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JP4317654B2 - Rotation torque and indentation force measuring device for hollow pile construction of pile driver - Google Patents

Rotation torque and indentation force measuring device for hollow pile construction of pile driver Download PDF

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Publication number
JP4317654B2
JP4317654B2 JP2000269841A JP2000269841A JP4317654B2 JP 4317654 B2 JP4317654 B2 JP 4317654B2 JP 2000269841 A JP2000269841 A JP 2000269841A JP 2000269841 A JP2000269841 A JP 2000269841A JP 4317654 B2 JP4317654 B2 JP 4317654B2
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Japan
Prior art keywords
hollow pile
pile
hollow
circumferential direction
long
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Fee Related
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JP2000269841A
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Japanese (ja)
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JP2002081063A (en
Inventor
延浩 松澤
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Nippon Sharyo Ltd
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Nippon Sharyo Ltd
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Priority to JP2000269841A priority Critical patent/JP4317654B2/en
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  • Placing Or Removing Of Piles Or Sheet Piles, Or Accessories Thereof (AREA)
  • Force Measurement Appropriate To Specific Purposes (AREA)

Description

【0001】
【発明の属する技術分野】
本発明は、杭打機の中空杭施工中空杭施工時の回転トルク及び押し込み力計測装置に関する。
【0002】
【従来の技術】
リーダに沿って昇降する回転駆動装置の下部に連結した中空杭を回転して、該中空杭を埋設する中空杭の施工では、杭の支持力を管理するために、施工後の杭に直接荷重をかけて支持力を確認する載荷試験や、予め施工場所付近の地盤をボーリング等で調査し、目標深度までの施工中、杭の施工状況である回転トルク、押し込み力を計測し、理論式にて計算して杭の支持力を求める方法が採用されている。載荷試験は、確実で信頼性が高いが、段取りの手間やコストがかかるので、通常は後者の方法が広く用いられている。回転トルクの計測は、回転駆動装置が電動の場合は電流値、油圧モータの場合は圧力が計測される。また、押し込み力の計測は、絞り込みワイヤの端末を直接荷重計で測定している。さらに、特開平6−299531号公報に開示されているように、回転駆動装置のオーガ駆動軸とオーガとの間の連結部材にセンサを取り付けて回転トルクを計測するものもある。
【0003】
【発明が解決しようとする課題】
しかし、電流値や作動油の圧力による回転トルクの計測は、支持地盤で回転を続けると杭の先端では滑りを生じ、回転トルクが下がるので、少量の押し込み力をかけることがあるが、押し込み力をかけすぎると杭先端の抵抗が増えて回転トルクが上がってしまうので、支持地盤へ杭の先端が到達したかの判断が難しかった。一方、押し込み力について、絞り込みワイヤの張力がない場合は計測できず、施工装置の重量以下の押し込み力はかけられない。このように、ある押し込み力時の回転トルクの値によって支持力を確認するが、同じ種類や同じサイズの杭でも、施工する機械によって計測する機構や値が異なるため、同一の施工管理式では表せず、それぞれの杭や装置に応じた組み合わせによって補正する係数が必要であり、それぞれに応じた試験施工によるデータをとり、補正する係数を決める必要があった。また、上述のセンサはオーガの回転トルクを計測するもので、中空杭の回転トルクを計測するものではなく、また、センサの構造が複雑で高価なものである。
【0004】
そこで本発明は、施工装置に関係なく、杭自身が受ける回転トルク及び押し込み力を正確に把握して、杭が支持地盤に達したことを正確に判断できる杭打機の中空杭施工時の回転トルク及び押し込み力計測装置を提供することを目的としている。
【0005】
【課題を解決するための手段】
上記した目的を達成するため、本発明は、リーダに沿って昇降する回転駆動装置の下部に連結した中空杭を回転して、該中空杭を埋設する杭打機において、前記回転駆動装置の中空杭駆動部材の筒状部に複数の荷重計を外方へ向けて突設するとともに、該中空杭駆動部材に接続される中空杭連結部材に、前記荷重計が挿通される軸方向に長い回転トルク計測用の長孔と周方向に長い押し込み力計測用の長孔とを設け、前記複数の荷重計の一部を前記軸方向に長い長孔に、前記複数の荷重計の残部を前記周方向に長い長孔に、それぞれ挿通したことを特徴とし、さらに、前記複数の荷重計は、前記中空杭駆動部材の筒状部に周方向に等間隔に突設し、前記軸方向に長い長孔と前記周方向に長い長孔とは、前記中空杭連結部に交互に周方向に等間隔で設けられていることを特徴としている。
【0006】
【発明の実施の形態】
以下、本発明を図面に示される実施形態例に基づいて説明する。図1乃至図3は本発明の第1実施形態例を示すもので、杭打機1は、ベースマシン2の前部に立設したリーダ3に沿って昇降可能に設けた回転駆動装置4に中空杭5を連結し、回転駆動装置4にて中空杭5を回転駆動する。回転駆動装置4の中空杭駆動軸6には、6本のピン型荷重計7が等間隔にその軸を外側へ向けて突設されている。該中空杭駆動軸6には、連結部材である杭キャップ8を介して中空杭5が連結されている。
【0007】
杭キャップ8は、円筒状で、その上部には、前記ピン型荷重計7が挿通される長孔が6個形成されている。該長孔は、杭キャップ8の軸方向に長い長孔9と、杭キャップ8の周方向に長い長孔10とが交互に形成されている。また、杭キャップ8の下部には、中空杭5の突起5aが係合するキー溝11が形成されている。
【0008】
この構成により、回転駆動装置4にて中空杭5を回転して押し込み力をかけると、軸方向に長い長孔9に挿通されたピン型荷重計7が回転トルクを、周方向に長い長孔10に挿通されたピン型荷重計7が押し込み力をそれぞれ計測する。したがって、中空杭5自身が受ける回転トルク及び押し込み力を同時に計測して正確に把握できるから、中空杭5が支持地盤に達したことを正確に判断できる。また、中空杭5自身が受ける回転トルク及び押し込み力を正確に把握できるから、中空杭5の強度による回転トルク及び押し込み力を制限でき、中空杭5の座屈、ねじ切れ等の損傷を防止できる。
【0009】
図4,5は本発明の第2実施形態例を示すもので、中空杭5の施工では、中空杭5の頭部をグランドレベル以下に埋設する場合があり、この場合には、中空杭駆動軸6と中空杭5との連結部材としてヤットコ20を用いる。ヤットコ20は、杭キャップ8に連結される上部筒20aと中空杭5を連結する下部筒20bとからなり、上部筒20aに6本のピン型荷重計7を突設し、下部筒20bに軸方向に長い長孔9と周方向に長い長孔10とを交互に形成している。これにより、前記第1実施形態例と同様の効果を奏する。
【0010】
なお、上記各実施形態例では、中空杭のねじ込みの場合を説明したが、これに限ることなく、中空杭内に挿通されたオーガを回転駆動する、いわゆる中堀工法に適用してもよい。
【0011】
【発明の効果】
以上説明したように、本発明の杭打機の中空杭施工時の回転トルク及び押し込み力計測装置は、中空杭を回転する回転駆動装置の中空杭駆動部材に複数の荷重計を突設し、中空杭駆動部材に接続される中空杭連結部材に、荷重計が挿通される軸方向に長い長孔と周方向に長い長孔とを設けたので、中空杭を回転して押し込み力をかけると、軸方向に長い長孔に挿通された荷重計が回転トルクを、周方向に長い長孔に挿通された荷重計が押し込み力をそれぞれ計測するから、施工装置に関係なく、中空杭自身が受ける回転トルク及び押し込み力を同時に計測して正確に把握でき、中空杭が支持地盤に達したことを正確に判断できる。また、中空杭自身が受ける回転トルク及び押し込み力を正確に把握できることにより、中空杭の強度による回転トルク及び押し込み力を制限でき、中空杭の座屈、ねじ切れ等の損傷を防止できる。
【図面の簡単な説明】
【図1】 本発明の第1実施形態例を示す側面図
【図2】 図1のII−II断面図
【図3】 杭打機の側面図
【図4】 本発明の第2実施形態例を示す側面図
【図5】 図4のV−V断面図
【符号の説明】
1…杭打機、3…リーダ、4…回転駆動装置、5…中空杭、6…中空杭駆動軸、7…ピン型荷重計、8…杭キャップ、9,10…長孔、20…ヤットコ
[0001]
BACKGROUND OF THE INVENTION
TECHNICAL FIELD The present invention relates to a rotational torque and indentation force measuring device at the time of hollow pile construction of a pile driving machine.
[0002]
[Prior art]
