JP3773906B2 - Linear polyester resin for toner and toner - Google Patents
Linear polyester resin for toner and toner Download PDFInfo
- Publication number
- JP3773906B2 JP3773906B2 JP2003024500A JP2003024500A JP3773906B2 JP 3773906 B2 JP3773906 B2 JP 3773906B2 JP 2003024500 A JP2003024500 A JP 2003024500A JP 2003024500 A JP2003024500 A JP 2003024500A JP 3773906 B2 JP3773906 B2 JP 3773906B2
- Authority
- JP
- Japan
- Prior art keywords
- toner
- resin
- polyester resin
- temperature
- linear polyester
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Lifetime
Links
- 229920001225 polyester resin Polymers 0.000 title claims description 45
- 239000004645 polyester resin Substances 0.000 title claims description 45
- OFOBLEOULBTSOW-UHFFFAOYSA-N Malonic acid Chemical compound OC(=O)CC(O)=O OFOBLEOULBTSOW-UHFFFAOYSA-N 0.000 claims description 14
- 239000002253 acid Substances 0.000 claims description 12
- 150000002009 diols Chemical class 0.000 claims description 11
- 230000009477 glass transition Effects 0.000 claims description 8
- 125000003118 aryl group Chemical group 0.000 claims description 5
- SLCVBVWXLSEKPL-UHFFFAOYSA-N neopentyl glycol Chemical compound OCC(C)(C)CO SLCVBVWXLSEKPL-UHFFFAOYSA-N 0.000 claims description 3
- 150000001735 carboxylic acids Chemical class 0.000 claims 2
- 229920005989 resin Polymers 0.000 description 50
- 239000011347 resin Substances 0.000 description 50
- 239000003795 chemical substances by application Substances 0.000 description 17
- LYCAIKOWRPUZTN-UHFFFAOYSA-N Ethylene glycol Chemical compound OCCO LYCAIKOWRPUZTN-UHFFFAOYSA-N 0.000 description 15
- 238000006243 chemical reaction Methods 0.000 description 13
- 229920000728 polyester Polymers 0.000 description 13
- -1 alicyclic diol Chemical class 0.000 description 12
- KKEYFWRCBNTPAC-UHFFFAOYSA-N Terephthalic acid Chemical compound OC(=O)C1=CC=C(C(O)=O)C=C1 KKEYFWRCBNTPAC-UHFFFAOYSA-N 0.000 description 10
- 238000011156 evaluation Methods 0.000 description 10
- 230000000903 blocking effect Effects 0.000 description 9
- 238000000034 method Methods 0.000 description 9
- 230000000052 comparative effect Effects 0.000 description 8
- QQVIHTHCMHWDBS-UHFFFAOYSA-N isophthalic acid Chemical compound OC(=O)C1=CC=CC(C(O)=O)=C1 QQVIHTHCMHWDBS-UHFFFAOYSA-N 0.000 description 8
- 230000005291 magnetic effect Effects 0.000 description 8
- PPBRXRYQALVLMV-UHFFFAOYSA-N Styrene Chemical compound C=CC1=CC=CC=C1 PPBRXRYQALVLMV-UHFFFAOYSA-N 0.000 description 6
- WNLRTRBMVRJNCN-UHFFFAOYSA-N adipic acid Chemical compound OC(=O)CCCCC(O)=O WNLRTRBMVRJNCN-UHFFFAOYSA-N 0.000 description 6
- 125000004432 carbon atom Chemical group C* 0.000 description 6
- 239000000203 mixture Substances 0.000 description 6
- PUPZLCDOIYMWBV-UHFFFAOYSA-N (+/-)-1,3-Butanediol Chemical compound CC(O)CCO PUPZLCDOIYMWBV-UHFFFAOYSA-N 0.000 description 5
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 description 5
- 239000000654 additive Substances 0.000 description 5
- 239000000975 dye Substances 0.000 description 5
- 239000000126 substance Substances 0.000 description 5
- 239000001993 wax Substances 0.000 description 5
- NRCMAYZCPIVABH-UHFFFAOYSA-N Quinacridone Chemical compound N1C2=CC=CC=C2C(=O)C2=C1C=C1C(=O)C3=CC=CC=C3NC1=C2 NRCMAYZCPIVABH-UHFFFAOYSA-N 0.000 description 4
- GWEVSGVZZGPLCZ-UHFFFAOYSA-N Titan oxide Chemical compound O=[Ti]=O GWEVSGVZZGPLCZ-UHFFFAOYSA-N 0.000 description 4
- ADCOVFLJGNWWNZ-UHFFFAOYSA-N antimony trioxide Chemical compound O=[Sb]O[Sb]=O ADCOVFLJGNWWNZ-UHFFFAOYSA-N 0.000 description 4
- 239000011230 binding agent Substances 0.000 description 4
- 150000001732 carboxylic acid derivatives Chemical class 0.000 description 4
- 239000003086 colorant Substances 0.000 description 4
- 238000010438 heat treatment Methods 0.000 description 4
- 239000000696 magnetic material Substances 0.000 description 4
- 229910052751 metal Inorganic materials 0.000 description 4
- 239000002184 metal Substances 0.000 description 4
- 238000002156 mixing Methods 0.000 description 4
- 230000000704 physical effect Effects 0.000 description 4
- 239000000049 pigment Substances 0.000 description 4
- 239000000843 powder Substances 0.000 description 4
- ARCGXLSVLAOJQL-UHFFFAOYSA-N trimellitic acid Chemical compound OC(=O)C1=CC=C(C(O)=O)C(C(O)=O)=C1 ARCGXLSVLAOJQL-UHFFFAOYSA-N 0.000 description 4
- 239000004925 Acrylic resin Substances 0.000 description 3
- 229920000178 Acrylic resin Polymers 0.000 description 3
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 3
- DNIAPMSPPWPWGF-UHFFFAOYSA-N Propylene glycol Chemical compound CC(O)CO DNIAPMSPPWPWGF-UHFFFAOYSA-N 0.000 description 3
- YIMQCDZDWXUDCA-UHFFFAOYSA-N [4-(hydroxymethyl)cyclohexyl]methanol Chemical compound OCC1CCC(CO)CC1 YIMQCDZDWXUDCA-UHFFFAOYSA-N 0.000 description 3
- 239000001361 adipic acid Substances 0.000 description 3
- 235000011037 adipic acid Nutrition 0.000 description 3
- 230000015572 biosynthetic process Effects 0.000 description 3
- 239000004203 carnauba wax Substances 0.000 description 3
- 235000013869 carnauba wax Nutrition 0.000 description 3
- 239000011248 coating agent Substances 0.000 description 3
- 238000000576 coating method Methods 0.000 description 3
- 238000006482 condensation reaction Methods 0.000 description 3
- MTHSVFCYNBDYFN-UHFFFAOYSA-N diethylene glycol Chemical compound OCCOCCO MTHSVFCYNBDYFN-UHFFFAOYSA-N 0.000 description 3
- 230000000694 effects Effects 0.000 description 3
- SZVJSHCCFOBDDC-UHFFFAOYSA-N iron(II,III) oxide Inorganic materials O=[Fe]O[Fe]O[Fe]=O SZVJSHCCFOBDDC-UHFFFAOYSA-N 0.000 description 3
- 238000004898 kneading Methods 0.000 description 3
- NYGZLYXAPMMJTE-UHFFFAOYSA-M metanil yellow Chemical group [Na+].[O-]S(=O)(=O)C1=CC=CC(N=NC=2C=CC(NC=3C=CC=CC=3)=CC=2)=C1 NYGZLYXAPMMJTE-UHFFFAOYSA-M 0.000 description 3
- 239000003607 modifier Substances 0.000 description 3
- 239000000178 monomer Substances 0.000 description 3
- 239000002245 particle Substances 0.000 description 3
- 238000010298 pulverizing process Methods 0.000 description 3
- 238000003786 synthesis reaction Methods 0.000 description 3
- 238000012360 testing method Methods 0.000 description 3
- 229910000859 α-Fe Inorganic materials 0.000 description 3
- OSNILPMOSNGHLC-UHFFFAOYSA-N 1-[4-methoxy-3-(piperidin-1-ylmethyl)phenyl]ethanone Chemical compound COC1=CC=C(C(C)=O)C=C1CN1CCCCC1 OSNILPMOSNGHLC-UHFFFAOYSA-N 0.000 description 2
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 description 2
