JP3126622B2 - Rustproof steel plate for fuel tank - Google Patents
Rustproof steel plate for fuel tankInfo
- Publication number
- JP3126622B2 JP3126622B2 JP07069087A JP6908795A JP3126622B2 JP 3126622 B2 JP3126622 B2 JP 3126622B2 JP 07069087 A JP07069087 A JP 07069087A JP 6908795 A JP6908795 A JP 6908795A JP 3126622 B2 JP3126622 B2 JP 3126622B2
- Authority
- JP
- Japan
- Prior art keywords
- zinc
- plating
- corrosion resistance
- plating layer
- tin
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Lifetime
Links
- 229910000831 Steel Inorganic materials 0.000 title claims description 38
- 239000010959 steel Substances 0.000 title claims description 38
- 239000002828 fuel tank Substances 0.000 title claims description 19
- 238000007747 plating Methods 0.000 claims description 87
- 239000011701 zinc Substances 0.000 claims description 46
- 229910052725 zinc Inorganic materials 0.000 claims description 42
- HCHKCACWOHOZIP-UHFFFAOYSA-N Zinc Chemical compound [Zn] HCHKCACWOHOZIP-UHFFFAOYSA-N 0.000 claims description 37
- 239000013078 crystal Substances 0.000 claims description 22
- 229910052718 tin Inorganic materials 0.000 claims description 19
- 229910045601 alloy Inorganic materials 0.000 claims description 18
- 239000000956 alloy Substances 0.000 claims description 18
- 229910052759 nickel Inorganic materials 0.000 claims description 16
- ATJFFYVFTNAWJD-UHFFFAOYSA-N Tin Chemical compound [Sn] ATJFFYVFTNAWJD-UHFFFAOYSA-N 0.000 claims description 11
- 229910052742 iron Inorganic materials 0.000 claims description 10
- GZCWPZJOEIAXRU-UHFFFAOYSA-N tin zinc Chemical compound [Zn].[Sn] GZCWPZJOEIAXRU-UHFFFAOYSA-N 0.000 claims description 9
- 229910001297 Zn alloy Inorganic materials 0.000 claims description 7
- 239000012535 impurity Substances 0.000 claims description 6
- 238000007744 chromate conversion coating Methods 0.000 claims 1
- 230000007797 corrosion Effects 0.000 description 73
- 238000005260 corrosion Methods 0.000 description 73
- 239000010410 layer Substances 0.000 description 65
- 239000000463 material Substances 0.000 description 46
- 239000000758 substrate Substances 0.000 description 28
- 238000000034 method Methods 0.000 description 24
- JEIPFZHSYJVQDO-UHFFFAOYSA-N iron(III) oxide Inorganic materials O=[Fe]O[Fe]=O JEIPFZHSYJVQDO-UHFFFAOYSA-N 0.000 description 17
- 229910001030 Iron–nickel alloy Inorganic materials 0.000 description 16
- 230000008859 change Effects 0.000 description 16
- 238000002845 discoloration Methods 0.000 description 16
- 239000011135 tin Substances 0.000 description 16
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 13
- 150000003839 salts Chemical class 0.000 description 13
- YXFVVABEGXRONW-UHFFFAOYSA-N Toluene Chemical compound CC1=CC=CC=C1 YXFVVABEGXRONW-UHFFFAOYSA-N 0.000 description 12
- 230000000052 comparative effect Effects 0.000 description 12
- 238000011156 evaluation Methods 0.000 description 12
- 230000000694 effects Effects 0.000 description 11
- 238000004090 dissolution Methods 0.000 description 10
- 229910000679 solder Inorganic materials 0.000 description 10
- 239000007921 spray Substances 0.000 description 10
- 239000000243 solution Substances 0.000 description 9
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Chemical compound O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 9
- FAPWRFPIFSIZLT-UHFFFAOYSA-M Sodium chloride Chemical compound [Na+].[Cl-] FAPWRFPIFSIZLT-UHFFFAOYSA-M 0.000 description 8
- 230000004907 flux Effects 0.000 description 8
- 229910020220 Pb—Sn Inorganic materials 0.000 description 7
- 239000011651 chromium Substances 0.000 description 7
- 239000000446 fuel Substances 0.000 description 7
- ZCDOYSPFYFSLEW-UHFFFAOYSA-N chromate(2-) Chemical compound [O-][Cr]([O-])(=O)=O ZCDOYSPFYFSLEW-UHFFFAOYSA-N 0.000 description 6
- 239000011247 coating layer Substances 0.000 description 6
- 239000003502 gasoline Substances 0.000 description 6
- 230000008569 process Effects 0.000 description 6
- KFZMGEQAYNKOFK-UHFFFAOYSA-N 2-propanol Substances CC(C)O KFZMGEQAYNKOFK-UHFFFAOYSA-N 0.000 description 4
- 239000011248 coating agent Substances 0.000 description 4
- 238000000576 coating method Methods 0.000 description 4
- 239000012153 distilled water Substances 0.000 description 4
- 238000009713 electroplating Methods 0.000 description 4
- 238000010438 heat treatment Methods 0.000 description 4
- 125000001449 isopropyl group Chemical group [H]C([H])([H])C([H])(*)C([H])([H])[H] 0.000 description 4
- 230000003647 oxidation Effects 0.000 description 4
- 238000007254 oxidation reaction Methods 0.000 description 4
- 239000011780 sodium chloride Substances 0.000 description 4
- 239000012085 test solution Substances 0.000 description 4
- VYZAMTAEIAYCRO-UHFFFAOYSA-N Chromium Chemical compound [Cr] VYZAMTAEIAYCRO-UHFFFAOYSA-N 0.000 description 3
- 229910052804 chromium Inorganic materials 0.000 description 3
- 238000001816 cooling Methods 0.000 description 3
- 239000000203 mixture Substances 0.000 description 3
- PXHVJJICTQNCMI-UHFFFAOYSA-N nickel Substances [Ni] PXHVJJICTQNCMI-UHFFFAOYSA-N 0.000 description 3
- 238000005476 soldering Methods 0.000 description 3
- 229910001128 Sn alloy Inorganic materials 0.000 description 2
- 238000007716 flux method Methods 0.000 description 2
- 230000007774 longterm Effects 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 230000009467 reduction Effects 0.000 description 2
- 229910052782 aluminium Inorganic materials 0.000 description 1
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 1
- 230000033228 biological regulation Effects 0.000 description 1
- 238000005097 cold rolling Methods 0.000 description 1
- 230000007423 decrease Effects 0.000 description 1
- 230000002950 deficient Effects 0.000 description 1
- 238000003618 dip coating Methods 0.000 description 1
- 239000000428 dust Substances 0.000 description 1
- 238000005868 electrolysis reaction Methods 0.000 description 1
- 238000010828 elution Methods 0.000 description 1
- 230000007613 environmental effect Effects 0.000 description 1
- 238000004299 exfoliation Methods 0.000 description 1
- 238000005098 hot rolling Methods 0.000 description 1
- 239000002440 industrial waste Substances 0.000 description 1
- KFZAUHNPPZCSCR-UHFFFAOYSA-N iron zinc Chemical compound [Fe].[Zn] KFZAUHNPPZCSCR-UHFFFAOYSA-N 0.000 description 1
- 238000002844 melting Methods 0.000 description 1
- 238000005554 pickling Methods 0.000 description 1
- 239000002244 precipitate Substances 0.000 description 1
- 239000000047 product Substances 0.000 description 1
- 230000008439 repair process Effects 0.000 description 1
- 239000010731 rolling oil Substances 0.000 description 1
- 238000007789 sealing Methods 0.000 description 1
- 229910052717 sulfur Inorganic materials 0.000 description 1
- 229910001432 tin ion Inorganic materials 0.000 description 1
Classifications
-
- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C28/00—Coating for obtaining at least two superposed coatings either by methods not provided for in a single one of groups C23C2/00 - C23C26/00 or by combinations of methods provided for in subclasses C23C and C25C or C25D
- C23C28/02—Coating for obtaining at least two superposed coatings either by methods not provided for in a single one of groups C23C2/00 - C23C26/00 or by combinations of methods provided for in subclasses C23C and C25C or C25D only coatings only including layers of metallic material
- C23C28/021—Coating for obtaining at least two superposed coatings either by methods not provided for in a single one of groups C23C2/00 - C23C26/00 or by combinations of methods provided for in subclasses C23C and C25C or C25D only coatings only including layers of metallic material including at least one metal alloy layer
-
- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C28/00—Coating for obtaining at least two superposed coatings either by methods not provided for in a single one of groups C23C2/00 - C23C26/00 or by combinations of methods provided for in subclasses C23C and C25C or C25D
- C23C28/02—Coating for obtaining at least two superposed coatings either by methods not provided for in a single one of groups C23C2/00 - C23C26/00 or by combinations of methods provided for in subclasses C23C and C25C or C25D only coatings only including layers of metallic material
- C23C28/023—Coating for obtaining at least two superposed coatings either by methods not provided for in a single one of groups C23C2/00 - C23C26/00 or by combinations of methods provided for in subclasses C23C and C25C or C25D only coatings only including layers of metallic material only coatings of metal elements only
- C23C28/025—Coating for obtaining at least two superposed coatings either by methods not provided for in a single one of groups C23C2/00 - C23C26/00 or by combinations of methods provided for in subclasses C23C and C25C or C25D only coatings only including layers of metallic material only coatings of metal elements only with at least one zinc-based layer
Landscapes
- Chemical & Material Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Engineering & Computer Science (AREA)
- Materials Engineering (AREA)
- Mechanical Engineering (AREA)
- Metallurgy (AREA)
- Organic Chemistry (AREA)
- Coating With Molten Metal (AREA)
- Other Surface Treatments For Metallic Materials (AREA)
Description
【0001】[0001]
【産業上の利用分野】本発明は燃料タンク用防錆鋼板に
関するものである。BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a rustproof steel plate for a fuel tank.
