JP3485971B2 - Wear-resistant material - Google Patents
Wear-resistant materialInfo
- Publication number
- JP3485971B2 JP3485971B2 JP20604294A JP20604294A JP3485971B2 JP 3485971 B2 JP3485971 B2 JP 3485971B2 JP 20604294 A JP20604294 A JP 20604294A JP 20604294 A JP20604294 A JP 20604294A JP 3485971 B2 JP3485971 B2 JP 3485971B2
- Authority
- JP
- Japan
- Prior art keywords
- wear resistant
- plate
- wear
- reinforcing plate
- resistant member
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Fee Related
Links
Landscapes
- Earth Drilling (AREA)
Description
【0001】[0001]
【産業上の利用分野】本発明は、耐摩耗性部材に関し、
特に、都市土木などの掘削ビットや掘削機本体の摩耗防
止に好適するようにしたものである。BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a wear resistant member,
In particular, it is suitable for preventing abrasion of excavating bits and excavator main bodies such as urban civil engineering.
【0002】[0002]
【従来の技術】従来、この種の耐摩耗性部材は、例えば
実開昭59−14897号公報などに開示されているよ
うに、掘削ビットのシャンク部分に刃先部分とは別に超
硬チップをろう付けしたり、表面硬化肉盛を施したりす
るものが知られている。また、掘削機本体の摩耗の激し
い部分にも前述した耐摩耗性部材が設けられることも知
られている。2. Description of the Related Art Conventionally, a wear resistant member of this type has a cemented carbide tip on the shank portion of a drill bit separately from the cutting edge portion, as disclosed in, for example, Japanese Utility Model Laid-Open No. 59-14897. There are known ones that are attached or surface-hardened. It is also known that the wear-resistant member described above is provided in a portion of the excavator body that is heavily worn.
【0003】[0003]
【発明が解決しようとする課題】しかしながら、表面硬
化肉盛りは、摩耗が早く補修回数が増えることなどの問
題点があり、また、超硬チップのろう付けは、ろう付け
設備を通常有しない掘削現場では、利用できないという
問題点がある。However, the surface-hardened build-up has problems such as rapid wear and increased number of repairs, and brazing of carbide tips does not normally have brazing equipment. There is a problem that it cannot be used in the field.
【0004】このようなことから、本発明では、掘削現
場で容易に適用できる耐摩耗性部材を提供しようとする
ものである。In view of the above, the present invention intends to provide a wear resistant member which can be easily applied at an excavation site.
【0005】[0005]
【課題を解決するための手段】本発明は、上述の点に鑑
みなされたもので、超硬合金製の耐摩耗性プレ−ト及び
鋼製の補強プレ−トを一体的にろう付けした耐摩耗性部
材からなり、しかも、この補強プレ−トは、その厚さA
が1〜5mmで、耐摩耗性プレ−トの厚さBに対してそ
の比率A/Bが1:1〜1:10になっているととも
に、その外郭形状面が耐摩耗性プレ−トの形状面よりも
大きく、耐摩耗性プレ−ト部分がろう付けされていない
余肉部分には、溶接可能部分が形成されるように構成し
たものである。この場合、溶接可能部分は、補強プレ−
トの外郭形状面には、耐摩耗性プレ−トの外周囲から突
き出した補強プレ−トの外郭形状面に形成されたり、対
向的な2つの耐摩耗性プレ−ト間に形成されたりするも
のである。SUMMARY OF THE INVENTION The present invention has been made in view of the above-mentioned points, and is made by integrally brazing a wear-resistant plate made of cemented carbide and a reinforcing plate made of steel. The reinforcing plate is made of an abradable member and has a thickness A
Is 1 to 5 mm, the ratio A / B is 1: 1 to 1:10 with respect to the thickness B of the wear resistant plate, and the outer peripheral surface of the wear resistant plate is A weldable portion is formed in a surplus portion which is larger than the shape surface and where the wear resistant plate portion is not brazed. In this case, the weldable part is the reinforcement plate.
The outer contour surface of the plate may be formed on the outer contour surface of the reinforcing plate protruding from the outer periphery of the wear resistant plate or may be formed between two opposing wear resistant plates. It is a thing.
