JP4114631B2 - Washing machine - Google Patents

Description

  The present invention relates to a washing machine that performs washing, rinsing, and dewatering in a rotating drum having a rotation center axis in a horizontal direction or an inclination direction.

Conventionally, this type of washing machine encloses a rotating drum that stores laundry and can rotate about a horizontal axis in a water receiving tub, and forms a clothing doorway on the front side of the water receiving tub that can be opened and closed by a door. The washing, rinsing, and dewatering steps are performed by putting the laundry into the rotating drum from the clothing doorway and controlling the water injection and drainage into the water receiving tub and the rotation of the rotating drum. (For example, refer to Patent Document 1).
Japanese Patent Laid-Open No. 10-212393 (pages 3 to 4, FIG. 1)

  However, in such a conventional configuration, when a small amount of clothes are put in the rotating drum and washed, if washing water more than necessary is poured into the water receiving tub, even if the rotating drum is rotated, There is a problem that the clothes float on the washing water, the mechanical force cannot be applied to the clothes, and the clothes are not easily soiled.

  In particular, when washing clothes made of materials that are difficult to feed with water such as synthetic fibers, this phenomenon occurs remarkably, and there is a problem that the stains on the clothes are very poor.

  The present invention solves the above-described conventional problems, and provides a washing machine capable of reliably removing dirt from clothes by an optimal washing operation without being affected by the quantity and quality of clothes to be washed. With the goal.

In order to solve the above-described conventional problems, a washing machine of the present invention includes a rotating drum having a horizontal or oblique rotation center axis, a water receiving tub containing the rotating drum, and a motor that rotationally drives the rotating drum. A current detecting means for detecting a current flowing through the motor; a water supply means for supplying water into the water receiving tank; a draining means for draining washing water in the water receiving tank; and a water level in the water receiving tank. A series of steps of washing, rinsing and dewatering by controlling operations of the motor, water supply means, drainage means, etc. Control means for successively controlling the amount of washing water according to the amount of laundry detected by the cloth amount detection means in the washing process by driving the water supply means into the water receiving tub. Supply water and turn the motor Clockwise rotation of the rotary drum Gosuru it, resting, counterclockwise rotation, by repeating the operation of the rest so as to perform a second in a predetermined time of the first after a predetermined time has elapsed from the starting rotation of the motor When the average value of the current value of the motor detected by the current detection means is less than a first predetermined value and the fluctuation range of the current value of the motor is less than a second predetermined value, the drainage means is driven. The washing water in the water receiving tub is drained by a predetermined amount, and by ignoring a large starting current within a first predetermined time from the rotation starting of the motor, the state of the clothes in the rotating drum Can be more accurately determined , and the average value of the motor current values detected by the current detection means during the second predetermined time after the first predetermined time has elapsed since the start of rotation of the motor is the first predetermined value. Less than or equal to If the variation width of the current value of over data is equal to or less than a second predetermined value, a small amount clothing in the rotary drum, and idle in a rotary drum condition, i.e., the garment in the rotary drum is floating in the wash water By determining that the mechanical force is not correctly applied and reducing the amount of washing water, it is possible to reliably eliminate the idle state of the clothing, thereby reliably removing the dirt on the clothing.

The washing machine of the present invention can more accurately determine the state of clothing in the rotating drum by ignoring a large starting current within a predetermined time from the start of rotation of the motor, and from the start of rotation of the motor. The average value of the motor current value detected by the current detection means during the second predetermined time after the first predetermined time has elapsed is equal to or less than the first predetermined value, and the fluctuation range of the motor current value is the second predetermined time. When the value is less than the value, it is determined that there is a small amount of clothing in the rotating drum and the spinning drum is idle, that is, the clothing in the rotating drum is floating in the washing water and the mechanical force is not applied correctly. By reducing the amount of washing water, it is possible to reliably eliminate the idle state of the clothes, thereby reliably removing the dirt on the clothes.

A first invention is a rotating drum having a horizontal or oblique rotation center axis, a water receiving tank containing the rotating drum, a motor for rotating the rotating drum, and current detection for detecting a current flowing through the motor. Means, water supply means for supplying water into the water receiving tank, drainage means for draining washing water in the water receiving tank, water level detecting means for detecting the water level in the water receiving tank, and the rotating drum A cloth amount detecting means for detecting the amount of laundry in the inside, and a control means for controlling the operation of the motor, water supply means, drainage means, etc. In the washing process, the control means drives the water supply means to supply water into the water receiving tub according to the amount of laundry detected by the cloth amount detection means, thereby controlling the motor. Clockwise rotation of the rotating drum Rotation, pause, counterclockwise rotation, by repeating the operation of the rest so as to perform, for detecting the rotation start of the motor by the current detection means in the first of the second predetermined time after the predetermined time has elapsed the motor When the average value of the current values is equal to or smaller than the first predetermined value and the fluctuation range of the current value of the motor is equal to or smaller than the second predetermined value, the drainage means is driven to wash the water in the water receiving tub. In addition to ignoring a predetermined amount of water, it is possible to more accurately determine the state of clothing in the rotating drum by ignoring a large starting current within a predetermined time from the start of rotation of the motor. If the current value of the motor detected by the current detection means after a predetermined time has elapsed since the start of rotation of the motor is less than the predetermined value and the fluctuation range of the motor current value is less than the predetermined value, a small amount of clothing in the rotary drum And rotate It is determined that the clothes in the ram are idle, that is, the clothes in the rotating drum are floating on the washing water and the mechanical force is not applied correctly, and the amount of washing water is reduced to ensure that the clothes are idle. It is possible to eliminate the contamination of the clothing.

  Hereinafter, embodiments of the present invention will be described with reference to the drawings. Note that the present invention is not limited to the embodiments.

(Embodiment 1)
A washing machine according to a first embodiment of the present invention will be described with reference to FIGS.

  FIG. 1 is a schematic cross-sectional view of the washing machine in the present embodiment.

  In the figure, the washing machine body 9 includes a water receiving tub 3 and a rotating drum 1 that is rotatably disposed in the water receiving tub 3. The rotary drum 1 is formed in a bottomed cylindrical shape and has a large number of water passage holes 2 on the entire outer periphery. A rotation axis (rotation center axis) 4 is provided at the rotation center of the rotary drum 1 in an inclined direction, and the axial center direction of the rotary drum 1 is inclined downward from the front side toward the back side. A motor 5 attached to the rear surface of the water receiving tank 3 is connected to the rotating shaft 4 so that the rotating drum 1 is driven to rotate in the forward and reverse directions. Several protruding plates 6 are provided on the inner wall surface of the rotating drum 1.

  The opening 3a provided on the upward inclined surface on the front side of the water receiving tub 3 is covered with a lid 7 so that it can be opened and closed. By opening the lid 7, the laundry can be taken in and out of the rotary drum 1 through the clothing entrance 8. I have to. Since the lid body 7 is provided on the upward inclined surface, the laundry can be taken in and out without bending the waist.

  The water receiving tub 3 is suspended from the washing machine main body 9 by a spring body (not shown) so as to be swingable. One end of the drainage path 10 is connected to the lower part of the water receiving tub 3, and The end is connected to a drain valve (drainage means) 11 to drain the washing water in the water receiving tank 3. The water supply valve (water supply means) 12 is for supplying water into the water receiving tank 3 through the water supply path 13.

  In the present embodiment, the rotary shaft 4 is provided in the tilt direction at the rotation center of the rotary drum 1, and the axial center direction of the rotary drum 1 is tilted downward from the front side toward the back side. However, the rotating shaft 4 may be provided in the horizontal direction at the rotation center of the rotating drum 1, and the axial center direction of the rotating drum 1 may be disposed in the horizontal direction.

