JP3177715U - Fast-acting fuse - Google Patents
Fast-acting fuse Download PDFInfo
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- JP3177715U JP3177715U JP2012003470U JP2012003470U JP3177715U JP 3177715 U JP3177715 U JP 3177715U JP 2012003470 U JP2012003470 U JP 2012003470U JP 2012003470 U JP2012003470 U JP 2012003470U JP 3177715 U JP3177715 U JP 3177715U
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- 239000004020 conductor Substances 0.000 claims abstract description 5
- 239000011810 insulating material Substances 0.000 claims abstract description 5
- 239000000463 material Substances 0.000 claims abstract description 4
- 230000004927 fusion Effects 0.000 claims 1
- 239000002184 metal Substances 0.000 abstract description 5
- 229910052751 metal Inorganic materials 0.000 abstract description 5
- 238000003754 machining Methods 0.000 abstract description 2
- 239000003795 chemical substances by application Substances 0.000 description 7
- 239000011347 resin Substances 0.000 description 5
- 229920005989 resin Polymers 0.000 description 5
- 230000003014 reinforcing effect Effects 0.000 description 4
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 description 3
- 238000005452 bending Methods 0.000 description 3
- 229910052802 copper Inorganic materials 0.000 description 3
- 239000010949 copper Substances 0.000 description 3
- 229910052709 silver Inorganic materials 0.000 description 3
- 239000004332 silver Substances 0.000 description 3
- 238000010276 construction Methods 0.000 description 2
- 229910000679 solder Inorganic materials 0.000 description 2
- 238000006073 displacement reaction Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 230000035939 shock Effects 0.000 description 1
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Abstract
【課題】固定用取付け溝を施した薄板可溶体を直接耐熱性絶縁材の支持板と機械加工にて接続一体固定した可溶素子体を用いることにより機械的ストレスの発生する環境下でも高寿命を保持できる速断形ヒューズを提供する。
【解決手段】全長Lmm、幅1/2Lmmの長方形の薄板からなり、中央部にR付き極小狭隘部と、さらに全長Lmm方向の両端にU字形状の切欠部を有する良導体金属の形抜可溶体3を、全長L0mm、幅1/2Lmmでその両端に小穴を有する耐熱性絶縁材からなる支持板7で、表裏からサンドイッチ状に挟む。さらに、この支持板7の両端の小穴にはと目8を挿通させ潰し固定することで直接可溶体と一体接合した可溶素子体を形成し、この可溶素子体を両刃形端子間にはんだ接合し、筒状の容器2を被せ、これらをリベット5で固定するとともに内部に消弧材4を充填後、ねじ栓6にてこれを封止して速断形ヒューズを構成した。
【選択図】図6An object of the present invention is to provide a long life even in an environment in which mechanical stress occurs by using a fusible element body in which a thin plate soluble body provided with fixing grooves is directly connected to a support plate of a heat-resistant insulating material by machining. A fast-acting fuse capable of holding
A formable soluble body of a good conductor metal comprising a rectangular thin plate having a total length of Lmm and a width of 1/2 Lmm, and having an extremely small narrow portion with an R at the center and U-shaped cutouts at both ends in the direction of the total length of Lmm. 3 is sandwiched from the front and back sides with a support plate 7 made of a heat-resistant insulating material having a total length of L 0 mm and a width of 1/2 Lmm and having small holes at both ends. Furthermore, a fusible element body directly joined to the fusible body is formed by inserting and crushing and fixing the eyelets 8 in the small holes at both ends of the support plate 7, and this fusible element body is soldered between the double-edged terminals. After joining, the cylindrical container 2 was covered, these were fixed with the rivet 5, and after the arc extinguishing material 4 was filled inside, this was sealed with the screw plug 6, and the fast-acting fuse was comprised.
[Selection] Figure 6
Description
本考案は、振動、衝撃等の環境下での電気回路で用いられる速断形ヒューズの改良に関するものである。The present invention relates to an improvement in a fast-acting fuse used in an electric circuit under an environment such as vibration or impact.