【0002】[0002]
【従来の技術】従来、亜鉛−錫合金めっき鋼板は例え
ば、特開昭52−130438号公報のように亜鉛およ
び錫イオンを含む溶液中で電解する電気めっき法で主と
して製造されてきた。また亜鉛−錫合金めっき鋼板は亜
鉛以外に錫を含むため耐蝕性やハンダ性に優れており電
子部品などに多く使用されてきた。溶融めっき法ではめ
っき付着量を比較的容易に厚くすることができるため、
溶融めっき法で製造された製品は屋外用途等厳しい環境
で使用されている。例えば特開平4−214848号公
報では鉄系被めっき物に錫70〜98重量%の亜鉛−錫
合金めっきした被覆物やその製造法が開示されている。
特開平5−263208号公報では、鉄系基材に溶融亜
鉛または溶融亜鉛合金めっき層として錫を含む合金層、
または亜鉛とアルミニウムを含む合金層の上にクロムめ
っき層で順次被覆された亜鉛系めっき被覆物および製造
法が開示されている。一方燃料タンク材料としてこれま
で耐蝕性、加工性、ハンダ性、溶接性等の優れたPb−
Snめっき鋼板等が国内、海外と共に主に用いられ実燃
料タンクとして使用実績を積み重ねてきた。2. Description of the Related Art Conventionally, zinc-tin alloy plated steel sheets have been mainly produced by an electroplating method in which electrolysis is carried out in a solution containing zinc and tin ions as disclosed in Japanese Patent Application Laid-Open No. 52-130438. Zinc-tin alloy-plated steel sheets, which contain tin in addition to zinc, have excellent corrosion resistance and solderability, and have been widely used for electronic parts and the like. In the hot-dip plating method, the coating weight can be relatively easily increased.
Products manufactured by the hot-dip plating method are used in harsh environments such as outdoor applications. For example, Japanese Patent Application Laid-Open No. Hei 4-214848 discloses a coating obtained by plating an iron-based material with a zinc-tin alloy of 70 to 98% by weight of tin and a method for producing the same.
In JP-A-5-263208, an alloy layer containing tin as a hot-dip zinc or hot-dip zinc alloy plating layer on an iron-based substrate,
Alternatively, there is disclosed a zinc-based plating coating which is sequentially coated with a chromium plating layer on an alloy layer containing zinc and aluminum, and a production method. On the other hand, Pb- has been used as a fuel tank material, which has excellent corrosion resistance, workability, solderability, weldability, etc.
Sn-plated steel sheets and the like are mainly used in Japan and overseas and have been used as actual fuel tanks.
【0003】[0003]
【発明が解決しようとする課題】このような電気めっき
法による錫−亜鉛めっき鋼板の使用によってハンダ性や
耐蝕性は改善されたものの、燃料タンクの様な長期耐蝕
性の要求される環境には付着量を厚くしためっき鋼板が
必要であるが、電気めっき法における付着量の制御は時
間と電流の大きさに依存するため、付着量は厚くできる
が処理時間を長くしたり、電流をたくさん流す必要があ
り、生産性や経済的に大きな問題を生ずる。また溶融め
っき法による錫−亜鉛めっき鋼板の使用によって塩水噴
霧においてもかなりの耐蝕性を示しているが、そのめっ
き層の構造は棚状層と柱状層といった特徴のある鉄−亜
鉛合金層が通常5〜35μm(その外側のめっき被覆層
が5〜40μm、好ましくは10〜30μm)とめっき
被覆層と同等以上も厚みがあって、素地腐食抑制に関し
合金層の寄与が非常に大きいと共に、燃料タンクのよう
な厳しい加工に関しては合金層はめっき被覆層よりも硬
度が高いためにこのような合金層のめっき被覆層に対す
る比率が高く厚みが厚い場合にはクラック等が入りやす
く燃料タンク内外面の腐食進展が遥かに起こりやすくな
り、燃料タンク材料としては不向きである。Although the use of the tin-zinc coated steel sheet by the electroplating method has improved the solderability and corrosion resistance, it is not suitable for an environment requiring long-term corrosion resistance such as a fuel tank. Although a coated steel sheet with a large amount of adhesion is required, the control of the amount of adhesion in the electroplating method depends on the time and the magnitude of the current, so the amount of adhesion can be increased, but the processing time can be lengthened and a large amount of current can be applied. Need to do so, which raises major productivity and economic problems. In addition, the use of tin-zinc plated steel sheet by hot-dip coating method shows considerable corrosion resistance even in salt spray, but the structure of the plating layer is usually an iron-zinc alloy layer with a characteristic such as a shelf-like layer and a columnar layer. 5 to 35 μm (the outer coating layer is 5 to 40 μm, preferably 10 to 30 μm), which is equal to or more than the thickness of the coating layer. For harsh processing such as the above, since the alloy layer is higher in hardness than the plating coating layer, when the ratio of such an alloy layer to the plating coating layer is high and the thickness is large, cracks etc. are likely to occur and corrosion of the inner and outer surfaces of the fuel tank Progress is much more likely to occur, making it unsuitable as a fuel tank material.
【0004】更に鉄系基材が亜鉛または亜鉛合金層とク
ロムめっき層で順次被覆された場合についてはクロム被
覆層も加わり耐蝕性等がさらに向上するが、亜鉛または
亜鉛合金層の厚みが5〜75μm、好ましくは10〜5
0μm、さらに好ましくは10〜30μmと非常に厚
く、上記と同様、合金層による耐蝕性の確保と共に、溶
融めっき法では素地鉄が合金層中に含有されるため硬度
が上昇し加工性が大幅に低下し燃料タンク材料としては
不向きである。また、Pb−Snめっき鋼板の使用によ
って車の寿命を満足する耐蝕性、車底部の複雑な構造に
合った加工のできる加工性、燃料タンク部品を接合でき
るハンダ性、溶接性が確保されたものの、シュレッダー
ダスト等の産業廃棄物からのPb溶出規制等の環境規制
に対してはPb−Snめっき鋼板にはPbが含まれるこ
とから使用は好ましくはない。Further, when the iron-based substrate is sequentially coated with a zinc or zinc alloy layer and a chromium plating layer, a chromium coating layer is added to further improve the corrosion resistance and the like. 75 μm, preferably 10-5
0 μm, more preferably 10 to 30 μm, which is very thick. As described above, the corrosion resistance is secured by the alloy layer, and in the hot-dip plating method, since the base iron is contained in the alloy layer, the hardness increases and the workability is greatly increased. Therefore, it is not suitable as a fuel tank material. In addition, the use of Pb-Sn plated steel sheets ensures corrosion resistance that satisfies the life of the vehicle, workability that can be processed according to the complicated structure of the vehicle bottom, solderability that can join fuel tank parts, and weldability. The use of Pb-Sn plated steel sheets is not preferable for environmental regulations such as Pb elution from industrial waste such as shredder dust because Pb is contained in the Pb-Sn plated steel sheets.