  Next, the control device 14 for controlling each electrical component will be described with reference to FIG. 2 showing a circuit diagram.

  In the figure, the control device 14 has a control means 15 comprising a microcomputer for controlling the operation of the motor 5, the drain valve 11, the water supply valve 12, etc., and sequentially controlling a series of steps of washing, rinsing and dewatering. . The control means 15 is input with information from the input setting means 16 for setting the driving course and the like, and is displayed on the display means 17 based on the information to notify the user, and the input setting means 16 starts the operation. When set, it receives data from the water level detection means 18 that detects the water level in the water receiving tank 3, and controls the switching means 20 via the switching means drive circuit 19, and the drain valve 11, the water supply valve 12, etc. The washing operation is performed by controlling the operation of

  At this time, the control means 15 controls the inverter 5 via the inverter drive circuit 22 based on the information from the position detection means 21 that detects the position of the rotor (not shown) of the motor 5, thereby controlling the motor 5. The rotation is controlled. Although the motor 5 is a direct current brushless motor, although not shown, it is composed of a stator having a three-phase winding and a rotor having a two-pole permanent magnet disposed on the ring. The first winding 5a, the second winding 5b, and the third winding 5c that constitute the above are wound around an iron core provided with a slot.

  The inverter 23 is composed of a switching element composed of a parallel circuit of a power transistor (IGBT) and a reverse conducting diode. A series circuit of a first switching element 23a and a second switching element 23b, a series circuit of a third switching element 23c and a fourth switching element 23d, and a fifth switching element 23e and a sixth switching element 23f A series circuit is configured, and the series circuit of each switching element is connected in parallel.

  Here, both ends of the series circuit of each switching element are connected to a DC power source at input terminals, and output terminals are connected to connection points of two switching elements constituting the series circuit of each switching element. The output terminal is connected to each of the U terminal, V terminal, and W terminal of the three-phase winding, and the U terminal, the V terminal, and the W terminal are combined by the on / off combination of two switching elements that form a series circuit of the switching elements. The terminal is set to three states of positive voltage, zero voltage, and release, respectively.

  The on / off of the switching element is controlled by the control means 15 based on information from the three position detection means 21a, 21b, 21c made of the Hall IC. The position detection means 21a, 21b, and 21c are disposed on the stator so as to face the permanent magnets of the rotor at an electrical angle of 120 degrees.

  During one rotation of the rotor, the three position detecting means 21a, 21b, and 21c each output a pulse at an electrical angle of 120 degrees. The control means 15 detects when the signal state of any of the three position detection means 21a, 21b, 21c changes, and based on the signals of the position detection means 21a, 21b, 21c, the switching elements 23a-23f By changing the on / off state, the U terminal, the V terminal, and the W terminal are brought into three states of positive voltage, zero voltage, and release, and the first winding 5a, the second winding 5b, and the third winding of the stator. The coil 5c is energized to generate a magnetic field, and the rotor is rotated.

  Further, the switching elements 23a, 23c, and 23e are each controlled by pulse width modulation (PWM), for example, by controlling the energization ratio of high and low at a repetition frequency of 10 kHz to control the rotational speed of the rotor, The control means 15 detects the cycle each time the signal state of any of the three position detection means 21a, 21b, 21c changes, calculates the rotational speed of the rotor from that period, and sets it to the set rotational speed. The switching elements 23a, 23c, and 23e are PWM-controlled.

  The current detection means 24 includes a resistor 25 connected to one input terminal of the inverter 23 and a current detection circuit 26 connected to the resistor 25, and detects the input current of the inverter 23, that is, the current of the motor 5. , Converted into a voltage signal, and the voltage signal is input to the control means 15. Further, the control means 15 performs A / D conversion on the input voltage signal and performs arithmetic processing as digital data to control the motor 5.

  When the motor 5 is a direct current brushless motor, the torque is substantially proportional to the input current. Therefore, the torque of the motor 5 is detected by detecting the input current value of the inverter 23 by the current detection circuit 26 connected to the resistor 25. be able to.

  The cloth amount detection means 27 detects the amount of laundry in the rotary drum 1 and is rotated by a signal from the current detection means 24 when the rotary drum 1 is raised to a predetermined rotation speed (for example, 200 r / min). The amount of laundry in the drum 1 is detected.

  The commercial power source 28 is connected to the inverter 23 via a DC power source conversion device including a diode bridge 29, a choke coil 30, and a smoothing capacitor 31. However, this is an example, and the configuration of the DC brushless motor 5, the configuration of the inverter 23, and the like are not limited thereto.

  Next, an example of the input setting unit 16 and the display unit 17 will be described with reference to FIG.

  As shown in FIG. 3, as the input setting means 16, a washing time setting switch 16a for setting the washing time, a rinsing frequency setting switch 16b for setting the rinsing frequency, a dehydration time setting switch 16c for setting the dehydration time, and a course setting switch 16d. , A start / pause switch 16e, a power-on switch 16f, a power-off switch 16g, etc., and the display means 17 includes a washing time display portion 17a, a rinse count display portion 17b, a dehydration time display portion 17c, and a course setting display portion 17d. , A detergent amount display portion 17e, a remaining time display portion 17f, a number display portion 17g, and the like.

  Here, the control means 15 performs the washing | cleaning (washing) process which rotates the rotating drum 1 in the state which accumulated the water in the water receiving tank 3, and applies mechanical force to the laundry in the rotating drum 1. FIG. By applying rotational force and frictional force to the laundry, the dirt attached to the laundry is removed.

  Moreover, the control means 15 drives the water supply valve 12 and supplies water in the water receiving tub 3 with the amount of washing water corresponding to the amount of laundry detected by the cloth amount detection means 27 during the washing process.

  The water level in the water receiving tank 3 at this time is detected by the water level detecting means 18. Based on the amount of laundry detected by the cloth amount detection means 27, as shown in Table 1, the water level supplied to the water receiving tub 3 is set.

  If it is detected that the amount of fabric is large, it is easier to clean with more washing water, and if it is detected that the amount of fabric is small, it will become dirty even if it is washed with less washing water. The water level is set like this because it falls.

  Moreover, the control means 15 can detect the rotation state of the laundry in the water receiving tub 3 based on the motor current value detected by the current detection means 24 during the cleaning process. When the motor 5 is a direct current brushless motor, the torque applied to the motor 5 is proportional to the motor current value. Therefore, if the current value of the motor 5 input to the control means 15 is large, a large load (torque) is applied to the motor. If the current value of the motor 5 is small, the motor 5 is applied with a small load (torque).

  When the motor current value is large, the amount of laundry in the water receiving tub 3 is actually large (for example, about 6 kg to 8 kg) or the amount of laundry is not large (for example, 2 kg to 3 kg). It can be estimated that the laundry (such as cotton) that easily absorbs the washing water is being washed. In addition to the actual amount of cloth, laundry that easily absorbs washing water absorbs a lot of washing water and is heavy, so if you try to rotate it, the motor needs a large torque. is there.

  When the current value of the motor 5 is small, it may be assumed that there is little laundry in the water receiving tub 3 (for example, 2 kg or less), or that the laundry is being washed while being floated on the washing water. it can. The state in which the laundry floats on the washing water means that even if the rotary drum 1 is rotated, the protruding plate 6 and the laundry are not in contact with each other, only the rotary drum 1 rotates, and the laundry floats on the surface of the washing water. It is a state of being. In this state, it becomes difficult for mechanical force to be applied to the laundry, and dirt removal may worsen.

