JP4102877B2 - Method for producing hybrid molded porous tube - Google Patents

Description

  The present invention relates to a method for producing a hybrid porous tube, and in particular, a hybrid porous tube suitably used for a base tube or the like for cell production of a high temperature solid electrolyte fuel cell (SOFC) of a serially connected cylindrical type. The present invention relates to a method for manufacturing a tube.

  Since the high-temperature solid electrolyte fuel cell (SOFC) is capable of generating power at high temperatures, it can be applied to several hundred kW class distributed power sources, as well as a several hundred kW class that combines gas turbines and steam turbines. A large-capacity and high-efficiency base load power plant is also possible. The power generation method using SOFC has high energy conversion efficiency to electric energy, can minimize the emission of air pollutants accompanying power generation, and uses heavy fuel such as coal gas and city gas due to the hydrogen purification function through internal reforming. It is also possible to respond to For these reasons, solid electrolyte fuel cells are highly expected as high-temperature operation fuel cells following phosphoric acid fuel cells (PAFCs) and molten carbonate fuel cells (MCFCs). Research and development is progressing.

  FIG. 15 is a front view showing a cross-sectional view of an upper half portion of a serial connection type stack cell of a cylindrical solid electrolyte fuel cell using a ceramic base tube, which is a typical conventional example. A dense ceramic film 51 is formed on the circumference of the porous ceramic substrate tube 50 to produce an airtight part (non-power generation part) and a gas permeable part (power generation part). Thereafter, the fuel electrode 52, the solid electrolyte membrane 53, the interconnector 54, the terminal lead 55 for extracting current, the dense ceramic membrane 56, and the air electrode 57 are sequentially formed to form a fuel cell stack. A lead wire 58 for current extraction and a ceramic end cap 59 for gas supply / exhaust are attached to both ends to complete the manufacturing process of the ceramic SOFC stack 200. Thus, although there are some differences in materials, the fuel cell stack has a unit cell of a three-layer structure of fuel electrode-solid electrolyte-air electrode formed on the base tube connected in series via an interconnector. It has a configuration. Thus, the present invention relates to a porous tube that can be used for a base tube of this type of fuel cell.

Here, the operation of the solid electrolyte fuel cell will be briefly described. A solid electrolyte fuel cell basically has a structure in which a solid electrolyte is sandwiched between electrode plates having good gas permeability. As the solid electrolyte, yttria-stabilized zirconia (YSZ), which is a complex oxide that maintains a fluorite-type cubic crystal structure from room temperature to high temperature and is chemically stable, is used. Yttria-stabilized zirconia has a composition of (Y ₂ O ₃ ) _0.08 (ZrO ₂ ) _0.92 . Yttria-stabilized zirconia has trivalent yttrium oxide in solid solution in tetravalent zirconium oxide, which causes oxide ion vacancies in the crystal. Move freely. When gas permeable electrodes are attached to both sides and oxygen concentration difference is given to both surfaces, oxygen becomes O ²⁻ from the high concentration side (cathode, generally called air electrode) and enters YSZ, and low oxygen concentration is caused by the concentration difference. Carries electrons by moving to the side (anode, commonly called fuel electrode). The O ²⁻ ions that reach the anode react with the fuel and emit electrons, and the emitted electrons flow through an external electric circuit and work on the load.

Conventionally, alumina (Al ₂ O ₃ ) porous tubes and calcia-stabilized zirconia (CSZ) porous tubes have been used as substrate tubes for cylindrical solid electrolyte fuel cells (see, for example, Patent Document 1 for the former). For the latter, see, for example, Patent Document 2). Then, as described above, a cylindrical series connection type solid electrolyte fuel cell is manufactured using this base tube.
JP-A-52-121743 JP 2002-145658 A

