinge formed on the back surface of the lower flange 2a of the long side wall 2 is slightly shorter than the side length (the length in the direction perpendicular to the longitudinal direction of the long side bank portion 1a) W2b. The member H2 is configured to be insertable into a vertical hole h1 formed in the long side bank portion 1a that forms the female hinge member H1.

In order to hinge-connect the bottom 1 and the long side wall 2, as shown in FIG. 5, the long side wall 2 is arranged in a substantially horizontal state so as to be substantially parallel to the bottom 1, and then the state is maintained. The long side wall 2 is moved downward toward the bottom 1 while maintaining the above-mentioned, and the support piece h10 on which the hinge block h12 formed on the long side wall 2 is projected is cut off on the long side bank portion 1a. When the hinge block h12 is inserted into the notched recess h2 and the hinge block h12 is inserted into the vertical hole h1 formed in the long side bank portion 1a, the width W4 perpendicular to the lower flange 2a of the hinge block h12 is The hinge block h12 is slightly wider than the gap W5 between the outer vertical portion 1a3 of the long side bank portion 1a and the tip of the hook h3 projecting from the inner surface of the inner vertical portion 1a1. As shown in Figure 5, The long side bank portion 1a of the portion 1 is placed on the upper inclined surface h3a of the hook h3 projecting from the inner surface of the inner vertical portion 1a1 located on both sides of the notch concave portion h2 formed in the inner vertical portion 1a1. It will be. Thereafter, when the long side wall 2 and the bottom portion 1 are maintained in a substantially horizontal state and the long side wall 2 is further forcibly lowered toward the bottom portion 1, the hinge block h12 is moved to the long side bank portion 1a. The inner vertical portion 1a1 and / or the outer vertical portion 1a3 are curved and deformed, and the outer vertical portion 1a3 of the long side bank portion 1a formed on the bottom portion 1 and the hook h3 protruding from the inner surface of the inner vertical portion 1a1 By widening the gap W5 between them, it passes between the outer vertical portion 1a3 of the long side bank portion 1a and the hook h3 protruding from the inner surface of the inner vertical portion 1a1, and as shown in FIG. The long side bank portion 1a formed on the bottom portion 1 is disposed between the outer vertical portion 1a3 and the inner vertical portion 1a1. In this way, the female hinge member H1 disposed on the long side bank portion 1a of the bottom portion 1 and the male hinge member H2 disposed on the long side wall 2 are hinge-connected.

When the substantially horizontal long side wall 2 is stood substantially vertically from the folded state of the folding container, a contact block portion h12b of the hinge block h12 is formed on the bottom portion 1 as shown in FIG. In addition, the lower flange 2a of the long side wall 2 enters the horizontal portion of the long side bank portion 1a of the bottom portion 1 while entering under the hook portion h3b of the hook h3 protruding from the inner vertical portion 1a1 of the long side bank portion 1a. It will be placed on 1a2. The contact block portion h12b of the hinge block h12 that has entered under the hook portion h3b of the hook h3 is configured to contact the hook portion h3b of the hook h3 or take a position close to the hook portion h3b. Therefore, in a state where the folding container is assembled in a box shape, the long side wall 2 does not rattle in the vertical direction.

As shown in FIG. 8, the short side bank portion 1 b of the bottom portion 1 is substantially the same in configuration as the bottom side portion 1 b only having a lower height than the long side side bank portion 1 a. An inner vertical portion 1b1 extending substantially vertically upward from the edge of the bottom plate 1c, a horizontal portion 1b2 extending substantially horizontally outward from the upper end of the inner vertical portion 1b1, and an inner vertical from the edge of the horizontal portion 1b2. The above-described female hinge member H1 is also formed on the short side bank portion 1b. The outer vertical portion 1b3 extends downward substantially parallel to the portion 1b1. Also, the above-described male hinge member H2 is formed on the back surface of the lower flange 3a of the short side wall 3 corresponding to the female hinge member H1 disposed on the short side wall bank portion 1b of the bottom 1 on the back surface of the lower flange 3a. Has been. And the female hinge member H1 arrange | positioned by the short side bank part 1b of the bottom part 1 and the male hinge member H2 arrange | positioned by the short side wall 3 are hinge-connected.

