JP4241473B2 - Method for manufacturing a combination lens - Google Patents

Abstract

<P>PROBLEM TO BE SOLVED: To provide a combination lens which has proper workability of assembling and can be miniaturized, and to provide a manufacturing method thereof. <P>SOLUTION: An optical lens assembly 1 is a combination lens obtained, by combining two or more transparent resin lenses 11 and 12, and at least one transparent resin lens 12 has infrared absorbing capabilities. and this transparent resin lens 12 and another transparent resin lens 11 are joined by welding. An opaque lens barrel 13 is provided which holds the entire combination of transparent resin lenses 11 and 12, and it is preferable that the transparent resin lens 12 and the lens barrel 13 be jointed by welding. It is preferable that an air groove 15 be formed in the junction surface between transparent resin lenses 11 and 12. <P>COPYRIGHT: (C)2006,JPO&amp;NCIPI

Description

The present invention relates to a method for producing a combination lens that combines a plurality of transparent resin lens. More particularly, it relates to a method for manufacturing a combination lens in which a plurality of resin lenses are held in a lens barrel to cover them.

  Conventionally, resin-made transparent lenses are often used as optical lenses. In particular, a camera lens or the like is often used in combination with a plurality of resin lenses. Therefore, it is necessary to fix the resin lenses or the resin lenses and the lens barrel holding the resin lenses to each other. In such a resin lens, an area for bonding is integrally formed on the outer periphery of the effective area of each lens, and bonding using an adhesive or an ultrasonic welder is performed at that portion.

On the other hand, Patent Document 1 discloses a bonding method by irradiating a laser beam with a thin infrared absorbing transparent film sandwiched between transparent resin members. Patent Document 2 discloses a plastic lens in which the transmittance for each wavelength region is adjusted by mixing an ultraviolet absorber or an infrared absorber into a transparent lens.
JP 2003-181931 A JP-A-7-92301

  However, there are the following problems in the joining in the conventional combination lens described above. First, in the bonding method using an adhesive, it takes time to apply and cure the adhesive. In addition, there is a risk of appearance problems due to the wraparound of the adhesive to the lens surface. In the joining method using an ultrasonic welder, the shape and size of the lens are limited because it is necessary to press down with a horn. Furthermore, with a small combination lens used for a small camera such as a mobile phone, the work of sandwiching the infrared absorbing transparent film is not easy, and there is a possibility that the assembling workability may be deteriorated.

  In addition, a solid-state imaging device such as a CCD generally has sensitivity not only in the visible light region but also in the infrared region, and infrared light causes noise. For this reason, in a combination lens for a camera using a CCD or the like, an infrared cut filter is inserted on the subject side from the solid-state imaging device. Therefore, there is a problem that the combined lens is enlarged as a whole.

The present invention has been made to solve the problems the conventional method of manufacturing a combination lens described above has. That it is an object, the assembling workability is good, there is provided a method for manufacturing a miniaturized possible combinations lens.

A manufacturing method of a combination lens made for the purpose of solving this problem is a manufacturing method of a combination lens in which two or more transparent resin lenses are combined, and includes an infrared absorber as at least one transparent resin lens. Infrared light is applied to the joint between the peripheral edge of the transparent resin lens and the peripheral edge of the other transparent resin lens, and is irradiated and welded through one transparent resin lens to reach the joint. Two transparent resin lenses are joined, the joined transparent resin lens is incorporated into the lens barrel, infrared light is transmitted to the joint between the transparent resin lens and the lens barrel, and the transparent resin lens is irradiated to reach the joint. By welding, the transparent resin lens and the lens barrel are joined.

  According to the method for manufacturing a combination lens of the present invention, since a transparent resin lens having infrared absorbing ability is used, joining by welding is easy.

Furthermore, according to the combination lens manufactured by the manufacturing method of the present invention, since two or more transparent resin lenses are joined by welding, there is no problem of wraparound of the adhesive and the appearance is good. Become. Furthermore, since at least one transparent resin lens has infrared absorption ability, infrared rays can be absorbed by the transparent resin lens, and it is not necessary to sandwich or coat the infrared absorption transparent film. Furthermore, infrared rays can be cut by this combination lens, and even when used in a camera having a CCD or the like, there is no need to insert an infrared cut filter. Therefore, it is a combination lens that has good assembly workability and can be miniaturized.