When an alumina tube is used as the substrate tube, there is a high possibility that it will be damaged by thermal stress because there is a large difference in thermal expansion coefficient between alumina and YSZ which is a solid electrolyte. On the other hand, the CSZ tube is extremely expensive although it has a feature that the coefficient of thermal expansion is relatively close to that of YSZ. In addition, even if the CSZ tube has the same thermal expansion coefficient as YSZ, the thermal conductivity is low as the fate of the ceramic material, which may cause uneven local temperature distribution. Accompanying high temperature (900-1000 ° C)-room temperature cycle, and the transient non-uniformity of temperature due to sudden load fluctuations may cause cracks. Further, since the conventional base tube is made of ceramics, it is necessary to increase the thickness in order to ensure the strength, and the weight is large, which has been an obstacle to reducing the weight of the apparatus. Furthermore, since ceramic is sintered at high temperatures, it shrinks and deforms at that time, so it is difficult to ensure roundness and thickness uniformity, and it is difficult to manufacture products with uniform dimensional accuracy, so it is accumulated. It was an obstacle to assembling a large system.
Therefore, since the base tube of the high-temperature solid oxide fuel cell is still under research and development, a structure that has been established as a base tube for a fuel cell is not sold, and is usually porous. The pipes sold under the name of quality ceramic pipes are purchased, and the base tube is manufactured by performing an airtight layer, terminal lead parts and end treatment processing for gas supply / exhaust each time. It is used as a battery substrate tube. Accordingly, the base tube manufacturing process is added to the original cell manufacturing process, and the number of processes increases, which is complicated. Therefore, it is important to ensure stable quality even up to the base tube processing step. Furthermore, when manufacturing a large number of cells in the future, the reliability and stability of the quality of the base tube are important because they affect the cell performance (characteristics and life) after the manufacture.
An object of the present invention is to solve the above-mentioned problems of the prior art, and the object thereof is first to provide a lightweight tubular body with high dimensional accuracy, and secondly, heat conduction. By using a highly elastic and elastic metal film, the temperature distribution can be made uniform and the stress generated by the difference in thermal expansion coefficient can be absorbed, so that the occurrence of breakage such as cracks can be suppressed. Third, by preparing a base tube that has been subjected to a hermetic layer, a terminal lead portion, an end processing, etc., a base tube with uniform characteristics from which defective products have been eliminated can be obtained. In order to facilitate the process management, it is possible to eliminate the inconvenience of finding a defective product due to the base tube after the final product.

In order to achieve the above object, according to the present invention, there is provided a mixed porous tube characterized in that a porous alloy sprayed film is disposed inside and a porous ceramic sprayed film is laminated.
Preferably, the outer peripheral portion of the end portion is covered with a sprayed alloy film serving as a terminal. Preferably, the outer periphery is partially covered with a periodic regularity by a conductive or insulating dense film.

Means for solving the problems are as follows.
(1) forming a porous alloy film on the surface of the base tube body by thermal spraying;
Forming a porous ceramic film on the surface of the porous alloy film by thermal spraying;
Removing the base tube from a laminated film having the porous alloy film and the porous ceramic film;
A method for producing a hybrid porous tube body.
(2) The method for producing a mixed porous tube according to (1), wherein the base tube is formed of Al, and the base tube is removed by etching.
(3) The method for producing a hybrid porous tube according to (1) or (2), wherein the porous alloy film is formed by flame spraying or plasma spraying.
(4) The mixed porous tube according to any one of (1) to (3), further including a step of performing a heat treatment in an oxidizing atmosphere after the step of removing the base tube. Body manufacturing method.
(5) The method according to any one of (1) to (4), further including a step of performing a dipping process on the yttrium compound solution and then performing a heat treatment after the step of removing the base tube. A method for producing a hybrid porous tube.
(6) The porous alloy film is formed of a heat-resistant and oxidation-resistant alloy having higher heat resistance and oxidation resistance than Fe, according to any one of (1) to (5), A method for producing a hybrid porous tube.
(7) The method for producing a mixed porous tube according to any one of (1) to (6), wherein the porous alloy film is made of NiCrAlY.
(8) The method for producing a hybrid porous tube according to any one of (1) to (7), wherein an oxide is added to the porous alloy sprayed film.
(9) The porous ceramic membrane is made of Al ₂ O ₃ Or Al ₂ O ₃ + ZrO ₂ (Alumina-zirconia mixed powder) It is formed, The manufacturing method of the hybrid porous tube body in any one of (1) thru | or (8) characterized by the above-mentioned.