- VZCYOOQTPOCHFL-OWOJBTEDSA-N Fumaric acid Chemical compound OC(=O)\C=C\C(O)=O VZCYOOQTPOCHFL-OWOJBTEDSA-N 0.000 description 2
- PXHVJJICTQNCMI-UHFFFAOYSA-N Nickel Chemical compound [Ni] PXHVJJICTQNCMI-UHFFFAOYSA-N 0.000 description 2
- 229920003171 Poly (ethylene oxide) Polymers 0.000 description 2
- ATUOYWHBWRKTHZ-UHFFFAOYSA-N Propane Chemical compound CCC ATUOYWHBWRKTHZ-UHFFFAOYSA-N 0.000 description 2
- KDYFGRWQOYBRFD-UHFFFAOYSA-N Succinic acid Natural products OC(=O)CCC(O)=O KDYFGRWQOYBRFD-UHFFFAOYSA-N 0.000 description 2
- 230000000996 additive effect Effects 0.000 description 2
- 238000004220 aggregation Methods 0.000 description 2
- 230000002776 aggregation Effects 0.000 description 2
- 229910045601 alloy Inorganic materials 0.000 description 2
- 239000000956 alloy Substances 0.000 description 2
- 239000000987 azo dye Substances 0.000 description 2
- WERYXYBDKMZEQL-UHFFFAOYSA-N butane-1,4-diol Chemical compound OCCCCO WERYXYBDKMZEQL-UHFFFAOYSA-N 0.000 description 2
- 239000000969 carrier Substances 0.000 description 2
- XCJYREBRNVKWGJ-UHFFFAOYSA-N copper(II) phthalocyanine Chemical compound [Cu+2].C12=CC=CC=C2C(N=C2[N-]C(C3=CC=CC=C32)=N2)=NC1=NC([C]1C=CC=CC1=1)=NC=1N=C1[C]3C=CC=CC3=C2[N-]1 XCJYREBRNVKWGJ-UHFFFAOYSA-N 0.000 description 2
- 238000011161 development Methods 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 238000005886 esterification reaction Methods 0.000 description 2
- 230000005294 ferromagnetic effect Effects 0.000 description 2
- 239000012188 paraffin wax Substances 0.000 description 2
- XNGIFLGASWRNHJ-UHFFFAOYSA-N phthalic acid Chemical compound OC(=O)C1=CC=CC=C1C(O)=O XNGIFLGASWRNHJ-UHFFFAOYSA-N 0.000 description 2
- 238000006116 polymerization reaction Methods 0.000 description 2
- 229920001451 polypropylene glycol Polymers 0.000 description 2
- 238000007639 printing Methods 0.000 description 2
- 239000001022 rhodamine dye Substances 0.000 description 2
- YGSDEFSMJLZEOE-UHFFFAOYSA-N salicylic acid Chemical compound OC(=O)C1=CC=CC=C1O YGSDEFSMJLZEOE-UHFFFAOYSA-N 0.000 description 2
- CXMXRPHRNRROMY-UHFFFAOYSA-N sebacic acid Chemical compound OC(=O)CCCCCCCCC(O)=O CXMXRPHRNRROMY-UHFFFAOYSA-N 0.000 description 2
- 239000000377 silicon dioxide Substances 0.000 description 2
- 229920002050 silicone resin Polymers 0.000 description 2
- 229920005792 styrene-acrylic resin Polymers 0.000 description 2
- VZCYOOQTPOCHFL-UHFFFAOYSA-N trans-butenedioic acid Natural products OC(=O)C=CC(O)=O VZCYOOQTPOCHFL-UHFFFAOYSA-N 0.000 description 2
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 2
- DNIAPMSPPWPWGF-VKHMYHEASA-N (+)-propylene glycol Chemical compound C[C@H](O)CO DNIAPMSPPWPWGF-VKHMYHEASA-N 0.000 description 1
- YPFDHNVEDLHUCE-UHFFFAOYSA-N 1,3-propanediol Substances OCCCO YPFDHNVEDLHUCE-UHFFFAOYSA-N 0.000 description 1
- LIBOYZGDGVDKKH-UHFFFAOYSA-N 2-(8-methylnonyl)butanedioic acid Chemical compound CC(C)CCCCCCCC(C(O)=O)CC(O)=O LIBOYZGDGVDKKH-UHFFFAOYSA-N 0.000 description 1
- MFYSUUPKMDJYPF-UHFFFAOYSA-N 2-[(4-methyl-2-nitrophenyl)diazenyl]-3-oxo-n-phenylbutanamide Chemical compound C=1C=CC=CC=1NC(=O)C(C(=O)C)N=NC1=CC=C(C)C=C1[N+]([O-])=O MFYSUUPKMDJYPF-UHFFFAOYSA-N 0.000 description 1
- QDCPNGVVOWVKJG-VAWYXSNFSA-N 2-[(e)-dodec-1-enyl]butanedioic acid Chemical compound CCCCCCCCCC\C=C\C(C(O)=O)CC(O)=O QDCPNGVVOWVKJG-VAWYXSNFSA-N 0.000 description 1
- IICCLYANAQEHCI-UHFFFAOYSA-N 4,5,6,7-tetrachloro-3',6'-dihydroxy-2',4',5',7'-tetraiodospiro[2-benzofuran-3,9'-xanthene]-1-one Chemical compound O1C(=O)C(C(=C(Cl)C(Cl)=C2Cl)Cl)=C2C21C1=CC(I)=C(O)C(I)=C1OC1=C(I)C(O)=C(I)C=C21 IICCLYANAQEHCI-UHFFFAOYSA-N 0.000 description 1
- KLSLBUSXWBJMEC-UHFFFAOYSA-N 4-Propylphenol Chemical compound CCCC1=CC=C(O)C=C1 KLSLBUSXWBJMEC-UHFFFAOYSA-N 0.000 description 1
- 125000004203 4-hydroxyphenyl group Chemical group [H]OC1=C([H])C([H])=C(*)C([H])=C1[H] 0.000 description 1
- XURABDHWIADCPO-UHFFFAOYSA-N 4-prop-2-enylhepta-1,6-diene Chemical compound C=CCC(CC=C)CC=C XURABDHWIADCPO-UHFFFAOYSA-N 0.000 description 1
- 229910002012 Aerosil® Inorganic materials 0.000 description 1
- VYZAMTAEIAYCRO-UHFFFAOYSA-N Chromium Chemical compound [Cr] VYZAMTAEIAYCRO-UHFFFAOYSA-N 0.000 description 1
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 description 1
- YCKRFDGAMUMZLT-UHFFFAOYSA-N Fluorine atom Chemical compound [F] YCKRFDGAMUMZLT-UHFFFAOYSA-N 0.000 description 1
- PWHULOQIROXLJO-UHFFFAOYSA-N Manganese Chemical compound [Mn] PWHULOQIROXLJO-UHFFFAOYSA-N 0.000 description 1
- 240000007594 Oryza sativa Species 0.000 description 1
- 235000007164 Oryza sativa Nutrition 0.000 description 1
- 239000004698 Polyethylene Substances 0.000 description 1
- 239000004743 Polypropylene Substances 0.000 description 1
- 239000004793 Polystyrene Substances 0.000 description 1
- HCHKCACWOHOZIP-UHFFFAOYSA-N Zinc Chemical compound [Zn] HCHKCACWOHOZIP-UHFFFAOYSA-N 0.000 description 1
- NWLCFADDJOPOQC-UHFFFAOYSA-N [Mn].[Cu].[Sn] Chemical compound [Mn].[Cu].[Sn] NWLCFADDJOPOQC-UHFFFAOYSA-N 0.000 description 1
- ZOIORXHNWRGPMV-UHFFFAOYSA-N acetic acid;zinc Chemical compound [Zn].CC(O)=O.CC(O)=O ZOIORXHNWRGPMV-UHFFFAOYSA-N 0.000 description 1
- 150000008065 acid anhydrides Chemical class 0.000 description 1
- 230000002378 acidificating effect Effects 0.000 description 1
- 238000011276 addition treatment Methods 0.000 description 1
- 150000001334 alicyclic compounds Chemical class 0.000 description 1
- 125000005907 alkyl ester group Chemical group 0.000 description 1
- 229910052782 aluminium Inorganic materials 0.000 description 1
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 1
- PNEYBMLMFCGWSK-UHFFFAOYSA-N aluminium oxide Inorganic materials [O-2].[O-2].[O-2].[Al+3].[Al+3] PNEYBMLMFCGWSK-UHFFFAOYSA-N 0.000 description 1
- 238000004458 analytical method Methods 0.000 description 1
- 235000013871 bee wax Nutrition 0.000 description 1
- 239000012166 beeswax Substances 0.000 description 1
- YHWCPXVTRSHPNY-UHFFFAOYSA-N butan-1-olate;titanium(4+) Chemical compound [Ti+4].CCCC[O-].CCCC[O-].CCCC[O-].CCCC[O-] YHWCPXVTRSHPNY-UHFFFAOYSA-N 0.000 description 1
- CDQSJQSWAWPGKG-UHFFFAOYSA-N butane-1,1-diol Chemical compound CCCC(O)O CDQSJQSWAWPGKG-UHFFFAOYSA-N 0.000 description 1
- OWBTYPJTUOEWEK-UHFFFAOYSA-N butane-2,3-diol Chemical compound CC(O)C(C)O OWBTYPJTUOEWEK-UHFFFAOYSA-N 0.000 description 1
- CQEYYJKEWSMYFG-UHFFFAOYSA-N butyl acrylate Chemical compound CCCCOC(=O)C=C CQEYYJKEWSMYFG-UHFFFAOYSA-N 0.000 description 1