A notch recess h2 constituting the female hinge member H1 formed in the short side bank portion 1b of the bottom portion 1 extends to the bottom plate 1c of the bottom portion 1 or to the vicinity of the bottom plate 1c. In other words, the lower end h2a of the notch recess h2 is positioned flush with the bottom plate 1c of the bottom 1 or in the vicinity of the bottom plate 1c. By configuring in this way, the support piece h10 of the male hinge member H2 disposed on the short side wall 3 when the short side wall 3 is tilted in the direction of the bottom 1 as shown in FIG. As shown in FIG. 9, the plate-like shape of the short side wall 3 does not come into contact with the lower end h2a of the notch recess h2 constituting the female hinge member H1 formed on the short side bank portion 1b. The short side wall 3 can be overlapped with the bottom plate 1 c of the bottom portion 1 so that the substantially entire surface of the portion 3 b substantially contacts the bottom plate 1 c of the bottom portion 1. As shown in FIG. 8, the present embodiment shows a case where the lower end h <b> 2 a of the notch recess h <b> 2 is flush with the bottom plate 1 c of the bottom portion 1.

Located below the flange h3b of the hook h3 projecting from the upper end of the inner surface of the inner vertical portion 1a1 located on both sides of the notch recess h2 formed in the inner vertical portion 1a1 of the long side bank portion 1a. The height W8 from the flange h3b of the hook h3 to the lower end h2a of the notch h2 is equal to the thickness W7 of the support piece h10 constituting the male hinge member H2. The height is twice or more. Further, the lower end h2a of the notch recess h2 formed in the inner vertical portion 1a1 of the long side bank portion 1a is overlapped with the bottom plate 1c of the bottom portion 1 so as to contact the substantially entire surface of the bottom plate 1c of the bottom portion 1. It is comprised so that it may be located in the substantially same position as the upper surface of the short side wall 3 of a state, or it below.

In order to fold a folding container assembled in a box shape, first, as described above, first, the nearly vertical opposing short side walls 3 are tilted toward the bottom 1 and overlapped with the bottom 1. In this way, the opposing short side walls 3 that are superimposed on the bottom 1 in a substantially horizontal state do not overlap each other, even if the short side walls 3 are partially. Next, one long side wall 2 of the substantially vertical opposing long side walls 2 is tilted in the direction of the bottom portion 1 and is superimposed on the short side wall 3 superimposed on the bottom portion 1. During the rotation of the long side wall 2 toward the bottom 1, the lower flange 2 a of one long side wall 2 placed on the horizontal portion 1 a 2 of the long side bank portion 1 a is detached from the horizontal portion 1 a 2. Become. Thereafter, the supporting piece h10 of the male hinge member H2 disposed on one long side wall 2 is formed on the long side bank portion 1a while the one long side wall 2 is maintained in a substantially horizontal state. One of the long side walls 2 of the plate-like portion 2b is moved downward along the notch recess h2 constituting the H1 so that the substantially entire surface of the plate-like portion 2b of the long side wall 2 is in contact with the short side wall 3 superimposed on the bottom portion 1. The long side wall 2 is overlapped in a substantially horizontal state on the short side wall 3 that has been tilted first so as to overlap the bottom portion 1.

Next, the other long side wall 2 of the opposed substantially vertical long side walls 2 is tilted in the direction of the bottom portion 1 so that the first long side wall 2 overlaid on the short side wall 3 is placed in a substantially horizontal state first. As described above, the long side wall 2 that has been tilted forward of the opposing substantially vertical long side walls 2 is superimposed on the short side wall 3 that has been tilted first so as to overlap the bottom 1 as described above. Since the long side wall 2 to be tilted later is partly brought into surface contact with the long side wall 2 that has been tilted first, it has been tilted first. On the long side wall 2 in the horizontal state, it is superimposed in a substantially horizontal state.