  The hybrid porous tube according to the present invention has a laminated film of a porous alloy film and a porous ceramic film. According to this configuration, since the alloy film is strong and rich in elasticity, and the thin porous ceramic film can be deformed integrally with the porous alloy film, each of the tubes and the fuel cell is configured. Even if there is a difference in thermal expansion coefficient between the membranes (fuel electrode membrane, solid electrolyte membrane, air electrode membrane), no large stress is generated, and the occurrence of cracks is suppressed. The reason why the occurrence of peeling, cracking, and the like is suppressed even when the thermal expansion coefficient of the tubular body alloy material or ceramic material does not match that of the solid electrolyte YSZ will be described in more detail with reference to FIG.

  The ceramic sintered body 30 constituting the conventional ceramic base tube is considered to be a collection of ceramic particles 31 having a shape close to a sphere as shown in FIG. 1 (a), while constituting the porous tube of the present invention. As shown in FIG. 1C, the sprayed film 40 is considered to be formed by laminating disk-shaped sprayed film particles 41. Since the ceramic sintered body is formed by molding and sintering a ceramic particle-like powder (so-called wet manufacturing method), the material powder is spherical as shown in FIG. 1 (b). Grain boundaries grow (and remain as raw material powders) and are connected to each other and hardened like a wake. Therefore, when there is a difference in the coefficient of thermal expansion between adjacent structures, a large stress is generated due to the pressing of the spherical particles. On the other hand, in the case of thermal spraying, since the particles are once melted and flattened by collision and stacked in a scale shape, even if there is a difference in thermal expansion coefficient between adjacent constituents, stress is applied between the plate-like sprayed film particles 41. And the stress is relieved significantly (see FIG. 1 (d)). In the case of a sprayed film, even if the apparent stacking thickness is thin, the number of stacked sprayed film particles 41 is large and the contact area is large, so that sufficient strength can be obtained.

  Moreover, the mixed porous tube according to the present invention having a laminated film of a porous alloy sprayed film and a porous ceramic sprayed film is thinner and extremely lighter than a ceramic sintered body. And it is excellent in dimensional accuracy compared with a ceramic base tube. In the case of a ceramic material that deforms during sintering, dimensions cannot be specified in mm. However, in the case of a sprayed coating, the dimensional accuracy depends on the dimensional system of the tube body that is the base of the sprayed coating and the accuracy of the sprayed film thickness. Therefore, it is easy to achieve sub-mm accuracy. Tables 1 and 2 show the dimensional measurement results of the prototype porous alloy tubes compared with the ceramic tubes. As shown in FIG. 2, the diameter D was measured at four left and right positions by changing the angle, and the wall thickness t was measured at eight right and left positions by changing the angle. In addition, since the porous tube of the present invention is basically formed using a thermal spraying method that has already been established, it is possible to provide a tube having stable characteristics with good reproducibility. .

  In addition, the base tube is manufactured in advance as a terminal having a terminal formed at the end, or a dense sprayed alloy film or a dense sprayed insulating film is formed periodically on the outer periphery, and the steps up to that time By controlling the quality of the product to stabilize the quality and excluding those with characteristic variations, it is possible to facilitate process management and stabilize the quality of the final product.

FIG.3 (d) is a front view which shows the side view and upper half of the mixed porous tube which shows one embodiment of this invention with sectional drawing, FIG.3 (a)-(c), It is the front view which shows the side view in the middle stage of the process which manufactures the hybrid porous tube of this invention shown in FIG.3 (d), and an upper half with sectional drawing.
As shown in FIG. 3 (d), the hybrid porous tubular body 100 of the present invention is composed of a two-layer film of an inner layer porous alloy sprayed film 1 and an outer layer porous ceramic sprayed film 2. The porous alloy sprayed film 1 is formed of a heat resistant alloy. Desirable alloy materials are NiCrAlY, inconel, and stainless steel in consideration of heat resistance and oxidation resistance, and desirable film thicknesses are 150 μm or more from strength and 800 μm or less from gas permeation performance. A slight (30 wt% or less, preferably 10 wt% or less) oxide such as YSZ or Al ₂ O ₃ may be added to the porous alloy sprayed film 1 to improve gas permeability. . The porous ceramic sprayed film 2 is preferably formed of Al ₂ O ₃ (alumina) or Al ₂ O ₃ + ZrO ₂ (alumina-zirconia mixed powder), and the preferable film thickness is a porous film. The insulating performance is 150 μm or more, and the gas permeation performance is 800 μm or less.