【0006】[0006]
【作用】本発明の耐摩耗性部材は、鋼製の補強プレ−ト
に溶接可能部分が形成されていることから、必要部材に
対して、掘削現場で容易に溶接できるものである。ま
た、補強部材には、厚さ限定をすることによって、溶接
による熱的影響が少なくなっているものである。Since the wear resistant member of the present invention has the weldable portion formed on the steel reinforcing plate, it can be easily welded to the necessary member at the excavation site. Further, by limiting the thickness of the reinforcing member, the thermal effect due to welding is reduced.
【0007】[0007]
【実施例】以下、本発明耐摩耗性部材の一実施例につい
て、図を参照しながら説明する。DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS An embodiment of the wear resistant member of the present invention will be described below with reference to the drawings.
【0008】図1乃至図3において、1は、略長方形板
状からなる耐摩耗性部材であり、超硬合金製の耐摩耗性
プレ−ト2及び鋼製の補強プレ−ト3がろう付けによっ
て一体化されている。この場合、ろう付けは、例えば、
銀ろう付け、銅ろう付け、銀/銅/銀のサンドイッチろ
う付けなどが適用される。そして、この耐摩耗性プレ−
ト3には、長手方向端部分及び中間部分が余肉部分とな
っている。この余肉部分は、溶接可能部分4を構成する
もので、図示の場合では、長手方向端のV字状の凹み部
分が隅肉溶接などの溶接可能部分4を構成している。In FIGS. 1 to 3, reference numeral 1 denotes a wear-resistant member having a substantially rectangular plate shape, and a wear-resistant plate 2 made of cemented carbide and a reinforcing plate 3 made of steel are brazed. Are integrated by. In this case, the brazing is, for example,
Silver brazing, copper brazing, silver / copper / silver sandwich brazing and the like are applied. And this wear resistant pre-coat
The end portion and the intermediate portion of the grate 3 are the excess thickness portion. This extra portion constitutes the weldable portion 4, and in the illustrated case, the V-shaped recessed portion at the longitudinal end constitutes the weldable portion 4 such as fillet welding.
【0009】また、補強プレ−ト3及び耐摩耗性プレ−
ト2は、それぞれ厚さA、Bを有するが、補強プレ−ト
3の厚さAが1〜5mmに設定される。そして、これら
の厚みの関係は、A/Bが1;1〜1;10になってい
るものである。これは、両者の熱膨張係数の相違から、
変形能のある補強プレ−ト3には、溶接による応力歪の
負担をかけることによって、耐摩耗性プレ−ト2による
応力歪の負担を軽減し、クラックを防止するようにした
ものである。そして、補強プレ−ト3が1mm未満の厚
みであれば、溶接による溶融から不具合で、また5mm
を越えると、ろう付け歪の負担を耐摩耗性プレ−ト2に
与えることから不具合いとなる。また、厚さ比A/Bに
ついては、補強プレ−ト3の厚みが大になれば、一体化
時点で、耐摩耗性プレ−ト2にろう付け歪の負担を与え
ることから不具合で、一方耐摩耗性プレ−ト2の厚みが
10倍を越えると省資源の関係から不利となる。Further, the reinforcing plate 3 and the wear resistant plate
The grate 2 has thicknesses A and B, respectively, but the thickness A of the reinforcing plate 3 is set to 1 to 5 mm. The relationship of these thicknesses is that A / B is 1: 1 to 1:10. This is due to the difference in thermal expansion coefficient between the two
The reinforcing plate 3 having deformability is subjected to stress strain due to welding to reduce the stress strain due to the wear resistant plate 2 and prevent cracks. If the reinforcing plate 3 has a thickness of less than 1 mm, melting due to welding causes a problem,
If it exceeds, the load of brazing strain is applied to the wear resistant plate 2, which is a problem. As for the thickness ratio A / B, if the thickness of the reinforcing plate 3 becomes large, the wear resistance plate 2 will be burdened with brazing strain at the time of integration. If the thickness of the wear resistant plate 2 exceeds 10 times, it is disadvantageous in terms of resource saving.
【0010】図3乃至図8は、耐摩耗性部材1の第2〜
第7の実施例をそれぞれ示したものであり、図3(a)
(b)では、長方形板状の補強プレ−ト3には、一方の
長辺を山形とした略長方形板状で、しかも、その外郭形
状面を補強プレ−ト3の外郭形状面よりも小にした耐摩
耗性プレ−ト2がろう付けされている。そして、この補
強プレ−ト3の外周囲に形成される余肉部分には、溶接
可能部分4が構成されるようになっている。FIGS. 3 to 8 show the second to the second parts of the wear resistant member 1.