In the construction of a hollow pile that embeds the hollow pile by rotating the hollow pile connected to the lower part of the rotary drive device that goes up and down along the leader, in order to manage the bearing capacity of the pile, the direct load is applied to the pile after construction The load test to confirm the bearing capacity over time, and the ground near the construction site is investigated in advance by boring, etc., and during the construction up to the target depth, the rotational torque and indentation force that are the construction status of the pile are measured, and the theoretical formula is The method of calculating the bearing capacity of the pile is calculated. Although the loading test is reliable and highly reliable, the latter method is usually widely used because it takes time and cost for setup. The rotation torque is measured by measuring the current value when the rotary drive device is electric, and the pressure when the rotary drive device is a hydraulic motor. In addition, the pushing force is measured by directly measuring the end of the narrowing wire with a load cell. Further, as disclosed in Japanese Patent Application Laid-Open No. Hei 6-299531, there is a type in which a rotational torque is measured by attaching a sensor to a connecting member between an auger drive shaft and an auger of a rotary drive device.
[0003]
[Problems to be solved by the invention]
However, the measurement of rotational torque based on the current value and hydraulic oil pressure may cause a small amount of indentation force due to slipping at the tip of the pile if the rotation is continued on the support ground, resulting in a decrease in rotational torque. If too much is applied, the resistance at the tip of the pile will increase and the rotational torque will increase, making it difficult to determine whether the tip of the pile has reached the support ground. On the other hand, the pushing force cannot be measured when there is no tension of the squeezing wire, and a pushing force less than the weight of the construction apparatus cannot be applied. In this way, the bearing force is confirmed by the value of the rotational torque at a certain indentation force, but even with the same type and the same size pile, the measurement mechanism and value differ depending on the machine to be constructed, so it can be expressed by the same construction management formula. First, a coefficient to be corrected depending on the combination according to each pile or device was required, and it was necessary to determine the coefficient to be corrected by taking data from the test construction corresponding to each. Moreover, the above-mentioned sensor measures the rotational torque of the auger, not the rotational torque of the hollow pile, and the sensor structure is complicated and expensive.
[0004]
The present invention is, regardless of the construction unit, the rotational torque and pushing force received by pile itself accurately grasped, rotation during the hollow pile construction of pile driver can be accurately determined that the pile reaches the support ground An object of the present invention is to provide a torque and pushing force measuring device.
[0005]
[Means for Solving the Problems]
In order to achieve the above-described object, the present invention provides a pile driving machine for rotating a hollow pile connected to a lower portion of a rotary drive device that moves up and down along a leader, and burying the hollow pile. while projecting toward the outside of the plurality of load meter in the cylindrical portion of the pile driving member, the hollow pile coupling member connected to the hollow pile driving member, a long axial rotation of the load meter is inserted A long hole for torque measurement and a long hole for measuring a pushing force long in the circumferential direction are provided, a part of the plurality of load cells is formed in a long hole in the axial direction, and the rest of the plurality of load cells is disposed in the circumferential direction. Each of the plurality of load cells protrudes from the cylindrical portion of the hollow pile driving member at equal intervals in the circumferential direction, and has a long length in the axial direction. The holes and the long holes in the circumferential direction are equally spaced in the circumferential direction alternately in the hollow pile connecting portion. It is characterized in that it is provided with.
[0006]
DETAILED DESCRIPTION OF THE INVENTION