  The state in which such laundry floats on the washing water is the case where the washing water exceeding the optimum amount is supplied into the water receiving tub 3 or the laundry that hardly absorbs water such as synthetic fibers. Occurs when trying to wash. However, there is an exceptional case where the current value of the motor 5 is small even if the amount of laundry in the rotating drum 1 is large. For example, the laundry rotates as it is in synchronization with the rotation of the rotating drum 1. When the laundry is rotated together with the rotating drum 1, the laundry is rotated while the state of the laundry is maintained. Therefore, the load applied to the motor 5 is reduced, and the current value of the motor 5 is reduced. Such a state does not necessarily occur if the amount of laundry is large, but changes depending on how the laundry is put into the rotating drum 1 and the cloth quality.

  Thus, during the washing process, the rotation state of the laundry in the rotating drum 1 can be estimated from the current value of the motor 5. In addition, by considering the condition of the amount of laundry detected by the cloth amount detection means 27 at the start of the washing operation, the rotation state of the laundry in the rotary drum 1 can be estimated more correctly. Table 2 shows the rotation state of the laundry in the rotary drum 1 based on the detection of the cloth amount detection means 27 (the water level is changed according to the cloth amount as shown in Table 1) and the current value of the motor 5. Can be guessed.

  The detection of the laundry floating state, which will reduce the stain removal of the laundry, is particularly important in the detection of the laundry rotation state. This is because by detecting this state, control for improving the floating state of the laundry can be performed, and the laundry can be better cleaned. As described above, there are two main conditions for the laundry to float in the wash water. The first is a case where the washing water of the optimum amount or more is supplied into the water receiving tub 3 with respect to the amount of the laundry, and the second is a rinse made of fibers that hardly absorb water such as synthetic fibers. This is the case when trying to wash. A small motor current value with respect to the amount of laundry applies to these two conditions. Therefore, the hatched portion shown in Table 2 is determined to be in a state where the laundry is floating in the wash water.

  The first condition is greatly affected by the occurrence frequency depending on the detection accuracy of the cloth amount detection means 27. For example, it is determined that the cloth is small (about 0 kg to 2 kg), about 2 to 4 kg, and as shown in Table 1, when the washing water is supplied to 100 mm, the amount of the laundry is 0 kg to 2 kg. In other words, the amount of water is too much and the laundry floats on the washing water. In this way, taking into consideration the detection accuracy of the cloth amount detection means 27, even if the cloth amount is detected as 2 to 4 kg, if the motor current value is small, the laundry is in a state of floating in the wash water. Is determined.

  The second condition often occurs in clothes such as synthetic fibers having a cloth amount of about 0 to 2 kg, and can be determined by detecting the motor current value in this cloth amount region. That is, it can be determined that the case where the cloth amount is 0 to 2 kg or less and the current value of the motor is equal to or less than the predetermined value is floating.

  Moreover, the control means 15 can determine the rotation state of the laundry in the water receiving tub 3 by the fluctuation | variation of the motor current value which the electric current detection means 24 detects during a washing | cleaning process. When the motor 5 is a DC brushless motor, the torque applied to the motor 5 is proportional to the motor current value. Therefore, if the current value of the motor 5 input to the control means 15 is large, a large load (torque) is applied to the motor 5. If the current value of the motor 5 is small, the motor 5 is applied with a small load (torque). Thereby, the rotation state of the laundry can be determined based on the change in the motor current during the rotation. As shown in FIG. 4, it can be determined by the amplitude value.

  When the change in the motor current value as shown in FIG. 4 is small, it is equivalent to a small change in the load state applied to the motor 5, so that the clothing in the rotating drum 1 is rotating in a constant state, Alternatively, as described above, the laundry is floating in the washing water, and only the rotating drum 1 is rotating. When the motor current value has a large amplitude in synchronization with the rotation of the rotating drum 1, the laundry in the rotating drum 1 is rotated correctly and the washing operation is being performed. Thus, the rotation state of the laundry can be detected by detecting the magnitude of the amplitude of the motor current value synchronized with the rotation of the rotary drum 1, and particularly in the washing water, which is important in the washing operation. The state where the laundry is floating can also be detected. Table 3 shows the correlation among the amount of laundry, the current amplitude value, and the rotation state.

  Further, the control means 15 detects both the absolute value of the motor current value and the amplitude of the motor current during the cleaning process, thereby more accurately determining the state of the clothes in the rotating drum 1. be able to. Furthermore, the state where the laundry is floating in the washing water can be detected more accurately by combining two conditions that the absolute value of the motor current value is small and the amplitude is small. This is because even when the amplitude is small, if the absolute value of the motor current value is equal to or greater than a predetermined value, the laundry may stick to the rotating drum 1 and rotate, and the absolute value of the motor current value may be This is because there is a state where a small amount of laundry is rotated and washed when the magnitude of the amplitude is equal to or greater than the predetermined value even if it is equal to or less than the predetermined value.

  When the current detecting means 24 detects that the laundry in the rotary drum 1 is floating in the wash water, the control means 15 uses the drain valve 11 so that the wash water becomes an optimum amount. Thus, a predetermined amount of the washing water in the water receiving tub 3 is drained. The amount to be drained is controlled by the water level detected by the water level detection means 18, for example, draining about 50 mm from 150 mm to 100 mm, or depending on the current water level, whether to drain for a predetermined time as shown in Table 4 It is.

  Further, even after the draining operation, the drainage valve 11 causes the washing water to enter the water receiving tank 3 so as to detect again that the laundry is floating in the washing water based on the current value of the motor 5 detected by the current detection means 24. To drain from. By doing so, even when the idle state of the laundry cannot be corrected by one drain operation, the idle state can be reliably corrected by performing the drain operation a plurality of times. Similarly, in the second and subsequent drainage control methods, the drainage valve is controlled based on the water level detected by the water level detection means 18 so as to drain from 100 mm to 80 mm, for example. Similarly, the drain valve 11 is operated for a predetermined time to drain the washing water for a predetermined time. When draining for a predetermined time, the amount of drainage varies depending on the drainage state and the like. Therefore, as shown in Table 5, an upper limit is set for the number of times to drain so that all the washing water in the water receiving tub 3 is lost.

  The operation of the above configuration will be described with reference to FIGS. After the laundry is put into the rotary drum 1, the power switch 16f is turned on, and the driving course is selected and input according to the type of the laundry by the course setting switch 16d. Then, in step 100, the start / pause switch 16e is set. Turn on to start operation. First, in step 101, the control unit 15 rotates the rotary drum 1, and the cloth amount detection unit 27 detects the amount of laundry in the rotary drum 1.

  In step 102, the detected cloth amount is set to ranks 0 to 4 every 2 kg. 0-2 kg is rank 0, 2-4 kg is rank 1, 4-6 kg is rank 2, 6-8 kg is rank 3. Then, according to the detected amount of laundry, the amount of detergent is displayed on the detergent amount display unit 17e and the number display unit 17g, and the subsequent washing operation is performed. For example, as shown in Table 1, the amount of water supplied to the water receiving tank 3 during the washing process (controlled by the water level) is set according to the detected amount of cloth.

  From step 103, the washing process is started. In step 103, the water supply valve 12 is turned on, and the wash water is supplied into the water receiving tub 3 to the set water level shown in Table 1. If the amount of cloth is large, set the water level high, and if it is low, set the water level low. In step 104, the motor 5 is driven to rotate the rotary drum 1, and a washing operation is started. During the cleaning operation, the motor 5 is driven left and right according to a timing chart as shown in FIG. 9 to rotate the rotary drum 1.