【0005】[0005]
【課題を解決するための手段】そこで本発明者らは、P
bが含まれていない(不可避的不純物は除く)燃料タン
ク用防錆鋼板を提供することを目的に、被覆層組織を種
々検討したところ本構成の組織が燃料タンク材料として
の必要な性能を満たすことを知見したものである。その
要旨は、 (1) 鋼板表面にNi,Fe,Zn,Snの1種以上
を含む合金層が片面当たり厚み2μm以下あり、その上
に錫:40〜99wt%、残部亜鉛および不可避的不純
物からなりその中に含まれる亜鉛晶の長径が250μm
以上のものが20個以下/0.25mm2であり、片面当
たり厚みが4〜50μmの錫−亜鉛合金めっき層がある
ことを特徴とする燃料タンク用防錆鋼板。Means for Solving the Problems Accordingly, the present inventors have proposed P
In order to provide a rustproof steel plate for a fuel tank containing no b (excluding unavoidable impurities), the coating layer structure was examined in various ways, and the structure of this configuration satisfies the required performance as a fuel tank material. This is what we have learned. The gist is as follows: (1) An alloy layer containing at least one of Ni, Fe, Zn, and Sn on the surface of a steel sheet has a thickness of 2 μm or less per side, and tin: 40 to 99 wt%, the remaining zinc and unavoidable impurities. The major axis of the zinc crystal contained therein is 250 μm
A rust-preventive steel plate for a fuel tank, characterized in that there are 20 or less / 0.25 mm 2 and a tin-zinc alloy plating layer having a thickness per side of 4 to 50 μm.
【0006】(2) 鋼板表面にNi,Fe,Zn,S
nの1種以上を含む合金層が片面当たり厚み2μm以下
あり、その上に錫:40〜99wt%、残部亜鉛および
不可避的不純物からなりその中に含まれる亜鉛晶の長径
が250μm以上のものが20個以下/0.25mm2で
あり、片面当たり厚みが4〜50μmの錫−亜鉛合金め
っき層があり、さらにその外側にCr換算量で片面あた
り0.2〜25mg/m2のクロメート処理皮膜を有するこ
とを特徴とする燃料タンク用防錆鋼板にある。(2) Ni, Fe, Zn, S
An alloy layer containing at least one kind of n has a thickness of 2 μm or less per side, and further contains tin: 40 to 99 wt%, the balance being zinc and unavoidable impurities, and having a major axis of zinc crystal of 250 μm or more. 20 or less / 0.25 mm 2 , there is a tin-zinc alloy plating layer with a thickness of 4 to 50 μm per side, and further a chromate-treated coating of 0.2 to 25 mg / m 2 per side in terms of Cr on the outside. A rustproof steel plate for a fuel tank characterized by having:
【0007】以下に本発明について詳細に説明する。鋳
片から熱間圧延、酸洗、冷間圧延等の熱処理、圧延等を
行った焼鈍済の鋼板、または圧延材を被めっき材として
使用し、圧延油の除去等の前処理を行った後、めっきを
行う。このようにして製造しためっき鋼板を使用する。
鋼近傍の合金組織については、溶融めっき、あるいは電
気めっき後、加熱して封孔処理等を行うと鋼との界面に
鋼成分−めっき成分を含む組織を生ずる。本組織を以
後、合金層と称する。本合金層にはNi,Fe,Zn,
Snの1種以上を含んでいるがこれらの組織はガソリン
等の燃料に対しては腐食は進行しにくく、合金層の厚み
が厚い方が長期耐蝕性を確保する点で有利である。しか
しながら自動車下部の複雑な形状に適した厳しい加工性
を確保する点からは、本組織の硬度は高いため加工時に
合金層にクラックを生じ更に合金層厚みがある厚みより
も厚い場合合金層上部のめっき層にクラックが伝播しめ
っき層中に割れを生ずることとなり、めっき剥離やめっ
き層のダメージによる耐蝕性劣化が懸念される。従って
本合金層厚みを2μm以下とした。Hereinafter, the present invention will be described in detail. After using an annealed steel plate or rolled material as a material to be plated, which has been subjected to heat treatment such as hot rolling, pickling, cold rolling, or the like from a slab, and after performing a pretreatment such as removal of rolling oil. Perform plating. The plated steel sheet manufactured in this manner is used.
With respect to the alloy structure near the steel, when hot-dip or electroplating is performed and then heat treatment is performed to perform a sealing treatment, a structure including a steel component and a plating component is generated at the interface with the steel. This structure is hereinafter referred to as an alloy layer. This alloy layer contains Ni, Fe, Zn,
Although they contain one or more types of Sn, these structures are less likely to corrode with fuels such as gasoline, and a thicker alloy layer is advantageous in that long-term corrosion resistance is ensured. However, from the point of ensuring strict workability suitable for the complicated shape of the lower part of the car, the hardness of this structure is high, so cracks occur in the alloy layer during processing, and when the alloy layer thickness is larger than a certain thickness, the upper part of the alloy layer Cracks propagate in the plating layer to cause cracks in the plating layer, and there is a concern that corrosion resistance may be degraded due to plating peeling or damage to the plating layer. Therefore, the thickness of the present alloy layer is set to 2 μm or less.
【0008】めっき層については、錫、亜鉛を含む組成
からなりガソリン等の燃料に対するタンク内面耐蝕性や
融雪塩散布地域走行時に生ずる塩害環境に対する外面耐
蝕性の確保、さらには自動車下部の構造に合わせて加工
できる加工性の確保、燃料パイプ等の部品の接合に必要
なハンダ性の確保等が必要である。めっき層中の錫含有
量が40%より少ない場合、タンク内面耐蝕性が大幅に
低下しめっき層の溶解速度が大きくなると共に塩害環境
におけるめっき層の溶解速度も大きくなり耐蝕性が大幅
に低下する。また亜鉛含有量が多くなることによってめ
っき層の加工性も低下する。さらに亜鉛含有量が多くな
ってハンダ性が大幅に低下する。めっき層中錫含有量が
99%より多くなると特に性能が低下するわけではない
が塩害環境におけるめっき層による犠牲防食効果が小さ
くなり、疵等が入った場合、素地から鉄錆を生じやす
い。従ってめっき層組成として錫:40〜99wt%、
残部亜鉛および不可避的不純物からなるとした。The plating layer is composed of a composition containing tin and zinc, and has a corrosion resistance inside the tank against fuel such as gasoline, an outside corrosion resistance against a salt damage environment generated when running in a snow-melting salt spray area, and furthermore, a structure according to the structure of the lower part of the automobile. It is necessary to ensure the workability that can be processed by soldering and the solderability necessary for joining parts such as fuel pipes. When the tin content in the plating layer is less than 40%, the corrosion resistance of the inner surface of the tank is greatly reduced, the dissolution rate of the plating layer is increased, and the dissolution rate of the plating layer in a salt damage environment is also increased, so that the corrosion resistance is significantly reduced. . In addition, the workability of the plating layer also decreases as the zinc content increases. Furthermore, the zinc content increases and the solderability is greatly reduced. When the tin content in the plating layer is more than 99%, the performance is not particularly deteriorated, but the sacrificial corrosion protection effect of the plating layer in a salt damage environment is reduced, and when a flaw or the like is formed, iron rust is easily generated from the substrate. Therefore, tin: 40 to 99 wt% as a plating layer composition,
The balance consisted of zinc and unavoidable impurities.