Furthermore, in the present invention, it is desirable that the infrared ray irradiated for welding is an infrared laser.
If it does in this way, infrared rays can be accurately irradiated to a joined part.

Furthermore, in the present invention, the infrared ray irradiated when the transparent resin lens and the lens barrel are bonded has a wavelength with less absorption by the resin lens than the infrared ray irradiated when the transparent resin lenses are bonded. It is desirable to be.

Furthermore, in the present invention, when the transparent resin lens and the lens barrel are bonded, it is desirable to irradiate infrared rays at a position different from the position where the infrared resin is irradiated when the transparent resin lenses are bonded .

  According to the combination lens and the manufacturing method thereof of the present invention, the assembly workability is good and the size can be reduced.

"First form"
Hereinafter, a first embodiment of the present invention will be described in detail with reference to the accompanying drawings. In this embodiment, the present invention is applied to an optical lens set in which a plurality of optical lenses are combined.

  As shown in FIG. 1, the optical lens set 1 according to the present embodiment is a combination of transparent resin lenses 11 and 12 assembled to a lens barrel 13. In this figure, the left side in the figure is the subject side, and the imaging surface is arranged on the right side in the figure. The lens barrel 13 is provided with a through hole 14 at the center on the subject side. Light that has passed through the through hole 14 from the subject side reaches the imaging surface via the resin lenses 11 and 12.

  The resin lens 11 is a general transparent lens. The resin lens 11 transmits light well both in the visible region and in the infrared region. The resin lens 12 is formed by including a known infrared absorber (for example, one described in Patent Document 2) in a transparent resin. The resin lens 12 transmits light in the visible region and partially absorbs light in the infrared region. In these resin lenses 11 and 12, as shown in FIG. 1, the effective opening at the central portion and the peripheral portion provided on the outer peripheral side thereof are integrally formed. A range in which light passing through the through hole 14 from the subject side is transmitted is an effective opening of each lens. The resin lenses 11 and 12 are bonded to each other at the peripheral portion.

  The lens barrel 13 is formed in a substantially cylindrical shape by an opaque resin. The lens barrel 13 absorbs both visible and infrared light well. The lens barrel 13 is formed so as to be in contact with the peripheral portions of the resin lenses 11 and 12 around the through hole 14 or on the inner surface of the cylinder portion, and the lens barrel 13 and the resin lenses 11 and 12 are joined at the contact portions. ing. Thus, the resin lenses 11 and 12 and the lens barrel 13 are fixed to each other with an appropriate distance between their effective openings.

Therefore, a predetermined space is formed between the effective opening of the resin lens 11 and the effective opening of the resin lens 12 as shown in the figure, and the periphery thereof is joined. For this reason, there is no escape path for internal air during assembly, assembly variation occurs, transparency of the resin lenses 11 and 12 is lost due to gas generated during welding, and internal air expands due to environmental factors, heat, etc. 11 and 12 may be deformed. Therefore, a ventilation groove 15 is provided at a predetermined location of the resin lens 11. The space surrounded by the resin lenses 11 and 12 is communicated with the outside by the ventilation groove 15. Further, the ventilation groove 15 can prevent condensation inside the optical lens assembly 1. Alternatively, the ventilation groove 15 may be formed in the resin lens 12.

  Next, a method for manufacturing such an optical lens set 1 will be described. First, the resin lens 11, the resin lens 12, and the lens barrel 13 are formed of resin of each material. Next, these are combined in a predetermined arrangement, and an infrared laser is irradiated to the peripheral portions of the resin lenses 11 and 12 from the right direction in the drawing as shown in FIG. If it does in this way, an infrared laser will permeate | transmit the resin lens 11 and will arrive at the junction part L1 of the resin lens 11 and the resin lens 12. FIG. In the joint portion L1, the resin lens 12 partially absorbs infrared rays, and the portion generates heat and is melted. Due to this heat, the resin lens 11 is slightly dissolved in the vicinity of the joint portion L1 and is welded to the resin lens 12.