  In step 105, the motor is started. In step 106, it is determined whether a predetermined time (for example, 3 seconds) has elapsed since the start of the motor. When the predetermined time has elapsed, the process proceeds to step 106, where the current detection means 24 detects the current of the motor 5. When the motor 5 is started, a larger torque (starting torque) is required than when the motor 5 is rotated in a steady state, so that more current flows. FIG. 4 shows the relationship between the elapsed time from startup and the value of the current flowing through the motor 5 during rotation of the motor 5. A predetermined time (3 seconds) from the start-up has an overshoot in the current flowing through the motor, and a predetermined time (3 seconds) is required until the current settles.

  Since the magnitude and time of this overshoot differ depending on the startup control method of the motor 5, the predetermined time until the current settles also changes depending on the startup control method. The predetermined time is obtained and set by experiments after determining the control method. When it is attempted to detect in what state the laundry in the rotating drum 1 is rotating while the motor 5 is rotating, the current value during the start-up control is not necessarily detected. Therefore, the current value of the motor 5 is not detected until a predetermined time has elapsed since the start-up.

  In step 107, an average current value (Imo_avg) flowing while the motor 5 is rotating is detected. The value of the current flowing through the motor 5 may change instantaneously under various conditions (noise to the detection circuit, change in the minimal rotation state of the laundry). Further, as shown in FIG. 4, the value of the current flowing through the motor 5 also changes in synchronization with the rotation cycle of the rotating drum 1 (the laundry returns to its original state after one rotation), so that a predetermined time The rotation state of the laundry in the rotary drum 1 is determined based on the average current value (for example, 2 seconds, or the time per rotation of the motor).

  A method of detecting the average current value (Imo_avg) will be described with reference to the flowchart of FIG. In step 120, it is determined whether it is time to detect the current of the motor 5. For example, if detection is performed every 0.1 seconds, it is determined whether 0.1 second has elapsed since the previous detection. If it is determined that 0.1 second has elapsed, the process proceeds to step 121 to detect the current flowing through the motor 5. To do. Prior to the elapse of 0.1 seconds, the current is not detected this time, the process proceeds to step 127, and this subroutine is terminated.

  In step 121, a voltage signal corresponding to the current value of the motor 5 detected by the current detection means 24 is input to the control means 16, and the control means 16 obtains a motor current value Imo from this input voltage signal. In step 122, the control means 16 integrates the motor current value Imo detected this time to the motor current value integration Isum for calculating the average current value. At this time, the count number of the integration count Ct for counting the number of integrations is incremented by one. In step 123, it is determined whether it is time to calculate the average current value.

  For example, if the average current value is obtained at intervals of 2 seconds as described above, it is determined whether 2 seconds have elapsed since the previous average current value was calculated. The current value Imo_avg is calculated. If 2 seconds have not elapsed, the routine proceeds to step 127, and this subroutine is terminated.

  In step 124, the motor average current value Imo_avg is calculated from the motor current value integration Isum and the integration count Ct. The calculation method is Imo_avg = Isum / Ct. After calculating the motor average current value Imo_avg in step 124, in step 125, the motor current value integration Isum and the integration count Ct are cleared in order to calculate the next motor average current value. In step 126, the motor average current value is calculated, and a small quantity detection 1 timing F is set, which indicates that it is time to perform a small quantity detection. Then, this subroutine is finished.

  After completion of the flowchart of FIG. 6 for the average current value, the process returns to the flowchart of FIG. A flowchart of the small amount detection 1 determination is shown in FIG. In step 130, it is determined whether the small amount detection end F is set. When the small amount detection end F is set, the small amount state of the laundry is already detected, the washing water in the water receiving tub 3 is drained a predetermined number of times, and the state where the laundry floats on the washing water is corrected. This is the time, that is, the small amount detection is not performed again.

  If the small amount detection end F is set, the process proceeds to step 142, and this subroutine is ended. If the small amount detection end F is not set, the process proceeds to step 131. In step 132, a small amount of laundry is detected, and it is determined whether a drainage operation is currently being performed for correction. If the drainage operation is currently being performed, F in a small amount of drainage is set, and during this time there is no need to detect the small amount of state, so the routine proceeds to step 142 and this subroutine is terminated.

  If it is not draining, it is determined in step 132 whether the small amount detection 1 timing F is set. This small amount detection 1 timing F is a flag indicating that the motor average current value Imo_avg is calculated as described above. If the flag is set, a new motor average current value Imo_avg is calculated. Proceed to step 133 to perform small amount detection 1.

  In step 133, the small amount detection 1 timing F is cleared for the next detection, and in step 134, the total number of detections of the small amount detection 1 is shown (the total number of times the motor average current value Imo_avg has been calculated). To do. In step 135, it is determined whether or not the motor average current value Imo_avg calculated this time is equal to or less than a predetermined current value (for example, a peak current value of 1.0 A). When the laundry is less than the washing water and floats on the washing water, as described above, the load (torque) applied to the motor 5 is reduced, and the current value flowing through the motor 5 is also reduced. Therefore, the motor average current value Imo_avg being equal to or less than the predetermined current value is equivalent to determining that the laundry is floating in the washing water. If it is determined that the current value is equal to or less than the predetermined current value, the small amount detection CT is incremented by 1 in step 136.

  In step 137, it is determined whether the total detection number CT is equal to or greater than a predetermined number of detections (for example, 20 times). Since the amplitude of the motor average current value varies depending on the rotation state of the laundry, for example, it is impossible to determine whether the laundry is floating in the wash water with a current value of only once (for 2 seconds). There is a fear. Therefore, for example, when the detection is performed 20 times (motor: equivalent to 20 rotations of the rotating drum when detected at an interval of 2 seconds at a speed of 30 r / min), the laundry in the rotating drum 1 is rotated more accurately. The state can be detected. If the predetermined number of detections has been detected, it is determined in step 138 whether the laundry is floating in the wash water. If the predetermined number of detections has not been detected, this subroutine is terminated and detection continues. .

  In step 138, it is determined whether the small amount detection CT is a predetermined value or more (for example, 19 times). When the motor average current value is equal to or less than a predetermined value with respect to the total number of detections, it is determined that the laundry is floating in the wash water. Taking the detection error into consideration, for example, when the motor average current value is 19 times or more with respect to the total number of detections of 20 times, it is determined that the laundry is floating in the wash water. If detected, a small amount F is set in step 139. If not detected, step 139 is skipped and the process proceeds to step 140. In step 140 and step 141, the small amount detection CT and the total detection number CT are cleared for the next small amount detection.

  After the determination of the small amount detection 1 is completed, the process returns to the flowchart of FIG. The drainage control process is shown in the flowchart of FIG. When a small amount is detected, the washing water in the water receiving tub 3 is drained by a predetermined amount as described above, and the state where the laundry is floating in the washing water is corrected.

  In step 150, it is determined whether the small amount detection end F is set. If the small amount detection end F is set, the drainage control process is ended. In step 151, it is determined whether or not F in a small amount of wastewater is set. If a small amount state is detected and currently drained, the flow proceeds to step 156 to continue the drainage operation. It is determined whether or not the advance small amount F is set. When the small amount F is set, the processing after step 153 is performed to start the drainage operation. When the small amount F is not set, the drainage control subroutine is terminated.

  In step 153, the small amount F is cleared, and in step 154, the small amount F in the waste water indicating that the water is currently being discharged is set. In step 155, the drain valve 11 is operated by the control means 15, and the drain operation is started. In step 156, the drain valve 11 is continuously driven to perform a draining operation. In step 157, it is determined whether or not a third predetermined time, which is a draining time, has elapsed.