【0009】めっき層中の亜鉛の形態については冷却過
程で初晶として亜鉛が析出する場合、亜鉛晶の大きさが
大きいと亜鉛晶が優先的に腐食しやすくなりめっき層が
局部的に腐食しめっき層の貫通までの寿命が短くなる。
また加工した場合、大きな亜鉛晶はクラックの伝播の経
路となりクラックがめっき層を伝播しめっき剥離を生じ
たり、腐食の鋼までの進行を早める。従ってめっき層中
の亜鉛晶の大きさは大きすぎると問題があるため、長径
が250μm以上のものが20個以下/0.25mm2と
した。Regarding the form of zinc in the plating layer, when zinc precipitates as a primary crystal during the cooling process, if the size of the zinc crystal is large, the zinc crystal is likely to preferentially corrode, and the plating layer is locally corroded. The life until the plating layer penetrates is shortened.
In the case of processing, the large zinc crystal becomes a crack propagation path, and the crack propagates through the plating layer to cause plating exfoliation or accelerate the progress of corrosion to the steel. Therefore, there is a problem that the size of the zinc crystal in the plating layer is too large, so that the number of the zinc crystals having a major axis of 250 μm or more is set to 20 or less / 0.25 mm 2 .
【0010】めっき層の厚みは耐蝕性に影響するが、あ
まり薄すぎると燃料タンク材として長期使用に対し、比
較的短期間で素地まで腐食が進行しやすいと共にめっき
時に生じた微小ピンホールが被覆されず露出するためめ
っき厚みより推定した寿命よりもさらに早く素地腐食が
起る。めっき厚みが厚すぎると耐蝕性は充分に確保され
るが性能過剰となる。なおハンダ性は付着量にも依存し
付着量が極めて少ない場合、下地の影響をうけやすくな
りハンダ性も低下する。従ってめっき厚みは片面当たり
4〜50μmとした。さらにめっき層の上にクロメート
処理皮膜を有する。この処理皮膜は本組成のめっき層と
は非常に馴染みが良く、微小ピンボール等の欠陥部を被
覆したり、めっき層を溶解させピンホールを修復する効
果があり耐蝕性を大幅に向上させる。従って耐蝕性を向
上させる下限値としてCr換算量で0.2mg/m2とし
た。また本処理の付着量が多くなるとハンダ性を大幅に
低下させるため、上限値をCr換算量で25mg/m2とし
た。従って本処理量をCr換算量で0.2〜25mg/m2
とした。[0010] The thickness of the plating layer affects the corrosion resistance, but if it is too thin, the corrosion tends to progress to the substrate in a relatively short period of time, and the fine pinholes generated during plating cover the material for a long time as a fuel tank material. Since the substrate is exposed without being exposed, substrate corrosion occurs earlier than the life estimated from the plating thickness. If the plating thickness is too thick, the corrosion resistance is sufficiently ensured, but the performance becomes excessive. Note that the soldering property also depends on the amount of adhesion, and when the amount of adhesion is extremely small, it is easily affected by the base and the soldering property is reduced. Therefore, the plating thickness was 4 to 50 μm per side. Further, a chromate treatment film is provided on the plating layer. This treated film is very familiar with the plating layer of the present composition, and has an effect of covering a defective portion such as a minute pinball or the like and dissolving the plating layer to repair a pinhole, and greatly improves corrosion resistance. Therefore, the lower limit for improving the corrosion resistance was 0.2 mg / m 2 in terms of Cr. In addition, when the amount of adhesion in this treatment increases, the solderability is greatly reduced. Therefore, the upper limit was set to 25 mg / m 2 in terms of Cr. Therefore, the amount of this treatment is 0.2 to 25 mg / m 2 in terms of Cr.
And
【0011】[0011]
【実施例】本発明の燃料タンク用防錆鋼板の品質特性を
実施例で示す。 実施例1 焼鈍済の低C鋼を脱脂、酸洗した後、Niプレめっき、
Fe−Niプレめっきを行うかまたはプレめっきを行わ
ずに、フラックス法による連続溶融めっきを行い付着量
を調整し、更に冷却し本材料を製造した。得られた本材
料の内面耐蝕性、外面耐蝕性、ハンダ性を表1〜表9に
示す。 (1)内面耐蝕性(表1〜表3) 下記に示す形状の試料と試験条件を使用し内面耐蝕性を
把握した。その結果本発明材は素地からの腐食もなく良
好であった。一方比較材では素地からの赤錆、赤変およ
びめっき層が大幅に溶解した影響による大きな変色があ
り耐蝕性は良好でなかった。EXAMPLES The quality characteristics of the rustproof steel plate for a fuel tank according to the present invention will be shown in examples. Example 1 After annealed low C steel was degreased and pickled, Ni pre-plating was performed.
The Fe-Ni pre-plating was performed or the pre-plating was not performed, but the continuous hot-dip plating was performed by a flux method to adjust the adhesion amount, and further cooled to produce the present material. Tables 1 to 9 show the inner corrosion resistance, outer corrosion resistance, and solderability of the obtained material. (1) Inner Surface Corrosion Resistance (Tables 1 to 3) The inner surface corrosion resistance was determined using samples having the following shapes and test conditions. As a result, the material of the present invention was good without corrosion from the substrate. On the other hand, in the comparative material, red rust and red discoloration from the base material and large discoloration due to the effect of the dissolution of the plating layer were large, and the corrosion resistance was not good.
【0012】[0012]
【表1】 [Table 1]
【0013】[0013]
【表2】 [Table 2]
【0014】[0014]
【表3】 [Table 3]
【0015】(内面評価法) ・カップ絞り加工を行い中に燃料を封入して45℃で1
カ月試験を行い、試料内面の外観および素地腐食状況を
評価した。 ・カップ絞り条件:ポンチ径30mmφ、ブランク径60
mmφ、絞り深さ15mm ・腐食試験溶液:劣化ガソリン100倍希釈溶液4.5
cc+蒸留水0.5cc ・判定法: ◎外観に大きな変化なし、△大きな外観変化あり、×素
地からの錆あり (表1〜表3の中の符号の意味) *1:NiまたはFe−NiめっきのNi含有量(g/
m2) *2:めっき層中に含まれる長径250μm以上の亜鉛
晶の0.25mm2表面積当たりの個数。(Inner surface evaluation method)-A cup drawing process is performed, and fuel is sealed therein.
A monthly test was performed to evaluate the appearance of the inner surface of the sample and the state of substrate corrosion.・ Cup drawing condition: punch diameter 30mmφ, blank diameter 60
mmφ, drawing depth 15mm ・ Corrosion test solution: Degraded gasoline 100 times diluted solution 4.5
cc + 0.5 cc of distilled water ・ Judgment method: ◎ No significant change in appearance, あ り Significant change in appearance, × Rust from substrate (signs in Tables 1 to 3) * 1: Ni or Fe-Ni Ni content of plating (g /
m 2 ) * 2: Number of zinc crystals with a major axis of 250 μm or more contained in the plating layer per 0.25 mm 2 surface area.
【0016】(2)外面耐蝕性(表4〜表6) 下記に示す形状の試料と試験条件を使用し内面耐蝕性を
把握した。その結果本発明材は素地からの腐食もなく良
好であった。一方比較材では素地からの赤錆、赤変およ
びめっき層が大幅に溶解した影響による大きな変色があ
り耐蝕性は良好でなかった。(2) Corrosion resistance on the outer surface (Tables 4 to 6) The corrosion resistance on the inner surface was determined by using samples having the following shapes and test conditions. As a result, the material of the present invention was good without corrosion from the substrate. On the other hand, in the comparative material, red rust and red discoloration from the base material and large discoloration due to the effect of the dissolution of the plating layer were large, and the corrosion resistance was not good.
