JP4304622B2 - Production method of flavor vegetable extract powder - Google Patents

Description

  The present invention relates to a method for producing a flavored vegetable extract powder such as onion, long onion, garlic, ginger and the like and a method for using them.

  Conventionally, so-called dried vegetables such as those obtained by drying and pulverizing flavored vegetables such as onion, long onion, garlic, and ginger have been used for cooking instant noodles and soups. Since these dried vegetables are heated during drying, the unique scent of raw vegetables is altered or dissipated, and a manufacturing method with measures to prevent it has been disclosed, but it was not sufficient. (Patent Documents 1 and 2)

  In recent years, a flavored vegetable extract powder obtained by extracting an extract from a flavored vegetable and pulverizing it has been manufactured, and patents relating to these production methods have been filed. (Patent Documents 3, 4, and 5) However, in any of the methods, there was no flavored vegetable extract powder that had a fresh scent and a fresh scent in the concentration step and / or the drying step.

  JP-A-10-309161   JP 2000-189047 A   Japanese Patent Publication 48-28065   JP-A-59-205932   JP 02-135069

  The present invention intends to provide a flavored vegetable extract powder having a fresh flavor even after drying.

  As a result of diligent research to solve the problem, the present inventors have extracted a flavored vegetable with an alcohol aqueous solution, added a powdered base material to the extract, and powdered under conditions such that the alcohol remains in the dried powder. It turned out that the flavor vegetable extract powder which has a fresh flavor can be manufactured by converting. Furthermore, it has also been found that the color tone can be maintained well by adding antioxidant components such as ascorbic acid, sodium ascorbate and vitamin E at the beginning and / or during the production process.

  According to the present invention, a flavored vegetable extract powder having a fresh flavor can be obtained, and it can be easily used for dishes such as soup, ramen, meat buns, and other foods such as natto, sashimi, tofu, confectionery, ice cream, and beverages. A fragrance of fresh flavored vegetables can be imparted. Also, since it is a powder, it can be made with powder soy sauce, chemical seasonings, salt seasonings, sugar and other seasonings and / or spices to create a flavorful powder seasoning, which can be used for tempura, sashimi, sushi, natto, tofu It can be sprinkled on foods such as pickles, sandwiches, pizzas and burgers.

  The present invention first begins with an extraction step in which flavored vegetables are extracted with an aqueous alcohol solution. The flavored vegetables here refer to vegetables with relatively strong fragrances such as onion, long onion, garlic, leek, ginger, capsicum, ginger, honeybee, parsley, celery, perilla, sansho, and herb. When these vegetables are used for extraction, there is no problem in any form, but it is desirable to increase the extraction efficiency by appropriately cutting and crushing. Since the flavor is likely to change after crushing, the extraction is generally performed within 60 minutes, preferably within 30 minutes after crushing.

  The concentration of the aqueous alcohol solution used for extraction is about 20 to 100 (W / W)%, preferably 40 to 100 (W / W)%. If the alcohol concentration is lower than 20%, the extract tends to lack a fresh feeling and weaken the scent. The alcohol concentration of the extract after the extraction step is preferably about 10 to 95 (W / W)%, more preferably 20 to 95 (W / W)%. When the alcohol concentration is lower than 10%, the alcohol content in the powder after pulverization is lowered, and as a result, the amount of flavor substances contained in the alcohol is reduced and the fragrance is weakened. The extraction temperature is preferably 10 ° C. to 70 ° C., but the extraction efficiency is low at low temperatures, and the simmering odor can be felt as the temperature increases, so the range is preferably 20 ° C. to 50 ° C.

  The amount of the extraction solvent used for the vegetable is appropriately about 1 to 20 times, although it depends on the form of the vegetable. It is also effective to extract a new flavored vegetable by using the extract again as a solvent to enhance the flavor titer. After completion of the extraction, the extract and the soot are separated, and if necessary, a clarification operation such as centrifugation or filtration is performed.

  By adding antioxidant components such as ascorbic acid, sodium ascorbate, and vitamin E to the extract, the color tone of the extract can be kept good. Extraction may be performed by dissolving in an extraction solvent in advance, or may be added and dissolved during or after extraction.