- QHIWVLPBUQWDMQ-UHFFFAOYSA-N butyl prop-2-enoate;methyl 2-methylprop-2-enoate;prop-2-enoic acid Chemical compound OC(=O)C=C.COC(=O)C(C)=C.CCCCOC(=O)C=C QHIWVLPBUQWDMQ-UHFFFAOYSA-N 0.000 description 1
- 239000006229 carbon black Substances 0.000 description 1
- 229910000420 cerium oxide Inorganic materials 0.000 description 1
- 239000007795 chemical reaction product Substances 0.000 description 1
- 229910052804 chromium Inorganic materials 0.000 description 1
- 239000011651 chromium Substances 0.000 description 1
- 229940090961 chromium dioxide Drugs 0.000 description 1
- IAQWMWUKBQPOIY-UHFFFAOYSA-N chromium(4+);oxygen(2-) Chemical compound [O-2].[O-2].[Cr+4] IAQWMWUKBQPOIY-UHFFFAOYSA-N 0.000 description 1
- AYTAKQFHWFYBMA-UHFFFAOYSA-N chromium(IV) oxide Inorganic materials O=[Cr]=O AYTAKQFHWFYBMA-UHFFFAOYSA-N 0.000 description 1
- 229920006026 co-polymeric resin Polymers 0.000 description 1
- 239000010941 cobalt Substances 0.000 description 1
- 229910017052 cobalt Inorganic materials 0.000 description 1
- GUTLYIVDDKVIGB-UHFFFAOYSA-N cobalt atom Chemical compound [Co] GUTLYIVDDKVIGB-UHFFFAOYSA-N 0.000 description 1
- 238000001816 cooling Methods 0.000 description 1
- 229910052802 copper Inorganic materials 0.000 description 1
- 239000010949 copper Substances 0.000 description 1
- 238000002425 crystallisation Methods 0.000 description 1
- 230000008025 crystallization Effects 0.000 description 1
- 125000000664 diazo group Chemical group [N-]=[N+]=[*] 0.000 description 1
- JGFBRKRYDCGYKD-UHFFFAOYSA-N dibutyl(oxo)tin Chemical compound CCCC[Sn](=O)CCCC JGFBRKRYDCGYKD-UHFFFAOYSA-N 0.000 description 1
- 235000014113 dietary fatty acids Nutrition 0.000 description 1
- 125000004177 diethyl group Chemical group [H]C([H])([H])C([H])([H])* 0.000 description 1
- 125000000118 dimethyl group Chemical group [H]C([H])([H])* 0.000 description 1
- 239000006185 dispersion Substances 0.000 description 1
- 238000004821 distillation Methods 0.000 description 1
- 239000003822 epoxy resin Substances 0.000 description 1
- 150000002148 esters Chemical class 0.000 description 1
- 125000001495 ethyl group Chemical group [H]C([H])([H])C([H])([H])* 0.000 description 1
- 239000000194 fatty acid Substances 0.000 description 1
- 229930195729 fatty acid Natural products 0.000 description 1
- 150000004665 fatty acids Chemical class 0.000 description 1
- 230000005307 ferromagnetism Effects 0.000 description 1
- 239000011737 fluorine Substances 0.000 description 1
- 229910052731 fluorine Inorganic materials 0.000 description 1
- 239000001530 fumaric acid Substances 0.000 description 1
- 238000004817 gas chromatography Methods 0.000 description 1
- 238000005227 gel permeation chromatography Methods 0.000 description 1
- YBMRDBCBODYGJE-UHFFFAOYSA-N germanium oxide Inorganic materials O=[Ge]=O YBMRDBCBODYGJE-UHFFFAOYSA-N 0.000 description 1
- 229910001291 heusler alloy Inorganic materials 0.000 description 1
- 230000001771 impaired effect Effects 0.000 description 1
- 239000004615 ingredient Substances 0.000 description 1
- 239000010954 inorganic particle Substances 0.000 description 1
- 229910052742 iron Inorganic materials 0.000 description 1
- MOUPNEIJQCETIW-UHFFFAOYSA-N lead chromate Chemical compound [Pb+2].[O-][Cr]([O-])(=O)=O MOUPNEIJQCETIW-UHFFFAOYSA-N 0.000 description 1
- 239000007788 liquid Substances 0.000 description 1
- 239000000314 lubricant Substances 0.000 description 1
- VZCYOOQTPOCHFL-UPHRSURJSA-N maleic acid Chemical compound OC(=O)\C=C/C(O)=O VZCYOOQTPOCHFL-UPHRSURJSA-N 0.000 description 1
- 239000011976 maleic acid Substances 0.000 description 1
- 229910052748 manganese Inorganic materials 0.000 description 1
- 239000011572 manganese Substances 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 239000000155 melt Substances 0.000 description 1
- 238000007578 melt-quenching technique Methods 0.000 description 1
- 238000002844 melting Methods 0.000 description 1
- 125000002496 methyl group Chemical group [H]C([H])([H])* 0.000 description 1
- 150000004780 naphthols Chemical class 0.000 description 1
- 229910052759 nickel Inorganic materials 0.000 description 1
- 229910052757 nitrogen Inorganic materials 0.000 description 1
- JRZJOMJEPLMPRA-UHFFFAOYSA-N olefin Natural products CCCCCCCC=C JRZJOMJEPLMPRA-UHFFFAOYSA-N 0.000 description 1
- BMMGVYCKOGBVEV-UHFFFAOYSA-N oxo(oxoceriooxy)cerium Chemical compound [Ce]=O.O=[Ce]=O BMMGVYCKOGBVEV-UHFFFAOYSA-N 0.000 description 1
- PVADDRMAFCOOPC-UHFFFAOYSA-N oxogermanium Chemical compound [Ge]=O PVADDRMAFCOOPC-UHFFFAOYSA-N 0.000 description 1
- FJKROLUGYXJWQN-UHFFFAOYSA-N papa-hydroxy-benzoic acid Natural products OC(=O)C1=CC=C(O)C=C1 FJKROLUGYXJWQN-UHFFFAOYSA-N 0.000 description 1
- 235000019809 paraffin wax Nutrition 0.000 description 1
- 235000019271 petrolatum Nutrition 0.000 description 1
- 150000002989 phenols Chemical class 0.000 description 1
- IEQIEDJGQAUEQZ-UHFFFAOYSA-N phthalocyanine Chemical compound N1C(N=C2C3=CC=CC=C3C(N=C3C4=CC=CC=C4C(=N4)N3)=N2)=C(C=CC=C2)C2=C1N=C1C2=CC=CC=C2C4=N1 IEQIEDJGQAUEQZ-UHFFFAOYSA-N 0.000 description 1
- 229920006122 polyamide resin Polymers 0.000 description 1
- 229920000647 polyepoxide Polymers 0.000 description 1
- 229920000573 polyethylene Polymers 0.000 description 1
- 239000002685 polymerization catalyst Substances 0.000 description 1
- 230000000379 polymerizing effect Effects 0.000 description 1
- 229920001155 polypropylene Polymers 0.000 description 1
- 229920001296 polysiloxane Polymers 0.000 description 1
- 229920002223 polystyrene Polymers 0.000 description 1
- 229920005990 polystyrene resin Polymers 0.000 description 1
- 229920000166 polytrimethylene carbonate Polymers 0.000 description 1
- 238000003825 pressing Methods 0.000 description 1
- 239000001294 propane Substances 0.000 description 1
- 150000003242 quaternary ammonium salts Chemical class 0.000 description 1
- 238000011160 research Methods 0.000 description 1
- 239000011342 resin composition Substances 0.000 description 1
- 235000009566 rice Nutrition 0.000 description 1
- 229930187593 rose bengal Natural products 0.000 description 1
- 229940081623 rose bengal Drugs 0.000 description 1
- STRXNPAVPKGJQR-UHFFFAOYSA-N rose bengal A Natural products O1C(=O)C(C(=CC=C2Cl)Cl)=C2C21C1=CC(I)=C(O)C(I)=C1OC1=C(I)C(O)=C(I)C=C21 STRXNPAVPKGJQR-UHFFFAOYSA-N 0.000 description 1
- 229960004889 salicylic acid Drugs 0.000 description 1
- 150000003839 salts Chemical class 0.000 description 1
- 239000004576 sand Substances 0.000 description 1
- 238000003756 stirring Methods 0.000 description 1