【0017】[0017]
【表4】 [Table 4]
【0018】[0018]
【表5】 [Table 5]
【0019】[0019]
【表6】 [Table 6]
【0020】(外面評価法) ・カップ絞り加工を行い外面に塩水噴霧が当たるように
水平に試料を設置し、1ヵ月試験後の外観および素地腐
食状況を評価した。 ・カップ絞り条件:ポンチ径30mmφ、ブランク径60
mmφ、絞り深さ15mm ・塩水噴霧条件:5%塩化ナトリウム溶液、50℃ ・判定法: ◎外観に大きな変化なし、△大きな外観変化あり、×赤
錆発生あり (表4〜表6の中の符号の意味) *1:NiまたはFe−NiめっきのNi含有量(g/
m2) *2:めっき層中に含まれる長径250μm以上の亜鉛
晶の0.25mm2表面積当たりの個数。(External Surface Evaluation Method) The sample was placed horizontally so that the outer surface was exposed to salt spray, and the appearance after one month test and the state of substrate corrosion were evaluated.・ Cup drawing condition: punch diameter 30mmφ, blank diameter 60
mmφ, drawing depth 15 mm ・ Salt water spray condition: 5% sodium chloride solution, 50 ° C. ・ Judgment method: ◎ No significant change in appearance, △ Significant change in appearance, × Red rust generated (symbols in Tables 4 to 6) * 1: Ni content of Ni or Fe-Ni plating (g /
m 2 ) * 2: Number of zinc crystals with a major axis of 250 μm or more contained in the plating layer per 0.25 mm 2 surface area.
【0021】(3)ハンダ性(表7〜表9) 下記に示す試験条件を基にハンダ広がり性を把握した。
その結果本発明材は現行Pb−Snめっき鋼板と同等も
しくは良好な結果を示した。一方比較材はZn含有量の
多い試料等でハンダ性は良好でなかった。(3) Solderability (Tables 7 to 9) The solder spreadability was determined based on the following test conditions.
As a result, the material of the present invention showed the same or better results as the current Pb-Sn plated steel sheet. On the other hand, the comparative material, such as a sample having a large Zn content, had poor solderability.
【0022】[0022]
【表7】 [Table 7]
【0023】[0023]
【表8】 [Table 8]
【0024】[0024]
【表9】 [Table 9]
【0025】(ハンダ性評価法) ・平板の試料をトルエンで脱脂した後、フラックスを少
量塗った後、ハンダを一定量付け、その後も、鉛浴に一
定時間浮かべ、引き上げた後広がり面積を測定した。 ・試験条件:ハンダ/Pb−40%Sn(250mg)、
フラックス/13%ロジン−イソプロピルアルコール、
鉛浴/280℃に30sec浮かべ、その後引き上げる。 ・判定法:Pb−8%Snめっき鋼板と比較して、◎同
等またはそれ以上の広がり面積、△50〜80%の広が
り面積、×50%未満の広がり面積 (表7〜表9の中の符号の意味) *1:NiまたはFe−NiめっきのNi含有量(g/
m2) *2:めっき層中に含まれる長径250μm以上の亜鉛
晶の0.25mm2表面積当たりの個数。(Evaluation method for solderability) After degreased a flat plate sample with toluene, apply a small amount of flux, apply a certain amount of solder, and then float in a lead bath for a certain period of time, pull up, and measure the spread area did. Test conditions: solder / Pb-40% Sn (250 mg)
Flux / 13% rosin-isopropyl alcohol,
Float in a lead bath / 280 ° C for 30 seconds, then lift. -Judgment method: Compared with Pb-8% Sn-plated steel sheet, ◎ Equal or greater spread area, Δ 50 to 80% spread area, × less than 50% spread area (Table 7 to Table 9 * 1: Ni content of Ni or Fe-Ni plating (g / g)
m 2 ) * 2: Number of zinc crystals with a major axis of 250 μm or more contained in the plating layer per 0.25 mm 2 surface area.
【0026】実施例2 焼鈍済の低C鋼を脱脂、酸洗した後、Niプレめっき、
Fe−Niプレめっきを行うかまたはプレめっきを行わ
ずに、フラックス法による連続溶融めっきを行い付着量
を調整し、更に冷却した後クロメート処理を行い本材料
を製造した。得られた本材料の内面耐蝕性、外面耐蝕
性、ハンダ性を表10〜表12に示す。 (1)内面耐蝕性(表10) 下記に示す形状の試料と試験条件を使用し内面耐蝕性を
把握した。その結果本発明材では素地からの腐食もなく
良好であった。一方比較材では素地からの赤錆、赤変色
およびめっき層が大幅に溶解した影響による大きな変色
があり耐蝕性は良好でなかった。Example 2 Annealed low C steel was degreased and pickled, and then Ni pre-plated.
The material was manufactured by performing continuous hot-dip plating by a flux method without or with pre-plating of Fe—Ni to adjust the amount of adhesion, and after cooling, chromate treatment. Tables 10 to 12 show the inner corrosion resistance, outer corrosion resistance, and solderability of the obtained material. (1) Inner Surface Corrosion Resistance (Table 10) The inner surface corrosion resistance was determined using samples having the following shapes and test conditions. As a result, the material of the present invention was good without corrosion from the substrate. On the other hand, in the comparative material, there was red rust and red discoloration from the substrate, and large discoloration due to the effect of the significant dissolution of the plating layer, and the corrosion resistance was not good.
【0027】[0027]
【表10】 [Table 10]
【0028】(内面評価法) ・カップ絞り加工を行い中に燃料を封入して45℃で1
カ月試験を行い、試料内面の外観および素地腐食状況を
評価した。 ・カップ絞り条件:ポンチ径30mmφ、ブランク径60
mmφ、絞り深さ15mm ・腐食試験溶液:劣化ガソリン100倍希釈溶液4.5
cc+蒸留水0.5cc ・判定法:◎外観に大きな変化なし、△大きな外観変化
あり、×素地からの錆あり (表10の中の意味) *1:NiまたはFe−NiめっきのNi含有量(g/
m2) *2:めっき層中に含まれる長径250μm以上の亜鉛
晶の0.25mm2表面積当たりの個数(Inner surface evaluation method)-A cup drawing process is performed, a fuel is sealed therein, and the temperature is reduced to 1 at 45 ° C.
A monthly test was performed to evaluate the appearance of the inner surface of the sample and the state of substrate corrosion.・ Cup drawing condition: punch diameter 30mmφ, blank diameter 60
mmφ, drawing depth 15mm ・ Corrosion test solution: Degraded gasoline 100 times diluted solution 4.5
cc + 0.5 cc of distilled water ・ Judgment method: ◎ No significant change in appearance, あ り Significant change in appearance, × Rust from substrate (meaning in Table 10) * 1: Ni content of Ni or Fe-Ni plating (G /
m 2 ) * 2: Number of zinc crystals with a major axis of 250 μm or more contained in the plating layer per 0.25 mm 2 surface area
【0029】(2)外面耐蝕性(表11) 下記に示す形状の試料と試験条件を使用し内面耐蝕性を
把握した。その結果本発明材では素地からの腐食もなく
良好であった。一方比較材では素地からの赤錆、赤変色
およびめっき層が大幅に溶解した影響による大きな変色
があり耐蝕性は良好でなかった。(2) Outer surface corrosion resistance (Table 11) The inner surface corrosion resistance was determined by using samples having the following shapes and test conditions. As a result, the material of the present invention was good without corrosion from the substrate. On the other hand, in the comparative material, there was red rust and red discoloration from the substrate, and large discoloration due to the effect of the significant dissolution of the plating layer, and the corrosion resistance was not good.