7A and 7B respectively show the seventh embodiment, and FIG.
In (b), the rectangular plate-shaped reinforcing plate 3 has a substantially rectangular plate shape in which one long side is mountain-shaped, and its outer contour surface is smaller than that of the reinforcing plate 3. The wear resistant plate 2 is brazed. Then, a weldable portion 4 is configured in a surplus portion formed on the outer periphery of the reinforcing plate 3.
【0011】図4(a)(b)は、長方形板状の耐摩耗
性プレ−ト2が2枚ろう付けされるようにしたもので、
補強プレ−ト3の外周縁には、溶接可能部分4が構成さ
れるようになっている。また、図5(a)(b)は、六
角形板状の耐摩耗性プレ−ト2がろう付けされ、同じく
補強プレ−ト3の外周縁には、溶接可能部分4が構成さ
れるようになっている。FIGS. 4 (a) and 4 (b) show a case where two rectangular plate-shaped wear resistant plates 2 are brazed.
A weldable portion 4 is formed on the outer peripheral edge of the reinforcing plate 3. 5 (a) and 5 (b), a hexagonal plate-shaped wear resistant plate 2 is brazed, and a weldable portion 4 is formed on the outer peripheral edge of the reinforcing plate 3 as well. It has become.
【0012】これに対し、図6(a)(b)及び図7
(a)(b)は、補強プレ−ト3の両側に耐摩耗性プレ
−ト2をそれぞれ対向的にろう付けしたものであり、そ
の中間部分には、溶接可能部分4が構成されている。こ
の場合、前者の耐摩耗性プレ−ト2は、それぞれ2分割
されたものからなり、補強プレ−ト3の段部5内でそれ
ぞれろう付けされている。後者の補強プレ−ト3は、中
間部分に取付け用の長穴6を形成しているものである。
これは、溶接可能部分4に対して付加的な取付け手段
で、頭付きボルト(図示せず)の利用によって耐摩耗性
を必要とする部材に取付けられる。On the other hand, FIGS. 6A and 6B and FIG.
(A) and (b) are brazing plates 2 on opposite sides of a reinforcing plate 3 which are oppositely brazed to each other, and a weldable part 4 is formed in the middle part thereof. . In this case, the former wear-resistant plates 2 are each divided into two parts, which are brazed in the step portions 5 of the reinforcing plate 3. The latter reinforcing plate 3 has an elongated hole 6 for attachment formed in an intermediate portion.
This is an additional attachment means to the weldable part 4 and is attached to a member requiring wear resistance by the use of a head bolt (not shown).
【0013】図8(a)(b)は、対向的に配置された
1対の耐摩耗性プレ−ト2については、その突出表面が
V字突起を形成するものであり、補強プレ−ト3の溶接
可能部分4を構成した中間部分には、取付け用のねじ穴
7が設けられているものである。8 (a) and 8 (b) show a pair of wear-resistant plates 2 arranged to face each other, the protruding surfaces of which form V-shaped projections. A threaded hole 7 for mounting is provided in an intermediate portion of the weldable portion 4 of the welding device 3.
【0014】このようにして構成された耐摩耗性部材1
は、図9乃至図11でみられるように、例えば、掘削ビ
ット10、ア−スオ−ガ−20、掘削装置のケ−シング
チュ−ブ30などのハッチング部分に溶接される。この
場合、図9では、耐摩耗性部材1が超硬チップ11を備
えた掘削ビット10の本体側部にろう付けされるもの
で、図10(a)(b)では、耐摩耗性部材1が先端に
オ−ガ−ビット21を取付けたア−スオ−ガ−20のス
パイラルスクリュ−22の捩れを伴った外周縁に溶接さ
れる。また、図11では、耐摩耗性部材1が掘削用ビッ
ト31を取付けたケ−シングチュ−ブ30に対して、掘
削ビット31の回転方向の前部及び後部に溶接され、ま
た、外周側部の取付けボルト32の周囲に溶接される。Abrasion resistant member 1 thus constructed
Is welded to the hatched portion of, for example, the drill bit 10, the auger 20, the casing tube 30 of the drilling rig, as seen in FIGS. In this case, in FIG. 9, the wear-resistant member 1 is brazed to the main body side portion of the drill bit 10 including the carbide tip 11. In FIGS. 10 (a) and 10 (b), the wear-resistant member 1 is used. Is welded to the outer peripheral edge of the spiral screw 22 of the earth auger 20 having the auger bit 21 attached to the outer periphery of the spiral screw 22. In addition, in FIG. 11, the wear resistant member 1 is welded to the casing tube 30 to which the excavating bit 31 is attached, at the front and rear portions in the rotational direction of the excavating bit 31, and at the outer peripheral side portion. It is welded around the mounting bolt 32.