Next, the manufacturing method of the present embodiment will be described with reference to FIG. First, the base material 3 for forming a sprayed film shown in FIG. As the material of the base material 3, any material can be used as long as it can withstand thermal spraying and has etching selectivity with an alloy sprayed film material and can be easily etched. Is mentioned. The substrate 3 may be columnar or cylindrical, but is preferably cylindrical from the viewpoint of ease of etching, and its thickness is desirably as thin as possible within a range where strength can be secured. Then, as shown in FIG. 3B, a porous alloy sprayed film 1 is formed on the base material 3 by spraying, for example, NiCrAlY by flame spraying or plasma spraying. Subsequently, as shown in FIG. 3C, the porous ceramic sprayed film 2 is formed on the porous alloy sprayed film 1 by spraying alumina, for example, by a plasma spraying method. Then, if the base material 3 is etched away by a wet etching method, the hybrid porous tube 100 of the present invention can be obtained. And it heat-processes in air | atmosphere as it is, an oxide film is formed, and the intensity | strength of an alloy film is improved. Alternatively, in order to improve the oxidation resistance, the mixed porous tube 100 formed in the yttrium compound solution is immersed and heat-treated in an oxidizing atmosphere to form a Y ₂ O ₃ coating.

Next, a method for manufacturing a high-temperature solid oxide fuel cell using the hybrid porous tube 100 according to the present invention will be described. FIG. 4A to FIG. 5B are diagrams in order of steps showing the first manufacturing method, and in each drawing, a cross section is shown in the upper part and a front view is shown in the lower part. In addition, a masking plate used in the process is shown below the manufactured product. Note that the vertical dimension of the masking plate is drawn narrower than the actual dimension. Actually, the vertical dimension of the opening of each masking plate is larger than the diameter of the porous tube 100.
First, as shown in FIG. 4 (a), a masking plate 4a made of a heat-resistant metal plate such as a carbon steel plate having an opening 4A in the sprayed portion at the end of the hybrid porous tube 100 is disposed. For example, NiCrAlY is sprayed, for example, by a flame spraying method, and the terminals 5 are formed at both ends of the hybrid porous tube 100. The NiCrAlY sprayed film used as the terminal 5 can be formed as a dense film as a whole, or the lower layer can be a porous NiCrAlY sprayed film and the upper layer can be a two-layered film of dense NiCrAlY sprayed film. It is desirable to form a taper at the inner end of the terminal 5 by moving the tube 100 or the masking plate 4a during the thermal spraying. Next, as shown in FIG. 4 (b), the masking plate is rearranged on the masking plate 4b and, for example, NiCrAlY is sprayed by, for example, plasma spraying method, so that the interconnector 6 and the terminal lead 7 made of a dense NiCrAlY sprayed film are formed. Form. Next, as shown in FIG. 4 (c), a masking plate 4c is disposed, for example, NiO is sprayed by, for example, flame spraying, and a porous NiO sprayed film whose one end contacts the terminal lead 7 or interconnector 6 is used. A fuel electrode 8 is formed.

Next, as shown in FIG. 5A, a masking plate 4d is disposed, and YSZ is sprayed by, for example, plasma spraying under reduced pressure to cover the fuel electrode 8 or between the interconnector 6 or the terminal lead 7-interconnector 6 A solid electrolyte film 9 made of a dense YSZ sprayed film filling the gap is formed. Next, as shown in FIG. 5B, a masking plate 4e is arranged, and LaCoO ₃ is sprayed, for example, by flame spraying to cover the solid electrolyte membrane 9, and one end contacts the interconnector 6 or the terminal lead 7. If the air electrode 10 made of the porous LaCoO ₃ sprayed film is formed, the manufacturing process of the cylindrical series connection type fuel cell using the hybrid porous tube 100 according to the present invention is completed.