【0030】[0030]
【表11】 [Table 11]
【0031】(外面評価法) ・カップ絞り加工を行い外面に塩水噴霧があたるように
水平に試料を設置し1ヵ月後の外観および素地腐食状況
を評価した。 ・カップ絞り条件:ポンチ径30mmφ、ブランク径60
mmφ、絞り深さ15mm ・塩水噴霧条件:5%塩化ナトリウム溶液、50℃ ・判定法:◎外観に大きな変化なし、△大きな外観変化
あり、×赤錆発生あり (表11の中の意味) *1:NiまたはFe−NiめっきのNi含有量(g/
m2) *2:めっき層中に含まれる長径250μm以上の亜鉛
晶の0.25mm2表面積当たりの個数(External Surface Evaluation Method) The sample was placed horizontally so that the outer surface was exposed to salt spray, and the appearance and the state of corrosion of the substrate after one month were evaluated.・ Cup drawing condition: punch diameter 30mmφ, blank diameter 60
mmφ, drawing depth 15mm ・ Salt water spray condition: 5% sodium chloride solution, 50 ° C ・ Judgment method: ◎ No significant change in appearance, △ Significant change in appearance, × Red rust generated (meaning in Table 11) * 1 : Ni content of Ni or Fe-Ni plating (g /
m 2 ) * 2: Number of zinc crystals with a major axis of 250 μm or more contained in the plating layer per 0.25 mm 2 surface area
【0032】(3)ハンダ性(表12) 下記に示す試験条件を基にハンダ広がり性を把握した。
その結果本発明材は現行Pb−Snめっき鋼板と同等も
しくは良好な結果を示した。一方比較材はZn含有量の
多い試料、クロメート皮膜量の多い試料等でハンダ性は
良好でなかった。(3) Solderability (Table 12) The solder spreadability was determined based on the following test conditions.
As a result, the material of the present invention showed the same or better results as the current Pb-Sn plated steel sheet. On the other hand, the comparative material was a sample having a large Zn content, a sample having a large amount of chromate film, and the like, and had poor solderability.
【0033】[0033]
【表12】 [Table 12]
【0034】(ハンダ性評価法) ・平板の試料をトルエン脱脂し、フラックスを少量塗っ
た後、ハンダを一定量つけ、その後、鉛浴に一定時間浮
かべ、引き上げた後広がり面積を測定した。 ・試験条件:ハンダ/Pb−40%Sn(250mg付け
る)、フラックス/13%ロジン−イソプロピルアルコ
ール、鉛浴/280℃に30sec浮かべ、その後に引き
上げる。 ・判定法:Pb−8%Snめっき鋼板と比較して、◎同
等またはそれ以上の広がり面積、△50〜80%の広が
り面積、×50%未満の広がり面積 (表12の中の意味) *1:NiまたはFe−NiめっきのNi含有量(g/
m2) *2:めっき層中に含まれる長径250μm以上の亜鉛
晶の0.25mm2表面積当たりの個数(Evaluation method of solderability) A flat plate sample was degreased with toluene, coated with a small amount of flux, soldered in a fixed amount, then floated in a lead bath for a certain period of time, lifted up, and the spread area was measured. Test conditions: Solder / Pb-40% Sn (with 250 mg), flux / 13% rosin-isopropyl alcohol, lead bath / floating in 280 ° C. for 30 seconds, then pull up. -Judgment method: Compared with Pb-8% Sn-plated steel sheet, ◎ Equal or greater spread area, Δ 50 to 80% spread area, × less than 50% spread area (meaning in Table 12) * 1: Ni content of Ni or Fe-Ni plating (g /
m 2 ) * 2: Number of zinc crystals with a major axis of 250 μm or more contained in the plating layer per 0.25 mm 2 surface area
【0035】実施例3 酸洗済の熱延板や冷延板を脱脂、酸洗した後、Niプレ
めっき、Fe−Niプレめっきを行うかまたは酸洗済の
熱延板や冷延板をそのまま、酸化炉または無酸化炉、還
元炉等を有する炉で加熱処理を行った後、溶融めっきを
行い付着量を調整して更に冷却して本材料を製造した。
得られた本材料の内面耐蝕性、外面耐蝕性、ハンダ性を
表13〜表15に示す。 (1)内面耐蝕性(表13) 下記に示す形状の試料と試験条件を使用した内面耐蝕性
を評価した。その結果本発明材は素地からの腐食もなく
良好であった。一方比較材では素地からの赤錆、赤変お
よびめっき層が大幅に溶解した影響による大きな変色が
あり耐蝕性は良好でなかった。Example 3 A hot-rolled sheet or cold-rolled sheet having been pickled is degreased and pickled, and then Ni pre-plating or Fe-Ni pre-plating is performed. After performing a heat treatment in a furnace having an oxidation furnace, a non-oxidation furnace, a reduction furnace, or the like as it is, hot-dip plating was performed, the amount of adhesion was adjusted, and the material was further cooled to produce the present material.
Tables 13 to 15 show the inner surface corrosion resistance, outer surface corrosion resistance, and solderability of the obtained material. (1) Inner Surface Corrosion Resistance (Table 13) Inner surface corrosion resistance was evaluated using samples having the following shapes and test conditions. As a result, the material of the present invention was good without corrosion from the substrate. On the other hand, in the comparative material, red rust and red discoloration from the base material and large discoloration due to the effect of the dissolution of the plating layer were large, and the corrosion resistance was not good.
【0036】[0036]
【表13】 [Table 13]
【0037】(内面評価法) ・カップ絞り加工を行い中に燃料を封入して45℃で1
ヵ月試験を行い、試料内面の外観および素地腐食状況を
評価した。 ・カップ絞り条件:ポンチ径30mmφ、ブランク径60
mmφ、絞り深さ15mm ・腐食試験溶液:劣化ガソリン100倍希釈溶液4.5
cc+蒸留水0.5cc ・判定法:◎外観に大きな変化なし、△大きな外観変化
あり、×素地からの錆あり (表13の中の意味) *1:NiまたはFe−NiめっきのNi含有量(g/
m2) *2:めっき層中に含まれる長径250μm以上の亜鉛
晶の0.25mm2表面積当たりの個数(Inner surface evaluation method)-A cup drawing process is performed, a fuel is filled therein, and a
A monthly test was performed to evaluate the appearance of the inner surface of the sample and the state of base corrosion.・ Cup drawing condition: punch diameter 30mmφ, blank diameter 60
mmφ, drawing depth 15mm ・ Corrosion test solution: Degraded gasoline 100 times diluted solution 4.5
cc + 0.5 cc of distilled water ・ Judgment method: ◎ No significant change in appearance, あ り Large change in appearance, × Rust from substrate (meaning in Table 13) * 1: Ni content of Ni or Fe-Ni plating (G /
m 2 ) * 2: Number of zinc crystals with a major axis of 250 μm or more contained in the plating layer per 0.25 mm 2 surface area
【0038】(2)外面耐蝕性(表14) 下記に示す形状の試料と試験条件を使用し外面耐蝕性を
把握した。その結果本発明材では素地からの腐食もなく
良好であった。一方比較材では素地からの赤錆、赤変色
およびめっき層が大幅に溶解した影響による大きな変色
があり耐蝕性は良好でなかった。(2) Outer Surface Corrosion Resistance (Table 14) The outer surface corrosion resistance was determined by using samples having the following shapes and test conditions. As a result, the material of the present invention was good without corrosion from the substrate. On the other hand, in the comparative material, there was red rust and red discoloration from the substrate, and large discoloration due to the effect of the significant dissolution of the plating layer, and the corrosion resistance was not good.
【0039】[0039]
【表14】 [Table 14]
【0040】(外面評価法) ・カップ絞り加工を行い外面に塩水噴霧があたるように
水平に試料を設置し1ヵ月後の外観および素地腐食状況
を評価した。 ・カップ絞り条件:ポンチ径30mmφ、ブランク径60
mmφ、絞り深さ15mm ・塩水噴霧条件:5%塩化ナトリウム溶液、50℃ ・判定法:◎外観に大きな変化なし、△大きな外観変化
あり、×赤錆発生あり (表14の中の意味) *1:NiまたはFe−NiめっきのNi含有量(g/
m2) *2:めっき層中に含まれる長径250μm以上の亜鉛
晶の0.25mm2表面積当たりの個数(External Surface Evaluation Method) The sample was placed horizontally so that the outer surface was exposed to salt spray, and the appearance and the state of corrosion of the substrate after one month were evaluated.・ Cup drawing condition: punch diameter 30mmφ, blank diameter 60
mmφ, drawing depth 15mm ・ Salt water spray condition: 5% sodium chloride solution, 50 ° C ・ Judgment method: ◎ No significant change in appearance, △ Significant change in appearance, × Red rust generated (meaning in Table 14) * 1 : Ni content of Ni or Fe-Ni plating (g /
m 2 ) * 2: Number of zinc crystals with a major axis of 250 μm or more contained in the plating layer per 0.25 mm 2 surface area
【0041】(3)ハンダ性(表15) 下記に示す試験条件を基にハンダ広がり性を把握した。
その結果本発明材は現行Pb−Snめっき鋼板と同等も
しくは良好な結果を示した。一方比較材はZn含有量の
多い試料でハンダ性は良好でなかった。(3) Solderability (Table 15) The solder spreadability was determined based on the test conditions shown below.