【0015】[0015]
【発明の効果】本発明は、以上説明したように、耐摩耗
性部材1は、耐摩耗性プレ−ト2及び補強プレ−ト3の
厚み関係を特定して両者をろう付けによって一体化する
とともに、補強プレ−ト3の余肉部分には、溶接可能部
分4を構成するようにしたものである。したがって、耐
摩耗性部材1の持ち運びが簡単で、耐摩耗性を必要とす
る部材に対して、容易に溶接でき、しかも、耐摩耗性プ
レ−トには、ろう付け及び溶接歪がそれほど影響しない
という利点を有する。As described above, according to the present invention, in the wear resistant member 1, the thickness relationship between the wear resistant plate 2 and the reinforcing plate 3 is specified, and both are integrated by brazing. At the same time, the weldable portion 4 is formed in the surplus portion of the reinforcing plate 3. Therefore, the wear resistant member 1 is easy to carry and can be easily welded to a member requiring wear resistance, and the wear resistant plate is not so affected by brazing and welding distortion. Has the advantage.
【図1】本発明耐摩耗性部材の一実施例を示す概念的な
説明図で、(a)は正面図、(b)は下面図、FIG. 1 is a conceptual explanatory view showing an embodiment of a wear resistant member of the present invention, (a) is a front view, (b) is a bottom view,
【図2】斜視図、FIG. 2 is a perspective view,
【図3】本発明耐摩耗性部材の第2の実施例を示す概念
的な説明図で、(a)は正面図、(b)は斜視図、FIG. 3 is a conceptual explanatory view showing a second embodiment of the wear resistant member of the present invention, (a) is a front view, (b) is a perspective view,
【図4】本発明耐摩耗性部材の第3の実施例を示す概念
的な説明図で、(a)は正面図、(b)は斜視図、FIG. 4 is a conceptual explanatory view showing a third embodiment of the wear resistant member of the present invention, (a) is a front view, (b) is a perspective view,
【図5】本発明耐摩耗性部材の第4の実施例を示す概念
的な説明図で、(a)は正面図、(b)は斜視図、FIG. 5 is a conceptual explanatory view showing a fourth embodiment of the wear resistant member of the present invention, (a) is a front view, (b) is a perspective view,
【図6】本発明耐摩耗性部材の第5の実施例を示す概念
的な説明図で、(a)は正面図、(b)は下面図、FIG. 6 is a conceptual explanatory view showing a fifth embodiment of the wear resistant member of the present invention, (a) is a front view, (b) is a bottom view,
【図7】本発明耐摩耗性部材の第6の実施例を示す概念
的な説明図で、(a)は正面図、(b)は下面図、FIG. 7 is a conceptual explanatory view showing a sixth embodiment of the wear resistant member of the present invention, (a) is a front view, (b) is a bottom view,
【図8】本発明耐摩耗性部材の第7の実施例を示す概念
的な説明図で、(a)は正面図、(b)は下面図、FIG. 8 is a conceptual explanatory view showing a seventh embodiment of the wear resistant member of the present invention, (a) is a front view, (b) is a bottom view,
【図9】本発明耐摩耗性部材を掘削ビットに溶接した一
実施例を示す概念的な説明図で、(a)は正面図、
(b)は平面図、FIG. 9 is a conceptual explanatory view showing an embodiment in which the wear resistant member of the present invention is welded to a drill bit, (a) is a front view,
(B) is a plan view,
【図10】本発明耐摩耗性部材をア−スオ−ガ−に溶接
した変形例を示す概念的な斜視図、FIG. 10 is a conceptual perspective view showing a modified example in which the wear resistant member of the present invention is welded to an earth auger;
【図11】本発明耐摩耗性部材をケ−シングチュ−ブに
溶接した他の実施例を示す概念的な正面図。FIG. 11 is a conceptual front view showing another embodiment in which the wear resistant member of the present invention is welded to a casing tube.