従来、速断形ヒューズは振動、衝撃等のいわゆる機械的ストレスの発生する環境下では、その構造が比較的脆弱なヒューズ素子を使用していることから使用場所も限定され、あまり機械的ストレスの発生しない場所で静止状態で使用されていた。
しかしながら、技術革新に伴い使用範囲が拡大され、静止状態ばかりで使用することからの脱却を考慮して対応しなければならない時代背景になり、動的状態でも性能を満足する速断形ヒューズの要求が多くなってきている。Conventionally, fast-acting fuses have been used in limited environments due to the use of relatively weak fuse elements in environments where mechanical stresses such as vibration and shock are generated. It was used in a stationary state in a place that does not
However, due to technological innovation, the range of use has been expanded, and it has become an era background that must be dealt with in consideration of the departure from using it only in a stationary state, and there is a demand for a fast-acting fuse that satisfies the performance even in a dynamic state. It is getting more.
速断形ヒューズは、一般的にはその構造から両端に比較的容量の大きい導電金具間に銀、銅等の極めて薄い板で、しかも中央部に狭隘部を有するリボン形状を精密金型でプレス加工してなるヒューズ素子を単体、又は複数枚並列にしてこれらに筒状容器を被せ、リベットで固定し、さらにこの筒状容器内に消弧剤を充填し、ねじにより封止したものである。A fast-acting fuse is generally a very thin plate made of silver, copper, etc. between conductive metal fittings with relatively large capacities at both ends due to its structure, and a ribbon shape having a narrow part at the center is pressed with a precision mold. These fuse elements are arranged in a single unit or in parallel, and are covered with a cylindrical container, fixed with rivets, filled with an arc-extinguishing agent, and sealed with screws.
このような速断形ヒューズは、静止状態で使用される限りにおいては、電気的、機械的にも問題はないが、動的な状況下においては、発生する機械的ストレスを受けても殆ど対応できなかった。Such fast-acting fuses have no electrical or mechanical problems as long as they are used in a stationary state, but they can hardly cope with the mechanical stress that occurs under dynamic conditions. There wasn't.
このため、この種の速断形ヒューズは動的状態でも機械的ストレスに耐えられように例えば図1、図2のような補強用ヒューズ素子を用いた図3の速断形ヒューズが公知とされている。For this reason, this type of fast-acting fuse is known as the fast-acting fuse of FIG. 3 using a reinforcing fuse element as shown in FIGS. 1 and 2 so that it can withstand mechanical stress even in a dynamic state. .
これを具体的に図面を参照しながら説明すると次のようである。図1、図2は銀、銅の良導体金属薄板をその中央に狭隘部(ロ)を有するリボン状の精密金型でプレスしてなるヒューズ素子(イ)であり、これを二枚の耐熱性絶縁樹脂板(ハ)を介して前記狭隘部(ロ)を表裏から挾み、耐熱性絶縁樹脂板(ハ)の上下の小穴(ホ)にはと目(ニ)を挿通させ、これを潰して固定した補強用ヒューズ素子を用い、図3のような速断形ヒューズを形成していた。This will be described in detail with reference to the drawings as follows. 1 and 2 show a fuse element (a) formed by pressing a thin metal plate of silver or copper with a ribbon-shaped precision mold having a narrow portion (b) in the center, and this is composed of two heat resistant sheets. The narrow part (b) is squeezed from the front and back through the insulating resin plate (c), and the eyes (d) are inserted through the small holes (e) at the top and bottom of the heat-resistant insulating resin plate (c). A fast-acting fuse as shown in FIG. 3 was formed by using the reinforcing fuse element fixed in this manner.