Next, a second manufacturing method of the high-temperature solid oxide fuel cell using the hybrid porous tube 100 according to the present invention will be described. FIG. 6A to FIG. 7C are diagrams in the order of steps showing the second manufacturing method, and like FIG. 4 and FIG. A front view is shown. In each process, a masking plate having an opening is disposed at the sprayed portion, but the illustration thereof is omitted.
First, as shown in FIG. 6A, for example, alumina is sprayed by, for example, a plasma spraying method to form a dense ceramic film 11 that partitions the power generation region on the outer surface of the mixed porous tubular body 100. Next, as shown in FIG. 6 (b), for example, NiCrAlY is sprayed by, for example, flame spraying to fill a gap between the dense ceramic films 11 and partially from the porous NiCrAlY sprayed film covering the dense ceramic film 11. A fuel electrode 8 is formed. Next, as shown in FIG. 6C, YSZ is sprayed by, for example, plasma spraying to form a solid electrolyte film 9 made of a dense YSZ sprayed film that partially covers the fuel electrode 8.

Next, as shown in FIG. 7A, Ni is sprayed by, for example, plasma spraying to form the interconnector 6 and the terminal lead 7 made of a dense Ni sprayed film. Next, as shown in FIG. 7B, alumina is sprayed, for example, by plasma spraying to form a ceramic protective film 12 made of a dense alumina sprayed film. Next, as shown in FIG. 7 (c), for example, LaCoO ₃ is sprayed by flame spraying to cover the solid electrolyte film 9, and one end of the porous LaCoO ₃ sprayed film contacts the interconnector 6 or the terminal lead 7. If the air electrode 10 which consists of this is formed, the manufacturing process of the cylindrical serial connection type fuel cell using the mixed porous tube 100 concerning the present invention will be completed.

  A hybrid porous tube 100 made of a two-layer sprayed film as shown in FIG. 3 (d) can be prepared and prepared as a base tube for a high-temperature solid oxide fuel cell. After the process shown in FIG. 4 (a) and FIG. 6 (a) is completed, a mixed porous tube with a terminal and a dense ceramic membrane, or a mixed porous with an interconnector and a terminal lead built in advance The tube can also be prepared as a base tube for a high-temperature solid oxide fuel cell. In this way, a hybrid porous tube having completed the processes up to the terminal, interconnector or dense ceramic membrane formation stage is prepared, defective products are removed, and a uniform tube is prepared as a fuel cell base tube. Therefore, it becomes possible to efficiently produce a fuel cell with easy process control and uniform quality.

  A porous NiCrAlY film having a thickness of 350 μm was formed by an acetylene flame spraying method using an aluminum tube having an outer diameter of 18 mmφ and a length of 200 mm as a base material. Subsequently, a porous alumina film having a thickness of 250 μm was formed by plasma spraying. Thereafter, the aluminum tube was removed by etching with a sodium hydroxide-based etchant and washed with water to produce a mixed porous tube 100 shown in FIG.

  Since the porous tubular body according to the present invention has a cylindrical shape and a bilaterally symmetric structure, FIGS. 8 to 14 show the structure of only the right half of the tubular body and the upper half of the central axis. NiCrAlY is sprayed by acetylene flame spraying and plasma spraying on both ends of the porous tube produced in Example 1, to form a porous alloy film 13 and a dense alloy film 14 as shown in FIG. A porous tube 100 with a terminal was produced. By performing thermal spraying while moving the masking plate, a taper was formed at the inner ends of the porous alloy film 13 and the dense alloy film 14. Etching removal of the aluminum tube serving as the base material may be performed after thermal spraying of the porous alloy film 13 and the dense alloy film 14.

  As shown in FIG. 9, an aluminum tube having an outer diameter of 18 mmφ and a length of 200 mm is used as a base material, and as shown in FIG. Subsequently, alumina was sprayed by a plasma spraying method to form a porous ceramic sprayed film 2 having a thickness of 250 μm excluding the end portion of 5 mm. Furthermore, the porous ceramic film 15 having a film thickness of 400 μm was formed by spraying alumina on the end portion of 5 mm by plasma spraying. Thereafter, a porous alloy film 13 and a dense alloy film 14 made of NiCrAlY are formed at both ends by acetylene flame spraying and plasma spraying, and the aluminum tube is etched away with a sodium hydroxide-based etchant, and the mixed molding of this embodiment is performed. A porous tube 100 was produced.