- VEALVRVVWBQVSL-UHFFFAOYSA-N strontium titanate Chemical compound [Sr+2].[O-][Ti]([O-])=O VEALVRVVWBQVSL-UHFFFAOYSA-N 0.000 description 1
- 229920001909 styrene-acrylic polymer Polymers 0.000 description 1
- ALRFTTOJSPMYSY-UHFFFAOYSA-N tin disulfide Chemical compound S=[Sn]=S ALRFTTOJSPMYSY-UHFFFAOYSA-N 0.000 description 1
- 238000005809 transesterification reaction Methods 0.000 description 1
- 238000011282 treatment Methods 0.000 description 1
- YJGJRYWNNHUESM-UHFFFAOYSA-J triacetyloxystannyl acetate Chemical compound [Sn+4].CC([O-])=O.CC([O-])=O.CC([O-])=O.CC([O-])=O YJGJRYWNNHUESM-UHFFFAOYSA-J 0.000 description 1
- ZIBGPFATKBEMQZ-UHFFFAOYSA-N triethylene glycol Chemical compound OCCOCCOCCO ZIBGPFATKBEMQZ-UHFFFAOYSA-N 0.000 description 1
- XOSXWYQMOYSSKB-LDKJGXKFSA-L water blue Chemical compound CC1=CC(/C(\C(C=C2)=CC=C2NC(C=C2)=CC=C2S([O-])(=O)=O)=C(\C=C2)/C=C/C\2=N\C(C=C2)=CC=C2S([O-])(=O)=O)=CC(S(O)(=O)=O)=C1N.[Na+].[Na+] XOSXWYQMOYSSKB-LDKJGXKFSA-L 0.000 description 1
- 239000011701 zinc Substances 0.000 description 1
- 229910052725 zinc Inorganic materials 0.000 description 1
- 239000004246 zinc acetate Substances 0.000 description 1
Landscapes
- Developing Agents For Electrophotography (AREA)
Description
【0001】
【発明の属する技術分野】
本発明は、トナー用線状ポリエステル樹脂およびこれを含有するトナーに関する。特に、本発明は、電子写真法、静電記録法や静電印刷法等において、静電荷像または磁気潜像の現像に用いられ、物性バランスが良く、とりわけ低温定着性に優れるトナーを提供できる、トナー用線状ポリエステル樹脂およびこの樹脂を含有するトナーに関する。
【0002】
【従来の技術】
電子写真印刷法および静電荷現像法により画像を得る方法においては、感光体上に形成された静電荷像をあらかじめ摩擦により帯電させたトナーによって現像したのち、定着部においてヒートローラー圧着により定着を行う方式が一般的である。これらのプロセスを問題なく通過するためには、トナーは、帯電量安定性、耐ブロッキング性、非オフセット性等の様々な性能を併せ持つ必要がある。近年は、低エネルギーの観点から、ヒートローラーの温度がより低温でも紙への定着性が良好で、広い定着温度幅を有するトナーが強く求められている。
【0003】
トナー用バインダー樹脂は上述のようなトナー特性に大きな影響を与えるものであり、そのような樹脂としてポリスチレン樹脂、スチレンアクリル樹脂、ポリエステル樹脂、エポキシ樹脂、ポリアミド樹脂等が知られているが、最近では、本質的に定着性に優れるポリエステル樹脂が特に注目されている。
【0004】
ポリエステル系トナー用樹脂としては、三官能以上のモノマーを使用した非線状ポリエステル樹脂が一般的であるが、より低温での定着性に優れる樹脂が強く望まれており、種々の検討がなされてきた。
【0005】
例えば、特開平4−362956号公報、特開平8−320593号公報等では、非線状ポリエステルに低融点の線状ポリエステルを混合して低温定着性を改良する試みがなされている。さらに、特開平10−339969号公報、特開平10−268558号公報、特開2000−305316号公報等では、線状ポリエステルを用いた検討がなされている。さらに、特開平4−313760号公報、特開平2002−287427号公報では、軟化点を規定した2種のポリエステル樹脂からなるトナーの検討がなされている。
【0006】
【特許文献1】
特開平4−362956号公報
【特許文献2】
特開平8−320593号公報
【特許文献3】
特開平10−339969号公報
【特許文献4】
特開平10−268558号公報
【特許文献5】
特開2000−305316号公報
【特許文献6】
特開平4−313760号公報
【特許文献7】
特開平2002−287427号公報
【0007】
【発明が解決しようとする課題】
上述の技術等により、定着性能の改良されたトナー用樹脂が開発されてきているが、定着性能に対する市場の要求はさらに厳しくなってきており、上述の技術では、耐ブロッキング性、非オフセット性等の必要物性を保持しつつ、市場要求を満足させ得る低温定着性を有する樹脂の開発には至っていなかった。
【0008】
本発明の目的は、上記の如き従来技術の問題点を解決し、低温定着性に優れたトナー用線状ポリエステル樹脂およびこれを含有するトナーを提供することにある。
【0009】
【課題を解決するための手段】
本発明者らは、トナー用線状ポリエステル樹脂について鋭意研究した結果、下記の如き構成を採用することにより上記課題を解決できることを見出し、本発明を完成するに至ったものである。
【0010】
すなわち、本発明は、上記課題を解決するため、ジカルボン酸成分とジオール成分とからなる線状ポリエステル樹脂であって、ジカルボン酸成分は、芳香族ジカルボン酸成分を全カルボン酸成分中50モル%以上、及び、炭素数4〜8の脂肪族ジオールを全カルボン酸成分100モル部に対して60モル部以上含有し、該ポリエステル樹脂の質量平均分子量(Mw)が4,000〜10,000の範囲にあり、ガラス転移温度が40〜70℃の範囲にあり、軟化温度が90〜120℃の範囲にあるトナー用線状ポリエステル樹脂を提供する。
【0011】
本発明は、また、上記のトナー用線状ポリエステル樹脂をトナー中に5質量%以上の量で含有するトナーを提供する。
【0012】
【発明の実施の形態】
以下、本発明の好ましい実施の態様について説明する。
【0013】
本発明のトナー用線状ポリエステル樹脂は、ジカルボン酸成分とジオール成分とからなることを特徴としている。ここで、線状ポリエステルとは、直鎖状の主鎖からなるポリエステルまたは直鎖状の主鎖とそれに結合する比較的短い側鎖とからなる構造をもつポリエステルをいう。線状のポリエステル樹脂とすることにより、定着面が平滑で、定着性の良好なトナーを提供できる樹脂を得ることができる。
【0014】
本発明においては、ジカルボン酸成分として芳香族ジカルボン酸を全カルボン酸成分中50モル%以上、好ましくは90モル%以上、より好ましくは95モル%以上の量で用いる。これは、芳香族ジカルボン酸成分を50モル%以上とすることにより、得られる樹脂の定着性、耐ブロッキング性等の物性バランスが良好となる傾向にあるためである。
【0015】
芳香族ジカルボン酸成分としては、テレフタル酸、イソフタル酸またはそれらの低級アルキルエステルなどからの成分等が挙げられる。これらの成分はそれぞれ単独でまたは2種以上を組み合わせて使用することができる。
【0016】
本発明で使用可能なその他のジカルボン酸成分としては、フタル酸、セバシン酸、イソデシルコハク酸、ドデセニルコハク酸、マレイン酸、フマル酸、アジピン酸、またはそれらのモノメチル、モノエチル、ジメチル、ジエチルエステルまたはそれらの酸無水物からの成分が挙げられる。これらのジカルボン酸成分は、トナーの定着性や耐ブロッキング性などの基本特性に関係するため、本発明の目的を損なわない範囲において要求性能に応じて適宜使用することができる。
【0017】
本発明で用いるジオール成分は、炭素数4〜8の脂肪族ジオールを全カルボン酸成分100モル部に対して60モル部以上含有するものである。これは、炭素数が4以上の成分を60モル部以上用いることによりポリエステル樹脂の結晶化を抑制でき、透明性、光沢性に有効である傾向にあるためであり、炭素数8以下とすることにより得られる樹脂の柔軟性が増し、トナーの定着性が良好となる傾向にあるためである。炭素数4〜8の脂肪族ジオールの含有量は、好ましくは70モル部以上である。
【0018】
本発明における炭素数4〜8の脂肪族ジオール成分を構成するジオールとしては、ネオペンチルグリコール、ブタンジオール、1,4−ブタンジオール、2,3−ブタンジオール、ジエチレングリコール、トリエチレングリコール、1,5−ペンタンジオール等が挙げられる。なかでも、ネオペンチルグリコールは、紙との親和性が高く、低温定着性に優れる樹脂が得られるため、特に好ましい。なお、本発明で用いる炭素数4〜8の脂肪族ジオール成分には脂環式ジオールは含まれない。
【0019】
本発明において使用可能な他のジオール成分の例としては、エチレングリコール、プロピレングリコール、1,3−プロパンジオール等の炭素数3以下の脂肪族ジオール、1,4−シクロヘキサンジメタノール等の脂環式ジオール等からの成分が挙げられる。これらは本発明の目的を損なわない範囲で適宜使用することができる。
【0020】
本発明におけるトナー用線状ポリエステル樹脂は、これらのジカルボン酸成分およびジオール成分を、エステル化反応またはエステル交換反応、および縮合反応を経る公知の方法で重合して得ることができる。
【0021】
ポリエステル樹脂の重合に際しては、例えば、チタンテトラブトキシド、ジブチルスズオキシド、酢酸スズ、酢酸亜鉛、2硫化スズ、3酸化アンチモン、2酸化ゲルマンニウム等の重合触媒を用いることができる。また、離型剤成分の存在下で重合を行い、樹脂と離型剤成分とを分散または反応させてもよい。
【0022】
このようにして得られた本発明のトナー用線状ポリエステル樹脂は、質量平均分子量(Mw)が4,000〜10,000の範囲である必要がある。これは、Mwを4,000以上とすることで樹脂の強度が十分となる傾向にあるためである。好ましくは、5,000以上である。また、Mwを10,000以下とすることで低温定着性が良好となる傾向にあるためである。好ましくは、8,000以下である。
【0023】
さらに、本発明のトナー用線状ポリエステル樹脂は、軟化温度が90〜120℃の範囲にある必要がある。これは、軟化温度を90℃以上とすることで、トナーの耐ブロッキング性が良好となる傾向にあるためである。好ましくは、95℃以上である。また、軟化温度を120℃以下とすることで、トナーの低温定着性が良好となる傾向にあるためである。好ましくは、110℃以下である。
【0024】
また、本発明のトナー用ポリエステル樹脂は、ガラス転移温度が40〜70℃の範囲にある必要がある。これは、ガラス転移温度を40℃以上とすることで、トナーの耐ブロッキング性が良好となる傾向にあるためである。好ましくは、50℃以上である。また、ガラス転移温度を70℃以下とすることで、トナーの低温定着性が良好となる傾向にあるためである。好ましくは65℃以下である。
【0025】
さらに、本発明のトナー用ポリエステル樹脂は、酸価が0.5〜30mgKOH/gの範囲であることが好ましい。これは、酸価が0.5mgKOH/g未満である樹脂はその生産性が低い傾向にあるためである。より好ましくは、1mgKOH/g以上である。また、酸価が30mgKOH/gを超えると得られるトナー画像の安定性が低下する傾向にあるためである。より好ましくは、25mgKOH/g以下である。
【0026】
本発明のトナー用線状ポリエステル樹脂は、バインダー樹脂として使用され、これに着色剤、離型剤、荷電制御剤、流動改質剤、磁性体等を配合することによって、トナーを得ることができる。バインダー樹脂としては、本発明の樹脂を1種または2種類以上組み合わせて使用することができ、またさらに本発明のポリエステル樹脂以外の樹脂成分を併用してもよい。
【0027】
本発明において得られたトナー用線状ポリエステル樹脂を用いてトナーを製造する際に用いることができるその他の樹脂成分としては、例えば、公知の非線状ポリエステル樹脂、線状ポリエステル樹脂、環状オレフィン、スチレンアクリル樹脂、アクリル樹脂等が挙げられる。これらの樹脂は1種以上を選択して使用することができ、これらの樹脂と本発明のポリエステル樹脂とを混合して使用することにより、公知の樹脂の低温定着性を向上させ得るものである。
【0028】
本発明のトナー用線状ポリエステル樹脂とその他の樹脂を混合してバインダー樹脂として用いる場合、本発明のトナー用線状ポリエステル樹脂をトナーの5質量%以上の量で含有するように配合量を調整することが好ましい。これは、5質量%以上の量で用いることで目的の効果を発揮することができるためである。好ましくは10質量%以上、より好ましくは20質量%以上である。
【0029】
本発明のトナーに使用できる着色剤としては、カーボンブラック、ニグロシン、アニリンブルー、フタロシアニンブルー、フタロシアニングリーン、ハンザイエロー、ローダミン系染顔料、クロムイエロー、キナクリドン、ベンジジンイエロー、ローズベンガル、トリアリルメタン系染料、モノアゾ系、ジスアゾ系、縮合アゾ系染料もしくは顔料などを挙げることができ、これらの染料や顔料をそれぞれ単独でまたは2種以上を混合して使用することができる。フルカラートナーの場合には、イエローとしてベンジジンイエロー、モノアゾ系染顔料、縮合アゾ系染顔料など、マゼンタとしてキナクリドン、ローダミン系染顔料、モノアゾ系染顔料など、シアンとしてフタロシアニンブルーなどが挙げられる。着色剤は、トナーの色調や画像濃度、熱特性の点から、トナー中に2〜10質量%の量で使用されるのが好ましい。
【0030】
本発明のトナーに使用できる離型剤成分としては、例えば、ライスワックス、カルナバワックス、パラフィンワックス、蜜蝋、ポリプロピレン系ワックス、ポリエチレン系ワックス、合成エステル系ワックス、パラフィンワックス、脂肪酸アミド、シリコーン系ワックス等を挙げることができ、これらはそれぞれ単独でまたは2種以上を組み合わせて使用することができる。これらの離型剤成分は、トナー中に0.1〜10質量%含有されるのが好ましい。これは、離型剤成分の含有量を0.1質量%以上とすることでトナーの非オフセット性が良好となる傾向にあるためであり、より好ましくは0.5質量%以上である。また、10質量%以下とすることでトナーの光沢性や画像安定性が良好となる傾向にあるためであり、より好ましくは8重量%以下である。