Hereinafter, the present invention will be described based on an embodiment shown in the drawings. 1 to 3 show a first embodiment of the present invention. A pile driving machine 1 is mounted on a rotary drive device 4 provided so as to be able to move up and down along a leader 3 standing on the front part of a base machine 2. The hollow pile 5 is connected, and the hollow pile 5 is rotationally driven by the rotation driving device 4. Six pin-type load meters 7 are provided on the hollow pile drive shaft 6 of the rotational drive device 4 so as to protrude outward at equal intervals. A hollow pile 5 is connected to the hollow pile drive shaft 6 via a pile cap 8 which is a connecting member.
[0007]
The pile cap 8 has a cylindrical shape, and six elongated holes through which the pin-type load cell 7 is inserted are formed at the top thereof. In the long hole, long holes 9 that are long in the axial direction of the pile cap 8 and long holes 10 that are long in the circumferential direction of the pile cap 8 are alternately formed. In addition, a key groove 11 that engages with the protrusion 5 a of the hollow pile 5 is formed in the lower portion of the pile cap 8.
[0008]
With this configuration, when the hollow pile 5 is rotated by the rotation driving device 4 and a pushing force is applied, the pin type load meter 7 inserted into the long hole 9 long in the axial direction generates rotational torque and the long hole long in the circumferential direction. The pin type load cell 7 inserted through 10 measures the pushing force. Therefore, since the rotational torque and pushing force which the hollow pile 5 itself receives can be simultaneously measured and accurately grasped, it can be accurately determined that the hollow pile 5 has reached the support ground. Moreover, since the rotational torque and pushing force which hollow pile 5 itself receives can be grasped | ascertained correctly, the rotation torque and pushing force by the intensity | strength of hollow pile 5 can be restrict | limited, and damages, such as buckling of the pile 5 and screw breakage, can be prevented. .
[0009]
4 and 5 show the second embodiment of the present invention. In the construction of the hollow pile 5, the head of the hollow pile 5 may be buried below the ground level. A Yatco 20 is used as a connecting member between the shaft 6 and the hollow pile 5. The Yatco 20 is composed of an upper cylinder 20a connected to the pile cap 8 and a lower cylinder 20b connecting the hollow pile 5, and six pin-type load meters 7 project from the upper cylinder 20a, and a shaft is attached to the lower cylinder 20b. Long holes 9 that are long in the direction and long holes 10 that are long in the circumferential direction are alternately formed. As a result, the same effects as those of the first embodiment can be obtained.
[0010]
In each of the above embodiments, the case of screwing the hollow pile has been described. However, the present invention is not limited to this, and the present invention may be applied to a so-called Nakabori method in which the auger inserted into the hollow pile is rotationally driven.
[0011]
【The invention's effect】
As described above, the rotational torque and indentation force measuring device at the time of hollow pile construction of the pile driving machine of the present invention projects a plurality of load meters on the hollow pile drive member of the rotary drive device that rotates the hollow pile, The hollow pile connecting member connected to the hollow pile driving member is provided with a long long hole in the axial direction through which the load meter is inserted and a long long hole in the circumferential direction. Since the load meter inserted in the long hole in the axial direction measures the rotational torque and the load meter inserted in the long hole in the circumferential direction measures the pushing force, the hollow pile itself receives regardless of the construction equipment. Rotational torque and pushing force can be measured at the same time and accurately grasped, and it can be accurately judged that the hollow pile has reached the supporting ground. Moreover, since the rotational torque and pushing force which a hollow pile itself receives can be grasped | ascertained correctly, the rotation torque and pushing force by the intensity | strength of a hollow pile can be restrict | limited, and damages, such as buckling of a hollow pile and screw breakage, can be prevented.
[Brief description of the drawings]
FIG. 1 is a side view showing a first embodiment of the present invention. FIG. 2 is a sectional view taken along the line II-II in FIG. 1. FIG. 3 is a side view of a pile driving machine. FIG. 5 is a cross-sectional view taken along line VV in FIG. 4;
DESCRIPTION OF SYMBOLS 1 ... Pile driver, 3 ... Leader, 4 ... Rotation drive device, 5 ... Hollow pile, 6 ... Hollow pile drive shaft, 7 ... Pin type load meter, 8 ... Pile cap, 9, 10 ... Long hole, 20 ... Yatco