  A water-soluble powdered base material such as dextrin, cyclodextrin, oligosaccharide, polysaccharides such as pregelatinized starch and gum arabic is added to this extract, dissolved and dried. At this time, it is necessary to adopt a drying method in which as much alcohol as possible remains in the powder after drying. Conventionally, the fragrance dissipation in the drying process is the most remarkable in any drying method, and the retention of the fragrance in the drying process has been a big problem.

If a drying method is employed in which the alcohol remains in the powder after drying, the flavor substance dissolves in the alcohol and remains in the powder together with the alcohol. Specifically, the alcohol concentration of the extract is adjusted so as to be in the range of 10 to 50 (W / W)% (it is difficult to dissolve the powdered substrate at a concentration of 50% or more) and after adjustment After adding and dissolving 20 to 140%, preferably 40 to 120% of the powdered base material with respect to the weight of the extract liquid, spray drying is performed at the lowest possible temperature. If the addition amount of the powdered substrate is less than this, the alcohol recovery rate is deteriorated (and therefore the fragrance is also weakened), and if it is more than this, the viscosity of the powder that is difficult to spray due to viscosity becomes thin. In this way, a fragrant flavored vegetable extract powder containing 6 to 40 (W / W)% alcohol is obtained. The retention of scent can be enhanced by adding macromolecular polysaccharides such as gelatin, agar and guar gum to the powdered substrate. The higher the alcohol content in the powder, the better the flavor, but it was not possible to produce a product with 40% or more.
The flavored vegetable extract powder thus obtained can be sprinkled on natto and tofu, added to soup and ramen, added to confectionery, ice cream and beverages.

Test Example I
As shown in Table 1, 2 g of sodium ascorbate was dissolved in 1000 g of solvents with various alcohol concentrations, 1000 g of ginger was added and extracted at 40 ° C. for 20 minutes, and insoluble components were separated to obtain each extract. It was. A dextrin (Grister P: manufactured by Matsutani Chemical Industry Co., Ltd.) having a weight corresponding to 60% of the weight of each extract was added and dissolved, and spray dried under conditions of a hot air temperature of 130 ° C. and a chamber temperature of 80 ° C. The alcohol content of the resulting extract powder was measured. Five types of the obtained extract powders were each dissolved in warm water so as to have a concentration of 1%, and sensory evaluation was performed by five panelists. The evaluation points were strong: 5 points, slightly strong: 4 points, moderate: 3 points, slightly weak: 2 points, weak: 1 point, and indicated by the average score of 5 panelists.

As can be seen from Table 1, when the alcohol concentration of the extract is 10 (W / W)% or more, the alcohol content in the powder becomes high and the scent is felt strongly. Moreover, there exists a tendency for a fresh feeling to become strong, so that the alcohol concentration of a solvent is high.

Test Example II
As shown in Tables 2 and 3, 10000 g of ginger rubbed into 12,500 g of a solvent having an alcohol concentration of 59 (W / W)% was added and extracted at 40 ° C. for 20 minutes to remove insoluble components. 21140 g of 1 (W / W)% extract was obtained. This was divided into 10 equal parts, dextrin having the weight corresponding to 5% to 140% with respect to the weight of the extract (previously referred to as Glister P) was dissolved, and spray drying was performed under the same conditions as in Test Example I. Except for Test 11, 2 g of sodium ascorbate was added to 1250 g of solvent. The alcohol content of the resulting extract powder was measured, and the alcohol recovery rate (ratio of alcohol weight remaining in the powder after drying to the amount of alcohol present in the extract solution before drying), the volume of the extract powder ( The amount of moisture in the powder was 3%, and the theoretical volume (calculated by calculation) was determined. Ten types of the obtained extract powders were each dissolved in warm water to a concentration of 1%, and sensory evaluation was performed in the same manner as in Test Example I.