As described above, as shown in FIG. 3 and FIG. 6, the pair of long side walls 2 that are partially collapsed so as to overlap each other are tilted so as to overlap the bottom 1 in a substantially horizontal state. Since the short side walls 3 in a substantially horizontal state can be stacked, the height of the folded container in the folded state can be made lower than that in a conventional folding container in which the pair of long side walls 2 are stacked in an inclined state. Therefore, it is possible to improve the storage efficiency when stacking and storing the folded containers in the folded state.

In the embodiment described above, the long side wall portion 1a having a high height is hinged to the long side wall 2, the short side wall portion 1b having a low height is hinged to the short side wall 3, and the box shape is obtained. To fold the assembled folding container, first, the opposing short side wall 3 overlaps the bottom 1, then one of the opposing long side walls 2 overlaps the short side wall 3. In the example shown in FIG. 2, the other long side wall 2 of the opposing long side walls 2 is tilted in a substantially horizontal state so as to overlap the one long side wall 2. By making the height of the short side bank portion 1b higher than the height of the long side side bank portion 1a, first, one long side wall 2 of the opposing long side walls 2 is substantially horizontal so as to overlap the bottom portion 1. Then, the other long side wall 2 is overlapped with one long side wall 2 Fold horizontal state, then, opposing the short side wall 3, it can also be configured to defeat so as to overlap the other to one of the long side wall 2.

FIG. 1 is a perspective view of the folding container of the present invention in a state of being assembled into a box shape. FIG. 2 is a perspective view of the folding container of the present invention during assembly or folding. FIG. 3 is a perspective view of the folding container of the present invention in a folded state. FIG. 4 is a partially exploded perspective view for explaining the hinge connection between the long side wall and the bottom of the folding container according to the present invention. FIG. 5 is a vertical cross-sectional view of the hinge connection portion for explaining the hinge connection between the long side wall and the bottom of the folding container of the present invention. FIG. 6 is also a vertical sectional view of a hinge connection portion for explaining the hinge connection between the long side wall and the bottom of the folding container of the present invention. FIG. 7 is also a vertical sectional view of a hinge connection portion for explaining the hinge connection between the long side wall and the bottom of the folding container of the present invention. FIG. 8 is a partially exploded perspective view for explaining the hinge connection between the short side wall and the bottom of the folding container according to the present invention. FIG. 9 is a vertical cross-sectional view of the hinge connecting portion in a state where the short side wall of the folding container of the present invention is overlapped with the bottom.

Explanation of symbols

H1 ·········································································································· h3 ... hook H2 ... male hinge member h10 ... ····································································································· Long side bank portion 1a1・ ・ ・ ・ ・ ・ ・ ・ ・ ・ Inner vertical part 1a2 ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ Horizontal part 1a3 ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ Outer vertical part 1c ・ ・ ・ ・ ・・ ・ ・ ・ ・ ・ ・ ・ Bottom plate 1b ・ ・ ・ ・ ・ ・ ・ ・ Short side bank 2 ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ Long side wall 3 ・ ・ ・・ ・ ・ ・ ・ ・ ・ ・ ・ ・ Short side wall

Claims (1)

A bottom portion having an opposing long side bank portion and an opposing short side bank portion having a height lower than that of the long side bank portion, a long side wall hinged to the long side bank portion, and the short side It consists of a short side wall hinged to the side bank, and it can be folded by first tilting the short side wall in the bottom direction and then tilting the long side wall in the bottom direction. In a possible folding container, the height of the lower end of the notch concave portion constituting the female hinge member formed in the inner vertical portion of the long side bank portion from the hook hook portion is set to the male hinge formed on the long side wall. The male hinge member formed on the long side wall that is tilted so as to partially overlap each other by setting the thickness in the vertical direction to be twice or more the plate-like portion of the long side wall of the support piece constituting the member, In the state where the long side wall is tilted down, The male hinge member formed on the long side wall is configured to be movable up and down in a notch recess that constitutes the female hinge member formed on the side bank, and is assembled in a box shape. The abutment block portion of the hinge block formed on the support piece that constitutes the abutment portion of the hook constituting the female hinge member formed on the inner vertical portion of the long side bank portion of the bottom portion, or A folding container characterized by being configured to take a position close to the buttocks.

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