【0031】
本発明のトナーに使用できる荷電制御剤としては、正帯電制御剤として4級アンモニウム塩や塩基性もしくは電子供与性の有機物質等が挙げられ、負帯電制御剤として金属キレート類、含金属染料、酸性もしくは電子求引性の有機物質等が挙げられる。カラートナーの場合には、帯電制御剤が無色ないし淡色で、トナーへの色調障害がないことが重要であり、サリチル酸またはアルキルサリチル酸のクロム、亜鉛、アルミニウム等との金属塩、金属錯体、アミド化合物、フェノール化合物、ナフトール化合物等が挙げられる。これらの荷電制御剤は、トナー中に0.5〜5質量%の量で使用されるのが好ましい。これは、荷電制御剤を0.5質量%以上とすることによってトナーの帯電量が充分なレベルとなり、5質量%以下とすることによって荷電制御剤の凝集による帯電量の低下が抑制される傾向にあるためである。
【0032】
また、本発明のトナーに使用できる流動改質剤などの添加剤としては、微粉末のシリカ、アルミナ、チタニア等の流動性向上剤、マグネタイト、フェライト、酸化セリウム、チタン酸ストロンチウム、導電性チタニア等の無機微粉末、スチレン樹脂、アクリル樹脂などの抵抗調節剤、滑剤などが挙げられ、これらは内添剤または外添剤として使用される。これらの添加剤は、トナー中に0.05〜10質量%の量で使用することができる。これらの添加剤の使用量を0.05質量%以上とすることによってトナーの性能改質効果が充分に得られる傾向にあり、10質量%を以下とすることによってトナーの画像安定性が良好となる傾向にあるためである。
【0033】
本発明のトナーは、磁性1成分現像剤、非磁性1成分現像剤、2成分現像剤の何れの現像剤としても使用できる。磁性1成分現像剤として用いる場合には、磁性体を含有し、磁性体としては、例えば、フェライト、マグネタイト等をはじめとする、鉄、コバルト、ニッケル等を含む強磁性の合金の他、化合物や強磁性元素を含まないが、適当に熱処理することによって強磁性を表すようになる合金、例えば、マンガン−銅−アルミニウム、マンガン−銅−スズ等のマンガンと銅とを含む所謂ホイスラー合金、二酸化クロム等が挙げられる。これらの磁性体は、トナー中に40〜60質量%の範囲で使用することができる。磁性体の使用量を40質量%以上とすることによってトナーの帯電量が充分なレベルとなる傾向にあり、60質量%以下とすることによってトナーの定着性が良好となる傾向にあるためである。また、2成分現像剤として用いる場合、キャリアと併用して用いられる。キャリアとしては、鉄粉、マグネタイト粉、フェライト粉などの磁性物質、それらの表面に樹脂コーティングを施したもの、磁性キャリア等の公知のものを使用することができる。樹脂コーティングキャリアのための被覆樹脂としては、一般に知られているスチレン系樹脂、アクリル系樹脂、スチレンアクリル共重合系樹脂、シリコーン系樹脂、変性シリコーン系樹脂、フッ素系樹脂、それらの樹脂の混合物などを利用することができる。
【0034】
本発明のトナーは、例えば、上述のトナー用ポリエステル樹脂、および他の樹脂成分、着色剤、荷電制御剤、流動改質剤、磁性体等を混合した後、2軸押出機などで溶融混練し、粗粉砕、微粉砕、分級を行い、必要に応じて無機粒子の外添処理等を行って製造することができる。特に、混練工程においては、押出機のシリンダー内温度がポリエステル系樹脂の軟化温度よりも高い温度で混練するのが好ましい。また、上記工程において、微粉砕〜分級後にトナー粒子を球形にするなどの処理を行ってもよい。
【0035】
【実施例】
以下に本発明の実施例を示すが、本発明の実施の態様がこれに限定されるものではない。また、本実施例で示される樹脂やトナーの評価方法は以下の通りである。
【0036】
樹脂評価方法
1)質量平均分子量(Mw)
ゲルパーミエイションクロマトグラフィーによる測定値であり、TSKgel/GMHXLカラム(東ソー社製)3本から構成される東ソー社製HCL−8020により測定し、ポリスチレン換算により求めた。
【0037】
2)軟化温度
島津製作所(株)製フローテスターCFT−500を用い、1mmφ×10mmのノズルにより、荷重294N(30Kgf)下に、昇温速度3℃/分の等速昇温下で測定した時、サンプル1.0g中の1/2が流出した温度を軟化温度とした。
【0038】
3)ガラス転移温度
サンプルをメルトクエンチした後、示差走差熱量計を用いて、昇温速度5℃/分で測定した時の、チャートのベースラインとガラス転移温度近傍にある吸熱カーブの接線との交点の温度をガラス転移温度とした。
【0039】
トナー評価方法
4)低温定着性、耐HOS(ホットオフセット)性、145℃定着性の評価法ローラー速度100mm/秒に設定した温度変更可能である定着ローラーを用いて未定着画像を紙に定着させて評価した。
【0040】
・低温定着性
コールドオフセットの発生しない最低ローラー温度を定着開始温度とし、以下の基準にて低温定着性を判断した。
【0041】
◎(非常に良好):定着開始温度が125℃以下
○(良好) :定着開始温度が125℃を超え、135℃以下
△(使用可能) :定着開始温度が135℃を超え、145℃以下
×(劣る) :定着開始温度が145℃を超える
・耐HOS性
定着ローラーにトナーが移行する最低ローラー温度をHOS発生温度と定め、以下の基準を用いて耐HOS性を判断した。
【0042】
◎(非常に良好):HOS発生温度が200℃以上
○(良好) :HOS発生温度が185℃以上200℃未満
△(使用可能) :HOS発生温度が175℃以上185℃未満
×(劣る) :HOS発生温度が175℃未満
・145℃定着性
定着ローラーの温度を145℃に設定して定着させた画像を、JIS512の砂消しゴムにて9回擦り、試験前後の画像濃度をマクベス社製画像濃度計にて測定し、定着率を
試験後の画像濃度/試験前の画像濃度 ×100 (%)
として算出し、以下の基準により評価した。
【0043】
◎(非常に良好):80%以上の定着率
○(良好) :75%以上80%未満の定着率
△(使用可能) :70%以上75%未満の定着率
×(劣る) :70%未満の定着率 または145℃でCOSが発生し測定不可
5)耐ブロッキング性
トナーを約5g秤量してサンプル瓶に投入し、これを50℃に保温された乾燥機中に約24時間放置し、トナーの凝集程度を評価して耐ブロッキング性の指標とした。評価基準を以下の通りとした。
【0044】
◎(非常に良好):サンプル瓶を逆さにするだけで分散する
○(良好):サンプル瓶を逆さにし、1〜2回叩くと分散する
△(使用可能):サンプル瓶を逆さにし、3〜4叩くと分散する
×(劣る):サンプル瓶を逆さにし、5回以上叩くと分散する
トナー用線状ポリエステル樹脂の合成
合成例1
表1に示す仕込み組成のモノマー成分等と、全酸成分に対して500ppmの三酸化アンチモンを蒸留塔備え付けの反応容器に投入した。次いで、反応容器中の攪拌翼の回転数を120rpmに保ち、昇温を開始し、反応系内の温度が260℃になるように加熱し、この温度を保持した。反応系から水が留出し、エステル化反応が開始してから約8時間後、水の留出がなくなり、反応を終了した。次いで、反応系内の温度を下げて230℃に保ち、反応容器内を約40分かけて減圧し、真空度を1.0mmHgとし、反応系からジオール成分を留出させながら縮合反応を行った。反応とともに反応系の粘度が上昇し、反応系内の樹脂の軟化温度を追跡して所望の軟化温度を示す値となるまで縮合反応を実施した。そして、所定の軟化温度を示した時点で反応系を常圧に戻し、加熱を停止し、窒素により加圧して約2時間かけて反応物を取り出し、さらに2時間かけて徐々に冷却し、樹脂1を得た。得られた樹脂の液体ガスクロマトグラフィーによる組成分析の結果および樹脂物性値を同じく表1に示す。
【0045】
合成例2〜8
モノマー成分およびその仕込み組成を表1に記載した内容に変更した以外は合成例1と同様にして樹脂2〜8を得た。樹脂組成および特性値を同じく表1に示す。
【0046】
【表1】
【0047】
実施例1
上記で得られた樹脂1を用いて、トナー化を行った。トナーの配合には、樹脂1を93質量部、キナクリドン顔料(クラリアント社製E02)を3質量部、カルナバワックス(東洋ペトロライド社製)3質量部、負帯電性の荷電制御剤(オリエント化学社製E−84)1質量部を使用し、ヘンシェルミキサーで30分間混合した。次いで、得られた混合物を2軸混練機で2回溶融混練した。溶融混練は内温を樹脂の軟化温度に設定して行った。混練後、冷却してトナー魂を得、ジェットミル微粉砕機で微粉砕し、分級機でトナーの粒径を整え、粒径を5μmとした。得られた微粉末に対して、0.25%のシリカ(日本アエロジル社製R−972)を加え、ヘンシェルミキサーで混合して付着させ、トナーを得た。得られたトナーについて前述の評価方法を用いてトナー評価を行った。これらの評価結果を表2に示す。
【0048】
得られたトナーは、低温定着性、145℃定着性は非常に良好で、耐ブロッキング性も良好であり、耐HOS性は使用可能レベルで性能バランスの良いトナーであった。
【0049】
実施例2〜4、比較例1〜4
樹脂分を樹脂2〜8に変更した以外は実施例1と同様にしてトナーを製造した。評価結果を表2に示す。
【0050】
実施例2、3のトナーは低温定着性が非常に優れ、性能バランスの良いトナーであった。実施例4のトナーは使用可能レベルのトナーであった。比較例1、2、3のトナーは145℃定着性が劣り、比較例4のトナーは耐HOS性、耐ブロッキング性が劣っていた。
【0051】
【表2】
【0052】
実施例5
トナーの配合に、樹脂1を74.4重量部、ポリエステルA(テレフタル酸(57モル部)/イソフタル酸(40モル部)/アジピン酸(3モル部)/エチレングリコール(85モル部)/1,4−シクロヘキサンジメタノール(15モル部)からなる、軟化温度170℃、Mw41,000、Tg59.1℃、酸価2.1mgKOH/gの線状ポリエステル樹脂)を18.6重量部、キナクリドン顔料(クラリアント社製E02)を3重量部、カルナバワックス(東洋ペトロライド社製)3重量部、負帯電性の荷電制御剤(オリエント化学社製E−84)1重量部を使用した以外は実施例1と同様にしてトナーを製造した。評価結果を表3に示す。
【0053】
得られたトナーは、低温定着性、145℃定着性は非常に良好で、耐HOS性、耐ブロッキング性も良好な、性能バランスの非常に良いトナーであった。
【0054】
実施例6〜14、比較例5〜7
トナー中の樹脂分を表3に記載した内容とした以外は実施例5と同様にしてトナーを製造した。樹脂成分中、ポリエステルBはテレフタル酸(97モル部)/アジピン酸(3モル部)/エチレングリコール(85モル部)/1,4−シクロヘキサンジメタノール(15モル部)からなる、軟化温度163℃、Mw34,000、Tg56.6℃、酸価1.0mgKOH/gの線状ポリエステル樹脂であり、ポリエステルCはテレフタル酸(62モル部)/イソフタル酸(20モル部)/トリメリット酸(18モル部)/ポリオキシプロピレン(2.3)−2,2−ビス(4−ヒドロキシフェニル)プロパン(60モル部)/ポリオキシエチレン(2.3)−2,2−ビス(4−ヒドロキシフェニル)プロパン(20モル部)/エチレングリコール(30モル部)からなる、軟化温度125℃、Tg62.0℃、酸価8.0mgKOH/gの非線状ポリエステル樹脂であり、ポリエステルDはテレフタル酸(62モル部)/イソフタル酸(20モル部)/トリメリット酸(18モル部)/ポリオキシプロピレン(2.3)−2,2−ビス(4−ヒドロキシフェニル)プロパン(60モル部)/ポリオキシエチレン(2.3)−2,2−ビス(4−ヒドロキシフェニル)プロパン(20モル部)/エチレングリコール(25モル部)からなる、軟化温度141℃、Tg63.1℃、酸価7.5mgKOH/gの非線状ポリエステル樹脂であり、St/Ac樹脂はスチレン(80重量部)/n−ブチルアクリレート(20重量部)からなる、軟化温度127℃、Tg60.0℃、酸価0.2mgKOH/gの樹脂であり、環状オレフィンは軟化温度126℃、Tg67.0℃、酸価0mgKOH/gの樹脂である。評価結果を表3に示す。
【0055】
実施例7、8、9のトナーは低温定着性または145℃定着性が非常に良好で性能バランスの良いトナーであった。実施例6、10のトナーは、低温定着性が良好で性能バランスが良く、実施例11、12のトナーは低温定着性が使用可能レベルであった。さらに、ポリエステル以外の樹脂成分を含有する実施例13、14においても低温定着性の良好なトナーが得られた。一方、線状ポリエステル樹脂を含有しない比較例5のトナーは、低温定着性、145℃定着性が劣り、本発明における特定のジオール成分を有しない線状ポリエステル樹脂を用いた比較例6、7のトナーは、比較例6のトナーでは耐HOS性が劣り、比較例7のトナーでは145℃定着性が劣っており、性能バランスの良いトナーとはならなかった。
【0056】
【表3】
【0057】
【発明の効果】
本発明によれば、樹脂中に特定のジオール成分を有することによって、低温定着性に優れたトナーを提供できるトナー用線状ポリエステル樹脂を得ることができる。[0001]
BACKGROUND OF THE INVENTION
The present invention relates to a linear polyester resin for toner and a toner containing the same. In particular, the present invention can be used for development of an electrostatic charge image or a magnetic latent image in electrophotography, electrostatic recording method, electrostatic printing method, etc., and can provide a toner having a good balance of physical properties and particularly excellent in low-temperature fixability. The present invention relates to a linear polyester resin for toner and a toner containing this resin.