  As shown in FIG. 10, an alumina tube is sprayed by plasma spraying to form a porous ceramic film 16 having a film thickness of 150 μm using an aluminum tube having an outer diameter of 18 mmφ and a length of 200 mm as a base material, and then an acetylene flame spraying method. The NiCrAlY was sprayed to form a porous alloy sprayed film 1 having a thickness of 350 μm on the portion excluding the end 10 mm, and subsequently, alumina was sprayed by a plasma spraying method to remove the end 5 mm and the porous portion having a thickness of 250 μm. A ceramic sprayed film 2 was formed. Furthermore, the porous ceramic film 15 having a film thickness of 400 μm was formed by spraying alumina on the end portion of 5 mm by plasma spraying. Thereafter, a porous alloy film 13 and a dense alloy film 14 made of NiCrAlY are formed on both ends by thermal spraying of acetylene flame, and the aluminum pipe is etched away with a sodium hydroxide-based etching solution, and the mixed porous pipe of this embodiment is used. A body 100 was produced.

  Using an aluminum tube having an outer diameter of 18 mmφ and a length of 200 mm as a base material, as shown in FIG. 11, NiCrAlY is sprayed by plasma spraying to form a dense alloy film 17 having a thickness of 150 μm over an end portion of 20 mm. Next, NiCrAlY was sprayed by acetylene flame spraying to form a 350 μm thick porous alloy sprayed film 1, and then alumina was sprayed by plasma spraying to form a 250 μm thick porous ceramic sprayed film 2. . Furthermore, a porous alloy film 13 and a dense alloy film 14 made of NiCrAlY are formed on both ends by acetylene flame spraying and plasma spraying, and the aluminum tube is etched away with a sodium hydroxide-based etching solution, and the mixed molding of this embodiment is performed. A porous tube 100 was produced.

    An aluminum tube having an outer diameter of 18 mmφ and a length of 200 mm and having a stepped outer shape so that the outer diameters of both ends are thinned, as shown in FIG. After fitting the stepped part, NiCrAlY is sprayed by acetylene flame spraying to form a porous alloy sprayed film 1 having a film thickness of 350 μm on the portion excluding the end, and then alumina is sprayed by plasma spraying. Thus, a porous ceramic sprayed film 2 having a thickness of 250 μm was formed. Furthermore, a porous ceramic film 15 having a film thickness of 400 μm was formed by spraying alumina on a 5 mm wide portion by plasma spraying. Thereafter, a dense alloy film 14 made of NiCrAlY was formed on both ends by plasma spraying, and the aluminum tube was removed by etching with a sodium hydroxide-based etchant to produce a mixed porous tubular body 100 of this example.

    Using an aluminum tube having an outer diameter of 18 mmφ and a length of 200 mm as a base material, as shown in FIG. 13, NiCrAlY is sprayed by acetylene flame spraying to form a porous alloy sprayed film 1 having a thickness of 350 μm, Alumina was sprayed by a plasma spraying method to form a porous ceramic sprayed film 2 having a thickness of 250 μm. Further, NiCrAlY is sprayed by a plasma spraying method to form a dense alloy film 19 to be an interconnector and a terminal lead, and the aluminum tube is removed by etching with a sodium hydroxide-based etching solution, thereby the mixed porous tube of this embodiment 100 was produced.

    Using an aluminum tube having an outer diameter of 18 mmφ and a length of 200 mm as a base material, as shown in FIG. 14, NiCrAlY is sprayed by acetylene flame spraying to form a porous alloy sprayed film 1 having a thickness of 350 μm, Alumina was sprayed by a plasma spraying method to form a porous ceramic sprayed film 2 having a thickness of 250 μm. Further, alumina was sprayed on the portion between the end portion and the cell formation region by plasma spraying to form a dense ceramic film 20 having a film thickness of 150 μm to partition the power generation region. Thereafter, the aluminum tube was removed by etching with a sodium hydroxide-based etchant to produce a mixed porous tube 100 of this example.

  The hybrid porous tube according to the present invention can be used as a tube that requires heat resistance and air permeability. In particular, it can be effectively used as a base tube of a high-temperature solid electrolyte fuel cell, but in addition, when it is desired that the fuel distribution pipe disposed inside the base tube of the high-temperature solid electrolyte fuel cell or air permeability is desired It can also be used in a core tube such as a high temperature solid oxide fuel cell. However, in the case of the latter two, it is not necessary to form an interconnector or a terminal on the tube. When an airtight core tube is required, a dense ceramic sprayed film or a dense alloy sprayed film may be formed on the outer periphery of the porous tube shown in FIG.