1 耐摩耗性部材 2 耐摩耗性プレ−ト 3 補強プレ−ト 4 溶接可能部分 6 長穴 7 ねじ穴 10 掘削ビット 20 ア−スオ−ガ− 30 ケ−シングチュ−ブ 1 Wear resistant member 2 Abrasion resistant plate 3 Reinforcing plate 4 Weldable part 6 slots 7 screw holes 10 drill bits 20 Earth Ogre 30 casing tubes
───────────────────────────────────────────────────── フロントページの続き (58)調査した分野(Int.Cl.7,DB名) E21B 10/46 - 10/58 E21B 12/02 B23K 1/00 330 ─────────────────────────────────────────────────── ─── Continuation of the front page (58) Fields surveyed (Int.Cl. 7 , DB name) E21B 10/46-10/58 E21B 12/02 B23K 1/00 330
Claims (4)
製の補強プレ−ト3がろう付けによって一体化される耐
摩耗性部材において、 前記補強プレ−ト3は、その厚さAが1〜5mmで、耐
摩耗性プレ−ト2の厚さBに対してその比率A/Bが
1:1〜1:10になっているとともに、その外郭形状
面が耐摩耗性プレ−ト2の外郭形状面よりも大きく、し
かも、耐摩耗性プレ−ト3がろう付けされていない余肉
部分には、溶接可能部分4が構成されていることを特徴
とする耐摩耗性部材。1. A wear resistant member in which a wear resistant plate 2 made of cemented carbide and a reinforcing plate 3 made of steel are integrated by brazing, wherein the reinforcing plate 3 has a thickness The thickness A is 1 to 5 mm, the ratio A / B is 1: 1 to 1:10 with respect to the thickness B of the wear resistant plate 2, and the outer contour surface is the wear resistant plate. -A wear-resistant member characterized in that a weldable portion 4 is formed in a surplus portion which is larger than the outer shape surface of the plate 2 and which is not brazed with the wear-resistant plate 3. .
状面には、耐摩耗性プレ−ト2の外周囲から突き出す前
記溶接可能部分4が構成されている請求項目1記載の耐
摩耗性部材。2. The outer surface of the reinforcing plate 3 according to claim 1 is provided with the weldable portion 4 projecting from the outer periphery of the wear resistant plate 2. Abradable member.
状面には、対向的な2つの耐摩耗性プレ−ト2がろう付
けされ、その間に溶接可能部分4が構成されている請求
項1及び請求項2記載の耐摩耗性部材。3. The outer shape surface of the reinforcing plate 3 according to claim 1 is brazed with two opposing wear resistant plates 2 and a weldable portion 4 is formed therebetween. The wear resistant member according to claim 1 or 2.
付け用の長穴6又はねじ穴7が形成されている請求項3
記載の耐摩耗性部材。4. The weldable portion 4 according to claim 3 is provided with an elongated hole 6 or a screw hole 7 for attachment.
The wear resistant member described.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP20604294A JP3485971B2 (en) | 1994-08-08 | 1994-08-08 | Wear-resistant material |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP20604294A JP3485971B2 (en) | 1994-08-08 | 1994-08-08 | Wear-resistant material |
Publications (2)
Publication Number | Publication Date |
---|---|
JPH0849487A JPH0849487A (en) | 1996-02-20 |
JP3485971B2 true JP3485971B2 (en) | 2004-01-13 |
Family
ID=16516932
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
JP20604294A Expired - Fee Related JP3485971B2 (en) | 1994-08-08 | 1994-08-08 | Wear-resistant material |
Country Status (1)
Country | Link |
---|---|
JP (1) | JP3485971B2 (en) |
-
1994
- 1994-08-08 JP JP20604294A patent/JP3485971B2/en not_active Expired - Fee Related
Also Published As
Publication number | Publication date |
---|---|
JPH0849487A (en) | 1996-02-20 |
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