[0002]
[Prior art]
In the method of obtaining an image by the electrophotographic printing method and the electrostatic charge developing method, the electrostatic image formed on the photosensitive member is developed with toner charged in advance by friction, and then fixed by heat roller pressing at the fixing portion. The method is common. In order to pass through these processes without problems, the toner needs to have various performances such as charge amount stability, blocking resistance, and non-offset properties. In recent years, from the viewpoint of low energy, there has been a strong demand for a toner having good fixing property to paper and having a wide fixing temperature range even when the temperature of the heat roller is lower.
[0003]
Binder resin for toner has a great influence on the toner characteristics as described above, and as such resin, polystyrene resin, styrene acrylic resin, polyester resin, epoxy resin, polyamide resin, etc. are known. In particular, a polyester resin which is essentially excellent in fixability has attracted attention.
[0004]
As the polyester toner resin, a non-linear polyester resin using a tri- or higher functional monomer is generally used. However, a resin excellent in fixability at a lower temperature is strongly desired, and various studies have been made. It was.
[0005]
For example, Japanese Patent Laid-Open Nos. 4-362956 and 8-320593 disclose attempts to improve low-temperature fixability by mixing non-linear polyester with a low-melting linear polyester. Further, in Japanese Patent Laid-Open Nos. 10-339969, 10-268558, 2000-305316, etc., studies using linear polyesters are made. Furthermore, in Japanese Patent Laid-Open Nos. 4-313760 and 2002-287427, a toner composed of two kinds of polyester resins having a defined softening point is studied.
[0006]
[Patent Document 1]
Japanese Patent Laid-Open No. 4-36295 [Patent Document 2]
JP-A-8-320593 [Patent Document 3]
Japanese Patent Laid-Open No. 10-339969 [Patent Document 4]
Japanese Patent Laid-Open No. 10-268558 [Patent Document 5]
JP 2000-305316 A [Patent Document 6]
JP-A-4-313760 [Patent Document 7]
JP-A-2002-287427 [0007]
[Problems to be solved by the invention]
Resin for toner with improved fixing performance has been developed by the above-mentioned technology, etc., but the market demand for fixing performance has become more severe. With the above-mentioned technology, blocking resistance, non-offset property, etc. However, the development of a resin having a low-temperature fixability that can satisfy market requirements while maintaining the necessary physical properties has not been achieved.
[0008]
An object of the present invention is to solve the problems of the prior art as described above, and to provide a linear polyester resin for toner excellent in low-temperature fixability and a toner containing the same.
[0009]
[Means for Solving the Problems]
As a result of diligent research on the linear polyester resin for toner, the present inventors have found that the above-described problems can be solved by adopting the following constitution, and have completed the present invention.
[0010]
That is, the present invention is a linear polyester resin comprising a dicarboxylic acid component and a diol component in order to solve the above-mentioned problems, and the dicarboxylic acid component is an aromatic dicarboxylic acid component in a total carboxylic acid component of 50 mol% or more. And an aliphatic diol having 4 to 8 carbon atoms in an amount of 60 mol parts or more based on 100 mol parts of the total carboxylic acid component, and the mass average molecular weight (Mw) of the polyester resin is in the range of 4,000 to 10,000. And a linear polyester resin for toner having a glass transition temperature in the range of 40 to 70 ° C and a softening temperature in the range of 90 to 120 ° C.
[0011]
The present invention also provides a toner comprising the toner linear polyester resin in an amount of 5% by mass or more.
[0012]
DETAILED DESCRIPTION OF THE INVENTION
Hereinafter, preferred embodiments of the present invention will be described.
[0013]
The linear polyester resin for toner of the present invention is characterized by comprising a dicarboxylic acid component and a diol component. Here, the linear polyester refers to a polyester composed of a linear main chain or a polyester having a structure composed of a linear main chain and a relatively short side chain bonded thereto. By using a linear polyester resin, it is possible to obtain a resin that can provide a toner having a smooth fixing surface and good fixing properties.
[0014]
In the present invention, aromatic dicarboxylic acid is used as the dicarboxylic acid component in an amount of 50 mol% or more, preferably 90 mol% or more, more preferably 95 mol% or more in the total carboxylic acid component. This is because by setting the aromatic dicarboxylic acid component to 50 mol% or more, the resulting resin tends to have a good balance of physical properties such as fixability and blocking resistance.
[0015]
Examples of the aromatic dicarboxylic acid component include components from terephthalic acid, isophthalic acid, or lower alkyl esters thereof. These components can be used alone or in combination of two or more.
[0016]
Other dicarboxylic acid components that can be used in the present invention include phthalic acid, sebacic acid, isodecyl succinic acid, dodecenyl succinic acid, maleic acid, fumaric acid, adipic acid, or their monomethyl, monoethyl, dimethyl, diethyl esters or their Ingredients from acid anhydrides. Since these dicarboxylic acid components are related to basic characteristics such as toner fixing properties and anti-blocking properties, they can be appropriately used according to the required performance within a range not impairing the object of the present invention.
[0017]
The diol component used in the present invention contains an aliphatic diol having 4 to 8 carbon atoms in an amount of 60 mol parts or more per 100 mol parts of the total carboxylic acid component. This is because crystallization of the polyester resin can be suppressed by using 60 mol parts or more of the component having 4 or more carbon atoms, and tends to be effective for transparency and glossiness. This is because the flexibility of the resulting resin increases and the toner fixing property tends to be good. The content of the aliphatic diol having 4 to 8 carbon atoms is preferably 70 mol parts or more.
[0018]
Examples of the diol constituting the aliphatic diol component having 4 to 8 carbon atoms in the present invention include neopentyl glycol, butanediol, 1,4-butanediol, 2,3-butanediol, diethylene glycol, triethylene glycol, 1,5. -Pentanediol and the like. Among these, neopentyl glycol is particularly preferable because it has a high affinity with paper and a resin having excellent low-temperature fixability can be obtained. In addition, an alicyclic diol is not contained in a C4-C8 aliphatic diol component used by this invention.
[0019]
Examples of other diol components that can be used in the present invention include aliphatic diols having 3 or less carbon atoms such as ethylene glycol, propylene glycol, and 1,3-propanediol, and alicyclic compounds such as 1,4-cyclohexanedimethanol. Examples include components from diols and the like. These can be used as appropriate as long as the object of the present invention is not impaired.
[0020]
The linear polyester resin for toner in the present invention can be obtained by polymerizing these dicarboxylic acid component and diol component by a known method through esterification reaction or transesterification reaction and condensation reaction.
[0021]
In the polymerization of the polyester resin, for example, a polymerization catalyst such as titanium tetrabutoxide, dibutyltin oxide, tin acetate, zinc acetate, tin disulfide, antimony trioxide, germanium oxide or the like can be used. Alternatively, polymerization may be performed in the presence of a release agent component to disperse or react the resin and the release agent component.
[0022]
The thus obtained linear polyester resin for toner of the present invention needs to have a mass average molecular weight (Mw) in the range of 4,000 to 10,000. This is because the strength of the resin tends to be sufficient when Mw is 4,000 or more. Preferably, it is 5,000 or more. Moreover, it is because low temperature fixability tends to be good by setting Mw to 10,000 or less. Preferably, it is 8,000 or less.
[0023]
Furthermore, the linear polyester resin for toner of the present invention needs to have a softening temperature in the range of 90 to 120 ° C. This is because setting the softening temperature to 90 ° C. or more tends to improve the blocking resistance of the toner. Preferably, it is 95 ° C. or higher. Moreover, it is because the low temperature fixability of the toner tends to be improved by setting the softening temperature to 120 ° C. or less. Preferably, it is 110 degrees C or less.
[0024]
The polyester resin for toner of the present invention needs to have a glass transition temperature in the range of 40 to 70 ° C. This is because setting the glass transition temperature to 40 ° C. or higher tends to improve the blocking resistance of the toner. Preferably, it is 50 ° C. or higher. Moreover, it is because the low temperature fixability of the toner tends to be improved by setting the glass transition temperature to 70 ° C. or less. Preferably it is 65 degrees C or less.
[0025]
Furthermore, the polyester resin for toner of the present invention preferably has an acid value in the range of 0.5 to 30 mgKOH / g. This is because a resin having an acid value of less than 0.5 mgKOH / g tends to have low productivity. More preferably, it is 1 mgKOH / g or more. Further, when the acid value exceeds 30 mgKOH / g, the stability of the obtained toner image tends to be lowered. More preferably, it is 25 mgKOH / g or less.