Explanatory drawing of the ceramic sintered compact and sprayed film for demonstrating the effect of this invention. Explanatory drawing of the measurement position for demonstrating the effect of this invention. The side view for demonstrating embodiment of this invention and the front view which shows a part in cross section. The front view which shows a part of process order which shows one manufacturing method which manufactures a cylindrical serial connection type high temperature solid electrolyte fuel cell using the hybrid porous tube of the present invention (part 1). The front view which shows a part of process order which shows one manufacturing method which manufactures a cylindrical serial connection type high temperature solid electrolyte fuel cell using the hybrid porous tube of the present invention (part 2). The front view which shows a part of process order which shows the other manufacturing method which manufactures a cylindrical serial connection type high temperature solid electrolyte fuel cell using the hybrid porous body of this invention (the 1). The front view which shows a part of process order which shows the other manufacturing method which manufactures a cylindrical serial connection type high temperature solid electrolyte fuel cell using the hybrid porous body of this invention (the 2). Sectional drawing which shows Example 2 of this invention. Sectional drawing which shows Example 3 of this invention. Sectional drawing which shows Example 4 of this invention. Sectional drawing which shows Example 5 of this invention. Sectional drawing which shows Example 6 of this invention. Sectional drawing which shows Example 7 of this invention. Sectional drawing which shows Example 8 of this invention. The front view which shows a part of conventional example with sectional drawing.

Explanation of symbols

DESCRIPTION OF SYMBOLS 1 Porous alloy sprayed film 2 Porous ceramic sprayed film 3 Base material 4a-4e Masking plate 5 Terminal 6 Interconnector 7 Terminal lead 8 Fuel electrode 9 Solid electrolyte film 10 Air electrode 11 Dense ceramic film 12 Ceramic protective film 13 Porous alloy Membrane 14 Dense alloy membrane 15, 16 Porous ceramic membrane 17 Dense alloy membrane 18 Heat resistant metal pipe 19 Dense alloy membrane 20 Dense ceramic membrane 30 Ceramic sintered body 31 Ceramic particles 40 Sprayed membrane 41 Sprayed membrane particles 50 Porous ceramic substrate tube 51 Dense Ceramic membrane 52 Fuel electrode 53 Solid electrolyte membrane 54 Interconnector 55 Terminal lead 56 Dense ceramic membrane 57 Air electrode 58 Lead wire 59 Ceramic end cap 100 Hybrid porous tube 200 Ceramic-based SOFC stack

Claims (9)

Forming a porous alloy film on the surface of the base tube body by thermal spraying;
Forming a porous ceramic film on the surface of the porous alloy film by thermal spraying;
Removing the base tube from a laminated film having the porous alloy film and the porous ceramic film;
A method for producing a hybrid porous tube body. The method for producing a hybrid porous tube according to claim 1 , wherein the base tube is made of Al, and the base tube is removed by etching. The method for producing a hybrid porous tube according to claim 1 or 2 , wherein the porous alloy film is formed by flame spraying or plasma spraying. After the step of removing the substrate tube body, the production of hybrid porous tube body according to any of claims 1 to 3, further comprising the step of performing a heat treatment in an oxidizing atmosphere Method. After the step of removing the substrate tube body, hybrid porous according to any one of claims 1 to 4, further comprising the step of performing subsequent thermal treatment performed immersed in yttrium compound solution A method for producing a tube. The porous alloy film, hybrid porous according to any one of claims 1 to 5, characterized in that it is formed by heat resistance and high oxidation resistance heat and oxidation resistant alloy than Fe A method for producing a tube. The porous alloy film, method of manufacturing the hybrid porous tube body according to any one of claims 1 to 6, characterized in that it is formed by the NiCrAlY. Wherein the porous alloy film, method of manufacturing the hybrid porous tube body according to any one of claims 1 to 7, characterized in that the oxide is added. The porous ceramic sprayed coating, Al ₂ O ₃ or Al ₂ O _{3 +} ZrO ₂ - according to any one of claims 1, characterized in that it is formed by _(alumina zirconia mixed powder) 8 A method for producing a hybrid porous tube.

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