しかしながら、この補強用ヒューズ素子を用いたものは、無補強のものに比べある程度の寿命延長を確認できたが、さらにそれ以上長期間にわたる使用状態で次のような問題を抱えていることが判明した。
(1)縦長及び十字形状の耐熱性絶縁樹脂板は、ヒューズ素子を挟んで上下をはと目を潰してこれを固定しているが、この固定部分が内部の消弧剤との摩擦により接触し、重ね合わせた耐熱性絶縁樹脂板がゆるみを生じる。
(2)この固定方法は耐熱性絶縁板とヒューズ素子を間接的に一体化、すなわち、ヒューズ素子に接続部を設けることなく挟むだけで固定していることから、経時的あるいは経年的に繰り返される振動、衝撃等の動的環境下での使用においては、内部の消弧剤の移動等でも重ね合わせている耐熱性絶縁樹脂に置がずれ等が生じ易く、ヒューズ素子の中央狭隘部に曲げ、変形等を与える。
(3)ヒューズ素子の中央狭隘部は寸法的にも極めて高精度の金型でプレスされているが、この部分にはR付けされていないため機械的ストレス(曲げ、変形等)に耐久性がない。
本考案は、これらの欠点を改良することで機械的ストレスの発生する環境下でも高寿命を保持可能にするものである。However, although it was confirmed that the use of this reinforcing fuse element had a certain degree of life extension compared to the non-reinforcing one, it was found that it had the following problems over a longer period of use. did.
(1) The vertically and cross-shaped heat-resistant insulating resin plates are fixed by crushing the top and bottom of the fuse element, but this fixed part is contacted by friction with the arc extinguishing agent inside. In addition, the superposed heat-resistant insulating resin plates are loosened.
(2) This fixing method is repeated over time or over time because the heat-resistant insulating plate and the fuse element are indirectly integrated, that is, the fuse element is fixed without being provided with a connection portion. In use under dynamic environment such as vibration and impact, misalignment is likely to occur in the heat-resistant insulating resin that is superposed even by movement of the arc extinguishing agent inside, etc., bent to the central narrow part of the fuse element, Give deformation etc.
(3) The central narrow part of the fuse element is pressed with a very high precision mold in terms of dimensions, but since this part is not rounded, it is durable against mechanical stress (bending, deformation, etc.). Absent.
The present invention makes it possible to maintain a long life even in an environment where mechanical stress occurs by improving these drawbacks.
本考案は筒状の容器内の両刃形端子間に薄板可溶体を配設し、周囲に消弧剤を充填してなる速断形ヒューズにおいて、全長Lmm、幅1/2Lmmの長方形の薄板からなり、中央部にR付き極小狭隘部と、さらに全長Lmm方向の両端にU字形状の切欠部を有する良導体金属の形抜可溶体を、全長L0mm、幅1/2Lmmでその両端に小穴を有する耐熱性絶縁材からなる支持板で、表裏からサンドイッチ状に挟み、この支持板の両端の小穴にはと目を挿通させ潰し固定することで直接可溶体と一体接合した可溶素子体を形成し、この可溶素子体を両刃形端子間にはんだ接合し、筒状の容器を被せ、これらをリベットで固定するとともに内部に消弧材を充填後、ねじ栓にてこれを封止した速断形ヒューズを構成したことにより問題を解決している。The present invention is a fast-acting fuse in which a thin plate fusible body is arranged between double-edged terminals in a cylindrical container and is filled with an arc-extinguishing agent. It consists of a rectangular thin plate with a total length of Lmm and a width of 1/2 Lmm. , With a very narrow narrow part with R at the center and a U-shaped cutout at both ends in the total length Lmm direction, a good conductor metal shaped fusible body with a total length of L 0 mm and a width of 1/2 Lmm with small holes at both ends A support plate made of a heat-resistant insulating material is sandwiched between the front and back, and a small element at both ends of this support plate is inserted into the eyelets and crushed and fixed to form a soluble element body that is directly joined to the soluble body. This fusible element body is soldered between the double-edged terminals, covered with a cylindrical container, fixed with rivets and filled with an arc extinguishing material, and then sealed with a screw cap. The problem was solved by configuring the fuse. There.