As a result, the material of the present invention showed the same or better results as the current Pb-Sn plated steel sheet. On the other hand, the comparative material was a sample having a high Zn content and the solderability was not good.
【0042】[0042]
【表15】 [Table 15]
【0043】(ハンダ性評価法) ・平板の試料をトルエン脱脂し、フラックスを少量塗っ
た後、ハンダを一定量つけ、その後、鉛浴に一定時間浮
かべ、引き上げた後広がり面積を測定した。 ・試験条件:ハンダ/Pb−40%Sn(250mg付け
る)、フラックス/13%ロジン−イソプロピルアルコ
ール、鉛浴/280℃に30sec浮かべ、その後に引き
上げる。 ・判定法:Pb−8%Snめっき鋼板と比較して、◎同
等またはそれ以上の広がり面積、△50〜80%の広が
り面積、×50%未満の広がり面積 (表15の中の意味) *1:NiまたはFe−NiめっきのNi含有量(g/
m2) *2:めっき層中に含まれる長径250μm以上の亜鉛
晶の0.25mm2表面積当たりの個数(Evaluation method of solderability) A sample of a flat plate was degreased with toluene and coated with a small amount of flux. Then, a fixed amount of solder was applied. Test conditions: Solder / Pb-40% Sn (with 250 mg), flux / 13% rosin-isopropyl alcohol, lead bath / floating in 280 ° C. for 30 seconds, then pull up. -Judgment method: Compared with Pb-8% Sn plated steel sheet, ◎ Equal or greater spread area, Δ 50 to 80% spread area, × less than 50% spread area (meaning in Table 15) * 1: Ni content of Ni or Fe-Ni plating (g /
m 2 ) * 2: Number of zinc crystals with a major axis of 250 μm or more contained in the plating layer per 0.25 mm 2 surface area
【0044】実施例4 酸洗済の熱延板や冷延板を脱脂、酸洗した後、Niプレ
めっき、Fe−Niプレめっきを行うかまたは酸洗済の
熱延板や冷延板をそのまま、酸化炉または無酸化炉、還
元炉等を有する炉で加熱処理を行った後、溶融めっきを
行い付着量を調整し、更に冷却した後クロメート処理を
行い本材料を製造した。 (1)内面耐蝕性(表16) 下記に示す形状の試料と試験条件を使用し内面耐蝕性を
把握した。その結果本発明材では素地からの腐食もなく
良好であった。一方比較材では素地からの赤錆、赤変色
およびめっき層が大幅に溶解した影響による大きな変色
があり耐蝕性は良好でなかった。Example 4 A hot-rolled sheet or a cold-rolled sheet which has been pickled is degreased and pickled, and then Ni pre-plating or Fe-Ni pre-plating is performed. Heat treatment was performed in a furnace having an oxidation furnace, a non-oxidation furnace, a reduction furnace, or the like as it was, hot-dip plating was performed to adjust the amount of adhesion, and after cooling, chromate treatment was performed to produce the present material. (1) Inner Corrosion Resistance (Table 16) The inner surface corrosion resistance was determined by using samples having the following shapes and test conditions. As a result, the material of the present invention was good without corrosion from the substrate. On the other hand, in the comparative material, there was red rust and red discoloration from the substrate, and large discoloration due to the effect of the significant dissolution of the plating layer, and the corrosion resistance was not good.
【0045】[0045]
【表16】 [Table 16]
【0046】(内面評価法) ・カップ絞り加工を行い中に燃料を封入して45℃で1
ヵ月試験を行い、試料内面の外観および素地腐食状況を
評価した。 ・カップ絞り条件:ポンチ径30mmφ、ブランク径60
mmφ、絞り深さ15mm ・腐食試験溶液:劣化ガソリン100倍希釈溶液4.5
cc+蒸留水0.5cc ・判定法:◎外観に大きな変化なし、△大きな外観変化
あり、×素地からの錆あり (表16の中の意味) *1:NiまたはFe−NiめっきのNi含有量(g/
m2) *2:めっき層中に含まれている長径250μm以上の
亜鉛晶の0.25mm2表面積当たりの個数(Inner surface evaluation method)-A cup drawing process is performed, and fuel is sealed therein.
A monthly test was performed to evaluate the appearance of the inner surface of the sample and the state of base corrosion.・ Cup drawing condition: punch diameter 30mmφ, blank diameter 60
mmφ, drawing depth 15mm ・ Corrosion test solution: Degraded gasoline 100 times diluted solution 4.5
cc + 0.5 cc of distilled water ・ Judgment method: ◎ No significant change in appearance, △ Large change in appearance, × Rust from substrate (meaning in Table 16) * 1: Ni content in Ni or Fe-Ni plating (G /
m 2 ) * 2: Number of zinc crystals with a major axis of 250 μm or more contained in the plating layer per 0.25 mm 2 surface area
【0047】(2)外面耐蝕性(表17) 下記に示す形状の試料と試験条件を使用し外面耐蝕性を
把握した。その結果本発明材では素地からの腐食もなく
良好であった。一方比較材では素地からの赤錆、赤変色
およびめっき層が大幅に溶解した影響による大きな変色
があり耐蝕性は良好でなかった。(2) Outer Surface Corrosion Resistance (Table 17) The outer surface corrosion resistance was determined using samples having the following shapes and test conditions. As a result, the material of the present invention was good without corrosion from the substrate. On the other hand, in the comparative material, there was red rust and red discoloration from the substrate, and large discoloration due to the effect of the significant dissolution of the plating layer, and the corrosion resistance was not good.
【0048】[0048]
【表17】 [Table 17]
【0049】(外面評価法) ・カップ絞り加工を行い中に外面に塩水噴霧があたるよ
うに水平に試料を設置し1ヵ月後の外観および素地腐食
状況を評価した。 ・カップ絞り条件:ポンチ径30mmφ、ブランク径60
mmφ、絞り深さ15mm ・塩水噴霧条件:5%塩化ナトリウム溶液、50℃ ・判定法:◎外観に大きな変化なし、△大きな外観変化
あり、×赤錆発生あり (表17の中の意味) *1:NiまたはFe−NiめっきのNi含有量(g/
m2) *2:めっき層中に含まれる長径250μm以上の亜鉛
晶の0.25mm2表面積当たりの個数(External Surface Evaluation Method) The sample was placed horizontally so that the outer surface was exposed to salt water spray during the cup drawing process, and the appearance and the state of body corrosion one month later were evaluated.・ Cup drawing condition: punch diameter 30mmφ, blank diameter 60
mmφ, drawing depth 15mm ・ Salt water spray condition: 5% sodium chloride solution, 50 ° C ・ Judgment method: ◎ No significant change in appearance, △ Significant change in appearance, × Red rust generated (meaning in Table 17) * 1 : Ni content of Ni or Fe-Ni plating (g /
m 2 ) * 2: Number of zinc crystals with a major axis of 250 μm or more contained in the plating layer per 0.25 mm 2 surface area
【0050】(3)ハンダ性(表18) 下記に示す試験条件を基にハンダ広がり性を把握した。
その結果本発明材は現行Pb−Snめっき鋼板と同等も
しくは良好な結果を示した。一方比較材はZn含有量の
多い試料、クロメート皮膜量の多い材料でハンダ性は良
好でなかった。(3) Solderability (Table 18) The solder spreadability was determined based on the test conditions shown below.
As a result, the material of the present invention showed the same or better results as the current Pb-Sn plated steel sheet. On the other hand, the comparative material was a sample having a large Zn content and a material having a large amount of chromate film, and the solderability was not good.