  As shown in Table 5, the third predetermined time is set according to the cloth amount determined by the cloth amount detecting means 27. For example, when it is determined that the amount of cloth is large and water is supplied to a high water level, it is necessary to drain a larger amount of washing water. Therefore, the third predetermined time is set to drain for 30 seconds. If it is determined that the amount is too small, there is a risk that if too much washing water is drained, there will be no washing water and the washing operation cannot be performed. .

  After the third predetermined time has elapsed, after completion of the drainage operation, the drainage CT that counts how many times drainage control has been performed by the small amount detection is incremented by 1 in step 158, and F in the small amount drainage is cleared in step 159. If it is determined in step 160 that the drainage CT is equal to or greater than the predetermined number of times (set according to the amount of cloth as shown in Table 4), a small amount detection end F indicating that no small amount detection will be performed in the future is performed in step 161. set. Since there is a case where the state where the laundry is floating in the washing water cannot be solved by only one drainage control, this is performed because the drainage operation is performed several times. The upper limit is set in order to prevent the washing operation from being performed due to excessive drainage. This completes the drainage control subroutine and returns to step 110 in the flowchart of FIG.

  The description will be given with reference to the flowchart of FIG. In step 110, it is determined whether the time for driving the motor 5 has elapsed. As described above, since the washing operation is performed by driving the motor left and right in the timing chart shown in FIG. 9, it is determined whether the driving operation per one time has elapsed. If the drive time has not ended, the process returns to step 107 to detect a small amount again. If the drive time has ended, the process proceeds to step 110 in order to turn off the motor 5, and the motor 5 is turned off. If it is detected in step 112 that the off time of the motor 5 has elapsed, it is determined in step 113 whether or not the end time of the washing operation (for example, 30 minutes) has been reached. (Drain and rinse). When it is not the end time, the process returns to step 105 again to start the motor 5 and continue the washing operation, and detect whether the laundry is not floating in the washing water.

  As described above, during the washing operation, the current value of the motor 5 detected by the current detection unit 24 detects that the laundry in the rotating drum 1 is small and that the rotating drum 1 is in an idle state. In addition, since a predetermined amount of the washing water in the water receiving tub 3 is drained after that, it becomes possible to perform a washing operation according to the state of the laundry, and it is possible to surely remove dirt on the clothes. It can be done.

(Embodiment 2)
A washing machine according to a second embodiment of the present invention will be described with reference to FIGS. Note that the same parts as those in the first embodiment are denoted by the same reference numerals and description thereof is omitted.

  In the present embodiment, the rotation state of the laundry in the rotary drum 1 is determined by the amplitude of the current value of the motor 5 detected by the current detection means 24. FIG. 10 to FIG. The operation will be described with reference to FIG.

  After the laundry is put into the rotating drum 1, the power switch 16f is turned on, and the driving course is selected and input according to the type of the laundry by the course setting switch 16d. Then, in step 200, the start / pause switch 16e is set. Turn on and start driving. First, in step 201, the control unit 15 rotates the rotary drum 1, and the cloth amount detection unit 27 detects the amount of laundry in the rotary drum 1. In step 202, the detected cloth amount is divided into four ranks, with 0 to 2 kg being rank 0, 2 to 4 kg being rank 1, 4 to 6 kg being rank 2, and 6 to 8 kg being rank 3.

  Then, according to the detected amount of laundry, the amount of detergent is displayed on the detergent amount display unit 17e and the number display unit 17g, and the subsequent washing operation is performed. For example, as shown in Table 1, the amount of water supplied to the water receiving tank 3 during the washing process (actually controlled by the water level) is set according to the detected amount of cloth. From step 203, the washing process is started.

  In step 203, the water supply valve 12 is turned on, and the wash water is supplied into the water receiving tank 3 up to the set water level shown in Table 1. If the amount of cloth is large, set the water level high, and if it is low, set the water level low. In step 204, the motor 5 is driven to rotate the rotary drum 1, and a washing operation is started. During the cleaning operation, the motor 5 is driven left and right according to a timing chart as shown in FIG. 9 to rotate the rotary drum 1.

  In step 205, the motor 5 is started, and in step 206, it is determined whether a predetermined time (for example, 3 seconds) has elapsed since the start of starting. When the predetermined time has elapsed, the process proceeds to step 207, where the current detection means 24 detects the current of the motor 5. When the motor 5 is started, a larger torque (starting torque) is required than when the motor 5 is rotated in a steady state, so that more current flows.

  FIG. 4 shows the relationship between the elapsed time from startup and the value of the current flowing through the motor 5 during rotation of the motor 5. A predetermined time (3 seconds) from the start-up has an overshoot in the current flowing through the motor, and a predetermined time (3 seconds) is required until the current settles. Since the magnitude and time of this overshoot vary depending on the activation control method of the motor 5, the predetermined time until the current settles also varies depending on the activation control method. The predetermined time is obtained and set by experiments after determining the control method. When it is attempted to detect in what state the laundry in the rotating drum 1 is rotating while the motor 5 is rotating, the current value during the start-up control is not necessarily detected. Therefore, the current value of the motor 5 is not detected until a predetermined time has elapsed since the start-up.

  In step 207, the current amplitude (Imo_amp) of the current value flowing through the motor 5 is detected. In accordance with the rotation cycle of the rotating drum 1, the value of the current flowing through the motor 5 also changes synchronously (the laundry returns to the original state if it rotates once), so that it is during a predetermined time (for example, 2 seconds or the motor 1 The rotation state of the laundry in the rotating drum 1 is determined based on the difference between the maximum value and the minimum value of the motor current value (such as time per rotation).

  A method for detecting the current amplitude (Imo_amp) will be described with reference to the flowchart of FIG.

  In step 220, it is determined whether it is time to detect the current of the motor 5. For example, if detection is performed every 0.1 second, it is determined whether 0.1 second has elapsed since the previous detection. If it is determined that 0.1 second has elapsed, the process proceeds to step 221 to detect current. Prior to the elapse of 0.1 second, the current is not detected this time, the process proceeds to step 228, and this subroutine is terminated.

  In step 221, a voltage signal corresponding to the current value of the motor 5 detected by the current detection means 24 is input to the control means 15, and the control means 15 obtains a motor current value Imo from this input voltage signal. In step 222, the control means 15 rewrites the maximum value Imo_max of the motor current value for calculating the amplitude of the current value. The maximum motor current value Imo_max detected so far is compared with the motor current value Imo detected this time, and if it is equal to or greater than the maximum value Imo_max, the motor current value Imo detected this time is set as the new maximum motor current value Imo_max.

  In step 223, the control means 15 rewrites the minimum value Imo_min of the motor current value for calculating the amplitude of the current value. The motor current value Imo_min detected so far is compared with the motor current value Imo detected this time. If the motor current value Imo detected this time is equal to or less than the minimum value Imo_min, the motor current value Imo detected this time is set as the minimum value Imo_min of the new motor current value.

  In step 224, it is determined whether it is time to calculate the current amplitude value. For example, if the current amplitude value is obtained at intervals of 2 seconds as described above, it is determined whether 2 seconds have elapsed since the previous current amplitude value was calculated. The value Imo_amp (= Imo_max−Imo_min) is calculated.

  If 2 seconds have not elapsed, the process proceeds to step 228 to end this subroutine. The reason for detecting the current amplitude value at intervals of 2 seconds is that when the rotation drum 1 (motor) is controlled to rotate at 30 r / min, 2 seconds is the time required to rotate the rotation drum 1 once. Current amplitude represents the rotation state of the laundry in the rotary drum 1 as it is.