[0026]
The linear polyester resin for toner of the present invention is used as a binder resin, and a toner can be obtained by blending a colorant, a release agent, a charge control agent, a flow modifier, a magnetic substance, and the like. . As the binder resin, one or a combination of two or more of the resins of the present invention can be used, and a resin component other than the polyester resin of the present invention may be used in combination.
[0027]
Examples of other resin components that can be used when the toner is produced using the linear polyester resin for toner obtained in the present invention include known non-linear polyester resins, linear polyester resins, cyclic olefins, A styrene acrylic resin, an acrylic resin, etc. are mentioned. One or more of these resins can be selected and used, and the low temperature fixability of known resins can be improved by using a mixture of these resins and the polyester resin of the present invention. .
[0028]
When the linear polyester resin for toner of the present invention and other resins are mixed and used as a binder resin, the blending amount is adjusted so that the linear polyester resin for toner of the present invention is contained in an amount of 5% by mass or more of the toner. It is preferable to do. This is because the intended effect can be exhibited by using it in an amount of 5% by mass or more. Preferably it is 10 mass% or more, More preferably, it is 20 mass% or more.
[0029]
Examples of colorants that can be used in the toner of the present invention include carbon black, nigrosine, aniline blue, phthalocyanine blue, phthalocyanine green, hansa yellow, rhodamine dyes, chrome yellow, quinacridone, benzidine yellow, rose bengal, triallylmethane dyes. Monoazo, disazo, condensed azo dyes or pigments, and these dyes and pigments can be used alone or in admixture of two or more. In the case of a full-color toner, benzidine yellow, monoazo dyes and condensed azo dyes are used as yellow, quinacridone, rhodamine dyes, and monoazo dyes are used as magenta, and phthalocyanine blue is used as cyan. The colorant is preferably used in an amount of 2 to 10% by mass in the toner from the viewpoint of toner color tone, image density, and thermal characteristics.
[0030]
Examples of the release agent component that can be used in the toner of the present invention include rice wax, carnauba wax, paraffin wax, beeswax, polypropylene wax, polyethylene wax, synthetic ester wax, paraffin wax, fatty acid amide, silicone wax, and the like. These may be used alone or in combination of two or more. These release agent components are preferably contained in the toner in an amount of 0.1 to 10% by mass. This is because the non-offset property of the toner tends to be good when the content of the release agent component is 0.1% by mass or more, and more preferably 0.5% by mass or more. Further, when the amount is 10% by mass or less, the glossiness and image stability of the toner tend to be good, and more preferably 8% by weight or less.
[0031]
Examples of the charge control agent that can be used in the toner of the present invention include a quaternary ammonium salt and a basic or electron-donating organic substance as a positive charge control agent, and metal chelates, metal-containing dyes as a negative charge control agent, Examples include acidic or electron-withdrawing organic substances. In the case of color toners, it is important that the charge control agent is colorless or light color and does not impair the color tone of the toner. Metal salts, metal complexes, amide compounds of salicylic acid or alkylsalicylic acid with chromium, zinc, aluminum, etc. , Phenol compounds, naphthol compounds and the like. These charge control agents are preferably used in an amount of 0.5 to 5% by mass in the toner. This is because when the charge control agent is 0.5% by mass or more, the charge amount of the toner becomes a sufficient level, and when it is 5% by mass or less, a decrease in the charge amount due to aggregation of the charge control agent tends to be suppressed. Because it is in.
[0032]
Examples of additives that can be used in the toner of the present invention include flow improvers such as fine powdered silica, alumina, and titania, magnetite, ferrite, cerium oxide, strontium titanate, and conductive titania. Inorganic fine powders, resistance modifiers such as styrene resin and acrylic resin, lubricants, and the like, and these are used as an internal additive or an external additive. These additives can be used in the toner in an amount of 0.05 to 10% by mass. When the amount of these additives used is 0.05% by mass or more, the toner performance-modifying effect tends to be sufficiently obtained, and when the amount is 10% by mass or less, the image stability of the toner is good. It is because it tends to become.
[0033]
The toner of the present invention can be used as any one of a magnetic one-component developer, a non-magnetic one-component developer, and a two-component developer. When used as a magnetic one-component developer, it contains a magnetic substance. Examples of the magnetic substance include a ferromagnetic alloy containing iron, cobalt, nickel, etc., including ferrite, magnetite, etc. Alloys that do not contain a ferromagnetic element but exhibit ferromagnetism by appropriate heat treatment, for example, so-called Heusler alloys containing manganese and copper, such as manganese-copper-aluminum, manganese-copper-tin, and chromium dioxide Etc. These magnetic materials can be used in the toner in the range of 40 to 60% by mass. This is because when the amount of the magnetic material used is 40% by mass or more, the charge amount of the toner tends to be a sufficient level, and when it is 60% by mass or less, the fixability of the toner tends to be good. . When used as a two-component developer, it is used in combination with a carrier. As the carrier, known materials such as magnetic materials such as iron powder, magnetite powder, and ferrite powder, those whose surfaces are coated with a resin coating, and magnetic carriers can be used. As coating resins for resin coating carriers, generally known styrene resins, acrylic resins, styrene acrylic copolymer resins, silicone resins, modified silicone resins, fluorine resins, mixtures of these resins, etc. Can be used.
[0034]
The toner of the present invention is, for example, mixed with the above-described polyester resin for toner and other resin components, a colorant, a charge control agent, a flow modifier, a magnetic material, and the like, and then melt-kneaded with a twin screw extruder or the like. , Coarse pulverization, fine pulverization, classification, and external addition treatment of inorganic particles as necessary. In particular, in the kneading step, it is preferable that the temperature in the cylinder of the extruder is kneaded at a temperature higher than the softening temperature of the polyester resin. Further, in the above process, a treatment such as making the toner particles spherical after fine pulverization to classification may be performed.
[0035]
【Example】
Although the Example of this invention is shown below, the embodiment of this invention is not limited to this. The evaluation methods for the resin and toner shown in this example are as follows.
[0036]
Resin evaluation method 1) Mass average molecular weight (Mw)
It is a measured value by gel permeation chromatography, measured by Tosoh HCL-8020 composed of three TSKgel / GMH XL columns (Tosoh Corp.), and calculated by polystyrene conversion.
[0037]
2) Softening temperature When measured using a flow tester CFT-500 manufactured by Shimadzu Corporation with a nozzle of 1 mmφ × 10 mm under a load of 294 N (30 Kgf) at a constant heating rate of 3 ° C./min. The temperature at which 1/2 in 1.0 g of the sample flowed out was defined as the softening temperature.
[0038]
3) After melt quenching the glass transition temperature sample, using a differential differential calorimeter, when measured at a heating rate of 5 ° C./min, the chart baseline and the tangent to the endothermic curve near the glass transition temperature The temperature at the intersection of these was the glass transition temperature.
[0039]
Toner evaluation method 4) Evaluation method of low-temperature fixability, HOS (hot offset) resistance, and 145 ° C. fixability Fix an unfixed image on paper using a fixing roller whose temperature can be changed at a roller speed of 100 mm / sec. And evaluated.
[0040]
-Low temperature fixability The lowest roller temperature at which no cold offset occurs was set as the fixing start temperature, and the low temperature fixability was judged according to the following criteria.
[0041]
◎ (very good): fixing start temperature is 125 ° C. or less ○ (good): fixing start temperature exceeds 125 ° C. and 135 ° C. or less Δ (can be used): fixing start temperature exceeds 135 ° C. and 145 ° C. or less × (Inferior): Fixing start temperature exceeds 145 ° C./HOS resistance The minimum roller temperature at which the toner moves to the fixing roller was defined as the HOS generation temperature, and the HOS resistance was judged using the following criteria.
[0042]
◎ (very good): HOS generation temperature is 200 ° C. or higher ○ (good): HOS generation temperature is 185 ° C. or higher and lower than 200 ° C. Δ (can be used): HOS generation temperature is 175 ° C. or higher and lower than 185 ° C. x (inferior): The HOS generation temperature is less than 175 ° C. and 145 ° C. The fixing roller temperature is set to 145 ° C., and the fixed image is rubbed 9 times with JIS 512 sand eraser. The image density before and after the test is the image density manufactured by Macbeth Measured with a meter, fixing rate is image density after test / image density before test x 100 (%)
And evaluated according to the following criteria.
[0043]
◎ (Very good): Fixing rate of 80% or more ○ (Good): Fixing rate of 75% or more and less than 80% Δ (Available): Fixing rate of 70% or more and less than 75% x (Inferior): Less than 70% 5) About 5 g of anti-blocking toner is weighed and put into a sample bottle, and this is left in a drier kept at 50 ° C. for about 24 hours. The degree of aggregation was evaluated and used as an index of blocking resistance. The evaluation criteria were as follows.
[0044]
◎ (very good): disperse just by inverting the sample bottle ○ (good): disperse when the sample jar is inverted and tapped once or twice △ (available): invert the sample jar, 3 Dispersion when tapped 4 x (Inferior): Synthetic synthesis example 1 of linear polyester resin for toner which is dispersed when tapped 5 times or more
A monomer component having the charge composition shown in Table 1 and 500 ppm of antimony trioxide with respect to the total acid component were charged into a reaction vessel equipped with a distillation tower. Subsequently, the rotation speed of the stirring blade in the reaction vessel was kept at 120 rpm, temperature increase was started, and the temperature in the reaction system was heated to 260 ° C., and this temperature was maintained. Water was distilled from the reaction system, and about 8 hours after the start of the esterification reaction, the water was not distilled and the reaction was completed. Next, the temperature in the reaction system was lowered and maintained at 230 ° C., the pressure in the reaction vessel was reduced over about 40 minutes, the degree of vacuum was 1.0 mmHg, and a condensation reaction was performed while distilling the diol component from the reaction system. . The condensation reaction was carried out until the viscosity of the reaction system increased with the reaction, and the softening temperature of the resin in the reaction system was traced to reach a value indicating the desired softening temperature. When the predetermined softening temperature is exhibited, the reaction system is returned to normal pressure, heating is stopped, the pressure is increased with nitrogen, the reaction product is taken out over about 2 hours, and gradually cooled over 2 hours. 1 was obtained. Table 1 also shows the results of composition analysis of the obtained resin by liquid gas chromatography and the physical properties of the resin.
[0045]
Synthesis Examples 2-8
Resins 2 to 8 were obtained in the same manner as in Synthesis Example 1 except that the monomer component and the charged composition were changed to those described in Table 1. The resin composition and characteristic values are also shown in Table 1.