As can be seen from Tables 2 and 3, when the weight of the powdered substrate added to the weight of the extract is 20% or more, the alcohol recovery rate is improved and the volume of the extract liquid is increased, which is economical. Tables 1 to 3 show that the flavor is good when the alcohol content of the powder is 6 (W / W)% or more, preferably 10 (W / W)% or more. When the added powdered substrate weight is more than 120%, the yield is increased and the fragrance of the powder tends to be weakened. When the added powdered substrate is added more than 140%, it becomes difficult to spray due to high viscosity. Become. In Test 11 in which sodium ascorbate was not used, a fresh feeling was felt weaker than in Test 10 used, and the color tone of the extract became dark.

Example I
750 g of crushed white onion was put into 1500 g of 92.4 (W / W)% alcohol water, extracted at 30 ° C. for 25 minutes, and insoluble components were separated to obtain 2144 g of an extract. The extract was charged with 1125 g of crushed white onion and extracted at 30 ° C. for 25 minutes to remove insoluble components to obtain 2991 g of extract. The alcohol concentration of the extract was 40.8 (W / W)%. 1800 g of dextrin (Sandek # 150: manufactured by Sanwa Starch Co., Ltd.) was mixed and dissolved in this extract, and spray dried under conditions of a hot air temperature of 130 ° C. and a chamber temperature of 85 ° C. to obtain 2250 g of extract solution powder. The alcohol content of this powder was 23.7 (w / w)%. When an addition test was performed with a commercially available instant noodle, it was possible to impart a fresh leek flavor to the ramen by adding 2 g of this powder per serving.

Example II
2500 g of ginger grated in 2500 g of 92.4 (W / W)% alcohol water was added, extracted at 50 ° C. for 15 minutes to remove insoluble components, and 4390 g of an extract was obtained. 4600 g of ginger grated in this extract was added and extracted at 50 ° C. for 15 minutes, and insoluble components were removed to obtain 7900 g of extract having an alcohol content of 23.8 (W / W)%. 5800 g of dextrin (paindex # 2: Matsutani Chemical Industry Co., Ltd.) was mixed and dissolved in this extract, and spray-dried under the same conditions as in Example I. 6900 g of extract powder having an alcohol content of 14.3 (W / W)% was obtained.

Example III
A powder seasoning was prepared by mixing 4 parts of the extract powder obtained in Example II with a ratio of 4 parts of salt and 2 parts of soy sauce. When this powder seasoning was used as a salt for tempura, the fresh scent of ginger grated without sacrificing the texture of freshly fried tempura could be tasted. Moreover, when this powdered seasoning was sprinkled over the bonito, the odor of the strawberry disappeared, and as with grated ginger, there was a masking effect on the odor.

Example IV
When natto was mixed with soy sauce and leek extract powder prepared in Example I and mixed, the scent of natto was suppressed by the scent of leeks, and natto could be eaten deliciously without using chopped leeks. It was.

Example V
When 3% of the ginger extract powder prepared in Example II was added to and mixed with the ice cream, it was a delicious ice cream with a refreshing ginger flavor.

Claims (7)

Flavoring vegetables was extracted as the alcohol concentration of the extract in the process of extracting with an aqueous alcohol solution becomes 10~ 50 (W / W)% , and powdered after addition of powdered base material in the extract in the next step A method for producing a flavored vegetable extract powder, characterized in that the final powder contains an alcohol content of 6 (W / W)% or more and 40 (W / W)% or less . And extracting the flavor vegetables alcohol concentration 20~100 (W / W)% of the alcohol aqueous solution, the preparation of flavor vegetable extract powder according to claim 1. The method for producing a flavored vegetable extract powder according to claim 1 or 2, wherein 20 to 140% of the powdered base material is added to and dissolved after the weight of the extract before drying and then dried. An antioxidant substance is used in a manufacturing process, The manufacturing method of the flavor vegetable extract powder of Claims 1-3 characterized by the above-mentioned. A flavor vegetable extract powder characterized by having an alcohol content of 6 to 40 (W / W)% prepared by the production method of claims 1 to 4. The foodstuff which added the flavor vegetable extract powder of Claim 5. A powder seasoning prepared by mixing the flavored vegetable extract powder according to claim 5 with salt, powdered soy sauce, seasoning, and / or spices.