  In step 226, the minimum value Imo_min and the maximum value Imo_max of the motor current are cleared in order to calculate the current amplitude of the next motor current. Then, in step 227, the current amplitude value of the motor current is calculated, and a small amount detection 2 timing F indicating that it is a timing for performing the small amount detection is set. Then, this subroutine is finished.

  After completion of the flow chart of FIG. 11 for calculating the current amplitude value, the flow returns to the flow chart of FIG. A flowchart of the small amount detection 2 determination is shown in FIG.

  In step 230, it is determined whether the small amount detection end F is set. When the small amount detection end F is set, the small amount state of the laundry is already detected, the washing water in the water receiving tub 3 is drained a predetermined number of times, and the state where the laundry floats on the washing water is corrected. This is the time, that is, the small amount detection is not performed again. If the small amount detection end F is set, the process proceeds to step 242 to end this subroutine. If the small amount detection end F is not set, the process proceeds to step 231. In step 232, a small amount of laundry is detected and it is determined whether a drainage operation is currently being performed for correction. If the drainage operation is currently being performed, F in a small amount of drainage is set, and during this time there is no need to detect a small amount of state, the process proceeds to step 242 and this subroutine is terminated. If it is not draining, it is determined in step 232 whether the small amount detection 2 timing F is set.

  The small amount detection 2 timing F is a flag indicating that the current amplitude value Imo_amp of the motor current has been calculated as described above. If the flag is set, a new current amplitude value Imo_amp has been calculated. In order to perform the small amount detection 2, the process proceeds to Step 233.

  In Step 233, the small amount detection 2 timing F is cleared for the next detection, and in Step 234, the total number of detections of the small amount detection 2 is shown (the total number of times the current amplitude value Imo_amp is calculated). . In step 235, it is determined whether the current amplitude value Imo_amp calculated this time is equal to or smaller than a predetermined current value (for example, 0.5 A). When the laundry is less than the washing water and floats on the washing water, as described above, the load (torque) applied to the motor is small, and the load while the rotary drum 1 (motor 5) rotates once. The fluctuation is also reduced. That is, the idle state without receiving the load of the laundry is equivalent to the case where the amplitude value of the motor current is equal to or less than a predetermined value. Therefore, whether or not the current amplitude value Imo_amp is equal to or smaller than the predetermined current value is determined that the laundry is floating in the washing water, and the process proceeds to step 236 to increment the small amount detection CT by +1.

  In step 237, it is determined whether the total detection number CT is equal to or greater than a predetermined number of detections (for example, 20 times). In order to improve the detection accuracy, detection is made a plurality of times, and if the total number of detections exceeds a certain number of times, it is determined that the laundry is actually floating in the wash water. Until the predetermined number of times is detected, in order to continue detection, the process proceeds to step 242, and this subroutine is terminated.

  In step 238, it is determined whether the small amount detection CT is a predetermined value or more (for example, 19 times). If the current amplitude value is equal to or less than a predetermined value with respect to the total number of detections, it is determined that the laundry is floating in the wash water. If detected, a small amount F is set in step 239, and if not detected, step 239 is skipped and the process proceeds to step 240. In step 240 and step 241, the small amount detection CT and the total number of detections CT are cleared for the next small amount detection.

  After the determination of the small amount detection 2 is completed, the process returns to the flowchart of FIG. The drainage control process is the same as the flowchart of FIG. 8 shown in the first embodiment, and a description thereof will be omitted. By performing drainage control, washing water is reduced and the idle state of the laundry is corrected.

  After the drainage control based on the flowchart of FIG. 8 ends, the process returns to step 210 of the flowchart of FIG. 10 again. In step 210, it is determined whether the time for driving the motor 5 has elapsed. As described above, since the washing operation is performed by driving the motor left and right in the timing chart shown in FIG. 9, it is determined whether the driving operation per one time has elapsed. If the drive time has not ended, the process returns to step 207 to detect a small amount again. If the drive time has ended, the process proceeds to step 211 to turn off the motor 5 and the motor 5 is turned off.

  If it is detected in step 212 that the off time of the motor 5 has elapsed, it is determined in step 213 whether or not the end time of the washing operation (for example, 30 minutes) has been reached. (Drain and rinse). If it is not the end time, the process returns to step 205 again to start the motor 5 and continue the washing operation, and detect whether the laundry is not floating in the washing water.

  In this way, during the washing operation, the amplitude of the current value of the motor 5 detected by the current detection means 24 indicates that there is a small amount of laundry in the rotating drum 1 and that the rotating drum 1 is idle. After that, since the washing water in the water receiving tub 3 is drained by a predetermined amount, it becomes possible to perform the washing operation according to the state of the laundry, and the dirt on the clothes is surely ensured. Can be dropped.

(Embodiment 3)
A washing machine according to a third embodiment of the present invention will be described with reference to FIGS. In addition, about the same part as the said embodiment, the same code | symbol is attached | subjected and the description is abbreviate | omitted.

  After the laundry is put into the rotating drum 1, the power-on switch 16f is turned on, and the operation course is selected and input according to the type of the laundry by the course setting switch 16d. Then, in step 300, the start / pause switch 16e is set. Turn on to start operation.

  First, in step 301, the control unit 15 rotates the rotary drum 1 and detects the amount of laundry in the rotary drum 1 by the cloth amount detection unit 27. In step 302, the detected cloth amount is divided into four ranks, with 0 to 2 kg being rank 0, 2 to 4 kg being rank 1, 4 to 6 kg being rank 2, and 6 to 8 kg being rank 3. Then, according to the detected amount of laundry, the amount of detergent is displayed on the detergent amount display unit 17e and the number display unit 17g, and the subsequent washing operation is performed.

  For example, as shown in Table 1, the amount of water supplied to the water receiving tank 3 during the washing process (controlled by the water level) is set according to the detected amount of cloth. From step 303, the washing process is started. In step 303, the water supply valve 12 is turned on, and the wash water is supplied into the water receiving tank 3 up to the set water level shown in Table 1. If the amount of cloth is large, set the water level high, and if it is low, set the water level low. In step 304, the motor 5 is driven to rotate the rotary drum 1, and a washing operation is started. During the cleaning operation, the motor 5 is driven left and right according to a timing chart as shown in FIG. 9 to rotate the rotary drum 1.

  In step 305, the motor 5 starts to be started. In step 306, it is determined whether a predetermined time (for example, 3 seconds) has elapsed since the start of starting. When the predetermined time has elapsed, the process proceeds to step 306, where the current detection means 24 detects the current of the motor 5. When the motor 5 is started, a larger torque (starting torque) is required than when the motor 5 is rotated in a steady state, so that more current flows than when the motor 5 is rotated in a steady state.

  FIG. 4 shows the relationship between the elapsed time since the motor 5 is rotating and after starting, and the value of the current flowing through the motor 5. A predetermined time (3 seconds) from the start-up has an overshoot in the current flowing through the motor 5, and a predetermined time (3 seconds) is required until the current settles. Since the magnitude and time of this overshoot differ depending on the startup control method of the motor 5, the predetermined time until the current settles also changes depending on the startup control method. This predetermined time is obtained from an experiment or the like after the control method is determined. Even when the current of the motor 5 at the time of activation is detected to determine in what state the laundry in the rotating drum 1 is rotating while the motor 5 is rotating, Since the rotation state of the laundry is not detected, the current value of the motor 5 is not detected until a predetermined time has elapsed since the start.