[0046]
[Table 1]
[0047]
Example 1
Using the resin 1 obtained above, toner was formed. To blend the toner, 93 parts by weight of resin 1, 3 parts by weight of quinacridone pigment (E02 manufactured by Clariant), 3 parts by weight of carnauba wax (manufactured by Toyo Petrolide), a negatively chargeable charge control agent (manufactured by Orient Chemical Co., Ltd.) E-84) 1 part by mass was mixed with a Henschel mixer for 30 minutes. Subsequently, the obtained mixture was melt-kneaded twice with a biaxial kneader. The melt kneading was performed by setting the internal temperature to the softening temperature of the resin. After kneading, the toner soul was obtained by cooling and pulverized with a jet mill pulverizer, and the particle size of the toner was adjusted with a classifier to make the particle size 5 μm. To the obtained fine powder, 0.25% of silica (R-972, manufactured by Nippon Aerosil Co., Ltd.) was added, mixed and adhered with a Henschel mixer to obtain a toner. The obtained toner was evaluated for toner using the aforementioned evaluation method. These evaluation results are shown in Table 2.
[0048]
The obtained toner had very good low-temperature fixability, 145 ° C. fixability, good blocking resistance, and HOS resistance was a usable level with good performance balance.
[0049]
Examples 2-4, Comparative Examples 1-4
A toner was produced in the same manner as in Example 1 except that the resin content was changed to resins 2 to 8. The evaluation results are shown in Table 2.
[0050]
The toners of Examples 2 and 3 were very excellent in low-temperature fixability and had a good performance balance. The toner of Example 4 was a usable toner level. The toners of Comparative Examples 1, 2, and 3 have poor 145 ° C. fixability, and the toner of Comparative Example 4 has poor HOS resistance and blocking resistance.
[0051]
[Table 2]
[0052]
Example 5
In the blending of the toner, 74.4 parts by weight of Resin 1 and polyester A (terephthalic acid (57 mol parts) / isophthalic acid (40 mol parts) / adipic acid (3 mol parts) / ethylene glycol (85 mol parts) / 1 , 4-cyclohexanedimethanol (15 mol parts), 18.6 parts by weight of a linear polyester resin having a softening temperature of 170 ° C., Mw of 41,000, Tg of 59.1 ° C., and an acid value of 2.1 mgKOH / g), quinacridone pigment Example 1 except that 3 parts by weight (E02 manufactured by Clariant), 3 parts by weight carnauba wax (manufactured by Toyo Petrolide), and 1 part by weight of a negatively chargeable charge control agent (E-84 manufactured by Orient Chemical Co., Ltd.) were used. In the same manner, a toner was produced. The evaluation results are shown in Table 3.
[0053]
The obtained toner was a toner having a very good performance balance, having a very low temperature fixability and a 145 ° C. fixability, a good HOS resistance and a blocking resistance.
[0054]
Examples 6-14, Comparative Examples 5-7
A toner was produced in the same manner as in Example 5 except that the resin content in the toner was as described in Table 3. In the resin component, polyester B is composed of terephthalic acid (97 mol parts) / adipic acid (3 mol parts) / ethylene glycol (85 mol parts) / 1,4-cyclohexanedimethanol (15 mol parts), softening temperature 163 ° C. , Mw 34,000, Tg 56.6 ° C., acid value 1.0 mg KOH / g linear polyester resin, polyester C is terephthalic acid (62 mol parts) / isophthalic acid (20 mol parts) / trimellitic acid (18 mol) Part) / polyoxypropylene (2.3) -2,2-bis (4-hydroxyphenyl) propane (60 mol parts) / polyoxyethylene (2.3) -2,2-bis (4-hydroxyphenyl) Made of propane (20 mol parts) / ethylene glycol (30 mol parts), softening temperature 125 ° C., Tg 62.0 ° C., acid value 8.0 mgKOH / g Polyester D is a non-linear polyester resin, and polyester D is terephthalic acid (62 mol parts) / isophthalic acid (20 mol parts) / trimellitic acid (18 mol parts) / polyoxypropylene (2.3) -2,2-bis. (4-hydroxyphenyl) propane (60 mol parts) / polyoxyethylene (2.3) -2,2-bis (4-hydroxyphenyl) propane (20 mol parts) / ethylene glycol (25 mol parts), A non-linear polyester resin having a softening temperature of 141 ° C., a Tg of 63.1 ° C., and an acid value of 7.5 mgKOH / g, and the St / Ac resin is composed of styrene (80 parts by weight) / n-butyl acrylate (20 parts by weight). It is a resin having a softening temperature of 127 ° C., a Tg of 60.0 ° C., and an acid value of 0.2 mgKOH / g. The cyclic olefin has a softening temperature of 126 ° C., a Tg of 67.0 ° C., and an acid value of 0. It is a resin of gKOH / g. The evaluation results are shown in Table 3.
[0055]
The toners of Examples 7, 8, and 9 were toners having very good low temperature fixability or 145 ° C. fixability and good performance balance. The toners of Examples 6 and 10 had good low-temperature fixability and good performance balance, and the toners of Examples 11 and 12 had low-temperature fixability at a usable level. Further, in Examples 13 and 14 containing a resin component other than polyester, a toner having good low-temperature fixability was obtained. On the other hand, the toner of Comparative Example 5 containing no linear polyester resin is inferior in low-temperature fixability and 145 ° C. fixability, and in Comparative Examples 6 and 7 using the linear polyester resin having no specific diol component in the present invention. The toner of Comparative Example 6 was inferior in HOS resistance, and the toner of Comparative Example 7 was inferior in 145 ° C. fixability, so that the toner did not have a good performance balance.
[0056]
[Table 3]
[0057]
【The invention's effect】
According to the present invention, a linear polyester resin for toner that can provide a toner having excellent low-temperature fixability can be obtained by having a specific diol component in the resin.
Claims (3)
Priority Applications (6)
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JP2003024500A JP3773906B2 (en) | 2002-12-20 | 2003-01-31 | Linear polyester resin for toner and toner |
EP03780845A EP1574908B1 (en) | 2002-12-20 | 2003-12-17 | Polyester resin composition for toner and toner |
PCT/JP2003/016179 WO2004057419A2 (en) | 2002-12-20 | 2003-12-17 | Polyester resin composition for toner and toner |
CN2008101442371A CN101334598B (en) | 2002-12-20 | 2003-12-17 | Polyester resin composition for toner and toner |
ES03780845T ES2391767T3 (en) | 2002-12-20 | 2003-12-17 | Composition of polyester resin for toner and toner |
US10/539,798 US7250485B2 (en) | 2002-12-20 | 2003-12-17 | Polyester resin composition for toner and toner |
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JP2003024500A JP3773906B2 (en) | 2002-12-20 | 2003-01-31 | Linear polyester resin for toner and toner |
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
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US8673528B2 (en) | 2008-05-23 | 2014-03-18 | Ricoh Company, Ltd. | Toner, developer, toner accommodating container, process cartridge and image forming method |
Families Citing this family (23)
Publication number | Priority date | Publication date | Assignee | Title |
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US8383765B2 (en) | 2006-04-21 | 2013-02-26 | Kao Corporation | Polyester for toner |
US8309291B2 (en) | 2006-04-21 | 2012-11-13 | Kao Corporation | Polyester for toner |
JP4749925B2 (en) | 2006-04-21 | 2011-08-17 | 株式会社リコー | Image forming apparatus, image forming method, and process cartridge |
EP1847883B1 (en) | 2006-04-21 | 2012-12-26 | Ricoh Company, Ltd. | Image forming method |
JP4749938B2 (en) * | 2006-06-02 | 2011-08-17 | 株式会社リコー | Image forming apparatus, image forming method, and process cartridge |
JP4749239B2 (en) * | 2006-06-02 | 2011-08-17 | 花王株式会社 | Toner for electrophotography |
JP4749238B2 (en) * | 2006-06-02 | 2011-08-17 | 花王株式会社 | Toner for electrophotography |
US7824832B2 (en) | 2006-06-02 | 2010-11-02 | Kao Corporation | Toner for electrophotography |
JP4749940B2 (en) * | 2006-06-02 | 2011-08-17 | 株式会社リコー | Image forming apparatus, image forming method, and process cartridge |
JP4749241B2 (en) * | 2006-06-02 | 2011-08-17 | 花王株式会社 | Toner for electrophotography |
JP4749937B2 (en) * | 2006-06-02 | 2011-08-17 | 株式会社リコー | Image forming apparatus, image forming method, and process cartridge |
JP4749240B2 (en) * | 2006-06-02 | 2011-08-17 | 花王株式会社 | Toner for electrophotography |
JP4749939B2 (en) | 2006-06-02 | 2011-08-17 | 株式会社リコー | Image forming apparatus, image forming method, and process cartridge |
JP5054443B2 (en) | 2007-06-20 | 2012-10-24 | 株式会社リコー | Image forming apparatus, image forming method, and process cartridge |
JP2009115854A (en) * | 2007-11-01 | 2009-05-28 | Sanyo Chem Ind Ltd | Toner binder and toner |
JP5124308B2 (en) | 2008-02-26 | 2013-01-23 | 株式会社リコー | Toner, developer using the toner, container with toner, process cartridge, and image forming method |
US8227164B2 (en) | 2009-06-08 | 2012-07-24 | Ricoh Company, Limited | Toner, and developer, developer container, process cartridge, image forming apparatus and image forming method using the toner |
JP5505704B2 (en) | 2010-03-10 | 2014-05-28 | 株式会社リコー | Toner and developer using crystalline polyester |
JP5515909B2 (en) | 2010-03-18 | 2014-06-11 | 株式会社リコー | Toner, developer, process cartridge, image forming method, and image forming apparatus |
JP5594591B2 (en) | 2010-09-30 | 2014-09-24 | 株式会社リコー | Toner for electrophotography, developer using the toner, image forming apparatus, image forming method, process cartridge |
JP2012128405A (en) | 2010-11-22 | 2012-07-05 | Ricoh Co Ltd | Toner, developer, image forming apparatus and image forming method |
JP5929007B2 (en) | 2011-05-09 | 2016-06-01 | 株式会社リコー | Electrophotographic toner, developer, process cartridge, and image forming apparatus |
JP7423917B2 (en) * | 2019-06-20 | 2024-01-30 | 東洋紡エムシー株式会社 | Polyester resin with excellent pigment dispersibility and thermal stability |
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2003
- 2003-01-31 JP JP2003024500A patent/JP3773906B2/en not_active Expired - Lifetime
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US8673528B2 (en) | 2008-05-23 | 2014-03-18 | Ricoh Company, Ltd. | Toner, developer, toner accommodating container, process cartridge and image forming method |
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