  Further, the infrared laser proceeds through the resin lens 12 while being absorbed little by little, and the portion that is not absorbed by the resin lens 12 reaches the joint L2 between the resin lens 12 and the lens barrel 13. Since the lens barrel 13 absorbs infrared rays well, it is heated and melted by the infrared laser, and the resin lens 12 and the lens barrel 13 are welded and joined at the joint portion L2.

  At this time, as shown in FIG. 3, by joining a plurality of peripheral portions, it is possible to ensure the joining between the resin lens 11 and the resin lens 12 and between the resin lens 12 and the lens barrel 13. it can. FIG. 3 is a view from the right side of FIG. In this figure, the joint portions L1 are provided at six positions symmetrical about the through hole 14. The plurality of joining portions L1 may be joined simultaneously by a plurality of laser heads, or may be joined sequentially by one laser head.

  In addition, in such joining by an infrared laser, various devices can be devised as follows. For example, an embossed shape may be formed on the joint surfaces corresponding to the joint portions L1 and L2 of the resin lens 12, and the laser absorption at those portions may be further improved. Alternatively, both the joint portions L1 of the resin lenses 11 and 12 may be formed on a mirror surface to improve the adhesion between the resins. As a result, heat is well transmitted to the resin lens 11 that does not absorb the laser light, and welding is ensured. Moreover, the resin lenses 11 and 12 may be gate-cut simultaneously by irradiation with an infrared laser.

  In addition, when high accuracy is required for the eccentricity between the resin lens 11 and the resin lens 12, the resin lenses 11 and 12 are fixed with a jig or the like with high accuracy, and an infrared laser firstly joins the joint portion. Only L1 is joined. Thereafter, the joined resin lenses 11 and 12 may be incorporated into the lens barrel 13 to join the joining portion L2. In this case, it is preferable that the joint portion L1 and the joint portion L2 are not located at the same position but the joint portion L2 is provided between the joint portions L1. Further, when the joining portion L2 is joined, the resin lens 12 can be prevented from being deformed by selecting an infrared laser having a wavelength with a small amount of absorption by the resin lens 12.

  Further, if a dye or pigment that blocks light in the visible region and transmits light in the infrared region is mixed in the lens barrel 13, the lens 13 is transmitted from the outside of the optical lens set 1 to the resin lens. 11 and 12 can be irradiated with an infrared laser. In this way, the inner surface of the lens barrel 13 and the resin lens 12 at the joint portion L2 can be joined from the subject side. Alternatively, the two lenses can be joined by irradiating the joining surface between the resin lens 11 and the resin lens 12 from the outer peripheral side with an infrared laser. Further, the infrared absorber may be contained only in the peripheral portion including the joint portions L1 and L2 in the resin lens 12.

  As described in detail above, according to the optical lens set 1 of the present embodiment, the resin lens 12 contains an infrared absorber, so that the joint L1 between the resin lens 11 and the resin lens 12 or the resin lens can be obtained. The joining at the joining portion L2 between the lens 12 and the lens barrel 13 can be performed by an infrared laser. Therefore, the optical lens set 1 has good assembly workability.

"Second form"
Next, a second embodiment of the present invention will be described in detail with reference to the accompanying drawings. The present embodiment is an optical lens set used in a camera or the like having a solid-state imaging device such as a CCD, and the present invention is applied to an optical lens set having three or more optical lenses.

  As shown in FIG. 4, the optical lens set 2 of the present embodiment is a combination of three transparent resin lenses 21, 22, and 23. In this figure, the left side in the figure is the subject side, and an imaging element such as a CCD is arranged on the right side in the figure. Light that has passed through the resin lenses 21, 22, and 23 from the subject side forms an image on the imaging surface of the imaging device.

  In the optical lens set 2 of this embodiment, an infrared absorber is contained in any one of the effective openings of the resin lenses 21, 22, and 23. By doing so, the infrared portion of the light incident on the optical lens set 2 is absorbed by the resin lenses 21, 22 and 23 before reaching the image sensor. Therefore, noise due to infrared rays can be removed without having an infrared cut filter. There may be one or a plurality of lenses containing the infrared absorber.