  In step 307, the average current value (Imo_avg) and the current amplitude (Imo_amp) of the current value flowing during the rotation of the motor 5 are detected. The value of the current flowing through the motor 5 may change instantaneously under various conditions (noise to the detection circuit, change in the minimal rotation state of the laundry). Further, as shown in FIG. 4, the value of the current flowing through the motor 5 also changes in synchronization with the rotation cycle of the rotating drum 1 (the laundry returns to its original state after one rotation), so that a predetermined time The rotation state of the laundry in the rotary drum 1 is determined based on the average current value (for example, 2 seconds, or the time per rotation of the motor).

  In addition, the value of the current flowing through the motor 5 changes in synchronization with the rotation cycle of the rotating drum 1 (the laundry returns to its original state after one rotation), so during a predetermined time (for example, 2 seconds or The rotation state of the laundry in the rotating drum 1 is determined based on the difference between the maximum value and the minimum value of the motor current value (such as the time per motor rotation). By detecting with these two states, the rotation state of the laundry in the rotating drum 1 can be detected more accurately.

  A method for detecting the average current value (Imo_avg) and the current amplitude (Imo_amp) will be described with reference to the flowchart of FIG. In step 320, it is determined whether it is time to detect the current of the motor 5. For example, if detection is performed every 0.1 second, it is determined whether 0.1 second has elapsed since the previous detection. If it is determined that 0.1 second has elapsed, the process proceeds to step 321 and current is detected. Prior to the elapse of 0.1 seconds, the current is not detected this time, the process proceeds to step 331, and this subroutine is terminated.

  In step 321, a voltage signal corresponding to the current value of the motor 5 detected by the current detection means 24 is input to the control means 15, and the control means 15 obtains a motor current value Imo from this input voltage signal. In step 322, the control means 15 adds the motor current value Imo detected this time to the motor current value integration Isum for calculating the average current value. At this time, the count number of the integration count Ct for counting the number of integrations is incremented by one.

  In step 323, the control means 15 rewrites the maximum value Imo_max of the motor current value for calculating the amplitude of the current value. The maximum motor current value Imo_max detected so far is compared with the motor current value Imo detected this time. If the motor current value Imo detected this time is greater than or equal to the maximum value Imo_max, the motor current value Imo is the maximum of the new motor current value. The value is Imo_max.

  In step 324, the control means 15 rewrites the minimum value Imo_min of the motor current value for calculating the amplitude of the current value. The motor current value Imo detected this time is compared with the motor current value Imo detected this time, and if the motor current value Imo detected this time is less than the minimum value Imo_min, the motor current value Imo detected this time is changed to the new motor current value. Is the minimum value Imo_min. In step 325, it is determined whether it is time to calculate the motor average current value and the current amplitude value. For example, detection is performed every 2 seconds for the reason described above. It is determined whether a predetermined time (2 seconds) has elapsed from the previously calculated timing. If 2 seconds have elapsed, the process proceeds to step 326.

  In step 326, the motor average current value Imo_avg is calculated from the motor current value integration Isum and the integration count Ct. The calculation method is Imo_avg = Isum / Ct. After calculating the average current value Imo_avg, in step 327, the motor current value integration Isum and the integration count Ct are cleared in order to calculate the next motor average current value.

  In step 328, the current amplitude value Imo_amp (= Imo_max−Imo_min) is calculated, and in step 329, the motor current minimum value Imo_min and the maximum value Imo_max are cleared in order to calculate the current amplitude of the next motor current. In step 330, a current average value and a current amplitude value of the motor current are calculated, and a small amount detection 3 timing F indicating that it is a timing for performing a small amount detection is set. Then, this subroutine is finished.

  After completion of the flowchart of FIG. 14 for calculating the current average value and the current amplitude value, the process returns to the flowchart of FIG. The flowchart of the small amount detection 3 determination is shown in FIG.

  In step 340, it is determined whether the small amount detection end F is set. When the small amount detection end F is set, the small amount state of the laundry is already detected, the washing water in the water receiving tub 3 is drained a predetermined number of times, and the state where the laundry floats on the washing water is corrected. It is time, that is, it indicates that the small amount detection is not performed again, so that the routine proceeds to step 356 and this subroutine is terminated.

  If the small amount detection end F is not set, the process proceeds to step 341. In step 341, a small amount of laundry is detected, and it is determined whether a drainage operation is currently being performed for correction. If the drainage operation is currently being performed, a small amount of drainage F is set, and during this time there is no need to detect a small amount of state, the process proceeds to step 356 and this subroutine is terminated.

  If it is not draining, it is determined in step 342 whether the small amount detection 3 timing F is set. This small amount detection 3 timing F is a flag indicating that the motor average current value Imo_avg and the motor current amplitude value Imo_amp have been calculated as described above. If the flag is set, a new motor average current Since the value Imo_avg and the current amplitude value Imo_amp are calculated, the process proceeds to step 343 to perform the small amount detection 3.

  In Step 343, the small amount detection 3 timing F is cleared for the next detection, and in Step 344, the total number of detections of the small amount detection 3 is shown (all times the average motor current value Imo_avg and the current amplitude value Imo_amp are calculated). The detection total number CT is incremented by one.

  In step 345, it is determined whether or not the motor average current value Imo_avg calculated this time is equal to or less than a predetermined current value (for example, a peak current value of 1.0 A). When the laundry is less than the washing water and floats on the washing water, as described above, the load (torque) applied to the motor 5 is reduced, and the current value flowing through the motor 5 is also reduced. Therefore, when the motor average current value Imo_avg is equal to or less than the predetermined current value, it is equivalent to determining that the laundry is floating in the washing water. If it is determined that the current value is less than or equal to the predetermined current value, the average current detection CT is incremented by 1 in step 346.

  Further, in step 347, it is determined whether or not the current amplitude value Imo_amp calculated this time is a predetermined current value (for example, 0.5 A) or less. When the laundry is less than the washing water and floats on the washing water, as described above, the load (torque) applied to the motor 5 is small, and the rotating drum 1 (motor 5) is rotated once. Load fluctuation is also reduced. That is, the idle state without receiving the load of the laundry is equivalent to the case where the amplitude value of the motor current is equal to or less than a predetermined value. Therefore, if the current amplitude value Imo_amp is less than or equal to the predetermined current value, it is determined that the laundry is floating in the wash water, and the process proceeds to step 348 to increment the amplitude detection CT by +1.

  In step 349, it is determined whether the total number of detections CT is equal to or greater than a predetermined number of detections (for example, 20 times). In order to improve the detection accuracy, detection is made a plurality of times, and if the total number of detections exceeds a certain number of times, it is determined that the laundry is actually floating in the wash water. In order to continue the detection until the predetermined number of times is detected, the process proceeds to step 356 and this subroutine is terminated.

  In step 350, it is determined whether the average current detection CT is equal to or greater than a predetermined value (for example, 19 times). When the motor average current value is equal to or less than a predetermined value with respect to the total number of detections, it is determined that the laundry is floating in the wash water. If detected, the determination based on the current amplitude is further performed in step 351. In step 351, it is determined whether the amplitude current detection CT is equal to or greater than a predetermined value (for example, 19 times). If the current amplitude value is equal to or less than a predetermined value with respect to the total number of detections, it is determined that the laundry is floating in the wash water.

  As described above, according to this embodiment, when both the average value of the motor current and the amplitude value are equal to or less than the predetermined value, it is determined that the laundry is floating in the washing water. Although the object is not actually floating in the washing water, there is less possibility of erroneous detection that the object is floating, and the rotation state of the laundry can be detected more accurately.

  If it is determined in step 350 and step 351 that the laundry is floating in the washing water, a small amount F is set in step 352, and if not, step 352 is skipped and step 353 is performed. move on. In step 353, step 354, and step 356, the average current value detection CT, the amplitude detection CT, and the total detection number CT are cleared for the next small amount detection.