筒状の容器内の可溶素子体は、支持板の縦方向の出っ張りがないことから内部の消弧材の移動で生じる位置ずれ等は全くなくなる。Since the fusible element body in the cylindrical container does not have a protrusion in the vertical direction of the support plate, there is no displacement caused by the movement of the arc extinguishing material inside.
本考案における速断形ヒューズは、可溶体と支持板が機械加工により直接一体化接合されることで機械的に堅固であり、また可溶体と支持板の幅が同じ寸法であることから振動、衝撃等よる内部での消弧剤の移動があった場合でも移動状態を抑制できる。The fast-acting fuse in the present invention is mechanically robust because the fusible body and the support plate are directly integrated and joined by machining, and the width of the fusible body and the support plate is the same size, so vibration and impact Even when the arc-extinguishing agent moves inside due to the above, the moving state can be suppressed.
以下、本考案についての一実施例を図4、図5、図6に基づき詳細に説明する。
図4は本案の速断形ヒューズに用いている可溶体構成斜視図であるが、この図において、可溶体3は全長Lmm、幅1/2Lmmの銀あるいは銅等の良導体金属の薄板(厚み0.08〜0.3mm)を精密金型でプレスにより製作する。この金型は中央の狭隘部3aと両端のU字形溝3bの切欠部にはR付け加工がされており、プレス加工後において従来のようなシャープな仕上げでない状態で製作される。
これらの切欠部をR付けすることにより、この部分に何らかの機械的ストレスが加わった時発生する曲がり、亀裂、ひび割れ等を軽減できる。Hereinafter, an embodiment of the present invention will be described in detail with reference to FIGS. 4, 5, and 6. FIG.
FIG. 4 is a perspective view showing the construction of a fusible body used in the fast-acting fuse of the present invention. In this figure, the
By bending these notches, bending, cracks, cracks, etc. that occur when some mechanical stress is applied to these portions can be reduced.
耐熱性絶縁材からなる支持板7は全長L0mm、幅1/2Lmmの長方形状、厚み2mm以下でその両端にはと目8を挿通する小穴7aを設けてある。The
図5はこの可溶体3と支持板7を機械的に一体化接合した可溶素子体の斜視図であるが、可溶体3にはその表裏から支持板7がサンドイッチ状に当接して、支持板7の両端の小穴7aを重ね合わせてこれを潰し固定する。この場合、可溶体3の両端のU字溝3b、3bははと目8の直径と同寸法かそれより少し大きいことから直接可溶体3に取付け穴を開け接続した工法と同等の効果をが得られる。FIG. 5 is a perspective view of a fusible element body in which the
図6は前図5で構成した可溶素子体両端の余長L1mmを刃形端子1のこれを取付け接合する溝(図示はしていない)にはめ込んではんだ9により接合して刃形端子に筒状の容器を被せ、リベット5を放射状に打込んで固定する。次ぎに前記刃形端子のねじ穴1aから消弧剤を充填し、ねじ栓6により封止して完成する。FIG. 6 shows a blade shape in which a surplus length L 1 mm at both ends of the fusible element body configured in FIG. 5 is inserted into a groove (not shown) of the blade-
1 刃形端子
2 筒状の容器
3 可溶素子体
4 消弧剤
5 リベット
6 ねじ栓
7 支持板
8 はと目
9 はんだDESCRIPTION OF
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JP2012003470U JP3177715U (en) | 2012-05-24 | 2012-05-24 | Fast-acting fuse |
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JP2012003470U JP3177715U (en) | 2012-05-24 | 2012-05-24 | Fast-acting fuse |
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
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CN115938891A (en) * | 2022-12-23 | 2023-04-07 | 深圳市威可特电子科技有限公司 | High-voltage new energy flexible fuse and preparation method thereof |
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
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CN115938891A (en) * | 2022-12-23 | 2023-04-07 | 深圳市威可特电子科技有限公司 | High-voltage new energy flexible fuse and preparation method thereof |
CN115938891B (en) * | 2022-12-23 | 2024-06-18 | 深圳市威可特电子科技有限公司 | High-voltage new energy flexible fuse and preparation method thereof |
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