Claims (2)

リーダに沿って昇降する回転駆動装置の下部に連結した中空杭を回転して、該中空杭を埋設する杭打機において、前記回転駆動装置の中空杭駆動部材の筒状部に複数の荷重計を外方へ向けて突設するとともに、該中空杭駆動部材に接続される中空杭連結部材に、前記荷重計が挿通される軸方向に長い回転トルク計測用の長孔と周方向に長い押し込み力計測用の長孔とを設け、前記複数の荷重計の一部を前記軸方向に長い長孔に、前記複数の荷重計の残部を前記周方向に長い長孔に、それぞれ挿通したことを特徴とする杭打機の中空杭施工時の回転トルク及び押し込み力計測装置。In a pile driving machine for rotating a hollow pile connected to a lower part of a rotary drive device that moves up and down along a leader and burying the hollow pile , a plurality of load meters are disposed on a cylindrical portion of the hollow pile drive member of the rotary drive device the while projecting toward the outside, hollow pile coupling member, the long holes in the circumferential direction on the long push of a long rotational torque for measurement in the axial direction of the load meter is inserted which is connected to the hollow pile driving member A long hole for force measurement, a part of the plurality of load cells being inserted into the long hole in the axial direction, and the rest of the plurality of load cells being inserted into the long hole in the circumferential direction. Rotating torque and indentation force measuring device for hollow pile construction of a piling machine. 前記複数の荷重計は、前記中空杭駆動部材の筒状部に周方向に等間隔に突設し、前記軸方向に長い長孔と前記周方向に長い長孔とは、前記中空杭連結部に交互に周方向に等間隔で設けられていることを特徴とする請求項1記載の杭打機の中空杭施工時の回転トルク及び押し込み力計測装置 The plurality of load cells protrude from the cylindrical portion of the hollow pile driving member at equal intervals in the circumferential direction, and the long hole in the axial direction and the long hole in the circumferential direction are the hollow pile connecting portion. The rotation torque and indentation force measuring device at the time of hollow pile construction of the pile driving machine according to claim 1, wherein the pile driving machine is provided at equal intervals in the circumferential direction alternately .
JP2000269841A 2000-09-06 2000-09-06 Rotation torque and indentation force measuring device for hollow pile construction of pile driver Expired - Fee Related JP4317654B2 (en)

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