  After the determination of the small amount detection 3 is completed, the process returns to the flowchart of FIG. The drainage control process is the same as the flowchart of FIG. 8 shown in the first embodiment, and a description thereof will be omitted. By performing drainage control, washing water is reduced and the idle state of the laundry is corrected.

  After the flowchart of FIG. 8 is completed, the process returns to step 310 of the flowchart of FIG. 13 again to determine whether the time for driving the motor 5 has elapsed. As described above, since the washing operation is performed by driving the motor 5 left and right in the timing chart shown in FIG. 9, it is determined whether or not the driving operation per one time has elapsed. If the drive time has not ended, the process returns to step 307 to detect a small amount again. If the drive time has ended, the process proceeds to step 311 to turn off the motor 5 and the motor 5 is turned off.

  If it is detected in step 312 that the off time of the motor 5 has elapsed, it is determined in step 313 whether or not the end time of the washing operation (for example, 30 minutes) has been reached. (Drain and rinse). If it is not the end time, the process returns to step 305 again to start the motor 5 and continue the washing operation, and detect whether the laundry is not floating in the washing water.

  As described above, during the washing operation, the amount of laundry in the rotating drum 1 is small with the current value of the motor 5 detected by the current detecting unit 24 and the amplitude of the current value, and the rotating state in the rotating drum 1 is idle. In addition, since a predetermined amount of the washing water in the water receiving tub 3 is drained after that, it becomes possible to perform a washing operation according to the state of the laundry, Can be surely dropped.

  Further, the control means 15 detects the state of the laundry in the rotating drum 1 based on the current value of the motor 5 detected by the current detecting means 24 during the washing operation, so that the clothes in the rotating drum 1 are washed. It is possible to detect the condition that the machine force is not properly applied by floating on the water, and then the laundry is surely removed by performing the optimum washing operation according to the amount of clothes or the quality of the clothes. be able to.

  Further, the control means 15 detects the current value of the motor 5 by the current detection means 24 after a predetermined time has elapsed since the start of the motor 5, and the current value of the motor 5 detected by the current detection means 24 detects the current in the rotary drum 1 By determining the state of the laundry, it is possible to ignore the start current with overshoot when the motor 5 is started, so that the state of the clothes in the rotary drum 1 can be determined more accurately. Can do.

  In addition, when the current value of the motor 5 detected by the current detection unit 24 is equal to or less than a predetermined value during the washing operation, the control unit 15 has a small amount of laundry in the rotating drum and is idle in the rotating drum. After that, it becomes possible to perform a washing operation according to the state of the clothes, and the clothes can be surely cleaned. Moreover, detecting the value of the current flowing through the motor 5 is equivalent to directly detecting the load state applied to the motor 5, so that the state of clothing in the rotating drum 1 can be accurately determined by detecting the absolute value of the motor current. And can be detected by a simple method.

  In addition, when the fluctuation range of the current value of the motor 5 detected by the current detection unit 24 is equal to or less than a predetermined value during the washing operation, the control unit 15 has a small amount of laundry in the rotating drum 1 and the inside of the rotating drum 1. In this case, it is possible to perform a washing operation in accordance with the state of the clothes and reliably remove the dirt on the clothes. In addition, the fact that the fluctuation range of the motor current value during rotation of the rotating drum 1 is small can be inferred that the clothes in the rotating drum 1 are not rotating properly, and thereby the rotation of the clothes in the rotating drum 1 The state can be detected.

  Further, the control means 15 is configured such that during the washing operation, the current value of the motor 5 detected by the current detection means 24 is not more than a predetermined value, and the fluctuation range of the current value of the motor 5 detected by the current detection means 24 is a predetermined value. In the following cases, since the laundry in the rotating drum 1 is small, it is determined that the laundry is idle in the rotating drum 1, so that the rotation state of the clothes in the rotating drum 1 can be more accurately determined. it can.

  In addition, when the control means 15 detects that the laundry in the rotating drum 1 is idle in a small amount, the drain valve 11 drains the washing water in the water receiving tub 3 by a predetermined amount. The idle state of the laundry can be eliminated, and the dirt on the clothes can be surely removed.

As described above, the washing machine according to the present invention can more accurately determine the state of clothing in the rotating drum by ignoring a large starting current within a predetermined time from the starting of rotation of the motor. The average value of the motor current value detected by the current detection means during the second predetermined time after the first predetermined time has elapsed from the start of rotation of the motor is less than or equal to the first predetermined value, and the fluctuation of the motor current value When the width is less than or equal to the second predetermined value, the amount of clothing in the rotating drum is small, and the rotating drum is idle, that is, the clothing in the rotating drum floats in the wash water, and mechanical force is applied correctly. It is determined that the clothes are not in use, and the amount of washing water is reduced, so that the free-running condition of the clothes can be surely eliminated, thereby removing dirt from the clothes reliably. Rotation center axis washing the rotary drum used with, rinsing, washing machine performing the dehydration or the like, the cleaning device and various devices, can be widely applied to the device.

Schematic sectional view of the washing machine according to Embodiment 1 of the present invention. Partially block circuit diagram of the washing machine Front view of input setting means and display means of the washing machine (A) Washing machine of the washing machine: relationship diagram between elapsed time during washing operation and motor current during normal rotation (b) Washing machine: washing machine during idle running and elapsed time during washing operation and motor current Relationship diagram Flow chart showing control during washing operation of the washing machine Flowchart of a subroutine for calculating the average current value of the washing machine motor Flowchart of a subroutine for detecting a small amount of laundry in the washing machine Flow chart of subroutine for drainage control when small amount of washing machine is detected Timing chart of motor during washing operation of the washing machine The flowchart which shows the control at the time of washing | cleaning operation | movement of the washing machine in Embodiment 2 of this invention. Flowchart of a subroutine for calculating the current amplitude value of the washing machine Flowchart of a subroutine for detecting a small amount of laundry in the washing machine The flowchart which shows the control at the time of washing | cleaning operation | movement of the washing machine in Embodiment 3 of this invention. Flowchart of subroutine for calculating average and amplitude value of motor current of the washing machine Flowchart of a subroutine for detecting a small amount of laundry in the washing machine

Explanation of symbols

DESCRIPTION OF SYMBOLS 1 Rotating drum 3 Water receiving tank 5 Motor 11 Drainage means 15 Control means 24 Current detection means

Claims (1)

A rotating drum having a horizontal or oblique rotation center axis, a water receiving tank containing the rotating drum, a motor for rotationally driving the rotating drum, a current detecting means for detecting a current flowing through the motor, and the water receiving Water supply means for supplying water into the tank, drainage means for draining the wash water in the water receiving tank, water level detecting means for detecting the water level in the water receiving tank, and the amount of laundry in the rotating drum And a control means for sequentially controlling a series of steps of washing, rinsing and dehydrating by controlling operations of the motor, water supply means, drainage means and the like, and the control means comprises a washing step. The amount of washing water corresponding to the amount of laundry detected by the cloth amount detecting means is driven to supply water into the water receiving tub, and the motor is controlled to rotate the rotating drum clockwise. Rotation, pause, Clockwise rotation, so as to repeatedly executes the operations of the rest, the average of the current value of the motor detected by said current detecting means during the motor rotation start from the second predetermined time of the first after a predetermined time When the value is equal to or smaller than the first predetermined value and the fluctuation range of the current value of the motor is equal to or smaller than the second predetermined value, the drainage means is driven to drain a predetermined amount of the washing water in the water receiving tub. A washing machine characterized by that.

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