  Here, which of the resin lenses 21, 22, and 23 contains the infrared absorber may be determined in consideration of various conditions. For example, if an infrared absorber is contained in the resin lens 21 having the smallest volume, the amount of the infrared absorber to be mixed can be minimized. Moreover, if the resin lens 22 having the largest lens thickness at the effective opening contains an infrared absorber, the infrared absorption by the optical lens set 2 can be improved.

  If the resin lens 22 arranged in the center contains an infrared absorber, the resin lenses 21 and 23 on both sides are simultaneously bonded by laser irradiation from both sides of the resin lens 21 side and the resin lens 23 side. It becomes possible. In addition, if the resin lens 23 arranged closest to the image sensor contains an infrared absorber, a decrease in the amount of light due to the lens set 2 can be minimized. Further, if an infrared absorber is included in the resin lens 21 arranged closest to the subject side, scattering of infrared rays inside the optical lens group 2 is prevented, and infrared rays are efficiently removed before reaching the image sensor. it can.

  In this lens set 2, infrared rays are absorbed by any of the resin lenses 21, 22, and 23, so that it is not necessary to provide an infrared cut filter even when used in a camera using a solid-state imaging device. The lens 2 as a whole can be downsized. Further, the optical lens set 2 of the present embodiment and the optical lens set 1 of the first embodiment can be used in combination. Further, instead of absorbing all infrared rays with a single lens, infrared absorbers having different absorption wavelengths may be included in a plurality of resin lenses, respectively, so that infrared rays with a wide bandwidth can be absorbed.

  As described in detail above, according to the optical lens set 2 of the present embodiment, infrared rays are absorbed by any one of the resin lenses 21, 22, and 23, so that an infrared cut filter is not necessary. Therefore, the optical lens set 2 can be downsized even in a camera having a solid-state imaging device.

In addition, each said form is only a mere illustration and does not limit this invention at all. Therefore, the present invention can naturally be improved and modified in various ways without departing from the gist thereof.
For example, the shape and number of lenses and lens barrels shown in the above embodiments are merely examples, and can be changed as appropriate according to the application.
Further, for example, the arrangement and the number of the joint portions L1 and L2 can be changed as appropriate. Further, the laser head may be moved circumferentially while irradiating the infrared laser.
Further, for example, the light beam irradiated for welding may be an infrared ray that is absorbed by an infrared absorbent, and is not necessarily an infrared laser.

It is a schematic sectional drawing which shows the optical lens group which concerns on this form. It is explanatory drawing which shows the laser joining method. It is explanatory drawing which shows the laser joining method. It is a schematic sectional drawing which shows the optical lens group of a 2nd form.

Explanation of symbols

1, 2 Optical lens set (combination lens)
11, 12, 21, 22, 23 Resin lens (transparent resin lens)
13 Lens tube 15 Ventilation groove

Claims (4)

In the manufacturing method of a combination lens formed by combining two or more transparent resin lenses,
With those containing an infrared absorbent as at least one transparent resin lens,
Infrared at the junction of the peripheral edge portion of the peripheral edge and the other transparent resin lens of the transparent resin lens, by welding by irradiating to reach the joint passes through the one of the transparent resin lens, the two Bonding a transparent resin lens ,
A transparent resin lens is assembled by incorporating a bonded transparent resin lens into a lens barrel and irradiating infrared rays at the joint between the transparent resin lens and the lens barrel so as to pass through the transparent resin lens and reach the joint. And a lens barrel are joined together . In the manufacturing method of the combination lens of Claim 1 ,
The method for manufacturing a combined lens, wherein the infrared rays irradiated for the welding are infrared lasers. In the manufacturing method of the combination lens of Claim 1 or Claim 2,
The infrared rays irradiated when the transparent resin lens and the lens barrel are bonded are of a wavelength that absorbs less by the transparent resin lens than the infrared rays irradiated when the transparent resin lenses are bonded. A method for manufacturing a combination lens. In the manufacturing method of the combination lens as described in any one of Claim 1- Claim 3,
A method for manufacturing a combination lens, wherein when a transparent resin lens and a lens barrel are bonded, infrared light is irradiated to a position different from a position where the infrared resin is irradiated when the transparent resin lenses are bonded to each other.

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