【0051】[0051]
【表18】 [Table 18]
【0052】(ハンダ性評価法) ・平板の試料をトルエン脱脂し、フラックスを少量塗っ
た後、ハンダを一定量付け、その後鉛浴に一定時間浮か
べ、引きあげた後広がり面積を測定した。 ・試験条件:ハンダ/Pb−40%Sn(250mg付け
る)、フラックス/13%ロジン−イソプロピルアルコ
ール、鉛浴/280℃に30sec浮かべ、その後引き上
げる。 ・判定法:Pb−8%Snめっき鋼板と比較して ◎同
等またはそれ以上の広がり面積 △50〜80%の広がり面積 ×50%未満の広がり面
積 (表18の中の意味) *1:NiまたはFe−NiめっきのNi含有量(g/
m2) *2:めっき層中に含まれている長径250μm以上の
亜鉛晶の0.25mm2表面積当たりの個数(Evaluation method of solderability) A sample of a flat plate was degreased with toluene, coated with a small amount of flux, soldered in a fixed amount, then floated in a lead bath for a certain period of time, pulled up, and measured the spread area. Test conditions: Solder / Pb-40% Sn (250 mg attached), flux / 13% rosin-isopropyl alcohol, lead bath / floating in 280 ° C. for 30 seconds, then lift. -Judgment method: Compared with Pb-8% Sn-plated steel sheet ◎ Spread area equal or greater △ Spread area of 50 to 80% × Spread area of less than 50% (meaning in Table 18) * 1: Ni Alternatively, the Ni content of the Fe—Ni plating (g /
m 2 ) * 2: Number of zinc crystals with a major axis of 250 μm or more contained in the plating layer per 0.25 mm 2 surface area
【0053】[0053]
【発明の効果】以上に述べた様に、本発明は燃料タンク
材としての諸特性に優れた燃料タンク用防錆鋼板を得る
ことができる極めて優れた効果を奏するものである。As described above, the present invention has an extremely excellent effect of obtaining a rustproof steel plate for a fuel tank having excellent characteristics as a fuel tank material.
───────────────────────────────────────────────────── フロントページの続き (72)発明者 澤田 献 福岡県北九州市戸畑区飛幡町1番1号 新日本製鐵株式会社 八幡製鐵所内 (56)参考文献 特開 昭63−69631(JP,A) (58)調査した分野(Int.Cl.7,DB名) C23C 2/06 - 2/08 C23C 28/00 - 28/02 C23C 30/00 ──────────────────────────────────────────────────続 き Continuation of the front page (72) Inventor Satoru Sawada 1-1, Hibata-cho, Tobata-ku, Kitakyushu-shi, Fukuoka Nippon Steel Corporation Yawata Works (56) References JP-A-63-69631 (JP, A) (58) Field surveyed (Int. Cl. 7 , DB name) C23C 2/06-2/08 C23C 28/00-28/02 C23C 30/00
Claims (2)
1種以上を含む合金層が片面当たり厚み2μm以下あ
り、その上に錫:40〜99wt%、残部亜鉛および不
可避的不純物からなりその中に含まれる亜鉛晶の長径が
250μm以上のものが20個以下/0.25mm2であ
り、片面当たり厚みが4〜50μmの錫−亜鉛合金めっ
き層があることを特徴とする燃料タンク用防錆鋼板。1. An alloy layer containing at least one of Ni, Fe, Zn and Sn on the surface of a steel sheet having a thickness of 2 μm or less on one side, and further comprising tin: 40 to 99 wt%, balance zinc and unavoidable impurities. A fuel tank characterized by having a tin-zinc alloy plating layer having a zinc crystal having a major axis of 250 μm or more and having a major axis of not more than 20 / 0.25 mm 2 , and having a thickness per side of 4 to 50 μm. Rust-proof steel plate.
1種以上を含む合金層が片面当たり厚み2μm以下あ
り、その上に錫:40〜99wt%、残部亜鉛および不
可避的不純物からなりその中に含まれる亜鉛晶の長径が
250μm以上のものが20個以下/0.25mm2であ
り、片面当たり厚みが4〜50μmの錫−亜鉛合金めっ
き層があり、さらにその外側にCr換算量で片面あたり
0.2〜25mg/m2のクロメート処理皮膜を有すること
を特徴とする燃料タンク用防錆鋼板。2. An alloy layer containing at least one of Ni, Fe, Zn, and Sn on the surface of a steel sheet having a thickness of 2 μm or less on one side, and further comprising tin: 40 to 99 wt%, balance zinc and unavoidable impurities. Among them, there are 20 or less zinc crystals having a major axis of 250 μm or more and 0.25 mm 2 or less, and there is a tin-zinc alloy plating layer having a thickness per side of 4 to 50 μm. in fuel tank for anticorrosive steel sheet characterized by having a chromate conversion coating in per side 0.2~25mg / m 2.
Priority Applications (7)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP07069087A JP3126622B2 (en) | 1995-03-28 | 1995-03-28 | Rustproof steel plate for fuel tank |
EP20040018756 EP1477582A3 (en) | 1995-03-28 | 1996-03-28 | Rust-proofing steel sheet for fuel tanks and production method thereof |
US08/750,073 US5827618A (en) | 1995-03-28 | 1996-03-28 | Rust-proofing steel sheet for fuel tanks and production method thereof |
PCT/JP1996/000835 WO1996030560A1 (en) | 1995-03-28 | 1996-03-28 | Rust-preventive steel sheet for fuel tank and process for producing the sheet |
EP96907700A EP0763608B1 (en) | 1995-03-28 | 1996-03-28 | Rust-preventive steel sheet for fuel tank and process for producing the sheet |
AU51219/96A AU686502B2 (en) | 1995-03-28 | 1996-03-28 | Rust-preventive steel sheet for fuel tank and process for producing the sheet |
DE1996637118 DE69637118T2 (en) | 1995-03-28 | 1996-03-28 | CORROSION-RESISTANT STEEL SHEET FOR FUEL TANK AND METHOD FOR PRODUCING THE LEAD |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP07069087A JP3126622B2 (en) | 1995-03-28 | 1995-03-28 | Rustproof steel plate for fuel tank |
Publications (2)
Publication Number | Publication Date |
---|---|
JPH08269733A JPH08269733A (en) | 1996-10-15 |
JP3126622B2 true JP3126622B2 (en) | 2001-01-22 |
Family
ID=13392463
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
JP07069087A Expired - Lifetime JP3126622B2 (en) | 1995-03-28 | 1995-03-28 | Rustproof steel plate for fuel tank |
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JP (1) | JP3126622B2 (en) |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US7981463B2 (en) | 2005-07-05 | 2011-07-19 | Nippon Steel Corporation | Hot-dip Sn-Zn coated steel sheet having excellent corrosion resistance |
Families Citing this family (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US6652990B2 (en) | 1992-03-27 | 2003-11-25 | The Louis Berkman Company | Corrosion-resistant coated metal and method for making the same |
US6861159B2 (en) | 1992-03-27 | 2005-03-01 | The Louis Berkman Company | Corrosion-resistant coated copper and method for making the same |
KR100605716B1 (en) * | 2001-12-26 | 2006-08-01 | 주식회사 포스코 | Tin-Zinc-Titanium Alloy Electroplating Solution and Electroalloy Plating Material |
AU2003243004B2 (en) | 2002-09-10 | 2006-10-26 | Nippon Steel Corporation | Sn-based metal-coated steel strip excellent in appearance and process for producing same |
JP4537894B2 (en) * | 2005-06-20 | 2010-09-08 | 新日本製鐵株式会社 | Hot Sn-Zn plated steel sheet with good corrosion resistance and weldability |
JP4757667B2 (en) * | 2006-03-10 | 2011-08-24 | 新日本製鐵株式会社 | Manufacturing method of Sn-Zn plated steel sheet |
-
1995
- 1995-03-28 JP JP07069087A patent/JP3126622B2/en not_active Expired - Lifetime
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US7981463B2 (en) | 2005-07-05 | 2011-07-19 | Nippon Steel Corporation | Hot-dip Sn-Zn coated steel sheet having excellent corrosion resistance |
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JPH08269733A (en) | 1996-10-15 |
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